Zodé of 3-03 - 2 lo 0.0. 8 siBerstion in Amen 24-08-Lofe SAR PA sys we g FABIO. 10 | 2510872010 _Reviced folowing the commons af he dant. Fecceit | F8ocem | Bada (00 | 8/07/2010 First cove FBocali | Foc | Gada Rov| Date Description Prapara | verte | _Autorise gE“ SARPI SpA — Société Algérienne de Réalisation de Projets Industriels SAR? &€ PROJET GATHERING SYSTEM CONSTRUCTION & MODIFICATIONS OF EXISTING FACILITIES Catogore De crvag__| N-CLIENT: SONATRAGH , STATOIL AND BP Echelle —— RADIOGRAPHIC TEST PROCEDURE ae Project UnivZone Disciptine Des. Document Progress _—_—shoat Rev. ‘10401 ‘0000 aa PR 09 1148 oO ‘Dosa as opt Sa pA le Gee ein Seu wane RonWA0407-0000GRPRAD—_] us ZS PROJET GATHERING SYSTEM CONSTRUCTION & rev 1 MODIFICATIONS OF EXISTING FACILITIES " SAR® RADIOGRAPHIC TEST PROCEDURE DATE: 25/08/10 | PAGE: 249 INDEX 4.0 Introduction 2.0 Scope and Applicability 3.0 Reference Documents 4.0 Abbreviations and Def 5.0 Responsibility 61 Construction Manager 6.2 QA/QC Manager 3 QC Department 5.4 NDT Welding Inspector 5.6 HSE Department 6.0 General descriptions 7.0 Equipment List 80 9.0 Procedure operative 94 Quality Indicators 9.2 _Intensifying Screens 9.3 Radiographic Fiims 94 Film Identification 9.5 IOI Placement 9.6 Geometric Unsharpness 97 Weld Orientation & Location Marks 9.8 Radiographic Density (ASME V. 2007 T 282 pag.14 ) 9.9 Film Processing 9.40 Processing Temperatures L8-B-Lole | 9.11 Perceptual Examination SA 8 PA sears BOCELLI FABIO Fuca est aa cara oto 7 I |Vile, TW A0404-0000-GA-PR08 ® PROJET GATHERING SYSTEM CONSTRUCTION & no n MODIFICATIONS OF EXISTING FACILITIES Sane RADIOGRAPHIC TEST PROCEDURE DATE: 2siogr10 | PAGE: 449 912 Interpretation of radiographic mages 9.13 Acceptance 9.13.1 ASME B31.3 Inspection, Examination and Testing 9.13.2 Acceptance Standards for Nondestructive Testing API 1104 9.13.21 Radiographic Testing 9.13.2.2 Inadequate Penetration without High-low 9.19.2.3 Inadequate Penetration Due to High-low 913.24 Inadequate Cross Penetration 9.13.25 Incomplete Fusion 9.13.26 Incomplete Fusion Due to Cold Lap 9.13.2.7 Internal Concavity 9.13.28 Burn-through 9.13.2.9 Slag Inclusions 9.13.2.10 Porosity 913.211 Cracks 9.13.2.12 Undercutting 9.13.2.13 Accumulation of imperfections 9.13.2.14 Pipe or Fitting Imperfections 944 Records 9.15 Storage of Radiographs 10.0 Radiation Safety 101. General 10.2 Radiation Protection 10.3 Precautions isotopes usage 10.4 Controlled areas 10.5 Designation of Classified Personnel 23-08-20de SARPIS'SE service BOCELLI FABIO Paso de ropiSAROT SpA ont fen erase Aca~ Ni fDuDo000 GAR] PROJET GATHERING SYSTEM CONSTRUCTION & nov . MODIFICATIONS OF EXISTING FACILITIES RADIOGRAPHIC TEST PROCEDURE ate: zsoario | PAGE: 448 | au 10.6 10.6.1 10.6.2 10.6.3 10.6.4 10.6.5 10.6.6 10.6.7 11.4.0 WA 11.2.0 44.24 11.3.0 4.34 11.4.0 114A 114.2 11.4.3 1144 11.6.0 11.54 1.5.2 11.6.3 11.6.0 11.64 NE SOS TTT Radiation Protection Reference documents decree Protection Radiation Monitoring & Dose Assessment Permitted Radiation Dose Levels Annual Dose Limits for Whole Body Radioactive Isotope Storage MAP. T.R.A.C.K (Emergency Procedure for Gamma Radiation) Appendix Appendix A Exposure Tables Appendix B Isotope Decay Tables (Typical Example) Appendix ¢ Location Marker sketches Appendix D Radiographic Report Form WNP Piping Form WNP Pipeline Form NDE Request Form Appendix E Day Register controls Responsibility Isotope movement Form Daily dosimeter Personal Cnd record In Amenas Project Radiation area - survey report Appendix F 23-08- 2ol0 Typical Weld Defect. BOGE! “ABIOWA0404-0000-QAPROB PROJET GATHERING SYSTEM CONSTRUCTION & te on MODIFICATIONS OF EXISTING FACILITIES. ae RADIOGRAPHIC TEST PROCEDURE DATE: 250810 PAGE: S19 1.0 Introduction: Radiographic inspection is one of the most important and common methods of welding inspection for evaivating the internal quality and acceptability of welds. This method of inspection provides a permanent record of the weld quality which is available for review by all interested parties. The limitations of the technique are that it only provi specify the actual depth of any defect, if present. In addition, dependent on the orientation and geametry of certain types of defects ( fine linear defects such as lack of fusion, etc.) can be missed by this method if the orientation of the defect is with an angle correspondent to the radiation beam. This procedure application end project Gathering systems construction & modification ‘of existing facilities In Amenas. '8 a two dimensional image and doesn't 2.0 Scope and Applicability: The scope of this procedure shall be apply to all radiographic inspections carried out during the execution of the Project IA, with a special emphasis on radiation safety Ensure that the radiographic images produced are on acceptable quailty standard and that all radiographic inspections are performed in a safe and controlled manner and are acceptable to the project safety policy, project specifications, ITP and controlling code. 3.0 Reference Documents: + Asmesec, Vart. 2 Exition 2005 * ASMEIX — Edition 2004 * Ase B31.3 Table 341.3.2 Edition 2004 + Asme B31.8 Edit API 1104 Edition 2001 ITP n° 10401-00-00-Q-PL-001 Inspection and test plan Pipelines (TL/ FL) ITP n® 10401-06-00-Q-PL-002 Inspection and test plan well and Manifold Welding Project Specifications: © 51 74-L0-09-00-53115 © 51 74-ED-09-00-52272 TLD : Film badge Ir + Iridium PM: Project Manager RA: Risk Assessment CM : Construction Manager ID _ : Identification Document NOT: Non Destructives Test PPE : Personal Protective Equipement QA: Quality Assurance HSE : Health Safety Environment QC: Quality Controls ITP = Inspection Test Plant !ah + Quality Indicators Types te ims Elliptical DWSI_; Double Wall Single image SWSI = Sinale Wall Single image sv: Micro Sieverts 2$-08-20¢0 Eeoriemm smn scemmanenmnaenmamemnen SARPI = SPA Dsciviceile TW710407-0000-0A PR08 ~~ PROJET GATHERING SYSTEM CONSTRUCTION & Row a MODIFICATIONS OF EXISTING FACILITIES = SAR® RADIOGRAPHIC TEST PROCEDURE [ DATE: aoe PAGE: 6/49 5.0 Responsibility: ‘The PM: Responsible for the performance of this procedure. §.4 Construction Manager: ‘+ CM responsible of the application of this procedure. SARPI responsibilty to ensure the work is completed in accordance with specifications and contract requirements. The client has the right to review any works performed ay the SARPI. + Planning and acquisition of labor resources. + Ensuring plant and equipment is in suitable safe working order and certifcated/calibrated as necessary. + Ensuring that all construction activities are carried out to schedule and in accordance with quality and safety requirement. + Responsible Security service area and storage (Bunker) for detection the radioactive source et maintenance every efficient area bunker and HSE requirement. 2 QAIQG Manager Responsible for the implementation of the quality control process in accordance with project procedures. Insuring adequate QC monitoring in accordance with the ITP a QC support where necessary: ‘+ Ensuring that all NDT activity in accordance with Quality Plants and Procedure. ‘+ Ensuring that all construction activities are carried out to schedule and in accordance with quality and safety requirement. ‘+ NDT activity carried out to relevant Procedure. ‘+ Assurance of weld numbering system. + Ensuring record of accepted and rejected welds are maintained and traceable. ‘+ Establish & maintain QC system for early diagnosis & avoidance of weld defects to minimize repair rate, Liaise with Weld Supervisor to ensure corrective action. 5.3 QC Department: Verify the activity has been completed in accordance with the procedure and project specification Perform inspection activity in accordance with the ITP, Review documents and records reliant to the task. 5.4 NDT Welding Inspector : + Implementing Procedure and NDT Procedure. * Interpretation of NDT results * Supervising personnel involved in NOT activity and ensuring their competence + Ensuring NDT equipment is maintained in good order. + Monitor defect type , location , frequency to apply prompt corrective action & avoid repairs. Liaise with QC to maintain records & review trends. ‘* Ensuring that correct weld numbering is adhered to and clearly visible. SABPI =.SPA pdbezeservice BOPELLHFABIS: 24 -06-Lodeie WAGI-0000-GAFR08 PROJET GATHERING SYSTEM CONSTRUCTION & ov. o MODIFICATIONS OF EXISTING FACILITIES SAR | RADIOGRAPHIC TEST PROCEDURE [are zaoar | PAGE: 740 NDT personne! management ‘+ Planning and completing work programs and management certification radiographic discipline personal NOT. * Personal operator NDT our subcontractor responsible for the source radiographic and all equipments CND. ‘The risk assement and all safety instruction shall be respected all the time and during the work. ‘+ Personal NOT responsible for the detection transport and storage the source radiographic. 