Professional Documents
Culture Documents
3324–689
Parts Catalog
Contents
Description Page Description Page
Hood and Grill Assembly . . . . . . . . . . . . . . . . . . . 4 Crankcase Assembly
Hydro Drive Assembly . . . . . . . . . . . . . . . . . . . . . 5 Kohler CV18S–PS–61528 and CV18S–PS–61529
Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . 6 ....................................... 27
Twin Cylinder Engine, Muffler and PTO Assembly Oil Pan / Lubrication Assembly
....................................... 7 Kohler CV18S–PS–61528 and CV18S–PS–61529
Battery Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 8 ....................................... 28
Fuel Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . 9 Head / Valve / Breather Assembly
Lower Steering Assembly . . . . . . . . . . . . . . . . . . 10 Kohler CV18S–PS–61528 and CV18S–PS–61529
Steering Wheel and Tilt Assembly . . . . . . . . . . . 11 ....................................... 29
Hoodstand and Firewall Assembly . . . . . . . . . . . 12 Ignition / Electrical Assembly
Lift Lever Arm and Height–Of–Cut Assembly . . 13 Kohler CV18S–PS–61528 and CV18S–PS–61529
....................................... 30
Hydraulic Brake Assembly . . . . . . . . . . . . . . . . . . 14
Blower Housing & Baffles Assembly
Hydraulic Control Assembly . . . . . . . . . . . . . . . . . 15
Kohler CV18S–PS–61528 and CV18S–PS–61529
Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 16
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Hydrostatic Transaxle Assembly . . . . . . . . . . . . . 17
Starting System Assembly
Fender and Footrest Assembly . . . . . . . . . . . . . . 18
Kohler CV18S–PS–61528 and CV18S–PS–61529
Seat Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 ....................................... 32
Dash Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Fuel System Assembly
Rear Wheel Assembly . . . . . . . . . . . . . . . . . . . . . 21 Kohler CV18S–PS–61528 and CV18S–PS–61529
Cruise Control Assembly . . . . . . . . . . . . . . . . . . . 22 ....................................... 33
Housing and Fan Assembly . . . . . . . . . . . . . . . . . 23 Engine Controls Assembly
Differential Gear Assembly . . . . . . . . . . . . . . . . . 24 Kohler CV18S–PS–61528 and CV18S–PS–61529
Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 ....................................... 34
Cylinder Block Assembly . . . . . . . . . . . . . . . . . . . 26 Air Intake / Filtration Assembly
Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . 27 Kohler CV18S–PS–61528 and CV18S–PS–61529
Crankshaft Assembly ....................................... 35
Kohler CV18S–PS–61528 and CV18S–PS–61529 Exhaust Assembly
....................................... 26 Kohler CV18S–PS–61528 and CV18S–PS–61529
....................................... 36
Accessories
Description Model / Part No. Description Model / Part No.
