Inline filter with filter element according to DIN 24550 Type 110LEN0040-0400-2x/ ed) Features Inline filters are used in hydraulic systems for separating solid materials from the fluids and lubricating oils. They are intended for attachment in pipelines. They distinguish themselves by the following: > Filters for inline installation > Filtration support by means of cyclone-shaped flow path > Highly efficient filter materials High collapse resistance of the fiter elements > Equipped with mechanical/optical maintenance indica tor with memory function by default > Optional equipment with various electrical switching ‘elements, modular design Optional bypass valve integrated in the filter housing RD 51448.2x Edition: 2021-04 > Size according to DIN 24550: 0040 to 0400 > Nominal pressure 110 bar [1595 psi] > Connection up to 1.1/2" > Operating temperature ~10 °C to +100 °C [14°F 0212] Contents Features Ordering code, filter Preferred types Filter design Ordering code, accessories symbols Function, section Technical data Compatibility with permitted hydraulic fluids Dimensions Maintenance indicators Ordering code, spare parts Assembly, commissioning, maintenance Tightening torques Directives and standardization Intended use Environment and recycling RE 51448-2X, Eation: 2023.04, angst Filtration GmbH2/22 A10LEN040-0400-2X/ | RE 51448-2X Ordering code Filter oo oa 05 06 on 08 09 10 10 Fa A0LE| N =| 2x = [AooT = = = = = = Frame size (04 [Inline fiter £50 bar (2595p OLE Filter element (02. [with iter element according to DIN 24550 N Ske 08 JEN, ‘040 (fiter element according to DIM 24850) 0063 100 0160 0250 0400 (04 [ Component series 20... 29 (20... 29: unchanged installation and connection dlmensions) 2x Filter rating in ym (05 | Absolut (ISO 16889) Nan-woven glass fiber media, not cleanable PwRs PwRE PwRi0 PWR20 ‘Nominal ‘Stainless steel wire mesh, cleanable G10 02s cao eso 6100 Differential pressure (06 [ max. admissible pressure differential ofthe filter element 80 bar (435, with Bypass vale 00. Maintenance indicator (07 [Maintenance ingicator, mech [vsval, switching pressure 0.8 bar [116 pll- bypass cracking pressure 2.5 bar [38p0] | _VOj Maintenance indiator, mech Jvsual, switching pressure 1.5 bar [21 8ps] - bypass cracking pressure2.5 bar [S6ps] vis Maintenance indicator. mech Jvisual, switching pressure 2.2 bar (92 psi] - bypass cracking pressure 8.5 bar (51s v2.2 “Maintenance indiator, mech Jvisual, switching pressure 5.0 bar {725ps] - bypass cracking pressure 7 bar [102ps] V5.0 ‘Seal 08 [NBR seal ™ FKM seal v Connection 09 Frame size ‘0040 | 0063-0100 | 0160-0400 Connection eas : mo ot x Pipe thread according to 180 228 #6 oo pe thread according to = e112 : RE SAE 12 x x va ‘SAEIG Pipe thread according to SAE J1826 v9 ‘SAE 24 x us (Eo Standard port [Akernative connection possibilty Hengst Filtration GmbH, RE 51448-2%, Edition: 2021.04Ordering code RE 51448-2X | 120LENO040-0400-2x/ 3/22 Filter or os oa 05 06 o 08 09 10 10 10 A40LE| N =| 2x = [AooT = = = = = = ‘Supplementary information (multiple specifications possible) 20 [adaltional threaded couplings, 61/4, teal at clean and air side (rom NGOISO) ™ without bypass valve (erly possible in connection with fier element version .AOOT) NB ‘Manufacturer's inspection coriieate M according to DIN 55350 T18 a 2 Attention: i option is selected and the switching signal ofthe maintenance inalestr is not observed during operation, the fier clement may collapse in case of pressure differentials ef more than 30 bar [435 ps) Order example: 1 10LEN0400-2X/PWR10A00-V5,0-M:RG RE 51448-2X, Eation: 2023.04, Hengst Filtration GmbH4/22 A40LEN0040-0400-2x/ | RE 51448-2x Preferred types 110LEN0040-0400, Flow specifications for 30 mm?