Operating Manual SIMEA494587483-R

Preamble
Safety instructions 1
Description 2
THYRIPOL
Application engineering 3
Static Excitation Equipment
with/without Starting Frequency Assembly 4
Converter
Connect 5
Operating and installation Instruction
Function description of the
open and closed-loop control 6
of the excitation system
Operating manual 7
Commissioning 8
Maintenance manual 9
Disposal 10
Technical datas and
drawings 11
Nameplates 12
Abbreviations and Terms 13
06/2014
Exclusion of liability
Transmission and reproduction of this document, use and disclosure of its We have checked the content of this publication for conformity with the
content are not permitted, so far as not expressly agreed. Violation of this hardware and software described. However deviations can still exist, so we
rule can lead to claims for damage compensation. All rights reserved, cannot guarantee full conformity.
especially for granting patents or for GM registration. The information contained in this publication is checked on a regular basis
and any necessary corrections are included in the subsequent issue.
We are grateful to receive your suggestions for improvement.
 Siemens AG Österreich 2013 All rights reserved Subject to technical changes without prior notice
Version AF
Order no.: A5E02783359B
Order to SIMEA DT LD OMS
Printed in Austria
06.2014
Legal instructions
Concept of warning instructions
This manual contains instructions that must be observed for reasons of your personal safety and to prevent
property damages. The personal safety instructions are highlighted by a warning triangle whilst instructions
relating only to property damages are shown without the warning triangle. Depending on the relevant level of risk,
the warning instructions are shown as follows, in descending order.
DANGER
indicates that death or serious injury would occur if the appropriate precautionary measures are not taken.
WARNING
indicates that death or serious injury could occur if the appropriate precautionary measures are not taken.
CAUTION
indicates that slight injuries could occur if the appropriate precautionary measures are not taken.
ATTENTION
indicates that property damage could occur if the appropriate precautionary measures are not taken.
If more than one level of risk appears, the warning instruction with the highest level of risk must always be
observed. If a warning of personal injury is shown in a warning triangle, then an additional warning of property
damage can be shown in the same warning instruction.
Qualified personnel
The product/system referred to in this documentation may only be handled by personnel qualified for the
applicable task, taking account of the related documentation applicable to the task, in particular the safety and
warning instructions contained therein. Qualified personnel are persons who, on the basis of their training and
experience, are competent to recognise the risks and to avoid the possible hazards in handling these
products/systems.
Proper use of Siemens products
Please note the following:
WARNING
Siemens products may only be used for the applications foreseen in the catalogue and in the related technical
documentation. If third-party products and components are used then these must be as recommended or
approved by Siemens. For correct and safe operation of the products it must be ensured that the appropriate
transport, storage, positioning, assembly, installation, commissioning, operating and maintenance provisions are
made. The permitted ambient conditions must be complied with. The instructions included in the related
documentation must be observed.
Trademarks
All designations marked with the protected trademark property symbol ® are registered trademarks of Siemens
AG. Other designations included in this text may be trademarks which, if used by third parties for their own
purposes, could infringe the rights of the owners.
Exclusion of liability
We have checked the content of this publication for conformity with the hardware and software described.
However deviations can still exist, so we cannot guarantee full conformity. The information contained in this
publication is checked on a regular basis and any necessary corrections are included in the subsequent issue.
Siemens AG Österreich A5E02783359B

Operating and installation Instruction Static Excitation Equipment with/without Starting Frequency Converter 3
06.2014
Note
For reasons of clarity, the operating and installation instruction does not include all
detailed information for all types of the product and can also not cover all possible
options for installation, operating or maintenance.
If you require further details or if particular problems should occur that are not treated in
sufficient detail in the operating and installation instruction, you can request the
necessary information from your local Siemens branch.
We would furthermore point out that the content of the operating and installation
instruction does not constitute part of any previous or existing agreement, consent or
legal relationship, nor does it constitute an amendment of such. All obligations of
Siemens are stated in the applicable contract of sale, which also includes the entire and
solely applicable warranty provisions. These contractual warranty provisions shall be
neither extended nor limited by the statements contained in this documentation.

4 Operating and installation Instruction Static Excitation Equipment with/without Starting Frequency Converter
06.2014
Content
Preamble ............................................................................................................................................... 10
1 Safety instructions .................................................................................................................... 11

1.1 Safety components and personnel protection functions .............................................. 13
1.2 Safety-related personal protection functions ............................................................... 13
1.3 Instructions for personnel protection ............................................................................ 14
1.4 Instructions relating to electromagnetic fields .............................................................. 17
1.5 System safety instructions ........................................................................................... 18
1.6 Electrostatic discharge sensitive components (ESD) .................................................. 20
1.7 Security information ..................................................................................................... 21
1.8 Informations about repairs ........................................................................................... 22
1.9 Standards and directives ............................................................................................. 22
2 Description ................................................................................................................................. 24
2.1 Excitation systems in general ...................................................................................... 24
2.1.1 Standard scope of supply ............................................................................................ 25
2.1.1.1 Differences in the SEE power parts ............................................................................. 26
2.1.1.2 Differences in the SFC power parts ............................................................................. 27
2.1.2 System features ........................................................................................................... 29
2.2 Overview and technical data for the excitation equipment .......................................... 30
2.2.1 Single bridges without redundancy .............................................................................. 30
2.2.2 Single bridges with redundancy ................................................................................... 32
2.3 Open-loop and closed-loop control of the excitation equipment.................................. 35
2.3.1 Non-redundant design ................................................................................................. 35
2.3.2 Redundant design ........................................................................................................ 36
2.3.3 Overview circuit diagrams of the excitation equipment ............................................... 37
2.4 Unit overview and technical data for the starting frequency converters ...................... 41
2.5 Description of the starting frequency converter ........................................................... 44
2.6 Description of the compact units .................................................................................. 46
2.7 Load cycling of the starting frequency converter ......................................................... 51
3 Application engineering ........................................................................................................... 52

3.1 General ........................................................................................................................ 52
3.1.1 Preliminary clarification ................................................................................................ 52
3.1.2 Container accommodation / Installation in machine room ........................................... 52
3.2 Marking of packaging ................................................................................................... 53
3.3 Transport ...................................................................................................................... 55
3.3.1 Transportation reqirements .......................................................................................... 56
3.3.2 Tip- and Drop-indicators .............................................................................................. 56
3.3.3 Supporting frame ......................................................................................................... 57
3.3.4 Transportation height ................................................................................................... 57
3.3.5 Lifting and transporting ................................................................................................ 57
3.3.6 Transportation to the installation site ........................................................................... 60
3.3.7 Installing the transport units ......................................................................................... 60

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3.3.8 Completeness and transportation damage .................................................................. 60

3.4 Interim storage ............................................................................................................. 61
3.4.1 Storage of the fans ....................................................................................................... 61
4 Assembly .................................................................................................................................... 62
4.1 Dismantling the pallet ................................................................................................... 62
4.2 Moving the cabinet group on one level ........................................................................ 62
4.3 Fixing the cabinet group ............................................................................................... 62
4.3.1 On concrete flooring ..................................................................................................... 63
4.3.2 On steel profiles ........................................................................................................... 63
4.4 Assembling the fans ..................................................................................................... 64
4.5 Installation information ................................................................................................. 65
5 Connect ...................................................................................................................................... 66
5.1 Safety-relevant- instructions ........................................................................................ 66
5.2 Torques for screw connections .................................................................................... 66
5.3 Connect cables ............................................................................................................ 67
5.3.1 Shielding of the signal cables ...................................................................................... 68
5.3.2 Cabling of the transport units ....................................................................................... 69
5.3.2.1 Electrical connection between the starting frequency converter and the
control cabinet .............................................................................................................. 70
5.3.2.2 Electrical supply line between static frequency converter and SEE auxiliary
cubicle .......................................................................................................................... 73
5.3.2.3 Electrical connection between the power module of the exciter installation
and the AC feed (option) .............................................................................................. 74
5.3.3 Ground plates of the cubicles ...................................................................................... 74
5.3.4 Cable strain-relief rails ................................................................................................. 75
6 Function description of the open and closed-loop control of the excitation

system ........................................................................................................................................ 76
6.1 Key-operated switch position ....................................................................................... 76
6.1.1 Key-operated switch position NORMAL....................................................................... 77
6.1.2 Key-operated switch position LOCAL .......................................................................... 78
6.2 Operating modes AUTOMATIC / MANUAL ................................................................. 79
6.2.1 Local / Manual mode – Direct Control of Field current ................................................ 79
6.2.2 Local / Automatic operation – Voltage control ............................................................. 79
6.2.3 Normal (Remote) / Manual operation – Direct Control of Field current ...................... 79
6.2.4 Local / Automatic operation – Voltage control ............................................................. 80
6.2.5 Detailed description of the operating modes AUTOMATIC / MANUAL ....................... 80
6.2.5.1 Manual operation – Direct Control of Field current ...................................................... 80
6.2.5.2 Automatic mode – Voltage control ............................................................................... 80
6.2.6 Single bridges .............................................................................................................. 81
6.2.7 Redundant Bridges (two Power Sections) ................................................................... 82
6.2.8 Triple Bridges (three Power Sections) ......................................................................... 83
6.3 Switching On and Switching Off the Excitation System ............................................... 84
6.3.1 Switching On the Excitation System ............................................................................ 84
6.3.2 Switching Off the Excitation System ............................................................................ 85
6.3.3 Switch off Function of the Excitation for “Protection-OFF” (FP- CHAIN,B2)................ 86
6.3.4 Pulse Release and Switching Off................................................................................. 86
6.4 Operating modes.......................................................................................................... 87
6.4.1 Normal mode (excitation mode) ................................................................................... 87

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6.4.2 Start-up mode (for Compact Units) .............................................................................. 88

6.4.3 Unlocked Operation ..................................................................................................... 88
6.4.4 De-Excitation mode ...................................................................................................... 88
6.5 Limiter functions ........................................................................................................... 89
6.5.1 Stator current limiter ..................................................................................................... 89
6.5.2 V/f-limiter ...................................................................................................................... 89
6.5.3 Underexcitation limiter ................................................................................................. 90
6.5.4 Overexcitation limiter ................................................................................................... 91
6.6 Control functions .......................................................................................................... 92
6.6.1 Digital voltage control ................................................................................................... 92
6.6.2 Reactive power / cosφ control ..................................................................................... 93
6.6.3 Power Stabilization System ......................................................................................... 94
6.6.4 Reactive power joined control (RPJC) ......................................................................... 94
6.6.4.1 Switch on and Switch off Conditions of the Reactive power joined control ................. 94
6.6.4.2 Distribution of the reactive power to the single generators .......................................... 95
6.7 Functions of the T400 Technology module.................................................................. 95
6.7.1 FP-IN_OUT_T400: Hardware Inputs / Outputs on the T400 ....................................... 96
6.7.2 FP-PQ_ALPHA-BETA: Actual Value Recording and Signal Calculation ..................... 96
6.7.3 FP-SETPOINT: Setpoint conditioning and limitation ................................................. 101
6.7.4 FP-PSS: Power Stabilization System (PSS).............................................................. 105
6.7.5 FP-f_COMP: Compensated Frequency / Filter .......................................................... 106
6.7.6 FP-V-REGULATOR: Voltage control, limiter ............................................................. 107
6.7.7 FP-COS-Q-CONTROLLER: Reactive power- / cosφ-control/Reactive power
joined control (RPJC) ................................................................................................. 113
6.7.8 FP-ROTORTEMP: Rotor Temperature Calculation ................................................... 114
6.7.9 FP-FAULT_DETECTION: Monitoring of the Voltage control and the field
parameter (fault) control ............................................................................................. 114
6.7.10 FP- IN_OUT_CBP: Communication to the master S7 ............................................... 116
6.7.11 FP- IN_OUT_CUD: Communication to the CM-Module ............................................ 116
6.7.12 FP- SYSTEM: System Setting ................................................................................... 116
6.7.13 FP- SWITCHOVER: Channel Switching Logics and PROTECTION-OFF of
the Excitation.............................................................................................................. 116
6.8 Functions of the CUD board ...................................................................................... 116
6.8.1 Converter-related control in the SIMOREG DC-Master/CM ...................................... 116
6.9 SIMATIC S7 Control .................................................................................................. 117
6.9.1 Overview of the Network Structure (here an example of a 2x100%) ........................ 117
6.9.2 Description of the single function blocks.................................................................... 117
6.10 Fan control ................................................................................................................. 119
6.11 Monitoring of the Cooling system of the Excitation system ....................................... 119
6.12 Functionality of the Starting Frequency Converter .................................................... 120
6.13 Operating modes of the starting frequency converter ............................................... 121
6.13.1 Normal start (standard) .............................................................................................. 121
6.13.2 Washing (standard) .................................................................................................... 122
6.13.3 Ventilation (option) ..................................................................................................... 122
6.13.4 Black start (option) ..................................................................................................... 122
6.13.5 Phase shift start (option) ............................................................................................ 122
6.13.6 Braking (option) .......................................................................................................... 122
6.13.7 Turning (option Rotating mode) ................................................................................. 122
6.14 Start-up sequence ...................................................................................................... 122
6.15 Description of the changeover device (Option) .......................................................... 123
6.16 Field Flashing (Option) ............................................................................................... 125

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6.17 Black start for terminal-fed excitation with gas turbine (Option) ................................ 126
6.18 Electrical braking for WTs .......................................................................................... 128
7 Operating manual .................................................................................................................... 130

7.1 Using the „Operating manual“ .................................................................................... 130
7.2 Operation of the excitation system with/without starting frequency converter ........... 131
7.2.1 Operation / Key-operated switch positions and functions .......................................... 131
7.2.2 Operator panel OP177B ............................................................................................ 132
7.2.2.1 Screen after switching on the system ........................................................................ 132
7.2.2.2 Key overview of the Operator panel........................................................................... 133
7.2.3 Screenshot overview and usage of the local Operator panel .................................... 134
7.2.4 Message overview on the Operator panel OP177B .................................................. 150
7.2.5 Information about Remote Control using the Visualisation Interface of the
Control and Instrumentation ....................................................................................... 163
7.3 Operation of the Starting Frequency Converter ......................................................... 164
7.3.1 Selection of the Changeover device (Option) ............................................................ 164
7.3.2 Keys and Switches on the Control board of the SFC ................................................ 164
7.3.2.1 Key-operated switch S11 ........................................................................................... 164
7.3.2.2 Palm switch S100....................................................................................................... 165
7.3.3 Control station AOP30 ............................................................................................... 165
7.3.3.1 Description of the device ............................................................................................ 165
8 Commissioning ........................................................................................................................ 166

8.1 Unlocked operation .................................................................................................... 166
8.1.1 Operating screens for commissioning technicians .................................................... 166
9 Maintenance manual ............................................................................................................... 175

9.1 The term maintenance ............................................................................................... 175
9.2 Using the maintenance manual ................................................................................. 175
9.3 Important safety notes regarding service and repair work ......................................... 176
9.3.1 Compliance with the five safety rules ......................................................................... 176
9.3.2 Working under voltage ............................................................................................... 176
9.3.3 Safety notes regarding maintenance ......................................................................... 176
9.3.4 Grounding of the equipment (for service and maintenance works) ........................... 180
9.3.5 Opening of the cabinet doors ..................................................................................... 182
9.4 Inspection and Service ............................................................................................... 183
9.4.1 Inspection of the cooling air system ........................................................................... 185
9.4.2 Control of the fans´service life ................................................................................... 186
9.4.3 Cleaning ..................................................................................................................... 186
9.4.4 Cleaning of the filter mats of the fans ........................................................................ 188
9.4.5 Check of the cable clamps and spring clips ............................................................... 188
9.5 Repair ......................................................................................................................... 188
9.5.1 Failure of a static excitation system with or without the starting frequency
converter .................................................................................................................... 188
9.5.2 Replacement of the fan .............................................................................................. 190
9.5.2.1 Excitation system in stack technology and SITOR Technology ................................ 190
9.5.2.2 Excitation system with SIMOREG DC-MASTER ....................................................... 191
9.5.2.3 Starting Frequency Converter .................................................................................... 192
9.5.2.4 Open and closed loop control cabinet........................................................................ 192
9.5.3 Open-loop and closed-loop control cabinet ............................................................... 193
9.5.4 Auxiliary cabinet ......................................................................................................... 196
9.5.5 Excitation Power section ............................................................................................ 196
9.5.5.1 Excitation system with SIMOREG DC-Master ........................................................... 196

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9.5.5.2 Excitation system with SITOR modules ..................................................................... 203

9.5.5.3 Excitation system with Thyristor bridges .................................................................... 204
9.5.6 Starting Frequency Converter .................................................................................... 205
9.6 Spare parts................................................................................................................. 205
9.7 Contact person and technical support ....................................................................... 205
10 Disposal .................................................................................................................................... 206

10.1 Disposal of packaging material .................................................................................. 206
10.2 Disposal of System components ............................................................................... 206
10.3 Disposal of old devices .............................................................................................. 206
11 Technical datas and drawings ............................................................................................... 207

11.1 General technical data ............................................................................................... 207
11.2 Dimension drawings of single static excitation equipment ........................................ 210
11.2.1 Static Excitation Equipment without redundancy (design with SIMOREG
DC-Master)................................................................................................................. 210
11.2.2 Static Excitation Equipment with redundancy (design with SIMOREG DC-
Master) ....................................................................................................................... 211
11.2.3 Static Excitation Equipment without redundancy (design using SITOR
technology)................................................................................................................. 212
11.2.4 Static Excitation Equipment with redundancy (design using SITOR
technology)................................................................................................................. 213
11.2.5 Static Excitation Equipment without redundancy (design using stack
technology)................................................................................................................. 214
11.2.6 Static Excitation Equipment with redundancy (design using stack
technology)................................................................................................................. 215
11.3 Dimension drawings compact units ........................................................................... 218
11.3.1 Compact unit without redundancy (design with SIMOREG DC-Master) ................... 218
11.3.2 Compact unit with redundancy (design with SIMOREG DC-Master) ........................ 219
11.3.3 Compact unit with redundancy (design with SITOR technology) .............................. 220
11.3.4 Compact unit with redundancy (design with SITOR technology) .............................. 221
11.3.5 Compact unit without redundancy (stack design) ...................................................... 222
11.3.6 Compact unit with redundancy (stack design) ........................................................... 223
12 Nameplates .............................................................................................................................. 225
13 Abbreviations and Terms ....................................................................................................... 228

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Preamble
Products in the energy sector
Excitation equipment supplied without starting frequency converters is designated
as a single exciter or a single excitation system whilst excitation equipment supplied
with starting frequency converters is designated as a compact unit.
®
THYRIPOL is a static excitation system for synchronous generators and reactive
power equipment. It is suitable for use in gas-fired, steam, hydro-electric or nuclear
power plants as well as for transformers or reactive power equipment.
Due to its high adaptability to the applicable system conditions, it can be applied
advantageously in both new systems as well as for retrofitting existing systems.
With regard to dimensions, the systems are specially suited for space-saving
installation and for use in prefabricated container systems, although they can also be
installed in electrical switchgear rooms or machine rooms with upgraded degree of
protection for the cubicles.
Components of the operating and installation instruction

The operating and installation instruction for the static excitation equipment is divided
into the following chapter headings:
● System description
● System functions (HW and Software)
● System operation
● System maintenance
Note
This operating and installation instruction comprises general product information.
For detailed information covering the single product components, please refer to the
specific manuals for the components in use.

06.2014
1 Safety instructions
Note
For reasons of clarity, this documentation does not contain all of the detailed information
on all of the product types. This documentation cannot take into consideration every
conceivable type of installation, operation and maintenance.
If you require additional information or technical details for the documentation, contact
your local Siemens office.
We would also like to point out that the contents of this documentation are neither part of
nor modify any prior or existing agreement, commitment or contractual relationship. All
obligations on the part of Siemens arise from the relevant contract of sale, which also
contains the complete and solely valid warranty conditions. These contractual warranty
provisions are neither extended nor curbed as a result of the statements made in this
documentation.
WARNING
Unobserved information
Operating, servicing, maintaining or installing the static excitation equipment with and
without starting converter may result in property damage, serious injury, and even death
if the safety instructions are not observed.
You must strictly comply with all notes regarding intended use. Different operating
modes, overloads, load cycles, and differing ambient conditions are permitted only after
special arrangement with the manufacturer.
WARNING
Unqualified personnel
The system operates at a hazardous voltage level and contains dangerous rotating
machine parts (fans). Failure to comply with these operating instructions can lead to
death, serious injury and material damage.
Only qualified personnel are permitted to work on this system. Such personnel must be
thoroughly acquainted with all the warnings and maintenance procedures referred to in
these Operating Instructions.
Perfect, safe and reliable operation of the system assumes that it has been
professionally transported, stored, mounted and installed as well as correct operation
and servicing.
Note
Electrical equipment of protection class I
The cabinet system of the static excitation equipment (SEE) / compact system is
executed as electrical equipment (electrical system component) of protection class I.
Consequently, the cabinet system provides a basic insulation as basic protection
measure and a protective bonding (protective ground conductor) as fault protection
measure.
Operation is permitted, provided the THYRIPOL units are connected to the system with
appropriate protective ground conductors. The protective ground conductors must also
be connected with the grounding system of the plant (power plant). The required cross-
section of the protective ground conductor must conform with the national specifications
and regulations (e.g. EN 61800-5-1, EN 60204-1).

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NOTICE
PELV circuits
Control circuits of the THYRIPOL system are executed as PELV (Protective Extra Low
Voltage) circuits. The voltage in these circuits does not exceed the maximum permitted
voltage of class DVC A (DVC in accordance with EN 61800-5-1). Consequently, these
circuits provide protection in the case of direct contact.
In turn, only PELV circuits that do not exceed the limit values of voltage class DVC A
may be connected to these circuits on the system.
ATTENTION
Malfunction due to radio traffic
When using mobile radio equipment with a transmitting power of >1 W in the immediate
vicinity of the equipment (<1.5 m), malfunctioning of the equipment can occur.
Adhere to the applicable limits.
Note
Ensure that the local safety regulations and national safety guidelines are observed and
complied with.

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1.1 Safety components and personnel protection functions
Line-side transformer
Not included in scope of supply. The medium voltage transformer limits the short-
circuit current in case of malfunction and has to be designed such that the maximum
permitted short-circuit current is not exceeded.
Line-side circuit breaker for the excitation equipment

Included in the scope of supply
Safety concept-related external components

Line-side circuit breaker for the starting frequency converter:
Customer supplied, not in scope of supply, controlled by starting frequency converter
1.2 Safety-related personal protection functions

Monitoring of the door limit switches causes the starting frequency converter and
excitation equipment in SITOR/Stack design to be switched off when a door of the
power section is opened.
Because of the partition construction of the excitation equipment in SIMOREG DC-
Master design electric shock protection is provided by housings in accordance with
EN 60204-11. In this case a warning occurs on the operator panel when a door of the
power section is opened, however, the system is not switched off automatically.
WARNING
Danger from applied voltages

Touching the components in the cabinets during operation can result in damage to
property, serious injury and even death.
Operation of the electrical equipment with open doors is strictly forbidden in accordance
with EN 50110-1!

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Protection and monitoring functions for internal system components

1. Anti-condensation heating (optional)
2. Frequency converter/rectifier protection by monitoring systems:
● Fuse monitoring or conduction monitoring
● Line supply monitoring for undervoltage, phase failure and frequency
● Thermal monitoring of the DC link reactor (SFC) through I²t-calculation
● Supply voltage monitoring
● Circuit breaker monitoring
● Ventilation fan monitoring
● Monitoring the air current with flow monitors or differential pressure monitors
3. Tripping in case of semi-conductor failure

4. Tripping in case of open-loop and closed loop control component failure
5. Internal hardware monitoring
6. Tripping in case of communication failure between open and closed-loop control
section
1.3 Instructions for personnel protection

Note
Specialist personnel
All transportation, installation, commissioning, operating and maintenance work must be

performed by qualified, specialist personnel (skilled electrical technicians in accordance
with EN 50110 "Operation of electrical equipment").
In the context of these basic safety instructions, qualified, specialist personnel are
persons who are familiar with the installation, assembly, commissioning and operation of
the product and who are qualified in the tasks they correspondingly perform.
The personnel must furthermore be familiar with all safety-related instructions and
provisions described in this document.
This list does not constitute a complete itemization of all measures necessary for safe
operation of the system. If you require further information or should special problems
occur which are not treated in sufficient detail for the purchaser's purposes, please
consult your local Siemens branch.

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The five safety rules

Safety-related instructions for working on electrical equipment
Operation of electrical installations in accordance to EN 50110-1
This standard applies to the use and any work on, with or near electrical equipment
For all work in particular are the "five safety rules" must be observed:
1. Disconnect the system
2. Protect against reconnection
3. Verify isolation from supply
4. Ground and short-circuit
5. Cover or enclose adjacent live electrical parts
DANGER
Dangerous parts
During operation, static excitation equipment and starting converters can have live, and
possibly rotating, parts.
Unauthorized removal of required covers, improper use, or incorrect installation or
operation may lead to death, serious injury or material damage.
Always take protective measures before touching any components.
DANGER
Dangerous voltages
When handled improperly, or when the safety rules are not observed, dangerous high
voltages result in death or serious injury.
During operation of the excitation equipment or starting frequency converter very high
voltages occur, which can remain in existence for long periods of time even after
switching off or so long as the generator is still rotating.
In plant configurations with change over equipment ("cross-starting"), where a starting of
the generator via a further SFC is possible, dangerous reverse voltages arise even when
the system is switched off.
Always ensure that work is only performed by qualified personnel working under strict
observance of the five safety rules, the warning instructions included in this
documentation and the safety-related instructions.
DANGER
Discharge of capacitors / Dangerous voltages

High voltages from improper handling or disregard of safety rules result in death or
serious injury.
After disconnection of the supply voltage, voltages are still present in the excitation
equipment or in the starting frequency converter and these lead in death, serious or fatal
injuries.
After switching off the supply voltage, always observe the circuit capacitors discharge
time of 5 minutes before starting with maintenance or repair work. Do not touch the
equipment during that time.
Measure the voltage after the discharge time has elapsed.

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CAUTION
High temperatures
Certain components, such as the heat sink elements, smoothing reactors, auxiliary
transformers, thyristors, etc., become very hot during operation.
These components can also remain very hot for a period of time after operation.
If touched they can cause severe injury such as skin burns.
Do not touch hot components, even after switching off the excitation equipment or the
starting frequency converter.
CAUTION
High temperatures of the anti-condensation heater

When the excitation equipment or the starting frequency converter are out of operation,
on reaching the temperature limiting value the anti-condensation heaters automatically
switch on.
Once activated, the anti-condensation heaters become very hot.
If touched they can cause severe injury such as skin burns.
Do not touch hot components, even after switching off the excitation equipment and the
starting frequency converter.
WARNING
Hazardous arcing
Arcs can cause property damage, serious injury and even death.
The cabinets of the static excitation equipment with/without starting frequency converter
are not designed arc proof.
Input currents above the maximum limit, incorrectly dimensioned circuit-breakers or
transformers, and incorrectly connected or unconnected cables can result in danger due
to electric arcs in the event of a fault.
Make sure that the system is properly dimensioned and that the power cables are
correctly connected.

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1.4 Instructions relating to electromagnetic fields

WARNING
Electromagnetic radiation during operation of the plant

Electromagnetic fields are generated during operation of electrical power engineering
installations.
Electromagnetic fields can interfere with electronic devices, which could cause them to
malfunction. For example, the operation of heart pacemakers can be impaired,
potentially leading to damage to a person's health or even death. It is therefore forbidden
for persons with heart pacemakers to enter these areas.
The plant operator is responsible for taking appropriate measures (labels and hazard
warnings) to adequately protect operating personnel and others against any possible
risk.
• Observe the relevant nationally applicable health and safety regulations or the
applicable national regulations in the country of installation. In Germany,
"electromagnetic fields" are subject to regulations BGV B11 and BGR B11 stipulated
by the German statutory industrial accident insurance institution.
• Display adequate hazard warning notices on the installation.
• Place barriers around hazardous areas.

• Take measures, e.g., using shields, to reduce electromagnetic fields at their source.
• Make sure that personnel are wearing the appropriate protective gear.

06.2014
1.5 System safety instructions
The following instructions must be observed:

WARNING
Unsecured installation site

The excitation equipment with/without starting frequency converter is a type of
equipment for use in power plants.
In the event of improper use, incorrect operation, insufficient maintenance or the
presence of unauthorized persons, accidents can occur and can consequently cause
property damage, serious injuries or even death.
• The cabinets of the static excitation equipment with/without starting frequency
converter are not designed arc proof. Install excitation equipment with/without
starting frequency converter only in switchgear rooms accessible to specialist
personnel.
• Display instructions stating that only trained personnel may operate and
maintain the excitation equipment with/without starting frequency converter.
WARNING
Unpermitted operation with ground fault

The type and location of the fault cannot be established just from a ground fault error
message. In the event of continued operation, serious aftereffects (all the way up to
electric arcs) are possible. Death, serious injury, or material damage can result.
If a ground fault occurs during operation, the system must be switched off immediately.
Then identify and eliminate the source of the ground fault. Continued operation with
detected ground fault is the responsibility of the plant operator. Perform a risk analysis.
Preconditions
The person responsible for system safety must ensure that:
1. Basic planning work and all work associated with transportation, assembly,
installation, commissioning, maintenance and repair is only performed by
qualified personnel or by the responsible specialist personnel.
2. The complete product documentation is always available during
performance of all work.
3. The technical data and specifications regarding the permissible assembly,
connection, ambient and operating conditions are observed.
4. Plant-specific construction and safety directives as well as personal
protection procedures are observed.
5. Work on these devices or in the vicinity thereof by unqualified persons is
prohibited.
For this reason the product documentation only contains the instructions necessary
for proper use of the machines by qualified personnel.
Note
Support by Siemens
We recommend engaging the support and services of your local Siemens service center
for all planning, installation, commissioning and maintenance work.

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Line systems and fault protection measures

Excitation equipment and compact systems must be connected according to regulations to
the plant-side protective grounding system (see Chapter Introduction (Page 13)) and may
be operated only on IT systems (line systems isolated from ground) with an insulation
monitoring system. This also applies to all supply sources of the power infeeds from the
auxiliaries service.
The permitted line systems for auxiliary power supplies are defined in Chapter Technical
data (Page 195).
Excitation equipment and compact systems do not have their own fault protection with
regard to IEC364. The line-side circuit-breaker of the excitation equipment does not have
any overcurrent tripping unit and does not switch off automatically in the event of a fault
(short-circuit).
The plant operating company is responsible for the execution and tests of the line-side
required fault protection measures (plant protection with acquisition of short-circuits and
ground faults, and the appropriate activation of plant-side circuit-breakers).
The maximum permitted switch-off times in the event of a fault (time between acquisition
of the fault until the switch-off of the system) are:
Excitation equipment: 150 ms

Starting frequency converter (for compact systems): 100 ms
WARNING
Observe switch-off times if a fault occurs
Switch-off times that exceed these limit values can cause accidents, and so possibly
cause death or major material damage.
If, after detection of an insulation fault (insulation resistance less than the permitted limit
value) or ground fault (one-pole short-circuit of a phase to ground) by an insulation
monitoring system the plant does not switch off immediately, a personnel protection on
the exciter equipment or compact system is not guaranteed.

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1.6 Electrostatic discharge sensitive components (ESD)
ESD guidelines
ATTENTION
Electrostatic discharge
Electronic components that are improperly stored, transported and shipped can become
damaged.
Package electronic components in suitable conductive materials, such as foam rubber
or household aluminium foil.
Electronic components must be stored, transported and shipped in conductive
packaging.
The electronic modules contain components susceptible to electrostatic discharge. These

components can be easily destroyed if not handled properly. If you have to work with electronic
modules, please note:
• Never touch electronic components unless absolutely necessary in the course of service
activities.
• If electronic components must be touched, your body must be electrostatically discharged first.
• Electronic components must not come into contact with highly electrically insulating materials,
such as plastic parts, insulating table supports, articles of clothing manufactured from
synthetic fibers.
• Components must always be placed on conductive bases.
• Modules and components should only be stored and transported in conductive packaging
(such as metalized plastic boxes or metal containers).
• If the packaging material is not conductive, the modules must be wrapped with a conductive
packaging material (such as conductive foam rubber or household aluminum foil).
The necessary ESD protection measures are elucidated once again in the following
illustration:

06.2014
① Sitting
② Standing
③ Standing/sitting
a conductive floor surface, only effective in conjunction with ESD shoes or
ESD shoe grounding strips
b ESD furniture
c ESD shoes or ESD shoe grounding strips are only effective in
conjunction with conductive flooring
d ESD clothing
e ESD wrist strap
f cabinet ground connection
Figure 1-1 ESD protective measures
1.7 Security information

Siemens offers IT security mechanisms for its portfolio of automation and drive products in order
to support safe operation of the plant. We recommend that you stay informed about the IT security
developments for your products. For information on this topic, refer to:
Industry Online Support (http://www.siemens.de/automation/csi_en_WW): You can register for a
product-specific newsletter here.
For the safe operation of a plant, however, it is also necessary to integrate the automation
components into an overall IT security concept for the entire plant, which corresponds to the state-
of-the-art IT technology. You can find information on this under: Industrial Security
(http://www.siemens.com/industrialsecurity).
Products used from other manufacturers should also be taken into account here.

