“Fear This document is best viewed at a UB come Pose screen resolution of 1024 X 768. Infomation To set your screen resolution do the following: ad RIGHT CLICK on the DESKTOP. Cee omens Select PROPERTIES. oo eee CLICK the SETTINGS TAB. MOVE THE SLIDER under SCREEN RESOLUTION until it shows 1024 X 768. CLICK OK to apply the resolution, Click on any text that is BLUE and underline These are hyperlinks that can be used to navi- gate the schematic and machine views. When only one callout is showing on a machine view this [vewatr catcours] button will make all of the callouts visible. This button is located in the top right corner of every machine view page. HOTKEYS (Keyboard Shortcuts) FUNCTION KEYS. Zoom In “CTRL” / Zoom Out [“CTRL”/ FittoPage | “CTRL” / “0” (zero) Hand Tool _[“SPACEBAR” (hold down) Find “CTRL” /“F” Ica a|eCATERPILLAR’ Nay 218 Schematic 420F, 430F, 432F, and 444F Backhoe Loader Electrical System 420F: 430F: 432F: 444F: LTG551-UP. LNH151-UP SEJ554-UP LJJ1-UP LKH160-UP. LDY171-UP. LNR470-UP FBN1-UP ©2014 Caterpillar, All Rights Reserved Printed in U.S.A,‘Schematic | Machine ‘Schematic | Machine Component Location | Location Component Location | Location ‘lam Acton Eg iz ‘Soleneid - Hyd Torque Lint STO. 203 ‘Alarm - Acton C6 2 ‘Solenoid Implement Lockout 104) ‘Alam - Backup 10 3 ‘Solenoid Implement Lockout 105 ‘Alam = Backup Fad 4 ‘Solenoid LH Lock Valve 108 Altemator Et 5 ‘Solenoid LH Stab Detent 207 Battery 2 a ‘Solenoid Loader Aux Valve 1 08 Blok As Fuse ES Zz ‘Solenoid Loador Aux Valve 1 08 Buse Sart ry a ‘Solenoid Loader Ave Valve 2 10 Buse Bar? Tm 2 ‘Solenoid Leader Aux Valve 2 eT] Buse Bard Het w ‘Solenoid Leader QC 12) Control Gp- AWS aa ui ‘Solenoid Lockout 113 (Gontrol Gp~ Handle (Leader) BS 2 ‘Solenoid = Lockup Gutch iia (Gonttol Gp~ Joystick (RH) Hts 3 ‘Solenoid - Pattern Changer 1 115 Control Gp Joystick LH ia ‘Solenoid Patter Changer 1 118 Gonivol Gp —Joystion H [ary 5 ‘Solenoid ~ Pattern Changer? i cry Control Gp Joystick RH 0 6 ‘Solenoid Pattern Changer? eu as Gontrol Gp Machine Hr aw ‘Solenoid REV. iE ae ‘Control Gp RH Backhoe eis 8 ‘Solenoid REV STD. TE 220 Diode 7 Ee 12 ‘Solenoid RH Leck Valve Ba 32 Diode -2 E16 20 ‘Solenoid RH Stab Detent Hi 122, Diode -alacking 1 BS 2 ‘Solenoid = Ride Cont + acts 123 Diade Blocking 2 BS 22 ‘Solenoid Ride Cont 2 acts 24 Diode Fuel Lit Pump os z ‘Solenoid RTD Loader 125 ioe ~ Lights (FR) 0 2 Solenoid Side Shit Left Ese 26 Diode Lights (RR 2 ‘Solenoid Side Shift Look a a Diode Rev Sol 28 Solenoid Side Shi Right Fs 2a Diode -Roating 2 ‘Solenoid Speed Clutch 1 a 23 Flasher 28 ‘Solenoid Speed Clutch 2 iz 30 Fuel Water Separator 23 ‘Solenoid Speed Clutch 3 i 1a Glow Pugs Aa ‘Solenoid STO AWD, Het 192, (Ground - Cab RF 3 ‘Stud Cab Power = 133 (Ground = Control 22 ‘Stud sump Star 2, cry Ground - ECM Cab 33 ‘Stud Power 2, 135 (Ground Engine Py ‘Suppressor “HVAC. et 235 (Ground Lower Gab) 35 ‘Suppressor Load Check Disable 1 Ba a7 ‘Ground = Upper Gab 36 ‘Suppressor Load Check Disable 2 Ba 238 ‘Ground Upper Gab 3 ‘Suppressor Lockout Sol 133) Hom Forward 38 ‘Suppressor Pattomn Changer 40) Hom RR 3 ‘Suppressor= QC 3 1a Motor Blower 40 ‘Suppressor G04 a2 Motor Gp - Front Washer “1 ‘Suppressor- QC 