Trane Canase 195 Garden Avenve 1M & Prtenars P Eng Ne Vancoover 80 V7P 244 Sale Ofc araper Tet cose ses4 ax 604980 7809 ARAUCO Zr PROJECT # sani 2.0. #19 250 PaereaaiE BP avn 1190 WATER CHILLER : ert. z jAsine P| Equipment No. 256-51-173 ‘purcuast PUMP AND COMPONENTS Equipnent Ne. 256-21-177 . woror Equipment Wo. 256-31-177 TAG: A. PUMP - CONCENTRATED LITHIUM BROMIDE SPRAY Equipment No. 256-21-170 > 3. PUMP - REFRIGERANT RECIRCULATION Equipment No. 256-21-171 / C. PUMP - DILUTE LITHYUM BROMIDE TO CONCENTRATOR Equipment No. 256-21-172 D. MOTOR- Squipment No. 256-31-170 TAG: HEAT EXCHANGER Equipment No. 256-33-174 Hay SIONS ETD anuat 001 oF 020 CELULOSA ARauce Y coNSTrTUCTON AkOUCO TT SANTIAGO» CHILE eee TOT cores Pe: eoOo oOOPERATION-MAINTENANCE = cori = ABS-M-2A SINGLE STAGE : as ABSORPTION COLD GENERATOR ® MODELS ABSC 1A, OB, O1C, OIE, O1H, 02C, O2F, 024, O3F, O4F, 056, 054, 06C, 07C, 08 090, 118, 12a, tac, 180 TABLE OF CONTENTS MODEL NUMBER DESCRIPTION 2 SAFETY PRECAUTIONS. 4 (GENERAL INFOPMIATION a Basie Pracgtes of he ADSrpien Cycle 4 ‘ssopton Contel Sy 0 Satay Conroa * tol Operation " OPERATION 19 lacire. Ova 13 fe Unt Operaton a MAINTENANCE 2 Purge Systm 2 ‘suarere 2 Liu Bromide Sidon anenancs| 2 Cleenag te Condenser Water Creu 2 OPERATING Log 2 ‘TAOUALE ANALYSIS 2 Drwg. Dxo9690247.01MODEL NUMBER DESCRIPTION “rane produce ae canted by 2 muti naratr med! sumer hat precaly identis. arcuar ype ct Unt An suplonaon of he mse charac’ rumba shown Slow. wil arabe te owner or Sei Er ‘noes deine operation, comeoners an accessors, apgcorcstaig2a2ca cours ee ee ST Sige Sage omuce (Oona OF = 465 Tore SIE 2 ta8 You O50 Sos Tone GND ito ore Teo Tone GBA aeoTou SHE = O82 To Gers wetow A= Mes Tone (ay asetons 12k a0 Tone 486 = 10 Fore 52 Sema! estan seauence as A Si 222 ase Al Soy 5.23 pa At Soy i apos mony SISRme me S3ey as Ra SB) 5 Sama! Conmecron sm Oe Range H ~ Range eee 4 ein Seago facie CHE ER enon. 5 = Gomanatinie 237 ort Bal chron 23 Bapow et Spear 4 Bot hat Seems CONDENSER PASS RI bass Oppctn End Commectons 3 Sema! RN ase Oppo nd Comm, 2 aaesu Comecors 525 pes pono Ena Cnn 52 Somat {TUBE Site WORK PRESSURE. 22 corse = vtec EL itpae = panes Siamrse = Roe 822 Paar A comactne BS Pace Conta Corn P24 Pas comes HGP Ai Comectone ss Orono En Gar, 53> Soc WOracNG PRESSURE 3 iso si6 = anes i asppse © Range 52 SposaSAFETY PRECAUTIONS |. To prevent electrical shock, shut off the power supply to the Trane electrical panel before servicing. Failure to do so may result in ser ‘ous personal injury or death caused by electrical shock. ._ Keep paint away fromall electrical components andnever paint while the machine is energized — fumes may be present causing ex: plosive conditions. | Lithium bromide is normally nontoxic; however, other chemicals ‘mixed with the solution can cause skin burns and additive vapors can cause nausea. Always provide ventilation to remove accumulated vapors. In case of accidental contact with the solution, wash the af- fected area with water immediately. |. Solution and condensate pipes connected to the concentrator seo- tions of the machine have surface temperatures of approximately 250 F. Avoid contact with these areas while the machine isin service to prevent persunal injury in the form of severe Bums. 9. Donot use water on a motor or electrical ire. Use COz (carbon diox- ide) or Ansal (Dry Chemical) (Class ABC or BC). Use of water on an electrical fre may result in serious personal injury or death caused by electrical shock.GENERAL INFORMATION ‘Te Trae Sle Suge Adsroson Coa Genera delgnad Ib use 12 or pag seam, ool wat op to 270 F Worang Fd in be masta ae thm bromo, tho abcorbet an tetera rtigeant The steam or ht waters ute a eam gern Yor he nun brome suton susan + teraton oj Each machine has eur iernal soon he co ‘rival condenser evapclr ant abseroar.Aasierl com Ponante include heat exchanger, sloctrc cont panel, feumate cote! para, paring valves, sain pump, 2d Pure pump. ee gue ortelocaon of hes component REFRIGERANT AND ABSORBENT “Te eignrant inthe absorption hile wate Weteris an 2x- ‘tot vetigeant because t Bote easly ats low eveporason rossize, has ¢ lavely igh tiger elt ands eas, Eegratd rom he ism boro won he cio oso Liu bromide absorber, ured because has oxop- ‘orl atin ler water vapor raoasaseigerr vpn’ 2a aly ow tamgerature ané Fas aver righ Bling po DASIC PRINCIPLES OF THE ABSORPTION CYCLE ‘The our basic sotors of he machew ae split lo aig pres- ue anda eave low rescure atea The concealer aro ondonsorfom De igh pressure soe wraa he evagaraio’ end [Seoter om the ow ress ice, Pressurein ha gh oes {spproxmay tan Smee grostor he hows wa cil ‘operating at doagn conan, Punce sHuroer UPTURE Oss (grawoano on ror [GORE 1» Tp Shai Sage Rowan Gal GovernHIGH PRESSURE SECTION ‘concentrator and Concenser ‘Steam or hot water movng tough te concentrate tubes eauses in lini tromico to al The fetigeant as water ‘apo berate rom te thm brome a8 tbo. Rafigerant ‘vapor tan gasses ough an eliminator caton tht sopra Ine cencaneator rom ie concense. The simnaters remove copies ofan bonis