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1.8 Informations about repairs
ATTENTION
Unauthorized spare parts
Third-party spare parts and unapproved spare parts may not meet the requirements of the
manufacturer.
The use of third-party spare parts can impair the system function and result in property damage.
Use only spare parts approved by the manufacturer.
Note
Strictly observe the prescribed maintenance intervals, as well as the instructions for repair and
replacement of components.
1.9 Standards and directives

The following standards and directives are applicable, if relevant:
Adjustable speed electrical power drive systems - Part 5-1: Requirements

EN 61800-5-1
regarding safety, electrical, thermal, and energy requirements
Adjustable speed electrical power drive systems - Part 3: EMC product
EN 61800-3
standard including specific test methods
Safety of machinery - Electrical equipment of machines - Part 1: General
EN 60204-1
requirements
Semiconductor converters – General requirements and line-commutated
EN 60146-1-1
converters, Part 1-1: Defining the basic requirements
Table 1-1 Base standards, requirement standards
EN 60529 Degrees of protection provided by enclosures (IP code)
EN 60721-3-1
EN 60721-3-2 Classification of environmental conditions
EN 60721-3-3
Table 1-2 References, test standards
Safety of machinery - Electrical equipment of machines - Part 11:

EN 60204-11 Requirements for HV equipment for voltages above 1000 VAC or 1500 VDC
and not exceeding 36 kV
EN 50178 Fitting of power installations with electronic equipment
Table 1-3 Standards for the rated voltage above 1000 VAC (only for starting converter)

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A compact unit comprises the three sections, open- and closed-loop control, power
part and starting frequency converter.
For functional and rated voltage (max. 1000 V AC, 1500 V DC) reasons, the control
and excitation equipment cabinets are assigned to the low-voltage regulation. The
starting converter, and so the compact system as complete system, lies outside the
validity of the low-voltage regulations with regard to its low voltage and must be
considered as being type-tested components/resources declared as conform.
Consequently, a conformance declaration in accordance with the ISO/IEC 17050-1
standard is prepared for the compact system.

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2 Description
2.1 Excitation systems in general

Excitation systems supplied without starting frequency converters are designated
as single excitation units or as single excitation systems.
For gas turbine sets, excitation systems with starting frequency converters are
supplied as compact units. The generator excitation equipment is equivalent for both
types of system.
Single excitation systems and compact units are designed as standard type series.
Description of the excitation equipment

The excitation equipment supplies the excitation current directly to the rotor of the
synchronous machine without interposed rotating exciter; other parameters are also
regulated via the excitation current closed-loop control, e.g. the generator terminal
voltage.
The converter is line-commutated, i.e. it derives the commutation voltage from the
feeding three-phase line.
The converter output terminals are connected to the generator field winding.
According to the gating ratio, a DC voltage is applied to the field winding, and this
generates the desired field current.
A reversing of the converter to inverter operation reduces the field current and de-
excites the generator.
If there is no supply voltage, or if it is too low, current reduction is performed by
gating of the two DC-side anti-parallel thyristors on the DC-side surge suppression.
These are also gated in case of over-voltage and thus they protect the converter and
the field winding against impermissible voltage stressing.
The parameters field current and field voltage are sensed electrically isolated via
redundant actual value encoders and supplied to the respective closed-loop channel.
The operating ranges and limiting values stated in the description for the excitation
equipment are to be considered as non-obligatory guidance values. The limits and
rated values of the excitation equipment are adjusted to the generator dimensioning
during commissioning.
Description of the starting frequency converter

The starting frequency converters are designed on basis of the current source DC-
link converter of the series SINAMICS GL150 (also known as LCI/load-commutated
inverter). Please refer to the standard documentation for specific information.
The starting frequency converters are well suited to the SIEMENS gas turbines in
their operating modes. Depending on the type of gas turbine, different starting
frequency converter power and speed setpoints are required.
During the start-up procedure using the converters, the excitation equipment
regulates the generator terminal voltage to suitable to the SFC.
In the lower speed range the voltage increase is linear in proportion to the speed (V/f
= constant).
Above the transition speed, where the generator reaches the rated voltage of the
starting frequency converter, the generator voltage is kept constant (U = constant), by
the SEE reducing the field current (field weakening).

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Once the starting frequency converter has been disconnected and a speed of
approximately 90% of the synchronous speed has been reached, standard excitation
mode is enabled.
Interaction between the starting frequency converter and the excitation system
In order to run a gas turbine set up to its operating speed the turbine requires starting
assistance in the form of a starting frequency converter.
During the starting phase the generator is supplied with power from the starting
frequency converter and it operates as a frequency-controlled synchronous motor.
After successful firing, at approx. 70 % of the rated speed, the converter shuts down
and the generator set is accelerated by the turbine alone.
Using the option "changeover device" (see chapter 6.15) several turbine sets can be
run up sequentially using one starting frequency converter.
For reasons of availability, a maximum of 6 gas turbine sets can be combined with 3
compact units and 3 single excitation units.
2.1.1 Standard scope of supply

The open-loop and closed-loop control section is entirely digital assemblies and
make use of the automation system SIMATIC S7-300 and the system SIMOREG CM
or SIMOREG DC-MASTER Control Module with the Technology Module T400 or with
SINAMICS GL150 (SFC), see Figure 2-3, Figure 2-4, Figure 2-5 and Figure 2-6.
The open-loop and closed-loop control are incorporated into a single cubicle that
essentially comprises the following components:
in the front of the cubicle:

● Open-loop section: SIMATIC S7-300, in the standard design 1x, for a redundant
design 2x
● Closed-loop section:
– Power part – design using SITOR modular technology and in stack design:
SIMOREG DC-MASTER Control Module with Technology Module T400, in
the standard version 1x, for a redundant version 2x
– Power part - design using SIMOREG DC-MASTER: The closed-loop control
is integrated into the converter units and is therefore installed in the power
part cubicles. SIMOREG DC-MASTER with Technology Module T400, in the
standard version 1x, for a redundant version 2x
● Actual-value interposing transformer (current and voltage). In the standard version
1x, for a redundant version 2x
● Pulse switching relay and interface module for trigger pulse distribution

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in the rear of the cubicle:

● open-loop and close-loop control of the SINAMICS GL150 SFC (compact units
only)
● Interface modules, terminals for power supply and spring terminal module with as
well as customer terminal blocks.
● Further interface modules and interfaces in the cubicle for interfacing and potential
isolation of the signals from and to the control station.
● 24V DC power supply and miniature circuit breakers (all arranged for redundancy)
● Optional: DC/DC converter 220V / 24V
in the cubicle doors (see Figure 7-1):

● 1 operator panel OP177B (see Figure 7-4)
● 1 key-operated switch for selecting operating mode "Normal operation" and "Local
operation"
Optional:
● Pointer instruments, e. g. for generator voltage Ug, generator current Ig and
frequency fg as well as field voltage Uf and field current If
● 4 to 8 indicator lights
The fully redundant design of the open-loop and closed-loop control section allows
the changeover between the two channels in case of malfunction.
The closed-loop control section is designed as a voltage control (automatic operation)
that can be switched over to field current control (manual operation).
If necessary a reactive power or cosφ control can be superimposed.
2.1.1.1 Differences in the SEE power parts

A SEE-powerpart consists of a 6-pulse fully controlled three-phase bridge. The
execution can be done in three different ways:
● Stack design
● SITOR module
● SIMOREG DC-MASTER
See chapter 2.2 and 11.2.

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2.1.1.2 Differences in the SFC power parts

The starting frequency converter power part comprises the following main
components (see chapter 2.4 and 11.3 as well as Figure 2-7 and Figure 2-8):
The starting frequency converter is not designed for redundancy, there are neither
redundant power parts nor open-loop and closed-loop control components in the
starting frequency converter with redundant design.
All types are equipped with indirect fiber-optical thyristor gating and checkback
signals from individual thyristors. In addition to the converter bridges with snubbers
they contain:
 Motor-side and line-side current actual value sensing by means of DC
current transformers with high accuracy throughout of the frequency
range.
 Motor-side voltage actual value sensing.
 DC-link reactor with sufficient inductivity for low current ripple and current
rate of rise limiting for protective trips.
 Line-side and motor-side overvoltage limiters.
 Mounted radial fan to dissipate heat loss.
Configuration of the three-phase bridges
2.9, 4.0, 5.0 and 6.0 MW (6p/6p)

Consists of two fully controlled three-phase bridges (two thyristor stacks):
• LSC: one fully controlled three-phase bridge (fuseless)
• MSC: one fully controlled three-phase bridge (fuseless)
7.5 MW (6p/6p)
Consists of two fully controlled three-phase bridges (three thyristor stacks):
• LSC: one fully controlled three phase bridge (fuseless), each branch consist of
two in series connected thyristors
• MSC: one fully controlled three phase bridge (fuseless)
7.5 MW (12p/6p)
Consists of three fully controlled three-phase bridges (three thyristor stacks):
• LSC: two in series connected fully controlled three phase bridges (fuseless)
• MSC: one fully controlled three phase bridge (fuseless)
9.0 MW (6p/6p)
Consists of two fully controlled three-phase bridges (four thyristor stacks):
• LSC: one fully controlled three phase bridge (fuseless), each branch consist of
• MSC: one fully controlled three phase bridge (fuseless), each branch consist of
9.0 MW (12p/6p)
Consists of three fully controlled three-phase bridges (four thyristor stacks):
• LSC: two in series connected fully controlled three phase bridges (fuseless)
• MSC: one fully controlled three phase bridge (fuseless), ), each branch consist of

06.2014
2.9, 4.0 and 5.0 MW (6p/6p) with horizontal stack design

Consists of two fully controlled three-phase bridges (two thyristor stacks):
• LSC: one fully controlled three phase bridge (fuseless)
• MSC: one fully controlled three-phase bridge (fuseless)

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2.1.2 System features

● Single excitation equipments and compact units are works assembled, wired and
tested as complete units ready for connection in cubicle groups of the 8MF
system. This significantly reduces commissioning time and labour at the client's
premises.
● The main components such as power parts, DC link smoothing reactors and
subracks for open-loop and closed-loop control are installed in separate cabinets.
● For the version using SIMOREG DC-Master the converter-related closed-loop
control as well as the gating module is integrated into the converter.
● Integrated radial fans for exhausting the heat dissipated from the power parts.
● During starting the line stressing remains low. The starting frequency converter
does not contribute to the short-circuit rating of the auxiliary station service.
● The changeover switching option for compact units allows additional gas turbine
sets using the same starting frequency converter. For this purpose the control
signals are transferred between the SFC and SEE open-loop control via a serial
bus connection.
● The excitation equipment exchanges signals with the instrumentation and control
for the purpose of operator control and monitoring as well as for error signaling.
● The open-loop and closed-loop control comprise entirely digital technology,
SIMATIC S7-300 and SIMOREG CM or SIMOREG DC-Master with the
Technology Module T400 (SEE) or SINAMICS GL150 (SFC), 4 well-proven
systems for fast open-loop and closed-loop control, arithmetic tasks in drive and
power engineering with the following characteristics and features:
– Modular design and subdivision into transparent function diagrams using the
graphic-based configuration languages STEP 7 and CFC, with
correspondingly transparent documentation
– Option to connect a PC or programming unit (PG)
– Suitable software packages are available, which allow simple adaptation of
parameters
– Self-test routines
– Intelligent operator control and display unit for local control with plain-text
messages and time stamp
– Trace memory for recording fast sequences, for diagnostic and
troubleshooting purposes (fault pre-history and post-history), with readout
option via a connected PC or programming unit
● The medium-voltage converter SFC controls its power semiconductors via
SINAMICS GL150 and monitors them including the fibre-optic cables and
optocouplers.
● No mechanical encoders are required on the rotor for open-loop and closed-loop
control and monitoring of the SFC. The information required is solely derived from
the electrical generator stator actual values (current and voltage).
● The machine-side converter can be optimally gated using voltage clocking of the
starting frequency converter. Throughout the run-up phase the firing angle is kept
close to the inverter stability limit, thereby permitting the converter output to be
fully utilized.
● For compact units, the turbine set is accelerated from the lowest speed range,
where the generator is not yet able to provide sufficient commutating voltage, by
means of DC-link pulsing of the SFC’s line-side converter.

06.2014
● Where startup and fault-finding service and support are concerned, the compact
unit provides a whole series of resources which can be ordered as optional extras,
e.g., fault recorder and remote diagnostics.
2.2 Overview and technical data for the excitation equipment
2.2.1 Single bridges without redundancy
Type SEE 575/1375 SEE 575/1815 SEE 575/1980 SEE 575/2420
Device version SIMOREG DC-Master

Rated excitation current Ifn 1250 A 1650 A 1800 A 2200 A
Max. continuous current I Ifmax
(= 1.1 x Ifn) 1375 A 1815 A 1980 A 2420 A
Surge current Ip (10 s) 1750 A 2310 A 2520 A 3080 A

Ip / Ifn 1.40 1.40 1.40 1.40
Max. rated input voltage AC 575 V 575 V 575 V 575V
Thyristor reverse voltage typ 1800 V 1800 V 1800 V 2200 V
SIMOREG DC-Master device 6RA7093- 6RA7095- 6RA7096- 6RA7097-

type (MLFB number) 4GS22-6 4GS22-6 4GS22-6 4GS22-6
Redundancy 1 x 100 % 1 x 100 % 1 x 100 % 1 x 100 %
Voltage rating factor* 2.21 2.21 2.21 2.71
Further facts
Losses at rated power 6.4 kW 7.95 kW 7.77 kW 10 kW
Protection class IP 32 IP 32 IP 32 IP 32
External External External External

Cooling type
Cooling Cooling Cooling Cooling
Required cooling air (per bridge) 2300 m³/h 2300 m³/h 2300 m³/h 2300 m³/h
Sound pressure level
50 Hz connection 73 dB(A) 73 dB(A) 73 dB(A) 73 dB(A)
Weight 1250 kg 1250 kg 1250 kg 1354 kg
Dimensions Refer to dimension drawings
Table 2-1 Single bridges without redundancy, with SIMOREG DC-Master (575V)

Max. continuous current Ifmax
(= 1.1 x Ifn) 1760 A 2200 A 1650 A 1870 A

Ip / Ifn 1.40 1.40 1.40 1.40

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Thyristor reverse voltage type 2200 V 2200 V 2800 V 3000 V

type (MLFB number) 4KS22-6 4KS22-6 4LS22-6 4MS22-6
Redundancy 1 x 100 % 1 x 100 % 1 x 100 % 1 x 100 %
Further facts
Losses at rated power 8.66 kW 9.5 kW 9.14 kW 11.56 kW

Cooling type
Weight 1250 kg 1354 kg 1250 kg 1250 kg
Table 2-2 Single bridges without redundancy, with SIMOREG DC-Master (690V-950V)
Type SEE 550/2900 SEE 900/4500 SEE 900/6000
Device version SITOR modules Stack design

Rated excitation current Ifn 2636 A 4090 A 5455 A
Max. continuous current Ifmax 2900 A 4500 A 6000 A
(= 1.1 x Ifn)
Surge current Ip (10 s) 4350 A 5730 A 7640 A

Ip / Ifn 1.65 1.40 1.40
Max. rated input voltage AC 550 V 900 V 900 V
Thyristor type T2551 N18 T3801 N36 T3801 N36
Thyristor reverse voltage type 1800 V 3600 V 3600 V
Redundancy 1 x 100 % 1 x 100 % 2 x 50 %
Voltage rating factor* 2.31 2.83 2.83
Further facts
Losses at rated power 11 kW 26 kW 35.5 kW
Protection class IP 32 IP 32 IP 32
Cooling type External Cooling External Cooling External Cooling
Required cooling air (per bridge) 3200 m³/h 5760 m³/h 11520 m³/h
50 Hz connection 70 dB(A) 72.5 dB(A) 74 dB(A)
60 Hz connection 73 dB(A) 75.5 dB(A) 77 dB(A)
Weight 1300 kg 1660 kg 2750 kg

06.2014
Table 2-3 Single bridges without redundancy in SITOR and stack versions
*) Safety factor in respect of the permissible peak cut-off voltage of the thyristors
2.2.2 Single bridges with redundancy
SEE SEE SEE SEE

Type
575/1375R 575/1815R 575/1980R 575/2420R

(= 1.1 x Ifn) 1375 A 1815 A 1980 A 2420 A

Ip / Ifn 1.40 1.40 1.40 1.40

type (MLFB number) 4GS22-6 4GS22-6 4GS22-6 4GS22-6
Redundancy 2 x 100 % 2 x 100 % 2 x 100 % 2 x 100 %
Further facts

Cooling type
Weight 1750 kg 1750 kg 1750 kg 1854 kg
Table 2-4 Single bridges with redundancy, with SIMOREG DC-Master (575V)
SEE SEE SEE SEE

Type
690/1760R 690/2200R 830/1650R 950/1870R

(= 1.1 x Ifn) 1760 A 2200 A 1650 A 1870 A

Ip / Ifn 1.40 1.40 1.40 1.40

06.2014
SEE SEE SEE SEE

Type
690/1760R 690/2200R 830/1650R 950/1870R

type (MLFB number) 4KS22-6 4KS22-6 4LS22-6 4MS22-6
Redundancy 2 x 100 % 2 x 100 % 2 x 100 % 2 x 100 %
Further facts

Cooling type
Weight 1750 kg 1854 kg 1750 kg 1750 kg
Table 2-5 Single bridges with redundancy, with SIMOREG DC-Master (690V-950V)
SEE SEE SEE SEE

Type
750/2400R 550/2900R 900/4500R 900/6000R
Device version SITOR modules Stack design

Max. continuous current Ifmax 2400 A 2900 A 4500 A 6000 A
(= 1.1 x Ifn)

Ip / Ifn 1.65 1.65 1.40 1.40
Max. rated input voltage AC 750 V 550 V 900 V 900 V
Thyristor type T2101 N25 T2551 N18 T3801 N36 T3801 N36
Redundancy 2 x 100 % 2 x 100 % 2 x 100 % 3 x 50 %
Further facts
Losses at rated power 12.5 kW 11 kW 30 kW 38 kW
Cooling type External External External External

50 Hz connection 71.5 dB(A) 70 dB(A) 74 dB(A) 75.5 dB(A)
60 Hz connection 74.5 dB(A) 73 dB(A) 77 dB(A) 78.5 dB(A)

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SEE SEE SEE SEE

Type
750/2400R 550/2900R 900/4500R 900/6000R
Weight 2000 kg 1300 kg 3100 kg 5000 kg
Table 2-6 Single bridges with redundancy in SITOR and stack versions
*) Safety factor in respect of the permissible peak cut-off voltage of the thyristors

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2.3 Open-loop and closed-loop control of the excitation

equipment
2.3.1 Non-redundant design

This version comprises 1pc. SIMATIC S7-300 open-loop control modules and 1pc.
SIMOREG CM or DC-Master with T400 technology module (with one manual and
one automatic channel).
This version has no redundancy for open-loop and closed-loop control.
This version has two Profibus-DP links to instrumentation and control.
Instrumentation and control

e.g.,via
e.g. T3000 T3000
Profibus-DP
Open and closed loop control
Profibus-DP
Profibus-DP
-A100
SIMATIC S7
Open loop
Open-loop Operator
control
control panel
-A101
SIMOREG CM
or
SIMOREG CM
DC-Master
Controller
Automatic/
Manual
Gating unit Gating pulse
Interfaces
Figure 2-1 Non-redundant design

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2.3.2 Redundant design

This version comprises 2 pcs. SIMATIC S7-300 open-loop control modules and 2
pcs. SIMOREG CM or DC-Master each equipped with 1pc. T400 technology module
(each with one manual and one automatic channel).
This version has full redundancy, on the open-loop control side (SIMATIC S7-300) as
well as on the closed-loop control side (SIMOREG CM/DC-Master and also the
T400).
For the version using the SIMOREG DC-Master there is also redundancy of the
power parts.
Note
Redundancy in the closed-loop control without redundancy of the power parts is
not available for the version using the SIMOREG DC-Master.
Instrumentation and control

e.g. T3000
e.g.,via Profibus-DP
T3000
Open and closed-loop control

Profibus-DP Profibus-DP
-A100 -A200
SIMATIC S7 SIMATIC S7
Open-loop
Open-loop Operator Open-loop
Open-loop
control
control panel control
control
-A101 -A201
SIMOREG CM SIMOREG CM
SIMOREG CM SIMOREG CM
Controller Controller
Automatic/ Automatic/
Manual Manual
Gating unit Gating pulse Gating unit
Interfaces Interfaces
Figure 2-2 fully redundant version

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2.3.3 Overview circuit diagrams of the excitation equipment
Instrumentation and control Instrumentation and control

or
Optional HW interface e.g., T3000 via Profibus
e.g., T3000
Generator voltage Ug
10.5 ... 21 kV
BUS
Profibus DP
Binary signal
Conditioning
-A100 -A200
SIMATIC S7 SIMATIC S7 Open-loop and
Open-loop Operator Open-loop closed-loop
control panel control control
*)
Gas turbine set
with starting
frequency
-A101 -A201 converter
Actual valuesI IIG SIMOREG CM SIMOREG CM
Channel 1 U UG
Actual values IG Manual Manual
Channel 2 UUG
Gating unit Gating unit
G Interfaces Interfaces
~ Pulse
Changeover
IE UE Gating pulse
Firing pulse IE UE USYN
Actual values
Channel 1
Actual values
Surge Channel 2
suppresion
Open and
closed-loop control
_
Three-phase
bridge
~
M AC circuit breaker
Power section
*)
M MV circuit breaker
Station service rail, e.g., 6 kV
Figure 2-3 Overview circuit diagram of the open-loop and closed-loop control for the excitation equipment
with single bridge in SITOR module design or stack design, with the excitation transformer fed
from the station service power rail.
*) The excitation transformer can also be fed from other sources, such as the generator bus bar.

06.2014

or
Optional HW interface e.g., T3000
e.g., T3000 via Profibus
10.5 ... 21 kV
Internal communication
Profibus DP
Binary signal
Conditioning
-A100 -A200
Open-loop and
*)
Gas turbine set
with starting
-A101 -A201 frequency
converter
Actual values I SIMOREG CM SIMOREG CM
Channel 1 U
Actual values I Manual Manual
Channel 2 U
Gating unit Firing pulse Gating unit
~
IE UE USYN IE UE USYN
Actual values
Channel 1
Actual values
Surge
Channel 2
suppresion
Open-loop and
closed-loop control
_ _
~ ~ Three-phase
bridges
M M AC circuit breaker
*) Option
Power section
*)
MV circuit breaker
M
with 2 "standby" bridges in SITOR module design or stack design, with the excitation
transformer fed from the station service rail.

06.2014
Instrumentaion and control Instrumentation and control

or
optional HW interface e.g., T3000
(e.g. T3000) via Profibus
10.5 ... 21 kV
Profibus DP
Binary signal
conditioning
Conditioning
-A100 -A200
Open-loop and
*)
Gas turbine set
with starting
frequency
Open-loop control converter
Actual values IG
Channel 2 UG
Actual vlues IG
Channel 1 UG
G
~
Actual current value

Channel 2
Surge
suppresion
Actual current value
Channel 1
Closed-loop control
Simoreg Simoreg
DC-Master IE UG IG DC-Master IE UG IG
_ _
Interfaces Automatic Interfaces Automatic
~ ~
/Manual /Hand
M AC-Circuit breaker M
*) Option
Power parts
*)
M MS-Circuit breaker
Station service rail e.g. 6 kV
with 2 "standby" bridges in the version using SIMOREG DC-Master with the excitation
transformer fed from the station service rail.

06.2014

or
Optional HW interface e.g., T3000
e.g., T3000 via Profibus
10.5 ... 21 kV
Profibus DP
Binary signal
Conditioning
-A100 -A200
SIMATIC S7 SIMATIC S7 Open-loop and
*)
Gas turbine set
with starting
frequency
-A101 -A201 converter
Actual values I SIMOREG CM SIMOREG CM
Channel 1 U
Actual values I Manual Manual
Channel 2 U
Gating unit Gating unit
~ Pulse
Changeover
IE UE IE UE
Firing pulse
Gating pulse
Actual values
Channel 1
Actual values
Surge Channel 2
suppresion
Open and
closed-loop control
_ _ _
~ ~ ~ Three-phase
bridges
M
AC circuit breaker
Power section
*)
MV circuit breaker
M
Figure 2-6 Overview circuit diagram of the open loop and closed-loop control for the excitation equipment
with 3 bridges in stack technology, with the excitation transformer fed from the station service
rail.

06.2014
2.4 Unit overview and technical data for the starting frequency
converters
Type SFC
2.9 4.0 5.0 6.0
6p/6p 6p/6p 6p/6p 6p/6p
Device version Stack design
DC-link power 2.9 MW 4.0 MW 5.0 MW 6.0 MW
Rated power 3.7 MVA 5.1 MVA 6.25 MVA 7.7 MVA
Rated input voltage 1.40 kV 2.50 kV 2.50 kV 2.88 kV
DC-link current 1850 A 1430 A 1770 A 1850 A
DC-link voltage 1600 V 2830 V 2830 V 3290 V
Thyristors
Thyristor type LSC T1551 N52 T1851 N70 T1851 N70 T2551 N80
Number of bridges LSC 1 1 1 1
Thyristor type MSC T1551 N52 T1851 N70 T1851 N70 T2551 N80
Number of bridges MSC 1 1 1 1
limiting average on state 1830 A 1850 A 1850 A 2280 A

current LSC/MSC
Voltage rating factor 2.7 2.03 2.03 2.01
Number of stacks
2 (1 + 1) 2 (1 + 1) 2 (1 + 1) 2 (1 + 1)
(LSC & MSC)
DC link reactor
Rated current 1120 A 885 A 1000 A 1295 A
Starting current 1850 A 1430 A 1770 A 1850 A
Inductivity 2.0 mH 4.1 mH 3.2 mH 3.6 mH
Further facts
Losses at rated power 36 kW 45 kW 53 kW 63 kW
Cooling type External Cooling External Cooling External Cooling External Cooling
Required cooling air 7200 m³/h 7200 m³/h 7200 m³/h 7200 m³/h
(LSC & MSC)
Sound pressure level *)
50 Hz power supply 83 dB(A) 83 dB(A) 83 dB(A) 83 dB(A)
60 Hz power supply 85 dB(A) 85 dB(A) 85 dB(A) 85 dB(A)
Weight, without Options

3700 kg 3500 kg 3800 kg 4300 kg
(e. g. disconnector) *)
Dimensions (w x d x h) (with 2104 x 1000 (or 1200) x 2664 mm
supporting frame 100 mm
and fan 364 mm)
Table 2-7 6p / 6p Range of SFC types – 2.9 - 6.0 MW

06.2014
Type SFC
7.5 7.5 9.0 9.0
6p/6p 12p/6p 6p/6p 12p/6p
DC-link power 7.5 MW 7.5 MW 9.0 MW 9.0 MW
Rated power 9.6 MVA 2 x 4.8 MVA 11.4 MVA 2 x 5.7 MVA
Rated input voltage 3.20 kV 2 x 1.60 kV 4.60 kV 2 x 2.30 kV
DC-link current 2110 A 2110 A 1750 A 1750 A
DC-link voltage 3580 V 3580 V 5200 V 5200 V
Thyristors
Thyristor type LSC T2351 N52 T2351 N52 T1851 N70 T1851 N70
Number of bridges LSC 2x1 2x1 2 2x1
Thyristor type MSC T2251 N80 T2251 N80 T1851 N52 T1851 N52
Number of bridges MSC 1 1 2 2
limiting average on state 2360 A /2280 A 2360 A /2280 A 1850 A 1850 A

current LSC/MSC
Voltage rating factor 2.6/2.01 2.6/2.01 2.21 2.21
Number of stacks
3 (2 + 1) 3 (2 + 1) 4 (2 + 2) 4 (2 + 2)
(LSC & MSC)
DC link reactor
Rated current 1575 A 1575 A 1240 A 1240 A
Starting current 2200 A 2200 A 1750 A 1750 A
Inductivity 3.2 mH 3.2 mH 5.2 mH 5.2 mH
Further facts
Losses at rated power 77 kW 77 kW 91 kW 91 kW
Cooling type External Cooling External Cooling External Cooling External Cooling
Required cooling air 10800 m³/h 10800 m³/h 14400 m³/h 14400 m³/h
(LSC & MSC)
50 Hz power 83 dB(A) 83 dB(A) 88 dB(A) 88 dB(A)

supply
60 Hz power 85 dB(A) 85 dB(A) 89 dB(A) 89 dB(A)

supply

5400 kg ca. 5400 kg ca. 6000 kg ca. 6000 kg
Dimensions (w x d x h) 7.5 MW: 3004 x 1200 x 2664 mm
(with supporting frame 9.0 MW: 3604 x 1200 x 2664 mm
100 mm and fan 364 mm)
Table 2-8 6p / 6p and 12p / 6p Range of SFC types – 7.5 and 9.0 MW

06.2014
Type SFC
2.9 4.0 5.0
6p/6p 6p/6p 6p/6p
DC-link power 2.9 MW 4.0 MW 5.0 MW
Rated power 3.7 MVA 5.1 MVA 6.25 MVA
Rated input voltage 1.40 kV 2.50 kV 2.50 kV
DC-link current 1850 A 1430 A 1770 A
DC-link voltage 1600 V 2830 V 2830 V
Thyristors
Thyristor type LSC T1551 N52 T1851 N70 T1851 N70
Number of bridges LSC 1 1 1
Thyristor type MSC T1551 N52 T1851 N70 T1851 N70
Number of bridges MSC 1 1 1
limiting average on state 1830 A 1850 A 1850 A

current LSC/MSC
Voltage rating factor 2.7 2.03 2.03
Number of stacks
2 (1 + 1) 2 (1 + 1) 2 (1 + 1)
(LSC & MSC)
DC link reactor
Rated current 1120 A 885 A 1000 A
Starting current 1850 A 1430 A 1770 A
Inductivity 2.0 mH 4.1 mH 3.2 mH
Further facts
Losses at rated power 41 kW 50 kW 55 kW
Protection class IP 32 IP 32 IP 32
Cooling type External Cooling External Cooling External Cooling
Required cooling air 7200 m³/h 10800 m³/h 10800 m³/h

(LSC & MSC)
50 Hz power supply 83 dB(A) 83 dB(A) 83 dB(A)
60 Hz power supply 85 dB(A) 85 dB(A) 85 dB(A)

2400 kg 2800 kg 2800 kg
Dimensions (w x d x h) (with 2104 x 1000 x 2664 mm
supporting frame 100 mm and
fan 364 mm)
Table 2-9 6p / 6p Range of SFC types with horizontal stack design – 2.9 - 5.0 MW
*) only SFC power sections with reactor, without excitation equipment

06.2014
2.5 Description of the starting frequency converter

MV (station service), e.g., 6 kV
M SFC circuit breaker
Converter
transformer
Open-loop and Surge arrester

closed-loop section
Synchronizing voltage
Firing pulses
6 Line-side
converter
6 LSC
Fiber-optic
Checkback conductors
Smoothing
I DC reactor
Firing pulses
6
6 Motor-side
converter MSC
Fiber-optic
U R-T
Voltage
U S-T actual-value
sensing
IR
Current actual-
IT
value sensing
Surge arrester
Internal
M disconnector
(option)
Starting rail 1.4 kV/2.5 kV
10.5 ... 21 kV 10.5 ... 21 kV
G G
~ ~
Gas turbine set 1 Gas turbine set 2

Figure 2-7 Circuit diagram of starting frequency converter power section (2.9 MW, 4.0 MW and 5.0
MW converter, 6-pulse LSC)

06.2014
MV (station service), e.g., 6 kV
M SFC circuit breaker
Converter
transformer
Open-loop and
closed-loop section Synchronizing voltage
Surge arrester
Firing pulses
12
Line-side
converter
12 LSC
Fiber-optic
Smoothing
I DC reactor
Firing pulses
12
12 Motor-side
Fiber-optic converter MSC
U R-T
Voltage
U S-T actual-value
sensing
I
R1
Current actual-
I T1 value sensing
Surge arrester
Internal disconnector
M (option)
Staring rail 4.5 kV
10.5 ... 21 kV 10.5 ... 21 kV
G G
~ ~
Gas turbine set 1 Gas turbine set 2

Figure 2-8 Circuit diagram of starting frequency converter power section (9.0 MW converter,
12-pulse LSC)

06.2014
2.6 Description of the compact units
10.5 … 20 kV
or
Option: Hardware Interface T3000 via Profibus
Station service rail, e.g. 6 kV
M M
MBJ01 MKC01
Profibus DP
Analogue &
Binary
M -Q421 signal
conditioning
-A100
~ SIMOREG SIMATIC S7
CM Open loop
Operator
Operator
LSC Open & panel
panel
= control
Closed loop
Automati
control
c/Manu
al
-A101
Firing pulses CM
Controller
Automatic/
Interfac Manual
MSC
= Checkback
es
Gating
Gating
~ unitunit
Interfac
Interface
es
IG
UG
UE
IE
G =
~
~
SEE power section
Legend:
MBJ01 SFC transfomer

MKC01 SEE transformer
THYRIPOL compact unit
Figure 2-9 Overview circuit diagram without redundancy for open-loop and closed-loop control for the
excitation equipment with single bridge in SITOR module design or stack design, with the
excitation transformer fed from the station service power rail and starting frequency converter
in 6p/6p operation.

06.2014
10.5 …. 21 kV
or
Station service rail, e.g. 6 kV
Profibus DP
M M
MBJ01 MKC01
BUS
Analogue &
Binary
M -Q421 signal
conditioning
-A100 -A200
~ SIMOREG SIMATIC S7 SIMATIC S7
CM Operator Open loop
Open loop
LSC Open & panel control
= control
Closed loop
Automati
control
c/Manu
al
-A101 -A201
Firing pulses CM CM
Interfac Manual Manual
MSC
= Checkback
es
Gating
Gating Pulse Gating
Gating
~ unitunit changeover
unitunit
Gating pulse
Interfac
Interface Interface
es
M
IG
UG
IG
UG
UE
IE
G =
~ ~ UE
IE
SEE power section
Legend:

Figure 2-10 Overview circuit diagram with full redundancy for open-loop and closed-loop
control for the excitation equipment with single bridge in SITOR module design or
stack design, with the excitation transformer fed from the station service power rail
and starting frequency converter in 6p/6p operation.

06.2014
10.5 …. 21 kV

or
Station supply rail, 6 kV
Profibus DP
M M
MBJ01 MKC01
BUS
Analogue &
Binary
M -Q421 signal
conditioning
-A100 -A200
Open loop
= control
Closed loop
Automati
control
c/Manu
al
-A101 -A201
Firing pulses CM CM
Interfac Manual Manual
MSC
= Checkback
es
Gating
Gating Gating
Gating
~ unitunit unitunit
Interfac
Interface Interface
es
M
IG
UG
IG
UG
UE
IE
G =
~
~
=
~ UE
IE
SEE power section
Legend:

Figure 2-11 Overview circuit diagram with full redundancy for open-loop and closed-loop control for the
excitation equipment with 2 bridges in SITOR module design or stack design, with the
excitation transformer fed from the station service power rail and starting frequency
converter in 6p/6p operation.

