OWNER: PROJECT: ran URBAN DECA ORTIGAS 899) Pasig City cra fiIMEGAWIDE] “ron ~ APPROVAL Onis xeon, Sa. a contract package no. ‘Wransmittal io ENGR. LEO FERRER ‘Syscal from 1LDG-MS-STP-001 D resubmitted DDO MEGAWIDE CONSTRUCTION CORP. Contractor Previous ro. date date ‘March 14, 2018, DAs Per Contract Ateratve Specicatons a, tte / description / manufacturer Specs section tile and paragraph / raving, deta erence 20 PAGES - Ephaoetk, Welding, Chipping, Coring, Method Statement AST” Testing & Commisionthe Methodology Tame, We apa signature Team aio ecaived | date reaued 2 tromconracor | by eonracor acch TOOTS | | received by ENGR. LEO FERRER | Sysca ‘other remarks on above submission = _— anemia! 1 oa i (WIDE Conant rade | one owe | te pected ect | “Some (Architectural) | i (Structural) : | 4 |aoarore eel ee Ferrer ste | | sip desen $990 HOUSING =| EV COmP. | (cuewn Legend - ‘Approved — (B)approved as noted revise and resubmit as noted isapproved /new submit —" required Toi B90 TO WDIEATEWA WOT APPLE) CONSULTANTS RS RECETARY Taio orwarded —] — sate outed] Tire tranamival 0 MEd ‘oeseont sence” anaes —_ cays) ul t 1 : — MEGAWIGE CONSTRUCTION CORP. copies(3) MCC-RFA-rev. 02 fil MEGAWIDE Page 1 of 1 ange Valois Quezon Ch 12, Ptepnes 632 E55 11 wv meabide om ohMETHOD STATEMENT Contents General Procedures for Installation & Aeration Grid Installation Project Name:_4,110 MLD STPT [Control No. URBAN DECA HOMES ORTIGAS. MCC-UDO308-MS-STP-PL-0002 Media Retaining Screen, DAF, & Motorized Bar Screen Installation submersible Mixer & Transfer Pump Installation @ Roots Blower Installation @ Bar Screen Installation @ Electrical Installation @ Testing and Commisioning @ Platform Installation @ Welding Works @ Chipping Works Concrete Coring Works [Cheked by. Noted by: MCC MEPF & QAQC MCC MEPF Engr.fil MEGAWIDE (89910 Bete Syx0ui bp Maintenance linc. Project Name: _4.110 MLD STP1 |Control No. URBAN DEGA HOMES ORTIGAS METHOD STATEMENT General Procedures for Installation & Aeration fFask Description: Equipment instaation MCC-UDO308-MS-STP-PL-0004 |Work Activities General Procedure Bracket instalation [Aeration Grid Mounting |General Procedure 1) Brackets and Mounting of Equipment shall be installed in the designated equipment layout provided |. Before installation of expansion bolts put concrete epoxy to tightly seal the bored hole gaps. J2) Hoisting will be necessary for placing heavier equipments. |- Ensure that the placing is free of obstruction to eliminate mishaps and alignment issues. 13) For high vibration equipment install rubber dampers |- Prepare conerete pad/fnt for heavier equipment to prevent damage of structure Mount the equipment with rubber backing to isolate direct contact to the surface concrete 14) Ensure that the equipment is properly mounted 15) Electrical termination of equipment must be installed by a qualified technician |- Use color coded wires for signal and supply installation of Aeration Grid [For the installation of the MBBR aeration system the following steps have to be maintained: MBBR ‘Assembly ofthe bottom mounting brackets & Mounting of the cistibutor pipes Leveling of the complete distributor unit and the MBBR diffusers, Mounting brackets ‘ ‘The material of th brackets is SS304 or | SS316L : ‘The first step is ailing hole on the marked position of the chemical bot, fil in the L chemicals, hit the top of the cherical bolt head by tools, fix it on the corresponding position, “ |Mounting Distributor Figure 1: Bracket Installation Next step is that the distributor pipes could to _be placed and fixed by the U bolts "ey Leveling of the MBBR-Ditfuser iia The aeration pipe and diffuser elements have to be adjusted with a infrared level meter and the hexagon nuts which are located on the bottom side of the mounting brackets to avoid misalignments of the distributors. The fastening torque for the hex-nuts is 110 Nm (cf. Figure 3 and Figure 4). ma Figure 2: Pipe Fixing Figure 4: Leveling the diffuser Figure 3: Leveling the aeration Pipe Prepared [Emanuel Jor Revewedty. [Shexed by Eerenze Miguaihy Gide ‘Sub-coh PIC MCC MEPF Engr. Noted by: MCC MEPF & QAQG SupervisorIMEGAWIDE 4110 MLD STP [Control No. URBAN DECA HOMES ORTIGAS, ‘MCC-UDO308-MS-STP-PL-0005 METHOD STATEMENT Media Retaining Screen, DAF & Motorized Bar Screen Installation FTask Description: |Equipment Installation Work Activities |Media Retaining Screen Installation Dissolved Air Flotation Installation Motorized Bar Screen Installation IMedia Retaining Screen bissotved Air Flotation Installation +) The horizontal shoud be adjusted when the equipments in poston 2} Sewer is needed forthe discharge of water cleaning air osting pond. Open channel or pipeline connected othe regusting reservoir is ok 2) The pipline which inks sewage enrance and rection tank shouldbe short (the shorter, the beter) in order o avo the damage of ocaulants 4) The clean water enrance can be connected wth sewer, or be connected wth the next treatment 5) Sludge ext can be connected wth alusge tank o sludge teatment equipment 6) Electrical cabinet shouldbe placed around te staircase, keep the envionment clean Motorized Bar