E:T-N | Vickers Wet Armature Solenoid Operated Directional Control Valves DG4S*-01, 60 designBasic Characteristicts, Functional Symbols ...... Model Code Maximum Pressure Solenoids ...... re Drop Maximum Flow Pro Installation Dimensions . .. DG4s2-012A--60 DG4S4-01"A--60 DG4S4-01°B--60 DG4S4-01"F-"-60 DG4S4-01°C-"-60 DG4S4-01°N-"-60 DG4S2-01°N—-60 Installation Dimensions . .. ‘SDG4S4-01°A"-60 Installation Dimensions . .. PBDG4S*-01"*-"-60 Installation Dimensions PA*DG4S"-0 SPASDG4S"-01"*-"-60 Installation Dimensions W, WT & WL Models Installation Dimensions U Models Mounting Subplates and Bolt Kits Noose row 10 12 13Max. pressure Up to 250 bar (3600 psi) DGAS* models are direct solenold Valves are available with AC or DC ‘dependent on fluid ‘operated, 2—way of 4—way directional wet-armature solenoids). Electrical ‘control valves. Their primary function ina connections to the valve are made in an Max. flow rates. Up to 95 min (25 USgpn) dependent Paul cults to drect Mud flow to! eectical wing housing or by various in ie WRT? SESE ony Dts ems mee meio | cuene | gaene| cen, | omens | ee ° | A | eet Se | SRT | TLE iB "sixTeh | SIXTH IE| RIE » [a ED | "SORLHIED IE SLs | SOREL | SIE Dw SLX | IRIN | SSIXINIEDa? | "SETI “TE SEge | SXEIEDe | GB) | sceametiee| Sh | Serer | Saf | HTT >| OB) [escxcectine] Stare | SRE] SE [ SCHET TE ° fe wD | SLRLEIU > |B SEK | GOES ce-won| [Et On all models, when solenoid “a” is energized, flow is always “P” 10 "A". When. solenaid “b” is enzrgized, flow is always "P* to "B’. This isn arcordance with ne ANSI~593.9 standard. Solenoid gasignatons a znd ba nto on the diagram plate on the side of the valve "A" solenoid omited 3(F3)- * ** DG4S **- 01 *-(U)-*- 60- (LH) Y a poo a Y 5 hh obo 1 + T] seats 7] electrical accessories [7] cot idonttcation eters) Tank ~ Standard seals IL — Solenoid eat it a aia F3 — Special seals 2 | Monitor switch ‘5 Monitor switch (Avaliable as "A" spring offset model aniy) Omi not required, 3 ] Electrical plug options "A ~ Insta~plug (male only) PB ~ Insta—plug male & female receptacles PAS ~ 3 pin connector PAs ~ 5 pin connector (Omit if not required. =] Flow direction 22 way 4—4way W. = Wiring housing LW — Wiring housing with indicator lights WT — Wiring housing with terminal. stip (Omit if not required. ©] Spool types ‘See “Functional symbols" section. 7] Spoot/spring arrangement A= Spring offset, Pto A B ~ Spring centered, solenoid “a” removed C — Spring centered, three position F — Spring offset, Pto A; shift to center N ~ No spring, detented @ ] Wet armature solenoids) (Non—serviceable care tubes) Blank ~ Flying lead coils) U = DIN 43650 coils) without electrical plug 10 ] Design number Subject to change. Installation dimensions remain as shown Tor designs 60 through 69. 77] Left hand assembly ‘Omit for right hand assembly with solenoid “a” removed. For DIN 46350 electrical plug(s) ‘See “U models" in “Installation ‘dimensions section For mounting subplates and bolt kits ‘Soo “Installation dimensions” and "Ordering procedure” sections. Ports RA&B 250 bar (3600 ps')* Pont T 70 bar (1000 psi) 70 bar (1000 psi) with high water base fluids (95% maximum water contert) Spring centered and spring offset valves, will be spring positioned unless the solenoid is energized continuously. No~spring detented valves may be energized momentary, approximately 15 second: when the solenoid is {de~energized the spool will remain in the last position attained, provided there Is no shock, vibration or unusual pressure transients, NOTE Any sliding spool valve, if held shitted under pressure for long periods, may stick and not spring return, due to siting. Therefore, its recommended thatthe valve be oycled periodically to prevent this from occuring. Solenoid Salenoid Tarush Halding | Holding Identtcation Volage Rating | Amps Amps Watts Leter (ors) (ors) B 120 VAG 60 Hz 3.80) 0.69. 