Item 6 - Premier Packer With Striker

Global - Completions and Production
Service Unit
Packer Systems
Single String Retrievable Hydraulic/
Hydrostatic Set Rev. A
SU 10375
Effective Date: 6 Oct 2014
Premier Removable Production Packer With Striker

Product Family H78465
FOR INTERNAL USE ONLY
These procedures concern equipment or services identified

as C1 Critical to health, safety, or the environment (HSE).
Deviations from these procedures and/or changes to these
procedures can only be made as defined in an approved
Management of Change (MOC) process.
Table of Contents
1 Introduction ...................................................................................................................................... 4
2 Description ....................................................................................................................................... 4
3 Application ........................................................................................................................................ 4
4 Features and Benefits ...................................................................................................................... 5
5 Engineering Tables and Information .............................................................................................. 6
Specification Guide ............................................................................................................................ 6
Setting Sequence Shear Values ........................................................................................................ 7
POWER Tool ..................................................................................................................................... 7
DB™ Underreamer ............................................................................................................................ 7
Ordering Guide .................................................................................................................................. 7
Accessory Equipment ........................................................................................................................ 7
Product Selection Chart ..................................................................................................................... 7
6 HSE&S ............................................................................................................................................... 7
Revision History
Rev. DCR Amendment Detail Reviewer Approver Effective Date
New — Updates throughout document R. Ramirez D. Ruddock 24 Sept 2013
A Replaced 659 Packer Test Envelope R. Ramirez D. Ruddock 6 Oct 2014
2013-2014 BAKER HUGHES INCORPORATED

THIS DOCUMENT (TOGETHER WITH THE INFORMATION THEREON) IS THE PROPERTY OF BAKER HUGHES INCORPORATED (BAKER HUGHES). BY
ACCEPTING OR ACCESSING THIS DOCUMENT THE RECIPIENT AGREES THIS DOCUMENT (TOGETHER WITH ITS CONTENTS) IS CONFIDENTIAL AND
IS AN UNPUBLISHED COPYRIGHT WORK WITH ALL RIGHTS RESERVED TO BAKER HUGHES AND IS FURTHER SUBJECT TO RETURN ON DEMAND.
IT MAY NOT BE COPIED, REPRODUCED, OR DISCLOSED IN ANY FORM, IN WHOLE OR IN PART, WITHOUT EXPRESS WRITTEN AGREEMENT AND
CONSENT OF THE APPROPRIATE PRODUCT LINE OFFICER OR SENIOR EXECUTIVE AT BAKER HUGHES. IT MAY NOT BE USED DIRECTLY OR
INDIECTLY IN ANY WAY DETRIMENTAL TO BAKER HUGHES’S INTEREST AND IS NOT RENTED, LOANED OR SOLD, EITHER ALONE OR IN
CONJUNCTION WITH EQUIPMENT OR PRODUCT, AND DOES NOT COMPRISE A PART OF ANY CUSTOMER OR THIRD PARTY PROJECT OR SERVICE.
Page 1 of 33 FOR INTERNAL USE ONLY

Uncontrolled when printed - confirm the correct revision is used Baker Hughes - Company Confidential
Premier Removable Production Packer With Striker SU 10375, Rev. A
Hydrostatic Set Effective Date: 6 Oct 2014
7 Preservation of Product .................................................................................................................. 8

8 Inspection ......................................................................................................................................... 8
9 Test Procedures ............................................................................................................................... 8
Testing and Removal ......................................................................................................................... 8
Pressure Testing ................................................................................................................................ 8
10 Operation .......................................................................................................................................... 9
Size .................................................................................................................................................... 9
InQuest TUBEMOVE/Performance Envelope Instructions ................................................................ 9
Prejob Preparations ........................................................................................................................... 9
Running Procedures .......................................................................................................................... 9
Setting the Packer ............................................................................................................................. 9
Retrieving Instructions ..................................................................................................................... 10
Retrieval on Completion String ........................................................................................................ 10
Retrieval on Work string .................................................................................................................. 11
Cut-to-Retrieve Tool ........................................................................................................................ 11
Milling Procedure ............................................................................................................................. 12
Software Procedure ......................................................................................................................... 12
11 Associated Units ............................................................................................................................ 12
12 Disassembly Instructions ............................................................................................................. 12
13 Assembly Instructions .................................................................................................................. 12
Test Fixture Assembly ..................................................................................................................... 12
Premier Packer Test Fixture Assembly ........................................................................................... 12
Striker Test Fixture Assembly .......................................................................................................... 13
14 Assembly and Dimensional Information ..................................................................................... 14
Premier Packer With Striker ............................................................................................................ 14
Figure 1: Subassembly Drawing A33-957-00P02, Size 7-5/8 in. × 4-1/2 in. .............................. 14
Figure 2: Dimensional Data Drawing 385-178-00P01, Size 7-5/8 in. × 4-1/2 in. ....................... 15
Premier Packer ................................................................................................................................ 16
Figure 3: Subassembly Drawing 364-028-00P01, Size 645–356 .............................................. 16
Premier Packer Subassembly ......................................................................................................... 17
Parts List, Sizes 645-356 and 659-356 ...................................................................................... 17
Premier Packer ................................................................................................................................ 18
Assembly and Test Fixture Parts List, Sizes 645-356 and 659-356 .......................................... 18
Premier Packer With Striker ............................................................................................................ 19
Figure 4: Dimensional Data Drawing 385-215-00P01, Sizes 9-5/8 in. × 5-1/2 in. / 4-1/2 in. ...... 19
Dimensional Data, Sizes 9-5/8 in. × 5-1/2 in. / 4-1/2 in. ............................................................. 20
Figure 5: Assembly and Dimensional Data Drawing 364-069-00P01, Size 831-463 ................. 21