8.5 HSE Departement NDT application activity shall be carried out in accordance with Project health and safety plan All personnel shall attend the project safety induction and issued with a valid ID. Site personnel shall adhere to the site safety policies at all times with emphasis on wearing the correct PPE and equipment relative to the type of operation being performed. + Prior to commencement of work every day the supervisor shall check all equipment against the safety check list. + All personnel , including third parties shall be safety inducted prior to entry on site. Visitors shall be accompanied by a person in possession of a valid safety induction identity ‘card, + Safety precautions shall be of paramount importance to prevent any danger acsidert. ‘+ A risk assessment including all job steps with the control measure to eliminate or reduce the risks related Radioprotections to them is required before starting the work to ensure that the work progress safaly and in good condition with the knowledge of all risk existing in the workplace. + The risk assessment will be prepared in accordance with RA procedure and will address all health, safety and environmental concerns. + Itis the responsibility of the HSE manager to ensure the process is implemented in accordance with the project HSE plan and that all persons involved in the tasks are aware of their responsibilty. ‘+ Its important that ail personnel involved in carrying out the activities within this procedure are aware of the foilowing health and safety hazards: Environment hazard (viper, scorpion bit). Its important that all personnel involved in the operation of this system, consider the following environmental hazards: Hydrocarbon/ Chemical leaks or spills of to grade. Do not drain any hydrocarbon or chemical liquids to grade. If no drain is available, collect liquid into an approved container, using appropriate grounding systems, and dispose of correctly. Enshure that all RT personnel is qualified and Medically accepted for the task. Enshure that all Radiation safety tools are available and certified, Keepin ister for all m _ _ B-20l Piast pee i po rie nies entree SARPI - SPA viceSAR® PROJET GATHERING SYSTEM CONSTRUCTION & MODIFICATIONS OF EXISTING FACILITIES | RADIOGRAPHIC TEST PROCEDURE Dare: 28/0810 | PAGE: 849 N°A0407-0000-0K PROS] Rew. of 6.0 General descriptions: 6.1.1 Special attention shall be paid to the radiation safety in section 10.0 of this procedure. 6.1.2. Upon completion and visual acceptance of a weld which is subject to radiography, a request for radiographic inspection shall be made by either the controlling engineer or welding inspector. The request shall be entered into the schedule for radiographic inspection and forward to the radiographic technician for execution, 6.1.3. Radiography shall only be performad with a reasonable safety distance from working sites or at times where the work site is clear of all non radiographic discipline personal. The area of exposure shall be designated a “controlled”; area all radiographic teams shall consist of a minimum of two people , trained and qualified. Radioaraphers must be other than the classical EPP the right ‘os tools for protection against radiation as dosimeter film and sound radiation detector 6.1.4 Prior to commencing exposure of the isotope alll safety precautions and requirements as stated section 10.0 ( radiation safety), shall be implemented, The area in which the isotope is to be exposed shall be treated as a controlled area and only Classified personal shall enter. The boundaries of this controlled area shall be identified with waming signs (in both English-Frances and Arabic) Under no circumstances shall be permitted for any persons who are not ciassified workers to enter to the controlled area the radiographer shall locate and identify the weld to be radiographer and mark the weld 6.1.5 The number tap shall be positioned, together with all weld identification data and film cassette, For multi exposure welds, the minimum fm overiap is 40 mm of the DFL . Once in postion , the <)> front end guide tube shall be positioned and securely fixed Ref. Appendix G minimum source to film distance, and then connected to this isotope 6.1.6 For standard double wall single image, or single wall single image, the isotope shall be positioned at 90° squarely to the welded joint to be radiographer and care taken thatthe root pass or | any defect are not projected out of position. However, for elliptical double wall double image exposures, the isotope position shal be offset by a minimum ratio of 5 : 1 to that of the source to film distance to ensure that the ellipse is | sufficiently formed. Shoots of small diameters as 14" should be taken on double wai single image in <)> three exhibitions, | 6.1.7 The radiographers shall adjust the exposure time in accordance with mater thickness, decay tables and exposure tables, etc. and shall ensure that the stop watch which will be used is both working and set to zero. 6.1.8 The radiographers shall remove themselves to a safe distance as which shall be the maximum permitted by the wind out. 6.1.9 During exposure of the isotope, the radiographers shall constantly monitor the radiation levels at the barriers to ensure that they do not exceed the maximum permitted level (7.5 micro sieverts / hour). 6.4.10 This operation shall be repeated until the radiography of the weld is completed. 6.1.11 Care shall be taken to ensure that both exposed and unexposed films are kept segregated and are stored in such a manner as that they shall not be subjected radiation, excessive heat, dirt, etc. 29-08 -2o¢z panne a Sr a —shnei rn] vice: —eae - 0409-00000 PROB PROJET GATHERING SYSTEM CONSTRUCTION & Rw 7 l MODIFICATIONS OF EXISTING FACILITIES 7 Sane | RADIOGRAPHIC TEST PROCEDURE DATE: 250810 | PAGE: 919 ee = LC { 6.1.12 All welds shall undergo a satisfactory Visual Inspection. The radiographic inspection of weld joints will be executed at 100% al the latest 24 hours after welding completion, ‘The number of Radiographs must be in accordance to the interpretable area limits, depend of the K)> iickness. 7.0 Equipment List; The following equipment shall be based on site for the sole purposes of radiographic inspection 12.7 x 4.6 mm Lead numbers & number tapes Wire Type IQ's (1-7, 6-12 & 10-16) Calculation rule for exposure time ( Ref. Appendix A) Isotope Decay Tables ( Ref. for example document Appendix B) Radioactive Source (Iridium 192) in Tec hops container x transport Front end guide tubes & wind out gear y- Ray Set X—Tube ‘Stop watch Fully equipped dark rom Film Densitometer Dosimeter pens Radiation Dosage Badges (Thermo Luminescent Discs) Calibrate Radiation Survey meter Film Processing Chemicals Safety equipment. tongs, emergency containers, lead shielding. Car transport radioactive source Ir 192 second instruction Manager HSE Client |. A 8.0 Isotope Specifica The isotopic radiation source shall conform to the requirements of those stated in table 1.0 below: GAMMA Isotope Specification Type Iridium 192 (1R-192) ‘Source Dimensions max, 3x25 mm Maximum source strength (output) 60 Curios rce half life 4. X-RAY TUBE Specification max KV 160/200/300 Ma Table 04 23-08-2060 SABPI _SPA J saarvice [Docent roprbis SAR SpA. ceva ee epecurs ie am tne sonem5 'W.10401-0000-QA-PROS oe PROJET GATHERING SYSTEM CONSTRUCTION & nev ae MODIFICATIONS OF EXISTING FACILITIES Shae RADIOGRAPHIC TEST PROCEDURE DATE: 2510810 | PAGE: 10/48 1.0 Procedure operative: 9.4 Quality indicators: Wire Image Quality Indicators Types 1-7, 6-12 & 10-16 Table 5.0 gives the DIN standard penetrameter wire IQ type and size. 0.250 ——0.160 _ 0.125 Table 02 Note : The choice of IQ! size is dependent upon the object wall thickness and sensitivity requite i f ide and 1.6% 9.2 Intensifying Screens: The functions of the lead intensifying screens is to reduce exposure times by the emission of electrons and secondary radiation in reaction to the primary radiation source and at the same time reduce film fogging by acting as a filter for the absorption of back scattered radiation. The lead screens used shall be clean and in good condition, with a thickness of 0.125 mm (front) and 0.25 mm (rear), and shall be in direct contact with the radiographic film. 9.3 Radiographic Films: Defines the different film sizes, film class uses and brand names ( See Table 03 X Radiography shall be carried out using wire type IQ's and fine grain film. "Medium speed, direct type film, fine grain film shall be taken to be Agfa D7 or equivalent and “Ultra- fine grain, high contrast film” shall be taken to be Agfa D4/D5 or equivalent. X-radiographic techniques shall be used for shop-tabricated piping up to 25 mm thickness and where the X-ray technique is impractical, gamma ray may be used subject to IA approval. In-each case, the technique shall be qualified using source side IQ! wire type penetrameters. Lead screens and fine grain film shall be used. 28-0f- 2 bana rian aon ananan ewe SRP = SPA © QALBE service iniwe ‘Wr f0407. 