38” Side Discharge Mower 36” Tiller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79271
(Model No. 72087 Only) . . . . . . . . . . . . . . . . 78216 48” Dozer Blade . . . . . . . . . . . . . . . . . . . . . . . . 79253
42” Side Discharge Mower 42” Snowthrower . . . . . . . . . . . . . . . . . . . . . . . . 79263
(Model No. 72087 Only) . . . . . . . . . . . . . . . . 78231 38” Recycler Kit . . . . . . . . . . . . . . . . . . . . . . . . . 79170
48” Side Discharge Mower IBaffle Kit – 42” SD Mower . . . . . . . . . . . . . . . 85501
(Model No. 72087 Only) . . . . . . . . . . . . . . . . 78261 48” Blade Adapter . . . . . . . . . . . . . . . . . . . . 92–6828
52” Side Discharge Mower 42” Snowthrower Adapter . . . . . . . . . . . . . 93–7625
(Model No. 72087 Only) . . . . . . . . . . . . . . . . 78281 48” Recycler Kit . . . . . . . . . . . . . . . . . . . . . . . . . 79195
38” Side Discharge Mower 48” Blade Skid Shoe . . . . . . . . . . . . . . . . . . 92–6840
(Model No. 72107 Only) . . . . . . . . . . . . . . . . 78218 Rear Wheel Weights . . . . . . . . . . . . . . . . . . . . 81115
42” Side Discharge Mower Front Wheel Weights . . . . . . . . . . . . . . . . . . . 81214
(Model No. 72107 Only) . . . . . . . . . . . . . . . . 78232 Tire Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82531
48” Side Discharge Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79911
(Model No. 72107 Only) . . . . . . . . . . . . . . . . 78268 R.H. Cleat Tire . . . . . . . . . . . . . . . . . . . . . . . 92–6789
11 Cubic Foot Twin Bagger L.H. Cleat Tire . . . . . . . . . . . . . . . . . . . . . . . 92–6790
(For 38” SD Mower) . . . . . . . . . . . . . . . . . . . . 79202 Non Metalic Hubcap – 8” . . . . . . . . . . . . . . 94–3717
11 Cubic Foot Vac Bagger Non Metalic Hubcap – 12” . . . . . . . . . . . . . 94–3718
(For 42” and 48” SD Mower) . . . . . . . . . . . . 79203
2
3324–689
3
3324–689
1 2
28 3
33
28:1 32
28:2 31
28:3
27 4
10
26 5
6
29 7
30
8
9
11
12
13
14
15
16
24 23 22 17
20 19 18
5 5 Sheet No.:2
21 19
4
3324–689
2
3
4
5
6
4
5
11
5
7
8
12 5
9
5 10 1
5 9 Sheet No.:3
9 9
5
3324–689
2 3 4 5:99
5:1 9
8 9
6 7
10
10:3
10:1
10:2
12
14
5:2:1 13
5:2:3
5:2:2
5:2
11:3
11:1
15 11:2
11
20
18 17 16 15
19
4 Sheet No.:4
6
6
3324–689
12
BLACK BATT. CABLE
WIRE HARNESS CONNECTOR
11
10
9
13
8
7
6
5
3
2
1
14
4 15
16
17
18
19
23
24 5 21 20
25 22
26 Sheet No.:5
7
3324–689
1 TO SOLENOID ON SINGLE
CYL ENGINE, TO STARTER
ON TWIN CYL ENGINE
11
2
3 4
10
5 TO ENGINE BOLT
9:1
9
9:2
8
6
7 Sheet No.:6
Battery Assembly
Ref. No. Part No. Qty. Description Ref. No. Part No. Qty. Description
1 92–6989 1 Wire
2 3296–42 2 Nut–Lock, NI
3 3256–22 2 Washer–Flat
4 321–5 2 Screw–HH