Figure 6: Assembly Detail Drawing 364-069-00P02, Size 831-463 ........................................... 22

Parts List, Sizes 831-463/387 .................................................................................................... 23
Assembly and Test Fixture ........................................................................................................ 24
Parts List, Sizes 831-463/387 .................................................................................................... 24
15 Test Fixtures ................................................................................................................................... 25
Premier Striker Test Fixture ............................................................................................................. 25
Figure 7: Assembly Drawing A33-957-00P03, Size 659-356 ..................................................... 25
Parts List, Size 659-356 ............................................................................................................. 26
Figure 8: Assembly Drawing 385-178-00P03, Size 645-356 ..................................................... 27
Parts List, Size 645-356 ............................................................................................................. 27
Figure 9: Assembly Drawing 385-215-00P03, Sizes 831-463/387 ............................................ 28
Parts List, Sizes 831-463/387 .................................................................................................... 28
16 Redress Kit ..................................................................................................................................... 29
17 Rating Envelopes ........................................................................................................................... 29
Unplugged Performance Envelope, (Material H784650048), Qualified per ISO 14310:V0 ............. 29
Plugged Rating 8,000 psi above or below ....................................................................................... 30
Premier Packer with Striker, Sizes 831-463/387 ............................................................................. 31
18 Forms .............................................................................................................................................. 32
Specification Sheet .......................................................................................................................... 32

1 Introduction
The Premier® removable production packer with Strik-
er® is a new class of removable packers for wells that
demand the sealing performance of a permanent pack-
er and the flexible workover options of a traditional re-
trievable packer. The tool is a hybrid hydrostatic and
hydraulic packer with the features and advantages of
both designs.
2 Description
The Premier removable production packer with Striker
has a primary setting mechanism actuated by absolute
well pressure, so it may be set without running a plug or
packer setting tool.
The secondary setting mechanism is the standard hy-
draulic method of running a plug in the packer tail pipe
and pressurizing the tubing.
The packer comes in two basic configurations:
1) Premium thread, box × pin, or 2) Left hand (LH)
square thread with sealbore × premium pin. The first
configuration allows threading the packer directly to the
tubing, while the second configuration provides work-
over flexibility so the tubing can be disconnected via an
anchor type seal assembly from the upper sealbore of
the packer. With the appropriate completion design, ei-
ther configuration can be retrieved on the production
tubing using a specialized Baker Hughes chemical cut-
ter. Alternatively, the second configuration can be re-
trieved on the work string using a Premier Work string
Retrieving Tool (POWER™) (Product Family H78464).
3 Application
The Premier packer with Striker has been developed
for markets where remote actuation of the production
packer within a completion brings added benefit and
cost savings to the customer. Savings can be achieved
by reducing rig and packer setting time and minimizing
the risk associated with standard well intervention set-
ting methods. It also reduces the need for additional
well services.
In addition to the cost savings, the Premier packer with
Striker and its tail pipe assembly are removed from the
well on the production tubing by mechanically or chem-
ically cutting the packer mandrel.
Drawing 385-178-00

4 Features and Benefits

• Cut-to-retrieve
- Allows packer one-trip retrieval on tubing regardless of packer-to-tubing connection chosen.
• No body movement during setting
- Ensures the same easy setting procedure for single or multiple packer completions.
• Slips below packing element
- Allow the upper element to protect slips from deposits/debris.
• Low setting pressure
- Provides operational flexibility in underbalanced completions.
• Modular design
- Allows the packer to be configured for threaded or upper sealbore connection.
• Interventionless actuation
- Is possible as tool is actuated by absolute pressure, thus no running tools are required.
Application of pressure to burst a rupture disk will set the tool.
• Secondary setting mechanism independent of the primary method
- Ensures that if primary method is unsuccessful, the packer may be set as per a hydraulic
packer, working totally independently of the hydrostatic chambers.
• Patented, field-proven, zero-extrusion gap
- Results in retrievable packing element system.
• Reliable performance
- Is ensured by tool’s ISO rating to V0 Specification 14310.
• Simple, robust Reliant Series design
- Uses proven technologies from Reliant Series M mechanical set retrievable packer and
wireline set retrievable packer.
• Slip-element-slip
- Reduces triaxial stresses for efficient performance.
• Setting piston below elements
- Results in ultimate well protection.
• No need for plug in tubing for actuation
- Eliminates costly wireline or coil tubing runs or associated risks.
• Easy packer setting
- Is executed from well hydrostatic and surface applied pressure.
• Use of 1-piece rupture disk
- Eliminates sensitivity to installation techniques.

5 Engineering Tables and Information

Table 1: Specification Guide
Size
Description
659-356 645-356 831-463 831-387
7-5/8 in. 7-5/8 in. 7-3/4 in. 9-7/8 in.