Screen iting 1) The ofile ain body must use stee rope to hang the box rotor 2) instalation poston, The gil foot must be fat with bottom 4) Grouting the ground bol wih cement morartighten the nus afer the cement completely ole, 1 Before operation make sure there’ no bg soi in the front ofthe ile there shouldbe removed Volute Dewatering Press Preparation Re 1) Cleanup the installation poston ofthe equipment. The horizontal height of the pre- ij : L ting lug. buried stee! plate is measured by the level -no more than 2mm. Otherwise, steel plate is required to be used as the "gasket" of grille support According to “installation drawings", ‘accurately measure and mark the position of mounting seat on top of the channel Li Lining 2) The lifting point is two ting lugs close to the main driving device, and the liting rope is sed to hang the liting lugs. The crane slowly pul's the equipment up and the equipment is positioned after the installation position JAgjustment '3) Adjust the installation position inthe lifting state to ensure the horizontal error of the device is no more than tm 44) After accurate positioning ofthe equipment, the equipment rack is fixed wth chemical anchor or anchor bot. "Expansion bolts” shall not be used for fixation. 5) Electrical wiring -Wire witing according to (electrical wiring diagram? or {electrical schematic diagram) . Prepared by Noted by: [Emanuel Jorge (ako. ‘Sub-con Engineer [Reviewed by: Lorenzo Miguel Pl GXigido ‘Sub-con BIC WGC MEPF & GAQC Supervisor‘ask Description: Equipment installation |Work Activities Submersible Mixer Installation [Transfer Pump Installation |Submersible Mixer 1) Installation Resistance Measurement: = use a megger to measure the insulation resistance between ground and each phasd ot the motor, and again between each phase of the motor. The megger should indicate an insulation resistahce of not less than 20 mega ohms. While making thethe measurement. Keep the power supply cable off the grbund 2) Installation «Lift the mixer using 2 chain fall or hoist and insert sliding portion of G.R.0 into guide rail or insert sliding portion of G.R.D. or sliding guide into guide pipe - During installation, proceed very carefully and take every precaution to prevent the unit and the mixer from being dropped. + Mixer shoud rot be inclined in excess of values when raising or lowering, = When lifting or lowering the mixer, the motor cable should never be pulled. Proceed carefully so that this cable is not cut or in any way damaged [Transfer Pump Installation +) Support Brackets for the discharge pipelines. Do not put pipeline weight directly on top of the pump. 2) Check impeller i dynamically balanced. Add rubber gaskets under the base of the pump to act as butfer to eliminate noise and vibration caused by the pump during operation 3) Installation of Rubber Gaskets “The ground must be horizontal level «lt must be conerete base «The size of the base is based on the size of the pump with additional 10cm __ Make sure there are screws to fasten the base of the pump 4) If installed outdoor, additional cover to protect it from sun and rain 5) Three points for pipeline installation: « Ifthe water source is above the pump, the pipeline can't turn upward. It must be horizontal level to prevent air bubbles build up inthe pipeline. Ifthe water source is on the same horizontal level with the pump... make sure the pump suction pipe is lower than it. The length of suction pipeline should be shorter and closer to water source. _ Try to preserve some space for future disassembly. if something goes wrong with the pump, we don't need to dieassomble the pipeline again, All we need to do is to remove the motor and pump bracket. - In theory pump suction lit can reach 10.33 meters. Because of the weight of water and ar pressure diference, there wil be water level difference. It could cause the pump only have suction lit around 6-8 meters, Because viscousity and temperature proportion itis best o set suction lit to 6 meters, [Reviewed by” Fn [Checked b b Lorenzo Miguel. Gfifpido ‘Sub-conPIC” MCC MEPF Engr.Project Name. 4110 MLD STPT Soarct Ne URBAN DECA HOMES ORTIGAS MCC-UDO308-MS-STP-PL-0007 METHOD STATEMENT Roots Blower Installation Task Description: |Equipment installation 4) Concrete FoundationA concrete foundation is the best choice for the Root Blower. Th ‘mass of a concrete plinth shall be at least 3 times that of the supported machine; it] functions as an inertia counter weight that stabilizes the foundation. In case the soll location Is soft and lacks supporting force, a bigger foundation or apile-supported foundation shall be provided. For installation of more than 2 Root Blowers, separate foundations shall be provided. For preventing transmission of vibration, a plinth shall avoid connecting with the foundation of the building, a column, or a wall, 2) Stee! Structural Base Using steel structure as the base for @ Root Blower (see Fig. 4), it is necessary to consider the strength and rigidity for maintaining the base from deformation under the expected load, Which include loosening resulting from the operation the static and dynamic loads of the Root Blower and its accessories, The base must be sufficiently so as to prevent 4) Installation of Vibration Pad (Optional) To prevent vibration induced by other equipment influencing the Root Blower, or to prevent vibration of the Root Blower from influencing other equipment, the vibration pad(s) ‘can be installed between the base plate of the unit and the foundation. 