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In the industrial and institutional cleaning world, a degreaser is defined simply as a chemical product
that removes grease. However some all-purpose cleaners may also remove some grease.
Degreasers are a subset of cleaners, so all degreasers are cleaners but not all cleaners are
degreasers.
Alkaline cleaning refers to a soap and water solution where the soap has an
alkalinity to it and is referred to more generally as "aqueous cleaning." Aqueous
cleaning entails an initial wash of the parts in the alkaline/water bath, then typically a
water rinse bath, then sometimes a spray rinse bath and then finally some kind of
drying step.
There’s one similarity among degreasers whose ingredients the Environmental Protection Agency (EPA) regulates: The
ingredients are solvent-based. Water based degreasers have an inherent advantage in the environmental safety
department: Chemically, water has an ultra-high safety profile.
Too many solvent degreasers to name have a flashpoint. Sometimes, the flashpoint is high; and sometimes, it’s low. But
it typically registers at a specific temperature during testing. Water, as we know, is used to extinguish fires — a
characteristic that generally makes water based degreasers safe to store in terms of fire hazard.
Lots of solvent based degreasers contain chemicals that have a high evaporation rate and shouldn’t be inhaled. Also,
some solvents cause skin irritation on contact. When these variables are in place (They have less of a tendency to be
present with water based degreasers), the need to operate an air filtration system that snags airborne contaminants,
and the need to provide high-level personal protective equipment (PPE), can increase operating cost.
Spent water based degreaser may still go in the waste trap, but removing it from the trap could be less expensive than
removing a solvent based degreaser. The more precautions and processes a waste removal provider must take to
safely handle chemicals, the higher the waste disposal bill.
If you have an area where degreasing operations are performed, and the spent cleaner that hits the waste trap is
solvent based, you could potentially reduce waste disposal cost by using a water based degreaser instead.
Compared to implementing a solvent based degreaser, using a water based product can deliver four benefits, among
others: better compliance with official chemical regulations, simplification of degreaser storage, reduced chemical
mitigation costs, and reduced operating costs.
To find out if eco friendly water based degreasers are a good option for your degreasing applications, call us today at
(800) 563-1305, or send us an email through our contact form. For over 25 years, we’ve provided stock and custom
cleaners that have amazing efficacy. We look forward to hearing from you and seeing how we can help with
degreasing!
4.6 Solvent Degreasing
4.6.1 General1,2
Solvent degreasing (or solvent cleaning) is the physical process of using organic solvents to remove
grease, fats, oils, wax or soil from various metal, glass, or plastic items.
The types of equipment used in this method are categorized as
1. Cold cleaners,
2. Open top vapor degreasers, or
3. Conveyorized degreasers.
Non-aqueous solvents such as petroleum distillates, chlorinated hydrocarbons, ketones, and
alcohols are used.
Solvent selection is based on the solubility of the substance to be removed and on the toxicity,
flammability, flash point, evaporation rate, boiling point, cost, and several other properties of the
solvent.
The metalworking industries are the major users of solvent degreasing, i. e., automotive,
electronics, plumbing, aircraft, refrigeration, and business machine industries.
Solvent cleaning is also used in industries such as printing, chemicals, plastics, rubber, textiles, glass,
paper, and electric power. Most repair stations for transportation vehicles and electric tools use
solvent cleaning at least part of the time.
Many industries use water-based alkaline wash systems for degreasing, and since these systems
emit no solvent vapours to the atmosphere, they are not included in this discussion.