06.2014
10.5 …. 21 kV or
Station supply rail, 6 kV
Profibus DP
M M
MBJ01 MKC01
BUS
Analogue &
Binary
M -Q421 signal
conditioning
-A100 -A200
Open loop
= control
Closed loop
Automati
control
c/Manu
al
Firing pulses
Interfac
MSC
= Checkback
es
~
IEE
SIMOREG DC Master
= Controller
Interface Automatic/
IG ~ Manual
UG
IG
UG
IE
SIMOREG DC Master
G = Controller
Interface Automatic/
~ ~ Manual
SEE power section
Legend:

excitation equipment with 2 bridges in the version using SIMOREG DC-Master with the
excitation transformer fed from the station service power rail and starting frequency
converter in 6p/6p operation.

06.2014
Generator voltage Ug Station service rail, e.g. 6 kV Instrumentation and control Instrumentation and control
10.5 …. 21 kV or
M M
Profibus DP
MBJ01 MKC01
BUS
LSC Analogue &

~ Binary signal
~ M -Q421 conditioning
NSR = -A100 -A200
=
SIModerEG SIMATIC S7 SIMATIC S7
Open loop
panel control
control
Steuer- und
Automati
Regelung
k/Manu
al
-A101 -A201
Zündimpulse CM CM
Schnitt- Manual Manual
MSC
= Rückmeldung
stellens Pulse
Gating
Gating Gating
Gating
~ unitunit
changeover
unitunit
Gating pulse
Interfac
Interface Interface
es
M
IG
UG
IG
UG
UE
IE
G =
~
~
=
~
=
UE
~ IE
SEE power section
Legend:

excitation equipment with 3 bridges in stack design, with the excitation transformer fed
from the station service power rail and starting frequency converter in 12p/6p operation.

06.2014
2.7 Load cycling of the starting frequency converter

The power-related dimensioning of the starting frequency converter is dependent on
the following load cycle:
● 4 starting sequences each of 200 s ….300 s operating duration, each at 150 s
intervals, subsequently 2 h break.
● Maximum ambient temperature 40 °C.
● Load cycle is thermally via I²t-calculation monitored.
Other load cycles or ambient temperatures up to 45 °C are available on request.
Standard load cycle
Sequence Standard
Purging 600 s
Break 60 s
Line start 240 s
Break 150 s
Maximum number of attempted starts SFC 4
Renewed starting sequence after (cooling down period for the reactor): 2h
Table 2-10 Principle load cycle pattern for a starting frequency converter
Possible starting sequence
Figure 2-14 Principle load cycle pattern for a starting frequency converter

06.2014
3 Application engineering
3.1 General
3.1.1 Preliminary clarification

In order to load the transport units in a sequence that is sensible for assembly, the
regional Siemens agents need the following information a few weeks before delivery
of the switchgear:
● A sketch of the installation room on which are marked the sites and numbers of
individual switchgear panels and storage space for accessories
● A sketch of the route to you, from the public road to the switchgear building, and
details of its composition (meadow, arable land, sand, gravel, etc.)
● A sketch of the transport route within the switchgear building, showing the position
and dimensions of doors and other narrow places, as well as the number of the
floor where the installation room is located
● Details of lifting gear on standby, e.g. truck crane, fork-lift truck, lift truck, hydraulic
jack, heavy-duty roller gear. If no lifting gear is available, please clearly indicate
this.
3.1.2 Container accommodation / Installation in machine room

Please be aware of the following points if you are preparing a container or machine
room:
● Transport routes to the switchgear room
● Marshalling and interim storage areas
● Composition and load-bearing capacity of the floor
● Illumination, heating, electricity and water supplies
● Dimensions of the erecting scaffold and foundation slide rails
● Laying of high-voltage cable
● Earthing system.

06.2014
3.2 Marking of packaging

Meaning of the
No Symbol Function Remarks
symbol
ISO 7000, No. 0 621
example of application:
The contents of the

package are fragile
1 Fragile and therefore it
must be handled
with care.
It is forbidden to
use hooks when
2 Do not use hooks ISO 7000, No. 0 622
handling the
package.
ISO 7000, No. 0 623

Indicates the
correct upright
3 Top
position of the
package.
The package must

4 Protect from heat be protected from ISO 7000, No. 0 624
heat sources.
The contents of the

package can be
Protect from adversely affected
5 radioactive or rendered ISO 7000, No. 2 401
radiation inoperative by
radioactive
radiation.
The package must

Protect from
6 be kept in a dry ISO 7000, No. 0 626
moisture
place.

06.2014
Meaning of the
symbol
See 2.4.1 and 2.4.3 ISO
7000, No 0 627 Example of
application:
Indicates the
centre of gravity of
7 Centre of gravity the package that is
to be handled as a
single item.
The package must

8 Do not roll ISO 7000, No. 2 405
not be rolled along.
Trolley lifts must

not be engaged at
Don't use trolley lift
9 this side for ISO 7000, No. 0 629
here
handling the
package.
The package must

10 Don't use forklift not be handled ISO 7000, No. 2 406
using a forklift.
The clamps must

be engaged on the See 2.4.1
Clamps in direction
11 indicated sides for
of arrow ISO 7000, No. 0 631
handling of the
package.
The package must

Do not engage
not be handled
12 clamps in direction ISO 7000, No. 2 404
using clamps on
of arrow
the sides indicated.
Indicates the
Stacking load mass limiting mass of the
13 ISO 7000, No. 0 630
limit stacking load for
packages.

06.2014
Meaning of the
symbol
The largest
number of identical
packages that may
be stacked see 2.4.4
14 Stack limit together, whereby
"n" indicates the ISO 7000, No. 2 403
permissible
number of
packages.
Stacking of the
packages is not
permitted and no
15 Do not stack ISO 7000, No. 2 402
load should be
applied to the
package.
see 2.4.1 and 2.4.3

ISO 7000, No. 0 625
Lifting tackle must
be positioned as
16 Lift here
indicated for lifting
the package.
ISO 7000, No. 0 632

Indicates the
temperature range
Permitted within which the
17
temperature range package must be
stored and
handled.
Table 3-1 genormte Markierungszeichen von Verpackungen
3.3 Transport
The compact units and single excitations are intended for installation in a container
or for installation in a machine room. As shown in the dimension drawing, the
compact unit is supplied in at least two transport units; see the dimension drawing
specific to the installation. The disconnection point lies between the SFC power
section and the control cabinet on the exciter side. Single excitations under a weight
of 5 tonnes can be delivered as one transport unit.
In the structural design of the cabinet groups, attention has been given to providing
the smallest possible footprint at the specified maximum height. In the case of
transportation by truck for container accommodation, and transportation of the
finished container to the truck or ship, no parts are fitted or dismantled, with the
exception of the roof fans, which are dismantled as standard.

06.2014
3.3.1 Transportation reqirements
Climatic environmetal conditions:
Transport Class 2K2
Temperature Transport
Low air temperature - 20 °C

High air temperature +60 °C
Relative air humidity, not combined with ≤ 75 %, +30 °C

rapid changes in temperature
Mechanical environmental conditions:
Transport Class 2M2 Accordingly to EN 60721-3-2
The following transport types are ● All types of truck and trailers in areas with a good
permitted: network of road systems
● Ships
● Goods wagons on rails with impact-absorbing
devices
● Fork-lift trucks for loading and unloading
● Aircraft
3.3.2 Tip- and Drop-indicators

The tip- and drop-indicators indicate, if unacceptable affects (tipping, bouncing)
occured during shipping and transportation. Both indicators show, on which axis the
limit values were exceeded.
The tip-indicator (TIP-N-TELL) monitors if the transportation unit was handeled and
shipped in upright position, as it is specified. If the transportation unit was tipped, the
arrowhead is colored.
The drop-indicator (DROP-N-TELL) is fixed on the cabinet to detect possible

transportation damages caused through bouncing or dropping.
It shows the exceeding as well as the direction of the acceleration defined as a
maximum value in “G” (gravity).
THYRIPOL excitation equipments are equipped with drop-indicators showing a
maximum limit value of 10G.

06.2014
Figure 3-1 Symbolical pictures of Tipp- and drop-indicators
3.3.3 Supporting frame

The individual transport units are already set up in the factory on supporting frames;
see dimension drawing. For this, supporting frames with U100 profiles to DIN 1026
are used in the cabinet colour. The supporting frames remain on the cabinet group
even after final assembly in the power plant.
3.3.4 Transportation height

The converters must be transported and stored in an upright position. In order to
reduce the load height, the roof fans are standard dismantled and supplied as an
extra enclosure.
The exact dimensions of the cabinet groups can be taken from the dimension
drawing specific to the project.
3.3.5 Lifting and transporting
WARNING
Danger due to improper shipping
The transport units must not be dropped or tipped.
Improper transport, using of inadequate tools or acces of unauthorized persons can
result in accidents and consequently to death, serious personal injury or property
damage.
Always ensure that just qualified personnel move the transport units with approved
haulage means and chain hoist.
WARNING
Danger due to improper chain hoist
Damaged, to short or weight basis undersized ropes and crane straps must not be
used. Violation may in death and serious personal injury or property damage.
Make sure that the used ropes and crane straps are properly dimensioned.
Note
Center of gravity
The position of the centre of gravity can be taken from the dimension drawing, or is
identified by stickers placed on the transport units during packaging in the factory.

06.2014
With crane and pallet

Connect the crane straps as far as possible to the outside so that they exert no
pressure, if at all possible, on the walls of the transport unit. Loop ropes around the
ends of the wooden pallets. In the case of short straps, struts must be used. Using
this type of transportation, pay attention to the centre of gravity of the transport unit;
see dimension drawing.
With fork-lift and pallet

Lifting is possible using suitable forks and pallet:
● Lengthways, the forks must extend beyond the centre of gravity
● At right angles, use width-adjustable forks in the pallet recesses intended for this
The position of the centre of gravity can be taken from the dimension drawing, or is
identified by stickers placed on the transport units during packaging in the factory.
Removing the pallet

The pallet will be removed at the installation location. A crane is required to lift the
cabinet unit.
The pallet is screwed down. Remove the screws, pull the pallet forwards and
place the cabinet unit carefully.
With crane, without pallet

This requires holes with 63 mm diameter suitable for insertion of pipes to be provided
in the base frame, as shown in the dimensioned drawings.
E.g. for Ø = 63 mm:
Pipe > 60 mm × 8 mm with circular hollow section in accordance with DIN EN 10220-
60x8-S235JR
Use four crane straps of equal length and a crane hook beam for stable lifting of the
cabinet. Insert appropriately long crane belts so that no force is exerted to the walls
of the transport unit when under load. End caps fastened on the pipes increase
safety when carried.
Maximum separation of the belts to the same pipe: Belt center to belt center = 1250
mm.

06.2014
<1> Fastened end caps

Figure 3-2 Transport with crane, without pallet
With rollers and without pallet

Lower the transport unit onto the roller pads (armored rollers) or pipes
(approximately 30 mm diameter). The roller pads must be distributed so that the
transport unit is supported outside and at the abutting surfaces between the
fields.
With roller pry bars and without pallet

Raise the transport unit first on one side and then on the other side using roller pry
bars and lower slowly at the mounting location. Apply roller pry bars only at the
corners of the transport units.

06.2014
3.3.6 Transportation to the installation site

● Unload the transport units and put them down as close as possible to the
container or machine room, in order to avoid unnecessarily long distances.
● Move the transport units on their wooden pallets as far as possible for as long as
possible. To do this, only remove as much packaging as necessary so that the
equipment remains as clean and intact as possible.
● In the building, take the transport units to the assembly site using lift trucks, fork-
lift trucks or on rollers.
● Set the transport units down in the right order by the assembly site (leave space
for assembly).
● Only remove the film shortly before the transport units are assembled in the
building.
3.3.7 Installing the transport units

● Clean the installation site carefully, as particular cleanliness is required for the
assembly.
● Put the first transport unit down as exactly as possible in its final location, and the
second with a slight gap between them, so that the units can be aligned again
before being bolted.
● Remove the packaging and transport materials from the installation site.
● Remove any dirt arising from transportation, as particular cleanliness is required
for the assembly.
● The dimensions of the cabinet and the connections can be found in the dimension
drawing specific to the project.
3.3.8 Completeness and transportation damage
Check for completeness

● Check that the delivery is complete and correct using the delivery notes and lists
of extra enclosures.
● Check accessories for completeness.
Check for transportation damage

● Open the packaging briefly in a place protected from the weather in order to
identify any concealed damage. Only remove the packaging completely at the
place of installation, so that the equipment remains as clean as possible.
● Indicate any deficiencies or transportation damage immediately to the carrier. If
necessary, refuse acceptance of the delivery.
● Document any deficiencies, transportation damage or exceeded limits on shock
and inclination indicators using photographs if possible (Check the indicators on
the cubicle and on the packaging, if duplicated). Draw up a certificate of damage
and report immediately to your regional Siemens agent.
● Have transport damage rectified, otherwise assembly cannot be started.
● Put packaging back together.

06.2014
ATTENTION
The transport units can be damaged during unloading.

To prevent damage to property, note the following points:
● Connect appropriately-long crane straps as far as possible to the
outside so that they exert no pressure, if at all possible, on the walls of
the transport unit.
● Do not walk on the roofs of the transport units.
● Follow instructions on the packaging.
● Unload fully-packaged transport units and keep them packaged as long
as possible.
● Do not damage the protective polythene film.
3.4 Interim storage

Interim storage of the transport units:
● In the original packaging if at all possible
● Protected from the weather
● Secure against damage
● 12 months in the case of seaworthy packing (can be extended to max. 18 months
of interim storage on request through the addition of more desiccant bags).
3.4.1 Storage of the fans

Note
Recommendation
The fan should not be stored for longer than 2 years prior to commissioning.
Turn the propellers at least once a year.
The bearing grease ages even when the fan is not in operation.

06.2014
4 Assembly
In the following sections, it is presumed that we are dealing with the assembly of
switchgear that is not connected to the mains and is thus voltage-free.
ATTENTION
Dirt on the installation can lead to functional faults during operation
Avoid all work that leads to dirt on the switchgear (e.g. sawing, filing, etc.)
4.1 Dismantling the pallet

To do this, the cucicle group must be lifted according to the method described in the
chapter 3.3.5.
4.2 Moving the cabinet group on one level

The cabinet group can be moved on the supporting frame without a fork-lift truck or
crane, as described in section 3.3.5.
Note
This is not permitted without a supporting frame!
4.3 Fixing the cabinet group

The separate transport units must be arranged next to each other at their installation
site, in accordance with the dimension drawing, and bolted together 24 times at
suitable points on the cabinet frame using M8 pulling bolts, toothed lock washers
and nuts, respectively the delivered screwing set included in the subpackage. If the
cabinet groups are painted, all bolts must be underlaid with a contact washer due to
the earth connection. All screw connections should be carried out in the same way.

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4.3.1 On concrete flooring

If it is assembled on screed, the supporting frame must be bolted directly using
through-wall anchors, or through clamping claws, to the floor.
Cabinet fastening hole
Figure 4-1 Mounting on a concrete floor
4.3.2 On steel profiles

Bolt using M12 thread screws at the bore holes shown on the dimension drawing in
the outer corners, or weld to accessible points.
Grid
Cabinet fastening hole
Figure 4-2 Mounting on steel sections

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4.4 Assembling the fans

The fans are standard dismantled for transportation. When reassembling, the
configuration of the connection cable must be followed (core end marking!), in order
to guarantee a clockwise rotating field. In order to reach the junction box and the
fixing holes, the protective screens on both sides must be removed. The fans for the
excitation are assembled using the same method.
More information on the assembly of the fan box see chapter 9.5.2.
Note
The fans must not be mounted the wrong way round (by 180°).
The fan located on the front side has to be connected with the upper differential
pressure sensor. If the option “redundant fans” is used, the fan located on the rear
side has to be connected with the lower differential pressure sensor. The air pipe has
to be connected wit P2 (lower pressure). The connection P1 is not used. The
numbering of the fans -E40x has to correspond with the differential pressure sensor
numbering -F40x.
Connection to differential Connection to differential

pressure sensor pressure sensor
Figure 4-3 Fans with Detail “Connection differential pressure sensors”

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● Help is provided by the arrangement drawing for the power module, correctly
showing in the front view the equipment identifiers with odd numbers (e.g.: -E401,
-E403, -E405) and even numbers in the back view (e.g.: -E402, -E404, -E406).
● If the tubing to the differential pressure sensor is too short, this indicates that the
fan is fitted the wrong way round.
4.5 Installation information

The plant must be situated so that hazards during an incident are excluded from
persons. Secure the installation location when arranging the excitation device
outside of industrial areas by appropriate utilities (eg protective fencing, appropriate
signs) against unauthorized entry.
WARNING
Safeguard the installation location

The plant must be situated so that hazards are excluded from persons.
Unauthorized acces, improper use, incorrect installation or operation may result in death
and serious personal injury or property damage.
Make sure that only qualified and trained personnel gets access to the plant.
The identification of the electrical service location must be provided in accordance with
local safety regulations and national security policies.

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5 Connect
5.1 Safety-relevant- instructions

Before starting the work, particular attention should be paid to the following
instructions:
Power cables
CAUTION
Risk of a short-circuit
Improper installation or damaged cables can cause property damage or even personal
injuries.
The cables must be completely intact and installed properly.
Please make sure that in the case of the power cables no short circuits can occur as a
result of insulation problems caused by improper wire installation.
ATTENTION
Risk of wrong rotating field

A wrong rotating field can lead to insufficient cooling and as a result the power section
can be damaged.
Make sure, that the main power supply provides always a right hand rotating field.
Control cables
ATTENTION
Malfunction due to incorrect cables

Using wrong cables may cause malfunctions in the system.
Please use only the included, preassembled cables for the connection between the
power section and the open-loop and closed-loop control section.
5.2 Torques for screw connections

The following table shows the tightening torques for screw connections.
The secure fixing and the status of the busbar and cable screwed joints must be
checked annually.

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Torques of the bolted connections
Thread Tightening torque

M4 1,8 Nm
M5 5 Nm
M6 8 Nm
M8 20 Nm
M10 40 Nm
M12 70 Nm
M16 155 Nm
Table 5-1 Tightening torques for screw connections, strength class 8
Thread Tightening torque

M4 1,5 - 2 Nm
M5 2,5 - 3 Nm
M6 4,5 – 5,5 Nm
M8 10 - 15 Nm
M10 20 - 30 Nm
M12 40 - 60 Nm
M16 80 - 120 Nm
Table 5-2 Torques for busbar screwed joints in accordance with DIN 43673 Part 1, Table 3
The smaller values apply to greased screws
Tightening torque
Plastic covers 6 Nm
Table 5-3 Torques for other screw connections
5.3 Connect cables

Note
Please pay attention to the proper strain relief of the cables.
Note
Project-specific information on cabling can be found in the wiring manual, in the

dimension drawing and in the external connection diagram.

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5.3.1 Shielding of the signal cables

In particular, it is necessary to pay attention to the proper installation and insulation
of shielded cables and wires. See the following instructions:
Do not use shield bar as

Cable tray strain relief
=> cable clamping bar
Good conductivity on both

sides and a large surface
Shield connection according to the
connected to the cabinet
following variations 1, 2, 3 and 4
Shield generator side (i.e. at the pulse encoder) also Cable clamping bar
Figure 5-1: Screening for the implementation in the open-loop and closed-loop control cabinet
Shield connection
Figure 5-2: Shield connection in detail

① Terminal clamp on copper bar, max. cable / wire diameter of 15 mm
Attention! Danger of crushing if screws are tightened too much
② Bus-mounting terminal on copper bar, max. cable / wire diameter of 10 mm

Attention! Danger of crushing if screws are tightened too much
③ Metal hose clamps or cable ties on bare metal comb-shaped bar
④ Clamp with metal clamping saddle on cable mounting bar
Table 5-4: Screening connection

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Data line Data line Analogue

(i.e. PROFIBUS-DP) (i.e. pulse encoder) signal line
Terminals
Good conductivity on both sides and a large

surface connected to the cabinet housing!
Shield generator side (i.e. at the pulse encoder) also
Figure 5-3: Screening in the open-loop and closed-loop control cabinet
5.3.2 Cabling of the transport units

When several transport units are delivered, the cabinets are electrically connected to
each other on site.
There follows an example of the cabling of a Thyripol compact unit between the
control cabinet and the starting frequency converter:
The connection cables are attached to both sides of the transport units and must
each be connected or put on the other side (see Figure 5.4)

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Cable binding
Figure 5-4 Example: Cabling on control cabinet
Note
The cables connected to the control cabinet are passed through the cutout (sealed with
rubber grommets) into the SFC cabinet.
If necessary, the edge protection of the opening must be removed for assembly and then
replaced.
5.3.2.1 Electrical connection between the starting frequency converter and the
control cabinet
Single wire connections

● Connect single wires from the control to the terminal strips in the SFC; the wires
are identified with the terminal numbers. When laying cables, please be aware of
the different voltage levels of the cables. Separate laying of different voltage
levels must also be carried out when connecting external lines in the control
cabinet.
● The voltage supply for the SFC auxiliaries (e. g. 400 V AC, black wires) must be
laid separately on the cable holders of the cabinet stays in the SFC cabinet.
Voltage levels according to standard: U < 60 V : grey; U > 60 V : black

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DriveCliq cables between PSA (SFC) and CU320 (SEE)

DriveCliq cables from the SINAMICS GL150 power section to the control section
shall be laid together with other single wires!
The next pictures show the best way for laying the cables. (Cable channels are also
available in the disconnector cabinet):
Figure 5-5 SFC cabinet (1000mm depth) with or without disconnector

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Figure 5-6 SFC cabinet (1200mm depth) with disconnector
Figure 5-7 SFC cabinet (1200mm depth) without disconnector

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5.3.2.2 Electrical supply line between static frequency converter and SEE auxiliary
cubicle
The cable to supply the SFC auxiliarys with power from the excitation system cabinet
is already prepared inside the SFC. The cable end that is prepared in the right-side
SFC cabinet shall be layed to the corresponding terminals in the auxiliary cabinet of
the excitation equipment according the following instructions:
Feed the cable through the opening in the left corner in the control cabinet. Lay the
cable inside the bottom cable tray to the left side of the control cabinet.
Figure 5-8 and Figure 5-9: Laying of the supply line to the control cabinet
Feed the cable through the opening in the auxiliary cabinet.
Figure 5-10: Cable bushing from control cabinet into the auxiliary cabinet
Lay the cable to the backside of the auxiliary cabinet and fix it on the cabinet frame.
Figure 5-11: Lay the cable into the auxiliary cabinet
Connect the cable end to the corresponding terminals according the information
given in the circuit diagram.

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Figure 5-12: Connect the supply line to the corresponding terminals
5.3.2.3 Electrical connection between the power module of the exciter installation
and the AC feed (option)
● The electricity is connected through clearly identified and coded plug-in
connections. One exception is the cable for cabinet illumination; this must be
connected directly to the light.
● The conducting rails are connected using a bridge rail. The bridge rail is supplied
ready mounted, so it only has to be screwed onto one side. The bolts for this are
included in the cabinet as assembly accessories.
Note
The transport units must be aligned carefully before assembly so that the conducting
rails can be screwed down easily.
5.3.3 Ground plates of the cubicles

The cable openings for the cables to be connected to the power plant (power supply,
auxiliary voltages, signal cables, power cabling) must be drilled or punched by the
customer in to the detachable base cover in accordance with the cable diameters.
Cable glands should be used for the cable entries.
The proper installation of the anti-magnetic ground plates as well as the leak of the
cable connection areas or cable entries must be checked before staring the device.
This ensures that the required cooling air filtered from suspended matter can be led
through the cooler of the thyristor stacks or SITOR modules.
For this purpose, air entrance filters are installed in the doors of the power sections.
These need to be checked at appropriate intervals depending on the surrounding
environment, and if necessary they need to be replaced by original filter mats.
Second, the invasion of insects into the excitation / compact unit will be prevented.
ATTENTION
Danger due leaky cable glands

By leaky cable glands is the cooling of the thyristors not guaranteed.
This can result in property damage.
The cable openings must have an airtight seal in order to guarantee cooling of the
thyristors (see Figure 5-13).

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Figure 5-13 Example: Airtight cable openings
5.3.4 Cable strain-relief rails

For the strain relief all cables must be mechanically mounted at the cabinet entrance
to the C-rails. The power cables should be relieved as far as possible below the
cabinet.

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6 Function description of the open and closed-

loop control of the excitation system
The functions are described in the function plans (FP).
The functional blocks (FB) of most of the individual functions with the same group
classification letters are labeled and numbered consecutively in the function plans.
Positive logic applies, that is, the signal status is logic 1 if it matches the signal
name.
With a few exceptions, the software configuration is identical in both controllers. The
differences are noted in the parameter list.
The description of the function plans for the actual value calculation and the closed-
loop section contains several block diagrams. These are generally simplified
schematic overview diagrams, i.e. they are not always complete. For example, the
Screenshot of the controller tracking systems of the passive channel by the active
channel has been omitted and only the relevant connectors are displayed on some
function block diagrams.
If parameterized values such as limit values, control ranges, etc. are specified, these
are typical values that may vary from installation to installation. The actual values
must be taken from the installation-specific software or parameter list.
The operating modes (generator voltage control and field current control) of the
closed-loop system can be pre-selected on site at the open-loop and closed-loop
cubicle or via the process display system of the open-loop and closed loop control at
the control station.
If all starting conditions are met, this status will be signalized at the control station.
Before the compact unit can be started, it is important to ensure that the systems of
the gas turbine and steam turbine are fault-free. For criteria see chapter 6.3.1.
Note
The impending “blocked” message points to an error message or to a protection-off
signal.
6.1 Key-operated switch position

The position of the key-operated switch is being evaluated by the open-loop and
closed loop control and made available to the control station via the Profibus for
display. Only one key-operated switch position can be selected at the same time. The
operating modes “normal operation” and “local operation” are selected via the key-
operated switch below the operator panel.
If no or several positions are selected in parallel (e.g., wire breakage, short circuit),
the message “Defect of the key-operated switch no status message” will be displayed
at the OP177B. In addition, a group message will be sent to the control station.
If the switching of the key-operated switch from one position to another takes longer
than 1 s (parameterizable value) (e.g. due to hang-up or for mechanical reasons),
then the switch position will be assumed as “undefined”.
In case of a fault, the controller then specifies the following depending on the
momentary operating mode:

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● In case of active excitation, the position will be defined as before.

● The current operation remains in status quo.
● In case of deactivated excitation, the excitation device is in the state NOT READY
TO SWITCH ON.
6.1.1 Key-operated switch position NORMAL

In this switch position, the operation is only possible from the control station.
Coming from the control station, the command "Excitation OFF" is only active, if the
"Generator is in no-load operation", that is, not connected to the network AND
"not on an auxillary circuit ".
The following table shows the status of the respective keys of the OP177B in switch
position NORMAL:
Status Button Button name Note

not active CHANNEL SWITCHOVER K4 or K9 Condition:
Other channel ready.
SWITCHOVER DISABLE K6 or K7 Disables or enables switching to
the other channel.
AUTOMATIC mode K12 or K17 Switches from field current control
to voltage control.
Condition:
The actual voltage value is within
the parameterized regulation
range (to avoid voltage jumps).
MANUAL mode K13 or K16 Switches from voltage current
control to field current control, with
the last driven field current being
maintained. In the state
"Excitation OFF" it is possible to
switch between manual ⇔ and
automatic mode at any time.
PSS ON/OFF K3 or K10 The PSS must be activated once
and it remains on until it is
switched off.
PSS ON -> permanent
illumination of the LED
PSS active -> blinking of the LED
active LED TEST F10
QUIT K1 or K2
Screen switchover F7 or F8
Table 6-1 Status of the OP177B buttons if key-operated switch position is NORMAL
The actual value displays at the OP177B, whose values are continuously updated,
can be selected at any time in the switch position NORMAL via the appropriate keys.
In this position of the key-operated switch, only the Screenshot of messages and
measured values at the operator panel is possible. The control takes place
exclusively from the control station.
In addition, error messages are output. Error messages can only be acknowledged at
the local control station.

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6.1.2 Key-operated switch position LOCAL

The operating modes (generator voltage control and field current control) of the open-
loop and closed loop control can be pre-selected locally at the open-loop and closed-
loop control cabinet.
The operation as well as the Screenshot of setpoint and actual values takes place by
means of the control station installed in the cabinet door (and optionally via the analog
instruments).
The control station has a touchscreen display to display the setpoint and actual values
and messages as well as a series of functions and light-emitting diodes for the
operation of the system and for status display. The generator voltage setpoint value (in
the case of AUTOMATIC operation) or field voltage setpoint value (in the case of
MANUAL operation) can be changed in this key-operated switch position at the
OP177B in steps or by means of direct input of a number value, see chapter 7.2.2
Operator panel OP177B.
Status Button Button name Note

active CHANNEL SWITCHOVER K4 or K9 Condition:
Other channel ready.
SWITCHOVER DISABLE K6 or K7 Disables or enables switching to
the other channel.
AUTOMATIC mode K12 or K17 Switches from field current control
to voltage control.
Condition:
The actual voltage value is within
the parameterized regulation
range (to avoid voltage jumps).
MANUAL mode K13 or K16 Switches from voltage current
control to field current control, with
the last used field current being
maintained. In the state
"Excitation OFF" it is possible to
switch between manual ⇔ and
automatic mode at any time.
PSS ON/OFF K3 or K10 The PSS must be activated once
and it remains on until it is
switched off.
PSS ON -> permanent
illumination of the LED
PSS ON -> blinking of the LED
LED TEST F10
QUIT K1 or K2
Display switch F7 or F8
Table 6-2 Status of the OP177B buttons if key-operated switch position is LOCAL

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6.2 Operating modes AUTOMATIC / MANUAL

The operating modes automatic operation (generator voltage control) and manual
operation (field voltage control) of the open-loop and closed loop control can be
selected independently of the key-operated switch function either at the operator
panel OP177B (local) or at the control station (normal).
6.2.1 Local / Manual mode – Direct Control of Field current

In the local / manual operating modes, the field current value can be directly set;
thus, no generator voltage control occurs. In this operating mode, the field current
setpoint value can be set in the range from approx. 0 ...110 % (depending on the
cold gas temperature) of the rated excitation current.
The operation as well as the Screenshot of setpoint or actual values occurs by
means of the operator panel OP177B installed in the open-loop and closed-loop
control cabinet door (and optionally via the analog instruments).
In this operating mode, the stator current, under-excitation, V/f and over-excitation
limitations are not effective.
For a detailed description of the SIMOREG DC-Master/CM, in particular for the
purpose of an exact description of the parameter, please refer to the operation
guidelines SIMOREG DC Master, Order No. 6RX1700-0AD00 or SIMOREG CM,
Order No. 6RX1700-0BD00.
Internet: http://support.automation.siemens.com/WW/view/de/10804957/133300
6.2.2 Local / Automatic operation – Voltage control

In the local / automatic operating mode, the generator voltage control of the open-
loop and closed loop control can be pre-selected at the control station on the door of
the open-loop and closed-loop control cabinet.
In automatic operation with the generator on the grid, the standard value range
should be set from 95 to 105 % of the rated generator voltage. (device-specific
parameterizable)
If the generator is no-load, the value range should be set from 90 to 110 % of the
generator voltage. (device-specific parameterizable)
6.2.3 Normal (Remote) / Manual operation – Direct Control of Field

current
In normal (remote) / manual operation, the field current regulation of the open-loop
and closed loop control can take place at the control station using the visualization
interface of the control system.
In this operating mode, the field current setpoint value can be set in the range from
ca. 0...110% (depending on the cold gas temperature) of the excitation rated current.
Thus, the generator voltage control is no longer performed.
If the generator is not on the grid, the upper limit will be reduced corresponding to
no-load field current (=no-load field current x 1.15).
Stator current, under-excitation, V/f, over-excitation limitations are not effective
during this operating mode.

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6.2.4 Local / Automatic operation – Voltage control

In local / automatic operation, the generator voltage itself (on the grid and no isolated
operation) will be controlled with an outer loop control of the reactive power or the
power factor.
During automatic operation with the generator on the grid, the standard value range
should be set from 95 to 105 % of the rated generator voltage. (device-specific
parameterizable)
If the generator is no-load, the value range should be set from 90 to 110 % of the
generator voltage. (device-specific parameterizable)
6.2.5 Detailed description of the operating modes AUTOMATIC /

MANUAL
6.2.5.1 Manual operation – Direct Control of Field current

In manual operation, the field current setpoint value can be directly pre-selected;
thus voltage control is no longer performed. The setpoint value conditioning takes
place in the T400 technology module. The corresponding field current setpoint value
will be uploaded on the connector K3003 from the T400 technology module
(Z110_1). After the multiplication with a constant factor to compensate for the
remaining control deviation of the P controller (P403, ca.105 %, onto B130) this
setpoint value will be provided to the current control (G162). The field current actual
value is uploaded to K0117 (connector 0117), with a 20 ms PT1 block filtered (B135)
and standardized (standardization factor K0405, B130). This standardization is
necessary when using SIMOREG DC-Masters or SIMOREG CM and will then also
be provided to the current controller to generate the control deviation. This is
designed as a P-controller with a high amplification. Its output (K0110) acts directly
onto the linearizing function block 106 (B160) whose output finally provides the
gating angle for the thyristors of the three-phase bridges (G163). For this purpose,
the upper limit will be matched to the lower limit at the limiter element 212 (B134)
and provided to the output of the current controller (i.e. U175.05=U175.05=K0110);
thus, the limiter element will be directly switched through and the regular input
U175.04 effective in the automatic mode is not active.
In normal operating mode, the field current setpoint value can be set in the range of
0...110% of the rated excitation current. If the generator is not on the grid, then the
upper limit is reduced to a value that corresponds to the no-load field current at the
rated voltage. In unlocked operation, this limit is released to 110% again.
6.2.5.2 Automatic mode – Voltage control

In automatic mode, the generator voltage (or over an outer loop control of the
reactive power or the power factor) is controlled. For this, a corresponding correcting
variable is created in the T400 technology module by the generator voltage controller
that is read into the CUD on connector K3002. In automatic mode this acts as a field
voltage setpoint value and together with the actual value (K0292, filtered via 20 ms
PT1 - B200) is lead to the controller on G152 parameterized as P-controller with
Kp=1. The controller output (K0148) is now initially switched to one limiter (212,
B134).
The upper limit of this component is given through the output of the field current
controller (G162) acting as a limitation controller in automatic mode. The permissible
peak excitation current (usually the rated field current multiplied by 1.4) is set as the
setpoint current value; when the field current approaches this limit, the limitation
controller starts to intervene and limit the field current to the permissible range. The
output is finally configured to the control set (G163) via a linearization block (B160).