2 options of vibration pads {for being used with a Root Blower. (See Figs. 3 and 5). Installation and Adjustment 41) Before installing the Root Blower onto the foundation, make sure the surface of the foundation is free of oll or grease, 0 as to provide good contact between the base plate and the concrete foundation. 2) Keep the inletioutlet flanges of the Root Blower sealed until connecting with the piping, for preventing any foreign object from entering. 3) After placing the Root Blower onto the foundation, shim the base plate at positions the main load is supported (insert the shim into the gap between the base plate and the foundation, aside the anchor bol), leave a space for grouting the mortar. Finally, use shims (or wedges) to level the unit; measure the level on a machined surface, Maximum tolerance is 0.2 mmim. 4) In case an old cement plinth is used, chip off the upper-face of the plinth, install the unit upon the newly formed surface 5) Reserve a space for maintenance at the installation site, for facilitating future maintenance 6) ‘it shall be considered that the inlet of the Root Blower shall be situated at a location where good ventilation and clean air are available. 7) Ifthe equipment room for the Root Blower is small, the temperature in the room is prone to rise up. A temperature higher dissipation. than 40°C is adverse to the life span of the Root Blower, in such cases, provide a ventilation fan for heat Piping For ensuring smooth operation of the Root Blower, make sure the following points are taken care of when installing the piping 4) Clean out any slugs from the piping thoroughly before connecting the Root Blower. If a slug enters into the blower, severe damage can result 2) Avoid deformation of the Root Blower caused by connection withthe piping; make sure the piping does not exert the direct load onto the Root Blower. Proper supporting Is required in the vicinity of the inlet and outlet ofthe unit. Metal hangers or support can be used. preferably flexible ones. Make sure the centerline of the piping aligns with that of the unit inleYoutlt; do not force the connection. If applicable, use flexible joints to minimize the stress and strain upon the unit caused by minor defections resulting from change ‘of temperature. A check valve behind the flexible joint can prevent the Root Blower from water invasion caused by reverse flow. Mind the direction of the check valve.Project Name: 4.110 MLD STP1 URBAN DECA HOMES ORTIGAS METHOD STATEMENT Root Blower Installation ‘MCC-UDO308-MS-STP-PL-0008 [Taek Description: [Equipment instalation |Work Activities Root Blower installation Piping 3) In case the inlet of the Root Blower opens to the atmosphere, a filter shall be provided for FFreventing sucking in foreign objects. Provide a rain shield for outdoor installation. Furnish silencers on the inlet, outlet, fr within the piping, for eliminating the operation noise the transferred gas contains vapor, it may condense to frter during the transfer; provide @ drain cock at the lowest point ofthe piping system 4) Keep the init fiter clean all the time. Perform regular inspection and maintenance every 3 months. \V Belt Transmission IWhen the assembled Root Blower arrives at the destination, check the pulleys for alignment and check the belt tension before Joperation 4) Checking the Parallel = Make sure the pulleys are at their correct positions. « By way of a ruler ora straight line across the body and the pulley end, check that the end faces ofthe belt are on the same plane; check that the motor shaft is parallel with the blower shaft; and the v-belt pulley is at the right angle with the shaft In case of any deflection, loosen the anchor bolts of the motor base for adjustment; tighten the bolts after adjustment is made. - Before operating the Root Blover at full speed, check the direction of rotation first 2) Belt Tension Adjustment “The optimal tension adjustment of the belt is to achieve the minimal tension at which the belt will not sip in the maximum load concitions (horsepower). Make several checks ofthe belt tension for any variation on the first day anew bolt is used. Adjust the belt soit will not slip. After certain stretching, the belt tends to settle in its extension. After that, ‘only occasional checks are required. In a mult-belt case, make sure all the bells are of the same length; they shall replaced together at the same time too. Keep the belt clean from dust and foreign materials, and avoid corrosion by gasoline or other oils. Check belt tension withthe following methods: Hold the belt with you fingers ‘and twist the belt it shall be able to twist the belt 90 degrees. Or press the belt with your thumb; it shall be able to produce a sag of 1 thickness