Professional Documents
Culture Documents
Tender Documents
Document III-2 : Particular Specifications
Volume 1 of 3 (Division 1 to Division 12)
Gulf Consult
The Advisory Group
Cooperative Center For Children for the Treatment
and Research of Genetic Disorder
TABLE OF CONTENTS
DOCUMENT III-2 : PARTICULAR SPECIFICATIONS
VOLUME 1 OF 3 : DIVISION 1 TO 12
TABLE OF CONTENTS
DOCUMENT III-2 : PARTICULAR SPECIFICATIONS
DIVISION 3 - CONCRETE
DIVISION 4 - MASONRY
DIVISION 5 - METALS
TABLE OF CONTENTS
DOCUMENT III-2 : PARTICULAR SPECIFICATIONS
DIVISION 8 - OPENINGS
TABLE OF CONTENTS
DOCUMENT III-2 : PARTICULAR SPECIFICATIONS
DIVISION 9 - FINISHES
DIVISION 10 - SPECIALTIES
TABLE OF CONTENTS
DOCUMENT III-2 : PARTICULAR SPECIFICATIONS
VOLUME 2 OF 3 : DIVISION 14 TO 25
DIVISION 22 - PLUMBING
Section 22 00 00 Plumbing 22 00 00 – 1 – 8
Section 22 05 00 Common Work Results for Plumbing 22 05 00 – 1 – 10
Section 22 05 16 Expansion Fittings and Loops for Plumbing Piping 22 05 16 – 1 – 5
Section 22 05 19 Meter and Gauges for Plumbing Piping 22 05 19 – 1 – 6
Section 22 05 23 General Duty Valves for Plumbing Piping 22 05 23 – 1 – 7
Section 22 05 29 Hangers and Supports for Plumbing Piping and Equipment 22 05 29 – 1 – 12
Section 22 05 48 Vibration and Seismic Control for Plumbing Piping and Equipment 22 05 48 – 1 – 4
Section 22 05 53 Identification for Plumbing Piping and Equipment 22 05 53 – 1 – 6
Section 22 07 00 Plumbing Insulation 22 07 00 – 1 – 6
Section 22 11 16 Domestic Water Piping 22 11 16 – 1 – 13
Section 22 11 19 Domestic Water Piping Specialties 22 11 19 – 1 – 6
Section 22 11 23 Domestic Water Pumps 22 11 23 – 1 – 6
Section 22 12 00 Facility Potable Water Storage Tanks 22 12 00 – 1 – 11
TABLE OF CONTENTS
DOCUMENT III-2 : PARTICULAR SPECIFICATIONS
TABLE OF CONTENTS
DOCUMENT III-2 : PARTICULAR SPECIFICATIONS
VOLUME 3 OF 3 : DIVISION 26 TO 33
DIVISION 26 - ELECTRICAL
TABLE OF CONTENTS
DOCUMENT III-2 : PARTICULAR SPECIFICATIONS
DIVISION 27 - COMMUNICATIONS
Section 28 00 00 Security System, Alarm System and Access Control System 28 00 00-1 – 36
Section 28 31 11 Fire Alarm and Detection System 28 31 11-1 – 17
DIVISION 31 – EARTHWORKS
TABLE OF CONTENTS
DOCUMENT III-2 : PARTICULAR SPECIFICATIONS
DIVISION 33 – UTILITIES
The following General Specifications are necessary while executing the project. They are considered to
be valid without any reference. These Specifications are to provide overall guidance in the execution of
the works and shall apply except otherwise contradicted by the Particular Specifications.
1. For Road, Parking (Asphalt & Concrete Road), Traffic Markings & Signs and Site works
(Stormwater & Sanitary Sewer, Landscape & Irrigation, Fencing works etc.) The GENERAL
SPECIFICATIONS FOR KUWAIT ROADS AND HIGHWAYS of the Ministry of Public Works,
Road Administration, of the State of Kuwait in the year 2012.
2. Similarly for “Fresh Water Networks”, and “Electrical Works” and other related works the
GENERAL SPECIFICATIONS FOR WATER WORKS and GENERAL SPECIFICATIONS FOR
ELECTRICAL WORKS as issued by the Ministry of Electricity and Water of the State of Kuwait.
3. For Fire Fighting and Fire Protection Works including the requirements of Fire Doors, the
Specifications and Regulation of the KUWAIT FIRE FORCE (KFF) shall be followed when
applicable and otherwise is not provided.
5. For Fuel Distribution System, the SPECIFICATIONS AND REGULATIONS of the Kuwait
National Petroleum Corporation (KNPC) shall be followed when applicable and otherwise is not
provided.
6. Specifications and Regulations of other Ministries and Statutory Authorities of the State of
Kuwait shall also be taken into account where appropriate, which may be including but not
limited to the followings:
(i) Ministry of Public Health Instructions regarding labour protection against climatic
conditions.
(ii) Ministry of Public Health Regulations regarding provision and preparation of food on
contract.
(iii) Special Conditions for Public Services, Safety Regulations for Individuals, Properties
and Public Utilities.
(iv) Special Conditions and Tendering Rules of the Central Agency for Public Tenders, of
the State of Kuwait.
7. The Particular Specifications shall take precedence over General Specifications wherever there
is a conflict between the two Documents.
8. Notwithstanding anything herein the Contractor shall be responsible for complying in all
respects with such By-Laws and Regulations as may be in force at the time of execution of the
works. Such references shall in every case be deemed to include latest edition or issue of such
standards and bye-laws including all revisions issued up to the date of signing of the contract.
SECTION 01 10 09
1. For any works not covered by this Particular Specifications, The General Specifications
alongwith Laws, Bye-Laws, Rules and Regulations issued by the various Ministries and Statutory
Authorities having jurisdictions shall apply.
It will be the Contractor’s responsibility to ascertain the names of all the Ministries and Authorities
having jurisdictions, the details of their applicable statutes, and the methods to ensure
compliance with them in consonance with other Tender/Contract Documents.
The documents forming the Contract are to be taken as mutually explanatory of one another. For
the purpose of interpretation, the priority of the documents shall be in accordance the conditions
of contract.
If an ambiguity or discrepancy is found in the documents the Engineer shall issue any necessary
clarification or instruction. In this regard the Engineer’s decision shall be considered as final.
Also, if any ambiguity or discrepancy is found inside the above prioritized documents; For
example say in Document III - 3 : Drawings : Ambiguities found between plans/sections/detail
drawings and Finishing Schedule; in this case, the Engineer has the right to insist on the costliest
interpretation to which a reading of the Contract Documents can lead. This will follow for all
documents.
The Contractor shall carefully study, review and compare the documents with each other and
with information provided in the Tender. In case of any inconsistencies, ambiguities or
discrepancies, missing information, typing/spelling errors etc. in the Tender drawings,
Specifications, Bills of Quantities and other Contract Documents, and if the Contractor has any
doubt regarding the meaning and intent of the contract in respect of the work in whatsoever
nature, the Contractor shall inform the Engineer during tendering period or in the Pre-tender
meeting(s), the Engineer who shall then take measure for correction, adjustment or explanation
as may be necessary. If the Contractor does not inform such inconsistencies during tendering
period or at the latest before signing of the Contract the contractor shall abide by the decision of
the Engineer in this regard and shall bear any attributed cost for correction and rectification of
such inconsistencies as may be necessary. If the contractor performs any construction activity
after awarding the contract knowing it involves a recognized error, inconsistency or omission in
the contract documents the contractor shall assume appropriate responsibility for such
inconsistencies and performance and shall bear an appropriate amount of the attributed cost for
correction and execution
4. The Contractor shall take approvals from all the Concerned Authorities having
jurisdication prior to commencing their construction/execution works.
5. The Contractor shall also take the approval of Kuwait Environment Public Authority(KEPA) prior
to commencing their construction/execution works. The Contractor shall perform all the Tests
required as per KEPA for the water which is obtained from Dewatering before and make sure that
it can be discharged into the sea, all as per the KEPA requirements.
7. The Date of Enterprise shall be the Date on which the Contactor obtains the
possession of Site from the Employer.
END OF SECTION
SECTION 01 11 00
PART 1 - GENERAL
A. Summary
D. Construction Sequence
E. Standards
G. Samples of Work
H. Contract
L. Existing Services
N. Authorities Approval
O. Special Conditions
1.02 SUMMARY
A. Division 1 of this specification identifies the project and provides a general description
of the work covered by the contract documents, the work scheduled to be done by
other Contractors, the referenced standards used in specifying the work and other
general matters including coordination, attendance, material substitutes and
approved equal requirements for testing work and materials and providing plant.
B. Specifications given in Division 1 shall apply to all other Divisions (Division 2 to 49)
unless otherwise stated.
D. The Contractor shall be responsible for complying in all respects with Reference,
Codes standards such as (ACI, ASTM, ANSI, BS, NFPA, ASHRAE, KFF etc.)
mentioned in all divisions of the specifications. These references codes and
standards shall in every case be deemed to include latest edition or issue of such
standards including all revisions up to the date of signing of the Contract.
F. The term “Owner” where used in the specification shall also be understood to mean
the “Employer / Engineer” as used elsewhere within the documents.
A. Genetic Research Center is located in the area of Al Amiri Hospital Campus. The
location is as shown on the drawings.
B. The project is composed of Basement, Ground, First, Second and Third Floors.
This Contract comprises of but not limited to, as briefly detailed below:
2. External Works (Hard & Soft Landscape) and services, surface parking,
roads, utilities within and outside the boundary, all as shown on the drawings.
3. Surface parking
4. Demolition Works
5. Contractor shall investigate and execute all the works required to demolish, in
order to complete the contract in all aspects.
6. The Contractor shall take over the Site and Site Coordinates from the Kuwait
Municipality / Employer as the case may be.
1.06 STANDARDS
A. Reasonable samples of all work shall be executed on Site for the approval of the
Engineer or Engineer’s Representative all at the expense of the Contractor. All
materials and workmanship thereafter shall conform fully to the approved samples.
See “Sample and Mock-up” in the individual Specifications Sections.
1.09 CONTRACT
A. The object of this contract is to construct, equip, handing over and maintain the
Project as described specified in the Drawings, Specification, Bills of Quantities and
all other Contract Documents.
B. The Particular Specifications shall be read in conjunction with the other Contract
Documents. Specifications given in one Division shall apply to other Divisions unless
otherwise stated.
C. Not with standing anything contained herein, the contractor shall be responsible for
complying in all respects with such Bylaws and Regulations as may be in force at the
time of execution of the Works.
D. The Contractor shall provide and do everything necessary for the proper execution of
the Works according to the intent and meaning of the Tender, Contract Documents
and Drawings, whether the same may or may not be particularly shown on the
Drawings or included in the Documents provided that the same is reasonable to be
inferred there from.
E. The Works shall be completed in strict accordance with the Documents and Drawings
and any further drawings or instructions issued or approved by the Engineer during
the execution of the Works.
F. The work to be performed under this Contract includes, but is not necessarily limited
to, the furnishing of all supervision, labor, materials, temporary works, false-work,
plant, machinery, equipment, parts, tools, supplies, transportation, utilities ,
construction facilities, incidentals and logistic support necessary for the performance
and maintenance of the Works, accomplishing the same in a workmanlike manner.
G. All work shall be executed by skilled tradesman who shall be thoroughly acquainted
with all aspects of their trade including any special local customs and modes of
operation.
H. The Contractor shall be deemed to have based his tender on the information in
respect of hydrological, Physical and climatic conditions of the site and have
inspected the site and its surroundings and satisfied himself before submitting his
tender. The Engineer and any person authorized by him shall at all times have
access to the works and to the site and to all workshops and places where work is
being obtained for the works.
I. The Contractor shall visit the site and familiarize himself with all the existing
conditions of the site and include for all the requirements required to complete this
Contract in his Tender Price.
J. If any work/s are not shown on the drawings, and not measured in the Bills of Quantities,
but are required to be executed in order to complete the Contract in all respects, these
shall be executed, and the price of these works shall be included in the Tender Price.
B. The Contractor shall inspect and examine the site and its surroundings and shall
satisfy himself before submitting his Tender as to the nature of the ground and sub-
soil, the quantities and nature of the works and materials, tools and equipment
necessary for the Completion of the Works.
C. The information and details given on the Drawings are not guaranteed to be accurate
or correct and are given for guidance in compiling the tender. The contractor shall
make his own investigations and inquiries of the various Government, Ministries, and
other Authorities to ascertain the exact positions, sizes, numbers, and details of all
obstacles to be encountered.
D. The rates given in the Bills of Quantities by the tenderers shall include for all costs
involved in the negotiating obstacles and no claim will be considered for additional
expenses the contractor may incur on account of any unforeseen obstacle of
whatever nature.
E. Any excavations needed to determine the exact location and levels of obstacles shall
be done by the Contractor, and shall be deemed to be included as part of the rates
for related work in the Bills of Quantities.
F. The Contractor shall take full responsibility of the coordination to fit his work with
other constructions and utilities on the same site.
G. The elevations and co-ordinates used in the Drawings are not related to Municipality
or any other system but have been defined for the purpose of this Project only.
H. The Contractor shall obtain all further information required as to the risk ,
contingencies and other circumstances, which may influence or affect the execution
of the Works and include the costs thereof in his Tender.
A. Access to the Site shall be agreed with the Engineer prior to commencement and
maintained by the contractor who shall be responsible for all damage resulting from
the use of this access.
B. All construction operations and site establishment facilities shall be confined to within
the Site Boundaries unless otherwise agreed with the Engineer.
C. The contractor shall be responsible for safeguarding all structures and the like in the
vicinity of the Site. Also he shall ascertain from the Public utility Authorities positions
of all existing underground services; maintain and protect or divert as required.
D. The Contractor shall have full possession of the Site at the location of the works only,
and be responsible for arranging his own working space, the storage of materials,
setting of all temporary accommodation, etc.; locations are to be agreed with the
Engineer. No claim whatsoever will be entertained for any reason regarding the
setting or location of any working space regardless of the distance.
A. Co-operate fully with other separate contractors engaged by the Employer, within and
outside the site boundaries, so that work under those contracts may be carried out
smoothly, without interfering with or delaying the work under this contract. This
Contractor shall include for all the Coordination with the other Contractors employed
by the Employer.
A. The contractor shall notify the various Ministries, Establishments, and Departments
which have certain services at the Site of Works, at least two weeks before any works
are carried out, near, above or under the services of these Ministries and
Establishments. The Contractor shall submit a detailed program of each area on
which the work shall be commenced and the anticipated date of commencement in
addition to a report, signed by the Engineer, to the Engineer of the respective
Ministry/Establishment to whom the services belong and the Contractor's
representative, confirming this Notice of intent.
B. It should be noted that the contractor shall not be allowed to work in any area where
services are still covered and the Engineer shall have the right to stop the work in any
part of the Works where the contractor fails to take the necessary measures to
uncover or protect the services and the Contractor shall not claim for compensation in
time or money.
C. The Contractor shall refer to and comply with the current Regulations and
Specifications of Public Utilities Authorities before commencing any works adjacent
with equipment, plant, cables, etc. The above requirement will not relieve the
Contractor of any responsibility for taking every precaution to avoid damage to
equipment, plant, cables, etc. and he will be held responsible for the cost or repair of
all damage in accordance with the Conditions of Contract and Specifications.
Payment for complying with the above requirements will be deemed to have been
included in the rate for Works included in Bills of Quantities.
D. The contractor shall include for rerouting, diverting the service required as approved
by the engineer in the Tender price.
A. During construction, the Contractor shall provide all protection for existing utilities,
services, and adjacent properties as may be required for his construction operations,
including protection for the construction of detours and diversions, as directed by the
Engineer and as required by the Contract Documents.
2. Protect existing or new utilities and services when considering necessary and
directed by the Engineer. The Contractor shall be responsible for bracing and
supporting utilities and services to prevent settlement, displacement, or
damage to the same .The protection of utilities and services as specified
herein will not be paid for separately but shall be included in contractor's
Contract Price.
4. The contractor shall not remove any utility or service line, conduit or structure
until he has received written permission from the Engineer.
5. The Contractor shall, at all times during the progress of the Works, afford
facilities to properly accredited agents of any Authority for access to all or any
of their apparatus situated in or under the Site, as may be necessary for
inspecting, reporting, maintain, removing, renewing or altering such
apparatus in connection with the construction of the Works or for any other
purpose whatsoever.
7. All cost for the above requirements shall be included in the contractor’s
tender price.
A. The Contractor shall be responsible for obtaining the relevant authorities approval.
B. The Contractor shall observe and comply with all statutory obligations, by laws, rules
and regulations prevailing at the Date of Tender and shall allow for all costs incurred.
C. The Contractor shall inform the Engineer immediately if the statutory obligations
conflict with other requirements of the Contract Documents.
D. The Contractor shall provide for any Governmental inspections as required and
applicable fees therefore during various phases of works.
E. During Construction, the Contractor shall submit to the Engineer, copies of all
Certificates of Approval, Permits of Licenses from the Authorities having jurisdiction.
F. The Contractor shall pay any fees, taxes or levies as required by the Authorities for
permits and connections. The Contractor shall include the details and costs as levied
by the Authorities in its monthly statements, for reimbursement by the Employer.
G. For temporary facilities, utilities and the like, all costs, including any fees for permits
licenses etc. shall be borne by the Contractor.
A. The plans and specifications form a guide for a complete installation/execution of the
Contract. Any item/s reasonably necessary to complete the Contract shall therefore
be furnished even if such item/s is not specifically noted in the plans or tender
documents.
C. Should the Contractor not solicit clarifications and/or interpretation before tender date
this shall signify full and correct understanding of the tender documents by the
Contractor. Further interpretation or clarification during the contract shall be left to the
Engineer who shall have the right to insist on the costliest interpretation to which a
reading of the contract documents can lead.
PART 2 - PRODUCTS
Not Used
PART 3 - EXECUTION
Not Used
END OF SECTION
SECTION 01 14 00
WORK RESTRICTION
PART 1 - GENERAL
A. The Contractor shall not use the Site for any purpose other than carrying out the Works.
B. Access to the Site shall be agreed with the Engineer prior to commencement. The
Contractor shall take all necessary steps to ensure the safety of all authorized persons.
In addition, the Contractor shall be responsible for all damage resulting from the use of
the agreed access.
C. All construction operations and Site establishment facilities shall be confined to within
the Site boundaries as shown on the Drawings unless otherwise agreed with the
Engineer. The Contractor shall be responsible for safeguarding all structures and the
likes in the vicinity of his work and the Site.
D. Should any work performed under the Contract expose previously unknown or
unforeseen conditions whose presence could cause additional construction cost or
endanger the Project in any way, such work shall be stopped and the matter reported
immediately to the Engineer, for instruction. However, the Contractor shall immediately
use measures or methods necessary to ensure safety and prevent any threatened or
further damage, injury or loss.
E. The Contractor shall have possession of the Site at the location of the Works only and
be subject to the rights and obligations of other contractors and shall be responsible for
arranging his own working space, the storage of materials, locating all temporary
accommodations, utilities and other logistical issues at locations to be agreed with
the Engineer. No claim whatsoever will be entertained for any reason regarding the
location, allocation or relocation of any working space regardless of the distance.
F. The Contractor shall perform his Works in a manner as not to cause danger,
inconvenience, or difficulties road users, private and public vehicles, in and around the
Site.
G. The Contractor shall ensure that his activities are conducted not to interfere with
vehicular traffic. Lights, markers, notices, traffic management systems and other such
provisions shall be exhibited at all times and places as required by the Employer,
Municipality, Works departments, Traffic Police etc. and in accordance with relevant
regulations.
H. The Contractor shall be responsible for consulting regularly through the Engineer with
the relevant authorities to confirm that his method of working is not such as to
impede in any way vehicular road traffic and for modifying his method of working if
any operations or activities are adversely affected by his activities. On the instruction
of the Engineer, the Contractor shall promptly remove any vehicle or equipment and
plant within his control that may be causing obstruction to the use of the existing
facilities by others.
A. The elevations of the Site indicated in the Drawings shall be verified by the Contractor.
No guarantee be given to the Contractor that the elevation details shown on the
Drawings are accurate.
B. The Contractor shall inspect and examine the Site and its surroundings and shall
satisfy himself before submitting his Tender as to the nature of the ground and sub-
soil, the quantities and nature of the Works and materials, tools and equipment
necessary for the completion of the Works.
C. The information and details given on the Drawings regarding obstacles are not
guaranteed to be accurate or correct and are given only for guidance in compiling and
submitting a Tender. The Contractor shall make his own investigations and inquiries of
the Municipality, other authorities and utility companies to ascertain the exact
positions, sizes, numbers and details of all obstacles to be encountered.
D. The Contractor’s Tender Sum shall include for all costs involved in negotiating
obstacles. In addition, no claim of any kind will be considered for additional expenses
the Contractor may incur on account of any unforeseen obstacle of whatever nature,
over and above those which would have been incurred had the existence of the
obstacle been known at the time of preparing the Tender Drawings.
E. The Contractor shall obtain all further information required as to the risks,
contingencies and other circumstances, which may influence or affect the execution
of the Works and include the costs thereof in his Tender.
equipment, plant, cables, pipelines, etc. and he will be held responsible for the cost or
repair of all damage in accordance with the Conditions of Contract and Specification.
Payment for complying with the above requirements will be deemed to have been
included in the Contract Sum.
C. The Contractor shall exercise the greatest care during the execution of the Works to
avoid damage to or interference with any existing services and shall be responsible for
any such damage caused by him or his agents directly or arising indirectly from
anything done or omitted to be done. The Contractor shall carry out all temporary
works necessary to adequately support and protect any existing services.
D. If, in the opinion of the Engineer, damage may be caused by the operation of
mechanical plant over or adjacent to existing services, the Contractor will be
required to excavate by hand in their vicinity.
E. Any damage to mains or services shall be notified immediately to the Engineer.
F. In the event of any damage to utilities or properties as a result of work carried out by
the Contractor, his agents, employees, or by any sub-contractors or their agents, or
employees, the Contractor shall be responsible for indemnifying the Employer and
Engineer against such damages.
G. The Employer and/or the Engineer shall have the right, upon receiving any claims from
the party concerned in respect of such damages, to deduct the actual costs charged to
the Employer from monies due or becoming due to the Contractor without it being
necessary to serve a notice or warning or to take any legal action and the Contractor
shall not be entitled to object, refrain from or suspend the work on account of such
deduction.
H. In the event of any damage whatsoever to any existing or relocated utility and/or
service lines, the Contractor shall immediately notify the Employer, the Engineer and
the relevant utility or service Ministries, authorities or companies. The Contractor shall
co-operate with the Employer and the Engineer of such utility or service and take
whatever steps necessary to repair and restore such utility or service all in accordance
with the requirements of the Drawings and Specification. The decision of the
Employer and/or the Engineer regarding responsibility for any damage or
interruption of any utility or service shall be final.
I. The Employer may make such arrangements as in his opinion are necessary, whether
by employment of the Contractor or otherwise, to effect rapid repair of any service
which may be damaged in the execution of the Works. Such arrangement shall not
affect the extent of the liability of the Contractor in respect of such damage.
1.07 BLASTING
A. NOT ALLOWED
1.08 ADVERTISING
A. The Contractor shall not display or permit any signs, posters, or other advertising
on or about the premises without the prior written approval of the Engineer and the
Employer.
B. The Employer shall approve the starting and finishing times, lunch and tea breaks of
the day shift proposed by the Contractor.
C. The Contractor shall be allowed, subject to the prior approval of the Employer to work
in multiple shifts as necessary to meet the construction schedule, any additional
manpower and or overtime, including the Engineer staff required will paid by the
Contractor.
D. The Contractor shall note that staggered work hours may be required to be adopted to
ease congestion on the site, access road routes, security gates, and elsewhere on the
Site, at no additional cost to the Employer.
A. All reasonable precautions must be taken by the Contractor shall prevent damage to
adjoining property.
B. The Contractor shall obtain permission as necessary from owners of adjoining
property if requiring to erect scaffolding or otherwise use adjoining property, and shall
pay all charges and shall clear away and made good on completion or when directed.
C. The Contractor shall take all measures necessary to protect existing structures, fences,
gates, walls, paving and other site features from damage during the currency of the
Contract.
D. Fences, walls, etc. crossed by the Works and forming boundaries of plots outside the
area occupied by the Works shall not be cut through or destroyed for more than the
distance necessary to permit the erection of new fencing etc. and the Contractor shall
make the ends of the cut fences reasonably secure. Where fences or walls are
damaged or destroyed, the whole shall be restored and reinstated with like materials
to the satisfaction of the owners or occupiers and the Engineer.
A. The Contractor shall provide and maintain during the execution of the Works all
shoring, strutting, needling and other supports as may be necessary to preserve the
stability of the buildings, whether new or existing, on the Site or adjoining that may be
endangered or affected by the Works.
A. The Contractor shall ensure that no damage is caused by Site traffic to roads and
footpaths outside the site boundaries and shall adequately maintain approaches to the
Site. Each contractor shall be required to repair damage directly attributable to his
work, such as, excavation and trenches access the site access road including
replacing and making good street paving around the site boundary. The Contractor
shall comply with all procedures laid out by statutory authorities having jurisdiction
and costs arising thereof shall be borne by the Contractor.
B. The Contractor shall deploy only workmen legally permitted to work in the State of
Kuwait, who shall hold valid employment permit and residency visa under the
A. The Contractor shall maintain a record of visitors and VIP visitors to the Site.
A. Whenever working outside normal hours is proposed, the Contractor shall request
approval from the Engineer giving not less than one (1) working day notice, specifying
times, types and locations of work and approximate number of men involved, all
additional costs incurred by the Engineer for the contractors overtime work to be paid
by the contractor. The notification period of one (1) working day may be relaxed under
special circumstances, as determined by the Engineer.
B. Concealed work executed outside normal hours for which approval has not been given
may be required to be opened up for inspection and reinstated at the Contractor’s
expense.
A. The Contractor shall be responsible for all necessary communications with all relevant
authorities.
B. The Contractor shall be responsible to provide and maintain a communication system,
including telephones until the completion of the works.
A. The Contractor shall ensure at all times that spillage does not occur of concrete, oils or
other deleterious material into any new or existing drainage, duct system or water
course. Nevertheless, should any drainage or duct system or water course be
fouled by such materials the Contractor shall clean the drainage or duct system or
water course at is own expense, to the satisfaction of the Engineer.
B. The Contractor shall ensure that there is no spillage of oil or other contaminant on to
the public roads.
A. The Contractor shall before commencing work, check, verify and satisfy himself as to
the existing levels of the Site and existing structures and agree them with the Engineer.
Before any excavation or breaking out, the Contractor shall define reference lines for
setting out the Works.
A. The Contractor shall maintain arrangements whereby he can quickly call labor outside
normal working hours to carry out work needed for an emergency associated with the
Works. The Employer and the Engineer shall be provided at all times with a list of
addresses and telephone numbers of the Contractor's staff who are currently
responsible for organizing emergency work.
B. The Contractor shall acquaint himself and his employees with any relevant local
arrangements that are in existence for dealing with emergencies (Medical arrangements
etc.).
A. The Contractor shall leave the whole of the Works clean and tidy on completion, all to
the satisfaction of the Engineer.
B. The Contractor's site compound shall be reinstated to the original or to a better
condition as approved by the Engineer.
END OF SECTION
SECTION 01 26 00
PART 1 - GENERAL
1.01 SUMMARY
B. Related Sections: The following Sections contain requirements that relate to this
Section:
1.03 PROCEDURE
A. The Contract Modification Procedure will follow a predefined path and is controlled by a
set of approved control forms instituted by the Engineer.
B. Notice to Claim Form: Refer to relevant clause in Document II for giving notice of
intention to claim. Use prescribed forms provided by the Engineer for giving notice to
claim.
1. RFP approved by the Engineer are for information only. Do not consider these
as an instruction either to stop work in progress or to execute the proposed
changes.
a. Include a list of quantities of products required and unit costs, with the
total amount of purchases to be made. Where requested, furnish
survey data to substantiate quantities and/or costs.
3. RFP: The Engineer shall approve these using predefined forms for release to
the Contractor.
4. RFP Submissions: Use prescribed forms instituted by the Engineer for this
purpose. All RFP submissions from the Contractor shall be submitted to the
Engineer with a copy to Engineer's Representative.
1. Include a statement outlining the reasons for the change(s) and the impact of
the proposed change(s) on the Works. Provide a complete description of the
proposed change(s). Identify the impact of all the proposed change(s) on the
Contract Sum and/or Time(s) for Completion.
2. Include a re-measurement of quantities for all the impacted works and unit
rates, with the total amount indicated. State specifically wherever BOQ rates
are not applicable and why. Where requested, furnish survey data to
substantiate quantities.
3. RFV Submissions: Use prescribed forms instituted by the Engineer for this
purpose. All RFV submissions from the Contractor shall be submitted to the
Engineer with a copy to Engineer's Representative.
5. Upon review of the above proposals, the Employer’s acceptance thereof shall
be communicated through the Engineer’s approval of the Engineer’s Instruction
(EI).
C. Pricing Submissions: Once the above works are completed, the Contractor will be
required to corroborate their RFP Submissions with a pricing submission Use forms
provided by the Engineer for as enumerated below.
1.05 ALLOWANCES
A. Unit Rate Adjustment: For unit rates cost adjustment refer to applicable clauses in
Document II-1 Legal Clauses and Conditions and Document II-2, Particular Conditions.
B. Quantities: The Employer reserves the right to establish the actual quantity of work-in-
place by independent quantity survey, measure or count.
A. Upon the Engineer’s preliminary approval of the Request for Proposal, the Engineer’s
Representative will prepare an EI for Engineer’s review, approval and signature. This
instructs the Contractor to proceed with the works including where such instructed
works are a variation to the Works. The Engineer’s Instruction shall contain complete
description of the change to the Works.
B. Documentation: Maintain detailed records on time, quantity and unit rate basis of work
required by the Engineer’s Instruction. The Contractor should not delay the submission
of any cost or time implications pursuant to any EI.
C. Engineer’s Instruction: This shall be issued using pre-defined forms instituted by the
Engineer.
A. Upon the Engineer’s approval of EI, the Engineer's Representative will eventually
prepare a EI Variation Order for signatures of the Contractor, Engineer and Employer
generally as a culmination of the following
1. As soon as possible after receiving the EI, the Contractor should submit, using
prescribed forms provided by the Engineer, an itemized account and
supporting data necessary to substantiate cost and time adjustments to the
Contract.
B. A Variation Order may be issued combining the impact of several EIs pertaining to a
common scope/area.
C. It is not necessary that each and every EI will entail an adjustment to the cost and/or
time to the Contract. However, all EIs shall be concluded by a Variation Order.
D. Variation Order Form: This shall be issued using pre-defined forms instituted by the
Engineer.
END OF SECTION
SECTION 01 31 10
PROJECT COORDINATION
PART 1 - GENERAL
1.02 COORDINATION
1.03 PROCEDURES
A. The Contractor shall comply with the procedures required by the Contract Documents for
the day to day administration of the Contract with respect to submittals, safety,
inspection, meetings, correspondence, payment schedule, progress reports, etc. and the
contract sum is deemed to include all costs associated herewith.
1.04 SUBMITTALS
A. Inspection of Conditions: Require the Installer of each major component to inspect both
the substrate and conditions under which Work is to be performed. Do not proceed until
unsatisfactory conditions have been corrected in an acceptable manner.
B. Co-ordinate temporary enclosures with required inspections and tests to minimize the
necessity of uncovering completed construction for that purpose.
END OF SECTION
SECTION 01 31 20
MECHANICAL AND ELECTRICAL COORDINATION
PART 1 - GENERAL
1.01 SUMMARY
B. Related Sections: The following sections contain requirements that relate to this
section:
1. Section 01 11 00 - Summary of Work
2. Section 01 26 00 - Contract Modification Procedures
3. Section 01 31 10 - Project Coordination
4. Section 01 31 30 - Project Meetings
5. Section 01 32 30 – Construction Schedule and Progress Monitoring
6. Section 01 33 00 - Submittal Procedures
7. Section 01 33 30 - Shop Drawings, Record Documents and As-built Drawings
8. Section 01 60 00 - Product Requirements
9. Section 01 72 00 - Project Record Documents
10. Section 01 78 00 - Closeout Submittals
11. Section 01 88 70 - Product Warranties/Guarantees
12. Section 01 93 00 - Operations and Maintenance Data
A. The Contractor shall employ and pay for services of a person(s) fulltime, technically
qualified and administratively experienced in design, engineering, and field
coordination for the type of mechanical and electrical work required for this Project, for
the duration of the Contract.
A. Submit name and resume with qualifications for Coordination before starting of any
work.
B. Contractor shall perform coordination and composite drawings prior to shop drawings
submission. If required by the Engineer, Contractor shall submit proof of coordination
and composite drawings’ compliance.
B. Coordinate progress schedules, including dates for submittals and for delivery of
Products.
B. Prepare a master schedule to identify responsibilities under each section of CSI 2012
of the Contract Documents for activities which directly relate to this work, including
submittals and temporary utilities.
C. Identify electrical power characteristics, loads and control wiring required for each item
of equipment, per applicable codes.
D. Maintain documents for the duration of the Work, recording changes due to site
instructions, modifications or adjustments.
E. After Engineer's review of original and revised documents, reproduce and distribute
copies to the concerned parties.
A. Review proposals and requests from trade subcontractors and separate contractors.
B. Verify compliance with Contract Documents and for compatibility with Work and
Products of other sections.
1.09 DOCUMENTATION
A. Verify utilities, connections, and controls are complete and equipment is in operation
condition as required, Notify the relevant authorities as required.
B. Observe start-up and adjustments; record time and date of start-up, and results.
A. Prior to inspection, verify that equipment is tested, operational, clean, safe and ready
for operation.
PART 2 – PRODUCTS
- NOT USED
PART 3 – EXECUTION
- NOT USED
END OF SECTION
SECTION 01 31 30
PROJECT MEETINGS
PART 1 - GENERAL
1.01 SUMMARY
A. This Section specifies administrative and procedural requirements for project meetings,
including, but not limited to, the following:
1. Pre-construction Conference
2. Progress Meetings
3. Co-ordination Meetings
4. Pre-installation Conferences
B. Agenda: Discuss items of significance that could affect progress, including the following:
1. Construction schedule.
2. Critical work sequencing.
3. Items requiring long delivery periods
4. Long hold-ups like backfill; curing periods; weatherproof enclosement of
spaces; etc.
5. Designation of responsible personnel.
6. Procedures for processing field decisions and variation Orders.
7. Procedures for processing Applications for Payment.
8. Distribution of Contract Documents.
9. Lines of Communications
10. Submittal of Shop Drawings, Product Data, and Samples.
11. Preparation of record documents.
12. Procedure for Maintaining Record Documents
13. Use of the premises.
14. Parking availability.
15. Office, work, and storage areas.
16. Construction equipment deliveries and priorities.
17. Procedures for Testing
18. Safety procedures.
19. First aid.
20. Security.
21. Working hours - Normal/Ramadan/Severe Summer/Other
22. Housekeeping.
A. Progress Meetings: Work site progress meetings will be held as agreed with the
Engineer, to review the Contractor's Construction Schedule and to discuss work
progress. Attendees at this meeting shall include the Engineer, Engineer’s
Representative, Contractor, approved Subcontractors and other Contractors as
required. The work site progress meetings shall be convened as directed by the
Engineer or Engineer’s Representative. Such meetings will be chaired by the Engineer.
The Contractor must attend meetings adequately prepared to discuss, address and answer all
items as detailed in this clause and to report on action required from previous meetings.
B. Agenda:
1. Review minutes of previous meetings.
2. Review of Work progress.
3. Maintenance of progress schedule.
4. Corrective measures to regain projected schedules.
5. Planned progress during succeeding work period.
6. Field observations, problems and decisions.
7. Identification of problems impeding planned progress.
8. Review of submittals schedule and status of submittals.
9. Review of off-site fabrication and delivery schedules.
10. Coordination of projected progress.
11. Maintenance of quality and work standards.
12. Effect of proposed changes on progress schedule and coordination.
13. Safety plan, procedures and issues relating to safety on site.
14. Other business relating to work.
C. Pre-Meeting Submittals: Three (3) days before each meeting, the Contractor must
submit the following information to the Engineer / Engineer's Representative:
1. List of completed activities.
2. List of current activities, with an estimate of time required for completion.
3. List of any variations in starting dates and duration of outstanding activities
from planned dates and times.
4. Percentage completion in every activity.
5. List of activities that the Contractor plans to start during the following period.
6. Three (3) back-up copies on electronic media CD’s.
7. Other information required by the Engineer / Engineer’s Representative.
A. Conduct Work coordination meetings at regular intervals convenient for all parties
involved. Work coordination meetings are in addition to specific meetings held for
routine purposes, such as regular progress meetings and pre-installation conferences.
1. Review the progress of other construction activities and preparations for the
particular activity under consideration at each pre-installation conference,
including requirements for the following:
a. Contract Documents.
b. Options.
c. Related Change Orders.
d. Purchases.
e. Deliveries.
f. Shop Drawings, Product Data, and quality-control samples.
g. Conditions of installation.
h. Preparation and installation procedures.
i. Review of mock-ups.
j. Possible conflicts.
k. Compatibility problems.
l. Time schedules.
m. Weather limitations.
n. Manufacturer's recommendations.
o. Warranty requirements.
p. Compatibility of materials.
q. Acceptability of substrates.
r. Temporary facilities.
s. Space and access limitations.
t. Governing regulations.
u. Safety.
v. Inspecting and testing requirements.
w. Required performance results.
x. Recording requirements.
y. Protection.
END OF SECTION
SECTION 01 31 40
CONSTRUCTION PHOTOGRAPHS
PART 1- GENERAL
1.01 SUMMARY
B. Compare with the requirements listed elsewhere and comply with the total combined
requirements.
A. The Contractor shall allow all reasonable facilities for the responsible Government
Authorities to take photographs and films or televise the works at no additional
expense to the Employer.
C. All photographs shall be in high resolution printed on high quality photo papers as
approved by the Engineer
A. Before beginning the works at the site, take thirty (30) coordinated colour photographs
and submit in albums same as construction photographs detailed below.
3. Prints: Submit 3 album mounted and labelled prints of size 120 x 180mm of
each view required directly to the Engineer and Engineer's Representative
within 7 days of taking photographs.
4. Each Album shall have a key (site) plan that carries the numbers of submitted
photographs in that album and identification of their locations.
5. Each album shall have a printed cover to the approval of the Engineer /
Engineer’s Representative.
A. At the completion of the works and after the removal of all temporary works and
clearance of the site, take forty (40) coordinated photographs and submit in albums
similar to the ones taken during construction.
A. With each submittal as described above, include electronic copies viz CD’s/DVD’s in
protective envelopes with date indicated and put them in one or more CD/DVD box/es
whose capacity shall be sufficient to contain all the CD’s/DVD’s provided in the contract
for record purposes. The electronic copy shall become the property of the Employer
and copyright shall be vested in him.
PART 2 - PRODUCTS
NOT USED
PART 3 - EXECUTION
NOT USED
END OF SECTION
SECTION 01 32 30
PART 1 - GENERAL
1.01 SUMMARY
A. This Section includes administrative and procedural requirements for the critical path
method (CPM) of scheduling and reporting progress of the Work.
1. Refer to the Conditions of Contract and other Contract Documents for definitions
and specific dates for Contract Time.
2. The work under this Section consists of the scheduling and reporting procedures
required to be carried out by the Contractor in conjunction with the progress of the
project.
1.02 DEFINITIONS
A. Critical Path Method (CPM): A method of planning and scheduling a construction project
where activities are arranged based on activity relationships and network calculations to
determine when activities can be performed and the critical path of the Project.
B. The Construction Programme (if any) depicts in general the key activities and milestones
and the duration allotted for the same. The Contractor shall be required to plan, perform
and coordinate his works with that of other direct Contractors to meet the time
requirements of the project.
E. Critical Path: The longest continuous chain of interdependent activities through the
network schedule that establishes the minimum overall project duration.
F. Network Diagram: A graphic diagram of a network schedule, showing the activities and
activity relationship.
G. Activity: A discrete part of a project that can be identified for planning, scheduling,
monitoring, and controlling the construction project. Activities included in a construction
schedule that consume time and resources.
1. Critical activities are activities on the critical path or contain no float.
2. Predecessor activity is an activity that must be started and/or completed before a
given dependent successor activity can be started.
3. Successor activities are activities that cannot commence before given or defined
predecessor activities have been started and/or completed.
J. Float is the measure of leeway in activity performance. Accumulative float time belongs to
the Employer.
1. Free float is the amount of time an activity can be delayed without adversely
affecting the early start of the following activity or violating a programme constraint
2. Total float is the measure of leeway in starting or completing an activity without
adversely affecting the planned project completion date or violating any
programme constraint that would affect such a completion.
A. The Contractor shall be responsible for submitting adequate planning data and acceptable
cost distribution information for the development and maintenance of the Contractor's cost
loaded construction schedule (hereinafter referred to as the "Construction Schedule"), all
to the approval of the Engineer’s Representative as detailed herein. The Contractor shall
also be responsible for:
C. The construction schedule shall be updated monthly or when required by the Engineer’s
Representative at joint meetings with the Engineer’s Representative, the Contractor,
Subcontractors, and other direct contractors who may be required to attend.
D. Failure of the Contractor to comply with the requirements of this section shall be grounds
for recommendation by the Engineer’s Representative that no further progress payment
shall be made until the contractor is in compliance.
E. Each revision of the construction schedule shall be signed by the duly authorized
representative of the Contractor and these documents, upon approval by the Engineer &
Engineer’s Representatives, shall thereupon become incorporated in to the contract
documents of the project.
A. Within 7 days of the Date of Commencement, the Contractor shall meet with the
Engineer’s Representative to review the scheduling requirement of the project. This
review will include the specific requirements of the Contractor regarding restraints and
milestones, including the interrelation with other direct contractors, as they relate to the
overall construction program. The Contractor will present restraints, if any, foreseen by
himself in the proposed Construction Schedule that may affect the construction program.
C. Within Seven (7) (days of the approval of Preliminary Construction Schedule or within 14
days of Date of Commencement whichever is the earlier, the Contractor shall submit for
the Engineer & Engineer’s Representative approval, the Contract Construction Schedule
in an approved format, to show the sequence and interdependence of activities required
for complete performance of all items of work under the contract or portion thereof.
Further, this schedule shall reflect the milestones required by the contract documents. In
preparing the construction schedule, the Contractor shall:
1. Exercise care to produce a clear, legible and accurate diagram. Activities related
to specific areas of the project shall be grouped together on the diagram for ease
of understanding, and simplification. The diagram shall show the following for
each construction activity, where applicable:
a. Concise description of the work items, including, but not limited to:
(i) Mobilisation & Demobilisation Periods
(ii) Authority Submissions and Approvals
(iii) Preparation, Submission and Approval of Shop drawings
(iv) Preparation, Submission and Approval of Material and
Equipment
(v) Fabrication and Delivery Periods
(vi) Installation (and monitoring if any)
(vii) Work by other contractors or the Employer
(viii) All Testing & Commissioning
b. Early start and finish dates
c. Number of working days required
d. Cost Loading
e. Manpower Loading
f. Equipment & Machinery Loading
g. Total Float of each activity.
h. Calendar days.
2. Include any trade or material restraints to indicate the movement of trades who
are performing major work.
4. The Construction Schedule developed above shall not be changed throughout the
duration of the project without obtaining prior approval from the Engineer and
Engineer’s Representative.
D. At monthly intervals the Contractor shall submit for the review of Engineer’s & Engineer’s
Representative approval, a detailed schedule developed and updated from the approved
Construction Schedule, covering a period of the next 30 days and relating the Contractor's
daily work activities.
E. Failure to include any element of the works required for the performance of the contract
shall not excuse the Contractor from completing all work required within any applicable
completion date of each phase or the whole of the project, notwithstanding the Engineer’s
& Engineer’s Representative approval of the Construction Schedule.
A. Within Seven (7) days of obtaining approval of the Construction Schedule, the Contractor
shall submit for the Engineer’s Representative approval a cost loaded Construction
Schedule with a fully detailed schedule of values and all necessary supporting details of all
activities in the cost loaded Construction Schedule based upon the priced Bills of
Quantities (Document III-4), and the total shall equal the contract price.
B. The approved cost loaded Construction Schedule shall be the basis for calculating
progress payments pro-rata to the work performed.
C. Revision to the Construction Schedule may require re-allocation of costs. Revised activity
cost data shall be submitted with the updated Construction Schedule.
D. Cost allocation per activity shall be spread throughout the duration of the activity on a
direct linear relationship i.e. if any activity costs KD. 1000/- for 10 days, the cost is KD.
100/- per day.
E. No single activity shall have a cost allocation greater than KD. 20,000/- except
procurement items as may be provided in the Bills of Quantities and Schedule of Rates, or
where greater cost allocation for specific activities have been approved by the Engineer’s
Representative.
A. The Contractor shall submit an updated Construction Schedule within 21 days of when
required by the Engineer & Engineer’s Representative.
B. Acceptance of the updated construction schedule and all supporting data is contingent
upon compliance with all other articles of this clause and any other previous agreements
or requirements made with or by the Engineer & Engineer’s Representative.
C. The Contractor shall update the Construction Schedule using the “Retained Logic” option
only as it doesn’t disrupt the network logic
A. The contract duration will be adjusted only in accordance with the provisions of
Document ll, conditions of particular application. In the event the Contractor requests an
adjustment of the contract duration, he shall furnish such justification and supporting data
as the Engineer & Engineer’s Representative may deem necessary for evaluation by the
Engineer’s Representative as to whether or not the Contractor will be entitled to an
extension of time for completion. Submission of proof which shall be based on the Critical
Path in the Construction Schedule, and on revised activity, logic, duration and costs is
obligatory with any request.
B. The Contractor shall submit with every request, his revised Construction Schedule
whenever the actual field progress of the work does not conform to the latest approved
Construction Schedule in force at the time of the alleged delay.
C. The Engineer & Engineer’s Representative shall, within a reasonable time after receipt of
a request for extension of time, advice the Contractor of his decision.
D. When the Engineer’s Representative has not yet made a decision as to any extension of
time, and the parties are unable to agree as to the amount of the adjustment to be
reflected in the Construction Schedule and should the Contractor choose to reflect the
requested amount of time adjustment in this Construction Schedule, he will do so at his
own risk. Such reflection of time adjustment shall only serve the purpose of monitoring the
schedule of the works until such time as the Employer has made the final determination as
to any extension of time. The Contractor will revise his Construction Schedule thereafter
in accordance with the Engineer’s Representative decision and act and perform the works
accordingly.
A. The Engineer’s Representative has established that Primavera Project Manager software
P6 (for windows) will be the standard scheduling application for this project. The latest
version of this software shall be used to develop all CPM construction schedules.
1.10 SUBMITTALS
A. All Construction Schedule submittals including revisions and updates, shall consist of the
following:
1. Electronic and hard copies of the Construction Schedule with distinctive Schedule
number and date of issue.
2. Copies of supporting data.
3. Back-up copies on DVDs or CDs.
3. Weekly Manpower Report that includes the following in accordance with the
approval of the Engineer’s Representative:
a. Profession
b. Average Number
c. Average working days
d. Average working hours
e. Total man-hours
f. Total man-days.
The number and type of the description of the work items shall be as required by the
Engineer’s Representative.
C. Delay Penalty for Contactor’s Submission of Schedule: If the Contractor fails to submit or
obtain the approval on the Detailed Critical Path Method Time Programme (Construction
Schedule), or any update thereof, within the specified time, then the Employer shall deduct
from its next interim payment the amount specified in the Contract Agreement.
PART 2 - PRODUCTS
A. Not used
PART 3 - EXECUTION
A. Not used
END OF SECTION
SECTION 01 33 00
SUBMITTAL PROCEDURES
PART 1 - GENERAL
1.01 SUMMARY
A. Section Includes :
1. Submittal Procedures
2. Construction Progress Reports
3. Proposed Product List
4. Change of Durations
5. Shop Drawings
6. Product Data and Manufacturer’s Data
7. Samples
8. Design Data
9. Test Reports
10. Certificates
11. Quality Assurance Submittals
12. Site Layout, Site Staff Organisation Charts and Method Statement
13. Overtime Work
14. Cash Flow Estimate
15. Digital Record
16. Engineer & Engineer’s Representative Action
B. Other Submittals: Also refer to other sections in Division for additional requirements
and other Specifications Divisions and other Contract Documents for requirements for
other submittals.
b. Allow the same periods in (a) above again for reprocessing each
submittal when resubmitted. Allow additional time if the
Engineer/Engineer’s Representative delay processing any submittal to
coordinate with other submittals or for other similar reasons.
B. Submittal Preparation: Place a permanent label or title block on each submittal for
identification. Indicate the name of the entity that prepared each submittal on the label
or title block. Submit draft for approval by the Engineer.
2. Include the following information on the label for processing and recording
action taken.
a. Contract name
b. Date
c. Name and address of the Engineer's Representative
d. Name and address of the Contractor
e. Name and address of the Sub-Contractor
f. Name and address of the supplier
g. Name of the manufacturer
h. Number and title of appropriate Specification Section
i. Drawing number and detail references, as appropriate.
3. Contractor's Review:
a. Review submittals prior to transmittal; determine and verify field
measurements, field construction criteria, manufacturer's catalogue numbers,
& conformance of submittal with requirements of Contract Documents.
b. Coordinate submittals with requirements of Work & of Contract
Documents.
c. Sign or initial each page of product data, and each sample label to certify
compliance with requirements of Contract Documents, identify as
Coordinated Submittal. Notify Engineer / Engineer's Representative in
writing at time of submittal, of any deviations from requirements of
Contract Documents.
d. Contractor's submission to contain complete information regarding all
drawings, materials used and related items.
e. Do not fabricate products or begin work, which requires submittals until
return of submittal with Engineer / Engineer's Representative
acceptance.
C. Submittal Transmittal: Pack each submittal appropriately for transmittal and handling.
Transmit each submittal to the Engineer / Engineer's Representative using a transmittal
form approved by the Engineer. The Engineer / Engineer's Representative will not
accept submittals received from sources other than the Contractor.
On the transmittal, record all relevant information. On the form, or separate sheet,
record deviations from Contract Document requirements, including variations and
limitations. Include Contractor's certification that information complies with Contract
Document requirements.
A. The drawings issued with the Tender are issued solely to show the basic principles
on which Tenders are to be prepared. The drawings are not to be taken as coordination,
shop, or working drawings.
B. Coordination, shop, or working drawings and, where specified, design drawings are to
be prepared and submitted by the Contractor in accordance with the Tender
Documents. Certain progress drawings included in the Tender are for Contractor’s
guidance in the evaluation of coordination and installation interface requirements.
The Engineer / Engineer’s Representative shall issue updated, more complete
construction documents as they become available. The Employer shall entertain no
request for Contract Sum adjustment if the modifications do not materially change the
original design intent.
C. Dimensions should not be scaled from Drawings. The Contractor shall obtain from
the Engineer any dimensions required but not given in figures on the Drawings nor
calculable from figures on the Drawings.
D. The Contractor shall note that the construction documents provided represent the
extent of design information available at the time of Contract Award and it is the
Contractor’s responsibility to prepare shop drawings with all relevant information
and details prior to submission as detailed shop drawing or working drawing for the
review of the Engineer. The Contractor shall schedule the submittal of shop
drawings in a timely manner to achieve the requirements of the Milestone Dates,
Sectional Completion Dates and the Time for Completion.
E. The Contractor shall include for additional shop drawings other scales as required
for detailed coordination.
F. The Contractor shall be responsible for the preparation of detailed bar bending
schedules, to be tabulated alongside layout plans, and working drawings to detail the
reinforcement as designed. The Contractor shall submit detailed equipment schedules,
hardware schedules, sanitary ware and accessories schedules, door schedule, etc.
the Works, where so defined in the Contract Documents. Such responsibility shall
also extend to the re-measured works of his subcontractors.
H. The Contractor shall be responsible for coordinating between the various trades to
provide copies of drawings, schedules, etc. that are required for the re-measurement of
the Works.
B. Identification of Submittals: Mark, tag, or otherwise properly label each submittal item
with the name of the Contractor, name of the project, the date, and a reference to the
applicable specification section number for identification of each item. Accompany each
submittal with a letter of transmittal containing similar information, together with the
purpose for which the submittal is being made. Each submittal item, or the label affixed
thereon, shall have a clear space suitable to receive the stamps of the Contractor and
the Engineer.
2. Labeling of Samples: Identify each sample item with the name of the
manufacturer and the product name or number, in addition to the other
information required on the tag or label.
A. The Contractor shall be responsible for the preparation and timely provision of
coordination drawings showing the coordination of the work of sub-contractors and all
other contractors. The coordination drawings shall be in sufficient detail to show
overall dimensions of structural members, architectural features, including finishing,
ductwork, piping, conduit, equipment, fixtures, etc., and show clearance between each
work.
B. Coordination drawing shall bear a signature block with the following certification: The
work represented on this drawing has been coordinated with all sub-contractors and
other affected contractors. Contractors’ Representatives Date Initials
C. The signature block shall include spaces for the company names and signatures of
sub-contractors and contractors.
E. For the purposes of coordination each contractor and subcontractor shall provide
other contractors whose work is affected with the required information and drawings
for coordination of their work.
F. Shop Drawings: The term “Shop Drawings” includes graphic representations which
document the required type, number and location of each system component in the
Work. Such drawings and other illustrations, including fabrication and layout drawings,
diagrams, and related schedules, shall establish the actual detail of manufactured or
fabricated items, indicate proper relation to adjoining work, amplify design details,
and incorporate minor changes of design or construction to suit actual conditions.
Shop drawings shall not be reproductions or tracings of the Contract Drawings.
G. The Contractor shall be responsible for the preparation and timely provision of
shop drawings which shall indicate proposed materials and methods of construction,
fabrication, erection, layout and setting out, diagrams on various systems, equipment
control, and other descriptive data, catalogues and brochures required to show that
materials, equipment and system and position thereof shall conform to the
Drawings and Specification. Shop drawings shall establish actual detail of all
assembled, manufactured or fabricated items, coordinate and indicate proper
relation to adjoining work, amplify design details of mechanical and electrical
equipment in proper relation to physical spaces within the structure and
incorporate minor changes of design or construction to suit actual conditions. Shop
drawings review by Engineer is for general conformance only. The Contractor shall
be solely responsible for interpretation and execution of such shop drawing documents.
H. Shop drawings shall be taken to mean the same as detail drawings, fabrication
drawings, working drawings, erection drawings, assembly drawings, or any
drawing required to supplement the design drawings and/or the Contractor’s
coordination drawings.
I. The Contractor shall submit shop drawings following the distribution of the signed
coordination drawings.
K. This drawing has been checked for completeness, accuracy, coordination, and
compliance with the Contract Documents. All dimensions and field conditions have
been verified. Contractor’s Representative Date
L. Shop drawings should include a title box that indicates the Project Name, Project
Location, revision number and date, drafter's signature, checker's signature, and
drawing description, signed off for co-ordination by other contractors, all as per
format established by the Engineer.
A. Product Data: The term “Product Data” includes technical data which document the
primary performance for each system and material component in the Work. Primary
product data shall consist of a Material List, together with manufacturers’ literature
if any, which is necessary to clearly identify the primary function, quality and
performance of the products. Product data shall be custom prepared for the project
and made specific for the Work. Manufacturers’ literature which does not document
the primary performance characteristics shall be deemed to be supplementary data and
“for information only”.
1. Material List: With each submittal, furnish a Material List which stipulates the
primary performance characteristics of the materials as required by the
Contract Documents. Arrange the Material List in a vertical schedule format.
Specifically identify materials by manufacturer’s name, product name or model
number, reference to applicable section of the technical Specifications and any
related shop drawings, specific location(s) of use in the Work, and the primary
performance characteristics.
D. Mark each copy to identify applicable products, models, options, and other data.
Supplement manufacturers' standard data to provide information specific to this Contract.
E. Study the Manufacturers instructions and Contract Documents, to combine the two to
produce the most stringent requirements to form the basis of contract price, execution
method, material and time.
H. After review distribute in accordance with Submittal Procedures article above and
provide copies for Project Record Documents described in Section 01 72 00.
I. Collect Product Data into a single submittal for each element of construction of system.
Mark each copy to show which choices and options are applicable to the Works.
1. Where Product Data includes information on several similar products, some of
which are not required for use on the works, mark copies clearly to indicate
which products are applicable.
2. Where Product Data must be specially for required products, materials or
systems because standard printed data suitable for use, submit shop drawings
instead of Product Data.
3. Include the following information in Product Data
4. Do not submit Product Data until compliance with requirements of the Contract
Documents has been confirmed.
J. The Contractor shall be responsible for the provision of all product data such as
catalogues, brochures, and technical data or any other descriptive data required by the
specification or the Engineer.
K. The Contractor shall submit eight (8) sets of all product data such as
catalogues, brochures, and technical data (in original). One set with the Engineer’s
review stamp shall be returned to the Contractor. The Contractor shall submit
documents also in electronic format in CD’s.
1.08 CALCULATIONS
A. The Contractor shall be responsible for any design or design calculations which may
be specified, or required by the Engineer, in order to establish or demonstrate that his
submittal conforms to the requirements of the Contract for quality, performance or in any
other aspect. Further, any design or engineering consultant employed by the Contractor
shall possess license to practice in the Kuwait; and five (5) year local experience. A
proof of such credentials shall be submitted for Engineer’s review.
B. The Contractor shall provide for the design, engineering and calculations for temporary
and permanent supports, miscellaneous bracing, scaffolding, props, temporary
construction, leave-outs in structure, supports for construction equipment and
machinery, including removal after permanent installation of the equipment if
necessary. The design shall be carried out by licensed professional engineers.
C. The Contractor shall provide design and engineering for those works specified
under performance-based specifications complying with stated requirements and as
per established practices in the industry.
D. The Contractor shall provide for any design and engineering work associated with
the builders’ work and coordination with other contractors.
1.09 SAMPLES
A. Submit full size, fully fabricated samples, cured and finished in the manner specified,
and physically identical with the material or product proposed for use.
2. For review of kind, colour, pattern and texture for a check of these
characteristics with other elements and for a comparison of these
characteristics between the submittal and the actual component as delivered
and installed:
a. Submit full range of manufacturers standard finishes (except when
more restrictive or definite requirements are specified for colours,
textures and patterns) for Engineer's selection.
b. Where variation in colour, pattern, texture, or other characteristic is
inherent in the material or product represented by a sample, submit
multiple units that show full range of the variations.
C. The Contractor shall not be permitted to commence the Site work until he has
submitted all details regarding the execution of work as listed below. Particular
attention shall be paid to coordination of the work with other contractors and
subcontractors, quality, safety and schedule requirements in the preparation of the
detailed method statement. The Method Statement shall be clearly titled, with
revisions numbered and dated, the format for which shall be as approved by the
Engineer.
E. The Construction Method Statements shall be submitted to both the Engineer and the
Engineer’s Representative for review and approval. The details such as site logistics,
storage of materials, construction equipment and manpower, security, safety
precautions, or any other details etc., shall be reviewed and approved by the Engineer /
Engineer’s Representative.
F. In addition to the above method statement, the Contractor shall submit for the review of
the Engineer, when requested, more detailed method statements for specific portions of
the work not clearly identified previously.
G. In scheduling the Works, the Contractor shall allow a sufficient period for the review
and approval of the Detailed Construction Method Statements.
H. The Contractor shall note that the methods proposed by the Contractor may not
necessarily be approved in its entirety. Any modifications or changes suggested by the
Engineer / Engineer’s Representative shall be complied with, by the Contractor at no
additional cost to the Employer.
I. All method statements shall be reviewed and approved in writing by the Contractor’s
Project Manager, QA/QC Manager, and Safety Manager prior to submission.
D. Quality Control Testing and Inspection Reports: Technical reports which have been
made in summary of quality control tests and inspections as performed by the
Contractor’s agencies for the fabrication and installation of various materials and
systems as required by the Contract Documents. Such reports shall clearly state
conformance or non-conformance with the technical requirements of the Contract
Documents, for each respective item which has been tested and inspected. (Refer
Section 01 40 00).
B. The asset information database shall be submitted monthly in soft and hard copy
(as required) on a cumulative basis, i.e. updated database (that supersedes the
earlier submission) shall be provided at the end of each month.
C. The Employer shall confirm the Asset Coding structure and procedure to the
Contractor. The Asset Coding shall be designed to provide information (at first glance)
on the type of equipment and location of installation.
D. The Contractor shall identify all tangible assets by their respective unique Asset Codes
in all Contractor submitted shop drawings, and submittals. It is imperative that the final
As Built documentation refers to all assets by their unique Asset Codes.
A. Except for finish, color and other aesthetic matters left to the Engineer’s decision by
the Contract Documents, the Engineer’s review of shop drawings, catalogues,
samples, mock- ups and method statements submitted by the Contractor is only
for general conformance with the design concept and information given in the
Drawings and Specification. Such review shall not relieve the Contractor from
responsibility for any deviations from the requirements of the Drawings and
Specification.
C. The Engineer’s review and approval shall not be construed as a complete check nor
shall it relieve the Contractor from responsibility for errors of any kind in shop
drawings, method statements, or schedules, or from the necessity of furnishing any
work required by the Drawings and Specification, which may have been omitted on
the shop drawings. The Engineer /Engineer’s Representative will review shop
drawings and samples with promptness and will return them to the Contractor with the
Engineer stamp applied thereto. No acceptance or approval of shop drawings or
samples, nor any indication or request marked by the Employer or the Engineer on
any shop drawing, catalogue, sample or mock-up shall constitute an authorization for
any increase in the Contract Sum or Time for Completion.
D. Notations by the Engineer which may increase Contract Sum or Time for Completion
shall be brought to the Engineer’s attention with adequate details and substantiation
before proceeding with the works; otherwise any claim regarding this subject matter will
not be considered. All specific information regarding cost and schedule impacts, if any,
shall be provided at the time of notification. A general statement that there are cost and
schedule implications shall not be admissible at any time and the Engineer is not
obligated to respond to such statements from the Contractor.
F. The Contractor shall remain responsible for any and all inaccuracies in the
tabulation of quantities with in the shop drawings and all such quantities shall
correspond to the layout drawings submitted and shall be computed from the layout
drawings using computer software programs. The review and approval of such
submittals by the Engineer/Engineer’s Representative does not imply verification of
quantities shown on drawings.
G. The shop drawings approved or otherwise, shall not be the basis for measurement
of quantities for evaluation of cost variations, unless expressly agreed by the Engineer.
H. The Contractor shall bear the cost of all reviews made by the
Employer/Engineer /Engineer’s Representative for all submittals made after three
(3) repeated reviews, unless they have been made due to reasons beyond the control
of the Contractor.
A. The Contractor shall submit all his submittals such as shop drawings,
coordination drawings, catalogues, brochures, technical data, calculations, samples,
mock-ups, asset database, etc., at his own cost and in such sequence so as to cause
no delay in the Works or in the work of other contractors or subcontractors. No
extensions of time will be granted because of the Contractor’s failure to have these
submitted in ample time to allow for processing and review. Sub-contractors shall
submit shop drawings, coordination drawings, catalogues, brochures, technical data,
etc., through the Contractor. All submittals shall be sent to the Engineer.
B. The Contractor shall be responsible for the correct location of his Works, irrespective
of approval by the Engineer/Engineer’s Representative and shall pay all costs and
expenses incurred by the Employer as a consequence of the improper location of his
Works.
C. The Contractor shall be responsible for and shall pay (at no extra cost to the Employer)
for any alterations to the Works due to discrepancies, errors or omissions in the
drawings and other particulars supplied by him whether such drawings and
particulars have been approved by the Engineer or not.
D. Following approval of the Engineer, the shop drawings and samples shall not be
departed from unless modified by variation order as provided under the Conditions of
Contract.
E. The shop drawings for concrete and structural steel and long delivery items shall
be submitted in advance of the start of the fabrication. This requirement should allow
sufficient time for review and any necessary revisions.
F. All shop drawings (for concrete and structural steel members and assemblies, curtain
wall assemblies, stone works and finishes) shall be stamped and approved for co-
ordination by all other associated contractors prior to submission by the Contractor.
G. All shop drawings for Contractor designed work such as structural steel connections /
details, curtain wall / cladding, stone works, etc., shall be stamped by licensed
professional engineers performing the design and engineering.
H. Elevations of walls shall indicate all electrical, telephone and other outlets, switches,
push buttons and any other accessories. The Contractor shall obtain the actual
dimensions from related contractors.
I. The Contractor shall submit detailed floor and ceiling plans, along with elevation
drawings of all walls and any associated special details in scale per ISO standards (1:20
minimum) for final acceptance of proposed work prior to proceeding with the
installation. The drawings should indicate the locations where the Contractor’s scope
requires co-ordination with other contractors.
J. A consistent and logical numbering system has been used for construction documents
and must be used for Contractor drawings and site drawings as directed by the
Supervision
K. Contractor shall be responsible for producing, updating and issuing a drawing index
monthly to Engineer, in soft and hard copies. The format shall be approved by the
Project Manager and the Engineer.
L. The Contractor shall be responsible for and shall pay for the preparation of all
drawings necessary to provide those amplifications of drawings needed for
completion of the construction
A. Within 30 days after the Date of Enterprise, submit list of major products proposed for
use, with name of manufacturer, trade name, and model number of each product.
A. The Engineer may change any of the durations (other than the Contract Period) mentioned
in this section if he considers the change to be in the interest of the Contract.
B. Checking by Contractor: Obtain all drawings in time to meet the programmed dates.
Thoroughly check all drawings from all sources to ensure that the various works,
installations and services do not conflict with each other or with the building structure,
fabric or finishes, either during construction or in the finished building. Note any such
discrepancies or divergences on one copy of the drawings, date and sign to show that
they have been checked then submit to the Engineer/Engineer’s Representative with
the required number of additional unmarked copies.
E. Distribution of final version: Obtain final version of all drawings, submit the required
number of copies to the Engineer additional copies as appropriate to all concerned
subcontractors and suppliers, and keep at least one copy on Site. Ensure that work is
carried out in accordance with the final drawings.
H. Shop Drawings shall include detailed fabrication and erection drawings, setting out
drawings, diagrammatic drawings and materials schedules, together with relevant
samples.
I. Each shop drawing shall be clearly marked to indicate which product or item is being
submitted for consideration and each product or item shall be marked for identification
with the applicable page and paragraph number of the Specification and/or the detail
and sheet number of the Contract Drawings.
J. Shop drawings shall include types, gauges and finishes of materials and show the
brand name and manufacturer’s type identification number where a shop coat of paint
is required.
K. Each set of shop drawings shall include sufficient data to permit a detailed study of the
product or system submitted.
A. Submit to the Engineer / Engineer’s Representative Design data for the purpose of
assessing conformance with information given and design concept expressed in
Contract Documents.
A. Submit to the Engineer / Engineer’s Representative Test Reports for information for the
purpose of assessing conformance with information given and design concept
expressed in Contract Documents.
1.20 CERTIFICATES
2. Inspection and Test Reports: Requirements for submittal of inspection and test
reports from independent testing agencies are specified in Section 01400
Quality Requirements.
C. Manufacturer’s Certificates:
1.22 SITE LAYOUT, SITE STAFF ORGANIZATION CHARTS AND METHOD STATEMENT
B. Location of Contractors Facilities: The layout of the Contractor’s site offices and
storage areas is subject to the approval of the Engineer / Engineer’s Representative.
of such personnel, (to the extent not previously submitted with the Tender and
incorporated in the Contract) for review and approval by the Engineer.
2. Before approving any Contractor’s staff, the Engineer shall have the right to
interview any of the Contractor’s proposed staff. Notwithstanding their approval
the Engineer retains the right to instruct the Contractor to remove any person
employed by him in or about the Works, who in the opinion of the Engineer,
misconducts himself, or is incompetent, or negligent in the proper performance
of his duties.
A. Whenever working outside normal hours is proposed, the Contractor shall request
approval from the Engineer / Engineer’s Representative giving not less than two
working days notice, specifying times, types and locations of work and approximate
number of men involved.
B. Concealed work executed outside normal hours for which approval has not been given
may be required to be opened up for inspection and reinstalled at the Contractor’s
expense.
A. From the Date of Enterprise the Contractor shall provide to the Engineer / Engineer’s
Representative monthly cash flow estimate covering the period from the Date of
Enterprise to end of the Defects Liability Period. Monthly cash flow estimates shall
show net figures after deduction of retention and shall compare actual against
estimated cash flows as work progresses.
A. From the Date of Enterprise until issuance of certificate of substantial completion, the
Contractor shall digitally record using a proprietary system all correspondence, submittals
and written communications issued to the Contractor by the Engineer I Engineer’s
Representatives and issued by the Contractor to / through the Engineer / Engineer’s
Representatives. The digital recording system shall enable users to search the database
using key words for fast and easy retrieval of related correspondence. The digital recording
system shall be subject to the approval of the Engineer / Engineer’s Representative.
B. Only the following software shall be used for Contract related documents:
1. Drawings - Latest version of AutoCAD and Architectural Desktop - (from
Autodesk).
2. Correspondence - Microsoft Word from Office XP suite or later version.
3. Scheduling - Primavera Project Planner Latest Version.
4. Schedule related matrices, spreadsheets, and similar reports - Microsoft Excel
from Office XP suite or later version.
5. Project System - Primavera Contract Management (V13) or latest version. The
Contractor must provide and use this software in all Project coordination and
administration.
c) The Contractor must assure that his staff has knowledge and
experience on using the specified software and any other system
required for proper administration of the project. In case his staff
requires any training, then the Contractor must arrange for training
courses and must bear all expenses arising from such training
courses.
d) The Contractor must allow in his staff a full-time trained data entry
personnel to reside in the Engineer's offices for the collation and entry
of project data to the specified system.
C. On a monthly basis until substantial completion, the Contractor shall deliver to the
Engineer / Engineer’s Representative 3 sets of the complete updated digital record
database. Three (3) copies of the necessary software for accessing and reading the
material shall be delivered with the first month’s submittal.
3. The Contractor will not be relieved from responsibility for any deviation from
the requirements of the Contract after approval of submittals by the Engineer /
Engineer's Representative or such deviation at the time of submitting
submittals. The Contractor shall indicate on resubmitted submittals, all
D. Action Stamp:
Each submittal will be returned to the Contractor stamped or marked by the Engineer /
Engineer's Representative indicating the appropriate action as follows:
1. “A” ACTION: The Contractor is advised that “A” action means “Approved”, and
that fabrication, manufacture, supply, construction or installation may be
undertaken, providing the work is in compliance with the Contract Documents.
2. “B” ACTION: The Contractor is advised that “B” Action means “APPROVED AS
NOTED” and that fabrication, manufacture, supply, construction or installation
may be undertaken, providing the work is in compliance with the Engineer’s
notations and the Contract Documents.
3. “C ACTION”: The Contractor is advised that “C” Action means “Revise and
Resubmit” and that fabrication, manufacture, supply, construction or installation
may not be undertaken until compliance with the Engineer’s notations and the
Contract Documents.
a. Submittals stamped “C” Action are not permitted on the Site and are
not to be used. The Contractor shall make revisions and resubmit no
later than (7) seven days of receipt of the reviewed submittal.
4. “R” ACTION: The Contractor is advised that “R” Action means “Rejected”
which means that submittals do not comply with the drawings and
specifications.
a. Submittals stamped “R” ACTION are not permitted on the site and are
not to be used. The Contractor shall make revisions and resubmit no
later than seven “7” days of receipt of the reviewed submittal.
5. The Contractor shall be responsible for the correct location of his works
irrespective of approval by the Engineer and shall pay all costs and expenses
incurred by other Contractors, if any, due to improper location of his works.
6. After submittals have been approved by the Engineer they shall not be departed
from, unless resubmitted and approved by the Engineer or modified by Variation
Order as provided under the Contract.
PART 2 - PRODUCTS
- NOT USED
PART 3 - EXECUTION
- NOT USED
END OF SECTION
SECTION 01 33 30
PART 1 - GENERAL
1.01 SUMMARY
B. Shop Drawings, Record Documents and As-Built Drawings include, but are not limited
to the following:
1. Fabrication drawings
2. Installation drawings
3. Setting diagrams
4. Shopworn manufacturing instructions
5. Templates and patterns
Drawings prepared with standard information without specific reference to the Works
will not be approved as Shop Drawings, Record Documents and As-Built Drawings.
C. Quality control submittals include, but are not limited to, the following:
1. Design data
1.02 DEFINITIONS
A. "Shop Drawings" shall establish actual plans, section and details of all construction
assembled, manufactured or fabricated items, indicate proper relation to adjoining
work, amplify design details whether or not included in contract drawings of all work
including but not limited to civil, architectural, interiors, mechanical, electrical and site
works in proper relation to physical spaces and incorporate minor changes of design
or construction to suit actual conditions at no increase in Contract Price.
B. As Built Drawings: “As Built Drawings” are drawings prepared by the Contractor
incorporating all the variations/changes/deviations to the contract drawings. They
represent the As-built conditions of the works completed.
C. "Record Documents" are a record of the works actually installed as the work
progresses including records of all changes and deviations from the Contract
Documents.
A. Drawings - For approval, every time: Four (4) paper prints of each Shop Drawings,
As-Built Drawings and Record Documents with transmittal forms to the Engineer /
Engineer’s Representative. Four soft copies are required which includes CAD
drawings as well.
B. Drawings - After approval, for record and distribution: Three (3) paper prints to the
Engineer / Engineer’s Representative and more to all concerned sub-contractors as
necessary. Four soft copies are required which includes CAD drawings as well.
A. Should the Contractor be required to carry out any design, then design layouts
provided shall be for the purpose of general guidance. The Contractor is required to
submit full design shop drawings, complete with calculations, catalogues etc. Method
Statements are required for the Engineer’s review and approval before ordering
materials or proceeding with the work on site.
A. For any design work in the contract, the Contractor shall submit to the Engineer for
review and approval, names and credentials of their designers, including Professional
Indemnity Insurance cover, who will perform design services on behalf of the
Contractor and clearly identify the scope elements and areas covered therein. The
Contractor is also required to furnish the names of such designers, the equipment
and material they will be specifying with his Tender. The Contractor shall include, as
a minimum, the following design and engineering responsibilities.
1. All work items and systems noted in the specifications as the design and
engineering responsibility of the Contractor.
2. Work items and systems that are described in the specifications with
requirements to comply with certain performance parameters.
3. Concrete work that is modified by the Contractor.
4. Structural steel work modified by the Contractor.
5. Masonry work.
6. Structural steel connections, miscellaneous metal work and architectural
metal work.
7. Secondary steel, embeds, concrete and/or rebar work necessitated to install
mechanical, electrical, curtain wall, cladding and conveying systems.
(Secondary work includes works that are not part of the structural system, but
are required for installation of other building systems).
8. Any design and engineering of systems as indicated in Specification
Divisions 02 to 49 and as noted in Drawings, to provide a complete
installation.
9. All necessary design and engineering of supports for mechanical and
electrical installation, equipment and piping, including the provision of
additional bracing of structures as required in line with imposed loads.
10. All temporary facilities, equipment and installations; including any
modifications, reinforcements, supports, etc., to the permanent Works.
2. Number shop drawings for each section of the works consecutively and the
numbering system shall be retained throughout all revisions.
5. Shop Drawings shall bear the Contractor's stamp and signature certifying that
they have been coordinated and checked by the Contractor for completeness
and compliance with the Contract and all respective Sub-Contractors, Vendors
and each subcontractor and each other contractor shall indicate his approval on
the original shop drawing/composite shop drawing.
6. Each shop drawing shall be clearly marked to indicate which product or item
is being submitted for consideration and each product or item shall be
marked for identification with the applicable page and paragraph number of
the Specification and/or the detail and sheet number of the Contract
Drawings.
7. The Contractor shall submit composite Shop Drawings coordinating the work
of his Sub-Contractors for mechanical, electrical, structural architectural and
site work. The composite drawings shall be in sufficient detail to show overall
dimensions of ductwork, piping conduit, equipment, fixtures, structural
members and related architectural features, and shall show clearance
between such works. The Contractor will, apart from individual trade
drawings submit composite co-coordinated shop drawings showing sections,
elevations, reflected plans etc. resolving all conflicts in level, alignment,
access space etc.
issued from time to time during the progress of the Works by the Engineer /
Engineer's Representative.
11. Amendments: Ensure that any necessary amendments to drawings are made
in accordance with any comments of the Engineer / Engineer's
Representative and resubmit without delay. Unless resubmission is not
required, obtain copies of amended drawings, check, re-submit to the
Engineer / Engineer's Representative ensuring incorporation of necessary
further amendments all as before.
12. Distribution of final version: Obtain final version of all drawings, submit the
required number of copies to the Engineer / Engineer's Representative
additional copies as appropriate to all concerned Subcontractors and
Suppliers, and keep at least one copy on Site. Ensure that work is carried
out in accordance with the final drawings.
B. The Contractor shall maintain in a safe place at the site one record copy of all
drawings, specifications, addenda, written amendments, variation/change orders and
written interpretations and clarifications in good order and indexed and annotated to
show all changes made to the works during construction.
C. These record documents together with all approved samples and a counterpart of all
approved shop drawings will be available to the Engineer/Engineer’s Representative
for reference. Upon completion of the Works, these record documents, samples and
D. After the Contractor has delivered in accordance with the Contract Documents all
maintenance and operating instructions, schedules, guarantees, bonds, certificates
or other evidence of insurance, certificates of inspection, marked-up record
documents and other documents, Contractor may make application for the
Substantial Completion Payment Application.
A. The Contractor shall prepare and furnish for the approval of the Engineer / Engineer's
representative accurate as built drawings incorporating the latest amendments
(Variations/Changes/ Deviations) to the Contract Drawings.
B. The as built drawings shall show the works as executed complete with existing and
finished levels and all other things necessary to form an accurate pictorial record of
the finished work.
C. Prior to the preparation of as built drawings the Contractor shall obtain the approval
of the Engineer / Engineers representative as to the list of the required drawings, size
of drawings, method of drawing and other relevant details.
D. All as built drawings shall be numbered and shall have a number series approved by
the Engineer /Engineers representative. A drawing index shall be provided.
E. The Contractor shall submit and resubmit till final approval by the
Engineer/Engineer’s Representative, four numbers of copies during each submittal
and four soft copies are required which includes CAD drawings as well.
F. Finally submit after approval, properly identified in a permanent manner, hard copies
of sizes A0 and A2 (four sets each) with two sets hung in parts for the Engineer’s
approval, in mobile drawings racks, two sets hard bound and two sets as sepia
copies. Submit also two sets of CD’s in PDF format stored in box/es also properly
identified in a permanent way, of all as-built drawings using the latest format of
AutoCAD.
PART 2 - PRODUCTS
NOT USED
PART 3 - EXECUTION
NOT USED
END OF SECTION
SECTION 01 40 00
QUALITY REQUIREMENTS
PART 1 - GENERAL
A. General
B. Additional Staffing
F. Testing of Materials
H. Latest Documents
J. Workmanship
N. Installation Requirements
Q. Tolerances
A. The Contractor shall be required to coordinate the work of other sections with the
work of this section. Related work to be coordinated and used in conjunction with this
specification includes but is not restricted to:
1.03 GENERAL
B. Provide and maintain effective Contractor Quality Assurance and Quality Control
(CQC) programs and perform sufficient inspections and tests of all items of work,
including those of Sub-Contractors, to ensure compliance with Contract Documents.
Include surveillance and tests specified in the Sections of work of the Specifications.
Furnish appropriate facilities, instruments and testing devices required for
performance of the Quality Control function. Controls must be adequate to cover
construction operations and be keyed to the construction sequence.
A. The Contractor’s Quality Management Plan shall include all activities of the overall
management function that determine the quality policy, objectives, and responsibilities
and implements them by means of quality planning, quality assurance, quality
control and quality improvement, within the quality system.
A. The Contractor’s Quality planning shall identify the quality standards that are
relevant to the Project and determine the ways to satisfy them. The Quality planning
shall identify the inspection and testing needs of materials and construction.
A. The Contractor shall establish a Project specific Quality Management Plan based on
proven systems and standard procedures in conformance with ISO 9001 requirements.
B. The Contractor shall furnish to the Engineer as soon as practicable and in no event
later than fifteen (15) days after receiving the Letter of Acceptance, a Project
specific Quality Management plan which shall include the procedures, instructions,
and records to be used.
C. Prior to submittal of the Quality Management plan for acceptance, the Contractor shall
meet with the Engineer/Engineer’s Representative to discuss the Quality system. The
meeting shall develop mutual understanding relative to details of the system,
including the forms to be used for recording the QC operations, inspection,
administration of the system, and the interrelationship of Contractor and Engineer’s
inspection.
E. The elaborated Project Quality System requirements shall include as a minimum, the
following:
3. Plan for accomplishing Quality Control inspections including that for his
subcontractor’s work. (How, what, where, when and why).
F. Subcontractors shall not have a separate Project quality plan. The Contractor shall
include any specific requirement of his subcontractor in his QA/QC Plan. In doing so,
the Contractor shall ensure that he fully coordinates with his subcontractors.
G. Construction operations will not commence until the Quality Management plan has
been approved by the Engineer/Engineer’s Representative. However, at the
instruction of the Engineer, the Contractor may be allowed to proceed on a specific
phase of construction for which the plan has been submitted and approved.
7. Maintain record of all QC activities. These records shall be available for the
Engineer’s and Engineer Representative’s use.
A. The Contractor shall establish processes for Quality reviews and audits.
B. The Contractor shall call in external third party quality auditors from an approved
agency to conduct audits at random, but not exceeding a period of two months to
audit the implementation of the Contractor’s Quality system employed on the Project.
A. The Contractor shall have a QA/QC Manager who shall have an experience of at
least fifteen (15) years in the field with extensive job specific experience.
C. The Contractor’s QA/QC Manager shall require prior approval of the Engineer’s
Representative and the Engineer.
D. The QA/QC Manager shall report directly to the Contractor’s Senior management in
Kuwait and in no case come under the hierarchy of the Contractor’s Project Manger’s
team.
E. The team of QA/QC personnel under the QA/QC Manager shall not report to the
Contractor’s Project Manager.
G. No staff shall be changed without the Engineer’s written consent. The Contractor’s
and sub contractor’s senior site Staff shall be fluent in technical English.
H. The Contractor shall have the full responsibility to ensure implementation of his
I. The QA/QC personnel employed by the subcontractors to the Contractor shall not
communicate directly with the Engineer or the Engineer’s Representative.
J. The QA/QC teams of the subcontractors shall perform their functions directly under
the authority of the Contractor’s QA/QC Manager.
K. No QA/QC personnel, either of the Contractor or his subcontractors shall take any
direction from the Contractor’s Site team that works under the authority of the
Contractor’s Project Manager.
B. The Contractor shall ensure that all technical documentation are properly
produced, reviewed, controlled and submitted in accordance with the Project
specific requirements.
C. The Contractor shall ensure that the work is completed in accordance with the
quality requirement and in a safe manner.
D. The Contractor shall provide, in a timely manner, access to the inspection area,
instruments to carry out the tests, etc., for inspection of works, as well as copies
of relevant submittals and shop drawings, to the Engineer/Engineer’s
Representative.
E. The Contractor shall perform re-testing of materials or system where tests do not
meet the project specification. Any re-testing shall be done by the Contractor at no
additional cost to the Employer and any time lost shall be mitigated at his own cost.
F. The Contractor shall arrange for internal and external training as required for their
staff to carry out the individual’s scope of works to meet the quality standards
required on this Project.