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6.2.6 Single bridges

The heat losses of the power section are dissipated through two redundant radial
fans (switchable) by default. The controller channels can be switched over to the
single bridges. In case of an Error in the single bridge, the entire excitation system is
switched off.
L1 L2 L3
Auxillary voltage
Fan power supply
M AC circuit breakre
Open-loop and
Closed-loop section
Current actual value

sensing
Fuse
monitoring
Gating pulse
U Direct current
Surge suppresion Actual value
DC-side Channel 1
De-excitation resistor U
unit
U Direct current
Actual value
U Channel 2
Q-axis current U>
sensing Firing modue External
firing
SICROWBAR
Alarm
L+
L-
Field winding rotor
Figure 6-1 Block diagram of a bridge, with a static excitation unit´s power section designed
with one bridge (1x 100 %). Design with compact converter SIMOREG DC-Master
(non-redundant open-loop and closed-loop control) and a 3WL circuit-breaker.

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6.2.7 Redundant Bridges (two Power Sections)

In case of a fault on a bridge, a smooth switchover from the faulty bridge to the
redundant bridge takes place.
The redundant bridge here is always in “Hot Stand-By”-mode, so that only the
release of the pulses is still necessary.
The thyristor branch fuses are equipped with their own fuse monitors.
The controller channels are permanently assigned to the bridges, see Figure 2-4.
Actual and setpoint values of the active bridge are tracked to the redundant bridge to
ensure a smooth switchover.
L1 L2 L3
Auxiliary voltage
Fan power supply
Open-loop and
control-loop section
Fuse
monitoring
Firing pulse
Overvoltage protection U Direct-current

DC-side actual value,
De-excitation U Channel 1
resistor unit
U Direct-current
actual value,
U Channel 2
q-axis current U> External
Firing module
sensing firing
SICROWBAR
Alarm
U DC-voltage
Actual value,
U Channel 1
U DC-voltage
Actual value,
U Channel 2
L+
L-
Field winding
Figure 6-2 Block diagram of a static excitation unit´s power section designed with one
bridge (1x100 %) in SITOR module technology or stack design, including one
3WL circuit-breaker with redundant open-loop and closed-loop control. For the
configuration with two bridges (2x 100 %) identical fuse monitoring.

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6.2.8 Triple Bridges (three Power Sections)

During normal operation all three bridges operate in parallel. In case of a fault on a
bridge, the affected bridge is switched off (the gate trigger pulses are disabled by
disconnecting the power supply to the gate trigger pulse module). The remaining
bridges take over the current. Unlike in the case of single and double bridges, where
fuse monitoring is used, a conduction monitor monitors the current in the bridges and
fuses connected in parallel, see Figure 2-6.
L1 L2 L3
Auxiliary voltage
Fan power supply
Open-loop and
closed-loop section
Current-flow
monitoring
3x
Firing pulse
Overvoltage protection U Direct-current

DC-side actual value,
U Channel 1
De-excitation
resisitor unit Direct-current
U
actual value,
U Channel 2
q-axis current U>
Firing module External
sensing firing
SICROWBAR
Alarm
U DC-voltage
actual value,
U Channel 1
U DC-voltage
actual value,
U Channel 2
L+
L-
Fiel winding
Figure 6-3 Block diagram of a bridge, for a static excitation unit´s power section with three
bridges (3x 50 %) in stack design. Model with a 3WL circuit-breaker and
redundant open-loop and closed-loop control.

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6.3 Switching On and Switching Off the Excitation System
6.3.1 Switching On the Excitation System

To switch on the excitation, the command “Excitation ON” must be transmitted from
the control room (via hardware or software) or from the control station. If the
generator speed runs up to more than 90 % and there is no “OFF” signal pending
from the protection, the excitation can be switched on.
Own EXC prepare

≥1
Command EXC ON from I&C S
≥1 Q Excitation ON
Command EXC ON from Panel & Excitation OFF R
EXC wasn’t ON in the last 15s
Command EXC ON in T400
&
Command EXC OFF from Panel
No SFC disconnector fault
EXC primary CB test position
EXC secondary CB is ready to switch on
Feedback generator no load from T400
No fault or warning at Panel
Command NO PROTECTION OFF from EXC
Error feedback ON from secondary CB
Error feedback OFF from secondary CB
MCB interface output channel 1/2
MPS fan
External protection OFF 1
Error EXC primary CB
n ≥ 90%
EXC ON from FDL &
Channel is master
EXC is ON
Figure 6-4: Conditions for switching on the excitation device
If the LEDs “K11” and “K18”** are permanently on, this indicates the readiness of the
excitation device to be switched on.
The following conditions must still be met in the course of the switching operations:
● Primary circuit-breaker S1 ON *, if feedback signal “ON”
● Power section fans ON, if feedback signal “ON”
● Secondary circuit-breaker S2 ON, if feedback signal “ON”
● Request pulse release to T400; if feedback signal “Pulses not disabled”
● Display to OP177B “F5” and “F6”**, that pulses are enabled
The overview, as a logic diagram of the conditions for switching off the excitation
device, is shown in Figure 6-5.
* If there is no primary circuit-breaker (S1) in the system, a permanent simulation bit is set for this. This
forwards a simulated feedback signal “ON” or “OFF” to the sequence.
** Not present in a non-redundant version

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6.3.2 Switching Off the Excitation System

The command “Excitation OFF” is only active if the “Generator is no-load condition”
and “not in station supply”.
Command PROTECTION OFF from EXC Excitation OFF
≥1
Field flashing time expired
Channel is master
EXC OFF from FDL
&
EXC ON
Generator no load
≥1
&
T400 Communication fault
Generator no load
&
Command EXC OFF from I&C
Command EXC OFF from Panel ≥1
Earthing switch on generator is ON
Trip n<90, fG<90
Actual operation time exceeded
ERROR step sequence EXC ON
SFC revolution speed reached
Own EXC prepare
&
SFC fault
Other channel Hardware fault

&
MCB interface output fault
Figure 6-5: Conditions for switching off with “Normal OFF”
Attached the Sequence of the switch off operation

● Cancellation of pulse request to T400; LEDs “F5” and “F6”** change from
continuous lighting to flashing; in parallel a monitoring time of approx. 2s expires;
if feedback signal “Pulse disabled” or
● Monitoring time expired
● Secondary circuit-breaker S2 off; if feedback signal “OFF”
● Fan of the power sections off; if off (without feedback signal monitoring)
● Primary circuit-breaker S1 off*; if feedback signal “Off”; LEDs “F5” and “F6”** are
off.
● Restart disabeling of 15s (depending on system) is running.
● After expiration of the restart disableing, the “K11” and “K18”** LEDs signal the
readiness of the SEE to be switched on by continuous lighting, as far as there is
no other fault pending.
* If no primary circuit-breaker (S1) is present in the system, a simulation bit is permanently set for this.
This results in a simulated feedback signal “ON” or “OFF” being forwarded to the process.
** Does not exist for redundant version

06.2014
6.3.3 Switch off Function of the Excitation for “Protection-OFF” (FP-

CHAIN,B2)
Differences to “Normal OFF”

The “NO Protection OFF from Excitation” message is reset through the signals
indicated in Figure 6-6. If there is no “Protection OFF from external” response from
the control room within 2 seconds after the protection being triggered by the
generator protection (e.g. due to wire breakage in the protection circuit), the exciter
independently initiates the switch off operation; for process see Figure 6-5.
EXC cubicle door limit switch open R
No Protection OFF from
Protection OFF from T400 ≥1 Q
Excitation
Reset S
Protection OFF transformer branch
EXC transformer trip, winding and core
SFC disconnector fault
Overvoltage protection DC side fault
Overvoltage protection AC side fault
Fuse monitoring fault
Hardware other channel fault
&
Communication with own T400 fault
MCB 220V DC incoming feeder 1 fault

&
MCB 220V DC incoming feeder 2 fault
Figure 6-6: Conditions for switching off with “Protection OFF“
6.3.4 Pulse Release and Switching Off

In the 2 x 100 % version redundancy of the pulse release is realized on the CUD
plan G163. Only the actual master has thus released its pulses.
For all other versions, the pulses are carried via an SU71 pulse separating filter.
When switching off using the closed-circuit current command “Excitation OFF”
(B3101), “Generator protection OFF 1/2”, (B9350, from CUD2, X16.41 / CUD1,
X17.39) or “Transformer breakout protection OFF” (B9589, from CUD2, X16.41), the
system is switched off via the command AUS2 [OFF2]. During this, the setpoint
current value is internally set to 0 A and the pulses blocked when reaching this value.
Internally the delay angle is pushed up to the inverter stability limit to quickly reduce
the current, so that the field current is cut back as quickly as possible. That is why
the feed switch may only be opened after the pulses are blocked; otherwise over-
voltages can occur in the DC circuit that then have to be reduced via the DC-side
over-voltage protection (SICROWBAR, -A410). When switching off via protection
OFF from the transformer breakout, the pulses are immediately disabled via P177.
If a current flow is determined via the DC over-voltage protection (CUD2, X161.212),
then a setpoint value of –10 % is specified at short intervals (around 10 ms,
parameterized through U441 (B215). This is an attempt to quickly erase the current
flow in the shunt arm, in case the thyristor with a conducting direction has fired from
L+ to L- in the over-voltage protection. If the over-voltage message is pending for
longer than 2 seconds, then the system is switched off via the SIMATIC S7-control.

06.2014
Faktor
Factor Feldstrom Regler
Iist Field current control
Iact
-
Faktor +
Factor
Isoll
Iset
Erfassung DC-
Überspannung
Detection DC
overvoltage protection
- 10 % 1
Feldspg.Regler αW
Uist
Uact Field voltage control
Zündimpulse
+
Usoll Firing pulses
Uset
Handbetrieb
Manual mode
αG
Impulssperre
0
-100 % Pulse inhibitor
0
1
- 10 % 1
Figure 6-7: Current converter-related control; Logic SIMOREG DC Master/CM modules
6.4 Operating modes
6.4.1 Normal mode (excitation mode)

The excitation device in “normal operation” supplies the excitation current directly to
the rotor of the synchronous machine (in this case generator), without interposed
rotating excitation devices.
During this, other parameters are also controlled via the control of the excitation
current, such as the generator terminal voltage.
The static excitation device with/without starting frequency converter is provided with
interfaces that make an operation from two different positions possible:
● Remote operation via a visualization interface in the control room.
● Local-operation via the operator panel OP177B.

06.2014
6.4.2 Start-up mode (for Compact Units)

During the start procedure via the starting frequency converter, the excitation device
regulates the generator terminal voltage corresponding to the starting frequency
converter.
In the lowest rotational speed range, the voltage rises in a linearly with the rotational
speed (V/f = constant). From the base rotational speed, at which the generator
reaches the rated voltage of the starting frequency converter, the generator voltage
is kept constant (U = constant) by having the excitation device reduce the field
current (field weakening).
After disconnecting the starting frequency converter and reaching a rotational speed
of approx. 90 % of the synchronous speed, the normal operation of the excitation is
released and the starting frequency converter switches off.
For details please refer to chapter 7.3 Operation of the Starting Frequency
Converter.
Note
No local operation of the SFC
The starting frequency converter can be operated exclusively via the open-loop and
closed loop control, from the control room.
6.4.3 Unlocked Operation

This is an operating mode for partially enabled protection interlocks.
This operating mode is only permissible for “Commissioning” or for revisions and is
possible both in manual as well as automatic mode.
The selection of the unlocked operation takes place on the OP177B, in a special
template and is protected with a password.
ATTENTION
In this operating condition safety interlocks are partially unused
In unlocked operation property damage can occur in case of improper use.
The system in unlocked operation may only be operated by specially trained
professionals!
6.4.4 De-Excitation mode

The de-excitation of the generator takes place through triggering the SEE converter
into AC converter operation and regeneration of energy back to the grid.
If the grid is faulty, an extrenal firing on the DC-side over-voltage protection, trigger
pulse blocking of the converter and opening of the AC circuit-breakers takes place.
The excitation current dissipates in freewheel mode via the de-excitation resistor.

06.2014
6.5 Limiter functions

Limiting control ensures that the generator is operated within its permissible limits.
These limiting controls are realized from the software side in the function plans of the
closed-loop control and are described in the chapter 6.7.
Severe faults occurring in non-redundant components lead to the switch off of the
device or disable the switching on of the device. If they occur in redundant
components, a channel switchover is initiated. The faulty system can then be
switched out and if required be repaired during operation. (For further informations,
regarding to SIMOREG DC-Master power sections see operating manual Online
Maintenence_6RA70 SIMOREG DC-Master.) These functions are realized from the
software side in the function plans of the monitoring and are described there.
All limitations are only effective in the generator voltage control (automatic) operating
mode.
6.5.1 Stator current limiter

The stator current required for the maximum apparent power of the generator
comprises the response value for the stator current limitation. This consists of
respectively a control loop for the over-excited and the under-excited range. In a
deadband equal to +/-10% of the reactive current this limitation is disabled. If the
response value is exceeded, the limitation is delayed, temporally in inverse
proportion to the absolute value of the over-current related the response value. The
intervention takes place not before 10 s with regard to the limitation of surge
excitation.
6.5.2 V/f-limiter
This limiter is designed to protect the block transformer and connected inductances
against saturation effects and intervenes before the V/f-protection mechanisam is
able to response.
The V/f-limiter reduces the setpoint voltage value linearly in accordance with Figure
6-8, the threshold values are parameterizable.
U/U Rated
V/f limit
110 %
100 % Setpoint range
90 %
41 45 50 55 f [Hz]
Figure 6-8: V/f-limiter

06.2014
6.5.3 Underexcitation limiter

The under-excitation limiter is designed to ensure the minimum excitation required
for the stable operation of the generator with the line supply in the under-excited
range or to limit the reactive power accordingly.
When under-excitation limiter responds, the voltage control is deactivated via a
maximum selection circuit and rendered ineffective.
The limiter characteristic C in the power diagram (Figure 6-9) is stored in a software
characteristic module, which outputs the appropriate reactive-current value as a
function of the active current. The characteristic shifts in the direction of the
underexcited range as the voltage increases. It can be adjusted in line with the
requirements of the generator and line-supply data.
The reactive-current value of the characteristic corresponding to the active current is
compared with the actual operational reactive-current value. The difference is fed to
a P amplifier.
When the characteristic is exceeded, the differential signal generates an increase in
the excitation current. A corresponding message will appear in the main control
room.
For commissioning purposes, the characteristic can be reflected in the overexcited
range, so that the direction of influence of the intervention signal as well as the
setpoint generator blocking can be changed over.
0.8
Limited by
A excitation winding
0.6
0.4
overexcited
Rated output
0.2
Limited by stator
B
winding
Reactive power 0
0.2
C C
underexcited
0.4
Limited by heat rise in end
zone or static stability
0.6
0.8
0.2 0.4 0.6 0.8 1.0 1.2
Active power
Figure 6-9: Typical power diagram according to VDE 0530, part 3

06.2014
6.5.4 Overexcitation limiter

Surge-excitation limiter limits the field current practically without delay to the
maximum permissible value of approx. 150 % (using SITOR technology) or 140 %
(using stack design and SIMOREG DC-Master).
The duration of the exceeding and the subsequent withdrawal to a value that
excludes a thermal overload of the excitation winding takes place after a
characteristic curve-controlled over-excitation limiter mechanism.
Characteristic curve-controlled over-excitation limiter

It intervenes either cold gas temperature-dependent or from a field current > 110 %
Ifr time-delayed via an additional setpoint value and reduces the field current
accordingly.
The larger the exceeding, the sooner the reduction takes place (see Figure 6-10).
Response time
[s]
40
30
20
10
120 130 140 150

Field current
IF/IFrated
[%]
Figure 6-10: Time-delayed over-excitation limiter, e.g.: SITOR technology
After the field current has fallen below the response threshold, the surge-excitation
value is released inversely proportional to the deviation up to a maximum of 150 %
(using SITOR technology) or 140 % (using stack design and SIMOREG DC-Master),
i.e. once overexcitation limiter has responded, the full surge-excitation value will not
be available again immediately.

92
Generator voltage U
Stator current I
Actual values
6.6.1
Frequency f
Actual
06.2014
Generator voltage Active power P

value
Reactive power Q
calculation
Figure 6-11:
Stator current Active current IW Voltage control unit T400
Reactive current IB
cos ϕ cos ϕ
SIMOREG
ON DC Master/CM
PSS
Local / Remote OFF
(Optional)
P
P
UP
Setpoint IW Reactive
Control room DOWN Q-/ cos ϕ -
required Q IB power static
controller characteristics
External setpoint Q / cos ϕ cos ϕ
ON
Control room OFF
UP
6.6 Control functions
Control room DOWN Setpoint Excitation

UP Setpoint ∆U Select Voltage Firing
Synchronization required U voltage Gating unit
DOWN limitation calculation Maximum control pulses
Voltage control
Digital voltage control
External setpoint
IB
Stator
I U/f-
current
f limitation
limitation
ON Actual value of excitation voltage

Local
OFF
Block diagram of the digital voltage control

uf
Unlocked mode
ON
Control room OFF U Under
ON On/Off ∆ I-
Sub control IW excitation
OFF Control IB Calculation
limitation
Unit signals
Converter control unit
Reflection
UP
Remote / Local
DOWN Setpoint Excitation
required current
ON
Local Excitation limitation
OFF current CUD
Over
Cold gas temperature
excitation SIMOREG
limitation
DC Master/CM
Siemens AG Österreich
by S7
Actual value of excitation current
if
A5E02783359B
Operating and installation Instruction Static Excitation Equipment with/without Starting Frequency Converter
06.2014
The digital voltage control (Figure 6-11) is designed for the open-loop and closed-
loop control of static excitation equipment for generators. It is used both in single
excitations as well as within the compact unit with a starting frequency converter.
The digital voltage controller can optionally be set up with 2 channels Figure 2-2.
Both channels are identical and under normal operating conditions operate as
closed-loop voltage controllers in automatic mode. If required (i.e. during
commissioning, service or in special cases) they can be switched over to field-
current-controlled operation (manual mode).
The channels are electrically isolated and have their own power supplies, so that it is
possible to disable one channel, for example, when servicing or repairing equipment.
Either channel 1 or channel 2 is only ever active for controlling the excitation power
section; the active channel is selected via the operator operator panel. When the
channel is selected, the associated firing pulses and the field-circuit actual values are
also switched over at the channel outputs. The passive channel is tracked in all
modes, thus ensuring a smooth transition on channel changeover (at all operating
points).
For the purpose of communication with instrumentation and control, bus interfaces
are provided or all corresponding binary inputs and outputs are connected to both
channels via interface modules (HW link option).
Data transfer between the channels and the starting frequency converter’s open-loop
and closed-loop control is implemented via a Profibus DP link.
If starting frequency converters are used to start up several generators,
communication between the compact units and the individual excitation units is
implemented via a bus system. If starting frequency converters are used to start up
several generators, the communication between the compact unit and single
excitations takes place via a separate bus connection. The starting frequency
converter is then prompted to start up the turbine set associated with a particular
static excitation unit by means of a message sent via the bus system.
6.6.2 Reactive power / cosφ control

With excitation operation in the AUTOMATIC mode, either a reactive power control
or a cosφ-control can be superimposed.
The intended superimposed control (either Q- or cosφ-control) can only be activated,
controlled and deactivated by the control room.
This operating mode can only be activated and operated in the condition “Generator
on the grid”, but not in the conditions “Generator in no-load operation” or “Generator
on auxillary circuit”.
If the generator with activated Q- or cosφ-control is disconnected from the power
network, this upstream control automatically switches back to voltage control.
After synchronizing again, the Q or cosφ control must be activated manually.
The Q- or cosφ-control can not be activated while the excitation is in “manual”
operating mode.
If the operating mode is switched to “manual mode” while Q- or cosφ-control is
activated, then “Q- / cosφ-control “OFF” takes place automatically.
A seting or adjustment of the Q- or cosφ-setpoint value on the OP177B operator
panel is not assigned.

06.2014
6.6.3 Power Stabilization System

The PSS can be activated from the control room or via the local operator panel.
It is automatically deactivated as soon as the generator power is < (20 % -
hysteresis) and is automatically active again, when the generator power > (20 % +
hysteresis) is (characteristic curve configurable).
The respective display LED on the OP177B lights up when the PSS was activated,
even if due to PG < 20 % it momentarily does not intervene in the control.
The respective display LED on the OP177B flashes when the PSS works and
intervenes in the control.
6.6.4 Reactive power joined control (RPJC)

The exchange of reactive power between power plant and grid is distributed to all
generators equally on a percentage basis corresponding to their power rating. After
the compensation between the blocks in the sense of generation and consumption,
the reactive power is no longer operated in the circuit. Without manual operator
intervention, the compensation is set to new reactive power set points with a slow
transition function. This supports the automation of the control room.
The application focus of the RPJC are multi-bloc systems, primarily in multi shaft
configurations. A maximum of 6 generators can be recorded in the compensation
regulation, and they can be both GT generators as well as ST generators.
6.6.4.1 Switch on and Switch off Conditions of the Reactive power joined control
Switching on
The command for the activation of the RPJC comes from the control room as a pulse
(11MKC01DE116A XT01 = command RPJC ON) and is messageed to the control room after the
activation takes place (11MKC01DE116H XG01).
Switching on from the control station on the cabinet (Operation Panel) is not intended, however
the status of the RPJC (on, off, active) can be seen on the OP.
In principle, to switch on the RPJC, the generator must be on the grid and the exciter unit must be
either in the “generator voltage controller” or “Q-control” operating mode. For the operation of the
RPJC, not all participating generators must be in the same operating mode (generator voltage
controller or Q-control).
Switching off
The command to deactivate the RPJC comes from the control room as a pulse
(11MKC01DE116B XT02 = command RPJC off) or is formed due to internal conditions in
accordance with Figure 6-12. The RPJC function is automatically switched off with the activation
of the local operation through the operation of the key-operated switch on the corresponding unit.
The signal “RPJC - fault communication other unit” becomes active if a life bit (11MKC01DE116Z
XG01) can not be received from any other exciter unit participating in the RPJC.

06.2014
M171.0; RPC Command ON; 11MKC01DE116A XT01

&
Number of connected and ready units is equal or larger than 2 S Q M172.0; RPC is ON; 11MKC01DE116H XG01
M4.7; Manual mode is on; 11MKC01DE102M XG01 R Q M172.1; RPC is OFF; 11MKC01DE116M XG02
≥1
M20.4; Key-operated switch in position "Normal"
M20.5; Key-operated switch in position "Local"; 11MKC01DE318 XG01
M41.0; Command no protection OFF by excitation
M171.1; RPC Command OFF; 11MKC01DE116B XT02
M171.2; Cosφ controller command ON; 11MKC01DE103H XG01
M171.3; Excitation command OFF
M171.4; Sign of life from the instrumentation nd control
M171.5; Generator is in no.load operation
M210.0; Protection-OFF from external (1 or 2)
Communication fault: No sign of life from the other unit
Figure 6-12 Switch on and switch off conditions
6.6.4.2 Distribution of the reactive power to the single generators

In principle the compensation of the reactive powers takes place via a slow adjustment of the
generator voltage setpoint value. This takes place in the T400 software, though the SW formation
is carried out in the S7 part of the software. The reactive power distribution thus functions as a
control superimposed on the voltage control circuit; the calculation of the reactive power setpoint
values for the RPJC is continuously carried out in accordance with the formula indicated below.
The setpoint value Qi* for the generator i is calculated as follows:
∑Q
j =1
i
Q = *
i
n
In this, the
Qi* Setpoint value of the reactive power of generator i (in p.u.)
n Number of machines participating in the RPJC (maximum 6)
Qi Actual value of the reactive power of generator i (in p.u.)
i Numbering of the generators (1 to maximum 6)
If the machines have different rated power, after the reactive power distribution there may be a
difference in the total reactive power with respect to the status before the distribution.
6.7 Functions of the T400 Technology module

In the following chapter, the single function plans that are executed in the T400
technology module are described in detail. These are conditioning of the signals,
control functions and limiter functions. The description of the single components is in
relation to SW function plans that are not integrated in this manual at this level of
detail, please consult the supplied project-specific SW function plans.

06.2014
6.7.1 FP-IN_OUT_T400: Hardware Inputs / Outputs on the T400

In these function plans, the hardware signals of the T400 processor module are read
in and the hardware outputs activated. In addition, in case of redundant control the
communication via a PEER-to-PEER coupling to the second T400 technology
module (-A201) is realized in this FP.
For commissioning purposes, it is possible to switch to the two analog outputs of the
T400 via the multiplexer, component Z435 and component Z535. (Release to
component Z440.I or component Z540.I)
6.7.2 FP-PQ_ALPHA-BETA: Actual Value Recording and Signal Calculation

Generator voltage and -current are read in three-phase or two-phase via converters
from analog inputs of the T400 technology module. From these read analog values,
the software then calculates parameters later required, the space vectors of current
and voltage to be specific (α-β-0-system), effective values of generator voltage and
generator current, frequency, effective and reactive current as well as the
performance parameters of the generator (Figure 6-13).
All voltage and current values used in the following are standardized to their rated
value. The zero voltage (sum of voltage indicators) is used for the monitoring of the
actual value recording.
Frequency IfI V/f limiter

Ug
10.5 ... 21 kV calculation LED
P
LED
Active/reactive
Q Reactive-power control
power/ LED
cos ϕ - cos ϕ cos ϕ -Closed-loop
calculation control LED
UR α
A R α U Voltage
US U β IVI Voltage control
S β absolute-value
UT U zero LED
D T zero generation
Actual
values I
A
R R α Iα Power III Stator-current limitation
S β Iβ absolute-value LED
D IT zero generation
T
U zero Converter-failure
G monitoring
~
Figure 6-13 Block diagram of the actual value conditioning

06.2014
Signal inputs and standardization

The three phases of the stator voltage and two phases of the stator currents (phase
L1 and L3) are read in and evaluated with respectively one factor for voltage
(component A150.X) and current (component A160.X). These factors generally
include the converter ratio and resistance values of the loads, as well as individually
the corresponding tolerance in each channel. During commissioning, these factors
are set in such a way that the voltage and current actual values in the rating are
indicated as 100%. It is important to compensate the component A150.X in such a
way that in both channels the same actual voltage value results, so that the
respectively inactive system is tracked correctly. The parametrisation of the rated
frequency of the generator (50 Hz or 60 Hz) takes place in the DB41 data component
of the S7 program and is then forwarded to the control via the internal Profibus-DP
coupling (T400 module).
Calculation of voltage, currents and performance parameters

In the plan/component P100 _PQ_ALPHA_BETA, the actual voltage or actual
current vectors in the α-β-system as well as the zero voltage are calculated from the
alternating voltage and alternating currents via vectorial processing. In the
plan/component P200_PQIST, the existing voltage and current absolute value,
effective, reactive and apparent power as well as effective and reactive current are
calculated from the current and voltage vectors (see Figure 6-14 and Figure 6-15)
effective and reactive current are only calculated above a minimum voltage
(parameterized on the component D120.X2); otherwise they are set to zero.
The calculation of the cosφ (Figure 6-16) also only takes place above certain
minimum values of voltage and current (parameterized on the component D120.X2
or on the component E60.M); below these values as well as in the start-up operation
cosφ = 1 is set (this corresponds to pure effective power production).
Calculation of the frequency

In the plan/component P200_PQIST, the frequency calculation (Figure 6-16) takes
place by counting the zero points over a defined time. The calculation takes place
only above a minimum value of the stator voltage (parameterized on the component
F110.M); below this, the value is set to zero. For terminal-fed exciter systems
(excitation build-up) the frequency determined by the DC Master/CM module is used.
(Component Z115 in plan PQ_ALPHA-BETA) The calculated frequency values are
made available to the other function plans at the Z101ff components for further use.
There is also the possibility to use the frequency from the rotation of the voltage
indicator in the complex number plane, to be selected on the component Z110.

06.2014
U_G
U0
I_G
U_NULL
U_IST
I_IST
x
x
+
+
x
X
X
U_ALPHA
U_BETA
I_ALPHA
I_BETA
+
+
+
+
+
-1
-1
-1
-1
-1
-1
X
X
X
X
X
X
X
X
X
57,74 %
57,74 %
33,33 %
33,33 %
33,33 %
57,74 %
57,74 %
33,33 %
33,33 %
33,33 %
UR_IST
US_IST
UT_IST
IR_IST
IS_IST
IT_IST X
X
X
X
X
X
UR_EING
US_EING
UT_EING
IR_EING
IT_EING
-1
FAKTOR_U
FAKTOR_I
#
#
#
#
#
+
U
U
U
U
U
UT
US
UR
IR
IT
Figure 6-14 Calculation of the α-β-0-components of generator voltage and current as well as the current
values of the voltage and current vector

06.2014
X_IW
X_IB
X_Q
X_P
X_S
IW_IST
IB_IST
Q_IST
P_IST
√x+
U < min
0%
0%
× ×
5%
÷
÷
+
+
-1
X
X
X
I_ALPHA
U_ALPHA
U_BETA
I_BETA
U_IST
Figure 6-15 Calculation of effective, reactive and apparent power of the generator, as well as of the
effective and reactive current.

100
100 %
06.2014
0 % 100 % - ÷
Figure 6-16
50 %
I_W
I_G ÷ + COSPHI
Cos(phi_G)
0% 100%
0%
I_B IB < 0
20 %
I < min
PDF ≥1
5s
20 %
U < min f=O.K.

U_G
0% UR_POS_I
Calculation of the cosφ as well as the frequency

UR_POS
U_R &
UR_NEG ≥1 IU ANZ_=_DG
#Y
UR_NEG_I R
0_DURCHG
÷ F_IST
FRM
0%
BF
T_ZAEHL
5s 1/2T_ZAE F IST_NEU
2 ÷
FAKTOR_F
500 (bei 50 Hz)
600 (bei 60 Hz)
A5E02783359B
06.2014
6.7.3 FP-SETPOINT: Setpoint conditioning and limitation

In this function package, the setpoint value conditioning for the voltage controller
takes place while taking into account the respectively configured control range, the
V/f-limitation as well as the limitation of the permissible field currents (Figure 6-18
and Figure 6-19).
Signal inputs
The required setpoint, actual and tracking values are read, as well as the voltage
controller areas (A600 to A620) (upper and lower voltage limit in line operation
components A600 and A605; in no-load operation components A601 and A606; in
unlocked operation components A610 and A615; in start-up operation component
A620) and the permissible field currents (no-load operation component A700;
isolated operation component A705; start-up operation component A710; turning-
gear operation component A712; surge current component A720; unlocked operation
component A730). In addition all required binary signals are read in for further
processing.
Field current limitation in turning-gear operation

In “turning-gear operation” the operation is initially carried out with the field current
permissible for start-up operation (components A700 and A710). After reaching the
turning speed, the ‘TURNING-GEAR OPERATION’ signal appears and (according to
the time parameterized on component B100.TU) via the ramp function generator
component B100, the permissible field current is slowly reduced to the percentage
parameterized on component A712.X. If it is possible to change from turning-gear
operation in the start-up operation, the permissible field current is increased to the
value permissible for start-up operation with the time parameterized in B100.TD.
Range monitoring
If the frequency drops below the frequency parameterized in component E10, the
V/f-limitation reduces the setpoint voltage value within the limits proportional to the
frequency parameterized on components A600.X and A605.X. In unlocked operating
mode, the V/f-limitation is lifted and the setpoint voltage value is limited to the value
parameterized on components A610.X and A615.X.
The V/f-limitation is released on component E25.I (0→1)

06.2014
Voltage setpoint value encoder

In group C both the setpoint voltage setpoint value encoders for the start-up
operation (component G500) and for the automatic mode (component G600) are
projected. They are set and limited taking into account the parameterized control
ranges and the operating mode.
In normal operating mode, the generator voltage setpoint value is limited to the area
of 95...105% the generator rated voltage. These limits are lifted in the unlocked
operating mode; in this mode, the generator voltage can be controlled in the 0...115%
range.
The upper limit of the setpoint voltage value can be reduced through the V/f-limitation
depending on the frequency.
The voltage setpoint value encoder is also activated by the synchronization device
via higher/lower signals.
In case of an outer loop reactive power or cosφ control, these also have an effect on
the voltage setpoint values of the generator via this setpoint value encoder. The
setpoint value encoders are executed as pulse width encoders, i.e. the setpoint value
is carried to its new value through a pulse sequence of small steps in the setpoint
value. On component G620, the height, temporal duration and frequency of repetition
of the periodical setpoint value steps are parameterized. On the connector of the
component G620.I the setpoint value step function generator is released. The
respectively passive channel (with a fully redundant model) tracks the active channel
to ensure a smooth switchover in case of a redundancy switchover.
Field current setpoint value encoder

In group E, the field current setpoint value encoder (component I600) is projected for
manual mode. The setting and limiter takes into account the parameterized control
ranges and the operating modes. In the control logic for the setpoint value
preparation, for manual mode and the transition between the conditions “Generator
on the grid”, “Generator in auxillary circuit” and “Generator in no-load operation” the
field current setpoint value encoder is set and limited to the respectively permissible
value. The setpoint value encoders are executed as pulse width encoders, i.e. the
setpoint value is carried to its new value through a pulse sequence of small steps in
the setpoint value. On component I610, the height, temporal duration and frequency
of repetition of the periodical setpoint value steps are parameterized. On the
connector of the component I610.I the setpoint value step function generator is
released. The respectively passive channel (with a fully redundant model) tracks the
active channel to ensure a smooth switchover in case of a redundancy switchover.
The setpoint current setpoint value encoder can be set to specific starting values:
• for pulse block and normal switching on to 0%
• for pulse block and reconnecting of the channel to the actual value of the other
channel (tracking)
• for separation of the generator from the grid to no-load exciter current.
Block transformer stepping – group F (option)

If in automatic mode the over- or under-excitation limiter is in intervention or if the
voltage actual value is at an adjustable upper or lower limit (component ST20 or
ST30), higher/lower signals can be transmitted to the control room, which in these
cases initiate an adjustment of the block stepping transformer. The duration of the
higher/lower commands to the control room can be adjusted on components ST100
or ST110. The function can be activated on component ST01.I.