5 163 Motor Gp Front Wier 2 ‘Suppressor Ride Cont as Motor Gp Front Wiper 3 ‘Suppressor RTD. 145) Motor Gp Fuel Lit Pump 4 ‘Suppressor Side ShftLem 168 Motor Gp - Rear Washer s ‘Suppressor Side ShitRIght iar Motor Gp Rear Wiper = ‘Suppressor SS Lock 8 Motor Gp Rear Wipor os aL ‘Switch AG Refigerant Pressure “a Motor Gp Seat Ea 8 ‘Switch Air Fiter 150) Motor Gp - Starter Det a ‘Switch ~ Attach Front Werk Lamp 18 ‘Always check component part numbers with Parts Manual for your specific machine,“component ‘Schematic | Machine “component ‘Schematic | Machine Location | Location Location | Location Panel Op etrumert He o ‘Swish Atach Front Work Lamp os 1 Panel Op -strument Bry st ‘Swen Atach Rear Wark Lamp Hs) 18 Radio Prout Ling a 2 ‘Switch tach Rear Wark Lamp cs 1S Relay” AC Shuto Bao 53 ‘Such Auto Man Es 156 Relay Dead Engine Lower Gonmand aa a ‘Swtes~ AWD a 156 Relay Dead Engine Lower Enable Ba s ‘Switch AWS: aa ar Relay Fuel Lit Pump os s ‘Switch Bat Dsconnee Ez 158 Relay FWO Hom ry SL ‘Switch ~ Beacon Es 2 Relay Hi Spe aio s ‘Switch - Blower Speed re) 160) Ray Neural Siar cs 2 ‘Suey Brake LH 16 Relay POS Lamp ES 20 ‘Ste = Brake RH 162, Relay” Rear Hom ES at ‘Switch - Broom ANGIE ae 163 Relay Ride Conta ES a ‘Switch - Column Mul Funion Es 164 Relay Stab Lz a ‘Swen = Cont Flow ae coy Relay Star Ea ss ‘wich = Cont Flow 7 5 66 Relay As PRM Module 7 HS, s ‘Switch = Cont Flow 78 Das ier Relay As PRM Modvle 2 HS, a8 ‘Switch = Control Paton He, ry Relay As PRM Modvle ENG Be ‘a Switch = Crab Cle Ag) 62 olay AS PRM Module VAG He 8 ‘Switch = Dif Lock Sa. 170) Resistor Can Terninatng 1 Da a ‘Sites = Evel Ex Power ast sTzi Resistor- Can Terminating 2 Hs ‘7 ‘Sites Engine Of Prestire rz 1 Resistor = Wolor SPD r a ‘Sith = Float Dotent Pressure Ba a) ‘Sender = Conv Temp im Z ‘Switch - FNR Control Manval ES rz ‘Sendor= Conv Temp Ht Zz ‘Switch = Hazard Da 15 ‘Sender = Coolant Tem Et 7 ‘Sites = Heater AG Baz 76) ‘Sender Fuel Level EL ZB ‘Switch = Hyd OF Filter Bypass St az ‘Sensor Bucket POS oa z ‘Switch = Inploment Lockout Bas Za ‘Sensor FR Awe Pos. r Z ‘Switch - Implement Lockout 1 ‘Sensor Hye Load Auto 13 7a ‘Suites Key 180 Sensor Hye Load STD, Es 7] Sutcn Key ar Sensor Hye O Tema) c. 20 Swtcn LH Stab 1 Sensor Ride Corl aid a ‘Swich-Leador GE Pins 1 Sensor-RR Ave Pos as 2 Switch = Nout Loader Handle 1a) ‘Sensor XMSN Out SPO STD. rz] = Switen = Nau XNSN Handle 7 ‘Sensor XMSN Out Space 13 a ‘Swich Park Brake 186 Selenoid AC Comprossor Guich Gt 2s Switch = Prossur (SDI) 1a Selenois-AWD i a ‘Switch ~ Rear Fog Lamp 188 Solenoid Cold Sat ADV Et a ‘Switch = Rear Wiper 188 Solenoid Df Lack ry = ‘Switch - Rear Wiper 10 Selenois- Df Lack STD. Et 2 Switch Rew to Dg 181 Solenoid - Fuel Shuto Tae ZI 2 Sten = RH St me Selenois- FWO High EA 2 ‘Sten Ride Cort 135 Selenoid= FWD Low Ef 2 ‘Sten Roading a4 Selenoid- FWD Low STO EL 3 ‘Switch Sige Shit Loe 135, Selenoid= Hoe Aux Vale 7 0 a ‘Site = Stabity Warn 15 Solenoid Hos Aux Vale 1-7 EET] Ea ‘Switch Stat Ald = a7 Selenoid- Hoe Aux Val 1=2 EET] 2 ‘Sitch Sta Ald cis ry Solenoid = Hoe Aux Valve 2 10 a ‘Sitch ~ Siar (Cold AG) Et 128 Solenoid - Hoe Aux Valve 2-4 eet 28 Switch Thermostat az 200, Solenoid = Hoe Aux Valve 21 Eas 