/s [143SUS] Inline filter 110 LE(N), Filter rating 3 um we Flow Flow Fiter material no In tmin fez) | im fin fom) stap=08bar | atap=05 [spe 7s) TLOLENO0a0-2X/PRSADO.VE,OW Ta /a76) 127) RS [ Rezeoase99 | 04 | nsza0aseis | nozeo0seas TLOLEN0063-2x/PWASAOOWS,O¥ 27 fra} 18 476) Ré_[ R9280%6803 | v4 | Rszeoaesis | Roz=006689 LOLENO100-2X/PWRSADOWS,O-¥ 38/2004) 27 [78] Ra_[ R928086803 | ud | Rezsoassxe | RozE006753, T1OLENOT60—9X/PWR3ADO.VS.04 100 72647, 68 [160) R6_[ Re28058079 | v6 | Rsza0saosi | Rozeo0ss07 TLOLENO250-2x/PWRADOVS.O¥€ 140/97 01, 95 (25.1) Re | Re280s8083 | us | Rezs05s0e4 | Rezeo0sa6T {TLOLENOZ00-2X/PWRSADONS,.O¥ 200 52.8 123 [577 | ns [n8280ss087 | ue | nszeosa0s7 | nozao0ssi5 Inline filter 110 LE(N), Filter rating 6 ym We Flow Flow Filter material ne. Replacement in ymin (gpa) | in fin fom) iter atap=08bar | at ap=0.5 bar ‘lement sos) ssi} materia no. TLOLEN0063-2x/PWR6A00-V5,0-¥+ 30/738) 23 (555) Ra_| R928050336 | U4 | R8z8050337 |Rez8006700 TLOLENO100-2x/PWREA0O-V5,0-¥" 42 (11.10), 30 (733) Ra [ Re2a0soai6 | 04 | Rszeosoai7 [Razs00s754 {ILOLENO160-2x/PWR6A00-V5,0-¥- 115 fa04l 3021.10) | .R6 | R926058080 | 6 | RE28058082 |RE2E006808 {ILOLEN0250-2x/PWREA00-V5,0-¥- 360 (42-3) 110/22.) | Re | Rs2e0ssosa | ue | nezsosa0ss |pszeoosss2 TTOLENGA00-2x/PWREADD-VS,O- 200 82.6) 160/47.) | .n6 | ns2eosaoss | us | n926058098 |R9z8006916 Inline filter 110 LE(N), Filter rating 10 ym yp Flow Flow Fier material no In iin fapnd | fin fn} atap=08bar | atap=0.5 bar ‘lement mesa [rapt material ne. TLOLENDOAO-2X/PWRIOAOOVE ON 26 [6871 17 (450) S| Reze0a6s22 | 04 | Reze04ee23 |Rezs008647 TLOLENDo6S-2x/PWRIOROOVS Oe. 35/925) 25 (660) Ra | Re2e0ai6a0 | 04 | 928046024 [RS28006701 TLOLENOIOo-2x/PWRLOADOS Oe, ‘a7 fi2al 35 (925) ina_[ Rezeoeseat | U4 | neze04e025 | Roz8006755 {LOLEND260-2x/PWRIOAOOS 0. 138 (855) 95 (25.1) Re | R928058077 | us | Rszs0sso9 [Razso0eeo9 TLOLENDc0o-2/PWRIDADOS ON 240 63.4) 175 (52) | .R6 [ Rezeossoss | us | neze05e0s6 |Rsze006917 3 Am appropriate dtferential pressure via the filter and measuring device according to ISO 3968. The cifferentil pressure measured on the maintenance inaieator is lower Hengst Filtration GmbH,Filter design RE 51448-2X | A20LENO040-0400-2x/ 5/22 Easy selection of the filter size is made possible by the FilterSelect online tool. The filter can be designed using the operating pressure, flow and fluid system parameters. The required filter rating is based on the application, the sensitivity to contamination of the components and the environmental conditions. The program leads you through the menu on a step-by-step basis. ‘A documentation of the filter selection can finally be created in the form of a POF file, This file contains the entered parameters, the designed filter with material number including spare parts, and the pressure loss curves. Link FilterSelect: http://www filterselect.de Other languages can be selected using the page navigation, standard search pplication: Product eategory: ‘ype pressure range: ‘ter materia: fineness: ‘volume flow rte: scotty: ‘= working point ‘coliapse pressure resistance ‘cording 10180 2941: [hydraulics for industrial use and applications with lubricating ofl 1V] ease select Mw [please select Cote fulltext search medium temp [Join viscose ER) © eym vizosy + [1 senaty +] in vont ine ober] RE §1428-2X, Eation, 2021-0, Hengst Filtration GmbH6/22 110LEN040-0400-2x/ | RE 51448-2x Ordering code Accessories (dimensions in mm [inch]) Electronic switching element for maintenance indicators a1 oz 3 wel = = Maintenance inleator Ok [electric switching lament we Type of sil 02 [Lwtching pint i 2 switching points, SLED 25 2 switching pins, 3 LED and sigal suppression up t 30°6 [667] 35°50 Connector 03 [Round plugin connection Mi2xi, ple wa Rectangular connector, pole, design A according to EN7S50¥808 2175001908 I numbers of the electronic switching elements Materia ne Tyee Signal Connector ie. rrezeozeaoe | Weisp-Mipei Changeover p none 1928028810 | WE2SEMi2a | Hormaly open (at 75%) | normally > mia Spleces reze0zeai1 | WE2SPSU-MI2aG | closed contact (at 100%) EN175302-803 178901-803 one Ro28036218, Normally closed contact 1 Mating connectors (max. admissible voltage: 50 V) for electronic switching element with round plug-in connection M12x1 Mating connector suitable for K24 4-pole, M12x1 with screw connection, cable gland Pe 219.6 (077) Material ne. R900031155 Mating connector suitable for K24-3m 4-pole, M12x1 with potted-in PVC cable, 3 m long. Line cross-section: 4x 0.34 mm? Core marking: i brown 2 white blue 4 black Material ne. R900064381 45 (63) For further round plug-in connections and technical data, refer to data sheet 