of the belt, After running starts, ifa slip is heard, increase the tension @ litle. Increase the tension a ite for a new belt. Tension can be calculated as follows: = Measure the distance between the shaf - Find the transmission power of each ofthe belts. = Pull the belt straight down at the center between the pulley axies with a spring sc Read the scale when the sag reaches 162mm per 100mm (for a 500 mm pulley Spacing, the sag shall be &mm), check the reading with the following char 3) Adjust Flexible Coupling diy Seoere For the Root Blower connected with @ coupling, its alignment has been calibrated in the factory before shipment. The alignment may be damaged in handling processes, therefore it requires re-checking before operation. Perform the check according to instructions given in the operation manual. Make sure tolerances of parallel and angles ‘are within the permissible ranges. Prepared by [Cheked by Noted by [Emanuel Jorg Lorenzo Miguel .Grjaldo [Sub-con Engineer [Sub-con PIC_V MCC MEPF Engr MCC MEPF & GAGG Supervisor4110 MLD STPI [Controt No. URBAN DECA HOMES ORTIGAS MCC-UD0308-MS-STP-PL-0009 METHOD STATEMENT [Task Description: [Equipment installation Project Name: 1) Rig the lifting lugs to hoist the equipment downward to the platform 2) Clearance should be 5mm to allow a degree of freedom on the placement 3) Bar Screen must be centered to the incoming pipe to catch debris not less than 20mm in diameter 44) Chain Block is installed for hoisting the barscreen upon unloading of debris for maintenance sting beam needed. Basket screen 12d to be replace between 8 to 12 years Emanuel Jorg [Sub-con Engineer Lorenzo Miguel [Sub-con PIC| 80: Project Name: fii MEGAWIDE 90 Bee 4.110 MLD STP1 URBAN DECA HOMES ORTIGAS. METHOD STATEMENT [Task Description: Electrical Conduits Installation |Work Activitios Electrical Conduits +) Galvanized Stee! Conduits and Fittings = Conduit Type: In general interior and exterior wire ways shall be Electrical Metallic Tubing(EMT). The conduits shall be straight, have circular cross section sufficiently accurate to accept approved couplings and fittings. ‘wall thickness shall be uniform through and welding of seams shall be continuous and thoroughly done. The ierior surface shall be free from injurious deffects. = Number of Conductors in Tubing: The numbers of conductors in a single tubing shall not exceed the percentage fil specified in the National Electrical Code(NEC) = Coupling Connector, Bends: Coupling and connector used with tubing shall be made up tight. Bends in the tubings shall be 50 made that the tubing will not be injured and that the internal diameter of the tubing wil not be effectively reduced. 2) Wires, Cables and Cords ~ Wires: Annealed copper, solid or stranded sizes 2.0mm up to 14mm2 Insulation: Premium grade flame retardant, lead-free, UL-isted poly vinyl chloride = Tough Potyamide(Nylon) - Standards: UL 83 Thermoplastic Insulated Wires and Cables(THHN/THWN-2) 3) Wiring Accessories = Outlet, Pull box, Junction Boxes and Fittings ipprfred without exceptions. Outlet pull tox or junction boxes shall be conforming with IEE regulations and other applicable established by the various agencies, codes and authorties. Outlets for ight points, convenient socket outlets, power outlets, switch boxed, puiljunction boxes shall be code gauge 46mm deep galvanized steel, and shall be of shapes and size to suit ther respective locations and installations and shall be provided with covers to suit their respective locations and instalations and shall be provided with covers to sui thei function ang installation = Outlet boxes shal be equipped with fitures or straps where required. Al outlet boxes shall be provided with brass ground terminals ~ Alljunetion boxes/pull boxes shall have sultabe covers - Surface mounted outet and junction boxes inthe outdoor locations shal be of cast iron metal with threaded hubs. «The surface mounted indoor boxes shal be sheet steel painted purpose made for surface installation. |4) Lighting Switches For intemal use shal be ofthe rid assembly pattern with rocker operated switch units suitable for operation with inductive loads, Switches shal be either one way, two way or intermediate as indicated in the drawings and shal be rated 20 amps. Switch plate shall be metal clad cover fish for MCC control room, equipment room, storage area where Electical Metal Tube(EMT) are used, as shown and described on drawings. - For internal surgace installation switches shall be provided with matching stee! box and shall be wth metal clad finish - Extemal outdoor switches shall be covered with weather proof fa. 5) Convenient Socket Outlets ~ Metal clad cover fish shall be used in the MCC control room, equipment room, storage area where Electrical Metal Tube (ENT) pipes are used, as shown and described on drawings [6) Wiring Installation ~The wiring installation shall be in conformity with NEC regulations and the minimum size of the conduit shall be 410mm dia unless otherwise indicated or approved, Factory made conduit bends shall be used where required. Conduits shall be kept {at minimum 100mm from the pipes