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STANDARD 9927-5
First edition
2017-09
Cranes — Inspections —
Part 5:
Bridge and gantry cranes, including
portal and semi-portal cranes and
their supporting structures
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Reference number
ISO 9927-5:2017(E)
© ISO 2017
ISO 9927-5:2017(E)
Contents Page
Foreword ........................................................................................................................................................................................................................................ iv
1 Scope ................................................................................................................................................................................................................................. 1
2 Normative references ...................................................................................................................................................................................... 1
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4 General............................................................................................................................................................................................................................ 1
5 Daily inspections .................................................................................................................................................................................................. 2
5.1 General ........................................................................................................................................................................................................... 2
5.2 Content........................................................................................................................................................................................................... 2
5.3 Results ............................................................................................................................................................................................................ 3
6 Frequent inspections ....................................................................................................................................................................................... 3
6.1 General ........................................................................................................................................................................................................... 3
6.2 Items to be inspected......................................................................................................................................................................... 3
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6.4 Results ............................................................................................................................................................................................................ 4
7 Periodic inspections ......................................................................................................................................................................................... 5
7.1 General ........................................................................................................................................................................................................... 5
7.2 Content........................................................................................................................................................................................................... 5
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7.4 Results ............................................................................................................................................................................................................ 6
8 Exceptional inspection ................................................................................................................................................................................... 7
8.1 General ........................................................................................................................................................................................................... 7
8.2 Content........................................................................................................................................................................................................... 7
Annex A (normative) Overview of inspections .......................................................................................................................................... 8
Annex B (informative) Example of periodic inspection checklist .......................................................................................10
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
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committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
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electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
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editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
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on the ISO list of patent declarations received (see www.iso.org/patents).
constitute an endorsement.
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World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following
URL: www.iso.org/iso/foreword.html.
The committee responsible for this document is ISO/TC 96, Cranes, Subcommittee SC 9, Bridge and
.
A list of all parts in the ISO 9927 series can be found on the ISO website.
iv
INTERNATIONAL STANDARD ISO 9927-5:2017(E)
Cranes — Inspections —
Part 5:
Bridge and gantry cranes, including portal and semi-portal
cranes and their supporting structures
1 Scope
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2 Normative references
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ISO 4309, ȄȄ
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ISO 9927-1, Ȅ
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ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at http://www.iso.org/obp
— IEC Electropedia: available at http://www.electropedia.org/
3.1
competent person
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4 General
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condition shall be maintained. Therefore, all cranes need to undergo regular inspections. This ensures
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The regular inspections are
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— frequent inspections,
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ISO 9927-5:2017(E)
5 Daily inspections
5.1 General
shall be carried out at the start of each shift during which the crane is to be used. These
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5.2 Content
The inspections shall include the following:
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d) the functioning of motion limiting devices, exercising caution while making checks in case of
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g) a visual examination of the general condition of the crane structure and mechanisms, with
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i) for cab-controlled cranes and cranes with access to the bridge, a visual examination to ensure
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l) a visual examination to ensure that there are no obstructions in the path of travel of the crane and
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ISO 9927-5:2017(E)
m) a visual examination to ensure that the crane signage is present and legible including the rated
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structures corresponding to the operator controls.
In respect of d) above, when it is impractical, due to speed or distance, to check long travel limiting
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5.3 Results
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located near the crane.
(e.g. to leave the crane in use, repair it, make a more detailed inspection of a part of the crane or the
whole crane or, in the event that the crane is not safe to use, to isolate and lock-off the crane to prevent
further use until the problem has been resolved).
The crane record shall be updated with the result of the inspection and the action taken.
6 Frequent inspections
6.1 General
ϐ 6.2, and the
functional tests according to 5.2.
NOTE In general, no dismantling is required, although it might be convenient to schedule the inspections
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ISO 9927-5:2017(E)
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i) the electrical equipment including the insulation resistance and a check for exposure to
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n) the presence of, and the condition of, all guards.
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6.3 Periodicity
the environment in which the crane is working. The maximum period shall not exceed 6 months
unless, following a detailed review of the crane condition and operation, a competent person deems it
appropriate to extend the inspection period to suit the crane usage.
