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518 Biomacromolecules 2001, 2, 518-525

Modification of Natural and Artificial Polymer Colloids by


“Topology-Controlled” Emulsion Polymerization
David J. Lamb, James F. Anstey, Christopher M. Fellows, Michael J. Monteiro,† and
Robert G. Gilbert*
Key Centre for Polymer ColloidssF11, School of Chemistry, University of Sydney,
Sydney, New South Wales 2006, Australia
Received December 26, 2000; Revised Manuscript Received March 27, 2001

A diffuse layer of water-soluble polymer chemically grafted to the surface of a hydrophobic polymer colloid
has been created by the second-stage polymerization of dimethylaminoethyl methacrylate (DMAEMA) onto
the biomacromolecule polyisoprene in natural rubber latex and also onto synthetic polybutadiene and
polystyrene latexes. To control the locus of radical formation, the process was initiated by a redox couple
wherein one component (e.g., cumene hydroperoxide) is hydrophobic and the other (e.g., tetraethylenepent-
amine) is hydrophilic. The modified latexes displayed a dramatic increase in colloidal stability at low pH
which is attributed to grafted hydrophilic polymer acting as an electrosteric stabilizer; the effect is particularly
remarkable in natural rubber latex, which usually has poor colloidal stability for pH j 8. 13C NMR was
performed to verify the existence of the grafted copolymer and to quantify yield. The mechanism by which
such a novel morphology can be generated is postulated to be via a process of radical formation at the
particle surface followed by the subsequent grafting to the hydrophobic polymer backbone and polymerization
of hydrophilic monomer in the aqueous phase. This technique is potentially useful for creating novel materials
from natural rubber latex.

I. Introduction to yield a synthetically modified latex, and indeed there are


a number of such modifications reported in the literature (e.g.,
The design of novel copolymers with specific and con- refs 2-15).
trolled molecular architectures is both an intellectual chal- The “topology-controlled” process reported here combines
lenge (equivalent to the synthesis of unusual molecules by the particular topology in an emulsion polymerization with
organic chemists) and a procedure with considerable techni- the design made possible by free-radical chemistry, in a way
cal potential. Presented here is a study for the development that should be applicable to any latex with appropriate graft
of a new process to produce novel copolymer structures that sites on the seed polymer. The grafting requires an extractable
utilizes the topology of a polymer colloid specifically for hydrogen, such as present on the backbone of polyisoprene,
the purpose of chemically grafting hydrophilic polymer onto polybutadiene, and polystyrene. The objective is to create a
hydrophobic polymer backbones. It is believed that this graft site at the particle-water interface, so that efficient
copolymer is present as a hydrophilic polymer chain extend- subsequent propagation from this graft site with a hydrophilic
ing into the aqueous phase from the surface of a hydrophobic monomer is then possible. In addition, a transfer reaction
polymer colloid onto which it is grafted. leading to homopolymer in the water phase, and cross-linking
One of the primary targets for this chemical modification of the seed polymer, may also occur. This is shown
is the biomacromolecule cis-polyisoprene from natural rubber schematically in Figure 1.
latex (NRL). This polymer in its native form has many To control the locus of radical formation, a redox initiation
special properties (such as being essentially 100% cis- system was selected consisting of a hydrophilic reducing
polyisoprene, which gives a mechanical response that makes agent and a hydrophobic oxidizing agent. It was proposed
it well suited in applications such as surgical gloves). that a couple such as cumene hydrogen peroxide (CHP) and
However, it also has limitations, such as a colloidal stability tetraethylenepentamine (TEPA), hydrophobic and hydrophilic
which is very sensitive to pH changes, and the presence of species, respectively, will generate radicals mainly at the
proteins which can cause allergenic reactions.1 There are polymer/water interface due to the partitioning of CHP and
clearly potential advantages in being able to carry out grafting TEPA primarily into the organic phase and aqueous phases,
reactions using NRL in a seeded emulsion polymerization respectively (as first adumbrated by Cockbain et al. in the
context of graft copolymers between NRL and methyl
* To whom correspondence may be addressed. E-mail: gilbert@ methacrylate10,11). The grafting process can occur either
chem.usyd.edu.au. through abstraction or addition, as shown in Figure 2. Bulky
† Present address: Department of Polymer Chemistry & Technology,