fem ha vapor asi pasesto cor ‘Senco, Wator flowing Bough he condenser tubes cols = frgorerevapr att passea it theconsonsr Ts causes 2 vapor to concen, Tho conéansad atigarat ale othe eon onser pan and cote ithe avaprator ston cay Severelpipes wich eminate azote. A th condensed {tgorant pass ugh the rie notre ower peste wa crtr secon, « potion fschee to vapr,eausng the tom Dera ofa remain lua religrant fo ep LOW PRESSURE SECTION Evaporator and Absorber The neat tomo ssiom cil wae is used vapor the refigeant etacoronmatl OF inte evacosior secon. athe fotigrert changes ate, het Is omy ftom a ate ‘waar. Th essing water vapor tn ran tt rane Doyo rosure esaierscton andi tentedina an aquest seluton oun bone, CCoalng wate crcl tveush the absrter tbe tn in ‘cor removetho Rea ote rm either oma ah tan Tein eerie thax sprayea ove the sbeorbe es beats Ine reoorant water vapor and an becomes cod, ‘odcing sai to bsore. Theelor, t's cess treton {he luo seuson one cancanaer to rela th rr gaan SOLUTION HEAT EXCHANGER Dis soliton s pupod tothe conceit, bt fst pase iyough aheatoxchangar. The heal exons nn ‘only exchange het betvean t's ht concentrated a 201 uta ouone Dug operation, ie hat exchanger transis hoaibetween hea it hum bromide scion fom ab Sorter ang thahat cancertataa saison bing retenad rom ho ‘concerti othe absorber prey Hees. Dae soon pares {trough he tubes of fe roat exchanger an he trong slain through osha ade around te tes. The heat exchanger var mpotart othe voral etteancy of abeoren cl Four 2 ilustaies an sorption cele. The tomperaues an ‘soioncoreanaions indeed ae palo s machine cp sting a fl oad wih 85 Foneang ewer water and 4 Fearing led water. The machine canbe psd wihou a aad Sa ‘nser water emperatire contol and can opera wit ete _ssorer water lmparature Sotwean 65 an BSF — Steam or Ht water [ots sotton HE strmecate Seaton — Ret WM concenirseg So E— cooing rower water HE stn eater SURE Soho of Aieapian OeDesig vor ons canbe achieved down to 78 Fertesing tower ater Bow 75, evepocter loads Ered bythe eu Inatccons inorder poe fe macrine rom darago. The oming condor watremparaure makes parva [roumetcconrals tama ang water ermine! De ‘Sealy cbecte or pope alban by an auras Trane ‘emot Engineer aur rlable machine operator Nom helen csration vie a yor adoquae lr The gieterthe volume al norcondereable inte ut, he ‘Sonertevoporpresaursin the absooearane temperate r ‘heoraporior The encresuisanineeasoi ieleatngcn ‘ao omperatute ana a decrease In ovasoraor capa. Ccystatizaton ‘rng nomal operation the absorber skin concentration Ssjsted aural byt mache as roades fo provide De Heat xcuncen preper evaporator leaving water lemperature. It none Esndensabies are petal te absorer fo mace cant Srovde he evapertr wate torpor. As ree, the me ‘hn wllconinvetosesse ston carcenatonsinan tot {o coved tha eonaion Eventual the ancoriratons wl ‘ease ntl he suloneysazes. Norma cluioneow trouth ‘he net exchangers on dsunted ard coecine action se pag ere matin pg ered © poet he ‘condenser and Absorber Tube Cara Intra ouling of be condenser and abeoter tes wil se ‘uy ecucethae aio wanstr neti re cooing wate. The fesuting higher tmperature and pressure Dave several wr ‘stable eee. 1. Te retignran condensing capeity othe condense r= ed, omering the auton coreanratons when concenser tubes ar eu 2. ‘Tho sbsorar stration presi is nrease6 because ihe {buon not cooled hen absorber tubes are fouled. 2, Thotigher condanger sation empersture may caus th (maton of yarogen oa. "FIGURES et Exchange Bypass HEAT EXCHANGER BYPASS (See Figure 3) A neat exchanger byps ube connsets ne concealer ult Groce absorber and serves to brt ie soon vente ancora. Tiss dere by bypassing soliton sect Back 3 the sbsoer te normal return ie reseed _Atstartup, tn itu brome soion nay b very cit. Since the won pressure inte concentra stm sae, the concent soon wv may temporary rerease. Sl {tony ton vet tough te Bypass unl he eonconatr ‘vapor pene snd soluloncoreanrton meres tn adn, shoul holism boric crystal nthe eur aseages tne has renange, sous tn othe at Erber rough te bypass unl te nat exchanger tockane s cect Duce rea oparation the bypass tube is sel wth ism ‘rome separate he conoorrirsecson rom a sorb ‘THE EFFECT OF NONCONDENSABLES ON SYSTEM OPERATION Noreondensbias cause & loss of capecy and, exteme tase, cysiatieaon Fa cpraton th evaporaing emgeratize ble machnalsdependerton be var reccue th abeo- (NOTE: To incurs rable and eet machine aperaten, he cooing war mas be prpery rate. The Trane Comoany a+ ‘Snes no rasponsity for querer are resting hom un- tried ot improper weated wae. Purge System “ho purge sytem const ofpekeup bec andapurge chamber shah ao located iin Be absorber S00 Pg & The pge soumon NoNcoNoaNsABLES T vapor im souTION)URL AY VACUA PUP COMRESTION ‘hamberisanencosue which otesa sactonct he absorber lubes tis connec avacuur pun ough @ manual she ci vaiv mounted onthe ous of te machine (gue), ‘Thepuge chamboriscats a section othe abet kerr eig- want veper.Carenquerty slower peta edovelopad ne fargecrmer Ths lowe presare creates