08006. [Order example: Inline filter with mechanical/optical maintenance indicator for yen, = 110 bar {1595 si] with bypass valve, size 0250, ‘with filter element 10 um and electronic switching element M12x1 with 1 switching point. Filter: 110LEN0250-2X/PWR10A00-V5,0-M-R6 Material no, R928058081 Maintenance indieato WE-1SP-Mi2x1 Mating connector: Mating connector suitable for K24 4 pole, M12x1_ Material ne. R800031155 Hengst Filtration GmbH, RE 51448-2%, Eston: 2021.04Symbols Inline fiter with bypass and ‘mechanical indicator Inline fiter without bypass wth ‘mechanical indicator Electronic stsching element {or clogging indicator RE 51448-2X | A20LENO040-0400-2x/ 7/22 Wensuiad Swichngelement contacts ~ pT | at | | 4 p LE WE-ISP-ENI75301803 Swichngelement ona r , i | Limon | | aL | 15%. 1 | [Fegan “| | | Bret |} | Le} | [fem | | Icy I J Weaspmiad _swichingelement |so-cy20% |es ryres’y suse Joni b [SMRD Sn Iyo} [Sb [seaoox [ites T° Vea dl ies is WE2SPSU-MI2x1 RE §1428-2X, Eation, 2021.04, Hengst Filtration GmbH8/22 410LEN0040-0400-2x/ | RE 51448-2x Function, section Inline filters are used in hydraulic systems for separating solid materials from the fluids and lubricating oils. They are intended for attachment in pipelines. The 110LE(N) inline filter is suitable for direct installation into pressure lines. itis installed upstream components to be protected It basically consists of filter head (1), a serewable filter bowl (2), filter element (3) as well as mechanical/visual maintenance indicator (4). In case of filters with low-pres: sure-ditferential-stable filter elements (= code letter pres sure differential A), there is an assembled bypass valve (5) by default. Via the inlet, the fluid reaches the filter element (3) where itis cleaned. The dirt particles filtered aut settle in the filter bow! (2) and in the filter element (3), Via the outlet, the filtered fluid enters the hydraulic circuit. The filter housing and all connection elements are desig. ned so that pressure peaks - which may occur in the case of the abrupt opening of large control valves due to the accelerated fluid quantity - can be securely absorbed. As of size 0160, the standard equipment comprises a drain screw (6) By default, the filter is equipped with mechanicalfoptical maintenance indicator (4). The electronic switching ele rment (6) which has to be ordered separately is attached to the mechanical/optical maintenance indicator (4) and held by means of a locking ring. The electronic switching elements with 1 or 2 switching points are connected via a mating connector according to IEC 60947-5-2 or via a cable connection according to EN 17301-8083 As of size 0160, itis possible to order the filters with threaded couplings (8) for separate pressure differential measurement. Only then will the filter head be drilled accordingly. High filtration performance due to the tangential cyclone: effect flow path in the filter housing in connection with a slowdown zone at the bottom of the filter bowl. 0@ WaRNING! If the maintenance indicator is not observed while the element is exchanged, the bypass valve will open if the pressure differential increases. In this way, part of the flow reaches the clean side of the filter without filtered. Thus, effective filtration is no longer guaranteed. 10LEN0040-0100 ro Coulee eer ee {deen oporl eats eeslgsRE 51448-2X | 120LENO040-0400-2x/ 9/22 Technical data (For applications outside these values, please consult us!) general instalation position Verteal "Ambient temperature range TE TAI |-20... 165 id, M0] lahore periods down to -90/-22) Storage conditions —_~ Seal NBR TEP] |=A0 85 (40 149; man, relative air hamiety 65 % ~ Seal FAM Se Pel |-O... $65 (92. +149], max, elie ar humility 65% Weight NG 0080 0063 e100 ieibsl| it eal 1325) 35/85 NG ‘160 0250 400 ets | 85177 4283 23 Volume NG ‘040 0063 0100 TiaSeal| 03 (008) wa 0) 0 [0.6] NS 160 0250 0800) TS 14 [037] 8 (050) 291077) Waterat ~Fiter head arin TFiker bow! ‘Aluminum T Bypass valve PAG / steel] POM = Seals NBR / FRM ~ Optical maintenance Voie, Vib, v2.2 [Aluminum indicator Wo brave = Eleckronie switching element Plastic Pae hydraulic Maximum operating pressure ar (esi) | 420 (1585) Hyalravle uid temperature range "6 [5] |-10 to r100 [o1ate-o1a) Fatigue strength according to1S0 1077 Toad cycles [> 208 with operating pressure iype of pressure measurement of the maintenance ialeator Differential pressure ‘Assignment: Response pressure of the maintenance Response prossure of the ‘racking pressure of he Indieatorf eracking pressure of the bypass valve maintenance indicator bypass valve artes | 0.8 © 0.15 (1162221 25 = 0.25 (86.3236) 5502 (21.8223) 2.50.26 06.2386) 5.0205 (725273) 70205 (1015273) > The individual load frequeney of the apalication > The actually occuring pressure increase rate The service ie of the components is &.g Influenced by The technical specifications apply complying with the specified performance mits. Extended operational resistance/load change upon reque RE 51448-2X, Edition: 2023.04, Hengst Filtration GmbH10/22 A20LEN0040-0400-2X/ | RE 51448-2x Technical data (For applications outside these values, please consult us!) ‘slocivie (elecironie switching element) ‘Standard eennecion 375901-803 Round plugin connection Maxi, 4pol6 Version [WEIS] WEDS] —WEREPST Wes iat | ‘hast Wwtast | _env5301-208 Contac oad, direct voage z Valtgs range wo CTS] 10. 30TH. B50 RETO (BET bx, Sitehing power wih lve Toad W % 70 Suiting PE =a agal Tormally open contact = 00% sgral Gfanaeower | Normally cored contaet | Normal coved TFS Sara 330 c(60 feta switching 20 °6 [68 7) Diphy water Siar (ED seen inthe electronic sitchin element 2°. 18% stehing pont LED yellow) 100% swtehing point LED red rotation dass according to EN BDETS Per m2 Ambient temperature range re Pay as vas iss) For direct voltage above 24 sau oTngulsing so be povided in oder to protect the swithing contac weht iecronie switching element fe] 0 (0221 ws} (Glass fiber mater PAR. ‘Tingleuse element on te basis of morgane ber Filtration ratio according to ‘chievable oi cleanliness 150 16889 up to 4p = 5 bar according to 150 4406 172.5 psi) ISAEAS 4059), Paviile separation Pwo] Bawa 200 | Baa 1000 Twiie/ia.. 22/77 PWRIO| Brau =200 | Brau) = 1000 Trfajio... 1/16/13 PWRB | Be = 200 | Bais = 1000 15/22/20... 19/24/12 TBWRS| Bain = 200 [Bae 1000 Tafloye 17/13/10 Tamisslble pressure aiferental aD bar [30 £435) Compatibility with permitted hydraulic fl iydraule ald Classification Suitable ‘Standards sealing materials ‘Mineral a HP NBR DIN IB2a Bio-degradable TTasolubie a water [HETS NBR, y __ _ lvoma 24568 = soluble water HEPG FAM VOM 24566 Fhmeresisant = watertree HFDU, RFDR Fa OMA 24937, T eontaining water HAS: NBR, i — in 24320 HFC. NBR. VOWA2aaI7 TA important information on hydraulic fuidst > For further information and data on the use of other hydraulic fluids, please reer to data sheet 90220 or contact ust > Flame-resistant- containing water: due to possible chemical reactions with materials or surface coatings of machine and system components, the service life wilh these hydraulic lds ‘may be lower than expected: Filer materials made of filler paper P (cellulose) must not be used, iter elements with glass fiber material (Pure Power PWR... or wire mesh G) must be used, instesa > Biodegradable: ter materials made of ker paper are used, he fiker Iie may be shortr than expected due to material incompatibility sn svelling Hengst Filtration GmbH, 8RE 51448-2X | 120LENO040-0400-2x/ 11/22 Dimensions: NG0040 - NGO100 (dimensions in mm [inch)) AL Ma = | A YS D 2 fee Nd - ype ‘Widths / depths Parts ps a a2 aa) ma Bi] e2 | 83] 84 | Ch connection a aaouenooao [712 16357] Ter (657 . aye 237 [148] aaoLenooes 272110717] °°, 227694) | Suey | tava) | o26) | este) at 4a [1 73) (2.54) (8) | 1274 | 228) | 18051] a6 a SAOLENOL00 [369 (74. a7 192.48), ryner2un28] att (161) ype Fastening ‘Maintenance indieator ps bE m2 oa oa] os] oe | wa | we | ws | ws | ew aotenooes] Me 8 3 4 2s 2 | ox | 033 | 10 5 wv saouenoees | ME | joss) | sassy | t77) | (098) | ptoe) | 1228) | 1337 | fos | 205) | goer) TIOLENO00 » Servicing height RE 51448-2X, Edition: 2023.04, Hengst Filtration GmbH12/22 120LEN0040-0400-2X/ | RE 51448-2x Dimensions: NGO160 - NGO400 (dimensions in mm [inch)) Connections for threaded couplings optional dled and closed with optional ‘readed couplings A 23, p4 wa