of other non-electrical services. Prepared by: [Emanuel Jorge’ [Sub-con Engineer Noted by: Lorenzo MiguellP/‘Grijaido [Sub-con Pic JV’ MGC MEPF & GAQC Supervisorfii MEGAWIDE ‘ga SysCui & Maintenance, divs. Project Name. 4.110 MLD STP1 [Control No. URBAN DECA HOMES ORTIGAS MCC-UDO308-MS-STP-PL-00011 METHOD STATEMENT Electrical Installation Task Description Electrical Conduits Installation |Work Activities Electrical Conduits Factory made conduit bends shall be used where required. Conduits shall be kept at minimum of 100mm from the pipes of other non-electrical services. [Separate conduits and runways shall be used for: = Lighting system - Power Outlets - Emergency Light ~ Fire Alarm Systems = Computer System = Wiring for short extension to outlets in hung ceiling or to equipment, motors etc. shall be installed in flexible conduits. Otherwise rigid conduits shall be used. - Conduits run on surfaces shall be supported on galvanized/PVC saddles which in td are properly screwed to the wall or ceiling, ‘Saddles shall be at intervals of not more than 60cm. Fixing screws shall be with round cheesehead or and rustproof material. Exposed conduits shall be neatly run parallel or at right angles to the wall of the building. Pull boxes must be provided at the right ‘angles and at a distance of not exceeding 20meter length. - Conduits embedded into the walls shall be fixed by means of staples at not more than 60cm intervals. Chase in the wall shall be neatly made and refiled after laying the conduit and brought to the finish of the wall = Conduits buried in concrete structure shall be put in position and securely fastened to the reinforcement and got approved by the consultant before the concrete poured. Proper care shall be taken to ensure that the conduits and boxes are neither dislocated nor choked at the time of pouring the concrete. - Suitable fish wires shall be drawn in all conduits before they are imbedded. = AIIPVC conduits shall be joined with plain PVC couples using approved PVC jointing materiale 28 recommended by the manufacturer. Al joints shall be watertight. Junction between conduit and adaptable boxes, back outlet boxes, switch oullet boxes and the like must be provided with entry spouts and smooth PVC bushes. A ground wire of not less than 2.5 mm2 copper shall be run inside each conduit. The wire shall be insulated and color coded. 17) Control Switches ~ Control switches shall be connected in the phase conductors only and shall be ‘ON’ when know is down. Switches shall be fixed in galvanized steel boxes. Chromium plated sorews shall be used. - 220V power supply witing shall be distinctly separate from any other different voltage system and lighting wiring, ~ Each circuit phase wire from the distribution boards should be followed with a separate neutral wie of the same size as the circuit wire - Each light point and outlet shall be identified with their circuit number and panel board number with a label pasted on them‘goo Sm: | HIMEGAWIDE | a URBAN DECA HOMES ORTIGAS MCC-UD0308-MS-STP-PL-00019 METHOD STATEMENT Testing and Commisioning [Task Description: [Testing and Commisioning Work Activities [Submersible Mixer Preparation + Afier completing installation, measure the insulation resistance again as described in installation. = Check water level I the mixer is operated continuously for an extended period of time in a dry condition or atthe lowest water level, if motor protector wil be activated. Constant repetition of this action will shorten mixer service lf. Do not start the mixer again in such Situation until the motor has completely cooled. Test Operation - Turn the operating switch on and off a couple of times to check for normal mixer stat. = Next, check direction of rotation. If discharge volume is low or unusual sounds are heard when the mixer is operating, rotation has been reversed when this happens reverse two of the wires, {Transfer Pump - After the pipelines are set up, you need to check if there is leakage in the pipeline, ‘The testing pressure should be 1.2~1.5 times your working pressure. « Before starting the motor: Make sure to fil water in the suction pipeline. ‘After the water has been filed, there should be overflow from the valve. Try to close it tightly, Cheek direction of the motor. Make sure itis correct, I the pump is not filed with water, do not start it to avoid damage with the mechanical seal «After it operates, ty to pay attention with below points: Capacity, head, suction pipeline. If one of these are not normal, try to adjust the gate valves. Measure the loading current. Make sure its correct. |Motorized Bar Screen ‘Check all the components if they are tight before operation. - Turning down the case of motor and turn the fan by hand,the whole machine should be flexible, - Lubricating the chain and chain wheel with lubricant. - Turning on the motor and check ifthe operation in a good condition = Check all the components and make sure they are working well,witnout block and abnormal noise. - The gril uses elastic device as overload protection. The switch should be adjusted before using, Prepared by Pa a fEmanuel Jorge [Sub-con Engineel __[Reviewed, a iy lee ‘con PIC | fase] [Noted by MCC MEPF Engr. [MCC MEPF & QAQC Supervisorrd Sy2Cui!