Casing range
29.7 ~ 33.7 lb/ft 39.0 lb/ft 46.1 lb/ft 62.8 lb/ft
4-1/2 in. 4-1/2 in. 4-1/2 in. 5-1/2 in. 4-1/2 in.
Tubing
15.1 lb/ft 12.75 lb/ft 17 lb/ft 23 lb/ft 12.6 lb/ft
Maximum OD (in.)† 6.59 6.45 8.31
Minimum ID (in.)‡ 3.565 4.61 3,875
175,000 lb
(10,000 psi)/ 230,000 lb (6,963 psi)/
System tensile rating* 300,000
220,000 lb 165,000 lb (10,000 psi)
(10,000 psi)
Tail pipe rating (lb)* 150,000 250,000
Set-down rating (lb)* 220,000 141,000 300,000
Differential rating (psi) 10,000
Rupture disk installed (psi)** varies
Packer piston initiation

2,700 2,320 1,620
pressure (psi)
Packer element material HNBR
Temperature rating (°F) 250 205
Secondary setting pressure (psi) 4,000 2,800
Area of primary setting piston (in.2) 7.28 6.42 8.031
Area of secondary setting

10.5 18.104 25.97
piston (in.2)
Maximum well hydrostatic (psi) 11,500 13,500
Maximum well hydrostatic

13,500 annulus/15,500 tubing
and applied pressure (psi)
Torque rating (ft-lb) based on end connection rating

*These values are the ratings for the packer and do not take into consideration the ratings of the end connections. Refer to
packer envelope (Section 15).
**Rupture disk supplied is as specified by customer and can range from 7,000–12,500 psi. Refer to Premier packer with Striker
specification sheet for minimum parameters required to select, design, and quote this tool.
†Outside diameter.
‡Inside diameter.

Table 2: Setting Sequence Shear Values

1st Shear 2nd Shear Final Setting Pressure
Size
(psi) (psi) (psi)
659-356 2,720 3,410
645-356 2,700 3,600 4,000
831-463 2,320 3,300
831-387 1,620 2,300 2,800
Table 3: POWER Tool

Packer Size Material
659-356
H784646500
645-356
831-463 H784648304
831-387 H784648303
Table 4: DB™ Underreamer

Packer Size Material
659-356
H150973623
645-356
831-463 H150973629
831-387 H150973623
Ordering Guide
Not applicable
Accessory Equipment
Not applicable
Product Selection Chart
Not applicable
6 HSE&S
Read, understand and follow all Baker Hughes instructions and

specifications in this unit while assembling, disassembling,
maintaining or repairing this equipment. Failure to do so may
result in property damage, serious injury or fatality.

7 Preservation of Product
Storage Recommendations
Packers should be stored in a clean, dry area, preferably with climate control. Packers stored in a hor-
izontal position should be rotated 90° at least once every two weeks. A packer should be supported
by either the packer body or external metal components near the ends of the tool that have smooth,
flat surfaces. Supports must avoid contact with slips, cones, packing element systems, thread profiles
and any components that have direct contact with o-rings and other seals such as pistons and hous-
ings/covers.
8 Inspection
Step Action
1. Check that the body lock ring is visible through the sight hole in the body lock ring housing.
2. Check that the brass shear screws are backed off 1/4 turn.
3. Check that the ODs of the packing elements and the threaded backup rings are lower than the
upper cone and lower cone.
4. Check that the wickers on the upper slips and lower slips are sharp and not damaged.
5. Ensure all screws are installed and below flush OD.
6. Drift ID of packer with drift bar called out in the assembly and test fixture tools list.
7. Check the maximum OD of the packer against tabulated values.
8. Install thread protectors to premium connections.
9 Test Procedures
Testing and Removal
Step Action
1. Make up the Test Plugs (T004) to the packer and Striker and Pressure Test (T005).
Note: Maximum allowable pressure drop is ± 10 psi, during a 5-minute hold.

No visible leaks are allowed.
2. Remove the Test Plugs, Clamshell Housings, Clamshell Quarters Spacers and Pressure Testing
Housing.
Pressure Testing
Each Premier packer and Striker has its own test fixtures. Both test fixture assemblies must be in-
stalled for proper pressure testing.

10 Operation
Size
The Premier packers with Striker are sized with two 3-digit numbers. The first number denotes the OD
of the tool, and the second one denotes the minimum ID. For example: A 645-356 is a 6.450-in. OD
packer with a minimum ID of 3.565 inches.
InQuest TUBEMOVE/Performance Envelope Instructions
To use the performance envelope, the differential pressure and tubing forces at the packer must be
calculated using the InQuest TUBEMOVE™ program. To run the InQuest TUBEMOVE program for
this packer, input the seal diameter as given in the specification guide as the seal diameter and input
the tubing as being anchored into the packer. With the pressure and force at the packer calculated by
InQuest TUBEMOVE, consult the attached performance rating envelope to ensure that the plotted co-
ordinate (pressure, force) is inside the envelope.
Prejob Preparations
Not applicable
Running Procedures
It is suggested that pup joints be made up above and below the packer for handling purposes. Run
the appropriate tubing tail pipe and make up the Premier packer to the top of the string. The tail pipe
assembly must contain a means to plug the tubing for the secondary actuation method. This may be
a Baker Hughes seating nipple or a shear-out plug. Run the packer into the well, slowly installing tub-
ing.
Primary Actuation (Hydrostatic)
The rupture disk of the Striker module is installed into the annulus side of the packer. To set the pack-
er, the absolute pressure of the well at the packer is increased to the specified value of the installed
disk and held for 15 minutes.
A minimum setting pressure of 7,000 psi is required to set the packer using the primary setting method,
Therefore, the minimum disk that can be installed has a 7,000-psi value. The maximum value of the
disk that can be installed has a value of 12,500 psi, due to the packer being rated to 13,500 psi. These
values take into account the tolerances of rupture disk burst pressures.
While pressuring the entire well to set the packer, an indication of packer setting can be achieved by
monitoring tubing and annulus pressure individually. On rupture of disk and packer setting while pres-
suring the well, tubing pressure will continue to rise while pressure in the annulus above the element
will remain constant giving an indication of packer setting.
Note: This option is only available if the well has not been perforated or pres-
sure can be applied against a barrier in the liner.
Setting the Packer
Step Action
1. The rupture disk of the Striker module will burst once its rating has been exceeded, allowing the
applied pressure to flood the lower atmospheric chamber.
2. The pressure will act across the lock dog retaining piston and push it upwards. The shear screws,
which hold the dog retainer in place, will shear due to this action.