P aaam] core] ae | at, Germ ss faz few ae) ce] seen T10LEN0400 “ 497 [19.6] — : — ye bi [ 02 | os | ba | os | pe | wi | w2 | ws | ws | sw | vi Ya YS 8 Servicing height n GmbH, RE 2448-2, Edition: 2021-04 Hongst FiMaintenance indicator (dimensions in mm [inch]) Pressure differential indicator with mounted switching element Mi2x1 02.36) 2 Et ' et t wa0x. 4, 7 1 Mechanica optical maintenance indicator, max. tightening torque Marne = 50 Nr (36.88 It) 2 Switching element with locking rng for electrical maintenance indicator (rotatable by 360°), round plugin connection M12, d-pole 3 Switching slement with locking tng fer electrical maintenanes indicator (rotatable by 360°) rectangular plug-in connection EN17S30%-803 4 Housing with three LEDs: 24 green: standby Yellow: switening point 75% red: switehing point 100% 5 Optical indicator with memory function © Locking ing DIN 471-161, ‘material no. R900003923 7 Name plate RE 51448-2X | A20LENO040-0400-2x/ 13/22 Pressure differential indicator with mounted switching ‘element EN-175301-803 7 (305) 5 487 (132) ~_ | 23si104) 20x45 | TN nzox.| te, "Notes: The drawing shows the mechanical/optical maintenance indicator (1) and the electronic swit: element (2) (3) RE 51448-2X, Edition: 2023-04, Hengst Filtration GmbH14/22 ALLEN0040-0400-2x/ | RE 51448-2x Ordering code Spare parts Filter element oo 03 oa 05 06 on 2 = =ToT= = Filter element 01 [Design 2. size 02 LEN. ‘080 (Filter element according to BIN 24550) 0063 0100 0160 0250 0400 ra 0130 (Fiver element according to Mengst Standard) 0180 rating in um 03 [Absolute ‘lass fiber material, not cleanable PWR (150 16889; By)? 200) wae Pwo PwR20 Nominal ‘Staniss steel wire mesh, leanable Gio cas cao 60 6100 Differential pressure (04 [Max. acmissible df erential pressure of he fier element 30 bar [43Spall iter with bypass valve a ‘Max. admissible cf erential pressure ofthe fiter element 330 bar [4786 psi fiter with bypass valve 8 Element design 05 [Standard adhesive in connection with material steel, tn-plated CJ Bypass valve 06 [ Without bypass valve 0 Seal 07 [NBR seal ™ FKM seal v Order example: 2.0100 H10XL-A00-0-M Material no. R928006755 For further information on Hengst filter elements, please refer to data sheet 51520. Preferred program replacement element Jacement element 3 micron Replacement element 6 micron Replacement element 10 micron Razeo0se4s | 2.0040 pwra-s00-0m | Razao0sE46 | 2.00<0PwRE-AdDdM | ROZBO06647 | 7.0050 PWRIO-ADOOW ‘Re28006689 | 2.0063 PwRS-A00-oM | _R8Ze006700_| 20083 PwREADDOM | REZRO067OI | 2.0063 PWRID-ADOOM 'Re28006763 | 2.0100 PwRa-AG0-oM | Re2e0067s4 | 2.0100 PwRe-ADDOM | Re2E0067Es | 2.0100 PWRIG-ADOOM ‘Re2a006807 | 7.0160 PwRs-A00-0M | R9Z~006808 | 2.0160 PwRe-AODON | REZBOG6809 | 2.0160 PWRID-ADOOM ‘Re2ze006s61 | 2.0250 Pwra-a00-o-m | Re2sooss62 | 2.0260 PwRe-AdDOM | RE2e006863 | 2.0250 PWRIG-ADO-OM Rezeoossis | 2.0400 Pwra-so0-0m | Rezaoossie | 2.0400 Pwre-aoo0M | Reaeoossi7 | 2.0200 PWRIO-ADO-O-M Hongst Fi ration GmbH, RE 52448-2%, ition: 2021.04,Ordering code Spare parts Mechanical/optical maintenance indicator RE 51448-2X | 120LENO040-0400-2x/ 15/22 1 0 03 0 05 06 WwW] 0 | - |po4} - - - ((ci [Maintenance indicator w [Gz [mectaniestoptea indicator ° Version [03 | Design pressure aiferential M20x.5 Dan ‘Switching pressure (04 [0.8 bar [11 6p5) 1.5 bar (2265) 2.2 bar [32ps) 5.0 bar [725psi), (05 [NBR seal ™ FRM seal v operating pressure ‘Switching pressure 0.8 bar [11 8p, 160 bar [2921 ps] 160 ‘Switching pressure 1.5 bar (21.8), 160 bar (2921 ps) 360 ‘Switching pressure 2.2 bar [31 9p], 160 bar (2921 os) 160 ‘Switching pressure 5.0 bar (72.5 i] 450 bar (6527p) 450 Mechanical/optical maintenance indicator ROTOSETTS aaze0se7e1 8901025913 WO-bOT-0.8-160 nane0ae778 3978038780 wo-bo1-2,2.