0000-08 PROD EN PROJET GATHERING SYSTEM CONSTRUCTION & nov a MODIFICATIONS OF EXISTING FACILITIES - Sane RADIOGRAPHIC TEST PROCEDURE DATE: 2610810 | PAGE: 1148 1 sunject | Radiation | fimtype | Fimsizeem | Film Class Note 1 pars Agfa Front End Y-Ray 10°90 D7 Internal [ or Equivalent or Equivalent YoRay . Agi 10°40 04/5 “ai Repairs x ceay | OF Equivalent 10724 Or Equivaient | External 047B5 ‘a aro) Fabrieaton | Y—Ray ee 1 D7 Extemal or Equivalent | 10°24 | or Equivalent D4/D5 Plant _ Agfa 10°40, a Fabrication | Y~%9¥ | or Equivalent 10°24 ogc naient |e . 04/5 fa ‘@10"-10°86, Pipeline X-Ray Aa iene D7 Internal |_* [ _orétvaent | @20":10"160 | oy egutvalont Agta 4/5 XRay | or Equivalent 10°40 7 Internal Or Equivalent Table 03 Note: If re — shoot is necessary for better definition, use D4. This is applicable for all subjects | Radiography for Pipe & Plates. The placing of pentameters, technique of exposure and number of exposures. Shall be in accordance with Exposur Nominal Pipe e Viewing lal Minimum No.of Size Techniq | Technique Placement Exposures | ue DS;50mm | DWO! | Double | Source 2, 90° (Ellipse) | Dwsi | _ Wall Side 3! 120° 50mm Dwo! | Double | Source sDS:75mm 3; 120° (Stipes) | OWS! | Wall Side / Double | Soures " De7smm | DWS! | Wal Sie 3; 120 pascamic | swsi | One Wall | Film Side | 1 ; Circumferential Source} 1, To cover required Plates SWSI | One Wall | Souwe nee Note Reference to the DFL tables ( appendix C )should be made NR-where ever possible ,single wall exposure techniques shall be used Table 4 75-cf-20te | Been TOCELLI FABIO ne grt SARS ate a apres er a a‘W.10407-0000-GA-PR-09 ae PROJET GATHERING SYSTEM CONSTRUCTION & nev oO MODIFICATIONS OF EXISTING FACILITIES Sane RADIOGRAPHIC TEST PROCEDURE DATE: 25/08/10 | PAGE: 42149 9.4 Film Identification: Each radiograph shall be uniquely identified by means of lead numbers & letters. The fead letters / numbers shali not encroach into the weld area and shall not interfere with the interpretation of the radiograph in any way min. 10 mm from fusion line of weld The film shall be used within the manufacture expire date as marked on each container film. The following information shab. be displayed on each radiographic film as a minimum : + Project name + Line Number, Drawing number or Piece number + Weld number + Repair Identification number R1/R2 letter C in case of cut out / RX in case of Re-shoot (where applicable) + Welder identity number + Date of Radiograph + Joint Thickness & Diameter + lals 5 1QI Placement: Q_ shall be of the same material as that under examination or equivalent and shall be place on the source side of the joint. The [QI shall selected according to table T 276 ASME V. In the event that the source side is inaccessible during radiography, the IQ may be positioned ‘on the film side. When this occurs, a letter 'F* shall be affixed to the film fo signity that the IQI was positioned on the film side. The IOI shall be placed cross the wold so wires at 90° of weld axis. For repaired weld, one pentameter shall be put near the repair area for panoramic exposures, a minimum of three IQ's shall be used, positioned film side In case of Directional shoots two 1Q1's should be used at each extrer TABLE T.275 10) SELECTION ies of the film. ia oma! tg. Wat _ sowee see sie Matera Tckness R098 Hote Type Wire-Tye Hole Type Whe-Type i im Dest Esa We Designation seta We 1p .0025, na p16. 2 5 a 4 ner 0.25 tna 0.375 er 5.4 roa 9S 8 ‘ R 5 ‘ver 0375twowsn O50 oer 95 aroun 127 ” 7 6 ‘ rer 050 OH O7S er 129 sr 19.0 20 a v 7 ‘er 075 regs 1.00 ve 19.0 gh 25.4 % 4 2 8 her Lon ough 150 25.4 eo 38 50 0 3 9 ver So eveug 20 oer 38.1 th 508 35 n 2 1% er 2.00 weg 250 Drying Natural ftered cry forced air In the event of a confit between processing times, the manufacturers recommendations shall take precedence. 9.44 Percentual Examination : "40%" examination is the minimum requirement for each welder for each ine and shall be defined as 100% examination of one weld in ten. The welds to be examined shall be selected such that the work of each welder or welding operator is included. 9.42 Interpretation of radiographic Images: All radiographic films shall be viewed in a darkened room on a suitable purpose made viewer, which shall have both a normal radiographic image viewing light and intensifying light. The radiographic image on the film shall only be examined and interpreted by personnel who have sufficient experience and knowledge to do so. They must be qualified in accordance with, and approved to one of the following standards as a minimum : ASNT - TC-IA (ASNT Il) LEVEL , RT operator who dose not be qualified as RT level Ilis not able to do the film interpretation. | The film to be interpreted shall be presented for interpretation and shall be free from all artifacts and film marks such as dirt, soratches, bending marks, pressure marks, water, chemicals or processing marks, streaks or static marks, Any artifact or film mark, which in the client opinion affects interpretation or are deemed unacceptable shall be cause for @ re-shoot of the relevant film 4$-vd-Zedo gigas Caatice “cae sioner ionae Neteaot-o000-OA PRO | oN PROJET GATHERING SYSTEM CONSTRUCTION & Row ” MODIFICATIONS OF EXISTING FACILITIES ° Sane | RADIOGRAPHIC TEST PROCEDURE. DATE: 25108110 | PAGE: 18148 9.43 Acceptance The image on the radiograph shall be interpreted to the relevant codes specifications and standards applicable to the project. These may be anyone of, but not limited to, any of following: ANSI B31.3 Process piping ‘API 1104 - Welding Specification for Pipelines 5174-SF-LD-09-00-53115 See Table 05 Appendix F Typical weld defect 9.13.1 ASME B31.3 Inspection, Examination and Testing: The method(s) and extent of non-destructive testing (NDT) shall be in accordance with the applicable Pipe Inspection Classes ( See Project Specification 5174-SF-LD-09-00-53115 ); NDT Group ‘Type of inapection Type of Weld 1 100% Vieual ‘NI Welds 100% Rad. oF UT? Ful Pen. Welds 100% MPI or OPI NI Wolds Oo 2 100% Vieuat ‘At Weld 10% Rad. of UT") Full Pen, Welds, 10% MPI or DPI? Part, Pen. end Fillet Welds 3 100% Vieual ‘A Welds Note 1) 10%" examination is the minimum requirement for each welder for each line and shall be dofined as 100% examination cf one weld inten, Tha walds to be examined shall be selected such that the werk of each welder or welding operator is indluded, 2) When examination of a weld in NDT Group 2 oF 3 reveals a defect, the requirements of subsection 341.3.4 shall apply 3} Subject to COMPANY's agreement, UT may bo used in place of radiography for pipe nominal thickness of 19 mm and above Allattachment welds shall be subject fo Radiography in each category. ‘Subsection 341.3.2 Acceptance Criteria. NDT Criteria Group 1 | ASME 831.3, Table 341.3.2.A. Severe Cyclic Conditions with the excepfon that: 8) cap and roat undercut < 0.5 mm is acceptable of length < 50 mm in 300 mm. > 1/12" total length of weld (whichever is smaller). b) height of reinforcement or internal protrusion < 3 mm. 2 | ASME B91.3, Table 341.3..A - Normal Service Conditions 3 _| ASME 831.3, Table 341.3.2.A - Normal Service Conditions 24 -of-dole T_SARPTae aor c000 A PR cx PROJET GATHERING SYSTEM CONSTRUCTION & hon ot MODIFICATIONS OF EXISTING FACILITIES - _ Kae RADIOGRAPHIC TEST PROCEDURE DATE: 261010 | PAGE: 16/49 Table 341.3.2 Acceptance Criteria for Welds and Examination Methods for Evaluating Weld Imperfections Ce Awe of nave ono ee eeataToraey writ | v T ‘soe craton | Sora tpetwes | | g q els 2 : i eee 2; z i | Hoij. Hib. |} I), i leit filds|i [ia)is ag [ds|i 6 blak ailée|; lei] #3] ela i aglily Ss] si|i [$s | 388 (8 | abla fii le [3 ee wasem |v |r |_| aia [wa fa ja [wa fe fa mao meorotepenatmin |v P|. e fe fm fo fo fam fom foe jam | wm wantwom [7 | fo ton so hi ses | . u [am foe foe [an | om | wtctaoetestae |. | 7 ; ' wefa la fa fr da [a lw Veter ‘ | See cao oe a ofa fa ta da Ja fata dao fa Sansa | 7 : wwe wm fe ty fe Pm foe | in| Stee Ri ’ Cement ae cote fa fe fe fue fe fe fam fe ‘aan ve . 