Step Action
3. The lock dogs will then be able to unseat from their seating groove in the packer body, enabling
the setting piston to move upwards.
4. Continued application of the pressure will drive the setting piston up against the packoff parts of
the packer.
Secondary Actuation (Hydraulic)

If for any reason the packer will not set via the primary actuation method, install the plugging device
below the packer. Slowly apply internal pressure to the tubing string, up to the calculated setting pres-
sure. The pressure required to set the packer is shown in the chart Setting Sequence Shear Values
(Table 2).
There are two main shearing events which might be observed at surface. The setting sequence will
be initiated by the first shear, which will set the debris barrier, followed by the upper slips, and then the
packing element system. The final shear sets the lower slips. The pressure for these events is shown
in the chart Setting Sequence Shear Values (Table 2).
Once the pressure reaches the maximum setting differential, hold it for 10 minutes to ensure all com-
ponents of the packer are fully deployed. Bleed off the tubing and test the packer. Remove the plug-
ging device from the tubing by appropriate means.
Retrieving Instructions
Equalize the pressure above and below the packer by opening sliding sleeves or cutting holes in the
tubing. To retrieve the packer and tail pipe, the packer mandrel must be cut.
Two methods of retrieval are available depending on the geometry of the completion: 1) Retrieval on
the completion string via a through-tubing cut, and/or 2) Retrieval on the work string via a packer cut-
ting/retrieving tool. In either case, once the mandrel is cut, upward movement of the tubing will release
and stretch out the slips and rubber element of the packer. The sizes 831-463/387 Premier should
come free with less than 70,000 lb upstrain. The size 645-356 Premier should come free with less than
35,000 lb upstrain.
Note: Tail pipe capacity after cutting mandrel is 150,000 lb.
Retrieval on Completion String

Through-Tubing, Chemical Cut
In nonrestrictive ID completions, chemical cutting is the primary method of removing the Premier pack-
er. This cutting method is applicable only when the OD of the predetermined cutting assembly can
pass through all the restrictions above the packer. The use of a radioactive tag run on the original com-
pletion is recommended as a means of locating the cutting zone of the packer.
A specialized Baker Hughes chemical cutter should be run on an appropriately designed wireline tool
string consisting of weight bars, collar locator, firing sub, upper propellant sub, slip sub, lower propel-
lant sub, chemical cylinder, cutting head, and bull plug. The chemical cutter can be run with a collar
locator or gamma ray correlation device. It is recommended in this application to run a collar log to tie
into the bottomhole assembly. Care should be given when running the bottomhole assembly to take
accurate length, ID, and OD measurements of the packer, pipe, and crossover connections. Enough
space should be allowed below the desired cutting area for the collar locator or correlation device to
pass below the cutting area to ensure accurate depth correlation. The chemical cutter is anchored by

a button type slip, which anchors the tool during the cutting operation. Once the cutting operation is
completed the slips retract and the tool is free to be pulled from the well.
Once activated, the chemical cutter will cut cleanly through the packer mandrel allowing the packer
and tail pipe to be retrieved. In stacked packer applications, all the packers can be retrieved on the
production tubing simply by cutting all the packer mandrels.
Through-Tubing, Mechanical Cut
In restricted ID-type completions, coiled-tubing-conveyed mechanical cutting allows retrieval of the
Premier packer on the completion string. This cutting method must be predesigned into the original
completion as it requires the use of a through-tubing cutting extension (TCE). The TCE, placed above
the Premier packer, allows the cutting bottomhole assembly to locate and position itself across the cut-
ting zone of the packer.
A Baker Hughes DB underreamer should be run on an appropriately designed coiled tubing tool string
consisting of connector, dual flapper backpressure valve, hydraulic disconnect, dual actuated circula-
tion sub, adjustable no-go locating sub, mud motor, and DB underreamer. The adjustable no-go locat-
ing sub will be spaced out with the DB underreamer to place the cut in the required location. Care
should be given when running the bottomhole assembly to take accurate length, ID, and OD measure-
ments of the packer, pipe, and crossover connections. Enough space should be allowed above the
desired cutting area for the adjustable no-go locating sub to locate and still provide sufficient distance
for the mud motor and the DB underreamer.
The adjustable no-go locating sub is the only mechanism required to provide for set down weight of
the coiled tubing and accurate location of the DB underreamer and the subsequent cut of the packer
mandrel.
Once the cutting operation is completed, the cutting knives retract into the DB underreamer and the
entire bottomhole assembly is removed from the well.
Note: The material for the DB underreamer is H150973623 for the

645/659-356 size Premier.
Retrieval on Work string

This method of retrieval can only be used when the Premier packer is run with an alternative upper
sealbore.
Cut-to-Retrieve Tool
To use the work string conveyed retrieving tool, the anchor-type seal assembly must be removed from
the upper sealbore of the packer. A Premier work string retrieving (POWER) tool is run in on an ap-
propriately designed workover string consisting of jars, drill collars, or if rotation of the pipe is not pos-
sible, a downhole motor.
Upon reaching the upper sealbore receptacle, the tool enters the packer bore and is automatically po-
sitioned for mechanical cutting. Apply 10,000 lb set-down weight to ensure that the anchor latch pos-
itively engages the left-hand thread in the sealbore receptacle. Gradually bring the pump rate up to
the flow rate and rpm, which was determined by the Baker Hughes engineer on site. Continue the cut-
ting process until a positive pressure drop has been observed. This will indicate the cut has been
made. Once the mandrel is cut, upward movement of the tubing string will release and stretch out the
slips and packing element system. The packer should come free with less than 35,000 lb upstrain.