G. The Contractor shall provide for quality control by the employment of skilled
and competent management, supervisors and operatives. Only fully compliant work
shall be offered for inspection unless prior written (specific) approval of the
Engineer/Engineer’s Representative has been obtained and in all such cases,
relevant documentation shall be presented during those inspections.
H. The Contractor shall provide and maintain an effective Quality Control system that
complies with the Conditions of Contract and as further described herein. The
Contractor shall be responsible for ensuring that his subcontractors and suppliers
conform to the quality requirements as provided in the Contract Documents.
identification. This control shall be established for all construction work performed
pursuant to the Contract except where the technical provisions of the Contract
provide for specific control by inspections, test, or other means. The "Contractor's
Quality Control" (hereinafter referred to as CQC) system shall specifically include the
surveillance and tests required in the technical provisions of the Specification.
J. The CQC system is the means by which the Contractor assures himself that his
construction complies with the requirements of the Drawings and Specification. The
controls shall include as a minimum at least three phases of inspection for all
definable phases of construction as follows:
K. The Contractor shall give not less than one working day notice to the
Engineer/Engineer’s Representative before covering up any works.
L. The Contractor shall, within fourteen (14) days of Letter of Acceptance (Date of
Enterprise), or contract signing, whichever comes first, report to the
Engineer/Engineer’s Representative, the names and qualifications of personnel
assigned full-time to the QA & QC function for approval. The named personnel shall
prepare and submit, within thirty (30) days of Letter of Acceptance or contract signing
whichever comes first, the QA/QC programs to the Consultant for approval and shall
remain as the basis of the QA/QC staff and program. The Contractor cannot
commence any work until the QC staff and program are approved.
M. If at any time during the life of the Contract the Engineer or Engineer’s Representative
determines the CA/QC staff is not capable of performing all the tasks listed above,
the Engineer may direct the Contractor to revise and/or supplement the present
organization structure at no additional cost to the Employer.
N. The Contractor shall not remove or relocate key CQC staff either within the Site or to
somewhere else, without the express approval of the Engineer/Engineer’s
Representative.
O. CQC Reports: The Contractor shall submit weekly QC report in triplicate not later
than the end of the following Saturday. The report shall contain a record of
inspections and tests for all work accomplished subsequent to the previous report
and shall include the following information:
1. Phase(s) of construction underway during the time frame of the report (i.e.
earthwork, concrete work, structural steel erection, etc.).
4. Report of tests performed, including those specified, with the results of the
tests, including failures and remedial action to be taken. Test results,
including all computations shall be attached to the report form. Where test
results cannot be completed by the time the report is submitted, a notation
shall be made that the test was performed and the approximate date test
results will be available. Delayed test results shall be submitted with the
report form on the date received.
5. Results of inspection of materials and equipment upon arrival at the Site and
prior to incorporation into the work for compliance with submittal approvals,
damage and proper storage.
7. In all cases, the report must be verified and signed by the one person
delegated this responsibility by the Contractor. The verification is to contain
the statement that all supplies and materials incorporated in the work are in
compliance with the terms of the Contract except as noted.
P. The Contractor shall establish and maintain Quality records filing system, which shall
include, but not limited to the following:
S. If recurring deficiencies indicate that the CQC system, personnel, inspections, tests
and/or records are not providing adequate control, the Contractor shall take corrective
action as deemed necessary and directed by the Engineer or Engineer’s
Representative. The Contractor shall, after receipt of such notice, immediately take
corrective action. Such notice, when delivered to the Contractor or his representative
at the site of the work, shall be deemed sufficient for the purpose. If the Contractor
fails or refuses to comply promptly, the Engineer or Engineer’s Representative may
issue an order stopping all or part of the work until satisfactory corrective action has
been taken. No part of the time lost due to any such stop orders shall be made the
subject for extension of time or for excess costs or damages by the Contractor.
T. The Contractor shall notify the Engineer in writing of any proposed change to the
CA/QC system. No such change shall be implemented prior to concurrence in writing
by the Engineer.
2. Qualification of personnel.
4. Schedule of inspections and tests with personnel assigned to each task and
duration of each task.
5. Test methods.
A. All materials and work will be tested as required in the Specifications and or as and
when required by the Engineer or Engineer’s Representative. Testing shall be
performed by the Government Centre for Testing and Laboratories – MPW, or an
independent agency approved by the Engineer and the Contractor shall pay all fees
in connection therewith.
B. The Contractor shall allow for all necessary labour, containers, wrappings and
labelling in connection with the samples for testing and for all transport charges.
C. Samples for testing will be taken at the place of origin, or working site or from the
works as appropriate and as required by the Engineer or Engineer’s Representative.
D. The Contractor shall provide all facilities required on site, for testing work which will
be
A. Assistance for Employer’s Testing Laboratory: The Employer may engage, at its
own expense, qualified testing laboratories to monitor the Contractor’s Quality
Control Program. The activities of the Employer’s testing laboratories are solely at
the discretion of the Employer and in no way relieve the Contractor of sole
responsibility for maintaining the Quality Control Program. The Employer’s testing
laboratories will perform independent inspections and tests, interpret and evaluate the
results for compliance with the Contract Documents, record observations and
submit reports. The Contractor is responsible for the following items.
1. Notify the Employer’s Testing Laboratory and the Consultant at least 1 day in
advance before installing Work to be tested.
5. Furnish full and ample means of assistance for monitoring the Contractor’s
Quality Controlperformed by the approved Testing Agency and paid for under
this Contract.
A. Inspections shall be recorded and submitted daily on approved forms certifying items
correctly installed and items found to be defective with a statement on corrective
measures taken.
A. The Contractor's Quality Assurance & Quality Control program shall provide for
procedures which will assure that the applicable portions of the Contract Documents,
Shop Drawings and instructions required by the Contract are used for fabrication,
testing and inspection.
A. All materials and work will be tested as required in the Specifications and Testing
shall be carried out at the Contractor's expense at approved testing agency or
laboratory.
The Contractor shall obtain prior approval from the Engineer to the tests to be
conducted at any or all of the above facilities.
B. The Contractor shall allow for all necessary labour, containers, wrappings and
labelling in connection with the samples for testing and for all transport charges.
C. Samples for testing will be taken at the place of origin, or working site or from the
works as appropriate and as required by the Engineer/Engineer’s Representative.
D. The Contractor shall provide all facilities including testing equipment in connection
with tests required to be conducted at site.
E. The Contractor shall provide and maintain all measuring and testing devices,
equipment, instruments and supplies necessary to accomplish the required on site
and off-site testing and inspection. All measuring and testing devices shall be
calibrated periodically against certified standards.
1.17 WORKMANSHIP
A. Work to be carried out by and under supervision of experienced trade persons skilled
in their field, to produce workmanship of specified quality.
B. Comply with industry standards except when more restrictive tolerances or specified
requirements indicate more rigid standards or more precise workmanship.
C. Secure products in place with positive anchorage devices designed and sized to
withstand stresses, vibration, racking, physical distortion or disfigurement.
E. Conform to reference standard by date of issue current on date for receiving bids or
date specified in Product Sections.
F. Obtain copies of standards when required by Contract Documents and submit them
to Engineer/Engineer’s Representative.
H. The contractual relationship of the parties to the Contract shall not be altered from the
Contract Documents by mention or inference otherwise in any reference document.
2. A representation by the Contractor to the effect that the work for which he is
requesting inspection has been properly coordinated between all trades,
complies with the applicable Specifications, shop drawings and other data
included in the Contract or approved by the Enginner/Engineer’s
Representative, and is complete in itself and ready for such inspection and for
the next stage of related work.
B. "Check Lists” shall be dated and numbered in approved sequence and submitted for
each of the elements of the Works. Each "Check List" shall be signed by all
concerned Sub-Contractors thereby warranting that all trades have been properly
coordinated and completed prior to the "Check List” submission.
C. Contractor shall allow for atleast “24 hours” for approval of any checklist.
B. More detailed requirements for transportation and handling are specified under the
Technical Sections.
1.24 TOLERANCES
PART 2 - PRODUCTS
NOT USED
PART 3 - EXECUTION
NOT USED
END OF SECTION
SECTION 01 40 10
REGULATORY REQUIREMENTS
PART 1 - GENERAL
B. The following standards and codes, in their latest edition unless specified otherwise,
shall be particularly applied to the works covered by these Specifications. Where no
such standard exists, as for example in the case of patents or special materials, all
such materials and workmanship shall be of the best quality, and full details of the
materials and any tests to which they are subject, will be submitted to the Engineer or
Engineer's Representative for approval.
A. The following list of Government Agencies is not intended to be exhaustive and the
Contractor shall carry out all works in strict accordance with current Codes and
Regulations of all Government Agencies, whether listed hereunder or not.
f. The Roads and Drainage Department of the Ministry of Public Works (MPW).
A. Provide to each, the Engineer and Engineer's Representative with one complete, latest
edition copy of standard specifications referred to in these documents and one copy of all
manufacturer's catalogues and the like dealing with proprietary products specified or
proposed as substitutes. Make such submissions within three months of the Date of
Enterprise or, in the case of substitute materials, as soon thereafter as is reasonably
practicable.
PART 2 - PRODUCTS
- NOT USED
PART 3 - EXECUTION
- NOT USED
END OF SECTION
SECTION 01 40 60
PART 1 - GENERAL
1.01 DEFINITIONS
B. Where "as shown", "as indicated", "as detailed", or words of similar import are used, it
shall be understood that reference to the Drawings accompanying the Specifications is
made, unless otherwise stated.
C. "Regulations": The term "regulations" includes laws, ordinances, statutes, and lawful
orders issued by authorities having jurisdiction, as well as rules, conventions, and
agreements within the construction industry that control performance of the Work.
D. "Furnish": The term "furnish" means to supply and deliver to the Project site, ready for
unloading, unpacking, assembly, installation, and similar operations.
E. "Install": The term "install" describes operations at the Project site, including the actual
unloading, temporary storage, unpacking, assembling, erecting, placing, anchoring,
applying, working to dimension, finishing, curing, protecting, cleaning, and similar
operations.
F. "Provide": The term "provide" means to furnish and install, complete and ready for the
intended use.
1. The term "experienced", when used with the term "installer", means having
successfully completed a minimum of five previous projects similar in size and
scope to this Project; being familiar with the special requirements indicated;
and having complied with requirements of authorities having jurisdiction.
2. Trades: Using a term such as "carpentry" does not imply that certain
construction activities must be performed by accredited or unionized
individuals of a corresponding generic name, such as "carpenter". It also does
not imply that requirements specified apply exclusively to trades persons of the
corresponding generic name.
H. "Project Site" is the space available to the Contractor for performing construction
activities, either exclusively or in conjunction with others performing other work as part
of the Project. The extent of the Project site is shown on the Drawings and may or may
not be identical with the description of the land on which the Project is to be built.
J. Abbreviations and Symbols: The following abbreviations are used in the Documents
and Drawings:
Kg Kilogram
m or M Meter
mm Millimeter
cm Centimeter
m2 or M2 Square meter
m3 or M3 Cubic meter
No Number
IT or Item Item
t or T Tonne
Hrs Hours
Mths Months
L Liter
LS Lump sump
Should different but similar abbreviation/s be used in the various Tender Documents,
the Tenderer shall obtain confirmation about its/their true meaning during the Tender
Period.
A. Specification Format: The Specifications are organized into Divisions and Sections
based on the 49-Division format and CSI/CSC's "Master Format" numbering system.
B. Specification Content: These Specifications use certain conventions for the style of
language and the intended meaning of certain terms, words, and phrases when used
in particular situations. These conventions are as follows:
a. The words "shall", "shall be", or "shall comply with", depending on the
context, are implied where a colon { : ) is used within a sentence or
phrase.
D. Within 21 days from the date of signing the Contract, the Contractor shall provide the
Engineer adequate proof that the referenced codes, regulations and standards have
been ordered or are in the Contractor's possession and available for use on site.
Failure to provide this proof within the said 21 days or to have the codes etc. on site
within 30 days of the Date of Enterprise shall entitle the Engineer to purchase the
referenced codes, regulations and standards and the costs will be recovered from the
Contractor.
J. Submit a copy of each code, referenced standard and specification, and manufacturer’s
directions, instructions and specifications, to which reference is made in the Specification to
the Engineer’s Representative.
K. Abbreviations and Names: Trade association names and titles of general standards
are frequently abbreviated. Where abbreviations and acronyms are used in the
Specifications or other Contract Documents, they mean the recognized name of the
trade association, standards-generating organization, authorities having jurisdiction, or
other entity applicable to the context of the text provision.
L. Abbreviations and Names: Trade association names and titles of general standards
are frequently abbreviated. The following abbreviations and acronyms, as referenced in
the Contract Documents, mean the associated names. Unless otherwise stated the
following abbreviations and names are from the U.S.A.:
AA Aluminum Association
AABC Associated Air Balance Council
AAN American Association of Nurserymen
AAMA Architectural Aluminum Manufacturers Association
AASHTO American Association of State Highway and Transportation Officials
ACI American Concrete Institute
ADC Air Diffuser Council
AFI Air Filter Institute
AGCA Association General Contractors of America
AIA American Institute of Architects
AIMA Acoustical & Insulating Materials Association
AIEE American Institute of Electrical Eng.
AISC American Institute of Steel Construction
AITC American Institute of Timber Construction
ALS American Lumber Standards
AMCA American Moving & Conditioning Association
ANSI American National Standards Institute
OAC Association of Official Agricultural Chemists
ARI Air Conditioning & Refrigeration Institute
ASAHC American Society of Architectural Hardware Consultants
ASHRAE American Society of Heating, Refrigerating and Air-Conditioning
Engineers
ASSE American Society of Sanitary Engineers
ASTM American Society for Testing & Materials
AWl Architectural Woodwork Institute
AWPA American Wood Preservers Association
AWPI American Wood Preservers institute
AWS American Welding Society
AWWA American Water Works Association
BHMA Builders Hardware Manufacturers Association
A. Provide to each, the Engineer and the Engineer's Representative with one complete,
latest edition copy of all standard specifications referred to in these documents and
further copies as necessary of all manufacturers' catalogues and the like dealing with
proprietary products specified or proposed as substitutes. Make such submissions
within three months of the Date of Enterprise or earlier as required by the Contractor's
construction schedule or in the case of substitute materials, as soon thereafter as is
reasonably practicable.
A. The following list of Government Authorities is not intended to be exhaustive and the
Contractor shall carry out all works in strict accordance with current Codes and
regulations of all Government Authorities whether listed hereunder or not:
a. The Touristic Enterprises Company(TEC)
b. The Kuwait Municipality (KM).
c. The Ministry of Public Works (MPW).
d. The Ministry of Electricity and Water (MEW).
e. The Ministry of Communication (MOC).
f. The Kuwait Fire Services Directorate (KFSD).
g. The Roads and Drainage Department of the Ministry of Public Works (MPW).
h. The Kuwait Oil Fueling Company (KOFC)
i. The Ministry of Health (MOH)
j. The Ministry of Interior (MOI)
k. Kuwait Oil Tankers Co. (KOTC)
l. Kuwait National Petroleum Company (KNPC)
m Kuwait Oil Company (KOC)
n. Ministry of Defense (MOD)
o. Environmental Public Authority, Kuwait (EPA)
p. Public Authority for Agriculture & Fish Resources (PAAFAR)
q. Directorate General of Civil Aviation (DGCA)
PART 2 - PRODUCTS
- NOT USED
PART 3 - EXECUTION
- NOT USED
END OF SECTION
SECTION 01 41 00
MOCK-UPS
PART 1 - GENERAL
A. General: Provide and coordinate mock-up assemblies at Project site for Engineer's
review and acceptance, in accordance with requirements of the Contract Documents.
Refer to individual Specification Sections for mock-up requirements. Generally, without
limitation, mock-ups on site include the following:
B. It shall be the responsibility of the Contractor to coordinate the work of the related
Specification Sections so that each mock-up meets the specified requirements.
1.02 SUBMITTALS
A. Shop Drawings of Mock-Ups: Provide large scale shop drawings for fabrication,
installation and erection of all parts of each mock-up. Provide plans, elevations, and
details of anchorages, connections and accessory items.
PART 2 - PRODUCTS
A. Provide materials, components, and products for exterior wall assembly mock-up as
specified in individual Specification Sections.
PART 3 - EXECUTION
3.01 GENERAL
A. Refer to PART 3, EXECUTION portions of the various Specification Sections for specific
requirements regarding condition of surfaces installation, erection, and erection
tolerances.
3.02 MOCK-UPS
1. Materials: Use identical materials and finishes, details, and anchorage systems
proposed for use in each required system of work. Simulate actual construction
conditions as accurately as possible. Provide extra materials as may be required to
replace any that may fail during tests. Glass used in the mock-up shall be cut to
minimum tolerances expected in the final curtain wall installation.
3. Timing of Mock-Up: Mock-up shop drawings must be submitted within Forty-five (45)
days of the Date of the Commencement of the Work.
A. Demolish and remove mock-ups from site at the completion of the Project. Legally
dispose of demolished mock-up materials.
END OF SECTION
SECTION 01 45 80
PART 1 - GENERAL
1.01 SUMMARY
1.02 REFERENCES
A. ASTM C802 Practice for Conducting and Interlaboratory Test Program to Determine
the Precision of Test Methods for Construction.
B. ASTM C1021 Practice for Laboratories Engaged in the Testing of Building Sealants.
C. ASTM C1077 Practice for Laboratories Testing Concrete and Concrete Aggregates for
Use in Construction and Criteria for Laboratory Evaluation.
D. ASTM C1093 Practice for Accreditation of Testing Agencies for Unit Masonry.
E. ASTM D290 Recommended Practice for Bituminous Mixing Plant Inspection.
F. ASTM D3740 Practice for Evaluation of Agencies Engaged in Testing and/or Inspection
of Soil and Rock as Used in Engineering Design and Construction.
G. ASTM D4561 Practice for Quality Control Systems for an Inspection and Testing
Agency for Bituminous Paving Materials.
H. ASTM E329 Practice for Use in the Evaluation of Inspection and Testing Agencies as
Used in Construction.
I. ASTM E543 Practice for Determining the Qualification of Nondestructive Testing
Agencies.
J. ASTM E548 Practice for Preparation of Criteria for Use in the Evaluation of Testing
Laboratories and Inspection Bodies.
K. ASTM E699 Practice for Criteria for Evaluation of Agencies Involved in Testing,
Quality Assurance, and Evaluating Building. Components in Accordance
with Test Methods Promulgated by ASTM Committee E6.
B. For landscaping Works, employ or pay for services to laboratories of Public Authority for
Agriculture and Fisheries (PAAF) or Kuwait Institute for Scientific Research (KISR) or any
other testing laboratory approved by the Engineer’s Representative.
A. Comply with requirements of ASTM C802, ASTM C1021, ASTM C1077, ASTM C1093, ASTM
D3740, ASTM D4561, ASTM E329, ASTM E543, ASTM E548, ASTM E699.
B. Laboratory: Authorised to operate in the State of Kuwait for a minimum of five years.
C. Laboratory Staff: Maintain a full time registered Engineer on staff to review services.
A. Prior to start of Work, submit testing laboratory name, address, and telephone number, and
names of full time registered Engineer.
B. Provide qualified personnel at site. Cooperate with Engineer's Representative and Contractor
in performance of services.
C. Perform specified inspecting, sampling, and testing of Products in accordance with specified
standards.
A. After each inspection and test, promptly submit two (2) copies of laboratory report to
Engineer's Representative and to Contractor.
B. Include:
1. Date issued,
2. Contract title and number,
3. Name of inspector,
4. Date and time of sampling or inspection,
5. Identification of product and specifications section,
6. Location in the Contract,
7. Type of inspection or test,
8. Date of test,
9. Results of tests,
10. Conformance with Contract Documents.
C. When requested by Engineer's Representative provide interpretation of test results.
D. Notify Engineer's Representative and laboratory 24 hours prior to expected time for
operations requiring inspecting and testing services.
B. The Contractor shall also note that tests which cannot be conducted in the site laboratory
shall be conducted at an independent laboratory approved by the Engineer’s Representative
for products and installations as listed below and/or as specified in the Technical
Specifications.
The Contractor shall note that the Third Party Testing Agency/Certification shall mean any
Agency or Professional Body or Consultant or Testing Agency, anywhere in the world that is
hired by the Contractor and approved by the Engineer to carry out any specialized but not
limited to Inspection, Review, Testing, & Commissioning etc. of the respective works executed
by the Contractor.
Contractor shall appoint Thirty Party Testing Agency for Investigation and Certification for the
works as detailed in the Documents. The Third Party Testing Agency shall be appointed by
the Contractor and approved by the Employer. The required Tests for the Equipment, or any
other requirement shall be tested by this Agency for acceptance.
PART 2 - PRODUCTS
NOT USED
PART 3 - EXECUTION
NOT USED
END OF SECTION
SECTION 01 50 50
PART 1 - GENERAL
A. Temporary Utilities:
1. Temporary light and power
2. Temporary heating.
3. Temporary cooling.
4. Temporary ventilation.
5. Telephone service.
6. Facsimile service.
7. Temporary water service.
8. Temporary sanitary facilities.
9. Temporary Drainage
10. Temporary Fire Protection
11. Temporary Coverings
12. Temporary Construction Openings
13. Temporary Storage and Plant
14. Temporary Stairs, Scaffolding, Ladders, Ramps etc.
15. Temporary Material and Personnel Hoists
E. Temporary Controls:
1. Barriers and Enclosures
2. Security.
3. Water control.
4. Dust control.
5. Erosion and sediment control.
6. Noise control.
7. Pest control.
8. Pollution control.
9. Rodent control.
F. Removal of utilities, facilities, and controls.
G. Protection Against Exposures
1.02 SUMMARY
A. Section Includes:
1. The Contractor shall submit, for the Engineer's Representative's approval, fully
dimensioned details of his proposed layout (based on drawing and/or information
provided) of temporary site accommodations and storage materials areas,
showing access routes to or upon the site, fences and gates, (only as required)
location of Contractor's offices with accommodation, details, personnel
accommodation (senior and junior) including canteen facilities, sanitary
accommodation, location of Fire Fighting, first aid stations and the like, storage
areas and all other things necessary for the execution of the Contract.
2. Except as stated otherwise, all such temporary work shall be executed,
maintained, operated and relocated whenever necessary by the progress of work,
and under the Engineer's Representative direction, at the Contractor's own
expense. All shall be cleared away and the areas cleaned on completion of the
Contract and made good to the satisfaction of the Engineer's Representative.
3. The Contractor shall be deemed to have allowed for providing, maintaining and
operating an approved system for refuse collection surface water drainage and
sewage disposal for the duration of the Contract and for clearing away. De-
odorizing, sterilizing and backfilling same as necessary upon completion to the
satisfaction of the Engineer's Representative.
4. Adequate and proper provision shall be made for the storage and protection of
materials, plant and equipment to the satisfaction of the Engineer's
Representative.
5. All temporary facilities shall be constructed to the standards for similar permanent
facilities.
6. The Contractor is deemed to have allowed the cost of his office in the Tender
Price which shall be reasonable. The Contractor offices shall be taken away by
the Contractor as his property at the end of the Contract.
7. Provide and maintain all temporary connections to utilities and services in
locations and in a manner acceptable to the Engineer, Engineer's Representative
and local authorities having jurisdiction thereof. Remove temporary installations
and connections, and restore the services and sources of supply to proper
operating condition at the completion of the Works.
8. Temporary fencing and gates to areas of work and storage to details indicated on the
drawings and to temporary site accommodation and storage and workshop areas.
Barricades around hazardous open areas, openings in slabs, stair wells, excavations,
etc.
9. Contractor shall be responsible for obtaining the relevant authorities' approval to
construct all temporary facilities and include any necessary fees and/or charges.
2. Provide main feeding power points, as required throughout the Works for power
tools of all kinds. Termination of power distribution shall be at locations approved
by the Engineer's Representative. Termination shall be provided complete with
circuit breakers, disconnect switches and other electrical devices as required to
protect the power supply system.
3. Temporary lighting system shall be installed and maintained by the Contractor as
required to satisfy minimum requirements of safety and security. Temporary
lighting system shall be adequate for illumination with minimum 500 lux in office
area and 200 lux in corridors. Where work is being performed at night, increase
the illumination level. The Contractor shall provide adequate outdoor lighting to
illuminate staging, stockpiles, trenches, projections, etc., to the satisfaction of the
Engineer's Representative and general illumination throughout, adequate for
watchmen and emergency personnel and all other persons.
4. Temporary equipment and wiring for power and lighting shall be in accordance
with the applicable provisions of the governing codes. Temporary wiring shall be
maintained in a safe manner and utilized so as not to constitute a hazard to
persons or property.
5. All temporary light and power installations shall conform to the requirements and
standards of MEW.
6. At the completion of the works remove all temporary electrical equipment and
wiring.
B. Temporary heating.
1. Refer Section 01 52 10 for Field Offices and Sheds
C. Temporary cooling.
1. Refer Section 01 52 10 for Field Offices and Sheds
D. Temporary ventilation
1. Ventilate enclosed areas to achieve curing of materials, to dissipate humidity and
so prevent accumulation of dust, fumes, vapours or gases.
E. Telephone service
1. Refer Section 01 52 10 for Field Offices and Sheds
F. Facsimile service
1. Refer Section 01 52 10 for Field Offices and Sheds
3. These facilities to remain in operation until the completion of the Works, then
remove all temporary water service equipment and piping.
I. Temporary Drainage
1. Upon taking possession of the Site, the Contractor shall assume full responsibility
for draining rainwater, ground water and water arising from construction
processes. Also the Contractor shall provide and maintain such temporary
drainage installations as may be necessary during the period of construction in a
manner approved by the Engineer's Representative and so as not to adversely
affect the permanent works or adjacent areas and properties.
2. Temporary drainage installations (storm water and foul water) may be connected
to existing drains provided written permission is obtained from the local
authorities that have jurisdiction thereof, and provided such connection work is
executed and maintained in strict accordance with those authorities' regulations
and directions.
3. At completion of the work, or at such times as the Engineer's Representative may
direct, remove all temporary drainage installations and make good existing to the
Engineer's Representative satisfaction and as required by the concerned
authorities.
K. Temporary Coverings
1. Protect finished surfaces including jambs and soffits of openings used as
passageways or through which materials are handled against possible damage
resulting from conduct of work by trades.
2. Tight wood sheeting shall be laid under all materials stored on finished surfaces.
Planking shall be laid before moving materials over finished areas. Wheelbarrows
used for such areas shall have rubber-tyre wheels.
3. Finished surfaces including factory finished and job-finished items shall be clean
and not marred upon delivery of the Contract to the Employer. The Contractor
shall without extra compensation refinish such spaces where such surfaces prove
to have been inadequately protected and are damaged.
4. Waterproofed and roof surfaces shall not be subjected to heavy traffic nor used
for storage of materials. Where some activity must take place in order to carry
out the work, adequate protection, subject to approval by the Engineer's
Representative, shall be provided.
5. Provide all necessary protection to executed work to the approval of the
Engineer's Representative, including but not limited to temporary coverings and
protective measures stated herein.
A. Vehicular Access
1. The Contractor shall be deemed to have satisfied himself regarding the suitability
and availability for his use during the Construction Period of access routes and
the like and shall be entirely responsible for the provision of any signs or
directions on such routes that may be considered necessary for the guidance of
his personnel, Sub-Contractors, suppliers and the like and for obtaining all
necessary permission from Government, Ministry or other authorities etc.
concerned, for the use of such routes or the provisions of such signs or
directions. The Employer shall not be held responsible for any claims that may
be made by any others.
2. The Employer will not guarantee the suitability or availability of any particular
access routes and will not entertain any claim in respect of the non-suitability or
non-availability for continuous use during the Contract Period of any such route.
3. The Contractor shall provide and maintain all necessary means of access to the
Site from the nearest permanent roadway together with any necessary
crossovers and all necessary temporary site roads leading to or upon the site
and/or working areas. The Contractor shall take over the existing temporary
roads, utilize them and maintain the same during the Contract Period, but the
Contractor must co-ordinate and co-operate and share these roads as necessary
with the Employer, the Engineer, the Engineer's Representatives and other
Contractors.
4. The means of access, crossovers and temporary roads shall be maintained,
altered, adapted, etc., as may be found necessary during the course of the
Contract and excavated and cleared away upon completion including forking over
and leaving same to the satisfaction of the Engineer's Representative.
5. Access to the site storage area for delivery of construction material or equipment
shall be made only from locations approved by the Engineer or Engineer's
Representative.
6. Contractor must ensure that access remains clear to provide access to other
users such as may be required for emergency vehicles, service vehicles and
other Contractors.
B. Parking
The Contractor shall provide a temporary covered Car Park for a sole use of the Engineer
and Engineer’s Representatives staff The number of Car Park shall be as per Section 01
52 10 plus Ten extra for visitors.
The contractor shall provide, as a minimum :
1. Surfacing of asphalt concrete on compacted sub-base, paved to falls and drained
to prevent water accumulation.
2. Shade structure, corrugated metal type, with allowance for 1 No. nameplate and
chain to each space.
A. Food and beverages served from all kitchens shall be prepared and provided in
conformance with the latest requirements of the Ministry of Public Health and the Kuwait
Municipality etc.
1.06 TEMPORARY SITE SECURITY
A. The Contractor shall provide a guard house with W.C. and A.C. at each entrance, to be
continually manned during all hours.
A. Security
1. Protect work, products, materials, plant, temporary work, and Employer’s
operations, from theft, vandalism and unauthorised entry.
2. Safeguard Engineer's and Engineer’s Representative’s staff
3. Initiate programme at job mobilisation, maintain throughout construction period
until Engineer occupancy or Engineer acceptance precludes the need for
Contractor security.
4. Restrict entrance of persons and vehicles into Work site. Allow entrance only to
authorised persons with proper identification. Maintain log of workmen and
visitors, make available to Engineer or Engineer’s Representative on request.
5. Coordinate access of Employer’s personnel to site.
6. Maintain traffic and parking areas including that of the Engineer's Representative
in a sound condition free of excavation material, construction equipment,
products and mud.
B. Water Control
1. Rough grade site and provide all necessary drainage to prevent standing water
and to direct surface drainage away from excavations, trenches, adjoining
properties, and public right-of-way until permanent drainage is accepted.
2. Allow for removal of temporary drainage upon acceptance of the whole work.
3. Maintain excavations and trenches free of water. Provide and operate pumping
equipment of a capacity to control water flow.
4. Provide dewatering system to maintain excavations dry and free of water inflow
on a 24 hours basis.
5. Provide piping to handle pumping outflow to discharge in a manner to avoid erosion.
6. Remove equipment and installation when no longer needed.
7. Comply with the Local Authorities Regulations.
C. Dust Control
1. Execute work by methods to minimise raising dust from construction operations.
Provide positive means to prevent airborne dust from dispersing into atmosphere.
2. Add calcium chloride to all access roads when directed by the Engineer/
Engineer’s Representative or when site conditions warrants.
E. Noise Control
1. Fit all generators, compressors, percussion tools and vehicles with effective
silencers of a type recommended by manufacturers of generators, compressors,
tools, or vehicles.
2. Comply with Municipality Regulations.
3. Electrical generators and other heavy equipment are to be housed in soundproof
enclosure.
F. Pest Control
1. Provide proper measures to control pests in occupied temporary accommodation
and storage areas.
G. Pollution Control
1. Provide methods, means and facilities to prevent contamination of soil, water,
and atmosphere from discharge of noxious, toxic substances, and pollutants
produced by construction operations.
H. Rodent Control
1. Provide proper measures to control rodent in occupied temporary
accommodation and storage areas.
I. Fire Control
1. Provide methods, means and facilities to prevent nuisance for smoke, dust, trash
and the like.
2. Provide temporary fire protection system for the site. Allow for removing
temporary fire protection on completion and acceptance of the whole works.
B. As a minimum the offices shall be maintained until all work including remedial works,
additional work and testing and commissioning are completed to the approval of the
Engineer’s Representative.
F. Restore existing and permanent facilities used during construction to original condition.
Restore permanent facilities used during construction to specified condition.
END OF SECTION
SECTION 01 51 70
TEMPORARY TELECOMMUNICATIONS
PART 1 - GENERAL
1.01 SUMMARY
B. Related Sections:
1. Section 01 11 00 - Summary of Work
2. Section 01 52 10 - Field Offices and Sheds
D. These telephones to be from the date the site offices become operational till the
substantial completion of the Contract plus 3 months from the date of substantial
completion and the penalty for non-provision will be KD.50/- per day per telephone
line/set.
The Contractor must supply the above, of the latest model make. The type and make
to be submitted for the Engineer/Engineer’s Representatives approval. All charges
including the cost of equipment, all installation and maintenance shall be borne by the
Contractor. In case of repair or maintenance a re-placement equipment will be
provided for maintenance period.
E. The international call facility shall be disconnected from all the telephones.
1.03 SUBMITTAL
PART 2 - PRODUCTS
2.01 MATERIALS
A. Must be new and adequate for the purpose subject to approval by the
Engineer/Engineer’s Representative.
2.02 EQUIPMENT
PART 3 - EXECUTION
3.01 The Contractor shall remove these equipment upon completion except for MOC lines which
upon instruction of the Engineer, shall be transferred to the name of the Owner/Employer for
their later use. The Contractor shall allow for all such cost in his Tender Sum.
END OF SECTION
SECTION 01 52 10
PART 1 - GENERAL
1.01 SUMMARY
B. System Description
1. Design, supply and erect in accordance with statutory requirements and
instructions of the Engineer/Engineer’s Representative the project's field
offices and sheds. These offices shall be designed as per the latest IBC
Code.
2. The Contractor shall rent land from the relevant Kuwait Authorities for
construction/ erection of all the office accommodation to be provided for the
Engineer’s and Engineer’s Representative’s staff, at location as approved by
the Engineer and pay all the charges.
3. Obtain permissions and approvals from all the relevant Authorities having
jurisdiction, pay fees and provide guarantees as required.
C. Submittals
1. Manufacturers Data: Prior to procurement, the Contractor shall submit for
Engineer / Engineer's Representative review and approval, copies of
manufacturer's specifications for all field offices and equipment substantiating
that products comply with the requirements.
2. Shop Drawings: Prior to procurement Contractor shall submit layout plans for
all field offices to Engineer’s Representative for review and approval.
3. Prepare and submit for approval shop drawings for the Engineer’s /
Engineer’s Representative site office accommodation of sufficiently large
scale to indicate complete layout furniture, equipment, services and all other
items and requirements covered by this Sub-clause. Submit brochures and
catalogue cuts of proposed furniture and equipment for approval. In addition,
one directory plaque shall be provided at the entrance of the office and
toilet/door signs shall also be provided.
D. Materials
1. New and adequate for required purpose for the Engineer's and Engineer's
Representative offices.
2. Portable or mobile buildings, or buildings constructed with floors raised above
ground, securely fixed to foundations, with steps and landings at entrance
doors.
3. Construction: Structurally sound, secure, weather tight enclosures for office
and storage-spaces. Offices preferably double storied, with the Engineer’s
and the Engineer’s Representatives' offices on First Floor and the
Contractors on the Ground Floor.
4. Temperature Transmission Resistance of Floors, Walls, and Ceilings:
Compatible with occupancy and storage requirements.
5. Exterior Materials: Weather-resistant, and heat insulated finished in one
colour acceptable to Engineer's Representative.
6. Interior Materials in Offices: Sheet type materials for walls and ceilings, heat
and sound insulated pre-finished or painted. Provide false ceiling and
recessed type light fittings in all rooms.
7. Lighting for Offices: Fluorescent to all rooms, 500 Lux at desk-top height,
exterior lighting at entrance doors.
8. Fire Extinguishers: Appropriate type fire extinguisher at each office area and
each storage area. Comply with authorities' regulations.
9. Interior Materials in Storage Sheds: As required to provide specified
conditions for storage of products.
10. Interior Flooring: Carpeting in all rooms including corridors. Carpets shall be
of good quality as approved by the Engineer. For wet areas (floor and walls)
provide ceramic tiles as approved by the Engineer.
11. Windows: Minimum of size approximate 15% of floor area with operable sash
and insect screens. Locate according to approved shop drawings to provide
views of construction area wherever practical. All windows shall be provided
with venetian blinds.
12. Electrical Distribution Panel: MCB and number of ways as required.
13. Provide three 13A, 240 volt, and single convenience outlets, per person in
each room at appropriate locations.
14. Sanitary and Kitchen Facilities: as specified.
15. Furniture and equipment: New as specified including maintenance.
16. Telephone: Provide one set of telephone per person.
17. Ceiling Height: Shall be minimum 2500mm.
E. Environmental Control
1. Heating, Cooling and Ventilating for Offices and Meeting rooms: Automatic
equipment to maintain conditions of MEW regulations by split unit A/C system
with built-in heating element.
2. Storage Spaces: Ventilation as needed to maintain products in accordance with
Contract Documents; adequate lighting for maintenance and inspection of
products.
3. Exhaust fan with automatic shutter, one per W.C. and one per kitchen
A. Within seven (7) days of the "Date of Enterprise" provide a new air-conditioned
"Portacabin" as “initial” accommodation for the Engineer’s Staff. The "Portacabin"
shall have four rooms suitably furnished to the approval of the Engineer/Engineer’s
Representative; in addition it shall have suitable toilet and kitchenette facilities. On
completion of the main site office accommodation remove "Portacabin" from the site.
Failure to provide this initial accommodation within the specified time shall incur a
penalty of KD. 300/- per day.
B. Within 30 days of the "Date of Enterprise" provide and fully maintain throughout the
Contract period, fully furnished, fully serviced air conditioned “final” accommodation for
the use of all the staff of the Engineer and the Engineer's Representative’s all as
approved by the Engineer. The office accommodation shall be constructed of new
materials throughout and all furniture and furnishings shall be new and of
executive/good/site quality and approved by the Engineer / Engineer's Representative.
Provide vertical sun blinds to all windows. The sizes of rooms are minimum and
indicative only and shall have to be increased as per the furniture sizes and layouts.
Complete office accommodation, office equipment, telephones, consumables etc. etc.
shall be provided for the duration of contract plus three months and shall become the
property of the Contractor after the completion of the Contract. Furnish the offices as
detailed in this section.
12. Meeting Room Fully furnished meeting room to provide seating for 20 persons around
(Size – 60 m2 ) a meeting table plus six additional chairs as required.
Slide projector
Multimedia projector 1500 watts.
Ceiling mounted screen
White board with pens and erasers, as requested
Manual and laser pointer
System suitable for hanging presentation boards on walls.
Pin boards (area 12 m2)
13. Sample Room With about 15MR of floor mounted open shelving each with 5 shelves.
(Size – 30 m2 ) Aluminium ladder (1 No.)
Mobile trolley as requested
15. Project Record Documents A room with adequate lockable glazed fire proof cupboards all along
Room with walls.
(Size – 30 m2 ) Drawing Record Card Filing Boxes
Mobile drawings hanging racks
Telephone set (1 no.)
D. Prepare and submit for approval shop drawings for the Engineer's and Engineer’s
Representative’s site office accommodation of sufficiently large scale to indicate
complete layout furniture, equipment, services and all other items and requirements
covered by this Sub-clause. Submit brochures and catalogue cuts of proposed
furniture and equipment for approval. In addition, one directory plaque shall be
provided at the entrance of the office and toilet/door signs shall also be provided.
E. Following is the minimum standard of quality of material and finishes for the furniture
in the above offices. The Contractor shall provide the specified furniture or equal
approved.
F. All the furniture and offices shall become the property of the Contractor after the
substantial completion date plus three months.
1. Definitions
• Engineer’s Office
1. Desk
2. Chair
3. Visitor’s Chairs (1) Ali Abdul Wahab
4. Sofa (2) Mahdi Habib
5. Corner Coffee Table
6. Cupboard
1. Desk
2. Chair (1) Ali Abdul Wahab
3. Visitor’s Chairs (2) Mahdi Habib
4. Cabinets/Cupboard Unit
3. A waste bin, an ashtray and two desktop 3-tier filing trays shall be provided at
each desk station.
I. COMPUTER
A. The Contractor shall provide and maintain for the duration of the Contract plus Ninety
(90) days, the following new computer systems (shall be the latest technology at the
time of placing the order) to be installed at the site offices as directed.
1. Engineer’s Offices
2. Engineer’s Representative’s Offices
B. Reference Standards
1. Institute of Electrical and Electronics Engineers
1. Computer Network
a. Computer Network for all offices as
i. Network for Employer’s (Engineer’s) office
ii. Network for Engineer’s Representative offices
b. All networks shall be interconnected on a dedicated fiber backbone
link of at least 1 Gbps redundant links
c. All distribution network shall be labeled and connected with a
minimum of 1 Gbps Cat 6 cabling and where necessary and
identified by IT Auditor and subsequently by Engineer the contractor
shall provide such upgrades at no extra cost
d. All cabling shall be labeled and terminated in patch panels before
connected to network equipment
e. 15% extra network points shall be provisioned and maintained
f. All network related cabling shall be consolidated in a dedicated
cabinet and
shall be maintained accordingly
g. Contractor shall provide updated & necessary network schematic
and layout diagrams to facilitate support teams of all offices in
2. Servers
protection requirements.
1. IBM
2. Dell
3. HP
1. IBM
2. Dell
3. HP
4. Synology
for all servers and related data, systems and solutions provided with below
mentioned features but not limited to:
j. Approved Vendors
e. Workstations for all staff with below specs or latest at the time of
inception of project
1. Dell
2. IBM
3. HP
f. Software Applications
D. Internet Connectivity shall be provided for the full project tenure, which will be
featured as but not limited to:
E. Consumable Supplies
The Following supplies shall be supplied by the contractor for the duration of project
plus 3 months
1. Rewritable DVD
2. LaserJet printer and color printer paper, toner/cartridges etc. as required. If
due to any reason the supplier repeatedly fails to meet these contractual
requirements and is so notified in writing, the Engineer’s Representative may
procure the required item or service from another source and deduct the
amount plus 15% for overhead costs; from the Contract.
3. Toner Cartridges, Consumables and all accessories for the smooth
functioning of the photocopiers (including color copier)
F. SUBMITTALS
1. Three (3) copies of the following shall be submitted under provisions of the
General Conditions of Contract. These, being a critical part of the job, shall
be prepared in a professional manner and submitted in one or more file(s) /
book(s) each (A4 size open flat files or hardbound volumes), if single volume
will limit its use.
f. Full Backup and recovery plan including disaster recovery plan with
measures and requirements of disaster recovery and schedule of all
project with related data structure being planned on the backup
media.
g. File and folder naming scheme for each Project Information Items
and its revision control mechanism for each Electronic Document
Format shall be enumerated.
2. The contractor shall provide reports on a monthly basis for the items below.
b. Backup activity report with backup media for the reporting month
G. INSTALLATION
The solutions shall be installed by experienced professionals and during the process
of installation following shall be entertained:
g. All network points and paths shall be clearly mentioned on the actual
installation as well as this shall be replicated in all network layout
diagrams
h. The contractor shall install camera mounting poles and other related
initial connectivity requirements for initial locations of Construction
site camera and such locations shall be identified by Engineer. While
location of one camera which will be used for Time Lapse
photography shall be identified in collaboration with all stake holders
to give clear view of construction activities.
d. The contractor shall at this stage install all internet related equipment
and provide mentioned internet connectivity
f. The contractor shall install all required camera controls and camera
viewing panels in identified locations
H. TESTING
For the purpose of testing the installed solution a testing team shall be constituted in
collaboration with Engineer which shall consist as one member from each stake
holder with IT Auditor and Lead Tester appointed by Engineer. Any replacement of
team member shall seek approval of Engineer and the tasks shall be executed as
follows.
1. The contractor shall inform the test team in advance of at least two working
days about the upcoming test schedule.
3. Any modules or items which are a part of the change request shall be
considered for retest and an approval from team shall be obtained.
4. All test reports, being critical part of the job, shall be prepared in a
professional manner and submitted in one or more file(s) / book(s) each (A4
size open flat files or hardbound volumes), if single volume will limit its use
I. TRAINING
J. MAINTENANCE
1. Provide necessary replacement parts and labor for the duration of the project
to maintain the systems in good working order. The Contractor must respond
to notification from the Engineer's Representative to correct any part of the
malfunctioning system within 24 hours.
2. Updates shall be made from time to time when new updates / patches from
the vendors are available including OS and application updates.
3. Timely replacements for all hardware and software shall be provided and
rolled out where necessary, required and approved by Engineer.
4. If any part of the system is not able to function for any reason whatsoever,
immediate corrective shall be taken or malfunctioning components replaced
or maintained within 36 hours.
5. Any component is non-operational for longer than 36 hours, the contractor
shall replace the malfunctioning component with a new unit or provide a
temporary equivalent substitute system before it is replaced. Failure to
correct the malfunction within 36 hours from receipt of the Engineer's
Representative written notice shall be cause for a penalty of KD 200 /- Two
Hundred Kuwaiti Dinars per day of delay to be deducted from the Contract
amount
A. Photocopier:
1. Provide and maintain one black and white heavy duty, automatic, digital fast
feed photocopier with full options, A4 to A3 sizes with 20 bin sorter as selected
by the Engineer for the Office of the Engineer and for the use of Engineer’s
Representative’s office.
This machine shall be provided with a facility of printing from each and every
work station; and should be connected to the network.
Make: a) Xerox
b) Konica Minolta
c) Toshiba Estudio 210C
d) Toshiba Estudio 25X
e) Canon, CLC 1100, 1130, IR 2800 and 3300
f) Ricoh
B. Shredder: Dahle 20506 of Dahle or equivalent (1 No)
C. Binding Machine: Model – 16 Master of IBICOAG or equivalent (1 No)
D. Lamination machine (A4/A3 compatible), 1 No.
E. Heavy duty stapler (Rexel Giant), 1 No.
F. Automatic Fax Machine RICOH 3700 or Pana fax UF-590 or latest model of
Panasonic or equal approved (1 No)
G. Presentation projector latest model 3M (X75) or latest (1 No)
H. Wall mounted remote controlled screen 84x84 3M or equivalent. (1 No)
I. External / Portable Iomega CD-RW 52X24X52X USB 2.0 32650 (or equal) (1 No.)
J. PC Toolkit (2 Nos.)
K. One Camera + 32 GB Memory as approved by the Engineer.
A. Provide all office accessories and stationery including but not limited to photocopy
papers (A4 & A3), pens, pencils, erasers, mechanical pencils, note pads (various sizes),
staplers, staples, punches, box files and other files and clips (various types), white pens,
commercial and scientific calculators etc. suiting the requirements of Engineer’ and all
the other complete staff throughout the period of contract plus three months free of cost.
A. Provide for the period of contract plus three (3) months daily cleaning and full time
attendance for the Site Office including providing minimum two (one for the Engineer,
and one for Engineer’s Representative) tea boys/messengers (farash services) to
attend upon the requirements of the staff of the above. The cost of cleaning
equipment and consumable stores such as, cleaning materials, paper towels, soaps,
paper tissues, toilet rolls, tea, coffee, sugar, mineral water, beverages etc., shall be
paid for by the Contractor.
1.06 REMOVAL
B. Restore areas. Obtain and submit Municipality Certificate and Employer’s clearance
certificate.
C. As a minimum the field offices shall be maintained until all work including remedial
works, additional works, testing and commissioning are completed to approval.
D. All provided office furniture and equipment remain the property of the Contractor and
shall be returned at the completion of the work and after obtaining Engineer’s
approval.
END OF SECTION
SECTION 01 54 00
CONSTRUCTION AIDS
PART 1 - GENERAL
A. Specification for the proposed temporary hoists and cranes that would be used
as deemed necessary by the Engineer.
C. The Contractor shall note that the requirements of construction aids detailed in this
section are a minimum to be supplied, installed and operated by the Contractor. Any
other hoisting and cranage that may be required for the performance of the work
shall be provided by each contractor. The applicability of this section will be approved
by the Engineer.
D. This section also includes requirements for early installation and operation of
permanent elevators for construction use. See Section 01 40 00 for additional
requirements.
1.02 SUMMARY
A. Provide all labor, material, equipment and services required for the supply, installation,
maintenance and operation of temporary hoists and accessories as indicated in the
Drawings and as specified herein; this is inclusive of but not limited to:
1. Combination personnel and material hoists
2. Personnel hoists
3. Material hoists
4. Landing platforms with adjustments where required for raised floors, protective
floor gates and fencing, guard rails, etc. Gates to be complete with fail-safe
interlocks.
5. Hoist base enclosure.
6. Communication system.
7. Loading deck, overhead protection, etc.
8. Installation, maintenance, operation, removal and salvage value of the above.
9. Any associated testing, permits for operation, etc. as required by the local
authorities and safety requirements in section 01 73 50 of this Division 01.
Testing and certification of the same by internationally recognized agencies will
also be required.
10. All necessary engineering by a licensed engineer.
11. All necessary temporary construction and modification that may be
required to the permanent structure.
B. Provide all labor, material, equipment and services required for the supply,
installation, maintenance and operation of cranes and accessories as indicated in the
Drawings and as specified herein; this is inclusive of but not limited to:
1. Communication system to tie-in with the respective Contractor.
2. Loading deck, overhead protection, etc.
3. Installation, maintenance, operation, removal and salvage value of the above.
4. Any associated testing, permits for operation, etc. as required by the local
authorities and safety requirements in section 01735 of these General
Requirements. Testing and certification of the same by internationally
recognized agencies will also be required.
5. All necessary engineering by a licensed engineer.
6. All necessary temporary construction and modification that may be required to
the permanent structure.
A. Documents affecting the work of this section include but are not limited to the
Conditions of Contract, General Requirements Division 01 and Scope of Works.
D. Other Kuwait and international codes and standards will be acceptable subject to the
approval of the Engineer. Not withstanding the requirements of this specification, the
Contractor providing the hoists shall be responsible for the safe and adequate
operation of the same until removal from the Site.
1.05 SUBMITTALS
A. Submit the following in accordance with the Conditions of Contract and Section 01 33
00 of General Requirements - Division 01.
1. All shop drawings shall be certified by a licensed structural engineer in
Kuwait.
2. The shop drawings shall contain all detailed information such as hoist
arrangements, platforms, loading deck, mast sections, hoist equipment,
A. The equipment manufactured shall be designed to withstand all the dead loads, live
loads, wind loads, etc., normal to the region, including but not limited to the seismic
conditions and that are normal to the area.
PART 2 - PRODUCTS
2.01 METAL
A. For fabrication of metal work that will be exposed to view, use materials that are
smooth and free of surface blemishes including pitting, seam marks, roller marks,
rolled trade names and roughness.
D. Steel tubing: cold formed. ASTM A500, or hot rolled, ASTM A501.
E. Structural steel sheet: hot rolled, ASTM A570; or cold rolled, ASTM A611, Class
1; or grade required for design loading.
F. Steel pipe: ASTM A53, type and grade as selected by fabricator as required for
design loading, black finish unless otherwise indicated, standard weight (schedule
40), unless otherwise indicated.
2.02 FASTENERS
A. All ferrous metal (except galvanized steel) shall be cleaned and shop painted with
one coat of ferrous metal primer. No shop prime paint is required on galvanized steel
or aluminum work.
C. Application: Apply shop prime coat immediately after cleaning metal. Apply paint in dry
weather or under cover. Metal surfaces shall be free from frost or moisture when
painted. Paint all metal surfaces including edges, joints, holes, corners, etc. Paint
surfaces which will be concealed after shop assembly prior to such assembly. Apply
paint in accordance with approved paint manufacturer’s printed instructions. Paint
shall uniformly and completely cover the metal surfaces, 2.0 mm dry film thickness. No
work shall be shipped until the prime coat thereon has dried.
D. Touch-up: In the shop, after assembly and in the field, after installation of work in
this section, touch up, damaged or abraded portions of shop prime paint with specified
ferrous metal primer.
2.04 FABRICATION
B. Form exposed connections with flush, hairline joints, using concealed fasteners
wherever possible. Cope intersections or rail and posts, weld joints, and grind smooth,
butt weld end-to-end joints of railings or use welding connectors.
C. Bend pipe without collapsing or deforming its walls, and to produce a smooth, uniform
curved section and to maintain uniform sectional shape.
D. Fabricate joints which will be exposed to the weather to exclude water, or provide
weep holes wherever water or condensation may accumulate.
E. Cut, reinforce, drill, punch, thread and tap miscellaneous metal work as required to
receive finish hardware and similar items of work.
F. The electrical installation including the motors, cabling and controls used shall be
suitable for the region and be able to withstand normal abuse due to exposure to the
elements and continuous operation.
PART 3 - EXECUTION
A. Examine area where work of this section is to be carried out and advise the Engineer
about conditions which may affect the timely and proper execution of the work. Do not
proceed with the work until unsatisfactory conditions have been addressed.
3.02 INSTALLATION
A. Coordinate the installation schedule, frequency of jumps, etc. to the approval of the
Engineer.
B. All work shall be performed by experienced, qualified, hoist and crane erectors using
skilled craftsmen in a plumb, level and secure manner.
C. The site installation shall be supervised by an authorized hoist and crane supplier’s
representative familiar with the equipment being erected.
D. All other materials and equipment required to remove the hoist will be with the hoist
(i.e. the tower cranes will be dismantled before the hoists).
E. All warning lights and instructions for operation and routine maintenance of the
equipment shall be in Arabic, English or any other language that is used by the
workforce.
F. Hoist and tower crane mast sections required after initial installation shall be stored
off site and delivered and erected as required for each jump.
H. Installation shall also include all the associated testing and demonstration as well as
operator training.
I. The location of the tower crane foundation and any sacrificial foundation and sections
of tower crane mast shall be decided only upon prior approval of the Engineer and
Engineer.
J. The Contractor shall allow in his Contract Sum for any additional structural
support and modifications to the structure as may be required for the installation
of hoists and tower cranes. It is the Contractor’s responsibility for the design and
engineering of such modifications and support structure. The Contractor shall
employ a qualified and licensed engineer to perform the design and all design
calculations and drawings are to be submitted to the Engineer for review and approval.
K. Any temporary openings that need to be left out in the structure for the installation
and/operation of tower cranes and hoists (including any for access and loading) shall
be engineered by the Contractor. The calculations shall be forwarded to the Engineer
for approval.
A. The Contractor shall include within the Contract Price for recommended spare parts
and maintenance.
C. Each hoist and tower crane operator must be capable of being contacted during any
emergencies.
D. The Contractor shall arrange to provide men and materials hoists and associated
hoisting facilities, at level/levels as required to complete the Contract. The
Contractor shall be responsible for the installation, maintenance and operation of
the hoists and hoist platforms, including the installation of integral temporary ‘wet’
services.
E. The hoists shall be operational as required but be available twenty four (24) hours
per day, every day excepting approved holidays. Material hoist time shall be
programmed by the Contractor and coordinated with the Engineer. Material hoist
schedule will be strictly followed, and no unscheduled deliveries will be permitted.
F. The hoists will be left in place at least until the elevators are available for construction
use at which time the hoists can be removed. The schedule for removal of hoists shall
be approved by the Engineer.
END OF SECTION
SECTION 01 55 00
PART 1 - GENERAL
A. Related work specified under other sections within Section 01 50 50, 01 52 10,
01 55 50 and 01 56 20.
1.03 REQUIREMENTS
A. The Contractor shall construct and maintain temporary access roads to the Site,
access roads to the construction areas and to the Site offices, lay down areas.
The temporary access roads shall be formed by proper roller compacted earth with
compacted granular material topping. The granular course shall be at least 150mm
thick and shall last for the period of construction of the Works.
B. The access to Site shall at least be through two access points, in addition to the
access to the Site offices.
C. The access shall be through designated access roads and entry gates only. The
Contractor shall install manual control barricades. The Contractor shall be fully
responsible for all access related issues as detailed in Section 01 56 20.
D. The construction vehicles and equipment shall not enter areas designated for site
offices.
E. All vehicular entries and exits shall be through security outposts and gates. Only
authorized Vehicles and equipment are allowed entry to Site.
F. The Contractor shall submit to the Engineer, a list of all vehicles and equipment he
intends to use for construction purposes. Prior permission is to be obtained from the
Engineer for entry of all his vehicles and equipment.
G. Passenger vehicles are not allowed entry to construction areas. Limited number of
‘four wheel drive’ passenger vehicles may be allowed in the construction areas,
subject to the approval of the Engineer.
H. The Contractor shall construct covered parking areas near the Site offices of the
Engineer. The number of Car parking shall be each and every staff of Engineer
plus Ten (10) extra for the visitors. Asphalt, Shaded Structures etc.etc. shall be
maintained throughout the complete Contract period plus three months. These
shall be removed after this period, as approved by the Engineer.
I. All security procedures as detailed by the Engineer shall be followed for entry,
parking and exit of vehicles from and to the Site, including the areas designated
for site offices. Violation of security procedures shall result in barring future entry of
the violated vehicle to the Site.
J. The Contractor shall provide for sufficient number of guards, barricades, etc. to direct
traffic and public as required for carrying out works in his Contract.
K. The Contractor shall be responsible for dust control. All access roads to Site
shall be watered on a regular basis and as directed by the Engineer. The
Contractor shall also keep the surrounding roads, and sidewalks free from
construction debris.
L. Ready mix concrete trucks shall not be allowed to discharge any left over concrete
at the Site. Any discharge from the concrete pump should be disposed off in a manner
acceptable to the Engineer.
M. TRAFFIC REGULATION:
2. The Contractor shall obtain at his cost all permits required for oversize
loads, over-weight vehicles, and shall arrange for all necessary police
escorts.
END OF SECTION
SECTION 01 55 50
TRAFFIC CONTROL
PART 1 - GENERAL
1.01 DESCRIPTION
A. Scope
A. Flagmen
Reflective apparel is required for flagging during darkness. Traffic Batons are
to be used a Darkness / Night time.
B. Reference Standards
1.03 DRAWINGS
A. Submit drawings for all areas of traffic regulation whether shown on the contract
drawings or instructed by the Engineer.
A. The Contractor shall, to the maximum extent possible, prevent nuisance as a result of
dust raised from the works. Dust Control shall be by watering by tanker trucks with
spray attachments or other approved methods.
A. On completion of the works or when no longer required the Contractor shall remove
all equipment from the works. Except that, if so required by the Engineer, the
Contractor shall hand over equipment in place to other persons or authorities
designated by the Engineer.
PART 2 - PRODUCTS
All traffic control devices shall be approved by the Engineer before installation on the
site. After initial use is complete the Contractor may reuse any approved item as the
need arises.
B. All sign Panels, barricades, drums, vertical panels and flagmen’s paddles shall be
reflectorised by using reflectorised sheeting that meets the minimum requirements of
Type 1, enclosed lens as Specified in General Specifications for Kuwait Roads and
Highways: State of Kuwait, Ministry of Public Works, Roads Administrations –
January 2012. Painting shall not constitute an approved substitute for achieving
reflectorisation.
C. Construction Signs
1. Sign panels shall conform to General Specifications for Kuwait Roads and
Highways: State of Kuwait, Ministry of Public Works, Roads Administrations –
January 2012 and to the “Kuwait Traffic Signs Manual” and shall be as
shown on the drawings.
2. Sign posts shall be of 100 x 100mm nominal sound seasoned softwood free
of excessive knots, acceptable to the Engineer and conforming to General
Specifications for Kuwait Roads and Highways: State of Kuwait, Ministry of
Public Works, Roads Administrations – January 2012. Sign posts shall be
drilled with breakway holes as shown on the drawings or as directed by the
Engineer.
D. Barricades shall be made of metal or plastic and shall collapse when tipped over.
Barricades made of wood will not be permitted.
F. Vertical panels shall be constructed of metal or plastic and those of wood will not be
permitted.
G. Temporary metal beam guardrails shall conform to the applicable Clauses of General
Specifications for Kuwait Roads and Highways: State of Kuwait, Ministry of Public
Works, Roads Administrations – January 2012. Used guardrail material will be
permitted providing it is neat in appearance, straight, and is approved by the Engineer.
H. Warning lights shall be Type A (low intensity flashing), Type B (high intensity flashing), or
Type C (steady burn), and shall meet the minimum requirement of the Institute of
Transportation Engineers “Standard for Flashing and Steady-Burn Barricade Warning
Lights”, insofar as the I.T.E. Standard does not conflict with the “Kuwait Traffic Signs
Manual”.
The Contractor shall be responsible for making the necessary arrangements with the
Electrical Distribution Network Section of the Ministry of /Electricity and Water (MEW)
for the connection of the control cabinets of the lighting systems to the power supply
network. A formal application for connection must also be made to (MEW) through
the Engineer. Adequate notice shall be given to the Engineer to permit the processing
of this application. Connection to the network will be carried out by (MEW). , Any
connection charges shall be the responsibility of the Contractor. The cost of electricity
used for temporary lighting systems will be borne by the Contractor.
All regulations of the Ministry of Electricity and Water shall be strictly observed in the
distribution and use of the supply. Under no circumstances shall any installation be
connected to the mains supply until authorized by the Engineer.
The nominal voltage of the mains power to be supplied by the Ministry of Electricity
and Water is 240 volts, single phase at a nominal frequency of 50Hz.
I. Temporary traffic signals are to be provided by the Contractor and shall be approved
by the Engineer. The signals used shall be multi-pole units complete with a controller
covered by a sunshade. The poles shall be fitted with either one or two sets of three
lanterns.
All temporary traffic signal installations shall be to the approval of the Engineer and
the Traffic Department of the Ministry of Interior, and shall be in general conformance
with General Specifications for Kuwait Roads and Highways: State of Kuwait, Ministry
of Public Works, Roads Administrations – January 2012.
J. Road works etc. in connection with detour and the like shall be executed in
compliance with the under mentioned Sections of the General Specifications for
Kuwait Roads and Highways: State of Kuwait, Ministry of Public Works, Roads
Administrations – January 2012
1. Section Il - Earthworks
PART 3 - EXECUTION
A. Traffic control devices shall be provided and maintained both inside and outside the
Contract Limits as needed to facilitate traffic guidance and to ensure that all traffic,
whether vehicular or pedestrian, will be accommodated safely.
B. Prior to start of construction operations, the Contractor shall erect such signs,
barricades, and other traffic control devices as may be required in the Contract
Documents, on proposals submitted by the Contractor and approved by the Engineer
or as directed by the Engineer. During non-working hours and following completion of
a particular construction operation, all warning signs, except those necessary for the
safety of the public, shall be removed or entirely covered with either metal or plywood
sheet so that the entire sign panel will be invisible to traffic.
C. Traffic control devices shall be in place and operated only as long as they are
needed. Only those devices that apply to conditions actually in existence shall be in
place. If not needed, the traffic control devices shall be transported to a storage area
for further reuse on the Works.
D. Reflective materials on signs, drums, barricades, and other devices shall be kept
clean, free from dirt, mud and road grime. Scratches, rips, and tears in the sheeting
shall be promptly repaired by the Contractor to the Engineer’s satisfaction. Reflective
sheeting materials shall maintain a reflectivity of not less than 50% of the minimum
intensity values specified in General Specifications for Kuwait Roads and Highways:
State of Kuwait, Ministry of Public Works, Roads Administrations – January 2012
E. Sign panels, barricades, cones, vertical panels and drums shall be installed as shown
in the Contract Documents, on proposals submitted by the Contractor and approved
by the Engineer or as directed by the Engineer.
F. These devices shall be supplied and maintained by the Contractor and they shall be
relocated, realigned or replaced as necessary. Any traffic control devices provided
under this Clause which are damaged, lost, stolen, destroyed or deemed
unacceptable while their use is required on the Contract shall be promptly replaced
by the Contractor without additional payment or compensation.
All traffic control devices referred to in this Clause shall remain the property of the
Contractor. The Contractor shall not remove any item from the site without the
Engineer’s written agreement.
During construction of the Works, the temporary metal beam guardrails may be
required to be removed and reinstalled in other locations as directed or approved by
the Engineer.
H. Type A warning lights shall be securely fixed to barricades or drums used singly or
installed as shown in the Contract Documents, on proposals submitted by the
Contractor and approved by the Engineer or as directed by the Engineer.
I. Type B warning tights shall be securely fixed to warning signs, barricades, and
independent supports shown in the Contract Documents, on proposals submitted by
the Contractor and approved by the Engineer’ s Representative or as directed by the
Engineer.
The Contractor shall maintain the temporary lighting installations and shall carry out
routine inspections to ensure all installations are functioning satisfactorily.
The Contractor shall promptly replace or repair any faulty or malfunctioning lamps or
installations. The Engineer shall be informed promptly of any traffic damaged
installation and such installation shall be replaced or repaired as directed by the
Engineer. During the construction of the Works, temporary lighting may be required to
be removed and reinstalled in other locations as directed or approved by the
Engineer.
A. Where the maintenance of traffic schemes requires the installation of traffic signals at
a junction where there are no existing signals the Contractor shall supply and install
all temporary signal control equipment.
The Contractor shall modify the temporary signal installation to suit the various detour
and traffic management stages and shall supply and install all additional equipment
required to maintain continuous operation of the traffic signals while transferring from
one detour or traffic management stage to another.
The Contractor shall maintain the temporary traffic signal installation and shall
replace promptly any broken lamps and shall replace and repair any damaged or
malfunctioning equipment.
Unless otherwise agreed with the Engineer the new permanent’ traffic signal
equipment shall not be installed at a junction until the permanent carriageway works
are complete at the particular junction.
3.04 FLAGMEN
A. Employ flagmen only where approved by the Engineer and relevant Authorities.
Flagmen shall be used for night-time operations, as necessary.
3.05 DETOURS
B. Type I - Temporary Unsurfaced Detour The existing ground surface shall be graded
and compacted to the satisfaction of the Engineer.
The Contractor shall ensure satisfactory dust control in accordance with General
Specifications for Kuwait Roads and Highways: State of Kuwait, Ministry of Public
Works, Roads Administrations – January 2012.
C. Type II - Temporary Surfaced Detour: The surface of the Detour shall be prepared as
noted for a Type I Detour and shall then be treated with a prime coat as described in
the General Specifications for Kuwait Roads and Highways: State of Kuwait, Ministry
of Public Works, Roads Administrations – January 2012 followed by a 50mm thick
layer of asphaltic concrete Type II laid and compacted in accordance with General
Specifications for Kuwait Roads and Highways: State of Kuwait, Ministry of Public
Works, Roads Administrations – January 2012.
D. The application of other parts of this section shall apply to detour work.
F.On completion of the Works or when, in the opinion of the Engineer, the Detours are no
longer required, the Contractor shall remove all temporary constructions, materials
and structures as specified in the General Specifications for Kuwait Roads and
Highways: State of Kuwait, Ministry of Public Works, Roads Administrations –
January 2012, and shall restore the Detour sites to their original condition, or to such
other condition as shown in the Contract Documents, on proposals submitted by the
Contractor and approved by the Engineer or as directed by the Engineer.
END OF SECTION
SECTION 01 56 20
PART 1 - GENERAL
1.01 SUMMARY
A. Section Includes: Provision of safety fence to the site perimeter and (2 No.) lockable
gates for the two access points, work includes the following:
1. Installation
2 Maintenance
3. Removal
B. Existing Situation
1. Examine the site to familarise with the existing situation where there is no
existing boundary wall of required height, provide safety fence as required by the
various statutory authorities having jurisdiction.
C. System Description
1. Safety fence and gates 2.50 m high above the final site level/s after fill is
completed of braced construction with fully closed panel construction to
completely enclose the site and prevent unauthorized persons violating the
works site area. The site shall also include all areas and lands approved by the
Engineer’s Representative for the use by Contractor for storage or as borrow
pits, etc.
2. The safety fence and gates should be positioned to comply with the following
requirements:
D. Submittals
E. Quality Assurance
F. Materials
1. Fence shall be such that it can withstand a wind speed of 80 miles/hour, as per
UBC’97.
2. Post and Gate Construction: Shall be primed and painted steel and shall be
structurally sound.
3. Fence Panels: 2.50 m high Steel Sheet Panels atleast 24 gauge Kirby or similar
factory painted finish, colour to be approved by Engineer's Representative.
4. Gate Hardware: Secure locks and bolts to all gates.
5. Paint and Primers: Exterior quality, two coats. Colours designated by Engineer's
Representative.
G. Installation
1. Install safety fence and gates complete before any work may commence.
2. Erect safety fence and gates in approved location as approved on Site Layout
Organization Chart submitted by Contractor.
3. Install safety fence surface plumb and level. Anchor securely.
4. Paint sight-exposed surfaces of safety fence, posts and gates.
H. Maintenance
1. Maintain safety fence and gates including cleaning and repairing deterioration
and damages throughout the contract period, as required by the Engineer's
Representative at no extra cost.
2. Repaint as necessary and whenever instructed by the Engineer's
Representative.
I. Removal
1. Remove safety fence and gates upon the completion of the Contract, after
getting permission from the Engineer's Representative.
END OF SECTION
SECTION 01 58 00
PROJECT IDENTIFICATION
PART 1 - GENERAL
1.01 SUMMARY
A. Includes: Provide Two (2) numbers well lit project identification signs, each in both English and
Arabic, of types as approved by the Engineer, at locations as shown on the drawings.
1. Design
2. Installation
3. Maintenance
4. Removal
B. System Description
1. Each project identification sign board will have the following information:
i. Perspective of Contract as provided by the Engineer.
ii. Name of the Employer
iii. Name of the Contract
iv. Date of Enterprise and Contract Period
v. Value of Contract
vi. Name of Consultant
vii. Name of Contractor etc.
viii Names of Approved Sub-contractors, one per slat.
2. The size of each board shall be 3.000 meter x 7.000 meter including the size of
Perspective of project which shall be 2.560 meter x 1.940 meter. The English
letters shall be in capital, of approx. size 20cm high x 1.25cm thick x 1cm distant
within the same word and 2cm distant between adjacent words; the Arabic digits
and letters shall be similar and shall match; all to the approval of Engineer.
3. The lettering shall be in black colour, over white background.
4. The sign boards shall be erected at locations as approved by the Engineer and
shall be dismantled and cleared away after completion of the Works and the
ground below made good.
5. The signboards should be sufficient as shown on the drawings. The Contractor
to connect and provide all means of power supply.
C. Submittals
1. Submit shop drawings to the Engineer for approval.
2. Submit design calculations of sign surface metal plates, foundations, supports,
framing etc. to the Engineer for approval. For wind speeds etc. follow 80
miles/hour, as per UBC ’97.
3. Show content, layout, lettering, colours, foundation, structure, sizes and grades
of members.
4. Obtain approval of Engineer and of Local Authorities having Jurisdiction.
D. Quality Assurance
1. Engage professional installer with not less than five years experience in similar
kind of work. Submit details to the Engineer for approval.
2. Design in accordance with statutory requirements and instruction of Engineer.
E. Sign Materials
1. Structure and Framing : Steel, structurally sound.
2. Paint and Primers : Exterior quality, two coats. Colours as approved by the
Engineer.
F. Installation
1. Ensure that project identification signs are installed to the Engineer approval.
2. Erect supports and framing on secure foundation, rigidly braced and framed to
resist wind loadings.
3. Install sign surface in plumb and level and anchor securely.
4. Provide required level of illumination including all connections and power supply.
H. Removal
1. The project identification and signs shall be removed after obtaining the
Engineer’s approval.
END OF SECTION
SECTION 01 60 00
PRODUCT REQUIREMENTS
PART 1 - GENERAL
A. The Contractor shall use extreme care in the transportation and handling of materials to
and within the Site. The materials shall be transported in a manner that does
not hinder progress of other contractors' work at the Site, and that inconvenience is
avoided to any occupied tenants. Depending on the availability of storage areas within
the Site, it may be necessary for the Contractor to store his materials elsewhere,
outside the Project limits, until they are needed for immediate installation. The
Contractor shall obtain prior approval of the Engineer for arranging all storage areas
on and off Site.
B. All contractors and subcontractors shall provide his own craneage / forklifts for
unloading of their materials in their storage yards and Site.
C. The Contractor shall provide craneage and hoisting to move materials and equipment
to the building for the materials and equipment supplied by him and his subcontractors
and suppliers.
D. The Contractor shall provide reasonable craneage, loading/unloading and moving
facilities for any Employer supplied materials, without any additional cost to the
Employer.
1.03 PRODUCTS
A. Products: means new material, machinery, components, equipment, fixtures, and
systems forming the Work. Does not include machinery and equipment used for
preparation, fabrication, conveying and erection of the Work.
B. Provide interchangeable components of the same manufacturer, for similar
components.
C. Include in Tender Price for all instructions of manufacturers and all good practices
recommended by the manufacturers.
D. Include in the Contractor's Construction Schedule for the time gap
required/recommended by the manufacturer between successive operations.
A. Materials, products and equipment shall be properly packed and protected to prevent
damage during transportation and handling.
D. More detailed requirements for transportation and handling are specified under the
Specification Sections.
K. The Contractor shall provide insulated and air-conditioned storage rooms for materials
that require to be stored in a controlled environment.
L. The Contractor shall be responsible for protection of stored materials from weather,
negligence and other trades, until their installation in the Works and hand over of
the completed facilities to the Employer.
M. The Contractor's materials may require to be relocated from time to time as directed
by the Engineer, to accommodate construction by other trades, at no additional cost to
the Employer.
N. The Contractor shall take delivery of any Employer supplied materials, put them in
proper storage and be responsible for protection of the materials.
A. Name plates and other identifying markings (except as otherwise instructed in these
Documents) shall not be affixed on exposed surfaces of manufactured items installed
in finished spaces.
A. When colours or similar other things are to be selected by the Engineer after the
Contract is signed, than in such cases the Tenderer shall quote for the costliest
alternative from the manufacturer’s published range.
A. Transmit four copies of a list of all products which are proposed for installation,
including name of manufacturer within 30 days after the date of enterprise.
B. Be responsible to ensure that the listed products comply with the requirements of the
Contract Documents.
D. For products specified only by reference standards, give manufacturer, trade name,
model or catalogue designation, and reference standards.
E. Engineer shall reply in writing within (21) days stating whether there is reasonable
objection to listed items. Failure to object to a listed item shall not constitute a waiver
of requirements of Contracts Documents.
F. Submitting the product list will not relieve the Contractor from submitting of each
product individually.
PART 2 - PRODUCTS
- NOT USED
PART 3 - EXECUTION
- NOT USED
END OF SECTION
SECTION 01 63 00
PART 1 - GENERAL
A.02 DEFINITIONS
A. The term "product" shall mean any material including proprietary goods, equipment
and manufactured items.
B. “Approved Equal” term for product selection will be applicable in this Contract subject
to the Engineer’s approval. However, in selecting the product the Contractor shall
give due preference to the “Design Intent”.
References herein to “approved equal” term shall mean that the review and approval
of the Engineer is mandatory for any approved equal product proposed by the
Contractor. Such proposed product shall be equal or better than the specified in all
respects to the quality, durability and performance characteristics including its
origin/source. The Engineer’s decision to consider, reject or approve the proposed
“approved equal” Products/Manufacturers shall be final.
‘The Contractor’s freedom, however, to propose “approved equals” for the Engineer’s
review and approval shall not be limited to those products in respect of which the
term “or approved equal” has been used in the Contract Documents except where it
is specifically stated otherwise in individual specification sections. The Contractor, in
accordance with the above, may propose “approved equals” to any specified
products provided such proposed products are equal in all respects to the quality,
durability and performance characteristics of the specified product.
1.03 SUBMITTALS
1. Submit 3 copies of each request for consideration. Submit requests in the form
and according to procedures required.
2. Identify the manufacturer and product, the fabrication, installation method in
each request. Include related Specification Sections and Drawing numbers.
3. Provide complete documentation showing compliance with the requirements
and the following as appropriate:
a. Coordination information, including a list of changes or modifications
needed to other parts of the Work and to construction performed by
the Employer and Other Contractors, if any that will be necessary to
accommodate the proposed “substitution”.
b. A detailed comparison of all the specified and significant qualities of
the proposed “substitution” with those of the Work specified.
Significant qualities will include elements, such as performance,
weight, size, durability, and visual effect etc.
c. Product Data, including Drawings and descriptions of products and
fabrication and installation procedures.
d. Samples, where applicable or requested.
e. A statement indicating the effect on the Contractor's Construction
Schedule.
f. Cost information, including a proposal of the net saving if any in the
Contract Sum. Additional costs are not accepted. This should be
substantiated by comparative quotations with complete rate
breakdown for both the proposed alternative/substitute item and the
specified item.
g. The Contractor's waiver of rights to additional payment or time that
may subsequently become necessary because of the failure of the
“substitute” to perform adequately.
h. Warranty
i. Reimbursement for review and redesign services, if applicable in the
opinion of the Engineer/Engineer’s Representative.
B. Engineer’s Action: The approval of any “substitute” or “approved equal” product shall
in no way relieve the Contractor of any of his liabilities and obligations under the
Contract. The burden of proof in satisfying the Engineer as to the suitability of any
product shall rest with the Contractor. The Engineer may request and the Contractor
shall provide such supporting data, carryout such tests, etc., as the Engineer may
reasonably require in order to satisfy him as to such suitability. Any extra costs of
delay by the Contractor, because of his failure to propose “substitute” or “approved
equal” in a timely manner, so as to allow the Engineer reasonable time to review, or
because of rejection of the proposed products for “approved equal”” or “substitute”
found by the Engineer to be unsuitable, shall be the responsibility of the Contractor,
and he shall not be entitled to additional payment nor to extra time for this reason.
C. Cost effect in approving “substitutes” (refer 1.02 C above): Should any “substitute”
product be proposed by the Contractor and approved by the Engineer, any increase
in cost over and above the specified product shall be borne by the Contractor.
However, any saving in cost shall be to the benefit of the Employer.
1.04 SUBSTITUTES
B. “Substitute” products where permitted and approved, must conform to the Contract
Documents space requirements. Any such product that does not meet such space
requirements, whether approved or not, shall be replaced at the Contractor's expense
and any modification of replaced systems thereby arising shall also be made at his
expense.
PART 2 - PRODUCTS
NOT USED
PART 3 - EXECUTION
NOT USED
END OF SECTION
SECTION 01 72 00
PART 1 - GENERAL
B. Store Record Documents and samples in Field Office apart from documents used for
construction. Provide files, racks, and secure storage for Record Documents and
samples.
C. Label and file Record Documents and samples in accordance with Section number
listings in Table of Contents of this Project Manual. Label each document "PROJECT
RECORD" in neat, large, printed letters.
D. Maintain Record Documents in a clean, dry and legible condition. Do not use Record
Documents for construction purposes, and do not remove Record Documents from
room without prior approval from the Engineer.
E. Keep Record Documents and samples available for inspection by the Engineer.
1.03 RECORDING
B. Provide separate colours for each major system, for recording information.
C. Record daily information concurrently with construction progress. Do not conceal any
work until required information is recorded.
D. Record Drawings: Legibly mark each item to record actual construction, including:
G. Labour Record
1. Each day, provide for verification by the Engineer a record showing the
number and description of craftsmen, labourers and other persons employed
on or in connection with the Works including those employed by Assigned
Subcontractors.
H. Visitors Record
1. Maintain a record of visitors to the Site, and submit at weekly intervals to the
Engineer.
I. Weather Records
1. Keep an accurate record of:
a. Daily maximum and minimum air temperatures (including overnight).
b. Number of hours per day in which work is prevented by inclement
weather.
1.04 SUBMITTALS
A. A minimum of 60 days prior to the Date of Substantial Completion, for each of the
relevant portions of the Work, submit As-built drawings as detailed in Section 01 33 30
– Shop Drawings, Record Documents, Product Data and Samples. Note: as built
drawings are to be submitted monthly to the Engineer for review, throughout the
duration of the contract.
a. Date
b. Contract Title and Number
c. Contractor's Name, Address, and Telephone Number
d. Number and title of each Record Document and arrange in correct sequence
e. Signature of Contractor or Authorized Representative
C. Where provision of "record" drawings is required by Ministries or the Municipality as a
precondition to providing their service connections, approvals and the like, submit
drawings at the correct time.
PART 2 - PRODUCTS
NOT USED
PART 3 - EXECUTION
NOT USED
END OF SECTION
SECTION 01 73 50
SAFETY
PART 1 - GENERAL
1.03 SAFETY
A. Within twenty-eight (28) days of issue of Letter of Acceptance, the Contractor shall
submit, for the Engineer’s review, his “Safety Program” (hereinafter referred to as
Safety Program), naming the key person in his organization who will be responsible for
administering the program. This Safety Program shall incorporate in it all the
requirements for Project safety and accident prevention and in particular the safety
requirements listed in the safety checklist.
B. The program shall indicate how the Contractor’s workers, subcontractor personnel
and others working at the Site and equipment and materials will be protected. This plan
should address, but not be limited to, organization, personnel, inspections, items
such as temporary flooring, handrails, personnel and safety equipment’s, netting, fire-
watch, etc.
C. All employees shall be physically qualified for performing the duties to which they
are assigned. Operators of equipment and vehicles shall be able to read and
understand the signs, signals and operating instructions in use.
D. Prior to start of work, arrangements shall be made for assistance from medical services
in existence in the vicinity of the Site.
F. The Contractor shall integrate an overall Safety Program incorporating all his
subcontractors’ specific safety requirements. All subcontractors shall support the
Contractor by providing their input and requirements, fully detailed. The Safety
personnel detailed in this section shall be provided by the Contractor and also by all
subcontractors.
G. The Contractor shall organize a “Site Crisis Management Team” that shall be headed
by the Contractor’s Safety Officer. The Contractor’s Safety Officer shall be suitably
qualified and shall have extensive experience (at least ten (10) years) in managing
safety on building construction projects. The Site Crisis Management Team shall
comprise Safety Engineers representing all contractors and subcontractors. In
addition, a number of foremen shall be identified, to liaise and coordinate with the
Safety Engineers. The foremen shall be suitably trained by the Safety
Officers/Engineers, who shall be responsible for clearly identified tasks, during
emergencies. The Contractor shall submit a detailed organization and tasks of each
individual forming the Site Crisis Management Team for the review of the Engineer.
A. The Safety Program established and maintained on the Project shall incorporate the
requirements of safety and health of the Kuwait authorities, the AGC Manual of
Accident Prevention in Construction, Occupational Safety and Health Administration
(OSHA) of USA, and all other local codes and regulations.
B. The purpose of the Safety Program is to elicit the interest and efforts of all
personnel, both management and supervisory, required for the prevention of injuries
and accidents, through proper and thorough training and instructions to employees.
D. The Safety Program shall embody the prevention of accidental injury, occupational
illness and property damage. Each contractor shall provide and maintain a safe, hazard
free workplace for their employees, for fellow workers and the general public. As a
minimum, the Contractor’s Safety Program shall incorporate all of the principles of
this section. In addition the Contractor shall comply with any additional safety
requirements suggested by the Engineer.
E. The Safety Program shall ensure the involvement and active participation of all project
employees by requiring safety training, which will promote recognition of unsafe
acts, potential and actual hazards and the immediate corrective action to be taken. All
employees shall be constantly aware of their responsibility to work in a safe manner.
F. Each contractor, and his sub-contractors, has a contractual obligation to perform their
work using safe methods and to comply with the Project Safety Program.
G. Subcontractors to the Contractor shall not have a separate safety program. The
Contractor’s Safety Program shall incorporate any special requirements of his
subcontractors’ safety program. The Contractor shall fully coordinate such
requirements with his subcontractors.
A. A Safety Officer shall be employed by the Contractor who shall have the overall
responsibility to implement all safety measures on Site. The Safety Officer and the entire
safety organization shall report directly to the Contractors Senior Management in Kuwait
and in no case come under the hierarchy/authority of the Contractor’s Project
Management Team.