UMAX LL
110 %
UMAX NETZ LU AVR
105 %
Sollwert / Setpoint
U_MAX_EN
115 %
UMIN LL
Figure 6-17
90 %
UMIN NETZ LL AVR
95% Sollwert / Setpoint
GENNETZ
A5E02783359B
U_MIN_EN
0%
U_MAX_FN
110 %
$ LIMUSU SW AN
F_IST L_WU_OB OBERER GRENZE
X_F
REF.VALUE ON
UPPER LIMIT
B_U_HOCH
100 s U_SOLL
B_U_TIEF U_SET
U_SOLL / U_SET
W_U_SOLLWERT
REF VALUE UG
AUR_BETR / SFC OPERATION
ENT_BETRIEB / UNLOCKED OPERATION ≥1 0%
FP-SETPOINT, Voltage setpoint V/f-Limitation

U_MAX_AUR / U_MAX_SFC
UMAX_AUR
200 s UMAX_SFC
06.2014
103
IF_STOSS
104
115 % IfMAX LL MAX.CURRENT NO LOAD
×
06.2014
IF_0
Figure 6-18
GEN_LL GENERATOR
IM LEERLAUF /
GENERATOR AT NO HAND IST EIN / MANUAL IS ON
LOAD ≥1
NOTUMSCHALTUNG AUF
HAND / EMERGENCY SWITCH
OVER TO MANUAL
0%
10 % HLGI_LL
AUFERREGUNSGSPRITZE
FIELD FLASHING
×
50 %
GEN_NETZ GENERATOR AM NETZ
FP-SETPOINT, Field current setpoint

GENERATOR ON GRID
IF_ENTER
ENT_BETRIEB UNLOCKED OPERTAION
HLGI_LU
SOLL. If / REF.VALUE If
SW HOEHER BEFEHL / REF VALUE UP COMMAND
W_IF
SW TIEFER BEFEHL / REF VALUE DOWN COMMAND 1s
TU = 15 s
IF_ANF
×
110 %
IF_AUR / TURN IF_AUR
10 % If_TURN FELDSTROMBEGR. TURNBETRIEB/ FIELD CUR.LIMI.TURNING MODE
TURN_BETRIEB / TURNING MODE
TD = 50 s
AUR BETRIEB / SFC OPERATION
A5E02783359B
06.2014
6.7.4 FP-PSS: Power Stabilization System (PSS)

In case of effective power oscillations, a signal is generated that has a stabilizing
effect on these oscillations via the excitation. For this, the power system stabilizer
generates an additional signal from the effective power and/or the compensated
frequency. This is switched on as an additional signal to the I-share of the voltage
controller if the power system stabilizer is switched on and the current effective
power amounts to >20% of the rated value. The parameters of the power system
stabilizer are to be set specific to the system. In case of stationary operation, the
system stabilization has no influence; only when effective power oscillations occur
does the setup begin to work and intervene in the voltage controller. The intervention
signal is dimensioned in such a way in its phase position and amplification that an
effective power oscillation between generator and grid is significantly stabilized. The
permissible intervention of the device is limited in such a way that a voltage deviation
from the setpoint value of +/-10%, in relation to the respective operating point, can
not be exceeded.
It is possible to switch between two different realizations of the PSS: the standard
used is the so-called H-infinite-model (PSS3B) (component A10.I2=1). Optionally a
power system stabilizer can be realized in accordance with IEEE model PSS2B.
Signal inputs
The actual power value, under certain circumstances the actual rotation speed value
or the compensated frequency are read in and decoded for further processing. Using
analog input on the CUD1 terminal X174.6,7 (see description chapter 6.8) a test
signal can be fed in (release on component A175.I→1).
Control logic
If the PSS is switched on (component P70), it is only active if the minimum effective
power Pmin (component C60) is exceeded, the generator is on the grid and the
automatic mode is active. If the effective power drops below Pmin again, it becomes
inactive after a delay time set on component C50.T; if the effective power rises again
via Pmin, it only becomes active again after the delay parameterized a C40.T.
If the effective power drops below Pmin and simultaneously the generator voltage
drops below the value parameterized in component C30.M, then this is interpreted as
a short circuit and the PSS only remains active for a maximum of the time
parameterized on C50.T. To counter a disruptive influence in case of faults of the
actual rotation speed values, the rotation speed influence on the PSS signal (as far
as parameterized on A70.I=1) is deactivated below a threshold value nmin
(component C200). Using the “Power system stabilizer in intervention” signal (signal
to control room: 11MKC01 DE104C XG01; signaling on the panel through a flashing
LED), it is possible to detect whether an intervention of the PSS exists.
PSS3B - PSS-Structure (Figure 6-19)

In this group, the actual structure is implemented that generates the Y_PSS signal
that stabilizes the oscillations.
PSS2B - PSS-Structure (Option)

In this group, the actual structure is implemented that generates the Y_PSS signal
that stabilizes the oscillations.

06.2014
6.7.5 FP-f_COMP: Compensated Frequency / Filter

In this plan, an image the rotational speed of the machine is indicated from the
voltage and current indicator (compensated frequency). In addition, corresponding
two-stage filter circuits are implemented. This signal is required and processed
further in the power system stabilizer.
Y_PSS OUT
&
+
Pelektr.
Pmech.
0%
+
−
KEINE DREHZAHL FREIGBAE

NO SPEED RELEASE
N_ist / f_comp
M/TV_PDG
Ti2_PDG
Ti3_PDG
Ti1_PDG
Ti4_PDG
TD_PDG
TV_PDG
K2_PDG
K3_PDG
K1_PDG
Pa_IST
K4_PDG
K0_PDG
K_PDG
P_Gist
Vsmax
Vsmin
X_P
Figure 6-19 FP-PSS, Power Stabilization System according to PSS3B in canonical control form

06.2014
6.7.6 FP-V-REGULATOR: Voltage control, limiter

In this function plan, the voltage controller is realized together with different limiter
controls (over-excitation limiter, under-excitation limiter, stator current limiter).
The setpoint voltage value is composed of the setpoint value encoder value and the
signals of the stator current limitation. A signal proportional to the effective or
reactive current can be added to the setpoint voltage value (statics).
The differential input passes a maximum selection (see under-excitation limiter) and
reaches a PI-controller. The manipulated variable of the passive channel tracks the
manipulated variable of the active channel. The value on the controller output
reaches the field voltage controller that calculates the firing angle for the control set
as a setpoint value. The firing pulses for the three-phase bridge are finally output
from the control set.
The signal from the power system stabilizer is added to the I-share of the voltage
controller, if this option is activated.
Signal inputs
The required setpoint, actual and tracking values are read in. Also, several
parameterizations are carried out: the parametrisation for effective current and
reactive current-dependent statics/compensation on components U90.X2 and
U70.X2, the parametrisation for a fixed threshold value of the stator current limitation
on component A730.X and the parametrisation for DC converter and AC converter
limits in automatic and start-up operating mode on components A735.X, A740.X and
A742.X.
Over-excitation limiter (Figure 6-22)

The permissible field current depending on the measured cold gas temperature is
parameterized on the characteristic curve component C20. If there is no cold gas
temperature value, then a fixed limitation can be specified on component C60.X2
(C60.I→1). The cold gas temperature measurement is monitored for drop-outs; in
this case a switchover to a safe fixed value (parameterized on component C50)
takes place.
An exceeding of the temperature-dependent threshold value by the excitation current
actual value (= field current) reduces the setpoint value of the generator voltage until
the field current is in the permissible area again. This limitation of the field currents
only becomes effective when the permissible shock exciter current has been
exceeded (for stack design and SIMOREG DC-Master, standard 1.4 x rated exciter
current for 10s, for SITOR modules 1.5 x rated exciter current for 10s).

06.2014
Under-excitation limiter (Figure 6-21)

The under-excitation characteristic curve permissible for the respective generator
(which can be found in the power diagram) is converted accordingly – stored as a
function of the permissible reactive current depending on the current effective current
in the subplan “Under-excitation limiter” for rated voltage. It is shifted proportionally to
the current stator voltage. With component A100.I, the characteristic curve for the
under-excitation limiter can be reflected in the over-excited area for test purposes,
she can that is why in the over-excited area tested are, for example when they can
not yet be operated during the commissioning of the under-excited area.
If the current reactive current actual value exceeds the threshold value (DELTA-I-
formation), the controller intervenes and generates a corresponding additional signal
that is carried to the setpoint / actual value comparison (maximum selection) before
the voltage controller. The amplification of the limitation controller can be set to the
connector KP of the subplan “Under-excitation limiter”.
Stator current limiter (Figure 6-23)

The permissible stator current depending on the measured cold gas temperature is
parameterized on the characteristic curve component G20. In case of a failure of the
cold gas temperature recording, a switchover to a constant threshold value
parameterized on component G10.X, i.e. to a safer value is carried out via selection
switch G30. If there is no cold gas temperature, it is possible to switch to a fixed
limitation value on component G40.I. The limitation is generally released on
component G45.I.
The actual stator current limitation is realized in the subplan
“STATORCURRENTLIMITER”. An exceeding of the temperature-dependent
threshold value through the stator current actual value results in a difference that
influences the voltage setpoint value. The intervention reduces the voltage in the
over-excited area (prefix of the reactive current positive) and increases the voltage in
the under-excited area (prefix of the reactive current negative). The current limitation
is only effective outside of a deadband of +/-10% of the reactive current by cosφ=1.
Within this range, a change in the reactive current does not result in any significant
change in the stator current; a signal (stator current limitation is active: 11MKC01
DE313 XG01) is set that is to result in a reduction of the effective power in the
turbine controller.
Cold gas temperature limiter

The cold gas temperature value read in via the control technology coupling
(11MKA70CT901A ZQ01) and smoothed via a 5s-PT1-link is carried via function
components C20 and G20, in which the limiter curves for the cold gas-dependent
max. stator or field currents are stored. In case of implausible values (<0.5% or >
130%; component C30), the limiter curves are deactivated and a switchover to a
safer current value (parameterizable; components C10 and G10) is carried out.

06.2014
Voltage control
If a starting frequency converter is present, during the start-up operation a
connection of the actual voltage value formed in the starting frequency converter
takes place on component U130 and the adjustment of different standardizations of
the actual voltage value in the starting frequency converter and in the excitation
takes place on component U135. In the start-up operation, for safety reasons the
control is in relation to the maximum of both voltage actual values (component
U140), with the actual values being decoupled somewhat with regard to their
unavoidable ripple (PT1-link; component U145) via the value parameterized on
component U125.X2.
The stator current limitation is taken into account on component U160 in the form of
an increase in setpoint value (under-excited) or reduction in setpoint value (over-
excited) and an additive connection of an reactive current or effective current-
dependent statics/compensation share, a subsequent limitation on component U170
in accordance with the parameterized control range in the setpoint plan, as is the
DELTA-U-formation on component U200, i.e. the formation of the error variable and
under certain circumstances a reduction through the over-excitation limitation. The
under-excitation limiter intervenes via component U410 on the voltage controller
component U500. The setting of the proportional amplification of the voltage
controller, in which different values can be specified for the start-up operation and
the actual generator operation via the U190 selection switch, also takes place on
component U200.
The voltage controller in manual mode is tracked according to the control process
(replicated with components U310 to U340) via the set inputs in such a way that a
smooth transition can take place in automatic mode. In the passive channel with
redundant controllers, the tracking takes place via component U450 within a narrow
bandwidth from the output signal of the voltage controller of the active channel.
The output of the DELTA-U-formation (Figure 6-20) is initially transmitted to the
intervention point (addition component U490) for the power system stabilizer via a
MAX-selection (components U410 and U430) in which the voltage controller is
triggered during an intervention of the under-excitation limiter, i.e. except for
intervention. There the output of the power system stabilizers that was evaluated via
the component U195 with the KP of the voltage controller is added. The sum from
component U490 is then immediately transmitted to the input of the voltage regulator
component U500.
The reset time of the voltage controller can be set in different ways via the selection
switch U460, depending on whether it is a case of start-up operation or normal
generator operation.

L_WU_OB UPPER LIMIT AVR REF VALUE
110
U_MIN_AU LOWER LIMIT AVR REF VALUE
06.2014
Figure 6-20
SOLLWERT U(G)/REF.VALUE U(G)
Y_IGBRN $ LIM_US BEGRENZTER UGSOLL / LI MITED UG REF.VALUE
Y_IGBRP
+
W1 Y_DELTAU
X
KP
IB_IST IB_IST_G
X_IB
X
+
KOMP_IB
IW_IST IW_IST_G
X_IW
X
KOMP_IW
U_IST
X_U
FP-V-REGULATOR Static/Compensation, ∆U-formation

KP (AVR
KP (ANF_BETR / SFC)
ANFAHRBETRIEB
SFC OPERATION
Y_PDG_KP
Y_PDG PDG AUSGANG / PSS OUTPUT X
Y_PDG
A5E02783359B
06.2014
UNL
P-ANTEIL
P-PART
-100 % +100 %
-200 %
PDE
2s
W1
KP
X
0%
-1%
+
_
MIN
KENNLINIENSPIEGELUNG / REFLECTION UNDEREXCITATION LIMITER CURVE

0%
_
X
+75 % +110 %
U_IST_G2
IW_IST_G
IB_IST_G
B1
Figure 6-21 FP-V-REGULATOR Under-excitation limiter

L_UREG_UL
100 %
112
L_UREG_LL
-86,67 %
06.2014
Figure 6-22
Y_DELTAU
UNL MAX SOLL_IST
+
W1
X1 UF_SOLL
-1 MIN 1 KP
TN
KENNLINIENSPIEGELUNG
REFLECTION UNDEREXCITATION LIMITER CURVE
Y_PDG_KP
Tn by AVR OPERATION
Tn by SFC OPERATION
ANFAHRBETRIEB / SFC OPERATION
KALTGASTEMPERATUR -100% 70% -100% 0%

COLD GAS
TEMPERATURE X_T_KGAS IF_GRENZ
Y_UEBR
5s
1
IF_IST IF_IST_G
X_If
0%
FP-V-REGULATOR MAX-Selection, Voltage control, Over-excitation limiter
LVM
0,02% QL
A5E02783359B
06.2014
I_IST I_IST_G
KALTGASTEMPERATUR
IGMAX −
COLD GAS TEMPERATURE
− 10 % +20 %
IB_IST IB_IST_G
MIN Y_IGBRP
− -1
+10 % 33 s
− 10 % +20 %
-10 % MIN Y_IGBRN

−
33 s
Figure 6-23 FP-V-REGULATOR, Stator current limiter, reactive power reduction in the over- and under-
excited range
6.7.7 FP-COS-Q-CONTROLLER: Reactive power- / cosφ-control/Reactive

power joined control (RPJC)
An outer loop reactive power or cosφ-control can be set on the voltage controller
(optional). This can be activated if the generator is on the grid and the voltage
controller, i.e. the automatic mode is active. If one of these conditions is no longer
applicable, then the control is deactivated again. Care must be taken that in case of
active reactive power or cosφ-control the setpoint voltage value can no longer be
directly influenced.
The smooth switching on as well as the adjusting the setpoint value takes place via
commands from the control room.
The control works internally with a deadband of +/-0,25%. In addition, this
superimposed control deactivates itself as soon as the generator drops below 20% of
its rated value; if this value is exceeded, the control is automatically smoothly
switched back to active again 8 seconds later.
In addition, a reactive power joined control is optionally available. This uses an even
reactive power output for up to 6 machines. Switching this option on and off is only
possible via commands from the control room.
The On-command for the superimposed control and the selection as to which of the
controls is provided in the respective system takes place in the SIMATIC S7.

06.2014
Signal processing
The output of the ramp function generator component Q200 corresponds to the
reactive power setpoint value in the parametrisation of the superimposed control as
reactive power regulation. In the switched off condition the ramp function generator is
tracked to the superimposed control via the set input so that a smooth switch over is
always warranted. This applies equivalently for the cosφ setpoint value encoder
COS200 and the setpoint value encoder BAR200 of the reactive power joined
control.
A change of the corresponding setpoint value takes place via the read higher / lower
commands or in the case of analog command value provision through tracking of the
setpoint value encoder to the specified analog setpoint value.
The cosφ-control internally automatically sets itself to setpoint value cosφ =1 if the
generator drops below 20% of its rated value, since an exact cosφ-calculation is then
no longer possible. It independently switches itself back on after the time
parameterized on component A60.T, if the threshold value for minimum current is
exceeded again and its On-command is still pending.
A setpoint/actual value comparison on component Q300 or COS300 or BAR310
generates set point commands for the generator voltage setpoint value encoder; an
external command value provision is disabled in this case.
6.7.8 FP-ROTORTEMP: Rotor Temperature Calculation

In this function plan, the rotor temperature is calculated. The calculation of the rotor
temperature is to be released after the corresponding parametrisation on component
TEMP85.
Signal processing
The rotor temperature is calculated via a resistance calculation from the excitation
current and exciter voltage. For this, the reference data are to be registered on
components TEMP30 (field resistance in ohm) and TEMP18 (reference temperature
in °C). The rated field resistance is to be indicated in ohm on component TEMP10.
In addition, two threshold values that are parameterizable in TEMP100 and
TEMP130 can be set. The release of these threshold values takes place in
TEMP90.I
For a field current that is too small, the rotor temperature to be calculated is set to
20°C (component TEMP15.X1).
6.7.9 FP-FAULT_DETECTION: Monitoring of the Voltage control and the

field parameter (fault) control
In this function plan, the monitoring of the functions for the voltage controller is
realized. Monitoring processes in relation to a redundant control are not shown for a
simple control.
The parameters to be monitored, such as actual values, tracking values and other
controller and communication parameters are read in and analyzed. Also, the
parametrisation of the parameters to be monitored (threshold value, tolerance times
etc.) is carried out here.

06.2014
Signal processing
● Phase monitoring of the generator voltage
The voltage zero phase-sequence system is monitored for the values
parameterized in FP-PQ_ALPHA-BETA C102.M being exceeded. If these
values are exceeded in both channels, it is assumed to be real (e.g.
single-phase short circuit); otherwise it is interpreted as a phase dropout
of the voltage detection in the channel in which the value was exceeded.
Due to the finite transmission speed of the values from the other channel
via PEER TO PEER communication between both channels, a sufficient
tolerance (parameterized on the U170.T component) is required.
● Maximum value monitoring of the generator voltage
The exceeding of the maximum permissible voltage in the start-up
operation (parameterized on component R410.X2) is signaled to the
component F360.Q without delay.
● Ceiling current / field current monitoring (over-excitation)
If the limited influence of the over-excitation limitation longer than the time
parameterized on component R520.T is not sufficient to get the voltage
controller to intervene again, this is signaled to the component F370.Q.
● Ceiling voltage / field voltage monitoring
An exceeding of the maximum permissible ceiling voltage (protection
against unwanted full conduction of the current converter) is on the one
hand signaled as a monitoring of the field voltage itself (parameterized on
component U110M for the time parameterized on component U120.T), on
the other hand also as an exceeding of the firing angle (parameterized on
component U140.M for the time parameterized on component U150.T) to
the component F330.Q.
● Field current monitoring in turning-gear operation
An exceeding of the field current during turning-gear operation by the
value parameterized on component R530.M and for the time
parameterized on component R550.T to component F390.Q.
● Discrepancy monitoring between channel 1 and 2
Disparities in both channels are monitored if a coupling between the
following values exists:
– Firing angle of the current converters (threshold value on component
U180.X, tolerance time on component U210.X parameterized) on
component F420.Q
– Field voltage actual values (threshold value on component R595.X,
tolerance time on component R630.T parameterized) on component
F400.Q
– Field current actual values (threshold value on component R640.X,
tolerance time on component R690.T parameterized) on component
F410.Q.
● Other system and hardware faults
Faults already detected on CUD 1, such as fuse failure, HW error in the
range of the field actual value recordings, under-voltages, development
faults etc., are handled.
A group message is generated on components F4000 and F4050. Here
only errors from the T400 and the CUD1 are processed. If a channel error
occurs in the active channel, a channel switchover is carried out.

06.2014
6.7.10 FP- IN_OUT_CBP: Communication to the master S7

In this function plan, the input and output data words are output to the
communication partner SIMATIC S7. In addition, the cyclically transmitted life sign bit
for both communications modules are monitored.
6.7.11 FP- IN_OUT_CUD: Communication to the CM-Module

In this function, the input and output data words to the CUD of the CM module are
read in or written out. On the multiplexers Z400/Z410/Z420, three analog values can
be selected that are then output for IBS purposes on the analog outputs of the CUD1
or CUD2.
6.7.12 FP- SYSTEM: System Setting

This function plan contains the components for communication for the SIMATIC S7
control to the DC Master/CM-module and for a redundant control to the other
regulation module T400. The faults detected by the communications components are
made available to the FP “Fault_detection”.
6.7.13 FP- SWITCHOVER: Channel Switching Logics and PROTECTION-OFF

of the Excitation
In this plan, the channel switching for the redundant version is realized
(MASTER/SLAVE). The channel switching can be manually initiated via the control
station or through a channel fault.
The active initiation of the PROTECTION OFF signal for the protection of the
generator also takes place at the component TRIP45.
6.8 Functions of the CUD board
6.8.1 Converter-related control in the SIMOREG DC-Master/CM

In the SIMOREG DC-Master, the field current limiting control, (field current regulation
in manual mode) the control set, as well as the current converter-related control and
monitoring functions are realized.
The abbreviations in parentheses, e. g. (G181) refer to the included function plans,
Kxxxx refers to the corresponding connector (e.g. K0403 refers to connector 0403)
and Bxxxx to a binary connector of the corresponding number.
For a detailed description of the SIMOREG DC-Master, in particular for an exact
description of the parameter, please consult the SIMOREG DC-Master operating
manual, Order No. 6RX1700-0AD76 or SIMOREG CM, Order No. 6RX1700-0BD76.

06.2014
6.9 SIMATIC S7 Control
6.9.1 Overview of the Network Structure (here an example of a 2x100%)

MPI
A100 (Channel 1) OP177B A200 (Channel 2)
CPU DP CP CP WinCC CPU DP CP CP

MPI/DP HMI MPI/DP
317-2 342-5 342-5 flexible 317-2 342-5 342-5
MPI/DP
RT
10
2 2 50 16 3 2 50 18
FDL-Bus (optional)
I&C 1 I&C 2
Communication with EXC and SFC (1) Profibus Communication with EXC and SFC (2) Profibus
Profibus Profibus
DP- Flight recorder DP- Flight recorder

Norm (optional) Norm (optional)
16 16
Sinamics GL 150 Sinamics GL 150
DP1 DP2 DP1 DP2

15 15
DP/DP-Coupler DP/DP-Coupler
Masterdrives CBP2 Masterdrives CBP2
4 5
9 9
Masterdrives CBP2 Masterdrives CBP2
8 8
Figure 6-24: System overview (the numbers under the devices are the Profibus addresses)
A100 - PLC channel 1 (the designator “A100” may vary)

A200 - PLC channel 2 (the designator “A200” may vary)
OP177B - Operation of the system (except for SFC) and Screenshot of
setpoint and
actual values, as well as warning and error messages of the
system.
DP/DP coupler - Profibus coupling between both PLC channels to exchange
data that must be the same on both channels.
Masterdrives CBP2 - Profibus connections from the SIMOREG DC-Master to the PLC
SINAMICS GL150- Profibus connection from the starting frequency converter to the
PLC (if present in the system)
Data recorder - for the recording of (selectable system data)
6.9.2 Description of the single function blocks
Patch bar
In this component, the inputs are routed to input markers and the outputs to output
markers, so that the entire program does not need to be modified in case of changes
to the configuration of inputs or outputs.

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FP-Chain
In sequence chain to the switching on and off of the excitation, control of the primary
and secondary circuit-breakers and power section fans, request of the firing pulses
as well as the processing of the protective-OFF.
IO-PLC--I&C
Data exchange from and to the control room.
IO-PLC – SFC
Data exchange from and to the starting frequency converter (see chapter 6.4.2 Start-
up mode (for Compact Units))
IO-PLC -- T400
Data exchange from and to the T400 (see chapter 6.6.1 Digital voltage control)
FP-HW
Control of the LEDs on the operator panel OP177B(see chapter 7.2.2 Operator
panel OP177B).
FP-Interface
Analysis of the number of existing power sections and comparison with the number
of bridges that may be permitted to drop out.
FP-CMD
Processing of the commands from the control room “PSS ON/OFF”, “Q-controller
ON/OFF”, “Cos-φ controller ON/OFF”,”Q-compensation ON/OFF” and transmission
to T400.
FP-OP
Analysis of the messaging variables for message texts to the OP177B. (See chapter
7.2.4 Message overview on the Operator panel OP177B)
FP-ULU / FP-ULU1
Monitoring the function of the power section fan through input signals from
differential pressure sensors (stack cabinets) or flow monitors (6RA70 and SITOR
components).
Datarecorder
Data transfer to the data recorder (optional, 32 words are intended for the
transmission)
FP-UDIV
Analysis monitoring signs of life of 1st and 2nd CBP2 (Profibus interfaces of the CUD
components)

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6.10 Fan control

For the activation of the fan, there are two possibilities:
● operating hour-dependent (default setting) or
● alternating fan activation (optional)
In the operating hour-dependent mode, during a start the fan with fewer operating
hours is put in operation to ensure an even wear of the fans.
In the alternating mode, the fans are changed at every start and either both front or
both rear fans are activated.
The fans can be manually switched over at any time using the control station. After a
fan exchange, the operating hours on the control station are to be set to zero. During
this, the date of the reset is stored and shown on the panel. When reaching a
previous parameterized threshold value after completed fan operating hours (the
expected lifecycle of the fan) a message is sent to the control station and a warning
is sent to the control room so that the can be receive preventative maintenance or be
exchanged. Optionally, an automatic switching-over after a certain runtime can be
activated. This option is only to be parameterized and released in the program by
trained personnel.
6.11 Monitoring of the Cooling system of the Excitation system

For the safe operation of the static excitation device with/without a starting frequency
converter, the cooling system has to be equipped with the following monitoring
devices:
● Operating hours counter for fans
● Monitoring the air current with flow monitors or differential pressure monitors
● Monitoring the motor circuit-breakers of the fans
● Monitoring the fuses of the conversion transformers of the fan supply

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6.12 Functionality of the Starting Frequency Converter

The line-side converter is commutated and clocked by the secondary three-phase
output of the converter transformer.
The machine-side converter is load-commutated and is clocked from the generator
terminal voltage.
The machine-side converter switches the DC-link current from one stator coil to the
next so that a rotating field is generated in the generator stator which is induced in
the generator rotor in phase synchronism. The DC-link current is switched to the
individual winding phases using voltage clocking in synchronism with the
instantaneous frequency, and more specifically, when the continually rotating rotor,
and thus also the continually rotating flux, has rotated by a further 60° electrical.
Thus, the machine-side converter fulfils the function of an electronic commutator,
with a principle of operation similar to the mechanical commutator on DC motors,
which assigns the armature ampere-turn to the magnetic flux, and induces switching
in accordance with rotor rotation. With this control technique, oscillations and out-of-
step operation cannot occur as is the case with synchronous machines which are
operated with a direct connection to the line supply.
By orienting the armature ampere-turns to the magnetic flux, the effect of the rotor
load angle on commutation, which occurs with rotor-position-encoder clocking, is
automatically eliminated.
The elimination of the rotor position encoder and cable connection rules out these
potential fault sources.
The operation of the starting frequency converter takes place exclusively from the
control room via the visualization interface of the instrumentation and control.
The local control station AOP30 is used only for commissioning and diagnosic
activities at the converter.
The options of the starting frequency converter are described in the SINAMICS
GL150 manual, see chapter 7.

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Line
supply
Synchronizing voltage
Power
section
Actual current
Speed Current
Speed controller controller
Firing
setpoint  pulse ~
_ LSC
Gating unit
DC-link pulsing Smoothing

reactor
Pulse
generation
 t-  _
Firing pulses
GSC
~
Voltage
model
|i|
U T-R
| |
 U S-T
IR
IT
Machine  t  ^= n
parameters Hardware
Extinction integrator M
angle
Firing-angle
calculation
10.5 ... 21 kV
G
~
Figure 6-25 Block diagram of the open and closed loop-control of the starting freqency converter
6.13 Operating modes of the starting frequency converter
6.13.1 Normal start (standard)

The starting frequency converter accelerates the gas turbine set from zero speed or
from the turning speed up to the shutdown of the starting frequency converter. The
shutdown threshold is commonly within max. 75% of rated speed. Above this speed,
the gas turbine accelerates only the turbo set to synchronization speed.

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6.13.2 Washing (standard)

To clean the turbine blades of the turbine set is accelerated with the help of the
starting frequency converter. When washing the speed oscillates between the upper
and lower limits. The speed limits are set by each turbine and typically range within
23.33% and 26.66%.
6.13.3 Ventilation (option)

To ensure that flammable gas mixture does not remain in the turbine after a false
start, a "Ventilation " mode is available for a set time during start-up.
When ventilating the speed oscillates between the upper and lower limits. The speed
limits are set by each turbine and typically range within 23.33% and 26.66%.
6.13.4 Black start (option)

If the network is missing the starting power of a diesel generator will be employed.
The performance of the starting frequency converter can be adapted for diesel
performance.
6.13.5 Phase shift start (option)

The uncoupled from the gas turbine generator is the starting frequency converter at a
slightly faster speed than the synchronous speed of lying, after separation from the
starting inverter excited at rated voltage and sync at the outlet at synchronous speed
with the network.
6.13.6 Braking (option)

The generator is disconnected from the mains, controlled by the starting frequency
converter voltage and slowed down through the drive converter.
The braking power is fed back into the network. This operating mode is available
only in combination with the phase shift mode.
6.13.7 Turning (option Rotating mode)

To prevent gas turbine sagging due to its weight, it is kept at low speed (around 4%)
by the SFC.
6.14 Start-up sequence

The following conditions or events, and commands may vary from device to device,
and are intended as practical information:
The start-up procedure includes "Prepare start-up mode" and "Start-up mode ON".
Certain switching operations which occur during "Prepare-start-up operation" or
"Start-up operation ON", are described in the same key.
The command PREPARE SFC COM starts the sequence from the control.
It is as follows:

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● the closure of the external SFC disconnector

● the closure of the internal SFC disconnector
● connecting the SFC fan
● the switching of the primary excitation power switch
● switching the SFC fan
"SFC READY" message and SFC ON are followed by the switching of the starting
frequency converter and excitation system.
It is as follows:
● the switching of the primary SFC power switch
● the switching of the secondary excitation power switch
● Impulse release
The successful haul up to speed within the configured time window is followed by the
shutdown of the starting frequency converter and the excitation unit.
In "Normal start", "Black start" and "Phase shift start" or "Braking" operation modes,
the starting frequency converter automatically switches off after reaching the
respective starting speed or standstill. Otherwise, the shutdown occurs after reaching
the previously parameterized operating time.
Upon reaching the firing speed, the gas mixture is ignited and the turbine is
accelerated to rated speed
Upon separating the starting frequency converter and reaching a synchronous speed
of about 90%, the message "Speed> 90%" is generated and the excitement will be
ready to switch on.
If a generator voltage reaches 90%, the synchronizing will turn on followed by the
adjustment of the generator voltage to supply voltage or hardware-island network on
higher / lower commands of the synchronization.
Successful synchronization of the generator voltage to the mains / island network is
followed by the switching of the island and high-voltage generator power switch to
the mains through synchronization device.
6.15 Description of the changeover device (Option)

A major advantage of the static starting frequency converter is that various gas
turbine sets can be started one after another using one converter.
The maximum configuration is limited to three compact units with three single
excitations.
Figure 6-26 shows an application example of a combined cycle power plant with two
compact units and two additional single excitations used for four gas turbine sets.
Each of the gas turbine set generators is assigned with an excitation system, while
the starting frequency converter is first switched on output disconnector on start bus
bar, divided by up to two changeover disconnectors.
Changeover disconnectors can be activated manually from the control station when
SFC is not in operation.
The changeover device is designed to coordinate the relation between starting
frequency converters and respective gas turbine sets with excitation systems.
The control signals within a compact unit can be exchanged through the internal bus
coupling between starting frequency converter and excitation system.

124
11BBA 12BBA 13BBA 14BBA
Remote control Remote control Remote control Remote control

06.2014
Figure 6-26
Usyn Usyn
Bus link Bus link Bus link

PROFIBUS PROFIBUS
~ ~
_ _
SFC 11 SEE 11 SEE 12 SFC 13 SEE 13 SEE 14
_ _
~ ~ ~ ~
_ _ _ _
~ ~
Int. starting disconnector Int. starting disconnector
unit (4 gas turbines with 2 starting frequency converters)

Excitation Excitation Excitation Excitation
Starting converter 11MBJ01 11MKC01 12MKC01 Starting converter13MBJ01 13MKC01 14MKC01
Individual Individual
Compact unit Excitation Compact unit
Excitation
Changeover
Overview diagram of the starting frequency converter with switch

isolator
12BAB40

starting starting starting starting
G G G G
disconnector disconnector disconnector disconnector
~ ~ ~ ~
'Gas
Gas turbine Gas turbine Gas turbine
turbine
11MKA01 12MKA01 13MKA01
14MKA01
11BAT10 12BAT10 13BAT10 14BAT10
A5E02783359B
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Signal exchange is ensured through FDL bus coupling between the controllers of the
excitation systems of various compact units and single excitations of gas turbine
generators.
The excitation system of the setpoint turbo set assumes the "master" function.
The excitation system evaluates the responses of the changeover disconnectors to
the starting bar and selects the appropriate starting frequency converter.
The control of the selected SFC is designed for:
● the internal SFC-output disconnector
● the SFC-power switch (also with no switch unit available)
In the case of the FDL-bus coupling malfunction the compact unit assigned turbine
sets can still be activated, since the communication between SFC and the excitation
system is maintained internally.
6.16 Field Flashing (Option)

This option is necessary if self excitation is needed for the static excitation system.
This is the case, when the voltage for the static excitation system is produced by the
generator itself, illustrated in Figure 6-27.
10.5 ... 21 kV
Excitation
Transformer
Gen. CB
EXC
EXC
M
sec. CB
~
Thyristor Bridge
=
+ -
DC Overvoltage Fuses B6U-Rectifier

Protection
3~Transformer Aux. Power
+ Supply 3~AC
~
G
~
-
=
AC Contactor
DC Contactor
Figure 6-27: Schematic field flashing
The self excitation generates the necessary energy for the first field flash via a
separate AC supply, an adaption transformer and a rectifier. The AC-supply is
powered by auxiliary station supply of the power plant.