In stacked packer applications, additional cuts will be required to sever all the packer mandrels before
the packers can be retrieved.
Milling Procedure
In the event the packer cannot be retrieved using standard retrieving procedures, the packer can be
milled over and retrieved.
A Type MJ™ Packer Retriever Tool (Product Family H14133) can be used in conjunction with a wash-
over assembly to burn over and retrieve the Premier packer in one trip. Run in the hole with the wash-
over assembly and appropriately sized METAL MUNCHER® milling shoe. Mill down to the slips or until
the packer moves downhole. Pull out of the hole with the washover assembly and recovered packer.
Software Procedure
Not applicable
11 Associated Units
• Premier Cut Release Removable Production Packer and Through-Tubing Removing Tool,
Size 7 in. × 3-1/2 in. (Product Family H78464), Unit 10026 under Packer Systems.
• Premier Cut Release Removable Production Packer, Sizes 7-5/8 × 4-1/2 and 3-1/2 and 7-5/8
Premier Workstring Retrieving (POWER) Tool (Product Family H78464), Unit 10026-2 under
Packer Systems.
• Premier Cut Release Removable Production Packer (Product Family H78464), Unit 10425 under
Packer Systems.
• Type MJ Packer Retriever Tool (Product Family H14133), Unit 4936 under Conventional Fishing.
12 Disassembly Instructions
This product should not be disassembled or redressed in the field. Contact AEG for further information.
13 Assembly Instructions
Test Fixture Assembly
Refer to Drawings 385-178-00P03 and 385-215-00P03.
Note: Before installing test fixtures, be sure all parts are cleaned and free of
debris and rust to allow for good contact between parts and to prevent
presetting the tool.
Premier Packer Test Fixture Assembly
Step Action
1. Install the Male Clamshell Housing (T002) with the step closest to the slips. Slide the clamshell
past the groove in the Lower Slip Ring.
2. Install two Clamshell Quarters (T001) in the groove of the Lower Slip Ring (22) with the step
closest to the slips.

Step Action
3. Slide the Male Clamshell Housing (T002) down until the Clamshell Quarters (T001) are covered.
4. Install two Clamshell Quarters (T001) in the groove in the Body Lock Ring Housing (26) with the
step farthest away from slips and other Clamshell Quarters.
5. Slide the Male Clamshell Housing (T002) down until it shoulders on the Clamshell Quarters
(T001).
6. Make up the Female Clamshell Housing (T003) to the Male Clamshell Housing (T002) hand tight
until it shoulders on the Clamshell Quarters (T001).
7. Make sure the Male (T001) and Female Clamshell (T002) Housings are tightened so that the
clamshells are not loose. Try to slide the assembled fixture back and forth on the packer. If it
moves then the housings need to be tightened.
Striker Test Fixture Assembly
Step Action
1. Install the long Clamshell Housing [T012 (T018 for size 659)] on the striker with the small ID
closest to the packer. Slide the Clamshell Housing past the groove on the setting piston.
2. Place the Pressure Testing Housing (T001) to cover split between the bottom guide and lock dog
piston cover.
3. Install two Clamshell Quarters (T010) into the groove on the setting piston with the step closest
to the packer.
4. Start threading the long Clamshell Housing [T012 (T018 for size 659)] to the Pressure Testing
Housing (T001) without tightening completely.
5. Install two Clamshell Quarters (T010) in the groove of the bottom guide.
6. For 645 and 831 sizes only: Lay two Spacer Sleeves (T011) next to the step of the two
Clamshell Quarters (T010) against the bottom guide.
7. For 645 and 831 sizes only: Slide the short Clamshell Housing (T013) over the Spacer Sleeves
(T011) and the Clamshell Quarters (T010).
For 659 size only: Slide the short Clamshell Housing (T020) over the Clamshell Quarters.
8. Make up the short Clamshell Housing to the Pressure Testing Housing (T001). Make sure the
short Clamshell Housing is tight before tightening the long Clamshell Housing (T012).
9. Tighten the long Clamshell Housing (T012) to the Pressure Testing Housing (T001).
10. Check that the fixtures are tight so that the packer will not preset or damage the striker by trying
to slide the test fixture along the striker.
11. If loose, tighten both Clamshell Housings.