B. A Safety Officer/Engineer from each contractor will be designated at the Site. He will
have full authority to direct work stoppages and to expend funds, as necessary, to
eliminate hazards and imminent danger conditions on the Site.
C. The Contractor’s Safety Officer is responsible for the implementation and further
development the Safety Program. His duties will include the following:
1. Conduct monthly safety meeting with Site personnel and Sub-contractors.
2. Inspect the Project daily, and record all visible safety hazards, including
identification of violators.
3. Follow through on timely correction of safety hazards, making immediate
corrections as necessary.
4. Monitor on Site safety meetings and report same on his Daily Report.
5. Foster ‘Safety Awareness’ in all tradesmen and supervisors on the Project.
6. Follow up, for insurance purposes, all relevant safety reports.
7. Check all areas at least once a day for housekeeping and cleanup. Take
immediate action to ensure compliance with requirements.
8. Submit job hazard analysis for each major phase or element of work as
necessary.
9. Post safety signs on the Project.
10. Conduct employee indoctrination for all new personnel.
11. Ensure training is carried out for specific tasks, especially work of a “non
standard” nature.
D. The Safety Engineer will be a member of the Site Crisis Management Team organized
to deal with emergencies.
E. The Contractor’s Safety Engineer shall have an experience of at least fifteen (15) years
in the field.
G. The Safety Engineer shall report directly to the Contractor’s top management in Kuwait
and in no case come under the hierarchy of the Contractor’s Project Manager’s team.
H. The team of Contractor’s Safety personnel under the Safety Engineer shall not
report to the Contractor’s Project Manager and/or the Contractor’s Construction
Manager.
I. The Engineer has the authority to ask the Contractor to remove any staff in the
Contractor’s Safety team if in the opinion of the Engineer, the performance of the
said staff is not satisfactory. The replacement of such staff shall take place within
ten (10) days of the Engineer notice.
J. The Contractor shall have the full responsibility to ensure implementation of his
A. The officers and personnel of all subcontractors shall be responsible for compliance
with this Safety Program. This will entail indoctrinating their Site representatives with
a working knowledge of the Safety Program on the Site. They are further
responsible to have their firms represented at all Project safety meetings.
A. The Contractor shall hold Safety meetings at least once a month at the Site. Such
meetings will be convened and conducted by the Safety Officer. All Safety Staff,
supervisors and foremen shall attend these meetings. Each subcontractor will have a
responsible representative present to follow through on information and resolutions
discussed and adopted at these meetings. The Engineer may choose to attend any or
all of these meetings. Minutes of meetings shall be issued by the Contractor and
distributed to the Engineer.
B. The agenda for the safety meetings will generally include inter alia:
1. Development of timely topics for discussion and dissemination of safety bulletins,
signs and notices.
2. A review of the Contractor’s Safety Engineer’s inspections.
3. Identification of potential safety hazards in the coming month and discussion and
implementation of steps to be taken to avoid the same.
4. Appointment of safety representatives for sub-contractors.
A. The Contractor shall submit weekly Safety reports to the Engineer. The format and
contents of the report shall be agreed with the Engineer. As a minimum, the Safety
report shall include:
1. Average number of men / day during the week. Number of man hours during
the week.
2. Total number of man hours until the date of reporting
3. Number of lost-time injuries
4. Number of accidents
5. Workmen indoctrination statistics
6. Safety bulletins / topics issued
A. All supervisors and foremen are responsible to plan and accomplish their work with due
regard for the safety of all individuals on the Site. They will be expected to eliminate
all possible accident hazards when planning the work under their control. It is
expected that all contractors and sub-contractors will observe and correct any
accident producing practices before injury occurs. If an accident does occur, they will
investigate to determine the cause and take the required corrective action to prevent
a recurrence. All accidents shall immediately be reported to the Contractor’s
representative, Engineer.
A. All lost time injuries, property damage accidents (excluding off Project vehicle
accidents) and material losses in which the property damage exceeds KD 40/= will be
reported in writing to the Engineer within forty-eight (48) hours of the accident or
incident. Immediate notification will be provided in advance of the written report.
B. In the event of any employee being sent to a doctor for treatment, a release will be
obtained from the doctor stating whether:
1. The employee is not fit for duty;
2. The employee is fit for light duty; Or,
3. The employee is fit for duty.
C. A copy of this release will accompany the accident report.
A. Minimum requirements for protective equipment shall be the wearing of hard hats and
safety shoes at all times, by all Contractor’s and subcontractors’ personnel, as well
as protective clothing for workmen, as warranted. Supplemental requirements for
protective equipment shall be developed to cover specific areas of the work for such
items as eye protection, protective clothing, life safety harnesses and lifelines as
per the requirements of this safety specification. No sandals will be permitted on the
Site. Closed footwear with heavy-duty side and steel toecap must be worn by all
personnel. Provide adequate protection to the personnel and equipment adjacent to the
Contractor’s area of work as well as those working below at all times.
B. While the Contractor provides, at his cost, all personnel protective equipment to the
workers under his employ, all subcontractors shall provide, at their cost, similar
equipment to their workmen. However, it is the responsibility of the Contractor to
strictly implement the rules set out for all parties.
C. Each worker shall sign receipt indicating that he has received hard hat and safety
shoes from the Contractor’s stores. Copy of these receipts shall be provided to the
Engineer if specifically requested.
D. The Contractor’s and his subcontractors’ workmen shall wear uniforms or overalls that
are suitable for construction sites with clear identification of the company with
whom he works for. The subcontractors’ workmen shall have identification of the
Contractor’s company worn on their uniform. All hard hats shall bear the identification
of the Contractor.
E. The Safety Engineer and other safety personnel shall wear Red colored hard hats
and OSHA Orange colored safety jackets with the Contractor’s identification. (Safety
Jacket shall be constructed with a shell of windproof/water resistant/ fire-resistant
cotton based material and shall feature 2" reflective tapes for high- visibility- shall
meet ANSI/ISEA 107-1999 Standards, Class 3/Level 2). Other personnel wearing
safety jackets, as required, such as banks men, and workers performing road works,
pipelines, etc., shall wear Lime Green colored safety jackets.
C. All fuel storage tanks shall be properly grounded and vented, provided with proper type
fire extinguishers, placed on posts, 3.00 m to 5.00 m from tanks. DANGER or NO
SMOKING signs shall be prominently placed at these tanks. Storage tanks above
ground shall be diked or kerbed to prevent the spread of liquids, in the event of
leakage in tanks and located at a safe distance from the construction area.
D. A PERMIT TO WORK system shall be operated by the Contractor for all hot works
including welding and brazing. Pro-forma permits shall be issued by the
Contractor confirming the work to be undertaken and that screens, protection and
suppressant devices are in place. The Safety Manager shall inspect the work area and
affix his signature to endorse his satisfaction to the arrangements in place. A copy of
such permit shall be issued to the Engineer twelve (12) hours prior to work
commencing. No work shall be carried out without a permit prepared by the responsible
Foreman of the Contractor. Adequate fire extinguishing equipment shall be provided in
the immediate vicinity of welding operations whenever combustible material is
exposed. Workmen will be shielded from welding rays, sparks, slag and the like.
E.. All compressed gas cylinders and acetylene cylinders shall comply with the
requirements of the American AGC Manual of Accident Prevention in Construction as
to requirements for construction, use and storage. All oxygen and acetylene cylinders
will be kept separately in the storage area, stored upright, tied off, and capped. The
storage area shall be designated as a NO SMOKING zone.
F. Fire protection is required for all materials and equipment on the site. Protection
gear including suitably rated goggles, gloves & shields shall be used by each of the
Contractor’s personnel carrying out operations such as welding, etc.
G. Twenty-four (24) hour fire-watch shall be provided as part of the Contractor’s scope.
The fire-watch inspections shall be carried out in all areas, including shafts, openings,
concealed areas, non-work areas, etc. Provide for fire protection and dedicated fire
watch in the service tunnels. Special fire watch is required during any cutting, burning
and/or welding performed at the Site.
H. The Contractor shall provide adequate temporary lighting and identify escape routes
within the Site buildings and structure under construction.
A. The Contractor shall provide good quality safety, location, directional, traffic and
warning signage on Site. Provide signs to identify Employer and Engineer offices,
Contractor premises, substations, site laboratory, first aid centre etc. on the Site.
B. The Contractor shall be responsible for temporary construction for the safe execution
of the works including barricades, warning signs, scaffolding, etc. General perimeter
cable or rail protection, with toe boards, at slab edges as well as safety fans to protect
personnel working below will be provided by the Contractor. Temporary removal and
replacement or repair resulting room damage caused by any subcontractor shall be the
respective subcontractor's responsibility.
C. The Contractor shall, prior to starting and during the progress of his work, be
responsible for the prevention of hazards to personnel and property including that of
the Employer, the Engineer, Contractor, other sub-contractors, the neighborhood and
the public.
1.15 EXCAVATION
A. All excavation shall comply with requirements for trenching and shoring, as
established by the Contractor’s Safety Program, with special attention to the following:
1. Excavations over one and half (1.50) meters deep must be shored, benched or
battered.
2. Excavated material must be stored at least two (2.00) meters from the sides of
excavations.
3. Guard rails or barricades must be provided.
4. Access/egress facilities will be provided.
B. The Contractor shall be responsible for providing, maintaining and removing safe and
stable working ramps, in and out of the excavated areas.
A. Care must be exercised when working in or near live sewers, and tests must be made
to verify that no hydrogen sulphide or other poisonous gases are present, before
anyone enters an existing manhole or confined space. The Contractor shall
install adequate ventilation system prior to performing any work in confined areas.
The Contractor shall follow all the EPA procedures and regulations for Handling
Hazardous Materials. These procedures can be obtained/purchased from the Offices of
EPA. Contractor shall be responsible for obtaining all the information from EPA.
The Contractor shall be familiar and continuously comply with all applicable HSE codes,
standards, and Kuwait Environmental laws and regulations applicable to the works. In
the event Contractor has any queries about its responsibilities under such laws, he (the
The type of waste and its quantity and quality shall be specified in manifest along with
details. Waste shall be transferred to special sites determined by EPA Kuwait.
The Contractor shall be responsible for clean-up or remediation activities and cost
incurred in case of any waste (hazardous/non-hazardous) leak or spillage due to their
activities within site premises or outside the road/any other places while shifting the
wastes.
A. The Contractor shall identify and develop a fall protection system to prevent any injury to
the personnel or damage to materials and it shall be submitted to the Engineer for review.
B. The Contractor shall be responsible for providing all perimeter protection, protection of work
and workmen adjacent to and below his work and protection around openings until such time
that their need is eliminated by permanent construction. The perimeter safety protection shall be
installed at all times and at all floors including, roofs and setbacks and openings. Such protection
shall be removed only after the installation of the permanent protection, in the form of parapets,
walls, etc. Toe-boards shall be installed along with perimeter guard rails at all times.
C. The Contractor shall submit all information regarding the materials that he intends to use for
the safety measures such as netting, railing, planking, etc., to the Engineer who shall have the
right to reject the proposed materials if they are found unacceptable, in which case the
Contractor shall propose alternate materials.
D. Any safety cables or guard rails removed by the Contractor to facilitate construction shall be
re-installed promptly after completion of the work. All safety cables and turnbuckles shall be coiled
and center piled on each level by others in the course of performing their work for removal
by the Contractor.
A. All hand tools and portable power tools to be used by the Contractor shall be of good order and
shall be used for the purpose intended. All electric power tools shall be grounded and will be
inspected and recorded on a monthly basis. Where temporary power is difficult to achieve or
where associated power leads may cause safety hazards, the contractors shall use portable
battery operated tools.
B. Circular saws shall be equipped with guards that automatically enclose cutting edges. Radial
arm power saws shall be equipped with automatic brakes. Explosive actuated tools must
have prior written approval of the Contractor’s Safety Manager BEFORE DELIVERY by the
Contractor to the Project. Only trained operatives shall be operating such tools to ensure safe and
proper usage of the same. All parties involved with the Project shall be informed prior to use of
such tools.
A. All machinery and mechanized equipment to be used for this Project by the Contractor shall be
inspected for compliance with safety requirements and proper reports, certifications, etc. shall be
completed and submitted, as required.
B. Supplemental requirements covering operating rules shall be established prior to start of work
using mechanized equipment and machinery.
C. The machinery and mechanized equipment are inclusive of and not limited to cranes, derricks,
hoists, etc.
D. All construction machinery, plant and equipment shall be fitted with spark arrestors and silencers.
Air compressors shall be fitted with “whisperizers”. Air hose couplings shall have safety ties on
each coupling to prevent their separation.
E. All material handling equipment shall have rubber-tired wheel and rubber-tired protection at the
front end, rear ends and protruding corners.
F. Wind velocity meter, aircraft warning lights and Lightning arrestors are to be included on cranes,
and maintained in good working order until all cranes are removed
G. The Contractor shall perform all the engineering, have all the hoisting equipment inspected
as required by local and government regulations as well as any agency having jurisdiction and
obtain all required permits. Copies of all inspection reports and crane certifications must be
transmitted to Engineer as soon as possible. Weekly inspection of all hoisting equipment and
cranes is necessary and the corresponding checklists shall be forwarded to the Engineer.
H. The Contractor shall arrange with an independent testing company for testing of all cranes,
hoists and other lifting equipment, at frequencies dictated or suggested by the manufacturers or
in shorter frequencies if required by regulations. In addition, the Contractor shall provide the
following for cranes:
1. Torque crane masts. Forward inspection checklist to the Engineer
2. Adequate fire protection
3. Annual certification from manufacturer of crane or independent inspection firm.
I. The Engineer reserves the right to have all hoisting equipment periodically inspected by an
independent agency at the Contractor’s cost. Corrections must be made within three days
of receiving the report. Engineer will not assume any responsibility for the safe operation of the
cranes or any other equipment by exercising this right. The Contractor shall co-operate with
the inspecting agency by allowing time for inspection. The Contractor will be notified 48 hours prior
to the time of actual inspection.
A. Minimum protective clothing for all personnel on the Site shall be:
1. Hard hats are required at all times.
2. Protective eye covering will be worn when welding, hammering metal, stone, or concrete,
grinding or cutting metal units.
3. Safety footwear shall be worn by all personnel and operatives at all times.
4. Safety overalls.
C. All accidents are to be reported directly to supervisors, Engineer. If serious injury is apparent or
suspected, utilize pre-established emergency hospital service. The telephone number shall be
prominently displayed at all Site telephone locations. For small cuts, scratches, etc. first aid kits
are to be available from each subcontractor and the Contractor.
D. In the event of fire, if it cannot be immediately contained, sound the fire alarm, notify the nearest
Kuwait Fire Brigade and evacuate all personnel. The telephone number shall be prominently
displayed at all Site telephone locations. Then attempt to put out the fire with available fire
extinguishers and water hoses until help arrives. Do not endanger personnel in fighting the fire.
E. Use of heavy equipment must have prior clearance of the Contractor’s Safety Manager before
F. All equipment must meet the safety standards, described in the Specification.
H. The following will NOT be permitted on site including but not limited to:
1. Radios
2. Cassette players
3. CD players
4. Music systems
5. Walkmans
6. Televisions
7. Any other devices deemed to be disruptive or distracting by the Engineer.
A. The Contractor shall, within thirty (30) days of commencing work on the Site, prepare a
checklist incorporating the following items and submit the same to the Engineer after it has
been signed off signifying completion of the related activities. The check list shall be updated
monthly and be available for the Engineer review every month as the Contractor’s work area
changes and additional subcontractors are employed.
1. Prepare safety program.
2. Post safety program on Site bulletin board.
3. Prepare and post Fire Prevention Program.
4. Analyze Site for potential hazards and hazardous procedures.
5. Establish plan for location of shanties, material storage, personal facilities and traffic flow.
6. Arrange for sanitary facilities.
7. Arrange for debris removal.
8. Establish procedure to obtain Sub-contractor safety program.
9. Arrange for doctor.
10. Arrange for hospital.
11. Arrange for ambulance service.
12. Post phone numbers for police, fire, medical and ambulance service at each of the on Site
telephone locations.
13. Obtain claims forms.
14. Contact loss prevention department of insurance carrier.
15. Arrange for exposure checks by insurance carrier.
16. Obtain approval from the Engineer of a report format for reporting accidents and injuries.
17. Establish adequate first aid kit and stretcher facilities.
18. Post chart to signify weekly checks of first aid kits.
19. Hire qualified first aid personnel, if more than ten minutes from a medical facility with which an
emergency medical service has been established.
20. Prepare and post at each on Site telephone location “off hours emergency notification list”.
21. Arrange for watchman service, if required.
A. All safety gears should be as to the approval of Kuwait Fire Service Directorate and
KNPC Standards.
B. Products and Manufacturers specified herein are the only products that will be
acceptable.
1. Safety Shoes - Redwing, USA
2. Safety Helmets - SEI, Kuwait - model certified by KNPC to
ANSI – Z89, Jan. ’86, Class A
3. Belts, Goggles, Ear
Protection , Gloves etc. - These should be as to the approval of Kuwait
Fire Service Directorate and KNPC Standards.
C. Provide safety gears to each and every staff employed by the Engineer plus ten extra
for the visitors.
A. GENERAL
1. Where the Contractor violates any of the safety provisions described within this division, the
Employer shall take the appropriate remedial action, and all costs associated therewith shall
be at the Contractor’s expense.
2. On the occurrence of the first violation, the Contractor shall be warned in writing by the
Engineer and shall be instructed to remedy the violation within a specified time. Where the
Contractor fails to remedy the violation within the time stipulated, the Contractor shall
be prohibited from carrying out any further work within the affected area until the specific
exposure has been corrected.
3. On the occurrence of all further violations, the severity of each violation shall be considered
by the Engineer and the Contractor instructed accordingly. Where the Contractor
unreasonably ignores the Engineers instructions, then the foreman responsible for
operations in the area where the safety violations are occurring shall be dismissed from
the site.
C. FACILITIES
1. The Contractor shall provide all emergency facilities such as first aid equipment, fire-fighting
equipment within work and material storage areas, and accessible sanitation facilities
for employees in compliance with municipal requirements.
2. All these facilities are required prior to the commencement of work on Site by the Contractor.
Should these facilities not be provided within the time specified by the Engineer, then the
Employer shall provide these facilities and the costs incurred by the Employer may be
deducted by the Employer from any monies due or to become due to the Contractor or
be recoverable as a debt.
D. CONTINUOUS BREACH
1. Should the Contractor persistently breach the safety requirements with undue reason, then the
principal of the Contractor shall be summoned to the Site and instructed to take the
appropriate action to ensure that his employees comply with the safety requirements of the
Contract. In the event of continuous breach, the Employer shall also notify the insurance
companies who have provided the insurance policies under the Contract.
1. Items: Scaffolding
a. Guard Rails
b. Excavation Protection
c. Safe Hand & Power Tools
d. Temporary Electric Grounding
e. Machinery & Mechanical Equipment
2. Action:
a. Contractor warned to rectify.
b. If Contractor fails to rectify, Contractor is barred from working in exposed area.
c. In the case of continuous breach, employees and foreman responsible for exposed area
shall be dismissed from Site.
B. GROUP 2:
2. Action:
a. Responsible employee prevented from continuing work until properly attired.
b. When same employee is in breach a second time, he will be dismissed from the Site.
c. When more than two (2) employees are dismissed per week, then responsible foreman
shall be dismissed.
C. GROUP 3:
1. Items:
a. First Aid
b. Sanitation Facilities
c. Material Storage
d. Fire Protection
2. Action:
a. Contractor warned to supply.
b. If Contractor fails to supply, Employer shall supply and deduct the cost from the
Contractor.
END OF SECTION
SECTION 01 74 20
CLEANING
PART 1 - GENERAL
A. General requirements for job Site cleaning during construction and prior to handover
of completed facilities.
A. Related work specified under other sections but not limited to, such as Section
01 91 00 and Section 01 78 00.
B. Contractor shall maintain the whole area of his operations in a clean, tidy and safe
condition by arranging his materials in an orderly manner.
C. Each contractor is required to keep his work area clean on a daily basis and center
pile construction debris at designated locations in the Site. The Contractor shall
remove all debris from the Site for disposal.
D. Each contractor shall clean up his own debris as the work progresses. Each
contractor shall break apart and remove all crates and packaging, miscellaneous
cardboard, paper wraps, Styrofoam, etc., and box all loose materials in
manageable sizes and center pile at designated locations, for the Contractor to
cart away and dispose from the Site. The Contractor shall be responsible for any and
all damages resulting from any debris blown away from the floors.
E. The Contractor shall be responsible for dust control and pollution control. The
Contractor shall carry out regular cleaning of all areas of construction site including all
access roads within and around the Site. The areas shall be kept clear of dust, mud,
water, silt and other materials.
F. The Contractor shall clean all vehicles and plant before they leave the Site to ensure
that no earth, mud or other objectionable matter is deposited by them on roads.
H. The Contractor shall ensure that material is stored and kept in a manner that does not
create any fire hazard or any other encumbrances. All rubbish, waste materials,
debris, and the like shall be systematically cleared off the working areas as it
accumulates. Disposal should be done in a timely manner, as a minimum, on a daily
basis in order to maintain a clean and safe work area.
I. The Contractor shall dispose all demolition and construction debris, waste, excess
excavated earth / soil per Kuwait Municipality requirements including transportation
to designated Municipality dumping grounds. Any cost associated with the disposal
is to be borne by the Contractor.
K. The Contractor shall specifically be responsible for cleaning, garbage removal and
pest control. The Contractor shall arrange and provide for trash chutes, skips for
debris collection and identify suitable locations to place them. The disposal of debris
and construction waste including reinforcement steel etc. shall be carried out
regularly. The Contractor at the end of each day’s work shall empty out the skips and
haul out the garbage and debris off site.
L. If the the Employer and/or the Engineer find that cleaning is not satisfactory,
instructions will be issued to the Contractor for taking appropriate actions
immediately. On failure to conform to the issued instructions, the Engineer shall
deploy an outside agency or third party to carry out the necessary tasks for which the
costs shall be payable by the Contractor. The incurred costs shall be deducted from
the monies due to the Contractor.
M. All materials, products, assemblies and installed works and finishes shall be
kept clean and protected, during the course of work. Non-conformance by the
Contractor to the instructions of the Engineer to clean the installed work items may
result in those items being rejected from Site.
N. The Contractor shall have, at the minimum, the following number of workmen
engaged exclusively for Site cleaning:
1. 1 person for every 50 workmen when the manpower is up to 2000 men at
Site.
2. Additional 1 person for every 75 workmen when manpower is between 2001
& 4000 men at Site.
3. Additional 1 person for every 100 workmen when manpower is more than
4000 men at Site. The Contractor shall provide uniforms or overalls that are
of distinctly different color to the men engaged for cleaning operation.
1.04 GENERAL
A. Clean and protect construction in progress and adjoining materials in place, during
handling and installation.
PART 2 - PRODUCTS
2.01 EQUIPMENT
A. Provide covered containers and chutes for deposit of waste materials, debris, and
rubbish and include in the Site Layout Plan.
PART 3 - EXECUTION
3.01 CLEANING
A. Maintain areas, floors and buildings under Contractor's control free of waste
materials, debris, and rubbish at all times. Maintain site in a clean and orderly
condition.
B. Remove debris and rubbish from pipe chases, plenums, attics, crawl spaces and
other closed or remote spaces, prior to closing the space.
C. Clean interior areas and all floors and stairs daily to provide suitable conditions for
work.
D. The Contractor must keep all working areas clear of obstructions, surplus materials
unused plant and debris that are unsightly as determined by the Engineer, obstructive
and/or hazardous to the safety of all persons-expected to be on the premises at any
time.
3.02 DISPOSAL
B. Provide cover as necessary, place and relocate at site as directed by the Engineer.
END OF SECTION
SECTION 01 74 50
PART 1 - GENERAL
A. The Contractor is responsible for all his cutting and patching works, if any.
1.02 SUBMITTALS
A. Submit written request seven (7) days in advance of cutting or alteration which
affects:
1. Structural integrity of any element of Project.
2. Integrity of weather-exposed or moisture-resistant element.
3. Efficiency, maintenance or safety of any operational element.
4. Visual qualities of sight exposed elements.
5. Work of Employer or separate Contractor.
B. Include in request:
1. Identification of Project.
2. Location and description of affected work.
3. Necessity for cutting or alteration.
4. Description of proposed work, and products to be used.
5. Alternatives to cutting and patching, if available.
6. Effect on work of Employer or separate contractor or statutory authority, if
and as involved.
7. Written permission of Employer or other Contractor or statutory authority/ies,
if and as involved
8. Date and time the work will be executed.
1.04 APPROVAL
A. Do not proceed with cutting and patching works until approval in writing is received
from the Engineer.
PART 2 - PRODUCTS
2.01 MATERIALS
PART 3 - EXECUTION
3.01 EXAMINATION
3.02 PREPARATION
C. Provide protection from elements for areas which may be exposed by uncovering work.
F. Provide openings in the work for penetration of mechanical and electrical work with
required temporary support to hold in position.
3.04 PERFORMANCE
A. Execute work by methods to avoid damage to other Work, and which will provide
appropriate surfaces to receive patching and finishing.
B. Cut rigid materials using masonry saw or core drill as approved by the Engineer.
Pneumatic tools not allowed without prior approval.
END OF SECTION
SECTION 01 78 00
CLOSEOUT SUBMITTALS
PART 1 - GENERAL
1.02 SUMMARY
A. The close-out requirements are inclusive of and not limited to the following:
1. As-Built Drawings
2. Operation and Maintenance Manuals
3. Spare Parts and Maintenance Products
4. Warranties/Guarantees
5. Maintenance Service, as and if called for elsewhere in the Contract
Documents.
6. Asset Database
7. The Contractor shall be responsible for obtaining “clearance”, “approvals”
and/or “Occupancy permits” from authorities having jurisdiction (such as
Kuwait Municipality, etc.) confirming that the Project may be used for the
purpose intended prior to the request of the Taking over Certificate for the
whole of the Works or Sections thereof.
A. As the Works progress the Contractor shall maintain a complete and accurate record
of all changes and deviations from the Drawings, shop drawings and Specification,
indicating the Works actually installed. This record set of prints of Drawings, shop
drawings and Specification shall be kept at the Site for inspection by the Employer,
the Engineer’s Representative and the Engineer.
B. Towards the completion of the Works the Contractor shall certify that each of the
revised prints for the Drawings and documents stated above is complete and
accurate and shall submit them to the Engineer for review and approval.
C. At least sixty (60) days prior to request for a Taking Over Certificate for the Works, or
for Sections thereof, the Contractor shall submit one (1) high quality reproducible
drawing and five (5) printed sets of the record “As Built” (hereinafter referred to as
As-Built) drawings and three (3) copies of manufacturer’s descriptive data for
materials, equipment and fixtures including performance characteristics, capacities,
technical information and operating manuals and other pertinent data necessary to
enable the Employer to operate, maintain, dismantle, reassemble and adjust all parts
of the Works. A comprehensive index of all As-Built drawings shall be included.
D. As Built drawings should include updated Contract drawings and show all approved
changes. The As-Built drawings shall be in hard copies as well as electronic copies.
As-Built drawings shall have all revision clouds and revision triangles removed and
the words “As Built” shall be written in the revision box above the title block. The
latest revision and date shall be indicated in the appropriate spaces.
E. Close out submittals shall include a detailed site survey showing as-built piles and
retaining walls and these shall be certified by an independent professional surveyor
approved by the Engineer.
F. The Contractor shall also supply three (3) full document sets on CDs/ DVDs The CD’s
/ DVD’s to be from reputable, acceptable and single manufacturer, containing all
drawings in “.dwg” and “dwf” (latest AutoCAD and Architectural Desktop (ADT)
software from AutoDesk, as approved by the Engineer) formats. Certain drawings
may need to be in “.dgn (Microstation format per the requirements of local authorities).
G. Drawings shall be grouped as per the agreed structure of hard copy sets, each
group contained within an appropriately named folder. No folder shall be split
between CD’s / DVD’s. File structure and nomenclature system shall be submitted
for separate approval.
H. All CDs / DVDs shall be provided in plastic case of acceptable quality. Graphics
and Title inserts to be submitted for approval, showing as a minimum, the following:
Project Name
Employer
Engineer’s Representative
Design Consultant
Engineer Contract Number & Title Contractor
Index of Contents
I. Each CD / DVD and case shall be clearly and indelibly marked by title referred to in
the index. CDs / DVDs shall be collated and delivered to the Engineer in purpose
made containers of approved material and design. Each container shall have a
hinged top with locking devices to ensure a secure and dust tight seal to the main
body of the container. The containers shall be labeled as above on the outside of the
lids.
J. All As-Built drawings, copies (on film and paper) and each copy of CDs shall be
subject to the approval of the Engineer. The Contractor, at his own cost, shall
replace any item that is not approved by the Engineer.
A. At least sixty (60) days prior to request for a Taking Over Certificate for the Works,
the Contractor shall submit for the Engineer approval one draft copy and softcopy
of all operation and maintenance manuals which shall provide all necessary
information for the proper upkeep of all the installed works by the Contractor, including
but not limited to:
1. List of all shop-drawings with description.
2. Relevant Specification number.
3. Description of material or equipment including tag number, if applicable.
B. After review and approval by the Engineer, the Contractor shall submit a minimum of
four (4) bound copies in a format acceptable to the Employer.
C. The Contractor shall also submit two (2) soft copies on CDs / DVDs of Operations
and Maintenance Data in a contemporary version of Adobe Portable Reader
format (.pdf) or similar approved, including all graphics, catalogue cuts, etc.,
scanned at A4 size and included as high resolution ‘.jpg’ (JPEG) files. Resolution
of scan shall be minimum 300dpi. CD manufacturer, labeling and file structure shall
be similar to that described for As-Built drawings.
1.06 WARRANTIES
A. Warranty for any equipment, material, product or system shall be submitted by the
Contractor as required by the Contract.
B. Warranty period, as noted in the specifications, for any equipment, material, product
or system shall be calculated from the next day of the completion of the Defects
Liability Period. Until the Defects Liability Period is complete, the Contractor shall hold
necessary warranties from their subcontractors, suppliers, and manufacturers as
required by him. In effect, it is the Contractor’s responsibility to obtain warranties
that shall be valid throughout the duration and time as calculated in this clause.
1.07 MAINTENANCE
A. Where maintenance of any system is called for in the Contract, unless
specifically detailed, all maintenance shall be comprehensive that shall include
preventive maintenance, breakdown maintenance and emergency maintenance.
B. Maintenance period shall commence the day after the issue of Taking Over Certificate.
END OF SECTION
SECTION 01 88 70
PRODUCT WARRANTIES/GUARANTEES
PART 1 - GENERAL
1.01 SUMMARY
A. Includes administrative and procedural requirements for warranties required by the Contract
Documents both here and elsewhere, including manufacturers standard warranties on products
and special project warranties. Compare the various requirements as stated here and elsewhere
and provide for the more/most stringent combination of the requirements.
1.02 DEFINITIONS
B. Warranties under this Contract are written warranties required by or incorporated in the Contract
Documents, either to extend time limits provided by standard warranties or to provide greater
rights for the Employer. All Warranties issued by the manufacturer shall be transferred to the
name of the Employer before Substantial Completion.
A. Related Damages and Losses: When correcting failed or damaged warranted construction,
remove and replace construction that has been damaged as a result of such failure or remove
obstacles including surrounding construction to provide access for correction of warranted
construction.
B. Reinstatement of Warranty: When work covered by a warranty has failed and been corrected by
replacement or rebuilding, reinstate the warranty by written endorsement. The reinstated
warranty shall be equal to the original warranty with an equitable adjustment for depreciation.
C. Replacement Cost: Upon determination that work covered by a warranty has failed, replace or
rebuild the work to an acceptable condition complying with requirements of the Contract
Documents. The Contractor is responsible for the cost of replacing or rebuilding defective work
regardless of whether the Employer has benefited from use of the work through a portion of its
anticipated useful service life.
D. Employer's Recourse: Expressed warranties made to the Employer are in addition to implied
warranties and shall not limit the duties, obligations, rights and remedies otherwise available
under the law. Expressed warranty periods shall not be interpreted as limitations on the time in
which the Employer can enforce such other duties, obligations, rights or remedies.
1. Rejection of Warranties: The Employer reserves the right to reject warranties and to limit
selection to products with warranties not in conflict with requirements of the Contract
Documents.
E. Where the contract documents require a special project warranty, or similar commitment on the
work or part of the work, the Employer reserves the right to refuse to accept the work, until the
contractor presents evidence that entities required to countersign such commitments are wiling to
do so.
1.04 SUBMITTALS
A. Form of Submittals
2. Label cover of each binder with typed or printed title WARRANTIES AND BONDS, with title
of Contract; name, address and telephone number of Contractor; and the subject of the
warranty bound within.
3. Table of Contents: Neatly typed, in the sequence of the Table of Contents of the Project
Manual, with each item identified with the number and title of the specification section in
which specified, and the name of Product or work item.
4. Separate each warranty or bond with index tab sheets keyed to the Table of Contents listing.
Provide full information, using separate typed sheets as necessary. List Subcontractor,
Supplier, and Manufacturer, with name, address, telephone and fax numbers of responsible
agent in Kuwait.
B. Preparation of Submittals
1. Retain warranties and bonds until time specified for submittal.
2. Verify that documents are in proper form and contain full information.
3. Execute warranties and bonds in duplicate by the Contractor within fourteen days after
completion of the relevant item of work. Except for items put into use with Employer's
permission, leave date of beginning of time of warranty until the Substantial Completion is
determined.
C. Time of Submittals
1. For equipment or component parts of equipment put into service during construction with
Employer's permission, submit documents within fourteen days after acceptance, listing the
Date of Substantial Completion as the beginning of the warranty period.
2. For items of work when acceptance is delayed beyond Substantial Completion, submit within
fourteen days after acceptance, listing the Date of Acceptance as the beginning of the
warranty period.
3. Make all other submittals within fourteen days after Substantial Completion, listing the
Substantial Completion as the beginning of the warranty period.
4. Submit written warranties to the Engineer prior to Substantial Completion. If the Certificate of
Completion designates a commencement date for warranties other than the Substantial
Completion for the work, or a designated portion of the work, submit written warranties upon
request of the Engineer.
a. When a designated portion of the work is completed and occupied or used by the
Employer by separate agreement with the Contractor during the construction period,
submit properly executed warranties to the Engineer within two weeks of completion of
that designated portion of the work.
5. When the Contract Documents require the Contractor, or the Contractor to execute a special
project warranty, prepare a written document that contains appropriate terms and
identification, ready for execution. Submit a draft to the Engineer for approval prior to final
execution.
6. List of special warranties and form formats for special project warranties are included at the
end of this section. Prepare a written document utilizing the appropriate form, ready for
execution.
a. Refer to Divisions 2 through 49 sections for specific content requirements and particular
requirements for submitting special project warranties.
7. Form of Submittal: At Substantial Completion compile three (3) copies of each required
warranty properly executed by the Contractor. Organize the warranty documents into an
orderly sequence based on the table of contents of the Project Manual.
A. Provide Warranties on products and installations as specified in the respective sections in the
specifications.
Date:
Contract Ref. No.:
Name of Project:
Employer:
Contractor:
Warranted System:
Validity:
Contract Specification Ref.:
Commencement Date: _______________ Expiry Date:_______________
We the undersigned (insert full name and address of company):
Contractor:__________________________________________________
Sub-contractor/Installer:________________________________________________
Installer: _________________________________________________
Manufacturer: __________________________________________________
Agree to provide the special project warranty of the (description and location of product/system)
.................................... agreeing to repair or replace subject to the warranty requirements below
and conditions stated in the contract documents during the period of (state period) from the
above mentioned commencement date at our own complete cost and expense to the full
satisfaction of the Employer or his approved Representative.
Warranty Requirements:
1. We shall remove, replace and/or repair at our own expense and at the convenience of the
Owner, any faulty, defective or improper work, material or equipment, discovered within the
warranty period above, from the date of substantial completion of the project.
2. Related Damages and Losses: When correcting failed or damaged warranted construction or
product/s, we will remove and replace construction or product/s that has/have been damaged
as a result of such failure or must be removed and replaced to provide access for correction
of warranted construction or product/s.
3. Reinstatement of Warranty: When work covered by this warranty has failed and been
corrected by replacement or rebuilding, we will reinstate the warranty by written
endorsement. The reinstated warranty shall be equal to the original warranty with an
equitable adjustment for depreciation.
4. Replacement Cost: Upon determination that work or product/s covered by this warranty has
failed, we will replace or rebuild the work or product/s to an acceptable condition complying
with requirements of the Contract Documents. The Contractor is responsible for the cost of
replacing or rebuilding defective work regardless of whether the Employer has benefited from
use of the work through a portion of its anticipated useful service life.
5. Employer's Recourse: Expressed warranties made to the Employer are in addition to implied
warranties and shall not limit the duties, obligations, rights and remedies otherwise available
under the law. Expressed warranty periods shall not be interpreted as limitations on the time
in which the Employer can enforce such other duties, obligations, rights or remedies.
a. Rejection of Warranties: The Employer reserves the right to reject warranties and to limit
selection to products with warranties not in conflict with requirements of the Contract
Documents.
6. Where the Contract Documents require the provision of special project warranty, or similar
commitment on the work or part of the work, the Employer reserves the right to refuse to
accept the work, until the Contractor presents evidence that entities required to countersign
such commitments are willing to do so.
Sub-Contractor/
Installer ___________________________________ _________________
PART 2 - PRODUCTS
NOT USED
PART 3 - EXECUTION
NOT USED
END OF SECTION
SECTION 01 91 00
FINAL CLEANING
PART 1 - GENERAL
1.02 DESCRIPTION
A. Use materials which will not create hazards to health or property, and which will not
damage surfaces.
12. Remove waste, debris, and surplus materials from site. Clean grounds;
remove stains, spills, and foreign substances from paved areas and sweep
clean. Rake clean other exterior surfaces.
PART 2 - PRODUCTS
NOT USED
PART 3 - EXECUTION
NOT USED
END OF SECTION
SECTION 01 91 13
COMMISSIONING
PART 1 - GENERAL
1.02 PROCESS
1. Planning
2. Pre-startup and Equipment Readiness
3. Equipment Startup
4. System Operation
5. Testing, Adjusting & Balancing
6. Commissioning
B. This Section primarily explains the requirements relating to planning, pre-startup and
equipment readiness, equipment startup and system operation. The technical
requirements for the testing & balancing and commissioning of equipment and systems
shall be as per the Contract. The testing of all computer bases systems, including but not
limited to Telecommunications Systems is to include extensive interface and integration
testing as part of the overall commissioning process. These technical requirements are
explained in respective Divisions.
1.03 PLANNING
A. The planning of the Startup and Commissioning exercise shall include listing of all
equipment, performing system analysis and scheduling the startup and commissioning
activities.
B. The Contractor shall list all equipment and identify in three categories, namely,
equipment that do not require startup, equipment requiring manufacturer startup services
and equipment that can be started up by the installation contractor or subcontractor.
C. Equipment such as emergency generators, large air handlers, motor control centers,
cooling towers, control systems, booster pump systems, chillers, switchgears, etc., will
need manufacturer startup service. Manufacturer startup service may also be required
to ensure warranties are not compromised.
D. It is critical that the Contractor identify the startup procedures for each piece of
equipment. The Contractor shall compile a comprehensive listing of all equipment from the
Specifications, Drawings, Equipment Schedules and other Contract documentation.
The equipment listing may be broken down into trade disciplines, but where a piece of
equipment forming part of a trade discipline is part of a system that comes under a
different discipline; these shall be identified clearly and included within the system. Each
E. Identify special startup requirements in the list for equipment such as those that have
certain control functions, powered by high voltage, controlled by automatic control system,
require programming or calibration, etc.
F. Be aware of the Project schedule requirements when listing equipment. Identify long
lead time items, the sequence of installation, special protection requirements, pecial
power needs (permanent or temporary), or particular environmental requirements
(temperature, humidity). Schedule equipment startup in line with the Contract Schedule.
G. Upon generating the equipment list, the Contractor shall group individual components
together by system in order to evaluate the complete system operation.
H. Establish the sequence for starting up each piece of equipment and system in a
coordinated manner that supports the startup of the other equipment and systems that rely
on it.
J. Conduct startup meetings and establish sequences, schedule the work, and gather
data required to schedule the startup of the equipment and systems. The startup
schedule must be part of the broader Project schedule and fit into the overall dates
established for the Project.
K. Startup meetings should focus specifically on the system being discussed. Multiple
startup meetings may be necessary, depending on the number of systems involved in the
Project. Startup meeting topics shall include:
1. System in question
2. Startup sequences
3. Participants and their schedules
4. Teams and resources
5. Type of startup - factory, manufacturer's representative, or subcontractor
6. Drawing and specification review
7. Safety considerations during startup
8. Sequence of testing
9. Post-testing considerations
10. Schedule considerations
11. Documentation requirements
3. Coordinate the different trades to ensure that everyone will be ready at the
same time.
4. Maximize efficiency and maintain the startup schedule.
B. The Startup meetings at this stage shall address the following topics:
C. Safety shall be one of the most important issues during the startup meetings.
The process of energizing and starting up equipment and systems is inherently risky. Set
the safety expectations and address all safety concerns for the upcoming activities.
The Contractor shall reinforce the basic safety policies regarding safety issues such as
electrical work, LOTO (lock-out tag-out) procedures, equipment guards, and emergency
response procedures during the startup meetings. Perform specific job hazard analyses
and develop activity-specific safety plans.
1. Energizing the Electrical Systems: The Contractor shall understand and implement
the specific tasks required to be complete before energizing the electrical
systems.
2. Energized Electrical Work (EEW): Another important electrical risk that must be
managed is energized electrical work (EEW). EEW is defined as any work that
requires the worker's hand to pass through the plane of the electrical panel
over or cover plate when the panel is energized. During startup, workers
may need to perform EEW tasks such as taking voltage/amperage
readings, adjusting control devices, installing or removing control system jumper
wires inside live electrical panels, motor starters, or equipment control panels.
3. Before the work commences, the Contractor shall, in coordination with the
subcontractors, develop a project-specific plan to address the potential for EEW.
D. The Contractor shall physically and visually inspect every equipment and distribution
system to verify readiness prior to startup. Use equipment manufacturer’s pre-startup
check lists. In addition, the Contractor shall prepare detailed check lists for distribution
systems.
E. By reviewing the systems analysis, the Contractor shall inspect each complete system
to verify that all of the components, equipment, and support services are functional and
ready to support the startup. Typical inspection and verification include:
F. Once the system is inspected, the Contractor shall prepare an "Incomplete Work List"
that identifies all the deficiencies found. Review the list with the appropriate
subcontractors to make sure all items are completed promptly so the startup occurs on
time.
B. Verify that equipment functions properly and fix any problems detected during startup.
Ensure that each piece of equipment will function as per contract.
D. During equipment startup, the Contractor or his subcontractor must document the
procedures used and results obtained when the equipment was actually started. This
information may be critical to maintain the equipment manufacturer's warranty. It is
important for a thorough pre-startup check and documenting the conditions during and
after the startup.
E. The Contractor shall maintain all original documentation. A copy of all startup
documentation shall be submitted to the Engineer for record.
A. Upon completion of the equipment startup, the Contractor shall focus on system operations.
This part of the process covers issues such as the purpose of system operation
verification, testing, coordination between the Contractor, subcontractor and specialist
controls subcontractor / supplier, and special considerations for electrical systems.
C. To verify that the system is operating properly, the Contractor shall ensure that his
specialist controls subcontractor performs the following operations:
3. System Startup:
a. Install the control programming and initialize the system with a Start
command.
b. Certain amount of de-bugging may be required to get the system to
operate as per contract; perform such de-bugging.
A. Testing, Adjusting and Balancing (TAB) shall be scheduled to commence at least six
(6) months prior to completion of each zones or sections.
particular, by the MEP Subcontractor for works under his scope. The independent third-
party Commissioning Agency shall not be employed to perform TAB, but will supervise and
sign-off all TAB reports.
C. The Contractor and his subcontractors shall perform preliminary TAB work prior to
boarding ceilings and final TAB prior to commissioning of the systems.
D. Appropriately schedule TAB works on different systems that can have effect on each
other; for example the fire-alarm system and HVAC system. Systems required for
environmental control and protection of communication rooms to be maintained in
operating conditions for remainder of construction period.
E. The Main Contractor and the Cladding Subcontractors shall ensure timely building closure
to perform proper TAB works on HVAC system.
F.Following TAB works for equipment in communication rooms, temporary filters and other
consumables to be replaced and humidifiers flushed.
G. All TAB reports shall be submitted to the Engineer; the original reports shall be
maintained in safe custody by the Main Contractor until handover to the Employer.
1.08 COMMISSIONING
B. The technical requirements for Commissioning are detailed in Specifications for each
discipline.
C. All Commissioning reports shall be submitted to the Engineer; the original reports shall
be maintained in safe custody by the Main Contractor until handover to the Employer.
END OF SECTION
SECTION 01 92 00
CLOSEOUT PROCEDURES
PART 1 - GENERAL
A. Substantial Completion
B. Closeout Submittals
D. Contractor’s Obligations
E. Final Cleaning
F. Adjusting
B. Should Engineer’s inspection find Work is not substantially complete, he will promptly
notify Contractor in writing, listing observed deficiencies, citing his own date of
completion of deficiencies snags etc.
C. Contractor shall remedy all deficiencies and send a second written notice of substantial
completion.
E. Works will be considered substantially complete when all works and systems and
particularly the electromechanical systems are tested and found to be acceptable to
the requirements of Engineer and the Statutory Authorities.
2. Previous variations
9. Previous payments
B. Engineer will issue a final Variation List reflecting approved adjustments to Contract
Sum not previously made by variations, for Employer Authorization.
Contractor's Obligations during the last weeks of the Contract Period and during the
Period determined by the Engineer to enable the Contractor to attend to the Snag List
B. Touch up minor faults in newly painted/re-painted work, carefully matching colour, and
brushing out edges. Repaint badly marked areas back to suitable breaks or junctions.
C. Adjust, ease and lubricate moving parts of new work as necessary to ensure easy and
efficient operation, including doors, windows, drawers, hardware, appliances and controls.
D. Leave the Works secure with all accesses locked. Account for and adequately label all
keys and hand over to the Employer with itemised schedule, retaining a duplicate schedule
signed by the Employer as a receipt.
E. Where any section of the Works will, after its practical completion, depend for its adequate
functioning on work located elsewhere in the Work, complete such other work in time to
permit Sectional Completion as required.
F. During execution of the remainder of the Works insure that completed sections of the
Works have continuous and adequate provision of services, fire precautions, means of
escape and safe access.
G. Make arrangements with the Employer's Representative and give him reasonable
notice of the precise dates of access to the various parts of the Works for purposes of
making good defects. Inform the Engineer when remedial works to the various parts of
the Works are completed.
1.07 ADJUSTING
A. Adjust operating products and equipment to ensure smooth and unhindered operation.
A. Products Required
B. Storage, Maintenance
2. After delivery of products to site, maintain spare products in same space and
condition as products to be installed in the Work.
4. Maintain spare products in original containers with labels intact and legible,
until delivery to Employer
C. Delivery
4. Contractor is not allowed to use spare parts, maintenance tools and materials
during Defects Liability Period.
PART 2 - PRODUCTS
NOT USED
PART 3 - EXECUTION
NOT USED
END OF SECTION
SECTION 01 93 00
PART 1 - GENERAL
1.01 SUMMARY
A. This Section is applicable to this contract to the extent that this contract includes such systems
which require operation and maintenance data.
A. Quality Assurance
B. Format
A. Prepare instructions and data by approved personnel experienced in maintenance and operation
of described products.
1.04 FORMAT
B. Binders: Commercial quality, size A4 three-ring binders with hardback, cleanable, plastic covers;
25mm maximum ring size. When multiple binders are used, correlate data into related consistent
groupings.
C. Cover: Identify each binder with typed or printed title OPERATION AND MAINTENANCE
INSTRUCTIONS; list title of Contract and identify subject matter of contents.
D. Arrange content by systems under section numbers and sequence of Table of Contents of this
Project Manual.
E. Provide tabbed fly leaf for each separate product and system, with typed description of product
and major component parts of equipment.
G. Drawings: Provide with reinforced punched binder tab. Bind in with text; fold larger drawings to
size of text pages.
A. Table of Contents: Provide title of Contract; names, addresses, and telephone numbers of
Engineer and Contractor with name of responsible parties; schedule of products and systems
indexed to content of the volume.
B. For Each Product or System: List names, addresses and telephone numbers of Subcontractors and
Suppliers, including local source of supplies and replacement parts.
C. Product Data: Mark each sheet to clearly identify specific products and component parts, and
data applicable to installation; delete inapplicable information.
D. Drawings: Supplement product data to illustrate relations of component parts of equipment and
systems, to show control and flow diagrams. Do not use Project Record Documents as
maintenance drawings.
A. Submit two copies of preliminary draft or proposed formats and outlines of contents before start of
Work. Engineer will review draft and return one copy with comments.
B. For equipment, or component parts of equipment put into service during construction and
operation by Employer, submit documents within ten days after acceptance.
C. Submit two copies of completed volumes fifteen days prior to final inspection. Draft copy shall be
reviewed and returned after final inspection, with Engineer comments. Revise content of draft.
D. Submit four (4) sets of revised final volumes in final form within ten days after final inspection.
E. Building Products, Applied Materials, and Finishes: Provide product data, with catalogue number,
size, composition, and color and texture designations. Provide information for re-ordering custom
manufactured products.
F. Instructions for Care and Maintenance: Provide manufacturer’s recommendations for cleaning
agents and methods, precautions against detrimental agents and methods, and recommended
schedule for cleaning and maintenance.
G. Moisture Protection and Weather Exposed Products: Provide product data listing applicable
reference standards, chemical composition, and details of installation. Provide recommendations
for inspections, maintenance, and repair.
I. Provide listing in Table of Contents for design data, with tabled fly sheet and space for insertion
of data.
A. Submit two copies of preliminary draft of proposed formats and outlines of contents before start
of Work. Engineer will review draft and return one copy with comments.
B. For equipment, or component parts of equipment put into service during construction and
operated by Employer, submit documents within ten days after acceptance.
C. Submit two copies of completed volumes fifteen days prior to final inspection. One draft copy be
reviewed and returned after final inspection, with Engineer comments. Revise content of
document sets as required prior to final submission.
D. Submit four (4) sets of revised final volumes in final form within ten days after final inspection.
E. Each Item of Equipment and Each System: Include description of unit or system, and component
parts. Give function, normal operating characteristics, and limiting conditions. Include
performance curves, with engineering data and tests, and complete nomenclature and
commercial number of replaceable parts.
F. Panel board Circuit Directories: Provide electrical service characteristics, controls, and
communications.
H. Operating Procedures: Include start-up, break-in, and routine normal operating instructions and
sequences. Include regulation, control, stopping, shut-down, and emergency instructions. Include
summer, winter, and any special operating instructions.
I. Maintenance Requirements: Include routine procedures and guide for trouble shooting;
disassembly, repair, and reassemble instructions; and alignment, adjusting, balancing, and
checking instructions.
M. Provide original manufacturer's parts list, illustrations, assembly drawings, and diagrams required
for maintenance.
O. Provide Contractor's coordination drawings, with as installed colour coded piping diagrams.
P. Provide charts of valve tag numbers, with location and function of each valve, keyed to flow and
control diagrams.
Q. Provide list of original manufacturer's spare parts, current prices, and recommended quantities to
be maintained in storage.
T. Provide a listing in Table of Contents for design data, with tabbed fly sheet and space for
insertion of data.
PART 2 - PRODUCTS
- NOT USED
PART 3 - EXECUTION
- NOT USED
END OF SECTION
SECTION 01 94 00
PART-1 GENERAL
A. Preventive Maintenance of all the works carried out by the Contractor for a period of two
years starting from the date/s the works area certified as substantially complete
comprising:
1. Administrative, logistical and supervisory requirements for co-ordinating
activities during the said 2 years period
2. Keeping rooms areas of work clean and tidy from the uncleanliness resulting
from the Contractor’s activities.
3. Maintenance of Records
4. Completion Certificate
A. The Owner/Employer will supply water from the date of substantial completion for
complete needs of the project and its occupants, free of cost to the Contractor.
B. Similarly, the Owner/Employer will supply all power needs of the project and its
occupants from the MEW also free of cost to the Contractor.
E. All other sections where maintenance period duties and staff etc. are mentioned.
1.04 REFERENCES
1.06 SUBMITTALS
A. Submit and resubmit to the Engineer till his approval of maintenance manuals with
respect to each and every work system, sub system etc. requiring such a manual, listing
or maintenance program, method, tools, consumables, spares etc.
Begin this submittal process six months before and complete it minimum one month
before the Date of Substantial Completion.
B. Submit and resubmit to the Engineer till his approval the CVs of the staff proposed for
the maintenance works.
Begin this submittal process three months before and complete it minimum one month
before the Date of Substantial Completion.
A. The attention and diligence that the Contractor shall bestow on calls from the Owner
and/or the Engineer shall be as follows:
(i) First visit by the Contractor to site and meetings with the Owner
- Within a reasonable period, or
- Maximum, within one calendar day of the Owner's call to the Contractor.
(ii) Completion of work
- Within a reasonable period, or
- Maximum, within the time agreed with the Owner when the first visit was
paid by the Contractor.
The Owner shall be free to consider that the Contractor had defaulted on his obligations
if the time designated in (i) and/or (ii) above elapses and the first visit is not made and/or
the work is still not completed satisfactorily.
B. At the end of the maintenance period, or soon thereafter, and provided either that all
works during that period had been attended to promptly and satisfactorily by the
Contractor or that the Owner is satisfied that the costs of the works that the Owner, had
to carry out, consequent upon the failure of the Contractor to attend to them, shall not
reasonably exceed the retention amount, the Owner shall release the retention amount
to the Contractor.
C. However, If the Owner in his sole discretion, had already released a certain amount
against a bank guarantee then the Contractor shall be at liberty to allow the said bank
guarantee to lapse at the end of its validity unless he receives a written communication
from the Owner, within the said validity period, instructing the Contractor to extend the
said bank guarantee for the reason that the works that had arisen during the
Maintenance Period & which were being carried out by the Owner for the reasons
hereinabove, were expected to cost an amount exceeding the retention.
D. The Owner shall then be at liberty, to encash the said bank guarantee, spend the
necessary and certified amounts as detailed hereinabove and pay the residue to the
Contractor promptly upon the completion of the relevant works.
Note: 1. If a person requires more than one person to fill, the Contractor shall provide these
according to the Kuwait labour laws.
B. The penalty noted above will be levied if, in the knowledge/opinion of the Owner:
1. The staff is absent, or
2. The staff fails to perform his duty inspite of being present.
C. The Owner/Employer shall provide free of cost the offices space and stores space for
the Contractor’s maintenance period staff.
D. It will be the Contractor’s responsibility to provide all his maintenance period staff with all
their other requirements such as furniture, mobile telephones, tools, instruments,
stationery, etc. complete.
E. Please also see other parts of the Tender Documents for further requirements in this
regard.
F. The above positions and their hours of work are the minimum. Additional hours or
additional staff will have to be provided without additional cost if it becomes necessary in
the reasonable opinion of the Employer/Engineer.
PART 2 – PRODUCTS
NOT USED
PART 3 – EXECUTION
3.01 GENERAL
Following activities shall be carried out and allowed for by the Contractor.
A. Repair/replacement of works or components which may prove defective due to
workmanship etc. as per the Contract.
B. If the Contractor fails to carry out the repairs within an agreed/stated time, the Owner/
Employer shall employer another party for the repairs and deduct the cost from any
retained monies. The Employer shall also charge 15% administrative fees.
END OF SECTION
SECTION 02 02 00
SITE PREPARATION
PART 1 - GENERAL
1.01 SUMMARY
A. Section includes: Work covered by this Section as indicated on the drawings and as
specified here in, consists of furnishing all labor, materials, equipment and services
necessary to complete but not limited to the following:
1. Area Demarcation
5. Equipment Storage
6. Material Storage
12. Any other issues that may be required for the execution or enhancement of
works.
B. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
5. Section 01 73 50 – Safety
6. Section 01 74 20 – Cleaning
1.02 SUBMITTALS
A. Submit the following to the Engineer for approval in accordance with the Section
01 33 00 – Submittal Procedures.
D. Erosion and Sedimentation Control plans for initial and interim stages, excavation
plans etc.
PART 2 - PRODUCTS
Not Used
PART 3 - EXECUTION
3.01 EXAMINATION
A. The Contractor shall be responsible for ascertaining from his own thorough
examination of the Site and coordination with the working team of the Engineer. He
will have a reconnaissance survey of the area including the topography, physical
features, forestation, depression etc. occupying the site. While carrying out this job
the Contractor must examine the presence of hazardous creatures like snakes,
reptiles, termites or unusual substances like contaminated soils or wastes etc. In
case any such finding is noted, necessary steps shall have to be accorded by the
Contractor to solve the problem and also to get rid of any risk and hazards
3.02 PREPARATION
A. The task of Site preparation is not at all the minor work under the contractual volume
of works but its importance one should not ignore. To start the main work the
Contractor must take up the site preparation to build a strong base for the system
advancement of the main contractual performance. The team of the first crew
workforce shall go to site and take up the task of the Site preparation. They will have
to initiate and execute the following tasks in the interest of Contract as well as for
their own needs and necessities.
1. The whole contract area has to be demarcated in accordance with the limit of
Contract Drawings.
3. Layout plan of field office, testing laboratories and vehicle–parking area shall
be prepared and shall be submitted to the Engineer for approval.
7. Any new site will demand some demolition works due to the presence of
some abandoned structures, utilities, dead plants as well as unnecessary
living plants including obstructing plants. The Contractor shall asses all of
them in a careful and precise manner to remove them perfectly without
creating any potential harm, loss or damage at site.
3.03 INSTALLATION
A. To facilitate the Site in respect of essential utility services the Contractor shall have to
install a good number of machineries at site. From a gigantic Diesel generator unit to
a precise Thermometer etc, a long list of machineries shall constitute the list of such
essentials. The Contractor shall install all of them in a fault proof manner to get the
results or products of the machineries in good reliance and confidence. Spares for all
parts as well as the machineries themselves should also be guaranteed at site
because at the time of failure, immediate repair or replacement may be a serious
problem.
3.04 MAINTENANCE
A. The Contractor shall engage sufficiently skilled crews and manpower to carry out the
exclusive works of the maintenance at site, The routine-cleaning, operation of
machineries and equipment, maintaining proper vigilance and security to the site-
personnel and properties etc. should be considered and handled with due
importance. Any negligence may lead to serious damage and danger.
END OF SECTION
SECTION 02 30 00
SUBSURFACE INVESTIGATION
PART 1 - GENERAL
1.01 DESCRIPTION
1. Soil Reports attached (52 pages) have been prepared for guidance and
convenience only.
2. The availability of these reports to the Contractor does not relieve the
Contractor of obligations to thoroughly investigate the nature of the Site and
the Sub-soil conditions therein, nor does it relieve the Contractor of any
obligations and responsibilities under the terms and conditions of the
Contract Documents.
B. CONTRACTOR’S RESPONSIBILITY
The Contractor shall be deemed to have visited the Site prior to submitting his Tender
and made all necessary inspections and investigations and, to have decided for
himself, the nature of the ground and sub-soil, the presence of existing foundations or
other hidden obstructions, the level of the water table, the extent of rock, support to
existing services and structures and all factors affecting the Work and shall be
deemed to have allowed for these in his Tender. Any information made available to
the Contractor, either in these documents or the soil reports will not relieve the
contractor of his responsibility to decide for himself the nature and extent of the work,
nor will it guarantee that similar conditions will apply on other parts of the Site.
C. If at any time during the execution of the works, the Engineer instructs the Contractor
to make boreholes and/or carryout exploratory excavation, which are necessary for
the execution of the works, then the Contractor shall carryout these works, without
any extra cost to the Owner.
PART 2 - PRODUCTS
Not Used.
PART 3 - EXECUTION
Not Used.
END OF SECTION
Ill~ PC)ll'l,
,JOII NO : Sl~~l/202l/7HU5Li
Page No
1. INTRODUCTION 1
2. GENERAL GEOLOGY OF THE AREA 1
3. SCOPE OF WORKS 2
9. SOIL PARAMETERS 8
APPENDICES
1.0 INTRODUCTION:
SEM/2021/76854 - SEMATCO
AMIRI- GRC BUILDING
Sharq
Dar Gulf Consult
SEMATCO
Soil and Engineering Material Testing Co.W.L.L.
The work requested by M/s. Dar Gulf Consult includes both field
investigation and laboratory tests.
• Carry out soil description for samples collected from different strata
according to BS 5930.
• Carry out sieve analysis test for soil samples according to ASTM D6913 for
100% of the boreholes (in thi s case for 2 boreholes) at different depths.
• Carry out atterberg's limits test for soil samples according to ASTM D4318
for 100% of the boreholes (in this case for 2 boreholes) at different depths.
• Carry out moisture content test for soil samples according to ASTM D2216
for 100% of the boreholes (in this case 2 boreholes) at different depths.
• Carry out direct shear test for soil samples according to ASTM D3080 for
100% of the boreholes (in this case 2 boreholes) at different depths.
SEM/2021/76854 - SEMATCO
AMIRI- GRC BUILDING
Sharq
Dar Gulf Consult
2
SEMATCO
Soil and Engineering Material Testing Co.W.L.L.
• Carry out chemical test comprised of sulphates, chlorides, and pH value, for
water samples according to BS 1377 for 50% of the boreholes (in this case
for 1 borehole).
It is also requested to evaluate the soil bearing capacity based on (N) value
at the designated depth intervals according to Meyerhof equation assuming
the footing width B= l.Sm, 2.0m, and 3.0m and calculate soil bearing
capacity using raft foundation and modulus of subgrade reaction.
The borehole logs are shown in Appendix I. In the boreholes, Ground Water
Table (GWT) was encountered during drilling operations at depth of 5.75 to
6.10 meters from existing ground level. The SPT is done according to ASTM
D-1586. The SPT values are shown on the same logs.
Drilling Method: Drilling was carried out using two methods. Auger drilling
was used up to signs of borehole collapse or up to ground water level
followed by rotary drilling.
Auger drilling method: Auger boring is used at this site. Auger boring is
continued up to signs of borehole collapse or up to ground water level.
SEM/2021/76854- SEMATCO
AMIRI- GRC BUILDING
Sharq
Dar Gulf Consult
3
SEMATCO
Soil and Engineering Material Testing Co.W.L. L.
Standard Penetration Testing and Samples collection: After the boring has
been advanced to the desired sampling elevation and excessive cutting has
been removed, a split spoon sampler was attached to the sampling rods
and lowered into t he borehole. The sampler was driven with blows from
63.5 kilogram hammer and the number of blows required to penetrate
through 15 em increment were counted.
The first 15 em was a seating drive and the sum of second and third 15 em
increments is termed "The standard penetration resistance" or the "N-
Value".
Disturbed samples were collected and were placed in plastic bags and each
sample labeled with proper designations and transported to laboratory for
testing.
4
SEMATCO
Soil and Engineering Material Testing Co.W.L.L.
5
SEMATCO
Soil and Engineering Material Testing Co.W.L.L.
8H#
GBH-1
The material used for backfilling shall be clean material free from
plant roots and any unsuitable material.
6
SEMATCO
Soil and Engineering Material Testing Co.W.L.L.
7.0 DEWATERING:
Deep wells or well points are suggested to dewater soils to required
elevations.
SEM/2021/76854 - SEMATCO
AMIRI- GRC BUILDING
Sharq
Dar Gulf Consult
7
SEMATCO
Soil and Engineering Material Testing Co.W.L.L.
RELATIVE
. DENSITY Ka Kp
Very Loose 0.361 2.770
Loose 0.307 3.255
Medium Dense 0.228 4.395
Dense 0.198 5.045
Very Dense 0.180 5.550
Where,
Ka is the earth active pressure coefficient.
Kp is the earth passive pressure coefficient.
The average values for soil angle of friction are according to the
following table:
Very Loose 28
Loose 32
Medium Dense 39
Dense 42
Very Dense 44
8
SEMATCO
Soil and Engineering Material Testing Co.W.L.L.
The average soil bulk unit weight values based on the SPT blows
numbers of the drilled bore holes are as the fol lowing table:
Ybulk,avg
RELATIVE DENSITY 3
kN/m
Very Loose 13.5
Loose 16
Medium Dense 18.5
Dense 20
Very Dense 22
The values of the Elastic Modulus (E5 ), the Initial Shear Modulus
(Gmax ), and the Passion's Ratio (11) based on the SPT blows
numbers of the drilled bore holes are as the follows:
For the silty sand soil type, the initial Shear Modulus Gmax ranges
between 27600 kPa to 138000 kPa.
(c) Poisson's Ratio (/1):
Type of Soil /1
Clay (saturated) 0.4 - 0.5
Clay (unsaturated) 0.1 - 0.3
Sandy clay 0.2 - 0.3
Silt 0.3 - 0.35
Sand (dense) 0.2 - 0.4
Course (void ratio = 0.4 - 0. 7) 0.15
Fine grained (void ratio = 0.4 - 0. 7) 0.25
SEM/2021/76854 - SEMATCO
AMIRI- GRC BUILDING
Sharq
Dar Gulf Consult
9
SEMATCO
Soil and Engineering Material Testing Co.W.L.L.
The net allowable soil bearing pressures are calculated based on the
equation of Meyerhof using the Standard Penetration Resistance (N).
2
Qnet (all) (kN/m ) = 11.98 N
128
+
(3.28B B 1)
2
Fd (_§_J
25
.4 (for B > 1.22 m)
Where:
D
Fd = depth factor = 1 + 0.33 _i_ ~ 1.33
B
Accordingly, the allowable net soil bearing pressures are calculated for the
N values measured in the field in all bore holes.
SEM/2021/76854 - SEMATCO
AMIRI· GRC BUILDING
Sharq
Dar Gulr Consult
10
SEMATCO
Soil and Engineering Material Testing Co.W.L.L.
B. Raft Foundation
The net allowable soil bearing pressures for raft foundation based on
equation of Meyerhofff using Standard Penetration Resistance (N).
Qall (net) (kN/m 2 ) = 25.0 (N1) 60 for maximum raft settlement of 2"
(50.80 mm)
SEM/2021/76854 • SEMATCO
AMIRI- GRC BUILDING
Sharq
Dar Gulf Consult
11
SEMATCO
Soil and Engineering Material Testing Co.W.L. L.
[Accord ing to Mayerhof (1956, 1974) and modification done by Bowles (1977))
AREA :Sharq
GBH- 1 2
q net all (kg/em )
11.00 38 3. 00 3. 00 3.00
12
SEMATCO
Soil and Engineering Material Testing Co.W. L.L.
AREA :Sharq
GBH-
2
2A q net all (kg/em )
20.00 38 3. 00 3. 00 3. 00
13
SEMATCO
Soil and Engineering Material Testing Co.W.L.L.
3
k (Modulus of Subgrade Reaction) @ 13m = 23.45 MN/m @ 23447 kN/m3
k (Modulus of Subgrade Reaction) @ 14m = 21.39 MN/m 3 @ 21393 kN/ m3
k (Modulus of Subgrade Reaction) @ 15m = 14.16 MN/m3 @ 14162 kN/m
3
REMARKS:
A. The modulus of subgrade reaction was calculated according to DM7 Manual #02 Foundations and
II
14
SEMATCO
Soi l and Engineering Materi al Testing Co.W.L. L.
3
k (Modulus of Subgrade Reaction) @ 13m= 14.46 MN/m @ 14457 kN/m3
k (Modulus of Subgrade Reaction) @ 14m = 13.20 MN/m 3 @ 13200 kN/m 3
k (Modulus of Subgrade Reaction) @ 15m= 12.90 MN/m 3 @ 12898 kN/m 3
REMARKS:
A. The modulus of subgrade reaction was calculated according to DM7 Manual #02 Foundations and
II
15
SEMATCO
Soil and Engineering Material Testing Co.W.L.L.
• The recommended bearing capacity for raft foundation for the entire
plot area is 6.0 kg/cm 2 assuming the foundation level is at 5.0 meters
from existing ground level and the modulus of subgrade reaction is 11.0
MNfm3 at the same level.
• The anticipated settlement for the isolated footings is less than 25.4 mm
and the anticipated differential settlement is less than 19 mm.
• The anticipated settlement for the raft foundations is less than 50.8 mm.
16
SEMATCO
Soil and Engineering Material Testing Co.W.L.L.
General Note:
This report is done exclusively for M/s Dar Gulf Consult by SEMATCO Soil
& Engineering M erial Testing Co. W.L.L.
12.0 REFERENCES:
• Bowles, J.E. (1977) "Foundation Analysis and Design" 2nd edition, Me
Graw-Hill, New York.
17
APPENDIX - I
18
LEGEND AND SYMBOLS
Legend:
COAAL
........<:k .. .. .. .
~@i ~~~j
1''"\.1''""'''""'"•
r-=-=~-:J :(1 (I (I 0:
~(l(l(li
:------~
~~
:(1(I (I 0:
:------~ ~(l(l(li
:(1(I (I 0:
~(I (I ( I :
i.9. ...9. .. J!...9.'
SrLT
: .x·····x·····x.. ··
: )I' )t )(
•
0
:)( . X X
: : X X )C
0 :x X X
0 : X X X
:x M )(
0
: X X )I'
I
0
:)(
: .................. ,.,.
X X
r. . . X91.L .. .
:................. .'
SYMBOLS
CH: High Plasticity Clay SC: Clayey Sand
CL: Low Plasticity Clay SC-SM : Silty, Clayey Sand
GC: Clayey Gravel SM: Silty Sand
GC-GM: Silty, Clayey Gravel SP: Poorly graded sand
GP: Poorly graded Gravel SP-SM; Poorly graded sand with silt
GP- GM: Poorly graded Gravel with silt SW: Well graded sand
GW- GM: Well-graded gravel with silt SW-SM : Well-graded sand with silt
19
Log of Bore Hole: GBH-1
E: 498789 .355
Job No: SE M/202 1/76854 Date: 15/06/2021
N: 325209 1.128
Client: Dar Gulf Consult Dril led by : A. Shams
Page No: 1 of 2
SUBSURFACE PROFILE
.<::.
.
•QJ
Soil a.
a.
QJ Description Profile
>-
1- BlowCount/15 em
_§_ 0 QJ Standard Penetration Test
0 Type
.<::. .D a.
a.
QJ
E
>-
E
10 20 30 40 50
0 (/) "'
(/)
Ground Surface
0
silty SA ND
0.5 '. '. ·. Medium dense,yellowish brown,fine to M Dense SS 7 11 14 25
....
. '
.. . . ·, medium,poorly graded,smooth,
..
I I . , •X
·.: ·. subrounded, moisture,dry,weak reaction
with HCL,silty SAND ss 12 15 27
1.5 9
...
•, I • ',
. • . J
,1• • . •
2 ~
'• ·•. becomes yellowish grey,moisture,moist
•, ', X ,
.•.·
2.5 .·•. ss 8 10 12 22
3
.... ..
l
I • · .
. ·'
. . . ~.
:r:·
4.5
5
ii'.
'
. ,.
. ·.: ·.•·
.. .. ss 10 15 22 37 I<
6
becomes moisture,wet
6 .5 ss 9 12 14 26
7
7.5 ss 9 8 13 21 I.
8
8.5 ... .··. ss 6 9 11 20 A
...·.·
• I .·.
,'• I
.•..·
9 I .. • I ,
~ • • ·.I •
·. becomes dense
9.5 ....:. :1;. Dense ss 13 15 17 32
•· .
10 '. 'x:
·....::
I •
10.5
.·• · . .... ss 12 14 24 38
11 .·
.·.•.
20
Log of Bore Hole: GBH-1
E: 498789 .355
Date: 15/06/2021
Job No: SEM/202 1/76854
N: 3252091.128
Client: Dar Gulf Consult Drilled by: A. Shams
H: 5.52 1 Rig No: 16674
Owner: AM IRI-GRC BU ILDING
Water Depth: 5.75m@8:30AM
Area: Sharq
Depth: 20 .0m Drilling Time*
Page No: 2 of 2
SUBSURFACE PROFILE
.
'w
Soil a.
>.
Blow Count / 15 em
I
.r;
0
Description Profile
Type
1-
Q)
a.
Standard Penetration Test
.0
c. E E
ro
0
Q) >- 10 20 30 40 50
C)) C)) I
.. I
....
.. .. ·ll ,
12 • . ·.x .
12.5 ......··.
..
. ss 19 29 21/7 50
13
. .·..
I
'•
, ·1,
14 I
... :''·
.,• 1 ,
15 I '• ,"1 ,
.·.·.::
15.5 a. • ..
X •
...
' , .
•'I
ss 11 14 17 31
16 a '· ·. x
16.5 •.
I
....
. a•
.
•·
, ,• I ,
ss 10 15 16 31
17
·:
~ .. ·::·.:
17.5 .....
·.· '.· ·.
·
,1• ••
ss 10 12 19 31
I ' • • I ,
18
I':·'•..' poorly graded,smooth
I •, ·, 1 ,
19
.......
, 1•
• . :x
.·
20
End of Borehole
20.5
21
21.5
22
21
Log of Bore Hole: GBH-2A
E: 498776.393
Job No: SEM/202 1/76854 Date: 26/06/2021
N: 3252 050.112
Client: Dar Gulf Consult Drilled by: A. S ham s
Page No: 1 of 2
SUBSURFACE PROFILE
~
.Q)
Soil a.
a.
Q) Description Profile ~ Blow Count /15 em
.§. 0 Q) Standa rd Penetration Test
0 Type
~
2ro .0 a.
a. E E
Q)
0 s >.
(/)
Ill
(/)
10 20 30 40 50
I
2
..· becomes yellowish grey,without ss
2.5 ..·, .··. construction debris
•. 7 7 9 16
3
... ·.•·'·
3.5 ...... ·~ ss 6 8 8 16
4 .•·. ..::·
4.5 ...·..
..
'· ss 5 7 11 18
5
...· 0 and M Sampler@ 5.50m to 5.95m
: ·•.
5.5 .
6.10m .
··.
:,
OM 6 9 14 23
6 5L ..
·•.
becomes moisture,moist ss 4 7 13 20 t
becomes dense
. ··. ss
....... ..·•. 0 and M Sampler@ 7.50m to 7 .63rn
6.5 Dense 12 17 20 37 ~
7 ·, x .
.. ss 23 50/13 50
.....·. : becomes dense
V Dense
8 :
8.5 .
.·..... .·...•· ·
Dense ss 16 19 23 42
9.5 ... .. ~
ss 12 15 18 33
10 .....·•
'•
10 .5 ...•. ... ss 11 17 19 36
11 .... .·..
... -· ·.x .
22
Log of Bore Hole: GBH-2A
E: 4 98776.3 93
Job No: S EM/20 2 1/76854 Date: 26/0 6/2 0 2 1
N: 32520 50 . 112
Client: Da r G ulf Consult Drilled by: A.S ham s
H: 6 .147 Rig No: 16674
Owner: A MIRI-G RC BUILDIN G
Water Depth: 6. 10m@8:00AM
Area: Sharq
Depth: 20 .0m Drilling Time*
Page No: 2 of 2
SUBSURFACE PROFILE
.s::
..
(\)
a.
a. Soil
>-
Blow Count / 15 em
.s.s:: (\)
0 0
Description Profile
Type
1-
(\)
a.
Standard Penetration Test
a. 2ro .D
E E
0
(\)
s (/)
>- ro
(/)
10 20 30 40 50
I I I I
becomes moisture,wet
11.5 ss 10 14 17 31
12
becomes rough
12. 5
... ss 11 15 16 31
13 .
II
•· ' •
•.
•1,
'.'·
x .·~:·. becomes medium dense
13.5 M Dense SS 10 13 16 29 /,
14
..
.·
.. ·
·•
·
ss 12 14 15 29
I • ·, ·
I ' • •I
15 I '•
_, _· : ..
•.I
16
..·.•·. ,
' •
.·
ss
16.5
•
.... . ·
• • 11: ,
.
.
12 15 16 31
.·.·. .
17 I, ·. 1 .
•.··.. ··.
...·•·.. ss
17.5 . 10 14 18 32
.
r ·.
.'...·
• J:.
18
·.
18.5 . ss 11 16 20 36
..
, J • . •
I '• • I,
19 ~ .. -:
ss
.. .•.
19.5 .. •. 13 15 23 38
'. '
. 20
End of Borehole
20.5
21
21.5
22
K EY AND NOlES:
Standard: ASrM 0 · 1586
"R ep01ted depU1 cl w ater. represents depU1 measured fr om the ground sw face jus t after drrlling the bore hole. Actual depth can be determ ined through installing piezometer.
'All samples colec ted during this investigation wilt be disposed off after 4 months from the date of tes ting
Soil test repres o11s the soil at tho borehole location only.
·ss:Sphl Spoon V Loose.Vcry Loose
M. Donsc. ModrumOcnsc V. Donso Vory Donsc
I G.S:Ground Surface
I
23
APPENDIX - II
24
SEMATCO SEM-TECH-SA-REP-1
Version 1.0
Soil and Engineering Material Testing Co. Release 1.0
50 -
40
30 ~+Hrr-m~~~~~\~_,~~~
~~ :~ - ~~
0 ~~~~~~~~~~~~~~~
25
SEM-TECH-SA-REP-1
SEMATCO
Version 1.0
Soil and Engineering Material Testing Co. Release 1.0
26
SEM-TECH-SA-REP-1
SEMATCO
Version 1.0
Soil and Engineering Material Testing Co. Release 1.0
100
I GRAVEL
I
SAND
Courscl Medium I Fine ISILT &
90 ""'~U
-t+t+1r+-t-t-t---+l't+++t--P'l~~t+H+H-t-l-----+H++-H-+-!---I
80 -
70
'
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20 -- 1 --·~ - - c-
10 1-
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27
SEM-TECH-SA-REP-1
SEMATCO
Version 1.0
Soil and Engineering Material Testing Co. Release 1.0
90 '~
80 - - 1-
70 - - - r- -
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a.
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10 1- -
~~ - -
0
100 10 1 0.1 0.01
Diameter (mm)
28
APPENDIX - Ill
29
SEMATCO SEM-TECH-ABL-REP-1
Soil and Engineering Material Testing Co. Version 1.0
Release 1.0
FLOW CURVE
50
48
46
44
42
~
40
c
1- 36
38
z
w 34
1-
z 32
0 30
u 28
w
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1- 24
1/) 22
0 20
:iE 18
16
14
12
10
10 15 20 25 30 35 40 45 50 55 60
B LOWS CO UNT, N
Remarks:
*Based on the Atterberg's Limits Test done as per ASTM 04318, the sample is Non-Plastic (NP) .
30
SEMATCO SEM-TEC H-ABL-REP-1
Soil and Engineering Material Testing Co. Version 1.0
Release 1.0
ATTERBERG'S LIMITS
FLOW CURVE
50
48
46
44
42
~
40
c 38
1- 36
z
w 34
1-
z 32
0
u 30
w 28
0:: 26
:J
1- 24
(/) 22
0 20
~ 18
16
14
12
10
10 15 20 25 30 35 40 45 50 55 60
BLOWS COUNT, N
Remarks:
*Based on the Atterberg's Limits Test done as per ASTM 04318, the sample is Non-Plastic (NP).
31
SEMATCO SEM-TECH-ABL-REP-1
Soil and Engineering Material Testing Co. Version 1.0
Release 1.0
ATTERBERG'S LIMITS
FLOW CURVE
50
48
46
44
42
-?!. 40
38
1-
z 36
w
1-
34
z 32
0 30
u 28
w 26
0::
::> 24
1-
I/) 22
6 20
:E 18
16
14
12
10
10 15 20 25 30 35 40 45 50 55 60
BLOWS CO UNT, N
Remarks:
*Based on the Atterberg' s Limits Test done as per ASTM 04318, the sample is Non-Plastic (NP).
32
SEMATCO SEM-TECH-ABL-REP-1
Soil and Engineering Material Testing Co. Version 1.0
Release 1.0
ATIERBERG'S LIMITS
FLOW CURVE
50
48
46
44
42
40
~ 38
1- 36
z
w 34
1-
z 32
0 30
u 28
w
0:: 26
::> 24
1-
1/) 22
0 20
~
18
16
14
12
10
10 15 20 25 30 35 40 45 50 55 60
BLOWS CO UNT, N
Remarks:
*Based on the Atterberg's Limits Test done as per ASTM 04318, the sample is Non-Plastic (NP).
33
APPENDIX - IV
34
SEM·TECH·MCT·REP·l
SEMATCO Version 1.0
Soil Engineering Material Testing Co. W.L.L. Release 1.0
Water
BH No. Depth (m)
Content(%)
1 4.0 5.56
1 8.0 16.77
2 2.0 4.32
2 6.0 9.83
35
APPENDIX - V
36
SEM-TECH-DST-REP-1
SEMATCO Version 1.0
Soil and Engineering Material Testing Co.W.L.L. Release 1.0
BN NO 1
Depth 4.5m
Sample Type Undisturbed
Initial Moisture Content (%) 8.79
Initial Bulk Density 1.83 gm/cm3
Initial Dry Density 1.68 gm/cm 3
Rate of Horizontal Displacement 0.50 mm/min
115 119.2
234 229.3
469 431.1
450 -I-
400
350 1- - + - - --~
--+---+--t---+/ /- - J . - - 1 - - - j
300 ~---+-+--+-+---f-~L/-f---f--f---f--f---1
250 +--+-+--+-+-~~~ ~-~_,-~~-~_,
200 . _,1r 1-
150 r-- v-+---jl--+v
/ .,.__.
= 0.9 261 + 8 27S
100 -7~1--1--l---!
50 -~~-~-+-+--+-+--+-+--+-+--+~
o /
0 50 100 150 200 250 300 350 400 450 500 550 600
Normal Stress (kPa)
37
SEM·TECH-DST-REP-1
SEMATCO Version 1.0
Soil and Engineering Material Testing Co.W.L.L. Release 1.0
BN NO 1
Depth 4.50m
Sample Type Undisturbed
Initial Moisture Content(%) 8.79
Initial Bulk Density 1.83 gm/cm 3
Initial Dry Density 1.68 gm/cm 3
Rate of Horizontal Displacement : 0.50 mm/min
I
-
t/)
~
r J)
250
I --- -- -
- -
- r- ~ 115 kPa
..._234 kPa
:; 200
~~
~
Q)
0 IJ
P
0 50 100 150 200 250 300
Shear Displacement
38
SEM·TECH-DST-REP-1
SEMATCO Version 1.0
Soil and Engineering Material Testing Co.W.L.L. Release 1.0
BN NO 2
Depth 7.5m
Sample Type Undisturbed
Initial Moisture Content(%) 13.65
initial Bulk Density 2.08 gm/cm3
Initial Dry Density 1.83 gm/cm3
Rate of Horizontal Displacement 0.50 mm/min
:. N~rm.:a f$ir~ss:{i<P.af:
.
. .. . .. . .
::$~~~r.:~~r~~s::ci<~a.>.::
. .. . . . .....
115 82.6
234 183.4
469 376.1
........