1° | saantcant te co fe fe fe fe ef fe mene EU as at GENERAL NOTES (@) Weld imperfections are evaluated by one or more of he types of examination mathods given, as spect in paras. 341.41, 341.62, 5414.3, and M341 4, oF by the engneotng cesgo, [by "NA" indicates the Code does nal establish acceptance citer or does not require evaluation of iis kind of imperfection fortis type of weld {() Check (indicates exarinaton method generaly used for evaluating this Kind of weld imperfection, (@) Elipsis(.)inciates examination method nol generaly used fr evaliatng this kind of wold impertetion 25-08 -20@ ee SPA S-service peer ee ee —Ae 110407-0000.QA PROB PROJET GATHERING SYSTEM CONSTRUCTION & nov MODIFICATIONS OF EXISTING FACILITIES _| Sane RADIOGRAPHIC TEST PROCEDURE DATE: 2sioat0 | PAGE: 4749 Criterion Value Notes for Table 341.3.2 ieee aot Wen it * ae reece ‘ef whet pec) ° pt onset eration Some wa 502i (Ce og copie pent Shen SiaS an 155 am (6) wlseng « Deo ut fen an cone poten 0%. (mie eg lot ten 93 eae 235i) an 150 (ie) wise ‘eseraos fe V7 ° ‘eae asrbutene tel poosty See oP Coa Sete ois 1. Appr . ‘sean deren nel pont foriys one (uma sane 250 Forts 6mm (46th 9 ' Staion. pene se, deen eto . Insc ea sip. Inset oth £28 and ca1> ee Eton tiple ane « Stagiean aes non, selegsted dean ‘nance inset Ca » seo ares 1 Dap of err hc) ad Far wm, ' Sofa raves ‘<0 in fap ASHE Bs ‘ (ep of wt susie cncaty atte ees, ok elt, 2 L Fel cf eecane enteral ptnsos Nee (9 e forte mm i) ah, mae) ‘sy parethoay De weld sllx we Ut — ——— ‘he apple ht ele ee ubeoe it, <6 £15 Cho ag as pod oH (9. le netsh mE 4s 1 8) 300) ‘smaethythe conpare sue. 29 042380) 236) 0 208) " ssh ofrentcemet citer prtoson Ne (St Uns the ale pliner are as delet Mote (9) oe Pe Notes. (1) Chitra given ane fox requed examination, More svingent cera may be spect inthe engineering design. See also paras. 3415 and 341.53. {2} Longiudna grove weld includes straight and sia seam. Criteria are not intended to apply to welds made in ecaance it sandal ed i Table Ao atl 381 Ateatve Leak Test eure erarsaion of hese ‘weld; see para. 34 £2) File wed incizdes socket and seal welds, and atlaciment weds for slip-on flanges, branch revorcement and ‘suppor, (4) Branch connection weld inchudes pressure containing weks in branches and fabricated laps. (6) These imperections are evaluated only fr welds <5 mm (716 inn nominal iekness (6) Where to bmiing values are separated by “andthe lesser ofthe values determines acceptance. Where two sets o, ‘values are separated by “the larger value is acceptable. T wis the nominal wal thickness of te thinner of two ‘components joined by abut wal. (7) Tightly butted unfised root faces are unacceptable {8} For groove wel, height ithe lesser ofthe measurements made from the suaces af the adacent components: both ‘enforcement and infemal profusion are permite na weld For filet welds, heights measured fom the theoretical throat, Fig. 3285.2; internal protrusion does not apply. (9) For weldsin aluminum aloy only, intemal protrusion shal not exceed the folowing valves: (a) fr thickness $2 mm (564 in) 15 mm (116 in}: () fr thickness >2 mm and <6 mm (V4 i}-25 me (942) For external reinforcement and for greater theknesses, ae the tabulation for Symbol 25-08-20 | z BOCELLI FABIOa pA sa ae ae ‘WTO4GT-0000GAPROS PROJET GATHERING SYSTEM CONSTRUCTION & nov a MODIFICATIONS OF EXISTING FACILITIES i: Sane RADIOGRAPHIC TEST PROCEDURE DATE: 26/08/10 | PAGE: 18/49 2. 13.2 Acceptance Standards for Nondestructive 9.13.24 Radiographic Testing: Note: All densities referred to in 11.8.2 through 11.8.14 are based on negative images. : ration without High-low: Inadequate penetration without high-low (IP) is defined as the incomplete filing of the weld root. This condition is shown schematically in Figure 13. IP shall be considered a defect should any of the following conditions exist: a. The length of an individual indication of IP exceeds 1 in.(25 mm) b. The aggregate length of indications of IP in any continuous 12 in. (300 mm) length of weld exceeds Vin, (25 mm). . The aggregate length of indications of IP exceeds 8% of the weld length in any weld less than 12 in, (300 mm) in length. Ca i Note: One or both roo: faces may be inadequately filed at the inside surface. Figure 13—Inadequate Penetration without High-iow (P) 2.13.23 Inadequate Penetration Que to High-low: Inadequate penetration due to high-low (IPO) is defined as the concition that exists when o ne edge of the root is exposed (or unbounded) because adjacent pipe or fitting joints are misaligned. This condition is shown schematically in Figure 14, IPD shall be considered @ defect should any of the following conditions exist a. The length of an individual indication of IPD exceeds 2 in. (50 mm). b. The aggregate length of indications of IPD in any continuous 12 in. (300 mm) length of weld exceeds 3 in. (75 mm). 9.13.2.4 Inadequate Cross Penetration: Inadequate cross penetration (ICP) is defined as a subsurface imperfection between the first inside pass and the first outside pass that is caused by inadequately penetrating the vertical land faces. This condition is shown ‘schematically in Figure 15. ICP shall be considered a defect should any of the following conditions exist. a. The length of an individual indication of ICP exceeds 2 in.(50 mm). b. The aggregate length of indications of ICP in any continuous 12 in. (300 mm) length of weld ‘exceeds 2 in. (50 mm). ZG.08-d046 | 4% SPA| Pot sarvice | -———— RoceLuFAgiost scr pop SAF Ss dn ipo row avon “SARP. ue Ne 10407-0000. OA-PROD PROJET GATHERING SYSTEM CONSTRUCTION & nv w MODIFICATIONS OF EXISTING FACILITIES : SAR® RADIOGRAPHIC TEST PROCEDURE DATE: 2sioait0 | PAGE: 19149 9.43.2. Incomplete Fusion: Incomplete fusion (iF) is defined as a surface imperfection between the weld metal and the base ‘material that is open to the surface. This condition is shown schematically in Figure 16. IF shall be considered a defect should any of the following conditions exist a. The length of an individual indication of IF exceeds 1 in. (25 mm). . The aggregate length of indications of IF in sny continuous 12 in. (300 mm) length of weld exceeds 1 in. (25 mm). c. The aggregate length of indications of IF exceeds 8% of the weld length in any weld less than 12 in. (300 mm) in length. 9.43.2.6 Incomplete Fusion Due to Cold Lap: Incomplete fusion due to cold lap (FD) is defined as an imperfection between two adjacent weld beads or between the weld metal and the base metal that is not open to the surface. This condition is shown schematically in Figure 17. IFD shall be considered a defect should any of the following conditions exist: a. The length of an individual indication of IFD exceeds 2 in.(50 mm). 'b. The aggregate length of indications of IFD in any continuous 12 in. (300 mm) length of weld ‘exceeds.2 in. (60 mm). c. The aggregate length of indications of IFD exceeds 8% of the weld length. 2.13.27 Internal Concavity: Internal concavity (\C) is defined in 3.2.8 ( API 1104 pag.2) and is shown schematically in Figure 18. Any length of internal concavity is acceptable, provided the density of the radiographic Image of the internal concavity does rot exceed that of the thinnest adjacent parent material. For areas that ‘exceed the density of the thinnest adjacent parent material, the criteria for bun-through (see 11.8.8) are applicable. 9.43.2.8.1 A burn-through (BT) is defined as a portion of the root bead where excessive penetration has caused the weld puddle to be blown into the pipe. 9.13.2.8.2 For pipe with an outside diameter greater than or equal to 2.375 in. (60.3 mm), a BT shall be considered a defect should any of the following conditions exist: a. The maximum dimension exceeds 4/4 in. (6 mm) and the density in any portion of the BTs image exceeds that of the thinnest adjacent parent material. b, The maximum dimension exceeds the thinner of the nominal wail thicknesses joined, and the density in any portion of the BTs image exceeds that of the thinnest adjacent parent material. c. The sum of the maximum dimensions of separate BTs whose image density for any portion of the BTs exceeds that of the thinnest adjacent parent material and exceeds 1/2 in.