Figure 1: Subassembly Drawing A33-957-00P02, Size 7-5/8 in. × 4-1/2 in.
Premier Packer With Striker
14 Assembly and Dimensional Information
Figure 2: Dimensional Data Drawing 385-178-00P01, Size 7-5/8 in. × 4-1/2 in.
Figure 3: Subassembly Drawing 364-028-00P01, Size 645–356
Premier Packer
Premier Packer Subassembly

Parts List, Sizes 645-356 and 659-356
Refer to Drawings 364-028-00P01 (for size 645) and A33-959-00P01 (for size 659).
Size (in.) and Material
Item Description Qty. Req’d
645-356 659-356
1 Premier Packer Subassembly 1 H0364028xx H0A3395902
2 Mandrel 1 H0363751xx H037103104
3 Hex Socket Cup Point Set Screw 2 HWWG5180K0
4 Upper Drift Ring 1 H0A2093700 H0A2093701
5 Debris Barrier 1 H035947100
6 Key Retainer 1 H035995100
7 Key 2 H035459200
8 Upper Slip Ring 1 H036081100 H0A3499601
9 Shear Screw 17 HWWGE1B0BB
10 Leaf Spring 5 H036082100
11 Upper Slip 5 H036081200 H0A3499700
12 Molded Plastic Dowel 5 10133712
14 Upper Cone 1 H036081000 H036080600
15 Threaded Backup Ring 2 H036038800
16 PEEK™ Backup Ring* 2 H036036400
17 End Packer Element 2 H035935200
18 Spacer Ring 2 H036024900
19 Center Packer Element 1 H035935300
20 Filler Ring 1 H035374800
21 Lower Cone 1 H036009700 H035936600
22 Cone Lock Ring 1 H035937700
23 Lower Slip 5 H035947000 H0A3499900
24 Leaf Spring 5 H035392200
25 Dogpoint Shear Screw 5 H036082200
26 Lower Slip Ring 1 H035941400 H0A3499800
27 Hex Socket Set Screw 2 HWWG51B0H0
28 Piston 1 H036009600 H0A3537901
29 Pickup Ring 1 H035937900

Premier Packer Subassembly (Continued)

Parts List, Sizes 645-356 and 659-356
Refer to Drawings 364-028-00P01 (for size 645) and A33-959-00P01 (for size 659).
645-356 659-356
30 Hex Socket Cup Point Set Screw 2 HWWG518080
31 Body Lock Ring 1 H035938200
32 Body Lock Ring Housing 1 H035938600
35 Backup Ring 2 H035466700
36 O-ring 348 1 HWWB348N20
37 Upper Backup Retainer * H035462500 [1] H035462500 [2]
Lower Backup Retainer 1 H035462600 —

38
Anti-extrusion Ring 1 — H036687201
Spiral Retaining Ring 1 10067877 —

39
C-ring 1 — H036687104
40 Backup Ring 2 H035949600
41 O-ring 356 1 HWWB356N20

*The number in brackets [ ] indicates the quantity required.
**PEEK is a registered trademark of Victrex.
Premier Packer
Assembly and Test Fixture Parts List, Sizes 645-356 and 659-356
Refer to Drawing 364-028-00P01.
Material
645-356 659-356
T001* Clamshell Quarters 4 H035953800
T002* Clamshell Housing—male 1 H035953900
T003* Clamshell Housing—female 1 H035954000
HPRESSTEST08 HPRESSTEST10
T005 Tubing Pressure Test 1 (8,000 psi tubing (10,000 psi tubing
pressure test) pressure test)
*May be ordered together as a unit (Material H036472500).

Figure 4: Dimensional Data Drawing 385-215-00P01, Sizes 9-5/8 in. × 5-1/2 in. / 4-1/2 in.

Dimensional Data, Sizes 9-5/8 in. × 5-1/2 in. / 4-1/2 in.
Size (in.)
Dimensions
831-463 831-453 831-387
A 10.38 7.78
B 8.30 8.31
C 4.63 4.528 3.875
D 46.81
E 127.5 128.1
F 15.75
G 10.38

Figure 5: Assembly and Dimensional Data Drawing 364-069-00P01, Size 831-463
Figure 6: Assembly Detail Drawing 364-069-00P02, Size 831-463

Parts List, Sizes 831-463/387
831-463 831-387
1 Mandrel 1 H036449000 H0A2632701
2 Upper Drift Ring 1 H0A2586100
HWWG51D0W0
3 Set Screw 2 HWWG51D0W0
(3/8–16×7/8)
4 Debris Barrier 1 H035731500
5 Key Retainer 1 H035731700
6 Key 2 H035731600
7 Upper Gauge Ring 1 H0A2597000
8 Upper Slip Ring 1 H0A2586200
9 C-ring 1 H035732000
10 Leaf Spring 12 H035736200
11 Upper Slip 6 H0A2458000
12 Upper Cone 1 H0A2586300
13 PEEK Backup Ring 2 H035740600
14 Threaded Backup Ring 2 H035819900
15 End Packing Element 2 H035883302
16 Packing Element Spacer Ring 2 H035953200
17 Center Packing Element 1 H035883202
18 Filler Ring 1 H035733300
19 Retrieving Body Lock Ring 1 H035738800
20 Lower Cone 1 H0A2458200
21 Lower Slip 6 H0A2458300
22 Lower Slip Ring 1 H035722600
23 Shear Ring—64K lb 1 H035722700
24 Housing 1 H035740100
25 Pickup ring 1 H035732200
26 Body Lock Ring Housing 1 H035721500
27 Body Lock Ring 1 H035721700


Parts List, Sizes 831-463/387 (Continued)
831-463 831-387
28 Piston 1 H035953300 H035982600
30 Upper Backup Retainer 1 H035742200 H035809200
31 Lower Backup Retainer 1 H035742300 H035809100
32 O-ring (size 433) 1 HWWB433N20 HWWB425N40
400 Series Backup Rings