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The SIMOREG DC-Master displays operating mode o10.0 in the beginning. When
the command for switching on the excitation is given, the Simatic control system
switches on the AC- as well as the DC-field flashing contactors. Now the current in
the field circuit increases according the time constant of the field winding which
proportionally lets the generator output voltage increase. The excitation transformer
transforms the generator voltage to the required incoming voltage level of the
excitation system. After the On-command to the SIMOREG DC-Master the device
changes into operation mode o4.0 and waits for voltage. The main rectifier pulses
are released when the generator voltage has reached 10% of its nominal voltage.
The field flashing is turned off, when the generator voltage has reached 13% of the
nominal voltage and the main rectifier has took over the powering of the field circuit.
Note
If there is no, or too less voltage on the excitation incoming terminals after 10
seconds and so the main rectifier could not take over the field powering, the
field flashing is turned off and an error message is signaled.
The mentioned values are standard settings and are adapted project-specific
according to the field circuit.
ATTENTION
Use default settings

Wrong settings can overload and damage the field flashing circuit.
An additional adaption of the values without feedback to the development
department is not allowed.
6.17 Black start for terminal-fed excitation with gas turbine

(Option)
If the exciter system in a gas turbine is fed directly from the generator bus duct, energy cannot be
supplied to the exciter device to create a voltage build-up in the generator in the event of a mains
power failure.
One possible wiring variant for implementing this is shown in Figure 6-28. In the event of a mains
power failure, the gas turbine set must therefore be started up with the aid of a black start diesel
generator. The diesel generator feeds the medium-voltage station services bus bar, which in turn
supplies the start-up converter.
For the black start, the start-up converter output is reduced by approximately 20 %, thereby
enabling economical dimensioning of the black start diesel generator.
For the start process, the exciter device is fed from the low-voltage bus bar, which is supplied
from the diesel generator-fed medium-voltage bus bar, via a separate MKC02 transformer that is
dimensioned for the start-up process and the necessary exciter power. The black start
transformer is housed in a separate cabinet within the exciter device.
As with mains start, a start-up process is carried out with the gas turbine ignited, but with an
extended start-up time, ta. In black start operation, only the operating modes "Black start" and
"Vent boiler" are possible in the start-up converter.
Once the turbine is up to speed to the extent that it can be ignited and can provide the torque
required for further acceleration itself, the start-up converter is switched off.
Voltage build-up takes place again via the black start feed. Once the generator voltage has
reached 80% of the nominal voltage, a switch to the main feed takes place, with a short
interruption.

06.2014
The two feed switches that are housed in the exciter device, the black start switch and the main
feed switch, are monitored and controlled by the exciter device and are secured against one
another in terms of hardware and software.
Block diagram black start
Black start
High-voltage mains
Diesel
switch
G
3~
Block
transformer
Station
services
transformer
Medium-voltage bus bar
Low-voltage bus bar
S1
Generator
Start-up switch
Black start Exciter
converter
transformer transformer
transformer
Start-up disconnector
S2 S3
~ ~
~ Start-up
Exciter
converter G
3~
Figure 6-28: Black start single line diagram

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6.18 Electrical braking for WTs

This option is used in water turbines. When the rotation speed of the generator
drops below a certain value and the generator circuit breaker is open, the stator
winding will be short-circuiting (3-pol) via the short circuit equipment S4, while the
excitation current is controlled to a fixed current set point. The eddy currents
generated in the rotor as a result produce a braking torque, bringing the machine to a
standstill more quickly.
Niederspannungsschiene
Low voltage bus bar
Maschinentransformator
BAT Generator transformer BPE
BAA
Trenner
Disconnector S3
Generatorschalter
Generator circuit breaker
BAC
MKC
S4 S1 S2
=
MKA G
3~ ~
ERR
Generator
Erregerschrank
Excitation cubicle
Figure 6-29: Single Line with excitation connected to main generator lead
For the design as shown in Figure 6-29, where the excitation system is connected
directly to the main generator lead, a second infeed from the 400V busbar is required
which powers the excitation via a matching transformer and a circuit breaker S2.
These components are housed in a separate cubicle and are not part of delivery of
the excitation equipment.

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The start signal for “electrical braking” mode comes from the I&C, where also the
making conditions (switch positions, generator voltage etc.) are checked. The
generator circuit breaker, the primary circuit breaker of the braking transformer S3 as
well as the short circuit equipment S4 is controlled be the I&C only (considering
appropriate hardware interlockings). The control part of the excitation equipment
checks the feedback of the rectifier circuit breaker S1, the short circuit equipment S4
as well as of the secondary circuit breaker of the braking transformer S2. The
rectifier circuit breaker S1 must be in off-position and the short circuit equipment S4
must be in on-position. All monitoring facilities of the excitation equipment are active.
When all conditions are fulfilled, the excitation changes to “electrical breaking” mode
what is also signaled to the I&C. If the manual mode hasn’t been activated yet, the
excitation control system changes into excitation current regulation mode (ECR).
When all pre-conditions concerning powering the power section are fulfilled, the
circuit breaker S2 will be switched on by the excitation control system. Now the ECR
feeds the field circuit with a fixed adjusted excitation current, that’s setpoint (variable
parameter, specified for each plant ), until the command for stopping “electrical
braking” mode is sent by the I&C. Then the excitation current is controlled to zero
and the secondary circuit breaker of the braking transformer S2 is switched off.

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7 Operating manual
The existing manual includes safety information and the most important technical
data for the operation of the static excitation systems with starting frequency
converter.
Handbooks and documentation on each device or part are available in addition to the
existing operating manual. See the following cross-references:
OP177B Description:
http://support.automation.siemens.com/WW/view/de/21084461
SIMOREG DC-MASTER Control Module, chapter 9:

http://cache.automation.siemens.com/dnl/jQ1NjkxOQAA_22222086_HB/C98130%2
DA7040%2DA001%2D07%2D0019.pdf
Technology Module T400:

(http://support.automation.siemens.com/WW/view/en/10)805773/133300
SINAMICS GL150 Description (AOP30, PSA)

(http://support.automation.siemens.com/WW/view/de/24326170)133300
S7 3xx Description
http://support.automation.siemens.com/WW/llisapi.dll?query=simatic+s7&func=cslib.
cssearch&content=adsearch%2Fadsearch.aspx&lang=de&siteid=csius&objaction=cs
search&searchinprim=0&nodeid0=10805773&x=17&y=6
SICROWBAR DC-Over-voltage protection:

(http://support.automation.siemens.com/WW/view/en/21696826)
SICROWBAR AC-Over-voltage protection (Option)

(http://support.automation.siemens.com/WW/view/de/18260008)133300
Transformer temperature monitoring ZIEHL (Option)

http://www.ziehl.de/index.html
7.1 Using the „Operating manual“

The manual aims to provide knowledge to enable a professional and safe operation
of the equipment by trained personnel.
Read and understand the manual and component descriptions of each component
prior to performing any operations on the equipment. Please contact Siemens
support department if you have any questions.
The equipment can be operated only by trained and skilled personnel.

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7.2 Operation of the excitation system with/without starting

frequency converter
Note
Do not open power unit doors of the excitation system during operation. This
results in the shutdown of the excitation system for personal safety reasons.
7.2.1 Operation / Key-operated switch positions and functions

The excitation system may be operated local from the OP177B operator panel or
"normal" (remote - the standard operating procedure) from the control station on the
visualization interface of the control system of the power plant.
The starting frequency converter can only be operated from the control room
via the visualization of the control system.
s SIMATIC PANEL
F1
TOUCH F2
F3 F4
F5 F6
F7 F8
OP 177B
K1
K3
F9
K4
F10
K5
F11
K6
F12
K7
F13
K8
F14
K9
K2
K10
O
K11 K12 K13 K14 K15 K16 K17 K18
Key switch selection / operating mode

Remote / Local
Figure 7-1: Operator panel and key-operated switch on the Control cubicle

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7.2.2 Operator panel OP177B

The following pages contain screens from OP177B operator panel and explain their
use.
This operating manual features the figures required for the normal operation of the
system; Commissioning and service purpose figures are given in chapter Operating
figures for commissioning technicians.
7.2.2.1 Screen after switching on the system

Screen name: Start screen
Internal screen: 001
After switching on of the system the start screen will be displayed until the channel is
ready. This standby is indicated on LEDs K4 or K9.
F1 F2
EXC EXC
ON ON
F3 F4
EXC EXC
OFF OFF
F5 F6
PULSES PULSES
ON ON
F7 F8
<< >>
K1 F9 F10 F11 F12 F13 F14 K2

ACK ESC LED Settings PRINT ACK
RESET TEST RESET
K3 K4 K5 K6 K7 K8 K9 K10
PSS A100 ONLINE BLOCK BLOCK ONLINE A200 PSS
ON Master Master ON
K11 K12 K13 K14 K15 K16 K17 K18

READY AUTO Manuel Un Un Manuel AUTO READY
MSG ON ON Locked Locked ON ON MSG
Figure 7-2: Start screen

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7.2.2.2 Key overview of the Operator panel

The functions assigned to the keys of the OP177B operation device and its LED
functions are shown in the following table:
Key Key function LED function

Activate excitation from channel 1 (A100) Feedback - excitation on
Activate excitation from channel 2 (A200) Feedback - excitation on
Deactivate excitation from channel 1 (A100) Feedback - excitation off
Deactivate excitation from channel 2 (A200) Feedback - excitation off
Feedback: Pulse from channel 1 is

on
Feedback: Pulse from channel 2 is
on
Go to previous page
Go to next page
Go back to original page
Functional verification of the LEDs on the panel
"Settings selection screen" page is opened
Print message log (optional)
Acknowledge pending faults on channel 1 Lights continuously with pending

(A100) and channel 2 (A200) fault channel 1
Acknowledge pending faults on channel 2 Lights continuously with pending
(A200) and channel 1 (A100) fault channel 2
Activate power stabilization unit for channel 1 Feedback power stabilization unit
(A100) for channel 1 is on
Channel switching, activate channel 1 (A100) as Feedback channel 1 is master
master
Feedback: Channel 1 is connected
to power line
Key for blocking channel switching from channel Feedback channel 1 is blocked
1 (A100)
Key for blocking channel switching from channel Feedback channel 2 is blocked
2 (A200)

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Feedback: Channel 2 is connected

to power line
Channel switching, activate channel 2 (A200) as Feedback channel 2 is master
master
Activate power stabilization unit for channel 2 Feedback power stabilization unit
(A200) for channel 2 is on
Displaying messages Feedback channel 1 is ready
Switch to automatic mode Feedback automatic is on
Switch to manual mode Feedback manual is on
Unlocked mode channel 1 is “on”
Unlocked mode channel 2 is “on”
Switch to manual mode Feedback manual is on
Switch to automatic mode Feedback automatic is on
Displaying messages Feedback channel 2 is ready
7.2.3 Screenshot overview and usage of the local Operator panel

Several screens were programmed for practical local operation and Screenshot of
various operating and fault messages of the system.
These screens enable clear display, management and listing of parameters, various
settings, as well as the the functions of the system.
The number of screens (labels - A101, A201) is doubled in systems with redundant
control channels.

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Main screenshots
Screen name: Local master image (screen) A100
This is the master screen for the local operation of the selected channel.
F1 F2
EXC EXC
ON ON
F3 F4
EXC EXC
OFF OFF
F5 F6
PULSES PULSES
ON ON
F7 F8
<< >>
K1 F9 F10 F11 F12 F13 F14 K2

RESET TEST RESET
K3 K4 K5 K6 K7 K8 K9 K10
ON Master Master ON
K11 K12 K13 K14 K15 K16 K17 K18

Figure 7-3: Main screen for the local operation A101 (control channel 1)

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Screens Control channel 1 and Control channel 2
Screen name: Set-Actual values_A100_percent
This screen displays the percentage values for the generator voltage Ug and the
excitation field current If changed gradually or over an input and four selectable
values for the selected channel. To adjust the setpoints on the panel, you must have
the key-operated switches local. In automatic mode, the generator voltage set value
Ug * is adjusted by the up / down keys or by direct entry. The field current value If*
can be adjusted in hand mode only.
Figure 7-4: Setpoint/Actual values for channel 1 in percent

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Any of the following values in the 4 drop-down menus can be selected:
Note
These values can always be selected from the drop-down menus no matter what screen
(screen) is being used.
* indicated values are regarded as set value, for example Q*. The values without
identification labels are actual values.
Setpoint values can be adjusted by the following variations:

● through up/down keys on the control device. Press and hold the softkeys to
change the setpoint values in the desired direction.
● Press the set value displayed to go to command value. It opens the input
keypad.

06.2014
Screen name: Set-Actual values_A100_Units
This screen displays the absolute values for the generator voltage Ug and the
excitation field current If changed gradually or over an input and four selectable
values for the selected channel. To adjust the setpoints on the panel, you must have
the key-operated switches local. In automatic mode, the generator voltage set value
Ug * is adjusted by the up / down keys or by direct entry. The field current value If*
can be adjusted in hand mode only.
Figure 7-5: Setpoint/actual value for channel 1 as absolute value
Screen name: Set-Actual values Slave A100
The absolute values changed via the control system for the generator voltage Ug and
excitation field current If and four selectable values for the channel activated are
displayed in this screen.
Figure 7-6: Setpoint/actual value comparison between channel 1 and channel 2

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Screen name: Fan 1_A100 operating hours counter
In the design with non redundant fans, where only one fan is situated on a power
section, the following page is displayed on the OP. This page displays the operating
hours of fan 1. The operating hours can be set to 0, using the "Reset" button, for
example: after a fan replacement. After resetting the operating hours, the operation
time will be shown below the button. Also displayed is a fault and if the fan is
currently in operation (active).
Figure 7-7: Fan 1_A100 operating hours counter

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Screen name: Fan 2_A100 operating hours counter
In the design with non redundant fans, where only one fan is situated on a power
section, the following page is displayed on the OP. This page displays the operating
hours of fan 2. The operating hours can be set to 0, using the "Reset" button, for
example: after a fan replacement. After resetting the operating hours, the operation
time will be shown below the button. Also displayed is a fault and if the fan is
currently in operation (active).
Figure 7-8: Fan 2_A100 operating hours counter
If there are more power sections available, the numbering of the fans is counted up
respectively. Therefore no additional figures concerning the fans are illustrated in the
technical documentation.

06.2014
Screen name: Fan 1_2_A100 operating hours counter
This page displays the operating hours of Fan 1 and 2. The operating hours can be
set to 0, using the "Reset" button, for example: after fan replacement. After resetting
the operating hours, the operation time will be shown below the button. Also
displayed are the default and active fans currently in operation. Use „Fan
Changeover“ key to switch the fan manually.
Figure 7-9: Fan 1_2_A100 operating hours counter
If there are more power sections available, the numbering of the fans is counted up respectively.
Therefore no additional figures concerning the fans are illustrated in the technical documentation.

06.2014
Screen name: SFC_A100 (Option)
This screen shows various operating states of the starting frequency converter.
Similarly, the speed n *, speed value n and the DC link current current IDClc.
Figure 7-10: SFC 1 _A100
Screen name: RPJC_Percent_A100 (Option)
This screen shows the reactive power joined control switched on or off by the control
system and the reactive power as a percentage for up to 6 units. The RPJC can be
operated through the control station only.
Figure 7-11: Reactive power joined control actual value display in percent

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Screen name: RPJC_Units_A100 (Option S02 and S04)
This screen shows the reactive power joined control (RPJC) switched on or off by the
control system and the reactive power in MVAr for up to six units. The RPJC can be
operated through the control station only.
Figure 7-12: Reactive power joined control actual value display as absolute value

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Screen name: Master Image Normal A100
This is the master image for the normal operation of the selected channel. The
master image pops up after switching to normal.
Only the F7 (<<), F8 (>>), K1, K2 (acknowledge fault), K11 and K18 (message log)
are active in this state.
F1 F2
EXC EXC
ON ON
F3 F4
EXC EXC
OFF OFF
F5 F6
PULSES PULSES
ON ON
F7 F8
<< >>
K1 F9 F10 F11 F12 F13 F14 K2

RESET TEST RESET
K3 K4 K5 K6 K7 K8 K9 K10
ON Master Master ON
K11 K12 K13 K14 K15 K16 K17 K18

Figure 7-13: Main screen for the normal operating mode A101

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Screen name: Set-Actual value A100
This screen displays the changed percentage values of the generator voltage Ug and
excitation field current If and four selectable values for the selected channel.
Figure 7-14: Setpoint/actual values for channel 1 in percent and absolute values

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Screen name: Message messages
A new fault generates a message indicator

The Message window opens when you tap this message indicator. Use keys K1 and
K2 to acknowledge upcoming faults.
Faults can have the following states:
 K for arrived
 Q for acknowledged
 G for gone
Use the window key to close the windows .
115 E S7-A100 12:08:58 04.08.2009 KQ

Trip F10, K10, G10
Figure 7-15: Message screen with message indicator
The error messages contain the following information:

● Nr.
shows the error number (see the respective chapter 7.2.4 Message overview on
the Operator panel OP177B). The example number here is No.115.
● Sender
displays the component which has sent the message.
● Time
shows the time when the error occurred.
● Date
in addition to the time, also the date when this error has been sent is indicated.
● State
shows the state of the error: in this case the error has arived (K) and has been
acknowledged (Q).
If the error has been acknowledged through K1 or K2 keys, the message indicator
disappears.

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Screen name: System messages, messages Ax00, messages T400
The following screenshots shows all messages, warnings and errors for both
channels. Use K11 and K18 to activate this image. Use F9 (ESC) to leave it.
● From sreen System messages press F8 to reach the main sreen
● From sreen messages Ax00 press 2 x F8 to reach the main sreen
● From sreen messages T400 press 3 x F8 to reach the main sreen
The messages can have the following states:
● K for arrived
● Q for acknowledged
● G for gone
Figure 7-16: Example screenshot T400 messages: Display of T400-, system- or S7 messages
The error messages contain the following information:

● Sender
displays the component which has sent the message.
● Time
shows the time when the error occurred.
● Date
in addition to the time, also the date when this error has been sent is indicated.
● State
shows the state of the error: in this case the error has arived (K) and has been
acknowledged (Q).
If the error has been acknowledged through K1 or K2 keys, the message indicator
disappears.

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Screen name: Settings selection image
Further system settings and commissioning related images can be selected in this
image. Use F11 only to activate these images. Enter a password to select.
Figure 7-17: Screenshot: Settings selection
Use „Settings“ or „Service“ keys to enter the password. This opens the window for
entering the username and the password.

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Selection tree
● Settings
– Timesync
● IBS
– Language selection
– Unlocked operation
– A100 % command value provision
– A100 absolute command value provision
– A200 % command value provision
– A200 absolute command value provision
– Log out
"User logout" discards the password and the rights.

The last previously selected screen appears upon pressing "Cancel" key.

06.2014
7.2.4 Message overview on the Operator panel OP177B

The programmed operating and fault messages of the static excitation devices,
with/without starting frequency converter, are given in the following table: (some
message texts can vary from system to system)
No Text Message Cause

class
1 Fault DP-Connection A100 D03- A100 Error Direct monitoring Profibus of S7;
X2 connection fault
2 Fault DP-connection A100<-> A100 Error Direct monitoring Profibus of S7;
control station connection fault
control station 2 connection fault
4 Fault Watch Dog PLC Cross A100 Error Direct monitoring Profibus of S7;
Traffic connection fault
5 Fault DP-Connection A200 D03- A200 Error Direct monitoring Profibus of S7;
X2 connection fault
control station connection fault
control staion 2 connection fault
8 Fault Watch Dog PLC Cross A200 Error Direct monitoring Profibus of S7;
Traffic connection fault
9 Under Excitation limiter Active T400 Warning Under-excitation limiter intervention
A101
10 Over Excitation limiter Active T400 Warning Over-excitation limiter intervention
A101
11 Under Excitation limiter Active T400 Warning Under-excitation limiter intervention
A201
12 Over Excitation limiter Active T400 Warning Over-excitation limiter intervention
A201
13 Stator Current limit Active T400 Warning Stator current limiter intervention
A101
14 Stator Current limit Active T400 Warning Stator current limiter intervention
A201
15 U/f limiter Active A100 Warning V/f limiter intervention
16 U/f limiter Active A200 Warning V/f limiter intervention
17 PSS is ON A100 Message PSS is switched on
18 PSS is ON A200 Message PSS is switched on
19 Fault Receive CUD T400 Error Fault in the interface CUD
A101
20 Fault Receive CUD T400 Error Fault in the interface CUD
A201
21 Fault Send CUD T400 Error Fault in the interface CUD
A101
22 Fault Send CUD T400 Error Fault in the interface CUD
A201
23 Fault Receive 1.CBP2 T400 Error Fault in the 1st Profibus interface of
A101 the SIMOREG

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24 Fault Receive 1.CBP2 T400 Error Fault in the 1st Profibus interface of
A201 the SIMOREG
25 Fault Send 1.CBP2 T400 Error Fault in the 1st Profibus interface of
A101 the SIMOREG
26 Fault Send 1.CBP2 T400 Error Fault in the 1st Profibus interface of
A201 the SIMOREG
27 Fault Receive 2.CBP2 T400 Error Fault in the 2nd Profibus interface of
A101 the SIMOREG
28 Fault Receive 2.CBP2 T400 Error Fault in the 2nd Profibus interface of
A201 the SIMOREG
29 Fault Send 2.CBP2 T400 Error Fault in the 2nd Profibus interface of
A101 the SIMOREG
30 Fault Send 2.CBP2 T400 Error Fault in the 2nd Profibus interface of
A201 the SIMOREG
31 Fault Receive T400 T400 Error Fault in the interface T400
A101
32 Fault Receive T400 T400 Error Fault in the interface T400
A201
33 Fault Send T400 T400 Error Fault in the interface T400
A101
34 Fault Send T400 T400 Error Fault in the interface T400
A201
35 System Fault T400 T400 Error Internal system fault, T400 assembly
A101
36 System Fault T400 T400 Error Internal system fault, T400 assembly
A201
37 Potential Transformer MCB T400 Error The Voltage converter MCB has
tripped A101 failed
38 Potential Transformer MCB T400 Error The Voltage converter MCB has
tripped A201 failed
39 Fault 24V DC T400 Error Failure in 24V DC power supply
A101
40 Fault 24V DC T400 Error Failure in 24V DC power supply
A201
41 Fault Circuit Breaker T400 Error Wiring diagram documentation
Synchronizing Voltage Q190 A101
42 Fault Circuit Breaker T400 Error Wiring diagram documentation
Synchronizing Voltage Q290 A201
43 SFC Line Supply Undervoltage A100 Error Fault synchronization voltage on the
starting frequency converter
44 SFC Line Supply Undervoltage A200 Error Fault synchronization voltage on the
starting frequency converter
45 Fault Alpha G for 15s T400 Error Alpha G differential already more
A101 than 15s
46 Fault Alpha G for 15s T400 Error Alpha G differential already more
A201 than 15s
47 Fault Actual value Ug T400 Error Fault in sensing the actual value of
A101 Ug
48 Fault Actual value Ug T400 Error Fault in sensing the actual value of
A201 Ug

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49 Collective Fault CM-Module T400 Error Group fault from the CM module
A101
50 Collective Fault CM-Module T400 Error Group fault from the CM module
A201
51 Collective Declaration Channel T400 Error General channel fault
Fault A101
52 Collective Declaration Channel T400 Error General channel fault
Fault A201
53 Protection Off Transformer T400 Error Protection OFF pending from the
A101 transformer breakout
54 Protection Off Transformer T400 Error Protection OFF pending from the
A201 transformer breakout
55 Protection Off 1 External T400 Warning External protection PFF 1 pending
A101
A201
A101
A201
59 Emergency Changeover to T400 Error Emergency switching of the current
Manual A101 controller has been initialized
60 Emergency Changeover to T400 Error Emergency switching of the current
Manual A201 controller has been initialized
61 Warning Overload Active From T400 Warning General overload is messageed from
CM-Module A101 the CM module
62 Warning Overload Active From T400 Warning General overload is messageed from
CM-Module A201 the CM module
63 Fault Temperature Rise Off the T400 Error The power part messages an
Power Stack A101 overtemperature
64 Fault Temperature Rise Off the T400 Error The power part messages an
Power Stack A201 overtemperature
65 Warning Temperature Rise Off T400 Warning The power part warns of an
The Power Stack A101 overtemperature
66 Warning Temperature Rise Off T400 Warning The power part warns of an
The Power Stack A201 overtemperature
67 CM-Module Backplane Voltage T400 Error Mains undervoltage at the CM
Low A101 module
68 CM-Module Backplane Voltage T400 Warning Mains undervoltage at the CM
Low A201 module
69 Checkback Fault "CLOSE" A100 Error Missing On feedback of the
Secondary CB secondary power switch
70 Checkback Fault "CLOSE" A200 Error Missing On feedback of the
71 Checkback Fault "OPEN" A100 Error Missing Off feedback of the
72 Checkback Fault "OPEN" A200 Error Missing Off feedback of the
73 Primary CB Fault A100 Error Wiring diagram documentation
74 Primary CB Fault A200 Error Wiring diagram documentation

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75 Fault SFC Trafotemperature A100 Warning Starting frequency converter;

Monitoring transformer temperature monitoring
is defective
76 Fault SFC Trafotemperature A200 Warning Starting frequency converter;
Monitoring transformer temperature monitoring
is defective
77 Overvoltage Protection AC-side A100 Error Wiring diagram documentation:
F751 Activation of the AC side overvoltage
protection
78 Overvoltage Protection AC-side A200 Error Wiring diagram documentation:
F751 Activation of the AC side overvoltage
protection
79 Warning FDL Fault A100 Warning Direct monitoring Profibus of S7;
connection fault
80 Warning FDL Fault A200 Warning Direct monitoring Profibus of S7;
connection fault
81 Fault Startup Mode in I&C A100 Warning There is no, or several, operating
modes selected through the operator
panel
82 Fault Startup Mode in I&C A200 Warning There is no, or several, operating
modes selected through the operator
panel
83 Simulation ON Primary CB A100 Message For Siemens internal use
84 Simulation ON Primary CB A200 Message For Siemens internal use
85 TRIP Power Socket F62 A100 Error Wiring diagram documentation, the
socket fuse F62 has activated
86 TRIP Power Socket F62 A200 Error Wiring diagram documentation, the
socket fuse F62 has activated
87 TRIP SFC Transformer Core A200 Error Starting frequency converter,
Temperature transformer temperature monitoring
from the core has activated
88 TRIP SFC Transformer Core A100 Error Starting frequency converter,
Temperature transformer temperature monitoring
from the core has activated
89 Checkback Fault "CLOSED" A100 Error Missing On feedback of the primary
Primary CB power switch
90 Checkback Fault "CLOSED" A200 Error Missing On feedback of the primary
91 Checkback Fault "OPEN" A100 Error Missing Off feedback of the primary
92 Checkback Fault "OPEN" A200 Error Missing Off feedback of the primary
93 Reparability During Operation A100 Error Doors can be opened during
PS1 operation
94 Reparability During Operation A200 Error Doors can be opened during
PS2 operation
95 Fault DP/DP coupler A100 Error The Profibus DP diagnosis
determined a fault
96 Fault DP/DP coupler A200 Error The Profibus DP diagnosis
determined a fault
97 Secondary CB Not Ready to A100 Warning The power switch is not ready to
Switch-On switch on, e.g. spring not tensioned

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98 Secondary CB Not Ready to A200 Warning The power switch is not ready to
Switch-On switch on, e.g. spring not tensioned
103 Redundancy Lost A100 Warning T400 or S7 defective

104 Redundancy Lost A200 Warning T400 or S7 defective
107 Fault Keyswitch No Response A100 Error Wiring diagram documentation: no
position message
108 Fault Keyswitch No Response A200 Error Wiring diagram documentation: no
position message
109 No Connection to SIMOREG A100 Error Direct monitoring of Profibus from
A101 the S7; connection fault
110 No Connection to SIMOREG A200 Error Direct monitoring of Profibus from
A201 the S7; connection fault
111 Fault RT-Watch-Dog 2.CPB2 A100 Warning Fault Watch Dog monitoring of the
T400 A101 2nd Profibus interface of the
SIMOREG A201 (channel 2)
generated from S7
112 Fault RT-Watch-Dog 2.CBP2 A200 Warning Fault Watch Dog monitoring of the
T400 A201 2nd Profibus interface of the
generated from S7
113 Warning LES Protection A100 Warning Wiring diagram documentation
114 Warning LES Protection A200 Warning Wiring diagram documentation
115 TRIP F10, K10, G10, Q10 A100 Error Wiring diagram documentation
119 TRIP F18, K18 A100 Error Wiring diagram documentation
123 Warning Door S402 A100 Warning Wiring diagram documentation
124 Warning Door S402 A200 Warning Wiring diagram documentation
125 Collective Warning CM-Module T400 Error Group warning from the CM module
A101
126 Collective Warning CM-Module T400 Error Group warning from the CM module
A201
127 Fault RT-Watch-Dog 1.CPB A100 Warning Fault Watch Dog monitoring of the
T400 A101 1st Profibus interface of the
generated from S7
128 Fault RT-Watch-Dog 1.CBP A200 Warning Fault Watch Dog monitoring of the
T400 A201 1st Profibus interface of the
generated from S7
129 Fault Life Sign 1.CBP A101 T400 Error Fault Life Sign of the 1st Profibus
A101 interface of the SIMOREG A101
(channel 1) generated from T400
documentation

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130 Fault Life Sign 2.CBP A101 T400 Error Fault Life Sign of the 2nd Profibus
documentation
131 Fault Life Sign 1.CBP A201 T400 Error Fault Life Sign of the 1st Profibus
132 Fault Life Sign 2.CBP A201 T400 Error Fault Life Sign of the 2nd Profibus
133 TRIP F12; Redundancy Lost A100 Error Wiring diagram documentation
134 TRIP F11; Redundancy Lost A200 Error Wiring diagram documentation
135 TRIP MSS Fan Q401, Q402, A100 Error Wiring diagram documentation
Q403, Q404, Q405
136 TRIP MSS Fan Q401, Q402, A200 Error Wiring diagram documentation
Q403, Q404, Q405
137 Ug (is) Out of Control Range T400 Warning Ug (actual value) is outside the
A101 control range
138 Ug (is) Out of Control Range T400 Warning Ug (actual value) is outside the
A201 control range
139 Fault SFC A100 Error AUR fault → observe indication on
the AOP30
140 Warning SFC A100 Warning AUR warning → observe indication
on the AOP30
141 Fault SFC A200 Error AUR fault → observe indication on
the AOP30
142 Warning SFC A200 Warning AUR warning → observe indication
on the AOP30
143 TRIP F16 A100 Error Wiring diagram documentation
145 TRIP F21, F22 A100 Error Wiring diagram documentation
147 Fault Fan E401 A100 Error Wiring diagram documentation:
Differential pressure measurement
defective
defective
defective
defective
151 Protection Off S7 A200 Error The excitation initiated protection Off
152 Protection Off S7 A100 Error The excitation initiated protection Off

157 TRIP Q411 A100 Error Wiring diagram documentation

06.2014
159*) TRIP F431 A200 Error Wiring diagram documentation

161*) TRIP F432 A200 Error Wiring diagram documentation
163 Ground Switch Engaged A200 Warning Wiring diagram documentation
164 Ground Switch Engaged A100 Warning Wiring diagram documentation
165 Warning Operation Hours Fan A100 Warning The fan E401 has exceeded the
E401 operating hours parameterized
service life
service life
171 Overvoltage Protection DC-side A100 Error Wiring diagram documentation
172 Overvoltage Protection DC-side A200 Error Wiring diagram documentation
173 TRIP Doors power stack A100 Error Excitation switched off when door is
open
174 TRIP Fuse bridge 2 A200 Error Wiring diagram documentation
175 TRIP Doors power stack A200 Error Excitation switched off when door is
open
176 TRIP Fuse Bridge 1 A100 Error Wiring diagram documentation
177 Fault Valve Arm Control A100 Error Valve sector monitoring (current
overload) has activated
178 Fault Valve Arm Control A200 Error Valve sector monitoring (current
overload) has activated
179 Hardware A200 Not Ready, No A100 Error Wiring diagram documentation
Redudancy
180 Hardware A100 Not Ready, No A200 Error Wiring diagram documentation
Redudancy
181 Testfield Mode Active Warnings For Siemens internal use
182 Testfield Mode Active Warnings For Siemens internal use
185 Warning Temperature Winding A100 Warning Wiring diagram documentation
Transformer
186 Warning Temperature Winding A200 Warning Wiring diagram documentation
Transformer
187 TRIP SEE Transformer A100 Error Wiring diagram documentation
Temperature ,
188 TRIP SEE Transformer A200 Error Wiring diagram documentation
Temperature ,
189 Warning Temperature Reading A100 Warning Wiring diagram documentation
B601
190 Warning Temperature Reading A200 Warning Wiring diagram documentation
B601
191 TRIP n<90%, fg<90% A100 Error The generator speed has dropped to
less than 90% during operation.
192 TRIP n<90%, fg<90% A200 Error The generator speed has dropped to
less than 90% during operation.