@ Matutenanes lis goo) Sx: | HIMEGAWIDE URBAN DECA HOMES ORTIGAS. METHOD STATEMENT Testing and Commisioning MCC-UDO308-MS STP-PL-00020 Task Description: Testing and Commisioning Work Activities lVolute Dewatering Press Pre-Operation = Check the fuel amount of the reducer (refer to the speed reducer specification) to ensure the ol level in gearbcx in the ‘gearbox isin the correct position. Find out that the oll has to be added, or it will bum down the reducer. = Check whether the flushing system works propery = Check if there is @ problem with the installation and whether the power is connected. - Turn the *mode switch" on the control box to "manual" position. Press the start button to verify thatthe grids rctation direction is correct. Ifit runs in the opposite direction, stop immediately and ask the electrician to change the motor power of the ‘con-screw sludge dewaterer. Launch the equipment forthe test. In the process of the test, the operator must b2 present to monitor the operation of the equipment and stop in ime for emergency. Measure the actual running current of the main drive motor and record it. Then, refer to the instructions ofthis manual about the electrical control and set the parameters ofthe electrical components, lOperation Check whether the intemal piping and external piping connections are loose. ~ Open the valve of the water supply and check whether the water supaly pipe is leaking. - Open the maintenance valve of the dewatering machine and check the water outlet - Check whether the vaives are open, - Check the rotation direction of the motor. The screw axis Is rotated backward from the front of the outlet, and the flocculation shaft is rotated clockwise from top to bottom. Running ~ Setting of rotation speed of spiral axis: adjust rotation speed by converter, generally 1 ~ 2.Place the *mode switch" on the field control box “manually”. Press the start button to rotate the spiral axis and observe for 5 minutes continuously - Setting of rotation speed of flocculation mixer: confirm the state of formation of alum flower and adjust the rotation speed by inverter. ~ Adjust the moisture content of the cement cake: the moisture content of the cement cake and the adjustment of the processing quantity are realized by the backpressure plate and the helical axis converter, Small clearance of the back pressure plate increases the pressure in the dehydrated subject, thus reducing the moisture content. On the other hand, the gap of the back plate is increased, which reduces thepressure in the dehycrated subject, thus improving the moisture content. ‘The rotation speed of spiral ax's decreases, the processing quantiy is reduced correspondingly, the concentration of sludge in the dehydrated subject becomes longer and the moisture content decreases. The rotation speed of the spiral axis increases, the processing quantity is increased correspondingly, the concentration of sludge in the dehydrated body is reduced ‘and the water content increases. Vendor Methodology’ Prepared by Noted by: [Emanuel Jorge [Sub-con Engineer Reviewed by. MCC MEPF & QAQC SupervisorMEGAWIDE Project Name: 4.110 MLD STP1 URBAN DECA HOMES ORTIGAS. METHOD STATEMENT Testing and Commisioning MCC-UDO308-MS-STP-PL-00021 [Task Description: [Testing and Commisioning lWork Activities |Volute Dewatering Press Running ~ By adjusting the liquid level adjustment sleeve or the mud pump, set the amount of mud. - Alum flowers into the sludge dewatering, after processing formed mud cake from the exhaust outlet, the pressure inside the body with the sludge dehydration inflows increases gradually, and it takes time to form shape of mud cake, ‘about 60 minutes to forrn mud cake. Engine spray operation: the time and running time of the cleaning spray stop can be set separately, and the spraying time shall be determined according to the actual conditions. Stop ‘Normally, press the relevant “stop” button to stop. (e.g., personnel injury, severe damage to the volute sludge dewatering machine etc.) please take the “emergency button’. After discontinued use, clean the dirt off the dewatering machine and shutoff the total power supply. Vendor Methodology’ [Prepared by acaph oneked by [Emanuel Jorge [Sub-con Engineer” Reviewed by: [Lorenzo Miguet/P/Erijaldo [Sub-con PIC. MCC MEPF Engr.‘ ewe | Mi MEGAWIDE ‘ep | 899|0 Skee Sy2C2i! @ Maiotenance, ls Project Name: 4.110 MLD STP1 Control No.’ URBAN DECA HOMES ORTIGAS: MCC-UDO308-MS-STP-PL-00012 METHOD STATEMENT Platform Installation FFask Description: Piatform/Cat Walk instalation Ladder Rung Installation |Work Activities Platform Installation (Pre-Treatment Area) - Install brackets to support framing, each grating consists of 600mm Width X 100mm Length X 36mm thickness 2 sets + Select FRP gratings with uniformly loaded specification - Use 2X2 inch S/S angule bar for the platform framing - Place the FRP grating in between frames of the angle bar + Check for gaps and excess warps of FRP gratings in the comers ofthe platfrom frarning - Install 20mm diameter hand rails to platform framing Platform Installation (DAF Chamber) = Install brackets to suppor framing, each grating consists of 900mm With X 100mm Length X 36mm thickness 2 sets + Select FRP gratings with concentrated load specification - Use 2X2 inch S/S angule bar for the platform framing - Place the FRP grating in between frames of the angle bar - Check for gaps and excess warps of FRP gratings in the corners ofthe platfrom framing - Install 20mm diameter hand rails to platform framing Ladder Rung/Platform installation [Brackets and Supports ~ Layout the Chambers for Ladder Hung/Platform Brackets. - Puncture designated bracket supports in the concrete and remove debris before putting concrete epoxy before installing expansion bolts to seal the gap. ‘Mount the brackets with rubber backing connected to the expansion bolt and adjust the positioning of the ladder rung/platform to the acceptable tolerance based on the drawn layout. = Weld in place the adjusted ladder hung/platform to the brackets. - Finish with stee! brush to polish welded joints. - After Installation treat the stainless steel with chemical resistant coating for additional protection against oxidation - Place the platform gratings inside the fit to size angular framing Noted by: Prepared by: Reviewed by: . Emanuel Jorge Lorenzo Migue/. (jaldo [Sub-con Engineer [sub-con PIC J [MCC MEPF & QAQC Supervisor| So:9]0 Bite IMEDAWIRE asa ame Project Name: 4,110 MLD STP! URBAN DECA HOMES ORTIGAS METHOD STATEMENT Welding Works MCC-UDO308-MS-STP-PL-00013 [Task Description: Welding Works lWork Activities Ladder Rung Fabrication = TIG weld shall be used in welding stainless pipe, the type of weld applied is butt weld as it is common practice in fabrication of welded pipes. = Assemble cut sizes pipe into the guide then join the adjacent comers by spot welding. = Remove burrs from the surfaces of welded joints ~ Bul the surface ofthe welded joints to retain its finished surface. - Fabricated brackets are welded with pipe supports to be precise with the mounting of ladder rung, Installation ~ Weld both ends of the bracket and ladder rung after adjusting for compensation with the steps aligned in the bracket support for standard offset clearances. Butt weld wil be employed inthe joint for strength and prevent intrusion of ‘water inside the ladder rung pipes. Platform Fabrication Assemble the 2°X2" framing and weld the joints in sizes conforming the platform standard gratings of {G00WX1000L and 1200WX1000L. «= Supports and brackets are joined by welding 450 the C channel 2"X4" from the plating 170X200 - Pretreatment walkway shall be 600mm Width ~ Pre- Treatment ramp shall be 1800mm Width with 3 rows of 800X1000mm Grid DAF Pletfrom shall be 120mm Width cat walk, 2 rows individual grid with concentrated load type of gratings 11200.X1000W for chemical dosing tank and uniformly loaded type of gratings 60OmmWX1000mmL for walk way - Hand Rails shall be fabricated with offset clearance variations with a standard height of 1100mm. Full weld will be applied to increase strength of framing support. Retaining Screen ~ Retaining screen mounting shell be welded with the fabricated plate 1000mmX1000mm with a hole of @600 mounted ‘on the overflow 700X700 located in the aerobic chamber. ~ Butt weld joint shall be employed in the circumference of the retaining sereen mounting and plate Remove burrs from the surfaces of welded joints without exceptions Reviewed by- Prepared aga Emanuel Jorge pro [Sub-con Engineerfj MEGAWIDE Project Name: 4.110 MLD STP1 [Control No. URBAN DECA HOMES ORTIGAS. MCC-UD0308-MS-STP-PL-00014 METHOD STATEMENT Chipping Works Task Description: chipping Works Work Activities IChipping of Motorized Bar Screen Block Outs - Evaluation of damaged concrete surfaces, a visual inspection ofthe exposed concrete on site shall be performed. ‘The purpose of such an examination is to locate, identity end define the areas of distress, ‘Typical Construction faults that may be found during visual inspection Bug holes Honeycombing, Cold Joints Irregular Surface Exposed Reinforcement steel |Concrete Removal ~All weak, damaged and easily removable concrete should be chipped away using a chipping hammer to removal of unsound concrete} = Cutting a perimeter of concrete to be chipped to isolate the work space and avoid spreading damage to the normal concretes using concrete wheel cutter [Surface Preparation ~ To achieve a sound cl ‘Mechanical Preparation Using a variety of physical tools suitable for cleaning concrete surface Cleaning Using water to clean off and soften the concrete Scrubbing Using of wire brush hing Repair chipped concrete by patching with cement mixture the damage part equal to the level of normal concrete. ~ Water the conerete to avoid cold joints an to adhere the 2 concretes together to form a strong bond after curing, = Check for eracks and defects after the curing period. and rough textured, and wet or dry surface, adopt the following method of surface preparation: Jed without exceptions [Cheked i [Noted by: Prepares by: [Reviewed by: Emanuel Jorge G6¢g [Lorenzo Migu ISub-con