35 110 VAC 50 Hz 4.10) 0.85: 33 D 7240 VAC.60 Hz, 2.10) 0.34) 36. 220 VAG 50 Hz, 2.30) 0.45; 34 ED. ‘280 VAC 50 H2, 7.85 027 28 A 10,VAG 50 Hz 3.80) 0.63 29 c 7220 VAG 50 Hz. 2.001 (0.30. 28. G 12 VDC. 367 4a H 24 VOC. 1.89 a J 48. VDC —_ 92) 44 0. vDC 1 a DP 125 VG 035 44 The following resporse times were measured from the 2oint of energization’ de—energization tothe point of first indication of inlet pressure change. Response upto fl syatom pressure is dependent on the system's compressed volume and can vary wth each apalcation. Model] valve iype ‘AC Soenod Do Saenod Shit Retr —|_ Shit Roum re Spine centered Doms 40 ms | some] 80 ms. A Sprinc offset 4ams_|25ms [60 ms [60 ms F Spring offset 1gms | 18ms [~~ 30ms [80 ms N Detenied 25ms 0ms:(On 2—way valves, "T*is the dain and must be connected to the tank through a surge—tree line, so there will be no back pressure at this port NOTE ‘Surges of olin a cernmon line serving these and other vahes can be of sufficient magnitude to cause inadveriant shifting of these valves. This is particulary citieal in the no spring etented type valves. Separate tank lines, oF a vented manifold with a continuous downward path to tank, are necessary, The pressure drop curves give approximate pressure drop (AP) when passing 21 cSt (100 SUS) fluid (having {865 specific gravity) through the Indicated flow path, Pressure drop curve reference chart ‘Curve numbers: Spool type POA BAT PBA OGIN! 2 2 See egies Tug ee 2OIN 22 3 36. 329 4 310 2132 = CIN, 414 1 = 7CIN 12412 eC 2esaeeeraers ON =ae yep eeg ee way 2A, z 7 3 ae 2N eae Pressure drop curve reference chart ‘Gurve numoers Pesala pea p=Tep= OE ACT F eg Fn 22 1F 12 1H DAF peeeea: FH 44 oF 24 3Fn Tea 2 OAS 4 23 TNE ieeese esa a TAF=IH 2322 For any other viscosty, the pressure drop (AP) will change as follows: ViscosiyeSt 14 =—SOSSCBSSC (SUS)___(75)_—(150) 200) 250) sor AP 6 ot 18 (126 (Approx) For any other specific gravity (G1), Ue pressure diup (AP?) will be approximately: API = AP (G1/G) FLOW — USgpm 02 10 14 18 22 26 280 260 240 7 220 4 200 4 180 g 160 u 40 3 120 8 100 & 0 © 40 2 o om 40 6 8 100 FLOW ~ timin 6 (500) 192 PRESSURE DROP — psid 76 (950) 137 6 (400) 141Maximum recommended flow data is for ‘AC or DC solenoids at 80% nominal voltage in a 4—way circuit wth cylinder Ports either looped or blocked and Containing 265 liter (.68 USgpr) Compressed volume. Reduced performance may result when certain spools are used in 3—way circuits Maximum flow chart reference Model_[ Spool ype Curve number AC DC x ed a3 22 [i AC & DC solenoid valves FLOW ~ USgpm 02,6, 10,14, 18, 22 2x0 000 20 B amy 000 = c0 G 2 3 2000 & o @ & E00 = 100 80 ° ° 0 20 40 6 80 100 FLOW — Vin AC & DC solenoid valves FLOW ~ USgpm s00 oo _ ~ a w 200 i 5 8 150 8 o 2000 e b f 10 ‘000 % a a 0 2 4 6 8 100 FLOW ~ ymin Spocial F2 seals are required for uso with phosphate ester type fluids or their blends. Standard seals are suitable for Use with water