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Lnttp s/w 3 Code : 021615 B.Tech 6th Bemester Exam., 2018 DESIGN OF MACHINE ELEMENTS Time : 3 hours ‘Pull Marks : 70 Instructions: @ The marks are indicated in the righthand margin. (There are NINE questions inthis paper. (ii) Atterspt FIVE questions in all (iu) Question No. 1 is compulsory 1. Choose the correct option (any seven): 267814 fa) Steels used for automobile bodies and hhoods axe (medium carbon stec! fi) mild steet (ity nigh carbon steel (i) aloy steel (%) Material used for self-tubricated bearing (9 acetal (i potyarerhane {iy potytetraduoroethylene (Teflon) fw) Any one of the above eaKsa19 {Tum Over } Ihttp:iwwwakubihar.com_ wo anaes (2) fg) In forged components. @ fiber lines are arranged in a predetermined way {iy fiber lines of rolled stock are broken (ii there are no fiber lines (ie) Ber lines are scattered When a circular shaft 1s subjected to torque, the torsional shear stress is WY maximum at the ans of rotation fand zero at the outer surface ) uniform from axis of rota outer surface (ii) zer0 at the axis of roratu maximum at the outer surface (iy ero at the axis of rotation and zero at the outer surface and masinom ‘at the mean radius - ‘The thermal stresses are caused @ variation in temperature ( high temperature iy specific heat fly) latent neat wo anaes Ihttp:iwwwakubihar.com_ Lnttp s/w o ie i ~” A stress that varies in sinusoidal manner with respect to time from tensile 10 compressive (or vice-versal ‘and with zero mean is called (i reversed stress (i Muctuating stress (it) repeated stress vy varying, stress In order fing the endurance limit. the rotating beam specimen is subjected £0 fy) repeated stresses (i reversed stresses fii) actuating stresses fio) maximum stress Im design of screw jack fom buckling considerations, the end conditions are assumed at fi both ends are hinged {ig both ends are faxed (ii) one end fixed and other hinged fu) one end feed and other tree (Tum Over Inttpiiwwn aku wo anaes thhar.com sane 4) the net force te the running condition, the net oe incting on the drurn of CP ‘a equal (© ig the centitgal force on shoe (i) the centrifugal force on shoe minus spring force (the centrifugal force on shoe plus pring force (i) the spring force ‘The maximum shear stress. in spring wire is induced at (9 tener surface of the coil i) outer surface of the coil (ii) central surface of the coil (iy) end coils ttp:/www-akeubinar.com ‘What are the factors to be considered {for selection of engineering materials for ‘a machine component? Discuss the ‘important manufacturing considerations {in machine design. 7 How will you select direction of ber lines in forged components? 7 (Continued 1 wo anya nay http://www akubthar.com http w/w ww a aaKs419 ‘ade of steel having 5, 910 N/mm? and factor of safety is 25, Determine the diameter of the bolt using the maximuin shear stress theory of failure. A rotating bar made of steel having Sy =620 N/mm? is subjected to 4 completely reversed bending stress The corrected churance limit of the bar is 310 N/mm? Caleulate the fatigue strength of the bar for a Ife of 1,00,000 cycles, A forged stoel bar of 55.mm diameter is subjected to a reversed be 260 N/mm?, The bar is made of A0CB steel (Sq =610N/mm?}. Calculate the life of the bar for a reliability of 90%. ling stress of mission shaft carries « pulley midway fewween the two bearings. The bending ‘moment at the pulley varies from 200 N-m to Boo Nem, as the torsional moment in the coer warien trom 70N-m t0 200 Nem, The TrMbencien of variation of bending and Ihttp:iwwwakubihar.com_ 14 16 (Tum Over j wo anaes 3 16) torsional moments of steel FeE 409 (q =400N/mm? and Sy =540N/mm3, ‘The corrected endurance limit of the shaft is 210 N/mm?. Determine the diameter of the shaft using a factor of safety of 2.5 Fe ‘The layout of a wall crane and the pindoine connecting the tie-rod to the cvune post is shown in the figures fay and (b) eespectivey, The tension in the te rod 16 maximum, when the load is at distance sf 2 he wall The Herod and the pin we ticle of see having Sj = 250 Nmum? and tion of safety #8 30, Determine the diameter of the tc rod and the pin “ aAK/419 wo amamye nnd Ihttp:iwwwakubihar.com_ http v/www.akubihar.com woraeqanyenasyrd 7) 8. A gearbox weighing 6 KN is provided with a steel eyebolt for lifting and wansporting on the shop floor. The eyebolt is made of 30C8 steel (Sy = 380 N/mm?) and factor of safety 8 5. Determine the nominal diameter of the eyebolt having coarse threads af d = 08d where d. and dare the core and major diameters respecuvely, 9. A cylindrical pressure vessel with 9 O81 inner diameter is subjreted te ar antern steam pressure of 2MPa. The permissible stresses for cylier plate a tension, shear and compressin are M0, 60 land 120 N/mm? respectively. The efficiency Of longitudinal jot can be taken as 80" for calculating the lite thickness The corrosion allowance 1 2min. The efficiency of circumferential lap joint should be at least 62%. Design the circumferential lap joint and calculate the thickness of plate, diameter of the rivets, number of rivets and pitch of rivets. BAK—1220/419, Code : 021615, ing wo anagaye ny Ihttp:iwwwakubihar.com_

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