Ill
Qj
200
-- ~
f/)
"'
Qj
.s:.
f/)
150
100
v v~ ,___
=
,____ _ f-- y 0.81 8x _1.7h65
5o - V
0./
0 50 100 150 200 250 300 350 400 450 500 550 600
Normal Stress (kPa)
39
SEM-TECH-DST-REP-1
SEMATCO Version 1.0
Soil and Engineering Material Testing Co.W.L.L. Release 1.0
BN NO 2
Depth 7.5m
Sample Type Undisturbed
Initial Moisture Content (%) 13.65
Initia l Bu lk Density 2.08 gm/cm 3
Initial Dry Density 1.83 gm/cm3
Rate of Horizontal Displacement : 0.50 mm/min
50 ll ~ .......
0 ,V
0 50 100 150 200 250
Shear Displacement
40
APPENDIX -VI
41
Version : 1.0
Soil and Engineering Material Testing Company WLL
Release : 1.0
Kuwait
Pa e 1 of 1
Determination of :
1- Organic matter by Loss on ignition% (BS 1377,part 3,1990)
2- Sulphate content as S0 3-- in mg/L ( BS 1377,part 3,1990)
3- Chloride content as Cl" in mg/L ( BS 1377,part 3,1990)
4- PH Value ( BS 1377,part 3,1990)
Soil Samples :
Water Samples :
BH Sulphate Chloride PH
as so~-- C:l -
No. mg/L mg/L Value
1 2627. 38 910.65 7.36
42
APPENDIX - VII
43
318/318R-42 CHAPTEK 4
CODE COMlYIENTARY
·4.2 - Fre·ezing ~nd _thawing exposures R4,2- Freezi.Jig and
.
thawing
. . .
exposul'es
. .
4.2.1 - Normalweight and lightweight concrete · · Rit2.1 -A table of req·ulrecl llir cop tents for frost-resistant
exposed to freezing and thawing or deicing chemicals conc.rete is included in the code, based o")1 "Standard ~rae-
shall be air-entrained with air . content indicated in . tice t'ot· Selecting Proportions for Normal, Heavyweight,
Table (2: 1. Tolerance on E!ir content a§ delivered shall nn-~1 1'11nss ·Concrete'~' (ACl 21 1,'1}.43 Values arc. provided
be ± ·1.5 percent. For··speCified com.pressive strength ·for both. severe and ·mode.rate exposut:l<S d.epel)ditig· on the ·
fc' greater than 5000 psi, reduction of air content indi- expo~ure to ·moisture or de!cing salts. EnlrniiH~d air will _not
cated in Table 4.2:1 by.~ .o percent sti.all be_permhteci. · prct~ct c"!)Jicrete ~ontainiJ1g coarse _aggre~at~~ . that uo~er~o
disi:upti'~e'y~lu~~ changes when frqzen j~ a sat~ rated_con-
diti6o:·Jn Table 4."2.1, n·severe expos~i·e is ·where the con~
TABLE 4.2..1-:TOTAL AIR CONTENT FOR FROST-
~t:ete· ii/~ ~cold ;cJimate may_tie in almbst contiJWo.u~_·c ontact .
RESiSTM·J'f. CONCRET.E · . ... ·: . .. . .
. . · with IJ1oistt;r_e p;i~r ." tci· fi"~ziog; or"\Vllere ueicing S<lltS nre
Nom iDa! ffia)(i.mum· Air .content, percent used. Examples · Me. pav.eme.n.ts-."· bridge :decks, sidewalks,
· e_v..:...er..:.e_e-xp-o~s:.;
aggregat.e size, .in.:. 1-:s::: llr:....e....::·:.;.::...M!:.:o....::d:.:e....::ra:.:.te_e..,.ic_po_s_u-re-
prirking garag~. - ~·nci \•tal.er tanks;_ A.mod.erat~ .exposu~e i_s ..
. 3/8 . . . . . 7.5 6
w.here· the concrete"in a-:cOJd cJiJi1ate will be only OCC3SI9ll-
. "'112. . . . .7 . : 5.9 .· aJi}/ei_Pos6d-to im~istu~e.:pi:ior'· t~·. freeiing. and. where "t\o
, ..... . . qdo.ing·.~-~~~~·· aie..·t.i_se9.)~mnpl_es ·ru·e ·c,ertoin_.extei:io~:walls, .·. ··-·.. ·.
·. ., ·. bem:iis
~·,,•-,.:._,· ': .• ~
~irders;·ano
...o. , : ; •,"
$labs n.ot in ..qirect" c·onta~t with s~1l. Sec-·
°
·.· o , ·
0
s.s·
' 0 0 ' ' , , ,• , • • 0 I , '
0
...·. .·:· : : ·' <·.-.·. 4.5 . t~01(4:2.I."p¢rmHs· l·:p~rcent ·lqw~t:.aiJ<cpntet1t "(~r ~con~rete· . , .
0 0
·:. : ..... ?1:,.·~: .• . :'5· . .. . . : 4'<\. ·_ ..:. ·· · with J;~ greai_e( thail .5.Q90 p_si; S_ uch,higl~-s~'~ngtl!• cO:n~rete~ · .., · : ·
·. at ·. . ·.· ··4:5 . · 3~s.: . ~ · .·· wiii : h~ve··· ) Ower ·Wilter~cemen"iitiOllS: matenals ratiqs · and : .·· ..
' · ~ See A$TM C ·33·for tolerance on oversile lor various nq_mlnal maximum poro~ity alid,.Lherefof~, i.~1proved fros~ .re.sistance, . . .
size deslgnations. . . · · ~ · : . · ·. ·. ·· : ·.' ' '.' · · · . · .. .· . . . . . ·. . .. ·.. ~ . .. . . . :-
ot .Thes_e- ~lr~OI)ienls apply 16 total mix, as lor lhe.wecedlng" aggregat~ slz~s.
:.. Whef) testlng _tli.ese. c.oncreles;how~ve r, ~~~g{ega.t~._Ja rger t~an1·1~ in. IS
re!'loved ·by.. ~all~Picklng_ or sieving. and atr ~iltent Is determined on ·the. ··. ·.
mlflUS 1-i/21~;-lractlon of.m~ (toler!IOCB·QO Qlr COfitent asdeiJi{ered applle~ to
-· . ~ .. - ~ - ·-: : :
lh!s value.). A1r content of total mix 1s compuled from. yalue determined"orl th"e , •_ ·; ..
m10us 1-1f21n. fraction. . . .. . . . . · . .
4.2.2 -Concrete t!wr"will be subject to the exposures R4:2:2 - MaxtmUJ~l water-cenie~utious mat~!dal~.rati~ls nrc
given in Tab I~ 4.2.2 sliall conform to the" corresponding not sp~cified .for ligi1tw~ighr aggreg~te conci"ete liec;iUse ;
. maximum· watfir..:ce·mehtitious matedals · ratios and · deterrrii1iation ~f the. absorption of tlie~e aggrcg·a.tes is uncer- ·'
. miniil)wrn . specified concrete com"pr.essive ·strength tain, !)laking caicillation of the·wt~tei'-ce·ti·)ctititiouir ·matet'iuls ~
. requirenieri\s ·ot "ttiat t!l.Pie.· In.addition, concrete. that ratio tJJJCCit~lri." .The t.ise of a :mini;ilfitil i pec.illetl streng-th
.. Will be exposed.to deicing.chemicals· sh~lr ·conform to will eil~ure the "use· of.a. high-qu.~lify. ceiJieiil p;l_Sl~. . For llOF
.. the limila:tions·. 6f 4."2.3. · ·· · · · mttlweinht aooreoate coticrete · use. of. both · JliiniJl)tim
. b . _. 00 . ' ~
.. . - .. . . •
exF>qsu"RE
. . ...
~.<)Noir!or\l.
. ..
s ···,.. . · .. . ...... ..._
..
· c;:~m enti tio us .
materials r!Jtip•, PY weight an·d.lfght·
weight aggregate
r·
·. weight, no!Tl:lalwelghl ~~-
. '. Exposure condition aggregate concrete concrete., ps(
Concrete inlended to ..
f.
i
have tow. per.meabil-
ity when exposed to
water 0.50 4000
Concrete exposed to
·freezing and thawing
in a moist condition or
to deicing chemicals 0.45 . 4500
For corrosion protec·
lion of reinforcement
in concrete exposed
to chlorides from de-
icing chemicals, salt,
salt water, brackish
water, seawater, or
spray from these
.sources. 0.40 5000
~ .When ·bolh
Table 4.3.1 and Table 4.2.2 are constder~d . the lowest apphcable
maximum 1'.1cm and highest applicable minimum lc' shall be used.
44
. CODE · COM1Y1ENTARY
.4.2.3 - For concrete exposed to deicing chemicals, R4.2.3- Section 4.2.3 and Table 4.2.3 establish limitations
the maximum .weight of fly ash, other po.zzolans, silica . on the amount of fly nsh, ·other pozzolans, ·silica fume, ond
fume, or slag that is include.d in the concrete shall not slag that can be included in concrete exposed to deicing ·
. :,. . exceed _the percentages of the total Weight of. cem·enti- chemicals.4.4-4.6 Recent reseoich .has demonstrated ·that ihe .
lious materials given in Table 4.2.3. · ·use ~f fly ash, slog, and silica fume produce concrete with a
finer pore s.tructure and, therefore, lower penneability. 4·7·4·9
TABL:E 4.2.3-REQU.JREMEN.TS FOR CONCRETE·
'-~-- . - . EXPOSED T~ D.EICiNG CHEMICA.L$
. Maximum percent. ot
· total cementi)lous mate-
~; ·Cemenlitious· maierh;l ls· rials.by \'l~ight·
. Fly ash oi other pozzqJans· coriiorming to : ·· · . .. . . '
'.· ·.
I . · ,·
ond sillcc;~ fume. .' . • · . · . s ot · .
!olaf _o{ fly ash or'othet pozzol~ns:an~ .sil·
1 I..
.. , · .. :
'· . 1ca !ume . •. . . . . . ·· . · . . : . . 35t · ·· . ·· - :-:· .· . ·.
i!< .~i . The,lolal.c~meDti.li0_\.1; maierlaf ~ISO fnci~de~ AiTrq c 1·5~. c:sgs, c .845, . ·' ..
~!ff · pndCl157ceJ11§lnt: . · -: ··· . . . ·· . · . ·. . · .· ..
61·. · The ma~imum percentage~ above,shelf. ln~lude: . _. -' ·. : :. ',.. . · · .: : •' ·.. .··: ~ ..~ ·. ·. ... -
f ..': .. ,Ia) FJy.ash.o~ olher_ pozzolans. ptes.ent ln'Typ.e.IP or l(PM)·blended cement, ,' .-· .·.- ..
. . . ..
·. . : · , ASTIIlC-59S,orASTM'C·1157;· ...·. ·: ·. ·. . : ·.. · . . . . ' '. . · . ' '.
.. · - ~J) Siag used ln . lh~ ma.nulaelu(e of ~.IS of[(SM) blended:cetrient; ASTM c ·:_..; · - . . .. . .: -~ ... ·-: , ..
'I_ rc!'~~i~.il~~t~~~X~~~ ~7{24o·. pra~~h; ;~ ~bie~ded. c~(Tl~~t.' . :. : . .. . .. ·· . . . : · . ·.
' :!
.. . ...
. ..
;'
45
CODE· COlY!M~N'lARE
7.7 - Concrete protection for reinforcem¢nt R7 .7- Concrete protection for ~inforce ment
7,7,1 ~Cast-in-place concrete (nonprestressed) Concrete· .c'over as protection of reinfurcement against
wcathCI; amlother ctTcc.;t:; is li1t~t1Sli[Cd l'rom the C!lll~l'ytC sur-
The following minimum concrete cover shali be pr~- face to. the outermost surface of the steel lD wi1ich the cover
vided for reinforcement, but shall not tie less than reguirem~nt applles. Where minimum cover is prescribed
1 requireq by 7.7.5 and 7.7.7: . . .- . for ·a chfss of slructi.tral member, it is·measured to the outc1:.
. ·Minimtim· or
--~-cJge of stirru'ps, ties, sp_irals. j_f lrall.SV¥Se reinforcement
cover, in. enc los~~~ main bars; to the outermoSt Jnyer of bn!'s if inore
· .·than_o11e layer is used wi thout sthn1ps .orli~; or to the me.taf
(a) Con~rete c~stag.ainst and
.· e;1d fi!tlngor duct on post~tensiooed pre~lre.ssing steel,
permanently expos$d to earth ... ;.:·.. ;...... ,.... :....... ;... 3· .
·.· . : . . .. ) . . .
: . ':
·(b) Concrete ·exposed to e·aYth or weather: Th~: COJidili~!l . "cohci"~!e ~urfaceS ·eXprised ' io earth Or .
w·eatii~r" refers to direct·# posu.ni to ·-moisture changes ai1d . _.
No. 6 through No. 18 bars ..:...... ::.: ............. ::. 2 / . ;r!o.d u,st to temperati.J{e "chailg_Cs. Slab orihln sheJI soffiL5 ni:c
No. 5 bar, W31 or 031 wi re . . .. . not usually considered .directly exposed unless subject to
..-~qHer.:.....,._..-.. :·.._:·· ... ~_:.-:·.:;····:· ;-_ .. ....
.. a nd s_ _ ;.1-112_. alteBiate wetting and dryi_ ng, including ll)at due t_o con~en·-
. . ~ntion cgnclitions .or direct leakag~ frot~ exposed top sur:
.(c) Concrete not exposed to weather.·· . . · .. . . • ·· · ·· · · -
or io co.nta.ct with-ground:·. .._ : _. _·. ··.:· __.· . -_: · ·. · :- fnte,.run_off,o r similar ~ff~i:ts. · . , :-· · · '· ,.. .
. ·.·
·...· . , , •, . .·· Mjnimum
46
CODE COMMENTARY
.Shells, folded plate members:
.. No. 5 bar, W31 or 031 wire,
. : and smaller .... :............:.......... ;...........,..... 3/8 ·
, Other reinforcement .. db but not less than 3/4 ·
:,...:... Precast concrete (manufactured under R7.7.3 - Precast concrete (manufactured under plant
plant control Gonditions) .control conditions)
I m.inimum· COncrete COVer. shall be pro- The .l e~ser c~v~/fuicknes~es: for prec~st cons~ction reflect
prestres~ed and nonprestressed reinforce- . the gr~at~r conveni~nee .of control for proportioning, placing, .
ducts, and end fittings, but shall not be less than · and ·ctirincr
. . b
inherent
.•
in prei::asting
.
... .The term "manufa~tured
d by 7.7.5,7.7.5.1, and 7.7.7: · · · un.der· plant. con.trol ,conditions;' doe:f not specifically im~ly
that' preca~t members"-sbould. be.· manufa~l;ure<f.in a plant. .
Minimum· · Structural ~Jein.e.~ tdirecasq.t ·the. job site will ~so qualify
.cover;in. ·~ridet·.this 'S~cti~n.if the. cqntrol 6! form di.mei#]q~s. placing
oncrete exposed to earth or weather: · of reinf~r~einent, ,quality Cdntro~ of conct:ete, and curing'pro-
cedure ar~ equ.ai to that llOmlally expected in ·a plant... . ·
·Wall panel~:. . . . .
. No:· 14·and No.'r~·bars; prestressin·g . . : · . :coric~ete· to' pieten.sio;i,ed 'strand a:s des~riped j~ this ..
coybr.
· · tendons larger thari 1·.1/2 iri: . · ·. · ·. · · . · · . '~ecticin· it int~ridel to' prin~i(}e ·nlinunum prote~tion against :
:·;:. .d'i~mater·· :·.:.. :....... :.~.~:·~:·: :: ...;...:~.:;·.:.':::;:.:. 1~112 : :.weaiher.~d ptb~retfe~ts.''Such i:o'verinay not b~·stiffidenno ...
· . No. ·1.1-b·?r-.and ·sm~ller, pres-tressing·::. . '· ·, ··transf¢.r.or deyelop the stress ill the strand, and it' may be nee· .
:essaifto Jncreas.etli~·cqver :acebrctingly. · .· · ..... · · ·.. · .. :. ·..:
· tendons 1·1/2'in. diamete'rtind smaller·;, · ·. • '• •• • • '• ,• . • • ••• • • 1
:·Other. members:
N_o•.14 and No:.18..bars, prestressing ·. · . . . . : .
. ·.. ·
tendons larger.than 1· 1/2 in. diameter.:.... 2 ·
No. 6.through No. 11. oars, prestressing
ten dons larger than 5/a·in.. diameter ·
. through 1-1/2 in. d[amete'r ..... ;........ :.... 1 ~1/2
. No. 6:b'9-r and"sm~ller, prestressing
. tend.on.s ·s;a in~ diameter and smalier, .. ·
W31 and 031 wire; andsmalier ;; ....... 1-1/4
..··
:nn,,...,,.,.· not exposed to weather
· · contac(with ground:
. ~. ..
Slab~,.walls, joists: . . ..
No...
14 ari·d Na. · 1 ~ ~ars, prestressing ·: :·
tenclcins larger than 1-1/2 in. · · ·
diam.eie'r ... ~ ................·: ....... :....... :......... 1-1/4
Prestr.essing tendons 1 ·1/~ ifl.
di9.meter and smalier .............. :•. :...... :.... 3i4
No. 11 bar and smaller,
W31 or 031 wire, and smaller .............. 5/8
.· · Beams, columns: ·
· ~ rim~ry reinforcement ........ db but not less · .
than 5/8 and need not
· exceed 1-1/2
Ties, stirrups, spirals ............................. 3/8
Shelis, folded plate members:
Prestressing tendons ........... :................ 3/4
No. 6 bar and larger ........ :.................... 5/8
No. 5 bar and smaller,
. W31 or 031 wire, and smaller ........ :...... 3/8
47
APPENDIX - VIII
48
·~
~~ I
I
I
~
z
co
'
l
--
'' '
/ '
? l·
~
ConcrP.RC
BUILDIN
1838 m2 s]
GBH-2
..
~· :---
!;z
s +
-
I''
- ~ - -~
-----
---=
-- 0=4.60
-----
Cooperative Center For Children for the Treatment
and Research of Genetic Disorder
SECTION 02 41 00
DEMOLITION
PART 1 - GENERAL
1.01 SUMMARY
A. The work covered by this section as indicated on the drawings and as specified
herein, comprises furnishing all plant, labour, equipment, appliances and materials,
and performing all operations in connection with demolition works, and disposal of all
debris to an authorized dump and all useable materials out of the site as Contractor's
property.
B. Perform all the demolition works in accordance with the drawings and specifications.
Determine the extent of demolition, based upon the requirement of the chosen
procedures and method. The work includes the required demolition of structures,
architecture and utilities to the complete satisfaction of the Owner.
C. Perform cutting as per the drawings and as per the statutory regulations in this
regard.
D. In case of conflict with other specified requirement, the most restrictive and costliest
requirement shall govern, to the approval of Engineer.
E. Related sections:
PART 2 - PRODUCTS
NOT USED
PART 3 - EXECUTION
3.01 DEMOLITION
3.02 SCHEDULES & PROCEDURES FOR DEMOLITION & RELATED OPERATIONS ETC.
A. Submit & resubmit till Engineer's approval, schedules & methods to carryout demolition
works, propping & supporting works, for keeping services operative, for installing &
maintaining safety measures, for abating noise, dust and other pollutants, for allowing
operations to continue with minimal hindrance etc.
B. The Contractor shall submit for the Engineer’s approval, shop drawings providing all
details such as locations etc. where the demolition is to be carried out.
C. Contractor shall remain responsible for all works regardless of the Engineer's approval
to any of his schedules & methods.
D. Carryout demolition, without damaging works, equipment and services like telephone,
electrical, mechanical and other services which may not be required to be demolished.
E. Repair / replace damage caused during demolition without any extra cost to the
Employer.
A. The following duties shall be performed by the Contractor to protect persons and
properties and avoid nuisance.
3.04 DISPOSAL
A. Debris and rubbish arising from demolition shall include removal from the site to the
dumping areas selected by the Contractor and approved by the Municipality.
3.05 CLEAN UP
B. Remove waste materials daily. This work shall be incidental to all other work, and no
additional compensation shall be paid for it.
D. Keep the road surfaces, all access areas etc. clean during the execution of works.
END OF SECTION
SECTION 02 52 18
PART 1 - GENERAL
1.01 SUMMARY
A. The Tenderer must make his own full enquires as to the nature of the ground and the
sub soil conditions and take all necessary steps to deal with these as per the
regulations and requirements of all statutory authorities having jurisdiction particularly
the Environment Public Authority – State of Kuwait which he should obtain, study and
allow for in his Tender price.
B. This Section specifies general requirements for control of ground water and includes,
but is not limited to, the following:
1. General Requirements
2. Qualified Personnel
3. Monitoring
4. Contractor’s Responsibilities
5. Submittals
6. Tests
C. Related sections
The Contractor shall be required to coordinate the work of other sections with the
work of this section. Related work to be coordinated and used in conjunction with this
specification includes but is not restricted to:
1. Section 31 23 19 - Dewatering
1.02 REFERENCES
A. Dewatering operations shall comply with the following references, unless otherwise
specified or otherwise approved by the Engineer.
B. All water must be removed in a manner to avoid damage to property and minimize
nuisance or menace to the public and in compliance with all rules and regulations of
the EPA, the MPW and municipality.
2. The Contractor shall treat the contaminated water prior to discharge so that it
is in compliance with EPA Standards and requirements.
3. The treated water shall be discharged into a storm water drainage system
that has been approved by the Ministry of Public Works.
4. All water discharge shall be properly treated so that it is safe and harmless to
the marine life.
5. The Contractor shall continuously monitor the atmosphere at the project site
when H2S is present in the ground water to ensure that EPA regulations are
met.
1.04 SUBMITTALS
A. Method Statement
1.06 MONITORING
A. The Contractor shall be deemed to visit the Site prior to submitting his Tender and to
have made all necessary inspections and investigations and allowed in his Tender for
the following:
1.08 TESTS
A. The Contractor shall conduct a Hydrogen Sulphide Study of the content of (H2S) in
the underground water. He shall obtain the information about acceptable levels of the
same as desired by the Environmental Public Authority – State of Kuwait.
B. All the tests shall be tested at Kuwait Institute for Scientific Research (KISR) or any
other laboratory approved by the Engineer.
PART 2 - PRODUCTS
Not Used.
PART 3 - EXECUTION
END OF SECTION
SECTION 03 10 00
PART 1 - GENERAL
1.01 SUMMARY
A. Section includes: Work of this Section consists of furnishing all labor, materials,
equipment and services necessary to complete but not limited to the following:
1. Perform all operations in connection with the formwork for cast-in place
concrete, with propping, bracing, and anchorage; openings for other work;
form accessories; and form stripping.
3. The responsibility for the design, fabrication, erection, striking, safety and
adequacy of the whole of the formwork shall rest entirely with the Contractor.
B. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
1.02 REFERENCES
4. ASTM E 119 – Standard Test Methods for Fire Tests of Building Construction
and Materials.
A. Perform Work in accordance with ACI 347, ACI 301, ACI 318.
B. For wood products furnished for work of this Section, comply with applicable
provisions of AF&PA National Design Specifications for Wood Construction.
C. Formwork design and construction shall be executed and supervised by fully qualified
personnel having a minimum of five years’ experience on similar sized projects.
1.04 SUBMITTALS
iii. Position, size and spacing of soldiers, ties and the like.
B. Exceptional care shall be taken to minimize fins, ridges, offsets, leaking of fins and
other defects.
1. Height of pour
2. Thickness of member
3. Rate of pour
4. Concrete slump
5. Placing temperature
6. Texture of finish
7. Concrete density
8. Construction joints
9. Wind load
OR
11. Minimum design load for combined dead and live load:
a. 6.50 KN/sq.m.
a. Self-weight
b. Formwork forces
c. Reinforcement weight
e. Construction loads
f. Wind loads
14. Different types of Cement, use of pozzolanic materials and use of retarders
and other admixtures, affect the setting time and prolong the time concrete
remains wet. This should be considered in design as per ACI 347.
1. Sufficiently rigid to maintain the correct position shape and profile so that the
final concrete structure is within the dimensional tolerance specified in ACI-301,
Chapter 4.
E. Adjustable steel supports and props shall allow form-boards and framework to be
accurately adjusted to line and level. Design shall allow free movement and accessibility
under formwork.
A. Store off ground in ventilated and protected manner to prevent deterioration from
moisture.
1.08 COORDINATION
PART 2 - PRODUCTS
A. For unexposed surfaces and rough work, use good quality, locally available (concrete
form) wood, conforming to NBS PS-1, minimum 19 mm thick. Before reusing forms,
withdraw nails and thoroughly clean surfaces to be in contact with concrete.
B. For exposed surfaces not otherwise specified use good quality, exterior Coated Type
locally available, Grade A-B plywood, conforming to NBS PS-1, minimum 19 mm
thick OR density (60-60) overlay ply-form, Class 1 EXTDFPA, sanded grade trade
marked by the American plywood Association having a hard semi-opaque resin-fibre
overlay on both sides, minimum 19 mm thick and constructed so that finished
concrete will be straight, smooth, dense, free from honeycombs, bulges, or
depressions. Keep joints between plywood sections to a minimum and make tight
and strongly backed so that adjoining edges remain flush and true. Unsightly joint
marks will not be permitted. Cover joints on exposed surfaces with smooth-faced fibre
reinforced tape or other equal and approved of a proprietary brand to be approved by
the Engineer.
C. Prefabricated formwork systems may be used for all classes of concrete provided the
manufacturer's printed instructions and recommendations are followed and the system
has been approved by the Engineer. Joints between sections of prefabricated forms shall
be taped unless otherwise recommended by the manufacturer and provided always, in
the case of such recommendation, the forms are water and mortar-tight to the Engineer's
approval.
D. For all exposed white concrete surfaces other than exposed aggregates, use
fiberglass lining in the formwork system (e.g. where custom fiberglass formwork is
A. Factory fabricated adjustable length, removable or snap off metal form tie designed to
prevent form deflection. Use snap off ties for water retaining structures.
B. For surfaces exposed in finished work use tie screws with removable plastic cones,
removable bolts, special removable ties, tie wires or Series 300 stainless steel snap
ties.
C. For all other forms, either bolts or wires may be used. Use ties of such type that when
forms are removed, no metal is closer than 40 mm from the finished concrete surface.
2.04 TAPES:
A. Tapes for sealing joints of formwork panels for smooth finished concrete shall be
plastic faced adhesive type to the approval of the Engineer.
A. Kuwait National Petroleum Company product of a type which does not impart any
stain to concrete nor interfere with the adhesion of any finish, sealant, or
waterproofing material applied to concrete surface.
PART 3 - EXECUTION
3.01 EXAMINATION
A. Verify lines, levels, and centers before proceeding with formwork. Verify dimensions
with Drawings.
3.02 INSTALLATION
A. Formwork - General:
1. Provide top form for sloped surfaces steeper than 1.5 horizontal to 1 vertical
to hold shape of concrete during placement, unless it can be demonstrated
that top forms can be omitted.
2. Use clean and smooth plywood and form liners, uniform in size, and free
from surface and edge damage capable of affecting resulting concrete finish.
3. Install form lining with close-fitting square joints between separate sheets
without springing into place.
4. Use full size sheets of form lines and plywood wherever possible.
6. Use care in forming and stripping wood forms to protect corners and edges.
E. Arrange and assemble formwork to permit dismantling and stripping. Do not damage
concrete during stripping.
G. Install fillet and chamfer strips on external corners of beams, joists, columns etc.
I. Install products related to other sections like sleeves, conduits etc. as per approved
drawings.
D. Reuse and Coating of Forms: Thoroughly clean forms and reapply form coating
before each reuse. For exposed work, do not reuse forms with damaged faces or
edges. Apply form coating to forms in accordance with manufacturer’s specifications.
A. General:
B. Form Ties:
C. Arrangement:
D. Construction Joints:
2. Just prior to subsequent concrete placement, remove strip and tighten forms
to conceal shrinkage.
E. Embedded Items:
1. Make provisions for pipes, sleeves, anchors, inserts, reglets, anchor slots,
nailers, water stops, and other features.
5. Verify conduits and pipes, including those made of coated aluminum, meet
requirements of ACI 318, Section 6.3.
F. Water stops
1. For concrete over waterproof membranes and vapor barrier membranes, use
cradle, pad or base type screed supports which will not puncture membrane.
C. Flush with water or use compressed air to remove remaining foreign matter. Ensure
that water and debris drain to exterior through clean-out ports.
3.07 STRIKING
A. Forms for beams shall be designed to permit removal of at least one side without
shock to the partially set concrete and without disturbing the bottom portion of the
form or its supports.
D. Subject to the attaining of at least 75% of the specified strength and subject to wet
curing arrangements prior to striking of formwork, the minimum periods before
striking formwork are as follows:
E. Mass concrete, concrete made with type II or type V cements, concrete containing
pozzolanic materials, concrete containing ice for hot weather concreting and concrete
containing retarders or other admixtures that affect setting, may require longer
periods before formwork striking.
- Test of cast in place cylinders, ASTM C 873, for slabs and beams with depth
less than 300mm.
C. Construct and align formwork for elevator hoist-way in accordance with ASME A17.1.
END OF SECTION
SECTION 03 20 00
CONCRETE REINFORCEMENT
PART 1 - GENERAL
1.01 SUMMARY
A. Section includes: Work of this Section consists of furnishing labor, materials, plant,
equipment and services necessary to perform all operations but not limited to the
following:
1. All operations in connection with reinforcing steel bars, welded wire fabric
and Accessories.
B. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
1.02 REFERENCE
1. ASTM A82 - Standard Specification for Steel Wire, Plain, for Concrete
Reinforcement.
11. ANSI/ASTM A82 - Cold Drawn steel wire for Concrete Reinforcement.
12. ANSI/ASTM A185 - Welded Steel Wire Fabric for Concrete Reinforcement
A. Perform Work in accordance with ACI 301, ACI 318, ACI 318M, ACI 315 and ACI SP-
66.
1.04 CO-ORDINATION
A. Before any order is placed by the Contractor, he shall notify the Engineer’s
Representative of the prime source of supply where the reinforcement is drawn or
rolled. The Contractor shall ensure that all steel delivered to the site shall come from
the source accepted by the Engineer’s Representative. Merchants and stockholders
will not be an acceptable source unless it can be shown to the satisfaction of the
Engineer’s Representative that the whole of the reinforcement applied to the Contract
complies with this Specification.
B. All batches of reinforcement in which unacceptable material has been mixed with
acceptable material shall be rejected and shall be removed from the site forthwith.
C. Reinforcement shall be protected at all times from contamination and corrosion from
the ground and atmosphere during all storage, bending and handling operations.
PART 2 - PRODUCTS
2.01 REINFORCEMENT
A. Bar reinforcement shall be deformed bars complying with ASTM A615 Grade 60
deformation having a characteristic strength not less than 4200 Kg/cm2.
Should bars of less than the specified diameter be allowed to be used, then the total
area of such bars placed shall be equal to or more than the area of the actual number
of bars shown in the drawings.
B. Mesh reinforcement and wrapping fabric shall conform to ASTM A185 with minimum
yield strength of 5000 kg/cm2.
D. Epoxy coated bars, if approved by the Engineer, should follow ACI 315 and ASTM A
775 requirements. Design Provisions for Epoxy coated bars in ACI 318 should be
followed.
E. For cooling towers, sacrificial zinc anodes should be attached to steel reinforcements
to reduce corrosion. The anode consists of a block of zinc in a mortar and is
connected to bars by wires. Follow manufacturer recommendations regarding
distribution and installation. Materials and manufacturers include:
A. Spacer blocks with cast in tie wire may be used for support of the bottom layer of
reinforcing in the foundations and slab on grade only. The blocks shall be of minimum
size and made from cement, sand and small aggregate mix to match surrounding
concrete strength, and durability.
B. Other spacers shall be of such materials and designs as will be durable, not lead to
corrosion of the reinforcement and not cause spalling of the concrete cover. The
acceptable types of spacers are:
3. Stainless steel.
A. Shall be annealed iron wire not less than No. 20 B.W. gauge 3 to 4 strands held
together as per the diameter of the re-bar and to the approval of the Engineer’s
Representative or approved fasteners, unless shown otherwise on the drawings.
B. Mechanical splices shall be (type 2) complying with ACI-318, Article 21.1.6 and
12.14.3 developing the specified tension capacity of the rebar. Suppliers should
provide the following tests to certify that couplers are type 2:
The coupler itself shall not break or fracture during the test.
E. Full traceability is required for the couplers. Traceability shall guarantee tracing of
production batches and raw materials of the couplers. Each coupler should be
marked with traceability number which is relevant to the mill test certificate provided.
F. Certificate of Compliance must be submitted for the Engineer for each couplers batch
delivered to the site.
G. Preparation of the test samples should be in compliance with ASTM A1034/ A 1034
M. Mill test certificates for the tested couplers shall be provided prior to the test based
B. Tensile tests providing information on elastic limit, ultimate strength, and stress-strain
curve will be required from each delivery of reinforcement and measurements will also
be required of cross-sectional area and deformation/ bond characteristics of deformed
bars.
C. The Contractor is to allow for tensile and bond tests, at his own cost, for each source
as well as for each batch delivered at site; for each size of bar to be used in the
concrete construction.
D. Test results for each bar size shall be submitted to the Engineer’s Representative
three (3) weeks before concrete work commences on Site. Further tests will be
carried out at the discretion of the Engineer’s Representative from time to time.
E. When any test results do not conform to the relevant standard the reinforcement steel
shall be removed from the Site and the cost of subsequent testing and any remedial
work shall also be borne by the Contractor.
PART 3 - EXECUTION
3.01 GENERAL
A. The Contractor shall supply and incorporate in the work all such steel reinforcement
including tie wire, support and spacer bars and the like whether shown or not shown
on the drawings which are necessary to complete the work, all to the satisfaction of
the Engineer’s Representative.
B. The Contractor shall check his bending schedules against the latest drawings and
any discrepancy must be immediately referred to the Engineer’s Representative. The
Contractor is responsible for ordering all materials required to complete the job
according to normal good practice and to the approval of the Engineer.
C. All reinforcement will be properly stored under cover to avoid contact with the ground,
moisture, dust and salts and to avoid distortion once bent to shape. Improper storage
will be sufficient cause for rejection of reinforcement.
D. All steel, before being placed in position, shall be thoroughly cleaned of loose rust,
scale and any other coating that will destroy or reduce bond. If reinforcement has
been badly rusted or pitted it will be rejected. Mechanical brushes shall be used in
cleaning the steel bars.
E. Where there is delay in depositing concrete after the placement of the reinforcement,
the Contractor shall restore the reinforcement to a satisfactory condition before
concreting.
F. Ends of bars which are to be left projecting for any period exceeding 2 weeks shall be
painted with a heavy coat of neat cement grout which shall be removed prior to
continuation of concreting.
G. Concrete cover to reinforcement shall be as shown on the drawings and the allowable
tolerances shall be in accordance with ACI 318.
H. Reinforcement that has in any way been previously used shall not be used in the
work.
I. Epoxy coated bars, if approved by the engineer, should be handled with care to avoid
scratching. Scratched bars will increase corrosion risks.
A. All reinforcement bars shall be cut and bent to shape as per the contract drawings or
the approved shop drawing/bar bending schedule. All bars shall be tagged showing
the corresponding bar number as shown on the relevant Bar Bending Schedule.
B. Reinforcement shall be cut and/or bent in accordance with ACI 315 & ACI SP-66
C. Reinforcement projecting from concrete shall not be bent without prior written
approval from the Engineer’s Representative.
D. No welding (including spot welding) will be permitted unless specifically shown on the
Drawings.
3.03 SPLICES
A. The splice lengths of all reinforcing bars which have to be spliced shall be as shown
on the Drawings.
B. Splices are to be staggered to the approval of the Engineer’s Representative, and the
fabric is to be securely tied layer to layer.
C. Bars shall have minimum anchorage and lap lengths in accordance with ACI 318
requirements unless otherwise specifically required by the Contract Documents.
3.04 ERECTION
B. Ensure that spaces to receive reinforcement are clean and free from debris.
C. All reinforcement shall be placed accurately in position and securely fastened in place
to prevent displacement during the placing of the concrete. Particular care shall be
taken to ensure that the protective cover to reinforcement specified on the drawings
is obtained by the use of approved plastic tipped steel chairs for lower reinforcement
and cranked bars for upper reinforcement. All bars shall be securely tied together at
every alternate intersection, or as approved by the Engineer’s Representative.
D. Comply with ACI Standard 301, Chapter 5, Para. 5.5. Reinforcement to be secured
against displacement outside the specified limits unless specified otherwise. All cover
shall be clear.
E. Spacer chairs or other supports detailed on the Drawings, together with such other
supports as may be necessary shall be used to maintain the reinforcement in its
correct position. In a member where the nominal cover is dimensioned to the links,
spacers between the links and formwork shall be of the same dimension as the
nominal cover. Spacers shall be of such materials and designs as will be durable, not
lead to corrosion of the reinforcement and not cause spalling of the concrete cover.
END OF SECTION
SECTION 03 30 00
CAST-IN-PLACE CONCRETE
PART 1 - GENERAL
1.01 SUMMARY
A. Section includes: Work covered by this Section as indicated on the drawings and as
specified herein, consists of furnishing all labor, materials, plant, equipment and
services necessary to complete but not limited to the following:
2. This Specification Section shall govern all Cast- in-place concrete work for
the complete contract except where more stringent or specialised
requirements are indicated elsewhere. All work shall be performed to secure
for the entire contract homogeneous concrete having the required strength,
surface finish, materials, durability, and weathering resistance, without
planes of weakness or other structural defects, and free of honeycombs, air
pockets, voids, projections, offsets of plane and other defacements of
concrete.
B. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
4. Section 03 60 00 - Grouting
The work shall conform to the following Codes and Standards, of their latest publications:
B. American Society for Testing and Materials: Latest Editions to be referred to:
15. ASTM C618 - Standard Specification for Coal Fly Ash and
Raw or Calcined Natural Pozzolan for Use
as a Mineral Admixture in Portland cement
Concrete.
28. ASTM C 142 - Standard Test Method for Clay Lumps and
Friable Particles in Aggregates
C. Others:
1.03 DEFINITIONS
C. Mass Concrete:: Mass concrete is defined in ACI 207.1R- and ACI 116R as “any
volume of concrete with dimensions large enough to require that measures be taken
to cope with generation of heat from hydration of the cement and attendant volume
change to minimize cracking.” For this project raft foundation, slabs on grade and
other structures with width or depth equals or exceeding (1) m are considered mass
concrete structures.
D. High Strength Concrete: Concrete that has a specified cube compressive strength
greater than 550 kg/cm2 (44MPa cylinder strength)
A. Supervisory Staff: The Contractor shall provide details of his supervisory staff and
supervisors for the approval of the Engineer before commencement of Concrete
Work:
The Engineer retains the right to reject any Supervisory Staff who in his opinion do
not have sufficient experience for the requirements of the Contract.
The supervisory staff including the Site Engineer shall be present on site at all times
when concrete work is being carried out
B. Testing Authority: All Tests required and/or specified herein and/or elsewhere shall
be carried out at the Site Laboratory or at the State Research Station Laboratories –
MPW (MPW Laboratory) or other approved Agency.
1. To establish the suitability of any material used in the concrete work, unless
specified otherwise, make preliminary tests and prepare engineering detail
mixes, in accordance with ACI-301 and ACI 211 at the site/MPW/other
approved laboratory. Number of trial test specimens for each mix engineering
detail should be large enough to allow for testing at 3,7,14, 28, 56 and 90
days (3 specimens each time are recommended).
2. Slump/Slump flow tests should be run at time intervals 0, 30,60,90 and 120
Minutes to show loss of slump/slump flow with time.
4. Test cylinder - specimens of concrete to verify strength as per ACI 318, ACI
214 and other related ACI specifications. Standard cubes may also be used.
Since there is a variation between the strength of Cylinder and cube, and the
strength of Cylinder is fairly lower than that of Cube, for normal concrete
Cylinder strength shall be taken as 0.8 of the corresponding cube strength.
Cubes should be 150mm and specimens should be prepared according B.S.
1881. Acceptance will be based on cylinder strength (or converted cube
strength) as per ACI 318 and other ACI specifications. In case of
discrepancies or disputes, actual cylinder strength will be considered.
Ready mixed concrete plant should have valid certificate from National Ready Mixed
Concrete Association (NRMCA).
1. Concrete work will be subject to detailed inspection and tests at the plant and
in the field. Notify the Engineer one day in advance of concrete work
inspections and tests. Sampling of concrete taken from the job will be carried
out under the direction of the Engineer. Likewise the conducting of tests
carried out by the Contractor in the testing laboratory shall be under the
direction of the Engineer’s Representative.
3. When tested, the concrete shall meet the appropriate requirements specified
in ACI/ASTM, i.e.:
e. workability.
6. Supply all moulds required for tests as described below, using moulds of the
same type and manufacturer for making all test specimens. If field tests show
excessive slumps or other violations of the Contract Documents, the entire
batch of concrete from which the sample in question was taken will be
rejected and shall be removed from the site at the Contractor's expense. The
Engineer will inspect all concrete operations in the plant and in the field.
7. If ready-mix concrete is used, each load of concrete arriving at the job shall
be accompanied by a delivery ticket which shall be subject to checking by the
Engineer at the plant and which shall contain the following information:
b. The exact time the cement and aggregate were discharged into the
delivery truck. If upon reaching the job the concrete cannot be placed
within the time limits stated, or if the type of concrete delivered is
incorrect, the Engineer will reject the load and it shall be removed
from the site at the Contractor's expense.
8. Under the supervision and direction of the Engineer’s, the Contractor will take
specimens as per ASTM C172. Frequency and procedure of tests should
follow ACI 301 and ACI 318.
Reserved = 2 Samples
_________________________________________________
10. Keep records of all specimens taken and tests made using a proforma
approved by the Engineer. Such records shall be signed by the Contractor
and approved by the Engineer.
Note that high strength concrete is typically evaluated at later ages such as
56 or 96 days.
F. The Engineer’s Representative may require tests to be carried out on the hardened
concrete in structure. Where tests show that concrete is below specified strength,
remove all, or a part of, the concrete in all of the batches deemed not to comply with
the strength requirement as directed by the Engineer’s Representative. Full cost of
removal of low strength concrete and its replacement with concrete of proper
specified strength shall be borne by the Contractor.
B. Prior to this meeting, the Contractor shall submit to the Engineer all pertinent
information including written procedural outlines, description of forming systems,
brochures of proposed equipment, sources of all materials and characteristics of all
materials. The above information shall be received by Engineer at least 30 days prior
to the pre-construction meeting.
C. During the pre-construction meeting the Contractor shall present an outline plan for
all concrete work to be accomplished. The outline shall include reviews of sources of
materials, commentary on source, source variations during the course of the work,
storage and use of materials, description of all equipment necessary for batching,
mixing, conveying, placing, forming, reinforcing, compacting and finishing of cast-in-
place concrete.
1.06 SUBMITTALS
B. Samples
2. Furnish the Engineer with certified mill test reports for reinforcement, cement,
admixtures, additives and the like.
D. Test Reports: Submit preliminary test results at least three weeks prior to the
beginning of the works. In addition to the test reports specified under Section Clause
1.05C, submit the following:
E. Shop Drawings:
1. Submit detailed fabrication and placement drawings for all formwork and
reinforcing steel which are correlated with forming and concrete placement
techniques and requirements – all as detailed in Sections 03100 and 03200.
2. The drawings shall consist of sections, plans and details clearly showing
locations, sizes and spacing of all reinforcing steel, supporting bars and
accessories. Include on the shop drawing schedules and diagrams to
indicate bends, sizes and lengths of all reinforcement steel bars.
B. The fire resistance requirements for structural members shall be according to Kuwait
regulations.
1.09 COORDINATION
PART 2 - PRODUCTS
2.01 MANUFACTURERS
C. National Industries.
D. Or Approved Equal.
2.02 MATERIALS
A. Cement
2. Ordinary Cement: ASTM C150, Type I or Type II, non-staining for all
structural elements except those covered by item below.
3. Sulphate Resisting Cement: ASTM C150, Type V. For all work which is in
contact with soil, water-proofing, vapour barrier or blinding concrete. Type V
cement should not be used in areas where concrete will be subjected to
Chlorides, such as close to sea water. In areas where Sulphates and
Chlorides are both present, pozzolanic cement or Type II (medium Sulphate
resistance) cement should be used.
6. All cement shall be stored in water tight sheds on a floor raised at least 200
mm above ground. Cement stacks shall have labels indicating dates of
manufacture and arrival at the storage site. A maximum of fifteen bags shall
be stacked if the storage period is not more than three months. Any cement
stored for more than three months shall not be used without the explicit
written permission of the Engineer.
9. All Type V Cement shall have tricalcium aluminate content not exceeding five
per cent (5%) while Type II Cement shall have tricalcium aluminate content
not exceeding eight percent (8%).
10. White Cement shall be used for the Concrete Elements where colored
concrete shown in the Drawings.
B. Aggregates
1. In general, aggregate shall comply with ASTM C33, and shall be graded in
accordance with requirements, irrespective of whether concrete is mixed on
site or elsewhere. The Contractor shall nominate the source of supply and
shall provide grading curves of aggregate for approval.
2. Aggregate shall consist of fine sand or stone aggregates and crushed stone
or crushed rock or gravel. Separate stockpiles of fine aggregate and each
size of coarse aggregate gradation shall be used. Each aggregate type shall
be from a single consistent source.
4. Aggregates shall be hard, durable, clean and free from adherent coatings
and dust and when directed by the Engineer, shall be washed and sieved to
remove deleterious substances.
5. Aggregates shall not contain harmful materials, such as salts, iron pyrites,
coal, mica, shale or similar particles which may reduce the strength or
durability of the concrete. Aggregates shall not contain any material that may
be chemically active with reinforcement or that may react to cause
efflorescence or that may be alkali reactive.
6. The grading of each size of aggregate from each pit, quarry or other sources
of supply shall be determined at least once weekly. The results of such tests
shall be reported to the Engineer and shall be used to check whether the
gradings are similar to those of the samples used in the establishment of the
batch weight used.
9. It is recommended that the total chloride content of the concrete mix arising
from the aggregate together with that from any admixtures and any other
source should not exceed the limits, expressed as a percentage relationship
between chloride ion and mass of cement in the ACI 318. the total chloride
content should be calculated from the mix proportions and the measured
chloride contents of each of the constituents.
Further again as per ACI/ASTM, the total acid-soluble sulphate content of the
concrete mix, expressed as SO3, should not exceed 4 % SO3 by mass of the
cement in the mix. The sulphate content should be calculated as the total
from the various constituents of the mix.
10. Fine Aggregate: Fine aggregates shall consist of natural sand or crushed
gravel sand and shall comply with ASTM C125 "Concrete Aggregates from
Natural Sources " having hard and durable particles or other inert materials
having similar characteristics conforming to the following requirements:
b. Fineness modulus shall not vary more than 0.20 from value used in
establishing mix proportions. If greater deviation, the use of such
aggregates shall be discontinued until suitable adjustments in mix
proportions can be made and reviewed.
11. Coarse Aggregate: Coarse aggregates for concrete shall consist of crushed
gravel or crushed stone. The crushing shall be regulated so that, of the
material retained on the No. 8 (2.36 mm) sieve, at least 90 percent by weight
shall consist of pieces with at least one fractured face and at least 75 percent
d. Flat and Elongated Particles: 3:1 max. 30% ASTM C125 5:1 max.
10%
h. Bulk Saturated Surface Dry Specific Gravity: Min. 2.58 ASTM C125.
Other gradations not meeting the above requirements may be permitted upon
submission of relevant data and review by the Engineer.
C. Water
1. Water for washing aggregates and for mixing of concrete shall be clean,
fresh, potable and free of harmful matter such as oil, salts, acids, alkali,
sewage, deleterious minerals or organic matter. Water shall be filtered to
D. Admixtures
1. Suitable admixtures may be incorporated in the concrete only with the prior
written approval of the Engineer.
b. Chemical name (s) of the main active ingredient (s) in the admixture.
m. The total calcium chloride (CaCl2) in the total mix shall not exceed
0.01 percent of the weight of the cement.
n. The total alkali content of the concrete mix of Na20 equivalent shall
not exceed 3 Kg/m3. All sources of alkali shall be taken into account
for calculating the total alkali content. In particular the contribution of
Sodium Chloride whether from aggregate or from mixing water must
be included.
E. Cement/Sand Screed
3. The type of cement to be used, will depend, on the location of the screed and will
be as approved by the Engineer.
1. Water: Fresh potable water as supplied by MOE-EW, Kuwait shall be allowed for
curing.
H. Joint Fillers
Prior to pointing, the joint shall be cleaned and the edge of the filler tamped
down to ensure that the joint is filled completely and continuous support is
provided for the sealant.
I. Waterstops: Provide at all locations where concrete is in contact with earth, water,
protection board or waterproofing
K. Bearing Pads: AASHTO grade chloroprene pads made with 100% chloroprene
(neoprene) conforming to the requirements of AASHTO standard specifications for
High-Way Bridges (1977) sections with shore A hardness of 70 D.
1. Location / Use:
b. All Concrete surfaces behind finishes (i.e. stone wall facing, metal
panels, etc.), where liquid application or sealants are NOT directly
applied to the concrete surface (i.e. Paint, Plaster, Waterproofing,
etc.).
2.03 MIXES
A. It is mandatory that all ready-mix Concrete used in the works shall be “Wet Mix” only.
B. Proportioning of Concrete
1. Comply with ACI Standard 211.1/211.4 R. Assume full responsibility for the
strength, consistency, water/cement ratio, and handling of concrete. Cement,
fine aggregate and the various sizes of coarse aggregate shall be measured
by weight.
2. Water/Cement Ratio: Complying with ACI 301 and ACI 211.1 The
water/cement ratio of a batch of concrete shall not exceed the specified
maximum value by more than 5% of that value. If a maximum water/cement
ratio has been determined the ability to comply with that requirement at a
suitable level of workability, shall be determined by trial mixes. Maximum
water/cement ratio may be judged from workability tests and approved by the
Engineer.
3. Cement Content: The cement content of any batch of concrete shall not be
less than the specified minimum value minus 5% of that value, nor more than
the specified maximum value plus 5% of that value. The cement content may
be determined from samples representative of any batch of concrete
provided a suitable test is used to measure the cement content of fresh
concrete to an accuracy of +/-5% of the actual value with a confidence of
95% and approved by the Engineer. Durability requirements for different
types of exposure as specified in ACI 318, regarding water/cement, cement
type, cement content and minimum compressive strength, should be
followed. The reduced minimum cement content shall only be used when trial
mixes have verified that concrete with a maximum free water cement ratio not
greater than that given for a particular condition can be consistently produced
and it is suitable for the conditions of placing and compacting. The Engineer
shall determine the degree of exposure to be adopted for mix engineering
detail.
Specified Slump:
Plus tolerance 0 0
C. Prepare engineering detail mixes prior to the beginning of work in accordance with
ACI 301M Section 4
E. Air entrain all concrete exposed to weathering in accordance with ACI 301M Section
4 determined by volume as per ASTM C231M.
F. The following tables contain the required minimum cementitious material content and
maximum water cement ratio for concrete with different 28 days compressive
strengths. Values specified for durability as per ACI 318 and as mentioned before
should be also satisfied.
REQUIREMENT 10 20 24 28 32 36 40 44 >44
Water/Cement ratio (SSD)* (max.) 0.70 0.5 0.45 0.40 0.40** 0.40** 0.35 0.35 0.30
Minimum Cement content Kg./m3 220 300 380 400 425 450 480 500 500
REQUIREMENT 125 250 300 350 400 450 500 550 >550
Minimum Cement content Kg./m3 220 300 380 400 425 450 480 500 500
2.04 FINISH
2. Produce a smooth, even finish with an impervious sheet material (e.g. high-
quality resin film faced plywood), arranged in an accepted regular pattern as
a feature of the surface. This to coincide with the architectural features.
3. Do not replace parts of formwork panels where this may cause a change in
color in the concrete. The layout of features on the Drawings may determine
the number of uses of shuttering.
f. Making good: Apart from the making good allowed for in the
Structural Engineer's documentation, making good to be minimal and
consistent to an accepted sample. As far as possible the finished
surface is to be achieved without making good. The improvement of
the surface finish by the Contractor (e.g. filling noticeable surface
blemishes) is to be agreed with the Engineer, prior to any work being
carried out.
10. Where rebates or features are shown these to also be the panel joints. No
other joints to be permissible. The engineering detail of panel joints, rebates,
striking pieces and other elements are the responsibility of the Contractor but
to be subject to the acceptance of the Engineer. Features to be bedded on
mastic, but no mastic to be permitted on the finished face work.
PART 3 - EXECUTION
B. Verify anchors, seats, plates, reinforcement and other items to be cast into concrete
are accurately placed, positioned securely, and will not interfere with placing
concrete.
C. Detail engineering, erect, shore, brace, and maintain formwork, according to ACI 301,
to support vertical, lateral, static, and dynamic loads, and construction loads that
might be applied, until structure can support such loads.
D. Place and secure anchorage devices and other embedded items required for
adjoining work that is attached to or supported by cast-in-place concrete. Use setting
drawings, templates, diagrams, instructions, and directions furnished with items to be
embedded.
E. Comply with ACI 318 (ACI 318M) and ACI 301 for engineering detail, installation, and
removal of shoring and re-shoring.
F. Sheet Vapor Retarders: Place, protect, and repair sheet vapor retarder according to
ASTM E 1643 and manufacturer's written instructions.
G. Steel reinforcement to comply with CRSI's "Manual of Standard Practice" for placing
reinforcement.
3. Add mixing water only at the ready mix batching plant. In such cases, begin
the mixing operation a maximum of Forty Five (45) minutes after the cement
has been intermingled with the aggregate. In hot weather, reduce this time
limit to the approval of the Engineer.
4. Discharge the concrete completely at the final location into the forms within
two hours maximum after the introduction of the water to the mix. In hot
weather reduce this time limit so, that no stiffening of the concrete shall occur
until after it has been placed.
5. The supplier's test certificate giving test results for workability and strength
shall be submitted to the Engineer by the Contractor at weekly intervals.
6. The concrete shall be discharged from the mixer and transported to the
works by means that shall be acceptable to the Engineer and which shall
prevent contamination, segregation or loss of ingredients, and ensure that
the concrete is of the required workability at the point and time of placing.
3. Where admixtures are specified, equip mixers with a device for measuring
and dispensing the admixture.
3.03 PREPARATION
A. Whole area where concrete to be placed shall be checked for levels ,inserts,
embedded items and all dimensions according to approved shop drawing.A check list
approval shall be obtained from Engineer.
B. Prepare previously placed concrete by cleaning with steel brush and applying
cementitious grouts.
C. In locations where new concrete is doweled to existing work, drill holes in existing
concrete, insert steel dowels and pack solid with cementitious grout.
A. Comply with ACI Standard 301, for preparation before placing Notify the Engineer’s
Representative 24 hours before each pour so that the forms and reinforcement may
be examined. Do not place concrete until inspection has been made or waived.
B. Concrete shall not be mixed or placed at shade air temperature above 42⁰ C. or at a
shade air temperature below 3⁰ C.
D. Before concrete is placed, clean mixing and conveying equipment from hardened
concrete and foreign matter. Check forms for construction and detail. Secure
reinforcement, sleeves and inserts in correct position. Forms shall be free of water
and debris. Sprinkle with water any porous sub-grade to eliminate suction. Water
shall be removed from excavations before depositing concrete, such water shall not
be allowed to wash over newly formed concrete.
E. Comply with ACI Standard 301, for conveying concrete. Concrete shall be
transported from the mixer to the formwork as rapidly as practicable by methods
which will prevent the segregation or loss of any of the ingredients and maintain the
required workability. Concrete shall normally be placed and compacted without
addition of water. Care shall be taken to avoid displacement of reinforcement or
movement of formwork and damage to faces of formwork.
H. Concrete which has achieved its initial set and cannot be properly compacted shall
not be placed in the forms.
I. Concrete topping: Before application the surfaces shall be thoroughly wetted and
brushed over with a coat of neat cement grout. The topping shall be placed before
the grout has started to set.
K. Install vapor retarder under interior slabs on grade. Lap joints minimum 150mm.
B. The Contractor shall obtain daily temperature forecasts from Kuwait Meteorological
Department and concreting shall be programmed accordingly.
C. When hot weather conditions as defined earlier exist, then the following steps shall
be taken:
2. Aggregates shall be cooled (by refrigeration, cold water or fog spray) and be
protected from direct sunlight by heat reflecting covers.
4. Wet concrete or concrete carrying vehicles shall not be exposed to the hot
sun for more than 90 minutes starting from the batching plant with the use of
approved retarders. The rotating drum of the mixer shall be insulated
externally to avoid over heating of the drum metal and excessive heat
transfer. Minimum amount of mixing and agitation is recommended.
ENSURE THAT NO WATER IS ADDED TO THE MIXER AT SITE OR
DURING TRANSPORTATION.
5. Concrete temperature should not be more than 32oC when it is placed and
should stay below 35oC until the initial setting of concrete.
6. When the concrete is placed the ambient air temperature in shade should not
be higher than 42oC
1. Comply with ACI 301, ACI 223 and ACI 224.3R. (Latest Editions)
2. Construction joints other than when formed at movement joints shall be kept
to a minimum possible consistent with convenience of construction and detail
engineering consideration. Concreting shall be carried out continuously up to
locations of construction joints.
4. Construction joints in floors shall be located within the middle third of spans
of slabs, beams and girders. Joints in girders shall be offset a minimum
distance of two times the width of intersecting beams.
6. Provision shall be made for the transfer of shear and other forces through
construction joints. Shear keys, diagonal dowels or other methods may be
used as approved by the Engineer’s Representative.
7. Concrete shall not be allowed to run to a feather edge and vertical joints shall
be formed against a stop board. The top surface of a layer of concrete shall
be level and reasonably flat unless engineering detail considerations make
this undesirable. Joint lines shall be so arranged that they coincide with
features of the finished work.
10. Saturate the cleaned surface with water and slush with a coating of 1:1.5
cement-sand grout. Place new concrete before grout has attained its initial
set. Clean horizontal construction joints and pour the cement-sand mortar
over joints in walls to a depth of 25 mm before depositing concrete. In walls,
do not space construction joints more than 15 meters apart, unless otherwise
shown.
11. Particular care shall be taken in the placing of the new concrete close to the
joint. This concrete shall be particularly well compacted and vibrated.
B. Embedded Items
1. Comply with ACI 301, Chapter 6, Paragraph 6.4 and 6.5 and ACI 117.
2. Accurately set anchorage devices by line and transit, and coordinate the
locating of all anchorage devices to be set for the accommodation of the work
of other trades.
3. Locate anchor bolts and/or threaded type inserts and bars as shown on the
Drawings and on shop drawings. Obtain necessary templates from the other
trades as required for the proper setting of anchor bolts and other items for
equipment, as required.
4. Assist other trades in the installation of piping, pipe sleeves, conduit and
similar items where such items are to be installed in concrete. Provide frames
to securely hold anchor bolts and anchorage devices in place during
construction, and take care that no displacement occurs during the pouring of
concrete. Under this Section furnish and set items not furnished by other
trades using approved standard type items suitable for their intended
purpose.
5. Install seating angles for removable trench covers properly anchored into
concrete as shown on drawings.
1. Set screeds and establish levels for tops of concrete slabs and levels for
finish on slabs.
3.07 CURING
A. General
1. Comply with ACI Standard 308R-01 Guide to Curing Concrete, Only water
shall be used for curing.
2. The methods of curing and their duration shall be such that the concrete will
have satisfactory durability and strength, and the member will suffer a
minimum distortion, be free of excessive efflorescence and will not cause by
its shrinkage undue cracking in the structure. To achieve these objectives, it
may be necessary to insulate the concrete so that it is maintained at a
suitable temperature so that the rates of evaporation of moisture from the
surfaces are kept to appropriate values.
1. Comply with ACI Standard 301 and ACI 308 and ACI 207.4R for mass
concrete ( Latest Editions )
a. The production,
b. Transportation,
c. Placement,
d. Protection,
3. Do not begin hot or cold weather concreting until these procedures have
been approved by the Engineer.
4. Note: ACI 301 applies for any conditions not specifically addressed by one of
the standards / guides noted.
5. For mass concrete casts as defined in this specification, the above plans
should comply with ACI 207 as well. The following conditions should be
complied:
6. Only water shall be used for curing. All water used for curing shall meet the
requirements for water used in concrete as specified herein.
7. Ponding with Water: Effective for flat surfaces. Curing water shall not be
more than 11 Deg.C. cooler than the concrete to prevent cracking and shall
be free of substances that may stain or discolor concrete.
8. Wet Saturated Material: Wet saturated material shall be held in close contact
with concrete surfaces and maintained continuously in damp and moist
condition so that a film of water remains on the concrete surface throughout
the curing period. Wet saturated materials shall be kept wet at all times for a
minimum of seven days after stripping.
9. Intermittent Spraying with Water: Care must be taken that newly finished
concrete is not damaged by water erosion. If sprinkling is done at intervals,
care must be taken to prevent the concrete from drying between applications
of water, particularly on Fridays & Holidays. Timber formwork covering the
concrete shall be covered and moistened with water at frequent intervals to
keep it from drying out during the curing period.
10. When curing concrete with water other than ponding, do not allow the surface
to dry.
11. Top of columns and walls shall be cured after initial setting. As soon as
formwork is loosened water curing shall be applied to sides of columns and
walls, and shall continue uninterrupted for a minimum of seven days.
12. Slabs and flat surfaces shall be cured only by flooding. Flat concrete surfaces
shall be covered immediately after concrete is placed, tamped and levelled,
with polyethylene sheet and flooded with water as soon as initial hardening of
concrete occurs. Covering surface shall follow progress of concrete
placement until the whole surface is covered and flooded. Polyethylene sheet
may be removed after 24 hours and regular flooding maintained for a
minimum of 7 days.
C. Normal Curing Periods: Seven (7) days is the minimum curing period for all cast-in-
place concrete under normal weather conditions (temperatures around 24⁰ C. and
normal wind speed). This period shall be extended to a minimum of ten (10) to
fourteen (14) days under hot weather or drying wind conditions.
D. Mixes containing Pozzolanic materials will require prolonged curing. The extended
curing depends on the amounts and types of used materials and should be based on
the Engineer’s advice.
3.08 TOLERANCES
In any 3m 6mm
In any 6m 6mm
2. Exposed slab soffits, beam soffits and in arises, measured before removal of
supporting shores:
A. Concrete shall be thoroughly compacted by vibration (ACI 301 and ACI 309),
pressure, shock or other means during the operations of placing and shall be
thoroughly worked around reinforcement, duct formers, embedded fixtures, and into
corners of the formwork to form a solid mass free from voids and having the required
surface finish when the formwork is removed.
When vibrators are used to compact the concrete, vibration shall be applied
continuously during the placing of each batch of concrete until the expulsion of air
has practically ceased.
The number and size of the vibrators shall be such as to ensure vibration throughout
the entire volume of the concrete. They shall be either the immersion type with a
frequency of not less than 100 Hz when operating submerged in concrete or the
exterior type with a frequency of not less than 50 Hz. The vibrators shall be applied
systematically and at such intervals that the zones of influence overlap. The vibrator
shall be applied at any point only for a period that the concrete is properly compacted
and not for so long that segregation occurs.
A. General
All visible concrete surfaces shall be fair faced unless (1) another kind of finish is
specified or (2) no particular finish is specified.
Finish concrete floor surfaces in accordance with ACI 301. (All latest Editions)
B. Fair-face Concrete
All formwork joints and tie rod holes for exposed surface of concrete finish shall form
a regular pattern with horizontal and vertical lines continuous through each structure
and all construction joints where permitted shall coincide with these horizontal or
vertical lines. The surface shall be treated with two coats of water repellant.
Strike off top surfaces of finished fill and monolithic slabs true and level within a
tolerance of 3 mm in 3m as measured with a 3m straightedge placed in any direction
at any location. Set edge forms and intermediate screed strips accurately and
sufficiently rigid to support screeds and so that proper surface elevations and
concrete thicknesses are achieved allowing for dead load deflection and camber of
formwork. Take measurements and control tolerances by the use of transit
instrument. Upon completion of leveling, remove screeds and fill spaces with
concrete.
Level surface and remove excess laitance by tamping, screeding, and preliminary
wood floating. When the slab has hardened sufficiently so that water and fine material
will not be worked to the top, compact the surface with motor-driven floats of the disc
type and trowel smooth with two steel troweling operations. Do the second troweling
after the concrete has become so hard that no mortar will adhere to the edge of the
trowel, and exert heavy pressure to thoroughly compact the surface. Leave floors
with a smooth, hard finish free of blemishes and true to a maximum tolerance of 3
mm in 3m. Monolithically finish surfaces scheduled to receive the following:
2. Carpeting.
E. Rough/Broom Finish
Tamp the concrete using special tools to force the aggregate away from the surface,
then screed with straightedge to produce a reasonably true and uniform surface.
Rough slab finish surfaces scheduled to receive the following:
3. Composite flooring
4. Insulation.
5. Terrazzo.
Unless otherwise shown, leave with a smooth finish, even textured and free of
blemishes. Repair or replace defective areas, as directed. As soon as the face forms
are removed, remove all fins and other projections carefully, level offsets and grind
where necessary. Repairing, replacing and pointing and filling voids shall be done to
the Engineer’s Representative satisfaction. Patch as specified under paragraph
"Patching".
G. Sealed Finish
A. Cover sub-base with vapor barrier of polyethylene sheeting. Do not lay sheeting until
immediately prior to placing of reinforcing mesh and concrete, in order to prevent
damage to the film. Seal seams as recommended by the manufacturer.
B. Do not place concrete over vapor barrier until all breaks have been patched and
sealed.
3.13 DUSTPROOFER
3. This item must be installed by the Contractor to preserve Health and Safety
standards while the buildings is in use.
A. Fill-in
Fill-in holes and openings left in concrete structures for passage of work by other
trades, unless otherwise shown or directed, after work of other trades is in place. Mix,
place, and cure concrete as herein specified, to blend with in-place construction.
Provide other miscellaneous concrete filling shown or required to complete work.
B. Curbs
Provide monolithic finish to interior curbs by stripping forms while concrete is still
green and steel-troweling surfaces to a hard, dense finish with corners, intersections,
and terminations slightly rounded.
Provide machine and equipment bases and foundations, as shown on drawings. Set
anchor bolts for machines and equipment to template at correct elevations, complying
with certified diagrams or templates of manufacturer furnishing machines and
equipment.
Grout base plates and foundations as indicated, using specified non-shrink grout.
Use non-metallic grout for exposed conditions, unless otherwise indicated.
Comply with ACI 301, ACI 546r and ACI 562 (latest editions)
No repair shall start unless method statement is submitted and approved by the engineer.
1. Repair and patch defective areas with cement mortar immediately after
removal of forms, when acceptable to Engineer’s Representative.
2. Cut out honeycomb, rock pockets, voids over 6mm in any dimension, and
holes left by tie rods and bolts, down to solid concrete but, in no case to a
depth of less than 25mm. Make edges of cuts perpendicular to the concrete
surface. Thoroughly clean, dampen, and brush-coat the area to be patched
with specified bonding agent. Place patching mortar after bonding compound
has dried or as recommended by the Manufacturer.
2. Repair concealed formed surfaces, where possible, that contain defects that
affect the durability of concrete. If defects cannot be repaired, remove and
replace concrete.
3. Repair isolated random cracks and single holes not over 25mm in diameter
by dry-pack method. Groove top of cracks and cut-out holes to sound
concrete and clean of dust, dirt, and loose particles. Dampen cleaned
concrete surfaces and apply bonding compound. Mix dry-pack, consisting of
one part portland cement to 2-1/2 parts fine aggregate passing a No. 16
mesh sieve, using only enough water as required for handling and placing.
Place dry pack after bonding compound has dried. Compact dry pack mixture
in place and finish to match adjacent concrete. Keep patched area
continuously moist for not less than 72 hours.
A. In the event that efflorescence, stains, oils, grease or any unsightly accumulation of
foreign materials are visible on the exposed exterior and/or interior surface of finished
concrete, the Engineer’s Representative may require remedial action to be taken to
remove these blemishes. Such action may cover all exposed concrete or when
irregular lapping can be avoided, only such parts aware affected by the stains or
other unsightly appearances. No such remedial action is allowed unless otherwise
approved by the Engineer’s Representative.
3.17 QUALITY CONTROL TESTING DURING CONSTRUCTION ALL ASTM EDITIONS SHALL
BE THE LATEST ONE.
A. Sampling and testing for quality control during concrete placement may include the
following, as directed by Owner.
1. Sampling Fresh Concrete: ASTM C 172, except modified for slump to comply
with ASTM C 94.
e. Compressive Strength Tests: ASTM C39/BS 1881; one set for each
day's pour exceeding 5 cu. m. plus additional sets for each 50 cubic
m more than the first 25 cubic m of each concrete class placed in
any one day; one specimen tested at 7 days, two specimens tested
at 28 days, and one specimen retained in reserve for later testing if
required.
2. When frequency of testing will provide fewer than five strength tests for a
given class of concrete, conduct testing from at least five randomly selected
batches or from each batch if fewer than five are used.
3. When total quantity of a given class of concrete is less than 5 cubic m, the
Engineer may waive strength testing if adequate evidence of satisfactory
strength is provided.
B. Test results will be reported in writing to the Engineer within 24 hours after tests.
Reports of compressive strength tests shall contain the Project identification name
and number, date of concrete placement, name of concrete testing service, concrete
type and class, location of concrete batch in structure, engineering detail’s
compressive strength at 28 days, concrete mix proportions and materials,
compressive breaking strength, and type of break for both 7 day tests and 28 day
tests.
D. Additional Tests: The Engineer may make additional tests of in place concrete when
test results indicate specified concrete strengths and other characteristics have not
been attained in the structure. This may include tests to determine adequacy of
concrete by cored cylinders complying with ASTM C 42, or by other methods as
directed.
END OF SECTION
SECTION 03 41 00
PART 1 - GENERAL
1.01 SUMMARY
A. Section includes: Work covered by this Section as indicated on the drawings and as
specified herein, consists of furnishing all labor, materials, equipment and services
necessary to complete but not limited to the following:
B. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
5. Section 03 60 00 - Grouting
A. The Work shall conform to the Codes and Standards of the following Agencies as
further cited herein:
Comply with the applicable Standards and Codes listed Section 03 10 00, Section 03
20 00 and Section 03 30 00.
In addition comply with the applicable codes and standards of the following:-
i. ASTM C42 – Obtaining and Testing Drilled Cores and Sawed Beams
of Concrete
B. This Specification Section shall govern all structural precast and precast pre-stressed
concrete work for the contract except where more stringent or specialized
requirements are indicated. All work shall be performed to secure for the contract
homogeneous concrete having the required strength, surface finish, materials,
durability, and weathering resistance, without planes of weakness or other structural
defects, and free of honeycombs, air pockets, voids, projections, offset of plane and
other defacements of concrete. Be fully responsible for any defects or damage in the
building arising from faulty materials or workmanship and the costs of remedial
measures in order to ensure that the completed work complies with the Contract
Documents.
D. Supervise and co-ordinate all phases of the structural precast and precast pre-
stressed concrete construction process and be responsible for the complete
manufacturing process. All methods of manufacture and practices of handling raw
materials and manufactured concrete shall be reviewed by the Engineer’s
Representative prior to execution of the structural precast and precast pre-stressed
concrete work.
E. Only materials of known quality shall be incorporated in the work. All materials shall
be properly selected, reviewed and approved by the Engineer’s Representative
before use, and maintained during shipment, storage and use. Construction systems
and techniques shall be properly selected, reviewed and approved by the Engineer’s
Representative before use, and maintained throughout the complete structural
precast and precast pre-stressed concrete construction phase. Adequate spare
equipment, parts, additional components and repair facilities shall be available for all
tools and equipment.
A. Perform Work in accordance with requirements of PCI MNL-116S, PCI MNL-123 and
PCI MNL-120.
1.04 SUBMITTALS
C. Should the Contractor wish to follow alternative design then he shall submit complete
design parameters and calculations and shall not proceed until and unless a written
approval is granted.
D. Design Mixes: Submit copies of mix designs with support material, as required by
Contract Documents.
1. Pre-stressing steel shall be tested for tensile strength and elongation at rupture
and also for relaxation. One (1) test shall be made for each reel or lot number
and shall be tagged for identification purposes. Each tendon to be shipped to the
casting site shall be assigned an individual lot number and shall be tagged
accordingly.
c. All other loads specified for member where they are applicable.
3. Any computer programs used in the designs shall be fully described and
details of input and print out shall be presented in a manner which can be
readily understood. Program manuals and any instruction to program users
shall be made available to the Engineer’s Representative upon request.
H. Shop Drawings: Submit in the manner prescribed in the Contract Documents, layout
plans and detailed fabrication and placement drawings for each structural precast
and precast pre-stressed element. The shop drawings are to include the following
information.
7. All openings, sleeves, inserts and other provisions in full co-ordination with all
trades in the Contract.
9. Identification marks.
I. Erection Procedures:
J. Fabrication Records:
A record shall be kept for every piece of precast element produced showing the
following:
2. Date of pour
K. Test Reports:
Submit copies of all testing and Inspection Reports required under Clause 1.08
"TESTING".
A. Precast elements shall be designed to withstand all loading conditions against which
strength and serviceability must be measured.
B. Vertical loads shall include own weight of precast elements, slabs, floor covering and
live loads indicated on the Contract drawings.
D. Account must be taken of the loads and deformation caused by temperature and time
dependant deformations. For such purpose 55 degrees centigrade temperature
variation and 90% relative humidity should be considered for all members, except
o
exterior elements & facade elements shall consider exposure to temperature of 84 C.
E. Floor systems are assumed to function as rigid diaphragm with respect to in plane
forces. Forces due to lateral loads should be considered to achieve this assumed
condition when designing peripheral beams and continuity ties etc.
F. Pre-stressed and precast elements shall be designed in accordance with ACI 318. The
design tensile stresses should not exceed the design flexure tensile stress of concrete.
G. Nominal cover to steel including links must meet the durability requirement of severe
condition of exposure and to meet requirement for 2 hour period of fire resistance.
H. Total deflection of any precast element should be limited to 1/350 of the span of this
element. Camber of pre-stressed beams should not exceed 1/300 of the span.
I. Plan & Design for openings for building services, where required or necessary.
1.06 QUALIFICATIONS
A. Pre-stressing shall be done by methods and with related equipment that are in
conformance with an accepted system of pre-stressing and shall be to the approval of
the Engineer’s Representative.
C. All pre-stressing work shall be under the immediate control of a person experienced
in this type of work. He shall exercise rigid control of all operations as necessary for
full compliance with all requirements. He shall be available at the casting site at all
times during placement of tendons, reinforcing, stressing operations and concreting.
1.07 TESTING
B. Conduct load tests in accordance with ACI 318 after erection and casting of topping
slab/slab to substantiate the performance characteristics of structural precast and
precast pre-stressed elements where instructed by the Engineer.
C. The Engineer’s Representative will evaluate the adequacy of the Contractor's quality
control. In addition to the requirements hereinafter specified under Paragraph "MIX
DESIGN", the Contractor shall:
2. Inform the Engineer’s Representative with at least one day's advance notice
when concrete is to be placed.
2. Additional testing such as additional cubes for early breaks, etc., for
construction purposes.
3. Testing to verify the adequacy of work done without prior notice, without
proper supervision, or contrary to standard construction practice.
E. The Engineer’s Representative may station a qualified inspector at the batch plant
during the entire time of batching, and shall continuously test, inspect, and report on
the following; should the plant be located more than 500 meters away from the site
offices, the Contractor shall provide suitable transport, for the sole use of the
Engineer’s Representative staff.
F. The Engineer’s Representative will station a qualified inspector at the casting site to
continuously test, inspect and report on the following: should the plant be located
more than 500 meters away from the site offices, the Contractor shall provide suitable
transport, for the sole use of the Engineer’s Representative staff.
1. For each 100 cubic meter of each different concrete type or portion thereof
cast per day, the following tests will be performed in accordance with the
applicable standards.
a. Six strength tests using 150 x 300 mm cylinders made from a mix
selected at random. Break 3 cylinders at age 7 days and three
cylinders at age 28 days. Additional test specimens may be cast for
construction progress control purposes.
5. Check all openings and provisions for full co-ordination with all trades in the
Contract, as shown on approved shop drawings.
G. The Contractor shall provide facilities and equipment for the conducting of all tests
specified herein except for the strength test which should be carried out by an
independent testing agency. Test specimens may be cured by immersion.
A. The Contractor shall prepare and provide his quality control program for structural
precast and precast pre-stressed concrete work with particular attention to details,
pre-checking processes, procedures and close supervision. In order to assure that
proper work is performed to prevent later corrective actions, the Contractor shall
provide at least one man full time to provide quality control for structural precast and
precast pre-stressed concrete work. This assignment will not relieve the Contractor's
other quality control personnel of their duties relative to the quality control of the
structural requirements and surface finish of the structural precast and precast pre-
stressed concrete work.
B. The Contractor shall arrange for the training of his quality control personnel who will
perform quality control of structural precast and precast pre-stressed concrete work.
Training shall include but is not limited to materials, evaluation, special mix design
techniques, mix placement, vibrator selection and use, formwork details, formwork
protection and release agent use, reinforcing steel, tendons, de-bonding, inserts and
jacking detailing and installation, finishing equipment and techniques, corrective
procedures and protection of completed work.
C. The Contractor's quality control personnel shall be responsible for verifying all details
necessary to produce the final structural design objectives. The Contractor's quality
control personnel shall also verify the quality of the structural precast and precast
pre-stressed concrete work and guide the production of results which will be within
acceptable physical tolerances
B. Prior to this meeting, the Contractor shall submit to the Engineer’s Representative all
pertinent information including written procedural outlines, description of forming
systems, brochures of proposed equipment, sources of all materials and
characteristics of all materials. The above information shall be received by the
Engineer’s Representative at least 30 days prior to the pre-construction meeting.
C. During the pre-construction meeting the Contractor shall present an outline plan for
all concrete work to be accomplished and indicating special procedures relative to the
structural precast pre-stressed concrete work. The outline shall include reviews of
sources of materials commentary on source, source variations during the course of
the work, storage and use of materials, description of all equipment necessary for
batching, mixing, conveying, placing, forming, reinforcing, pre-stressing, compacting,
and finishing of structural precast and precast pre-stressed concrete.
A. Remove the structural precast and precast pre-stressed elements from the form
without damaging or over stressing and store or place for transportation on a stable
bed that will not allow further distortion of the member. Separate stacked members
with suitable battens and bracing.
B. Coat all exposed tendon ends and exposed metal inserts with rust preventive paint as
indicated on the Drawings.
C. Mark each member with an identifying reference or piece mark, and the date of
casting. All piece marks are to be correlated with test reports and plan layouts or
erection drawings.
D. Transport the structural precast and precast pre-stressed element with sufficient
battens, bracing, and supports so as not to over-stress by vibration or impact
loadings.
E. Transport, store and handle structural precast and precast pre-stressed units in a
manner to avoid undue strains, hair cracks, staining, or other damage. Deliver units
from casting site to contract site in accordance with schedule and proper setting
sequence. Store structural precast and precast pre-stressed units free of the ground
and protected from wind or rain splashes. Cover units, secure covers firmly, and
protect the units from dust, dirt or other staining materials.
F. During fabrication, construction and after erection, protect castings to avoid possibility of
any damage.
1.11 CO-ORDINATION
A. The Work of this Section shall be completely co-ordinated with the work of other
sections. Verify dimensions and Work of other trades which adjoin or pass through
materials of this Section before the installation of items herein.
PART 2 - PRODUCTS
2.01 FABRICATORS
A. Fabricators:
1. Index, Kuwait
2. Recafco, Kuwait
4. IBC, Kuwait
2.02 MATERIALS
A. General: Obtain cement, aggregates and water from single source, sufficient to
complete the entire structural precast and precast pre-stressed concrete work and to
assure regularity of appearance and uniformity of color. Provide all materials in
accordance with and meet all applicable requirements of Section 03300 "Cast-In-
Place-Concrete".
C. Pre-stressing Tendons:
2. Coating: Un-bonded parts of tendons shall have the pre-stressing steel for
that part permanently protected against corrosion by a properly applied
coating of epoxy material. The coating shall remain free from cracks and
shall not become fluid over the entire operating or anticipated range of
temperatures. The coating shall be chemically stable and be non-reactive to
material used for sheathing. The coating material shall adhere to and be
continuous over the entire tendon length to be un-bonded.
2. Anchorage devices shall hold the pre-stressing steel without slip of more than
3 mm at a load equal to the applied load on the wire at pre-stressing.
3. Distribution plates shall consist of welded steel or cast steel bearing assemblies
that will permanently support and distribute the load from the anchoring devices
as follows:
d. Design, fabrication and erection shall meet the latest AISC Standards,
Welding AWS Standards including Qualification Test of Welders.
e. Bolts and nuts shall be high-tensile steel and shall conform to ASTM A 325.
4. Hot dipped galvanized dowels, inserts, bolts and welds shall conform to ASTM
A123 and A316.
5. Stainless steel dowels, inserts, bolts and welds shall conform to ASTM A276,
A316.
E. De-bonding Compound for Dowel Bars: De-bonding compound shall consist of 66%
of 200 pen bitumen blended hot with 14% light creosote oil and, when cold, brought
to the consistency of paint by the addition of 20% solvent naphtha or other approved
compound meeting the following requirements:
1. It shall not retard or in any other way affect the setting of concrete.
2. The average bond stress on bars coated with the compound with half their
length, as shown on the Drawings, cast into concrete specimens and subject
to pull out tests at 7 days shall not exceed 1380 N/m2 and the total
movement of the dowel bar relative to the concrete shall be not less than
0.25 mm at that stress. The concrete specimens shall be 150 x 150 mm in
section and 450 mm long and made with the same mix proportions as used
in the Works.
A. Properties of Mix: Adjust design mixes as required to obtain the strength specified.
1. Compressive Strength
2. Slump: 50 mm +/- 12 mm
2.04 FORMWORK
A. ACI 347: As required to constantly maintain dimensional and surface finish controls
specified in Sub-Clause 3.03 “Tolerances ". Formed surfaces of the structural precast
and precast pre-stressed elements are to be at least as smooth, flat and joint free as
19 mm plywood formed finished.
B. Construct forms of non-staining metal, fiber glass reinforced polyester, or other approved
material. Fabricate and reinforce for close control of dimensions, shapes, profiles,
curvatures, smooth and perfect edge, and corner finishes and details. Make forms
sufficiently rigid so that precast units will meet the casting tolerances. Construct forms
tightly to prevent leakage of water or mortar. Form joints will not be permitted on faces
exposed to view in the finished work.
2.07 GROUT
A. All embedded items shall be of hot dipped galvanized conforming to ASTM A 123.
PART 3 - EXECUTION
3.01 EXAMINATION
A. Verify site conditions are ready to receive work and field measurements are as shown
on shop drawings.
3.02 PREPARATION
A. Prepare support equipment for erection procedure, temporary bracing, and induced
loads during erection.
3.03 FORMING
A. General: Forms and casting beds are to be firmly seated so as not to deflect or be
displaced under concreting or tensioning loads. Correct for thermally induced strains
or forces.
1. For member penetrations larger than 150 mm coring or field cutting is not
permitted unless prearranged with and approved by the Engineer’s
Representative.
2. Clean and coat forms with release agent prior to installation or reinforcing or
embedment.
1. Dimensions
A. Place mild steel and pre-stressing steel in accordance with properly executed
placement drawings.
3. Embedment
b. In Position : +/- 6 mm
D. Broken strands and strands showing severe fabrication defects shall be removed and
replaced.
