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    16 views19 pages

    Material Editing - Modification - Rohr2

    Uploaded by

    sachin
    fg

    Copyright:

    © All Rights Reserved
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    Materials Options menu > Materials The ROHR? material database MATDAT includes for an example pipe, fiting and screw materials, that are usually used in pipeline construction. The definition ofthis materials takes into consideration approved national and international standards Only if required we use in addition manufacturer data, Its possibie to take into consideration material properties from different sources. The material properties defined in the material database only serve as a sample and make no claim to be complete. If required this material properties can be completed e. 9. by properties from differing sources. ‘The qualification and acceptance of a selected material forthe intended operating conditions has to be checked by the user in any case. General information In ROHR2 31.1 and higher all material definitions, used in the piping system are stored locally in the project directory and additonially in the ROHR2win fle (*.2w ). This ensures that the calculations are always carried out under identical material predefinitions. For this purpose at frst the materials must be selected from the global material database. ‘The characteristic values are managed for each material by specifications and revisions. That means that a characteristic value , e.g. Rp0.2) can be defined for the material in different specifications or revisions. ‘This can be used to manage and control characteristic values of different revisions of one specification. Editing the material file by text editor is no longer possible! For downwards compatibility the former material file (MATDAT, up to release 31.0) is part of the delivery, but the fle will not be revised anymore. The administration of materials outside the graphical user interface can be made by the external program r2matmng.exe. Carry out this program in the project directory to create and modify material definitions. Selection of materials Materials available in the global material database are listed in Available materials. Materials , selected for the caloulation system aro listad in the table Seloctad materials (sae dialog window Material, 4.9.4.2.) Materials, already in use in the current project, are marked by a red symbol in the list Selected materials. Materials not in use up to now are marked by a blue symbol. At least one material is required in the calculation system. BR 135.8. ‘To copy materials into the local material fle of the current project ust highlight s137.8 thom in the left list Available materials and add them by the function Add selected materials Materials, not in use with the current project can be removed by highlighting them in the right list Selected materials - cancel them by the function remove selected material woow.rohr2.com SIGMA Ingenieurgeselischaft mbH Editing materials Material properties are shown by a double click on alist entry. User defined materials and local material definitions can be modified For each material (ight lst) and each characteristic value a norm specification as well as a revision is required, This is used ©.g,, to compare to data of a former revision. Materials can be selected several times from the global material database if used with characteristic values from different revisions, Material assignment — R21D In ROHR2 31.0 and lower the assignment of materials in the caloulation system was made by material names. ROHR2 31.1 and higher now uses a special ID: .R2-ID*. This ID generally can be defined freely, but is limited to 12 characters and must be unique inside the local material data . The pre- defined R2-ID normally consists the material name, in case of longer names the term ends after 12 characters. If required the name includes an altached continued index. In calculation projects made by ROHR2 31.0 or lower the material definition s automatically are converted and assigned on the basis of existing material definitions. Material import For the import of material definitions an import function is available. Data in old MATDAT format or in the current file format can be imported into ROHR2. Tho import can be made for the local matoral file and the Current project as well as for the global material database as user defined material Material comparison ‘Accompare feature allows the identification and documentation of differences between the local material file and the materia of the same name in the global material file as well as between an imported file and existing