PANIMALAR ENGINEERING COLLEGE (AN AUTONOMOUS INSTITUTION ) JAISAKTHI EDUCATIONAL TRUST (A CHRISTIAN MINORITY INSTITUTION ) Approved by All India Council For Technical Education, New Delhi AFFILIATED TO ANNA UNIVERSITY, CHENNAI Approved by UGC for 2(f) 12(B) Status ACCREDITED BY NATIONAL BOARD OF ACCREDITATION BANGALORE TRUNK ROAD, VARADHARAJAPURAM, POONAMALLEE, CHENNAI - 600 123. DEPARTMENT OF MECHANICAL ENGINEERING ME8681 CAD / CAM LAB MANUAL / OBSERVATION VI SEMESTER MECH ( 2021-2022 EVEN SEMESTER )ME 8681 CAD / CAM LABORATORY lola io OBJECTIVES: * To gain practical experience in handling 2D drafting and 3D modelling software systems, © To study the features of CNC Machine Tool © To expose students to modem control systems (Fanuc, Siemens ete.,) * To know the application of various CNC machines like CNC lathe, CNC Vertical ‘* Machining centre, CNC EDM and CNC wire-cut and studying of Rapid prototyping. LIST OF EXPERIMENTS 1. 3D GEOMETRIC MODELLING 30 PERIODS List of Experiments 1. Introduction of 3D Modelling software. Creation of 3D assembly model of following machine elements using 3D Modelling software 2. Flange Coupling 3. Plummer Block 4, Serew Jack 5. Lathe Tailstock 6. Universal Joint 7. Machine Vice 8. Stuffing box 9. Crosshead 10, Safety Valves 11. Non-return valves 12. Connecting rod 13, Piston 14, Crankshaft * Students may also be trained in manual drawing of some of the above components2. MANUAL PART PROGRAMMING. 30 PERIODS (@ Part Programming - CNC Machining Centre a) Linear Cutting. b) Circular cutting, ¢) Cutter Radius Compensation. d) Canned Cycle Operations. (ii) Part Programming - CNC Turing Centre a) Straight, Taper and Radius Turning. b) Thread Cutting. c) Rough and Finish Turning Cycle. d) Drilling and Tapping Cycle. 3. COMPUTER AIDED PART PROGRAMMING ) CL Data and Post process generation using CAM packages. 1) Application of CAPP in Machining and Turning Centre, TOTAL: 60 PERIODS OUTCOMES COI Draw 3D and Assembly drawing using CAD software C02 Demonstrate manual part programming with G and M codes using CAMPANIMALAR ENGINEERING COLLEGE DEPARTMENT OF MECHANICAL ENGINEERING ME 8681 CAD / CAM LABORATORY 1. 3D GEOMETRIC MODELLING (CAD) CONTENTS S.No. 7 EXPERIMENTS PAGE No. 1. _| INTRODUCTION TO CAD AND CREO PARAMETRIC SOFTWARE 4 2. | PART MODELLING - EXERCISE 4 ASSEMBLY DRAWING OF MACHINE ELEMENTS - EXERCISE 3.__| KNUCKLE JOINT : 27 4. | SCREW JACK 29 5. | FLANGED COUPLING ar 6. | UNIVERSAL COUPLING 34 7._| SPIGOT AND COTTER JOINT ASSEMBLY 36 ~ 8, | SOCKET AND SPIGOT JOINT 38 | 9. | spurt Murr couPLING 39 40. | CRANK sHarr 42 11, | PLUMMER BLOCK : 43 12, | SOLID MUFF COUPLING 43a 13. | SCREW JACK 7 438 44. | FLANGE COUPLING-UNPROTECTED TYPE 43¢ 45. | GLANDANDSTUFFING BOX 43D 16. | PEDESTEL BEARING i 43E 17. | PISTON 44 | 18, | cross HEAD a. 5 19. | TAIL stock ie 48 P20. | MACHINE VICE 50. 21, | RAMSBOTTOM SAFETY VALVE 32 NON-RETURN VALVE : 35 CONNECTING ROD‘RODUCTION TO COMPUTER AIDED DESIGN Computer-aided design (CAD) is the use of computer systems to assist in the creation, modification, analysis, or optimization of a design. CAD also known as Computer Aided Drafting. These developments were pioneered by the General Motors Research Laboratories in the early 1960s.CAD became more widely used after 1970 because of technological advancements.CAD allowed users to design products much quicker without the production of an actual product. Beginning in the 1980’s Computer-Aided Design programs reduced the need of drafismen significantly. Their affordability and ability to run on personal computers also allowed engineers to do their own drafting work. Typical tools: + Defines the geometry of the design = Tolerance analysis * Mass property calculations + Finite-element modeling and visualization Need for