2 ‘Sitch -XMSN Lock ca Solenoid - Hoe Aue Vale 2-2 He 00) Valve Go = AWS AS 202, Solenoid Hoe Aux Valve 2-2 Eg aw Valve Gp - Pot Conder) cal Solenoid = yd Torave Limit a az ‘Aways check component part numbers wih Pars Mana for your specie machineConnector Number ‘Schematic Location CONN Ait, 0-16, 16 CONN Fas, Gln CONN 13, 5-14) CONN 13, 14 CONN C13, 14 ‘CONN B13, 114 ‘CONN E13, 6-14 CONS E214, 13 CONN D-13,E-14, 16 ‘CONN 10 D-13, 3-13 ‘CONN 1 10, 0-14 CONN 12 B13 CONN 13 Ast4 CONN 14 As14 CONN 15 Aa FS CONN 16 Ag) ‘CONN 17 112,19 CONN 18 (CONN 19 CONN 20 ‘CONN 21 CONN 22 CONN 23 ‘CONN 24 ‘CONN 25 (CONN 26 CONN 27 CONN 28 CONN 29 ‘CONN 30 ‘CONN 31 CONN 32 CONN 33 ‘CONN 34 ‘CONN 35 CONN 36 ‘CONN37 ‘CONN 38 CONN 39 ‘CONN 40 ‘CONN 41 ‘The connectors shown in this chart are for harness to hamess connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location ChartMachine Control Event Codes Machine Control (MID No. 039) Event Code Condition cio ‘Component Ess High Speed Diwstonal Shit Goat [eVat 6 Supply E22 High unit atar Separator Watr Level S168 | Eeetisl Sytem Votoae Ee Implement Hydraulic Oi Fier Restricted ‘0191 [Transmission Oubut Speed Sonor 0268 | Programmes Parameter Faut £360 Low Engine OF Preemie 0367 | Ride Gontral Switch E264 High Engine Coolant Temperature 0366 | Tranamission AvoManval Swich E991 Trt Ar Reston (0890 | implomont Lockout Steh E07 Parking Broke Anpled With Machine I Motion (0491 | ard Funcion Forars Solencid EAs Clock MancalAlgnment Required (0517 | Al Wheel Drive Switch Fars Tow Syston Votage (0590 | Engine Control Module T6768 igh Syston Votage (0597 | Main Hyrule Purp Oschargo Pressure Sensor = Se (09500 | _Hyeraulc Oi Temperature Sensor See £079 | Stabilize Rased While Transmission In Gear (0529 | Neuwale Sw (0637 | Backup Alarm (0579 | Torgue Converter Lockup Guich Seleneid Failure Mode Identifiers (FMI ‘0702 | Transmission Gear Lever Selector Sensoe (Switch) FMINo. Failure Description ‘0769 | Lit Gynder Rod End Pressure Sensor 0 Data vail but above normal operational rang 10382 implement Lackou! Solenoid 7 Data vate but below narmel operational ange 1251 | _Atemator R-Terminal Signal z Data erate, ermitert, oF ineorec 7401 [Transmission Solenoid 4 3 Votiage above nome or shared Nh “02 | Transnision Soenoid 2 4 Vatiage below norma or shorted iw. 71403 [Transmission Soincid 3 Bi ‘Curent blow narmal or open ere “404 [Transmission Soiensid 4 g ‘Curent above noms or rounded ere 7405 [Transmission Solenoid 5 7 Mechanical sytem nol expanding paper “406 | Transmission Solenoid 6 8 ‘Abnormal ecueney, pulse with, or afd 1529 [Quick Coupler Switch 3 ‘Abnormal update 72236 | _Hoe Aurilary Vave #1 Por A Solenoid 70_| _Atnormalrate of change 7237 | Hoe Aviary Vate #i Por B Solenoid 1 Faire mode not ented 7242 | Loader Audi Valve Por A Solenoid 12 | Ba device oF component. 2243 | Loader Aurary Valve Port B Solenoid 13 | _Outofealoraen. 