list Material check ‘The local material data is checked when the calculation project is loaded system IF local materials have been modified afterwards in the global material database a waming occurs at the start of the project and the differences are shown. Modified global material definitions can be taken over into the local material file in this case. If the transfer is declined, the former material properties will be used inthe project. woow.rohr2.com SIGMA Ingenieurgeselischaft mbH Material - dialog window Options menu > Database files > Materials Lams. m2 Hse EPese ss Lams... ST == ete, Bs. ase. m2 moe eS. wee | emia Sof |emcceme ioe | a es | SE Scum detrton ] erates wns ett ‘Available materials ‘All materials in the global material data base are listed here by their material name and material number. ‘Additionally the source of the files is shown as: 2: Material from the ROHR2 standard database User. user defined material ‘Show all materials Stoo! seamless pipe Ferrites welded pipe Austenites plate Martensites forging Steel casts flange Plastic screw GRP other forms of manufacture PE ‘Those options are used for fitering the materials of the list Availabio materials. If ftered the list is restricted to the materials with selected properties. woow.rohr2.com SIGMA Ingenieurgeselischaft mbH New Creating a new material. The properties and characteristic values of the frst selected material ofthe lst Available materials are used for the default values of the new material ‘The material properties ara to be enterad in the dialog window Ealt material, 4.9.4.5. Delete Remove selected materials from the list Available materials. Only user defined materials (Type User) can be deleted! eait ‘The dialog window Edit material, 4.9.4.5, opens to view modify the selected material. Only user defined materials (Type User) can be edited, if standard material (Type R2) is chosen, the properties are only shown Import/Export global material data Import Import function to insert a material into the table Available materials. Function for the import of available materials. Data in old MATDAT format or in the current fle format can be imported into ROHR2, The import generates a user defined extension of the global material database, Select the material for import in the dialog window Import materials, 4.9.4.2.4 Export Export function to save a material from the table Available materials from the global material database. Export of the selected material into a *.xdb file. This fle can be used for the import into anather piping model can be used in another ROHR2 license. Add selected materials to the local data Materials, highlighted in the list Available materials are copied into the local data file in the project directory and then shown in the list Selected materials The dialog window Add material opens,4.9 4.3. woow.rohr2.com SIGMA Ingenieurgeselischaft mbH Selected materials Listing all materials selected for the current project. Materials, already in use in the current project, are: marked by a red symbol in the list SELECTED MATERIALS, Materials notin use up to now are marked by a blue symbol, At least one material is required in the calculation system. Remove the selected material from the local data Delete a material definition from the list Selected material definitions. t cannot be used in this project any ‘The material definitions cannot be removed if they have been assigned fo the project. Int assigned, the list element is highlighted by a blue circle. if you try to delete a used material defintion, a warning message occurs, ‘Show material definition ‘The properties of the material defintions listed under local material definitions are displayed in the dialog window Properties material definition (4.9.4.3) Here the settings of the characteristic values can be modified, Edit material The material data in the list SELECTED MATERIALS can be modified in the dialog window Eo ai 49.45, Import/Export local material data Import Import function to insert a material into the table Selected materials (local materials) Import of available user defined materials. Data in old MATDAT format or in the current fle format can be imported into ROHR2. The import generates a user defined extension of the global material database. ‘The imported materials are available only for the current project because they are added to the local material definitions. Select the material for import in the dialog window IuPoRr MATERIALS, 4.9.4.2.4 Export Exporting material from the table Selected materials. Export the selected material into a *.xdb fle, This file can be used for the import into another piping model can be used in another ROHR2 license. Compare