avaper tow eeugh fhe pioeap tubes wn caries reneanaenseties em tho cb ‘ober scion tte purge chanber. The ronconceneabesoo- ISetin he onomter and a omaved by he vaca pun es Wale vaper which eters bs purge shar” 2 aboot bye linim boric stuton when tone, by gravy, over te aos, “Thou ten boise fas tothe Goo oho burg cham Garand tomes tothe absorber PURGE PUMP ‘Tepurge vacuum pumpisaachania etary o cele vane 'ype. ow yume unt of two-stage cortacton is capable of ‘operating win vey tow sucton posses. Th pump cor Desies fe noncondersablegasas as they ae vemoved fom tho purge chamoor The compressed ges hen ncoaged 1 the amossnare. rng nema ering operation, war vapors witha ems tho machina ang wih he noneendersabe gases Th ator apo will entrant he purge ump ol egaring pared changer ‘A verte exaust val on he pups pov ine i ontamnaton cue te water vapor The voniad exnset nto: (es a smal sour of tmogpherc arto he second stage ot ‘he pup. This adeterl velumo far proven the concen Suten of water vapeur ie athrawn fo te pug ae ng withthe noneondrsabe gases 1 gerald purging saquerce Is proved on page 21 ofthis ‘SOLUTION PUMP MOTOR COOLING AND LUBRICATION Gneure (FIGURES 6 through 9) “Te moter and pump bearings and pup sais ae cod an Leste by rfigeant water A pots ofthe retgarat ang the dscarge se of he evaprato up is vero PYougy S| ‘rarer and no bo mse hvougnthe sacnclsonmaston end ‘ie cooing watrfows ough he ular meter bearing oor, beeen tat’ ar rot ne nora mstr bas ne ‘Abowd pump boaig an cal re: the outboard Dearing ed {ssa and etna tough alow wih fo he agnetic Sacer asseroy, “The rongoran tow sien eaten th cooling nd brains ate eum ie provers uno operation when cooing wet ‘ows boew 15 som RUPTURE OISK. ‘Al chiles wit ht water conconratas ae supp wth aup- {ure ison he conderoar The ek a pon on scary es Imacrines The ruse ask poles he oa again ovr Dressurzzion. Overprossocaton my acewf a hbo bat Under a gh woning pressure Seat, ng tne machine win [ACCESS VALVE (FIGURE 3) ‘Aviv is intl on he sha to provi accesso the vecor Space of ne machine I 0 be vendo svaciate the machine Prior othe! starup orate intra epee NOTE: Corot so thi wave te evacuate ater the machin has bbean started. Use the purge fee connection lor lather‘FGURE Cavey Vow oF Pome RET Sawaya aT PamSORTROL VOTRE LUNE VOLTAGE cite WATER PUMP PE PNEUMATICELECTIIG SWITCH TOR — TME-OELAY RELAY 7o— TEMPERATURE CONTRCLLER ie —Nacnene STARTER [io~ tow reuenavune covrnot, §—oNGrr SwiTcr Ba —Pusn surron e-—MoTOR CONTACTOR st Ponce SAV — SOLENOID AIR VALVE ‘Soe te Deu Swen "FIGURE 10 Pirconnecing Bbc Deaton, Pheunais Bese Sen [GENERAL INFORMATION ‘The ont astm forthe Trane So Sage Adsrpton Cold Generator ig combination of preumate ar eect coms. ‘Sa Fipsre 10. Tha paumatesyiom coos evapora oad land the solution ow tough te machine wile the ectic fyetom assres te prose anquence of operation. ‘Ths conte are designed for cmp szemateeportion neothe chilea water purpisstatee. To machi wil star and ‘0p automata i response to changes inthe chilled water ‘epereute. The proumatsomperare cont sytem aioe rmatcaly tates the quantey of steam supped to tho Soneanate Vinencooingisnolonge rete ne machine auras ‘tas tel rome sluon lee sting down ‘The oraporator an concenser wate pumps arokecclyinor lected othe Trane acted pane. The interockng Sarge mer scgues propa sequone loperaton ana previes protec {on agent octal fre and ope aeration. capacity Control “Te poumate temperature contol (TC) resoones to changes In chiles war emperaue.On eee tomperatr, Ie core toler sgnlztecapacy contol vse oinereaes haat put tothe ceneeraer This eausas mare rlrgeran © be oll tom he arn bromide ouon nthe corcaiaty, neesang ‘soutionconsetaon, Tie inereesed concnaon anal ho ‘machete esponcto an noreee ncilog ala omperare Tot responds to tp inh chile water tmportur by do- Zensig the ast np fo the coreamator. Ths reduces ‘Sroun' oftetngerant bole of nthe contrat ar reduces the cencertaton othe Hon trom suse Te dcrasod "Sncertation sone the machine to respond lo ¢ reason Shlerose. ‘A contallor (102 wt 2 sensor located inthe coling tower ‘upp the sbsoter monters tower wale temperatura ee proton the capecly cont waive when the lempeatr als sew desen. Amamum peters sector (MBA) select he lowest reser ial moos TC’ and TO2 and wanes that Sonal fo tne eopecty sort! valve, When tower wale ia Beats are below design, T2 may overdo TC! ard contol fhe tempers of water tang the evaperaa. Po leaving ‘vapor water tampereturo i highor than coe, fea tower \esertamporte mustbe fea alow he mecnata Say {he aveartr oe,SOLUTION CONTROL “Torosucestzam consumption patos conion,anoptonal canomzor ave maybe eed cot te amet Fm Domi hats supped he concer. This apion 0 ‘rd neta tor ie mara ‘SAFETY CONTROLS. ‘Safety contol rnin prota the machin wen abo: ‘mal cnaitons are encourare. The cparaton ot each ste ‘ovis is desorbed Blow lees are checked for covert ‘perton and caltraton at srtup. They shoud be checros {wee a yearby aquaod ierniano determine ey at per ‘oming caret. Furr esiraon not nonralyneeces Motor Temperature