2244 | _Hoe Aurilary Valve #2 Por A Solenoid 14 | Parameter fares 72245 | _Hoe Atlan Valve #2 Por B Solenoit 15 | Parameter fas 2528 | Loader Joystick Thunbwheel Poston Sensor 16 | Parameter not availabe 72520 | _Hoe Let Joystick Toumbuhel Pasion Sensor 17 | Medute not responding 2531 | _Hee Right Joystick Thumbwhee! Postion Sensor 18 | Sensor suply out 7735 | Loader AuaiaryConinous Flow Switch 19 | Conston not met. 72738 | Hoo Auxiary Continuous Faw Switch 20__| Parameter fies. “3708 | Al Wheel Dive (AWG) Solocid Tha FI sa diagnostic code thal nccaTes what ype of alr Pas Oooo 5742 | Main Hye Pump Ospiacement Limit Sol Phd Terave Link Sod]Resistor, Sender and Solenoid Specifications Pane. Component Description Resistance (Onna 2250 Raison Temata ws . TOTS ETE 748-3106 Sender, Colt Temp SFO (Tare) so. Spy HET sav827 Sender) Fun Lovol EST) nly 248-2 209-2008 Sender) Fue Love NONEST) OT 273 SEHD Seen AWD B8204 2185250 Sols Lock STO AWD Speed GENT 38 2a03865 Sof Hoe AUK Vales 7h Fncton 338 zo0710 Salto Hoe AUKVales “Bh Futon 362078 70566 Sofrsc— mptme Lockout 3205 72860 Sof Cooder 322072 733505 Sob Locket 73 048 Sots Pate Changer 338 626 Sobre Fide Conta 73 267160 Sols Sie Shit ot GH 38 Alroom temperature unless otherwise nated Related Electrical Service Manuals Title Form Number ‘Staring Motor 149-0580 SENR3828 Control Machine UENR2464 Off-Machine Switch Specification Part No. Function ‘Actuate Deactuate Contact Position 276 to 303 kPa Max 207 KPa ‘a4-0404 | Hycrauie Bypass Oi iter Normally Open hereuic Oe (40-44 psi) (0 psi) yorSe eb — ft ea or o Proseure Temperature Level Flow Circuit Breaker ‘Symbol Sym! symbo! Symi! “Symbol — [Symbols and Definitions J _2 Fuse: Acomponentin an eleccal cru tal will open th cc if oo much curent lows trough F=f SEF Swen omaty Opens swe a ws cose st spect pact Gene. pess, ee). The ere nscale hate eompone: hs ASSL FSS] Switch Normally Closed): A switch that wil open at a species point (temp, press, ete). No cise indicates tha the wire cannot be ‘#sconocied fom te component {Ground (Wired): This indicates thatthe component is connected fo a grounded wire. The grounded wir Is fastened tothe machine Ground (Case): This indicates that the component doesnot have a wire connected o ground, itis grounded by bing fastened to the Reed Switch: A stich whose contacts are contoled by a magnet. A magnet oses the contacts af nomily open reed swith: ‘opens the conlacts ofa normaly closed rood sth ‘Sender: A component tha is used with a temperature or pressure gauge, The sender measures the lemperaure or pressure. Is resistance changos to give an neato tothe gauge of be fomperature oF pressure Relay (Magnetic Switch): A olay it an electrical component thats aetvatod by elctcly It ha a co thal makes an eeeromagnat hen curent ows through The electromagnet can open or close the switch part ofthe relay. Solonoid: A solenoid is an electical eomponent thats activated by soc. thas a col hat makes ano ‘lows throught The elacvomagne! can open or close a valve or move apace of metal that can do work. Sromagnot when current Magnetic Latch Solenoid: A magnotc latch solonsi is an elactcal component that is acvatd by society and held latched by a permanent magnet thas two cole (en and unlaten) that make elactomagnet when curent flows tough them alo ha 25 Irtamal wich at place he laten eo ert open a tha ie the col th — [Hammes and Wire Symbols] M,C, man sey ten Vise een ater 8,6. 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