5 93–0324 1 Cable – 18”
6 104–2467 1 Hold–Down, Battery
7 104–5016–03 1 Plate–Battery
8 32144–14 2 Screw–HWH
9 104–2492 1 Battery
9:1 104–4163 1 Decal–Battery
9:2 104–5091 1 Decal–Battery
10 28–8080 1 Boot–Terminal
11 93–3190 1 Boot–Terminal
Insulator
8
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1
1:3
10 2
2:2
2:1
3
8
7
6
5
Sheet No.:7
9
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7:1
6
7
4 9
10
11
12 Sheet No.:8
1 111419 1 Bearing–Washer
2 78–2610 1 Gear–Sector
3 111418 1 Bushing
4 78–9150–03 1 Plate
5 108881 1 Nut
6 109189 1 Bearing–Flanged
7 111383 1 Collar
7:1 3245–32 1 Screw–HS
8 111646 1 Ring–Retaining
9 92–6702 1 Shaft–Lower Steering
10 1278 2 Washer
11 110391 1 Bearing–Wheel
12 3231–4 1 Screw–CARR
10
3324–689
9
8
7 6:1
4
3
2 10
11
1
12
13
23 14
15
22
16
16
21 17
18
19 Sheet No.:9
20
11
3324–689
1 2 3 4 5 6 4 24 7
8
9
1
12:1
22 23
21 26
25
20
26
29
3 30
31 12:2
32 1
27
19 33
PTO CLUTCH
18 WIRE 12
28
17
13
14
Sheet No.:10
16
12
3324–689
4 5 6 7 8 9
10
11
12
13
14
15
42 16
17
41 18
43
19
40 44
39
15
38 15
45 20
14
37
21
32
14 22
35
23
24
26
34 36 33 31 22 30 29 28 15 14 27 25
Sheet No.:11
15 14
13
3324–689
1 5 4 6 9
10
12
25
35
18 15
7
8
27
22
26
18
24
21
16
24 Sheet No.:12
22 23 18 19
1 65–2920 1 Pad–Pedal
4 3256–22 1 Washer–Flat
5 3272–6 1 Pin–Cotter
6 104–0828 1 Brake ASM
7 321–5 1 Screw–HH
8 104–5036 1 Spacer–Shoulder
9 104–0836 1 Rod–Brake
10 3296–5 1 Nut–Lock NI
12 104–0837 1 Spring–Compression
15 104–0834 1 Parking Brake ASM
16 3296–1 2 Nut–Lock NI
18 3296–42 3 Nut–Lock, NI
19 86–4690 1 Switch–Interlock
21 3290–392 2 Screw – HHF
22 321–13 2 Screw–HH
23 100–8733 1 Tube
24 256–90 2 Bushing–Flange
25 93–0540 1 Spring – Extension
26 92–6982 1 Spacer – Brake
27 100–3476–03 1 Pedal–Brake
35 94–1743 1 Tubing – Conduit
14
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15
14 14
16
13 13
17
18
12
6 12
5 11 20
4
3
22
2 39
1 14
38
37
40
23
17
24
36
35
3
34
33 25
28
32
27
26
31
30
29
Sheet No.:13
15
3324–689
9 9
8
6
7
5
4
3
2
1
10
3
11
11
20
6
13
14
15
19 Sheet No.:14
18 17 6
Frame Assembly
Ref. No. Part No. Qty. Description Ref. No. Part No. Qty. Description
1 3230–2 2 Screw–CARR
2 322–5 2 Screw–HH
3 3256–23 3 Washer–Flat
4 3296–29 2 Nut–Lock
5 92–6868–03 1 Bracket–Idler Plate
6 32144–14 8 Screw–HWH
7 92–6964–03 1 Bracket–HOC Gage
8 100–1341–03 1 Fender–Support
9 322–6 2 Screw–HH
10 104–5014–03 1 Frame ASM
11 3296–29 2 Nut–Lock
13 104–0825–03 1 Bracket–Steering
14 93–7324 2 Decal–Belt
Instructions (only on:
72107)
15 100–3526–03 1 PTO Stop ASM
17 3296–29 2 Nut–Lock
18 3256–23 2 Washer–Flat
19 92–8747 2 Decal–Attach A Matic
20 104–0826–03 1 Bracket–Brake
16
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8 10 9
2