33 2 H035743200 H035809400
(5.980-in. OD/5.505-in. ID)
34 O-ring (size 364) 2 HWWB364N20 HWWB364N40
300 Series Backup Rings

35 2 H035743300
(7.298-in. OD/6.942-in. ID)
36 Spiral Retaining Ring 1 10084303 10084922
HWWGE1D0SB
37 Brass Shear Screw 2 HWWGE1D0SB
(3/8–16×3/4)
HWWGE1D0DB
38 Brass Shear Screw 22 HWWGE1D0DB
(3/8–16×3/8)
39 Set Screw 4 HWWG51D0F0
42 Brass Fillister Head Screw 6 HWWGJ0B0HB
43 Set Screw 6 HWWG51D080
44 Upper Leaf Spring 12 H036021200
Assembly and Test Fixture

831-463 831-387
T001 Clamshell Quarters 4 H035943900
T002 Clamshell Housing—male 1 H035944000
T003 Clamshell Housing—female 1 H035944100
T004 Bull Plug 1 per bill of materials
HPRESSTEST08 HPRESSTEST075
T005 Tubing Pressure Test 1 (8,000 psi tubing (7,500 psi tubing
pressure test) pressure test)
T006 Assembly Fixture 1 H035748900 H035809300

Figure 7: Assembly Drawing A33-957-00P03, Size 659-356
Premier Striker Test Fixture
15 Test Fixtures

Parts List, Size 659-356
Refer to Drawing A33-957-00P03.
Size and Material
659-356
T001 Pressure Testing Housing 1 H036368900
T002* O-ring 2 HWWB363H40
T003* Backup Ring 4 10144550
T018 Clamshell Housing 1 H037721500

*These test fixtures are not required for the final test of the tubing.

Hydrostatic Set
Uncontrolled when printed - confirm the correct revision is used
Figure 8: Assembly Drawing 385-178-00P03, Size 645-356

Page 27 of 33
Parts List, Size 645-356

Size and Material
645-356

Baker Hughes - Company Confidential

T003* Backup Ring 4 10144550
SU 10375,
T011 Spacer Sleeve 1 H036369100
Rev. A
*These test fixtures are not required for the final test of the tubing.
Hydrostatic Set
Figure 9: Assembly Drawing 385-215-00P03, Sizes 831-463/387

Page 28 of 33

Size and Material
831-463/387


T003* Backup Ring 4 10151674
SU 10375,
T011 Spacer Sleeve 1 H036393500
Rev. A
*These test fixtures are not required for the tubing test.
16 Redress Kit
Hydrostatic Set
This product should not be disassembled or redressed in the field. Contact AEG for further information.
17 Rating Envelopes
Premier With Striker, Size 659-356
Figure 10: Unplugged Performance Envelope, (Material H784650048), Qualified per ISO 14310:V0
Unplugged Performance Envelope

For size 659 x 356 Premier with Striker, Material No H784650048,
Qualified per ISO 14310:V0
300000
0
Tension
200000
-10000
Page 29 of 33
200000 10000
200000
175000
100000
Force (lbs)
0 -10000 Seal Diameter=4.750 in 10000

0 Casing ID Range: 6.765 – 6.987 in 0
-100000
Set Down

-200000 -10000 10000
-220000 -220000
SU 10375,
-300000
-15000 -10000 -5000 0 5000 10000 15000
Above Pressure (psi) Below
Rev. A
Premier Packer with Striker, Size 645-356
Hydrostatic Set
Figure 11: Plugged Rating 8,000 psi above or below
Above Pressure (Mpa) Below

-82.7 -68.9 -55.1 -41.4 -27.6 -13.8 0.0 13.8 27.5 41.3 55.1 68.9 82.7
250000 111205
3,425 psi 6,963 psi
230,000 lbs 230,000 lbs
200000 88964
10,000 psi
165,000 lbs
Tension
Tension
150000 66723
100000 44482
Seal Diameter = 4.750 in.
Casing ID Range: 6.625-6.750 in.
Page 30 of 33
Force (DaN)
Force (lbs)
50000 22241
10,000 psi
0 lbs
0 0
10,000 psi
0 lbs
-50000 -22241
Set-Down
Set-Down
-100000 -44482

6,700 psi
-150000 10,000 psi 141,000 lbs

-66723
SU 10375,
141,000 lbs
-200000 -88964
-12000 -10000 -8000 -6000 -4000 -2000 0 2000 4000 6000 8000 10000 12000
Rev. A
Figure 12: Premier Packer with Striker, Sizes 831-463/387
Hydrostatic Set
Above Pressure (MPa) Below

(82.8) (69.0) (55.2) (41.4) (27.6) (13.8) 0.0 13.8 27.6 41.4 55.2 69.0 82.8
400,000 177,928
350,000 155,687
300,000 133,446
Point 2 Point 1
Tension
250,000 -10,000psi 10,000 psi 111,205
Tension
300,000 lbs 300,000 lbs
200,000 88,964
150,000 66,723
100,000 44,482
50,000 22,241
Page 31 of 33
Force (lbs)
Force (DaN)
0 0
(50,000) (22,241)
Seal Diameter: 6.135 in.
(100,000) Casing ID Range: 8.405-8.822 (44,482)
i
(150,000) (66,723)
Set-Down
Set-Down
(200,000) (88,964)
Point 3 Point 4
-10,000 psi 10,000 psi
(250,000) (111,205)
-300,000lbs -300,000 lbs