(13 mm) in any continuous 12 in. (300 mm) length of weld or the total weld length, whichever is less. 2 For pipe with an outside diameter less than 2.375 in. (60.3 mm), a BT shall be considered a defect when any of the following conditions exists: a. The maximum dimension exceeds 1/4 in. (6 mm) and the density in any portion of the BTs image ‘exceeds that of the thinnest adjacent parent material 23-0f- Zoeays PROJET GATHERING SYSTEM CONSTRUCTION & MODIFICATIONS OF EXISTING FACILITIES Hae RADIOGRAPHIC TEST PROCEDURE DATE; 2soerto | PAGE 2049 b. The maximum dimension exceeds the thinner of the nominal wall thicknesses joined, and the density in any portion of the BT's image exceeds that of the thinnest adjacent parent material. c. More than one BT of any size is present and the density in any portion of the BT's image exceeds that of the thinnest adjacent parent material. 9.13.2.9 Slax 9.13.2.9.4 A slag inclusion is defined as a nonmetallic solid entrapped in the weld metal or between the weld metal and the parent material, Elongated siag inclusions (ESIs)—e.g., continuous or broken slag lines or wagon tracks-are usually found at the fusion zone. Isolated slag inclusions (Sts) are irregularly shaped and may be located anywhere in the weld. For evaluation purposes, when the size of a radiographic indication of slag is measured, the indication’s maximum dimension shall be considered its length. 9.43.2:9.2 For pipe with an outside diameter greater than or equal to 2.375 in. (60.3 mm), slag inclusions shall be considered a defect should any of the following conditions exist: aa. The length of an ES! indication exceeds 2 in. (50 mm).Note: Parallel ESI indications separated by approximately the width of the root bead (wagon tracks) shall be considered a single indication Unless the width of either of them exceeds 1/32 in. (0.8 mm). In that event, they shall be considered separate indications. b. The aggregate length of ESI indications in any continuous 12 in. (300 mm) length of weld exceeds 2 in. (50 mm). c. The width of an ESI indication exceeds 1/16 in, (1.6 mm). d. The aggregate length of ISI indications in any continuous 12 in. (300 mm) length of weld exceeds 112.in. (13 mm). e. The width of an IS| indication exceeds 1/8 in. (3 mm). {. More than four ISI indications with the maximum width of 1/8 in. (3 mm) are present in any continuous 12 in. (300 mm)length of weld. g. The aggregate length of ESI and ISI indications exceeds 8% of the weld length. 9.13,2.9.3 For pipe with an outside diameter less than 2.975 in.(60.3 mm), slag inclusions shall be considered a defect should any of the following conditions exist: ‘a The length of an ESI indication exceeds three times the thinner of the nominal wail thicknesses joined. Note: Parallel ES! indications separated by approximately the width of the root bead (wagon tracks) shall be considered a single indication unless the width of either of them exceeds 1/32 in. (0.8 mm). In that event, they shall be considered separate indications. . The width of an ESI indication exceeds 1/16 in. (1.6 mm), c. The aggregate length of ISI indications exceeds two times the thinner of the nominal wall thicknesses joined and the width exceeds one-half the thinner of the nominal wall thicknesses joined. d. The aggregate length of ESI and tS! indications exceeds 8% of the weld length. 9.13,2,10 Porosity: 9.13.2.10.4 Porosity is defined as gas trapped by solidifying weld metal before the gas has a chance to rise to the surface of the molten puddle and escape. Porosity is generally spherical but may be elongated or irregular in shape, such as piping (wormhole) porosity. When the size of the radiographic indication produced by a pore is measured, the maximum dimension of the indication shall apply to the criteria given in 11.8.10.2 through 11.8.10.4 [earatan opr GAAP SpA ctleee celeron uNAe | wrtoaai-oo00-anpRc8 | PROJET GATHERING SYSTEM CONSTRUCTION & Rew a __ MODIFICATIONS OF EXISTING FACILITIES : San? RADIOGRAPHIC TEST PROCEDURE DATE: 26/00/10 | Page: 20 — as nena mae Bae 9.13.2.10.2_ Individual or scattered porosity (P) shall be considered a defect should any of the following conditions exist a. The size of an individual pore exceeds 1/8 in. (3 mm) b. The size of an individual pore exceeds 25% of the thinner of the nominal wall thicknesses joined, c. The distribution of scattered porosity exceeds the concentration permitted by Figures 19 or 20, the criteria of 9.13.2.10.2 CP that occurs in the finish pass shall be considered a defect should any 9.13.2.10.3. Cluster porosity (CP) that occurs in any pass except the finish pass shall comply with | of the following conditions exist | a. The diameter of the cluster exceeds 1/2 in. (13 mm). b. The aggregate length of CP in any continuous 12 in. (300 mm) length of weld exceeds 1/2 in.(13. mm), | 9.13.2.10.4 Hollow-bead porosity (HB) is defined as elongated linear porosity that occurs in the root pass. HB shall be considered a defect should any of the following conditions exist | a. The length of an individual indication of HB exceeds 1/2 in.(13 mm), b. The aggregate length of indications of HB in any continuous 12 in, (300 mm) length of weld exceeds 2 in. (50 mm). 6. Individual indications of HB, each greater than 1/4 in.(6 mm) in length, are separated by less than 2 in. (50 mm). | d. The aggregate length of all indications of HB exceeds 8% of the weld length At b- wy SARP, Q ice LI FABIO iue WONT CODD. ae PROJET GATHERING SYSTEM CONSTRUCTION & MODIFICATIONS OF EXISTING FACILITIES | Sane RADIOGRAPHIC TEST PROCEDURE DATE: 25/08/10 | PAGE: 22/49 | = A 2 APLSraNOARD 1106 th seats ‘nano sido Figure 14—Inadequate Penetration Due to High-iow (IPD) Co etpgee Ie surlaca-connected Figure 16~incomplete Fusion at Root of Bead or Top of Joint (IF) (C ALA [Note:The cold lp shown is not surface-connected, Figure 17—Incomplete Fusion Due to Cold Lap (IFD) a teases ) Root bead i used to both surtaces, but center of root pass is lily below ‘he pipoeinide surlec. Figure 18 Internal Concevity (IC) 28 -08-tede SABPI»SPA ervice dh ARDS clas nw apd, eer sar an'w710407-0000-08 PROB PROJET GATHERING SYSTEM CONSTRUCTION & we @ MODIFICATIONS OF EXISTING FACILITIES “ RADIOGRAPHIC TEST PROCEDURE DATE: 25/08/10 | PAGE: 23/49 We.ona oF Prunes Ree FaCUTES 6 C—— Reso woe o Hg my Co ay ag ’ . . . . . . . ee. eum Ee i ‘Aligned (three or more) e e o-——_ 41 +0 eee ee enor eee sees seer eee Figure 19—Mavimum Distrbuton of Gas Pockets: Wal Thicknessos Less Than or Equal to 0.500 n,(12.7 mm) 0d 2e¢ ce pelt SARPI SPA. eas clo pa ree hese annays 'N10404-0000-A-PR08 EN PROJET GATHERING SYSTEM CONSTRUCTION & Rov on MODIFICATIONS OF EXISTING FACILITIES San® RADIOGRAPHIC TEST PROCEDURE Date: 261080 | PAGE: 24149 % spi srauoso 106 Napod (hen er moc o+-—__________ «; ________+» 0 ¢ os 1 ee eee oe ee — Figure 20—Maximum Distribution of Gas Pockets: Wall Thicinessas Greater Than 0.500 in, (12.7 mm) cele pepo ARP SpA cle GeO OW Baas Aeron 2S-08- tote Ber | BOCELLI FABIOase ‘Nr 0409-0000-GA.PR08 oN PROJET GATHERING SYSTEM CONSTRUCTION & Row. om MODIFICATIONS OF EXISTING FACILITIES : Ane RADIOGRAPHIC TEST PROCEDURE DATE: 2610810 | PAGE: 25149 9.43.2.14 Cracks: Not Acceptable (Ref. Gathering System 5174-SF-ED-09-00-52272) 9.13.2.12 Undercutting: Undercutting is defined as a groove melted into the parent material adjacent to the toe or root of the weld and left unfilled by weld metal. Undercutting adjacent to the cover pass (EU) or root pass (IU) shall be considered a defect should any of the following conditions exists: a. The aggregate length of indications of EU and IU, in any combination, in any continuous 12 in. (300 mm) length of weld exceeds 2 in. (50 mm). b. The aggregate length of indications of EU and IU, in any combination, exceeds one-sixth of the weld length. Note: See 9.7( API 1104 pag.29) for acceptance standards for undercutting when visual and mechanical measurements are employed 9.13.2.13 Accumulation of Imperfections: Excluding incomplete penetration due to high-low and undercutting, any accumulation of imperfections (Al) shall be considered a defect should any of the following conditions exist: a, The aggregate length of indications in any continuous 12 in. (300 mm) length of weki exceeds 2 in. (50 mm). 'b, The aggregate length of indications exceeds 8% of the weld length. 9.43.2.44 pe or Fitting Im, : Imperfections in the pipe or fittings detected by radiographic testing shall be reported to the ‘company. Their disposition shail be as directed by the company. 14. 