Engineer [Sub-con PIC |MCC MEPF Engr. [MCC MEPF & QAQC SupervisorProject Name: 4.110 MLD STP? URBAN DECA HOMES ORTIGAS Diamond Conerete Coring Sequence = Mark out the position to be cored, Ensure that there is no services infront and behind the location to be cored. ~ Move away or protect thing that is directly underneath the area to be cored - Drill and install wall anchor Fix the core bit to the machine - Adjust and center the corebit to tha marked position + Setup water protection system at front and behind of wall f requir. + Start the coring machine. = Tum on the water system and start coring = Once cored through, stop the motor and water. = Remove drill motor and diamond bit = Clean up area and move to the next location INote: For coring thru sab, ensure that all protection at floor below Is done. IChambers to bo Cored JAerobic Tank 1A to Aerobic Tank 18 Shear wall coring 100mm, p 7 [Reviewed Lorenzo Migue/f” Ghiaido [Sub-con PICfil MEGAWIDE [. gogo % SEESeeer Project Name: a OMLD STPI URBAN DECA HOMES ORTIGAS METHOD STATEMENT Concrete Coring Works [Control No. ‘MCC-UDO308-MS-STP-PL.00016 lDiamond Concrete Goring [Sequence = Mark out the position to be cored, - Ensure that there is no services infront and behind the location to be cored. = Move away or protect thing that is directly underneath the area to be cored + Drill and install wall anchor - Fix the core bit to the machine + Adjust and center the corebit to tha marked position ~ Setup water protection system al front and behind of wall if requir. + Start the coring machine, - Tum on the water system and start coring, = Once cored through, stop the motor and water. ~ Remove drill motor and diamond bit. - Clean up area and move to the next location Note: For coring thru slab, ensure that all protection a floor below is done. |Chambers to be Cored Pre treatment to perimeter wall shear wall coring 910mm Prepared Reviewed wea oe [Cheked by: Noted by: [Emanuel Jorge [Lorenzo Migui igual rgsao [Sub-con Engineer [Sub-con, sae Pa MCC MEPF Engr. MCC MEPF & QAQC Supervisorop ase | IMEGAWIDE 89 ProjectName. 4 110 MLD STP URBAN DECA HOMES ORTIGAS Testing and Commisioning [Task Description: Testing and Commisioning ~ Check the exact installation of all MBBR diffuser elements - Test the perfect functioning of the blowers and the overload valves. When carrying out the bubble test, load the aerators with the designed air flow. = Check the perfect functioning and tightnessof the valves. - When all checks have been carried out and possible defects have been fixed, the plant can be put into operation Moximum Pressure Difference - The normal pressure difference is depending on air load and lies between 5 - 20 mbar. If pressure is measured in the main header ‘additional losses caused by fitings valves etc. have to be taken into account. To submit a warranty clain, weekly measurements, of the backpressure have to be put on record. Specific Air Load ~ Air load must be limited to max. 59mN3/h of aeration tube in continuous operation. Distribution of Compressed Air - Air supply piping has to be dimensioned such tke, that an even distribution of air between all aerators is realized. Itis recommended to install a pressure gauge and flow meter in the header pipe. [Air Temperature The air temperature at the membrane must not exceed a value of 45 degrees celcivs for normal operating conditions lve Air Flotation Preparation = Clean the pond Add lubricating oil fo the necessary parts of pump and air copressor etc Tum the switch on and start the pump, check whether the running direction is the same as marked. Start up the air ‘compressor by manual control, and check. Tum on the foam scraper, make it run to one side of dissolved system. The scraper will run to the opposite direction under the action of the travel switch, when it arrives in sludge tank, scraper blade will turn up, then push the button to stop scrapping, re-operation ~ Watering : the water level of ai floatation machine should be 20-5Omm higher than clapboard of sludge pond, itccan be controlled bywater collector. « Operation of dissolved gas system: tum offal the control valves, and turn the button of electrical cabinet to automatic position, tum on the pump, the ait compressor gets into the automatic working state. Then tum on the water inlet valve, outlet valve ‘and control valve of clean water pump in order. The pressure gage will ise to 0.4-0.5MPa, Meanwhile, turn on the outlet valve of dissolved gas tank to release the dissolved water. - Air floating operation: send the sewage after dosing to the air floatation mixed pond. Small flow frst. - Dissolved gas water: use running water as reflow water fist, and then use the cleaned water, ~ Tum on the foam scraper when scum accumulated to @ certain thickness, = Machine halt: turn off sewage control valve ~tum off sewage pump--turn off foam scraper—turn on clean water valve, 30 minutes running water for cleaning—sturn off water inlet and outlet vaives—turn off clean water pump, Prepared by Noted by: [Emanuel Jorge Gf Lorenzo Migua L [Sub-con Engineer [Sub-con PIC [7 [McC MEPF Engr. IMCC MEPF & QAQC Supervisor,