E. Un-bonded part of tendons shall be coated with rust preventive, lubricating mastic
and enclosed in a sheath that will permit the tendons for that part to return to their
natural length.
F. Each tendon shall be marked and clearly identified for its location in the work.
Tendons may be handled mechanically or manually. Care should be exercised in
unloading and handling the tendons. Belt or webbed slings are recommended when
tendons are handled mechanically.
G. Tendon placement shall not vary more than 3 mm vertically from the points dimensioned.
Tendons may not be moved laterally to clear openings and/or sleeves.
H. Concrete between tendons and openings in slabs shall be at least 150 mm.
Reinforcing steel shall be required at corners of all openings.
I. Profiles are maintained by tying tendons to reinforcing steel, clips or other supports
with wire ties. Tendons should be supported at a maximum spacing of 1.2 m centre to
centre.
J. When welding or burning near tendons, care should be exercised to prevent tendon
from over-heating, or molten slag coming in contact with the tendon. Grounding of
welding equipment to tendon will not be allowed.
1. Straight Tendons:
2. Deflected Tendons:
b. For single tendons, the deflector in contact with the tendon shall have
a radius of not less than five (5) times the tendon diameter for wire or
ten (10) times the tendon diameter for a strand and the total angle of
deflection shall not exceed 15 D.
B. All tendons shall be stressed by means of hydraulic jacks, equipped with accurate
reading calibrated hydraulic pressure gauges to permit the stress in the pre-stressing
steel to be computed at any time. A certified calibrated curve from a recognized
testing laboratory shall accompany each jack. If inconsistencies between the
measured elongation and the jack gauge reading occur, the jack gauges shall
immediately be re-calibrated.
C. Tendon force measured by gauge pressure must be within 5% with the tendon force
calculated by elongation measurement.
D. Individual tendon elongations shall be within 5% of that calculated. The total tendon
elongation sum of any structural member or system shall be equal to the average
calculated elongation of all tendons required by the member or system +/- 2%. The
Contractor shall be solely responsible for re-tensioning of all elements until such
criteria is satisfied.
E. In no case shall the steel be tensioned above 80% of the ultimate strength of the
strand. The anchor force shall not exceed 70% of the ultimate strength of the strand.
A. Batch, transport, deposit, consolidate and strike off the concrete to produce dense
homogeneous concrete elements.
B. Surface Finishes:
1. Tee Beams
c. Concealed: Floated.
2. Steam curing:
A. General: Minor cracks and spalls not affecting the structural integrity of the element
can be patched with epoxy type bonding agents and patching compounds:
3.08 INSTALLATION
A. General: Erection responsibilities include the safe and proper placing, aligning, and
leveling of the structural precast and precast pre-stressed elements on the accepted
bearing surfaces and affecting their proper securement.
C. Guying, Bracing and Shoring: Install in proper sequence and maintain all temporary
supports shown or required to control alignment, deflection and stress levels. Retain
temporary supports until framing elements braced thereby have attained integral
stability in accordance with the design.
1. Do not weld until all adjacent elements to be connected have been aligned,
firmly seated and braced.
2. Control heat build-up by limiting voltage, electrode size, and rate. Spalled or
heat damaged concrete around weldment is not acceptable.
F. Grouting: Complete joints, gaps and connections by filling with grout as shown on
Drawings and as approved by the Engineer’s Representative.
A. Field cutting of holes may be done only with the Engineer’s Representative
concurrence, and only with power saws or core drills.
2. Cracks, spalls and sharp corners created by field cutting are to be ground,
eased, and patched with epoxy type bonding and patching compounds.
1. Variations from Plumb: 6mm in any 6m run; 12mm total in any 12m or longer run.
2. Variation from Level or Elevation: 6mm in any run; 12mm in any 12m run;
total 12mm at any location.
3.12 CLEANING
END OF SECTION
SECTION 03 52 00
PART 1 - GENERAL
1.01 SUMMARY
B. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
1. ASTM A185 - Standard Specification for Steel Welded Wire Fabric, Plain, for
Concrete Reinforcement.
2. ASTM C138 - Standard Test Method for Unit Weight, Yield, and Air Content
(Gravimetric) of Concrete.
1. Approved by Engineer.
1.04 SUBMITTALS
B. Product Data: Submit manufacturer's printed literature describing all materials and
installations requirements.
C. Shop Drawings: Provide roof plans showing all roof elements including all mechanical
and electrical items.
1. Slope: Show amount of slope in millimeters per meter and total rise in
millimeters above substrate.
A. Lightweight concrete is applied to structural concrete slab with all other components
located above this.
B. Roofing system is conventional type with lightweight concrete located below the
cement screed below waterproofing membrane.
C. 1. Slope: Minimum 2%
2. Thickness: Minimum 50 mm
E. Light Weight Concrete: Required at all roofs for proper slope and drainage.
F. Performance Criteria:
1.07 WARRANTY
PART 2 - PRODUCTS
A. Mix Design: Design for concrete mix should produce the following physical properties.
PART 3 - EXECUTION
3.01 INSTALLATION
A. Install deck fill in accordance with manufacturer’s printed instructions and approved
shop drawings to insure proper drainage.
2. Slurry coats double casting, and two-density casting are acceptable methods
of installation.
C. Finishing: Screed lightweight concrete to the proper thickness and slope with a surface
free of ridges and sharp projections prior to installation of the roofing membrane.
A. Testing:
1. Check the cast density on the roof deck and adjust the mix to obtain the
required cast density.
A. Completion: Begin roofing when the lightweight concrete roof system can withstand
construction traffic.
1. This is usually 2 to 5 days after the deck has been placed. The roof deck
should not be left exposed for longer than 5 to 7 days.
C. Clean-up: Remove unused building materials from jobsite and leave completed roof
deck ready to receive membrane roofing specified elsewhere.
END OF SECTION
SECTION 03 53 05
CONCRETE SCREED
PART 1 - GENERAL
1.01 SUMMARY
A. Section includes: Work of this Section consists of furnishing all labor, materials,
equipment and services necessary to complete but not limited to the following:
1. Architectural floor screed as a sub-base required for floor finishes like tile
(Ceramic, Stone/marble, Terrazzo and the like) and sealed concrete surface
etc.
B. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
1.02 STANDARDS
A. Except as modified by governing codes and by the Contract Documents, comply with the
applicable provisions and recommendations of the following (latest editions):
1.03 SUBMITTALS
B. Pre-contract Samples:
1. Literature only.
A. Deliver materials in original packages and containers, with seals unbroken, bearing
manufacturer's labels indicating brand name and directions for storage, mixing with
other components, and application.
1.06 MOCK-UP
A. Lay concrete screed/topping for an area of 10-15 square metres, along with control
joints at places as directed. Co-ordinate work along with other disciplines, to have a
final finish. Approved mock-up can remain as part of final work.
A. Testing Agency Qualifications: All Tests required and/or specified herein and/or
elsewhere shall be carried out at the Site Laboratory or at the State Research Station
Laboratories – MPW (MPW Laboratory) or other approved Agency.
B. Testing:
c. Adhesion.
PART 2 - PRODUCTS
2.01 MATERIALS
B. Normal-Weight Aggregates: ASTM C 33. Provide aggregates from a single source for
exposed concrete. Aggregates shall be hard, durable and free of material that reacts
with cement or causes staining.
C. Water: Potable.
D. Epoxy Bonding Adhesive: Two-component epoxy resin, capable of humid curing and
bonding o damp surfaces, of class and grade to suit requirements.
E. Epoxy Joint Filler: Two-component, semi - rigid, 100 percent solids, epoxy resin with
a Compressive strength of 60 MPa as per ASTM C579.
C. Water: Potable.
2.03 SCREED
A. Comply with ACI standard 211.1 Assume responsibility for strength, consistency,
water/cement ratio, and handling of concrete cement fine aggregate and various
sizes of coarse aggregate shall be measured by weight.
B. Grout: Cement and water mixed with bonding agent as approved to make stiff slurry.
PART 3 - EXECUTION
3.01 EXAMINATION
B. Verify that base slabs are visibly dry and free of moisture. Test for capillary moisture
by the plastic sheet method according to ASTM D4263.
3.02 PREPARATION
1. Prepare and clean existing base slabs. Fill voids, cracks, and cavities in base
slabs.
B. Install joint-filler strips where screed abuts vertical surfaces, such as column
pedestals, foundation walls, grade beams, and other locations, as indicated.
1. Extend joint-filler strips full width and depth of joint, terminating flush with
screed surface, unless otherwise indicated.
3.03 APPLICATION
B. Place screed continuously, tamping and consolidating to achieve tight contact with
bonding surface. Do not permit cold joints or seams to develop within pour strip.
3. Begin initial floating using bull floats to form a uniform and open-textured
surface plane free of humps or hollows.
C. Apply the screed to such thickness that the total of the work measured from substrate
to finished surface shall be as shown less only thickness of finish covering.
1. Hard Trowel Finish: After floating surface, apply first trowel finish and
consolidate screed by power-driven trowel so no blisters develop. Continue
troweling passes and re-straighten until surface is smooth and uniform in
texture.
1. Rough finish for the area to receive sand cement mortar bed
2. Power float finish (smooth) for the area to receive self-leveling screed
F. Construction Joints: Construct joints true to line with faces perpendicular to surface
plane of screed, at locations indicated or as approved.
1. Coat face of construction joint with epoxy adhesive at locations where screed
is placed against hardened or partially hardened screed.
1. Form joints in screed over contraction joints in base slabs, unless otherwise
indicated.
A. General: Protect freshly placed screed from premature drying and excessive cold or
hot temperatures.
C. Begin curing immediately after finishing screed. Cure by one or a combination of the
following methods, according to screed manufacturer's written instructions:
1. Moisture Curing: Keep surfaces continuously moist for not less than seven
days with water or absorptive cover, water saturated and kept continuously
wet. Cover screed surfaces and edges with 12-inch lap over adjacent
absorptive covers.
A. Prepare and clean contraction joints and install epoxy joint filler, according to
manufacturer's written instructions, once screed has fully cured.
B. Remove dirt, debris, saw cuttings, curing compounds, and sealers from joints; leave
contact faces of joint clean and dry.
C. Install epoxy joint filler full depth of contraction joints. Overfill joint and trim joint filler
flush with top of joint after hardening.
3.06 REPAIRS
A. Repair and patch defective screed areas, including areas that have not bonded to
concrete substrate.
A. A. Testing: All Tests required and/or specified herein and/or elsewhere shall be
carried out at the Site Laboratory or at the State Research Station Laboratories –
MPW (MPW Laboratory) or other approved Agency.
C. Approved mockups may become part of the completed Work if undisturbed at time of
Substantial Completion.
D. Quality Benchmark:
1. First structural bay for concrete floor toppings including typical trims and cast
in fixings accepted by the Engineer.
END OF SECTION
SECTION 03 54 00
SELF-LEVELING SCREED
PART 1 - GENERAL
1.01 SUMMARY
A. Section includes: Work of this Section consists of furnishing all labor, materials,
equipment and services necessary to complete but not limited to the following:
B. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
3. Section 09 68 00 - Carpeting
1.02 SUBMITTALS
A. Deliver materials in original packages and containers, with seals unbroken, bearing
manufacturer's labels indicating brand name and directions for storage, mixing with
other components, and application.
B. Close areas to traffic during underlayment application and for time period after
application recommended in writing by manufacturer.
1.06 COORDINATION
A. Deliver materials in original packages and containers, with seals unbroken, bearing
manufacturer’s labels indicating brand name and directions for storage, mixing with
other components, and application.
PART 2 - PRODUCTS
2.01 MANUFACTURERS
B. Ardex, UK
C. FOSROC, Kuwait
B. Water: Potable.
PART 3 - EXECUTION
3.01 EXAMINATION
3.02 PREPARATION
C. Adhesion Tests: After substrate preparation, test substrate for adhesion with
underlayment according to manufacturer's written instructions.
3.03 APPLICATION
2. At substrate expansion, isolation, and other moving joints, allow joint of same
width to continue through underlayment.
E. Do not install finish flooring over underlayment until after time period recommended
by underlayment manufacturer.
F. Remove and replace underlayment areas that evidence lack of bond with substrate,
including areas that emit a "hollow" sound when tapped.
3.04 PROTECTION
END OF SECTION
SECTION 03 60 00
GROUTING
PART 1 - GENERAL
1.01 SUMMARY
A. Section includes: Work of this Section consists of furnishing all labor, materials,
equipment and services necessary to complete supply and installation of, but not
limited to, the following:
1. Cementitious Grouts.
2. Anchoring Grouts
3. Bedding Mortars
1.02 QUALITY ASSURANCE
A. Control Sample: Complete a sample of the premixed and site mixed work in an
approved location and obtain approval before proceeding. Additive Manufacturer's
representative to be present to supervise control sample.
B. Standards:
1. ASTM C 109 - Standard Test Method for Compressive strength of hydraulic
cement mortars.
2. ASTM C 579 – Standard Test Methods for Compressive Strength of
Chemical resistant grout.
3. ASTM C 881 - Standard Specification for Epoxy Resin – Base bonding
system for concrete.
4. ASTM C 1107 – Standard specification for Packaged Dry Hydraulic cement
Grout (Non-Shrink).
1.03 DEFINITIONS
A. The following definitions shall pertain to works or phrases as utilized in this Section.
1. “Cementitious Grout” is a mixture of cementitious materials and water,
proportioned to produce a pourable (fluid) consistency without segregation of
the constituents.
2. “Anchoring Grouts” are grouts specifically materials designed for anchoring
purposes.
3. “Mortars” are cementitious or chemical materials proportioned to produce a
trowelable consistence for vertical and overhead repairs or bedding
purposes.
1.04 GENERAL REQUIREMENTS
A. Product manufacturer, testing and installation shall comply with the following
requirements, unless otherwise approved:
1. Cementitious grout shall typically be used where it is necessary to eliminate
shrinkage when filling the void between a base plate and a substrate such as
the grouting of stanchion bases.
2. Anchoring grouts shall be used to secure anchor bolts, rebar, or fill in tie rod
holes.
3. Grout manufacturer shall operate under a certified ISO 9000 Quality System.
1.05 SUBMITTALS
The following submittals, as defined in Section 01 33 00 – Submittal Procedures, are
required:
A. Samples:
1. Submit sample of any proposed additives before delivery of material
generally.
2. Submit sample of any proposed premixed grout before delivery of material
generally.
B. Product Data:
1. Submit name of manufacturer of premixed grout and additives and specific
brand name.
2. Submit 2 copies of manufacturer's technical data.
3. Submit 2 copies of manufacturer's recommended mixing and placing
instructions.
C. Methods:
1. Prior to commencing work submit details of methods and techniques
proposed for the design and execution of the work.
1.06 DELIVERY, STORAGE AND HANDLING
A. Storage:
1. Store grout bags as per recommendations of the grout manufacturers.
2. Store out of direct sunlight, clear of the ground on pallets protected from
rainfall.
B. Handling:
1. Grout: Use grout within 30 minutes of mixing or in the time recommended by
the manufacturer of the additives.
PART 2 - PRODUCTS
2.01 MANUFACTURERS
A. Subject to the compliance with the requirements as set with the basis of the design
provide the products by one of the following:
1. IBS MAPEI
2. BASF Construction Chemicals
3. FOSROC
4. SIKA
2.02 CEMENTITIOUS GROUTS
A. Cementitious grout shall comply with the following requirements.
1. Cementitious grout shall be a single pack special purpose product, which
requires only the addition of water at site and shall comply with the following:
a. Non-shrink
b. Non-metallic
c. Chloride free
d. Minimum Compressive Strength (flowable consistency).
i. 48 N/mm2 at 7 days.
ii. 60 N/mm2 at 28 days.
2. Cementitious grouts shall comply with the following Standards:
a. ASTM C1107 for workability.
b. ASTM C232 for bleed water.
c. ASTM C878 for expansion.
2.03 EPOXY
A. Grout for anchoring rebar, bolts or other anchors shall be a pre-measured two or
epoxy resin specifically developed for anchoring purposes.
1. The resin must be non-expansive and tolerant to wet or damp surfaces.
2. Minimum compressive strength: 90 N/mm2 (7 days)
3. Minimum flexural strength 30 N/mm2 (7 days), ASTM C580-74
4. Minimum tensile strength: 14N/mm2 (7 days)
2.04 BEDDING MORTARS
A. Bedding mortars for pre-cast elements shall be pre-bagged cementitious products
requiring only the addition of water at site.
1. Minimum compressive strength at 28 days: 60 N/mm².
2. Site mixed sand / cement mortars are not allowed.
3. Bonding Agent: As recommended by the Manufacturer.
2.05 OTHER MATERIALS
A. Additives: Subject to approval.
B. Water: As specified in Section 03 30 00 for Concrete.
1. In hot weather, use cold water to bring the mixed grout temperature to less
than 30oC.
2.06 MIXES
A. Mixing to be done as per recommendation of the manufacturer.
2.07 FORMWORK
A. As specified in Section 03 10 00: Concrete Forms and Accessories.
B. For smaller areas to manufacturer's instructions.
PART 3 - EXECUTION
3.01 EXAMINATION
A. Examine surfaces and conditions to which the work of this Section is to be applied to
ensure that they are adequate to provide a satisfactory application.
B. Report any unsatisfactory conditions.
3.02 PREPARATION:
A. Scrabble concrete surfaces to provide key.
B. Ensure spaces to receive grout are clean and free from debris.
C. Thoroughly wet surfaces and allow free water to disperse prior to application of grout.
3.03 FORMWORK:
A. Fix edge formwork where necessary.
B. Ensure formwork is secure and watertight to prevent movement and leaking during
the placing and curing of the grout.
C. Edge formwork to baseplates to be to the level of the plate.
D. Strike formwork within 24 hours of filling.
3.04 APPLICATION
A. Place grout in accordance with manufacturer's instructions in relationship to
temperature and workability conditions.
B. Strike edges clean and compress to conditions as indicated on the drawings.
C. Materials shall be applied in position within one hour of mixing (unless manufacturer's
literature states otherwise). After half an hour discard any grout mix that shows signs
of stiffening.
D. As soon as grout sets, cure exposed surfaces with curing compound applied in strict
accordance with manufacturer’s instructions.
3.05 CLEAN-UP
A. Promptly, as the Work proceeds and upon completion, scrape off and remove all
grout materials from adjacent surfaces. Clean up and remove any surplus material
and rubbish resulting from the work of this Section.
END OF SECTION
SECTION 04 22 00
PART 1 - GENERAL
1.01 SUMMARY
A. Section includes: Work of this Section consists of furnishing all labor, materials,
equipment and services necessary to complete but not limited to the following:
1. Concrete masonry unit construction as back up for exterior cladding and for
interior walls and partitions.
3. Reinforcing, ties, anchors, and other metal accessories, for anchoring unit
masonry together and to other materials.
5. Compressible joint filler between joints at top of masonry wall units and soffits
of the structure.
B. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
1.02 REFERENCES
B. American Concrete Institute (ACI) and American Society of Civil Engineers (ASCE):
ACI 530.1/ASCE 6 - “Specifications for Masonry Structures”
4. ASTM A 123 - Zinc (Hot-Dip Galvanized) Coating on Iron and Steel Products.
15. ASTM C 1072 - Method for Measurement of Masonry Flexural Bond Strength
18. ASTM C 1555-03 - Standard covers workmanship of AAC, thin bed mortars,
and exterior and interior finishes.
19. ASTM ASTM E 90-97, E 413-87 and C 423-99a Sound Transmission Loss
Test (STC) - Airborne Sound Transmission Test on Walls.
21. ASTM E-78 Flexural Strength - Flexural Test of AAC Units to Determine
Flexural Strength.
23. ASTM E-519 Diagonal Tension Test of Masonry Assemblies - Full Scale AAC
Walls To Determine Shear Strength.
24. ASTM E-514 Test for Water Penetration and Leakage Through Masonry -
Full Scale Wall Assemblies Subjected to Water Under Pressure Exposure.
27. ASTM D 2287 - Nonrigid Vinyl Chloride Polymer and Copolymer Molding and
Extrusion Compounds.
29. IMIAC - Recommended Practices and Guide Specifications for Hot Weather
Masonry Construction
C. The following reference materials are hereby made a part of this Section by reference
thereto:
1. Concrete Masonry Unit Tests: For each different concrete masonry unit
indicated, units will be tested for strength, absorption, and moisture content
as per ASTM C 140.
1.04 SUBMITTALS
c. Masonry units; report for tests performed within the previous six
months.
4. Samples:
6. Concrete Masonry Units: Submit test data in accordance with ACI 530.1,
Article 1.4.B.2.b.
1.05 QUALIFICATIONS
1.06 MOCK-UP
A. Construct a masonry wall mockup, 6m long, soffit high at a location where most of the
accessories can be used.
A. General: Do not deliver cement, lime, and similar perishable materials to the site until
suitable storage is available. Store such materials in weatherproof structures, and
ensure that materials are in perfectly fresh condition when brought for use. Protect
masonry units and manufactured products of all types from wetting and keep covered
when not in use.
B. Masonry face units: Handle all masonry units’ carefully in transit and on the site, so
as to keep units whole, with edges sharp, and faces clean and undamaged. Deliver
all masonry units on pallets; or handle units individually, and properly stack same.
1. Store cement, lime and similar products under cover and from direct contact
with earth or floor slabs.
1. Store metal accessories and the like under cover and from direct contact with
ground, and in manner to prevent rust.
E. Damaged material: Remove any damaged or contaminated materials from job site
immediately, including materials in broken packages, packages containing water marks,
or which show other evidence of damage, unless Engineer’s Representative specifically
authorizes correction thereof and usage on project.
A. Coordinate work with that of other trades which require placement and building-in of, as
work progresses, anchor bolts, wood blocking, hollow metal frames, window units, and
anchorage items.
PART 2 - PRODUCTS
A. Manufacturers:
1. National Industries
3. Aziz Blocks
A. Provide load bearing solid, normal weight concrete masonry units which shall
conform to ASTM C90, Type 1, Class 1, normal weight where indicated and provide
fire resistant construction where indicated.
B. Generally provide non-load bearing concrete masonry units: Conform to ASTM C129,
Type 1. Provide fire resistant construction where indicated.
1. Fire resistant units shall fulfill all the requirements of the Kuwait Fire Service
Department.
D. Units not labeled or not properly labeled, will be considered as “non load bearing”
and “non fire-resistant”.
1. Density 450 kg/m3 to 650 kg/m3 or Less density for better insulation.
A. The compressive strength of mortar at 28 days shall be not less than 12 N/mm2.
3. Carry out the compressive strength test in accordance with ASTM C109.
C. Mix all cementitious materials and aggregates for between 3 and 5 minutes in a
mechanical batch mixer, with sufficient amount of water to produce a workable
consistency. When only small quantities are required, the Engineer’s Representative
may permit hand mixing on a clean dry platform.
a. Sieve Analysis
0.600 40 - 75 40 - 75
0.300 10 - 35 20 - 40
0.150 2 - 15 10 - 25
0.075 0-5 0 - 10
b. The aggregates shall not have more than 50% retained between two
consecutive sieves, nor more than 25% between 0.300mm and
0.150mm.
c. The fineness modules shall not vary more than 0.20 from the
approved value.
E. Partially used mortar shall not be tempered with water, unless approved by the
Engineer’s Representative. All mortar which is unused within 45 minutes of mixing
shall be removed from the site, or otherwise disposed of.
F. Where plasticizers are permitted, they shall be used strictly in accordance with the
manufacturer’s instructions.
G. The mixer should be charged to its full design capacity for each batch and completely
emptied, before charging the next batch.
J. Smooth surfaces shall be roughed, to provide a key, prior to the application of mortar.
A. Provide steel fabrications for the reinforcement of masonry and for attachment of
masonry work to supports and construction by others. Provide reinforcement and
anchorages fabricated in hot-dipped heavily galvanized steel in accordance with
ASTM A 123.
1. Joint Reinforcement
2.06 MANUFACTURERS
A. Catnic
B. Exmet
A. Bond Breaker Strips at top: Bitumen impregnated compressible filler 20mm thick of
width equal to 80% of wall width.
A. Metal Flashings: Provide metal flashings as specified in section for “Sheet Metal
Flashings”.
PART 3 - EXECUTION
3.01 EXAMINATION
A. Verify that field conditions are acceptable and are ready to receive the work of this
Section.
B. Verify built-in and other items provided by separate Sections of the work are properly sized
and located.
3.02 PREPARATION
2. Sandblast the supporting structure tops, if necessary, and remove all laitance
and foreign material.
3. Verify that the supporting structure elevation is such that the bed joint
thickness shall not vary from specified thickness, and that the edge is true to
line with masonry not projecting over more than 6 mm.
C. Provide temporary bracing during installation of masonry work. Maintain in place until
building structure provides permanent bracing.
D. Protect surfaces of windows, door frames, louvers and vents as well as similar finish
products with painted and integral finishes from mortar droppings and stains.
E. Hot Weather:
A. Mix mortar in accordance with the requirements of ASTM C 270, ASTM C 94, and
ASTM C 476 as applicable. Control batching procedure to ensure proper proportions
by measuring materials by volume. Amount of mixing water and mortar consistency
shall be controlled by mason.
D. Re-tempering will be permitted only within the first two hours of initial mix. Discard
mortar that has partially set.
A. Maximum variation from true surface level for exposed to view walls and partitions:
B. Maximum variation from plumb: For lines and surfaces of walls do not exceed 6 mm
in 3000 mm, 9 mm in any story up to 6000 mm maximum. At expansion joints and
other conspicuous lines, do not exceed 6 mm in 3000 mm.
C. Maximum variation from level: For lines of sills, tops of walls and other conspicuous
lines, do not exceed 3 mm in 900 mm, 6 mm in 3000 mm and 12 mm in 900 mm.
D. Maximum variation of linear building line: For position shown in plan relating to
columns, walls and partitions, do not exceed 12 mm in 6000 mm or 19 mm in 1200
mm.
A. Coursing, joints and bond pattern: Running bond except as otherwise indicated on
the Drawings.
1. Exposed to view masonry: except as specified below, fill all joints with mortar,
strike off flush, and when mortar is thumb print hard tool joints with a non-
staining tool. Joints shall be free of drying crack.
a. Horizontal joints
A. Build the masonry walls and partitions in various combinations and thickness as
indicated on the Drawings. Maintain uniform thickness for all joints.
B. Erect all masonry work in compliance with the line and level tolerances specified
herein. Correct, or replace, as directed by the Engineer’s Representative, non-
conforming masonry work at no increase in Contract Price.
C. Lay out coursing before setting to minimize cutting closures or jumping bond. Less-
than-half-size units shall not be permitted.
1. Lay masonry units in full bed of mortar, with full head joints; uniformly joint with
other work.
2. Do not spread any more mortar than can be covered before surface of mortar
has begun to dry.
6. Do not shift or tap masonry units after mortar has achieved initial set. Where
adjustment must be made, remove entirely, clean off mortar, and reset with fresh
mortar.
7. Except for cleaning down and pointing, finish all masonry as the walls and
partitions are carried up.
8. Where steel reinforcing rods have been cast into concrete slabs, and left with
upturned ends, carefully place masonry units down over the upturned ends of
the rods.
H. Provide complete protection against breakage and weather damage to all masonry
work, including substantial wood boxing around door jambs, over the tops of walls
and wherever necessary to protect work at all stages of completion. Protect masonry
when not roofed over, at all times when masons are not working on the walls. Apply
tarpaulins or waterproof paper, properly weighted, or nailed, to assure their remaining
in place to protect masonry from all possible hazards.
I. Point and fill all holes and cracks in new mortar joints with additional fresh mortar; do
not merely spread adjacent mortar over defect or use dead mortar droppings.
J. Provide Fire sealant as per the section for sealants on both faces at top of perimeter
wall of fire zones.
K. Provide Acoustic sealant as per the section for sealants on both faces of all partition
walls.
3.07 FLASHING
A. Provide flashing where indicated on the Drawings, as specified herein and all
conditions which may be considered similar to those indicated on the Drawings.
A. Build inner wythe of cavity walls ahead of outer wythe to receive insulation and
air/vapor barrier adhesive.
C. Examine masonry units (color, texture and size) required for installation against
approved sample and reject non-confirming units.
D. Check reinforcement, ties and accessories for correct size and configuration.
3.10 CLEANING
END OF SECTION
SECTION 05 12 00
STRUCTURAL STEEL
PART 1 - GENERAL
1.01 SUMMARY
A. Section includes: Work of this Section consists of furnishing all labor, materials, plant,
equipment and services necessary to complete but not limited to the following:
B. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
1. Section 03 60 00 - Grouting
2. Section 05 50 00 - Metal Fabrications.
3. Section 09 91 00 - Painting
1.04 SUBMITTALS
A. Shop Drawings: Submit to the Engineer for approval shop drawings including structural
calculations for all structural steel components and their connection all in accordance
with the requirements of the Contract Documents showing the following:
1. Shop fabrication drawings which show type of material, size and weight of
members and other information necessary for the fabrication of each member
and for shop assembly of members of the structure. The drawings shall include
the type, size, location and extent of all welds and bolts. The drawings shall
clearly distinguish between shop and field, bolts and welds.
2. Field assembly and erection drawings which show all field assembly prior to
erection and after erection. The drawings shall indicate all details, schedules,
procedures and diagrams showing field assembly and sequence of erection.
B. Manufacturer's Literature
1. Submit to the Engineer, manufacturer's specifications and installation
instructions for the following products, including laboratory test reports and
such other data to show compliance with these Specifications (including
specified standards):
a. Structural steel, (each type) including certified copies of mill reports
covering the chemical and physical properties, country and rolling mill
of origin, and including a statement indicating that the steel is new
billet steel and that testing has been performed in accordance with
ASTM or equivalent standards.
b. High strength bolts (each type) including nuts and washers.
c. Welding electrodes (each type).
d. Shop coat primer paint, field touch-up paint.
e. Intermediate and Finish Coat
f. Bearing materials or assemblies.
C. Testing Reports
1. The following reports shall be submitted in triplicate directly to the Engineer by
the Testing Laboratory, with copy to the Contractor.
a. Shop Welders Certification.
b. Field Welders Certification.
c. Magnetic particle tests, shop welds and field welds.
d. Ultra-sonic tests, shop welds and field welds.
e. High strength bolted connection tests, shop and field.
1.05 QUALIFICATIONS
1.06 TESTING
A. The Contractor shall engage, at his own expense, an independent certified 3rd Party
Inspection Company/Testing Laboratory approved by the Engineer to inspect all bolted
connections and welds, and to perform all tests and submit test reports to the Engineer
as herein specified.
B. The Contractor shall submit evidence regarding qualification of the proposed 3rd Party
Inspection Company/Testing Laboratory.
C. The Contractor shall provide the 3rd Party Inspection Company/Testing Laboratory with
the following:
1. A complete set of shop fabrication and erection drawings.
2. Cutting lists, order sheets, material bills, shipping bills and mill test reports.
Provide certified copies of mill test reports of bolts, nuts and washers, including
names and locations of mills and shops and analyses of chemical and physical
properties.
3. Information as to time and place of all rollings and shipment of material to
shops.
4. Representative sample pieces requested for testing.
5. Full and ample means and assistance for testing all material.
6. Proper facilities, including scaffolding, temporary work platforms, hoisting
facilities, etc., for inspection of the work in the mills, shop and field.
E. Welding shall be inspected and tested at the Contractor’s cost during fabrication and
erection of structural steel by the 3rd Party Inspection Company as follows:
1. All tests and inspections shall be as required by “Structural Welding
Code”/American Welding Society (AWS). Certify all welders in accordance
with AWS and make inspections and tests as required. Record types and
locations of all defects found in the work, and measures required and
performed to correct such defects.
2. In addition to visual inspection of all welds, magnetic particle and ultra-sonic
inspection shall be made for all welds indicated on the Drawings or as
instructed by Engineer. Magnetic particle inspection shall be made on the root
pass and finished weld.
3. The method of magnetic particle inspection shall be in accordance with ASTM
E109. The root layer of all multiple pass welds and the backside of groove
welds made from both sides, after back gouging or chipping, will be examined
by magnetic particle inspection (or dye penetration if magnetic particle
inspection is not feasible).
4. The edges of material to be welded will be ultrasonically examined for
evidence of laminations, inclusions or other discontinuities. The extent to which
such defects will be permitted and the extent of repair permitted shall be
determined by the Inspector and made in accordance with ASTM A6,
Paragraph 9. Repairs made by welding shall be done in compliance with the
requirements of AWS D1.1 and the accepted welding procedures.
5. All welding should be carried out as per ANSI/AWS D1.1-2000 of American
Welding Society. All shop and field welds shall be tested as stated on
drawings.
F. Each bolting crew and welder shall be assigned an identifying symbol or mark and all
shop and field connections shall be so identified so that the inspector can refer back to
the crew or person making the connection.
I. Where inspection reveals defects, the extent of inspection will be increased as much
as necessary to ensure that the full extent of the defects in a joint has been found and
to ensure that the same defects are not present in welds made on similar parts or
under similar circumstances.
K. Shop welds will be inspected in the shop before the work painted or approved for
shipment.
L. The Inspector will maintain a daily record of the work he has inspected and its
disposition. Reports of tests will be made in form prescribed in AWS D1.1. One copy of
each of the reports will be submitted to the Engineer on a weekly basis.
M. The Inspector will make all tests and inspections of high strength bolt connections as
required by AISC 348.
O. Access to places where material for this Contract is being fabricated or produced shall
be provided to the Engineer and the 3rd Party Inspection Company/Testing Laboratory
for the purpose of inspection and testing. All costs relating to the Engineer and his staff
travel, lodging, and board etc. shall be paid for by the contractor.
P. The Engineer and the 3rd Party Inspection Company/Testing Laboratory may inspect
structural steel at the plant before shipment, however, the Engineer reserves the right
to reject any such material, which does not conform to all of the requirements of the
Drawings and Specifications, at any time before incorporation into the works at site.
Q. The 3rd Party Inspection Company/Testing Laboratory shall perform specified tests and
submit reports to the Engineer. Corrective measures, including additional and more
complete testing, which may result from these tests shall be the Contractor's
responsibility; all costs of which shall be paid for by the Contractor.
R. The Contractor shall coordinate and allow for necessary time for the 3rd Party
Inspection Company/Testing Laboratory to complete all testing and inspections prior to
shop painting.
S. The 3rd Party Inspection Company/Testing Laboratory shall prepare test specimen from
steel samples cut from delivered material and shall conduct tension tests in
accordance with ASTM. The Contractor shall mill order 1.0 metre extra length for the
members noted on the Drawings to provide the steel for testing.
1.07 SUBSTITUTIONS
A. The Contractor shall fabricate and erect the structural steelwork as shown on the
drawings and specifications.
B. Substitutions of the structural system shown or member sizes of similar steel strengths
will be permitted subject to Engineer approval provided the architecture is not changed
and the structural strength and deflections are maintained. No reduction in member
sizes shall be permitted even if steel strength exceeds the specified strength.
A. Do not handle structural steel until paint has thoroughly dried. Care shall be exercised
to avoid abrasions and other damage.
B. Stack material above ground out of mud and dirt and provide for proper drainage.
Protect from damage or soiling by adjacent construction operations.
C. Do not deliver material to the project site until the proposed method and sequence of
erection has been reviewed by the Engineer. Method and sequence shall be planned
so as to avoid delay or damage to the work of other trades.
D. Storage of fabricated steel at the job site shall be the responsibility of the Contractor.
Material stored at the job site shall not exceed design loads on existing or newly-
constructed structures so that members will not be distorted or otherwise damaged;
and shall be protected against corrosion or deterioration.
PART 2 - PRODUCTS
2.02 BOLTS
A. All bolts, nuts and washers shall conform to the requirements of F3125/F3125M. All
bolts shall be cold forged with rolled threads.
A. All welding electrodes shall be E71XX and shall comply with the provisions of AWS
Specifications A5.1, A5.5, A5.17, A5.18, A5.20.
B. All welds not specified shall be continuous fillet welds using not less than the minimum
size based on thickness of the thinner part jointed.
1. Thickness to 12mm - min. size 5mm
2. Over 12mm to 20mm - min. size 7mm
3. Over 20mm to 40mm - min. size 8mm
4. Over 40mm to 50mm - min. size 10mm
2.04 PAINT
A. Surface Preparation :
1. All surfaces shall be free of dirt, dust, grease or other foreign matter, before
coating.
2. Surface shall be cleaned to Engineer’s satisfaction.
3. Weld surfaces and rough edges shall be ground and weld splatter removed.
B. Coating:
1. Unless fireproofing is specified for the surfaces, apply as recommended below.
For surfaces to be fireproofed apply primer only. Application shall be in strict
conformance with the manufacturer’s recommendations.
2. All sharp edges, nuts, bolts or other items difficult to coat, shall receive a
brush-applied coat of the specified coating, prior to the application of each
coat.
3. Coating Thickness:
D. Use spray application for painting. The minimum thickness shall be maintained on all
corners, edges and ends of pieces. The surface to be painted shall be dry and above
2oC; the temperature of the air shall be over 5oC. Do not paint outdoors in rainy and
dusty weather.
2.05 BEARINGS
A. Bearings shall be elastomeric and consist of individual layers of rubber with steel plates
inserted between them, both being bonded by vulcanisation process. Further, the steel
plates shall be surrounded by the rubber to prevent corrosion.
A. Testing and inspection of structural steel will be performed by 3rd Party Inspection
Company/an independent structural steel testing agency engaged by the Contractor, at
his own expense and approved by the Engineer. Provide the testing agency with the
following:
1. A complete set of accepted documents required under Paragraph "Submittals".
2. Cutting lists, order sheets, materials bills and shipping bills.
3. Information as to time and place of all rollings and shipments of materials to
shops.
4. Representative sample pieces as requested by the testing agency.
5. Full and ample means and assistance for testing all material.
B. The inspector will perform his duties in such a way that fabrication and erection are not
unnecessarily delayed or impeded, and as follows:
1. The Inspector will make all tests and inspections as required by "Structural
Welding Code".
2. The edges of material to be welded will be ultrasonically examined for
evidence of laminations, inclusions or other discontinuities. The extent to which
such defects will be permitted and the extent of repair permitted shall be
determined by the Inspector and made in accordance with ASTM A6,
Paragraph 9. Repairs made by welding shall be done in compliance with the
requirements of AWS D1.1 and the accepted welding procedures.
3. The root layer of all multiple pass welds and the backside of groove welds
made from both sides, after back gouging or chipping, will be examined by
magnetic particle inspection (or dye penetration if magnetic particle inspection
is not feasible).
4. All shop and field welds shall be listed as stated on Drawings.
5. The technique of radiographic inspection will be in accordance with the
requirements of AWS D1.1. A double film technique will be used. One copy of
each film will be sent to the Engineer, the other will be retained by the
Inspector.
6. Where inspection reveals defects, the extent of inspection will be increased as
much as necessary to ensure that the full extent of the defects in a joint has
been found and to ensure that the same defects are not present in welds made
on similar parts or under similar circumstances.
7. Work that is not acceptable will be designated by "Repair" or "Reject", as
applicable.
8. Shop welds will be inspected in the shop before the work painted or approved for
shipment.
9. The Inspector will maintain a daily record of the work he has inspected and its
disposition. Reports of tests will be made in form prescribed in AWS D1.1. One
copy of each of the reports will be submitted to the Engineer on a weekly
basis.
10. The Inspector will make all tests and inspections of high strength bolt
connections as required by AISC S314.
PART 3 - EXECUTION
3.02 ERECTION
A. The Contractor shall be responsible for the accurate setting and levelling of all bearing
plates or setting plates. Bearing plates or setting plates shall be levelled on steel
wedges or shims or as otherwise detailed. Bearing and setting plates shall be grouted
as specified.
B. Furnish templates for accurate setting of all anchor bolts. Furnish shim plates or
developed fills where required to obtain proper fit and alignment.
C. Oxygen cutting of structural steel in excess of 3mm for "fitting-up" purposes shall not
be done except with the prior approval of the Engineer.
D. The use of an oxygen cutting torch for correcting fabrication errors will be permitted
only when the member is not under load, and only after prior written approval of the
Engineer to the procedures to be followed in the event corrective work is necessary.
A. The Contractor alone shall be responsible for the correct fitting of all structural
members and for the elevation and alignment of the finished structure. Any
adjustments necessary in the steel work because of discrepancies in elevations and
alignment shall be the responsibility of the Contractor.
B. Unless otherwise noted, the structure shall be leveled and plumbed to accuracy of 1 to
1000, but not to exceed 12mm. The actual centerlines of truss chords shall not vary
from theoretical centerlines by more than 12 mm at any point. The difference between
offsets to the actual centerlines of truss chords at adjacent panel points shall not
exceed 3mm. All leveling and plumbing shall be done based on the mean operating
temperature of the structure. Allowances shall be made for the difference in
temperature at time of erection and the mean temperature at which the structure will be
when completed and in service.
C. All measurements relating to the above shall be on the theoretical centerlines of the
members.
3.04 CONNECTIONS
A. No welding or bolting shall be done until as much of the structure as will be stiffened by
the welding or bolting has been properly aligned.
B. Drift pins shall not be used to enlarge unfair holes in main material. Holes that must be
enlarged to admit bolts shall be reamed. Burning and drifting may be used to align
unfair holes in secondary bracing members only, when acceptable to the Engineer.
C. When high strength bolts or high strength bearing bolts are used, the AISC
specifications shall apply including values as noted therein, and installation by either
"turn of nut tightening" or with torque wrenches. In using manual torque wrenches, the
required torque can be read from the wrench dial. Care should be taken that the
wrench is properly calibrated. Nuts shall be in motion when torque is measured. In
using power wrenches, the recommendations of the wrench manufacturer shall be
followed. Use Hardened washer under bolt head or nut whichever is turned in
tightening, unless the specified standards require hardened washer under both head
and nut.
All bolts shall be kept in dry storage until needed for installation. A325 bolts 1-1/8 inch
(28mm) and 1-1/4 inch (32mm) diameter and A490 bolts 1 inch (25mm) diameter and
over shall first have Johnson's Stick Wax No. 140 applied to their threads before being
assembled in the work. If bolts have been left out and have become rusty before use,
they shall be rejected and shall not be used until they have been cleaned and waxed
with Johnson's Stick Wax No. 140.
3.05 SURVEY
A. Make an accurate survey of actual locations of steel members immediately upon the
completion of erection of steel but before removal of shoring and promptly submit same
to the Engineer. Should locations vary beyond the allowable tolerances, take
necessary corrective measures and modify details and/or procedure as required.
B. Survey the final erected structural steel after release of shoring but prior to removal of
shoring elements and prior to the application of any other work, reporting any
discrepancies from Contract requirements to the Engineer.
END OF SECTION
SECTION 05 40 00
PART 1 - GENERAL
1.01 SUMMARY
1.02 REFERENCES
A. General: Comply with the applicable provisions of the referenced standards except as
modified by governing codes and the contract documents. All reference to Kuwaiti,
American, European and other International standards, regulations and requirements
of statutory bodies and shall mean the latest published editions at the time of
contract. Where such standards, regulations and requirements are amended and
affect the contractor's responsibilities during the course of the works, the Contractor
shall immediately inform the Engineer and the Employer of his intentions in respect of
the revisions. Where a recommendation or suggestion occurs in the referenced
standards, such recommendation or suggestion shall be considered mandatory. In
the event of conflict between referenced standards, this specification or within
themselves, the more stringent standard or requirement shall govern.
B. Governing Codes
1. Gulf Construction Code, 2018 ICC International Building Code, with the more
stringent governing.
C. Reference Standards
1.03 DEFINITIONS
B. Manufacturer or Producer: Entity that produces steel sheet coil fabricated into cold-
formed members.
1.04 SUBMITTALS
D. Shop Drawings: Submit for Engineer’s action. Provide shop drawings prepared under
supervision of a licensed Structural Engineer, for cold formed metal framing
components. Shop drawings shall be submitted in complete packages so that
individual parts and the assembled unit may be reviewed together. This Section and
the applicable drawings used in the development of the shop drawings shall be
referenced on each shop drawing to facilitate checking. Shop drawings shall contain
the seal of Contractor's qualified Professional Engineer as part of Delegated Design.
Provide information showing the following:
1. Include placing drawings for framing members showing size and gage
designations, number, type, location, and spacing. Indicate supplemental
strapping, bracing, splices, bridging, accessories, and details required for
proper installation.
4. Shop Drawing Review: The review of connection design and the review of
shop drawings by the Structural Engineer or Engineer of Record shall be for
general conformance with the design concept of the Work and with the
information given in the Contract Documents only and will not in any way
relieve the Contractor or the Contractor's Professional Engineer from:
5. Setting Drawings: Provide setting drawings and templates for the location of
items that are to be embedded in or anchored to concrete and masonry.
F. Quality Control Submittals: Submit for Engineer’s information. Submit the following:
1. Test Reports
i. Expansion anchors.
2. Certificates
A. Qualified Installer: The cold-formed metal framing work shall be performed by a firm
having 5 years' experience in the installation of specified materials on comparable
projects. The firm shall have the approval of the cold-formed metal framing materials
manufacturer. The installer shall provide evidence of successful completion of work of
similar scope to that shown and specified for this Project using similar cold-formed
metal framing systems.
B. Sole Source Responsibility: Obtain cold-formed metal framing from one source of a
single manufacturer. Obtain accessory products used in conjunction with cold-formed
metal framing from the cold-formed metal framing manufacturer or from sources
acceptable to the cold-formed metal framing manufacturer. The manufacturer shall
furnish evidence that the specified materials have been manufactured by the same
source and successfully utilized on a yearly basis for a minimum of 5 years on
projects of a similar scope to that shown and specified for this Project.
E. Pre-Installation Meetings: Prior to the start of the Work, meet at the Project site to
review methods and sequence of cold-formed metal framing installation, special
details and conditions, standard of workmanship, testing and quality control
requirements, job organization and other pertinent topics related to the Work.
B. Storage: Store materials off the ground, in a dry location, protected against damage,
corrosion and deterioration and in a manner to permit easy access for inspection and
identification. Provide for proper drainage. Do not store materials on structure in a
manner that might cause distortion or damage to members or supporting structures.
Store packaged materials in unopened containers.
PART 2 - PRODUCTS
A. Design Requirements
B. Performance Requirements
a. Dead Loads
b. Live Loads
c. Earthquake Loads
A. System Components: Manufacturers' standard steel studs of type, size, shape, and
gage as indicated or if not indicated as required to comply with performance criteria.
With each type of metal framing required, provide manufacturer's standard, steel
runners (tracks), blocking, lintels, clip angles, shoes, reinforcements, fasteners, and
B. Steel Studs, Runners, Furring, Bracing and/or Bridging: ASTM C955; hot dipped
galvanized steel sheet complying with ASTM A1003 Structural Grade 33 Type H for
20 gauge and below 227.5 MPa yield point, Structural Grade 37 Type H for 18 gauge
to 20 gauge 255 MPa yield point and Structural Grade 50 Type H for 16 gauge and
greater 344.7 MPa yield point, Coating Designation G90.
C. Clip Angles, Flat Straps, Web Stiffeners, Hole Reinforcement Plates, and Clips:
ASTM C955; hot dipped galvanized steel sheet complying with ASTM A1003
Structural Grade 33 Type H for 20 gauge and below 227.5 MPa yield point, Structural
Grade 37 Type H for 18 gauge to 20 gauge 255 MPa yield point and Structural Grade
50 Type H for 16 gauge and greater 344.7 MPa yield point, Coating Designation G90.
E. Electrodes for Welding: Comply with AWS Code and as recommended by stud
manufacturer.
F. Galvanizing Repair: Where galvanized surfaces are damaged, prepare surfaces and
repair in accordance with procedures specified in ASTM A780.
2.03 FABRICATION
B. Shop Inspection of Connections: Perform 100 percent visual inspection at bolted and
welded connections in the Work. Examine the size, quality and placement of each
connection to verify installation in accordance with Contract Documents and actioned
shop drawings.
PART 3 - EXECUTION
3.01 GENERAL
A. Manufacturer's Instructions: Prepare substrates and erect the work of this Section,
including components, and accessories in accordance with the manufacturer's
instructions, except where more stringent requirements are shown or specified, and
where project conditions require extra precautions or provisions to ensure satisfactory
performance of the Work
3.02 EXAMINATION
A. Verification of Conditions: Examine the areas to receive the Work and the conditions
under which the Work would be performed. Contractor shall remedy conditions
detrimental to the proper and timely completion of the Work. Do not proceed with
installation until unsatisfactory conditions have been corrected
3.03 COORDINATION
A. Consult and cooperate with Contractors for other trades whose work affects or is
affected by cold-formed metal framing Work under this Section in order that phases of
the work are properly coordinated to avoid delays, errors, omissions, or damage to
any part of the work.
3.04 PREPARATION
3.05 INSTALLATION
A. General: Install metal framing systems in accordance ASTM C1007 and with
manufacturer's printed or written instructions and recommendations. Set framing
accurately in location, alignment and elevation, plumb, level and true, within
tolerances indicated by accepted shop drawings, as measured from established
building lines and from other Work already in place.
C. Install cold-formed metal framing and accessories plumb, square, and true to line,
and with connections securely fastened, according to manufacturer's written
recommendations and requirements in this Section. Cut framing members by sawing
or shearing; do not torch cut. Fasten cold-formed metal framing members by welding
or screw fastening, as standard with fabricator. Wire tying of framing members is not
permitted. Comply with AWS D1.3 requirements and procedures for welding,
appearance and quality of welds, and methods used in correcting welding work
D. Install framing members in one-piece lengths, unless splice connections are indicated
for track or tension members. Install temporary bracing and supports to secure
framing and support loads comparable in intensity to those for which structure was
designed. Maintain braces and supports in place, undisturbed, until entire integrated
supporting structure has been completed and permanent connections to framing are
secured. Do not bridge building expansion and control joints with cold-formed metal
framing. Independently frame both sides of joints. Fasten hole reinforcing plate over
web penetrations that exceed size of manufacturer's standard punched openings.
E. Runner Tracks: Install continuous tracks sized to match studs. Align tracks accurately
to layout at base and tops of studs. Butt all track joints. Securely anchor abutting
pieces of track to a common structural element, or butt-weld or splice them together.
Secure tracks as recommended by stud manufacturer for type of construction
involved, except do not exceed 610mm o.c. spacing for power-driven fasteners or
406mm o.c. for other types of attachment. Provide fasteners at corners and ends of
tracks. Provide a sill sealer or integrity gasket barrier between concrete and steel
connections.
F. Installation of Wall Studs: Secure studs to top and bottom runner tracks by either
welding or screw fastening at both inside and outside flanges.
1. Set studs plumb, except as needed for diagonal bracing or required for non-
plumb walls or warped surfaces and similar requirements. Where stud
system abuts structural columns or walls, including masonry walls, anchor
ends of stiffeners to supporting structure.
B. Connection Identification: Assign each bolting crew and welder an identifying symbol,
and require them to mark every connection, so that an inspector may identify the
person(s) making each connection.
C. Qualification for Field Welding: Qualify the welding operators and welding procedures
in accordance with AWS D1.1 and D1.3 requirements.
D. Field Inspection of Connections: Perform 100 percent visual inspection at bolted and
welded connections in the Work. Examine the size, quality and placement of each
connection to verify installation in accordance with Contract Documents and actioned
shop drawings.
3.07 ADJUSTING
A. Procedures for Cleaning, Painting and Touch-Up: Immediately after erection, clean
field welds, bolted connections, marred and abraded surfaces. Paint and touch-up
paint with the specified paint system. Touch up galvanized surfaces in accordance
with ASTM A780
END OF SECTION
SECTION 05 50 00
METAL FABRICATIONS
PART 1 - GENERAL
1.01 DESCRIPTION
A. Work of this section, as indicated on the drawings and specified herein, pertains to
the fabricating, furnishing and installing of miscellaneous metal components and
metal fabrications.
B. Definitions: Work of this section shall include but is not restricted to all labor,
materials, equipment and services necessary to complete the following:
A. All sections affected by this section and all sections affecting this section shall be
considered “Related Sections”
A. Aluminum Association:
2. ASTM A53 - Standard Specification for Pipe, Steel, Black and Hot-Dipped,
Zinc-Coated, Welded and Seamless.
6. ASTM A307 - Standard Specification for Carbon Steel Bolts and Studs, 60
000 PSI Tensile Strength.
7. ASTM A325 - Standard Specification for Structural Bolts, Steel, Heat Treated,
120/105 ksi Minimum Tensile Strength.
10. ASTM A501 - Standard Specification for Hot-Formed Welded and Seamless
Carbon Steel Structural Tubing.
13. ASTM B177 - Standard Guide for Chromium Electroplating on Steel for
Engineering Use.
18. ASTM B211 - Standard Specification for Aluminum and Aluminum-Alloy Bar,
Rod, and Wire.
1.04 QUALIFICATIONS
A. Employ only experienced tradesmen for both fabrication and installation, who are
capable of producing work of the highest standards of quality in the industry.
1.05 SUBMITTALS
PART 2 - PRODUCTS
A. All materials shall be new stock, free from defects impairing strength, durability or
appearance and of best commercial quality for each intended purpose. Unless
specifically called for otherwise, work shall be fabricated from the following:
2. Steel pipe: ASTM A53, grade A, seamless pipe, black finish unless otherwise
noted.
3. Structural steel tubing, square and rectangular shapes; ASTM A500, Grade
B.
6. Steel bars and bar-size shapes: ASTM A306, grade 65, or ASTM A36.
9. Galvanized carbon steel sheets: ASTM A526, with G90 zinc coating in
accordance with ASTM A525.
10. Stainless Steel Plate, Sheet and Strip: ASTM A 167, Type 304.
11. Stainless Steel Bars and Shapes: ASTM A 276, Type 304.
A. General: Fasteners provided for exterior use, or where embedded in exterior walls,
floors or roofs shall be zinc coated complying with ASTM A 153.
B. Stainless Steel Bolts, Hex Cap Screws: ASTM F 593, Type 304.
F. Expansion Bolts: Toothed steel or lead shield expansion devices of the type and size
shown, with galvanized bolts, except do not use lead shield bolts for overhead
anchorage.
I. Washers: Carbon steel; plain, round complying with FS FF-W-92; locking, helical
spring complying with FS FF-W-84.
J. Concrete Inserts: Furnish unit-type inserts of the type and size shown, of cast iron,
malleable iron or hot-dip zinc-coated steel.
K. Power Driven Anchors: Type and size as shown or, if not shown, comply with
manufacturer's standards. Use only devices and tools, which comply with ANSI
A10.3. Do not use as suspension member anchor.
L. Non-shrink, Nonferrous Grout: Por-Rok Anchoring Cement, Lehn and Fink Industrial
Products Div. of Sterling Drug or equal and approved.
2.03 ACCESSORIES
B. Metal paste filler: 2 component epoxy, high strength, structural adhesive putty:
C. Liquid zinc coating, for touch-up of welds, scratches, and abrasions in galvanized
steel: Galvanic Zinc-rich coating containing 95 percent metallic zinc, by weight in the
dried film; recognized under the Component Program of Underwriter’s Laboratories,
Inc. as an equivalent to hot-dip galvanizing; conforming to FS DOD-P-21035A
(formally MIL-P-21035A) for repair of hot-dip galvanizing and meeting the
requirements of MIL-P-26915A USAF Specification for Zinc-Rich Paints. Acceptable
products include:
A. For the manufacture of metal fabrications which will be exposed to view, use only
materials which are smooth and free of surface blemishes including pitting, seam
marks, roller marks, rolled trade names and roughness. Remove such blemishes by
grinding, or by welding and grinding, prior to cleaning, treating and application of
finishes including zinc coatings.
B. Use materials of the size and thickness shown, or if not shown, of the required size
and thickness to produce adequate strength and durability in the finished product for
the intended use. Work to the dimensions shown or accepted on shop drawings,
using proven details of fabrication and support. Use the type of materials shown or
specified for the various components of work.
C. Form exposed work true to line and level with accurate angles and surfaces and
straight sharp edges. Ease exposed edges to a radius of approximately 1 mm unless
otherwise shown. Form bent metal corners to the smallest radius possible without
causing grain separation or otherwise impairing the work.
E. Weld corners and seams continuously and in accordance with the recommendations
of AWS. Grind exposed welds smooth and flush, to match and blend with adjoining
surfaces.
F. Form exposed connections with hairline joints which are flush and smooth, using
concealed fasteners wherever possible. Use exposed fasteners of the type shown, or
if not shown, use Phillips flat-head (countersunk) screws or bolts.
G. Pre-drill bolt and/or screw holes as shown and as required for attachment of metal
fabrication work and for the attachment of adjacent materials.
H. Furnish inserts and anchoring devices which must be set in concrete or built into
masonry for the installation of metal fabrication work. Co-ordinate delivery of such
devices with other work so as to avoid any delay. See Concrete and Masonry
Sections of these Specifications for installation of such inserts and anchoring devices.
I. Provide for anchorage of the type shown, co-ordinated with the supporting structure
and the construction programme. Fabricate and space anchoring devices as shown
and as required to provide adequate support for the intended use of the work.
J. Cut, reinforce, drill and tap metal fabrication work as may be required to receive finish
hardware and similar items of work.
K. Use hot-rolled steel bar for work fabricated from bar stock, unless work is shown or
specified to be fabricated from cold-finished or cold-rolled stock.
M. Where shown as galvanized, complete the shop fabrication prior to application of the
coating. Remove mill scale and rust, clean and pickle the units as required for
coating. Apply hot-dip zinc coating of 0.6 kg/m2 in accordance with ASTM A 123.
A. Miscellaneous Framing and Supports: The Contractor shall provide steel framing and
supports for applications indicated or which is not a part of structural steel framework,
as required completing work. Fabricate units to sizes, shapes, and profiles indicated
and required to receive adjacent other construction retained by framing and supports.
Fabricate from structural steel shapes, plates, and steel bars of welded construction
using mitered joints for field connection. Cut, drill, and tap units to receive hardware,
hangers, and similar items. Equip units with integrally welded anchors for casting into
concrete or building into masonry. Furnish inserts if units must be installed after
concrete is placed. Except as otherwise indicated, space anchors 600 mm on center
and the Contractor shall provide minimum anchor units in the form of steel straps
32mm wide x 6mm thick x 200mm long. Galvanize miscellaneous framing and
supports in exterior locations.
B. Lintels:
1. Provide lintels 300 mm (12 inches) longer than masonry openings. Where
lintel abuts column, provide structural clip connection.
C. Trench Cover: Provide trench cover in 6mm thick galvanized chequered plate and its
frames and sub frames fabricated in hot dip galvanized steel angles and channels
etc.
D. Miscellaneous Steel Trim: The Contractor shall provide shapes and sizes indicated
for profiles shown on the drawings. Unless otherwise indicated, fabricate units from
structural steel shapes, plates, and steel bars, with continuously welded joints and
smooth exposed edges. Use concealed field splices wherever possible. The
Contractor shall provide cutouts, fittings, and anchorages as required for coordination
of assembly and installation with other work. Galvanize miscellaneous steel trim.
E. Edge Angles: The Contractor shall provide hot dip galvanized steel edge angles of
size as shown on the drawings, with welded-on strap anchors 600 mm on centers.
The Contractor shall provide angles in as long lengths as possible. Miter and weld
corners and provide splice plates for alignment between sections.
F. Gratings The Contractor shall provide gratings, including supplementary framing and
supports. The Contractor shall provide gratings of electro-pressure welded type
construction, rectangular pattern accurately fabricated free from warps, twists or
other defects affecting their serviceability or appearance. Fabricate gratings from hot
rolled carbon steel sheet and strip and structural steel bars. The Contractor shall
provide saddle clip fasteners as required to fasten gratings to each steel support.
Steel Finish: Hot-dip galvanized with a coating weight of not less than 50.94 gram per
.0929 m2 of coated surface.
A. Clean, treat and paint metal fabrications work in the shop prior to delivery to the
project site, except for work which has been hot-dip galvanized after fabrication.
Include all surfaces, inside and out, whether exposed or concealed in the
construction.
2.08 COATINGS
B. Coating Thickness:
D. Use spray application for painting. The minimum thickness shall be maintained on all
corners, edges and ends of pieces. The surface to be painted shall be dry and above
2oC; the temperature of the air shall be over 5oC. Do not paint outdoors in rainy and
dusty weather.
PART 3 - EXECUTION
A. Examine the substrate and conditions under which the work is to be installed. Do not
proceed with the installation until satisfactory conditions have been corrected in a
manner acceptable to the Engineer’s Representative.
3.02 INSTALLATION
A. Set metal fabrication work accurately in location, alignment and elevation, plumb,
level, true and free of rack, measured from established lines and levels.
B. Anchor securely as shown or as required for the intended use, using concealed
anchors wherever possible. Fastenings to wooden plugs will not be permitted. Drill
holes for bolts to the exact diameter of the bolt, using a rotary drill for concrete and a
percussion drill for masonry.
C. Where pipe sleeves are used to support miscellaneous iron work, anchor sleeve
securely to supporting concrete or structure to provide rigid support.
D. Fit exposed connections accurately together to form tight hairline joints. Weld
connections, which are not to be left as exposed joints, but cannot be shop welded
because of shipping size limitations. Grind joints smooth and touch up shop paint
coat. Do not weld, cut or abrade the surfaces of exterior units, which have been hot-
dip galvanized after fabrication, and are intended for bolted or screwed field
connections.
E. Deliver items, which are to be built into the work of other sections in time so as not to
delay the progress of work.
END OF SECTION
SECTION 05 52 13
PART 1 - GENERAL
1.01 SUMMARY
A. Section includes: Work of this Section consists of furnishing all labor, materials,
equipment and services necessary to complete but not limited to the following
B. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in con-
junction with this specification includes but is not limited to:
1. Section 03 60 00 - Grouting
3. Section 09 91 00 - Painting
1. Handrails:
3. Infill of Guards:
b. Infill load and other loads need not be assumed to act concurrently.
C. Thermal Movements: Provide exterior railings that allow for thermal movements
resulting from the following maximum change (range) in ambient and surface
temperatures by preventing buckling, opening of joints, overstressing of components,
failure of connections, and other detrimental effects. Base engineering calculation on
surface temperatures of materials due to both solar heat gain and nighttime-sky heat
loss.
A Source Limitations: Obtain each type of railing through one source from a single
manufacturer.
1.04 SUBMITTALS
A Product Data: For the following:
B Shop Drawings: Include plans, elevations, sections, details, and attachments to other
work.
1. For installed products indicated to comply with design loads, include structural
analysis data signed and sealed by the qualified professional engineer responsible
for their preparation.
C. Samples for Initial Selection: For products involving selection of color, texture, or
design, including mechanical finishes on stainless steel.
1. Sections of each distinctly different linear railing member, including handrails, top
rails, posts, and balusters.
F. Welding certificates.
B. Schedule installation so wall attachments are made only to completed walls. Do not
support railings temporarily by any means that do not satisfy structural performance
requirements.
PART 2 - PRODUCTS
A. Metal Surfaces, General: Provide materials with smooth surfaces, without seam
marks, roller marks, rolled trade names, stains, discolorations, or blemishes.
B. Brackets, Flanges, and Anchors: Cast or formed metal of same type of material and
finish as supported rails, unless otherwise indicated.
B. Pipe: ASTM A 53/A 53M, Type F or Type S, Grade A, Standard Weight (Schedule 40),
unless another grade and weight are required by structural loads.
1. Gray Iron: ASTM A 48/A 48M, Class 30, unless another class is indicated or
required by structural loads.
E. Expanded Metal: ASTM F 1267, Type II (expanded and flattened), Class 1 (uncoated).
2.03 FASTENERS
1. Steel Railings: Plated steel fasteners complying with ASTM B 633, Class Fe/Zn 25
for electrodeposited zinc coating.
A. Welding Rods and Bare Electrodes: Select according to AWS specifications for metal
alloy welded.
C. Shop Primer for Galvanized Steel: Zinc-dust, zinc-oxide primer formulated for priming
zinc-coated steel and for compatibility with finish paint systems indicated, and
complying with SSPC-Paint 5.
2.05 FABRICATION
B. Assemble railings in the shop to greatest extent possible to minimize field splicing and
assembly. Disassemble units only as necessary for shipping and handling limitations.
Clearly mark units for reassembly and coordinated installation. Use connections that
maintain structural value of joined pieces.
C. Cut, drill, and punch metals cleanly and accurately. Remove burrs and ease edges to
a radius of approximately 1 mm, unless otherwise indicated. Remove sharp or rough
areas on exposed surfaces.
D. Form work true to line and level with accurate angles and surfaces.
F. Cut, reinforce, drill, and tap as indicated to receive finish hardware, screws, and similar
items.
1. As detailed.
K. Form simple and compound curves by bending members in jigs to produce uniform
curvature for each repetitive configuration required; maintain cross section of member
throughout entire bend without buckling, twisting, cracking, or otherwise deforming
exposed surfaces of components.
O. Provide inserts and other anchorage devices for connecting railings to concrete or
masonry work. Fabricate anchorage devices capable of withstanding loads imposed
by railings. Coordinate anchorage devices with supporting structure.
P. For railing posts set in concrete, provide steel sleeves not less than 150 mm long with
inside dimensions not less than 13 mm greater than outside dimensions of post, with
steel plate forming bottom closure.
Q. For removable railing posts, fabricate slip-fit sockets from tube or pipe whose ID is
sized for a close fit with posts; limit movement of post without lateral load, measured at
top, to not more than one-fortieth of post height. Provide socket covers designed and
fabricated to resist being dislodged.
R. Expanded-Metal Infill Panels: Fabricate infill panels from expanded metal made from
same metal as railings in which they are installed.
1. Edge panels with U-shaped channels made from metal sheet, of same metal as
expanded metal and not less than 1.1 mm thick.
S. Woven-Wire Mesh Infill Panels: Fabricate infill panels from woven-wire mesh crimped
into 25-by-13-by-3-mm metal channel frames. Make wire mesh and frames from same
metal as railings in which they are installed.
T. Toe Boards: Where indicated, provide toe boards at railings around openings and at
edge of open-sided floors and platforms. Fabricate to dimensions and details
indicated.
D. Provide exposed fasteners with finish matching appearance, including color and
texture, of railings.
A. Galvanized Railings:
1. Hot-dip galvanizes exterior steel and iron railings, including hardware, after
fabrication.
B. Fill vent and drain holes that will be exposed in the finished Work, unless indicated to
remain as weep holes, by plugging with zinc solder and filing off smooth.
C. For galvanized railings, provide hot-dip galvanized fittings, brackets, fasteners, sleeves,
and other ferrous components.
E. Preparation for Shop Priming: After galvanizing, thoroughly clean railings of grease,
dirt, oil, flux, and other foreign matter, and treat with metallic-phosphate process.
F. Preparation for Shop Priming: Prepare uncoated ferrous-metal surfaces to comply with
minimum requirements indicated below for SSPC surface preparation specifications
and environmental exposure conditions of installed railings:
1. Exterior Railings (SSPC Zone 1B): SSPC-SP 6/NACE No. 3, "Commercial Blast
Cleaning."
2. Interior Railings (SSPC Zone 1A): SSPC-SP 7/NACE No. 4, "Brush-off Blast
Cleaning."
G. Apply shop primer to prepared surfaces of railings, unless otherwise indicated. Comply
with requirements in SSPC-PA 1, "Paint Application Specification No. 1: Shop, Field,
and Maintenance Painting of Steel," for shop painting. Primer need not be applied to
surfaces to be embedded in concrete or masonry.
PART 3 - EXECUTION
3.01 EXAMINATION
A. Examine plaster and gypsum board assemblies, where reinforced to receive anchors,
to verify that locations of concealed reinforcements have been clearly marked for
Installer. Locate reinforcements and mark locations if not already done.
3. Align rails so variations from level for horizontal members and variations from
parallel with rake of steps and ramps for sloping members do not exceed 5 mm in
3 m.
B. Form or core-drill holes not less than 125 mm deep and 20 mm larger than OD of post
for installing posts in concrete. Clean holes of loose material, insert posts, and fill
annular space between post and concrete with nonshrink, nonmetallic grout or
anchoring cement, mixed and placed to comply with anchoring material manufacturer's
written instructions.
C. Anchor posts to metal surfaces with oval flanges, angle type, or floor type as required
by conditions, connected to posts and to metal supporting members as follows:
1. For stainless-steel pipe railings, weld flanges to post and bolt to supporting
surfaces.
2. For steel pipe railings, weld flanges to post and bolt to metal supporting surfaces.
D. Install removable railing sections, where indicated, in slip-fit metal sockets cast in
concrete.
A. Anchor railing ends to concrete and masonry with round flanges connected to railing
ends and anchored to wall construction with anchors and bolts.
A. Attach handrails to wall with wall brackets. Provide brackets with 38-mm clearance
from inside face of handrail and finished wall surface.
1. Use type of bracket with predrilled hole for exposed bolt anchorage.
3. For steel-framed gypsum board plaster partitions, use hanger or lag bolts set into
fire-retardant-treated wood backing between studs. Coordinate with stud
installation to locate backing members.
B. Touchup Painting: Immediately after erection, clean field welds, bolted connections,
and abraded areas of shop paint, and paint exposed areas with same material as used
for shop painting to comply with SSPC-PA 1 for touching up shop-painted surfaces.
C. Touchup Painting: Cleaning and touchup painting of field welds, bolted connections,
and abraded areas of shop paint are specified in Division 9 painting Sections.
D. Galvanized Surfaces: Clean field welds, bolted connections, and abraded areas and
repair galvanizing to comply with ASTM A 780.
3.08 PROTECTION
A. Protect finishes of railings from damage during construction period with temporary
protective coverings approved by railing manufacturer. Remove protective coverings at
time of Substantial Completion.
B. Restore finishes damaged during installation and construction period so no evidence
remains of correction work. Return items that cannot be refinished in the field to the
shop; make required alterations and refinish entire unit, or provide new units.
END OF SECTION
SECTION 05 73 00
PART 1 - GENERAL
1.01 SUMMARY
A. Section includes: Work of this Section consists of furnishing all labor, materials,
equipment and services necessary to complete but not limited to the following
B. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
2. Section 03 60 00 - Grouting
5. Section 09 91 00 - Painting
1.02 REFERENCES
A. Comply with applicable requirements of the following standards and those others
referenced in this Section, under the provisions of Section 01 40 60 – REFERENCE AND
STANDARDS.
1.03 SUBMITTALS
2. Shop drawings:
4. Verification samples: 300 mm length samples of cap rail and base rail,
finished.
1.04 QUALIFICATIONS
1. Prepare Shop Drawings for handrails, and handrail brackets under direct
supervision of a same Engineer experienced in design of this work.
1.06 COORDINATION
A. Be responsible for establishing locations and levels for all work of this Section, except
such parts as may be delivered to others and set by them. In such cases, assist them
in properly locating said parts.
A. All materials under this Section shall be carefully prepared for delivery, and handled
and stored under cover in a manner to prevent defacement, deformation, or other
damage to the materials and to shop finishes, and to prevent the accumulation of
foreign matter on the metal work. All such work shall be repaired and cleaned prior to
erection.
PART 2 - PRODUCTS
A. Manufacturers :
1. IMCCK.
3. AIC Group.
4. Or Approved Equal.
D. Stainless Steel:
E. Auxiliary Materials:
2.02 COMPONENTS
1. Cap base with 1.5 mm (16 gage) satin finish stainless steel.
B. Handrail: 40mm φ 2mm thick satin finish stainless steel handrail at 900 mm height
from floor level with 10mm φ stainless steel bracket fixed on glass.
C. Glass: Nominal 17.5 mm thick, 1100mm high from floor level, tempered, laminated
glass, complying with ASTM C 1048 FT with ceramic frit (20% of glass area), Class 1
clear, quality q3 glazing select, conforming to ANSI Z97.1. Complying with
requirements of Section 08 80 00. Ceramic frit pattern will be selected by
Engineer/Architect.
A. Metal surfaces shall be clean and free from mill scale, flake, rust and rust pitting; well
formed and finished to shape and size, true to details with straight, sharp lines, and
angles and smooth surfaces. Curved work shall be to true radii. Exposed sheared
edges shall be eased.
B. Shop fabricate items wherever practicable, accurately fitting all parts and making all
joints tight. Do not fabricate materials until all specified submittals have been
submitted to, and approved by, the Engineer.
C. Do all cutting, punching, drilling, and tapping required for attachment of anchor bolts
and other hardware and for attachment of work by other trades. All such work shall
be done prior to hot-dip galvanizing of the various components.
D. Carefully coordinate the installation of railing system with the work of trades
responsible for the installation of interfacing work, and for the installation of work into
the various assemblies furnished hereunder, and permit the installation of the related
materials to be made at the appropriate times.
A. Refer to the Drawings for location and details of handrails to be furnished and
installed hereunder.
B. Verify heights shown in Drawings, comply with local codes and regulations.
PART 3 - EXECUTION
3.01 ERECTION
A. Accurately set all work to established lines and elevations, and rigidly fasten in place
with suitable attachments to the construction of the building. At the completion of the
work, check all work, re-adjust as required, and leave in perfect condition. Grind all
exposed to view welds smooth to the touch.
B. Construct and install railing system in strict accordance with the details, the approved
shop drawings, and requirements of all codes, laws, and ordinances bearing on the
work.
END OF SECTION
SECTION 06 05 24
PART 1 - GENERAL
1.1 SUMMARY
B. Related Requirements:
1.2 REFERENCES
2. ASTM E 84: Standard Test Method for Surface Burning Characteristics of Building
Materials.
3. ASTM E 162: Standard Test Method for Surface Flammability of Materials Using a
Radiant Heat Energy Source.
4. ASTM E 662: Standard Test Method for Specific Optical Density of Smoke Generated
by Solid Materials.
5. AWI: Architectural Woodwork Institute.
6. AWS: Architectural Woodwork Standards.
7. NEMA LD-3: High Pressure Decorative Laminates.
8. SCAQMD Rule 1168: Adhesive and Sealant Applications.
9. UL 723: Test for Surface Burning Characteristics of Building Materials.
A. Product Data:
1. Product data for each specified product. Include manufacturer’s technical data
sheets and published instruction instructions.
1. Plastic-laminate-clad panels, not less than 8 by 10 inches (200 by 250 mm), for
each type, color, pattern, and surface finish, with separate samples of unfaced
panel product used for core.
B. Fabricator Qualifications: Shop that employs skilled workers who custom fabricate
products similar to those required for this Project and whose products have a record of
successful in- service performance with a minimum 3 years experience.
C. Mock-Ups:
C. Store products inside building protected from light, heat and moisture and never store in
contact with floor or outside wall surfaces. Do not expose to continuous direct sunlight.
D. Store horizontally, face-to-face and back-to-back with the top sheet turned face down.
F. Stored at a temperature not less than 60 degrees F (16 degrees C) and a relative humidity
not less than 40 percent.
A. Coordinate sizes and locations of cut-outs and other related Work specified in other
Sections to ensure that interior laminate construction can be supported and installed as
indicated.
PART 2 - PRODUCTS
2.1 MANUFACTURER
1. Formica Corporation.
2. Wilsonart
3. Laminart
A. Laminate Composition: Decorative surface papers impregnated with melamine resins and
pressed over kraft paper core sheets impregnated with phenolic resin. Sheets then bonded
together under pressures greater than 1,000 lbs. per sq. in. and high temperatures
approaching 300 deg F (149 deg C). Finished sheets trimmed and backs sanded to
facilitate bonding to substrate
B. DecoMetal laminate shall be real metal foil laminated to a phenolic core to combine the
practicality of a high-pressure laminate with the beauty of real metal. Solid metals shall be
solid aluminum sheets with polished-anodized or brushed lacquer finished surfaces for
vertical interior applications.
E. Source Limitations: Obtain decorative plastic laminate materials through one source from a
single manufacturer.
A. Decorative Edging:
a. A12, Ogee
b. B12, Bullnose.
4. Colors, Finish and Patterns:
a. As selected by Architect from manufacturer’s available range.
B. Edge Banding:
1. Laminate Grade:
a. Grade HGS.
C. Backing sheets:
1. Provide where recommended by manufacturer to minimize lamination warpage.
D. Adhesives:
PART 3 - EXECUTION
3.1 INSTALLATION
A. Cleaning:
1. Clean decorative plastic laminate surfaces and edge moldings or aluminum trims in
accordance with manufacturer’s instructions.
B. Protection:
END OF SECTION
SECTION 06 10 00
ROUGH CARPENTRY
PART 1 - GENERAL
1.01 SUMMARY
A. Section includes: Work of this Section consists of furnishing all labor, materials,
equipment and services necessary to complete all types of rough carpentry work, but
not limited to, the following:
2. Wood furring.
3. Anchors, fasteners and rough hardware required to erect, apply and install
the work of this section.
B. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
4. Section 09 91 00 - Painting
1.02 DEFINITIONS
B. Dimension Lumber: Lumber of 38 mm actual or greater but less than 114 mm actual
in least dimension.
C. Lumber grading agencies, and the abbreviations used to reference them, include the
following:
A. Source Limitations for Engineered Wood Products: Obtain each type of engineered
wood product through one source from a single manufacturer.
1.04 SUBMITTALS
A. Product Data: For each type of process and factory-fabricated product. Indicate
component materials and dimensions and include construction and application
details.
1. Wood-preservative-treated wood.
2. Fire-retardant-treated wood.
3. Power-driven fasteners.
4. Powder-actuated fasteners.
5. Expansion anchors.
A. Stack lumber flat with spacers between each bundle to provide air circulation. Provide
for air circulation around stacks and under coverings.
PART 2 - PRODUCTS
1. Factory marks each piece of lumber with grade stamp of grading agency.
2. Where nominal sizes are indicated, provide actual sizes required by DOC PS
20 for moisture content specified. Where actual sizes are indicated, they are
minimum dressed sizes for dry lumber.
A. Preservative Treatment by Pressure Process: AWPA U1 & T1, except that lumber
that is not in contact with the ground and is continuously protected from liquid water
may be treated according to AWPA U1 & T1 with inorganic boron (SBX).
C. Mark lumber with treatment quality mark of an inspection agency approved by the
ALSC Board of Review.
A. General: Comply with performance requirements in AWPA U1-07 & T1-07 (lumber)
and (plywood).
1. Concealed blocking.
1. Blocking.
2. Nailers.
4. Cants.
5. Furring.
6. Grounds.
B. For items of dimension lumber size, provide Construction or No. 2 grade lumber with
19 percent maximum moisture content and any of the following species:
3. Spruce-pine-fir; NLGA.
C. For blocking not used for attachment of other construction, Utility, Stud, or No. 3
grade lumber of any species may be used provided that it is cut and selected to
eliminate defects that will interfere with its attachment and purpose.
D. For blocking and nailers used for attachment of other construction, select and cut
lumber to eliminate knots and other defects that will interfere with attachment of other
work.
E. For furring strips for installing plywood or hardboard paneling, select boards with no
knots capable of producing bent-over nails and damage to paneling.
2.07 FASTENERS
A. General: Provide fasteners of size and type indicated that comply with requirements
specified in this Article for material and manufacture.
F. Bolts: Steel bolts complying with ASTM F 568M, Property Class 4.6; with ASTM A
563M hex nuts and, where indicated, flat washers.
PART 3 - EXECUTION
A. Set rough carpentry to required levels and lines, with members plumb, true to line,
cut, and fitted. Fit rough carpentry to other construction; scribe and cope as needed
for accurate fit. Locate furring, nailers, blocking, grounds, and similar supports to
comply with requirements for attaching other construction.
1. Provide metal clips for fastening gypsum board or lath at corners and
intersections where framing or blocking does not provide a surface for
fastening edges of panels. Space clips not more than 406 mm o.c.
A. Install where indicated and where required for screeding or attaching other work.
Form to shapes indicated and cut as required for true line and level of attached work.
Coordinate locations with other work involved.
B. Attach items to substrates to support applied loading. Recess bolts and nuts flush
with surfaces, unless otherwise indicated.
3.03 PROTECTION
A. Protect wood that has been treated with inorganic boron (SBX) from weather. If,
despite protection, inorganic boron-treated wood becomes wet, apply EPA-registered
borate treatment. Apply borate solution by spraying to comply with EPA-registered
label.
B. Protect rough carpentry from weather. If, despite protection, rough carpentry
becomes wet, apply EPA-registered borate treatment. Apply borate solution by
spraying to comply with EPA-registered label.
END OF SECTION
SECTION 06 40 00
ARCHITECTURAL WOODWORK
PART 1 - GENERAL
1.01 SUMMARY
B. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
5. Section 09 91 00 - Painting
A. Source: For each material type required for work of this Section, provide primary
materials which are product of one manufacturer. Provide secondary or accessory
materials which are acceptable to manufacturers of primary materials.
B. Installer: A firm with a minimum of three years’ experience in type of work required by
this Section and which is acceptable to manufacturers of primary materials.
1.03 SUBMITTALS
B. Shop Drawings: Provide large scale shop Drawings for fabrication, installation and
erection of parts of work. Provide plans, elevations, and details of anchorages,
connections and accessory items. Provide installation templates for work installed by
others. Show interfaces and relationships to work of other trades.
A. Substrates: Proceed with work only when substrate construction and penetration
work is complete.
B. Wet Work: Proceed with work of this Section after wet work has been complete and
fully dry or cured. Wet work is defined as plaster, gypsum drywall, paint, concrete,
etc.
1.05 WARRANTY
A. Upon substantial handover, provide Owner with a copy of the manufacturers standard
five (5) years limited warranty against any defects.
PART 2 - PRODUCTS
2.01 MANUFACTURER
2. Wooden House
4. Or Approved Equal.
A. Scope: Panel work includes, but is not limited to, the following:
B. Quality Standard: Provide AWI Section 500, Premium Grade materials and
workmanship.
1. Transparent Finished Work: Provide solid pieces and the veneers that they
match each other.
E. Preparation for Related Work: Prepare panel work for related electrical, telephone,
mechanical, and plumbing work
F. Joinery: Do not use any exposed fasteners, including finish nails or staples.
G. Panel Hanging: Install panel work with interlocking metal clips or wood cleats.
1. Transparent Finished Work: Provide solid wood handrails that match the
veneers.
A. Wood Species and Cut for Transparent Finish: Provide solid pieces that match one
another.
B. Wood Species for Opaque Finish: Any wood complying with AWI Premium Grade.
D. Cabinet Hardware:
E. Veneer Matching: Book match veneer leaves and balance match within panel face.
3. Drawers Thickness:
a. Sides: 12 mm.
c. Bottom: 6 mm.
A. Scope: Shelving work includes, but is not limited to, the following:
B. Wood Species and Cut: Provide veneers in a complete match with solid pieces.
B. Wood Species: Any closed-grain hardwood complying with AWI Premium Grade.
B. Wood Species: Any closed-grain hardwood complying with AWI Premium Grade.
B. Thickness: 13 mm.
A. Scope: Shop finishing work includes, but is not limited to, the following:
2. Quality Standard: Provide AWI Premium Grade for finishing, complying with
AWI Quality Standards.
3. Preparation for Finishing: Comply with AWI Quality Standards for sanding,
filling, countersinking, sealing of concealed surfaces, and similar preparation
requirements for finishing of work of this Section.
PART 3 - EXECUTION
A. Work of this Section shall conform to design and detail indicated. All works shall be
finished and assembled at architectural millwork shop.
B. Work shall be finished smooth and free from machine or tool marks that will telescope
through finish.
3.02 INSPECTION
B. Imperfections that may have occurred after grading, such as broken fibers due to
transportation, decay, unspecified moisture content etc. shall have to be checked.