Control (MTC) Pumpmctoranspunp beans and sens are dependentupon a otnsus fom ofl regerant tug he easing ana atoncl temo. mat ecatng adogiat cog, et ‘al eraosleeatedin he pup mete windings wllopen, o> ‘png mechine operat. Fafrgerant Flow Switeh (RFS) Toinsure an adequate tow of rlagara othe pump motor and pumpbearngsan soa, afow swechsused: Showcthe rag. ant fw a below the minum seting orate of tests ‘pen, stoping he pump eparaton. To prvent cage oe ‘major ane bearings te mache us rae restare ntl it ‘ere cocina wae low ¢esabiched sng extemal cong ‘Low Tomporature Cental (LTC) Alowlomperstivconro(LTC)iaprovidedto termine chine ‘paraton na retigerantin tw evaporator cropsboow pede. termined sport. Tr sansa fore LTC alos eng. rare pup suaion line. the reget temperature sro bstow he precosominad pl, cot powers nraed he ‘luton pump sloppes and he loam vave Soend, Flow Switches (FS1 and F52) Fon siches are nomaly stale techie water ander anaes overt that wala Sone oe tore, ‘ho anton wil opon and te sondancer puna wl sep owing the machina to shit down wins oma Stan ye, ‘CONTROL OPERATION Al rcnatrgpewmat cect dean 9» aod n gure 10. typealprewrate pring dagrame ae ‘shown n Pures 11 and 2, TRANS PNEUMATIC PANEL pws fron MAWWAIL ace CONT [re | 2 tay lat ie ralncntagn, 4 1 oe To Tewwenarune Conrmouter Sv S0LeNOD AR vane ‘TAS = TeNPEPATURE SENSOR ~ TRANGMITTER NOR ~ MntndaPESSURE RELAY STEN VALVE Oo nommaty orey 1s «hme oeUeY Se sesesas ‘GORE TT Prout Sean Pngcusrouen nove: {WN Qn STEAM VALVES USED AND IF Stor sosmonen is Suprueo ser PLOT ‘WHET PROT POR, 6 FURIE. {ss E ; | srsTew Loa posc-sos Teh UaRISRED BY TRAE Hes FURNISHED SY OTHERS “HDIGATES WAAR CONNECTIONS | Sr [IES TevPerarune Sexson Teen ipe prewar | [apes —[ GhnPACTE no WRN PRESSURE RECA [nbs —[ Low BRESSUFe RELAY [gav1-Z3[ SOUENOD vaLve Foce room sw — Hee — | bregr acrave TeuremTune COWECLLER _TOUBERATURE CONTROLS? SURE Teas Pg WageSingle Unit System operatenis tated wn poweris upstedtohachiled steor pp startoreal MS tough a purbuton or roga” ‘ime. Contol power ten passes raugn te aula eoracs {fNSz, trough he chiles wate few swicn (FS) nd tough ‘he pneumetelecte seh PEI) oe sana otf recor ‘enaor waar pop (VS2). Alar contacto USS then esa ‘Sowing conte war tothe conderear wate ow seh (FS), andthe macrine ONOFF svi (S2). Te colo the ue celay ‘oy (TDA) enaazes, passing conta powerto a saltyccu ‘whieh inluesthe low tompertre conta (TC). hereto erature contel TC, harotigrantfowewtch FFD) the flow ch timer, andthe str owboads a ol! he magnate omacor (CT, MCT css andlary contacts which alow te ‘Senod a vale (SAV) to open, peseng cont atthe erey rove poste Noazoup prtcton. Low Limit Cont Low it contol te usedoncipoe aching nts it Pall chil water ow. Aw iiteonol an sensing Bub S Seated in the bavng chiled wal pe ofeach machine. The ‘eumate enperaute corte (TC's eatd in thaeavng hla waa ip common bain machines. The prposa he ‘ewiimtconrlistooveride he sal fom he trporaturecon- ler (TC), shou the calles water tmporatre of ether ma hie drop beow a sale level Te weit cont wl decrease ‘rach Ine presaure tothe conrl vo asthe lod wale Borie appoacroe an nsafefomporars Liming tlesting Clas water temperature nthsrmanna lprvertnusares t= ous one low lempertio conrol(LTC) and alow sharing oh fhe system od Botan mechs. ‘condenser Water Controle CcontolorTC2 seres tn temporaire othe cooing watt u>- pli theabsoroe Ths preumatcsigralpesitons acapacty arta vave whic var mache capac ste cong wale bt enpereturecharces betwen nsrnimur sScagfees are esgnontorng wator import, [Absorber Weer Temperature Proven must be mado maintain a minimum exteng 2b- fortarwatertompertie of SSF curing par oudaperaion he Sai Stage Absogin Tecrricl Data calle (05 ABS) tne he reltesip betwoon cle capacly and ener 3b ‘ster wale lenpraur. Operation above posed capechy limze wil vot n sprang robloms. Demand Limiter Demand itr contol is standara on hot wale machines ana optonalonslearmacnnes.Tepposacttnis contest pro- ‘eatine Soler fom excess demancatsianp. The Snge- Sta ‘Absorpion cil wi use appronaety 150 percent of desan nergy une tho opening oe eapacty earl valve se [rete Guang stars. Tha Seman bnter cots he Oper fhe espact conve vave for up to fve mts, conencg Upon te adie poston of te a reste. “Theresia acatad inte preumatie panel ands ats ‘Deano valve response. Thesis sa varie doi are IS normaly ealratod at startp. No furher ausrent sno nat seiee es iand usta eran a ution cyte uieg 2 namal shutdown, he PE swich terminates conta ‘one, omever, ho elution dump canine sata ap- Drona ourmvies unc the cote! eine lay (TOR). Tr purse of is me cyst cata the tum o> "a solson before shuting down the machine. ‘ose Concentration Limit (Optional) (Figures #8 and 24) ‘Te postive cncanraton ims PCL) snepions system With thats font chante proise ene oro ste ct he heat exchange nh conceal soUsen png. ANY To Sten fs tonic tow tough the Peal exchanger Wi ack up soltion nie oat chamber When Bs ear era Bowers ntoruptes by to lost A noralyepanvalv eested {helinecansectngineetigeranuareacnaga te