06.2014

195 Field Flashing Time Failure A100 Error Option: Initial excitation
196 Field Flashing Time Failure A200 Error Option: Initial excitation
197 TRIP Fuse Monitoring B631, A100 Error Wiring diagram documentation
B632
198 TRIP Fuse Monitoring B633, A200 Error Wiring diagram documentation
B634
199 Ceiling Voltage Time Monitoring A100 Error The exciter field voltage is too high.
200 Ceiling Voltage Time Monitoring A200 Error The exciter field voltage is too high.
201 UF Difference Monitoring A200 Error UF differential monitoring between
both channels has activated
202 UF Difference Monitoring A100 Error UF differential monitoring between
203 IF Difference Monitoring A100 Error IF differential monitoring between
204 IF Difference Monitoring A200 Error IF differential monitoring between
205 IF Turn_max A200 Error Maximum field current for the turning
operation is attained
206 IF Turn_max A100 Error Maximum field current for the turning
operation is attained
207 Fault Alpha G Difference A100 Error The Alpha G differential monitoring
between both channels has activated
208 Fault Alpha G Difference A200 Error The Alpha G differential monitoring
between both channels has activated
209 Startup Voltage Monitoring A200 Error Start-up voltage is outside the
voltage range
210 Startup Voltage Monitoring A100 Error Start-up voltage is outside the
voltage range
211 Checkback Fault "CLOSE" A100 Error Missing On feedback of the starting
External SFC Disconnector frequency converter disconnector
212 Checkback Fault "CLOSE" A200 Error Missing On feedback of the starting
213 Checkback Fault "OPEN" A100 Error Missing On feedback of the starting
214 Checkback Fault "OPEN" A200 Error Missing On feedback of the starting
215 Fault External SFC A100 Error Direct monitoring Profibus of S7;
Disconnector connection fault
216 Fault External SFC A200 Error Direct monitoring Profibus of S7;
Disconnector connection fault
217 TRIP Fuse Monitoring External A100 Error Wiring diagram documentation
SFC Disconnector
218 TRIP Fuse Monitoring External A200 Error Wiring diagram documentation
SFC Disconnector
219 Ext. SFC Disconnector No A100 Error Wiring diagram documentation
Response
220 Ext. SFC Disconnector No A200 Error Wiring diagram documentation
Response
221 Checkback Fault "OPEN" DC A100 Error Missing Off feedback of the DC
Disconnector +Q429 disconnector
222 Checkback Fault "OPEN" DC A200 Error Missing Off feedback of the DC
Disconnector +Q439 disconnector

06.2014
223 Checkback Fault "CLOSE" DC A100 Error Missing On feedback of the DC

disconnector +Q429 disconnector
224 Checkback Fault "CLOSE" DC A200 Error Missing On feedback of the DC
disconnector +Q439 disconnector
225 Fault Connection to SFC A100 Error Direct monitoring Profibus of S7;
connection fault
226 Fault Connection to SFC A200 Error Direct monitoring Profibus of S7;
connection fault
227 Fault Connection to CBP1 A100 Error Direct monitoring Profibus of S7;
connection fault
connection fault
connection fault
connection fault
231 I&C telegram counter has A100 Error The control room does not increase
stopped each second.
232 I&C telegram counter has A200 Error The control room does not increase
stopped each second.
233 Primary CB in Test Position A100 Error Wiring diagram documentation
234 Primary CB in Test Position A200 Error Wiring diagram documentation
235 Exc.Transformer Not in A100 Error Wiring diagram documentation

Operating Position
236 Exc.Transformer Not in A200 Error Wiring diagram documentation
Operating Position
237 RPJC - Fault: No A100 Error A part of the reactive power joined
Communication to other Unit control is defective
238 RPJC - Fault: No A200 Error A part of the reactive power joined
Communication to other Unit control is defective
239 RPJC – Fault Watch Dog Unit 1 A200 Warning Fault of the Watch Dog per FDL Bus
to Unit 1 is defective

06.2014
service life
service life
253 Warning SFC Transformer A100 Warning Warning of the winding temperature
Winding Temperature of the starting frequency converter,
start-up transformer
254 Warning SFC Transformer A200 Warning Warning of the winding temperature
Winding Temperature of the starting frequency converter,
255 TRIP SFC Transformer Winding A200 Error Activation of the winding
Temperature temperature, starting-transformer of
the starting frequency converter
256 TRIP SFC Transformer Winding A100 Error Activation of the winding
Temperature temperature, starting-transformer of
257 Warning Cubicle Temperature A200 Warning The temperature in the open-loop
and closed-loop control cabinet is
too high
258 Warning Cubicle Temperature A100 Warning The temperature in the open-loop
too high
259 TRIP cubicle temperature A100 Error The temperature in the open-loop
too high
260 TRIP cubicle temperature A200 Error The temperature in the open-loop
too high
261 TRIP Q601 A100 Error Failure fuse for the fan external
supply
262 TRIP Q601 A200 Error Failure fuse for the fan external
supply
263 Checkback Fault non- A100 Error Either both feedbacks, or none, are
equivalence sec CB available
equivalence Sec CB available
equivalence prim CB available
equivalence prim CB available
267 TRIP F423 A100 Error Fuse F423 has failed
268*) TRIP F433 A200 Error Fuse F423 has failed
269 Service mode aktiv Warning Test mode for starting, to switch on
in the unlocked operation and
earthing switch engaged
270 Service mode aktiv Warning Test mode for starting, to switch on
in the unlocked operation and
earthing switch engaged
271 Trip Ug + Maximum Current A100 Error Monitoring the generator voltage
when fuse F22 has failed
272 Trip Ug + Maximum Current A200 Error Monitoring the generator voltage
when fuse F22 has failed
273 non equivalence Master A100 A100 Error Either no, or both channels, are

06.2014
defined as master
274 non equivalence Master A200 A200 Error Either no, or both channels, are
defined as master
275 SFC Fan Fault A100 Error Fault, a starting frequency converter
fan
276 SFC Fan Fault A200 Error Fault, a starting frequency converter
fan
277 SFC Sequence Control Timeout A100 Error Fault, starting frequency converter
control
278 SFC Sequence Control Timeout A200 Error Fault, starting frequency converter
control
279 SFC Thyristor Location Fault A100 Error Fault one or more thyristors of the
280 SFC Thyristor Location Fault A200 Error Fault one or more thyristors of the
281 SFC Power Unit Overcurrent A100 Error Overcurrent, starting frequency
converter
282 SFC Power Unit Overcurrent A200 Error Overcurrent, starting frequency
converter
283 External Fault 1 A100 Error Protection activation, externally of
284 External Fault 1 A200 Error Protection activation, externally of
285 SFC Cabinet Door is Open A100 Error Starting frequency converter, cabinet
door open
286 SFC Cabinet Door is Open A200 Error Starting frequency converter, cabinet
door open
289 Fault Fan E403 A100 Error Wiring diagram documentation
service life
service life
service life
service life
299 Ceiling Current Time Monitoring A100 Error
300 Ceiling Current Time Monitoring A200 Error
301 DC Disconnector Q429 Open A100 Warning
302 DC Disconnector Q439 Open A200 Warning
303 Fault DC Disconnector Q429 A100 Error
304 Fault DC Disconnector Q439 A200 Error
305 DC Disconnector is Open A100 Error

06.2014
306 DC Disconnector is Open A200 Error

307 Handwheel plug in Q429 A100 Error
308 Handwheel plug in Q439 A200 Error
309 Checkback Fault non- A100 Warning
equivalence DC Disconnector
Q429
310 Checkback Fault non- A200 Warning
equivalence DC Disconnector
Q439
311 Door_Exc.Unit_PS1_Open A100 Warning
defective
defective
service life
service life
service life
service life
defective
defective
325 Fault Bridge 1 A100 Error
331 Trip current flow 1 A100 Error
337 Trip F41 Puls Distribution 1 A100 Error Wiring diagram documentation

06.2014
343 Monitoring Start Excitation A200 Error
344 Monitoring Start Excitation A100 Error
345 Fault Testswitch Transformer A100 Error
On
346 Fault Testswitch Transformer A200 Error
On
347 DC Disconnector locking key A100 Error
inserted
348 DC Disconnector locking key A200 Error
inserted
349 Trip Q430/Q440 A100 Error Wiring diagram documentation
350 Trip Q430/Q440 A200 Error Wiring diagram documentation
351 Fault AC contactor field flash A100 Error
352 Fault AC contactor field flash A200 Error
353 Fault DC contactor field flash A100 Error
354 Fault DC contactor field flash A200 Error
361 Warning Doors power stack A100 Warning
defective
defective
defective
service life
service life
service life
service life
defective
372 Warning Doors power stack A200 Warning

06.2014
373 Fault checkback Generator CB, A100 Error

Grid CB
374 Fault checkback Generator CB, A200 Error
Grid CB
375 Error SFC 1 A100 Warning
381 Warning SFC 1 A100 Warning
387 SFC Protection off extern A100 Warning
388 SFC Protection off extern A200 Warning
389 emergency stop A100 A100 Error
390 emergency stop A200 A200 Error
391 SFC CB Auxiliary Voltage Fault A100 Error
(+BBJ external alarm 1 )
392 SFC CB Auxiliary Voltage Fault A200 Error
(+BBJ external alarm 1 )
7.2.5 Information about Remote Control using the Visualisation Interface of

the Control and Instrumentation
Operation of the system at the control room is not a topic of this document.
Note
Description of Operation via the instrumentation and control
For the description of operation of the system from the operator panel, please refer to the
supplier who is responsible for the overall system, or for the instrumentation and control
and their operator and visualization interface.
Note
Operation via the instrumentation and control
SIMEA accepts no responsibility for the consequences of incorrect operation from the
control room or the visualization interface of the instrumentation and control.

06.2014
7.3 Operation of the Starting Frequency Converter

In normal operation, operation of the SFC is carried out exclusively
through the operator panel.
Selection of the required mode of starting operation, such as e.g. "Normal start",
"Blackstart" etc. can only be carried out when switched off, refer to chapter 2.5
Description of the starting frequency converter.
7.3.1 Selection of the Changeover device (Option)

The changeover device is activated through the user interface of the operator panel
by closing the appropriate disconnector for transverse starting (only for changeover
device option).
Selection of the required SFC must be carried out when the starting mode is
switched off. During the status "SFC PREPARE" and "SFC ON", changing the
selection is no longer possible.
7.3.2 Keys and Switches on the Control board of the SFC

These control options are provided exclusively for personnel trained for starting.
7.3.2.1 Key-operated switch S11
The key-operated switch is used to select the remote or local control.

In the key-operated switch position "LOCAL" and after activation of the key "LOCAL/
REMOTE" on the AOP30, the sovereignty of the AOP30 or the starter is enabled and
the AOP30 accepts control.
In the Local mode, ON commands come from Control word 1 and the main
command value from the AOP or starter (see Figure 7-21).
Figure 7-18: Local control elements of the SFC (only IBS and for diagnosis purposes)

06.2014
7.3.2.2 Palm switch S100

The palm switch is used for safety shutdown. Activation of the safety shutdown
ensures a disconnection of the medium voltage of the starting frequency converter
and a corresponding fault message is displayed on the operating device (see Figure
7-21). The control voltage and the auxiliary device power supply are still active.
7.3.3 Control station AOP30
7.3.3.1 Description of the device

The starting, operating and diagnosis of the converter is carried out through the
AOP30. (Refer to Figure 7-21)
Communication between the AOP30 and SINAMICS GL150 module is through a
serial RS 232 interface with PPI protocol. In the communication, the AOP30
assumes the function of the master.
For further information, refer to the description of the SINAMICS GL150:
http://support.automation.siemens.com/WW/view/de/24326170/133300
http://support.automation.siemens.com/WW/llisapi.dll?aktprim=0&lang=de&referer=
%2fWW%2f&func=cslib.csinfo&siteid=csius&ehbid=html_00%2Fehb%2F26621495%
2Ehtm&viewreg=WW&nodeid0=24326170&treeLang=en&extranet=standard&objacti
on=csopen

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8 Commissioning
8.1 Unlocked operation

Unlocked operation is only possible with the key-operated switch position "Local".
ATTENTION
In this operating mode, safety-relevant interlocks are partly overridden

Improper use in unlocked operation may result in damage to property and serious injury.
Unlocked operation may only be used by specially trained specialists!
In "Unlocked operation", the following safety-relevant functions are overridden or

changed:
● The protection function to prevent power supply to the stationary rotor is not
active.
● "Excitation ON" is possible, also when the speed is n < 90 %.
● In the operating mode AUTOMATIC, the control range for the generator voltage is
extended from 0 % to 115 %.
● The V/f limitation is overridden.
● In the operating mode MANUAL, the limitation for the no-load control is
overridden.
● The excitation can also be switched on with the earthing switch engaged.
Furthermore:
● If AUTOMATIC is switched to MANUAL, the field-current command value is set to
zero.
● In the operating mode AUTOMATIC, with "Excitation ON", the start-up sensor set-
value of the actual exciter current is switched to 0 %.
● Resetting the function UNLOCKED OPERATION is carried out by activation of the
button "UNLOCKED" (only on the Touchscreen in the screen settings) or by
switching the key-operated switch to Normal operation.
8.1.1 Operating screens for commissioning technicians
Note
The special screens are a topic exclusively for commissioning or service personnel of
Siemens and may not be used in "normal" operation.
In order to suppress this, the screens created for the commissioning or service purposes
are protected by a password and, thus, not accessible to the usual operating personnel.

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Screenshot: Time synchronization

Subitem, key "Settings"
Basically the UTC time (Universal Time Coordinated) is sent from the I&C to both
PLCs. The UTC time is a defined word time and therefore equal all over the world.
The local time is defined via a time zone entry and a summer/normal time switchover
point (Figure 8-3).
The OP177 panel time will be synchronized with the master time automatically. The
time master can either be the I&C (IC) or channel 1 (PLC 1). Figure 8-1 shows the
I&C as time master. Via the button “IC-timePLC” the I&C will be set as time
master and synchronizes the channel 1, channel 2 and OP177 time automatically
every minute.
The button “PLC” sets the time master to channel 1 and synchronizes the channel 2
and OP177 time automatically every minute. Channel 1 and 2 always show the local
time and the I&C shows the UTC time.
Figure 8-1: Timesynchronization (I&C as Time Master)

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If channel 1 is time master, you can enter the local time (Figure 8-2).
Note
By entering the local time, you have to set the clock to normal time.
This means in summer time minus 1 hour has to be set and in normal time equal time
has to be set. In summer time 1 hour will be added automatically.
The time can be set as follows:
By pressing the time Screenshot of channel 1 the keypad to enter the time appears.
After setting, confirm using ENTER.

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Figure 8-2: Time synchronization (Channel 1 as time master)
If you want to change the time zone or the summer – normal switchover points, you have to press
the <F8> button in the time sync Figure 8-2.
Figure 8-3: IBS_UTC_Sommer_Normal_Time

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In the first line in Figure 8-3 the time zone can be selected in a drop down menu.
The time zone can be set from GMT -12 up to GMT +12 hours. This drop down menu disappears,
when the button “PLC” in Figure 8-2 is pressed and the PLC is time master.
By setting channel 1 (PLC 1) as time master, you have no time zone calculation.
The switchover points for “Normal to Summer Time” and “Summer to Normal Time”
are defined by four entry parameters. The following inputs are necessary for the calculation of the
local time:
Month
Limit: 1 - 12
Week of Month
Limit: 1 - 4 and 9
Can be selected between1 to 4, by a kind of a 5th week it must be defined with 9. 9 means the
last week of the month.
th th
Last week means the switch over point from year to year can be fall on the 4 or on the 5 week.
Day of Week
Limit: 1 - 7
Begin Sunday =1 and Saturday=7
Hour
Limit: 1 – 24
Only full hours can be selected.
Option Summer Time
The local time will be calculated with the selected switch over points.
Option Normal Time
The local time will be calculated without the selected switch over points.
The entry of the switchover points is blocked and no switchover between Summer and Normal
time happens.

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Screen name: COMM_Settings Language_A100
In this screen, the language of the operating device can be changed.
Select language Actual: GER
Set
language
Figure 8-4: Change language screen
It is indicated that German (GER) is the current language set.

To change to English, press the button "Sprache umschalten" ("Change language")
to English (EN). The change is confirmed using the button "Übernahme Sprache"
("Accept language"). This process is also used to change from English to German, or
another language.
Exit this screen by using F9 (ESC) or press 3 x F8 and Screen Log Out to leave it.

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Screen name: COMM_Unlock_Manual-Auto
Subitem, key "COMM"
In this screen, the excitation of touch-buttons can be additionally used to switch to

the function keys Auto-Hand and On-Off, or switching a channel. If the exciter
system is unlocked, the limits for the generator voltage value UGsoll and for the field
current value IFsetp is overridden, as well as overriding the locking at speed > 90 % for
activation of the excitation system. Switching in this mode is possible despite the
earthing switch being engaged. Using the Reset Msg key, all messages stored are
deleted. The Runtime STOP key ends the runtime and a reload of the software can
be carried out. This may only be carried out by personnel qualified for starting.
Excitation
ON
Excitation Manual
OFF
Unlock ON Channel
switchover
Unlock OFF
Figure 8-5: Commissioning screen
ATTENTION
In this operating condition safety interlocks are partially unused
In unlocked operation property damage can occur in case of improper use.
Despite engaged earthing switch, the system can be switched on!
The system in unlocked operation may only be operated by specially trained
professionals!

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Screen name: COMM_Local-Setpoint-Actual values_A100_Percent
Subitem, key "COMM"
In this screen, the percental values for the generator voltage Ug and exciter field
current If can be gradually changed step wise (refer to chapter 7.2.3) or as a new
value by a manual input. Furthermore four selected values for the selected channel
can be displayed. This screen can only be selected after entering a password (refer
to chapter 7.2.3).
A101 Values in %
Figure 8-6: Commissioning screen Setpoint-Actual values A100 in percent

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Screen name: COMM_Local-Setpoint-Actual values_A100_Units
Subitem, key "COMM"
In this screen, the absolute values for the generator voltage Ug and exciter field
current If can be gradually changed step wise or to a new value by a manual input.
Furthermore four selected values for the selected channel can be displayed. This
screen can only be selected after entering a password.
A101 absolute values
Figure 8-7: Commissioning screen Setpoint/Actual values A100 in absolute valued
Screen name: IBS_END_to Mainscreen_A100
Subitem to key "COMM"
In this screen, logout after starting and return to the main screen is possible.
Commissioning finished
Commissioning
Log out finished
Logscreen
Main out
Main screen
Press here
Press here
Figure 8-8: Log out

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9 Maintenance manual
9.1 The term maintenance
Definition
Maintenance is defined as follows:
"Combination of all technical and administrative measures and measures of the
management throughout the lifecycle of a unit with the purpose to retain or restore its
working condition so that it can carry out the required functions"
"Maintenance can be split up completely into the basic measures service, inspection,
repair, improvement and weak point analysis."
Inspection
"Measures used to determine and appraise the actual state of a unit including the
determination of reasons for wear and the derivation of required consequences for
the future use."
Service
"Measures used to delay the reduction of the available share to wear."
Repair
"Measures used to return a unit into a working state, except for improvements."
Improvement
"Combination of all technical and administrative measures and measures of the
management with the purpose to increase the functional safety of a unit without
changing the function required from it".
Weak point analysis

The detection of increased wear which may lead to an early failure.The weak point
gets only a weak point if the correction of the weak point is technically possible and
economically justifiable.
9.2 Using the maintenance manual

This maintenance instruction contains safety information and instructions for the
correct execution of maintenance work on static excitation devices with or without
starting frequency converter. It serves as a cross-system supplement of the product
documentations of the parts and devices used.
The terms "improvement" and "weak point analysis" specified in the "The term
maintenance" chapter are not covered in this maintenance instruction.
Note
This maintenance instruction is part of the system documentation.
In addition to this maintenance instruction, the manuals and documentations of the
single devices or parts must be used for all tasks.
Only correspondingly trained personnel are allowed to carry out service and
maintenance work.

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9.3 Important safety notes regarding service and repair work

Note
The following safety notes refer to all tasks described in chapter 9 Maintenance
manual.
9.3.1 Compliance with the five safety rules

For your own safety and in order to prevent property damage, the following safety
notes and the notes specified in the documentation of the single components must
be complied with.
1. Disconnect the system

2. Protect against reconnection
3. Make sure that the equipment is de-energized
4. Ground and short circuit
5. Cover or shield neighbouring parts that are still live
After the completion of the tasks, these measures must be cancelled in reverse
order.
9.3.2 Working under voltage

The replacement of air filter mats and the replacement of fans in operating devices
must be classified as working under voltage (WUV). See DIN VDE 0105-1
Works under voltage require particularly trained employees (WUV trained
electricians), special work equipment (insulating tools, personal protective
equipment) and special organizational measures (among other things, WUV must be
instructed in written form by the electrician).
9.3.3 Safety notes regarding maintenance
Safety notes for maintenance tasks

WARNING
Dangerous voltage
After the static exciter unit with or without starting frequency converter has been
switched off, dangerous voltages exceeding 1000V may occur in the device as long as
the generator is still rotating.
These may lead to death, personnel injuries and considerable property damage.
Always ensure that for all works on site the safety-related instructions and the "five
safety rules" must be observed.

06.2014
ATTENTION
Risk of used, unauthorized spare parts

The use of third-party spare parts may lead to an impairment of the device and to
property damage.
Third-party spare parts and unallowed spare parts may not meet the manufacturer's
requirements.
Only the spare parts allowed by the manufacturer may be used.
Note
Comply with the mandatory maintenance intervals and the instructions for the repair
and replacement of components.
Note
Optionally the function “Online Maintenance” can be activated for repairing/maintaining

the power section. For further details see operating manual Online
Maintenence_6RA70 SIMOREG DC-Master (A5E03661484B) or operating manual
Online Maintenence_Stack design (A5E03764240B).
DANGER
Dangerous voltage
After switching off of the main power supply of the excitation system (3WL-circuit-
breaker) on the "Flash" labeled wires dangerous voltage can be present. It is
supplied from an external power supply.
Following parts are concerned:

- AC-Connecting bar before 3WL-Circuit-breaker
- Fan power supply: -Q411, -Q412, with 3 power sections -Q413, and next electric
circuit (see wiring manual)
- Stack- and SITOR-design: AC-Voltage detection -Q190, -Q290 and next electric
circuit (see wiring manual)
- 125/220V battery voltage : -X2 and next electric circuit (see wiring manual)
- 120/230V auxiliary device power supply: -X3 heating, cubicle heating, power socket,
optional control cubicle fan and next electric circuit (see wiring manual)
- 400V auxiliary device power supply: X400 and next electric circuit (see wiring
manual)
- optional auxiliary voltage for field flashing: -X100 and next electric circuit (see wiring
manual)
Physical contact with these voltages results in death or serious injury.

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Discharge of capacitors
WARNING
Dangerous voltages
After the mains voltage has been switched off, voltages still exist at the static excitation
equipment with or without starting frequency converter. These may lead to death or
personnel injuries.
Before starting the service or repair work, comply with the discharge time of the
capacitors of five minutes after switching of the mains voltage and do not touch the
device in this period.
Measure the voltage after the discharging time.
Electrostatically sensitive components (ESD)

ATTENTION
Electrostatic discharge
The electronic modules contain components susceptible to electrostatic discharge.
These components can be easily destroyed if not handled properly. If you have to work
with electronic modules, please note:
• Never touch electronic components unless absolutely necessary in the course of
service activities.
• If electronic components must be touched, your body must be electrostatically
discharged first.
• Electronic components must not come into contact with highly electrically insulating
materials, such as plastic parts, insulating table supports, articles of clothing
manufactured from synthetic fibers.
• Components must always be placed on conductive bases.
• Modules and components should only be stored and transported in conductive
packaging (such as metalized plastic boxes or metal containers).
• If the packaging material is not conductive, the modules must be wrapped with a
conductive packaging material (such as conductive foam rubber or household
aluminum foil).
The required ESD protective measures are explained again in the following image:

06.2014
① Sitting
② Standing
③ Standing/sitting
a conductive floor surface, only effective in conjunction with ESD shoes or
ESD shoe grounding strips
b ESD furniture
c ESD shoes or ESD shoe grounding strips are only effective in
conjunction with conductive flooring
d ESD clothing
e ESD wrist strap
f cabinet ground connection
Figure 9-1: ESD protective measures

06.2014
9.3.4 Grounding of the equipment (for service and maintenance works)

Note
Use a three-pole grounding device for fixed ball points to ground the static excitation
equipment with or without starting frequency converter. The maximum short circuit
current that can be carried with the 90° angled grounding bolts is given with 13.8kA for
1 second.
Note
Use a sufficient number of grounding devices depending on the configuration of the

static excitation equipment with or without starting frequency converter.
A grounding device is required for each three-phase system.
The grounding device can be ordered using the order number 6SY8101-0AB55.
DANGER
Grounding of the starting frequency converter/exciter!

After disconnection of the supply voltage, voltages are still present in the compact unit.
That could result in death or serious injury.
Tasks on power sections may only be carried out with sufficient grounding.
Differently from norm EN 61800-5-1 / VDE 0160 T105 (IEC 61800-5-1), the exciter and
the starting frequency converter are not equipped with a grounding switch in their
standard version.
The voltage-free condition must be determined using a suitable high voltage detector.
Then the grounding devices may be applied.
Make sure that the starting frequency converter/exciter is grounded with open doors of
the power section.
DANGER

06.2014
Dangerous voltages
When handled improperly, or when the safety rules are not observed, dangerous high
voltages result in death or serious injury.
During operation of the excitation equipment or starting frequency converter very high
voltages occur, which can remain in existence for long periods of time even after
switching off or so long as the generator is still rotating.
In a plant configuration with change over equipment ("cross-starting"), where a starting of
the generator via a further SFC is possible, dangerous reverse voltages arise even if the
system is switched off.
Grounding device
Procedure:
• Secure the terminals of the grounding spider to the ground connection and
the ball heads of the three phases in the power cabinets.
• Connect the grounding device in such a way as to prevent the cabinet doors
from closing.
Figure 9-2: Grounding devices on infeed side (3 x Ph)
Figure 9-3: Grounding devices on infeed side (PE)

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9.3.5 Opening of the cabinet doors

The cabinet doors of the power section cabinet of the exciter, of the auxiliary cabinet
and of the starting frequency converter are equipped with switches on door-end side.
The doors of the open-loop and closed-loop control cabinet are not being monitored.
Door limit switches excitation equipment SITOR/Stack

If a door of the power section cabinets at the starting frequency converter or exciter
in SITOR/Stack design is opened, the system is switched off with “protection off” and
the incoming feeder circuit breaker is opened.
If the door on the frontside of the auxiliary cabinet is opened, the system is switched
off with “protection off” and the incoming feeder circuit breaker is opened.
If the door on the rearside of the auxiliary cabinet is opened, a warning occurs on the
operator panel, however, the system is not switched off automatically.
Figure 9-4: Door limit switches for switching off the system when the doors are opened in
operation (example: design in SITOR module technology)
Door limit switches excitation equipment SIMOREG DC-Master

If a door of the power section cabinet or a door of the frontside of the auxiliary
cabinet in SIMOREG DC-Master design is opened, a warning occurs on the operator
panel, however, the system is not switched off automatically.
WARNING
Danger from applied voltages

Touching of the components in the cabinets during operation can result in damage to
property, serious injury and even death.
Operation of the electrical equipment with open doors is strictly forbidden in accordance
with EN 50110-1!

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9.4 Inspection and Service
Additionally required documents

● AC medium voltage converter SINAMICS GL 150, air-cooled version,
documentation for all devices A5E01098517A
● AC medium voltage converter SINAMICS GL 150, air-cooled version,
power section A5E01098517B
● AC medium voltage converter SINAMICS GL 150, control A5E01098517E
● AC medium voltage converter SINAMICS GL 150, commissioning manual;
software version 2.6.XX; STARTER-Version 4.1.XX A5E01098517
● SIMOREG DC Master 6RA70; software status 3.1 6RX1700-0AD00
● SIMOREG CM 6RA70; software status 3.1 6RX1700-0BD00
● SICROWBAR 7VV3003; DC - surge protection (for thyristors and diodes)
7VV3003-8TA74
● SICROWBAR Surge protection 7VV3002 (OPTION) 7VV3002-8AA74
● SIMATIC HMI operator unit TP 177A, TP 177B, OP 177B (WinCC flexible)
6AV6691-1DG01-0AA1
● Short description assembly T400
● Manual technology assembly T400 6DD1903-0EA0
● S7-300 CPU 31xC and CPU 31x: Setup Firmware V2.6 A5E00105491-08
● Current flow monitoring (SFÜ) 6QM15.. 6QC5005-0BA00
● ZIEHL Pt 100 Temperature relays TR 600
● SENTRON WL Leistungsschalter_Kapitel 24 Maintenance instruction
3ZX1812-0WL00-0AN1
● Operating instruction: SITOR converter cabinet 6QC5000-2BA00
● Description SITOR converter module 6QA501.-.AK.. 6QC5002-2BA76
● Repair instruction: Replacement of semiconductors for converters in air-
cooled stack technique 449 000.0000.01 JR
● Insulation-monitored device for ungrounded networks IRDH275B
● De-excitation resistor 3PR3x
Additionally optional documents

● Online Maintenance_6RA70 SIMOREG DC-Master
● Online Maintenance_stack
Inspection and service must be carried out according to a plan which is adjusted to
the particular environmental conditions of the operating location.
The following notes regarding inspection and service are the basis for the generation
of an inspection and service plan for the regular inspection and servicing of the
system which is adapted to the environmental conditions of the operating locations.

06.2014
Inspection and service To be carried Frequency Remarks

works out by
Control of the cooling air Operator monthly/if In the case of a reduced air flow,
system (starting frequency required the air filter mats must be
converter and exciter) cleaned or replaced in
corresponding time intervals.
if required Check and clean the grids of the

fans (if available)
annually Check the differential pressure

switch
annually/if Check the fans (status) and

required operating hours
see chapter 7.2.3
Preventive replacement
see chapter 9.5.2
Check of the ventilation of the Operator annually Check the temperature switches
open-loop and closed-loop and fans
control cabinet (option
operating environment T > 40
°C)
Check of the standstill heating Operator annually Check the temperature switches
and heating, clean if required
Cleaning of the cabinets from Operator if required Visual inspection, clean if

outside required
Cleaning of the cabinets from Operator/Siem annually/if Visual inspection, clean if

inside ens Service required required
Insulating sections Siemens annually A slight, dry contamination which

Service is not conductive is allowed.
Contaminations caused by dust
in connection with high humidity
must be removed.
In particular the surfaces of the
semiconductor ceramic, epoxy
insulators and insolating
distance plates of the low-
inductive rail packages must be
clean and dry.
Control of the electrical Operator after 1 year, then Taking into account the 5 safety
connections (external and every 4 years rules
internal power connectors
tightness and status of the screw
and control terminals)
joints (see Table 5-1 Torques of
the bolted connections), strain
reliefs and screenings
Control of the measuring circuits Siemens every 2 years generate a protocol of the
including signal processing Service measurements

06.2014
(actual value detection)
Control of the spare parts Operator/Siem annually/if check for completeness and status
ens Service required and obtain missing components
Control of the SFC battery set Operator/Siem every 2 years change the buffer battery
(replacement of the battery) ens Service
dispose of the old battery correctly
Table 9-1: Inspection and service plan
Note
The torques must be checked according to the values in Table 5-1.
CAUTION
Risk of damaged insulating material

All kinds of insulating material for the purpose voltage insulation whose surface is
damaged must no longer be used regardless of whether the cause of the damage is
electronical or mechanical.
Improperly installed or damaged cables and incorrectly attached cable shields may
heat up and cause burns by physical contact or cause short circuits.
Such material must not be repaired. The damaged components must be replaced.
ATTENTION
Contaminations may damage the static exciter with or without starting frequency
converter
Carry out visual inspections for contaminations every six months.
Comply with the specified environmental conditions.
More frequent visual inspections may be required depending on the environmental
conditions.
9.4.1 Inspection of the cooling air system

The cooling air for the power sections is suctioned through the ventilation grilles in
the upper part of the cabinet doors. The warmed air is blown out by the fans through
the perforated roof sheet or the ventilation grilles in the roofing.
Make sure that the suctioned air is free from dust or electroconductive material.
Avoid environmental conditions which may lead to condensation and strong
contaminations with dust.
Check the impermeability of the floor panels (power sections in stack construction)
Air tightness is absolutely required in the area where the power cables are
introduced in order to ensure a correct functioning of the cooling system of the power
sections.

06.2014
9.4.2 Control of the fans´service life

In order to ensure the safe operation of the plant, the fans must be replaced
preventively according to the specifications regarding their service life.
The service hours of the single fans can be found on the operator unit on the spot on
the door of the open-loop and closed-loop control cabinet, see chapter 7.2.3.
The service hours must be entered in the service protocol for each inspection.
After the fan has been replaced, the service hours of the fan must be reset.
Roof fan Power cabinet Excitation equipment

The service life of the roof fan (power cabinet of the excitation equipment) is
• about 30,000 hours or
• about 6 years.
Roof fan Power cabinets Starting frequency converter and Reactor cabinet
The service life of the roof fan of the starting frequency converter is also
• about 30,000 hours or
• about 6 years.
Door fan (option M62): Open-loop and closed-loop control cabinet of the excitation
equipment
The service life of the door fan is
• about 40,000 hours for environmental temperatures under 40 °C and
• about 38,000 hours for environmental temperatures between 40 °C and
45 °C
• or about 5 years.
The service hours of the door fan are not monitored or counted in the open-loop
control.
9.4.3 Cleaning
Contact person for cleaning tasks

In the case of strong contaminations, contact the customer support. You can find the
contact data in chapter 9.7.
Removal of dust deposits

Dust deposits inside the cabins must be removed by qualified personnel taking into
account the required safety regulations and in regular intervals, however, at least
once per year.
The dust must be removed using a brush and a vacuum cleaner and using
compressed air (not more than 1 bar) where it is difficult to reach.
Ventilation
Always keep the vents of the cabinet clear.
A correct functioning of the fans must be ensured.