CAD/CAM + To increase productivity of the designer + To improve quality of the design + To improve communications + To create a manufacturing database + To create and test tool paths and optimize them + To help in production scheduling and MRP models + Tohave effective shop floor control Components of CAD/CAM/CAE Systems * Major component is hardware and software allowing shape manipulation * Hardware ineludes graphic devices and their peripherals for input and output operations * Software includes packages that manipulate or analyze shapes according to user interactionSoftware Components * CAD software allows the designer to create and manipulate a shape interactively and store it. * CAM software plans, manages and controls the operations of a manufacturing site. * CAE software analyzes design geometry, allowing designer to study product behavior. Hardware Components = Graphic d is composed of a display processing unit, a display devi more input devices = Input devices: * Mouse © Space ball ‘© Data tablet with a puck or stylus * Keyboard = Output Devices: co Plotters * Color laser printers Ratton Medalins “ard Ease Opin ‘sis Pasion Devos Renee ted ‘Deine BeforeCAD After CADCAD is used to design a variety of different products for various fields such as © Architecture - Such as house planning on a small scale all the way to sky scrapers, any kind of building in general. © Electronies ‘© Automotive engineering © Industrial Design © Machinery - Creating accurate drawings of machinery parts to check they are fit for purpose size and function-wise © Visual Art ‘© Medical Design - constructing body surfaces in 3D or 2D, Example: using 2D brain scans and manipulating into a3 dimensional shape for a different view.INTRODUCTION TO CREO PARAMETRIC CREO is a registered trademark of parametric technology corporation, CREO is a suite of programs that are used in the design, analysis, and manufacturing of a virtually unlimited range of products. There are a wide range of additional modules available to handle tasks ranging from sheet metal operations, piping layout, mold design, wiring hamess design and other functions. In a nutshell, CREO is a parametric, feature based solid modeling system. "Peature-based" means that parts and assemblies are created by defining features like extrusions, sweeps, cuts, holes, slots, rounds and so on instead of specifying low-level geometry like lines, ares and circles. Features are specified by setting values of attributes such as reference planes or surfaces, direction of creation, pattem parameters, shi and others. "Parametric" means that the physical shape of the part or assembly is driven by the values assigned to the attributes (primary dimensions) of its features. Feature's dimensions or other attributes can be defined or modified at any time within li its. Any changes will automatically propagate through the model. The attributes of one feature to another can be related. For example if'a new engine is designed, the diameter of the cylinder will automatically change if diameter of piston is changed. "Solid modeling" means that the model created contains all the information that a real solid object would have. It has volume and therefore if value for the density of the mat. is provided it has mass and inertia. The most useful thing about solid modeling is that it is impossible to create a model that is ambiguous or non-realizable. An important aspect to feature- based modeling in CREO is the concept of parent child relationships. A child feature is one that references a previously created parent feature. A change to the parent feature will usually affect the child. For example, deleting a parent feature will delete all its children CREO has special function available to manage parent/child relationships. Once the model is created, it is very easy to get CREO to produce fully detailed standard format engineering drawings almost completely. In this regard, CREO Parametric also has Girectional associatively - this means that when a dimension on the drawing is changed the shape of the model will automatically change.INTRODUCTION TO MODELING TOOLS BASIC TOOLS EXAMPLES. 