Eindhoven University of Technology, P.O. Box 513, 5600 MP Eindhoven, initiator radicals, such as the cumyloxy radical from the
The Netherlands. present system, favor abstraction compared to addition.16,17
10.1021/bm005654e CCC: $20.00 © 2001 American Chemical Society
Published on Web 04/27/2001
Modification of Natural and Artificial Polymer Colloids Biomacromolecules, Vol. 2, No. 2, 2001 519

Figure 1. Schematic of topology-controlled emulsion polymerization leading to graft copolymer. Water-phase polymerization to form homopolymer
of the water-soluble monomer, W, and cross-linking of the graftable seed polymer within the particle phase are also possible.

Figure 3. Structure of DMAEMA.

reinitiation rate coefficient with some monomers. Thus


monomers such as vinyl esters, where the radical is reactive
Figure 2. Abstraction and addition reactions which can lead to but the monomer is not, would be inappropriate, while
grafting in systems with a labile hydrogen such as polyisoprene acrylates and, to a lesser extent, methacrylates are more
(shown here), polybutadiene, and polystyrene. I ) initiating radical reactive monomers. The monomer chosen for this study was
(e.g., cumyloxy radical).
dimethylaminoethyl methacrylate (DMAEMA, Figure 3),
The primary cumyloxy radical will readily abstract protons although the process should work with any hydrophilic
from the polymer backbone, creating a grafting site accessible monomer which is sufficiently reactive with the backbone
to aqueous monomer. Further addition of hydrophilic mono- radical resulting from the grafting reaction. The resulting
mer will extend the grafted chain into the aqueous phase. A graft block copolymer could be a simple branch or a comb.
second criterion for effective grafting is that the monomer In addition to any polyDMAEMA-graft-polyalkenylene
to be used for the second-stage graft be sufficiently reactive chains that may have formed, the initiation process is likely
to propagate readily with the radical resulting from the to lead to cross-linking in a polyalkylene seed polymer, and
abstraction step. In the present case, that radical is allylic hence an increase in gel fraction is to be expected from the
(Figure 2), and hence it is essential to choose the second- procedure, whether or not the anticipated grafting occurs.
stage monomer to be sufficiently reactive: the stability of Three polymer systems have been chosen for study.
the allylic radical may mean that it could have a very slow Polyisoprene was chosen due to the established ability of
520 Biomacromolecules, Vol. 2, No. 2, 2001 Lamb et al.

tert-butoxy and benzoyloxy radicals to abstract protons17,18 Table 1. Preparation of Polybutadiene