7 ‘After interpretation and sentencing of the radiograph, the records from radiographic inspections, in the form of reports See appendix D] and films shall be endorsed with the appropriate results and entered into the project master file to await compilation within the hand over certification. All films shall be stored securely in a warm, dry, fire & radiation proof environment, which shall not ‘cause any harm or deterioration of the films both prior to and post exposure. All of RT reports shall be issued level !l personal and transfer to the company welding inspectors for approval. 9.15 Storage of Radiograph: ‘The radiographs images are stocked in hermetic boxes to prevent moisture descrying. The boxes shail be marked stating the line number, the line size, the number of welds, and either all the data that could contain the pipeline concemed. Film Storage corrugated cardboard storage box. All exposed films shall be indexed, catalogued and boxed.‘W10404-0000-QA-PR-O8 PROJET GATHERING SYSTEM CONSTRUCTION & Rov = MODIFICATIONS OF EXISTING FACILITIES RADIOGRAPHIC TEST PROCEDURE DATE: 2s0e10 | PAGE: 26149 The radiographic technician (radiographer) shall be over 18 years old and shall be fully trained, and shall be fully aware of the hazards of radiation. Human body tissue will be severely damaged if they are over exposed to radiation and even small amounts of exposure on a daily basis, with insufficient recovery periods, will eventually produce a serious deterioration in health All possible safety precautions shall always be taken to avoid unnecessary exposure, and even then this must be kept within established safety limits. ' The radiation sources to be used on site shall be to an internationally recognized safety standard in accordance with HSE lonizing Radiation and shall only be of a‘ sealed source * type. Prior to; commencing any radiation work on site. All radiographic discipline nersonnel whom are involved with working with ionizing radiation shall: + Take all safety reasonable precautions. + Not knowingly expose either themselves or any other person to radiation ifis not absolutely necessary for the purpose of their work. ‘+ Make full and proper use of all parscnal protection equipment provided. Report (Appendix E Report Form ) 10.2 Radiation Protection: The intensity of radiation may be reduced by either distance or shielding The thickness of material required to reduce the original intensity to either i's tenth value layer (eduction to 10% on the original intensity) or half value layer (50% of the original intensity), are as stated in table 2.0 below. Half-life and decimation thickness for X-ray and Ir 192 in mm, Kixima | Gement | Cement | Steel | Steel | Lead | Lead Atm 12 10 we a0 12 1H RKKV 100 25 rn © ae 00 RxKv 180 © a 6 os 4 RxKV 200 2 25 6 os a7 RKKV 200 1 2 ® on ar RXKY300 168 20 tot 15 RXKY 380 230 x 108 2 tigi 19a | ABCA | gy 186 8 “ as 18 Table 6 28-0f-20d0 SABBE- SPA Senvice {___________ ___ CCBAT ‘NF0407-0000-.-PR-08 PROJET GATHERING SYSTEM CONSTRUCTION & MODIFICATIONS OF EXISTING FACILITIES SAR® RADIOGRAPHIC TEST PROCEDURE Row, a :2510ait0 | PAGE: 27169 3 Preca usa¢ ‘+ Shall be used in safe areas only - which will be located at distance greater Meters from nearest barrier. + Lead shield shall be adhered - with + Daily dosage of technicians shall be under control, & dose meter zeroed prior to start of shift daily reading will be entered on technicians record sheet. [See daily report appendix E] 10.4 Controlled area: Radiography shall only be under taken in designated and clearly identified ‘controlled area ‘these areas shall be identified and sealed by the use of the following as a minimum: Day Register controls Responsibility Isotope movernent [See appendix E] Radiation area - survey report [See appendix E! Radiation hazard warning signs in both English , France & Arabic Flashing yellow lights to indicate radiation hazard area, these shall be positioned adjacent to ‘warming signs. Under no circumstances shall non radiographic discipline (unclassified) personal cross or enter the barriers to a controlled area . 10.5 Designation of Classified Personnel: A classified person shall be defined as any person who is likely to receive a radiation dosage, which ‘exceeds three tenths (3/1 0) of any relevant dose limit. Only classified workers shall be permitted to work with radioactive substances. All classified workers shall conform to the following: + Shall have passed a classified persons medical examination including blood count. * Shall have maintained by IA a dose transfer record & classified persons medical records of all radiation doses received + Be over 18 years of age + Shall always wear a Thermo Luminescent Disc (TLD Film badge) to record received radiation dosage ‘+ Is likely to receive a radiation dosage in excess of (7.5 yisv / hour) in the course of his work. + Shall have received training in the hazards of radioactive substance ‘+ The individual radioprotection equipment namely film badge, dosimeter pen to register the see (Appendix E ) absorbed dose. A 02 radiometers shall be provided for each crew. 10.6 Radiation Protection 10.6.1 Reference documents decree; + Lawn® 88-07 of 26/01/1988 relating to hygiene, the safety and occupational medicine. + Decree n° 86-132 of 27-05-1986 setting the rules of protection of workers against the risks of ionizing radiations like those relating to the control of detection and the use of the radioactive substances and the apparatuses emitting of the ionizing radiations Inter-ministerial decrees fixing the methods of control as regards use of the radioactive sources and the apparatuses ‘emitting ionizing radiations, 28-08 20¢e fetvite ps, BOCELLI FABIO Donen eA Sp eran laren, ale lense‘wra040%-0000-0APR05 | ays PROJET GATHERING SYSTEM CONSTRUCTION & ro, a MODIFICATIONS OF EXISTING FACILITIES : Shae RADIOGRAPHIC TEST PROCEDURE | pares | pace: sue ‘+ Instruction n° 24 of 29-01-1989 relating to the setting in the protection of workers exposed to the ionizing radiations, for the transport of the radioactive ( see the title 07 Transport of the radioactive apparatuses ). 10.6.2 Protectio: The two main methods of protection from radiation are distance and shielding. Al radioactive isotopes shall come complete with their individual certified containers, which shall be lockable. ‘All personnel who are required to work with radioactive sources shall wear about their personage at all times, their own personal TLO to record the radiation absorbed. The minimum safe distance for the barriers shall be calculated and during radiographic inspections or at any time when the isotope is exposed, the radiation shall be monitored at the barrier safe distance to ensure that it does not exceed (7.5 usv / hour). The safe distance for barriers shall be determined by Survey meter. 10.6.3 Radiation Monitoring & Dose Assessment: The individual TLD's wom by all classified personnel shall be changed out every three months and the dosage absorbed by the individual, recorded on their transfer record, which shall be maintained and updated by 1A. This record shall be an exact duplicate of the records held by the approved dosimeter service. Should the dosage exceed that of the maximum permissible limit, then they shall not be permit_ ted to continue to work with radioactive sources until recertified and examined thoroughly in accordance with classified medical requirements. Whenever any radioactive source is exposed the full use of calibrated dose meters shall be made to continuously monitor radiation levels at the barriers. Should the radiation levels at the barriers ever exceed (7.5 psv / hour). then radiography shall cease immediately and the barriers moved back until such time as the reading obtained by the dose meter is less than 7.511Svh -1 10.6.4 Permitted Radiation Dose Levels (Maximum): ‘The maximum permitted daily dosage level for all personnel shall be 7.5 usy. ( Aopendix E — Daily reaisters dosimeter record personal NDT In Amenas Proiect 10.6.5 Annual Dose Limits for Whole Body: ‘The maximum dose limits on an annual basis shall be ‘+ Classified Workers 20 usv + Un Classified Workers 1 usv 10.6.6 Radioactive Isotope Storage: The block house in which radioactive isotopes are housed shall be lockable and sealed. They shall be manufactured from expended Uranium or similar material, to international safety standards. The keys shall be held at all times ( other than usage ),by the senior radiographic technician onsite, 28-08-2000 SARB+=6 RA service BPCELLLFABIO—| [ssorontce pei ARP SpA cto coe ree, cade asSly W*10401-0000-GA- PROD oy PROJET GATHERING SYSTEM CONSTRUCTION & Rov a MODIFICATIONS OF EXISTING FACILITIES San® RADIOGRAPHIC TEST PROCEDURE DATE: 25/08/10 | PAGE: 29149 ‘The whereabouts of all radioactive isotopes on site, shall be logged and the storage of isotopes when not in use shall be in a specially designated isotope pit, which shall be kept! ocked at all times, The bottom of the pipe shall be sealed by a welded plate and the top shall have a hinged lockable door which shall bear the international symbol for radioactive substances. The international symbol for radioactive substances shall be affixed securely to all sides of the fence and door. Al incidents which involve either a breach of the safety rules / regulations or involve radioactive substances, shall be fully investigated by the Competent person and a comprehensive report prepared for Client IA senior management, Client and where relevant the statutory authorities. The following procedure shall be implemented in the event of any incident or emergency on site involving radioactive sources. + The names of all possible personnel who may have been effected or exposed to radiation shall be recorded. ‘+ The Competent person on site who is responsible for radiation safety shall be contacted to arrange any necessary medical checks. The name of the Competent person shall be clearly posted around the site, + Inthe event that the radioactive source cannot be retumed to it's individual housing bunker, ‘MAPTRACK' shall be implemented and the competent Person shall be notified to take charge of the situation. 10.6.7 M.A.P. T.R.A.C.K (Emergency Procedure for Gamma Radiation) : M- Measure the amount of radiation at the barriers (> 7.5 usvin A - Ask all effected personnel for their names and move to a safe area, but not to leave site P. - Place radioactive source bunker or emergency container using tongs T -Tell the Competent person as to the exact nature of the emergency R - Restrict access to incident area A - Attenuate radiation using Lead shielding C - Call for assistance Competent person & Local authorities K - Keep all barriers all ring in position 23-08-2oee, SA =BPA jervice ;CELLI FABIO. ni ab ia ee on Fr aia ecrent pap SARI Spx steue 1° 40409-0000-GA PROG PROJET GATHERING SYSTEM CONSTRUCTION & rev w MODIFICATIONS OF EXISTING FACILITIES. “ SAR® RADIOGRAPHIC TEST PROCEDURE DATE: 26/0810 | PAGE: 30/49 44.0 Appendix. 11.1.0 APPENDIX A 11.4.4 Exposure Tables 11.20 APPENDIXB 11.2.1 Isotope Decay Tables (Typical Example): 11.3.0 APPENDIX 11.3.1 Location Marker sketches 11.4.0 APPENDIXD 11.4.4 Radiographic Report Form 11.4.2 WNP Piping Form 11.4.3 WNP Pipeline Form 11.4.4 NDE Request Form 11.5.0 APPENDIX E 11.5.1 Day Register controls Responsibility Isotope movement Form 11.5.2 Daily dosimeter Personal Cnd record in Amenas Project 11.6.3 Radiation area - survey report 11.6.0 APPENDIX F 11.6.1. Typical Weld Defect 9999 15-06 teto Pon pt EAP Sk tsi poh oe aon SA SZSPA erviceN° 10807-0000. DAFROB PROJET GATHERING SYSTEM CONSTRUCTION & ov % MODIFICATIONS OF EXISTING FACILITIES ho Sane RADIOGRAPHIC TEST PROCEDURE DATE: 25/08/10 | PAGE: 31/49 14.4.0 APPENDIX A sielalelelg ae elelelelc alalglaleiail Seg 18/8 sB)a/ 858) 2. a = ui r peepee i 5 oc 2 g ‘Ss 2 2 Es : ; ig i i 5 i = i 8] a i 23-06-t0edo SA PA ice BOFEL 11 FABIO Fen pa AA mei oi eawie 1 ONGH.0000- OA PROG S) PROJET GATHERING SYSTEM CONSTRUCTION & Rov. on MODIFICATIONS OF EXISTING FAGILITIES Sane RADIOGRAPHIC TEST PROCEDURE DATE: 26/08/10 | PAGE: 92749 14.2.0 APPENDIX B PO be Years Months a1? 3 6 § 6 7? 6 9 Dp 4 a A818 AN HKG aU AM A aH SS a sth 2 SH N55 Mae eo UD mas 95 I Bd NP BI IIs 2 006 08 190 SE ID aS eT ae HS 3 RMD ease asm MS tao AS hed aH BED TREK hh 4 033 as MN ts OD AI 7 se I) Se $ tee mk TE Dns DA De YA OR LM TS Da 6 Dae ns VR VIR NS In a a NG a wzE7 aH 7 OL AGM ME STD NAB ANNE 67D LLL) th BR a NG2 A6HH SSH 16H AG Tha WHAT AND UE? MSGI 9 M622 6.7L HIB 49 ELIS oe gH ROS ASH SS IS 1S 20 GL SHA ISID 57H IND IS 6 SAD Ge ST IS a ie 550 4M Sate ASN TH GTM GML I EME sD 4g tA $2 san sgh 15027 Sons 40 MSS mae MED NAO AE omar WN HM 145s MET AID SEE MDS 148? a $09 Wn WME MIS ae MR 41s KS 6 wo ue 4057 Mom 400 MSH ee SD ae Te 24-06: 2ode SA PA rice CELLI FABIO Panes poi SAF SpA lon ole oa, are iene anSSHOLANS UAW NOLLYDOT Suz “Bt ete 2 — aru voRe207 HE —seinos uonsiey onao77 Z8-0f-2. 'N*10407-0000-QA-PR-09 ov. Dare: 2sinsit0 | PAGE: 33149 RADIOGRAPHIC TEST PROCEDURE PROJET GATHERING SYSTEM CONSTRUCTION & MODIFICATIONS OF EXISTING FACILITIES 11.3.1 Location Marker sketches: 14.3.0 APPENDIX @ Psconnt or pop EARP SSA cee cleaae San® A PROJET GATHERING SYSTEM CONSTRUCTION & MODIFICATIONS OF EXISTING FACILITIES ‘NF 10401-9000-08-PR-08 Rev. ot RADIOGRAPHIC TEST PROCEDURE DATE: 2608110 | PAGE: 34149 The sketches in this Appendix illustrate techniques used in the radiographic examination of pipe or tube welds. Other techniques may be used. FIG. A-210-1 SINGLE-WALL RADIOGRAPHIC TECHNIQUES ‘Source Wold Film Arrangement 101 Location Exposure Marker 0.0. [Technique End View Side Viow Selection | Placoment | Placement Source ‘Side TATA 1276 Ether Single- and Side nov wat Tibi pares 1276 TaPB.Hed Film Side TarLite) Source TAM. Ata) 1276 Fim Single- Side Any ‘wall an T2761 T6 oa Film Side Exponire Arvangement — 8 TATA) 1278 Source ‘any | Small” | Siac snd ‘Side sana | at Table ra76.4 1276 (axa Exponure Arrangement —C Pesaran ce ott GARP Sp teen ce mpc, aan sna aaniy . TW 10404-0000-08-PR-08 - PROJET GATHERING SYSTEM CONSTRUCTION & nov on MODIFICATIONS OF EXISTING FACILITIES “ Zi Sane RADIOGRAPHIC TEST PROCEDURE DATE: 26/08/10 | PAGE: 35/49 FIG. 8210-2 OOUBLE-WALL RADIOGRAPHIC TECHNIQUES Sen Wellin Araneae aT ear Exsoure | Rasooraon " ‘ise | oo _| Fete | Sioa Eat Vw site view | seecton] Pcamon | mace | Ontonst ae Rie 27.2 at — tas tare fly wy |e aroto | Wn Sie taysa Eevee " ‘a feo oo Fe side a Expoeurearangenet — D Onsen source Sor tare fim any Eases | sige bi Star. taenomer or wo era Tri Exposure anangemet — € oust wa . Rtas [eto ewe [emer ro anom bee |e ae 30 eae sar ‘avuin | 002 eRe" | Fem Soe fieetne | "inage FIG. AZ10-2 DOUBLE-WALL RADIOGRAPHIC TECHNIQUES (CONT'D) Ter Exonre_| aoran are oo,__| Fema Pcomen| wane ovate. 2m) | Wat mead sig. oe mem |Comee |S sauce | emer eur |ate0 ae | Sores Stet. | stet- wenn | ca cone tor | tages onrase f ‘ "_txponure arangement = 6. Pocurent de oonele SAR SA dese deie WE ADOEDOOOCARPRO | PROJET GATHERING SYSTEM CONSTRUCTION & Réw. fa MODIFICATIONS OF EXISTING FACILITIES " Sine RADIOGRAPHIC TEST PROCEDURE DATE: 26/0810 | PAGE: 38149 11.4.0 APPENDIX D 11.4.1 Radic Report Form ts Radiographic Examination Record S&S Report ne Sheet of 2 customer four ioe [customer job item [Pee an Anerneat vesmert | wading processing xaninaion procera Reteenee serrate esata treme 2 [rv] v9 Focal spt my atance SF 8 fax] pe Focal vatage inet Danon SF 6 | Source pos. Fim pos. Tebenlque 1 [ame od mae |S [ee Reautea 101, Poston mossy [owe eo rreuw [Radpos] wecin [Fimaren | THK [ova] Stame | GAs [ Ouconenunes [Renat| Note on] “Tungsten inclusion Tew, ‘iray are os) Incomplete et prove T=cut__cD* Delet Conftmations _NX= Repeat fm. Sarat Ge aaner Date Date 2905-200 Teeter BOCELLI FARIODUTR TRRS PROLET GATHERING SYSTEM CONSTRUCTIONS. 7, MODIFICATIONS OF EXISTING FACILITIES RADIOGRAPHIC TEST PROCEDURE DATE: 25/08/10 PAGE: 37/49 i —— _ | : — i a i : 3) g Lome 3 §| & [imme & 8 2 in 3) & [omman & |i) § [lon a a) & £ 5 1 i 33 3 a i B z i 33 gb oila FE baig 3 pLt : At i ) 5 i Hl 4 ape in i pyele jie ali tie Hf alo HE He 4 & 3 . = . : . ta il] ii ¥ ° é zo lG i | 5 poet a > BE i 7 i {L PAE + ~~! ne i ay j ! 5 i 1 | eH, | (ib i a iy he t z fo oe pe eeepeebhr i 23-04-2040 SS rt a SAR ri weirBe WrAOMDI-0000-GAPR-O8 | PROJET GATHERING SYSTEM CONSTRUCTION & Rw, w MODIFICATIONS OF EXISTING FACILITIES Sane RADIOGRAPHIC TEST PROCEDURE DATE: 26/08/10 | PAGE: 38149 11.4.3 WNP Pipeline Form: z = 3 2} i i ey 8 i 33 é i 3f : . By le) s Lome 4 ee on ‘ 28 3 ie Be Bo] tw se i 22 i 35 i [=== i i peel { i a : 2 POAT i 4 botlpls fy j piel d fa : i |? 