tha sores ‘ate atten pip opens, and e dastn erst Dis ‘ld retgerant sine purged it the concaiated soliton Too! he hestexchangorantinermsiscluion ow aveseraser1s = Tne DELAY STOR ‘IGURE Ta - Paras Son Fog Wan Oploral Deer Unser [sel eae Sites taacs lel me | ccm i ira | ER) 1 preven et alle | Le Tesi ‘oe = ue DELAY Son TIE PGT Wir Wi aad or‘efourmine don cyCes completa, Ath ero the four: inuotine pod themacine wins, The salons {hon been etfcandy ates prevent esac, Aer d- termining the cause of aborna oon flow he mucins can be ‘esata mmesatey winou the need To go tnogh Se ystaleaon. Test the machine open swicn(S2}todeact- vale the PCL lockout creut and hen racine, A second bent esuts em the rormaly open PCL vave. Te vats stale in ino cernosing ie evaporator sump to he Concentrator soliton ppg onthe eterng as lhe Pea ‘changer. Whanever eure paver i torte, ne vals opens ancretigran water fem tho evaporator sn fos s tReconcertatod cout ie Ths deste seta a heat laxchanger ané machine ping. With the PCL system cys. lalasion i provera ar operaten can be fmedatly e- sumed upon festaton of wet! pow! Economizer Valve (Options) ‘x sconomizer valve maybe supe as an eptonThefureton otis aie istocontaltefowot isn tromota na concen, "aor scion Both th inno ana thbypaca mecultng soon tir valves ithe amsunt of auton pumped tote concen. ‘ets at prtcadcondcrs, tus reding ne amex ch eae ‘ogued to coneonate he sluton,erontng re scaromiea Iathire operation The aden ofthe insino sceceize vate can sigrifeanty rca steam corsurgton aver the hl paring vanes of he Iechine. Two metnod offow conte re sed depend onihe ito ofthemacine Modls01A tough 1Ause ain eon ‘oman valve wheroas mode OF2A hough Y6C oso e bypass ‘ehodor tow coral Fgur 6 lates ho ine moding economizer method of canvel and igure 18 sates the bypass mato ithe inne economize ave, ow economy is accomplishes atpar lead conten oy ently he amour of soktion pumped une MooULATNG WAVE NOD ‘GORE Tein Woaung Brera Vos SI ovata) _———tote concontator hu requting ls steam to cancaia he outen The smectof steam supptedio he racrnegs wa as ‘foanoustel saison impos ota concerirar are cools brine seeuate brencnie pressure as deterinedty agra frome (aahercorrten ane te avg cid wale tem pera oreor Anneaace nleaveghiod water emerae Prosucenan ncveacodnranchtnepressre which open terar Fy closed steam valve and opars he rermaly open ecoro- Itaervaveviaa reversing relay PAZ) Fguo17 uses the fraumaisconto and ping. “Tha moduli bypass tow conto vave used ono lagers ‘hae ea normaly apn valve shustd betwen the concer- ‘tac pump dacharge arte absarbor sump Soe Fie 17. An Inova bllng conte los etablahed bythe leaving Chile welrtomperture sends an neeased branches pres: ute dest tobe nora open bypas va an closes the “ae Tne sowe or solton fo fow 9 heconceitac. In Ie. adocreace in bling cooing ead vend alone pressio ‘Sotto tre bypass ve alowang he voto open snd bypass Sout to te absrser al partes. |vPASS MODULATING ECONEMIZER VALVE NO Ucgpeeifane [FIGURE 18 Bypaa NoautogEeoromia Var ods star} orton, ‘ ~ TEMPERATURE CONTROLLER SAV = SOUENOD AR VALE, Pe peeuusciceuecTA SAE ‘Fags TeMPCrATune SENSOR TAAKSMITTER bk~ omectacrna, NO = NoFaaiLr OPEN Ne = NORMAL .oseo {oe Tate oever Sica FEURE TT Pranats Dara Stns ne a Bypass Esai VoveSteam StartUp Stabitzer (Options) Figur 19tustatesthe rua corto piongand Fue 20 shows the contol sequones othe seam sirup siabicer ‘Sram, ‘The purpose of mis psn io preheat the machi to mininizo oer energy ds a he maine saree nen the bors ‘margnely 820d, Conte saquence = 8 folows Pressing he “tar” button (P61) wl surly power one Sle- oi Ae Vaio (SAV2} tough he normaly eloseceamiacts! the Preheat Teranaor (P7) and normaly esad narod contacts ofthe Chile Wate Puro starr MSZ) At the ame tne, Con {ol Relisys (CR and CAS) aro energeed. Naina ress, throug the Gradual Sen whch as been gee is fe he «onl vate which opens allow steam erhetwetro ow a ‘he concentrate th Cont Relay (CRS) energies. he namay closed con tacts wl open to prevan! es elleg water pr sone (452) from boing energzed and event normal Ut sau. nwo Relay CR) ato has ase of romaly open contacts ties in th inod contacts a ha Puse Tene (FR) an set ‘toormalyGosedconacs he intaine hlsrgeat tonal Feta (CRE) Enericc Cont Relay (CRS) alows power tobe ado tating cot othe Psa Tees (21 which nar oh frg2es th wntpun sane (MCI) trough slay contels Te. [MIC.LLS. OL) Thoeperatngunt pump erates soln the cencareior abe hte, Asetol normaly open contac of Contol Relay (CRS) keep the ovo! ert open io Cont! Faly (GR6)prevanang chiled water mp operation rng na prea! porod Wen ine conesntate soiion egeratua has reached 150 ‘egies, normaly closed conactsa the Protea Terror (1) wilopento de-energz the Saline Ar Va (SAVE) and Conte Psy (CRS ths trninatngte peoneat pores Tete. snergad Slonoid Ar Va (SAV wil allows Beod ors norma pen ao oan the sham vale Closed contacts of Cont Ray (CRA) wil onories th ex ot [GR?). CRT nasasetoromalyoponcetacs nesrocvnih ine hile water tare cov (52). Tage contacts prove rock to prove line power the