glycol, water—in—oil emulsion fuids, HWBF (95% maximum water content), and petroleum oil Operating temp. 1SO 4406 Code 18/15 20° to 50°C (70° to 120°F) 51 oSt (75-250 SUS)3 2AS/ONS — inmm (inches) Applicable models DG4S2-012A—*-60 Spring offset DGAS4—01*A-*-60 Spring offset DG4S4—01*B-*—60 Spring centered DGAS4—01*F—*-60 Spring offsot Right hand model shown @ seaee yh projection 212 "00" mocet (338) AC moses 78 [382 pe modes (04) (27 | AG als 298 | models 1208. (a5) I FA jt i a7 , i 4. Es i (1.42) ce z H Je 549. “E models 4531 cet | cia os ae Vert & Ens ash snow onopposte cn (°B" port end). Applicable models Deist-0140-*-60 Song carta @ Berstcornoroe0 eso soon BeeSd-O1Noooed Nosy aes ee __-20" mas i) 1592 "00" modes TAB" models Date (6.27) — 1206 AC model (375) 1 models Manual actuator: © "20" models have solenoid designations reversed. (9.50)SDG4S4—017A-*-60 Spring offset Right hand model shown Integral monitor switch permits electrical interlocking of various hydraulically Controllod motions without resorting to external mechanical contrivances. The switch monitors the valve spool position and may be wired into the control circul. Monitor switch data Plunger type = panel mounting single pole = double throw contact arrangement =" normaly closed = "8° normally open. Vols AC amp Damp 28 20 10 105 20 os 250 20 02 “480 20 600 5 Monitor switch housing does not provide for manual operation. 259.1 _'AC* models @ (9.6) 19968. 622) Hole for ‘with leads 120.6 _ "AC" models « (475) on7 985) Sol “modes \_ Manual actuator 1902 0.98 (075 = 015) ‘Torque housing serews 14—18Nm (12-19 iting 95 (an) 103 103 (an, (an, 28 238. (99) (3a ‘© For DC model length, see A models at top of facing page.4 loads approx, 178 mm (7.00"} lang. White leads are connectod to soloncd a {and black leads are connected to solenoid’. (See diagram plate) For type "S” PBDG¢S*—01 *—-*—60 ‘tipped and twisted. wire 127. spool and lef hand made, conduit connection locaton & reversed (Clearance required to remove 7 tomate receptece 202 (80) Center ine of 15000 NPTF ‘ryseal thread da 1262 (as, Vs ‘A. Electrical conduit connection is over solenoid on single solenoid models, {and over “b” solenoid on dual solenoid models. See diagram plate for “b” solenoid location. = Warning Electrical power must be disconnected before removing cr replacing this receptacle. The “insta—plug" consists of the folowing features: 1. Section "A", a four—pronged self aligning electrical plug secured in a housing that is mounted on top center of the valve body where the solenoid leads terminate: or 2. A°B" complete insta—plug assembly that includes the “A” housing on top of which rests a similar housing containing the mating receptacle, The ‘wo housings are keyed to assure proper hook-up, “The top housing is removed from the lower (’A") housing to break the elecrical Connections to the valve solenoids, or pressed onto the "A’ housing to Complete the circuit. The assembly is, hold together by two slotted thumb Solenoids “A” and "B” ara identified on the plug-in and receptacle housings; they correspond with solenoid identification plate. ‘Connections to the electric power are made through the end of the receptacle housing and can be prewired by the ‘customer. End location of electrical conduit ort permits space-saving side—by—side valve mounting Wire leads approxmately 177.8 mm (7.00") long are provided when no lights ‘are