-160 903066299, RE 51448-2X, Edition: 2023.04, Hengst Filtration GmbH16/22 AAOLEN0040-0400-2X/ | RE 51448-2x Ordering code Spare parts Seal kit ao 03 oa D | 110LEN - [oi [earn a [[oz [Series S0LE and 3101 HHOLEN size 03 [0080-0100 aoe ai00ax7 03600800 (0160-0400-2K/ Seal (4 [NOR seal wm FAM seal v Seal ki Material no Description no2a0asss DETOTEN040- 050000708 928051953, DITOLENT60-0400:2X/- 728051954 DI10LEN0O40-0100-2X/-¥ 926046957 DLLOLENO160-0400-2x/ Ordering code Accessories ‘Threaded coupling nel hose for Bleeding DN-400/MCS20-O5-G1/4/630STSNOOZP (NBA) [DN2-400/MGS20-MOS-G1/4/630STSFOOZ Hongst Fi mI ration GmbH, RE 52448-2%, sition: 2021.04 901360230 901360231Assembly, commissioning, maintenance Assembly > The maximum operating pressure of the system must not exceed the maximum admissible operating pressure of the filter (see name plate) > During assembly of the filter (see also chapter ,Tighte ning torque"), the flow direction (direction arrows) and the required servicing height of the filter element (see chapter ,Dimensions") are to be considered. > Easy filter element exchange is guaranteed in the instal lation position filter bowl vertically downwards. The maintenance indicator must be arranged in a well Visible way, > Remove the plastic plugs in the filter inlet and outlet > Ensure that the system is assembled without tension stress. > The optional electronic maintenance indicator is ‘connected via the electronic switching element with 4 or 2 switching points, which is attached to the mecha nical optical maintenance indicator and held in place by means of the locking ring. Commissioning Commission the system 0" Noti There is no bleeding provided at the filter. However, some sizes have optional measuring ports which may also be used for bleeding. Caution, risk of burning! During any work at the filter, e.g. filter element exchange and cleaning, any hot operating fluids must bbe observed. The safety instructions of the machine end-user must be observed RE 51448-2X | 120LENO040-0400-2x/ 17/22 Maintenance > If at operating temperature, the red indicator pin reaches out of the mechanical/visual maintenance indicator and/or if the switching process in the electro- nic switching element is triggered, the filter element is contaminated and needs to be replaced and cleaned respectively. More details see data sheet $1450, » The material number of the corresponding replacement. filter element is indicated on the name plate of the complete filter. It must comply with the material num ber on the filter element. > Decommission the system > The operating pressure is to be built up on the system side. ES Noti There is no bleeding provided at the filter. However, some sizes have optional measuring ports which may also be used for bleeding, Caution, risk of burning! During any work at the filter, e.g. filter element exchange and cleaning, any hot operating fluids must be observed. The safety instructions of the machine end-user must be observed > Via the drain screw (from NGO160 fitted by default), the oil on the dirt side can be drained. > Screw off the filter bowl > Remove the filter element from the spigot by rotating it, slightly > Clean the filter components if necessary > Check the seals at the filter bowl for damage and renew them, ifnecessary, For suitable seal kits refer to chapter ,Spare parts“ > Filter elements made of wire mesh can be cleaned. The efficiency of the cleaning depends on the type of dirt, and the amount of the pressure differential before the filter element exchange. If the pressure differential after the fiter element. exchange exceeds 150% of the value of 2 brand-new filter element, the filter element made of wire mesh (G...) also needs to be replaced, if necessary. For detailed cleaning instructions, refer to data sheet 51420. > Install the new or cleaned filter element on the spigot again by slightly rotating it > The filter is to be assembled in reverse order, > The torque specifications (,Tightening torques” section) are to be observed. > Commission the system, RE §1448-2X, Estion: 2023-04, Hengst Filtration GmbH18/22 120LEN0040-0400-2X/ | RE 51448-2x Assembly, commissioning, maintenance A Waring! > Assembly and disassembly work may only take place» Ifthe flow direction is not considered during the wien the system ts depressurized! assembly, the fiter element willbe destroyed, Part: > Filter is under pressure! Clos will got nto the system and damage downstream > Remove the iter bovl only if itis depressurized! components, > Dernot exchange the maintenance indiator while the fiers under pressure! fe filter may only be carried out