co of hS2 ith ine power present. erally open trek (452) wl ore supsying contolpowet {oe Pheu ler Swich (PE noegn hs esos Pow ‘Suches (1, FS2) 0 Terral he wnt ang nal TC Teweenarure covrpouien Sk «/SOLENOD AIR VALE Pe > pveuuaTc elzerive Omron pm ~ Maina PRESSURE RELAY {is « TenPERATURE SENGON ~ TRANSUITTER Da - omectacria NO NOmALy OPEN NG-= NORMALLY CuoseD "GORE TS Paras mara Wr Canal wih Say Saas Saba’ and OORT TTa rotor soe FGURE 2 - Coo Soqueran- Sam Sarvp Star "FGURE -Gntal Sguanea “Stuy ad Wot Water WA eave Conconaton Liat se remmowsonnwen = A TeRiMAS Cove. ‘a Fermibus on PNEUMATIC PANELOPERATION eee eee wT PLOT Pump olor puna paar Seasonal Pre-Start Service tea tier "ast eat ey ey 1. Clesn he costing watr and che walr snes and the cooing tower up, 2, Filand vent atom he cooing wale anc chile water sys "ems, Ai removal may taka ona or two days omar freulaon 8 Ghat the magna strainer inthe macho pure motor fockng orci and ces, necessary. a3 cescibed fine areenares Sacto. 4 Service hepato pumpin accordance wahthe meltenance posses. ‘Seasonal Start Up 4 Tum the machine switch ($2) tthe OFF pasion. See 2, Clos al cisconact awichos ‘3 Paco condensing water pump and cooling tower an ‘marualaulomate smiches nthe AUTOMATIC posi, 4 Mako cota the preumase conto ssi 3 sping wih 20 9 mai ar prosaure 3. Openttarranunvavoininesosmornet mater suey 8 Opon acces ates "A and8” Fgura 22 Valea and 'O shou be closed Purse sw ‘s PISA Seine concentrarcn TH oon ister aur7, Stathe eile water gu eaoing is equ the cor oneot war pump wi ar. Tho oootng tower fsa com totes by @ hemo nthe cook ome '8, Turine macrine sch (62 one ooeiza conte panel {Dine ON poston. The wt low ne machine pump ar =k- emt conec vv to operat wren cooing i Teaure «9, Irovaingisregared andthe macune pum wit trbe- ‘inode etigeranttow ewichlockot rovdealemec- Far sup of mar for purp moor Meaton ah cotng Bhat AUXILARY conrasons stown in Figue 2. ‘Goce vanos "A and"S,ahuting of a pup mote ub Caen se cing rete hereto Be machine. Opan ‘ave braking fe vacuum te bation out {he barcaton ereut cannot be slated fom the vacuum ‘Toeermamin, tho pump soasaredelecive snsstoube fepaced A colecive spl acated by a vacuum at he Into ive "OTe eppeaton of aula weter shod ocelayed unt ie eal ropa prevent uni 20h gate fom ening ho machine ts lubrcaton reat ‘nansat atmoapherepessure, connect ie oman ex {Sralccurcote access vate" naa posse gouge tee. Taare anmage 18 eI ral presnue 6 pl maxim native rom acess vave°C"toacraln. Open vane" fae" a star wate fw. 40, tern muon et ment perio 1 Tumte machin sich (82) the OFF poston and pen the min deconnet sich. Close acces vaho 0” and then "C™, Fgue 22, and remove be aur pipe ce, eopen srt valves "A" and“B, Fine 22 +1, Start ety closing to rain aconect anc tring be ‘machine sich (2) ti ON poston the machine wil ‘nt sant dv fw swith fckou, tum 0 Sep 8 12, Aternarnachioahesbeon sarod operate te purge win rsocance nin the sucbons outed under Purgo Unit ‘Sporaion Steam pat the mechie shoul bo ited ‘verte ain avsble gator elm the op Sgr ass fine eborbersccton, Ata all ponconcensables Nave Soon romoved:cpan the mancal seat vale comple fra resume poral operation ‘Seasonal Shutdown “To shutdown ho cosing sytem 1. Tum the machi site 8210 OFF potion an alow ‘he mochin compte ts chon cyt. Da not =u ow therechine by uiagoftne eed water pmo. THSpUME Irusteprate during e son eye io pevent rezna {ho stom water nthe evapo. 2, Meri machne hes complte br dion ye, stop the Chitedater ump, Tis also tp the condenser water ump and the eoalng toner fn ge a mancal soon valves ee lea orb water spy es. {pan al Secoraact switches ‘ing sop. Should babies peri, her or lak A pue Sno connecing to purge nara vale. (Open and va an mac "CROTON Wats aw a Br Fe Fara ‘Bump aot unctoning property and the manual purge ‘alve shouldbe closed Inmedlatly to prevent arom ontcing te machina. Covret pump condition, Tester pugs aby agen submergng ber hse Purge machine uniting suns, rating tat on cardeneaien ore removed, Coe mand vee on mastne. Span purge capresso’ vera 18 tumand alow purge moon 2 our tpg coder var Pre Stop puge pare. “CAUTION: Remove Yabo wale a preva SOOT hen pump stopped. 18 Check haa erection and replace acest. Soe PulgePunpOllchangeinthehantenance Secon hs 2 a Z 8 10.“Table intents save asa cick rlerenca fer reeonmen dea mentenance proesaxes fo ta Trane Abserpion Cal Genero, TH ERTL [ASOT] eck Toso x ‘Sean Cre 8a x Stange Page Fare OF o oe rage rome wom: x ‘Geer iacn agro Saw x heck Cart Senge @ ‘Serco a Comal Vane e | @ SSine Area Connon Tee = (Caron monty aro oer ees (2) Accom by mena PURGE SYSTEM (once A Month 1. Check play slgmant ae V-be enon. Tha bet should Sepres aout to" undor ight hae proses apie ‘ricay btnoon the play. Set acustrens are made Dy [Boconng te motor Fatdown vats ag eiang tne moor ‘nang or away Here vacuum pump 2 emured ‘Goan te ourge dive bois wih an aproved bet eano. Seredova pup a aocosing The = ‘Suton gin ondor "Purge Purp Os Grange ‘once A Vout Lubicaethe purge pump mote witha gaodgrae ot machine ot Purge Pump 04 