1
5
7
4
6 4 5
Sheet No.:15
1 3230–11 4 Screw–CARR
2 92–6726 1 Decal – Hydro Valve
(only on: 72087)
2 92–7090 1 Decal – Bypass Valve
(only on: 72107)
3 104–4310 1 Transaxle–Hydrostatic
4 3256–23 5 Washer–Flat
5 3296–29 5 Nut–Lock
6 322–11 1 Screw–HH
7 100–7536–03 1 Torque Strap ASM
8 3272–2 1 Pin–Cotter
9 104–5037 1 Rod–Bypass
10 3256–22 1 Washer–Flat
17
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30 3
4
28
31
32
24:3
5
25
24 6
7
24:2
22
8
21
20 4
9
19 10
11
12
13
11
29
18 16 15 Sheet No.:17
17 11
18
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2
28
3
27
4
24:2 5
24:1 6
24
5:3 7
5:2 8
21
9
20
10
19
11
12
18
17
3
14
16 13
15 14 Sheet No.:18
Seat Assembly
Ref. No. Part No. Qty. Description Ref. No. Part No. Qty. Description
19
3324–689
5 36
6 8
35 9
7
10
20
31 11
30
34 14
15
33
13
17
16
25 22
29 23
24
27 23
19 18
26
28 Sheet No.:19
32
Dash Assembly
Ref. No. Part No. Qty. Description Ref. No. Part No. Qty. Description
20
3324–689
1 4:1
2 4:99
3
4:2:1
Sheet No.:20
4:2
1 3243–5 4 Screw–Set
2 3218–3 4 Nut–Jam
3 93–3659–03 2 Hub–Wheel
4 2 Rear Wheel & Tire
ASM
4:1 99–2334 1 Tire
4:2 78–1221 1 Wheel
4:2:1 5108 1 Valve
*4:99 7007 1 Tube–Inner
5 83–2720 10 Lug–Bolt
6 5–1336 2 Key
* Not illustrated
Not serviced
21
3324–689
3 5
2
1
3 4
16
14 7
6
7:1
15
6
14
20
13
8 11
19
9
18 10
12 12
10
17
14
Sheet No.:21
1 3296–5 1 Nut–Lock NI
2 100–6055–03 1 Bracket
3 3256–24 2 Washer–Flat
4 38–2340 1 Spring–Compression
5 100–1348 1 Rod
6 3296–1 4 Nut–Lock NI
7 99–8090 1 Magnet ASM
7:1 93–6601 1 Spring – Compression
8 3296–29 2 Nut–Lock
9 95–1653 1 Switch – Single Pole
10 3290–392 4 Screw – HHF
11 100–3452–03 1 Bracket–Cruise
12 3296–42 3 Nut–Lock, NI
13 2412–89 1 Clamp
14 321–4 3 Screw–HH
15 322–5 2 Screw–HH
16 3272–6 1 Pin–Cotter
17 100–8722–03 1 Arm
18 100–8725 1 Switch – Double Pole
19 100–8723–03 1 Plate–Switch
20 614249 1 Tie–Strap
22
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31 32
2
37
33 3
34
4
35
36 5
6
7
8
10
9
30 11
29 12
28 24 13
23 14
15
16
17
18
19
20
27
22
21
26 25
Sheet No.:3
23
3324–689
1
2
3
5
6
9 7
8
8
16
9
10
5
11
15
1
2
14
13
12
Sheet No.:4
24
3324–689
1
2
3
5
6
7
8
9
10
11
31 12
13
30 14
15
29 27
26 16
17
28 25 18
24 19
23
22
13
14
21
20
Sheet No.:5
Brake Assembly
Ref. No. Part No. Qty. Description Ref. No. Part No. Qty. Description
25
3324–689
1
2
3
32 33 34 29
4
5
31 6
7
8
9
10
11
12
13
30 29 14
14
16
17
18
19 15
20
21
28
22
27
23
24
25
Sheet No.:6
26
26
SW4
(IGNITION SWITCH)
OFF–––––––––––NO CONNECTION
RUN/LIGHTS––––––––––B I R L
RUN–––––––––––––––B I R
HEADLIGHT HARNESS WIRE COLOR CODES
START––––––––––––––B I R S
BK BLACK PK PINK
S
BN BROWN R RED
L I S B R
4 3 1 5 2 R B
BU BLUE T TAN
I L
GN GREEN VIO VIOLET