(300,000) (133,446)
SU 10375,
(350,000) (155,687)
(400,000) (177,928)
(12,000) (10,000) (8,000) (6,000) (4,000) (2,000) 0 2,000 4,000 6,000 8,000 10,000 12,000
Rev. A
18 Forms
Specification Sheet
This specification sheet is intended to be used as a guide to establish ratings and parameters required to select or
design a Premier packer with Striker for a customer’s specific application.
General
Size
Casing size and weight range
Maximum OD inches
Minimum ID inches
End connection up
End connection down
Material
Metallurgy (e.g.: S210 13% Cr flow wetted)
Flow wetted components: Components that can come in direct contact with the dynamic movement of well fluids
in the flow stream. (typically body and guide).
Internally wetted components: Flow wetted components plus components out of the flow stream, but they are
contacted by well fluids through a port or other passage to the flow wetted area (typically body, guide, upper setting
piston and secondary piston).
Exposed components: Flow wetted components plus internally wetted components plus components contacted
by well fluids below the packing element (typically all parts, please specify if this includes pack-off parts i.e., slips,
rings, cones).
Elastomers
Packing element
O-rings well compatible (refer to note)
O-rings low temperature (refer to note) nitrile
Note: Double O-rings are used on all atmospheric chambers. Nitrile is used as
the initial seal for low temperature sealing (i.e., while running downhole,
with the secondary seal being chosen to be compatible with the well en-
vironment.)
Performance ratings
Maximum differential above element psi
Maximum differential below element psi
Combined maximum tensile axial load (refer to note) lb
Combined maximum set down axial load lb


Specification Sheet (Continued)
Note: This is considered to be combined with maximum differential across the

element (i.e., annulus above with set-down load combined or below with
tensile.)
Temperature range for setting °F
Temperature range for operating °F
Maximum well hydrostatic psi
Rupture disk setting (refer to note) psi
Rupture disk range (If range is required) psi
Note: Rupture disk setting is what would actually be installed with regard to
burst value (psi) on the packer. Rupture disk range minimum-maximum
is based on the maximum value that can be installed due to the packers
chamber rating and the minimum value is based on the minimum load
to set the packing element.
Secondary setting pressure (refer to note) psi
Note: Secondary setting pressure is as a rule, kept to around the same pres-
sure as standard Premier packer hydraulic tubing set pressures for that
specific size.
Torque rating (refer to note) ft-lb
Miscellaneous


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Global - Completions and Production

Premier Removable Production Packer With Striker

These procedures concern equipment or services identified

2013-2014 BAKER HUGHES INCORPORATED

Page 1 of 33 FOR INTERNAL USE ONLY

7 Preservation of Product .................................................................................................................. 8

Page 2 of 33 FOR INTERNAL USE ONLY

Figure 6: Assembly Detail Drawing 364-069-00P02, Size 831-463 ........................................... 22

Page 3 of 33 FOR INTERNAL USE ONLY

Page 4 of 33 FOR INTERNAL USE ONLY

4 Features and Benefits

Page 5 of 33 FOR INTERNAL USE ONLY

5 Engineering Tables and Information

7-5/8 in. 7-5/8 in. 7-3/4 in. 9-7/8 in.

Maximum OD (in.)† 6.59 6.45 8.31

Minimum ID (in.)‡ 3.565 4.61 3,875

Tail pipe rating (lb)* 150,000 250,000

Set-down rating (lb)* 220,000 141,000 300,000

Differential rating (psi) 10,000

Rupture disk installed (psi)** varies

Packer piston initiation

Packer element material HNBR

Temperature rating (°F) 250 205

Secondary setting pressure (psi) 4,000 2,800

Area of primary setting piston (in.2) 7.28 6.42 8.031

Area of secondary setting

Maximum well hydrostatic (psi) 11,500 13,500

Maximum well hydrostatic

Torque rating (ft-lb) based on end connection rating

Page 6 of 33 FOR INTERNAL USE ONLY

Table 2: Setting Sequence Shear Values

659-356 2,720 3,410

645-356 2,700 3,600 4,000

831-463 2,320 3,300

831-387 1,620 2,300 2,800

Table 3: POWER Tool

Table 4: DB™ Underreamer

Read, understand and follow all Baker Hughes instructions and

Page 7 of 33 FOR INTERNAL USE ONLY

Note: Maximum allowable pressure drop is ± 10 psi, during a 5-minute hold.

Page 8 of 33 FOR INTERNAL USE ONLY

Setting the Packer

Page 9 of 33 FOR INTERNAL USE ONLY

Secondary Actuation (Hydraulic)

Note: Tail pipe capacity after cutting mandrel is 150,000 lb.

Retrieval on Completion String

Page 10 of 33 FOR INTERNAL USE ONLY

Note: The material for the DB underreamer is H150973623 for the

Retrieval on Work string

Page 11 of 33 FOR INTERNAL USE ONLY

Premier Packer Test Fixture Assembly

Page 12 of 33 FOR INTERNAL USE ONLY

Striker Test Fixture Assembly

Page 13 of 33 FOR INTERNAL USE ONLY

Premier Packer Subassembly

1 Premier Packer Subassembly 1 H0364028xx H0A3395902

2 Mandrel 1 H0363751xx H037103104

3 Hex Socket Cup Point Set Screw 2 HWWG5180K0

4 Upper Drift Ring 1 H0A2093700 H0A2093701

5 Debris Barrier 1 H035947100

6 Key Retainer 1 H035995100

8 Upper Slip Ring 1 H036081100 H0A3499601

9 Shear Screw 17 HWWGE1B0BB