Wood species that are brought for the production – purpose must be checked by the
Quality Certification Program (QCP) of AWI (Architectural Woodworks Institute (AWI)
standards.
C. Loose knots and wrapping due to unsatisfactory seasoning shall be checked and
rejected. With the appearance – sqaureness shape and size shall be checked so as
to conform to the required measurement.
D. During the long time storage of lumber in godown carefully seal the lumber-ends
because the ends dry faster than the sides.
3.03 INSTALLATION
B. The Installer shall examine substrates, supports, and conditions under which this
work is to be performed and notify Contractor, in writing, of conditions detrimental to
the proper completion of the work. Do not proceed with work until unsatisfactory
conditions are corrected. Beginning of installation work means Installer's acceptance
of substrates and conditions.
C. All manufactured and custom made items shall be new, of first quality and conform to
the Drawings and Specifications. Factory records will not be accepted. Installation
shall be as per instructions in the drawings. Each item must have an embossed /
engraved label identifying the manufacturer. It must be fixed in an inconspicuous
location unseen to the Public when fixed / placed in the final location.
D. All works relating to woodworks is to be fully coordinated with all other construction
work including scheduling, dimensional compatibility, coordination with Telephone
data and electrical system, finish color systems for the like items etc. which may be
procured at different times during the Contract.
F. Proceed with installation only when required ambient conditions have been properly
maintained, as determined by all attending pre-installation conference.
1. Provide work to sizes, shapes, and profiles indicated on approved shop
drawings.
2. Install work to comply with quality standards and tolerances specified for
shop work.
3. Color match wood at joints and seams to minimize expression of joints and
seams in transparent finished work.
G. Install architectural woodwork plumb, level, true and straight. Shim as required using
concealed shims.
H. Scribe and cut architectural woodwork to fit adjoining work. Refinish cut surfaces if
required at an unavoidable circumstances, but with the approval of the Engineer.
I. Although such work is not specifically indicated, furnish and install all supplementary
or miscellaneous items, appurtenances and devices identical to or necessary for a
sound, secure and complete installation.
A. Repair minor damage to eliminate all evidence of repair. Remove and replace work,
which cannot be satisfactorily repaired.
END OF SECTION
SECTION 07 11 13
BITUMINOUS DAMPPROOFING
PART 1 - GENERAL
1.01 SUMMARY
A. The work covered by this Section as indicated on the drawings and as specified
herein, comprises of furnishing all plant, labor, equipment, appliances and materials
for performing all operations in connection with fluid bituminous damp proofing.
B. The principal work of this Section includes, but may not be limited to the following:
C. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
1.02 REFERENCES
2. ASTM D43 - Standard Specification for Coal Tar Primer Used in Roofing,
Damp proofing, and Waterproofing.
3. ASTM D449 - Standard Specification for Asphalt Used in Damp proofing and
Waterproofing.
1.03 QUALIFICATIONS
A. The manufacturer shall provide evidence indicating that the specified materials have
been successfully utilized on work of a similar scope to that shown and specified for
this Contract. The system examples cited shall have been completed and in use for
a minimum five (5) years without any evidence of failure.
B. Fluid applied bituminous damp proofing shall be executed by workers who are
familiar with this type of work for a minimum of two years.
1.04 SUBMITTALS
A. The Contractor shall deliver the approved products to the job site in their original
unopened containers clearly labeled with the manufacturer’s name, brand,
designation, type and class as applicable, and the date of manufacture and expiration
(if any).
B. Products shall be stored in an approved dry area and protected from contact with soil
and from exposure to the elements. Products shall be kept dry at all times.
A. Do not apply Bituminous Damp proofing during inclement weather or when air
temperature is outside the range recommended by the manufacturer.
1.07 PROTECTION
A. Protect Bituminous Damp proofing from damage during construction period so that it
will be without any indication of abuse or damage at time of completion of covering
with other materials.
B. Protect the building from damage resulting from spillage, dripping and dropping of
materials. Repair and restore other work damaged during Bituminous Damp proofing
operations.
D. Take all necessary precautions against fire and other hazards during delivery,
storage and installation of flammable materials specified herein. Comply with local
ordinances and fire regulations in the installation of hazardous materials specified or
required under this section.
1.08 WARRANTY
A. Special Project Warranty: Submit a written warranty executed by the Contractor and
Installer against leaks occurring in membrane waterproofing work. Upon notification
of any leak within the warranty period, make the necessary repairs and replacements
as directed by the Engineer including the removal and replacement of work
superimposed over the waterproofing, at the convenience of the Employer and to the
complete works in accordance with Contract Documents and approval of the
Engineer.
B. The warranty period for Waterproofing shall be Ten (10) years from the date of
Substantial Completion of the Works.
PART 2 - PRODUCTS
2.01 MATERIALS
The rubber bitumen emulsion shall comply with the following standards and shall be a
water bound emulsion with minimum 58% total solids content by volume, comprising
bitumen with fine particles of rubber. Not less than 6% or more than 20% of the total
solids shall be rubber. Specific gravity 0.98 + 0.02, Visconsity 4,000 – 6,000 cps.
The consistency shall be such that it can be applied to the surface by brush at normal
temperature.
2.02 MANUFACTURERS
A. Manufacturers
1. BITUMAT, Kuwait
2. FOSROC, Dubai
3. Awazel Kuwait Co. Ltd.
4. Dermabit, KSA.
5. SIKA Kuwait
PART 3 - EXECUTION
3.01 EXAMINATION
A. Inspect all surfaces and verify that they are in proper condition to receive the work of
this Section.
1. Verify items which penetrate surfaces to receive damp proofing are rigidly
installed.
2. Verify surfaces are free of cracks, depressions, waves, or projections which
may be detrimental to successful installation.
B. Do not apply damp proofing to damp, frozen, dirty, and dusty or surfaces
unacceptable to Engineer.
C. Do not apply damp proofing unless curing of concrete is complete and approved by
the Engineer.
3.02 PREPARATION
A. Clean surfaces of debris and deleterious material and surfaces are clean, dry, free
from oil, grease or loosely adhering particles such as mortar, laitance etc.
B. Do not proceed with Bituminous Damp proofing until all drains, piping, conduit, vents,
ducts and other projections through the substrate have been installed.
3.03 INSTALLATION
B. Apply a first coat of bituminous damp proofing and allow drying. Coverage rate
should be approximately 2m2/Ltr.
C. The second coat shall be applied as soon as the first coat is dry at right angles to the
fist coat, and at the same rate as the first coat.
D. The third coat shall be applied as soon as the second coat is dry at right angles to the
second coat, and at the same rate as the second coat.
E. The emulsion shall be applied by brush, strictly in accordance with the manufacturer’s
instructions. It shall not be applied during, or when rain or dust storms are to be
expected.
F. Backfilling shall not be commenced until the third coat of emulsion is quite dry.
END OF SECTION
SECTION 07 13 13
PART - 1 GENERAL
1.01 SUMMARY
A. Section includes: Work of this section, as indicated on the drawings and specified
herein, pertains to the fabricating, furnishing and installing of sheet waterproofing to
roofing system and other locations as shown.
B. The principal work of this Section includes, but may not be limited to, the application
of:
1. Sheet membrane waterproofing
C. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
2. ASTM D449 - Standard Specification for Asphalt Used in Damp proofing and
Waterproofing.
6. ASTM D822 - Standard Practice for Conducting Tests on Paint and Related
Coatings and Materials Using Filtered Open-Flame Carbon-Arc Exposure
Apparatus.
7. ASTM D1004 - Standard Test Method for Initial Tear Resistance of Plastic
Film and Sheeting.
11. ASTM D4551 - Standard Specification for Poly (Vinyl Chloride) (PVC) Plastic
Flexible Concealed Water-Containment Membrane.
12. ASTM D4637 - Standard Specification for EPDM Sheet Used in Single-Ply
Roof Membrane.
13. ASTM E96 - Standard Test Methods for Water Vapor Transmission of
Materials.
B. Test material samples in accordance with ASTM D449 and ASTM D450.
1.04 SUBMITTALS
4. Product Data: Submit data for membrane primer, protection board and joint
and crack sealants.
1.05 QUALIFICATIONS
B. The manufacturer shall provide evidence indicating that the specified materials to be
used have been successfully utilized on work of similar scope to that shown and
specified for this Works. The waterproofing system examples cited shall have been
completed and in use for a minimum five (5) years without evidence of failure.
A. Pre-waterproofing Conference:
B. Materials not conforming to these requirements will be rejected by the Engineer and
shall be removed from the site by this applicator and replaced with approved
materials, at no increase in Contract Price.
D. Deliver materials to site in ample time to avoid delay in job progress and at such
times as to permit proper co-ordination of the various parts.
1.09 WARRANTY
A. Special Project Warranty: Submit a written warranty executed by the Contractor and
Installer against leaks occurring in membrane waterproofing work. Upon notification of
any leak within the warranty period, make the necessary repairs and replacements as
directed by the Engineer including the removal and replacement of work superimposed
over the membrane waterproofing, at the convenience of the Employer and to the
complete works in accordance with Contract Documents and approval of the Engineer.
B. The warranty period for Membrane Waterproofing shall be Ten (10) years from the
date of Substantial Completion of the Works.
1.10 PROTECTION
B. Protect the building from damage resulting from spillage, dripping, and dropping of
materials. Repair and restore other work damaged during roofing membrane
operations.
D. Take all necessary precautions against fire and other hazards during delivery,
storage and installation of flammable materials specified herein. Comply with local
ordinances and fire regulations in the installation of hazardous materials specified or
required under this section.
PART 2 - PRODUCTS
2.01 MATERIALS
A. General: Provide the products and systems specified in the material manufacturer's
latest published manual for the type of substrate shown.
1. BITUMAT, Kuwait
2. FOSROC, Dubai
3. Awazel Kuwait Co. Ltd.
4. Dermabit, KSA.
5. SIKA Kuwait
C. Ensure the properties of approved membrane fulfill the requirement of the tests
conducted in accordance with the specified standards:
Requirement
S.No. Properties Unit of Standards
Properties
1. Roll Size m 10 x 1
2. Nominal Thickness mm 4.0
3. Nominal Unit Weight Kg/m2 4.0
4. Carrier (Polyester) Unit Weight g/m2 200
PART 3 - EXECUTION
A. Examine the substrates, adjoining construction and the conditions under which the
Work is to be installed. Do not proceed with the Work until unsatisfactory conditions
have been corrected.
3.02 PREPARATION
A. Clean and prepare the substrates in all areas and locations in accordance with each
of the respective manufacturer's instructions. Grind and fill concrete surfaces as
required to meet tolerances specified by the manufacturer.
B. Provide leveling screed in the thickness shown on the drawing or minimum 3mm if
none is shown as well as provide additional thickness so as to prepare a level
surface for applying the waterproofing membrane.
C. Co-ordinate the installation of waterproofing membrane with floor drains, equipment
bases and other adjacent work. Mask adjacent work to prevent soil marks.
3.03 LOCATION
A. As Shown in Drawings
B. Install and complete the system to assure that no water leakage through the system
occurs.
C. At the start of the installation and periodically as work progresses provide the
services of the manufacturer's technical representative at the job site as often as
deemed necessary by the manufacturer and/or the Engineer to advise on all phases
of this work.
D. Install the system in accordance with the manufacturer's instructions, except where
more stringent requirements are shown or specified.
E. Install cant strips where shown or recommended by the waterproofing materials
manufacturer.
A. Areas where waterproofing is applied shall be protected from all traffic and backfilling.
All damage to finished portions of the waterproofing membrane by other trades shall
be either repaired or replaced, or both, in an acceptable manner and the cost of such
corrective work shall be paid by the trade responsible for the damage.
B. Upon completion of waterproofing and water test inspection, immediately install a
protective course over membrane surfaces. Protection course shall consist of
protection board, or where indicated protection board shall be applied in "dry" method
over horizontal sections of membrane waterproofing. At vertical sections of
membrane waterproofing, protection board shall be adhered to membrane with
membrane manufacturer's approved adhesive.
A. Install the above, all as leveling screed as shown in the drawings or 50mm thick if
none is shown.
3.07 TESTING
A. On completion of membrane installation all areas (other than basement walls and
floors) shall be tested against leaks with 10cm standing water for 48 hours or as per
manufacturers recommendations if the latter are more stringent.
B. Any area where leaks occur shall be drained, thoroughly dried, repaired, and then
fully re-tested.
C. Installation of mortar beds, where shown on drawings, applied over the waterproofing
shall not start until such time as the membrane is leak free and has been accepted by
the Engineer.
3.08 CLEAN UP
The applicator shall remove all masking, protection, equipment, materials and debris
from the work and storage areas and leave those areas in clean, undamaged and
acceptable condition.
END OF SECTION
SECTION 07 13 54
PART - 1 GENERAL
1.01 SUMMARY
A. The work included in this Section comprises furnishing all plant, labour, equipment,
appliances and materials and performing all operations in connection with PVC membrane
waterproofing to basement raft slab, basement walls, and basement roof including
landscape areas.
B. The principal work of this Section includes, but may not be limited to, the application of:
1. 2.2mm thick PVC waterproofing membrane along with complete system as per the
manufacturer’s recommendations to basement roof slabs and basement walls.
C. Related sections
The Contractor shall be required to coordinate the work of other sections with the work of
this section. Related work to be coordinated and used in conjunction with this specification
includes but is not restricted to:
1. ASTM D412 - Standard Test Methods for Vulcanized Rubber and Thermoplastic
Rubbers and Thermoplastic Elastomers -Tension.
4. ASTM D624 - Standard Test Method for Tear Strength of Conventional Vulcanized
Rubber and Thermoplastic Elastomers.
5. ASTM D746 - Standard Test Method for Brittleness Temperature of Plastics and
Elastomers by Impact.
6. ASTM D822 - Standard Practice for Conducting Tests on Paint and Related
Coatings and Materials Using Filtered Open-Flame Carbon-Arc Exposure
Apparatus.
7. ASTM D1004 - Standard Test Method for Initial Tear Resistance of Plastic Film
and Sheeting.
9. ASTM D2581 - Standard Specification for Polybutylene (PB) Plastics Molding and
Extrusion Materials.
11. ASTM D4551 - Standard Specification for Poly (Vinyl Chloride) (PVC) Plastic
Flexible Concealed Water-Containment Membrane.
12. ASTM D4637 - Standard Specification for EPDM Sheet Used in Single-Ply Roof
Membrane.
13. ASTM E96 - Standard Test Methods for Water Vapor Transmission of Materials.
B. Test material samples in accordance with ASTM D449 and ASTM D450.
1.04 SUBMITTALS
4. Product Data: Submit data for membrane primer, protection board and joint and
crack sealants.
1.05 QUALIFICATIONS
B. The manufacturer shall provide evidence indicating that the specified materials to be used
have been successfully utilized on work of similar scope to that shown and specified for
this Works.
A. Pre-waterproofing Conference:
2. The parties shall review Drawings, specifications and approved materials. Correct
conflicts, if any, between approvals and specification requirements. Examine job
site conditions, including inspection of deck, material labels and methods of
storing materials. Confirm that all curbs and edges are provided and correctly
installed. Review installation procedures, scheduling and temperature
requirements, and establish protection methods for finished roof from other trades.
C. Deliver materials to site in ample time to avoid delay in job progress and at such times as
to permit proper co-ordination of the various parts.
A. Submit a written guarantee executed by the Contractor and Installer against materials and
workmanship like leaks occurring in waterproofing work. Upon notification of any leak within
the guarantee period, make necessary repairs and replacements as directed by the Engineer
including the removal and replacement of work superimposed over the waterproofing system,
at the convenience of the Employer and in accordance with the requirements of the Contract
all as per and approval of the Engineer.
B. The Warranty period for PVC Membrane Waterproofing system shall be Ten (10) years
from the date of Substantial Completion of the Works by the sub-contractor.
C. Special warranty from the material supplier: The material supplier for the PVC
waterproofing system shall provide twenty (20) years materials warranty.
1.10 PROTECTION
A. Protect waterproofing system installation from damage during construction period so that it
will be without any indication of abuse or damage at the time of completion.
B. Protect the building from damage resulting from spillage, dripping and dropping of
materials. Repair and restore other work damaged during roofing membrane operations.
D. Take all necessary precautions against fire and other hazards during delivery, storage and
installation of flammable materials specified herein. Comply with local ordinances and fire
regulations in the installation of hazardous materials specified or required under this
section.
PART 2 - PRODUCTS
2.01 MATERIALS
A. General: Provide the products and systems specified in the material manufacturer's latest
published manual for the type of substrate shown.
B. PVC Sheet Membrane: Types of PVC sheet membranes for basement raft slab walls,
basement roof and landscape areas over basement roof shall be as follows:
1. Basement Raft Slab, Basement Walls: This shall be synthetic and plasticized
PVC twin color membrane manufactured by co-extrusion in a UNIEN ISO 9001
certified plan complying with EN 13967.
2. Manufacturer:
a. POLYMAT, Bitumat
b. SIKA.
c. MAPEI
d. Or Other Equal and Approved
The membrane shall be of a twin color co extrusion to give a visual indication when damage
occurs.
The membrane shall be double seam welded which shall be subject to a pneumatic test
at 2 bar pressures. The pressure loss shall not exceed 10% over a period of 120 seconds and
20% over 300 seconds.
The material shall be capable of being welded to the water bar with welding fins, to
compartmentalize the structure at the construction joints.
The slip membrane under the membrane shall be a geotextile manufactured from virgin
polypropylene with a specific weight of 370 gm/m2
D. Geotextile
The vertical protection product acceptable after Engineer’s approval, with a specific weight of
370 gm/m2 and the horizontal protection shall be screed of thickness as shown on the drawings
to the complete system. Properties of geotextile as below
Durability: Geotextile shall have to be covered within 2 weeks after installation. Durability shall be
for a period of 25 years in natural soil with pH value between 4 & 9 and soil temperature < 25oC
All below grade construction joints shall incorporate which shall be capable of performance in
the following manner:
The hose should be of a re-injectable nature and be capable of re-injection several times
over the life of the structure. The hose shall be cleaned by vacuuming and not flushing.
Installation should be seamless and without cuts and joints when installed at multiple
bends / corners / circular paths in congested heavily reinforced concrete.
The hose shall be capable of following infinite changes in direction and turn corners with
ease.
Valves shall be enclosed in a retaining mesh to avoid displacement of these during
pressure testing and injection.
The injection resin re-swellable type made of an acrylate hydrogel, capable of being
vacuumed out of the hose with water (not flushed), before it gels.
The injection resin should be of a low viscosity 50 CPS to enable maximum penetration of
very narrow fissures.
The system shall be placed in 10-12 meter lengths with entry port and vent ends terminating
in a junction box and shall offer the user the option of vacuuming and re-injection (should this
be necessary). The junction box shall be placed in vertical elements adjacent to the joint.
Should this not be possible the junction box and its cover should be installed flush with the
floor level and should be able to tolerate vehicular traffic.
The system should be used to seal off the construction joints permanently thus providing
protection to the steel reinforcement. If need be, the re-injectable nature of the hose shall be
demonstrated in live situation until the engineer is satisfied and job references of at least
three projects with contact details of the consultants shall be provided.
2.02 COMPARTMENTALISATION
All Construction joints in the substrate shall be compartmentalised as shown in the section
drawing. A strip shall be fixed on the joint by bedding on either side with adhesive. The
geotextile membrane shall stop short of this strip on either side. The main layer shall be welded
to this compartmentalization strip to ensure that water does not travel from one side of the
compartment to the other.
The details of the installation shall be as shown on the section drawings and as per
manufacturer’s recommendations.
PART 3 – EXECUTION
3.01 EXAMINATION
A. The contractor shall examine substrate surfaces to receive Works of this Section and ensure
that Works done as part of the Works of other Sections is complete and that there are no
conditions which will adversely affect the performance of the Works of this Section. Notify
the Engineer of any unsatisfactory conditions. Works of this Section must not be
commenced until unsatisfactory conditions have been corrected. Commencement of Works
of this Section implies acceptance of surfaces and conditions.
B. The contractor shall verify that substrates to receive waterproofing are clean sound,
smooth, free of fins and sharp edges and free of curing agents, loose and foreign matter, oil
and grease detrimental to waterproofing membrane adhesion. Pitted or honeycombed
surfaces must be repaired before membrane application.
C. Prior to commencing Works of this Section, contractor will verify that service and other
protrusions, through the waterproofing membrane, are installed.
3.02 LOCATIONS
A. Install the synthetic waterproofing membrane system to horizontal and vertical faces below
raft slabs, basement walls, basement, and roof including landscape areas all as indicated on
the drawings.
B. The membrane shall be terminated at the grade level by welding against the W4 water bar
which has been cast into the concrete.
3.03 PREPARATION
A. Before commencing Works of this Section and as Works of this Section proceeds, sweep
surfaces clean and remove debris, irregularities, moisture, water and any adhering materials
which would impair works of this section
C. Install the synthetic waterproofing membrane system in accordance with relevant codes and
standards in addition to manufacturer's written instructions and recommended standard
details.
E. Provide levelling screed in the thickness shown on the drawing or minimum 3mm if none is
shown as well as provide additional thickness so as to prepare a level surface for applying
the waterproofing membrane.
F. Co-ordinate the installation of waterproofing membrane with floor drains, equipment bases
and other adjacent work. Mask adjacent work to prevent soil marks.
A. Apply slip membrane to all surfaces to receive the waterproofing membrane system.
This ensures surface evenness of the substrate, providing protection to the waterproofing
membrane.
B. Apply slip membrane to the recommendations of the manufacturer to suit the waterproofing
system and application.
D. The slip membrane should be spot bonded at the overlap with a hot air gun.
A. Apply the waterproofing membrane laid loose and compartmentalized by welding to the
Bitustop water bar, to the requirements of the manufacturer and approval of Engineer.
B. Thoroughly inspect the completed membrane at the end of each day's work as well as
before the placement of concrete.
C. Subject the double seam welds to pneumatic testing. The test is to be carried out by an
approved tester.
D. Membrane repairs are to be carried out and tested in accordance with the
manufacturer's specifications and recommendations.
C. Membranes are to be fully inspected and tested prior to the application of the protection
screed.
A. Support the waterproof geotextile slip membrane with Rondels during installation.
B. Support composed of PVC Rondels (washers) fixed in place by shot fixing onto the shoring or
wall.
C. The Contractor shall propose to the Engineer suitable fixing details for the geotextile slip
membrane support on the backing board to be provided at the adjacent structure interface.
A. Install the above, all as levelling screed as shown in the drawings or 50mm thick if none is
shown.
3.10 CLEANUP
A. The applicator shall remove all masking, protection, equipment, materials and debris from
the work and storage areas and leave those areas in clean, undamaged and acceptable
conditions.
END OF SECTION
SECTION 07 14 00
PART 1 - GENERAL
1.01 SUMMARY
A. Section Includes: Work in this section includes furnishing all plant, labor, equipment,
appliances and materials and performing all in connection with Fluid Applied
Waterproofing.
B. The principal work of this Section includes, but may not be limited to, the application of:
1. Fluid Applied waterproofing for wet areas (Toilets, Kitchen, Pantries, Janitors,
Central Plant Room, Mechanical Rooms, AHU Rooms and Fountain Pools).
C. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
2. Section 09 30 00 - Tiling
1.02 REFERENCES
1. ASTM C836 - Standard Specification for High Solids Content, Cold Liquid-
Applied Elastomeric Waterproofing Membrane for Use with Separate
Wearing Course.
2. ASTM D429 - Standard Test Method for Rubber Property - Adhesion to Rigid
Substrates.
3. ASTM D822 - Standard Practice for Conducting Tests on Paint and Related
Coatings and Materials Using Filtered Open-Flame Carbon-Arc Exposure
Apparatus.
4. ASTM D1004 - Standard Test Method for Initial Tear Resistance of Plastic
Film and Sheeting.
1.03 SUBMITTALS
A. The work under this Section must be performed by an applicator approved by the
membrane manufacturer. Use adequate numbers of skilled workmen who are
thoroughly trained and experienced in the necessary crafts and who are completely
familiar with the specified requirements and the methods needed for proper
performance of the work of this Section.
2. Certification showing full time quality control of their production facilities and
that each batch of material is tested to insure conformance with the
manufacturers published physical properties.
C. Upon completion of the work the membrane manufacturer shall inspect the roof
assembly.
D. Upon completion of the work, furnish the owner with a single source, Five-Year water
tightness Warranty from the manufacturer.
A. All surfaces shall be clean, free of dampness, frost, dust, laitance or loose concrete,
films of oil, grease, curing compounds, lacquers or other substances which would
affect the application of membrane waterproofing.
B. Protect all adjacent work from damage by work performed under this section.
D. Store materials in a clean, dry area protected from water and direct sunlight.
A. Application of the membrane shall not commence nor proceed during inclement
weather. All surfaces to receive the membrane shall be free of water, dew, frost,
snow and ice.
B. Application of membrane shall not commence nor proceed when the ambient
temperature is below 0 degrees Fahrenheit.
E. Adhesives contain petroleum distillates and are extremely flammable. Do not breathe
vapors or use near an open fire. Do not use in confined areas without adequate
ventilation. Consult container or packaging labels and Material Safety Data Sheets
(MSDS) for specific safety information.
F. Do not allow waste products (petroleum, grease, oil, solvents, vegetable or mineral
oil, animal fat, etc.) to come in contact with the waterproofing membrane. Any
exposure to foreign materials or chemical discharges must be presented to
membrane manufacturer for evaluation to determine any impact on the membrane
assembly performance.
1.07 WARRANTY
A. Special Project Warranty: Submit a written warranty executed by the Contractor and
Installer against leaks occurring in membrane waterproofing work. Upon notification
of any leak within the warranty period, make the necessary repairs and replacements
as directed by the Engineer’s Representative including the removal and replacement
of work superimposed over the membrane waterproofing, at the convenience of the
Employer and to the complete works in accordance with Contract Documents and
approval of the Engineer’s Representative.
B. The warranty period for Membrane Waterproofing shall be Ten (10) years after the
date of Substantial Completion of the Works.
C. The warranty shall be supported by a bank guarantee of the same duration obtained
from a bank approved by the Employer and shall be for the minimum amount of the
value of the works established by a final measurement of the same at the Unit Rates
contained in the Bills of Quantities.
PART 2 - PRODUCTS
2.01 MANUFACTURER:
A. For Wet Area (Toilets, Janitors, Ablutions, Kitchen, Pantries, Plant room,
mechanical room, AHU room, and shaft floors).
1. Mapei
2. BASF
3. Fosroc (Boodai)
5. Or approved equal.
Al Ghanim Specialties
3. Or approved equal.
2.02 MATERIALS
A. For Wet Area (Toilets, Kitchen, Pantries, Janitors, Central Plant Room,
Mechanical Rooms, AHU Rooms and Fountain Pools)
1. Water Permeability:
No Penetration for Positive Water Pressure at 7.0 bar to DIN 1048 Part 5:7.6:
1991 and No Penetration at 150 KPa to EN 14891 A.7
2. Elongation:
3. Tensile Strength:
4. Crack Bridging:
Ability to bridge cracks > 1.5 mm with reinforcing mesh when tested to ASTM
C836 / C1305
Product should be a tough, abrasion, corrosion and chemical resistant, fluid applied
liner specifically for use in water and waste water applications including those which
require ANSI/NSF 61 potable water certification. Typical application for this two
component urethane elastomeric coating includes tank and reservoir liners, joint
seals, tank repairs and chemical containment.
j. Liner Weight - (60 mils wet film thickness): 31lbs/ 100 sq.ft.
k. Liner Weight - (60 mils wet film thickness): 31lbs/ 100 sq.ft.
C. ACCESSORIES MATERIAL
7. Water: Potable.
D. MIXES
PART 3 - EXECUTION
3.01 EXAMINATION
A. Examine the substrates adjoining construction and the conditions under which the Work
is to be installed. Do not proceed with the Work until satisfactory conditions have been
corrected.
3.02 PREPARATION
A. Clean and prepare the substrate in accordance with the manufacturer’s instructions.
Grind and fill concrete surfaces as required to meet tolerances specified by the
manufacturer.
C. Co-ordinate the installation of waterproofing with adjacent work. Mask adjacent work to
prevent soil marks.
3.03 INSTALLATION
B. Install and complete the system to assure that no water leakage through the system
occurs.
C. At the start of the installation and periodically as work progresses provide the service
of the manufacturer’s technical representative at the job site as often as deemed
necessary by the manufacturer to advise on all phases of the Work.
D. Install the system in accordance with the manufacturer’s instructions, except where
requirements that are more stringent are shown or specified.
F. Allow waterproofing to cure properly. During this period block off all traffic and protect
waterproofing from physical damage.
3.04 TESTING
A. Test all areas receiving fluid applied waterproofing such as toilet and kitchen floors
against leaks after 48 hours (or more if manufacturer so recommends) from
completion of application.
B. Fill water tanks full. Fill with 10cm standing water in toilets and other wet rooms. If
leaks occur, drain tank, allow tank to thoroughly dry, repair waterproofing and re test.
Repeat process as often as required until no leaks occur.
3.05 CLEAN-UP
A. Applicator shall remove all masking, protection, equipment, materials and debris from
the work and storage areas and leave those areas in clean, undamaged and in
acceptable condition.
END OF SECTION
SECTION 07 21 00
THERMAL INSULATION
PART 1 - GENERAL
1.01 SUMMARY
3. Blanket (batt) insulation types used for interior gypsum board assemblies as
specified in Section 09 21 16 "Gypsum Board Assemblies."
1.02 REFERENCES
A. TypeTYPE
General: Comply with the applicable provisions of the referenced standards except as
modified by governing codes and the contract documents. All reference to Kuwaiti,
The Standardization Organization for the Arab States of the Gulf Cooperation Council
(GSO), American, European and other International standards, regulations and
requirements of statutory bodies and shall mean the latest published editions at the
time of contract. Where such standards, regulations and requirements are amended
and affect the contractor's responsibilities during the course of the works, the
Contractor shall immediately inform the Engineer and the Employer of his intentions
in respect of the revisions. Where a recommendation or suggestion occurs in the
referenced standards, such recommendation or suggestion shall be considered
mandatory. In the event of conflict between referenced standards, this specification or
within themselves, the more stringent standard or requirement shall govern.
B. Governing Codes
1. Gulf Construction Code, 2018 ICC International Building Code, with the more
stringent governing
C. Reference Standards:
1. ASTM International:
1.03 SUBMITTALS
1. Furnish samples of each type of insulation, not less than 300mm x 300mm
D. Pre-Installation Conference: Prior to the start of the Work, meet at the Project site to
review methods and sequence of building insulation installation, special details and
conditions, standard of workmanship, quality control requirements, job organization
and other pertinent topics related to the Work.
B. Storage and Protection: Store above grade and protect from weather and damage.
Do not allow insulation to become wet, soiled, or covered with ice or snow. Protect
insulation from exposure to high temperatures, excessive exposure to sunlight, and
contact with hot surfaces in excess of the safe temperature indicated by the
manufacturer
1.06 WARRANTY
A. General: Warranties and guaranties specified in this Article shall not deprive the
Employer of other rights the Employer may have under other provisions of the
Contract Documents and are in addition to and run concurrent with other warranties
and guaranties made by the Contractor under requirements of the Contract
Documents.
PART 2 - PRODUCTS
2.01 MANUFACTURERS:
C. KIMMCO, Kuwait
E. Or Approved Equal.
A. Performance Requirements:
ii. Faced material will have maximum flame spread and smoke-
developed of 25 and 0 respectively.
2. Fungi Resistance: Blanket and/or Batt Insulation and facing shall be fungi
resistant when tested in accordance with ASTM C1338 "Standard Test
Method for Determining Fungi Resistance of Insulation Materials and
Facings".
2.03 MATERIALS
A. Semi-Rigid Glass Fiber Board Insulation with Vapor Barrier: Glass fibers and
thermosetting resins complying with ASTM C612, Type IA and IB; density not less
than 48kg/m348 kg/m3); minimum R-Value of 4.3 per 25mm thickness at 24 deg.
C29.8 K x m/W at 24 deg C); vapor barrier facing laminate of aluminum foil, and glass
scrim reinforcement, with water vapor permeance rating of 5.7 ng/Pa•s•m2; Class A;
flame spread of 25 or less, manufacturer's standard sizes; thickness shown.
B. Semi-Rigid Insulation Mineral Wool Board for Use in Vertical Cavities or as shown on
the drawings: Water repellant unfaced mineral wool fiber insulation made from basalt
rock and slag and thermo-setting resins for specific use as continuous cavity wall
insulation, complying with ASTM C612, Type IVA; density not less than 96 kg/m3;
minimum R-Value of 4.2 per 25mm thickness at 24 deg.C29.8 K x m/W at 24 deg C;
non-corrosive to steel, fungi resistant, flame spread rating of 0; smoke developed 0 or
less when tested in accordance with ASTM E84; a moisture absorption by volume of
0.07% when tested in accordance with ASTM C1104; manufacturer's standard sizes;
thickness shown.
2.04 ACCESSORIES
B. Sealer and Tape: Type recommended by insulation manufacturer and having perm
rating and fire resistance characteristics similar to that of the insulation.
D. Insulation Standoff: Spacer fabricated from galvanized mild-steel sheet for fitting over
spindle of insulation anchor to maintain air space between face of insulation and
substrate to which anchor is attached.
PART 3 - EXECUTION
3.01 GENERAL
A. Manufacturer's Instructions: Prepare substrates, apply primers and apply the work of
this Section, including components, and accessories in accordance with the
manufacturer's instructions, except where more stringent requirements are shown or
specified, and where project conditions require extra precautions or provisions to
ensure satisfactory performance of the Work.
3.02 EXAMINATION
A. Verification of Conditions: Examine the areas to receive the Work and the conditions
under which the Work would be performed. Remedy conditions detrimental to the
proper and timely completion of the Work. Do not proceed until unsatisfactory
conditions have been corrected.
3.03 INSTALLATION
A. Extent of Insulation: Extend insulation full thickness over entire area to be insulated.
Install in single layer unless otherwise shown or recommended by manufacturer. Cut
and fit insulation tightly around obstructions and against each other. Neatly finish
insulation exposed to view without broken corners or open joints. Use insulation
where no other specific type is shown.
C. Installation over Waterproofing: Lay rigid insulation over waterproofing with beveled
edges down and with slightly open joints. Seal edges of other board insulation with
sealer to form a tight seal between units.
2. Use insulation widths and lengths that fill the cavities formed by framing
members. If more than one length is required to fill the cavities, provide
lengths that will produce a snug fit between ends.
5. For metal-framed wall cavities where cavity heights exceed 2.4m, support
unfaced blankets mechanically and support faced blankets by taping flanges
of insulation to flanges of metal studs.
6. With faced blankets having stapling flanges, lap blanket flange over flange of
adjacent blanket to maintain continuity of vapor retarder once finish material
is installed over it.
8. Exterior Walls: Set units with facing placed toward exterior of construction as
indicated on Drawings unless otherwise shown or required by manufacturer.
1. Hold insulation in place by securing metal clips and straps or integral pockets
within window frames, spaced at intervals recommended in writing by
insulation manufacturer to hold insulation securely in place without touching
spandrel glass. Maintain cavity width of dimension indicated between
insulation and glass.
I. CMU Insulation: Pour granular insulation into cavities where shown to fill void spaces
completely. Maintain inspection ports to show the presence of insulation at the
extremities of each pour area. Close the ports after complete coverage has been
confirmed. Limit the fall of insulation to 1 story in height, but not to exceed 6m.
1. Seal vertical joints in vapor retarders over framing by lapping no fewer than
two studs.
3. Firmly attach vapor retarders to metal framing and solid substrates with
vapor-retarder fasteners as recommended by vapor-retarder manufacturer.
L. Metal Furring Strips: Apply furring members to rigid insulation at 610mm. on center.
Use fasteners recommended by the furring strip manufacturer. Coordinate with the
gypsum drywall applicator for location and spacing of furring strips, detailing of
internal and external corners, openings and other areas of special consideration.
3.04 PROTECTION
A. General: Protect installed insulation, vapor barriers and accessories from harmful
weather exposures and during construction activity. Do not allow to become wet,
soiled, or covered with ice or snow. Protect insulation from humid conditions.
Exposure not to exceed time period per manufacturer. Replace insulation if damaged,
exhibiting damage from mold or moisture, or otherwise unsuitable for use.
END OF SECTION
SECTION 07 24 20
PART 1 GENERAL
1.01 SUMMARY
A. Section includes: Work of this section shall include all plant, labour, material etc. for
fabricating, furnishing, installing of External Insulated and Finish System (EIFS) as
defined by EIFS Industry Members Association. (EIMA)
C. Provide all materials, labor, and equipment to install the Exterior Insulation and Finish
System (EIFS).
D. Related Sections:
1. Section 03 30 00 - Cast in Place Concrete
3. Section 06 10 00 - Rough Carpentry
4. Section 07 62 00 - Aluminium Flashing & Trim
5. Section 07 92 00 - Joint Sealants
6. Div 08 - Section related Doors & Windows
A. Construction Standards
1. ACI – American Concrete Institute
2. AISC – American Institute of Steel Construction, Inc.
3. APA – American Plywood Association
4. ASTM – American Society for Testing and Materials
5. EIMA – EIFS Industry Members Association
B. Code Jurisdictions
1. ICBO AC 24
2. IBC and IRC Building Codes
3. ESR 1936
C. Aesthetic Joint – A groove in the EPS designed to create aesthetics and used to
provide starting and stopping points during the application of the finish coat. A
minimum 3/4” thickness of EPS shall remain below the deepest point in the aesthetic
groove. Aesthetic joints are not expansion or control joints nor should they be used in
lieu of expansion or control joints.
D. Back wrapping – The application of the reinforced base coat on the exposed edge of
the EPS insulation board and a minimum of 2 1/2” on the face of the EPS. Also
referred to as embedding the details mesh.
E. Base Coat – The material applied to the face of the insulation board and reinforced
with one or more layers of mesh to function as the weather barrier.
F. Base Coat Mixture – A field mixed blend of base coat and Portland cement.
G. Building Expansion Joint – A joint through the entire building structure designed to
accommodate structural movement.
H. Class PB System – A polymer-based EIF system where the base coat varies in
thickness depending upon the number of layers, or thickness, of reinforcing material.
The reinforcing material is glass fiber mesh, which is embedded into the base coat
per manufacturer’s instruction and with no mesh color visible. Protective finish coats,
of various thicknesses, in a variety of textures and colors, are applied over base coat.
I. Aesthetic Joint-a grove or inset detail cut into the face of the EPS insulation board..
J. Design Professional – The person or firm that is responsible to create the plans and
specifications for the entire project.
M. Finish Coat – An acrylic based, factory mixed decorative and protective coating that is
applied to the base coat.
O. Reinforcing Mesh – Balanced, open weave, basic glass fiber mesh(es) supplied by
the manufacturer of the EIFS, treated for compatibility with other materials of the
system, which functions to strengthen the system and adds impact resistance.
The 2 meter from ground level will be covered with double layer fiber mesh to attain
better impact resistance.
A. Special Inspections
1. Special inspections of this system are required in accordance with the
International Building Code/2000, Sections 1403.2 and 1704.12 when the
system is applied over non-masonry (sheathed) substrates. Follow the
guidelines of the local jurisdictional building authority to ensure that all the
necessary inspections have been accomplished.
2. The general contractor will be responsible for inspecting the project to ensure
that all the exclusions (flashing and sealants for example) specifically listed in
the accepted project bid have been completed prior to the starting the EIFS
application.
i. The EIF System shall be recognized by IBC and IRC Model Code
Organizations.
2. Substrate
a. The maximum deflection under full flexural design loads of the
substrate system shall not exceed L/240.
b. Acceptable substrates include unpainted brick, unit masonry,
concrete, stucco brown coat, exterior grade gypsum sheathing
(ASTM C-79 or ASTM C-1177), and plywood and approved
cementitious sheathings.
c. The engineer shall approve the substrate with regard to the required
structural performance.
3. Expansion joints
a. Control /Expansion joints shall be installed in the EIFS a maximum of
every 75 lineal feet. Reference construction documents for specific
locations.
b. Expansion joints in the system are required at building expansion
joints, at prefabricated panel joints, where substrates change, at floor
lines in wood framed construction, and where structural movement is
anticipated. Reference construction documents for exact locations.
4. Aesthetic Joints
a. Aesthetic joints may be installed to provide sufficient break points in
the EIF System to prevent cold joints from occurring in the finish coat.
b. Aesthetic joints shall not be used in lieu of an expansion or control
joint.
C. Qualifications
1. The EIFS Manufacturer shall have manufactured Exterior Insulation and
Finish Systems for at least 10 years.
2. The Applicator shall be knowledgeable in the proper installation of the EIF
System.
3. The Applicator shall have demonstrated the ability to install the system on
projects of similar size and complexity.
1.06 SUBMITTALS
A. The Applicator shall submit a list of completed projects of like size and complexity.
B. The Applicator shall submit a certificate of training indicating that they have been
given instructions on the proper installation of the EIF System.
D. On request, the Applicator shall submit sufficient samples of each finish texture and
color selected. The samples shall be prepared with the same tools and techniques
required for the actual project. Color and texture should be approved based on the
job site mock-up samples.
E. On request, the Applicator shall provide any shop drawings that may be applicable to
the project for approval by the Engineer.
F. On request, the applicator shall receive one sample each of any wall penetrations
(e.g. light box, exterior electrical box, plumbing fixtures, pipe penetration sizes, coping
cap sizes, etc.).
A. Deliver all materials in original unopened packages with labels intact. Verify all
quantities, colors, and textures against bill of lading.
B. Store all materials protected from direct exposure to weather conditions and at
temperatures within the range as set by the manufacturer.
C. Stack insulation board flat, fully supported off the ground and protected from direct
exposure to the sun.
D. On request material safety data sheets (MSDS) shall be supplied for the components
of the EIFS and be available at the job site.
C. Adjacent materials and the EIF system shall be protected during installation and while
curing from weather and shall be protected from site damage.
D. Coordinate installation of the EIF system with related work specified in other sections
to ensure that the wall assembly is protected to prevent water from getting behind the
system. The cap flashing and backer rod and sealant shall be installed as soon as
possible after the finish coat has been properly cured. When this is not possible,
temporary protection shall be provided immediately in this area.
E. All sealants shall be installed in a timely manner. Protect open joints from water
intrusion during construction with backer rod, or temporary covering, until
permanently sealed.
B. The property owner or their designated representative shall inspect the Sealants and
Flashings annually to verify that the products are not allowing water intrusion. If any
sealant and/or flashing needs repair it should be done immediately.
1.10 WARRANTY
A. The Contractor shall provide Warranty for Ten (10) years from the date of substantial
completion. Defects, damage or failure occurring within the Warranty period shall be
repaired /replaced by the Contractor up to the satisfaction of the Engineer at Contractor’s
own expense.
PART 2 PRODUCTS
2.01 GENERAL
A. All components of the EIF system shall be obtained from a single manufacturer or its
authorized distributors. No addition to or combination with the brands of the approved
manufacturer shall be allowed without prior written permission from the manufacturer.
2.02 MATERIALS
A. Adhesives
1. An acrylic-based product mixed one-to-one by weight with Portland cement
for use as the adhesive to bond insulation board to an approved substrate.
2. A polymer based cementitious product mixed with 5 to 6 quarts of water for
use as an adhesive.
3. Acrylic Adhesive: A ready mixed 100% polymer based noncementitious
adhesive primarily for use over wood substrates.
C. Insulation Board
1. Insulation Board shall meet or exceed ASTM C-578.
2. Nominal 1.0 pf² aged expanded polystyrene.
3. Flame spread and smoke development shall be 25 and 450 or less
respectively per ASTM E-84.
4. Maximum size 2’x4’x4” (.6m x 1.2m x .1m). Refer to actual contract
documents to determine actual insulation board thickness.
D. Reinforcing Mesh - Open weave glass fiber fabric, treated for alkaline resistance, and
conforming ASTM D-76, D-579, D-5035, MIL-Y-1140 and meeting a minimum
Medium Impact Resistance (50-89 in-lbs) when tested to EIMA 101.86 Impact
Resistance Standards.
1. Detail Mesh – nominal 4.5 oz./sq. yd.
2. # 4 Standard Mesh – nominal 4.5 oz./sq. yd.
3. # 10 Intermediate Mesh – nominal 10.4 oz./sq. yd.
4. # 20 High Impact Mesh – nominal 21 oz./sq. yd.
E. Base Coats
1. WB: An acrylic-based product mixed one-to-one by weight with Portland
cement designed for use with reinforcing mesh as the base coating over the
insulation board as an adhesive to adhere the EPS insulation board.
2. DB: A polymer based cementitious product mixed with 5 to 6 quarts of water
for use as an adhesive adhere the EPS insulation board and with reinforcing
mesh as the base coating over the insulation board.
H. Water: Shall be clear, clean and potable without any foreign matter that may affect
the color and setting qualities of the cement, adhesive, base or finish coat.
L. Window & Door Systems: Detailed by the design professional and suitable for EIFS.
2.03 MANUFACTURERS
A. Manufacturers
1. KIMMCO, Kuwait
2. STYRO – Al Qatami Insulation Material, Kuwait
3. Kingspan, U.A.E.
4. M/s Dryvit Systems Inc., USA,
5. STO USA
6. DMC
7. Obtain all components of the External Insulated Finishing System from
manufacturer or its authorized distributors.
PART 3 EXECUTION
3.01 INSPECTION
A. Prior to the application of the EIF System, the substrate shall be examined for
compliance with the contract documents and specifications. The substrate shall have
no planar irregularities greater than 1/4” in 10’. The Engineer shall be advised in
writing of any discrepancies. Work shall not proceed until unsatisfactory conditions
are corrected.
3.02 MIXING
A. Mix at a weight ratio of 1 to 1 with Portland Type I or I/II, white or grey cement. Mix
using a 1/2”, 400-500 RPM drill motor and paddle mixer or equivalent. Let stand for 3-
5 minutes and remix until the desired consistency is achieved. Small amounts of
clean water can be added for workability. Do not over mix.
B. Add 5 to 6 quarts of water with the 50-lb. bag in a clean bucket for mixing. Mix with a
paddle mixer or equivalent using a 1/2”, 400-500 RPM drill motor. Let stand for 3-5
minutes and remix until the desired consistency is achieved. Small amounts of clean
water can be added for workability. Do not over mix.
C. Acrylic adhesive is a ready mixed material that that only needs to be mixed to a
homogenous consistency. No additives allowed.
D. Equal Finish: Mix the finish coat with a paddle mixer using a 1/2”, 400-500 RPM drill
motor. Small amounts of water, up to 16oz (.43l) can be added for workability. Mix
until reaching a uniform consistency. (It is important that the same amount of water
be added to each pail to ensure a consistent color.)
3.03 PREPARATION
A. Protect contiguous work from damage during application of the EIF System.
Temporary covering may be required to prevent over spray or splattering of exterior
finish coatings on other work.
C. Sufficient scaffolding, manpower and tools shall be provided to prevent cold joints.
D. The substrate shall be clean to obtain optimum bond between substrate and adhesive
used to attach insulation board.
insulation board. All flashing materials should direct the water to the exterior face of
the finished system.
A. Inspect adhered insulation board to ensure the installation meets the requirements
set forth in manufacturer’s specification, details, product information guides, technical
bulletins and the construction documents. Make necessary repairs to ensure the
installation meets the requirements prior to commencement of the base coat
application.
B. If the foam is yellowed or has developed a powdery film due to sun exposure the
foam must be rasped and cleaned prior to the base coat application.
C. Complete the back wrapping at all system terminations by embedding the reinforcing
mesh as described in section 3.05 of this specification.
D. Install minimum 9 1/2” x 12” diagonal reinforcement at all windows, doors, louvers, or
other penetration corners. Apply field mesh as soon as possible after diagonal mesh
application.
A. Apply the base coat to the entire surface of the insulation board to the thickness
required for the specified reinforcing mesh to be applied. The thickness of the mesh
will dictate the thickness of the basecoat.
B. Apply the Standard Mesh base coat continuous over the entire surface of the EPS
insulation board with all edges lapped a minimum of 2 ½” (64mm) on all sides.
C. Standard Reinforcing Mesh shall be continuous through all interior and exterior
corners extending beyond the corner a minimum of 12” from both directions creating
a minimum of two layers of standard reinforcing mesh on all interior and exterior
corners.
D. Apply the base coat adhesive over the EPS surface in a width consistent with the
width of the mesh being used and immediately embed reinforcing mesh into wet base
coat with a trowel, working from the center toward the edges, until the mesh is fully
covered and a smooth surface is achieved. The color of the mesh shall not be visible
but a slight mesh pattern may be visible.
E. Intermediate mesh may be applied in a single layer but an additional layer of base
coat adhesive may be required to smooth out the lap lines prior to the finish
application.
F. Medium and High Impact Mesh should not be overlapped or wrapped around corners.
Carefully end butt all joints and allow the base coat adhesive to cure prior to applying
a complete layer of standard mesh over the entire surface including corners.
G. All EPS shapes shall be completely covered with standard reinforcing mesh
embedded into the base coat.
H. Allow the base coat to cure a minimum of 12 to 24 hours prior to additional base coat
or finish coat applications.
A. Surface irregularities in the base coat, such as trowel marks, insulation board lines
and reinforcing mesh laps shall be corrected prior to the finish application.
B. Apply the Finish in the color and texture as approved by the project owner or the
project architect with sufficient manpower and equipment to insure a continuous
operation without cold joints, scaffolding lines etc. Texture finish shall match
approved jobsite samples. Thickness and coverage will vary depending on the
specified final appearance.
C. Apply the finish in accordance with the manufacturer’s details. Specifically the finish
should not be applied inside any expansion or sealant joints.
D. Trowel Application
1. Apply the Finish to the clean, dry and cured base coat with a stainless steel
trowel.
2. Apply the finish to a uniform thickness. The final thickness should be the size
of the largest aggregate in the finish.
3. Float the Finish with a plastic float in a uniform motion to achieve the desired
texture. (Refinish cannot be floated. A second application of the Refinish shall
be applied to create the desired texture.)
E. Spray Application
1. Apply ShurPrime tinted to match the selected finish color. Allow to cure a
minimum of 12 hours prior to finish coat application.
2. Using a conventional plaster hopper gun or a proven pump, spray finish over
the primed base coat to achieve desired texture using a circular overlapping
pattern keeping the spray gun at a 90° angle to the surface and maintaining
the same distance to the wall at all times.
3. Be cautious of flooding an area with too much finish because it may appear
shinier when it dries.
F. Provide protection from rain for a minimum of 24 hours after application. Longer
protection may be necessary during lower temperatures and/or higher humidity
conditions.
A. Clean work area in accordance with contract documents removing all excess
materials, droppings and debris. Clean adjacent surfaces.
B. Other trades may now install their work – Sheet Metal (Section 07 62 00), Sealants
(Section 07 92 00), Mechanical (Division 22, 23), Electrical (Division 26).
END OF SECTION
SECTION 07 46 40
PART 1 GENERAL
B. Accessories.
1.3 REFERENCES
1.4 SUBMITTALS
B. Product Data:
1. Manufacturer's data sheets on each product to be used.
a. Includes but not limited to:
1) Spec-Data product information sheets,
2) Catalog cut-sheets.
3) Color charts.
4) Safety Data Sheets (SDS).
5) Building code evaluation reports.
6) Sample warranty forms.
2. Preparation instructions and recommendations.
3. Storage and handling requirements and recommendations.
4. Typical installation methods.
C. Verification Samples: Two representative units of each type, size, pattern and color.
D. Shop Drawings: Include details of materials, construction and finish. Include relationship with
adjacent construction and graphic information specifically prepared for this Project, including:
1. Dimensioned plans, elevations, and construction details indicating full extent of
composite decking work complete with substrate construction, decking patterns,
attachments, accessories, conditions at adjacent materials, perimeters and penetrations.
2. Verified field dimensions.
A. Store and handle in strict compliance with manufacturer's written instructions and
recommendations.
B. Protect from damage due to weather, excessive temperature, and construction operations.
1.9 WARRANTY
PART 2 PRODUCTS
2.1 MANUFACTURERS
C. Therra Wood.
D. Or Approved Equal.
2.4 ACCESSORIES
A. Starter Strips: Extruded aluminum, for attachment of bottom course of siding board to
substrate.
1. Length: 36 inches (914 mm).
2. Length: 108 inches (2743 mm).
C. End Plugs: 11/16 inch (18 mm) diameter by 5/16 inch (8 mm) thick, rubber spacers for
providing 1 inch (25.4 mm) offset behind top course of siding board.
PART 3 EXECUTION
3.1 EXAMINATION
A. Do not begin installation until substrates have been properly constructed and prepared.
3.2 PREPARATION
B. Prepare surfaces using the methods recommended by the manufacturer for achieving the
best result for the substrate under the project conditions.
3.3 INSTALLATION
END OF SECTION
SECTION 07 55 00
PART 1 - GENERAL
1.01 SUMMARY
A. The work covered by this Section as indicated on the drawings and as specified
herein, comprises of furnishing all plant, labour, equipment, appliances and materials
for performing all operations in connection with Protected Membrane Roofing system.
B. The principal work of this Section includes, but may not be limited to, the application
of:
5. Polyurethane System
C. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
1. Section 03 52 00 - Lightweight Concrete Fill
7. ASTM D448 - Standard Classification for Sizes of Aggregate for Road and
Bridge Construction.
9. ASTM D2178 - Standard Specification for Asphalt Glass Felt Used in Roofing
and Waterproofing.
11. ASTM D3909 - Standard Specification for Asphalt Roll Roofing (Glass Felt)
Surfaced with Mineral Granules.
12. ASTM D4586 - Standard Specification for Asphalt Roof Cement, Asbestos-
Free.
13. ASTM D4601 - Standard Specification for Asphalt-Coated Glass Fiber Base
Sheet Used in Roofing.
F. Warnock Hersey:
1. WH - Certification Listings.
G. General Specifications for Building and Engineering Works of the Ministry of Public
Works of the Government of Kuwait, latest edition.
B. All membrane roofing, flashing, sheet metal and insulation materials furnished and
installed under this Section shall be the product of single manufacturer, or shall be
specifically approved for use with his materials by the manufacturer whose roofing
specification is used. Furnish a written affidavit stating that this requirement has been
complied with.
C. All roofing and flashing work shall be applied in strict accordance with the roofing
manufacturer's written requirements and specifications applicable to roof conditions.
E. The roofing material manufacturer's representative shall inspect the work during roof
installation and furnish a copy of his inspection reports to the Engineer. Reports shall
be on roofing manufacturer's standard inspection report form, dated and signed. This
inspection shall be provided at no increase in Contract Price.
F. Do not proceed with roofing work during inclement weather. Comply with
manufacturer's recommendations for application and curing under specific climatic
conditions.
G. Comply with Statutory Authorities (having jurisdictions) for their standards, code,
directives and recommendations
1.04 SUBMITTALS
2. Design Mixes: Submit copies of mix designs with support material, for all
mortars.
1.05 MOCK-UP
A. Provide mock-up (4 x 4 m inclusive of parapet and perimeter line and one bay) of
roofing system. Mock-up shall be representative of the finished work in all respects
indicating joint conditions and all other features as will be used in the final work.
Mock-up assembly will be used as a standard for judging acceptability of work on
project and may be used in the finished work.
1.06 QUALIFICATION
A. Pre-Roofing Conference:
1. After approval of all materials and prior to installation, a pre-roofing
conference shall be held at the job site. In attendance shall be (1) Engineer
(2) General Contractor, (3) Roofing Sub-Contractor and (4) Manufacturer's
representative.
B. Deliver bulk materials with a certification from the manufacturer stating the name,
type and grade of each product used. Furnish certificate accompanying each load
(or furnish manufacturer's blanket certificate) for each bulk product used in the work.
D. Transport, store and handle precast units in a manner to avoid undue strains, hair
cracks, staining, or other damage. Deliver units from plant to project site in
accordance with schedule and proper setting sequence. Store precast units free of
the ground and protected from mud or rain splashes. Cover units, secure covers
firmly and protect the units from dust, dirt or other staining materials.
1.10 COORDINATION
A. Coordinate the Work with installation of associated roof penetrations and counter
flashings installed by other sections as the Work of this section proceeds.
1.11 PROTECTION
B. Protect the building from damage resulting from spillage, dripping and dropping of
materials. Repair and restore other work damaged during roofing membrane
operations.
D. Take all necessary precautions against fire and other hazards during delivery,
storage and installation of flammable materials specified herein. Comply with local
ordinances and fire regulations in the installation of hazardous materials specified or
required under this Section.
1.12 WARRANTY/GURANTEE
B. The warranty period for Membrane Waterproofing shall be Ten (10) years from the
date of Substantial Completion of the Works. The Warranty/Guarantee shall be for
the Composite Roofing System irrespective of individual product’s warranty
(mentioned in the individual specification sections) used for this composite roofing
system.
PART - 2 PRODUCTS
2.01 SCREED
2.05 SEALANT
PART - 3 EXECUTION
3.01 EXAMINATION
B. If any surfaces are unsuitable to receive membrane, the Contractor shall see that
same are corrected by the respective trade prior to application of his work.
3.02 PREPARATION
A. On completion of screed over the light weight concrete, laid to required slopes and
falls, the membrane roofing will proceed.
B. At the start of the installation, and periodically as work progresses, provide the
services of the manufacturer's technical representative at the job site as often as
deemed necessary by the manufacturer to advise on all phases of this work. The
waterproofing membrane shall be in two layers.
C. Install roofing system along with all fixing accessories, in strict accordance with
manufacturer's direction for conditions of each application.
D. Prime all surfaces receiving roofing membrane. Use products and methods
recommended by the roofing membrane materials manufacturers.
E. Apply cant strips at all edges and around any penetrations in the roofing, as shown
on Drawings.
G. Flash all roof outlets, pipes, sleeves, and other projections through roof deck and
provide tight construction throughout.
B. Such testing shall be by flooding sections of the waterproofed area with a minimum 2"
head of water for 72 (Seventy-two) hours. Flooding shall include proper damming of
areas as required. This applicator shall provide his own hoses. Mark any leaks and
repair when the membrane is dry. Before flood testing, ascertain from the Engineer
that the structure will withstand the dead load of the water.
C. Any area where leaks occur shall be drained, thoroughly dried, repaired, and then re-
tested.
D. At satisfactory completion of flood testing, remove all dams to the satisfaction of the
Engineer.
E. Installation of mortar beds, fill materials or concrete which are applied over the
waterproofing shall not start until such time as the membrane is leak free and has
been accepted by the Engineer.
A. Set polystyrene insulation in thickness indicated, using "dry method" (without the use
of adhesive or bitumen) as shown on drawings, with long joints continuous and short
joints staggered, butting each panel tightly to adjoining panel.
B. Discard all damaged insulation boards. Neatly cut and shape insulation at all
projections through roof and at all other vertical projections allowing at least 12mm
clearance.
C. Apply no more insulation than can be covered with ballast on the same day. Under no
circumstances allow insulation to remain uncovered in damp, wet weather, overnight
or exposed to sunlight for prolonged periods of time.
D. Immediately after insulation is applied, apply polyester filter fabric directly on top of
insulation.
A. Lay precast pavers of thickness 40-50mm or terrazzo tile in slope, all as shown on
the drawings.
A. Make well, all damage to the building resulting from this work or operations. Particular
care shall be taken to avoid staining any part of the exposed structural or finished
work. Hoisting of materials shall be done with extreme care. Use approved means to
protect exposed surfaces.
B. At completion of work under this Section, remove from the site and legally dispose of
packaging, containers and other accumulated materials, and leave the work in a
clean and satisfactory condition.
END OF SECTION
SECTION 07 62 00
PART 1 - GENERAL
1.01 SUMMARY
A. Section includes: Work of this section, as indicated on the drawings and specified
herein, pertains to the fabricating, furnishing and installing of:
1. Flashings and running sheet metal work, for all locations in conjunction with
the roofs.
2. Cap flashings, in conjunction with roofing system sheet membrane base flashings.
B. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
1.02 REFERENCES
C. Gutter and Downspout Components: Conform to applicable code for size and method
of rain water discharge.
A. Company specializing in fabrication and installation of sheet metal flashing work with
minimum 2 years documented experience.
1.05 SUBMITTALS
1. Literature: Manufacturer's data sheets for each metal type and accessories
furnished hereunder include material specifications, performance data,
physical properties and finishes.
3. Shop drawings:
B. Prevent contact with materials during storage which may cause discoloration,
staining, or damage.
1.07 COORDINATION
A. Coordinate the installation of flashings and sheet metal work with the various trades
responsible for installing interfacing materials, and install the work at appropriate
times so as not to delay the progress of related work.
PART 2 - PRODUCTS
2.01 MATERIALS
B. Aluminum Sheet: ASTM B209, alloy 3003-H14 // except alloy used for color anodized
aluminum shall be as required to produce specified color. Alloy required to produce
specified color shall have the same structural properties as alloy 3003-H14//.
B. Form sections square and accurate to profile, in maximum possible lengths, free from
distortion or defects detrimental to appearance or performance. To the greatest
extent applicable, fabricate sheet metal components in shop, and thoroughly clean all
joints on both sides of the sheet metal work.
D. Form pieces in longest practical lengths, with flat lock seams. Hem exposed edges on
underside 6mm, miter and seam corners.
E. Fabricate corners from one piece with minimum 450 mm long legs solder for rigidity,
seal with sealant.
2.03 FINISHES
B. Primer Coat: Finish concealed side of metal sheets with primer compatible with finish
system, as recommended by finish system manufacturer.
C. Aluminum components not indicated for enamel or color finish: Mill finish.
D. Sealant in conjunction with Metal work: Sealant Type “SE” as specified under section
for Joint Sealants 07 92 00.
PART 3 - EXECUTION
3.01 EXAMINATION
A. Verify roof openings, curbs, pipes, sleeves, ducts, or vents through roof are solidly
set, cant strips and reglets in place and nailing strips located.
3.02 PREPARATION
B. Install starter and edge strips, and cleats before starting installation.
C. Install surface mounted reglets true to lines and levels. Seal top of reglets with
sealant.
D. Cleat and seam all joints. Apply plastic cement compound between metal flashings
and felt flashings, asphalt shingle roofing or asphalt roll roofing.
E. Fit flashings tight in place. Make corners square, surfaces true and straight in planes,
and lines accurate to profiles.
G. During the installation of work of this Section, protect the work of other trades against
undue soilage and damage by the exercise of reasonable care and precautions.
Repair or replace any work so damaged and soiled.
A. Except as otherwise shown on the reviewed shop drawings or specified herein, the
workmanship of sheet metal work, method for forming joints anchoring, cleating,
provisions for thermal movement, etc., shall conform to the standard details and
recommendations of the sheet metal producer and those of producer organizations
and research institutions and associations concerning the sheet metal used, in
addition to the standards and details set forth in the referenced materials specified in
this Section.
B. Face nailing will not be permitted; concealed cleating or other concealed method
must be used to attach sheet metal work to structure.
C. Ensure that fastenings do not exceed 20 cm on centers. Use flat head fasteners
throughout, and seal all fastener heads after installation thereof.
D. Fill all slip joints and overlapping surfaces in the assembly with specified sealant
material, removing all excess sealant material from the prefinished surfaces
immediately, to prevent staining the finish.
END OF SECTION
SECTION 07 84 00
FIRESTOPPING
PART 1 - GENERAL
1.01 SUMMARY
A. Section includes: Work covered by this Section as indicated on the drawings and as
specified herein, comprises of furnishing all plant, labour, equipment, appliances and
materials for performing all operations in connection with but not limited to the
following:
1. Fireproof fire stopping, fire saving materials, smoke seals and related
accessories required for this Project for all penetrations through fire
resistance rated construction, including, but not limited to, penetrations for
elevators, plumbing, fire suppression, heating, ventilating and air
conditioning, electrical systems, and specialized equipment.
4. Fire stopping, fire saving, and smoke seals at expansion joints in chase walls
where expansion joints are not exposed to view.
B. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
1.02 REFERENCES
2. ASTM E119 - Standard Test Methods for Fire Tests of Building Construction
and Materials.
C. Warnock Hersey:
1. WH - Certification Listings.
1.03 DEFINITION
C. Fire stops in place shall be of sufficient thickness, width, and density to provide a fire
resistance rating at least equal to the floor, wall, or partition construction into which it
is installed.
1.05 SUBMITTALS
4. Test reports: Submit fire test reports from recognized, independent testing
agent(s) indicating the following:
a. Apply one sample of appropriate fire stop and smoke seal material
for each different penetration and fire rating required for the work.
b. Sample areas will comply with thickness, fire resistance ratings, and
finished appearance of the project and applicable fire code.
A. Obtain fire stop and smoke seal products from a single manufacturer, except as
otherwise approved by Engineer.
B. Notify the Engineer where conflicts apply between referenced standards and existing
materials, and existing methods of construction.
C. Special Inspections: Allow for 3 percent of each type of fire stopping system to be
removed and inspected for conformance with approved submittals.
1.07 QUALIFICATIONS
1. The manufacturer of the fire stop material shall submit written certification
that the firm to be used for the fire stop products has been trained in the
application of the products by the manufacturer.
A. Conform to applicable code for fire resistance ratings and surface burning
characteristics.
1.09 MOCK-UPS
B. Provide fire stop samples and locate as directed. Accepted samples may remain as
part of the work.
1.10 WARRANTY
A. Contractor shall provide ten (10) years warranty for the products and their installation
under this Section from the date of Substantial Completion. Warranty shall include
coverage of installed sealant and accessories which fail to achieve air tight and
watertight seal, exhibit loss of adhesion or cohesion, or do not cure.
A. Deliver and store fire stopping materials in original, sealed, packages showing
manufacturer’s identification and date of packaging.
PART 2 - PRODUCTS
2.01 MANUFACTURERS
3. 3M Company
4. Hilti, Kuwait
B. Incorporation of all materials listed below shall be subject to Kuwait Fire Department
approval.
2.02 MATERIALS
A. Fire stop mortar: asbestos free, cementitious mortar, U.L. classified as a "fill, void, or
cavity material" for through penetration fire stop system when tested in accordance
with ASTM/UL1479.
C. Intumescent fire stop sealant and caulks: Acrylic based, water resistant sealant,
which will not re-emulsify after drying.
E. Fire stop collars: Pre-manufactured fire protective pipe sleeve, UL classified as "fill,
void, or cavity material" for through penetration firestop system when tested in
accordance with ASTM E-814/UL1479.
1. Provide separated (two piece) firestop collar for application when plastic pipe
system is already in place. Provide non-separated firestop collar for
application prior to installation of plastic pipe system.
F. Fire stop pillows: UL Classified as "fill, void, or cavity material" for through penetration
fire stop system when tested in accordance with ASTM E-814/UL1479.
H. Elastomeric Fire stopping: Non halogenated latex based elastomeric coating applied
by airless spray, Specified Technologies, Inc., product “Spec Seal Elastomeric Fire
stop Spray”.
I. Fire rating shall be compatible for all adjoining surfaces (i.e. walls, floors).
2.03 ACCESSORIES
C. Woven wire mesh: Galvanized 0.91 mm (20 gage) woven wire mesh “chicken wire”
or “poultry fencing”, 25 mm (1 inch) spacing.
PART 3 - EXECUTION
3.01 EXAMINATION
A. Examine the areas and conditions where fire stops are to be installed and notify the
Engineer of conditions detrimental to the proper and timely completion of the work.
Do not proceed with the work until unsatisfactory conditions have been corrected.
3.02 PREPARATION
A. Surface to receive fire stops shall be free of dirt, dust, grease, oil, form release
agents, or other matter that would impair the bond of the fire stop material to the
substrate or penetrating item(s).
B. Voids and cracks in substrate shall be filled and unnecessary projection removed
prior to installation of fire stops.
C. All penetrating items shall be permanently installed prior to fire stop installation.
3.03 INSTALLATION
A. General
2. Apply fire stops in accordance with fire test reports, fire resistance
requirements, acceptable sample installations, and manufacturer's
recommendations. Meet building code requirements.
B. Dam construction
1. Install dams when required to properly contain fire stopping materials within
openings and as required to achieve required fire resistance rating.
Combustible damming material must be removed after appropriate curing.
Incombustible damming material may be left as a permanent component of
the fire stop system.
2. Placement of dams shall not interfere with function or adversely affect the
appearance of adjacent construction.
4. Surface of gun grade silicone fire stop may be tooled using clean, potable
water.
5. Clean excess material off of adjacent surfaces and tools within 10 minutes
using either water or Xylol where the use of such would not be hazardous.
1. Add dry powder to water and mix with mechanical mixer or hand mixing tools
as recommended by fire stop mortar manufacturer. Allow an average mixing
time of 3 minutes and provide an average wet density of 1121 Kg/m3, plus or
minus 80.1 Kg/m3.
6. Allow 48 hours for initial cure prior to form removal. For full cure allow 27
days.
7. Wet material may be cleaned with water. Dry material may require scraping
or chipping.
2. For wall penetrations with ABS pipe fire stop collars must be installed on both
sides of the penetration to provide a 3 hour F and T Rating. All other
applications required installation on one side only to provide a 3 hour F and T
Rating.
F. Fire safing insulation: Install fire stopping safing insulation on safing clips spaced as
needed between each stud and floor slab, leaving no voids. Secure safing clips to
slab using fasteners recommended by insulation manufacturer. Install sealant over
mineral wool in accordance with test requirements.
A. Inspect installed fire stopping for compliance with specifications and submitted
schedule.
3.05 CLEANING
3.07 SCHEDULE
A. General: Typical penetrations are indicated below with list of standard fire stopping
approaches. Actual fire stopping materials and combination of materials will vary with
size of penetration and with individual fire stopping manufacturer’s approved UL
Design System Requirements. Use only UL Design System materials for each
penetration that best matches the wall and floor construction.
1. (masonry and concrete walls only) Fire stop mortar and putty.
2. Intumescent fire stop sealant over mineral fiber / ceramic wool non-
combustible insulation (fire safing).
2. Intumescent fire stop sealant over mineral fiber / ceramic wool non-
combustible insulation (fire safing).
2. (through masonry walls only) Fire stop pillows with woven wire mesh.
3. Silicone Fire stop sealant over mineral fiber / ceramic wool non-combustible
insulation (fire safing).
2. Silicone Fire stop sealant over mineral fiber / ceramic wool non-combustible
insulation (fire safing).
3. Intumescent fire stop sealant over mineral fiber / ceramic wool non-
combustible insulation (fire safing).
2. Intumescent fire stop sealant over mineral fiber / ceramic wool non-
combustible insulation (fire safing).
3. Intumescent fire stop sealant over mineral fiber / ceramic wool non-
combustible insulation (fire safing) and Wrap strips.
4. (multiple penetrations through masonry walls only) Fire stop pillows with
woven wire mesh.
1. Rectangular and square ducts: Intumescent fire stop sealant over mineral
fiber / ceramic wool non-combustible insulation (fire safing), and steel flanges
provided under Division 15.
2. Round ducts: Intumescent fire stop sealant over mineral fiber / ceramic wool
non-combustible insulation (fire safing).
2. Fire stop mortar with fire stop putty and fire stop collars.
3. Silicone fire stop sealant over mineral fiber / ceramic wool non-combustible
insulation (fire safing).
6. Intumescent fire stop sealant over mineral fiber / ceramic wool non-
combustible insulation (fire safing) with fire stop collars.
7. (maximum pipe size 50mm (2 inches) Intumescent fire stop sealant over
mineral fiber / ceramic wool non-combustible insulation (fire safing) with wrap
strips.
1. Intumescent fire stop sealant over mineral fiber / ceramic wool non-
combustible insulation (fire safing).
1. Silicone Fire stop sealant over mineral fiber / ceramic wool non-combustible
insulation (fire safing).
2. Intumescent fire stop sealant over mineral fiber / ceramic wool non-
combustible insulation (fire safing).
1. Silicone Fire stop sealant over mineral fiber / ceramic wool non-combustible
insulation (fire safing).
2. Intumescent fire stop sealant over mineral fiber / ceramic wool non-
combustible insulation (fire safing).
5. Fire stop putty over mineral fiber / ceramic wool non-combustible insulation
(fire safing).
2. Fire stop pillows with woven wire mesh containment, and Fire stop putty,
sticks or pads for filling voids.
3. Fire stop pillows with woven wire mesh containment, and Fire stop mortar at
perimeter and fire stop putty, sticks or pads for filling voids.
2. Intumescent fire stop sealant over mineral fiber / ceramic wool non-
combustible insulation (fire safing) and 0.38 mm minimum (28 gage
minimum) steel cover plate.
O. Blank openings:
2. Silicone Fire stop sealant over mineral fiber / ceramic wool non-combustible
insulation (fire safing).
END OF SECTION
SECTION 07 92 00
JOINT SEALANTS
PART 1 - GENERAL
1.01 SUMMARY
A. This Section includes joint sealants for the following applications, including but not
limited to those specified by reference this Section:
A. Provide elastomeric joint sealants that establish and maintain watertight and airtight
continuous joint seals without staining or deteriorating joint substrates.
B. Provide joint sealants for interior applications that establish and maintain airtight and
water-resistant continuous joint seals without staining or deteriorating joint substrates.
B. Source Limitations: Obtain each type of joint sealant through one source from a
single manufacturer.
2. Submit not fewer than eight pieces of each type of material, including joint
substrates, shims, joint-sealant backings, secondary seals, and
miscellaneous materials.
3. Schedule sufficient time for testing and analyzing results to prevent delaying
the Work.
D. Product Testing: Obtain test results for "Product Test Reports" Paragraph in
"Submittals" Article from a qualified testing agency based on testing current sealant
formulations within a 36-month period preceding the commencement of the Work.
1. Locate test joints where indicated on Project or, if not indicated, as directed
by Engineer.
3. Notify Engineer seven days in advance of dates and times when test joints
will be erected.
1.04 SUBMITTALS
B. Samples for Initial Selection: Manufacturer's color charts consisting of strips of cured
sealants showing the full range of colors available for each product exposed to view.
C. Samples for Verification: For each type and color of joint sealant required, provide
Samples with joint sealants in 13-mm- wide joints formed between two 150-mm- long
strips of material matching the appearance of exposed surfaces adjacent to joint
sealants.
D. Product Certificates: For each type of joint sealant and accessory, signed by product
manufacturer.
F. Compatibility and Adhesion Test Reports: From sealant manufacturer, indicating the
following:
A. Do not proceed with installation of joint sealants under the following conditions:
3. Where joint widths are less than those allowed by joint-sealant manufacturer
for applications indicated.
1.06 WARRANTY
1. Warranty Period: Ten (10) years from the date of Substantial Completion.
PART 2 - PRODUCTS
A. Compatibility: Provide joint sealants, backings, and other related materials that are
compatible with one another and with joint substrates under conditions of service and
application, as demonstrated by sealant manufacturer, based on testing and field
experience.
A. Elastomeric Sealants: Comply with ASTM C 920 and other requirements indicated for
each liquid-applied chemically curing sealant specified, including those referencing
ASTM C 920 classifications for type, grade, class, and uses related to exposure and
joint substrates.
C. Suitability for Immersion in Liquids. Where elastomeric sealants are indicated for
Use I for joints that will be continuously immersed in liquids, provide products such as
Mapesil AC solvent free 100% solids acetic cure, mildew resistant silicone sealant
that have undergone testing according to ASTM C 1247 and qualify for the length of
exposure indicated by reference to ASTM C 920 for Class 1 or 2. Liquid used for
testing sealants is deionized water, unless otherwise indicated.
D. Suitability for Contact with Food: Where elastomeric sealants are indicated for joints
that will come in repeated contact with food, provide products that comply with
21 CFR 177.2600.
1. Available Products:
c. Tremco.
d. Pecora Corporation.
3. Class: 50 or 100/50.
1. Available Products:
a. Mapei
3. Class: 25.
1. Available Products:
a. Mapei
3. Class: 50.
1. Available Products:
a. Mapei
3. Class: 25.
1. Available Products:
a. Mapei
d. Tremco; THC-900.
3. Class: 25.
1. Available Products:
a. Mapei
3. Class: 25.
1. Available Products:
B. Available Products:
2. Available Products:
c. Approved Equal.
1. Available Products:
1. Available Products:
1. Available Products:
3. AAMA 807.3 tape, for applications in which tape is not subject to continuous
pressure.
B. Expanded Cellular Tape Sealant: Closed-cell, PVC foam tape sealant; factory coated
with adhesive on both surfaces; packaged on rolls with release liner protecting
adhesive; and complying with AAMA 800 for the following types:
2. Type 2, for applications in which tape is used in combination with a full bead
of liquid sealant.
A. General: Provide sealant backings of material and type that are nonstaining; are
compatible with joint substrates, sealants, primers, and other joint fillers; and are
approved for applications indicated by sealant manufacturer based on field
experience and laboratory testing.
C. Masking Tape: Nonstaining, nonabsorbent material compatible with joint sealants and
surfaces adjacent to joints.
PART 3 - EXECUTION
3.01 EXAMINATION
A. Examine joints indicated to receive joint sealants, with Installer present, for
compliance with requirements for joint configuration, installation tolerances, and other
conditions affecting joint-sealant performance.
B. Proceed with installation only after unsatisfactory conditions have been corrected.
3.02 PREPARATION
A. Surface Cleaning of Joints: Clean out joints immediately before installing joint
sealants to comply with joint-sealant manufacturer's written instructions and the
following requirements:
1. Remove all foreign material from joint substrates that could interfere with
adhesion of joint sealant, including dust, paints (except for permanent,
protective coatings tested and approved for sealant adhesion and
compatibility by sealant manufacturer), old joint sealants, oil, grease,
waterproofing, water repellents, water, surface dirt, and frost.
a. Concrete.
b. Masonry.
4. Clean nonporous surfaces with chemical cleaners or other means that do not
stain, harm substrates, or leave residues capable of interfering with adhesion
of joint sealants. Nonporous joint substrates include the following:
a. Metal.
b. Glass.
c. Porcelain enamel.
C. Masking Tape: Use masking tape where required to prevent contact of sealant with
adjoining surfaces that otherwise would be permanently stained or damaged by such
D. Install sealant backings of type indicated to support sealants during application and at
position required to produce cross-sectional shapes and depths of installed sealants
relative to joint widths that allow optimum sealant movement capability.
3. Remove absorbent sealant backings that have become wet before sealant
application and replace them with dry materials.
E. Install bond-breaker tape behind sealants where sealant backings are not used
between sealants and backs of joints.
F. Install sealants using proven techniques that comply with the following and at the
same time backings are installed:
1. Place sealants so they directly contact and fully wet joint substrates.
2. Use tooling agents that are approved in writing by sealant manufacturer and
that do not discolor sealants or adjacent surfaces.
a. Perform 10 tests for the first 300 m of joint length for each type of
elastomeric sealant and joint substrate.
b. Perform 1 test for each 300 m of joint length thereafter or 1 test per
each floor per elevation.
3. Inspect joints for complete fill, for absence of voids, and for joint configuration
complying with specified requirements. Record results in a field-adhesion-test
log.
6. Repair sealants pulled from test area by applying new sealants following
same procedures used originally to seal joints. Ensure that original sealant
surfaces are clean and that new sealant contacts original sealant.
B. Evaluation of Field Test Results: Sealants not evidencing adhesive failure from
testing or noncompliance with other indicated requirements will be considered
satisfactory. Remove sealants that fail to adhere to joint substrates during testing or
to comply with other requirements. Retest failed applications until test results prove
sealants comply with indicated requirements.
3.05 CLEANING
A. Clean off excess sealant or sealant smears adjacent to joints as the Work progresses
by methods and with cleaning materials approved in writing by manufacturers of joint
sealants and of products in which joints occur.
3.06 PROTECTION
A. Protect joint sealants during and after curing period from contact with contaminating
substances and from damage resulting from construction operations or other causes
so sealants are without deterioration or damage at time of Substantial Completion. If,
despite such protection, damage or deterioration occurs, cut out and remove
damaged or deteriorated joint sealants immediately so installations with repaired
areas are indistinguishable from original work.
END OF SECTION
SECTION 08 11 00
PART 1 - GENERAL
1.01 SUMMARY
1. Flush steel doors, complete with internal reinforcing, hardware cutouts; and
provided with glazing openings, where so indicated.
2. Hollow metal frames for doors, complete with hardware cutouts and
reinforcements.
3. Related Sections:
g. Section 09 91 00 - Painting
1.02 REFERENCES
5. ASTM A 568 - Steel, Carbon and high Strength Low Alloy Hot Rolled Strip,
and Cold Rolled Sheet.
6. ASTM A 525 - Steel Sheet, Zinc Coated by the Hot -Dip Process
7. ASTM A 526 - Steel Sheet, Zinc Coated (galvanized) by Hot Dip process
9. All applicable, state Fire Brigade & municipal codes, laws and regulations for
exits.
10. Stainless steel Sheet - Stainless steel grade 304, No. 4 finish or brush finish
1.03 SUBMITTALS
B. Install fire rated door assemblies in compliance with NFPA 80 and KFSD.
A. Co-ordinate the work of this section with the respective trades responsible for
furnishing hardware and installing doors and frames.
B. Ensure that the work performed hereunder is coordinated with issued templates
authorized by the hardware supplier.
C. Do not fabricate doors or frames before receiving a copy of the approved hardware
Schedule, submitted by the hardware supplier, reviewed by the Contractor and
accepted by the Engineer. Verify that issued templates are coordinated with the
approved schedule: immediately notify the Engineer, in writing, of any conflicts.
1.06 WARRANTY
A. Contractor shall provide five (5) years of warranty start from the substation
completion of the project for the products including their installation and painting
under this Section.
A. Deliver doors and frames boxed or crated to provide protection during and job
storage.
B. Inspect doors and frames upon delivery for damage. Minor damage may be repaired
provided the refinished items are equal in respects to new work and acceptable to the
Engineer, otherwise remove and replace damaged items.
C. Store doors and frames at the building site upright and under cover . Place the units
on wood dunnage and cover in a manner that will prevent rust and damage.
PART 2 - PRODUCTS
2.01 MANUFACTURERS
B. Metalco Steel Doors, K.S.A. Local Distributor – Fluid Pipe System - FPS
C. CECO – Local Agent – Al Sabbil National Company Gen. Trad & Cont.
2.02 DOORS
A. General: Refer to the Drawings for design of doors, sizes, glazing cut-outs in doors
and details.
2. Fire Rated doors shall be filled with mineral fibre wool with a density 40
Kg/m3 as per SDI standard and KFSD requirements.
C. Interior Steel Doors: ANSI/SDI 100, grade II, heavy-duty (level B), Model 2
(seamless), 1.2 mm (18 Gage) Steel faces, with a minimum STC rating of 32.
1. Affix appropriate KFSD labels to each rated door, indicating applicable rating.
E. Exterior Steel Doors: ANSI/SDI 100, Grade III, extra heavy duty (Level A), Model2
(Seamless), 1.5 mm (16 Gauge) galvanized steel faces, with a minimum R factor of
14 (US).
F. Hardware reinforcing: Welded in place in steel reinforcement, hot rolled pickled and
oiled steel per ASTM A 569, with the following minimum gauges:
G. Provide KFSD approved welded steel astragal at each pair of fire doors.
H. Fabrication
3. Close top and bottom edge of exterior doors with flush end closure. Seal
joints watertight.
A. General: Refer to the Door Schedule for various types of frames, sizes and profiles.
KFSD resistive Label frames and other characteristics of frames and related items.
1. Frame type: shop welded frames with mitered joints arc-welded reinforced
and ground smooth, with neoprene rubber gasket acoustical and smoke seal,
inserted in built-in grove or (Silicone Gasket).