Compares the material definition from the list Selected materials to the corresponder global material database. ‘The dialog window COMPARISON OF MATERIALS 4.9.4.2.2, opens, showing the differences. jaterial in the woow.rohr2.com SIGMA Ingenieurgeselischaft mbH 49421 Import materials Options menu > Database files > Materials Import of available user defined materials. Data in old MATDAT format (*.r2u)orin the current file format (¢-xab) can be imported into ROHR Piewthmaeral dats PROPRIO Leena URGWOR TRE VIRRNOMEDD ITE Faeeo6/e3 —_ LSEe/LaRTS Zisaeees/iszi0 Tara parla Torciena/za9 | Vcire/ 2-86 Yuscum 20 Yee Lub Growz/mae ZNO sre) 2.86) Dacwouss/ 17m ese ji asc iyscrzco x0 [2-4 Z21oweNs7/1.7m9 Ven 09 109 Tze / 1.0857 CRIMEA 298, [Dnormos/iss0 Urewg<6/as2 — Wsne/s0ss2 pnt (2085: [Manatve/iom Drengese/se2 — Vlveom/ianr pasa La (Geta) (recon) ‘cite fre etre atl ata be ae (© conormzRALseNnatat © Comes Rte Vnelacones ROME) File with material data Enter name and path of the file to be imported. Browse ‘Opens the file selection window where the import fle can be chosen, Load data ‘The data in the specified fle is read and the material data is listed. If the file was opened by the Browse function, the load command is carried out automatically Select all Selects all materials from the list for the import. ction Resetting the current selection Compare ‘The material, highlighted in the lst is compared to an existing material having an identical name. The dialog window Comparison of materials 4.9.4.2.2, opens, showing the differences. Import ‘The import process is carried out for selected materials. Reset Cancel ‘Terminate the import process and return to the dialog window material woow.rohr2.com SIGMA Ingenieurgeselischaft mbH Comparison of materials Options menu > Database files > Materials Comparing the selected material tot o material in the global material file by the function Compare in the dialog window Material, 4.9.4.2. “Corgi see sheng "ihe nsize ual taser om nacge (8208400 [pe tec nt nani Led 1 be atau org Protocol of changes for modified material files. ‘There are savaral options available: Take over the complete data of the global material definition: Local changes and extensions aro overwritten! ‘The entire data of the globeal material fle ist taken over. In this case the local material definition is identical with the global material definition. Modifications or extensions, if available, of the local material Database files > Materials To use a material in the project at each characteristic value it must be entered from which normirevision itis taken. The current selection of characteristic values is shown. ‘A.double click on a list entry opens the dialog window Characteristic value — standard/revision, 4.9.4.4 where the CV can be assigned to a norm or revision, ‘Name/Number Display or input of material name and material number. R2ID Display and/or modification of the R2-ID (material assignment, see 4.9. Preferred standard Selecting the norm where the characteristic values are taken from . If possible the latest updated values are taken. Ifthe values are not available in this norm/revision, they will be determined by means of a standard search string. The selection cof norms/revisions, generated that way is shown and can be modified later on, ‘Show chractoristic values ‘The values, highlighted in the list are represented ‘graphically No reduction of allowable stresses at iow temperatures If selected, the allowable stresses are not reduced at low temperatures. Reduction of allowable stresses ace. to .. Select the norm where the reduction at low temperatures is defined. woow.rohr2.com ‘Add material - Properties material definition ‘Add material — ea) refered cand a tester aoe! Seon tee ry tg sd or we Sundad——_Revkion = Teneo sre cep Tas. Oya || s.2%nederenat agen Tal. 20D. spnaon eset sane np, Ta oy || rnc noose seven, Ta oust = lvoe ese AECenst ACME. Tab oxanad Alnade ese ANE Caos 2. ASVED, Tein, 002031 AomaestesrSNEGSI.A— AMVESSI1 OYA AbrodestescASNESS1.s — AMMESSLS OR a im : Stow daraceretc aban oredton teal ress th terpones Shedstore he one srenessce fae Ce) SIGMA Ingenieurgeselischaft mbH Characteristic value - standard/ revision Options menu > Database files > Materials Defining the norm and revision from which the characteristic value is taken, Name ‘Showing the type of characteristic value. Associated time Shows the referring time at time-dependent characteristic values , e.g. creep strength. Specification Select the specification where the characteristic value data Is taken from, The list contains all specifications where a CV of this type has been defined for this material If the value is not to be