7 DTM Datum Plane Tool oY Extrude Tool (Protrusion and cut) > ®P Revolve Tool (Protrusion and cut)Sweep Tool (Protrusion and cut) Blend tool (Straight and Smooth) ADVANCED TOOLS ‘§S Variable section sweep toolSwept blend Rotational blend Helical Sweep (Cut and Protrusion 10D dean (Split Draft and multiple draft) Shell Chamfer uwRound ¥ Pattern DIC! Mirror ToolProfile Rib Tool Surface modelling Sheet metal working 2BINTRODUCTION TO 3D SOFTWARE (Creo parametric 2.0) L.SKETCH: In the Creo Parametric 2.0 system, the name used to describe a 2D profile is sketch. Sketches are created on flat faces and planes within the model. They are generally used as the basis for bosses and cuts, although they can exist independently. 2. EXTRUSION BOSS/ BASE: Although there are many ways to create features and shape the solid, for this lesson, only extrusions will be discussed. An extrusion will extend a profile along @ path normal to the profile plane for some distance. The movement along that path becomes the solid model. 3.EXTRUDED CUTOUT: ‘A Cut is used to remove material from the model. This is the opposite of the boss. Like the boss, cuts begin as 2D sketches and remove material by extrusion, revolution, or other methods. Fig-1.7 Extrusion of solid from Base 13-44.REVOLVED BOSS/ BAS! Constructs a protrusion by revolving a profile a) Create a sketch that contains one or more profiles and a centerline, line, or edge to use as the axis around which the feature revolves. ) Click one of the following revolve tools: Revolved Boss/Base on the Features toolbar, or Insert, Boss/Base, Revolve Revolved Surface on the Surfaces toolbar, or Insert, Surface, Revolve ©) In the Property Manager, set the options. Fig. 1.8 Revolved object 4) C LOFTED BOSS/ BASE: Constructs a protrusion by fitting through a series of eross sections. You can define the cross sections using profiles drawn within the command, sketches, or edges of existing features. ‘The cross sections must be closed, planar elements etme aacoaneea Fig-1.9 Extrusion of solid from Lofted Boss 13-B6. EDITING & ENGINEERING FEATURES IN PART MODELING a) Round : Modify the sharp edge to curved edge b) Chamfer : Modify the sharp edge to flat edge ©) Shell: Removes a surface or surfaces from the solid then hollows out the solid, leaving a shell of a specified wall thickness. 4d) Rib : Special type of protrusion to create a thin fin or web ¢) Cut: Remove the undesirable portion from the basic part 1) Hole : Remove cylindrical portion from the basic part g) Pattern: Create instances of the selected feature by varying some specified dimensions CHAMFER EDGE CHAMFER: ‘Add or remove material by creating a beveled surface on an edge or between surfaces. CUT: Use an Extrude to remove material from the part, To meet our design requirements, the depth of the extrude will use a different depth type on each side of the sketch plane. HOLE: Use the Hole tool to create a coaxial hole on the axis of the axle hub. The hole will be meter and have a blind depth, The car axel will be inserted into the hole when assembled. Fig-1.14 Removal of cylindrical portion from the basic part using HOLE 13-CPATTERN: The Pattern tool enables you to quickly duplicate a feature within your model. In this exercise, you will lear to pattern about an axis using the Axis type pattern. You will also use the Reference pattern to create pattems where a feature follows the pattern of a feature it references. Fig-1.15 Creation of instances of the selected feature using PATTERN 13-DWith the help of various Features, Create the following Part models. Also convert the part models in to the 2D drawing, by placing views of models onto the drawing sheets. Add details to drawings such as dimensions and notes. 