B. Materials for frames, reinforcement, anchors, anchor clips and related items.
Commercial grade cold-rolled steel or Stainless steel grade 304, No. 4 finish or brush
finish as per Item-1, conforming to ASTM A 366 or commercial grade hot-rolled and
pickled steel conforming to ASTM A 569.
1. Frame gauge:
6. Glazing stops: 1.5 mm (16 gauge), except as otherwise required for specific U
C. Frame construction:
2. Shop fabricate frames as whole single units per door opening, except when
frame size is too large to ship as a single unit .Oversized frames may be
shipped in large sections as practicable for field assembly with concealed
splice plates or channels.
6. Appearance of finished frames: Strong, rigid, completely free from warp and
buckle, with miters well-formed and in true alignment, and with surfaces
smooth and free from defects of any kind.
7. Silencer holes: Punch three holes in stop of strike jamb of door frames for
application of silencers.
D. Anchorage:
1. Anchor clips for frames in metal screw stud partitions: 1.5 mm (16 Gauge)
steel Z- shaped clips , 44 mm upturned and down turned legs, or equivalent
type standard with the manufacturer, contained within the frames, for screw
attachment to metal studs under section for Metal Support Assemblies.
2. Anchor clips for frames in wood stud partitions: 18 - gauge steel with 19mm
high bendable straps or equivalent type standard with the manufacturer,
contained, for screw attachment to wood studs.
5. Anchors for fire-resistive rated frames: Conform to all KFSD requirements for
the specific fire - resistive ratings, and grout accordingly.
6. Provide not less than 3 anchors, clips, or bolts per jambs upto 2200mm
height, as applicable.
A. Preparation: Clean all surfaces of all doors, frames, accessory items, anchors and
related items, to remove blemishes and foreign matter and provide paint grip. Spot-fill
imperfections with metallic filler, and sand smooth. Thoroughly clean the surfaces by
applying hot or cold phosphate treatment standard with the manufacturer.
B. Following cleaning apply one dip or spray coat of rust - inhibitive metallic oxide , zinc
phosphate, or synthetic resin primer to all surfaces, including those which will be
concealed after erection. Bake or oven dry, the primer at time and temperature
abrasion or as per manufacturers standard.
PART 3 - EXECUTION
3.01 EXAMINATION
A. Verify that opening sizes and tolerances are acceptable and in compliance with these
specifications and applicable codes.
B. Place in position all steel frames, in accordance with the approved shop drawings
and frame schedule.
4. Where exposed fastener heads occur in frames, fill with automotive body
filler and sand smooth.
END OF SECTION
SECTION 08 14 16
PART 1 - GENERAL
1.01 SUMMARY
A. Work includes: Wok of this section consists of furnishing all labor, materials,
equipment and services necessary to complete but not limited to the following:
1. Flush solid core wood doors, complete with internal reinforcing, hardware
cutouts: and provided with openings for glazing where so indicated.
B. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
7. Section 09 91 00 - Painting
1.02 REFERENCES
A. Comply with applicable requirements of the following standards and those others
referenced in this Section, under the provisions of Clause for References.
3. AWI Quality Standards, Seventh Edition, version 1.0, for the following:
9. All applicable federal, state and municipal codes, laws and regulations for
exits.
1.03 SUBMITTALS
3. Door schedule: All doors specified under this Section, coordinated with the
schedule contained in the Contract Drawings.
4. Shop drawings: Elevations, and large scale sections and details of door
construction, indicating profiles, joinery and cut-outs for hardware and
glazing.
5. Samples:
A. All materials and workmanship shall conform in all respects to the specified grades of
the Architectural Woodwork Institute (AWI) quality standards, except as modified
herein.
A. Coordinate the work of this Section with the respective trades responsible for
furnishing hardware and installing wood doors.
B. Ensure that the work performed hereunder is coordinated with issued templates
authorized by the hardware supplier.
C. Do not fabricate doors before receiving a copy of the approved hardware schedule,
submitted by the hardware supplier, reviewed by the Contractor and approved by the
Engineer. Verify that issued templates are coordinated with the approved schedule;
immediately notify the Engineer, in writing, of any conflicts.
A. The Contractor is responsible to make certain that wood doors are not delivered until
the building and storage areas are sufficiently dry so that the doors will not be
damaged by excessive changes in ambient humidity and relative moisture content.
C. Inspect doors upon delivery for damage. Minor damage may be repaired provided the
refinished items are equal in respects to new work and acceptable to the Engineer;
otherwise remove and replace damaged items.
D. Store doors flat on a level surface, in protected, elevated, dry areas; protect from
exposure from all sources of light and moisture. Seal top and bottom edges if stored
more than one week. Break packaging seal on-site to permit ventilation.
1.09 WARRANTY
A. Contractor shall provide Five (5) years of warranty for the products including their
installation and polishing/painting under this Section from the date of Substantial
Completion of Works.
PART 2 - PRODUCTS
2.01 MANUFACTURERS
A. Metalco
B. Kuwait Carpentry
C. Hasan Abul
D. Jassim Al Khors
1. Door facing: AWI Quality Standards, 6th edition, A Grade veneer, 0.8 to 0.62
mm thick, mechanically splice Beech wood, plain sawn with book matched
grain, end matched transoms.
C. Door facing:
1. Face veneer: As specified herein above under Article – “Flush Faced Doors”.
D. Core construction:
2. Stiles: multiple-ply stiles with 6 mm solid hardwood outer ply matching face
veneers for species and color.
4. Blocking:
E. Adhesives:
F. Accessories: For all fire-rated doors installed in pairs with both leaves active, provide
0.91 mm (20-guage) formed steel edges, without astragal, wrapped with veneer
matching faces of doors.
B. Door facing:
1. Face veneer: As specified herein above under Article – “Flush Faced Doors”.
C. Core construction:
1. Core: Particleboard complying with ANSI A208 Type 1, Grade 1-LD-2 having
a density of 320 kg/m3 to 512 kg/ m3.
2. Stiles: Laminated strand lumber or hardwood mill option for inner ply of
styles, minimum of 35 mm after trimming, with 6 mm solid hardwood outer ply
matching face veneer, or visually compatible hardwood species.
3. Top and bottom rails: Beech or birch in order to produce a smooth surface
after finish has been applied.
A. Wood Frames shall be of solid Beech wood, 50mm thick, width equal to wall with
EPDM bubble gasket and 100 x 12 mm architrave.
B. Stainless Steel Frame shall be as specified in the Section 08 11 00 –Steel Doors and
Frames.
2.06 BEADS
A. Glazing beads for fire rated doors shall be wood veneered clad steel bead having a
sight line not greater than 12.7 mm.
2.07 FABRICATION
B. Laminate door facing, cross banding and assembled core in a hot press.
C. Bond stiles and rails to cores, sand for uniform thickness. Sand assemble door leaf in
factory.
D. Machine doors to receive hardware from templates furnished under section for
DOOR HARDWARE in factory. Do not machine for surface hardware.
F. Provide inner blocks at lock edge and top of door for closer hardware reinforcement.
A. Transparent finish: AWI Premium Grade Factory Finish System No TR-6 “Conversion
Polyurethane” system, having a Satin sheen of 30° to 50° gloss units per ASTM
D523. Finish system shall not substantially increase flame spread.
PART 3 - EXECUTION
3.01 EXAMINATION
A. Inspect frames and verify that they are in proper condition to receive the work of this
Section.
C. Concrete work, masonry work, tile and marble setting and polishing shall be
completed and dry before installation of wood doors.
3.02 INSTALLATION
B. Do not install doors until concrete, masonry, plaster, tile and other wet work is
completed and dried in the areas to receive doors.
D. Cutting, trimming, fitting and machining of prefinished doors will not be permitted.
E. Install doors in required openings as shown. Install flush panels with concealed
fasteners.
G. Remove hardware before painting and refix after painting of doors is completed.
Adjust and lubricate hardware for proper operation at completion.
END OF SECTION
SECTION 08 31 13
PART 1 - GENERAL
1.01 SUMMARY
A. Work includes: Wok of this section consists of furnishing all labor, materials,
equipment and services necessary to complete but not limited to the following:
B. Fire resistive, rated and non-rated access panels and frames, as specified under this
Section, furnished by Sections requiring the same and installed under sections
responsible for wall construction.
C. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
1.02 SUBMITTALS
3. Shop drawings: Large scale details of access doors, indicating all sizes,
gages and thickness; provide complete installation details, coordinated to the
specific receiving conditions.
A. Do not deliver access doors to the site, until all specified submittals have been
submitted to, and approved by the Engineer.
B. Store access door units inside, under cover, and in manner to keep them dry,
protected from weather, direct sunlight, surface contamination, corrosion and
damage from construction traffic and other causes.
PART 2 - PRODUCTS
2.01 MANUFACTURERS
B. All work of this Section shall be produced by a single manufacturer, unless otherwise
approved by the Engineer.
A. For fire-resistance rated wall and ceiling surfaces: Standard flush panel door meeting
the following requirements:
2. Frame type:
a. For ceramic tile walls: 1.5 mm (16 gauge) Type 304 stainless steel
flanged frame, with flange exposed to view 25 mm (1 inch) or less.
c. For gypsum board walls and ceilings: 1.5 mm (16 gauge) galvanized
bonderized steel frame, with 0.68 mm (22 gauge) galvanized steel
drywall bead.
b. For ceramic tile walls only: Flush door, Sandwich construction with 2
inch thick mineral wool fiber insulation between two layers of 20
gauge Type 304 stainless steel.
A. For non-rated wall and ceiling surfaces (service and non-public areas): Flush panel
door type meeting the following requirements:
1. Frame type:
a. For tiled walls: 1.5 mm (16 gauge) Type 304 stainless steel flanged
frame, with flange exposed to view 25 mm (1 inch) or less:
c. For gypsum board walls and ceilings: 1.5 mm (16 gauge) galvanized
bonderized steel frame, with 0.68 mm (22 gauge) galvanized steel
drywall bead.
a. Typical all wall types, except tile: 1.9 mm (14 gauge) galvanized
bonderized steel.
b. For tiled walls: 1.9 mm (14 gauge) type 304 stainless steel.
3. Hinge:
B. For non-rated Gypsum board walls and ceilings (Public areas): Recessed door type
meeting the following requirements
1. Frame type: 1.5 mm (16 gauge) galvanized bonderized steel frame, with 0.68
mm (22 gauge) galvanized steel drywall bead.
2. Door: Recessed 1.5 mm (16 gauge) galvanized bonderized steel door. with
0.68 mm (22 gauge) galvanized steel drywall bead.
4. Latch: Flush cam latch, (operated by Allen or Torx head screwdriver) with
steel grommet welded to door.
C. For non-rated plastered walls and ceilings (Public areas): Recessed door type
meeting the following requirements
1. Frame type: 1.5 mm (16 gage) galvanized bonderized steel frame, with 0.68
mm (22 gage) galvanized steel plaster bead with expanded lath.
2. Door: Recessed: 1.5 mm (16 gauge) galvanized bonderized steel door, with
self-furring 3.4 pound galvanized steel lath welded to door.
4. Latch: Flush cam latch, (operated by Allen or Torx head screwdriver) with
steel grommet welded to door.
B. Panels fabricated from cold rolled steel: Phosphate dipped with baked on rust
inhibitive gray primer finish.
C. Panels fabricated from galvanized bonderized steel: Baked on rust inhibitive gray
primer finish.
PART 3 - EXECUTION
3.01 EXAMINATION
A. Inspect all surfaces and verify that they are in proper condition to receive the work of
this Section. Verify that prepared openings are ready to receive the work of this
Section and opening dimensions are as indicated on the shop drawings. Verify that
all blocking is set in place and secure.
3.02 INSTALLATION
B. Test each door and latching device, and make adjustments required to ensure a
bind-free operation and proper latching.
END OF SECTION
SECTION 08 42 27
PART 1 - GENERAL
1.01 SUMMARY
A. Work includes: Wok of this section consists of furnishing all labor, materials, equipment
and services necessary to complete the interior glass partition with aluminium frame
including all fittings and accessories.
B. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
1.02 STANDARDS
A. Except as modified by governing codes and by the Contract Documents, comply with the
applicable provisions and recommendations of the following:
1.03 QUALIFICATIONS
A. Award the work to a single firm specializing in this type of work so that there will be
undivided responsibility for such work. The firm shall have a minimum of 5 years
successful experience in the fabrication and erection of similar systems as used for this
Project.
A. Design, fabricate and install components so that the completed partition system provides
for anticipated movement of the supporting structure due to live loads, dead loads,
temperature change and building tolerance.
1.05 WARRANTY
A. Contractor shall provide warranty for a period of Ten (10) years from the date of
substantial completion, against defects in materials and workmanship.
PART 2 - PRODUCTS
2.01 MANUFACTURERS
A. Dorma
B. Modern Fold
D. Or Approved Equal.
2.02 MATERIALS
A. Frame and Panels: from Manufacturer’s standard profiles, provide head jamb, side jambs,
and panels with dimensions shown on the drawings. Provide glass wall mullion at top and
bottom only.
B. Aluminium: Extrusions with normal thickness of 2.5mm. Alloy specified as AlMgSi 0.5
with strength rated as 6063-T5 or F-22 (European Standard)
D. Glass: Provide Manufacturer’s standard glass and glazing, glass as specified in drawing
or elsewhere and specification section 08 80 00. Exact glass dimensions to be provided
by manufacturer. Provide APTK or EPDM gaskets and extruded aluminium snap-in
glazing bead for dry glazing per manufacturer’s instructions.
A. Refer to Drawing for Glass types and Specification Section 08 80 00 –Glazing and 08 81
13 Decorative Glass.
D. Edge Blocks: Neoprene blocks of size and hardness required to limit lateral movement
(side-walking) of glass.
E. Mirror Mastic: An adhesive setting compound, produced specifically for setting mirrors by
spot application, certified as compatible with glass coating by organic protective coating
manufacturer.
2.06 FABRICATION
A. Sizes: Fabricate glass to sizes required for glazing openings indicated, with edge
clearances and tolerances complying with recommendations of glass and gasket
manufacturers. Provide thicknesses indicated or, if not otherwise indicated, as
recommended by glass manufacturer for application indicated.
B. Cutting: Obtain sizes from shop drawings or by field measurement. Cut glass to fit each
opening with edge clearances and bite on glass as recommended by glass manufacturer.
Do not nip glass edges. Factory cut heavy plate or float glass (13 mm and above).
Edges may be wheel cut or sawed and seamed at manufacturer's option. For glass to be
cut at site, provide glass larger than required so as to obtain, clean cut edges without
seaming or nipping. Do not cut, seam, nip or abrade glass after heat-tempering or
laminating.
C. Edgework: Provide flat ground glass edges having a satin finished flat edge with eased
arise corners.
D. Conceal all fastenings unless otherwise shown or specified. Fit and assemble all work in
the shop insofar as practicable. Carefully fit and match all work with continuity of line and
design, using rigidly secured joints with hairline contact, unless otherwise shown.
Reinforce members and joints with plates, bars, rods or angles for rigidity and strength as
needed. Use concealed stainless steel fasteners for jointing which cannot be welded.
Reinforce, cut, drill and tap as required for attachment.
PART 3 - EXECUTION
A. Prior to the start of the Work, and at the Contractor's direction, meet at the Project site to
review material selections, methods and sequence of interior clear anodized aluminum
and glass partition installation, special details and conditions, standard of workmanship,
job organization, coordination with other trades, and other pertinent topics related to the
Work. The meeting shall include the Engineer, the Engineer’s Representative, the
Contractor, the Contractor's project superintendent, subcontractor superintendent,
manufacturer's representatives, primary component materials suppliers, and any other
subcontractors whose work requires coordination with this Work.
A. Examine the substrates, adjoining construction and conditions under which the Work is to
be installed. Do not proceed with the Work until unsatisfactory conditions have been
corrected.
3.03 ERECTION
A. Verify dimensions of supporting structure by field measurements so that the Work will be
accurately designed, fabricated and fitted to the structure.
B. Coordinate the work with the work of other Sections and provide items to be placed
during the installation of other work at the proper time to avoid delays in the work. Place
such items, including anchors, accurately in relation to the final location of components.
C. Erect all component parts in accordance with the manufacturer's written instructions and
recommendations.
D. Cut and trim component parts during erection only with the approval of the manufacturer
or fabricator and in accordance with his recommendations. Do not cut through reinforcing
members. Restore finish completely to protect material and remove all evidence of
cutting and trimming. Remove and replace members where cutting and trimming has
impaired strength or appearance.
E. Do not erect members which are warped, bowed, deformed or otherwise damaged to
such extent as to impair strength or appearance. Remove and replace members
damaged in the process of erection.
G. Erection Tolerances
1. Set metal work, plumb, level and true to line with uniform joints. Comply with the
following erection tolerances:
H. Furnish and install anchoring devices required to secure partitions using concealed
fasteners.
K. Glass Installation: Install glass and glazing in accordance with requirements in Section
08 80 00, "Glass and Glazing" and written instruction of the glass manufacturer and
fabricator.
A. Repair damaged or defaced work or replace with new work, as acceptable to Engineer’s
Representative and the Engineer. Completely refinish defaced partition components with
factory-finish materials or replace defaced components at no extra cost to the Engineer.
B. Clean interior clear anodized aluminum and glass components in accordance with
manufacturer's recommendation and referenced standards.
C. Clean glass in accordance with requirements in Section 08 80 00, "Glass and Glazing".
END OF SECTION
SECTION 08 42 29
AUTOMATIC ENTRANCE DOORS
PART 1 - GENERAL
1.01 SUMMARY
A. The section includes: Work includes in this section is to furnish all labor, materials,
tools, and equipment and perform all services and operations necessary for the
complete supply and installation of automatic glazed/wood entrance door assemblies
including the manually operable side doors indicated on drawings.
B. Related Sections: Related work to be coordinated and used in conjunction with this
specification includes but is not restricted to:
1. Section 05 50 00 – Metal Fabrications
2. Section 07 92 00 – Joint Sealants
3. Section 08 80 00 – Glass and Glazing.
4. Division 26 Sections for electrical connections, including conduit and wiring.
1.02 REFERENCES
A. ZH 1/494 Germany– Guidelines on power-operated doors, windows, and gates.
B. Manufacture and Test Code of Practice for Automatic doors in Emergency Rescue
Routes, Issue 10/1984 Germany.
good insulation quality. Use of silicon is not allowed in the assembly.Safety photocell
barriers for monitoring the opening zone, are recessed into the side seal sections.
The outer sections are designed not to trap limbs or objects, with brush seals.
The system should be complete with door leaves up to 3000mm passage height and
all glass profiles for ST-FLEX profile (with finger protection) double glazing with
interlocking side seals and top and bottom seals. Use of silicon is not allowed in the
assembly.The components to be modular in design, consisting of track and fixing
profiles, adjustable carrier heads, control board/power pack, additional control unit for
safety, toothed belt, rechargeable battery package, return pulley with integral lock and
belt tensioning device, end stopper, junction box, power cable to control board, self
diagnostics of microprocessor control and integrated additional component for
redundant power supply and the system to be of protection class IP 20.It should be
self-learning with adjustable parameters. Sensor shall be `IXIO-L-DT1 Combination
Sensor` non directional and combination of presence & motion detection, tested for
continuous monitoring before every cycle. IXIO-ST/SO Infrared safety Sensor shall be
provided to protect the secondary edge area of the door as per (DIN 18650 and EN
16005)., 5 position program switch,lockable by electronic code, for flush installation,
emergency push button with green light for escape routes, flush mounted, all in
System 55 format, and electro mechanical hook locks. The power supply is to be 230
volts 50/60 Hz. The carriers should have brush profiles to self clean the track out of
dust and dirt.The installation of the operator should be of modular construction to
allow the track to be fixed at an earlier stage, and the operator later.
The sliding door assembly is to be complete with double glazing 5/12/5 mm, weather
stripping with interlocking side and middle seals, and bottom seals with glazing
gaskets.The gap between the interlocking profiles of sliding and fixed panels not to
exceed 8mm for safety reasons. The finish of the aluminium profiles to be Duraner
coated , shade as per consultant’s approval.
Where card readers are used for access control, a signal from the card reader will
unlock the lock and set the door in automatic motion for access.
profiles and Double glazing glass and as indicated on plans and door schedule and
shall be manufactured by Dorma GmbH, Germany.
2.04.1 COMPONENTS
A. MANUFACTURED DOOR UNITS: Shall include operator, header and track, jambs,
sliding door panels, and sidelites. Units can be mounted within rough opening with sliding
panels sliding along sidelite. The system should be complete with door leaves up to
3000mm passage height and all glass profiles for ST-FLEX profile (with finger protection)
double glazing with interlocking side seals and top and bottom seals with good insulation
quality. Use of silicon is not allowed in the assembly. The outer sections are designed not
to trap limbs or objects, with brush seals
The system should be complete with door leaves up to 3000mm passage height and all
glass profiles for ST-FLEX profile (with finger protection) double glazing with interlocking
side seals and top and bottom seals. Use of silicon is not allowed in the assembly. The
components to be modular in design, consisting of track and fixing profiles, adjustable
carrier heads, control board/power pack, additional control unit for safety, toothed belt,
rechargeable battery package, return pulley with integral lock and belt tensioning device,
end stopper, junction box, power cable to control board, self diagnostics of
microprocessor control and integrated additional component for redundant power supply
and the system to be of protection class IP 20.It should be self-learning with adjustable
parameters. Sensor from inside shall be `IXIO DT3` non directional movement detection
and safety scan for emergency exit sliding doors. It shall be on continuous current circuit
with FST module connection. Sensor from outside shall be `IXIO-L-DT1` non directional
and combination of presence & motion detection, tested for continuous monitoring before
every cycle. IXIO-ST/SO Infrared safety sensors shall be provided to protect the
secondary edge area of the door as per (DIN 18650 and EN 16005). The locking shall be
electro mechanical locks. 5 position program switch,lockable by electronic code, for flush
installation, emergency push button with green light for escape routes, flush mounted, all
in System 55 format, and electro mechanical hook locks. The power supply is to be 230
volts 50/60 Hz. The carriers should have brush profiles to self clean the track out of dust
and dirt.The installation of the operator should be of modular construction to allow the
track to be fixed at an earlier stage, and the operator later.
The sliding door assembly is to be complete with double glazing 5/12/5 mm,
weatherstripping with interlocking side and middle seals, and bottom seals with glazing
gaskets. The gap between the interlocking profiles of sliding and fixed panels not to
exceed 8mm for safety reasons. The finish of the aluminium profiles to be Duraner
coated, shade as per consultant’s approval.
Where card readers are used for access control, a signal from the card reader will unlock
the lock and set the door in automatic motion for access.
Off-Automatic - Permanent open, Partial opening, Night bank control, Pharmacy Locking,
exit only, Emergency Off, adjustable opening speed for each leaf 10-75 cm/sec, closing
speed 10-50cm/sec, adjustable hold open time 0-120 secs, adjustable reverse cycle, self
learning, electro mechanical locking, rechargeable battery pack (monitored).
2.05 HARDWARE
A. Provide heavy-duty hardware units in size, number and type recommended by
manufacturer for entrance type required. Finish exposed parts to match door finish,
unless otherwise indicated.
B. Compression Weather Stripping: Manufacturer's standard replaceable, compressible
gaskets of molded neoprene complying with ASTM D 2000 or molded PVC complying
with ASTM D 2287. Include bumper-type gaskets at door stops and laps.
C. Sliding Weather Stripping: Manufacturer's standard replaceable weather stripping of
wool, polypropylene, or nylon woven pile, with nylon-fabric or aluminum-strip backing,
complying with AAMA 701. Sliding weather stripping includes stripping at jamb, head,
and meeting rails where there is no stop or lap to receive compression weather
stripping.
2.06 FABRICATION
A. General: Fabricate automatic entrance door system components to designs and sizes
indicated.
B. Prefabrication: Provide automatic entrance doors as prefabricated assemblies.
Complete fabrication, assembly, finishing, hardware application, and other work
before shipment to Project site.
C. Do not drill and tap for surface-mounted hardware items until time of installation at
Project site.
1. Perform fabrication operations, including cutting, fitting, forming, drilling, and
grinding of metalwork in manner that prevents damage to exposed finish
surfaces. For hardware, perform these operations before applying finishes.
2. Form shapes with sharp profiles, straight and free of defects or deformations,
before finishing.
3. Prepare components to receive concealed fasteners and anchor and
connection devices.
4. Fabricate components with accurately fitted joints with ends coped or mitered
to produce hairline joints free of burrs and distortion.
D. Welding: Weld components to comply with referenced AWS standard. Weld before
finishing components to greatest extent possible. Weld in concealed locations to
greatest extent possible to minimize distortion or discoloration of finish. Remove weld
spatter and welding oxides from exposed surfaces by descaling or grinding.
E. Glazing Channels: Provide minimum clearances for thickness and type of glass
indicated according to GANA's "Glazing Manual."
F. Metal Protection: Where aluminum will contact dissimilar metals, protect against
galvanic action by painting contact surfaces with primer or by applying sealant or tape
recommended by manufacturer for this purpose.
G. Hardware: Install hardware, except surface-mounted hardware, at fabrication plant.
Remove only as required for final finishing operation and for delivery to and
installation at Project site.
H. Doors: Fabricate doors in profiles indicated. Reinforce as required to support imposed
loads and for installing hardware. Factory assemble door and frame units.
1. Exterior Doors: Provide compression weather stripping at fixed stops. At
locations without fixed stops, provide sliding weather stripping retained in
adjustable strip mortised into the door edge.
C. Entrances: Install entrances plumb and true in alignment with established lines and
grades without warp or rack of framing members and doors. Anchor securely in place.
Lubricate operating hardware and other moving parts.
1. Install surface-mounted hardware using concealed fasteners to greatest
extent possible.
2. Set tracks, header assemblies, operating brackets, and guides level and true
to location with anchorage for permanent support.
3. Install components to drain water passing joints and condensation and
moisture occurring or migrating within the system to the exterior.
D. Door Operators: Install door operator system, including control wiring, as follows:
1. Refer to Division 16 Sections for connection to electrical power distribution
system.
E. Activation and Safety Devices: Install control devices and wiring, including
connections to door operators.
F. Infrared-Scanner Presence Detectors: Install scanners on interior sides of each
sliding automatic entrance door.
1. Photoelectric Beams: Install beams on each sliding automatic entrance door
jamb.
G. Glazing: Comply with installation requirements in Division 8 Section "Glazing," unless
otherwise indicated.
H. Seal frame perimeter with sealant to provide weather tight construction, unless
otherwise indicated.
3.04 ADJUSTING
A. Adjust door operators, controls, and hardware for smooth and safe operation and for
weather tight closure.
B. Readjust door operators and controls after repeated operation of completed
installation equivalent to three days' use by normal traffic (100 to 300 cycles).
Lubricate hardware, operating equipment, and other moving parts.
3.05 CLEANING AND PROTECTION
A. Clean glass and metal surfaces promptly after installation. Remove excess glazing
and sealant compounds, dirt, and other substances. Repair damaged finish to match
original finish.
1. Comply with requirements in Division 8 Section "Glazing" for cleaning and
maintaining glass.
B. Provide final protection and maintain conditions, including limiting construction traffic,
that ensure automatic entrance doors are without damage or deterioration at time of
Substantial Completion.
END OF SECTION
SECTION 08 44 13
PART 1 - GENERAL
1.01 SUMMARY
A. Work includes: Wok of this section consists of furnishing all labor, materials,
equipment and services necessary to complete but not limited to the following:
B. Glazed aluminum curtain wall, structural glazed system installation with concealed
windows; projecting outside punched windows and sunshades as shown on the
architectural drawings.
C. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
Provide glazed aluminum curtain wall system that has the following capabilities
E. Curtain wall system shall be re-glazable from the exterior. The punched windows
shall be re-glazed from the interior.
F. Design Wind Speed shall be 100 miles/hr (160 km/hr), 3 seconds gust wind speed,
Exposure C and as per IBC standard for flexible building.
2. Test Performance: Provide glazed aluminum curtain wall system that does
not evidence material failures, structural distress, or permanent deformation
of main framing members exceeding 0.2 percent of clear span when tested
according to ASTM E 330.
1. Study Building Test Model: For determining the wind pressure on curtain
wall, a model at suitable scale of the building will be constructed including all
surface details measuring greater than 0.3 meters as a full scale and
subjected to wind tunnel tests. Taps for measuring wind pressures on the
model will be installed on the exposed surfaces of the external glazing in
addition to the exterior surface of the walls for the associated steel elements.
The distribution of taps on the model will take into consideration the overall
net wind loads normal to the structure’s surface, as well as possible regions
of high localized wind loading.
2. Meteorological Data: Long term meteorological data for the Kuwait City area
will be used to determine design information from the wind tunnel results.
This information along with information on the terrain surrounding the wind
instrument will be used to establish reference wind speeds for the area and
to develop a mathematical model of the joint probability of wind speed and
direction.
3. Wind Simulation: The mean velocity and turbulence profiles of the natural
wind will be simulated in the wind tunnel by means of roughness on the wind
tunnel floor combined with turbulence generating spires at the start of the
working section. These devices produce a floor boundary layer in the wind
tunnel similar to the earth’s planetary boundary layer in strong wind
conditions.
4. Wind Pressure Testing: The model will be tested in an approved laboratory that
has boundary layer wind tunnel to determine the instantaneous wind pressure
tap for 36 wind azimuths in 10 degree increments. The mean, RMS (root-mean-
square) and the peak maximum and minimum pressure coefficients, based on
the dynamic pressure above the boundary layer, will then be determined from
the wind tunnel data. The net pressures between inner and outer surfaces of the
curtain walls will be evaluated. Where the curtain walls enclose internal space
estimates of internal pressure will be combined with measured external
pressures to develop the net wind pressures.
5. Structural Wind Loads: The structural loads on the main structural systems,
from the area averaging tests, will be determined for the 25 year return
period from the mean and RMS pressure coefficients measured in the wind
pressure study utilizing a basic wind speed of 80mph. The loads will be
provided in the form of block diagrams.
6. Design Peak Wind Loads: As a by-product of the tests, peak local wind loads
on the exterior walls will be determined. These loads would be used for the
design of local elements such as two ends of the curved curtain wall and
supporting steel structure. These loads will be also provided in block diagram
form.
H. Dead Loads: Provide glazed aluminum curtain wall system members that do not
deflect an amount which will reduce glazing bite below 75 percent of design
dimension when carrying full dead load. Provide a minimum 3.18 mm clearance
between members and top of fixed panels, glazing. Provide a minimum 1.59 mm
clearance between members and operable windows and doors.
I. Live Loads: Provide glazed aluminum curtain wall system, including anchorage that
accommodates supporting structure's deflection from uniformly distributed and
concentrated live loads of 3mm without failure of materials or permanent deformation.
J. Air Infiltration: Provide glazed aluminum curtain wall system with permanent
resistance to air leakage through system of not more than 0.3 L/s/sq. m of fixed wall
area when tested according to ASTM E 283 at a static-air-pressure difference of 299
Pa.
K. Water Penetration: Provide glazed aluminum curtain wall system that does not
evidence water leakage when tested according to ASTM E 331 at minimum
differential pressure of 20 percent of inward acting wind-load design pressure as
defined by ASCE 7, "Minimum Design Loads for Buildings and Other Structures," but
not less than 700 Pa.
O. Average Thermal Conductance: Provide glazed aluminum curtain wall system with an
average U-value of not more than 3.30 W/sq. m x K when tested according to AAMA
1503.1.
P. Sound Transmission: Provide glazed aluminum curtain wall system with average
sound transmission loss through system of not less than 34 decibels (dB) when
tested according to ASTM E 90.
C. The manufacturer will supply a site instructor to demonstrate to the installer the
correct methods and procedures relating to the assemble and installation of the
aluminum products.
D. Source Limitations: Obtain each type of glazed aluminum curtain wall system from
one source and by a single manufacturer.
2. Test glazed aluminum curtain wall system for compliance with requirements
specified for performance and test methods. Conduct tests using specimen
representative of proposed materials and construction including perimeter
components according to AAMA 501 recommendations.
1. Engage welders who have satisfactorily passed AWS qualification tests for
welding processes involved and who are currently certified for these
processes.
1. Locate mockups on-site in the location and of the size indicated or, if not
indicated, as directed by Architect.
2. Notify Architect 7 days in advance of the dates and times when mockups will
be constructed.
1.04 SUBMITTALS
A. General: Submit each item in this Article according to the Conditions of the Contract
and Division 1 Specification Sections.
B. Product Data for each product specified, including details of construction relative to
materials, dimensions of individual components, profiles, and finishes.
C. Contractor has to submit detailed calculations and shop drawings for the approval of
the Engineer. The design wind load to be considered as per UBC 1997 for a wind
speed of 80 mph with exposure C.
D. Shop Drawings showing fabrication and installation of glazed aluminum curtain wall
system including plans, elevations, sections, details of components, and attachments
to other units of Work.
E. Samples for initial selection in the form of manufacturer's color charts showing the full
range of colors available for components with factory-applied color finishes.
This test requirement may be waived if the manufacturer can supply independent test
reports demonstrating that the product can meet the specified criteria.
A. Where field measurements cannot be made without delaying the Work, the
Contractor must guarantee dimensions on the shop drawings to allow fabrication to
proceed without field measurements. Coordinate construction to ensure that actual
dimensions correspond to guaranteed dimensions.
1.06 WARRANTY
A. General Warranty: The special warranty specified in this Article shall not deprive the
Owner of other rights the Owner may have under other provisions of the Contract
Documents and shall be in addition to, and run concurrent with, other warranties
made by the Contractor under requirements of the Contract Documents.
6. Water leakage.
D. The warranty must be issued by the manufacturer and be transferable to the Owner.
The warranty must cover the design, engineering, extruding, finishing and fabrication.
PART 2 - PRODUCTS
2.01 MANUFACTURERS
1. SCHUCO, GERMANY
2. WICONA, GERMANY
3. TECHNAL, FRANCE
4. AL ABBAR, DUBAI
5. CNYD, CHINA
4. AL ABBAR, DUBAI
5. CNYD, CHINA
2.02 MATERIALS
A. Aluminum: Alloy and temper recommended by manufacturer for type of use and finish
indicated, complying with the requirements of standards indicated below.
2. Extruded Bars, Rods, Shapes, and Tubes: ASTM B 221 (ASTM B 221M).
B. Steel Reinforcement: ASTM A 36 (ASTM A 36M) for structural shapes, plates, and
bars; ASTM A 611 for cold-rolled sheet and strip; or ASTM A1011 (ASTM A1011M)
for hot-rolled sheet and strip.
F. Framing system gaskets and joint fillers as recommended by manufacturer for joint
type.
G. Sealants and joint fillers for joints within glazed aluminum curtain wall system as
specified in Division 7 Section "Joint Sealants."
2.03 COMPONENTS
C. Glazing frames: Frame assembly shall be by crimping corner cleats. Glazing as per
glazing schedule. Frame shall not be fixed into structure and should facilitate bonding
and ventilation. Windows shall be concealed and projecting. Visible distance between
panels shall be 14mm with corner safety device.
D. Weather Proofing: Use triple EPDM gaskets with sealant for joints.
2. Where fasteners anchor into aluminum less than 3.2 mm thick, provide
reinforcement to receive fastener threads.
I. Galvanized steel tubes shall be inserted into Aluminium profile, if required to suit
structural calculations to be submitted by manufacturer.
2.04 FABRICATION
B. The design, engineering, extruding, finishing, and fabrication must be done by the
manufacturer in the country of origin.
C. Forming: Form shapes with sharp profiles, straight and free of defects or
deformations, before finishing.
F. Welding: Weld components to comply with referenced standard and Shop Drawings,
unless otherwise indicated. Weld before finishing components. Weld in concealed
locations to greatest extent possible to minimize distortion or discoloration of finish.
Remove weld spatter and welding oxides from exposed surfaces by descaling or
grinding.
G. Glazing Pockets: Provide minimum clearances for thickness and type of glass
indicated according to FGMA's "Glazing Manual."
H. Glazing Pockets: Provide minimum clearances for thickness and type of plastic sheet
indicated according to plastic sheet manufacturer's recommendations.
I. Metal Protection: Where aluminum will contact dissimilar metals, protect against
galvanic action by painting contact surfaces with primer or by applying sealant or tape
recommended by manufacturer for this purpose. Where aluminum will contact
concrete or masonry, protect against corrosion by painting contact surfaces with
bituminous paint.
J. Frame Units: Factory assemble frame units according to Shop Drawings to greatest
extent possible. Rigidly secure non movement joints. Seal joints watertight, unless
otherwise indicated. Assemble components to drain water passing joints,
condensation occurring in glazing channels, condensation occurring within framing
members, and moisture migrating within the system to the exterior.
A. General: Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal
Products" for recommendations relative to applying and designating finishes.
D. Finish: Corro-coat PE-SDF super durable powder coating in colour “satin aluminium”
or selected by Engineer.
A. General: Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal
Products" for recommendations relative to applying primer.
PART 3 - EXECUTION
3.01 EXAMINATION
A. Examine areas, with Installer present, for compliance with requirements for
installation tolerances and other conditions affecting performance of glazed aluminum
curtain wall system. Do not proceed with installation until unsatisfactory conditions
have been corrected or accommodations acceptable to Architect have been made.
3.02 INSTALLATION
A. General: Comply with manufacturer's written instructions for protecting, handling, and
installing glazed aluminum curtain wall system. Do not install damaged components.
Fit joints to produce hairline joints free of burrs and distortion. Rigidly secure non
movement joints. Seal joints watertight, unless otherwise indicated. Provide means to
drain water to the exterior to produce a permanently weatherproof system.
B. Metal Protection: Where aluminum will contact dissimilar metals, protect against
galvanic action by painting contact surfaces with primer or by applying sealant or tape
recommended by manufacturer for this purpose. Where aluminum will contact
concrete or masonry, protect against corrosion by painting contact surfaces with
bituminous paint.
D. Install framing members plumb and true in alignment with established lines and
grades.
E. Install factory-assembled frame units plumb and true in alignment with established
lines and grades.
F. Install column covers plumb and true in alignment with established lines and grades.
G. Install operable windows plumb and level, securely anchored, and without distortion.
Adjust weather-stripping contact and hardware movement to provide specified
performance and proper operation.
I. Welding: Weld components to comply with referenced standard and Shop Drawings,
unless otherwise indicated. Weld in concealed locations to minimize distortion or
discoloration of finish. Protect glazing surfaces from welding.
N. Erection Tolerances: Install glazed aluminum curtain wall system to comply with the
following maximum tolerances:
1. Plumb: 3 mm in 3 m; 6 mm in 12 m.
2. Level: 3 mm in 6 m; 6 mm in 12 m.
3. Alignment: Where surfaces abut in line, limit offset from true alignment to 1.5
mm; where a reveal or protruding element separates aligned surfaces by less
than 50.8 mm, limit offset to 12.7 mm.
A. Testing Agency: Owner will engage a qualified independent testing agency to perform
testing indicated.
C. Air Infiltration: Test areas of installed system indicated on Drawings for compliance
with system performance requirements according to ASTM E 783.
E. Water Spray Test: After completing the installation of 23-m by-2-story minimum area
of glazed aluminum curtain wall system, test system for water penetration according
to AAMA 501.2 in a 2-bay area directed by Architect.
F. Repair or remove Work that does not meet requirements or that is damaged by
testing; replace to conform to specified requirements.
3.04 PROTECTION
END OF SECTION
SECTION 08 51 13
PART 1 - GENERAL
1.01 SUMMARY
A. Work includes: Work of this section includes furnishing all plant, labour, equipment,
appliances and materials and performing all operations in connection with Aluminium
doors and windows.
B. The principal work of this Section includes, but may not be limited to, the following:-
1. Hinged doors.
2. Hinged windows
3. Fixed windows.
6. Sealants, caulking, joint fillers and gaskets in conjunction with the above
items.
7. Testing
C. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
1.02 SUBMITTALS
B. Shop Drawings: Submit shop drawings of all components for review by the Engineer.
Include full size sections of all typical members, dimensioned elevations, anchors and
other accessories required. Show glass thickness and glazing details for approval.
C. Number all doors in accordance with a plan agreed with the Engineer.
D. Samples:
2. Submit to the Engineer sets of samples for each type, finish and colour
required. Submit sample of the specified alloy on 300 mm lengths of
extrusion; show the maximum range or variation in colour and shade. Sample
Submittal and approval shall be for colour, texture, and gloss only.
Compliance with all other requirements is the exclusive responsibility of the
Contractor.
1.03 QUALIFICATIONS
1.04 TESTING
A. Units shall be suitable for a design wind load of 120KM/HR and shall be tested up to
severe exposure for water and air filtration or ASTM E 283, ASTM E 783, ASTM E
331 and ASTM E 1105 and certification of testing shall be provided.
B. Doors and Window units shall meet or exceed the following values. Test reports
indicating compliance shall be submitted prior to approval.
3. Performance Test: The maximum deflection of any member shall not exceed
1/175 of its span when tested for performance under uniform loading in
accordance with ASTM E 330 and when the load is removed there shall be
no evidence of permanent deformation or damage.
A. Except as otherwise indicated, comply with all applicable requirements including air
infiltration tests, water resistance tests, and applicable load tests specified in
ANSI/AAMA 302.9 classification "PA-3 HP60".
B. Design, fabricate and install aluminium doors and windows so that the total, installed,
glazed unit will withstand the gravity loads and wind pressure as shown on Drawing.
C. Maximum full load deflections, normal to the plane of the wall for any member of the
door and window frame shall not exceed 1/175 of the span of the glass. Submit
engineering calculations to show maximum deflections based on full panel loads, on
installed glazed door and window units, uniformly distributed.
F. Make provisions at sill to drain water and condensation to exterior face of the frames.
G. Provide tight joints and effectively seal windows against water leakage and air
infiltration. Water leakage is defined as the appearance of uncontrolled water, other
than condensation, on any inboard part of window, either during testing or under
actual weather conditions.
A. Finish Colour Range: During production, maintain large size colour range samples for
use in comparing against production material. Mark and code extremes of the colour
range so that these will not be installed adjacent to one another in any one unit.
1.07 WARRANTY
A. Submit a warranty for a period of Ten (10) years from the date of substantial
completion that the powder coating will not develop fading or non-uniformity of colour
or shade and will not crack, peel or corrode.
B. Should the coating fail in any of the above respects, the Contractor will replace these
elements at no cost to the Company. Further the warranty shall also cover all
aluminium work of this section and its installation.
A. Before dispatch from the Works all exposed surfaces shall be protected with a
suitable low tack tape, or other means of protection recommended by the
manufacturer. The adhesion, resistance to atmospheric conditions and elasticity of
the tape shall be suited to the purpose intended.
C. Deliver all components to project site completely identified. Store in accordance with
manufacturer’s instructions, above grade on dunnage, properly protected from the
weather, construction activities and other possibility of damage or loss.
PART 2 - PRODUCTS
2.01 GENERAL
a. SCHUCO.
b. WICONA.
c. TECHNAL.
d. Or Approved Equal.
a. ALUMACO.
b. HASSAN ABUL.
c. AL KHALID ALUMINIU.
d. Or Approved Equal.
2.02 MATERIALS
B. Aluminium Sheets and Plates: Sizes and minimum 2 mm thick or as required to fulfill
performance requirements. Suitable alloy and proper temper for forming and
fabricating with adequate structural characteristics and suitable for finishing as
required.
C. Steel Angles, Plates, Bars, Rods and Other Steel Accessories Required to join or
Reinforce Assembly of Aluminium Components: ASTM A36 and ASTM A283,
galvanized or, if galvanizing is not compatible with alloy or component parts, shop
painted with zinc chromate primer after cutting to size.
D. Aluminium Angles, Plates, Bars and Other Aluminium Members required to Join or
Reinforce Assembly of Aluminium Components: Alloys recommended by
manufacturer or fabricator to develop required strength of assembly.
E. Fasteners: Stainless steel type 300 series, selected to prevent galvanic action with
the components fastened. Where exposed in finished surfaces, use oval-head
countersunk Phillips heads with colour to match adjacent surfaces.
I. Hardware:
J. Glass and Glazing: See Section for GLAZING, for Specifications applicable to Glass
and Glazing system.
A. Generally:
1. Construct aluminium door, window units to the sizes and dimensions shown
on the Drawings and as specified. Doors and openable parts of the window
shall be complete with all necessary hardware including bolts.
B. Unit Construction:
B. All aluminium works shall be corro-coat PE-SDF super durable powder coating in
colour similar to satin aluminium or as selected by the Engineer.
B. It may also be noted that the Engineer will require mock-ups of different colours to be
made in order to make a final selection of the colours.
2.06 FABRICATION
A. Complete the cutting, drilling and fitting of joints prior to finishing. Use only methods
which will avoid distortion or discoloration of exposed faces. Grind weld areas smooth
before proceeding with other treatment.
C. Fit and assemble all work in the shop insofar as practicable. Mark and disassemble
units which are too large for shipment to project site, retaining units in sizes as large
as possible for shipment and erection.
D. Carefully fit and match all work with continuity of line and design, using rigidly
secured joints with hairline contact, mitred corners, unless otherwise shown.
E. Reinforce members and joints with steel or aluminium plates, bars, rods or angles for
rigidity and strength as needed to fulfill performance requirements. Use concealed
fasteners for jointing which cannot be welded.
F. Separate unlike metals or alloys with a heavy coating of bituminous paint or other
suitable permanent separation as required to prevent galvanic action.
PART 3 - EXECUTION
3.01 INSPECTION
A. Examine the substrates and adjoining construction and conditions under which the
work is to be installed. Do not proceed with the work until unsatisfactory conditions
detrimental to the proper and timely completion of the work have been corrected.
3.02 INSTALLATION
B. Co-ordinate aluminium doors and windows, with the work of other trades and provide
items to be placed during the installation of other work. Check the location of such
items and verify that they have been set accurately in relation to the final location of
doors and windows.
C. Erect the doors and windows, in accordance with the manufacturer's written
instructions and recommendations. Employ only experienced erectors.
D. Erection Tolerances: Erect aluminium doors and windows within the following
tolerances:
E. Cut and trim component parts during erection only with the approval of the
manufacturer or fabricator and in accordance with his recommendations. Do not cut
through reinforcing members. Restore finish completely to protect material and
remove all evidence of cutting and trimming. Remove and replace members where
cutting and trimming have impaired strength or appearance.
G. Set units level, plumb, and true to line, with uniform joints. Support on metal shims
and secure in place by bolting to clip angles and similar supports anchored to
supporting structure. Use only the types of equipment, ropes, wedges, spacers,
shims and other items during erection which will not stain or mark the finish of units.
J. Paint clip angles and other ferrous metal parts which will be concealed, with zinc
chromate paint.
L. Adjust ventilators and hardware to provide a tight fit at contact points and at weather
stripping. Lubricate hardware and other moving parts.
A. In addition to specific protection and cleaning methods required for each component
part by the respective Sections of these Specifications and recommended by the
respective manufacturers, maintain the work throughout the construction period in a
clean and properly protected condition so that it will not be damaged at the time of
completion of the Works.
B. Carefully remove protective material and clean down aluminium doors and windows.
C. Cleaning and protective methods shall be carefully selected, applied and maintained
so that finishes will not become uneven or otherwise impaired as a result of unequal
exposure to light and weathering conditions.
A. Water Penetration Test: After completion of the installation and normal curing of
sealant and glazing compounds, test for water leaks. Conduct tests in the presence
of the Engineer. Repair or replace any component, which leaks, and retest as
directed.
END OF SECTION
SECTION 08 71 00
DOOR HARDWARE
PART 1 - GENERAL
1.01 SUMMARY
A. Work includes: Wok of this section consists of furnishing all labor, materials,
equipment and services necessary to complete but not limited to the following:
C. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
1.02 REFERENCES
C. NFPA 101 (National Fire Protection Association)-Life Safety Code from Fire in
Buildings and Structures.
D. NFPA 252 (National Fire Protection Association) - Fire Tests of Door Assemblies.
K. BSI BS 476-31.1, Fire Tests on building Materials and structures part 31: Methods of
penetration through door sets and shutters assemblies section 31.1: Method of
measurement under Ambient Temperature Conditions (AMD 8366).
BS 5499-5:2002 Graphic symbol and Sign – Safety signs, Inc. Fire Safety
signs.
1.03 SUBMITTALS
A. Shop Drawings:
B. Samples:
1. Submit one sample of typical hinge, latch set, lockset, and closer, illustrating
style, color, and finish.
1.05 QUALIFICATIONS
1.08 COORDINATION
1.09 WARRANTY
A. All hardware shall be guaranteed in writing for a minimum period of Ten (10) years
from the date of substantial completion of the Works.
B. The guarantees shall state that each and every item of hardware is guaranteed to be
free from defects in the materials and operation for the stated period and that any
defective item or items of hardware shall be replaced immediately upon notification
that any item is defective.
A. Provide special wrenches and tools applicable for each different and for each special
hardware component.
B. Provide 3 nos. copies of catalogues for all hardware used for incorporation into
maintenance manual. Only original catalogues shall be used.
C. As per the requirement of NFPA 80, Chapter 5: Care and Maintenance, Section 5.2
Inspections, all fire rated doors, and as per the requirement of NFPA 101 Life Safety
Code, section 7.2.1.15 all egress doors to be inspected by an individual who can
demonstrate knowledge and understanding of the operating components of the door,
for example the FDAI (Fire and egress Door Assembly Inspectors) citified by DHI
(Door and Hardware Institute) or other equivalent and as approved by the engineer.
Such inspection to be executed and a written record of the inspections and testing
shall be a part of maintenance instructions while handover of the completed project.
PART 2 - PRODUCTS
A. Manufacturers:
2.02 COMPONENTS
A. Fasteners:
B. Hinges:
1. General: Hinges must be installed with appropriate fixing screws. Where door
jamb or trim projects to such an extent that the width of leaf specified will not
allow the door to clear such frame or trim; furnish hinges with leaves of sufficient
width to clear. Furnish template hinges in accordance with door and frame
material required.
c. Provide sufficient hinge width to allow door to clear the trim, if the
projection of door trim prevents desired degree of opening.
e. The supplier should provide the third-party grade certificate for the
hinges.
i. Hinge Size:
2. BS EN 1935: 2002, the standard classifies hinges using the 8 digit coding
system. Each digit relates to a particular feature of the product measured
against the standard performance requirements.
Grade 1 – 20 kg
Grade 2 – 40 kg
Grade 3 – 60 kg
Grade 4 – 80 kg
Grade 5 – 100 kg
Grade 6 – 120 kg
Grade 7 – 160 kg
Grade 0 - none
Grade 1 - mild
Grade 2 - moderate
Grade 3 - high
3. Hinge series should have demonstrated its suitability for the intended purpose,
by inclusion in satisfactory fire tests to BS 476: Part 22: 1987, on timber door
sets and steel door sets to the respective fire resistance duration required,
where the failure is clearly not due to the hinges. This evidence should be
provided by an approved third-party certification or testing body.
C. Mortise Locksets:
Shall have faceplates and strike plates of 2.5mm 304 Stainless Steel.
With dead bolt and latch, shall have a panic function from the egress
side of a Fire door.
With dead bolt and latch, lever handle only from egress side, shall
have anti-card mechanism.
2. The supplier should provide the grade certificate for the Locks.
c. Digit 3 – Door mass & closing force, Nine grades are identified with
maximum figures for closing force at various door masses:
g. Digit 7 – Security & drill resistance, seven grades are identified with
minimum figures for requirements relating to physical attack, with or
without drilling of the lock case.
Grade B or C to be used,
i. Digit 9 – Type of key operation & locking, nine grades are identified for
differing types of key operation. The grading determines how the lock is
assessed for deadlocking requirement as shown. In addition, there is a
maximum key torque operating requirement of 1.5 Nm and a minimum
key strength requirement of 2.5 Nm.
Grade C to be used.
Grade 2 to be used.
Grade 0 = no requirements.
Grade 0 to be used.
4. Lock series should have demonstrated its suitability for the intended purpose, by
inclusion in satisfactory fire tests to BS 476:22, on timber door sets and steel
door sets to the respective fire resistance duration required, where the failure is
clearly not due to the lockset. This evidence should be provided by an approved
third-party certification or testing body.
D. Lever handles:
1. All Lever trim shall be thru-bolted for greater strength and security and more
accurate installation and comply with BS EN 1906:2012
Grade A, A1: B, B1: C, C1 are specified and approved for fire test
certificates: Should have minimum A1 grade.
4. Lever handle type (NOT design) should have demonstrated its suitability for the
intended purpose, by inclusion in satisfactory fire tests to BS 476:22, on timber
door sets and steel door sets to the respective fire resistance duration required,
where the failure is clearly not due to the Lever handle. This evidence should be
provided by an approved third-party certification or testing body.
1. Cylinders to be:
f. Cylinder system to have at least two hardened anti-drill pins, one in the
cylinder body and one in the cylinder plug.
j. Master keying design upon final confirmation and requirement from the
consultant/client and as per his requirement only.
Grade
1 2 3 4 5 6
Grade
0 1 2
i. Cylinder series should have demonstrated its suitability for the intended
purpose, by inclusion in satisfactory fire tests to BS 476:22, on timber
door sets and steel door sets to the respective fire resistance duration
required, where the failure is clearly not due to the cylinder. This
evidence should be provided by an approved third party certification or
testing body.
F. Panic Devices:
1. Furnish exit devices as indicated in the Hardware Set Schedule with utilized
installation feature to suit various door widths.
a. Proposed panic exit devices to have been cycle tested beyond the
scope of BS EN 1125-2008, requirements for a minimum for 500,000
cycles for Horizontal Configuration. This evidence should be provided
by an approved third party certification or testing body.
b. Only Touch Pad Panic Exit Device to be provided, push bars are not
acceptable.
c. Touch pad of the Panic Exit Device should extend to at least 65% of the
full length, so as to maximize the contact area for the push release
mechanism.
e. Digit 3 – Test door mass, three categories of test door mass are
identified:
Grade 5: up to 100 kg
Grade 6: up to 200 kg
g. Digit 5 – Safety, all panic and emergency devices have a critical safety
function therefore only the top grade - 1 - is identified.
A: Outward opening - Single & double exit doors; active & inactive
leaf
Panic Exit Device series should have demonstrated its suitability for the
intended purpose, by inclusion in satisfactory fire tests to BS 476:22, on timber
door sets and steel door sets to the respective fire resistance duration required,
where the failure is clearly not due to Panic Exit Device. This evidence should
be provided by an approved third party certification or testing body.
Panic device should be Warrington Certifire Certified for 120minutes Fire Rated
on Timber door and Metal door.
1. Provide door closers and floor springs as indicated in the Hardware Set
schedule. Hold open arms / parallel arms to be provided as per the requirement.
a. The spring power of the closer shall permit adjustment to suit any width
of door.
b. Furnish floor door springs with statically controlled closing speed with
back check. Spindles of floor springs should be interchangeable with
extensions to meet the required tolerances on bottom of doors.
i. Floor springs shall be listed for fire rated door and confirm to
BS standard.
ii. Provide stainless steel cover to the body of door closers and
floor springs as shown to the Hardware Schedule.
2. Furnish Door Closers and floor springs complying to BS EN 1154: 1997, the
standard includes a wide range of products than BS 6459 and covers all
controlled surface mounted, concealed, transom mounted closers as well as
both single and double action floor springs.
a. The standard classifies door closers using the 6-digit coding system.
Each digit relates to a particular feature of the product measured
against the standards performance requirements.
b. Digit 1 – Category of use, for all internal and external doors for use by
the public:
c. Digit 2 – Number of test cycles, Grade 8: 500 000 test cycles. Only one
test duration is identified for door closing devices manufactured to this
standard.
d. Digit 3 – Test door mass/size, 7 test door mass grades and related
door closer power sizes are identified. Where a door closer provides a
range of power sizes both the minimum and the maximum sizes shall
be identified.
1 <750 20
2 850 40
3 950 60
4 1100 80
5 1250 100
6 1400 120
7 1600 160
Note 1: The door widths given are for standard installations. In the
case of unusually high or heavy doors, windy or draughty conditions,
or special installations, a larger power size of door closer should be
used.
Note 2: The test door masses shown are only related to door closer
power sizes for the purpose of the test procedure. These test door
masses are not intended to indicate maximum values for actual use.
e. Door Closer series should have demonstrated its suitability for the
intended purpose, by inclusion in satisfactory fire tests to BS 476:22, on
timber door sets and steel door sets to the respective fire resistance
duration required, where the failure is clearly not due to Door Closer.
This evidence should be provided by an approved third-party
certification or testing body.
a. All flush bolts are to be furnished in pairs. Furnish extension flush bolts
with minimum length of 300mm for all rods except where any door is
higher than 2100, furnish the top bolt to a length sufficient to locate the
flush bolt operator no more than 1800mm above the finished floor.
Furnish “dust-proof sockets” for bottom bolts.
4. Door Stop:
5. Pull Handles:
a. Furnish door pull bars as indicated in the hardware set schedule and
complying with BS 8424:2003 and material to be of anti-corrosive high
grade stainless steel Grade 304.
a. Kick plates and Mop plates as indicated in the hardware set schedule
and complying to British Standard. The thickness will be 1.5mm.
7. Toilet Sign:
c. Furnish door hinges locks and door closers with intumescent fire
protection kits for the smoke stop & fire rated doors, if as an additional
requirement, which is not mandatory. The installation must comply with
specifications and must be independently tested by recognized
laboratories and comply with EN 1634-1, BS 476 part 22-1987 and
smoke element seals comply with the requirement of BS 476 part 31.
d. Concealed and Surface mounted door bottoms to be used for the Fire
rated doors and as required by the engineer as a variation.
H. HARDWARE FINISHES
1. Hardware shall be of the best grade satin stainless steel grade 304 where
possible, unless indicated otherwise.
2. All sizes of material given in the hardware sets are only for guidance. It is the
responsibility of the Contractor to furnish the exact size and weight of
hardware items to ensure proper function in each case.
2. The following mounting heights shall apply throughout the work, unless
otherwise shown. The same could be accepted as per the site requirements.
d. Deadlocks: Centre line of cylinder to align with centre line of cylinder for
lock sets, unless indicated otherwise.
1. Coordinate the application of hardware items with door and frame details and
with methods of fastening as hereinafter specified.
5. Single Source: Try to use only the products of one manufacturer for each type
of hardware specified.
2. Number of Change keys for keyed alike cylinders to be minimized for the
ease of key management.
3. A master key system has to cover all door types such as wood, hollow metal,
glass doors and aluminum doors. The system has to be designed by the
manufacturer in accordance with the Employer’s and Engineer’s requirement.
4. Master keyed lock cylinders shall be 8 pin under the same source euro profile
type or equal and approved quality.
9. Provide steel key cabinet with cabinet lock having a capacity of 25 percent in
excess of the total quantity of master keyed cylinders.
10. On handing over, each key shall be fitted to a colored nylon key tag with clear
labeling of cylinder/key marking. On handing over, all individual keys shall be
placed on the hooks inside the key cabinet except the master keys, which
shall be handed over in a sealed envelope.
2.03 FINISHING
PART 3 - EXECUTION
3.01 EXAMINATION
A. Verify doors and frames are ready to receive door hardware and dimensions are as
indicated on shop drawings.
3.02 INSTALLATION
A. Receive hardware for doors as shown and scheduled, and as specified in the
applicable hardware portions of these specifications. Store the hardware items in a
locked space to prevent loss.
D. Set units level, plumb and true to line and location. Adjust and reinforce the attachment
ssubstrate as necessary for proper installation and operation.
A. Architectural Hardware Consultant shall inspect the installation and certify the
hardware and installation has been furnished and installed in accordance with
manufacturer's instructions.
3.04 ADJUSTING
END OF SECTION
SECTION 08 80 00
PART 1 - GENERAL
1.01 SUMMARY
A. Work includes: Wok of this section consists of furnishing all labor, materials,
equipment and services necessary to complete but not limited to the following:
2. Unframed mirrors.
B. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
1.02 REFERENCES
14. E 546-88 (1995) Test Method for Frost Point of Sealed Insulating
Glass Units in Vertical Position
G. UL 10C Standard for Positive Pressure Fire Tests for Door Assemblies
A. Glass Statistical Factor (Safety Factor): Glass thicknesses are indicated for
convenience of detailing only and shall be confirmed by the Contractor and glass
manufacturer. Provide glass thicknesses required for size openings shown so the
probability of breakage at the design wind pressure and other Code loads will not be
less stringent than the ratios and safety factors (S.F.) listed below. Glass
manufacturer to provide, on request, data substantiating glass breakage if such data
is not available as manufacturer’s published data. Lower Safety Factors will not be
considered unless glass manufacturer specifically recommends, in writing, a lower
S.F.
1. Vertical Glass: Glass other than “Sloped Glass”. Not to exceed 8 lights per
1,000 lights (S.F. = 2.5 minimum)
B. Design wind speed shall be 100 miles/hr (160 km/h), 3 seconds gust wind speed,
exposure D and as per IBC standard for flexible building.
C. Glass shall conform to the requirements of ASTM C1036, quality q3 unless otherwise
specified. Heat treated glass shall confirm to the requirements of ASTM C1048.
Tempered glass shall confirm to ANSI Z97.1-984. All heat treating shall be by the
horizontal process, and processed in such a manner as installed on the building.
1. E773 test method for seal durability of sealed insulating glass units.
3. E546 test method for frost point of sealed insulating glass units
4. E576 test method for Dew / Frost of sealed insulating glass units vertical
position.
E. Deflection: At design live load, glass deflection at center of pane not to exceed the
lessor of either:
C. Safety Glass: Product complying with ANSI A97.1 and testing requirements of 16
CFR part 1201 for Category II materials. Conforming products to be permanently
marked with certification label of Safety Glazing Certification Council or other agency
acceptable to authorities having jurisdiction. Such markings to be located with the
lower 50 mm of lites.
4. Coatings on glass
1. Code
3. ANSI Z97.1
1.05 WARRANTY
C. Warranty Periods: Ten (10) years warranty from the date of substantial completion of
Works for all double glazing units including 10 years warranties for:
2. Laminated Glass.
3. Unframed Mirrors.
5. Weather tightness.
D. Original Glass Certificate of origin: Submit original glass certificate of origin for all
glasses in this Contract.
PART 2 - PRODUCTS
2.01 MANUFACTURERS
2. Glastrosch
3. Pilkington
4. Cardinal
5. Saint Gobian
2. Zamil Glass
C. Manufacturers themselves are also eligible for coating and processing the specified
glass.
A. General:
Description Detail
CHARACTERISTICS 6MM GLASTROSCH
SILVERSTAR
COMBI NEUTRAL 51/28 T ON
CLEAR (#2)
16MM AIRSPACE
6MM CLEAR
16MM AIRSPACE
6MM GLASTROSCH
SILVERSTAR
ZERO NG T ON CLEAR (#5)
VISIBLE LIGHT
TRANSMISSION (%) 43
REFLECTION - OUT (%) 18
REFLECTION - IN (%) 22
SOLAR ENERGY
TRANSMISSION (%) 17
REFLECTION - OUT (%) 38
U-VALUE
SUMMER (BTU/HR/SQ.FT/F) 0.14
(W/SQ.M/K) 0.80
SOLAR HEAT GAIN CO - 0.21
EFFICIENT
SHADING CO - EFFICIENT 0.24
9. Fritted Glass: Must Comply with ASTM C 824; Ceramic frit roller coatings on
two (2) surfaces.
10. Glass with PVB Interlayer: Must meet requirements for ASTM F 1233: Forced
Entry Testing and UL 972. PVB (Polyvinyl Butyral) thickness – 1.50 mm;
Colour Blue and /or others as indicated.
11. Frosted Glass: Glass produced by using high velocity air to spray a stream of
hard, abrasive particles against glass-surface giving a frosted appearance,
with silk screen 80.
12. Mirror Glass: Must comply with the standard specification for silvered Flat
Glass Mirror, ASTM C 1503.
13. Plain White Glass: Pilkington Optiwhite – Low Iron Glass or equivalent
meeting the requirements.
A. Provide the following materials for setting glass in openings as indicated on drawings.
B. Setting Accessories:
1. Blocks: Resilient neoprene or EDPM blocks designed for setting glass and
must be compatible with the secondary seal of the IG unit. Chemically
compatible w/sealant used. Durometer hardness as follows unless otherwise
recommended by glass manufacturer or GANA.
E. Mirror Supports:
2.04 FABRICATION
A. Cut glass to accurate sizes and shapes as indicated on drawings; allow edge
clearance and tolerances in accordance with GANA recommendations, unless
otherwise indicated.
B. Edges: Factory-cut and factory-form edges for butt-glazed, heat tempered, and
insulating glass; provide ground edges for exposed glass edges including unframed
mirrors; provide drilled holes, notches, and other special fabrication of finishing
techniques, unless otherwise approved. Cut and form edges of other glass carefully
to furnish clean accurate edges.
PART 3 - EXECUTION
3.01 INSTALLATION
B. Preparation: Verify that frames to receive glazing are square and true, that perimeter
Clearances are sufficient to prevent “point loading”, and that surfaces are clean, dry,
and ready to receive glazing materials. Verify that sash corners are weather tight and
that sills are weeped to the outdoors. Remove all protective coatings from framing
surfaces.
1. Setting Blocks: Place setting blocks in frames for support of glass; place at
quarter points, or if approved equidistant from center to within 6” of edges.
Size neoprene blocks to limit load from glass weight of 103 kPa but in no
case shorter than 101 mm.
2. Corner Seal: Apply bead of sealant at exterior sill frame corners completely
sealing frame corners.
E. Mirrors:
1. Provide minimum 2 clips both top and bottom of each mirror, securely fasten
to wall.
END OF SECTION
SECTION 08 81 13
DECORATIVE GLASS
PART 1 - GENERAL
1.01 SECTION INCLUDES
A. Decorative glass including the following:
1. Interior Dichroic Glass
2. Laminated glass with color interlayer.
1.02 RELATED SECTIONS
A. Section 08 80 00 - Glass and Glazing.
B. Section 07 92 00 – Joint Sealant.
1.03 REFERENCES
A. ASTM International
1. ASTM C 1036 Specification for Flat Glass
2. ASTM C 1048 Specification for Heat-Treated Flat Glass-Kind HS, Kind FT
Coated and Uncoated Glass
3. ASTM C 1172 Specification for Laminated Architectural Flat Glass
4. ASTM E-774-Specification for Sealed Insulating Glass Units where insulating
glass is specified.
5. ASTM C1172–Specification for Laminated Architectural Flat Glass
augmented by Vivid Glass inspection guidelines for laminated glass, and
level CBA rated in accordance with ASTM E-773–Test Method for Seal
Durability of Sealed Insulating Glass Units
B. ANSl - American National Standards Institute
1. ANSI Z-97.1 Safety Performance Specifications and Methods of Test Used in
Buildings
2. CPSC 16 CFR 1201 Safety Standard for Architectural Glazing Materials,
Category I and II.
1.04 SUBMITTALS
A. Product Data: Manufacturer's data sheets for each product specified, including but
not limited to:
1. Performance characteristics.
2. Preparation instructions and recommendations.
3. Storage and handling requirements and recommendations.
4. Installation methods.
5. Cleaning methods.
B. Shop Drawings: For decorative glass. Show fabrication and installation details.
C. Fabricator's Certification: Submit fabricator's certification acceptable to glass
manufacturer.
D. Verification Samples: For each glass product specified except clear uncoated glass,
two 12 by 12 inch (300 by 300 mm) samples representing actual product types,
thicknesses and coatings specified.
1.05 QUALITY ASSURANCE
A. Obtain all products in this section from a single Manufacturer with a minimum of 5
years’ experience.
B. Installer: Installation shall be performed by a trained and qualified installer,
specialized and experienced in work required for this project.
1.06 DELIVERY, STORAGE AND HANDLING
A. Delivery: Deliver glass in manufacturer's or fabricator's original containers and
packaging, with labels clearly identifying product name and manufacturer.
B. Storage: Store glass in accordance with manufacturer's instructions.
1. Store glass in manufacturer's or fabricator's original containers and
packaging, with labels clearly identifying product name and manufacturer.
Protect from damage.
C. Handling: Handle glass in accordance with manufacturer's instructions.
1. Protect glass from damage during handling and installation.
1.07 WARRANTY
A. General: Warranties specified in this Article shall not deprive the Owner of other
rights the Owner may have under other provisions of the Contract Documents and
are in addition to and run concurrent with other warranties made by the Contractor
under requirements of the Contract Documents.
1. The Contractor shall provide warranty for a period of Ten (10) years from the
date of substantial completion, against any defect or damage of work. Any
such detection within the warranty period shall oblige the Contractor to repair
and /or replace the work up to the satisfaction of the Owner/Engineer.
PART 2 - PRODUCT
2.01 MANUFACTURERS
A. Forms+Surfaces
B. Mirodec Gulf Glass Industries L.L.C
C. 3M Company – Commercial Solutions Division [CSD].
D. Gold Ray Glass.
E. Or Approved Equal.
2.02 GLASS, GENERAL
A. General: Provide products of material, size, and shape complying with referenced
glazing standard, requirements of manufacturers of glass and other glazing materials
for application indicated, and with a proven record of compatibility with surfaces
contacted in installation.
B. Cleaners, Primers, and Sealers: Types recommended by sealant or gasket
manufacturer.
PART 3 - EXECUTION
3.01 PREPARATION
1. Prepare openings and substrates using the methods recommended by the
manufacturer for achieving the best result for the substrate under the project
conditions.
2. If preparation is the responsibility of another installer, notify Engineer in
writing of deviations from manufacturer's recommended installation
tolerances and conditions.
3.02 INSTALLATION
A. Set decorative-glass units in each series true in line with uniform orientation, pattern,
draw, bow, and similar characteristics.
B. Set decorative glass in locations indicated on Drawings. Install glass with hardware
and accessories according to hardware manufacturer's written instructions. Attach
hardware securely to mounting surfaces and building structure.
3.03 CLEANING
A. Clean glass promptly after installation in accordance with manufacturer's instructions.
B. Remove labels from glass surface.
C. Do not use harsh cleaning materials or methods that would damage glass.
3.04 PROTECTION
A. Protect installed glass from damage during construction.
B. Protect installed glass from contact with contaminating substances resulting from
construction operations.
C. Touch-up, repair or replace damaged products before Substantial Completion.
Remove and replace glass that is broken, chipped, cracked, abraded, or damaged in
other ways during construction period, including natural causes, accidents, and
vandalism.
END OF SECTION
SECTION 08 91 00
LOUVERS
PART 1 - GENERAL
1.01 SUMMARY
A. Section Includes:
1. Louvers: Fixed, extruded-aluminum wall louvers
B. Related Sections
The Contractor shall be required to coordinate the work of other sections with the
work of this section. Related work to be coordinated and used in conjunction with this
specification includes but is not restricted to:
1. Section 05 50 00 - Metal Fabrications
2. Section 07 92 00 - Joint Sealants
3. Division 23 - HVAC Works
4. Division 26 - Electrical Works
1.02 DEFINITIONS
A. Louver Terminology: Definitions of terms for metal louvers contained in AMCA
501 apply to this Section unless otherwise defined in this Section or in referenced
standards.
B. Horizontal Louver: Louver with horizontal blades; i.e., the axes of the blades are
horizontal. C. Vertical Louver: Louver with vertical blades; i.e., the axes of the
blades are vertical.
C. Drainable-Blade Louver: Louver with blades having gutters that collect water and
drain it to channels in jambs and mullions, which carry it to bottom of unit and away
from opening.
D. Storm-Resistant Louver: Louver that provides specified wind-driven rain
performance, as determined by testing according to AMCA 500-L.
1.03 QUALITY ASSURANCE
A. Source Limitations: Obtain louvers and vents from single source from a single
manufacturer where indicated to be of same type, design, or factory-applied color
finish.
B. Welding: Qualify procedures and personnel according to the following:
1. AWS D1.2/D1.2M, "Structural Welding Code - Aluminum."
C. SMACNA Standard: Comply with recommendations in SMACNA's "Architectural
Sheet Metal Manual" for fabrication, construction details, and installation
procedures.
D. UL and NEMA Compliance: Provide motors and related components for motor-
operated louvers that are listed and labeled by UL and comply with applicable
NEMA standards.
1.04 SUBMITTALS
A. Product Data: For each type of product indicated.
1. For louvers specified to bear AMCA seal, include printed catalog pages
showing specified models with appropriate AMCA Certified Ratings Seals.
B. Shop Drawings: For louvers and accessories. Include plans, elevations, sections,
details, and attachments to other work. Show frame profiles and blade profiles,
angles, and spacing.
1. Show weep paths, gaskets, flashing, sealant, and other means of
preventing water intrusion.
2. Show mullion profiles and locations.
3. Wiring Diagrams: For power, signal, and control wiring for motorized
adjustable louvers.
C. Samples for Initial Selection: For units with factory-applied color finishes.
D. Samples for Verification: For each type of metal finish required.
E. Delegated-Design Submittal: For louvers indicated to comply with structural and
seismic performance requirements and design criteria, including analysis data
signed and sealed by the qualified professional engineer responsible for their
preparation.
F. Product Test Reports: Based on evaluation of comprehensive tests performed
according to AMCA 500-L by a qualified testing agency or by manufacturer and
witnessed by a qualified testing agency, for each type of louver and showing
compliance with performance requirements specified.
1.05 PERFORMANCE REQUIREMENTS
A. Delegated Design: Design louvers, including comprehensive engineering analysis
by a qualified professional engineer, using structural and seismic performance
requirements and design criteria indicated.
B. Structural Performance: Louvers shall withstand the effects of gravity loads and
the following loads and stresses within limits and under conditions indicated
without permanent deformation of louver components, noise or metal fatigue
caused by louver blade rattle or flutter, or permanent damage to fasteners and
anchors. Wind pressures shall be considered to act normal to the face of the
building.
1. Wind Loads: As prescribed by Latest Standards Code.
C. Seismic Performance: Louvers, including attachments to other construction, shall
withstand the effects of earthquake motions determined according to SEI/ASCE 7.
D. Thermal Movements: Allow for thermal movements from ambient and surface
temperature changes, without buckling, opening of joints, overstressing of
components, failure of connections, or other detrimental effects.
1. Temperature Change (Range): 100 deg C.
E. Louver Performance Ratings: Provide louvers complying with requirements
specified, as demonstrated by testing manufacturer's stock units identical to
those provided, except for length and width according to AMCA 500-L.
1.06 QUALIFICATIONS
A. Manufacturer: Company specializing in manufacturing products specified in this
section with minimum ten (10) years of documented experience.
1.07 PROJECT CONDITIONS
A. Field Measurements: Verify actual dimensions of openings by field
measurements before fabrication.
PART 2 - PRODUCTS
2.01 MANUFACTURERS
A. Schuco, Germany
B. Wicona Genrmany
C. Al-Abrar, Dubai
2.02 MATERIALS
A. Aluminum Extrusions: ASTM B 221M, Alloy 6063-T5, T-52, or T6.
B. Aluminum Sheet: ASTM B 209M, Alloy 3003 or 5005 with temper as required for
forming, or as otherwise recommended by metal producer for required finish.
C. Aluminum Castings: ASTM B 26/B 26M, Alloy 319.
D. Fasteners: Use types and sizes to suit unit installation conditions.
1. Use hex-head or Phillips pan-head screws for exposed fasteners unless
otherwise indicated.
2. For fastening aluminum, use aluminum or 300 series stainless-steel
fasteners.
3. For color-finished louvers, use fasteners with heads that match color of
louvers.
E. Post installed Fasteners for Concrete and Masonry: Torque-controlled expansion
anchors, made from stainless-steel components, with capability to sustain,
without failure, a load equal to 4 times the loads imposed, for concrete, or 6
times the load imposed, for masonry, as determined by testing per ASTM E 488,
conducted by a qualified independent testing agency.
F. Bituminous Paint: Cold-applied asphalt emulsion complying with ASTM D 1187.
2.03 FABRICATION, GENERAL
A. Assemble louvers in factory to minimize field splicing and assembly. Disassemble
units as necessary for shipping and handling limitations. Clearly mark units for
reassembly and coordinated installation.
B. Vertical Assemblies: Where height of louver units exceeds fabrication and
handling limitations, fabricate units to permit field-bolted assembly with close-
fitting joints in jambs and mullions, reinforced with splice plates.
1. 1. Continuous Vertical Assemblies: Fabricate units without interrupting
blade-spacing pattern unless horizontal mullions are indicated.
2. Horizontal Mullions: Provide horizontal mullions at joints unless continuous
vertical assemblies are indicated.
C. Maintain equal louver blade spacing, including separation between blades and
frames at head and sill, to produce uniform appearance.
D. Fabricate frames, including integral sills, to fit in openings of sizes indicated, with
allowances made for fabrication and installation tolerances, adjoining material
tolerances, and perimeter sealant joints.
1. Frame Type: Exterior flange unless otherwise indicated.
E. Include supports, anchorages, and accessories required for complete assembly.
F. Provide vertical mullions of type and at spacings indicated, but not more than
recommended by manufacturer, or 1830 mm o.c., whichever is less.
PART 3 - EXECUTION
3.01 EXAMINATION
A. Examine substrates and openings, with Installer present, for compliance with
requirements for installation tolerances and other conditions affecting performance.
B. Proceed with installation only after unsatisfactory conditions have been corrected.
3.02 PREPARATION
A. Coordinate setting drawings, diagrams, templates, instructions, and directions
for installation of anchorages that are to be embedded in concrete or masonry
construction. Coordinate delivery of such items to Project site.
3.03 INSTALLATION
A. Locate and place louvers and vents level, plumb, and at indicated alignment
with adjacent work.
B. Use concealed anchorages where possible. Provide brass or lead washers fitted
to screws where required to protect metal surfaces and to make a weathertight
connection.
C. Form closely fitted joints with exposed connections accurately located and secured.
D. Provide perimeter reveals and openings of uniform width for sealants and joint
fillers, as indicated.
E. Repair finishes damaged by cutting, welding, soldering, and grinding. Restore
finishes so no evidence remains of corrective work. Return items that cannot be
refinished in the field to the factory, make required alterations, and refinish entire
unit or provide new units.
SECTION 09 21 16
PART 1 - GENERAL
1.01 SUMMARY
A. Section includes : Work of this section consists of furnishing all labor, materials,
equipment and services necessary to complete but not limited to the following:
B. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related works to be coordinated and used in
conjunction and used in conjunction with this specification includes but is not limited
to:
6. Section 09 91 00 - Painting
1.02 REFERENCES
A. ASTM C 423 - Test Method for Sound Absorption and Sound Absorption
Coefficients by the Reverberation Room Method.
1.04 SUBMITTALS
1. Trim Accessories: Full-size Sample in 300-mm- long length for each trim
accessory indicated.
A. Store materials inside under cover and keep them dry and protected against damage
from weather, condensation, direct sunlight, construction traffic, and other causes.
Stack panels flat to prevent sagging.
B. Do not install panels that are wet, those that are moisture damaged, and those that
are mold damaged.
1. Indications that panels are wet or moisture damaged include, but are not
limited to, discoloration, sagging, or irregular shape.
2. Indications that panels are mold damaged include, but are not limited to,
fuzzy or splotchy surface contamination and discoloration.
PART 2 - PRODUCTS
A. Grid: ASTM C635, light, intermediate, heavy duty, non-fire rated exposed T / one
direction concealed T and concealed H and T paired access downward access
removable T concealed Z concealed T metal pan T; components: die cut and
interlocking.
B. Grid: ASTM C635, intermediate, fire rated to 1½ hour assembly two directional
concealed components die cut and interlocking.
C. Accessories: Stabilizer bars clips splice edge moulding, hold down clips required
for suspended grid system.
D. Grid Materials: Commercial quality cold rolled steel with galvanized coating.
F. Support Channels and Hangers: Galvanized primed steel; size and type to suit
application, to rigidly secure acoustic ceiling system including integral mechanical and
electrical components with maximum deflection of 1/360 of span.
1. Styloffice
2. Kanuf
B. Fabricators :
2. Shapes:
a. Corner bead.
b. Bullnose bead.
b. Gordon, Inc.
c. Pittcon Industries.
2. Aluminum: Alloy and temper with not less than the strength and durability
properties of ASTM B 221 (ASTM B 221M), Alloy 6063-T5.
B. Joint Tape:
C. Joint Compound for Interior Gypsum Wallboard: For each coat use formulation that is
compatible with other compounds applied on previous or for successive coats.
1. Use adhesives that have a VOC content of 50 g/L or less when calculated
according to 40 CFR 59, Subpart D (EPA Method 24).
1. Use screws complying with ASTM C 954 for fastening panels to steel
members from 0.84 to 2.84 mm thick.
2. For fastening cementitious backer units, use screws of type and size
recommended by panel manufacturer.
1. Provide sealants that have a VOC content of 250 g/L or less when calculated
according to 40 CFR 59, Subpart D (EPA Method 24).
PART 3 - EXECUTION
3.01 EXAMINATION
A. Examine areas and substrates, with Installer present, and including welded hollow-
metal frames and framing, for compliance with requirements and other conditions
affecting performance.
B. Examine panels before installation. Reject panels that are wet, moisture damaged,
and mold damaged.
C. Proceed with installation only after unsatisfactory conditions have been corrected.
A. Installation Standards: ASTM C 754, and ASTM C 840 requirements that apply to
framing installation.
B. Install runner channels at floor (or top of wall) and ceiling accurately align according
to partition layout.
C. Install steel studs vertically at 400mm to centers indicated on drawings and fix studs
to runners by screwing or crimping.
D. Splice studs where necessary by nesting and lap a minimum of 200mm, fix with
minimum of one (1) screw per stud flange.
E. Where openings occur in metal stud walls, reinforce and frame openings to
adequately carry loads. Studs on each side of openings shall be extended from the
floor to ceiling. Erect track at head (also sills, if required) to accommodate
intermediate studs. At end of each horizontal trim track, cut out flanges, turn up web
and screw to studs. Provide and install double steel studs at door openings, double
steel studs shall be replaced by steel U channel as indicated on drawing for Doors
2600m and higher.
F. Deflection spaces between drywall partitions and the structural framing components
are essential to allow for deflection of the framing components. Such spaces shall be
provided in drywall partitions at top at underside of structural members, by use of
movement joints.
G. Blocking: Nail wood blocking to studs. Bolt or screw steel channels to studs.
I. Stiffen stud walls over 2100 mm in height at a maximum 1200mm (or equal spacing
otherwise) with one (1) horizontal 19mm bracing channel wire tied inside to each
metal stud or secured as recommended by stud manufacturer
A. Installation Standards: ASTM C 754, and ASTM C 840 requirements that apply to
framing installation.
1. Install hangers plumb and free from contact with insulation or other objects
within ceiling plenum that are not part of supporting structural or ceiling
suspension system. Splay hangers only where required to miss obstructions
and offset resulting horizontal forces by bracing, counters playing, or other
equally effective means.
2. Where width of ducts and other construction within ceiling plenum produces
hanger spacing that interfere with the location of hangers required to support
standard suspension system members, install supplemental suspension
members and hangers in form of trapezes or equivalent devices. Size
supplemental suspension members and hangers to support ceiling loads
within performance limits established by referenced standards.
C. Install suspended steel framing components in sizes and at spacing indicated, but not
less than that required by the referenced steel framing installation standard.
D. Wire-tie or clip furring members to main runners and to other structural supports as
indicated.
E. Provide additional framing and blocking at openings and to support built-in anchorage
and attachment devices for other work.