used the field must be left emply. Revision Select the revision where the characteristic value data is taken from. The list contains all revisions where CV of this type has been defined for this materia woow.rohr2.com SIGMA Ingenieurgeselischaft mbH ROHR2win 31.28 Page 4-471 4 - ROHR2win commands 4.9 - Options menu Edit material Options menu > Database files > Materials Display of material properties. The parameters can be edited in case of user defined materials or local material definitions, ‘Armaterial typically requires the definition of these characteristic values: + Young's modulus = Coefficient of expansion - Tensile strength + 0.2% yield strength or 1% yield strength - For analyses according to EN13480 the rupture elongation at austenitic material = Ifavailable: creep strength value at lifetime analysis, normally 200000h - For ASME materials the allowable stress must be inserted directly (according to specification) Generally the characteristic values are to be entered for the entire temperature range between assembly temperature and maximum calculation temperature. At special analyses (e.g.._D1101) or special materials, e.g. GRP, additional inputs are required. woow.rohr2.com SIGMA Ingenieurgeselischaft mbH Name Number Display or input of material name and material number. Material type Selection of material type: Ferrite, Austenite, Martensite, Steel cast, GRP, PEHD. If GRP is selected, the dialog window PROPERTIES GRP opens , 4.9.4.5.1 Density Input of material density Transverse contraction ratio Ny Ny can be considered constantly by 0.3 (for stee! pipes) or can be inserted depending on the temperature. (e.g. GRP pipes). Ny=0,3 Ny constantly considered by 0.3 define Ny temperature dependent Ny definition temperature dependent. I this option is selected, a characteristic value of the type .Ny for expansion in axial direction due to circumferential stress’ must be defined in 4.9.4.5.5. Certificate according to (DIN 50049 Activate, if the material is certified acc. to DIN 60049, GRP properties Ifthe selected material is GRP type, the dialog window GRP properties, 4.9.4.5.1 can be used to enter or change GRP details 01101 properties Open the dialog window Data for analyses acc. to STOOMWEZEN D1101, 4.9.4,5.2. Ifthe analysis does not cover this specification, no inputs are required here, The text on the bution is red colored if inputs have been made here. Low temperatures Here the parameters are entered for the reduction of allowable stresses at low temperatures according to ‘AD-W10 or ASME B31.3. The parameters to reduce stresses are made in the dialog window Data for low temperatures 4.9.4.5.3 If there is no reduction of allowable stress, no data shall be entered here. If values have been entered, the button is highlighted by red characters. woow.rohr2.com SIGMA Ingenieurgeselischaft mbH ‘Specification / Revisions/ Characteristic values Al defined characteristic values are listed in order of their specifications and revisions. ‘A.double-click on a list entry (spec., revision or value) it’s properties can be viewed andlor modified New specication nares ‘Anew specification willbe created for the materia. In |= v0 aaa the dialog window Norm/Revision , 4.9.4.5.4 the norms’ © 98/835 —_— properties and the revision date are entered me Delete specification 05/3979 Neweeviion Oe rete oat res Delete the norm, highlighted in he tree panel. A aE en a warning appears before. When deleting the norm al r= refering revisions and characters values are rai —e removed svt en * New revision “tuk, Edit | gNew ‘Anew revision will be created for the highlighted specification. Enter the revision date in the dialog window Norm/Revision , 4.9.8.5.4, Delete revision ‘The selected ravision will be deleted in the tree panel. The removal of the revision deletes all characteristic values. New characteristic value ‘Anew revision will be created for the highlighted norm. In the dialog window Add characteristic value, 4.9.4.5.5 at first the type of value must be inserted. After that the first wall thickness range is to be inserted in the dialog window Range of Wall thickness , 4.9.4.5 6 for temperature- and wall thickness depending values. ‘After that the parameters of the characteristic value ara inserted in the dialog windows Add characteristic value 4.9.4.5.5 and Constant characteristic value 4.9.4.5 7, Delete characteristic value Delete the highlighted characteristic value, ‘Show selected characteristic values Showing the selected characteristic values in a diagram, see 4.9.4.5.9 Copy Copy the files, selected in the tree panel into the clipboard. When norms and revisions are copied, all data + belonging to lke revisions and char. Values, are