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By using the various features in Pro/Engineer, model the components of Solid Muff Coupling and assemble it by using appropriate assembly constraints. aaa EY [oo 2 [mare Ter 1 [sae —| rsiow [BERT na |nESCaPTaN| Mar oA | HO OFF GQ UER MEY Wa T3512) AML: RUNDE RAD 30 2s ®t oe tones" All Dimensions in mm TAPER REY [Fo-si0W) UEF< ICr ‘SHAFT | Fe-4i0W) [DEScRIPTCR| MATERAL| NO. OFF] Eaae ALL UNMENTIONED RADI! 3mm SLOPE 1100 36 All Dimensions in mm Details of Solid Muff Coupling8. By using the features in Pro/Engineer, model the components of Screw jack and assemble it by using appropriate assembly constraints. oo, 248. io sa.tHo 5 2 a a = es A © © t 6s @ ot ro @) he 53 3 3 2| el He - as a ® "ET | ranrame | marenas |e les cap ed le 5 MY BAR | Ms | el © LoL sesetew ws [a All Dimensions are in mm.9. By using the features in Pro/Engineer, model the components of flanged coupling ~ unprotected type and assemble it by using appropriate assembly constraints. TAPER 1:100 HEX. NUT [Fe stow | 4 HEX BOLT | Fe stow | + Taper KEY | Fetiow | 2 ‘SHAFT Fettow | 2 FLANGE a Zz ‘DESCRIPTION | MATERIAL | NO_OFF or TAPER 1100 SR eames All Dimensions in mm Details of Flanged Coupling — Unprotected Type © ane 16588 Bes zest FILLETS ROUNDS RI10. Using a standard 3D solid modeling software, Create the following components (part model) of GLAND AND STUFFING BOX and assemble them using appropriate constraints. Also convert the assembly model in to 2-D drawing, by placing views of model onto the drawing sheets. Add details to drawings such as dimensions, notes and tables. S206 4 14 DEED 26 © S140, AND TAHT DEEP TG PB 10, Es 12 2 15, oo 18 ans ¥ o = A 7 a Feaiow Zz = Sleove Cast ron 5 Sud Feaiow 7 T | Packing S53 —| —Asbastor Rope 7 z Shake Feaiow 7 z Gland Brass 7 7 Seung Box Gastron 7 Sie, | —Parewame Material | Wo, OF11, Using a standard 3D solid modeling software, Create the following components (part model) of PEDESTAL BEARING and assemble them using appropriate constraints. Also convert the assembly model in to 2-D drawing, by placing views of model onto the drawing sheets. Add details to drawings such as dimensions, notes and tables. ok skcniow Dimensions for Casting Dimensions for Cap [x v0.) ar | The Bil Of Material for Pedestal Bearing Dimensions fr the component of he ass 4PART DETAILS OF PISTON = g No [ Name | Mat | Qly 3 + [Piston ‘Aratoy| 1 2 Jestonsn|"rcs' | 1 posssscee] 3. |Pstonpin pug] Hes | 2 b—8 | = 4 |estonrng | ci | 5 © Soo ey = Dy ln Wezel l Sy PAL 44LOaOUd SLNAGALSsella kl440 7-SW. 3401S. - Myr 9NIONS 440 I-SW ALVTd ONE (3425 QV3H SI mae fD- Sajoy Sl ‘eo XZ = 40 1S. MaUIS OV3H ¥SI 206 ee Re set L Pe wl i HHO I-SW JIONIdS Maus b easy, avenbs St dBe0 BW XZ 440 $3 D078 [- % - 05 4401 $1) ave one 06 cay aaJA aulyovy JO SUMP [1e19q. 50ASSEMBLE DRAWING OF MACHINE VICE ees 183, 130 Top view MACHINE VICE 51Mat! Ms: Ms. ci ms. Ms. Gunmetal Gunmetal Ms. Ms. Ms. MS Spring stee! Detail drawing of Ramsbottom safety valve 522 HOLES, DIA 12 ZLWIG ‘SATOHZ 53Assembled drawing of Ramsbottom safety valve ibsneteeet Aphutiits falrsnreen ones 54The detailed drawings of a NON-RETURN VALVE (eeeee ee eran erenenaedered eeeerereneerened 190 559, ySoTNa “pv oe z sow wn} 9 z@ sow woa}| 1b | ecuoig ¢ usny Guueeg | Zz wo ssriq Gurag € L sd deo z L sd pou | ot ‘no | He euIeN ‘ON Hed isi Seq iS 0¥ DNILIINNOD JO Gurmv.p j1012G 56oF eco SH SEF szogs LH abe 120 9H 981 57