Change Warm hs iy paring the pump eporoxmatly mines ‘inne ise cose top ho ump and rerove the a da {ap Wostof eof will ein out ea “ho sal es reining In te perp can be orcad 0 By LUrniogtne bmp pulayby Rar, wine exrastportcoses ere tharako open. sal wleput outsudsery and chou be ‘erode an pan Avo xtoriveoprain with e favs po sesac excessive intra presse may losen Me hat 2a MAINTENANCE ‘ter cemoving the oly eosa the dain and pour 6 oF ut ‘ances of aan Ovo Sea el requ no the ke po. ron etaustponandsn he pup orashortzerediocar- psy cevate he new. rane a andro utine reside [ES sbove, Repeat hung wih new Duo Soa ol ox equal? “ral tushingomane can an ea ater ana feign mat ‘Gre ox to owchangas normaly fomaves accumu ese Sprott ne pu. Perc use of special fushing of wil mainisin pump pr formance. reters normal oi change he puna wl nt develop Sfiirt vaciaon v2 ahng ol acento pur bts isas- ‘Sony atmpod Fushngolis vafabe fom he pun man acre or rom he Tana Seve Company. [tert os comply tunel by pouting new Duo Ses! hor eultnt nthe exaust or Filta he lval dated on fRolght glass Popace ha ct can. Sat the purge pum wth {Ro marca Rend valve lose and afow to operate onenouto tte the ol Rechock the of level wit the Ol at peeing ‘erpereti6. [GAUTIORE a noose soWwents of Tet Tasng os, COm ptete removal sifu and thelr higher vapor pressures] Inout vacuum io oll has ickened er conta scges. is avsabie 12 ‘move th of taro cise an thooupiy clan wih ne, ‘cre ae. In rploing tho case, vais anew gant ard postion ion the punp ase. Tite all serene uo ‘STRAINERS Servic the magnetic anor monty during the fst yer of personae seasonal sttcoum Mereatr. len al sai- (Rarctapain tn team hotwatersoply,condersatetan ‘re cong water coats two weeks ar soaserl stupa ioseonos and at seasoel shutdown, ‘ieen he magna sine n he maetine pump motor cooing (Seat as lows and ae huetsted m FU 25. 1. elt te pune motor cooing cteut rom te rest the fystom by dosing shu Vaves “A” and "B, Faure 22 hector aa lesk pre trrnoving sine bow. Peter's Season: Sar- Up” ep 8 for dtl. NOTE: Leskng ump seals should bo replaced as oon a ‘posoble pve prematre pure alr 2. Hol the sane tom! wth one hand and oosen te nex ad bot tenoas the Gow. Sin he suppor. brace to tre sll and cavlly move the Bowl em to sana ‘sorely.‘Soneen eLewenT EGURE 2S -Wagrale Sram Rea 9. Removethahex nu which supports te sreen samen ane ‘amove the sroan Seman fom tha assembly, Wash ne 4 Ramo he magnoti lemony ting te ex a ich 'stastonedto he bot ria ihe brim an Wipe away 257 ‘ial paricsaaherng othe magnets ang ee Pe 8 Faplace he maznot lsmant are the screen etre. ash and rom te ton wn deileg wal, Replace the ew earful, making corn that ho “0” ng pope seated on Ie Hange afte Dow ‘CAUTION: Away Foplace the "Ong fo sare Pe ‘mate seal Do not reel the old "O" ing. 7 ‘Swing th suppor bracket io poston and ghee hex oad bo aganet to ase ofthe bow ©. Two condensate weepfoesareocaledintnebotometihe ump moter hewn, To prevent motor camage, make or {ain thes hole amar fe and dee conraots ‘once ayer to calraton ofl contls shou be inspected Irsuerotatle machine operat i's econmnandes ats cea Wed Trane Sonica Enghoar sopewae any Tegued eds! ‘pert, Alcona arecalerated a ere of mache sartp and ‘Should not noma require luther austen ‘The pneumatiae sup must be matsiederyana eet olin ‘ter tothe prewar a tuncton pros Ld BROMIDE SOLUTION MAINTENANCE To maintain eytom asiony, nto mel be wreseaty _adodto he syst as rccrmerced by aqualied servo nee. The adve oc oho shoud bo acod analy at up in he aroun ined n Tabla 2 khbiors an acaves an bo charged note system in ha oso mer: 1. Conncta charging neo the access valve eaten shall ‘0 of te nat exchanger. Seo Figure 28 2 Rasetne open onda! tube an it wth Sil wate oe2. Loosethecennacton ath acess valve ang allow asl Srovntclwaier ran omtnetune, Thaw ee ea tay varpos a. Fel ne tube wih distied water an place the open end of the te ina Sask conaining te advo charge, Pou the machine operation and open te arcs vale & ‘Sra arount slow the ave to be drawn sow Ino the syst Ae Soon fe ast of fe adie leaves te task, os he aconss valve immedttay. [GAUTION: To prevent the oir af a Into he wlan ose tne access vaio before te {ube eam Inher depletonienormalia an absorption machine. Dung the omc process of protecting the ral surfaces of me ma hie bao wl eee Luin bom golun shouldbe anayeed at c00‘tour er ‘als tormantan caret bit corcertraton.