specified. Models with ights have terminals inside the receptacle housing, ‘A nameplate and solenoid indicator lights ‘are part of the receptacle when specified. ‘After inital installation, electrical and hydraulic connections need not be disturbed when vave with insta—plug is removed, {8-32 Tapped hole for customer to connect ground Solenoid indigator lightsPA*DG4S*W/LW-O1*A—*—60 PA*DG&S*W/LW-01*8—*—60 PA*DG4S*W/LW-01*F—*-60 PASDG4S4W/LW—01*C—*—60 PASDG4S4W/LW—01*N—*—60 SPASDGSS4W/LW-01*A—*-60 was &— eee too wk (3 J [| tering onze Tha saree. ET] or itp - OAs Wiring decal 254 toy (1.00) He “Wi moda “LW” models # 2 lead (0 monitor switch, ‘common, black lead) 1 lead to solenoid Sead to solenoid 1 Head to solencid “8 Stead 10 solenoid “6° 1 Head to solenoid 5 lead to solenoid 1 green ead (ground) 8 lead to solenoid 4 toad 9 monitor 4 lead capped 4 lead to wich, NO. solenoid A pana Aor green lead (ground ‘ groon lead (ground) 3 groon lead 2 lead capped 2 lead to solenoid "A (ground) PAIDGAS*WILW-O1"*—*=60 PASDGAS*WILW—01"*—+—60 models models modes oe 3 models 8 modes N models ete F mooes F modes ‘A.Electrical connection is over solenoid on Receptacle will be prewired directly to the @ For models with monitor switch, wires single solenoid models, and over “b’ terminals on the solenoid indicator ight to be supplied and connected by solenoid on dual solenoid models. See package. (For exception see note "e”). customer, diagram plate for “b” solencid location, Electrica rating 600 volts, 3 pole, 10 ‘A Receptacle will be prowired to the ‘amps and § pole, & amps. The female solenoid eyalets. The connection will be portable plug to be furnished by made via No. 6 screws and nuts customer. Insulated with black electrical tape. (For = Warning exception see note "e” Electrical power must be pressure conn ng) (an 6.35 (25) 14,99 (59) 50,80 (2.00) 39,62 (1.56) 1041 (41) 10,81 (406) D.thra 20.57 (81) O. SSpotiace 4~holes for maunting (49 "270-0 A | ut a ‘01.0 —o| (50) 53,98 91) \ (4 L oO vei) “ 2385 (08/6 aos con. 4! 70:0, “ isn) (3.12) 75016 UNF~28 Thd. for sxe «1.20 2500-20 JNO~28 thd ‘500 0.0. ing. 4 holes ‘Ports on model DGSME-01~20-T8 only Model Dimension DasM-01=20-78 31.75 (1.28) DGSME-01-20—Te 38.10 (150) Mounting position ‘The mounting postion is unresricled for all valves, except detented (N model) valves which must be installed with their longitudinal axis horizontal for reliable operation. ‘Eholes fer mounting 498 da system por 4 holes Ordering procedure Valves, subplates and bolt kits must be ordered separately Example: One (1) DG4S4——0120-U-B-60 valve (One (1) 710775 solencid plug connector, black, marked B ‘One (1) 710776 solenoid plug connector, gray, marked A ne (1) DGSM—01~20 Te subplate (One (1) 8KDGO1~€23 bott kit (eystem connections) When subplate is not used, a machined pad (as indicated by subplate shaded ‘area) must be provided for mounting; pad must be flat within 0.0127 mm. (.0008 inch) and smooth within 1.6 ym (63 microinch), Maximum recommended mounting bolt torque is 12,6 N.m (112 It. in). Mounting bots, when provided by customer, should be SAE grade 7 or better.Eston ‘MGIS Lone Oak Road Eden Praive, N S248 usa “ok s62 07-200 Fave 952 98-7722 swale eatoncom Eston ‘20 Rosamond oad Footscray Vitoria 201 Australia “ot (1) 393198222 Foc @n3soiesrs *N | Vickers ston {GNew Lane, Havant Hampshire POS 208 England Tl 34) 29045 451 Fx 8) 2382487110