A. General: For trim with back flanges intended for fasteners, attach to framing with
same fasteners used for panels. Otherwise, attach trim according to manufacturer's
written instructions.
B. Control Joints: Install control joints according to ASTM C 840 and in specific locations
approved by Engineer for visual effect.
A. General: Treat gypsum board joints, interior angles, edge trim, control joints,
penetrations, fastener heads, surface defects, and elsewhere as required to prepare
gypsum board surfaces for decoration. Promptly remove residual joint compound
from adjacent surfaces.
B. Prefill open joints, rounded or beveled edges, and damaged surface areas.
C. Apply joint tape over gypsum board joints, except those with trim having flanges not
intended for tape.
3.07 PROTECTION
A. Protect installed products from damage from weather, condensation, direct sunlight,
construction, and other causes during remainder of the construction period.
B. Remove and replace panels that are wet, moisture damaged, and mold damaged.
1. Indications that panels are wet or moisture damaged include, but are not
limited to, discoloration, sagging, or irregular shape.
2. Indications that panels are mold damaged include, but are not limited to,
fuzzy or splotchy surface contamination and discoloration.
END OF SECTION
SECTION 09 22 16
PART 1 - GENERAL
1.01 SUMMARY
A. Section Includes: Work of this Section consists of furnishing all labor, materials,
equipment and services necessary to complete but not limited to the following:
1. Interior framing systems (e.g., supports for partition walls, framed soffits,
furring, etc.).
B. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
1.02 REFERENCES
3. ASTM C 645 - Non-Load Bearing Steel Studs, Runners, and Rigid Furring
Channels for Screw Application of Gypsum Board.
4. ASTM C 646 - Steel Drill Screws for the Application of Gypsum Sheet
Material to Light Gage Steel Studs.
B. Obtain products required for the Work of this Section from a single manufacturer.
1.04 SUBMITTALS
B. Fire resistance ratings: Where gypsum board systems with fire-resistance ratings are
indicated, provide materials and assemblies of the rating required, tested per ASTM E
119, which are identical to those indicated by reference to Gypsum Association file
numbers in "Fire Resistance Design Manual" or to design designation in the
Underwriters Laboratories "Fire Resistance Directory" or in listing of other testing
agencies acceptable to authorities having jurisdiction and to the Engineer.
A. Store materials inside under cover and in manner to keep them dry, protected from
weather, corrosion and damage from construction traffic and other causes.
A. Work of this Section shall be closely coordinated with the work of Section 09 21 16 -
Gypsum Board Assembles to assure the steady progress of the Contract.
B. Coordinate the work of this Section with the respective trades responsible for
installing interfacing work, and ensure that the work performed hereunder is
acceptable to such trades for the installation of their work.
PART 2 - PRODUCTS
2.01 MANUFACTURERS
2. UNITECH
4. Dale/Incor
A. Galvanized steel framing hooked onto channel edges, using Z-profiles connecting to
wall or freely suspended (HILITI HKD push in anchor). Fire rated class o.
PART 3 - EXECUTION
3.01 EXAMINATION
A. Examine areas and substrates, with Installer present, and including welded hollow-
metal frames, cast-in anchors, and structural framing, for compliance with
requirements and other conditions affecting performance.
3.02 PREPARATION
1. Furnish concrete inserts and other devices indicated to other trades for
installation in advance of time needed for coordination and construction.
1. Before sprayed fire-resistive materials are applied, attach offset anchor plates
or ceiling runners (tracks) to surfaces indicated to receive sprayed fire-
resistive materials. Where offset anchor plates are required, provide
continuous plates fastened to building structure not more than 600 mm o.c.
2. After sprayed fire-resistive materials are applied, remove them only to extent
necessary for installation of non-load-bearing steel framing. Do not reduce
thickness of fire-resistive materials below that required for fire-resistance
ratings indicated. Protect adjacent fire-resistive materials from damage.
A. Installation Standard: ASTM C 754, except comply with framing sizes and spacing
indicated.
D. Do not bridge building control and expansion joints with non-load-bearing steel
framing members. Frame both sides of joints independently.
B. Isolate suspension systems from building structure where they abut or are penetrated
by building structure to prevent transfer of loading imposed by structural movement.
1. Install hangers plumb and free from contact with insulation or other objects
within ceiling plenum that are not part of supporting structural or suspension
system.
2. Where width of ducts and other construction within ceiling plenum produces
hanger spacings that interfere with locations of hangers required to support
standard suspension system members, install supplemental suspension
members and hangers in the form of trapezes or equivalent devices.
3. Wire Hangers: Secure by looping and wire tying, either directly to structures
or to inserts, eye screws, or other devices and fasteners that are secure and
appropriate for substrate, and in a manner that will not cause hangers to
deteriorate or otherwise fail.
7. Do not attach hangers to rolled-in hanger tabs of composite steel floor deck.
E. Grid Suspension Systems: Attach perimeter wall track or angle where grid
suspension systems meet vertical surfaces. Mechanically join main beam and cross-
furring members to each other and butt-cut to fit into wall track.
A. Where studs are installed directly against exterior masonry walls or dissimilar metals
at exterior walls, install isolation strip between studs and exterior wall.
C. Install tracks (runners) at floors and overhead supports. Extend framing full height to
structural supports or substrates above suspended ceilings, except where partitions
2. Door Openings: Screw vertical studs at jambs to jamb anchor clips on door
frames; install runner track section (for cripple studs) at head and secure to
jamb studs.
3. Other Framed Openings: Frame openings other than door openings the
same as required for door openings, unless otherwise indicated. Install
framing below sills of openings to match framing required above door heads.
6. Curved Partitions:
a. Bend track to uniform curve and locate straight lengths so they are
tangent to arcs.
b. Begin and end each arc with a stud, and space intermediate studs
equally along arcs. On straight lengths of not less than 2 studs at
ends of arcs, place studs 150 mm o.c.
D. Direct Furring:
2. Attach to concrete or masonry with stub nails, screws designed for masonry
attachment, or powder-driven fasteners spaced 610 mm o.c.
E. Z-Furring Members:
3. At exterior corners, attach wide flange of furring members to wall with short
flange extending beyond corner; on adjacent wall surface, screw-attach short
flange of furring channel to web of attached channel. At interior corners,
space second member no more than 300 mm from corner and cut insulation
to fit.
F. Installation Tolerance: Install each framing member so fastening surfaces vary not
more than 3 mm from the plane formed by faces of adjacent framing.
END OF SECTION
SECTION 09 24 00
CEMENT PLASTER
PART 1 - GENERAL
1.01 SUMMARY
A. The work covered by this Section as indicated on the drawings and as specified
herein, comprises of furnishing all plant, labour, equipment, appliances and materials
for performing all operations in connection with two-coat portland cement plaster
applied to CMU or concrete partitions, with steel trowel surface finish applied directly
over concrete masonry units.
B. Related sections
The Contractor shall be required to coordinate the work of other sections with the
work of this section. Related work to be coordinated and used in conjunction with this
specification includes but is not restricted to:
3. Section 09 91 00 - Painting
1.02 REFERENCES
11. ASTM C979 - Standard Specification for Pigments for Integrally Colored
Concrete.
12. ASTM C1002 - Standard Specification for Steel Drill Screws for the
Application of Gypsum Panel Products or Metal Plaster Bases.
13. ASTM C1032 - Standard Specification for Woven Wire Plaster Base.
14. ASTM C1063 - Standard Specification for Installation of Lathing and Furring
to Receive Interior and Exterior Portland Cement-Based Plaster.
17. ASTM E119 - Standard Test Methods for Fire Tests of Building Construction
and Materials.
B. Perform work in accordance with PCA Portland Cement Plaster (Stucco) Manual.
1.04 SUBMITTALS
1. Literature: product data sheets, physical properties and limitations for plaster
materials.
2. Verification Sample: Two samples 600 by 600 mm in size illustrating finish, color
and texture.
1.05 COORDINATION
A. Work of this Section shall be closely coordinated with the work of section for Unit
Masonry Assemblies to assure the steady progress of the Contract.
B. Store materials inside under cover and in manner to keep them dry, protected from
weather, direct sunlight, surface contamination, corrosion and damage from
construction traffic and other causes.
C. Protect metal trim accessories, plaster screeds and corner beads from being bent or
damaged.
B. Ventilate building spaces as required to remove water in excess of that required for
hydration of plaster. Being ventilation immediately after plaster is applied and
continue till it sets.
D. Illumination internal surfaces during the work and inspection to closely resemble that
provided by the permanent installation.\
PART 2 - PRODUCT
4 (4.75mm) 0
8 (2.36mm) 0
16 (1.18mm) 40
30 (600 um) 65
50 (300 um) 90
E. Water: Clean, fresh, portable and free of mineral or organic matter, which can affect
plaster.
C. Water: Clean fresh, potable and free of mineral or organic matter which can affected
plaster
A. Corner Beads: Not less than 26 gauge (0.45 mm) galvanized steel, formed with a
bead not exceeding 5 mm, with expansion flanges 65 mm wide. Angle bead shall be
manufactured in accordance with BS 6452: Part I: 1984 using galvanized steel, to BS
EN 10142 – DX51D+Z275.
B. Casing and Stop beads: Not less than 26 gauge (0.45 mm) galvanized steel. Stop
bead shall be manufactured in accordance with be 6452: Part I: 1984 using
galvanized steel, to BS EN 10142 – DX51D+Z275. Type PS10, PS13, PS16 & PS19.
C. Control Joints – Two Piece Type: Pair of galvanized steel stop beads with back
flanges & PVC extension to provide a movement bead to allow movement between
surfaces.
D. Strip Lath/Metal Lath. Expanded metal lath shall be manufactured in accordance with
BSEN 10142-DX51D+Z275). With weight 1.11 kg/m2.
E. Manufacturer:
1. Exmat, Kuwait
4. ATLAS.
2.04 MIXES
A. Mix cement plaster in accordance with PCA, Portland Cement Plaster (Stucco)
Manual.
1. Scratch coat: Proportion and mix cement plaster in accordance with ASTM C
926, Type C with the following proportions: One volume portland cement, up
to ½ volume hydrated lime, and sand equal to 2-1/2 to 4 times the sum of
cement and lime.
2. Finish coat: Proportion and mix cement plaster in accordance with ASTM C
926, Type C with the following proportions: One volume Portland cement, up
to ½ volume hydrate lime, and sand equal to 3 to 5 times the sum of cement
and lime.
F. Mechanical Mixers:
2. Wash out mixer four times daily if in continuous use, and after each batch if
mixer used intermittently or if a different constituent is used.
G. Initial Set:
PART 3 - EXECUTION
3.01 EXAMINATION
A. Verify that all items, which are to be enclosed by Work of this Section, have been
permanently installed, inspected and approved.
B. Verify masonry joints are cut flush and surface is ready to receive work of this
Section. Verify no bituminous or water repellent coatings exist on masonry surfaces.
C. Verify surfaces are flat, honeycomb is filled flush, and surface is ready to receive
work of this Section. Verify no bituminous or water repellent coatings exist on
concrete surfaces, or form release agents, which are detrimental to plaster.
3.02 PREPARATION
A. Protect other Work against undue soilage and damage by the exercise of reasonable
care and precautions. Clean, repair, or replace any work so damaged and soiled to
the acceptance of the Engineer’s Representative.
C. Clean concrete surfaces of foreign matter. Clean surfaces using acid solutions,
solvents, or detergents. Wash surfaces with clean water.
D. Rough smooth concrete surfaces and apply bonding agent. Apply in accordance with
manufacturer’s instructions.
A. Corner Beads: Provide on all external corners and arrisses and in single lengths
where the length of a corner or arris does not exceed the standard stock lengths.
Mitre or cope the beads at corners and fasten securely with tie wires, hardened
galvanized nails, staples or offset head or hook head lath nails spaced not more than
200 mm staggered.
B. Casing or Stop Beads: Provide where plastering terminates and is not covered by
other finish. Provide sheet metal closures at reveals. Set the beads level, plumb and
true to line. Install in lengths as long as is practicable and align joints with concealed
splice or tie plates. Secure beads with tie wire, hardened galvanized nails or other
accepted methods. Space fastening not more than 200 mm apart.
C. Strip Lath: Where plaster is to be applied across differing backgrounds and over
chases provide strip lath 300 mm wide located centrally over joint; except that where
small widths of one material are involved completely bridge the one material with
mesh wide enough to extend 75 mm each side. Insert an isolating membrane of
building paper under lath to separate plaster from base material, and bed lath in
undercoat.
D. Metal Lath: Provide where plaster is applied over smooth concrete substrate. Space
fastening not more than 300mm staggered.
B. The first (scratch) coat shall be applied with sufficient material and pressure to
ensure tight contact and complete coverage of the solid base, to the nominal
thickness of 17 mm. As soon as the first (scratch) coat becomes firm, the entire
surface shall be scored in one direction only. The vertical surfaces shall be scored
horizontally
C. The second (finish) coat shall be applied with sufficient material and pressure to
ensure tight contact with, and complete coverage of the base coat and to the nominal
total thickness of 20 mm.
A. Plaster Sampling: Samples may be taken from work in place at any time. Areas
represented by samples which shown over sanding or wrong aggregate proportion
will be rejected.
3.08 ADJUSTING
A. Remove damaged or defective plaster by cutting and replace with specified materials
to match adjacent plaster.
3.09 PATCHING
A. Work containing cracks, blisters, pits check, or discoloration will not be accepted.
Remove such work, including rejected work, and replace with new. Patching of
defected work permitted only with the Engineer’s Representative approval.
B. Perform cutting, patching, repairing and pointing-up operations neatly and thoroughly.
Repair the cracks and indented surfaces by moistening the plaster and filling with
new material, troweled or tamped flush with adjoining surfaces. Point-up and finish
surfaces around fixtures, outlet boxes piping, fittings, tile and other work flush with
adjacent plaster. Where new plaster adjoins plater, which has been installed more
the 48 hours, cut existing plaster at an angle of approximately 45 Deg. With the
surface before installing new plaster
3.10 CLEANING
A. Daily clean work areas by sweeping and disposing of debris and plaster deposits.
B. After completion of the work of this Section, remove equipment, and clean all wall,
partition, and floor areas free from deposits of plaster and other materials installed
under this Section
END OF SECTION
SECTION 09 30 00
TILING
PART 1 - GENERAL
1.01 SUMMARY
A. The work covered by this Section as indicated on the drawings and as specified
herein, comprises of furnishing all plant, labor, equipment, appliances and materials
for performing all operations in connection with the installation of:
1. Flooring tile.
B. Related Sections
The Contractor shall be required to coordinate the work of other sections with the
work of this section. Related work to be coordinated and used in conjunction with this
specification includes but is not restricted to:
1.02 REFERENCES
7. ANSI A108.5 - Specifications for Ceramic Tile Installed with Dry-Set Portland
Cement Mortar or Latex-Portland Cement Mortar.
10. ANSI A108.8 - Specifications for Ceramic Tile Installed with Chemical-
Resistant Furan Mortar and Grout.
11. ANSI A108.9 - Specifications for Ceramic Tile Installed with Modified Epoxy
Emulsion Mortar/Grout.
12. ANSI A118.1 - Standard Specification for Dry-Set Portland Cement Mortar.
18. ANSI A118.9 - Test Methods and Specifications for Cementitious Backer
Units.
1.04 SUBMITTALS
C. Selection samples:
1. Manufacturer's sample boards for each type and color group of tile specified,
and grout colors, for selections.
D. Verification samples:
1. Mount tile and apply grout on one 600 by 600 mm cement backerboard, for
each tile type and selected color, to indicate color and texture variations, tile
flatness and joint size variations.
2. Trim shapes and base, in selected colors in types and shapes indicated for
project conditions.
E. Shop Drawing
1.05 QUALIFICATIONS
B. Tiles delivered to the job or installed in the work which do not fall within the accepted
color and texture range demonstrated by the samples shall be removed from the site
and replaced with acceptable materials.
1.06 MOCKUP
A. Construct 3m x 3m mock-up.
B. Store and protect containers above floor level, keep dry until ready for use.
B. Shade work areas in direct sunlight during installation to prevent rapid evaporation
caused by excessive heat.
1.11 COORDINATION
A. Coordinate the work of this Section with the respective trades responsible for installing
interfacing work, and ensure that the work performed hereunder is acceptable to such
trades for the installation of their work.
1.12 WARRANTY
A. Provide five (5) years warranty for cracking, breakage or failure of tile due to defective
workmanship or any other mean, from the date of substantial completion of the
project.
PART 2 - PRODUCTS
A. The following brands have been based to attain a standard quality and sustainable
design. The products other than these but fulfilling the requirements as set forth in the
design-basis may be chosen subject to the approval by the Engineer.
B. Design basis highlights are as follows. Refer to the drawings and Finishes Schedule
for details.
2.02 MANUFACTURERS
A. The manufacturers as shown in 2.01 A above, are specified to reflect the design
intent. The manufacturers shown below may be acceptable as per Engineer’s
approval.
1. CE.SI.
3. Mirage, Italy.
4. Or Approved Equal.
A. Portland Cement
B. Pigments
2. Resistant to alkalis.
3. Non-fading.
4. Weatherproof.
C. Water
1. Clear and without deleterious substances which would impair the work.
D. Sand
E. Glass Mosial Tile - Glass mosaic, consisting of 10x10 mm. (3/8”x3/8”) bevelled
square tiles, mounted on paper or on a mesh, according to the item and format
(10x10 mm only on paper). The Smalto (SM) collection is made by adding coloured
enamel grit to the molten glass. The Le Gemme (GM) collection is made by adding
coloured enamel grit and "Avventurina" to the molten glass.
A. Manufacturers :
2. Alghanim Specialties
3. Mapei Corporation
4. Technokolla System
B. Tile Adhesive
C. Tile Grout
4. Resistant to bacteria.
2.05 SEALANT
A. Square edge profile made of stainless steel or stainless steel with high gloss finish, as
approved by the Engineer. Resistance to mechanical loading, high point loads and are
resistant against chemical substances occurring during tile fixing. Length 100cm-
250cm, Height – 2-30mm as required.
B. Manufacturer:
1. DENPLEX - Dural
2. SPECOM
3. JECA
PART 3 - EXECUTION
3.01 EXAMINATION
A. Thoroughly examine all surfaces to receive work of this Section and notify the
Engineer’s Representative in writing of all conditions, which could adversely affect this
work.
B. Do not commence work in any area where such notice of adverse conditions has
been sent to the Engineer’s Representative, until corrective work has been completed,
or waived.
C. Starting of work in any area without issuance of such notice would constitute
acceptance of conditions in the area, by the applicator.
1. The Applicator shall be responsible for the satisfactory results of his work.
F. Clean subfloors of all remaining dirt and loose particles, before application of flooring
materials.
H. Thin-Set Work
3.02 PREPARATION
A. Etch Substrate with 10% solution of muriatic acid, as may be required to remove curing
compounds or other substances that would interfere with proper bond of specified mortar
for tiles.
3.03 INSTALLATION
A. Manufacturer's Instructions
B. Tiles shall be applied to full wall areas, where mirrors and surface mounted
accessories are to be installed.
C. Surfaces to receive tile finish shall be clean and free of all foreign matter detrimental
to the bond.
D. Room temperatures at areas in which tile materials are being installed shall be
maintained at not less than 5oC, for a period of twenty-four hours prior to
commencement of work, during work and afterwards, until completion of construction.
1. Areas in which tile work is in progress shall be closed to traffic, until the
installation has set.
E. Lay out work so that no tile of less than half size occurs.
1. Align joints in floor tile at right angles to each other and straight with wall, to
conform to patterns selected.
F. Lay out tile work in pattern shown on drawings, using field tile and trim shapes as
shown.
1. Centre tile fields in both directions in each space or on each wall area and
adjust to minimise tile cutting.
2. Use uniform joint widths for tiles as agreed with the Engineer’s
Representative.
G. Extend tile work into recesses and under equipment and fixtures, in the spaces
shown, or scheduled to receive tiles.
H. Adhesive Installation
2. Install as specified for normal ceramic tiles, of the same type and class.
J. Expansion Joints
1. Floor tiling
b. Joints shall be to the full depth of the floor tiles, bedding and screed X
10 mm wide.
c. Joints shall be primed with two coats of approved primer when dry,
filled to within 6mm of the tile finish with polyethylene compressible
foam strip.
e. Where joints are subject to heavy mechanical loads, the edges shall
be provided with stainless steel Grade 316L angles.
2. Wall tiling
1. Do not exceed the following deviations from level and plumb and from
elevations, locations, slopes and alignments shown:
a. Floors: 1/1000 run, any direction; +/- 3mm at any location; 0.8mm
offset at any location.
b. Walls: 1/800 run, any direction; +/- 3mm at any location; 0.8mm offset
at any location.
c. Joints: +/-0.8mm joint with variation at any location; 1/600 run for
deviation from plumb and true and for other variations in alignment of
joints.
3.05 GROUTING
D. Grout wall and floor tiles with indicated grout, mixed to a workable stiff consistency in
accordance with manufacturer's directions.
F. Before grout sets, strike or tool joints to base of cushion and fill all skips and gaps.
A. Apply sealant in joints where ceramic tile terminates at thresholds, floor drains,
expansion joints and other areas indicated.
C. Application of sealant shall conform to applicable requirements set forth under Section
for Sealants.
1. Requirements therein shall become a part of the work under this Section, as
though written out in full herein.
A. Provide 2% of extra spare tiles of each type including the necessary accessories,
adhesives, grout etc.
A. After tile has thoroughly set, sponge and wash tile thoroughly and diagonally across
joints.
B. Remove all surface cement and take care not to damage tiles or adjacent materials.
E. Remove from the site and legally dispose of, at the end of each day, all cartons,
rubbish and debris resulting from the work of this Section.
F. Protect tiles after cleaning, with non-staining heavy Kraft paper, or other approved
coverage.
G. Replace torn or worn paper, until acceptance of the building by the Engineer’s
Representative.
A. Upon completion of all work specified herein, the Contractor shall furnish to the
Engineer’s Representative, literature on the “Care of Ceramic Tiles”, for future
maintenance use.
END OF SECTION
SECTION 09 65 16
PART 1 - GENERAL
A. Section includes:
B. Related Work: The following items are not included in this Section and are specified
under the designated Sections:
1.02 REFERENCES
1.03 SUBMITTALS
2. Flooring surfaces that are easily cleaned and do not require coatings and
stripping, or use chemicals that may be hazardous to human health.
A. Deliver materials in labeled packages. Store and handle in strict compliance with
manufacturer's recommendations. Protect from damage due to weather, excessive
temperatures, and construction operations.
A. The installation area must be fully enclosed, weather tight, and climate controlled
between 63°F and 75°F and 40% to 60% ambient relative humidity (RH) for at least
48 hours prior, during and 72 hours after installation (do not use gas fueled blowers).
Dew point must be avoided. The substrate must be at least 5°F above dew point to
be considered acceptable.
1.07 WARRANTY
A. Provide manufacturer’s standard limited warranty for wear, defect, bond and
conductivity for no less than a minimum of 10 years after the date of Substantial
Completion.
PART 2 - PRODUCTS
2.01 MANUFACTURER
a. Type: Granito.
b. Colour: G378.
c. Manufacturer: ARTIGO.
b. Clour: Col.7036
b. Clour: Neutral
d. Technical Detail
5 Surface: Hammered
23 Rolling Load Limit: ≤ 850 lbs. / sq. inch; for fork lift
traffic polyurethane adhesive
is required
PART 3 - EXECUTION
A. A subfloor that meets the requirements of ASTM F710 Standard Practice for
Preparing Concrete Floors to Receive Resilient Flooring is required.
B. A secure storage area that is fully enclosed, weather tight, and climate controlled
between 63°F and 75°F and 40% to 60% ambient relative humidity (RH) for at least
48-hours prior and during the installation, so the flooring contractor can acclimate all
materials.
C. An installation area that is fully enclosed, weather tight, and climate controlled
between 63°F and 75° and 40% to 60% ambient relative humidity (RH) for at least
48-hours prior, during, and 72-hours after installation (do not use gas fueled blowers
or as prescribed the manufacturer.
D. Areas with direct prolonged exposure to sunlight should be protected with the use of
Low E glass doors, windows or facades that reduce the UV transmissions to less
than 1%.
E. Areas of the flooring subjected to direct sunlight, for example through doors or
windows, must be covered using blind, curtains, cardboard or similar materials for 24-
hours before, during, and for a period of 72-hours after the installation to allow “wet”
adhesives to cure. Do not allow traffic when using wet set adhesives for a minimum
of 12-hours and prohibit rolling loads for 72-hours. All flooring must be protected from
damage during construction operations using Masonite, plywood or a similar product.
Before laying the panels the flooring surface must be free of all debris. Lay panels so
that they are edge to edge and tape the joints to prevent movement and debris
entrapment. Inspect the flooring before covering and after removal for final
acceptance.
F. Conduct post-installation cleaning after 72-hours for wet set adhesives. Conduct
post-installation cleaning immediately for installations. Refer to the manufacturer
Maintenance Guide for product specific details.
END OF SECTION
SECTION 09 65 19
RESILIENT FLOORING
PART 1 - GENERAL
1.01 SUMMARY
A. Section includes: Work of this Section consists of furnishing all labor, materials,
equipment and services necessary to complete but not limited to the following:
2. Reducer strips, and other accessories installed with resilient floor tiles.
B. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
A. ASTM Standards:
10. F1482 Standard Practice for Installation and Preparation of Panel Type
Underlayment to Receive Resilient Flooring
13. F 1303 Standard Specification for Sheet Vinyl Floor Covering with
Backing
17. F1860 Standard Specification for Rubber Sheet Floor Covering With
Backing
C. Fire Resistance Ratings: Provide materials that have been tested and comply with the
following fire test performance criteria as determined by an independent testing laboratory
acceptable to the authorities having jurisdiction. Tests shall include backing materials.
a. A minimum radiant flux of 0.22 watts/sq. cm for the full duration of the
test when tested in accordance with ASTM E648, based on the average
of three replicate tests.
2. Resilient Base: A flame spread rating of 75 or less and a smoke developed rating
of 450 or less when tested in accordance with ASTM E84.
1.04 WARRANTY
A. Submit a written warranty executed by the Contractor and Installer against any defect in
the system. Upon notification of any such defect, make the necessary repair and
replacements including the removal and replacement of work as per approval of the
Engineer
B. The warranty period for the system shall be Ten (10) years from the date of substantial
completion.
PART 2 - PRODUCTS
4. Manufacturer: Gerflor.
4. Manufacturer: Gerflor.
4. Manufacturer: Forbo.
1. Type: Combination of cove former and the capping strip into a single product, for
ease of installation
2. Size: 10 cm height.
4. Manufacturer: Gerflor.
Product Description: Resilient vinyl sheet floor covering with backing complying with
ASTM F1303
5. Adhesive Method:
2.02 MANUFACTURERS
A. The manufacturers against each type of resilient flooring shown in 2.01 A above, are
specified to reflect the design intent. The manufacturers shown below may be
acceptable as per Engineer’s approval.
1. Armstrong
2. Altro
3. Or Approved Equal.
2.03 ACCESSORIES
PART 3 - EXECUTION
3.01 EXAMINATION
A. Inspect all surfaces and verify that they are in proper condition to receive the work of this
Section.
3.02 PREPARATION
B. Remove, by light sanding and grinding, all protruding edges, high spots. Ensure that
substrate is free from paint, varnish, wax, oil, or other foreign matter.
C. Fill minor or local low spots, cracks, joints, holes, and other defects with subfloor filler.
Apply, trowel and float finish subfloor filler and leave a smooth, level, hard surface.
Prohibit traffic from area until filler is cured.
D. Vacuum clean substrate, and ensure that substrate is dry, clean and smooth prior to
application of flooring.
A. Install all products in strict accordance with each manufacturer's written installation
procedures and other provisions specified herein and attached.
B. Install resilient flooring and accessories after the other finishing operations, including
painting, have been completed. Close spaces to traffic during the installation of the
flooring. Do not install resilient flooring over concrete slabs until they have been cured
and are sufficiently dry to achieve a bond with the adhesive, in accordance with the
manufacturer's recommended bond and moisture test.
C. Spread only enough adhesive to permit installation of materials before initial set.
A. Mix tile to ensure that concentration of surface patterns is uniform throughout. Use tile
from cartons in same sequence as manufactured and packaged, if so numbered.
B. Lay flooring in a square grid pattern, with joints and seams parallel to building lines. Lay
tile flooring in pattern as indicated on the drawings with pattern-grain running in singular
direction. Lay tile with joints straight and continuous in both directions and with border tile
not less than 1/2 the width of the tile.
C. Neatly fit resilient materials to all intersecting surfaces, and make joints as inconspicuous
as possible.
D. Terminate flooring at centerline of door in closed position where adjacent floor finish is of
different material or color.
E. Apply resilient materials to have uniform contact with receiving surfaces throughout, with
tight joints, and with all finish surfaces smooth, in true plane, free from buckles, waves,
and other imperfections.
F. Extend resilient flooring to wall lines beneath all movable equipment and movable
casework. Fit resilient flooring onto breaks and recesses, against non-resilient bases,
around pipes and other protrusions, under saddles, and to and around other fixed
surfaces, making neat cuts in the flooring and minimizing joints.
1. Install edge strips at all edges of flooring which would otherwise be exposed.
2. Place resilient edge strips tightly butted to flooring and secure with adhesive
recommended by the edge strip manufacturer.
3.06 PROTECTION
A. Prohibit traffic on finished floor areas until flooring adhesive has fully set.
B. Prohibit washing, scrubbing or other similar ‘wet’ operations to occur on finished floor
areas for a minimum period of five (5) calendar days after installation.
C. Provide protection of completed flooring areas from construction traffic until Substantial
Completion of the Contract. Cover the all resilient tile floor surfaces with non-staining
heavyweight Kraft paper and overlay with red-rosin paper, taping the edges to maintain
position of the protection paper. Reapply papers as required to maintain floor protection.
3.07 CLEANING
A. As installation progresses, continually remove excess adhesive from floor, base and wall
surfaces without damage.
C. Not sooner than five days after installation, clean all materials installed hereunder with a
non-abrasive commercial detergent approved by the material manufacturers, and
thoroughly rinse with clear water.
D. Special cleaning for vinyl composition tile floors, not before four (4) days prior to the End
User's intended occupancy date.
2. Apply a minimum of two coats of high quality acrylic floor polish to protect
flooring until regular maintenance procedures can be started.
3. After application and curing of floor polish, ensure that polished floors are
protected with heavy kraft paper.
E. After cleaning and polishing, ensure that the flooring is be protected with heavy kraft
paper.
END OF SECTION
SECTION 09 65 66
PART 1 - GENERAL
1.01 SUMMARY
A. Section Includes:
1.02 SUBMITTALS
1. Provide certification of testing per ASTM F2772-11 and the product being
furnished complies with the ASTM Indoor Sport Floor Classification specified
for this project. Third-party certification required.
B. Shop Drawings: Showing installation details and locations of borders, patterns, game
lines, locations of floor inserts and seams.
C. Samples:
D. Samples:
E. Closeout Submittals
A. Manufacturer Qualifications:
B. Installer Qualifications:
A. Store flooring and installation materials in protected dry spaces, with ambient
temperatures maintained within range recommended by manufacturer, but not less
than 55 deg F (13 deg C) nor more than 85 deg F (29 deg C).
B. Store the indoor resilient surfacing rolls in an upright position on a smooth flat surface
immediately upon delivery to Project.
A. Product Installation:
3. Prohibit traffic during flooring installation and for at least 48 hours after
flooring installation.
B. Install flooring only after other finishing work, including painting and overhead work,
has been completed.
1.06 WARRANTY
B. Special Limited Warranty: Installer's standard form in which installer agrees to repair
or replace flooring that fails due to poor workmanship or faulty installation within the
specified warranty period.
1.08 COORDINATION
PART 2 - PRODUCTS
2.01 MANUFACTURER
B. Armstrong
C. Altro
D. Or Approved Equal.
B. Product Description: ASTM Class 2 Foam-backed sheet vinyl flooring designed for
fully adhered multi-purpose applications.
1. Overall Thickness: Not less than 0.24 inch (6.0 to 7.5 mm).
5. Adhesive Method:
ii. Wood pattern shall not include a dark line simulating edges
or ends of individual boards.
iii. Surface texture shall simulate realistic wood grain and not be
raised or "pebbled" embossing.
C. Performance Criteria:
2.03 ACCESSORIES
1. Adhesive to comply:
C. Heat Welding Rod: As supplied by indoor resilient flooring manufacturer. Color shall
blend with resilient flooring color.
D. Game-Line and Marker Paint: Complete system including primer, compatible with
flooring and recommended by flooring and paint manufacturers.
PART 3 - EXECUTION
3.01 EXAMINATION
1. The area in which the indoor resilient flooring will be installed is dry, weather-
tight and in compliance with specified requirements.
2. Permanent heat, lighting and ventilation systems are installed and operable.
3. Other work, including overhead work, that could cause damage, dirt, dust or
otherwise interrupt installation has been completed or suspended.
7. The concrete slab surface deviation is no greater than 3/16 inch within 10
feet (3.2 mm within 3 m) when measured according to ASTM E 1155.
8. The concrete slab complies with ACI 302.2R for concrete design including
use of a low-permeance vapor barrier directly beneath the concrete subfloor
with sealed penetrations.
3.02 PREPARATION
1. Verify that substrates are dry and free of sealers, curing compounds and
other additives. Remove coatings and other substances that are incompatible
with adhesives using mechanical methods recommended by manufacturer.
C. Moisture Testing: Perform ASTM F 2170 relative humidity test and proceed with
installation only after substrates have relative humidity levels below the maximum
allowed.
D. Use Gerflor’s GerPatch trowelable concrete based patching compound with the same
moisture vapor tolerance as the adhesive to fill depressions, holes, cracks, grooves
or other irregularities in substrate.
E. Place flooring and installation materials into spaces where they will be installed at
least 48 hours before installation. Install flooring materials only after they have
reached the same temperature as space where they are to be installed.
G. Sweep and then vacuum substrates immediately before installation. After cleaning,
examine substrate for moisture, alkaline salts, grit, dust or other contamination.
Proceed with installation only after unsatisfactory conditions have been corrected.
A. General:
3. Fit flooring neatly and tightly to vertical surfaces, equipment anchors, floor
outlets, and other interruptions of floor surface.
4. Extend flooring into toe spaces, door reveals, closets, and similar openings
unless otherwise indicated.
D. Vinyl Sheet Flooring Seams: Finish seams to produce surfaces flush with adjoining
flooring surfaces. Comply with ASTM F 1516. Rout joints and use heat welding rod to
permanently and seamlessly fuse sections together.
A. Lay out game lines and logos to comply with rules and diagrams published by
National Federation of State High School Association for the sports activities
indicated and the Kuwait Local Code.
B. Mask flooring at game lines and logos, and apply paint of color indicated to produce
clean, sharp and distinct edges.
B. Protect flooring from abrasions, indentations, and other damage from subsequent
operations and placement of equipment, during remainder of construction period.
END OF SECTION
SECTION 09 67 00
EPOXY COATING
PART 1 - GENERAL
1.01 SUMMARY
A. The work covered by this Section as indicated on the drawings and as specified
herein, comprises of furnishing all plant, labour, equipment, appliances and materials
for performing all operations in connection with the application of epoxy coating.
B. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
1.02 SUBMITTALS
3. Selection samples:
4. Verification samples:
7. Color chips: After final approval of all colors and tints, submit color chips of all
coatings used, with manufacturer's name and mix designation of the coating
for the purpose of future re-ordering of coatings. Color chips shall be at least
150 by 150 mm in size, for each color and tint.
1.03 QUALIFICATIONS
1.05 MOCKUP
A. Deliver products to site in sealed and labeled containers; container labeling shall
include manufacturer's name, type of paint, color mix designation, expected
coverage, surface preparation instructions, instructions for mixing and reducing,
drying time, and clean-up recommendations.
D. Do not use the sanitary system for mixing or disposal of refuse material. Carry water
to mixing rooms and dump waste material in a suitable refuse receptacle. Remove
oily rags and waste each day.
A. Provide continuous ventilation and heating facilities to maintain surface and ambient
temperatures above 10oC for 24 hours before, during and 48 hours after application
of finishes, unless required otherwise by manufacturer's instructions.
B. Apply coatings and primers within temperature and humidity range specified by
coating manufacturer.
1.08 COORDINATION
A. Immediately notify the Engineer in writing of conditions which may require a change
in the specifications of this Section before proceeding with the work. Failure to do so,
in a timely fashion, so as not to interfere with the schedule of work of this Contract,
shall be construed as acceptance of the coatings specified. Perform all corrective
measures, at no cost to the Employer, for any defects in the work, resulting from the
use of such materials.
B. Do not order materials until all required schedules have been properly submitted,
reviewed by the Contractor and approved by Engineer’s Representative. Refer to
drawings and Legend of the Finishes-Materials for information.
1.09 WARRANTY
A. Contractor shall provide Ten (10) years warranty from the date of substantial
completion for the works against cracking, peeling and any other emerging defects.
Defects, damage or failure occurring within the Warranty period shall be
repaired/replaced by the Contractor up to the satisfaction of the Engineer at
Contractor’s own expense
PART 2 - PRODUCTS
2.01 MANUFACTURERS
B. SIKA
C. Jotun
D. Fosroc
E. Or approved equal.
2.02 MATERIALS
Item Properties
B. Accessory materials: Provide all accessory materials not specifically indicated, but
are required to achieve the finishes specified.
PART 3 - EXECUTION
3.01 EXAMINATION
A. Inspect all surfaces and verify that they are in proper condition to receive the work of this
Section. Notify Contractor of any condition that may potentially affect proper application
of coatings.
B. Measure moisture content of surfaces, do not apply finishes unless moisture content
of surfaces are below the following maximums:
A. Mix and prepare coatings in strict accordance with manufacturer’s written instructions.
Thoroughly mix to ensure uniformity of color and mass, unless otherwise directed by the
manufacturer of the specific coating used. Dispose of materials which have begun to set.
A. Apply all materials in strict accordance with the approved manufacturer's printed
instruction, and in accordance with the best trade practices. Each coat shall be
reviewed and approved by the Engineer’s Representative before succeeding coats
are applied.
B. Do not apply successive coating until the preceding coat is thoroughly dry, except as
otherwise specified, and in no case in less than minimum period of time
recommended by manufacturer.
A. Upon acceptance of completed existing surfaces, thoroughly remove all dust and
debris by sweeping or by vacuum cleaning.
B. Remove laitance, curing sealers, existing adhesives and other foreign matter from
concrete surfaces with necessary techniques such as shot blasting, muriatic acid
etching, surface freezing and power scarification, high pressure detergent wash,
sweating or burning out.
D. Perform a test application of a square foot in three locations, such as beneath case work.
Allow to set for 72 hours and test adhesion as recommended by the manufacturer.
C. Finished surfaces shall be uniform in texture and pattern, and level within a degree of
tolerance of 6 mm in 3 m in any direction.
3.06 INSTALLATION
3.07 CLEANING
A. Upon completion of the work in each area, remove all coating splatters from glass,
prefinished surfaces, bright metals, and from other surfaces that have not been painted
or finished hereunder. Do not use abrasive paper or abrasive cleaner on any
prefinished surface or bright metal. Remove all materials and debris; leave work area
in a clean condition.
A. During application of coatings, protect the work of other trades against undue soilage
and damage by the exercise of reasonable care and precautions. Properly clean,
repair or replace any work so damaged and soiled.
B. Protect all finished surfaces against damage until the date of final acceptance of the
work. The Engineer’s Representative will conduct a final review of all work performed.
Re-coat or touch-up, all scratches and other blemishes on surfaces, and as directed
by the Engineer’s Representative, any areas found which do not comply with the
requirements of this Section, and bear all costs therefor.
C. Any re-coating or touch-up work, required after the work of this Section has been
reviewed and accepted by the Engineer’s Representative, will be paid for by the
Contractor.
B. Follow manufacturer's advice on health and safety aspects of handling, using and
disposing of materials.
END OF SECTION
SECTION 09 68 00
CARPETING
PART 1 - GENERAL
1.01 SUMMARY
B. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
3. Section 09 30 00 - Tiling
1.02 REFERENCES
A. Where these standards conflict with other specified requirements, the most restrictive
requirements shall govern.
6. NFPA: Publication 253 - Test for Critical Radiant Flux of Floor Covering
Systems.
7. All applicable federal, state and municipal codes, laws and regulations
regarding flammability and smoke generation of interior finishes.
1.04 SUBMITTALS
5. Shop drawings: 3mm scale plans of all carpeted areas indicating direction of
carpet, location of seams and method of joining seams.
6. Selection samples:
7. Verification samples:
b. After initial selection of carpet and color blends has been made by the
Engineer, submit 100 cm by 100 cm sample of selected carpet for final
approval of the Engineer. Approved samples shall be used as the
standard of quality and colors for materials furnished under this
Contract.
C. Ventilate spaces where work of this Section occurs, during and for a period of 72
hours after completion of curing. Ventilate to dissipate humidity, and to prevent
accumulation of fumes, vapors, and gases. Provide temporary fan units and ducting
as required to for venting operations
A. Store all carpeting material under cover in dry, well-ventilated spaces as soon as
delivered. Protect carpeting from damage, dirt, stain, moisture, and mildew.
A. Sequence work to ensure carpet is not installed until building is enclosed, appropriate
temperature is maintained, dust generating activities have terminated and work
overhead is completed.
B. Install carpet after interior wet work is complete and fully cured.
A. Requirements: Comply with CRI 104, Section 7.2, "Site Conditions; Temperature and
Humidity." Do not install carpet until wet work in spaces is complete and dry, and
ambient temperature and humidity conditions are maintained at the levels indicated
for Project when occupied for its intended use.
1.09 WARRANTY
A. General: Warranties and guaranties specified in this Article shall not deprive the
Employer of other rights the Employer may have under other provisions of the
Contract Documents and are in addition to and run concurrent with other warranties
and guaranties made by the Contractor under requirements of the Contract
Documents.
1.10 MAINTENANCE
A. Extra Materials: Deliver unused carpet and large scraps (over 0.18m² in area and
over 305mm wide) to the Employer. Store where directed on the Site.
B. Extra Stock
C. Provide extra stock equal to 5 percent of each carpet type specified packaged in
manufacturer's original packaging, labeled as to contents. Store where directed by
Employer.
PART 2 - PRODUCTS
2.01 CARPET
A. General requirements: Carpet, shall conform with or pass tests of the following
Standards:
2. ASTM E-648 (Flooring Radiant Panel Test): Class I (Minimum Average CRF
of 0.48).
Colour - Natural
21-1447-06
Monolithic
Installation
Colour -
4274002 Wave
Tufted Patterned
Structured Loop
Pile
Colour -
RF55001708
Material: 100%
regenerated
Econyl PA6
coloration: Millitron
dyed
Woven Textile
Backing
b. Interface
d. Or Approved Equal.
B. Metal Edge Strip: Anodized aluminum strip with fold down edge and concealed carpet
gripper teeth, minimum 38mm wide punched anchorage flange and minimum
15.8mm wide fold flange.
C. Rubber Edge Strip: Extruded or molded heavy duty rubber, of sizes, shapes and
height as best suited for the respective purposes intended; colors as selected by
Engineer from the manufacturer's standard color range.
G. Seaming Tape: Hot-Melt adhesive tape specifically manufactured for taping seams
and butting cut edges at backing to form secure seams and to prevent pile loss at
seams.
PART 3 - EXECUTION
3.01 EXAMINATION
A. Inspect all surfaces and verify that they are in proper condition to receive the work of
this Section.
B. Ensure that newly placed concrete has cured for a minimum period of 30 days and
that moisture content of concrete is within range specified by adhesive manufacturer.
C. Verify that surfaces are smooth and flat with a maximum variation of 6 mm in
3000mm, and are ready to receive work.
D. Request correction of defects in receiving surfaces which are not correctable by the
methods specified herein. Do not commence work until such defects are entirely
corrected. Beginning of installation means acceptance of existing substrate and site
conditions.
3.02 PREPARATION
A. Remove sub-floor ridges, and bumps. Fill low spots, cracks, joints, holes and other
defects with sub-floor filler.
B. Apply, trowel, and float filler to leave smooth, flat and hard surface, as required to
ensure that carpeted surfaces will be level to within 3 mm tolerance in 3000mm in
any direction.
D. Thoroughly sweep and vacuum substrate and remove all foreign matter.
E. Measure all areas to receive materials to be furnished and installed hereunder, and
verify in the field their actual dimensions, including wall-to-wall dimensions, offsets,
door locations, and details, fixed equipment, and all other installed items. Extra
charges will not be allowed because of lack of familiarity with actual project
conditions. Use largest carpet widths to produce minimum number of seams. Small
pieces of carpet will not be acceptable.
A. Comply with CRI 104, Section 11 "Stretch-in Utilizing Tackless Strip" and as follows:
2. Install carpet cushion in the largest possible size over the entire area to be
carpeted. Place cushion with face in direction recommended by the
manufacturer. Butt cushion tight against tackless strip. Lay out cushion
seams at 90-degree angle with carpet seams and so as not to occur under
carpet seams. Butt edges of cushion and adhere cushion to substrate with
daubs of adhesive approximately 4 in. in diameter, spaced approximately 2 ft.
apart at all edges.
4. Make seams so that pile of adjoining pieces has the same directional run and
so as to be practically invisible. Install carpet with seams heat bond taped
using permanent type construction which is of sufficient strength for
stretching and wear without failure during the life of the carpet. Utilize
equipment and methods for seaming as recommended by the tape
manufacturer. Maintain straight seams running true with the lines of the
building.
3.04 CLEANING
B. After completion of the work of this Section, remove equipment, and clean all wall,
partition, and floor areas free from deposits of adhesives and other materials installed
under this Section.
3.05 PROTECTION
END OF SECTION
SECTION 09 91 00
PAINTING
PART 1 - GENERAL
1.01 SUMMARY
B. Related Sections
The Contractor shall be required to coordinate the work of other sections with the
work of this section. Related work to be coordinated and used in conjunction with this
specification includes but is not restricted to:
1.02 REFERENCES
1.03 DEFINITIONS
A. Single source responsibility: Provide primers and other undercoat paint produced by
same manufacturer as finish coats. Use only thinners approved by paint
manufacturer, and use only within recommended limits.
Use experienced installers. Deliver, handle, and store materials in accordance with
manufacturer's instructions.
1.05 SUBMITTALS
2. Samples:
3. Color chips: After final approval of all colors and tints, submit color chips of all
coatings used, with manufacturer's name and mix designation of the coating
for the purpose of future re-ordering of coatings. Color chips shall be at least
150 square mm in size, for each color and tint.
1.06 QUALIFICATION
1.07 MOCK-UPS
A. Deliver products to site in sealed and labeled containers; container labeling shall
include manufacturer's name, type of paint, color mix designation, expected
coverage, surface preparation instructions, instructions for mixing and reducing,
drying time, and clean-up recommendations.
B. Store materials, conforming with applicable codes and fire regulations, in designated
spaces. Keep storage area secure when direct access is not required or when not
performing work under this Section. Take precautionary measures to prevent fire
C. Do not use the sanitary system for mixing or disposal of refuse material. Carry water
to mixing rooms and dump waste material in a suitable refuse receptacle. Remove
oily rags and waste each day.
A. Provide continuous ventilation and heating facilities to maintain surface and ambient
temperatures before, during and 48 hours after application of finishes, unless
required otherwise by manufacturer's instructions.
B. Do not apply exterior coatings during rain, or when relative humidity is above 50
percent unless required otherwise by manufacturer's instructions.
C. Apply paints and finishes above minimum temperature conditions in strict accordance
with manufacturer's instructions.
1.10 COORDINATION
A. The applicator of work specified herein is responsible to ensure that all paints,
enamels, and coatings, proposed to be applied hereunder, are compatible with
coatings used for shop-primed items and items which have been prime-coated under
the work of other trades.
D. Do not order materials until all required schedules have been properly submitted,
reviewed by the Contractor and Approved by Engineer’s Representative.
1.11 WARRANTY
A. Provide five years warranty from the date of substantial completion for the works
against warping, cracking, peeking and any other emerging defects.
PART 2 - PRODUCTS
2.01 MANUFACTURERS
a. BENJAMIN MOORE
c. Hempel, Kuwait
d. Jotun, Kuwait
a. BENJAMIN MOORE
c. Hempel, Kuwait
d. Jotun, Kuwait
c. Hempel, Kuwait
c. Hempel, Kuwait
2.02 MATERIALS
A. Coatings: Ready mixed, except for field catalyzed coatings with good flow and
brushing properties; capable of drying or curing free of streaks or sags. Color
pigments shall be processed to a soft paste consistency, capable of being readily and
uniformly dispersed to a homogeneous coating. Provide best quality grade, where
manufacturer makes more than one grade of any material specified.
B. Liquid zinc coating for recoating depleted zinc on galvanized steel, and for touch-up
of welds, scratches, and abrasions in galvanized steel: Galvanic Zinc-rich coating
containing 95 percent metallic zinc, by weight in the dried film; recognized under the
Component Program of Underwriter’s Laboratories, Inc. as an equivalent to hot-dip
galvanizing; conforming to FS DOD-P-21035A (formally MIL-P-21035A) for repair of
hot-dip galvanizing and meeting the requirements of MIL-P-26915A USAF
Specification for Zinc-Rich Paints. Acceptable products include:
2.03 ACCESSORIES
A. Accessory materials: Linseed oil, shellac, turpentine, paint thinners and other
materials not specifically indicated, but are required to achieve the finishes specified
of commercial quality.
PART 3 - EXECUTION
3.01 EXAMINATION
A. Inspect all surfaces and verify that they are in proper condition to receive the work of
this Section. Notify Engineer’s Representative of any condition that may potentially
affect proper application of coatings.
B. Measure moisture content of surfaces, do not apply finishes unless moisture content
of surfaces are below the following maximums:
C. Beginning Work of this Section means acceptance of existing substrate surfaces and
site conditions.
3.02 PREPARATION
A. Furnish and lay suitable drop cloths in all areas where coating work is being done to
protect floors and all other surfaces from damage during the work. Protect adjoining
surfaces with painters mask tape.
B. Prior to preparing surfaces or finishing, remove all finish hardware for painting doors
and frames, except hinges and locks on exterior door; remove electrical plates, light
fixture trim and fittings. Re-install hardware and other removed items after painted
surfaces are thoroughly dry.
1. Remove all loose scale and mortar, dirt, salt or alkali powder and any other
surface contaminate, using a detergent expressly formulated for cleaning of
concrete and masonry.
4. Thoroughly rinse the cleaned surfaces with clear water, and allow the
surfaces to completely dry, allow a minimum of 4 hours before commencing
application of coatings.
1. Remove grease, scale, dirt, rust, and all foreign materials, down to bright
metal by wire brushing, scraping, sanding, or sandblasting where heavy
coatings of scale are evident.
3. Spot prime after repairs with alkyd base metal primer product of the finish
coating manufacturer.
1. Remove rust, blistered and defective shop prime paint, and all foreign
materials, down to bright metal by wire brushing, scraping, sanding, or
commercial paint remover. Feather edges to make touch-up patches
inconspicuous.
3. Spot prime bare metal with alkyd base metal primer product of the finish
coating manufacturer. Seal top and bottom edges of metals doors with
primer.
1. Remove rust, blistered and defective paint, down to bright metal by wire
brushing, scraping, or sanding. Feather edges to make touch-up patches
inconspicuous as possible
3. Spot prime bare metal with alkyd base metal primer product of the finish
coating manufacturer.
J. New galvanized surfaces: Remove surface contamination and oils and wash with
solvent. Apply coat of etching primer.
1. Smooth minor defects and remove all foreign matter by sanding, and if
necessary, steel wool.
2. Wash sap spots and knots with mineral spirits. When dry, touch up knots,
pitch streaks, and sappy sections with commercial stain sealer.
3. Fill up nail holes and cracks with wood putty or plastic wood after primer of
first coat of finish is dry, and sand smooth.
M. Gypsum board surfaces: Fill minor defects with latex based spackle. Spot-seal all
compound surfaces and repair areas in gypsum board, with specified first coat
material before application of the first coat.
N. Plaster surfaces:
1. Fill minor defects with joint compound or spackle and seal with alkyd primer.
2. Cracks in plaster: Gouge minor cracks to 2 mm in width and depth and fill
with type “AP” sealant as specified under Section for JOINT SEALERS.
3.03 APPLICATION
A. Apply all materials in strict accordance with the approved manufacturer's printed
instruction, and in accordance with the best trade practices. Each coat shall be
reviewed and approved by the Engineer’s Representative before succeeding coats
are applied.
B. Do not apply successive coating until the preceding coat is thoroughly dry, and in no
case in less than 24 hours after the preceeding coat.
C. Apply each coat to a uniform finish; Apply primer and first coat of slightly lighter in
color tint than the scheduled color of the final coat.
D. Sand lightly between coats to achieve required finish and remove sanding dust prior
to applying succeeding coat.
E. Where clear finishes are required, tint fillers to match wood. Work fillers into the grain
before set. Wipe excess from surface.
F. Prime back surfaces of all interior and exterior woodwork scheduled for painted finish
with primer.
G. Prime back surfaces of interior woodwork scheduled to receive stain or varnish finish
with gloss varnish reduced 25 percent with mineral spirits.
3.04 CLEANING
A. Upon completion of the work in each area, remove all coating splatters from glass,
prefinished surfaces, bright metals, and from other surfaces that have not been
painted or finished hereunder. Do not use abrasive paper or abrasive cleaner on any
prefinished surface or bright metal. Remove all materials and debris; leave work area
in a clean condition.
A. During painting work, protect the work of other trades against undue soilage and
damage by the exercise of reasonable care and precautions. Properly clean, repair or
replace any work so damaged and soiled.
B. Protect all painted and finished surfaces against damage until the date of final
acceptance of the work. The Engineer’s Representative will conduct a final review of
all work performed hereunder. Re-coat or touch-up, all scratches and other
blemishes on surfaces, and as directed by the Engineer’s Representative, any areas
found which do not comply with the requirements of this Section, and bear all costs
therefor.
C. Any re-coating or touch-up work, required after the work of this Section has been
reviewed and accepted by the Engineer’s Representative, will be paid for by the
Contractor.
C. Colors of priming coats (and body coats where specified) shall be lighter in tint than
those of finish coat.
E. Interior GYPSUM BOARD (drywall) partitions, and ceilings, at toilet rooms, janitor’s
closets, food preparation and dishwashing areas for epoxy finish:
b. First coat:
c. Second coat:
A. Paint interior surfaces of air ducts, and convector and baseboard heating cabinets
that are visible through grilles and louvers with one coat of flat black enamel.
B. Paint dampers exposed behind louvers, grilles, and convector and baseboard
cabinets to match face panels.
C. Remove unfinished louvers, grilles, covers and access panels on and paint as
scheduled above.
D. Plywood backboards for electrical panels and other equipment. Paint both front and
back surfaces and all edges of plywood backboards before backboards are installed.
E. Prime and paint insulated and exposed cold pipes, conduit, electrical boxes, insulated
and exposed ducts, hangers, brackets, collars and supports, except where items are
located in storage, mechanical or equipment spaces or those items which are factory
prefinished.
F. Exposed to view un-insulated hot pipes within finished painted areas: Two coats
heat-resistant enamel conforming to Federal Specification TT-E-496, Type I, applied
when surfaces are less than 140 degrees Fahrenheit.
2. System similar to :
2. One coat of varnish-sealer. (Thin specified varnish with one pint mineral
spirits per gallon of varnish, or as otherwise recommended by manufacturer).
END OF SECTION
SECTION 10 14 53
TRAFFIC SIGNS
PART 1 - GENERAL
1.01 SUMMARY
A. Section includes: The work covered by this section as indicated on the drawings and
as specified herein, comprises of furnishing all plant, labour, equipment appliances for
materials and performing all operations in connection with the installation of Traffic
Signs
B. Related Sections: The Contractor shall be required to coordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not restricted to:
1.02 STANDARDS
A. Comply with the relevant schedules and requirements stated in the following manuals
in respect of the layout, legend, dimensions and colours of signs to be used for this
Works.
B. Unless otherwise stated, the design, materials, construction and erection of signs
shall comply with the standards in the General Specifications for the Traffic Signs
Manual prepared by the Kuwait Municipality.
C. Sign plates employing any method of construction, irrespective of their size and
shape, shall be capable of passing the rigidity tests stated in the relevant standards.
1.03 QUALIFICATIONS
A. Provide traffic sign work fabricated by a firm specializing in the fabrication of traffic
and similar signs and who are capable of producing work of the highest standard of
quality in the industry.
1.04 SUBMITTALS
2. Shop Drawing: Submit shop drawings for the fabrication and erection of
traffic sign work. Include details of sections and connections at not less than
1:4 scale as approved by the Engineer’s Representative. Show anchorage
and accessories items and finishes.
A. Deliver all components to work site completely identified. Store in accordance with
manufacturer’s instructions, protected from the weather, construction activities and
other possibility of damage or loss.
A. Locate all signs as shown on the Drawings. However, the final arrangement and
number of signs shall be subject to the approval of the Kuwait Municipality Traffic
Studies Section.
PART 2 - PRODUCTS
C. Alam-al-Tasmeem, Kuwait
2.02 METALS
A. Materials and Surfaces: For the fabrication of metal work which will be exposed to
view, use only materials which are smooth and free of surface blemishes. Do not use
materials which have stains and dis-colourations including welds which do not match
the materials.
B. Flatness and Edges: For exposed work provide materials which have been cold-
rolled, cold-finished, cold-drawn, extruded, stretcher leveled, machine cut and
otherwise produced to the highest commercial standard for flatness with edges and
corners sharp and true to angle or curvature as required.
C. Welding Electrodes and Filler Metal: Provide the alloy and type required for strength,
workability, compatibility and colour match after grinding smooth and finishing the
fabricated product.
D. Ferrous Metal (Steel): Provide the alloy and type required for strength, workability,
compatibility and colour match after grinding smooth and finishing the fabricated
product.
1. Cold-RoIled Sheet Steel: ASTM A366 and ASTM A568, commercial quality
with type E matt finish.
2. Steel pipe: ASTM A53, standard weight (Schedule 40), galvanized, type as
required to meet the assigned performance.
3. Steel Tubing: ASTM AS 12, sunk drown, butt welded, cold-finished and
stress relieved.
4. Base Plates, Anchor Bolts, etc. : Non-corrosive, zinc coated of the type and
sizes approved and required to withstand the imposed load.
3. Screws, bolts, nuts and washers shall be of steel, stainless steel, aluminium
alloy or of a high tensile non-corroding metal. Steel screws, bolts, nuts and
washers which are in contract with aluminium shall be coated wit zinc or
cadmium.
1. Sign Plate
b. The maximum dimensions is greater than 600 mm and the ratio W/D
or D/W is equal to or greater than 2.5; where D is the depth and W is
the width of the sign.
G. All steel used for the complete work shall be of hot dipped galvanized and all
aluminium shall be of anodized finished, as approved.
A. Graphic Content and Style: Provide sign copy to comply with requirements indicated
for sizes, styles, spacing, content, positions, materials, finishes and colours of letters,
numbers, symbols and other graphic devices.
B. Sign Face Design: Comply with relevant standards in the ‘Traffic Signs Manual’
prepared by the Kuwait Municipality or ‘Kuwait Car Park Signs Schedule’ as
appropriate.
C. Reflectorisatlon: Provide unlit signs with approved reflective sheeting material applied
to all parts of the sign face except any coloured black, to ensure that these signs
have the same appearance after dark as during daylight. The reflective sheeting
material shall embody minute glass spheres within a waterproof plastic film so as to
produce a retroreflective type of reflectivity when illuminated by a vehicle headlamp.
A. Earthwork for foundations for height gauge structure, where required, shall be
specified in the Section “Earthwork”.
2.05 FINISH
A. Plate Signs
B. Colours of paints and other finishes on signs, posts, fittings etc., shall be as per BS
381 NO. 537 or equivalent standards.
PART 3 - EXECUTION
3.01 All traffic signs shall be executed as per “Traffic Signs Manual” Latest Edition by Kuwait
Municipality.
END OF SECTION
SECTION 10 26 13
PART 1 - GENERAL
1.01 SUMMARY
A. Provide impact-resistant corner guards and crash railing protection, complete in place,
and as indicated on the drawings and specified.
1.02 SUBMITTALS
B. Shop Drawings: Show locations, extent, and installation details of each corner guard
and wall railing protection system component, including photoluminescent inserts.
Show methods of attachment to adjoining construction.
C. Samples for Verification: For the following products, showing the full range of color and
texture variations expected in each system component. Prepare Samples from the
same material to be used for the Work.
1. Corner Guards: Submit 300 mm Samples of each type of corner guard. Include
examples of joinery, corners, and field splices.
PART 2 - PRODUCTS
when tested per ASTM E84. Units shall be C/S Model SFC-20, complete including
aluminum retainers, heat shields, fire barriers, and stainless steel spring clips. Install in
1-piece heights from top of wall base to ceiling unless otherwise indicated. Detail in
Shop Drawings, Product Data, and Samples.
2. Korogard;
3. InPro Corporation;
2. Korogard;
3. Inpro Corporation;
PART 3 - EXECUTION
A. Examine the areas and conditions under which Work of this Section will be performed.
Correct conditions detrimental to timely and proper completion of the Work. Do not
proceed until unsatisfactory conditions are corrected.
3.02 INSTALLATION
A. Coordinate as required with other trades to assure proper and adequate provision in the
work of those trades for interface with the Work of this Section. Install the Work of this
Section in accordance with approved Shop Drawings and recommendations of
manufacturers as approved by the Engineer, anchoring all components firmly into
position in true alignment within a tolerance of one in 1000 vertically and horizontally.
END OF SECTION
SECTION 10 28 00
TOILET ACCESORIES
PART 1 - GENERAL
1.01 SUMMARY
A. Work of this section includes installations and fixing in position of Toilet Accessories
complete with all components and fittings as shown in the schedule / drawings but
not limited to the following:
B. Related Sections
The Contractor shall be required to coordinate the work of other sections with the
work of this section. Related work to be coordinated and used in conjunction with this
specification includes but is not restricted to :
1.02 REFERENCES
1.03 SUBMITTALS
A. Conform to applicable codes and handicap regulations for installation work, and in
conformance with ANSI A 117.1.
B. Store materials inside, under cover, and in manner to keep them dry, protected from
weather, surface contamination, corrosion and damage from construction traffic and
other causes.
1.06 COORDINATION
A. Coordinate the work of this Section with placement of internal wall reinforcement and
reinforcement of toilet partitions to receive anchor attachments.
1.07 WARRANTY
A. Contractor shall provide 5 years of warranty for all products and their installations
under this section.
PART 2 - PRODUCTS
2.01 MANUFACTURERS
2.02 MATERIALS
2.03 ACCESSORIES
2.04 LOCKS
A. General : All locks shall be keyed alike. Provide four (4) keys, for lockable
accessories, to the Engineer’s Representative.
2.06 FABRICATION
A. Form exposed surfaces from single of stock, free of joints. Form surfaces flat without
distortion, scratches or dents. Weld and grind smooth joints of fabricated
components.
B. Back paint components where contact is made with building finishes to prevent
electrolysis.
C. Shop assembles components and package complete with anchors and fittings. Hot
dip galvanize exposed and painted ferrous metal and fastening devices. Provide steel
anchor plates, adapters, and anchor components for installation.
A. Ferrous metals: Clean and treat, spray apply one coat of baked-on rust and moisture-
resistant primer, followed by two coats of baked-on synthetic enamel, in selected
colors. Ensure that finish coating is uniform in color intensity and degree of gloss,
throughout.
C. Stainless steel: Number 4 satin finish, except as otherwise specified above under the
Article entitled “Toilet Accessories”.
PART 3 - EXECUTION
3.01 PREPARATION
C. Exact locations of accessories within each room or area shall be as directed by the
Engineer.
3.02 INSTALLATION
A. Perform installation works in accordance with the approved shop drawings and the
manufacturer’s installation instruction.
B. Install Toilet accessories absolutely level and in true line , securely and rigidly
anchored with theft proof fasteners of the size and type most appropriate for the
specific receiving surface, concealing the fasteners as far as practicable.
3.03 ADJUSTING
A. Replace Units which cannot be adjusted to operate freely and smoothly as intended
for the application made.
3.04 CLEANING
A. Remove all protective films and coverings from accessories, clean and polish each
piece. Remove all rubbish, packing materials and debris, caused by the work of this
section.
END OF SECTION
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Cooperative Center For Children for the Treatment
and Research of Genetic Disorder
SECTION 10 44 13
PART 1 - GENERAL
1.02 SUMMARY
A. Section Includes:
B. Related Sections:
2. Division 21 Fire-Suppression
A. Product Data: For each type of product indicated. Include construction details, material
descriptions, dimensions of individual components and profiles, and finishes for fire
protection cabinets.
B. Shop Drawings: For fire protection cabinets. Include plans, elevations, sections,
details, and attachments to other work.
C. Samples for Initial Selection: For each type of fire protection cabinet indicated.
D. Samples for Verification: For each type of exposed finish required, prepared on
Samples of size indicated below:
E. Product Schedule: For fire protection cabinets. Coordinate final fire protection cabinet
schedule with fire extinguisher schedule to ensure proper fit and function
A. Fire-Rated, Fire Protection Cabinets: Listed and labeled to comply with requirements
in ASTM E 814 for fire-resistance rating of walls where they are installed.
1.07 COORDINATION
A. Coordinate size of fire protection cabinets to ensure that type and capacity of fire
extinguishers indicated are accommodated.
B. Coordinate size of fire protection cabinets to ensure that type and capacity of fire hoses,
hose valves, and hose racks indicated are accommodated.
C. Coordinate sizes and locations of fire protection cabinets with wall depths.
1.08 WARRANTY
A. General Warranty: The special warranty specified in this Article shall not deprive
Employer of other rights Employer may have under other provisions of the Contract
Documents and shall be in addition to, and run concurrent with, other warranties made
by Contractor under requirements of the Contract Documents.
PART 2 - PRODUCTS
2.01 MANUFACTURERS
A. ACCEPTABLE MANUFACTURERS:
2. SFFECO, KSA
3. NAFFCO, UAE
2.02 MATERIALS
A. Cold-Rolled Powder Coated Galvanized Mild Steel Sheet: ASTM A 1008/A 1008M,
Commercial Steel (CS), Type B.
C. Wire Glass: ASTM C 1036, Type II, Class 1, Form 1, Quality q8, Mesh m1 (diamond),
6 mm thick.
B. Recessed Cabinet: Cabinet box recessed in walls of sufficient depth to suit style of trim
indicated.
1. Trim less with Concealed Flange: Surface of surrounding wall finishes flush
with exterior finished surface of cabinet frame and door, without overlapping
trim attached to cabinet. Provide recessed flange, of same material as box,
attached to box to act as plaster stop drywall bead.
Gulf Consult Fire Protection Cabinets III - 2 / 10 44 13 - 3
20th October 2021
Cooperative Center For Children for the Treatment
and Research of Genetic Disorder
C. Surface-Mounted Cabinet: Cabinet box fully exposed and mounted directly on wall with
no trim. Provide where walls are of insufficient depth for semi recessed cabinet
installation.
I. Accessories:
2. Lettered Door Handle: One-piece, cast-iron door handles with the word "FIRE"
embossed into face.
3. Door Lock: Cam lock that allows door to be opened during emergency by
pulling sharply on door handle
a. Identify fire extinguisher in fire protection cabinet with the words "FIRE
HOSE CABINET
J. Finishes:
2. Stainless steel.
2.04 FABRICATION
A. Fire Protection Cabinets: Provide manufacturer's standard box (tub) with trim, frame,
door, and hardware to suit cabinet type, trim style, and door style indicated.
1. Fabricate door frames with tubular stiles and rails and hollow-metal design,
minimum 13 mm thick.
C. Cabinet Trim: Fabricate cabinet trim in one piece with corners mitered, welded, and
ground smooth.
A. Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products"
for recommendations for applying and designating finishes.
D. Appearance of Finished Work: Noticeable variations in same piece are not acceptable.
Variations in appearance of adjoining components are acceptable if they are within the
range of approved Samples and are assembled or installed to minimize contrast.
A. Surface Preparation: Remove mill scale and rust, if present, from uncoated steel,
complying with SSPC-SP 5/NACE No. 1, "White Metal Blast Cleaning" or SSPC-SP 8,
"Pickling" After cleaning, apply a conversion coating suited to the organic coating to be
applied over it.
B. Factory Prime Finish: Apply manufacturer's standard, fast-curing, lead- and chromate-
free, universal primer immediately after surface preparation and pretreatment.
PART 3 - EXECUTION
3.01 EXAMINATION
A. Examine roughing-in for hose valves and cabinets to verify actual locations of piping
connections before cabinet installation.
B. Examine walls and partitions for suitable framing depth and blocking where recessed
cabinets will be installed.
C. Proceed with installation only after unsatisfactory conditions have been corrected.
3.02 PREPARATION
A. Prepare recesses for recessed fire protection cabinets as required by type and size of
cabinet and trim style.
3.03 INSTALLATION
A. General: Install fire protection cabinets in locations and at mounting heights indicated
or, if not indicated, at heights acceptable to authorities having jurisdiction.
D. Fasten mounting brackets to inside surface of fire protection cabinets, square and
plumb.
A. Remove temporary protective coverings and strippable films, if any, as fire protection
cabinets are installed unless otherwise indicated in manufacturer's written installation
instructions.
B. Adjust fire protection cabinet doors to operate easily without binding. Verify that integral
locking devices operate properly.
C. On completion of fire protection cabinet installation, clean interior and exterior surfaces
as recommended by manufacturer.
D. Touch up marred finishes, or replace fire protection cabinets that cannot be restored to
factory-finished appearance. Use only materials and procedures recommended or
furnished by fire protection cabinet and mounting bracket manufacturers.
E. Replace fire protection cabinets that have been damaged or have deteriorated beyond
successful repair by finish touchup or similar minor repair procedures.
END OF SECTION
SECTION 10 44 16
FIRE EXTINGUISHERS
PART 1 - GENERAL
1.02 SUMMARY
3. Fire-protection accessories
1.04 SUBMITTALS
A. Source Limitations: Obtain fire extinguishers and cabinets through one source from a
single manufacturer.
B. NFPA Compliance: Fabricate and label fire extinguishers to comply with NFPA 10,
"Standard for Portable Fire Extinguishers."
C. Fire Extinguishers: Listed and labeled for type, rating, and classification by an
independent testing agency acceptable to Engineer and authorities having
jurisdiction.
8. NFPA 70
9. ASTM E 814
1.06 COORDINATION
A. Coordinate size of cabinets to ensure that type and capacity of fire extinguishers
indicated and provided by Employer under separate Contract are accommodated.
PART 2 - PRODUCTS
2.01 MANUFACTURERS
A. ACCEPTABLE MANUFACTURERS:
2. Kidde, USA
3. Angus, USA
4. SFFECO, KSA
5. NAFFCO, UAE
2.02 MATERIALS
A. Cold-Rolled Steel Sheet: Carbon steel, complying with ASTM A 1008/A 1008M,
commercial steel (CS) Type B.
A. Portable extinguishers shall have Stainless steel tank with polished and clear coated
finish shells with floor stand (injection moulded plastic shells shall be considered for
approval, when contents are not stored under pressure - i.e. those with pressure
cartridges) internal lining of polypropylene or similar material and external enamel
finish over rust proofing. Colour of finishing shall be coded as follows:
2. Water Red
3. BCF Green
B. Extinguishers shall have labels attached, which states the date of last inspection, next
due date and the name and address of the inspection agency.
2. CO2: 6 Kg capacity, stainless steel /cast steel tank with pressure gage;
flexible discharge hose and long, plastic horn, trigger type operating lever
and safety locking pin
3. Dry powder: 5 kg capacity, stainless steel/cast steel tank with pressure gage,
flexible discharge hose and nozzle / fixed nozzle, trigger type operating lever,
safety locking pin, wall mounting bracket and integral mounting hook
A. Dry Powder
2.05 ACCESSORIES
B. Identification: Provide lettering to comply with authorities having jurisdiction for letter
style, color, size, spacing, and location. Locate as indicated by Engineer.
c. Orientation: Horizontal.
A. Colors and Textures: As selected by Engineer from manufacturer's full range for
these characteristics.
A. Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products"
for recommendations for applying and designating finishes.
A. Surface Preparation: Clean surfaces of dirt, oil, grease, mill scale, rust, and other
contaminants that could impair paint bond using manufacturer's standard methods.
B. Factory Priming for Field-Painted Finish: Apply shop primer specified below
immediately after surface preparation and pretreatment.
D. Polyester Powder Coating: Approved type to meet the requirements of AAMA 603 or
BS 6496 and BS EN 13438, consisting of powder particles of resinous material and
additives to improve performance. The coating is to be electrostatically sprayed on to
PART 3 - EXECUTION
3.01 EXAMINATION
A. Examine walls and partitions for suitable framing depth and blocking where recessed
and semi recessed cabinets are to be installed.
C. Proceed with installation only after unsatisfactory conditions have been corrected.
3.02 INSTALLATION
B. Install in locations and at mounting heights indicated or, if not indicated, at heights
acceptable to authorities having jurisdiction.
END OF SECTION
SECTION 12 24 13
PART 1 - GENERAL
B. Shade fabric.
A. Section 06 10 00 - Rough Carpentry: Metal stud blocking for mounting roller shades
and accessories, such as pockets.
C. Electrical power requirements and controls for motorized roller window shades.
1.03 REFERENCES
1.04 SUBMITTALS
4. Window Treatment Schedule: For all shades. Use same room designations
as indicated on the Drawings and Project Window Schedule include opening
sizes and key to typical mounting details.
9. Provide location plan showing all switch and control zones as per the
performance requirements of the specifications. All switches, sensors and
other control accessories must clearly be shown and called out in a bill of
materials.
10. Window Treatment Schedule: For all roller shades. Use same room
designations as indicated on the Drawings and include opening sizes and
key to typical mounting details.
A. Manufacturer Qualifications: Obtain roller shades through one source from a single
manufacturer with a minimum of 5 years experience in manufacturing products
comparable to those specified in this section.
D. Mock-Up: Provide a mock-up of one roller shade assembly of each Shade Type for
evaluation of mounting, appearance and accessories.
E. Electrical Components: NFPA Article 100 listed and labeled by either UL or ETL or
other testing agency ACCEPTABLE to authorities having jurisdiction, marked for
intended use, and tested as a system. Individual testing of components will not be
acceptable in lieu of system testing.
F. Shade Cloth Anti-Microbial Characteristics: 'No Growth' per ASTM G 21 results for
fungi ATCC9642, ATCC9644, ATCC9645.
H. Contractor shall provide power panels and circuits of sufficient size to accommodate
roller shade manufacturer's requirements, as indicated on the mechanical and
electrical drawings.
J. Roller shade installer/dealer shall run line voltage as dedicated home runs (of
sufficient quantity, in sufficient capacity as required) terminating in junction boxes in
locations designated by roller shade dealer.
K. Contractor shall provide conduit with pull wire in all areas, which might not be
accessible to roller shade contractor due to building design, equipment location or
schedule.
A. Environmental Limitations: Install roller shades after finish work including painting is
complete and ambient temperature and humidity conditions are maintained at the
levels indicated for Project when occupied for its intended use.
1.08 WARRANTY
A. Roller Shade Hardware, Chain and Shade cloth: 10-year warranty from the date of
substantial completion of the project.
PART 2 - PRODUCTS
2.01 MANUFACTURERS
4. Or Approved Equal
B. Basis of Design: Motor operated fabric window shade system complete with mounting
brackets, roller tubes, hem bars, hardware, and accessories.
7. Roller Tubes:
a. Style: Full wrap fabric covered bottom bar, flat profile with heat
sealed closed ends.
9. Accessories:
10. Roller Tubes: Extruded aluminum. Capable of being removed and reinstalled
without affecting roller shade limit adjustments.
C. Modes of Operation:
1. Normal Mode: Shades move to defined intermediate stop positions and any
position between defined upper and lower limits.
2. Maintenance Mode: Prevents shade from moving via dry contact or network
control commands mode has been cleared/disabled.
D. Control Methods: Local isolated dry contact input and network control.
i. One-button.
A. Fabricate units to completely fill existing openings from head to sill and jamb-to-jamb,
unless specifically indicated otherwise.
B. Fabricate shadecloth to hang flat without buckling or distortion. Fabricate with heat-
sealed trimmed edges to hang straight without curling or raveling. Fabricate unguided
shadecloth to roll true and straight without shifting sideways more than 1/8 inch (3.18
mm) in either direction per 8 feet (2438 mm) of shade height due to warp distortion or
weave design. Fabricate hem as follows:
C. Provide battens in standard shades as required assuring proper tracking and uniform
rolling of the shadebands. Contractor shall be responsible for assuring the width-to-
height (W:H) ratios shall not exceed manufacturer's standards or, in absence of such
standards, shall be responsible for establishing appropriate standards to assure
proper tracking and rolling of the shadecloth within specified standards. Battens shall
be roll-formed stainless steel or tempered steel, as required.
2.04 COMPONENTS
1. Provide shade hardware allowing for the removal of shade roller tube from
brackets without removing hardware from opening and without requiring end
or center supports to be removed.
2. Provide shade hardware that allows for removal and re-mounting of the
shade bands without having to remove the shade tube, drive or operating
support brackets.
2.06 ACCESSORIES
A. Roller Shade Pocket for recessed mounting in acoustical tile, or drywall ceilings as
indicated on the Drawings. Where drywall pocket exists, provide closure assembly.
1. Provide either extruded aluminum #4133 and formed steel shade pocket,
sized to accommodate single or double roller shades, with exposed extruded
aluminum closure mount, tile support and removable closure panel to provide
access to shades.
PART 3 - EXECUTION
3.01 EXAMINATION
3.02 PREPARATION
B. Prepare surfaces using the methods recommended by the manufacturer for achieving
the best result for the substrate under the project conditions.
3.03 INSTALLATION
A. Install window shades level, plumb, square, true according to manufacturer's written
instructions, and located so shade band is not closer than 2 inches (50 mm) to
interior face of glass. Allow proper clearances for window operation hardware.
B. Adjust and balance window shades to function smoothly, easily, safely, and free from
binding or malfunction throughout entire operational range.
3.04 PROTECTION
END OF SECTION
SECTION 12 36 62
PART 1 - GENERAL
1.01 SUMMARY
A. Section Includes: Work of this section includes fabrications, installations and fixing in
position of Solid Polymer Vanity Countertops complete with all accessories as per
shown in the drawings.
B. Related Sections: The Contractor shall be required to co-ordinate the work of other
sections with the work of this section. Related work to be coordinated and used in
conjunction with this specification includes but is not limited to:
3. Section 09 91 00 - Painting
1.02 SUBMITTALS
3. Selection samples:
4. Verification Samples:
A. Concrete, masonry, plaster, tile and marble setting and polishing and other wet work
shall be completed and dry before delivery, storage and installation of polymer items.
B. Ship and handle all materials and fabricated items in a manner, which will prevent
damage thereto, and store all materials and fabricated items at a dry, elevated,
ventilated and protected interior location.
A. Maintain ambient temperature above 13 degrees C. (55 degrees F.) for 5 calendar
days before, during and after installation of polymer fabrications; maintain
temperature until Employer’s Final Acceptance.
A. Field dimensions: The fabricator is responsible for details and dimensions not
controlled by Project conditions and shall shown on his shop drawings all required
field measurements beyond his control.
B. The Contractor shall acknowledge the fabricator’s need for accurate field dimensions
prior to custom fabrication.
C. The Contractor and the fabricator shall cooperate to establish and maintain these
field dimensions.
A. Coordinate the work of this section with the respective trades responsible for
installing interfacing work, and ensure that the work performed hereunder is
acceptance to such trades for the installation of their work.
PART 2 - PRODUCTS
2.01 MANUFACTURERS
2. Techno Smart
Email: info@technosmartkwt.com
Website: www.technosmartkwt.com
3. Backsplashes: 13mm thick and 100mm height, if not shown on the drawings.
F. Performance Characteristics:
Ball drop
Class 1 1 1
Particulate Patterns
Class 1 1 1
Solids-80 grams min.
Pittsburgh Protocol "LC50" Test
particulate patterns-65
Toxicity (as used by NY
grams min.
state)
2.03 ACCESSORIES
A. Sealant, for joints between countertops and dissimilar materials: Joint Sealer Type M
as specified in Section 07900 – JOINT SEALERS.
B. Bolts, nuts, washers, lags, pins and screws: Of size and type to suit application
chrome finish in exposed-to-view locations.
D. Concealed supports for edge and corner backing shall be kiln dried birch or popular.
2.04 FABRICATION
A. Coordinate the fabrication of solid surfacing products with that of the various trades
responsible for installing materials and items, which will be inserted into, or applied
to, the countertop surfaces. Obtain and verify templates, dimensions and instructions
from the respective trades before making cutouts, holes, slots and other cutting in the
countertops.
B. Shop fabricate all solid surfacing items in strict accordance with the details on the
Drawings, the approved shop drawings and recommendations of the polymer
manufacturer.
C. Fit corners and joints hairline. Make all field joints and miters tight, secure with
concealed fasteners.
D. Provide shop fabricated counters, shop mitered components, closure trims with
ample allowance for field cutting and fitting. Provide additional trim as required for
scribing and site cutting.
E. Route all edges to be butted for a smooth, clean, fit. Sand edges to rough up
surfaces for adhesive bonding. Clean with denatured alcohol.
G. Remove excess adhesive when dry with router. Follow with belt sander using,
diagonal to joint after adhesive is leveled and smooth with surface proceed with final
shaping and finishing.
H. After shaping, bring finish of all surfaces equal to manufacturer’s original satin finish.
Sand surfaces smooth with wet and dry sandpaper. Remove superficial scratches
and sander markings, buff with nylon buffing pads as recommended by polymer
manufacturer. Wipe surfaces clean and dry with cloths.
I. Finished work shall be free from visible adhesive and layout marks.
J. Field touch-up: Shall be the responsibility of the installer and shall include the filling
and touch-up of exposed job made nail or screw holes, refinishing of surfaces
resulting from job fitting, repair of job inflicted scratches and marks and final cleaning
up of the finished surfaces.
PART 3 - EXECUTION
A. Prior to final approval of shop drawings, erect at project site one full size mock-up of
each component required, for Engineer’s review.
B. Should mock-up not be approved, re-fabricate and reinstall until approval is secured.
Remove rejected units from project site.
B. Solid surfacing shall be installed plumb, level, true and straight without distortions:
2. Work shall be installed to a tolerance of 1/8 inch in 8 feet for plumb and
levelness, including tops.
C. Tops and trim shall be scribed and trimmed to fit adjoining work.
2. Anchor tops securely to base units and to other support systems as required.
E. After installation and leveling of polymer fabrications has been completed; apply a
continuous bead of specified sealant to all joints which abutt walls or partitions. Tool
the sealant to a uniformly dense surface, level with the edges of the casework.
Immediately remove all excess sealant from polymer surfaces.
3.03 TOLERANCES
A. Maximum variation from true position 2mm (1/16 inch) with a maximum of 1mm
(1/32) inch offset from true alignment with adjoining surfaces intended to be flush.
3.04 CLEANING
B. Clean excess sealant by moderate use of mineral spirits or other solvent acceptable
to sealant and polymer manufacturers.
C. Wash down polymer surfaces with a solution of mild detergent in warm water, applied
with soft clean wiping cloths. Take care to remove dirt from corners. Wipe surfaces
clean.
3.05 PROTECTION
END OF SECTION