6.4 Results
Written records of all frequent inspections shall be kept and include at least the following information:
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— results of the inspection, including details of the condition of critical components which need to be
monitored, for example, a wire rope showing signs of wear.
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ISO 9927-5:2017(E)
The record shall be maintained with the crane’s historical records and made available to the competent
person responsible for the periodic inspection.
(e.g. to leave the crane in use, repair it, make a more detailed inspection of a part of the crane or the
whole crane or, in the event that the crane is not safe to use, to isolate and lock-off the crane to prevent
further use until the problem has been resolved).
The crane record shall be updated with the result of the inspection and the action taken.
7 Periodic inspections
7.1 General
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7.3.
Periodic inspections shall comprise visual inspections and functional tests, both with rated load and
ǡϐ7.2, 6.2 and 5.2.
NOTE In general, no dismantling is required unless the inspection indicates potential defects which require
further investigation.
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The competent person shall be in possession of
— the report of the previous inspections, and
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of the service time of the components for which data exist.
7.2 Content
The periodic inspections shall include the content of the
ϐ6.2.
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applicable:
NOTE This list is not exhaustive. An example of a periodic inspection checklist is shown in Annex B.
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ISO 9927-5:2017(E)
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Assessment criteria
The following assessment criteria shall be applied:
NOTE This list is not exhaustive.
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7.3 Periodicity
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7.4 Results
Written records of all periodic inspections shall be kept and include at least the following information:
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ISO 9927-5:2017(E)
— results of the inspection, including details of the condition of critical components which need to be
monitored, for example, a wire rope showing signs of wear.
The record shall be maintained with the crane’s historical records.
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Defects which present an immediate or imminent danger indicate that the frequent inspection and
maintenance regimes are inadequate to ensure that the crane is maintained in a safe and serviceable
condition. If such defects are found, the inspection and maintenance regimes should be reviewed and
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The crane record shall be updated with the result of the inspection and the action taken.
8 Exceptional inspection
8.1 General
The inspection shall be carried out after exceptional circumstances.
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8.2 Content
The extent of the inspection shall be proportional to the nature of the exceptional circumstances and
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thorough examinations, where applicable.
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ISO 9927-5:2017(E)
Annex A
(normative)
Overview of inspections
Exceptional
Daily inspection Frequent inspection Periodic inspection
inspection
When — At the start of — At intervals not — At intervals not After exceptional
(periodicity) each shift during exceeding six months exceeding 12 months circumstances
which the crane is to and/or according to taking into account the
be used.
̵ actual use of the crane,
instructions the environment in
which the crane is work-
ing, the manufacturer’s
legal requirements
What See 5.2 See 6.2 See 7.2 See 8.2
(content)
How — Visual inspections — Visual inspections — Visual inspections, — Visual inspec-
including reading of re- tions, including
— Functional tests — Functional tests
cording instruments reading of recording
Without dismantling
- instruments
— Functional tests
mantling although it
(loaded and unloaded) — Functional tests
might be convenient to
(loaded and unload-
schedule the inspec-
ed)
dismantling unless the
with planned preven- inspection indicates Proportional to the
tive maintenance potential defects which nature of the excep-
require further investi- tional circumstanc-
gation or it is required es and the extent of
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instructions
By whom Competent person Competent person Competent person Competent person
(e.g. crane driver) (experienced (experienced technician) (experienced
technician) technician)
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ISO 9927-5:2017(E)
Exceptional
Daily inspection Frequent inspection Periodic inspection
inspection
Inspection — passed, or — passed, or — passed, or — passed, or
results
— request for action — request for action — request for action if — request for ac-
if fault found, or if fault found, or fault found, or tion if fault found, or
— can give rise to — can give rise to — can give rise to a — can give rise
a request for a more a request for a more request for further in- to a request for
detailed inspection detailed inspection vestigation, dismantling further investiga-
(repetitive cases, (repetitive cases, of components and/or tion, dismantling of
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additional tests
— can require the — can require the — can require the
crane to be isolated crane to be isolated crane to be isolated and — can require the
and locked off to pre- and locked off to pre- locked off to prevent crane to be isolated
vent further use vent further use further use and locked off to pre-
vent further use
Report A written record shall A written record shall A written record shall A written record
be made. be made detailing the be made detailing the shall be made detail-
inspection. inspection. ing the inspection.