2 oid it i | i ! i >| fae Hi} Eis ge 7 : il, ; : |. i > il : ila : H t i tots 5 el i J « : 3 : i 5 \e @, i i iff ale 25-0§- 2olt A [cue o prprl SARI SpA tees doe eprotte,croi A Ae sens Beanottle, 10807-00000 PROT as PROJET GATHERING SYSTEM CONSTRUCTION |... . MODIFICATIONS OF EXISTING FACILITIES: ~ Sane’ RADIOGRAPHIC TEST PROCEDURE DATE: 26/08/10 | PAGE: 29149 11.4.4 NDE Request Form: OO) ¢ } i ; Sy ts a i : 85 2 Bz] 3 d a ge z Z i * 5 é 8 Ol¢gs ale 5] 3 $ < = {|e or ; z a Ele é 2 S| O} # 5 t : n = 3 a 8 & g we 5 & a 2 a El s ; z ol § g| i ao =| @ Ol s i 1G i lg} : 8 8 wl 2 z als iE 8] 8 Pee BOCELLI FABIOPAGE: 40149 Hie 5 g Bale Bla] 5 * 2 2g 338 85) 3 83| 2 a§| = 85g £8 go) 2 52/8 58 ge & SGX Ws 14.5.0 APPENDIX E q 5 5 g Z 9 saws = aot ,|rovomeas| ateveon | on | 2 | ox | 2 woons | ma | ane | ame | ana asunos 34386 satura fucvnon] 240K, saxcasay a | Sioned] rene" |Saeo im on aunivioas |, sounaee, | wouowoo | srounce wean vane | sno am ve =e 193°OUd SVN3WNV Ni AN3WIAOW JdOLOS! SIHdVEOOIVa ALITIGVSNOdSAY STOULNOD YsLSINFY AVG 29-08 2ote eee pop BARE ph Glos promi cade utne ses sureik OMT OARS] a PROJET GATHERING SYSTEM CONSTRUCTION & ov ot 7 MODIFICATIONS OF EXISTING FACILITIES | SAR ! RADIOGRAPHIC TEST PROCEDURE DATE: 25/08/10 | PAGE: 41/49 in Amen: x is le 2 ie ys 2 5 3 9 8 o je wy 3 £ 2 o 3 2 = g 2s 8 a Ss < Zz [ 2 [ x 9 ° oy a a lo i B w is 5 a 3 a 5 Q B 2 r es a Lt s < o. a 5 5 3 a 2 Gi 1s i 25-08 iol: - = SARPD- STA ice BOCELLI FABIO‘N°A0404-0000-0A PROB PROJET GATHERING SYSTEM CONSTRUCTION & ev 1 MODIFICATIONS OF EXISTING FACILITIES RADIOGRAPHIC TEST PROCEDURE ATE: 2sioart0 | PAGE: 42149 5.3 Radiation area - survey rey RADIATION AREA - SURVEY REPORT PROJECT (A [TYPE OF SOURCE: DATE: [SOURCE STRENGTH: [JOB NO. (A) ISOTOPE CONTAINER, (CLIENT: (8) MODEL: LOCATION OF RADIOGRAPHIC J08: (C) SERIAL NO. [SURVEY INSTRUMENT USED: [TYPE OF RADIOGRAPHIC JOB (A) MAKE: (8) MODEL: | SERIAL NO. ‘SURVEY BY: [(0) LAST CALIBRATED DATE: SURVEY & SKETCH OF RESTRICTED AREA: RADIOGRAPHIC OPEN TOP EXPOSURE HALL (SHOW READINGS IN MRIHR OR RIHR AND DISTANCE IN METER'S FROM SOURCE) 23-08-2040 Psat pp SARE SpA ctu dni praia clr ~FPR] 7 acgervice OCELLI FARIOZz a aOR PROJET GATHERING SYSTEM CONSTRUCTIONS | yy, os MODIFICATIONS OF EXISTING FACILITIES ~ See RADIOGRAPHIC TEST PROCEDURE onre:2sonno | PAGE: 11.6.0 APPENDIX F 11.6.1 Typical Weld Defect: Image 1/20 Image 2/20 Image 3/20 Excassive Concavily (inadequately comploted) “The amount of soir onthe final pass Insulfiont, Welding ofthe ap is hollow, the total thickness of tho cords thin in this piace, The radiographic image that raveals a higher density dark extending acroas tn wath of te zone \walcng, The rest ofthe welded part more “white Work pieces misaligned (offset or Hi-Lo) “The radlographic mage shows an abrupt chenge Inf density across the width of te nage ‘Welding and longitudinal ‘A misalignment of workpieces (Offset or HHLo) Underfi an the reat ofthe Jin. “The radiographic mege shows an abrupt change {nfm donsiy in the cent of tro width of eld, one notices a longitcnal ‘area density darker. {long tho 04, there is a change in densily) esanan oe are SAP Ses ene ier, Sr tea enaile, 7 : W141 0000-OK PROB | provet GATHERING System consTaucTION& [—,,. is MODIFICATIONS OF EXISTING FACILITIES Sane | RADIOGRAPHIC TEST PROCEDURE DATE: 2610810 | PAGE: 4440 Exogssive Pandvation (co) “Amount of filer meal othe root ofthe cord Exzess solder ‘Tho Xray revealed a dansitylohter ln the canter af oe wih of he wets zone, ‘This may extend along he veld int or 2a in his case, to solated areas. pens concert yr stoma! Guter ‘On th outer curtace along the wald seam and 1 edge of tha dg, thinning ofthe bass metal using @"Undercut ‘The radiographic image shows an irogularzon0 of ensity darker. In such a guar that densty of his defo wl aay res the deny of wok ploces Gutter internal root Cn the inner surface along the wel jo, thinning ofthe base metal causing "Undercut. “The radlographi image shows an regular zone of, darker density near the canter of tho se ‘eld along the edge ofthe pass atthe root, Image 6/20 pe HO SPS ean le med, rr a ariaPROJET GATHERING SYSTEM CONSTRUCTION & MODIFICATIONS OF EXISTING FACILITIES 10407-0000-0A-PR-O8 Row. o Image 9/20 RADIOGRAPHIC TEST PROCEDURE DATE: 2510810 PAGE: 48/49 CConeavity intemal root (On the inner surface along the weld joint, _dapeassion Into cantor ofthe crc a the root tausing a dip in this same root. ‘The radiographic image shows an elongated area Irwgutar density wit a darker edge blur inthe centr ofthe width of te weld ‘Grater locate at 0 rot ‘Om the tna suave ang the weld joint, ‘severe dnareasion Fr the ceier ofthe core ‘oat causing a ow but usualy locates. ‘The radiographic image shows a localized area darker density vera very shor sistance where ‘ole thal the edges ured in the center ofthe ‘with of the weld. This may be wider same as he ‘With of the pass atthe root, Incomplate penetration o lack of penetration The edges ofthe rat ofthe weld jt have not been merged together, usu atthe bottom of ‘Single V-groove with o witht shoulder (hee). ‘The radiographic image shows = ng stip of density darkor when we noice thatthe gos ln he center of the wish of he wold does are nol merged Pisa papa tp aircon npn Gm onN° 1040%-0000-0-PR09 MODIFICATIONS OF EXISTING FACILITIES Biily ® PROJET GATHERING SYSTEM CONSTRUCTION & now ot Sane RADIOGRAPHIC TEST PROCEDURE are: 2anst0 | PAGE: ans ‘Slag inclusions in interpass ‘These aro usually non moto impuries that havo coiifed onthe surface of tho weld and hava nol beon properly removed during cleaning. ‘The radiographic image shows kroguar shapes densi darter and naroulyabjong lated at fandom an tha image ofthe welded area, Slag inclusions n extended tres (oy way of ron) These are usually non-metalic impurities that have solidiiad on tho surface of the weld and have not been propery removed betwoen passes. The radiographic image shows the density of lines darker regular or not reguiar, closely elongated and located In parade or not, nthe sense length Lack of tsion (side plates) Feature spaces 'ying between th fing of solder and the ont surtaces. The radiogrepic image shows straight nes donsily sometimes wil darker pons darkor ‘Scalleredtroughout the lack of fusion, strongly ‘elongated, staight and located in parallel or only lengitwise. These ines are no sinuous such 2 onmetote Ineusions, example 28-08-20¢0 SABPES SPA Image 12720 EP Nce BOCELLI FABIO [becorentse pep AAPA done oo arenas Her alse ohaion|__W°.10407-0000-08PR-09 PROJET GATHERING SYSTEM CONSTRUCTION & ney ot MODIFICATIONS OF EXISTING FACILITIES RADIOGRAPHIC TEST PROCEDURE ATE: 2510810 | PAGE: 47169 Image 13/20 Image 15/20 estran deroonba SAP! SpA tant 30 prot, moa USE Bae LErEOLON Lack of fusion between passes. ‘eas of lack of fusion along the surface of ‘cord and around the welding pass. Normally, a tack ofheat The radiographic image shows small points donstiy darker, some withthe ‘*lonasted tal in Sed inthe erection of welding ‘and'pot located Inthe canter af tre wh ofthe cord ‘welded but the edge, Scattered Porosity ‘The radiographic image shows small round dois arker densi, soatiered In varus cations the welded area andazes Porosily ness or bistas agglomerated Small pockets sot reund or sight longated grouped togetor. The radiographic image shows small round dots ‘elongated or not whee dens ie darker, ‘grouped together at various fcalions ho area | ‘welded and sizes,Sty yy NS 0A07-0000-OR PROD = PROJET GATHERING SYSTEM CONSTRUCTION & nov ot = MODIFICATIONS OF EXISTING FACILITIES " Sane RADIOGRAPHIC TEST PROCEDURE. DATE: 2510810 | PAGE: 48148 Image 18/20 Bene rte SA SPR diese ele reasra, Sar oer sn an Prosiis o Blowholes in ined tne rat jt Small air pockets round or sightly ‘elongated, abgned and grouped along th joint In te cantor afte width of fre Image radius x ‘Tue radiographic image shows sal round dots ‘longated oF not, whose density s darker, ‘gned in a straight le in the center of tie area welds, Transversal Cracks Atracture n the metal deposited through the ‘walng The X-tay sometimes reveals nes forms of spirals or feathers, whose density is darker, wich crosses perpansicuery ‘with ofthe welded ores Longitudinal racks ‘race inthe wold metal inthe drection of length ofthe wale. ‘The radiographic image shows rows of fons sprais or feather, wnose density is Sarer, ‘along the longth ofthe weld in the cantorPROJET GATHERING SYSTEM CONSTRUCTION & Rew 1 MODIFICATIONS OF EXISTING FACILITIES | RADIOGRAPHIC TEST PROCEDURE ATE: 2sr0sito | PAGE: 49148 Tungsten incusons When T'G welding, pieces of elecirodes roffactory tungsten in motion metal Fes, ‘The rasiographicimage shows regular shapes, wth sonstys clear and that ar localized fferenly on the eided pats. oo la pls cla Comet Longitudinal cracks atthe root ‘Atactur in the wald matal in the diection of length of the weld atthe rot of th join ‘i s “The radionraphic image shows rows of fons 3 spos or feathers, whose density s darker, LT along the root ofthe wad. To distinguish Incomplete penetration ofa crack at the roo, this later Is characterize by ies “broken” fe ee ee ee eee en eer eee eas seer ry Perrier Peony reer) ES ere Image 20/20 [esunence peor ARP Sk cle sept, cera aw en a