copied, 100. Paste is used to transfer the data into another material or into another norm/revision. Paste Insertion of the data, copied by the Copy command, before. If characteristic values are copied into the clipboard. a revision or char. value needs to be selected in the tree panel before. The data will be inserted into the highlighted element. If revisions have been copied into the clipboard, a norm, a revision or char. value needs to be selected inthe tree panel before, The data willbe inserted into the highlighted element. woow.rohr2.com SIGMA Ingenieurgeselischaft mbH Total defined characteristic values Showing all types of characteristic values defined for this material. The norms and revisions where the type of char. value has been defined are shown at each characteristic value. Comments Common Insert a comment to be shown in the calculation document of the material. Comments of type Common are used independent of the selected output language. German English Comments in German are shown only ifthe selected output language is German. ‘Comments in English are shown only if the selected output language is English. File Showing the file where the material data is stored ‘Show only data of the current material definition ‘This option is available only when editing local materials If activated, just the characteristic values of the selected material fle. Other values are hidden. Sow ect ofthe tertmaen defen OK ‘Terminate the dialog. Modified material data will be appli. Cancel Terminate the dialog. Modified material data will be ignored. woow.rohr2.com SIGMA Ingenieurgeselischaft mbH Properties GRP material Options menu > Database files > Materials Input of GRP properties for GRP materials. Winding angle Insert the winding angle of the GRP pipes. Data for analysis acc. to ISO 14962 Biaxial stress ratio r Factor long time/short time value fscale Enter Biaxial strass ratio r and Factor long time/short time value fscale for analyses acc. to ISO 14692, Can be ignored if using different specifications. Data for analysis acc. to BS 7159 Laminate type (BS7259 table 4.2) Design strain (BS7259 Table 4.3) ‘At analyses acc. to BS 7159 the type of laminate (BS7259 Table 4.2) and the design strain (BS7259 Table 4.3) must be indicated, Can be ignored if using different specifications, Data for analyses acc. to D1101 Options menu > Database files > Materials Input of specific parameters in case of analyses ace. to STOOMWEZEN D1101, Can be ignored if using different specifications, Consider data for analyses acc. to D1101 Ifin use, specific D1101 properties are considered at this material Material group ace. to section 5.1 Input of the material group acc. toD1101 sect ‘Austenite stabilized by Niobium at fr arse ae 1180 16862 Facarlngineftert evi Se at for artreas 85 758 Lomrot pe BS789 Tes cegeran(esrisriteag 0008 Co) Eanes) Sy Cer doa for aranesae. 9010 Mata gow ac exci 5.2 7 ‘eter etd by eb w Coo) Eee) Must be selected if Austenite material, stablized by niobium, is In use. If this option is selected in for ‘temperatures > 400°C the factor cm=0 is set at the datermination of allowable strasses as raquirad by D1t01 woow.rohr2.com SIGMA Ingenieurgeselischaft mbH Data for low temperatures Options menu > Database files > Materials Input of ulilzation cases |—Ill forthe reduction of allowable stresses at low temperatures according to AD-W10. ri tered sont rs AOA a ieee et @ enc ay exc SSHESTS, Sie seat orem ae | Consider the reduction of the allowable stress acc. to AD-W10. If activated, the reduction of allowable stresses in low temperature ranges at this material according to ‘AD-W10.is considered. In this case the utilization cases | - Ill ace. to AD-W10 must be entered Temperature for case | Input o the temperature of case |. Up to this temperature limit the material can be used without limitation. No reduction of allowable stresses up to this temperature limit Temperature for case It Input o the temperature of case Il. Up to this temperature limit the material can be used under restrictions. ‘The allowable stress is reduced to 75 % of the normal value up to the given temperature limit. Temperature for case i Input o the tomperature of case Ill. Up to this temperature limit the material can be used under major restrictions, The allowable stress is reduced to 25 % of the normal value up to the given temperature limit Consider the reduction of the allowable stress ace. fo ASME 831.3, If activated, the reduction of allowable stresses in low temperature ranges at this material according to ASME B31-3, chapter 323.3.3.is considered. In this case the minimum temperature curve or the maximum temperature curve ((A, B, C or