by trained > Warranty becomes void if the delivered item is. specialists changed by the ordering party or third parties or > Functional and safety warranty only applicable when improperly mounted, installed, maintained, repaired, Using genuine Hengst spare parts! used or exposed to environmental condition that do not comply with the installation conditions.Tightening torques (Dimension in mm [inch]) Fastening RE 51448-2X | 120LENO040-0400-2x/ 19/22 Series 130) Serewjtigntering torque with viva = 0.24 vantty TEnoea® | LENoeS 6/4. No (2.2 ft = 10% Toz60 | cewoaeo—[Lewoas0 | —LENoao0 12/35 Nm [26 BA] + 10 % Recommonded property css of Seren ‘Minimum serewrin dent Filter bowl and maintenance indicator 78 mm (OST) Tamm [OSS nh] Series 130) TeN00a0 LEN0088 Tewoi00 | _LENOI6o LENO50 LENoA00 Tientening torque fer bowl by means of 26 sided ring wrench 30.Nim 110 Nem [1528 Brit +74 Bt] Tightening torque maintenance indiewtor Tightening torque cable connector serew Suitching lament EN-175301-803 50 Nm 7A 1M3/0.5 Nm (0.27 A) /es and standardization Hengst filters, the filter elements built into them and filter accessories are tested and quality-monitored according to different ISO test standards. Frenueniseee ——SCSC*~dSCRO 150 Filtration perormance text (rulipass toa ‘hp (pressure loss) characteristic eurves Compatibility with hydraule fd Collapse pressuretet Sd 180 2649.1998-1 180 3968-20012 [iso 2943,200808 The development, manufacture and assembly of Hengst industrial filters and Hengst filter elements is carried out within the framework of a certified quality management system in accordance with ISO 9001:2015, Classification according to the Pressure Equipment Directive The duplex filters for hydraulic applications according to 51482 are pressure holding equipment according to article 2, section § of the Pressure Equipment Directive 2014/68/ EU (PED). However, due to the safety requirements fulfilled in article 4, section 3, hydraulic filters are exempt PED if they are not classified higher than category |. Use in potentially explosive areas according to directive 2014/34/EU These duplex filters are not equipment or components in terms of Directive 2014/34/EU and are not provided with the CE mark. It has been proven with the ignition risk analysis that these inline filters do not have own ignition sources ace. to DIN EN ISO 8079-36, The electronic maintenance indicators with one switching point: WE-ISP-Mi2x1 R928028409 WE-1S°-EN175301-803 R928036318 are, according to DIN EN 60079-11:2012, simple, electro: nic operating equipment without own voltage source, For classification, fluids from the chapter ,Compatibility with permitted hydraulic fluids” have been taken into consideration. The intended use is only admissible with fluids of group 2 and within the specified limitations of use (see chapter Technical data") ‘Therefore, these filters are not provided with the CE mark, ‘According to DIN EN 60079-14:2014, in intrinsically safe electric circuits (Ex ib), this simple, electronic operating equipment may be used in systems without marking and certification, The duplex filters and electronic maintenance indicators, described here can be used for the following potentially explosive areas. Zone suRabilty Ga 7 2 RE 51448-2X, Estion: 2023.04, Hengst Filtration GmbH20/22 440LEN0040-0400-2x/ | RE 51448-2x Directives and standardization ‘Complete filter with mechanical optical malntenanes Indicator Use /assignment [ Gas 26. Dust 20. Tesigament sche TaT1 Gb Exh IC THO, TOC DB Conductniy ofthe medium pS/m [min [300 Dust accumulation max [= ‘oS mm Electronic switching element inthe intrinsically safe electric reult Use /assignment [Gas 26. Dust 2 Aesignment Exi120 Exp BTA Gb Exi120 Exib IG THOTT Db [ai Ininalelly safe electric eireuite IBIIG, Exie IC Exib NC, Technical data Values only for intrinsically safe electric circu Switching vokage Ui [ma 150¥1 ‘Switching current max LOA ‘Switching power Pr_[max [13 WTé Tau 406 750 0 Toa 0 max [OWT Tous 80°C 550 mW Tras 100 °C Surface onporsure max = 300" inner capaci Ci egiectable inner induetiviy Li neglectable Dust accumulation max = 05 mim 1 The temperature depends on the temperature of the medium in