BK OR
GY GREY W WHITE
2
1
5
6 BU SW3 F1 F2
7
4
8
5
PK (CRUISE RELAY) 30A 25A
(MOMENTARY) PTO (PTO SWITCH)
K4 PK
5
PTO SWITCH IS
4
3
8 7 CLUTCH
SHOWN IN OFF
1
2
BU OR
POSITION
T BK
R VIO
3
4
5
BU BU BU K2 OR BN
2 BK
SW2B (INTERLOCK RELAY)
SPARK PLUG SPARK PLUG
1
2
2
GY K3
SWITCH OPENS WHEN 1 IGNITION
BRAKE IS DEPRESSED CRUISE MAGNET (START RELAY) MODULES
5
SW2A T BK
4
3
4
BK VIO
(BRAKE SWITCH)
BK AC
3 IS DEPRESSED 5
CLOSES WHEN BRAKE REG
GN
BRAKE SWITCH BU 3
PK BU W T GN OIL AC
VIO 2
BU START
2
4
6
1
SW1 W MAG
SOLINOID
(SEAT SWITCH) OIL
SEAT SWITCH IS CLOSED SHIFT
SWITCH FUEL
WHEN OPERATOR IS IN STARTER
CLUTCH CLOSES WITH SOLINIOD
NMIR THE SEAT PRESSURE
OR OR
MODULE SW9 R B+
1
3
5
SW8 1 3 1
(PARK SWITCH)
Electrical Schematic
E
OR OR SW5 (KEY OVER RIDE) K1
SWITCH CLOSES (KILL RELAY)
(REVERSE SWITCH)
1
F
BK BK SWITCH OPENS WHEN WHEN KEY IS
HYDRO PEDAL IS MOVED TURNED
TO REVERSE BK BK
PK BK
BK
+
HOUR
VOLTAGE F
–
OR METER
COMPARATOR
D
B+ PK BK
A
BK
27
3324–687
Sheet No.:34
3324–689
Sheet No.:
Crankshaft Assembly
Kohler CV18S–PS–61528 and CV18S–PS–61529
Ref. No. Part No. Qty. Description Ref. No. Part No. Qty. Description
1 24 014 42 1 Crankshaft
2 52 139 09 1 Plug–Cup
* 24 703 01 1 Kit–High Temp Cutout
* Not illustrated.
Obtain parts from Kohler
28
3324–689
24
25
1
26
23
22
21 2 4
20
19
18
17
16 7
15 6
14 5
13
12 3
11
10
9
8 Sheet No.:
Crankcase Assembly
Kohler CV18S–PS–61528 and CV18S–PS–61529
Ref. No. Part No. Qty. Description Ref. No. Part No. Qty. Description
29
3324–689
12
13
11
14
10
17
9
15
16 18
19
4 Sheet No.:
8 7 6 5
30
3324–689
12
11 16
10
13
3 4 5 6 7 9 14
18
8
17
15
20
19
30 29
21
27
26 22
2 1 34 33 32 31 28
25 24 23
Sheet No.:
* Not illustrated
Obtain parts from Kohler
31
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1 10
23
11
2 22
3 12
9
4
18
19 13
5 20
21
6 14
7 15
17 16
Sheet No.:
* Not illustrated
Obtain parts from Kohler
32
3324–689
1
5
2
18 6
17
16
13 7
3
4 8
12 11 10 9
14 15
Sheet No.:
* Not illustrated
Obtain parts from Kohler
33
3324–689
4 5 6
13 12 10 11 10 9 8 7
Sheet No.:
20 19 18 16 17 15 14
34
3324–689
10 17 25 26 24 27 28 31
11
13 32
12
29
5 14
33
30
5
21
6 23 35
6 5 8 7
18
19
20 36
22
2 16
15
37
38
4 39
41
1 40
42
Sheet No.:
35
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5
4
3
2
1 6
7
8
10
11
24 12
18
20
23
19
22
21
Sheet No.:
17 16 15 14 13
36
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9 10
8 11
7
6
5 21
13 20
12
14
3
15
16 19 23 22
18
17 Sheet No.:
37
3324–689
Sheet No.:
Exhaust Assembly
Kohler CV18S–PS–61528 and CV18S–PS–61529
Ref. No. Part No. Qty. Description Ref. No. Part No. Qty. Description
1 24 041 02 2 Gasket–Exhaust
2 M–0829033 4 Stud M8x1.25x20
38
Maintenance Record
Date
39