D) ace. to ASME B31.3, Fig. 232.2.2A need to be entered Down to the minimum temperature the material can be used without limitations. Below this temperature the allowable strosses are reduced, controlled by the ,stress ratio" factor according to ASME B31.3, Fig. 232.2.28. Insert minimum temperature Definition of the minimum temperature directly in °C or °F. Insert minimum temperature curve Definition of the minimum temperature curve of the material acc. to ASME B31.3, Fig. 232.2.2A (A, B, C orD), woow.rohr2.com SIGMA Ingenieurgeselischaft mbH Norm/Revision Options menu > Database files > Materials Input of a new specification and /or a new revision. ‘When inserting a new revision, the name of the specification, type and form of manufacture cannot be changed. Name Enter the name of the specification or select from the list of norms, available in the database, Ifthe name is taken from the list, type and manufacturing form are pre-defined by the data of the existing name, Type Selecting the type of specification. The type is used for an automatic pre-selection of the values norm in a standard search string. Revision Input of the revision date in the format t MM/YYYY, e.g. 10/2011. Form of manufacture Select the manufacturing form, valid for this specification. Comments Common Ingert a comment to be shown in the calculation document of the material. Comments of type Common are used independent of the selected output language. German English Comments in German are shown only ifthe selected output language is German, Comments in English are shown only if the selected output language Is English woow.rohr2.com SIGMA Ingenieurgeselischaft mbH ‘Add characteristic value Options menu > Database files > Materials Defining a new characteristic value for the highlighted revision, ‘Specification Revision Norm and revision to which the characteristic value, is ‘added, are displayed, soeckaton ONTOS eween 51079 a Name Selecting the type of characteristic value. Time Solect the time of time depending values (e.g. creep range). Range of wall thickness Options menu > Database files > Materials Input of the maximum wall thickness for the wall thickness range. Yoni erval esesups© 32 | om Gos) facet Constant characteristic value Options menu > Database files > Materials Input of a constant characteristic value. Name Showing the type of characteristic value, Specification Revision Norm and revision of the characteristic value are displayed. Value Input of the coefficient. woow.rohr2.com SIGMA Ingenieurgeselischaft mbH 49458 Characteristic value Options menu > Database files > Materials Input of a temperature and wall thickness depending characteristic value, ‘The values are inserted directly into the table. Use the TAB key to move to the next field , use SHIFT+TAB to return to the previous field. Move to the nexv/previous line of the table by the cursor arrows upidown, ‘The table will bo updated automatically tee (Genetic toot el ream 3S Name an Selecting the type of characteristic value ‘alec Specification tae She Out Revision cewrmeemeeut 5 | de Norm and revision of the characteristic value are displayed. a Associated time Sa] sn Showing the lime of time depending values (e.9. creep range). eeo[ eae Units Temperature 00| vous Wall thickness “sa| nr Values units ano] eae Input unit of the characteristic values. If the unit is changed, espa existing data are converted ee] Creep range starts with Enter the temperature where the creep range starts for ASME allowable stresses. This input is accepted only if value > 0 is entered. The value = 0 is interpreted as not existing This option is currently notin use Tameeata na | aoa pectaroeeue |/_ceeetenseonre (Co) Coors Now rango of wall thickness Input of a new wall thickness range above the current wall thickness range. In the dialog window Range of wall thickness, 4.9.4.5.6 the maximum wall thickness of the new range is to be inserted. The inserted wall thickness must be greater than the maximum wall thickness of the existing highest wall thickness range. Change the max. wall thickness of an existing wall thickness range by a click into the header ofthe list Delete range of wall thickness Remove the highest range of wall thickness including all values of this wall thickness range. Insert temperature Above the highlighted temperature record a new record set for temperature input is inserted, Delete temperature ‘The selected record will be deleted, woow.rohr2.com SIGMA Ingenieurgeselischaft mbH 49459 Diagram characteristic values Options menu > Database files > Materials Graphic representation of the characteristic values in a diagram, Fete sng

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