Crane The record shall be The record shall be The record shall be
record updated with the re- updated with the re- updated with the result
sult of the inspection sult of the inspection of the inspection and
and the action taken. and the action taken.
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maintenance work, de-
pair shall be recorded. work, defects, damag- fects, damages, repairs,
es, repairs, etc. shall
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be recorded required to the inspec-
tion and maintenance re-
gimes shall be recorded.
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ISO 9927-5:2017(E)
Annex B
(informative)
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Sold
Table B.1 — Example of periodic inspection checklist
© ISO
Hammer Measuring Functional test without load
Visual examination
by/vendu
tapping (after disassembly) Functional test with load
Remarks
2017par
Corro- Dam- Distor- Obstruc- Loose Align- Lubrica- Func- Vibra-
Cracks Wear Noise Heat
– All
sion age tion tions bolts ment tion tion tion
a) End carriage O O O O O
CSArights
structures
b) Long travel O O O
Group/Groupe
drive,
reserved
wheels
axles O O O Include
bearing O O O O
brakes O O O O Depend on
electric O O O O O O
motor
coupling O O O O
gear box O O O O O O O O O Include
gear teeth
only. Storage, copying, distribution or use on network prohibited. Le stockage, reproduction, la distribution, ou l'utilisation
CSA with the permission of SCC/avec la permission du CCN on/le 2021-09-29. ~Single user license
ISO 9927-5:2017(E)
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Table B.1 ȋ
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Hammer Measuring Functional test without load
Visual examination
tapping (after disassembly) Functional test with load
Remarks
Corro- Dam- Distor- Obstruc- Loose Align- Lubrica- Func- Vibra-
Cracks Wear Noise Heat
sion age tion tions bolts ment tion tion tion
e) Cross O O O
travel drive,
wheels
ISO 9927-5:2017(E)
axles O O O Include
bearing O O O O
brakes O O O O Depend on
electric O O O O O O
motor
coupling O O O O
gear box O O O O O O O O O Include
gear teeth
f) Cross travel O O O O O
rails
g) Hoist mech- O O O O O O
anism, elec-
tric motor
brakes O O O O Depend on
coupling O O O O
gear box O O O O O O O O O Include
gear teeth
drum O O
bearings O O O O
Table B.1 ȋ
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Hammer Measuring Functional test without load
Visual examination
tapping (after disassembly) Functional test with load
Remarks
Corro- Dam- Distor- Obstruc- Loose Align- Lubrica- Func- Vibra-
Cracks Wear Noise Heat
sion age tion tions bolts ment tion tion tion
h) Wire O O O O O Include
rope(s), check rope
chain(s) and reeling,
belt(s) and rope,
chain and
ϐ-
cation
Termina- O O
tions and
anchorages
guides O O O
sheaves/ O O O O Include
pins
bearings O O O O
bottom O O
block
hook(s) O O O O O
i) Electrical O O
control
panel and
wiring
including
isolator,
controller,
breaker,
resistance
Ȍ Operator O
cab and
seating
ISO 9927-5:2017(E)
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Table B.1 ȋ
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Hammer Measuring Functional test without load
Visual examination
tapping (after disassembly) Functional test with load
Remarks
Corro- Dam- Distor- Obstruc- Loose Align- Lubrica- Func- Vibra-
Cracks Wear Noise Heat
sion age tion tions bolts ment tion tion tion
k) Operator O O
controls,
wheth-
ISO 9927-5:2017(E)
er cab,
pendant or
cable-less
l) Limit O O
switches
including
anti-col-
lision and
overload
switches
m) Platforms O O O O
and access
ladders
n) Supporting O O O
structures
o)
O O O O O O O
beams, rails
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p) End stops O O O O
and buffers
q) Down stop O
conductor