¥unasal opr [ang cancion occ, te anasto should ba revs funn. mon the macnne fs operation, a sample sould be ‘Broved tem tne marine snr the sopanilon of auaieg ‘Fane Sano Engr ptt he Seasoral shutown, TABLE2- ety Aeoel Charge Gi cures ia SOLUTION PUMP MAINTENANCE “Te solton pump shouldbe disasemtied andinepeted tro {ins interala The suggete inepecson bers 12,000 urs ‘i nomal machine spralon Sols and boargs chowder ‘aced ae cotemines by quaseo Trane Service Engreet ‘VALVE DIAPHRAGM MAINTENANCE. ‘Te economizer soon contol vave dapheagm and vale odes should be cessembleg and inepected truth rie Na Danivapre should os replaced ag saeded ana a ue? ‘ave boy deened ad abies. Ta preumat valve operator ‘Teed no maiionance otter han ihe annus pl pestioner ca Eaten econmencod bythe vlvemanuacnzo! “The captagm fe marual pug vale and sconorize eve shoud berepiscesal12.000hou' Oter aanhgrams shoud be inspoted and replaced ae needed. ‘CLEANING THE CONDENSER WATER CIRCUTT Water avaiable fr colin requanty contin ioral nat wi rocoto outcn the wate oe condense water cc nthe fermot a carmonate tate. Cosine twars when used, may cok Teccst aed he foreign materal ht wll dapectin ho ibe, forming 2 sco ‘oineure maximum afin, the esling wate cuit must be opt tea of bot sludge ana sel Evan 2 very tin costing ot {cll wil rat Sarco hs hos Wrctrcapocy oi a> foroer and condenser tube bunds, The macnn shoul be n- Speed once ayer fo detomine f moctanial oanng i ured ond # the water raiment tec ‘Two methods of eeaning tubes ae 1. Mechanics 2 Ghemea! “Te mechanical method wed oromove sludge andlacsema- ‘onal fom hetuteshopatete tubes sobtanedoy rong ‘heabuutpe’ and condener warhead To\easen ha alee ‘al worcanyonor bras brsfe sh evcugh tubes ras, ‘E-gnuge shigun busts ecemenoncod). Afr the mater has Sean ooened Bue he tubes wt Sear war. ‘Scala deposits are bet removes ty chemical means. The cor Siproncka, gue 27 erates a yoteal chorea ceaning arrangement. “The clearing connection msea to ape tings sali the osorbe supply ara eanderoor tun pina At ate utein he extemal roaton syste, quanty of ‘ison duran of eaning prod and any ecuired sey ae ‘aulons rou be approved the company turing hema tsa orpaemnag he caning. To srapration wate creat ‘coca ercut and noma wit pt accumu on appressbe mount o sage o seal. However, fearing should be re tured, use te sama mead otined for leaning fe cooing After cut. WATER TREATMENT tis recommended tat he cnr ergage ho sanices ofa qual ‘ine wate Ueamantapeiist lo mate ess an ecorerenaine ‘resent raeaseay To remeve 2 cortainlng mate om the war. NOTE: me Trane Company assunes responsibil equip ‘nortaiure resulting tam unrestodor impor ated war. tsfure:recommanded tht al ube be tastdporeicalyby2 {uatfcn sordextucive te tsing sevice. Th erg ‘Stim ube conden ana enty pote cbr.I 7 CI@IF-3 : at x 7 OPERATING LOG ‘gute coring og srt usta on east page ot lca ptt rote eo they Become sau ensign. ‘ttemanua The og shui be used on acaly basi Teor. inter noma sooo maton &contans wil hap highgnt tenes ard neta, TROUBLE ANALYSIS Teboeg ure wencntn tenes anime Gh A Maw ang done tions atta evar as oa one | a noe 2 Altetep ole aeopie ra, bee ne gent pb ‘the tellowing procedure when utilizing the trouble ana am cate a tig era Nee 9 Tab te ears nai cad ested lowe 4 Trace novel can pete eee 1 toate tat prs he spate po {om enna ty hu mares(CHART A- Machine Satnalelofelelelelelel o fel901 ONILWHad0 NOLdYOSSY JOVLS JTONIS[ABSORPTION PRE-START CHECK SHEET AND REQUEST FOR SERVICEMAN 1. Absorton Cais Generator Ile pecs m ace Unt intatec Proper atch 2 Pring ant ecks i al paseo of all water Doves cutie warer (Gale water ping conacte Unt sar nog Uns Pumps Water supty connect for ‘mig ser System ted A Beads nslag Chas water pump run ar ‘hea trom system Staines ceanes ‘COOLING waTER cng wate comacte Pures ‘aig Tawar Makep water comectes We sup connected or ‘tng sya System es Water vestmontecuipmen ‘cecing water pum run ana les iron sare Stainrs saanes Toting eae intalog ‘Condenser Bypass when aes \Gavng eed water Laning eosing water ‘aay water avsisie oO ano Oo Goo ooo noo a dono 00 000 ‘CONDENSATE PIPING STEAM) CCendensate rou sion istaes sTEAW PIPING Cont avo ete Fated steam supp avalaoe at et conel ave Peto av inetates ana vented ‘0 cron PAV istaled ae operational "reqares Weng Powe avaiable pana Purge motor conned ‘Rw sth conan Motors connected Chiles water ump {oan Water pump sing tower fan {Cong tome fan rolaon ok Powe evaiate fran sutiary vacuum ruerp 1810 vals AC) ‘Al extral cones states ares cuenected [Al magnate stars nied and ‘rents oxen! ost panel Proper sze thermal veosee vated Solon on Job Ste and Locate at aching Unum ome Selaton ‘ey Alcona Panga Pump Oi Dstes or Beanies Water Peumatiscontel insite ‘Chiles watr temperate cotet Caine wate ‘omprstra control Pee Swien ane SAU ‘vaisle ‘Soliton onl ves connected “Trane Serie Agency o booa boa obo a O00 oon bo00 oo 48 Gauges and Thermometers 7. toa (Gauges ang harmomote installed cn ‘Sysiem can be operated undar 75% bot ides of vapor Wo 100% load condone 2 a0 Gauges and thermometer ated on ‘oh ies of ansrber ae on 8. Manpower onense oul Gauge mstatod on scan meade (090 559) cages and termomir iid ‘not and elt at wer ecilan, conte an and contacts representative ate avallele wo charge td teat unde spans ef Tana Sexice Engaeer o bd obo 0 “Ti ist camty nat ne Absealon Uns) hasbeen prety and conplealy instal ad he epoiabe i ted above nave been certo Acciona te requied to completa he start ant aden due 1 incompletoness othe instalaton wil be ‘ples at prevaang aes Requeste cae of sao" (hock ist completed by Shed aig + Advance notion reed oslow scheduling fhe startup as cose othe requested tar date 3s posable,