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THE MANUAL BWOQ-121 Asynchronous motor starting model rheostat Shenyang Yuntong Cement Machinery Co.LTD. The manual of BWQ-121 rheostat I. Introduction There are many ways to start the asynchronous AC motor and to adjust speed of it (if needed). This controlling system adopt the method which series a rheostat into the rotor of motor to be started. It can be used in infrequently and non-convert system, The resistance lined in the rotor limits the current and torque when the electrical motor is starting. During starting the upper electrode drops down steadily, the resistance gets lower, the speed of motor gets higher till up to the rate value . it prevents the motor from damages caused suddenly high current and torque. This equipment assemble all parts as a unit instead of former one’s two parts, it is called “one unit”, in order to occupy less space . New design put controller at the back of the upper of rheostat tank and operate penal is at the front of the body. IL. Conditions Less than 2500 meters above elevation Ambient humidity less than 85% (+25 ‘C) Ambient temperature range : -0°C~+70°C The running field Without conductive corrosive air and steam and strong shocks 5. Less than 5‘Cout of the perpendicular Repo IIL Power 1, HV ac asynchronous motor: Three phrases 6.6KV 60HZ 1250KW 2.Controlling cabinet voltage : Three phrases 440V 60HZ IV. Principle of control (refer to Dig. 082-YL) © The starting conditions: a ready; No fault occurred; KAL6 no action b, ¢. KMpnot act on and (57,55) closed and $Q1(3,65) closes; d. Electrodes were at upper position. e wait 15 seconds after KA3(67,69) on. Working way option: Key switch SA1 on the penal is put “local” to choose local operate or “central” to remote controlling. © The process of motor starting 1. local operate Press button SB2, KM act on and HLzlight, circulating pump run. delay 15 s by KT2, KA3 closes and show its ready, KA13 act on. ready signal means KA16, KAI3, KA14 (115,121) all close. QM: (3,29) closes after HV switch on, KMs act, The electrodes go down and resistance reduce gradually + the electrodes do not stop until reach bottom limit and $Qz gets on: meanwhile, KTs delay 3 seconds, KA? act, KM2 short contactors act, the rotor directly connect to . the circulating pump stop; the process is over. HLs light, the electrodes go up automatically and stay at upper limit switch ,SQi to prepare next starting. a b. c. d. 2. Remote controlling: The contactors KA(9,11) from panel of pump ( other device delivered by other company) close first, The process of start is same as above, The breakers 1Qiand 1Q: on and light HL) is on and KA14 close to tell © Faulty alarm and power off: 1. Liquid lower: contactor SL close, KAsclose, HLs light and siren . 2. liquid temperature is too high: ST close, KAs close, HL? light and siren. 3. KMz do not close over allow duration: short contactor KM2 should be closed in 3 seconds after electrodes reach the bottom limit . If the electrodes do not reach the bottom position with faulty and KT1 closes because of over 28 seconds and KM2 is still off, KAis close and switch off HV. 4, Power faulty: if control power get problem, in power ready circuit KAn and nodes (123,125) close to switch off HV. V. The calculate and measure of 3 phrases resistance L.calculate the 3 phrases resistance The density of NasCOs solution varies according to parameters of motor rotor and capacity in order to form certain resistance. The formula is follow: Eu Eau: Voltage of motor rotor I Re ee aeeeeeeeaereeee oH : Current of motor rotor V3KI2n K : Coefficient of start current 1.0~1.4 2, measure electrolysis solution here below is a conference diagram measuring the actual resistance between two electrodes which are submerge in the electrolysis solution. Se EEE eiceeciteeceae b : ~115V a Note: B; self-couple voltage regular 3~SKVA A: AC current meter 0~20A z V:AC voltage meter 0~10V move the movable electrodes into the far end with the scale panel indicating zero. According to the principle, the measured resistance of each phase should be equal to the calculate ones. connect the common end of the rheostat to ground , terminal a and b in the drawing especially connect to a pare of cable copper plates among X. Ys Z which is about to be measured, then get the loop through current 10A, measure the voltage V, so the measured resistance is Ri=V+1.. 3. Making electrolysis solution Make the solution by pouring some pure water in a container first, then adding a certainly quantity of Na:CO:, stirring them to make them well-distributed. Pouring the well-done solution into the tank of rheostat. (Noted: solution poured must not reach the level line that is limited position which is in the center of the observing mirror because further readjusts are needed) . The density of electrolysis solution is determined by varies of factors such as pure of Na:COs of all level users, water quality, ambient temperature 4 on the site where rheostat is running. So users can not turn out the solution at the first time by one solid formula, hat is, it is not definite that the target resistance would be derived from a standard proportion of solution. So we offer a procedure below instead of a formula. The procedure: A+ calculate the required resistance according to the parameter of motor and the formula above. B “if (1, pour Na:COs about 40 Kg into the pure water, if R) =1, about 20 Kg. C *measure actual resistance R1. The measuring method is mentioned in item 2.You need to add the amount of Na:COs when the measured resistance is more than the calculate one , that is RIPR. If RI

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