the filter and must nat exceed the value speciied here, Possible circuit according to DIN EN 6079-14 related operating media A\warninet > Explosion hazard due to high temperature! ‘The temperature depends on the temperature of the medium in the hydraulic circuit and must not exceed the value specified here. Measures are to be taken to ensure that the maximum admissible ignition tempera ture is not exceeded in the potentially explosive atmosphere A\ Notices: > Maintenance by specialist staf only. Instruction by the machine end-user according to DIRECTIVE 1999/92/ EC appendix Il, section 1.1 Hengst Filtration GmbH, RE 51448-2%, Esition: 2021.04 Potentially explosive atmosphere, zone 1 Intrinsieally safe ‘operating medium When using the duplex filters according to 61482 in potentially explosive areas, sufficient equipotential bonding must be ensured. The filter should ideally be ‘earthed via the mounting screws. In this respect, please note that paintwork and oxidic protective layers are not electrically conductive. When exchanging the fiter element, the packaging, material is to be removed from the replacement ele: ment outside the potentially explosive atmosphere. > Functional and safety warranty is only valid when using genuine Hengst spare parts.Use Intended use The filters consist ofa filter housing, filter element and maintenance indicator, which serve as components in the sense of the EC Machinery Directive 2008/42/EC in hydraulic machinery for the separation of dirt particles: The filters are used under the following boundary conditions and limits > Only in systems with fluids of group 2, according to Pressure Equipment Directive 2014/68/EU. > Only according to the application and environmental conditions in the section ,Technical data" > Only in compliance with the specified performance limits in the section ,Technical data"; extended ‘operational durability/load cycles upon request. > only with hydraulic fluids and the intended seals according to the section .Compatiility with hydraulic fluids’ > Use in potentially explosive areas according to the section ,Directives and standardization > The notes regarding the operating modes according to the section ,Assembly, commissioning, maintenance” must be observed. > Compliance with application and environmental conditions according to the technical data. > Compliance with the specified performance limits. Use in the original condition, without damage. > Maintenance work, such as the replacement of seals, filter elements and optical indicators with original Hengst spare parts, is admissible. Repair work by the ‘customer, particularly on pressurized components, is inadmissible > The filters are intended for professional use only and are not for private use. RE 51448-2X | 120LENO040-0400-2x/ 21/22 peruse Any use deviating from the intended use is improper and not therefore admissible, Improper use of the filters includes: > Incorrect storage > Incorrect transport > Lack of cleanliness during storage and assembly > Incorrect installation > Use of inappropriate/non-admissible hydraulic fulds » Exceeding the specified maximum pressures and load cycles > Operation outside the approved temperature range > Installation and operation in an inadmissible device group or category > Operation outside the specified limits for the operating voltage, see the section ,Technical data" Hengst Filtration GmbH does not assume any liability for damage caused by improper use. The user assumes. responsibility forall risks surrounding improper use. RE 51448-2X, Estion: 2023.04, Hengst Filtration GmbH22/22 AZ0LEN0040-0400-2X/ | RE 51448-2x Environment and recycling > The used fiter element must be disposed of according to the country-specific statutory environmental protection regulations. > At the end of the service life of the filter, the filter ‘components can be recycled according to the country: specific statutory environmental protection regulations. Haratwatst 42 Phone wt (0) €2 9/6030 Iydrauetter@nentst de Hengst Filtration GmbH, RE 51448-2K, Eston: 2021-04 ‘lise propety of Hens itration Gmbh. may not hove ory serv to deceive ne prosuct No ‘iar rom he obligation oon denen andvorfetion Fst be