from its backbone in preference to the addition of such compound amount (g) compound amount (g)
radicals across residual double bonds. As the source of butadiene 45.08 NaHCO3 1.705
polyisoprene in this work was natural rubber latex rather than Na2S2O8 0.563 dodecyl mercaptan 0.558
a synthetic polyisoprene latex, polybutadiene was selected SDS 6.022 water 175.01
as a second target to provide a system that avoids the
complexities inherent with this natural polymer (high poly- Table 2. Preparation of Polystyrene Latex
dispersity, protein groups, phospholipid content, etc.19-21) compound amount (g) compound amount (g)
while displaying analogous chemistry. Polystyrene was also AMA-80 2.36 KPS 0.26
used as it affords the study of a system with slower diffusion NaHCO3 0.25 H 2O 126.00
rates, particularly with respect to primary radical diffusion. 22 styrene 18.32
It is noted that the topology-controlled technique discussed
here can produce grafts of the hydrophilic monomer at any
TEPA were also used as received without further purification
point along the backbone of the hydrophobic substrate
as reagent grade chemicals from Aldrich.
polymer and, hence, is likely to result in a comb copolymer
B. Preparation of Synthetic Latexes. Because of the
(although the number of side units may well be small,
difficulties of analyzing for grafts onto natural rubber latex
depending on the radical flux and grafting chemistry). It is
(given the high polydispersity and large number of species
thus qualitatively different from the well-known emulsion
present), the topology-controlled methodology was also
polymerization technique used to produce an electrosteric
applied to two synthetic latexes, where analysis of grafting
stabilizer,23,24 which is a (largely) block copolymer formed
is easier.
when hydrophobic and hydrophilic monomers are copoly-
1. Polybutadiene Latex. Polybutadiene seed latex was
merized in an emulsion polymerization (rather than the
prepared by free radical emulsion polymerization in a
grafting of hydrophilic monomer onto hydrophobic polymer
modification of the method of Weerts et al.25,26 Sodium
of the present technique). The electrosteric stabilizer is
persulfate (Na2S2O8) and sodium dodecyl sulfate (SDS) were
formed by the hydrophilic monomer undergoing homo-
used as initiator and surfactant, with NaHCO3 as buffer. The
polymerization in the water phase, until it copolymerizes with
use of a chain transfer agent has been found to be essential
sufficient units of the (sparingly soluble) hydrophobic
in the emulsion polymerizations of dienes both for initiation
monomer in the water phase that the radical end becomes
and for control of the degree of branching and cross-
hydrophobic, enters the lipophilic region of a latex particle,
linking;25,26 dodecyl mercaptan was used for this purpose.
and continues polymerization with the large amount of
Materials were combined as indicated in Table 1, with the
hydrophobic monomer in the particle interior.
addition of butadiene after the rest of the system was cooled
Having noted the qualitative difference in synthetic to approximately -60 °C in an acetone/dry ice bath. The
procedures and final molecular architecture, it should also reaction vessel was then sealed and polymerization performed
be noted that the present topology-controlled technique will in a bottle polymerizer with a rotation speed of 50 rpm and
result in a copolymer which can also function as an a reaction temperature of 60 °C. This reaction was allowed
electrosteric stabilizer. Enhanced latex stability at low pH to proceed for a period of 20 h.
(conditions under which the unmodified polybutadiene and The resulting latex was found to have a solid content of
natural rubber latexes used in this study coagulate) was used 20% and a gel fraction of 47.5%. The gel fraction was
as one of the means to test for successful grafting. To verify measured by allowing the dried polymer to dissolve in an
that changes in latex properties observed after the grafting excess of tetrahydrofuran for a period of 2 weeks, before
reaction were due to the presence of chemically grafted poly- the residual solid and solvent were separated and the solid
(DMAEMA), rather that the adsorption of poly(DMAEMA) weighed.
onto the latex particles surfaces (steric stabilization) or free 2. Polystyrene Latex. The polystyrene seed used in the
poly(DMAEMA) in solution (depletion stabilization),24 a present study was prepared using styrene, surfactant (AMA-
series of natural rubber latex samples with varying weight 80, sodium dihexyl sulfosuccinate), and buffer (NaHCO3)
fractions of added poly(DMAEMA), i.e., ungrafted homo- in the amounts shown in Table 2 and was left for 45 min at
polymer, was prepared and acidified, so that the colloidal 90 °C. The potassium persulfate initiator was added as a
stability of these mixtures could be compared to those of an water solution and the system allowed to react in a bottle
analogous supposedly grafted system. polymerizer at 90 °C for 12 h. Although not measured in
this study, this formulation has been shown to reproducibly
II. Experimental Section form particles of approximately 50 nm in diameter; the latex
was measured to have a solid content of 14%. (It is noted
A. Materials. Butadiene, sodium persulfate, sodium do- that, although the polystyrene is glassy under the conditions
decyl sulfate, sodium hydrogencarbonate, and dodecyl mer- of the experiment, there is more than enough time for the
captan used in the preparation of polybutadiene were used CHP to diffuse throughout the polystyrene particles in the
without further purification as supplied as reagent grade by 1-h settling time and ensuing 2-h feed time used here. This
Aldrich. cis-Polyisoprene was obtained as ammoniated can be verified using the relation between average distance,
natural rubber latex (“high-ammonia latex”, 60% solids) and time, and diffusion coefficient, 〈r2〉 ) 6Dt, with D ) 10-18
used as supplied by RLA Polymers. DMAEMA, CHP, and m2 s-1 (typical for a monomeric-sized molecule in a glassy
Modification of Natural and Artificial Polymer Colloids Biomacromolecules, Vol. 2, No. 2, 2001 521

Table 3. Modification of Natural Rubber, Poly(butadiene), and Table 4. Preparation of Poly(DMAEMA)


Poly(styrene) Latexes
compound amount (g) compound amount (g)
amount (g)
oxalic acid 28 DMAEMA 50
NRL poly(butadiene) poly(styrene) water 100 thioglycolic acid 0.38
unmodified latex 155.78 75.13 52.74 V50 40a
DMAEMA 15.7 9.585 5.06 a As a 1% w/w solution in H2O.
CHP 0.60 0.259 0.1521
TEPA 0.80a 0.1627b 0.1688c mer. Poly(DMAEMA) was prepared using DMAEMA
NH3 (2.5%) 200 6.91d 50.36 monomer, thioglycolic acid (a chain transfer agent), oxalic
a Made up to a 10% solution with distilled H O. b Diluted to 2.01 g with
acid (for pH control), and V50 (2,2′-azobis(2-amidino-
2
distilled H2O. c Diluted to 14.5258 g with distilled H2O. d Diluted to 77.86 propane) dihydrochloride) as initiator in the amounts indi-
g with distilled H2O. cated in Table 4. The reaction was carried out over 2 h at
55 °C.
polymer27). One thus finds for a radius of ∼25 nm that the Addition of this poly(DMAEMA) to natural rubber latex
diffusion time is ∼100 s, much less than the time over which as a representative sample was carried out with the concen-
the experiment is performed. trations of poly(DMAEMA) varied between 0 and 5 wt %.
C. Grafting Procedures. 1. Grafting Procedure for Each NRL sample contained 15 g of latex with 30% solids
Natural Rubber Latex. Natural rubber latex, DMAEMA, content. The acidification was carried out by dropwise
CHP, and 2.5% ammonia solution were combined in the addition of 1% HCl solution to the samples with agitation;
amounts indicated in Table 3. The reaction mixture was the pH was monitored throughout. The amount of coagulation
agitated with a low shear impellor at approximately 100 rpm can be measured quantitatively in a number of ways, such
under a nitrogen atmosphere over a period of 1 h to allow as turbidimetry. However, for the present purpose simple
the partitioning of CHP into the rubber particles, before visual inspection to see if coagulation had occurred was
injection of the TEPA solution. The TEPA solution was then deemed sufficient, since it was found that dramatic coagula-
added shotwise over 1 h, at 5 min intervals, to initiate tion occurred over a small range of pH.
polymerization. As with the polybutadiene modification, the 2. Extraction and Analysis of Grafted Materials.
system was cooled in an ice/water bath during this process Separation of reaction products for analysis was performed
and held at low temperature for the first 8 h of reaction before using Soxhlet extraction. The protocol for this procedure was
gradual warming to room temperature and allowed to similar for each system. The latex was acidified by dropwise
continue to react for another 16 h. addition of 6% HCl solution and dried thoroughly (in air at
2. Grafting Procedure for Polybutadiene Latex. The 60 °C over 24 h), and a two-stage extraction process was
seed polybutadiene latex, monomer (DMAEMA), 25% carried out: first an extraction with acidified water and
ammonia solution, and CHP were added in the amounts second, after drying the latex, an extraction with toluene.
indicated in Table 3 under a nitrogen atmosphere and agitated The use of acidic conditions in the extraction has been
in the same manner as for the NRL preparation for a period shown28 not to cause hydrolysis of poly(DMAEMA) under
of 1 h to allow the CHP to partition inside the latex particles. the conditions used here. The time for the extraction was
During this period the reaction was cooled to ∼4 °C using varied from 24 h for modified polybutadiene and NRL to
an ice/water bath. TEPA was injected continuously using a 72 h for polystyrene. Gravimetry was carried out with the
syringe pump into the system over a period of 1 h. The modified NRL to see if an increase in water-soluble materials
temperature was held constant during the first 8 h of reaction, was observed, as expected if significant amounts of ungrafted
after which the system was allowed to warm gradually to poly(DMAEMA) were to be formed. There are thus three
room temperature and the reaction allowed to proceed for a separate phases for analysis: the water-soluble extraction,
further 16 h. In a separate experiment, the reaction was which will contain any ungrafted poly(DMAEMA) and any
carried out in the same manner as above except the entire graft material which largely comprises poly(DMAEMA); the
reaction was performed at room temperature. toluene-soluble extraction, which will contain any ungrafted
3. Grafting Procedure for Polystyrene Latex. The seed polybutadiene and any graft material which largely comprises
polystyrene latex, DMAEMA, and CHP were added in the polybutadiene; the insoluble gel, which by the double ex-
amounts indicated in Table 3, and the mixture was agitated traction process can contain no ungrafted poly(DMAEMA).
under a nitrogen atmosphere at room temperature for 1 h. Even though this homopolymer will be partitioned between
TEPA was fed in using a syringe pump over 2 h to initiate the water and organic phases, the double extraction process
grafting, and the system was allowed to react for 24 h, again will remove any poly(DMAEMA) that is not grafted.
at room temperature. 1H and 13C solution NMR studies were performed using a

D. Analysis Techniques. 1. Poly(DMAEMA) Adsorp- 200 MHz Bruker spectrometer on the extraction products of
tion: Colloidal Stability Test. One indication that grafting the modified polybutadiene and polyisoprene latexes using
had occurred as predicted would be to see if the latex has D2O and CDCl3 as solvents. Solid-state NMR studies were
increased colloidal stability at low pH, since grafted poly- performed (by Dr. Andrew Whittaker at the Centre for
(DMAEMA) chains should act as electrosteric stabilizers. Magnetic Resonance, University of Queensland) using a
Since it is likely that some ungrafted poly(DMAEMA) will MSL300 spectrometer. For modified polybutadiene and
also form, it is necessary to ensure that any enhanced modified polyisoprene, this was on the fraction of polymer
colloidal stability is not simply due to ungrafted homopoly- remaining after the extractions had been completed.
522 Biomacromolecules, Vol. 2, No. 2, 2001 Lamb et al.

For the modified polystyrene, the reaction product was


first acidified and dried and then subjected to Soxhlet
extraction with acidified water for 3 days. The organic
Soxhlet extraction product was found to be largely insoluble
in CDCl3, in C6D6, and even in styrene monomer. Solid-
state NMR was performed on this organic fraction (after the
aqueous extraction).

III. Results and Discussion

A. Latex Properties. The modified polybutadiene and


polyisoprene latexes displayed dramatically enhanced col-
loidal stability on acidification as compared to the unmodified
latexes: the modified latexes were colloidally stable at pH
2. This is in contrast to the instability exhibited by the
unmodified samples, whereby the addition of just a few drops
of 6% HCl solution resulted in coagulation (i.e., unmodified
NRL is colloidally unstable when acidified to below pH 10).
Figure 4. 13C NMR spectrum of the modified polybutadiene organic
It should, however, be noted that the modified polybutadiene extraction product. Poly(DMAEMA) peaks indicated by the arrow.
latex exhibited some flocculation several days after the
acidification had been performed. This might possibly be temperature to room temperature yielded no observable
attributed to bridging flocculation29 caused by high molecular difference in the stability of the modified latex but did result
weight aqueous poly(DMAEMA) or simply to a decrease in in a higher viscosity at the end of the 24 h reaction period.
the stability ratio caused by the modification process. This indicates that the formation of poly(DMAEMA) was
It would be interesting to quantify the change in colloidal able to proceed to larger conversions at the higher temper-
stability by measuring the stability ratios of the NRL. ature simply by an acceleration of the reaction processes.
However, work in this group (by Mr. Fugang Li) has shown With the modified NRL, gravimetry results from the
that measuring these by the usual technique of plotting the aqueous extraction showed a 4% increase in the amount of
slope of the turbidity vs time curves30,31 at different elec- water-soluble material. This however is an inconclusive result
trolyte concentrations cannot be used for NRL: reproducible in terms of solubilizing polyisoprene into the water phase
data cannot be obtained, presumably because of the extremely by a grafting reaction, as (a) the nature of such gravimetric
broad polydispersity of NRL. Moreover, it is extremely measurements is subject to large uncertainties and (b) there
difficult to separate high molecular weight aqueous poly- is an abundance of extraneous species in the natural rubber
(DMAEMA) from (modified) small rubbery particles to test latex which may have also been extracted.
the bridging-flocculation hypothesis. This is because separa- B. Grafting or Adsorbed Polymer? The unmodified NRL
tion by dialysis or by ultrafiltration will not completely and polybutadiene latex samples before acidification had a
separate small particles from high molecular weight water- pH of 10, and for all cases (0, 1, 2.5, and 5% weight fraction
soluble polymer, while centrifugation and subsequent redis- added poly(DMAEMA)), only a few drops of dilute HCl
persion of the washed centrifugate is impossible because solution (1%) to each small (15 mL) sample was required
rubbery particles flocculate (irreversibly) when compacted before coagulum was observed and any noticeable change
in the centrifugal field. in pH had occurred. Above 5%, the samples became too
Varying the way in which the TEPA solution was injected viscous to perform the acidification. This indicates that the
into the reaction (in shots or as a continuous feed) vessel increase in stability following the latex modification is not
did not appear to have an effect on the stability of the end due to poly(DMAEMA) adsorbing onto particles or acting
latex to acidification, although increasing the period of time as a depletion stabilizer and, thus, provides evidence for the
over which the TEPA was injected did appear to result in a presence of a grafted polymeric stabilizer.
larger degree of polymerization of the DMAEMA, based C. NMR Studies. 1. 1H and 13C NMR Spectroscopy of
qualitatively on the end viscosity. This would be expected Soluble Fractions. 1H and 13C NMR spectra were obtained
if the TEPA generates radicals that, while unable to for the aqueous and organic fractions of the extraction
polymerize monomer, could be involved in termination process with the modified polybutadiene and polyisoprene
reactions. Increasing the time over which TEPA is injected latexes. The aqueous fractions in both cases failed to show
is equivalent to lowering the concentration of this terminating any peaks other than those characteristic of poly(DMAEMA).
radical species which would enable the poly(DMAEMA) In the case of modified NRL, useful spectra of the organic
chains to increase in their degree of polymerization before fraction could not be obtained due to difficulties in achieving
a termination event. It should be noted that the viscosity of sufficient dissolution of polymer samples after the latex had
a polymer solution is increased not only by an increase in been dried. Figure 4 shows the spectrum obtained for the
the amount of polymer but also by its molecular weight. organic fraction of the organic extraction from the modified
Similarly to changing the injection technique, varying the polybutadiene. In addition to the peaks expected from cis-
experimental temperature from the initial ice/water bath and trans-polybutadiene, this exhibits peaks at 63 and 65
Modification of Natural and Artificial Polymer Colloids Biomacromolecules, Vol. 2, No. 2, 2001 523

Figure 5. Solid-state 13C NMR spectrum of insoluble polybutadiene


extraction product from single pulse excitation. Arrows indicate
poly(DMAEMA) aliphatic carbon peaks.

Figure 6. Cross-polarization 13C NMR spectrum of modified poly-


ppm that are assigned to carbon environments adjacent to butadiene: (a) carbonyl carbon; (b) quaternary carbon for poly-
nitrogen groups, as expected with grafted poly(DMAEMA). (DMAEMA).
However, the intensities are extremely low and other
possibilities such as TEPA-derived radicals terminating on
the particle surfaces cannot be ruled out.
Spectra were unable to be obtained for the organic
extractions from the modified polystyrene latex due to the
dried latex exhibiting extremely low solubility in a wide
range of solvents.
2. Solid-State NMR Spectroscopy. 13C solid-state NMR
was performed for all three modified polymer systems.
Single-pulse 13C spectra were measured with a magic-angle
spinning speed of 2.5 or 4 kHz with a recycle-delay time of
4 s; cross-polarization 13C spectra were also measured, with
a contact time of 2 ms. It is repeated that any peaks
corresponding to poly(DMAEMA) in the gel fraction can
only arise from grafting having occurred with the seed
polymer.
Evidence of poly(DMAEMA) was found in all three Figure 7. Cross-polarization 13C NMR spectrum of insoluble portion
polymer samples. Figure 5 shows the single pulse excitation remaining after double extraction from modified NRL. Arrow indicates
13C spectrum of modified polybutadiene and gives evidence poly(DMAEMA) quaternary carbon peak.
for the presence of both polybutadiene and poly(DMAEMA).
The large peaks in the spectrum are characteristic of
considerably less poly(DMAEMA) was present in this case
polybutadiene but the smaller peaks between 50 and 65 ppm
than in the modified polybutadiene sample.
and those between 20 and 30 ppm are characteristic of the
aliphatic carbons of a methacrylate-type polymer. Upon the On the basis of the size of the quaternary carbon peak,
basis of the number of aliphatic carbons that each type of observed to be an order of magnitude smaller than that in
repeating unit possesses, this area was integrated to give the the modified polybutadiene, the amount of grafted poly-
relative proportion of grafted poly(DMAEMA) to poly- (DMAEMA) in NRL is estimated at 1-2%.
butadiene. This integration indicated that the grafted ma- The amount of grafted material in the modified natural
terial comprised approximately 12% of the total material rubber sample as measured by solid-state NMR spectroscopy
present. is a factor of ∼10 less than that for polybutadiene. This result
The cross-polarization experiment of the gel fraction left may be rationalized by noting that the amount of grafting
after double extraction of the modified polybutadiene, Figure onto the latex should be a function of the latexes particle
6, shows the poly(DMAEMA) carbonyl peak at 178 ppm size distributions and proportional to (area/mass) ∼ (radius)-1.
and the quaternary carbon at 45 ppm, further verifying the The average particle radius in a typical natural rubber latex
presence of grafted polymer. is ∼1 µm,21,32 while that of the polybutadiene latex prepared
The single-pulse 13C spectrum of the modified natural with this technique is ∼50 nm. Although NRL is highly
rubber latex sample showed little conclusive evidence of polydisperse and contains many small particles, it is the more
poly(DMAEMA) presence in the sample. However, the massive particles that will largely determine the observed
cross-polarization spectrum (Figure 7) shows the quaternary amount of grafting. Indeed, evaluating the average of r-1
carbon as a small peak at 45 ppm and does provide firm for the NRL particle size distribution determined experi-
evidence for successful grafting. It was also apparent that mentally by Li et al.32 gives (250 nm)-1, compared with (50
524 Biomacromolecules, Vol. 2, No. 2, 2001 Lamb et al.

diffusion of radical species in the polymer matrix should be


significantly slower than that for the other rubbery systems.
The grafting efficiency is of course dependent on rate
coefficients as well as on topology.
The primary radical species derived from TEPA on
reaction with an acyl peroxide is not known, and its effect
on the overall reaction scheme is thus hard to quantify. It is
postulated here that there is the formation of a nitrogen-
centered radical, a species known to have slow rates of
addition to alkenes.33 This radical is therefore expected to
be water-soluble and to act primarily as a terminating species,
as has been proposed previously34,35 along with the redox
reaction of TEPA with solvated metal ions.36 However it
has also been postulated37,38 that a carbon-centered radical
Figure 8. Cross-polarization solid state 13C NMR spectra of modified may be formed in the R position for similar redox systems
polystyrene. Arrows indicate polystyrene aliphatic peaks.
such as dimethylaniline with benzoyl peroxide, which may
lead to polymerization. Moreover, the role of metal ions in
nm)-1 for the polybutadiene latex. This difference of a factor
the aqueous phase and their effect on the reaction kinetics
of 5 is consistent with the observed amounts of grafted
have not been elucidated, and it is possible that the species
polymer.
arising from hydrophobic/hydrophilic redox-couple initiation
Figure 8 shows the 13NMR cross-polarization spectrum
which causes the abstraction may be different from that
of the product from modified polystyrene following aqueous
suggested by the foregoing considerations.
extraction. This spectrum indicates that grafting had been
achieved for polystyrene with the poly(DMAEMA) peaks
evident at 0-30 and 49-80 ppm. The aliphatic region of IV. Conclusions
the spectra was integrated in the same manner as modified A technique has been devised which should result in the
polybutadiene and polyisoprene samples to yield a content formation of graft, block, or comb copolymers between a
of poly(DMAEMA) present in the sample of 35%. hydrophobic polymeric seed and a hydrophilic second-stage
The larger amounts of apparent graft polymer in this polymer, using the topology of a seeded emulsion poly-
styrene system compared to the modified polybutadiene and merization. The latex formed when natural rubber and
polyisoprene systems can be attributed in part to slower polybutadiene latexes are modified by seeded emulsion
diffusion of primary cumyloxy radicals away from the polymerization with a hydrophilic monomer (DMAEMA)
particle surface to result in an increase in the amount of graft is very colloidally stable in acidic conditions; this is good
sites accessible to the DMAEMA monomer. Another expla- evidence that a steric or electrosteric stabilizer has been
nation is a higher rate coefficient for the abstraction and/or attached to the surface of the particles and hence that a graft
subsequent propagation steps. polymer has been formed. The solid-state 13C NMR spectra
D. Mechanistic Interpretation. The proposed mechanism of insoluble products left after extraction with water and
for the grafting process in given in Figure 1. Control of the toluene in sequence, and the inability of free aqueous
loci of radical formation and of subsequent polymerization poly(DMAEMA) to enhance latex stability, show that a
is considered to be the crucial step in this procedure. To significant amount of this is a grafted hydrophilic polymer
graft a hydrophobic monomer successfully onto a hydrophilic layer, not adsorbed poly(DMAEMA), and further it is likely
polymer colloid, a grafting site must be created in an area that a significant fraction of this grafting occurs at the
that is accessible to monomer. We postulate that this is particle/water interface. It also appears that the diffusion of
achieved by using a redox couple with a highly hydrophilic the initiating species from the particle surface is an important
component and a highly hydrophobic component. Under factor in this process.
these circumstances, the majority of primary radicals should These results support the proposed mechanism for block
be formed at the surface of the particles where the two phases copolymer formation by radical production at particle
meet and the peroxy radical can create a graft site by surfaces and subsequent polymerization of aqueous monomer
hydrogen abstraction from a polymer backbone. Monomer into the water phase. This opens the way to novel modifica-
can be grafted by subsequent propagation from this site. The tions of polymer colloids, in particular those from natural
data are certainly consistent with this postulate as a major rubber latex, to make new materials previously unobtainable
mechanism. with current techniques. Optimization of mechanical proper-
The fact that the polystyrene exhibits more grafting than ties will require control of processes such as the number and
polybutadiene or polyisoprene suggests (although does not size of grafts, and of side reactions such as extraparticle
prove) that diffusion of primary cumyloxy radicals away homopolymerization and intraparticle cross-linking, both of
from the particle surface into areas low in concentration in which can also arise from the reactions shown schematically
hydrophilic monomer is also an important factor. Polystyrene in Figure 1.
is glassy at the experimental conditions (swelling by
DMAEMA and CHP is unlikely to lower its Tg from 100 Acknowledgment. Dr. H. De Bruyn is thanked for
°C to the reaction temperature range of 4-25 °C); hence synthesizing the polystyrene latexes. We greatly appreciate
Modification of Natural and Artificial Polymer Colloids Biomacromolecules, Vol. 2, No. 2, 2001 525

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