06.2014
Note
The actual periods in which the maintenance tasks must be repeated depend on the
mounting conditions (cabinet environment) and the operating conditions.
Siemens provides the option to enter into a maintenance contract. You can obtain
information from your branch or sales support.
Cleaning agent for the outer parts of the frame

All outer parts of the frame should be wiped using a dry and clean cloth.
Make sure that the contamination is not distributed by actually removed by changing
the wiping surface of the cloth regularly.
The cloths must be made of non-fraying material.
In the case of strong contaminations, a cloth impregnated with ethyl alcohol (not
dropping) can be used for cleaning. Also in this case, a distribution of the
contamination must be prevented by frequently changing the cloth.
ATTENTION
Cleaning of fibre optic conductors

Fibre optic conductors and optical fiber bundles must not be cleaned humidly by any
means, because of risk of damage.
In the case of strong contaminations, the dust should be removed using a dry, non-
fraying cloth.
Cleaning agents for aluminum parts

The surface of untreated aluminum is always covered with a thin but dense oxide
film.
The affinity of aluminum to oxygen is so large that if the oxide film is damaged
mechanically, the metal reacts with the oxygen immediately and consequently, a new
oxide film is generated.
This natural oxide film serves as a surface protection and justifies the good
resistance to weathering of the aluminum material.
In most cases, this makes additional protective measures unnecessary.
Extremely greasy coatings can be used using ethylene alcohol. If additional strong
contaminations exist, it may be required to use fiber or synthetic brushes.
ATTENTION
Unsuitable cleaning agents for aluminum
All alcalic chemicals like caustic potash, soda and acids affect the aluminum and
roughen the surface.
This effect is also caused by agents recommended for the cleaning of glass. These
must not be used for aluminum.
ATTENTION
Unsuitable cleaning agents for aluminum parts
The same applies to cleaning cloths and brushes that can be used to work on copper,
brass or other heavy metal since these can apply metallic, corrosion-promoting
contaminations to the aluminum.
It is forbidden to use brushes made of brass, bronze or steel wire and cloths
interwoven with copper and steel wool.

06.2014
9.4.4 Cleaning of the filter mats of the fans

The filter mats on the excitation equipment can be replaced when the doors are
closed without an interruption of the plan and without the danger of touching live
parts.
The Replacement of the filter mats on the starting freuqency converter is strictly
forbidden during operation.
When cleaning or replacing the filter mats, ensure that no contaminations or dust
penetrates the exciter.
ATTENTION
Risk of used, unauthorized spare parts

The use of third-party spare parts may lead to an impairment of the device and to
property damage.
Third-party spare parts and unallowed spare parts may not meet the manufacturer's
requirements.
Only the spare parts allowed by the manufacturer may be used.
9.4.5 Check of the cable clamps and spring clips
Cable clamps and spring clips

Check the cable clams and spring clips regularly for tightness and tighten the bolts if
required. The allowed torques must not be exceeded, see table Table 5-1.
Note
Check the cables for defects.
Replace defective parts immediately.
Note
The actual periods in which the maintenance tasks must be repeated depend on the
mounting conditions (cabinet environment) and the operating conditions.
Siemens provides the option to enter into a maintenance contract.
You can obtain information from your branch or sales support.
9.5 Repair
9.5.1 Failure of a static excitation system with or without the starting

frequency converter
Note
If the open-loop and closed-loop control cabinet is switched off, data on the error
message statuses may be lost.

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Measures in the case of an error

Note
Have service points or repair centers authorized by Siemens repair defective devices
or parts.
The following components may be replaced:

● Fan
● low voltage components, e.g. standstill heating, temperature switch
● Contactors
● Transformer (only by correspondingly trained personnel)
● TAS card (only by correspondingly trained personnel)
● Thyristors (only by correspondingly trained personnel)
● Fuses (only by correspondingly trained personnel)
● SIMOREG DC-MASTER (only by correspondingly trained personnel)
● SIMOREG CM (only by correspondingly trained personnel)
For all other components or in the case of doubts, contact the SIEMENS Customer
Support. For contacts, see chapter 9.7.
Note
If you return defective components, also include the following information:
● A description of the failure
● Operating point, power and voltage
● Time and duration of the failure
● The log file with the error messages
● If possible, a hard copy of the plotter or screen shots
● The place of the installation.
Also include the device tag.
Security-related checks
WARNING
Check of the cable insulation
Incorrectly laid or damaged cables and incorrectly mounted cable screens can be
warmed up and lead to burnings or short circuits if they are contacted.
● Check if all cable screens are intact and insulate fault locations.
● Make sure that in the case of power cables, no short circuit can occur due to a
failure of the insulation as a result of incorrectly laid cables.

06.2014
9.5.2 Replacement of the fan
General information
The fans must be replaced in good time to keep the safe function of the cabinet unit.
For the actual service life of the fans, see chapter 9.4.2.
CAUTION
Risk of injuries caused by rotating fanwheels

If the fan is replaced when the system is switched on, a particular risk of injuries caused
by rotating fanwheels exists.
The replacement of the fan must be carried out under strict observance of the five
safety rules in accordance with EN 50110-1.
ATTENTION
Risk of wrong rotation of the fan

can be damaged.
Make sure, that the main power supply provides always a right hand rotating field.
9.5.2.1 Excitation system in stack technology and SITOR Technology

The power cabinets of the starting frequency converters and of the exciter and -
depending on the version - also the reactor cabinet are equipped with radial roof
fans.
Figure 9-5: Roof fan of the power sections

06.2014
9.5.2.2 Excitation system with SIMOREG DC-MASTER

The fans of the power sections can be disassembled as follows:
Figure 9-6: Roof fans with SIMOREG DC-Master technology

1. Revolving bolts
2. Fastening bolts
Procedure:
1. Remove the bolts from the airguide plate
2. Remove the fastening bolts from the fan cover
3. Pull out the airguide plate to the front
4. Unplug the plug to the front
5. Remove the fastening bolts from the fan unit
Figure 9-7: Electrical connection and inner fastening bolts

3. Power plug
4. Inner fastening bolts

06.2014
Figure 9-8: Dismantling direction of the fans from the housing
-Pull out the fan unit to the front

-Assembly in reverse order
9.5.2.3 Starting Frequency Converter

See projectspecific Operating manual AC medium voltage converter SINAMICS
GL 150, Chapter 9.5
9.5.2.4 Open and closed loop control cabinet

The open-loop and closed-loop control cabinet of the exciter is equipped with door
fans on both sides with the M62 option "Upgrade to 45°C environmental
temperature".
Figure 9-9: Doorfan Open-loop and closed-loop control cabinet

06.2014
Replacement of the fan
1. Switch off the fan.

2. Switch off the motor protecting switch.
3. Disconnect all connections, e.g. the connections to the terminal block.
4. Remove the defective fan.
5. Insert the new fan.
6. Screw the fan back into place.
7. Reconnect all the connections.
ATTENTION
Risk of wrong rotation field of the fan

can be damaged.
When you introduce the new fan, make sure that the direction of rotation is correct! This
is indicated with a small arrow on the casing.
Tools
You require the following tools:
1. Open-end wrench
2. Screwdriver
3. Voltage tester
9.5.3 Open-loop and closed-loop control cabinet
Control station OP177B

Reference document: SIMATIC HMI operator panel TP 177A, TP 177B, OP 177B
(WinCC flexible) 6AV6691-1DG01-0AA1
Replacement of devices chapter 11
Configuration chapter 7
Control SIMATIC S7-300 (exciter)

Reference document: S7-300 CPU 31xC and CPU 31x: Setup Firmware V2.6
A5E00105491-08
Converter SIMOREG CM (control module)

Reference document: SIMOREG CM 6RA70; software status 3.1 6RX1700-0BD00

06.2014
Three-phase voltage actual value determination module

Voltage and current converter assemblies UGE100 and IGE100 are used to
determine the actual values of the generator. The measured values are linked to
technology assembly T400 electrically isolated. Before the replacement of an IGE
assembly, a short circuit must be generated at the input terminals on plant side. After
the assembly has been replaced and connected correctly, the short circuit on input
side must be removed.
Figure 9-10: UGE 100 measuring transducer for the voltage detection
Figure 9-11: IGE 100 measuring transducer for the current detection
Control station of the SINAMICS GL150 (starting frequency converter)

For the static exciters with starting frequency converter, the control station of the
starting frequency converter is mounted and connected in the open-loop and closed-
loop control cabinet of the exciter.
Reference document: AC medium voltage converter SINAMICS GL 150, control
A5E01098517E

06.2014
Figure 9-12: Control panel of the starting frequency converter

06.2014
The following modules can be found on the control panel:

● Control Unit CU320 with Profibus DP interface CBP10
– Terminal modules TM15
– Terminal modules TM31
– Voltage Sensing Module VSM10
● Motor protecting switch for the synchronization voltage
● Operator unit AOP30
● Key-operated switch S11
● Mushroom-head pushbutton switch S100 for switching off the starting frequency
converter
● DC/DC converter for internal power supply of the terminal module TM15/TM31
● Contactors for the circuit breaker control
● Terminal strips for circuit breaker connections and power supply
9.5.4 Auxiliary cabinet
DC overvoltage protection device SICROWBAR DC

Reference document: SICROWBAR 7VV3003; DC - surge protection (for thyristors
and diodes) 7VV3003-8TA74
Design of excitation devices with thyristor stacks or SITOR module technology

Voltage detection assembly for the detection of partial power voltages C98043-
A7044
Reference document: SIMOREG CM 6RA70; software status 3.1 6RX1700-0BD00
chapter 5 and 6
9.5.5 Excitation Power section
9.5.5.1 Excitation system with SIMOREG DC-Master

Reference documents:
Operating instruction SIMOREG DC-Master 6RA70; software status 3.1 6RX1700-
0AD00 chapters 4, 13 and 14
Replacement of the fan (differently from the operating instruction)

See chapter 9.5.2.2
Replacement of the SIMOREG DC-Master

The profibus communication assembly CBP2 (communication for control S7 300)
and technology assembly T400 are implemented in the electronic box of the
converter.
Note
The preinstalled fan must be removed from the replacement device before the device is
assembled!

06.2014
WARNING
The fan cover has a weight of about 12 kg. This must be considered when the fan cover
is disassembled.
If this is not taken into account, personnel injuries or property damage may occur.
The fan box must be secured against falling down during disassembling.
The staff has to wear appropriate protective gear.
Figure 9-13: Dismantling of the SIMOREG DC-Master fan
The fan is situated on the upper side of the device.

● Remove plug a
● Loosen hexagonal nut M6 s.
● Pivot the fan upward and remove it to the front while considering the field assembly
mounted to the left (danger of mechanical damages).

06.2014
● Loosen the power connectors of the DC-Master 6RA70 to be replaced
● Loosen the control connectors of the DC-Master 6RA70 to be replaced

06.2014
● Loosen and dismantle the air guide tray

06.2014
● Loosen the fastening points of the DC-Master 6RA70 (4x)

● Lift the DC-Master from the cabinet

06.2014
The DC-Master can be comfortably lifted from and in the cabinet with the following
auxiliary devices (available as options) and a fork lift.
Figure 9-14: SIMOREG DC-Master

06.2014
2 3
Detail A
1. Clamp the hoisting device to the fork pins

2. Arrest the slider in the front end position
3. Axial securing of the rectifier by means of front plug spring

06.2014
● Fix the new DC-Master 6RA70 to the back wall

● Fix the air guide channel on the DC-Master 6RA70
● Connect the bus bar connections (AC / DC) with the DC-Master 6RA70 (70Nm)
● The T400 module is to be removed from the previously fixed DC master and
assembled in the replacement device
Figure 9-15: Module T400

● The parametrisation (DNL file) of the previously fixed device must be taken over
● Adjust or adapt the BUS address of the CUD "online":
Set parameter 918 Index 1 to 8
Set parameter 918 Index 2 to 9
9.5.5.2 Excitation system with SITOR modules
SITOR rectifier cabinet

Reference document: SITOR rectifier cabinet 6QC5.. 6QC5000-2BA00
SITOR modules
Reference document: SITOR converter module 6QA501.-.AK.. 6QC5002-2BA76
Replacement of components
Reference document: SITOR rectifier cabinet 6QC5.. 6QC5000-2BA00, Section 5

06.2014
9.5.5.3 Excitation system with Thyristor bridges
Thyristor bridges design

Excitation systems
The thyristor double bridge consists of six thyristors and twelve heat sinks.
The thyristor double bridge is compressed through two spring packets with two
clamping bolts in such a manner that the required contact strength is attained.
Figure 9-16: Junction fuses Thyristors
Figure 9-17: Thyristor double bridge (6 Thyristors and 12 cooling elements)
Figure 9-18: Thyristor control module

Send the replaced thyristor electronic card to the manufacturer for analysing

06.2014
Thyristort replacement
Reference document: Repair instructions Replacement of semiconductor for rectifier
in air cooled stack design 449 000.0000.01 JR
9.5.6 Starting Frequency Converter
Reference documents:
● AC medium voltage converter SINAMICS GL150,

projectspecific Operating manual
● AC medium voltage converter SINAMICS GL150, List manual
9.6 Spare parts

The manufacturer is to be informed about every maintenance job or spare part
substitution for preparing reliability analysis.
Note
When trouble shooting is not possible, the Customer Support should be informed See
relevant section for contact addresses 9.7.
9.7 Contact person and technical support
Service
Information regarding our service aids can be found under:
http://www.siemens.de/automation/csi_en/service
Information regarding our regional contact persons can be found under:

http://www.automation.siemens.com/aspa_app/contactmenu.aspx?ci=yes&regid=W
W&lang=en&comptcid=o
Technical Support
Technical assistance for products, systems and solutions can be had from our
Technical Support.
www.siemens.de/automation/support-request (German)
www.siemens.com/automation/support-request (English)

06.2014
10 Disposal
The development of the air cooled power components SIMOREG DC-Master,
SITOR-Modules as well as stack technology for the starting frequency convertors
and excitation devices took place in consonance with the applicable environmental
directives and the standards and norms quoted.
As far as possible, halogen free materials (cables and plastics) were used in the
development.
Flame retardant materials were used possible.
10.1 Disposal of packaging material

The packaging material is designed so that the environment is just low only stress.
Parts of the packaging can be recycled.
Dispose of the packaging material is regulated by country-specific laws.
If unsure, check with your local waste disposal specialists or contact the local
authorities.
10.2 Disposal of System components

Please ask SIEMENS Customer Support if you have questions regarding disposal.
Contact see chapter 9.7.
Description
Before beginning to dismount the system, shut down and ground the system.
Depolluting the materials accordingly will result in no pollution of the environment.
The disposal or recycling must take place according to country-specific laws and
directives.
Special care must be exercised in the disposal or re-use of the following
components:
● Batteries
● Capacitors
● Printed circuit boards
● Electronic components
10.3 Disposal of old devices

Dispose your device in accordance to applicable national laws.

06.2014
11 Technical datas and drawings
11.1 General technical data
Max. input voltage Refer to device overview

Tolerance ± 10 %
Frequency range 45 Hz to 65 Hz
EMC interference immunity Excitation equipment:

EN 61800-3: Category C3 (emitted interference),
second environment (immunity)
Starting converter (for compact systems):
EN 61800-3: Category C4 (emitted interference),
second environment (immunity)
Short-circuit strength Maximum permitted symmetric initial short-circuit
alternating current: see type plate
Insulation Over-voltage category II, polluting degree 2, insulating
material class III, non-homogenous field in conformity
with EN 60664-1.
Climatic environmental conditions: Application classes in conformity with EN 60721 /

"Environment conditions", corresponding to IEC 721.
Extension to 45°C is shown in the figure below.
Temperature Storage Transport Operation
lower temperature limit - 20 °C - 20 °C - 0 °C

upper temperature limit +60 °C +60 °C +40 °C
Option 45 °C
Relative air humidity ≤ 85 % (1K2) ≤ 85 % (2K2) ≤ 85 % (3K3)

no moisture light moisture no moisture
condensation condensation condensation
For ambient temperatures in excess of 40 °C the type

rated output or rated current is to be reduced by 10 %
for each 5 °C
Fouling factor Fouling factor 2, without conductive fouling

in conformity with EN 61800-5-1

06.2014
Mechanical environmental conditions:
Vibration stressing:
(operation)
- Deflection - 0.3 mm at 2 Hz to 9 Hz
- Acceleration - 1 m / s² at 9 Hz to 200 Hz
Other mechanical conditions
Storage Class 1M2 in accordance with EN 60721-3-1

Transport Class 2M2 in accordance with EN 60721-3-2
Operation Class 3M1 in accordance with EN 60721-3-3
Other environmental conditions:
Biological environmental conditions
Storage Class 1B1 * in accordance with EN 60721-3-1

Transport Class 2B1 * in accordance with EN 60721-3-2
Operation Class 3B1 * in accordance with EN 60721-3-3
* but without
parasitic flora
Chemically active substances
Storage Class 1C1 * in accordance with EN 60721-3-1

Transport Class 2C1 * in accordance with EN 60721-3-2
Operation Class 3C1 * in accordance with EN 60721-3-3
* but no
occurrence of salt
fog
Mechanically active materials
Storage Class 1S1 in accordance with EN 60721-3-1

Transport Class 2S1 in accordance with EN 60721-3-2
Operation Class 3S1 in accordance with EN 60721-3-3
Miscellaneous:
Site altitude Max. 1.000 m above sea level.
For altitudes exceeding 1.000 m above sea level the

SFC DC-link power or SEE rated current IE r should be
reduced belong to Figure 11-1.
The voltage must be reduced at and above 2.000 m

above sea level.

06.2014
Figure 11-1: Reduction factor of load values (DC) for installation heights above 1000 m
Degree of protection IP32
in accordance with DIN VDE 0470, T1, corresponds to
IEC 60529
Cubicle coating colour
Standard RAL 7035
Option other RAL colours
Front panel SN 30920 - A615 - B14
(petrol, Siemens standard)
Classification of ambient conditions (IEC 721-3-3/A2)
Figure 11-2 Diagram showing extension of the climatogram for class 3K3
The figure shows the curve for class 3K3 for graphic representation of the permitted
operating range, extended in temperature to 45 °C.

06.2014
11.2 Dimension drawings of single static excitation equipment
11.2.1 Static Excitation Equipment without redundancy (design with SIMOREG DC-Master)
[ 16,63]
422,5
[ 86,61]
2200
25 25
[0,98] [0,98]
[ 3,94]
100
9 600 600 600 9 1000

[ 0,35] [ 23,62] [ 23,62] [ 23,62] [ 0,35] [39,37]
1800
[ 70,87]
① ② ③
① Open-loop and closed-loop control cubicle CJT11 / CJN11
② Auxillary cubicle CJT21 / CJN21
③ Power cubicle 1 CJT31 / CJN31
Figure 11-3 Single static excitation equipment (1 x 100 % with SIMOREG DC Master)

06.2014
11.2.2 Static Excitation Equipment with redundancy (design with SIMOREG DC-Master)
[ 16,63]
422,5
[ 86,61]
2200
25 25
[0,98] [0,98]
[ 3,94]
100
9 600 600 600 600 9 1000
[ 0,35] [ 23,62] [ 23,62] [ 23,62] [ 23,62] [ 0,35] [39,37]
2400
[ 94,49]
① ② ③ ④
④ Power cubicle 2 CJT32 / CJN32
Figure 11-4 Single static excitation equipment (2 x 100 % with SIMOREG DC Master)

06.2014
11.2.3 Static Excitation Equipment without redundancy (design using SITOR technology)
[ 14,41-,00]
+,39
+10
366,1-0
[ 86,61]
2200
[ 3,94]
100
25 25
9 600 600 600 9 [ ,98] [ ,98]
[ ,35] [ 23,62] [ 23,62] [ 23,62] [ ,35] 1200
[ 47,24]
1800
[ 70,87]
① ② ③ ① Open-loop and closed-loop control cubicle CJT11 / CJN11

Figure 11-5 Single Static excitation equipment (1 x 100 % using SITOR technology)

06.2014
11.2.4 Static Excitation Equipment with redundancy (design using SITOR technology)
[ 14,41-0,00]
+0,39
+10
366,1 0
[ 86,61]
2200
[ 3,94]
100
25 25
[ 0,98] [ 0,98]
9 600 600 600 600 9 1200
[ 0,354] [ 23,62] [ 23,62] [ 23,62] [ 23,62] [ 0,354] [ 47,24]
2400
[ 94,49]
① ② ③ ④ ① Open-loop and closed-loop control cubicle CJT11 / CJN11

Figure 11-6 Single static excitation equipment (2 x 100 % using SITOR technology)

06.2014
11.2.5 Static Excitation Equipment without redundancy (design using stack technology)
[ 29,15-,00]
+,39
+10
740,5 0
2940,5
[ 86,61]
2200
[ 3,94]
100
600 600 902 25 25

[ 23,62] [ 23,62] [ 35,51] [ ,98] [ ,98]
1200
9 2102 9 [ 47,24]
[ ,35] [ 82,76] [ ,35]
① ② ③
Figure 11-7 Single static excitation system (1 x 100 % in stack design)

06.2014
11.2.6 Static Excitation Equipment with redundancy (design using stack technology)
[ 18,13 ]
+10
+,39
460,5
[ 86,61]
2200
[ 3,94]
100
600 900 902 902 25 25

[ 23,62] [ 35,43] [ 35,51] [ 35,51] [ ,98] [ ,98]
9 3304 9 1200
[ ,35] [ 130,08] [ ,35] [ 47,24]

Figure 11-8 Single static excitation equipment (2 x 50 % in stack design)

06.2014
[ 18,13-,00]
+10
+,39
460,5-0
[ 86,61]
2200
[ 3,94]
100
600 600 902 902 25 25

[ 23,62] [ 23,62] [ 35,51] [ 35,51] [ ,98] [ ,98]
9 3004 9 1200
[ ,35] [ 118,27] [ ,35] [ 47,24]

Figure 11-9 Single static excitation equipment (2 x 100 % in stack design)

06.2014
460,5
[ 18,1]
[ 108,68]
2760,5
[ 86,61]
2200
[ 3,94]
100
9 600 902 902 902 902 1200 9 25 25

[ ,354] [ 23,62] [ 35,51] [ 35,51] [ 35,51] [ 35,51] [ 47,24] [ ,354] [ ,98] [ ,98]
1200
5408 [ 47,24]
[ 212,913]
① ② ③ ④ ⑤ ⑥
⑤ Power cubicle 3 CJT33 / CJN33
⑥ AC incoming circuit breaker CJT61 / CJN61
Figure 11-10 Single static excitation system (3 x 50 % in stack design)

06.2014
11.3 Dimension drawings compact units
11.3.1 Compact unit without redundancy (design with SIMOREG DC-Master)
[ 16,63]
422,5
[ 86,61]
2200
25 25
[0,98] [0,98]
[ 3,94]
9
100
600 904 600 600 600 600 9 1000
[0,35] [23,62] [35,59] [23,62] [ 23,62] [ 23,62] [ 23,62] [ 0,35] [39,37]
2104 1800
[82,83] [ 70,87]
① ② ③ ④ ⑤ ⑥
① Converter cubicle line side 1 CJT91
② Smoothing reactor CJT93
③ Converter cubicle generator side 1 CJT94
④ Open-loop and closed-loop control cubicle CJT11
⑤ Auxillary cubicle CJT21
⑥ Power cubicle 1 CJT31
Figure 11-11 Compact unit (1 x 100 % with SIMOREG DC-Master)

06.2014
11.3.2 Compact unit with redundancy (design with SIMOREG DC-Master)
[16,63]
422,5
[86,61]
2200
25 25
[0,98] [0,98]
1000
[39,37]
[3,94]
9 600 600 600 600 9
100
600 904 600
[0,35] [23,62] [35,59] [23,62] [23,62] [23,62] [23,62] [23,62] [0,35]
2104 2400
[82,83] [94,49]
① ② ③ ④ ⑤ ⑥ ⑦
⑦ Power cubicle 2 CJT32
Figure 11-12 Compact unit (2 x 100 % with SIMOREG DC-Master)

06.2014
11.3.3 Compact unit with redundancy (design with SITOR technology)

[ 14,78-0,00]
[ 14,41-0,00]
+0,39
+0,39
+10
+10
375,5 0
366,1 0
[ 86,61]
2200
[ 3,94]
100
25 25
9 600 904 600 600 600 600 9 [ 0,98] [ 0,98]
[ 0,35] [ 23,62] [ 35,59] [ 23,62] [ 23,62] [ 23,62] [ 23,62] [ 0,35]
1200
2104 1800 [ 47,24]
[ 82,83] [ 70,87]
① ② ③ ④ ⑤ ⑥ ① Converter cubicle line side 1 CJT91

⑥ ower cubicle 1 CJT31
Figure 11-13 Compact unit (1 x 100 % with SITOR technology)

06.2014
11.3.4 Compact unit with redundancy (design with SITOR technology)

[ 14,78-0,00]
[ 14,41-0,00]
+0,39
+0,39
+10
+10
375,5 0
366,1 0
[ 86,61]
2200
25 25
[ 3,94]
9 600 904 600 600 600 600 600 9 [ 0,98] [ 0,98]
100
[ 0,35] [ 23,62] [ 35,59] [ 23,62] [ 23,62] [ 23,62] [ 23,62] [ 23,62] [ 0,35]
1200
2104 2400 [ 47,24]
[ 82,83] [ 94,49]
① ② ③ ④ ⑤ ⑥ ⑦
Figure 11-14 Compact unit (2 x 100 % with SITOR technology)

06.2014
11.3.5 Compact unit without redundancy (stack design)
[ 29,15-0,00]
+0,39
+10
740,5 0
SINAMICSGL150
[ 86,61]
2200
[ 3,94]
100
9 600 904 600 600 600 902 9
[ 0,35] [ 23,62] [ 35,59] [ 23,62] [ 23,62] [ 23,62] [ 35,51] [ 0,35] 25 25
[ 0,98] [ 0,98]
2104 2102
[ 82,83] [ 82,76] 1200
[ 47,24]
① ② ③ ④ ⑤ ⑥ ① Converter cubicle line side 1 CJT91

④ open-loop and closed-loop control cubicle CJT11
Figure 11-15 Compact unit (1 x 100 % in stack design)

06.2014
11.3.6 Compact unit with redundancy (stack design)
[ 18,13-0,00]
+0,39
+10
460,5 0
[ 86,61]
2200
[ 3,94]
100
9 600 904 600 600 600 902 902 9
[ 0,35] [ 23,62] [ 35,59] [ 23,62] [ 23,62] [ 23,62] [ 35,51] [ 35,51] [ 0,35] 25 25
2104 3004 [ 0,98] [ 0,98]
[ 82,83] [ 118,27]
1200
[ 47,24]
① ② ③ ④ ⑤ ⑥ ⑦ ① Converter cubicle line side 1 CJT91

Figure 11-16 Compact unit (2 x 100 % stack design)

06.2014
[ 18,13-0,00]
+0,39
+10
460,5 0
[ 86,61]
2200
[ 3,94]
100
9 600 600 1204 600 600 600 902 902 902 902 1200 9 25 25
[0,35] [23,62] [23,62] [47,40] [ 23,62] [ 23,62] [ 23,62] [ 35,51] [ 35,51] [ 35,51] [ 35,51] [ 47,24] [ 0,35] [ 0,98]
[ 0,98]
3604 5408 1200
[141,89] [ 212,91] [ 47,24]
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪
② Converter cubicle line side 2 CJT92
③ Smoothing reactor CJT93
④ Converter cubicle generator side 1 CJT94
⑤ Converter cubicle generator side 2 CJT95
⑥ Open-loop and closed-loop control cubicle CJT11
⑦ Auxillary cubicle CJT21
⑧ Power cubicle 1 CJT31
⑨ Power cubicle 2 CJT32
⑩ Power cubicle 3 CJT33
⑪ AC incoming circuit breaker CJT61
Figure 11-17 Compact unit (3 x 50 % stack design)

06.2014
12 Nameplates
The static excitation equipment is provided with an equipment nameplate.
The starting frequency converter is similarly provided with an equipment nameplate
on which the main technical data are shown.
Example - Equipment nameplate for excitation equipment:
Figure 12-1 Example - Equipment nameplate for excitation equipment

06.2014
Example - Equipment nameplate for a starting frequency converter:
Figure 12-2 Example - Equipment nameplate for a starting frequency converter

06.2014
At delivery are additional to the single equipment nameplates of the static excitation system and
the starting frequency converter appertaining plates to the systems fixed, to ensure a clear
allocation to the excitation equipment and the starting frequency converter.
They are performed as follows.
SIEMENS
INCLUDES /
ENTHAELT 6SL3850-3UM11-1AA0-Z
*SX-X7064143-00001*
SERIAL NO.
FABRIKNR. SX-X7064143-00001
Figure 12-3 Appertaining plate, fixed on the static excitation equipment
SIEMENS
PART OF /
GEHOERT ZU 6RV3045-2KG90-5AC4
*Q6XXXXXXXXXXXX*
SERIAL NO.
Q6XXXXXXXXXXXX
FABRIKNR.
Figure 12-4 Appertaining plate, fixed on the static frequency converter

06.2014
13 Abbreviations and Terms
AC Alternating current
ACK Acknowledge
AVR Automatic voltage regulator
AVT Actual Value Transmission
BAB Longitudinal disconnector for option changeover facility
CB Circuit breaker
CBP Communication Board PROFIBUS
CFC Graphical projection tool Continuous Function Chart
CM Control Module
COMM Commissioning
CP Communications processor
CU Compact unit (starting frequency converter and excitation equipment)
CU320 SINAMICS Control Unit
CUD1 Basic sub assembly of the SIMOREG device
CUD2 Expansion sub assembly of the SIMOREG device
DC Direct current
DP Distributed peripherals
ECR Excitation Current Regulator
ESD Electrostatically sensitive components
EXC Excitation
FB Functions block
FDL Fieldbus Data Link
FGR Fabricated assemblies (here FGR 433 and FGR 454)
FM Fuse monitoring (German: Stromflussüberwachung)
FP Functions plan
GT Gas turbine
HW Hardware
I&C Instrumentation and Control
IP International Protection – International standard which regulates the protection
types
(contact, external body and water protection) for electrical operational materials
LCI Load-commutated inverter (electrical DC-link converter SINAMICS GL150)
LED Light-emitting diode
LSC Line side converter
MLFB machine readable product identification
MPI Multi-point-interface
MSC Machine-side converter
MTBF Mean time between failure
MVAr Mega volt ampere reactive
NN Sea level (Deutsch: Normal-Null)
OP Operator panel
PLC Programmable logic control
PPI Point to point interface
PROFIBUS Specification of the PROFIBUS user organisation (Process Field Bus)
PSA Powerstack adapter
PSS Power stabilization system
RPJC Reactive power joined control
RT Lifebeat
S7 SIMATIC Step 7
SAV Thyristor triggering and monitoring system
SEE Static excitation equipment
SFC Starting frequency converter (German: AUR)
St/R Control and regulation
ST Steam turbine

06.2014
SW Software
T400 Technology Module (among others can be deployed in SIMOREG DC
Master/CM)
TAS Thyristor control electronic
UTC Universal time coordinated
VAC Voltage alternate current
WT Water turbine

06.2014
The following versions have appeared so far: Notification of change Internal tem number
79C8279D08293126 A5E02783359B AD
P5A00029958 A5E02783359B AE
P5A00085032 A5E02783359B AF
Version AF consists of the following sections
Section Date of edition Version

0 Content 01.2013 AE
1 Instructions 06.2014 AF
2 Excitation systems in general 06.2014 AF
3 Description of the excitation equipment with/without 06.2014 AF
starting frequency converters
4 Transport, unpacking, assembly 06.2014 AF
5 Description of the function of the open and closed-loop 06.2014 AF
control of the excitation system
6 Operating manual 06.2014 AF
7 Commissioning 06.2014 AF
8 Maintenance Manual 01.2013 AE
9 Environmental protection and Environmental Compability 06.2014 AF
10 Abbreviations and Terms 01.2013 AE


Operating Manual SIMEA494587483-R

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Operating Manual SIMEA494587483-R

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Preamble

Abbreviations and Terms 13

Siemens AG Österreich A5E02783359B

Siemens AG Österreich A5E02783359B

1 Safety instructions .................................................................................................................... 11

3 Application engineering ........................................................................................................... 52

Siemens AG Österreich A5E02783359B

3.3.8 Completeness and transportation damage .................................................................. 60

6 Function description of the open and closed-loop control of the excitation

Siemens AG Österreich A5E02783359B

6.4.2 Start-up mode (for Compact Units) .............................................................................. 88

Siemens AG Österreich A5E02783359B

7 Operating manual .................................................................................................................... 130

8 Commissioning ........................................................................................................................ 166

9 Maintenance manual ............................................................................................................... 175

Siemens AG Österreich A5E02783359B

9.5.5.2 Excitation system with SITOR modules ..................................................................... 203

10 Disposal .................................................................................................................................... 206

11 Technical datas and drawings ............................................................................................... 207

12 Nameplates .............................................................................................................................. 225

13 Abbreviations and Terms ....................................................................................................... 228

Siemens AG Österreich A5E02783359B

Components of the operating and installation instruction

Siemens AG Österreich A5E02783359B

Siemens AG Österreich A5E02783359B

Siemens AG Österreich A5E02783359B

1.1 Safety components and personnel protection functions

Line-side circuit breaker for the excitation equipment

Safety concept-related external components

1.2 Safety-related personal protection functions

Danger from applied voltages

Siemens AG Österreich A5E02783359B

Protection and monitoring functions for internal system components

3. Tripping in case of semi-conductor failure

1.3 Instructions for personnel protection

All transportation, installation, commissioning, operating and maintenance work must be

Siemens AG Österreich A5E02783359B

The five safety rules

Discharge of capacitors / Dangerous voltages

Siemens AG Österreich A5E02783359B

High temperatures of the anti-condensation heater

Siemens AG Österreich A5E02783359B

1.4 Instructions relating to electromagnetic fields

Electromagnetic radiation during operation of the plant

• Place barriers around hazardous areas.

Siemens AG Österreich A5E02783359B

1.5 System safety instructions

The following instructions must be observed:

Unsecured installation site

Unpermitted operation with ground fault

Siemens AG Österreich A5E02783359B

Line systems and fault protection measures

Excitation equipment: 150 ms

Siemens AG Österreich A5E02783359B

1.6 Electrostatic discharge sensitive components (ESD)

The electronic modules contain components susceptible to electrostatic discharge. These

Siemens AG Österreich A5E02783359B

1.7 Security information

Siemens AG Österreich A5E02783359B

1.8 Informations about repairs

1.9 Standards and directives

Adjustable speed electrical power drive systems - Part 5-1: Requirements

EN 60529 Degrees of protection provided by enclosures (IP code)

Safety of machinery - Electrical equipment of machines - Part 11: