Operating Manual: Control For Hammer Mills DFZC, DFZP and DFZK

Operating manual
Control for hammer mills

DFZC, DFZP and DFZK
MEAG-DFCQ
Original operating instructions

MEAG-DFCQ-66802-12-1-1908-en-US
Innovations for a better world.

Table of contents
1 Important information 5
1.1 Availability of the instructions ....................................................................... 5
1.2 Applicable documents ................................................................................... 5
1.3 Contact .......................................................................................................... 5
1.3.1 Feedback regarding these instructions ......................................... 5
1.4 Personnel qualification .................................................................................. 5
1.4.1 Electricians .................................................................................... 5
1.5 Presentation conventions .............................................................................. 6
1.5.1 Explanation of warning messages ................................................ 6
2 Safety 7
2.1 Part of the operating instructions ................................................................. 7
2.2 Intended use ................................................................................................. 7
2.3 Technical condition ........................................................................................ 7
2.4 ATEX designation .......................................................................................... 7
2.5 Personnel qualification .................................................................................. 7
3 Technical data 8
3.1 Housing ......................................................................................................... 8
3.2 Display ........................................................................................................... 8
3.3 Environmental conditions .............................................................................. 8
3.4 Electrical data ................................................................................................ 8
3.5 Interfaces ....................................................................................................... 9
3.6 Miscellaneous ................................................................................................ 9
3.7 Design versions ............................................................................................. 10
4 Description 11
4.1 Nameplate ..................................................................................................... 11
4.2 Operating principle ........................................................................................ 11
4.2.1 Throughput control ........................................................................ 15
4.2.2 Hammer mill .................................................................................. 15
4.2.3 Dosing ............................................................................................ 16
4.2.4 Heavy particle flap ........................................................................ 17
4.2.5 Outlet cone .................................................................................... 17
4.2.6 Discharge ....................................................................................... 17
4.2.7 Gravity flow diverter (option) ......................................................... 18
4.2.8 Temperature monitoring (option) ................................................... 18
4.2.9 Vibration monitoring (option) ......................................................... 18
4.2.10 Magnetic door and back-up probe ............................................... 18
4.2.11 Profibus interface .......................................................................... 18
4.2.12 Profinet interface (option) .............................................................. 18
4.2.13 EtherNet/IP interface (option) ....................................................... 19
4.3 Time charts .................................................................................................... 20
4.3.1 Standard sequence ....................................................................... 20
4.3.2 Emptying time ................................................................................ 20
4.3.3 Timeout .......................................................................................... 21
5 Connection 22
5.1 Overview ........................................................................................................ 22
5.1.1 Hammer mill control ...................................................................... 22
5.1.2 Throughput control ........................................................................ 23
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2 Table of contents
5.2 Main circuit board EBD 1311 ....................................................................... 24
5.2.1 Jumpers EBD 1311 ....................................................................... 25
5.2.2 Connection for power supply ........................................................ 25
5.2.3 Profibus DP or RS-485 SIO_2 ..................................................... 25
5.2.4 CAN interface ................................................................................ 26
5.2.5 24 V inputs .................................................................................... 26
5.2.6 24 V outputs .................................................................................. 29
5.2.7 0 … 5 V or 0/4 … 20 mA analog inputs ..................................... 31
5.2.8 0/4 to 20 mA analog outputs ........................................................ 31
5.3 Decentralized IO modules ............................................................................ 32
5.3.1 Digital IO module EBD 1318 ........................................................ 32
5.3.2 Jumpers EBD 1318 ....................................................................... 32
5.3.3 Digital IO expansion module 1 ..................................................... 33
5.3.7 Analog IO module EBD 1317 ....................................................... 37
5.3.8 Analog jumper for IO expansion module EBD 1317 ................... 37
5.3.9 Analog IO expansion module 1 .................................................... 38
5.3.10 Analog IO expansion module 2 .................................................... 38
5.4 Display unit EBD 1316 ................................................................................. 39
5.4.1 Circuit board EBD 1316 ................................................................ 39
5.4.2 Description of electric terminals X50 ............................................ 40
5.4.3 Description of electric terminals X52 ............................................ 40
5.4.4 Jumpers EBD 1316 ....................................................................... 40
5.5 Wiring of vertical hammer mill control DFZK ............................................... 41
5.6 Wiring of throughput adjuster (only main circuit board) .............................. 43
5.7 Wiring of throughput adjuster (with CAN modules) ..................................... 45
6 Operation 47
6.1 Keys and lamps ............................................................................................ 47
6.2 Display operating elements .......................................................................... 48
6.3 Parameters and parameter groups .............................................................. 48
7 Configuration 50
7.1 Setting the application .................................................................................. 50
7.2 Device-specific settings ................................................................................. 50
7.3 Using the input wizard .................................................................................. 51
7.4 Optimizing the controller settings ................................................................. 51
7.5 Configuring and calibrating the temperature monitoring ............................. 51
7.6 Setting frequency converter of the feed roller ............................................. 52
7.6.1 Cutter ATV 320 ............................................................................. 52
7.6.2 Cutter ATV 312/31 ........................................................................ 54
7.7 Controlling the mill motor with frequency converter .................................... 55
7.7.1 Configuring the frequency converter cutter ATV 930 (example) . 57
7.7.2 Configuring the frequency converter DANFOSS VLT 5000 ........ 58
7.8 Special applications ...................................................................................... 58
7.8.1 Control on the discharge conveyor with fan (pneumatic suction
conveying system) ......................................................................... 58
7.8.2 Screw metering (TCON.FEED = SCREW) .................................. 63
7.9 Resetting parameters to factory settings ..................................................... 63
8 Parameters 64
8.1 Notes on the parameter details .................................................................... 64
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Table of contents 3
8.2 Application parameters ................................................................................. 64
8.2.1 USER (operating parameters) parameter group .......................... 64
8.2.2 MAN (manual operation) parameter group .................................. 66
8.2.3 TCON (configuration parameters) parameter group .................... 70
8.2.4 SYS (system configuration) parameter group .............................. 80
8.2.5 ADC (Analog/Digital Converter) parameter group ....................... 87
8.2.6 ADCT (Analog/Digital Converter Temperature) parameter group 90
8.2.7 1317 (CAN module EBD 1317) parameter group ....................... 91
8.2.8 CTRL (controller configuration) parameter group ........................ 93
8.2.9 PBDP (Profibus DP) parameter group ......................................... 94
8.2.10 ENET (Ethernet) parameter group ............................................... 97
8.2.11 TCP (Ethernet TCP/IP) parameter group ..................................... 100
8.2.12 SERV (service information) parameter group .............................. 102
9 Alarms and messages 108

9.1 Basic alarms .................................................................................................. 108
9.2 DFZK application alarms .............................................................................. 111
9.2.1 Mill 1 .............................................................................................. 111
9.2.2 Mill 2 .............................................................................................. 114
9.2.3 Mill 1 and 2 ................................................................................... 117
9.3 FCM application alarms ................................................................................ 119
9.4 Cancel display alarm *No Comm An* .......................................................... 120
9.5 Display status of the seven-segment display .............................................. 121
9.6 Status messages ........................................................................................... 122
9.7 Short messages ............................................................................................ 123
10 Spare parts 125

10.1 Spare parts in stock ...................................................................................... 125
10.2 Basic design version of throughput adjuster ............................................... 125
10.3 Spare parts lists ............................................................................................ 125
11 Appendix 127
11.1 CAN expansion modules .............................................................................. 127
11.1.1 Types ............................................................................................. 127
11.1.2 Connection ..................................................................................... 127
11.1.3 LED display ................................................................................... 128
11.2 Remote control .............................................................................................. 129
11.2.1 Installation version ......................................................................... 129
11.2.2 Table or wall version ..................................................................... 130
11.2.3 Connect to MDDR main circuit board SIO_0 .............................. 131
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4 Table of contents
1 Important information
1.1 Availability of the instructions
These instructions constitute part of the product.
► Retain the instructions and other applicable documents over the entire life-
time of the product and keep them at hand for reference.
► Pass on the instructions and other applicable documents to the each subse-
quent owner or operator of the product.
1.2 Applicable documents

The following documents supplement this operating manual.
The documents for fieldbus and serial interface are written for the programmers.
The descriptions are therefore available only on request and only in German or
English.
Designation Identification number

Operating instructions of the vertical hammer mill DFZK-66398
Operating instructions of the hammer mill DFZC-66504
Operating instructions of the hammer mill DFZP-66802
Fieldbus protocol MEAG-MDDx-21070
Description of the serial interface RS-485 MEAF-66435
Operating manual for universal control MEAG-DEVICE-66698-x-14
x = Documentation version
1.3 Contact
► If you have any questions, please contact the nearest branch of the Bühler
Group. See www.buhlergroup.com.
► Keep the instructions handy.
► Keep the machine number handy.
1.3.1 Feedback regarding these instructions
Send requests and suggestions relevant to these instructions to

technical.documentation@buhlergroup.com.
1.4 Personnel qualification

1.4.1 Electricians
Personnel who work on electrical devices must be technically qualified or have

completed the training by the Bühler Group.
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Chapter 1 Important information 5
1.5 Presentation conventions
1.5.1 Explanation of warning messages
DANGER
Nature and source of the danger.
The danger will result in death or severe injuries.
► Measures to protect against the danger.
WARNING
The danger may result in death or severe injury.
CAUTION
The danger may result in injuries.
CAUTION
The danger may result in property damage.
► Measures to protect against property damage.
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6 Chapter 1 Important information
2 Safety
2.1 Part of the operating instructions
These instructions are an integral part of the respective operating instructions.
Lack of knowledge of the operating instructions may lead to the risk of malfunc-
tions or impairments of the product.
► Pay attention to the instructions and respective operating instructions.
2.2 Intended use

This control system controls exclusively the machine indicated on the title page.
► Use the device only for its intended use.
2.3 Technical condition

If the control system is operated when defective, then safety, function and avail-
ability will be impaired.
► Only operate the control system when in a perfect technical condition.

► Only operate the machine when the protection devices are functioning. See
respective operating instructions.
► Comply with the maintenance schedule.
► Only use original spare parts.
► If the operating behavior of the machine changes, check the machine for
faults.
► Rectify faults immediately.
► Do not modify or alter the control system without authorization.
2.4 ATEX designation

The ATEX designation specifies under which conditions the control system can
be used in or attached to an Ex zone.
► Note the nameplate.
2.5 Personnel qualification

Unqualified personnel cannot recognize risks and are thus exposed to greater
danger.
► Only charge qualified personnel with tasks described in these operating in-
structions.
► Ensure that personnel comply with the local laws and regulations in order to
work safely, keeping the dangers in mind.
► Define and communicate work responsibilities. Provide keys and passwords
to designated staff only.
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Chapter 2 Safety 7
3 Technical data
3.1 Housing
Hammer mill control
Designation Value Unit

Height 2000 mm
Width 1600 mm
Depth 500 mm
Degree of protection IP65
Throughput control

Height 300 mm
Width 380 mm
Depth 155 mm
Degree of protection IP65
Weight approx. 10 kg
3.2 Display
Height 300 mm
Width 210 mm
Depth 80 mm
3.3 Environmental conditions

Temperature range during operation –10 … +50 °C
Temperature range when switched off –10 … +75 °C
Humidity, non-condensing max. 95 %
3.4 Electrical data

Power supply for hammer mill control
For data, see title page of circuit diagram.
Bühler AG
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8 Chapter 3 Technical data
Power supply for throughput control

24 V DC variant according to DIN 19240 24 V DC
(+20% / ‑15%)
Network variant (+10 % / ‑15 %) 100 … 240 V AC
Frequency 43 … 67 Hz
Power consumption, maximum 40 VA
24 V inputs (8/14)

Current consumption, maximum 15 mA
24 V outputs (8/20)

Load, short-circuit-proof, maximum 500 mA
Total load, maximum 2 A
Analog outputs 0/4 … 20 mA (2)

Load resistance, maximum 500 Ω
Resolution 1 000 parts
Analog inputs 0/4 … 20 mA (2)

Input resistance 230 Ω
Resolution 200 parts
3.5 Interfaces
■ Profibus-DP: Profibus-slave, 9-pin D-sub socket
■ USB: USB device interface for service
■ CAN: CAN interface for expansion modules
■ RJ-45 socket: Profinet, EtherNet/IP, Ethernet TCP/IP (optional)
3.6 Miscellaneous
■ Flash memory for program and data logger
■ Battery-powered RAM for parameters: Data protection for at least 20 years
■ Noise emission (emission): EN 50081-1 class B complied with
■ Noise immunity (immunity): EN 50082-2 industrial sector complied with
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Chapter 3 Technical data 9
3.7 Design versions
■ Control system for hammer mill including throughput control (device type
DFZK)
■ Throughput control (device type FCM)
□ Installation version 24 V for assembling the cabinet
□ Compact device 24 V or 100 … 240 V AC
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10 Chapter 3 Technical data
4 Description
4.1 Nameplate
Bühler AG, CH-9240 Uzwil

Type: DFCQ Built in:
Order No.:
Unit No.:
Part No.: EKP -83186-810
Ue: 24 V DC Ie: 4 A
II 3D X T: 65 °C
IP65 Ta: 50 °C
Fig. 4.1 Nameplate (example)

▸ Do not remove or cover nameplate.
4.2 Operating principle

The control system is used for the following applications:
■ Vertical hammer mill with 1 (DFZK-1) or 2 (DFZK-2) mills and one feeder
(DFAV).
■ As throughput control (FCM = Flow Control Mode) for other vertical hammer
mills. The capacity of the mill is controlled by adjusting the feed roller and
feed gap of the feeder.
The control system controls and monitors the grinding process of vertical ham-
mer mills and hammer mills. Depending on the application, the control system
performs the following functions. See page 70, parameter “TCON.DFCQ”.
Function Vertical hammer Throughput adjust-

mill DFZK er FCM
Regulating motor utilization to a de- X X
sired setpoint.
Controlling and checking the feed- X X
er DFAV (feed roller and roller gap
adjuster).
Measuring and controlling the X -
DFAV feeder elements:
■ Low level, upper surge hopper
■ DFAV full level
■ Magnetic door
■ Heavy particle flap
■ Air-circulating fan
Controlling the cone adjustment. X -
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Chapter 4 Description 11
Function Vertical hammer Throughput adjust-
mill DFZK er FCM
Determining the direction of rota- X -
tion of the motors, depending on
the operating hours.
Starting, stopping and braking the X -
motors.
Switching off the motors after idle X -
times of the mill.
Generating alarms to monitor the X X
operating state.
Communication with the control X X
system via fieldbus.
Measuring and evaluating the X X
grinding chamber temperature (op-
tion).
Measuring and evaluating the ma- X X
chine vibrations (option).
Controlling the automatic gravity X -
flow diverter for DFZK-2 (option).
Bühler AG
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12 Chapter 4 Description
Fig. 4.2 DFZK-1
(1) Product probe upper surge (9) Segment slide gate linear actuator
hopper
(2) Electric motor fan (10) Heavy particle flap linear actuator
(3) Back-up probe (11) Magnetic door limit switch
(4) Main motor (12) Zero-speed detector
(5) Cone linear actuators (13) Temperature sensor grinding cham-
ber (optional)
(6) Product probe discharge (14) Vibration monitor (optional)
(7) Electric motor discharge (15) Back-up safety device
(8) Gearmotor
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Fig. 4.3 DFZK-2
(1) Product probe upper surge (9) Gearmotor
hopper
(2) Electric motor fan (10) Segment slide gate linear actuator
(2×)
(3) Back-up probe (11) Heavy particle flap linear actuator
(4) Gravity flow diverter linear (12) Magnetic door limit switch
actuator
(5) Main motor (2×) (13) Zero-speed detector (2×)
(6) Cone linear actuators (2×) (14) Temperature sensor grinding cham-
ber (2× optional)
(7) Product probe discharge (2×) (15) Vibration monitor (2× optional)
(8) Electric motor discharge (16) Back-up safety device
Bühler AG
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4.2.1 Throughput control
The throughput control FCM only covers the basic function of the DFAV, DFZC
and DFZP feeders. The feed roller and feed gap are adjusted by means of the
measured motor current in order to regulate the capacity of the hammer mill.
No additional sensors are measured and no motors can be switched on or off
either.
A
+C5
D B
C
DFCQ
+C3
DFCQ
+C5 DFCQ compact device

+C3 High-voltage section and customer control system with DFCQ installation
version
A Controlling the feed roller motor (analog signal 0/4 … 20 mA for frequen-
cy converter)
B Controlling the feed gap linear cylinder (digital control signals)
C Measuring the motor current (analog signal 0/4 … 20 mA)
D Release of the throughput control (digital signal)
4.2.2 Hammer mill
Start
The hammer mill is controlled by two 24 V signals. Depending on the operating

hours, the corresponding direction of rotation of the main motor is determined
at the start. This adjustment enables the beaters and sieves to wear evenly.
With two hammer mills, the second main motor first starts after the delay
TCON.T6. A current transformer measures the present motor output. The "mo-
tor is turning" signal thereby occurs. If there is no current, an error message is
displayed and the mill stops.
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When the time TCON.T6 has elapsed, the air-circulating fan starts on the feed-
er (DFAV). See page 79, parameter “TCON.T6”. The motor contactor of the
fan sends an acknowledgement signal to the control system (DFCQ) as confir-
mation that the fan is running. If there is no signal, an error message is output
and the feeder does not start.
Stop
The mill should not be operated longer than 15 minutes without any product
since the air circulation can cause overheating. The mill is stopped by deactiva-
tion of the 24 V start command. The air-circulating fan switches off first, fol-
lowed by the main motor. With two mills (DFZK-2), both main motors switch off
at short intervals.
If the mill runs without any product (no load), the mill switches off automatically
after the time TCON.T3 has elapsed. See page 79, parameter “TCON.T3”.
After an automatic stop, the mill restarts automatically when the following condi-
tions are met:
■ The dosing release is pending.

■ The upper surge hopper level probe is reporting product.
If the mill is stopped during the dosing process, the discharge time TCON.T1 ex-
pires first. See page 78, parameter “TCON.T1”.. This ensures that no product
is left behind in the grinding chamber and the mill can restart automatically. If
product is left behind in the grinding chamber, the main motor cannot start. The
product must be removed manually.
Reducing the run-down time
It takes approx. 10 ... 15 minutes for the mill to slow down to standstill. This
time can be reduced, for example, for changing sieves. The motor can be
slowed down with the "activate brake" signal. As a result, the motor is control-
led for the time TCON.T2.x with reversed direction of rotation. See page 78,
parameter “TCON.T1”. The motor is thereby slowed down and the run-down
time minimized to approx. 1 minute.
4.2.3 Dosing
Dosing release
When all motors are turning, the control system requires a second 24 V signal
for dosing release. This signal releases the feeder (DFAV).
The release takes place when the following conditions are met:
■ Motor for air-circulating fan running.

■ Motor for discharge conveyor running.
■ Level probe in discharge conveyor is uncovered.
■ Level probe in upper surge hopper is covered.
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Starting
The feeder starts when the following conditions are met:
■ The dosing release is pending.

■ The upper surge hopper level probe is reporting product.
■ The back-up probe in the feeder (DFAV) is not covered.
A set point specified in percent is used for regulation. The set point corre-
sponds to 100 % of the rated power of the main motor.
The control system regulates the optimum utilisation of the main motor by
means of the segment slide gate gap and the speed of the feed roller. If two
mills (DFZK-2) are present, the two segment slide gate settings are corrected
until the power consumption of both mills is distributed evenly.
Stopping
The feeder stops when the following conditions are met:
■ The dosing release is no longer present.

■ The upper surge hopper level probe is signalling low level.
■ The product discharge is no longer ensured.
The control system remains in this state until all conditions have been met for a
restart.
4.2.4 Heavy particle flap
The heavy particle flap can only be opened when the feeder is not active. The
feeder cannot be started while opening and closing the heavy particle flap.
When opening the heavy particle flap, the linear cylinder retracts. When closing
the heavy particle flap, the linear cylinder extends.
See page 47, chapter “Keys and lamps”.
4.2.5 Outlet cone
The outlet cone can only be opened or closed when the rotor is not moving.
The two linear cylinders never travel at exactly the same speed for produc-
tion-related reasons. Therefore, the position of both cylinders is measured by
means of a pulse counter. If the position difference of both cylinders is too
great, the position is adjusted by slowing down the faster cylinder momentarily.
See page 47, chapter “Keys and lamps”.
4.2.6 Discharge
When the main motor is running, the “Start discharge” signal is displayed. The
discharge conveyor must acknowledge that it is running by means of a re-
sponse. If the discharge conveyor does not return this message within 10 sec-
onds, the main motor stops. If there is no response from the discharge convey-
or, the response signal must be wired to the start signal. After the main motor
has stopped, the “Start discharge” signal first switches off after an overrun time
of 60 seconds. Additionally, capacity monitoring of the discharge conveyor can
be activated with the parameter TCON.TRANS. See page 76, parameter
“TCON.TRANS”.
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4.2.7 Gravity flow diverter (option)
The gravity flow diverter is used for selecting the mill when two mills are pres-
ent. It is activated with the dosing release. When the dosing release is present
for both mills, the middle position is approached. The position is preset with the
parameter TCON.FLMID. In this position the product is guided to both mills. If
the dosing release is only present for one mill, the gravity flow diverter changes
the position automatically and guides the product to the active mill only.
If the parameter “TCON.FLAP” is set to OFF, then the gravity flow diverter is
not adjusted automatically and remains in the current position.
4.2.8 Temperature monitoring (option)
There is a temperature detector in the grinding chamber. If the measured tem-

perature exceeds the threshold value TCON.TMAX, an alarm is triggered and
the mill is switched off. See page 78, parameter “TCON.TMAX”. If there are
two mills (DFZK-2), each grinding chamber is monitored by its own sensor.
4.2.9 Vibration monitoring (option)
There is a vibration sensor on the machine stand. This measures the vibrations
within the range of 0 … 64 mm/s. Two vibration limits can be set with the pa-
rameters TCON.VIB_W and TCON.VIB_A. See page 78, parameter
“TCON.VIB_W”. If the value TCON.VIB_W is exceeded for the programmable
time TCON.T VIB, a warning is displayed. See page 78, parameter
“TCON.T VIB”. The machine only stops when the value TCON.VIB_A is exceed-
ed for the time TCON.T VIB. See page 78, parameter “TCON.VIB_A”. The
present vibration value is displayed on the control system as a percentage of
the programmed limit, i.e. 100% corresponds to TCON.VIB_A.
4.2.10 Magnetic door and back-up probe
The following mechanisms are triggered in the feeder (DFAV):
■ If the magnetic door is opened, an alarm message appears on the display.

■ If the back-up probe is covered, the feeder deactivates.
4.2.11 Profibus interface
The control has a Profibus interface to the process control system.
The following process data, among other things, can be displayed on the proc-
ess control system:
■ Current motor output

■ Current segment gate position
■ Current speed of the feed roller
■ State of all inputs and outputs
■ Current alarm messages
If the Profibus is used, then set the parameter “SYS.REM” to REMP. Deactivate
the 24 V inputs “release main motor” and “release dosing” in this case
(“SYS.EIN” = OFF).
4.2.12 Profinet interface (option)
The controller has an optional Profinet interface to the control system.
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ess control system:

The circuit board Profinet - Ethernet fieldbus EBD 1326 (EKP-85388-810) is re-
quired. If Profinet is used, then set the parameter “SYS.REM” to REME and
“SYS.ENET” to P-NET.
4.2.13 EtherNet/IP interface (option)
The controller has an optional EtherNet/IP interface to the control system.
ess control system:

The circuit board EtherNet/IP - Ethernet fieldbus EBD 1325 (EKP-85387-810) is

required.
If EtherNet/IP is used, set the parameter “SYS.REM” to REME and “SYS.ENET”

to ETH-IP.
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4.3 Time charts
4.3.1 Standard sequence
DI 0.5 Release for main motor 1
DI 0.4 Release for product

feed 1

feed 2
DO 0.5 Start main motor 1
DO 0.13 Fan
Dosing start
4.3.2 Emptying time
The correct start and stop sequence is always executed in the case of a simul-
taneous start and release signal. The feeder starts when the motors are turn-
ing. The main motors first deactivate after the idle time TCON.T1 has elapsed.
All of the product is thereby discharged from the mill.

feed 1

feed 2
DO 0.13 Fan
Dosing start
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4.3.3 Timeout
The mill stops after the timeout TCON.T3 elapses in the following cases
■ When no product is in the inlet.

■ When no release is present.
This protects the cone from overheating. The mill starts automatically when
there is product in the inlet again.

feed 1
DI 5.0 Upper surge hopper low

level
DO 0.13 Fan
Dosing start
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5 Connection
5.1 Overview
5.1.1 Hammer mill control
1 2
(1) Main circuit board EBD 1311 (3) Display circuit board EBD 1316
(2) Frequency converter of the (4) Power section depending on de-
feed roller sign version (a star-delta start here)
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22 Chapter 5 Connection
5.1.2 Throughput control
1 2
(1) Power supply

(2) Display circuit board EBD 1316
(3) Main circuit board EBD 1311
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Chapter 5 Connection 23
5.2 Main circuit board EBD 1311
Fig. 5.1 Main circuit board EBD 1311
Item Element Function

(1) Battery Supply of the battery-buffered RAM for saving the pa-
rameter settings
(2) Seven-segment Display of the status messages of the universal con-
display trol unit
(3) USB connection Connection for software updates
(4) Fuse Electronics fuse
Fuse type: 4 A, time-delay
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5.2.1 Jumpers EBD 1311
1 6 Pullup
2 5 Term
3 4 X71
Pulldown
B B
X81
A A
X41 B B
X60 X62 A A
V V V V
A A A A X70
X61 X63
X80
V V V V Pullup 1 6
A A A A Term 2 5
Pulldown 3 4
Fig. 5.2
X71 left B = Profibus at X40 A = RS-485 SIO_2 at X40

X71 right B = Hardware test OFF A = Hardware test ON (at factory)
X70 left B = Profibus at X40 A = RS-485 SIO_2 at X40
X70 right B = Profibus at X40 A = RS-485 SIO_2 at X40
X60 A = Current input at X14 V = Voltage input
(left AI0, right AI1)
X81 1 ... 6 = Pullup 3 ... 4 = Pulldown, SIO_1
2 ... 5 = Term
X80 1 ... 6 = Pullup 3 ... 4 = Pulldown, SIO_0 display
2 ... 5 = Term
5.2.2 Connection for power supply
24 V DC - circuit board EBD 1311
X1 Pole Function
1 1 +24 V
2 0 V
2
3 PE
3
5.2.3 Profibus DP or RS-485 SIO_2
Switching with the X70 (left and right) and X71 (left) jumpers between Profibus
DP and RS-485 SIO_2:
■ B = Profibus DP
■ A = RS-485 SIO_2
Always leave right jumper X71 at position B.
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5
9
4
8
3
7
2
6
1
X Signal Description
X40:3 RS485_B Profibus-DP / RS-485 SIO_2, positive signal
X40:4 RTS Profibus DP standard
X40:5 0 V_EX Profibus DP standard
X40:6 +5 V_EX Profibus DP standard
X40:8 RS485_A Profibus-DP / RS-485 SIO_2, negative signal
5.2.4 CAN interface
X100 Terminal Function

1 1 +24 V
2 2 0 V
3 3 CAN H
4 4 CAN L
X100:1 +24 V +24 V secondary voltage. Supplies CAN
module with voltage.
X100:2 0 V 0 V and shield connection
X100:3 CAN H CAN positive signal
X100:4 CAN L CAN negative signal
5.2.5 24 V inputs
X3/X10/X11/X12 Terminal Function Function Function Function

X3 X10 X11 X12
1 1 +24 V_IO +24 V_IO +24 V_IO +24 V_IO
2 2 DI_0.0 DI_0.4 DI_0.8 DI_0.12

3 3 DI_0.1 DI_0.5 DI_0.9
4 4 GND GND GND GND
5 5 +24 V_IO +24 V_IO +24 V_IO +24 V_IO
6 6 DI_0.2 DI_0.6 DI_0.10 DI_0.14
7 7 DI_0.3 DI_0.7 DI_0.11
8 8 GND GND GND GND
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X20/X21/X22 Terminal Function Function Function
X20 X21 X22
1 1 +24 V_IO +24 V_IO +24 V_IO
2 2 DI_0.16 DI_0.20 DI_0.24

3 3 DI_0.17 DI_0.21
4 4 GND GND GND
5 5 +24 V_IO +24 V_IO +24 V_IO
6 6 DI_0.18 DI_0.22 DI_0.26
7 7 DI_0.19 DI_0.23
8 8 GND GND GND
DI X3 Signal Description
0.0 X3:2 Emergency stop 24 V = operating status
for plant 0 V = plant is in emergency stop.
0.1 X3:3 Activate brake 24 V = when switching off the motors, the sig-
nal is checked. If it is active, the motors are
stopped with reverse current brake.
0.2 X3:6 Acknowledge 24 V = Impending, acknowledgeable alarms
alarm are deleted with the positive flank when the
alarm condition is no longer active.
0.3 X3:7 Not used -

0.4 X10:2 Release for 24 V = the product feed process for mill 1 is
product feed 1 started.
0.5 X10:3 Release for 24 V = the main motor for mill 1 is started.
main motor 1
0.6 X10:6 Speed 2 24 V = main motor runs with TCON.MOT_F2
Main motor 1 0 V = main motor runs with TCON.MOT_F1.
0.7 X10:7 Safety switch 24 V = the safety switch is switched on (oper-
ating status).

0.8 X11:2 Segment slide 24 V pulse signal = counting pulse for measur-
gate pulse 1 ing position of the segment slide gate.
0.9 X11:3 Segment slide 24 V = segment slide gate is open or closed
gate 1 limit at limit position.
switch
0.10 X11:6 For screw meter- 24 V = Product probe in upper surge hopper
ing is covered (operating status).
Low level in up- 0 V = Product probe upper surge hopper is
per surge hop- not covered (alarm status).
per
0.11 X11:7 Alarm for fre- 0 V = the frequency converter of the feed roll-
quency converter er is reporting an alarm.
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0.12 X12:2 Fan is running 24 V = response that fan is running.
X12:3 See digital outputs.
0.14 X12:6 Discharge 1 run- 24 V = response that discharge conveyor of
ning mill 1 is running. If no discharge is present,
provide a jumper to 24 V at the input.
X12:7 See digital outputs.

0.16 X20:2 Release for 24 V = the product feed process for mill 2 is
product feed 2 started.
0.17 X20:3 Release for 24 V = the main motor for mill 2 is started.
main motor 2
0.18 X20:6 Speed 2 24 V = main motor runs with TCON.MOT_F2
Main motor 2 0 V = main motor runs with TCON.MOT_F1.
0.19 X20:7 Product probe Function according to configuration
discharge TCON.TRAPRB.

0.20 X21:2 Segment slide 24 V pulse signal = counting pulse for measur-
gate pulse 2 ing position of the segment slide gate.
0.21 X21:3 Segment slide 24 V = segment slide gate is open or closed
gate 2 limit at limit position.
switch
0.22 X21:6 Not used -
0.23 X21:7 24 V is OK 24 V = circuit breakers in the control system
are OK.

0.24 X22:2 UPS is OK 24 V = Power supply from network.
0 V = Power supply from UPS, the machine
is stopped.
X22:3 See digital outputs
0.26 X22:6 Discharge 2 run- 24 V = response that discharge conveyor of
ning mill 2 is running.
If no discharge is present, provide a jumper
to 24 V at the input.
X22:7 See digital outputs
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5.2.6 24 V outputs

X2 X13 X23
1 1 D0_0.0 D0_0.4 D0_0.8
2 2 D0_0.1 D0_0.5 D0_0.9

3 3 D0_0.2 D0_0.6 D0_0.10
4 4 D0_0.3 D0_0.7 D0_0.11
5 5 GND GND GND
6 6 GND GND GND
D0 X2 Signal Description
0.0 X2:1 Alarm mill 1 0 V = alarm, if SYS.AINV = ON
0.1 X2:2 Alarm mill 2 0 V = alarm, if SYS.AINV = ON
0.2 X2:3 Set point of 24 V-pulse signal 0 … 1 KHz
feed roller Set point for frequency converter.
1 kHz = 100 Hz on the gearmotor
Idle state = motor stopped = 24 V
0.3 X2:4 Not used -

0.4 X13:1 Motor 1 clock- 24 V = the main motor for mill 1 is started
wise rotation with clockwise direction of rotation.
Open segment 24 V = segment slide gate 1 is opened.
slide gate 1
0.5 X13:2 Motor 1 counter- 24 V = the main motor for mill 1 is started
clockwise rota- with counterclockwise direction of rotation.
tion
Close segment 24 V = segment slide gate 1 is closed.
slide gate 1
0.6 X13:3 Brake motor 1 24 V = the main motor for mill 1 is braked.
Open segment 24 V = segment slide gate 2 is opened.
slide gate 2
0.7 X13:4 Start transport 1 24 V = the discharge for mill 1 is started.
Close segment 24 V = segment slide gate 2 is closed.
slide gate 2

0.8 X23:1 Motor 2 clock- 24 V = the main motor for mill 2 is started
wise rotation with clockwise direction of rotation.
0.9 X23:2 Motor 2 counter- 24 V = the main motor for mill 2 is started
clockwise rota- with counterclockwise direction of rotation.
tion
0.10 X23:3 Brake motor 2 24 V = the main motor for mill 2 is braked.
0.11 X23:4 Start transport 2 24 V = the discharge for mill 2 is started.
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Outputs 24 V on input plugs
X3/X10/X11/X12 Terminal Function Function Function Function

X3 X10 X11 X12
1 1 +24 V_IO +24 V_IO +24 V_IO +24 V_IO
2 2 - - - -
3 3 - - - DO_0.13
4 4 GND GND GND GND
5 5 +24 V_IO +24 V_IO +24 V_IO +24 V_IO
6 6 - - - -
7 7 - - - DO_0.15
8 8 GND GND GND GND

X20 X21 X22
1 1 +24 V_IO +24 V_IO +24 V_IO
2 2 - - -
3 3 - - DO_0.25
4 4 GND GND GND
5 5 +24 V_IO +24 V_IO +24 V_IO
6 6 - - -
7 7 - - DO_0.27
8 8 GND GND GND
DO X12 Signal Description

X12:2 See digital inputs.
0.13 X12:3 Start the fan. 24 V = fan is started.
0.15 X12:7 Mill 1 started. 24 V = mill 1 is in operation.
DO X22 Signal Description

0.25 X22:3 Not used. -
0.27 X22:7 Mill 2 started. 24 V = mill 2 is in operation.
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5.2.7 0 … 5 V or 0/4 … 20 mA analog inputs
X14/24 Terminal Function Function

X14 X24
1 1 + AI_0.0 + AI_0.4
2 2 + AI_0.1 + AI_0.5
3 3 + AI_0.2 + AI_0.6
4 4 + AI_0.3 + AI_0.7
5 5 +5 V +5 V
6 6 GND GND
7 7 GND GND
AI X14 Signal Description

0.0 X14:1 Motor current for Motor current input for mill 1
mill 1 20 mA = ADC. CON1.1
0.1 X14:2- Motor current for Motor current input for mill 1 discharge
discharge 1 20 mA = ADC. CON1.2
0.2 X14:3 Not used -
0.3 X14:4 Set point for mill 1 Analog set point setting for mill 1
20 mA = 100%
Active only if SYS.REM = REMA
AI X24 Signal Description

0.4 X24:1 Motor current for Motor current input for mill 2
mill 2 20 mA = ADC. CON2.1
0.5 X24:2 Motor current for Motor current input for mill 2 discharge
discharge 2 20 mA = ADC. CON2.2
0.6 X24:3 Not used -
0.7 X24:4 Set point for mill 2 Analog set point setting for mill 2
20 mA = 100%
Active only if SYS.REM = REMA
5.2.8 0/4 to 20 mA analog outputs
X4 Terminal Function
1 1 + AO_0.0
2 2 GND
3 3 + AO_0.1
4 4 GND
5 5 GND
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The function of the analog outputs depends on the configuration of the control
system.
AO X4 Signal Description
TCON.MILL = 1 (DFZK-1) TCON.MILL = 2 (DFZK-2)
0.0 X4:1 + 0/4 … 20 mA Setpoint of feed roller Dependent on TCON.AOUT
X4:2 - 20 mA = 100 Hz - ACTV actual output of mill 1
- SETV setpoint of the feed roller
for mill 1 and 2
- MOTF setpoint or actual speed
of main motor 1
0.1 X4:3 + 0/4 … 20 mA Actual output of the mill Dependent on TCON.AOUT
X4:4 - 20 mA = ADC.AOMAX - ACTV actual output of mill 2
or - SETV setpoint of the feed roller
Target speed of main motor for mill 2 (currently not used)
20 mA = 60 Hz - MOTF setpoint or actual speed
if (TCON.MOTOR = FC or of the main motor mill 2
BR FC)
and “TCON.MOTCAN” = “OFF”
5.3 Decentralized IO modules

The decentralized IO modules are built-in directly on the machine. The number
of built-in modules depends on the design version of the machine.
5.3.1 Digital IO module EBD 1318
The digital IO module EBD 1318 is used for the input and output of digital sig-
nals. The module has 12 configurable IOs. The application software defines
whether an IO is operated as input or output.
IO 0...3 IO 4...7 IO 8...11
1 1 1
H100 H104 H108
2 2 2
CAN
H101 H105 H109
3 3 3
1
4 4 4
2
5 5 5
3
H102 H106 H110 H150
6 6 6 4
H103 H107 H111
7 7 7 X100
8 8 8 ON ON
OFF OFF
X101 X102 X103 1 2
X99
Out 0… 3
Out 4… 7 EBD1318 3 4
Out 8…11
X112 S100
X99 OFF = bus termination deactivated. All modules except the last module
on the bus.
ON = bus termination activated. Last module on the bus.
X112 ON = outputs are fed from modules (default setting).
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5.3.3 Digital IO expansion module 1
The module must have the address 1.
Installed in: safety cabinet for mill 1.

X101 X102 X103
1 1 +24 V_IO +24 V_IO +24 V_IO
2 2 DI_1.0 DI_1.4 DI_1.8

3 3 DI_1.1 DI_1.5 DO_1.9
4 4 GND GND GND
5 5 +24 V_IO +24 V_IO +24 V_IO
6 6 DI_1.2 DI_1.6 DO_1.10
7 7 DI_1.3 DI_1.7 DO_1.11
8 8 GND GND GND
Dx X Signal Description
1.0 X101:2 Close cone switch 24 V = close cone.
1.1 X101:3 Machine stop button 24 V = machine controls stopping (no
emergency stop).
1.2 X101:6 Cone pulse signal 24 V pulse signal = counting pulse for
right measuring position of the cone.
1.3 X101:7 Zero-speed detector 24 V = main motor is stationary.
1.4 X102:2 Cone closed 24 V = the cone is closed.
1.5 X102:3 Cone full level 24 V = level probe is uncovered (operat-
ing status).
0 V = level probe is covered (alarm sta-
tus).
left measuring position of the cone.
1.7 X102:7 Heavy particle flap 24 V = manually open heavy particle flap.
button
1.8 X103:2 Open cone switch 24 V = open cone.
1.9 X103:3 Move cone to the 24 V = move linear cylinder to the right of
right the cone.
1.10 X103:6 Move cone to the 24 V = move linear cylinder to the left of
left the cone.
1.11 X103:7 Move cone lamp Lamp of the move cone button.
Lamp is lit when main motor is stationary.
Cone can be opened.
Lamp flashes slowly when a sieve change
has been requested.
Lamp flashes rapidly when the cone is
locked.
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X101 X102 X103
1 1 +24 V_IO +24 V_IO +24 V_IO
2 2 DI_2.0 DI_2.4 DI_2.8

3 3 DI_2.1 DI_2.5 DO_2.9
4 4 GND GND GND
5 5 +24 V_IO +24 V_IO +24 V_IO
6 6 DI_2.2 DI_2.6 DO_2.10
7 7 DI_2.3 DI_2.7 DO_2.11
8 8 GND GND GND
2.0 X101:2 Close cone switch 24 V = close cone.
2.1 X101:3 Machine stop button 24 V = machine controls stopping (no
emergency stop).
right measuring position of the cone.
2.3 X101:7 Zero-speed detector 24 V = main motor is stationary.
2.4 X102:2 Cone closed 24 V = the cone is closed.
2.5 X102:3 Cone full level 24 V = level probe is uncovered (operat-
ing status).
0 V = level probe is covered (alarm sta-
tus).
left measuring position of the cone.
2.7 X102:7 Heavy particle flap 24 V = manually open heavy particle flap.
button
2.8 X103:2 Open cone switch 24 V = open cone.
2.9 X103:3 Move cone to the 24 V = move linear cylinder to the right of
right the cone.
2.10 X103:6 Move cone to the 24 V = move linear cylinder to the left of
left the cone.
2.11 X103:7 Move cone lamp Lamp of the move cone button.
Lamp is lit when main motor is stationary.
Cone can be opened.
Lamp flashes slowly when a sieve change
has been requested.
Lamp flashes rapidly when the cone is
locked.
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Installed in: terminal box DFAV-1/2.

X101 X102 X103
1 1 +24 V_IO +24 V_IO +24 V_IO
2 2 DI_5.0 DI_5.4 DI_5.8

3 3 DI_5.1 DI_5.5 DI_5.9
4 4 GND GND GND
5 5 +24 V_IO +24 V_IO +24 V_IO
6 6 DI_5.2 DO_5.6 DO_5.10
7 7 DI_5.3 DO_5.7 DO_5.11
8 8 GND GND GND
5.0 X101:2 Upper surge hop- 24 V = upper surge hopper level probe is
per low level covered (operating status).
0 V = upper surge hopper level probe is un-
covered (alarm status).
5.1 X101:3 DFAV full level 24 V = DFAV level probe is uncovered (op-
erating status).
0 V = level probe is covered (alarm status).
5.2 X101:6 Magnetic door 24 V = magnetic door is closed.
5.3 X101:7 Not used -
5.4 X102:2 Segment slide 24 V pulse signal = counting pulse for
gate pulse measuring position of the segment slide
gate.
5.5 X102:3 Segment slide 24 V = segment slide gate is open or
gate limit switch closed at limit position.
5.6 X102:6 Open segment 24 V = segment slide gate is opened.
slide gate
5.7 X102:7 Close segment 24 V = segment slide gate is closed.
slide gate
5.8 X103:2 Heavy particle 24 V pulse signal = counting pulse for
flap pulse measuring position of the heavy particle flap.
5.9 X103:3 Heavy particle 24 V = heavy particle flap is open or closed
flap limit switch at limit position.
5.10 X103:6 Open heavy parti- 24 V = heavy particle flap is opened.
cle flap
5.11 X103:7 Close heavy parti- 24 V = heavy particle flap is closed.
cle flap
Bühler AG
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Installed in: terminal box DFAV-1/2.

X101 X102 X103
1 1 +24 V_IO +24 V_IO +24 V_IO
2 2 DI_6.0 DI_6.4 DI_6.8

3 3 DI_6.1 DI_6.5 DI_6.9
4 4 GND GND GND
5 5 +24 V_IO +24 V_IO +24 V_IO
6 6 DI_6.2 DI_6.6 DO_6.10
7 7 DI_6.3 DO_6.7 DO_6.11
8 8 GND GND GND
6.0 X101:2 Not used -
6.1 X101:3 Not used -
6.2 X101:6 Not used -
6.3 X101:7 Not used -
6.4 X102:2 Segment gate pulse 24 V pulse signal = counting pulse for
measuring position of the segment gate.
6.5 X102:3 Segment gate limit 24 V = segment gate is open or closed
switch at limit position.
6.6 X102:6 Opening segment 24 V = segment gate is opened.
gate
6.7 X102:7 Closing segment 24 V = segment gate is closed.
gate
6.8 X103:2 Gravity flow diverter 24 V pulse signal = counting pulse for
pulse signal measuring position of the gravity flow
diverter.
6.9 X103:3 Gravity flow diverter 24 V = Gravity flow diverter is at limit po-
limit switch sition mill 1 or mill 2.
6.10 X103:6 Gravity flow diverter 24 V = Move the gravity flow diverter in
of mill 2 the direction of mill 2.
6.11 X103:7 Gravity flow diverter 24 V = Move the gravity flow diverter in
of mill 1 the direction of mill 1.
Bühler AG
MEAG-DFCQ-66802-12-1-1908-en-US
5.3.7 Analog IO module EBD 1317
The CAN analog module EBD 1317 is used for the temperature monitoring or vi-
bration monitoring options. On the module is a temperature sensor that meas-
ures the current ambient temperature.
Circuit Module Description

board type
EBD 1317 Analog 8 analog inputs, 2 analog outputs with 0/4 … 20 mA.
I/O Voltage measurement 0 … 5 V or 0 … 10 V
Force sensor input ± 80 mV (2 channels are neces-
sary)
Resistance measurement
Connection PT100 or PT1000
5.3.8 Analog jumper for IO expansion module EBD 1317
1 1 R 0 EBD 1317
V X290
AI0 2 AI4 2 A
AI1 3 AI5 3 X298 R 1

0 V X291
1 A
4 4
AO0 1
4 R 4
X210 X212 5 V X294
A
1
2 2
5V 24V 5V 24V R 5
AO1 3 0/1 4/5 V X295
A 3
4 2/3 6/7 R 2
X280 X281 V X292 4
5 1 1
A
2
3
R 3 X100
X201 AI2 2 AI6 2 6
V X293
A
7
AI3 3 AI7 3 R 6
X299 V X296
4 4 A
R 7 X99
X211 X213 V X297
A S200
X99 OFF Bus termination deactivated.

All modules except the last module on the bus.
ON Bus termination activated. Last module on the bus.
X280/X281 Select voltage for resistance measurement 5 V or 24 V.
Position, left = 5 V (default setting).
X290 … X297. Select the input type of the analog input
R Resistance / PT100 / PT1000
V Voltage 5 V / 10 V / 80 mV
A Current 0 mA / 4 mA
Set jumper according to diagram.
X298/X299 Select the input voltage 5 V or 10 V.
Jumper plugged in = 5 V (default setting).
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5.3.9 Analog IO expansion module 1
X210/X211/X212/ Termi- Function Function Function Function

X213 nal X210 X211 X212 X213
1 1 OUT OUT OUT OUT
2 2 AI 1.0 AI 1.2 AI 1.4 AI 1.6
3 3 AI 1.1 AI 1.3 AI 1.5 AI 1.7
4 4 0 V 0 V 0 V 0 V
X210:1 +OUT 5 V or 24 V output voltage. Setting via jumper X280 (0/1).
X210:2 AI 1.0 Temperature sensor of mill 1 (PT100, PT1000)
X210:3 AI 1.1 PTC main motor mill 1
X210:4 0 V shield 0 V and shield connection

X211:2 AI 1.2 Vibration sensor of mill 1
X211:3 AI 1.3 Not used


Set the function of the input at the parameter EBD 1317.AI1.x. Use shielded ca-
bles. Connect shield to electric terminal 4.
5.3.10 Analog IO expansion module 2
X210/X211/X212/ Termi- Function Function Function Function

X213 nal X210 X211 X212 X213
1 1 OUT OUT OUT OUT
2 2 AI 1.0 AI 1.2 AI 1.4 AI 1.6
3 3 AI 1.1 AI 1.3 AI 1.5 AI 1.7
4 4 0 V 0 V 0 V 0 V
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X210:2 AI 1.0 Temperature sensor of mill 2 (PT100, PT1000)
X210:3 AI 1.1 PTC main motor mill 2

X211:2 AI 1.2 Vibration sensor of mill 2


Set the function of the input at the parameter EBD 1317.AI1.x. Use shielded ca-
bles. Connect shield to electric terminal 4.
5.4 Display unit EBD 1316

5.4.1 Circuit board EBD 1316
X50 EBD 1316

1 5
2 6
3 7
4 8
X52
BA
X54
X53
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5.4.2 Description of electric terminals X50
X50 Ter- Function Description

minal
1 1 +24 V_Line + 24 V power supply
2 2 0 V_Line 0 V
3 3 RXD TXD + RS485 signal +
4 4 RXD TXD – RS485 signal -
5.4.3 Description of electric terminals X52
X52 Ter- Function Description

minal
5 5 +24 V_EXT + 24 V external power supply for IN-
PUT 1 … 3
6
6 24 V_INPUT1 Not used
7
8
X54 B = terminating resistor activated (default setting)
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5.5 Wiring of vertical hammer mill control DFZK
DFCQ +C1 DFCQ +C2

safety cabinet
EBD 1311
X3AB:1 24V X3AB:1
X3AB:2 GND X3AB:2 EBD 1318
3 x 400V AC
X3AB:3 CAN H X3AB:3 addr.1
X100
X3AB:4 CAN L X3AB:4
EBD 1317
X10:1 24V
X100 addr.1
A
optional
X10:2 DI 0.4
EBD 1318
B addr.2
X100
X10:3 DI 0.5
X20:1 24V
A
X20:2 DI 0.16
B DFAV +J1
X3AE:1 24V X3AE:1
X20:3 DI 0.17
X3AE:2 GND X3AE:2 EBD 1318
X3AE:3 CAN H X3AE:3 addr.5
X100
X3AE:4 CAN L X3AE:4
X14:1 AI 0.0 +
C EBD 1318
X14:6 0V
X100 addr.6
X14:7 Shield
X14:4 AI 0.3 +
D
X14:6 0V
X14:7 Shield
C X24:1 AI 0.4 +
X24:6 0V
X24:7 Shield
D X24:4 AI 0.7 +
X24:6 0V
X24:7 Shield
X4:3 AO 0.1 +
X4:4 0V E
X4:5 Shield
X2:1 DO 0.0 F
X2:6 0V
Remote X12:7 DO 0.15
X30 G
Display X12:8 0V
X2:2 DO 0.1
X2:6 0V F
Profibus X40 X22:7 DO 0.27
G
X22:8 0V
DFZK-2
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Abbre- Description
viation
A Start signal for dosing. This signal is not required while starting via
fieldbus (SYS.EIN).
B Start signal of the main motors. This signal is not required while
starting via fieldbus (SYS.EIN).
C Motor current or motor torque.
0/4 … 20 mA
D Analog setpoint specified for the mill power 0/4 to 20 mA. Is read on-
ly when SYS.REM = REMA.
E Analog actual value output of the mill.
0/4 … 20 mA
F Alarm output.
Function can be inverted via parameter SYS.AINV.
G Digital output of mill is in operation.
24 V = mill is running
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5.6 Wiring of throughput adjuster (only main circuit board)
L1 EBD 1311
100...240V AC PE
N
X1:1 +24V
24 V DC RD
X1:2 0V X13:1 DO 0.4 FORWARD
X13:2 DO 0.5 OR BACKWARD
X13:5 0V BK -24V
X10:1 24V
A BN E
X11:1 24V +24V
VT PULSES
X10:2 DI 0.4 X11:2 DI 0.8
X11:3 DI 0.9 GN ENDSTOP IN
YE ENDSTOP OUT
X20:1 24V
A
X20:2 DI 0.16 RD
X13:3 DO 0.6 FORWARD
X13:4 DO 0.7 OR BACKWARD
X13:6 0V BK
-24V
BN E
X21:1 24V +24V
X14:1 AI 0.0 + X21:2 DI 0.20 VT PULSES
B GN
X14:6 0V X21:3 DI 0.21 ENDSTOP IN
YE ENDSTOP OUT
X14:7 Shield
C X14:4 AI 0.3 +
X14:6 0V
X14:7 Shield
X2:3 DO 0.2 F
X2:6 0V
X24:1 AI 0.4 +
B X24:6 0V
X24:7 Shield
X4:1 AO 0.0 +
X4:2 0V G
X24:4 AI 0.7 + X4:5 Shield
C
X24:6 0V
X24:7 Shield X4:3 AO 0.1 +
X4:4 0V H
X4:5 Shield
X11:5 24V
X2:1 DO 0.0 I
D X2:5 0V
X11:7 DI 0.11
X12:7 DO 0.15
X12:8 0V J
Profibus X40 X2:2 DO 0.1 I

X2:6 0V
DFZK-2/DFZC-2/DFZP-2 X22:7 DO 0.27

X22:8 0V J
Abbre- Description
viation
fieldbus (SYS.EIN).
B Motor current or motor torque.
0/4 … 20 mA.
C Analog setpoint specified for the mill power 0/4 to 20 mA. Is read on-
D Digital input for frequency converter error.
0 V = feed roller error.
E Linear cylinder for adjustment of the feed gap.
F Frequency converter setpoint of the feed roller (for Altivar ATV 31,
ATV 312 and ATV 320).
Pulse signal 0 … 1 kHz → 0 … 100 Hz.
G Frequency converter setpoint of the feed roller.
0/4 … 20 mA → 0 … 100 Hz.
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Abbre- Description
viation
H Analog actual value output of the mill.
0/4 … 20 mA = 0 … ADC.AOMAX
I Alarm output.
J Digital output of mill is in operation.
24 V = mill is running.
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5.7 Wiring of throughput adjuster (with CAN modules)
CAN EBD 1318
L1 EBD 1311 X100 Adr.5
100...240V AC X100
PE
N X102:6 DO 5.6 RD
FORWARD
X102:7 DO 5.7 OR
X1:1 +24V BACKWARD
24 V DC X102:8 0V BK -24DC
X1:2 0V
BN E
X102:1 24V +24DC
X10:1 24V X102:2 DI 5.4 VT
PULSES
X102:3 DI 5.5 GN
A ENDSTOP IN
YE
ENDSTOP OUT
X10:2 DI 0.4
X20:1 24V
EBD 1318
A X100 Adr.6
X20:2 DI 0.16 LINAK2
X102:6 DO 6.6 RD
FORWARD
X102:7 DO 6.7 OR
BACKWARD
X102:8 0V BK -24DC E
X102:1 24V BN
X14:1 AI 0.0 + +24DC
B X102:2 DI 6.4 VT
X14:6 0V PULSES
X102:3 DI 6.5 GN
ENDSTOP IN
X14:7 Shield YE
ENDSTOP OUT
C X14:4 AI 0.3 + EBD 1317

X14:6 0V
X100 Adr.1
X14:7 Shield
X210:1 +5V
X210:2 AI 1.0 F
X24:1 AI 0.4 +
B X24:6 0V X210:3 AI 1.1 F
X24:7 Shield X210:4 Shield
X24:4 AI 0.7 + X211:2 AI 1.2

C X211:4 GND G
X24:6 0V
X24:7 Shield
X211:3 AI 1.3
X211:4 0V G
X2:3 DO 0.2 H
X11:5 24V X2:6 0V
D
X11:7 DI 0.11 X4:1 AO 0.0 +
X4:2 0V I
X4:5 Shield
X4:3 AO 0.1 +
X4:4 0V J
X4:5 Shield
X2:1 DO 0.0
X2:5 0V K
Profibus X40
X12:7 DO 0.15
X12:8 0V L
DFZK-2/DFZC-2/DFZP-2 X2:2 DO 0.1 K

X2:6 0V
X22:7 DO 0.27 L
X22:8 0V
Abbre- Description
viation
fieldbus (SYS.EIN).
B Motor current or motor torque.
0/4 … 20 mA.
C Analog setpoint specified for the mill power 0/4 to 20 mA. Is read on-
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Abbre- Description
viation
D Digital input for frequency converter error.
0 V = feed roller error.
E Linear cylinder for adjustment of the feed gap.
F PT-100 temperature probes for monitoring grinding chamber tempera-
ture (optional).
G Vibration sensors (optional).
0/4 … 20 mA → 0.0 … 64 mm/s.
H Frequency converter setpoint of the feed roller (for Altivar ATV 31,
ATV 312 and ATV 320).
Pulse signal 0 … 1 kHz → 0 … 100 Hz.
I Frequency converter setpoint of the feed roller.
0/4 … 20 mA → 0 … 100 Hz.
J Analog actual value output of the mill.
0/4 … 20 mA = 0 … ADC.AOMAX
K Alarm output.
L Digital output of mill is in operation.
24 V = mill is running.
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6 Operation
6.1 Keys and lamps
Fig. 6.1 Keys and lamps

(1) Open cone (3) Machine stop
(2) Open heavy particle flap (4) Close cone (two-hand control de-
vice)
(1) Open cone:

The cone can only be opened when all locks permit the opening.
Cone opens for as long as key is pressed.
■ Lamp not lit up:
Cone is locked.
■ Lamp lit up:
Cone is unlocked. It can be opened.
■ Lamp flashing:
The plant control system is sending a sieve change request.
If the key is pressed and the lamp is flashing rapidly, the cone cannot be opened be-
cause the locks are currently preventing the opening.
(2) Opening heavy particle flap:
Press key for 2 seconds.
(3) Machine stop:
The machine stops. This is not an emergency stop.
(4) Close cone (two-hand control device):
if both keys are pressed, the cone closes until a key is released or until the cone is closed.
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Chapter 6 Operation 47
6.2 Display operating elements
H1 H2 H3 H4 H5 H6
lb
kg
S1 S2 S3 S4 S5 S6 S7 S8
H1 Remote control
H2 Upper surge hopper product display
Lit = product present
H3 Not used
H4 Manual operation mode
Flashing = manual operation mode active
H5 Not used
H6 Capacity range
Flashing = overload; Lit = actual/target deviation ≤ 10 %
H7 Weight unit (lb)
H8 Weight unit (kg)
S1 <Start/Stop> key
LED flashes if stopped manually.
S2 <Empty> key
LED is lit when emptying is active.
S3 <Clear alarm> / <Lamp test> / <Cancel> key.
When flashing, alarm is pending.
S4 <Function> key with special function depending on parameter.
When lit, special function is available.
S5 <Arrow> key for changing the parameter group or position when editing.
S6 <Data input> key for changing or applying values.
S7 <Plus> key for selecting the next parameter or increasing a value.
S8 <Minus> key for selecting the previous parameter or decreasing a value.
6.3 Parameters and parameter groups

Parameters in this document are written as “Parameter group.Parameter”, e.g.
SYS.TYP is the parameter TYP of the SYS parameter group. The decimal preci-
sion of the displayed weight values depends on the ADC.DIV parameter. Set
the weight unit at the ADC.UNIT parameter.
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48 Chapter 6 Operation
The following illustration shows the structure of the parameter groups. P1, P2
and P3 represent the individual parameters.
USER
S5
S5
+ > 1s
S6
S5 S5 S5 S5 S5
MAIN SYS ADC HOST PBDP SERV
P1 ... ... ... ... ...

S8
P2 ... ... ... ... ...
P3 ... ... ... ... ...

S7
... ... ... ... ... ...
… … … … … …
Fig. 6.2 Example of a parameter structure

Complete parameter structure: See page 64, chapter “Parameters”.
The control is operated via the USER parameter group and the subordinate pa-
rameter groups such as MAIN, SYS etc.
By default, the control's display changes to the first parameter of the USER pa-
rameter group after 600 seconds without user input.
Function Description
Invoke subordinate parameter
Press and for 1 second.
group.
Change to the next subordinate pa-
Press .
rameter group.
Select parameters. + to the next parameter.
to the previous parameter.

Edit parameters.
Press for 1 second until the cursor
or the parameter flashes.
Select the decimal point with .

Increase parameter value.
Press + .
Reduce parameter value.
Press .
Save parameter value.
Press .
Invoke USER parameter group.
Press for 1 second.
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Chapter 6 Operation 49
7 Configuration
7.1 Setting the application
Select the desired application with the “SYS.TYP” parameter.
Prerequisites:
■ The application is not in operation.
Important
As a rule, the application of the control has already been set in the factory.
► Execute the following procedure only if the application has been reset or
has not been set.
1. Press and for 1 second.

→ Changes to the subordinate parameter group.
2. Press as often as necessary for the SYS parameter group to be select-

ed.
→ The TYP parameter is displayed with the default value NOAPP.
3. Press for 1 second.

→ The parameter value flashes.
4. Press + or until the application is displayed.
5. Press again.
→ The parameter value lights up. The application is selected.
→ The program restarts automatically.
7.2 Device-specific settings

1. Select application.
► TCON.DFCQ = DFZK for hammer mill
► TCON.DFCQ = FCM for flow controller with DFZC and DFZP
2. Check setting of TCON parameters.

3. Set type of remote control at SYS.REM.
4. Set source of release signals at SYS.EIN.
► For a Bühler plant control system, always set to OFF.
5. Set motor current.

► ADC.MOT.x.1 = Nominal current of main motor
6. Set current transformer value.

► ADC.CON.x.1 = Set value according to diagram or when using a fre-
quency converter: See page 55, chapter “Controlling the mill motor with
frequency converter”.
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50 Chapter 7 Configuration
7.3 Using the input wizard
Enter parameter values with the input wizard.
Important
This procedure is used to change important settings that as a rule were facto-
ry-set.
► Execute this procedure only if the most important parameters were not
configured at the factory or if the control is to be reset.
1. Select the “TCON.ASSIST” parameter.
2. Press .
→ The message ASSIST ON lights up briefly. The input wizard is activated.
→
flashes.
3. Use to switch to 1st parameter.
4. Modify the parameter displayed: press for 1 second.

→ The parameter value flashes.
5. Press + or until the desired parameter value is displayed.
6. Press key again.

→ The parameter value is set.
7. Use to switch to the next parameter.

8. Repeat steps 4 to 7 until all parameters have been set.
→ The message ASSIST OFF lights up briefly. The input wizard is deacti-
vated.
→
goes out.
7.4 Optimizing the controller settings

► See operating manual for MEAG-DEVICE-66698-x-14, “Optimizing the con-
troller settings”.
7.5 Configuring and calibrating the temperature monitoring

1. Configure existing temperatures.
► With the parameter EBD.1317.AI set the temperature sensor type for ev-
ery configured temperature. Since each channel is set individually, differ-
ent types of temperature sensors can be used.See page 91, parameter
“1317.AI1.x”.
2. Set scaling data.

► PT100 or PT1000 sensors. With this sensor type, no scaling data is nec-
essary. The temperature is always defined by the resistance value. The
parameters ADCT.TMIN und ADCT.TMAX have no function.
► 0/4 … 20 mA or 0 ... 5 V/10 V. If a sensor with current or voltage output
is used, set the scaling ADCT.TMIN and ADCT.TMAX for each channel.
Refer to the specifications on the data sheet of the sensor.
► Settings if IFM sensors TR2432 are used: ADCT.TMIN = –40.0 °C;
ADCT.TMAX = +300.0 °C.
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Chapter 7 Configuration 51
3. Check settings for CAN module EBD 1317.
► Check settings of jumpers on the CAN module. Check setting for each
channel. The setting depends on the sensor type.
4. Calibrate and check temperatures.

► Calibrate temperatures. With the factory settings the error should be
< 2 %. If the error is greater, check the configuration again.
► PT100 or PT1000. For these sensors only correct the offset error with
the parameter ADCT.OFFSET. Carry out the offset adjustment within the
working area of the machine.
► 0/4 … 20 mA or 0 … 5 V/10 V. Measure the current value at the input
using a measuring instrument. Display the value with parameter EBD.
1317.AIN. Correct deviations with the parameter EBD.1317.AIADJ. If
there is no deviation, the temperature is displayed correctly. If no meas-
uring instrument is available, align with parameter ADCT.OFFSET as
well.
7.6 Setting frequency converter of the feed roller

The frequency converter is controlled via pulse frequency or analog set point
specified. Set the following values for the frequency converter:
Set point analog 0 / 4 … 20 mA

Set point of pulse frequency 0 … 1 000 Hz
Minimum motor frequency 0 Hz
Maximum motor frequency 100 Hz
Start delay 3 s
Quick stop delay 0.1 s
Operating mode Remote operation
Important
► Adjust the other parameters of the frequency converter to the motor.
► Lock the frequency converter with motor contactor.
► Only release the frequency converter when the grinding motors are
switched on.
7.6.1 Cutter ATV 320
Following parameters are applicable for cutter ATV 320.
CONF (1.3 CONFIGURATION)

FCS- (FACTORY SETTINGS)
Code Name/Description of the Pa- Setpoint
rameter
FCSI Config. Source InI (Macro-Conf)
FRY- PARAMETER GROUP LIST ALL
Choose ALL and press key once for
confirmation from “ to ”
GFS Goto FACTORY SETTINGS YES and press key for 2 seconds.
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FULL (FULL)
SIM- (SIMPLY START)
Code Name/Description of the Parame- Setpoint
ter
BFR Standard mot. freq According to motor nameplate
NPR Rated motor power According to motor nameplate
UNS Rated motor volt. According to motor nameplate
NCR Rated mot. current According to motor nameplate
FRS Rated motor freq. According to motor nameplate
NSP Rated motor speed According to motor nameplate
TFR Max frequency 100.0 Hz
TUN Auto tuning YES and press key for 2 seconds.
ITH Mot. therm. current According to motor nameplate
ACC Acceleration 3.0 s
DEC Deceleration 0.1 s
LSP Low speed 0.0 Hz
HSP High speed 100.0 Hz

FULL (FULL)
I_O- (INPUTS/OUTPUTS CFG)
Code Name/Description of the Param- Setpoint
eter
TCT 2 wire type LEL (Level) and press key for 2
seconds.
L5- (LI5 CONFIGURATION)
PFR RP max value 1.00 kHz

FULL (FULL)
FUN- (APPLICATION FUNCT.)
Code Name/Description of the Parameter Setpoint
STT- (STOP CONFIGURATION)
STT Type of stop NST (Freewheel)
PSS- (PRESET SPEEDS)
JPF Skip frequency 1.0 Hz
JF2 Skip frequency 2 3.0 Hz

FULL (FULL)
FLT- (FAULT MANAGEMENT)
PTC- (PTC MANAGEMENT)
PTCL LI6=PTC sample AS (Always)
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FULL (FULL)
FLT- (FAULT MANAGEMENT)
ATR- (AUTOMATIC RESTART)
ATR Automatic restart YES and press key for 2 sec-
onds.
TAR Max. restart time CT (Unlimited)
Connection example:
Alarm input DI 0.11 (alarm “A065 FC”) is active only if “TCON.FEED” =

FC_SLD.
0 = Alarm
0 - 1 kHz
0 - 100 Hz
PTC
7.6.2 Cutter ATV 312/31
Following table is applicable for cutter ATV 312/31 (Bühler special design
UXE-36072-080).
The parameters are already configured in the factory. With this design version,
it is not possible to make settings with the Telemecanique software “Power
Suite”.
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MENU Param- Description Set Value
eters
SET DEC Deceleration ramp time 0.1 S
SET HSP High speed 100.0 Hz
SET ITH Motor thermal protection - max. ther- 1.3 A
mal current
SET JPF Skip frequency 1.0 Hz
SET JF2 2nd skip frequency 3.0 Hz
SET SP2 2nd preset speed 50 Hz
DRC BFR Standard motor frequency 50 Hz
DRC UNS Nominal motor voltage given on the According to motor
rating plate nameplate
DRC FRS Nominal motor frequency given on According to motor
the rating plate nameplate
DRC NCR Nominal motor current given on the According to motor
rating plate nameplate
DRC NSP Nominal motor speed given on the rat- According to motor
ing plate nameplate
DRC COS Motor Cos Phi given on the rating According to motor
plate nameplate
DRC UFT Selection of the type of voltage/ CONSTANT TOR-
frequency ratio QUE
DRC TFR Maximum output frequency 100.0 Hz
CTL FR1 Configuration reference 1 PULSE INPUT (PUL)
CTL FR2 Configuration reference 2 ANALOG INPUT AI3
FUN STC Normal stop mode FREEWHEEL STOP
FUN ADC Standstill DC injection NO DC INJECTION
FLT ATR Automatic restart YES
FLT TAR Max. duration of restart process UNLIMITED
FLT LET Configuration of external fault STATE 0
FLT DRN Derated operation in the event of an YES
under voltage
I O TCT Start mode PFO
7.7 Controlling the mill motor with frequency converter

When using a frequency converter, the mill utilization can be transferred to
DFCQ by the frequency converter. For this purpose, the frequency converter
must have 0 to 20 [mA] or 4 to 20 [mA] output for the motor torque. This sche-
matic can also be used for a double mill.
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The actual value output of the frequency converter must show the following
characteristics:
■ 20 mA = 150% motor torque (depending on the size of the frequency con-

verter). This is needed so that the control system can also measure and
evaluate an overload.
■ If 20 mA = 100% motor torque, then a capacity control is not possible as an
overload cannot be recognized.
Product
DFCQ Product feed
0,4…20 [mA]
Mains FC
Hammer mill
Motor for
hammer mill
Product discharge
Important
► If the motor is overloaded, the frequency converters will reduce the
speed. This will reduce the throughput and the mill can run even fuller.
► Maximum permissible frequency of hammer mill = 60 Hz.
1. Connecting the device

► Mill 1: X14.1 (AI 0.0) - 0/4 … 20 [mA] Signal of FC (+); X14:6 - GND (-)
► Mill 2: X24:1 (AI 0.4) - 0/4 … 20 [mA] Signal of FC (+); X24:6 - GND (-)
2. Setting the parameters in the device

► Set the parameter SYS.AI of the corresponding analog input to 0 to 20
[mA] or 4 to 20 [mA].
3. Setting machine parameters

► The power consumption of the motor depends on its speed. Do not use
the current as the actual value but the motor torque instead.
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7.7.1 Configuring the frequency converter cutter ATV 930 (example)
Fig. 7.1 Configuration menu for analog output AQ1 and AQ2
Example of motor torque at the analog output AQ1
The analog output AQ1 (4 … 20 mA) should display the current motor torque in
the range of 0 to 150% of the rated torque.
AQ1: 4 to 20 mA = 0 to 150% of the rated torque
Set the following parameters on the frequency converter:
5.14 Input/output (IO)

Tab AI/AQ
AQ1 configuration (AO1)
AO1 AQ1 assignment Motor torq.
AO1T AQ1 Type Current
AOL1 AQ1 min output 4.0 mA
AOH1 AQ1 max. output 20.0 mA
ASL1 Scaling AQ1 min 0.0%
ASH1 Scaling AQ1 max. 50.0%
In order to display the motor current in amperes and the motor torque in % in
the upper strip of the graphic terminal screen, make the following setting in the
menu “8.4 Customization (CUS)”:

PBS Param. Bar Select Motor Current
Motor torque
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Important
The device’s earth connection is with a minus connection of the 0/4 to 20
[mA] signal. This can lead to problems with some frequency converters.
► Use an isolating transformer between the frequency converter and the
DFCQ.
1. Set the following parameter in DFCQ:

► ADC.MOT x.1 = Nominal current of motor (for example, 140 A)
► ADC.CON x.1 = “Nominal current of motor (ADC.MOT x.1)” × “maximum
motor torque (150% according to the example given above)” × 0.01 (for
example, 140 A × 150% × 0.01 = 210 A)
► TCON.MOTOR = FC
2. After starting the mill, check the display on the control unit DFCQ
(USER.ACTUAL). The utilization display in % must match the display on the
frequency converter (± approx. 3%).
7.7.2 Configuring the frequency converter DANFOSS VLT 5000
Parame- Function Adjustment

ters
221 Torque limits for the motor oper- Maximum
ation Depending on the size of the mo-
tor and frequency converter
319 or Function of current output 42 or 0-MLIM ¦ 4 to 20 mA/0 to 20 mA
321 function of current output 45
Important
DFCQ.

► ADC.MOT x.1 = Nominal current of motor (for example, 140 A)
► ADC.CON x.1 = “Nominal current of the motor (ADC.MOT x.1)” × “maxi-
mum motor torque (parameter 221 in frequency converter)” × 0.01 (for
example, 140 A × 150% × 0.01 = 210 A)
► TCON.MOTOR = FC
2. After starting the mill, check the display on the control unit DFCQ
(USER.ACTUAL). The utilization display in % must match the display on the
frequency converter (± approx. 3%).
7.8 Special applications

7.8.1 Control on the discharge conveyor with fan (pneumatic suction conveying
system)
The parameter TCON.REG_M2 must be set to ON.
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The motor load characteristics for the discharge conveyor with fan behave in
the opposite fashion to a discharge conveyor with a mechanical component.
The current transformer value (ADC.CON 1.2) should lie marginally over the
nominal current of the fan motor.
The load for the discharge conveyor with fan is calculated as shown in the
graphic below:
(USER.LOAD.1)[%]
Load control by current measurement of the fan motor (control with DOL
starting or soft starter)
1. Read the current of the fan motor on case of a “minimum load” (maximal
current) in parameter ADC.I 1.2. This takes place in case of a maximum air
volume and without product. Round up this read current value by 5% and
enter with a negative sign (–) for ADC.MOT 1.2. Example: Enter display
100 A → ADC.MOT 1.2 = –105 A (105% of 100 A).
2. Read the current of the fan motor for “maximum load” (minimum current) in
parameter ADC.I 1.2. This takes place in case of a minimum air volume and
with a high product throughput at which the hammer mill sieve slowly gets
clogged and the following discharge conveyor is disrupted. In order to simu-
late this state, place a board upstream the air inlet at the gravity separator
and place paper bags on the other air inlets. Enter this read current value
for ADC.I0 1.2.
3. After starting the fan, check the load on the control unit DFCQ
(USER.LOAD.1). Approx. 0% should be displayed in case of a maximum air
volume and without product.
Load control via the motor torque of the fan motor (control with frequency
converter):
The motor torque should be used for the control instead of the current while us-
ing a frequency converter. An analog output of the frequency converter is used
for the output of the motor torque. Thus the current transformer is omitted.
The following example for the configuration of the analog outputs is applicable
for the cutter ATV 930.
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Fig. 7.2 Configuration menu for analog output AQ1 and AQ2
Example of motor torque at the analog output AQ1
The analog output AQ1 (4 … 20 mA) should display the current motor torque in
the range of 0 to 110% of the rated torque.
AQ1: 4 to 20 mA = 0 to 150% of the rated torque
5.14 Input/output (IO)

Tab AI/AQ
AQ1 configuration (AO1)
AO1 AQ1 assignment Motor torq.
AO1T AQ1 Type Current
AOL1 AQ1 min output 4.0 mA
AOH1 AQ1 max. output 20.0 mA
ASL1 Scaling AQ1 min 0.0%
ASH1 Scaling AQ1 max. 36.7%
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Important
DFCQ.

► ADC.CON 1.2 = “Nominal current of the fan motor according to the
nameplate motor” × “Motor torque at 20 mA (110% according to the ex-
ample given above)” × 0.01 (for example,
120 A × 110% × 0.01 = 132 A) The nominal current of the fan motor is
included in the calculation so that, in addition to the load in % the dis-
played current values in amperes match in reality. Current and the motor
torque are proportional.
► Read the motor torque of the fan motor in case of a “minimum load”
(maximum torque) in parameter ADC.I 1.2 (current value is displayed).
This takes place in case of a maximum air volume and without product.
Round up this read motor torque moment by 5% and enter with a nega-
tive sign (–) for ADC.MOT 1.2. Example: Enter display
100 A → ADC.MOT 1.2 = –105 A (105% of 100 A).
► Read the motor torque of the fan motor in case of a “maximum load”
(minimum torque) in parameter ADC.I 1.2 (current value is displayed).
This takes place in case of a minimum air volume and with a high prod-
uct throughput at which the hammer mill sieve slowly gets clogged and
the following discharge conveyor is disrupted. In order to simulate this
state, place a board upstream the air inlet at the gravity separator and
place paper bags on the other air inlets. Enter this read motor torque for
ADC.I0 1.2.
Load control by air volume measurement with dynamic pressure sensor

(control fan motor with DOL starting, soft starter or frequency converter)
A dynamic pressure probe is used for the air volume measurement, which re-
cords the difference between a static and dynamic pressure and is displayed in
Pa (Pascal) [N/m2] by means of a differential pressure transmitter. The square
rooted 4 to 20 mA output signal is forwarded to the control system. This means
that the output signal in mA is proportional to the root of the dynamic pressure
and with that approximately proportional to the air velocity, i. e. .
φ is a device-specific factor and also considers the air density, which can how-
ever vary depending on the static pressure and temperature. However, the pre-
vious parameters are neglected for this application. φ is calculated according to
the specifications of the manufacturer and is in the area of approx. 1.06 for De-
bimo measuring rods.
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The sensor shows a differential pressure, i.e. the difference between in dynamic
pressure in Pa (Pascal) [N/m2]. This means that if a differential pressure of
600 Pa is displayed, then this corresponds to a numerical value of 24.49 m/s.
Assume φ is 1.06, then the air velocity is 1.06 × 24.49 = 25.96 m/s. If φ is not
known, or for control purposes, the air velocity can be measured with an ane-
mometer and the differential pressure calculated .
To be able to calculate the air volume in m3/min, the air velocity is required in m/
s and the pipe cross section in m2.
Air volume [m3/min] = air velocity [m/s] × 60 s/min × pipe cross section [m2]
Note: In case of the air volume measurement, the current values displayed in
amperes in the DFCQ correspond with the air volume in m3/min.
Set the following parameter in DFCQ:
1. Determine the maximum measurable air volume in m3/min in case of 20 mA

output signal of the sensor (ADC.CON 1.2).
► Start the fan with a maximum speed.
► For the inlet of the measuring channel, calculate the average air velocity
in m/s, according to the specifications of the probe manufacturer or
measure it with an anemometer (for example, 16 m/s).
► By means of the measured air velocity and pipe cross section (for exam-
ple, 0.052 m2), the air volume is to be calculated (for example, 16 m/
s × 60 s/min × 0.052 m2 = 50 m3/min).
► Read the dynamic pressure on the sensor display (for example, 180 Pa)
and bring it in relation to the maximum measuring range of the sensor
(for example, 600 Pa). Take the square root of the result. (for example,
100% × root (180 Pa/600 Pa) = 54.77%). Therefore, the air volume of
50 m3/min corresponds to 54.77% of the maximum measurable air vol-
ume.
► Calculate the maximum measurable air volume in case of an output sig-
nal of 20 mA (50 m3/min ÷ 54.77% × 100% = 91.3 m3/min).
► Enter the value 91.3 for ADC.CON 1.2.
2. Read the air volume of the fan motor in case of a “minimum load” (i.e. max-
imum air volume, no product in sieve or in the pneumatic suction conveying
system, the air flows freely) in parameter ADC.I 1.2 (current value is dis-
played). This takes place in case of a maximum air volume and without
product. Round up this read air volume by 5% and enter with a negative
sign (–) for ADC.MOT 1.2.
► Example: Enter display 100 A → ADC.MOT 1.2 = –105 A (105% of
100 A).
3. Read the air volume of the fan motor in case of a “maximum load” (mini-
mum air volume, i.e. sieve or pneumatic suction conveying system is about
to clog) in parameter ADC.I 1.2 (current value is displayed). This takes
place in case of a minimum air volume and with a high product throughput
at which the hammer mill sieve slowly gets clogged and the following dis-
charge conveyor is disrupted. In order to simulate this state, place a board
upstream the air inlet at the gravity separator and place paper bags on the
other air inlets. Enter this read air volume for ADC.I0 1.2.
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7.8.2 Screw metering (TCON.FEED = SCREW)
The machine can be operated with a feed screw conveyor instead of a feeder
DFAV.
In this case, the digital IO expansion module 5 is omitted. The main circuit
board provides the control signals.
1. Set the TCON.FEED parameter to SCREW.

2. Connect the frequency converter of the feed screw conveyor to the setpoint
output of the feed roller.
► Use the analog signal A 0.0 (X4:1 and X4:2) or the digital signal DO 0.2
(X2:3 and X2:6).
3. Connect the alarm feedback of the frequency converter to X11:7 (DI 0.11). If
not present, connect the input with a 24 V jumper.
4. Connect the level probe of the upper surge hopper to the X11:6 (DI 0.10). If
not present, connect the input with a 24 V jumper.
7.9 Resetting parameters to factory settings
CAUTION
All set values are overwritten.
► Re-enter all the parameters that are different from the factory setting.
1. Select the “SYS.INIT” parameter.
2. Press the key for 8 s.

→ The control is reset to factory settings.
→ “NOAPP” appears on the display.
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8 Parameters
8.1 Notes on the parameter details
The letter after “Step” indicates to what extent the corresponding parameter is
locked for the modification when the input lock is activated. The following
values apply:
Step Description
No information. Parameters can always be adjusted.
L Parameter can be adjusted if LOCK parameter = OFF.
Locked if LOCK parameter = LOW/MED/HIGH.
M Parameter can be adjusted if LOCK parameter = OFF/LOW.
Locked if LOCK parameter = MED/HIGH.
H Parameter can be adjusted if LOCK parameter = OFF/LOW/MED.
Locked if LOCK parameter = HIGH.
The input lock is set with the “SYS.LOCK” parameter. It is deactivated by de-
fault.
See page 84, parameter “SYS.LOCK”.
8.2 Application parameters

When an “x” or an “n” comes after the parameter name, this corresponds to the
channel number.
8.2.1 USER (operating parameters) parameter group
Notes on the “parameter number”:
The value of the “parameter number” stands for the parameter that is displayed
after a certain time if no button is pressed during this time. It is set in the
“SYS.SD” parameter.
If the SD parameter has the value 1, for example, the parameter of the USER
parameter group whose parameter number has the value 1 is used.
This data is only used in the USER parameter group.
USER.ACTUAL Set point and actual value for hammer mill

P-Pos: 0 Unit: %
Configure set point and actual value display.

See SYS.SD parameter for details.
USER.LOAD.x Main motor load/discharge conveyor of mill 1

P-Pos: 1 Unit: %
Is only displayed if TCON.REG_M2 = ON.
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64 Chapter 8 Parameters
USER.LOAD.0 shows the load of the main motor of the mill 1.
■ TCON.MOTCAN = OFF: 0% = ADC.I0 1.1; 100% = ADC.MOT 1.1.

■ TCON.MOTCAN = ON: current motor torque in % of the rated torque (read
out by the frequency converter).
USER.LOAD.1 shows the load of the discharge conveyor of the mill 1.
■ 0% = ADC.I0 1.2; 100% = ADC.MOT 1.2.
USER.I Current motor current of mill x (1 or 2)

P-Pos: 2 Unit: A
Display: Left mill 1, right mill 2.

Example:
With one mill: I1 xxx.x A
With two mills: xxx.x A xxx.x A
USER.SET.x Setpoint load of mill x (1 or 2)

P-Pos: 3 Unit: %
USER.FEED Current frequency of the feed roller

Unit: Hz
USER.SLIDE.x Current position of the feed slide gate x (1 or 2)

Unit: %
USER.RUNHR Operating hours of mill 1

Unit: h
Is displayed only if TCON.DFCQ = DFZK.
► Delete operating hours: Press for 10 seconds.
USER.RUNHR2 Operating hours of mill 2

Unit: h
Is only displayed, if TCON.DFCQ = DFZK and TCON.MILL = 2.
► Delete operating hours: Press for 10 seconds.
USER.ACT.x Current grinding chamber temperature of mill x (1 or 2)

Unit: °C
Is only displayed if TCON.TEMP = ON.
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Chapter 8 Parameters 65
USER.VIBR.x Current vibration value of mill x (1 or 2)
Unit: %
Is only displayed if TCON.VIBR = ON.

100% corresponds to TCON.VIB_A.
USER.MOT_F.x Current frequency of main motor for mill x (1 or 2)

Unit: Hz
Is only displayed, if “TCON.MOTOR” = FC or BR FC or

“TCON.MOTCAN” = ON.
TCON.MOTCAN = ON: Actual speed of the main motor (current motor frequen-
cy read out by the frequency converter).
TCON.MOTCAN = OFF: Setpoint speed of the main motor TCON.MOT_F1 or

TCON.MOT_F2.
8.2.2 MAN (manual operation) parameter group
The device makes possible manual operation of individual machine compo-

nents. This is especially helpful during machine commissioning or when trouble-
shooting. To start an element manually, it must first be changed from automatic
mode (AUT) to manual (MAN). This decouples the element from automatic se-
quence control and it can now be controlled via the corresponding parameter.
The following parameters of the MAN parameter group can be controlled man-
ually:
■ MAN.FROLL
■ MAN.FSLD
■ MAN.FSLD2
■ MAN.FAN
■ MAN.TRAN
■ MAN.TRAN2
■ MAN.MOT
■ MAN.MOT2
These parameters are displayed as in the following example (based on the ex-
ample “MAN.FROLL”).
Automatic: FROLL AUT 0 %
Manual: FROLL MAN 50 %
The H4 LED flashes in manual operation. When changing from automatic to

manual, the current value is applied as the set point for manual operation. This
prevents a running motor from stopping when changing, for example. When
changing from manual to automatic, the current set point from the control se-
quence is applied again.
► Changing from automatic to manual and vice versa:
Press .
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MAN.FROLL Frequency of the feed roller
Range of val- 0 … 100 Level: L Default value: 0
ues:
Unit: Hz
► Set MAN.FSLD to 5 % before starting the feed roller. Otherwise, the slide
gate will touch against the roller.
► Change from automatic to manual and vice versa: press .
MAN.FSLD Opening between slide gate and feed roller

ues:
Unit: %
At 0 % closed, at 100 % fully opened.
► Switching between manual and automatic: press .
MAN.FSLD2 Opening between slide gate 2 and feed roller

ues:
Unit: %
At 0 % closed, at 100 % fully opened.

Is only displayed if TCON.MILL = 2.
MAN.FAN Manually control fan

Level: L Default value: OFF
Is only displayed if TCON.DFCQ = DFZK.
Value Function
OFF Fan deactivated.

ON Fan activated.
MAN.TRAN Manually control discharge

Value Function
OFF Discharge deactivated.

ON Discharge activated.
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MAN.TRAN2 Manually control discharge, mill 2

Is only displayed if TCON.MILL = 2 and TCON.DFCQ = DFZK.
Value Function
OFF Discharge deactivated.

ON Discharge activated.
MAN.MOT Manually control main motor

Value Function
OFF Motor switched off.

MOTL Motor starts with counterclockwise direction of rotation.
MOTR Motor starts with clockwise direction of rotation.
MAN.MOT2 Manually control main motor, mill 2

Value Function
OFF Motor switched off.

MOTL Motor starts with counterclockwise direction of rotation.
MOTR Motor starts with clockwise direction of rotation.
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MAN.FLPOS Position of linear cylinder for flap control
0 … 100
Range of val- Level: L Default value: 0
ues:
Unit: %

Display parameter: It is not possible to modify the position manually.
Value Function
0% Linear cylinder fully retracted.

100% Linear cylinder fully extended.
► Define the middle position of the gravity flow diverter: See page 74,
parameter “TCON.FLMID”.
MAN.CPOS_R.x Position of linear cylinder on cone, right

0 … 350.0
Range of val-
ues:
Unit: mm

MAN.CPOS_L.x Position of linear cylinder on cone, left

Range of val- 0 … 350.0
ues:
Unit: mm

MAN.POSDIF.x Difference in position between linear cylinder on cone, left and right
Range of val- 0 … 100.0
ues:
Unit: mm

When deleting, the value MAN.CPOS_R = MAN.CPOS_L is set. As a result, the
difference = 0. See alarms A036 and A056.
► Delete current value: press for 10 seconds.
MAN.RUNH_R.x Operating hours for clockwise direction of rotation, main motor mill x
Unit: h

When deleting, the operating hours counter is set to 0. Since the direction of ro-
tation that has the smaller counter reading is selected when starting the ma-
chine in automatic mode, the direction of rotation can be influenced by deleting
the counter reading.
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MAN.RUNH_L.x Operating hours for counterclockwise direction of rotation, main motor

mill x
Unit: h

When deleting, the operating hours counter is set to 0. Since the direction of ro-
tation that has the smaller counter reading is selected when starting the ma-
chine in automatic mode, the direction of rotation can be influenced by deleting
the counter reading.
MAN.SCREEN.x Displaying current screen size

Unit: mm

The value is only transmitted via fieldbus. This provides the operator with infor-
mation as to which sieve is to be inserted. There is no check as to whether or
not the inserted sieve matches this value.
8.2.3 TCON (configuration parameters) parameter group
TCON.DFCQ Select type of device

Level: L Default value: DFZK
Value Function
DFZK Control system for hammer mill including throughput control.

DFZC Not supported yet (machine assembly).
FCM Throughput control for DFZC and DFZP.
T_DFZK DFZK functional check (Bühler only)
T_DFAV DFAV functional check (Bühler only)
TCON.SETV Number of setpoints

Level: L Default value: 1
Is displayed only if TCON.MILL = 2.
Value Function
1 Only one setpoint is available for both mills. If SYS.REM = REMA, only analog
input AI0.3 is active.
2 Both mills receive a setpoint. If SYS.REM = REMA, then both the analog inputs
AI0.3 and AI0.7 are active.
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TCON.MILL Number of mills
Value Function
1 1 mill.
2 2 mills.
TCON.MOTOR Selecting motor type

Level: L Default value: NORM
Is displayed only if the parameter “TCON.DFCQ” = DFZK.
Value Function
NORM Standard induction motor with current transformer.

VAR Not supported yet.
FC Frequency converter with torque signal.
BR FC Frequency converter without change of direction when braking.
(Standard for frequency converter Altivar 71 or Altivar 930 via CAN)
BR SS Soft starter without change of direction when braking.
TCON.MOTIN Source of motor current for mill

Level: L Default value: AIN
TCON.MOTIN must be set to AIN, if “TCON.MOTCAN” = ON.
Value Function
AIN The motor current is measured via the analog input of the control.
Mill 1: AI 0.0
Mill 2: AI 0.4
REMOTE The motor current is transmitted via the fieldbus from the control system.
Transmitted data record 128/bytes 14...15
TCON.TRANSIN Source of motor current for discharge conveyor

Level: L Default value: AIN
Value Function
AIN The motor current is measured via the analog input of the control.
Discharge conveyor 1: AI 0.1
Discharge conveyor 2: AI 0.5
REMOTE The motor current is transmitted via the fieldbus from the control system.
Transmitted data record 128/bytes 16...17
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TCON.MOTPTC.x Temperature monitoring of main motor for mill x
Level: L Default value: ON
Value Function
OFF No monitoring.
ON The main motor's PTC is monitored.
TCON.MOTCAN CAN communication with frequency converter


Is used if the main motor is controlled by Altivar 71 or Altivar 930 frequency
converter.
TCON.MOTIN must be set to AIN, if TCON.MOTCAN=ON.
TCON.MOTOR must be set to BR FC, if TCON.MOTCAN = ON.
Value Function
OFF Control via digital signals.

ON Control via CAN interface.
TCON.MOT_F1.x Target frequency 1 of mill motor x

ues:
Unit: Hz
Is displayed only if “TCON.MOTOR” = FC or BR FC or “TCON.MOTCAN” = ON.

The digital inputs DI 0.6 (mill 1) and DI 0.18 (mill 2) can be used to switch be-
tween the two setpoint frequencies TCON.MOT_F1 and TCON.MOT_F2.
Mill 1 Mill 2
DI 0.6 = 0 V TCON.MOT_F1.1 DI 0.18 = 0 V TCON.MOT_F1.2
TCON.MOT_F2.x Target frequency 2 of mill motor x

ues:
Unit: Hz
Is displayed only if “TCON.MOTOR” = FC or BR FC or “TCON.MOTCAN” = ON.

The digital inputs DI 0.6 (mill 1) and DI 0.18 (mill 2) can be used to switch be-
tween the two setpoint frequencies TCON.MOT_F1 and TCON.MOT_F2.
Mill 1 Mill 2
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TCON.MODE Operating mode of the control
Level: L Default value: REG
Value Function
REG Regulates to a set point. The feed gap and the speed of the feed roller are
modified. This will enable the largest dosing range to be covered. An attempt is
made to operate the feed roller in the optimal speed range TCON.FMIN and
TCON.FMAX. The speed is monitored every 5 seconds and if necessary, the
feed gap is adjusted to bring the speed back within the optimal range.
FREQ Regulates to a set point. The feed gap remains at TCON.SMAX. It is not modi-
fied.
The dosing quantity is only influenced by the feed roller (0 … 100 Hz). This lim-
its the dosing range but can also be helpful for special applications. Modifica-
tions cannot be reacted to very quickly in this mode, as the influence of the
feed roller is less than the influence of the roller gap adjuster.
SLIDE Regulates to a set point. The feed roller speed remains at TCON.FMIN. It is
not modified. The dosing quantity is only influenced by the feed gap
(TCON.SMIN … TCON.SMAX). The slightest modification to the feed gap is
specified by the mechanical system. This mode is not recommended for prod-
ucts which require intensive grinding.
CONST Overload is regulated. If the actual mill load is less than the set point, no con-
trol will occur. Therefore, the control will not be activated until the mill load has
exceeded the set point. The controller is deactivated again when the load falls
below the set point again and the standard settings have been reached again.
The standard values for the feed roller and the feed gap are predefined with
TCON.FMAX and TCON.SMAX.
TCON.FLAP Automatic gravity flow diverter

Value Function
OFF Gravity flow diverter is not adjusted automatically.

ON The gravity flow diverter is then converted automatically based on the 24 V re-
lease inputs (DI 0.4 and DI 0.16). In the case of fieldbus connection, the
gravity flow diverter is changed over via control bits 1.2 and 2.2. The flap
changes the position when one or both mills are released. If neither mill is re-
leased, the flap remains in its current position and is adjusted when a modifica-
tion is made.
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TCON.FLMID Gravity flow diverter middle position
ues:
Unit: %
Value Function
0 A limit switch must be available for the middle position. In this case, the pulse
output is ignored.
> 0 Value for the middle position of the flap. In this case, the position of the flap is
determined by means of the pulse output of the linear cylinder.
TCON.VIBR Monitoring vibrations

Value Function
OFF Monitoring deactivated.

ON Monitoring activated.
TCON.UPS UPS monitoring

Value Function
OFF Without uninterruptible power system (UPS)

ON With uninterruptible power system.
TCON.TEMP Monitoring temperature

An alarm is triggered if the temperature TCON.TMAX is reached.
Value Function

TCON.FEED Select feeder

Level: L Default value: FC_SLD
Value Function
FC_SLD DFAV standard, feed roller with FC and linear cylinder LINAK.
NORD Not supported yet.
SLIDE Feeder screw 0/4 … 20 mA and linear cylinder.
SCREW Feeder screw 0/4 … 20 mA.
CLIPP Not supported yet.
FC DFAV with manual slide gate, only feed roller with FC.
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TCON.FC_SLD Linear cylinder connection location for feed gap adjustment at throughput
control
Level: L Default value: BASE
Is only displayed if TCON.DFCQ = FCM.
Value Function
BASE Connection on main circuit board EBD 1311.

CAN Connection on the decentralized IOs EBD 1318.
TCON.AOUT Output of analog outputs AO 0.0 and AO 0.1

Level: L Default value: ACTV
Is displayed only if TCON.MILL = 2. AO 0.0 relates to mill 1 and AO 0.1 to

mill 2.
Value Function
ACTV Actual output of the mill.

0/4 … 20 mA = 0 … ADC.AOMAX.
SETV Setpoint for the feed roller.
0/4 … 20 mA = 0 … 100 Hz.
MOTF TCON.MOTCAN = OFF: Setpoint speed of the main motor TCON.MOT_F1 or
TCON.MOT_F2.
TCON.MOTCAN = ON: Actual speed of the main motor (current motor frequen-
cy read out by the frequency converter).
0/4 … 20 mA = 0 … 60 Hz.
TCON.N TRANS Number of discharge conveyors

Defines the number of discharge conveyors.

Prerequisites:
■ “TCON.MILL” = “2”
Value Function
1 1 discharge conveyor
2 2 discharge conveyors
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TCON.TRANS Monitor discharge capacity
ues:
Unit: %

If the value is exceeded for longer than 5 seconds, an alarm message is dis-
played.
Value Function
0 Monitoring deactivated.
> 0 Monitoring activated.
TCON.TRAPRB Product probe discharge

Is displayed only if the parameter “TCON.DFCQ” = “DFZK”.
Value Function
OFF No product probe present in the discharge.

ON_0 Product probe present. 0 V = Dosing release (e.g. product probe not covered).
ON_1 Product probe present. 24 V = Dosing release (e.g. product probe not covered).
TCON.REG_M2 Control to 2 motors

Value Function
OFF Control is only to the main motor utilization.

ON Control is to the motor with the greater utilization. Main motor or discharge.
TCON.CSYNC Synchronize cone


If activated, the position of the linear cylinders on the right and left is meas-
ured. When moving the cone, deviations are compensated to a maximum of
10 mm.
Value Function

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TCON.FMAX Maximum frequency on frequency converter of feed roller
0 … 100
ues:
Unit: Hz
The feed slide gate regulates if the value is exceeded. If

TCON.FEED = SCREW, TCON.FMAX is the maximum frequency.
TCON.FMIN Minimum frequency on frequency converter of feed roller

ues:
Unit: Hz
The feed slide gate regulates if the value is exceeded. If

TCON.FEED = SCREW, TCON.FMIN is the maximum frequency.
TCON.SMAX Maximum slide gate opening

Range of val- TCON.SMIN … 100 Level: L Default value: 100
ues:
Unit: %
TCON.SMIN Minimum slide gate opening

Range of val- 5 … TCON.SMAX Level: L Default value: 5
ues:
Unit: %
TCON.SINI Slide gate opening start value

0 … 100
ues:
Unit: %
The control always starts with this slide gate opening. When this value increas-
es, the start becomes faster, but also presents the danger of overshooting.
Value Function
0 TCON.SINI is deactivated. Slide gate opening start value TCON.SMIN.

>0 Slide gate opening start value TCON.SINI. TCON.SINI must be greater than
TCON.SMIN.
TCON.DIFF Maximum difference in feed gap between the mills

ues:
Unit: %
If the difference is exceeded, the feed gap will be corrected.
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TCON.TMAX Maximum temperature
50 … 100
ues:
Unit: °C
Is only displayed if TCON.TEMP = ON.

If the temperature is exceeded, an alarm message is displayed.
TCON.VIB_W Vibration limit warning

1.0 … TCON.VIB_A
Range of val- Level: L Default value: 10.0
ues:
Unit: mm/s

If the limit value for the time TCON.T VIB is exceeded, a warning is displayed.
TCON.VIB_A Vibration limit alarm

Range of val- TCON.VIB_W … 64.0 Level: L Default value: 20.0
ues:
Unit: mm/s

If the limit value for the time TCON.T VIB is exceeded, an alarm is displayed.
The machine stops.
TCON.T VIB Vibration alarm delay

0 … 30
ues:
Unit: s
TCON.T1 Emptying time for mills 1 and 2

0.1 … 999.9
ues:
Unit: s

When the feeder device is stopped, the emptying time is started. When the
grinding motors are stopped, the motors are stopped after the emptying time
has elapsed.
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TCON.T2.x Braking time of mill x (0 or 1)
0.1 … 99.9
ues:
Unit: s

The braking is activated for this period of time. The time must be set to make
the rotor brake sharply without restarting in the opposite direction.
TCON.T3 Main motor timeout after operation without product

ues:
Unit: min

The mill must not be operated without product, because the cone will heat up
to a high temperature as a result of the atmospheric friction. The mill stops
after the timeout elapses. It restarts automatically when the release is pending
and the product is in the inlet.
TCON.T4 Waiting time until the feed process begins

0 … 60.0
ues:
Unit: s
If TCON.DFCQ = FCM, the feeder device starts once the release input has
been activated.
If TCON.DFCQ = DFZK, the feeder device starts once the inlet probe DI5.00
signals that it is covered.
TCON.T5 Waiting time until the feeder unit stops

Range of val- 0 … 120.0 Level: L Default value: 1.0
ues:
Unit: s
If TCON.DFCQ = FCM, the feeder unit stops once the release input has been
deactivated.
If TCON.DFCQ = DFZK, then the feeder unit stops once the inlet probe DI 5.0
signals that it is uncovered.
TCON.T6 Start time for heavy start-up of main motor

5 … 120
ues:
Unit: s

If there are two mills, the second mill is not started until after this time has
elapsed.
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TCON.T7 Open heavy particle flap automatically
ues:
Unit: min

If the sum of the dosing time exceeds the time TCON.T7, the heavy particle
flap is automatically opened once after the dosing stops and after the emptying
time TCON.T1 elapses.
Value Function
0 Function deactivated.
Open only with local push-button switch.
> 0 Function activated.
TCON.LOGMSTP Recording interval of cyclical logger when mill is stopped

ues:
Unit: s
TCON.LOGMRUN Recording interval of cyclical logger when mill is started

ues:
Unit: s
TCON.ASSIST Wizard for commissioning
The most important parameters can be modified in succession here.

See page 51, chapter “Using the input wizard”.
8.2.4 SYS (system configuration) parameter group
SYS.TYP Application
Level: L Default value: NOAPP
Defines the type of application.
Value Function
NOAPP No application.
No signal from the outputs (e.g. when first switching on after loss of data).
MDDR_T Four-roller mill MDDR.
Eight-roller mill MDDT.
DFCQ Control unit for hammer mill.
DFCI Pellet mill control.
MHSA Huller MHSA.
MDDP_Q Four-roller mill MDDP.
Eight-roller mill MDDQ.
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Value Function
TEMP Temperature monitoring for roller mill.

SORT Filling level controller for SORTEX Z+.
MDGA High-compression mill MDGA.
OLFB Flaking mill OLFB.
RCHULL Rubber-roller huller DRHE.
DFKM Countercurrent cooler DFKM.
MALT Grist mill MDBA.
MDFA Flaking mill MDFA.
LEEA Dryer LEEA.
TUBO Tubular push conveyor LBGA.
HYMIXP Conditioning HYMIX Plus (feeder DDHA and conditioner DCHA Plus).
MDDY_Z Four-roller mill MDDY.
Eight-roller mill MDDZ.
OLCC Cracking mill OLCC.
SYS.REM Manual/Remote operation

Level: L Default value: LOC
Value Function
LOC Local: operation on the display.

REMS Remote control – Serial: set point specification via interface.
Not supported: SORT, OLFB, DFKM.
REMA Remote control – Analog (nominal rate 0/4 … 20 mA).
Not supported: SORT, OLFB, DFKM.
REMP Remote control – Profibus DP: control exclusively via profibus. The set point
specification and control signals via profibus are active.
REMTCP Remote control – Network, protocol according to “SYS.TCP”.
REME Remote control – Profinet or Ethernet-IP according to “SYS.ENET”.
SYS.EIN 24 V input “release main motor”, “release feeding” and “mill brakes”
The following inputs are affected:

■ DI 0.1
■ DI 0.4
■ DI 0.5
Additionally with mill 2:
■ DI 0.16
■ DI 0.17
Value Function
OFF Input has no function. Signals come via fieldbus.

ON Input is always in function. Signals via fieldbus are not observed.
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Value Function
ONLOC Input functions only in manual mode (SYS.REM = LOC).

ONREM Input only functions in remote mode (SYS.REM ≠ LOC).
SYS.DISP Remote control

Value Function
OFF No remote control.

LOC Local operation (remote control display only).
REM Remote operation (local display only).
BOTH Both local and remote control operation.
SYS.PSAV Power saving mode

Level: L Default value: STOP
Value Function
OFF Display is constantly lit.

STOP Standby when stopped and when no button is pressed for 10 minutes. An LED
flashes.
ON Standby if no key is pressed for 10 minutes. An LED flashes when stopping.
Running light with one LED each if not stopped.
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SYS.SD Standard operating parameters
The data appears by default on the display after 600 seconds if no button is
pressed during this time period. The default time for the change (600 seconds)
can be changed in parameter “SYS.SDT”.
In addition, “SYS.SD” is used to define what is displayed in the
“USER.ACTUAL” parameter.
Value Function
0/1 If TCON.MILL = 1 (1 mill):

TCON.REG_M2 = OFF:
■ Left display: Setpoint load [%].
■ Right display: Actual value of load of mill 1 [%].
■ Actual value load:
TCON.MOTCAN = OFF: 0% = ADC.I0 1.1; 100% = ADC.MOT 1.1.
TCON.MOTCAN = ON: current motor torque in % of the rated torque (read
TCON.REG_M2 = ON:
■ Left display: Setpoint load [%].
■ Right display: Actual value load of mill 1 [%] or discharge conveyor of mill 1
[T%].
The value of the most utilized machine is displayed and regulated to this
value.
■ Actual value of load of mill 1: 0% = ADC.I0 1.1; 100% = ADC.MOT 1.1.
■ Actual value of the load of discharge conveyor of mill 1: 0% = ADC.I0 1.2;
100% = ADC.MOT 1.2.
0/1 If TCON.MILL = 2 (2 mills):
■ Left display: Actual value of load of mill 1 [%].
■ Right display: Actual value of load of mill 2 [%].
□ TCON.MOTCAN = OFF:
Mill 1: 0% = ADC.I0 1.1; 100% = ADC.MOT 1.1;
Mill 2: 0% = ADC.I0 2.1; 100% = ADC.MOT 2.1.
□ TCON.MOTCAN = ON: current motor torque in % of the rated torque
(read out by the frequency converter).
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Value Function
2/3 If TCON.MILL = 1 (1 mill):

TCON.REG_M2 = OFF:
■ Left display: Actual value of load of mill 1 [%].
■ Right display: Current frequency of the feed roller [Hz].
TCON.MOTCAN = OFF: 0% = ADC.I0 1.1; 100% = ADC.MOT 1.1.
TCON.MOTCAN = ON: current motor torque in % of the rated torque (read
TCON.REG_M2 = ON:
■ Left display: Actual value load of mill 1 [%] or discharge conveyor of mill 1
[T%]. The value of the most utilized machine is displayed and regulated to
this value.
■ Actual value of load of mill 1: 0% = ADC.I0 1.1; 100% = ADC.MOT 1.1.
■ Actual value of the load of discharge conveyor of mill 1: 0% = ADC.I0 1.2;
100% = ADC.MOT 1.2.
2/3 If TCON.MILL = 2 (2 mills):
■ Left display: Actual value of load of mill 1 or mill 2 [%].
The value of the most utilized mill is displayed and regulated to this value.
□ TCON.MOTCAN = OFF:
Mill 1: 0% = ADC.I0 1.1; 100% = ADC.MOT 1.1;
Mill 2: 0% = ADC.I0 2.1; 100% = ADC.MOT 2.1.
□ TCON.MOTCAN = ON: current motor torque in % of the rated torque
(read out by the frequency converter).
SYS.SDT Automatic change to the standard operating parameter

ues:
Unit: s
Value Function
0 No automatic change.
>0 If no button is pressed during the set time, the display changes to the standard
operating parameter. See “SYS.SD” parameter.
SYS.LOCK Input lock

Default value: OFF
The “SYS.LOCK” parameter prevents certain parameters from being entered

and changed. It is always possible to display the parameters.
Value Function
OFF No lock. All parameters can be adjusted.

LOW Low lock. Parameters marked as L are locked.
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Value Function
MED Medium lock. Parameters marked as M and L are locked.

HIGH High lock. Parameters marked as H, M and L are locked.
SYS.MSG Display messages

Level: L Default value: ALL
Value Function
OFF Display no messages.

ALL Display all messages.
STPOFF Do not display "stop" messages.
SYS.ACLR Clear alarm

Value Function
OFF Alarms are acknowledged automatically.

ON
Alarms are only acknowledged with , via the interface, field bus or the
24 V input “Clear alarm”.
SYS.AINV Invert alarm output

Value Function
OFF 24 V upon alarm.

ON 0 V upon alarm.
SYS.ASCROL Alternating alarm display

Value Function
OFF No alternating alarm display.

The alarm with the highest priority is displayed.
ON Alternating alarm display for all active alarms and warnings.
SYS.AO.x Analog outputs

0 / 4
ues:
Unit: mA
Mode of the analog outputs. Switchover 0 / 4 … 20 mA.
► Select additional analog outputs: hold down and press + .
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SYS.AI.x Analog inputs
Range of val- 0/4 mA or 5 V Level: L Default value: 0
ues:
Unit: mA
Mode of the analog inputs. 0/4 … 20 mA or 0 … 5 V switchover.
► Select additional analog inputs: Press and hold down and press + .
► Note the adjustment at jumpers X62.
SYS.AOADJ.x Align analog outputs

Range of val- 90.0 … 110.0 Level: L Default value: 100.0
ues:
Unit: %
The current value will be changed in percentage increments.
► Select additional analog outputs: Press and hold down and press + .
SYS.AIADJ.x Align analog inputs

ues:
Unit: %
The current value will be changed in percentage increments.
► Select additional analog inputs: Press and hold down and press + .
SYS.CANBR Baud rate of CAN bus

ues:
Unit: kBaud
The Bühler standard baud rate of 200 and CAN-Open baud rates are supported.
■ 200
■ 10
■ 20
■ 50
■ 125
■ 250
■ 500
■ 800
■ 1000
► If lines are longer than 200 meters: reduce the baud rate.
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SYS.ENET Ethernet interface ProfiNet or Ethernet/IP
Value Function
OFF Ethernet interface switched off. EBD1325/EBD1326.

P-NET Profinet EBD1326.
ETH-IP Ethernet-IP EBD1325.
SYS.TCP Ethernet interface TCP/IP (EBD1330)

Value Function
OFF Ethernet TCP/IP interface switched off. EBD1330.

ROPTCP Remote control operation protocol via TCP. Connection to MEAT operating ele-
ment.
TCP-IP Field bus protocol via TCP.
SYS.INIT Basic initialization of all parameters

Level: L
Resets all parameters to factory settings.
► See page 63, chapter “Resetting parameters to factory settings”.
8.2.5 ADC (Analog/Digital Converter) parameter group
ADC.MOT 1.1 Nominal current, main motor, mill 1

-500.0 … 999.9
ues:
Unit: A
ADC.MOT 1.2 Nominal current, motor, discharge, mill 1

Range of val- -500.0 … 999.9 Level: L Default value: 100.0
ues:
Unit: A
ADC.MOT 2.1 Nominal current, main motor, mill 2

ues:
Unit: A
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ADC.MOT 2.2 Nominal current, motor, discharge, mill 2
ues:
Unit: A
ADC.CON 1.1 Current transformer value, main motor, mill 1

1.0 … 3000.0
ues:
Unit: A
ADC.CON 1.2 Current transformer value, motor, discharge, mill 1

ues:
Unit: A
ADC.CON 2.1 Current transformer value, main motor, mill 2

1.0 … 3000.0
ues:
Unit: A
ADC.CON 2.2 Current transformer value, motor, discharge, mill 2

1.0 … 3000.0
ues:
Unit: A
ADC.I 1.1 Present current, main motor, mill 1

Range of val- 1.0 … 999.0
ues:
Unit: A
ADC.I 1.2 Present current, motor, discharge conveyor, mill 1

ues:
Unit: A
ADC.I 2.1 Present current, main motor, mill 2

ues:
Unit: A
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ADC.I 2.2 Present current, motor, discharge conveyor, mill 2
1.0 … 999.0
Range of val-
ues:
Unit: A
ADC.I0 1.1 No-load current, main motor, mill 1

0.0 … 999.9
ues:
Unit: A
► Apply present current as no-load current: Press for 10 seconds.
ADC.I0 1.2 No-load current, motor, discharge, mill 1

0.0 … 999.9
ues:
Unit: A
ADC.I0 2.1 No-load current, main motor, mill 2

0.0 … 999.9
ues:
Unit: A
ADC.I0 2.2 No-load current, motor, discharge, mill 2

0.0 … 999.9
ues:
Unit: A
ADC.AOMAX Scaling analog output AO 0.0 and AO 0.1

ues:
Unit: %
20 mA corresponds to a load of mill motor of “ADC.AOMAX”.
► Set “ADC.AOMAX” higher than 100% to display an overload.
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8.2.6 ADCT (Analog/Digital Converter Temperature) parameter group
The parameter group is only visible if TCON.TEMP = ON.
ADCT.T.n Current temperature T.n

Unit: °C
Current temperature T.n in 0.1 °C.
ADCT.OFFSET.n Align current temperature T1

Range of val- –20.0 … 20.0 Default value: 0.0
ues:
Unit: °C
► Align temperature: press .
ADCT.TMIN.n Minimum temperature

–100.0 … 999.9
Range of val- Default value: –40
ues:
Unit: °C
This is a scaling factor if a temperature probe with 0/4 … 20 mA output is

used. If a PT100 or PT1000 sensor is used, this value forms the limit value for
the temperature measurement.
The setting depends on the parameter EBD 1317.AI.
0 or 4 mA = TMIN 20 mA = TMAX
5 V/10 V = 0 V = TMIN 5 V/10 V = TMAX
PT100 or PT1000 = no function.
ADCT.TMAX.n Maximum temperature

Range of val- –100.0 … 999.9 Default value: 300.0
ues:
Unit: °C
This is a scaling factor if a temperature probe with 0/4 … 20 mA output is

used. If a PT100 or PT1000 sensor is used, this value forms the limit value for
the temperature measurement.
The setting depends on the parameter EBD 1317.AI.
0 or 4 mA = TMIN 20 mA = TMAX
5 V/10 V = 0 V = TMIN 5 V/10 V = TMAX
PT100 or PT1000 = no function.
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ADCT.UNIT Temperature unit
Default value: °C
Value Function
°C Temperature unit in °C.

°F Temperature unit in °F.
8.2.7 1317 (CAN module EBD 1317) parameter group
1.x = CAN module EBD 1317 address 1 temperatures 0 … 7 TCON.AI C.1

2.x = CAN module EBD 1317 address 2 temperatures 8 … 15 TCON.AI C.2
1317.AI1.x x = 0 … 7 input
Default value: OFF
Mode of the analog inputs according to EBD 1317. X290 … X297.
Value Description
OFF Deactivated – [A]
R General resistance measurement 0.0 [R]
PT100 Temperature measurement PT100 0.0 [R]
PT1000 Temperature measurement PT1000 0.0 [R]
5 V Voltage measurement 0 … 5.000 V [V]
10 V Voltage measurement 0 … 10.000 V [V]
80 mV Voltage measurement difference for DMS ± 80.000 mV [mV]
0/1 2/3 4/5 6/7 (signal +/signal -)
0 mA Current measurement 0 … 20.00 mA [mA]
4 mA Current measurement 4 … 20.00 mA [mA]
► Select analog inputs: press and + .
Jumper X298/X299:
► The jumper is used in the default setting. If the 1317.AI1.x=10 V adjustment

is used, remove the corresponding jumper.
1317.AIN1.x x = 0 … 7 input
The currently measured value is displayed according to AI.
► If options with analog inputs are available, select the desired input: press
and + or .
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1317.AIADJ1.x x = 0 … 7 input
90.0 … 110.0
Range of val- Default value: 100.0
ues:
Unit: %
Alignment of analog inputs. The current value will be changed in percentage in-
crements.
► Select analog inputs: press and + .
1317.AO1.x x = 0/1 output

Default value: 0
Unit: mA
Mode of the analog outputs. Switchover 0/4 … 20 mA.
Value Description
0 Current measurement 0 … 20.00
4 Current measurement 4 … 20.00
► Select analog outputs: press and + .
1317.AOUT1.x x = 0/1 output

Unit: mA
Analog outputs (present current).
► Select analog outputs: press and + or .
► For tests: press .

► If “SERV.SERM” = ON, set current.
1317.AOADJ1.x x = 0 / 1 output
Range of val- 90.0 … 110.0 Default value: 100.0
ues:
Unit: %
Alignment of analog outputs. The current value will be changed in percentage

increments.
► Select analog outputs: press and + .
1317.MODT.x Module temperature

Unit: °C
Displays the temperature measured on module x.
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Selecting the module
► Press the and + keys.
8.2.8 CTRL (controller configuration) parameter group
The control has 2 controllers that can be configured independently of each oth-
er. One controller is used for the feed roller, the other one is used for the seg-
ment slide gate.
Controller 0 x = 0 Feed roller

Controller 1 x = 1 Segment slide gate
CTRL.TN.x Monitoring time of the controller

0 … 9 999.999
Range of val- Level: L Default value: See table
ues:
Parameter Default value

CTRL.TN.0 7.000
CTRL.TN.1 12.000
CTRL.TV.x Rate time of the controller

0 … 9 999.999
Range of val- Level: L Default value: See table
ues:

CTRL.TV.0 1.45
CTRL.TV.1 1.45
CTRL.KR.x Proportionality factor of the controller

Range of val- 0 … 9 999.99 Level: L Default value: See table
ues:

CTRL.KR.0 1.00
CTRL.KR.1 0.15
CTRL.REG.x Controller type

Level: L Default value: See table

CTRL.REG.0 PID
CTRL.REG.1 PI
Value Function
P P controller.
I I controller.
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Value Function
PI PI controller.
PD PD controller.
PID PID controller.
CTRL.TIME.x Controller interval

50 … 65 535
ues:
Unit: ms
This time does not influence the controller speed but merely serves as a time
basis. After a controller interval, a control action is always executed.
8.2.9 PBDP (Profibus DP) parameter group
PBDP.ADR Profibus DP communication address

ues:
Profibus address and connection status are displayed.
Value Function
NoCom No communication with the host.

ERROR Hardware error.
TIMOUT Timeout was triggered.
PBDP.TOUT Timeout for Profibus-DP

0.1 … 99.9
ues:
Unit: s
The device stops metering if no more communication takes place during the
timeout time.
■ The monitoring is only active when “SYS.REM” = REMP.
PBDP.WFOR Weight format for the Profibus DP protocol

Level: L Default value: FIX
Value Function
FIX Fix format same as in old scale control units.

DUMP, DIFF: kg.
DIFF device type MSDE or MSDF: g.
BAG: according to “ADC.DIV” parameter.
DIV According to the “ADC.DIV” parameter.
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PBDP.MPDP Profibus DP operating mode
Level: L Default value: NORM
Value Function
NORM Normal protocol with 24-byte data for sending and receiving. For description,
see operating manual 66499.
SHORT Compact protocol DMS-T. Output byte not consistent (IM308B).
SHORTK Compact protocol DMS-T. Output byte consistent (IM308C).
EXTD_S Short extended protocol. Contains the NORM protocol with additional 32-byte
data.
EXTD_L Long extended protocol. Contains the NORM protocol with additional 48-byte
data.
PBDP.COMP Compatibility mode MEAF

Value Function
OFF Interface is defined according to MEAG interface protocol.

ON Interface is defined according to MEAF interface protocol.
► Switch on when replacing MEAF with MEAG.
PBDP.CTRLB Control bits display
Display showing first 4 bytes of received data of Profibus NORM protocol as

hexadecimal value. Example: F010050A.
Sequence on display: byte 3 | byte 2 | byte 1 | byte 0.
Bits 7 … 0.
PBDP.STATB Status bits display
Display showing first 4 bytes of transmitted data of Profibus NORM protocol as

hexadecimal value. Example: 00340B11.
Sequence on display: byte 3 | byte 2 | byte 1 | byte 0.
Bits 7 … 0.
PBDP.DSDIR Data set direction analysis filter

Default value: RXD
Use analysis filter to select a data set from the Profibus protocol. Its value is
displayed via “PBDP.DAT”.
Value Function
RXD Received data (PLC → device)

TXD Transmitted data (device → PLC)
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PBDP.DSNR Data set number analysis filter
Range of val- 0 … 255 Default value: 0
ues:
PBDP.DSIDX Data set index analysis filter

Range of val- 0 … 255 Default value: 0
ues:
PBDP.DSBYTE Data set byte analysis filter

8 … 23
Range of val- Default value: 8
ues:
PBDP.DSTYPE Data set type analysis filter

Range of val- 1, 2, 4 Default value: 1
ues:
Unit: BYTE
Number of bytes in the value under consideration.
PBDP.DAT Data set value display
Value of the data set defined with the filter.

The value is updated when the corresponding data set is accessed. Note
“PBDP.DSCNT” access counter to check.
PBDP.DSCNT Access counter data set
The counter is increased by 1 each time the dataset defined by the filter is ac-
cessed.
Resetting counter:
► Press key.
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8.2.10 ENET (Ethernet) parameter group
If “SYS.ENET” = OFF, the parameter group is not visible.
ENET.ADR Profinet address

Current address for Profinet communication. The MEAG registers with this ad-
dress.
meag-123 (ENET.ADR = 123)
Only available with ProfiNet - “SYS.ENET” - P-NET.
In addition, the current bus status is shown.
Value Function
NoCom No communication available.

ERROR Error on the additional circuit board EBD1325/EBD1326.
WIRED A cable was connected.
RUN The connection was established successfully.
ENET.MPDP Ethernet operating mode

Level: L Default value: EXTD_L
Value Function
NORM Normal protocol with 24-byte data for sending and receiving. For description,
EXTD_S Short extended protocol. Contains the NORM protocol with additional 32-byte
data.
EXTD_L Long extended protocol. Contains the NORM protocol with additional 48-byte
data.
ENET.IP IP address
Display showing the IP address currently set or the server status.

Only available with Ethernet/IP - “SYS.ENET” - ETH-IP.
Value Function
192.168.15.29 IP address currently set.

SERVER The server starts up.
START
SERVER ER- No connection to server.
ROR
SERVER CON- The server settings are being updated.
FIG
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ENET.SUBNET Subnet mask
Display showing the subnet mask currently set.

ENET.STDGW Standard gateway
Display showing the standard gateway currently set.

ENET.IPSET.x Input new IP address. x = 0 … 3

ues:
The 4 bytes of the IP address are input as a single value.

Example: 192.168.15.1
“ENET.IPSET.0” = 192
Only available with Ethernet/IP - SYS.ENET - ETH-IP.
► Select next byte: press and + .
► Start control system with new IP address: press for 10 seconds.
ENET.SNSET.x Input new subnet mask. x = 0 … 3

0 … 255
ues:
The 4 bytes of the subnet mask are input as a single value.

Example: 255.255.252.0
“ENET.SNSET.0” = 255
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ENET.GWSET.x Input new standard gateway. x = 0 … 3
0 … 255
ues:
The 4 bytes of the Standard Gateway are input as a single value.

Example: 192.168.15.10
ENET.TOUT Timeout for Ethernet

ues:
Unit: s
The device triggers an alarm if no communication takes place during the time-
out time.
■ The monitoring is only active when “SYS.REM” = REME.
ENET.STATUS Status indicator of the communication
Value Function
NoCom No communication available.

ERROR Error on the additional printed board assembly EBD1325/EBD1326.
WIRED A cable was connected.
RUN The connection was established successfully.
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ENET.COM Communication status indicator
Displays the communication status.

Examples:
■ 0×C0000140 = RCX_E_NETWORK_FAULT
■ 0×C0000141 = RCX_E_CONNECTION_CLOSED
■ 0×C0000142 = RCX_E_CONNECTION_TIMEOUT
■ 0×C0000143 = RCX_E_LONELY_NETWORK
■ 0×C0000144 = RCX_E_DUPLICATE_NODE
■ 0×C0000145 = RCX_E_CABLE_DISCONNECT
Number, left (netx communication status):
■ 0 = RCX_COMM_STATE_UNKNOWN
■ 1 = RCX_COMM_STATE_NOT_CONFIGURED
■ 2 = RCX_COMM_STATE_STOP
■ 3 = RCX_COMM_STATE_IDLE
■ 4 = RCX_COMM_STATE_OPERATE
Number, right (netx number errors):
■ 0 = no error
■ > 0 = Error code in accordance with netx description “netx Dual-Port Memo-
ry Interface DPM”.
ENET.NAMEOS NameOfStation in ProfiNet

Default value: ON
Only available with ProfiNet - “SYS.ENET” = P-NET

Free allocation of the device name available. To ensure that the free allocation
of NameOfStation can be used, the relevant stack (EBD1326_ProfiNet_im-
age_V231.bin) must be loaded on the ProfiNet card EBD1326 and the relevant
GSDML file (GSDML-V2.31-BuehlerAG-0237-BDC_V002-20160729.xml) must
be used.
8.2.11 TCP (Ethernet TCP/IP) parameter group
If “SYS.TCP” = OFF, the parameter group is not visible.
TCP.MPDP Ethernet operating mode

Level: L Default value: EXTD_L
Value Function
NORM Normal protocol with 24-byte data for sending and receiving. For a description,
EXTD_S Short advanced protocol. Contains the NORM protocol with additional 32-byte
data.
EXTD_L Long advanced protocol. Contains the NORM protocol with additional 48-byte
data.
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TCP.IP IP address
Display showing the IP address currently set or the server status.
Value Function
192.168.15.29 IP address currently set.

SERVER The server starts up.
START
SERVER ER- No connection to server.
ROR
SERVER CON- The server settings are being updated.
FIG
TCP.SUBNET Subnet mask
Display showing subnet mask currently set.
TCP.STDGW Standard gateway
Display showing standard gateway currently set.
TCP.IPSET.x Input new IP address. x = 0 … 3

ues:
The 4 bytes of the IP address are input as a single value.

Example: 192.168.15.1
“TCP.IPSET.0” = 192
TCP.SNSET.x Input new subnet mask. x = 0 … 3

0 … 255
ues:
The 4 bytes of the subnet mask are input as a single value.

Example: 255.255.252.0
“TCP.SNSET.0” = 255
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TCP.GWSET.x Input new standard gateway. x = 0 … 3

0 … 255
ues:
The 4 bytes of the standard gateway are input as a single value.

Example: 192.168.15.10
TCP.TOUT Timeout for Ethernet TCP/IP

0.1 … 99.9
ues:
Unit: s
The device triggers an alarm if no communication has taken place within the
specified time.
■ Monitoring is only active when “SYS.REM” = REMTCP.
TCP.COM Communication counter

Level: L
The counter is increased when a valid data packet arrives.
► To clear the counter: press .
8.2.12 SERV (service information) parameter group
SERV.ID Display identification text
Displayed identification text transmitted by a host (e.g. B1 SCALE). A maximum

of 28 characters are possible.
► Extension of the text: Press .
SERV.V_PROG Program version
Entire program, application and basic system (e.g. V18A).
SERV.V_APPL Application version
Version and name of the application (e.g. V17A).
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MEAG-DFCQ-66802-12-1-1908-en-US
SERV.V_BASE Basic system version
Version of the basic system (application-independent software, e.g. V15D).
SERV.V_BOOT Bootloader version
SERV.DATE Date
Range of val- 00.01.01 … 99.12.31 Level: L
ues:
SERV.TIME Time
Range of val- 00.00.00 … 23.59.59 Level: L
ues:
The clock is switched on by default. A battery test is performed every 24 hours.
SERV.ERR.x List of alarms
The last alarm is displayed in the form ERR.0 A006. The second to last alarm
is displayed with ERR.–1 etc.
► Display older entries: Press and hold down and press .
► Display newer entries: Press and hold down and press + .

► Display details (alarm text, date and time) of entry in turn: Press and hold
down .
SERV.EVT.x List of events
For operation, see “SERV.ERR” parameter.

All events (incl. alarms) are displayed.
SERV.ALLEVT.x List of alarms and events
For operation, see “SERV.ERR” parameter.

Alarms and events are displayed mixed.
SERV.CPU Computer load
Display on the left: Current CPU utilization in %.

Display on the right: Maximum time in [ms] for a program execution.
Resetting maximum value:
► Press key for 1 s.
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SERV.SADR System address in the case of a program error
SERV.PCNT Counter for power failures
SERV.ELOG Internal recording of the events

Value Function
OFF Function deactivated.

ON Function activated.
► Delete entries: Press for more than 5 seconds.
SERV.CLOG Internal recording of cyclical data

Value Function

► Delete entries: press for more than 1 second.
SERV.SIMM Simulation mode

Inputs are simulated by means of the output signals.

Program and control system are tested without product.
Value Function

SERV.SERM Service mode

Set digital and analog outputs for test purposes.
Value Function

TEST Test mode for the print test.
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SERV.SIMAZ Simulation mode for training at Bühler AG
Value Function

► Always deactivate this parameter for customer systems.
SERV.DIN Digital inputs
Also applies to options with digital inputs (e.g. 1.0 ... 1.11).
Selecting input (0.0 ... 0.x):
► Press and keep the key held down and press the + or key.
SERV.DOUT Digital outputs
Also applies to options with digital outputs (e.g. 1.0 … 1.11).
Selecting output (0.0 ... 0.x):
Setting or deleting outputs:
► If “SERV.SERM” = ON: Press key.
SERV.DISPIN Digital inputs of the display circuit board
Displays the current state of the 24 V inputs.

0 0 0 0 0 0
IN3 IN2 IN1 IN3 IN2 IN1
SERV.AIN.x Analog input circuit board

Unit: V / mA
Current voltage or present current.
Selecting input:
SERV.AOUT.x Analog outputs

Unit: mA
Present current.
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Selecting output:
Setting the output current:
► If “SERV.SERM” = ON: Press key.
SERV.TINT Current temperature on the display circuit board

Unit: °C
SERV.SIO1 Serial interface 1
Serial interface 1 RS-485 to host or other use. If the “HOST.SIO” parameter is

not activated for the corresponding interface, " --- OFF" is displayed. The follow-
ing elements are displayed from left to right:
■ Communication counter. Is raised by 1 (0 … 9999) per communication.
■ Bus activity. “*” means that a signal was received.
■ Command. Identification of the data with different telegrams. “-” means that
a command with lower-case characters was received.
■ Error number:
□ 0 = no error
□ 1 = timeout or no answer
□ 2 = undefined command or undefined identification
□ 3 = incorrect checksum
□ 4 = incorrect data length
SERV.SIO2 Serial interface 2
Serial interface 2 RS-485 to host or other use. For description, see

“SERV.SIO1”.
SERV.USB USB status display
If OFF is displayed, no USB cable is connected. The following elements are dis-
played:
■ Left: Number of data packets received.
■ Right: Current utilization of the data transfer as %.
20 KByte/s = 100 %.
SERV.P-DP Profibus DP status indicator
Display options:
Value Function
WPAR Wait for the parameterization via the bus.

WCFG Wait for the configuration via the bus.
DEXC Normal operation. Data exchange without error.
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Value Function
TIMOUT Data exchange too slow. Timeout error.

INIERR Initialization error hardware module general.
LENERR Initialization error hardware module data lengths.
SERV.PUPDAT Power-up date
Date on which the control system was last activated.
Displaying the date:
► Press key.
SERV.PDWDAT Power-down date
Date on which the control system was last deactivated.
Displaying the date:
► Press key.
SERV.TEST Test mode for the fabrication test

Level: L
The control unit is stopped.
► Start test: press for 1 second.
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9 Alarms and messages
Alarms and messages have the following syntax: The letter A for alarm or W
for warning followed by a three-digit number.
Example: A073.
If a number follows the alarm or warning, it is a device-specific warning. The

number then indicates the device number.
Example: A073.2
If no further details are provided about the acknowledgement, the acknowledge-

ment of the alarm depends on the “SYS.ACLR” parameter. See page 85,
parameter “SYS.ACLR”.
■ “SYS.ACLR = OFF” = Automatic acknowledgement if the cause of the alarm

has been remedied or when a change has been made to Step 1.
■ “SYS.ACLR” = ON: No automatic acknowledgement. Acknowledgement only
possible with or 24 V input “Clear alarm”.
9.1 Basic alarms

A001 FLASH
Cause Correction
The FLASH is defective. ► Switch device off and on.
► If the alarm is repeated, replace main circuit board.
A002 RAM
Cause Correction
The RAM is defective. ► Switch device off and on.
A003 RUNTIME
Cause Correction
Runtime error during the program ► Switch device off and on.
execution. Software or hardware ► If the alarm is repeated, note SERV.SADR and contact
problem. Bühler customer service.
► Initialize data or load new program version.
A004 WATCHDOG
Cause Correction
Timeout during program cycle. Soft- ► Switch device off and on.
ware or hardware problem. ► If the alarm is repeated, note SERV.SADR and contact
Bühler customer service.
► Initialize data or load new program version.
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108 Chapter 9 Alarms and messages
A005 NO 24V
Cause Correction
The voltage is too low (< 18 V). ► Measure voltage at X1.
► If the voltage is lower than 18 V, locate the cause. The
power supply unit may be defective or overloaded.
► If the voltage exceeds 18 V, replace main circuit board.
A006 DATALOST
Cause Correction
Loss of data in the battery-buf- ► Check that battery base is firmly in place.
fered RAM. The parameters and ► If new software was loaded, acknowledge alarm.
various data are reset to the origi- ► Disconnect the control system from the mains. Wait
nal value. Can occur during soft- 15 minutes. Switch on control system. If the alarm is re-
ware downloads. peated, replace battery.
A012 HOST COM
Cause Correction
Timeout on host interface. The ► Run the host system.
host system no longer communi- ► Check the functionality or wiring of the interface cable.
cates with the device. ► Check jumper X31.
► Increase the timeout value of the HOST.TOUT parame-
ter or set it to 0.
W013 EXTDISP
Cause Correction
Serial communication to remote ► Check the wiring.
control interrupted. Only possible ► Check setting of X80.
with optional remote control. ► Check the value of the SYS.DISP parameter.
A014 PROFI-DP
Cause Correction
Profibus error or communication ► Check the wiring.
has been interrupted (timeout). De- ► Check the address setting in the value of the
vice stopped. Alarm only when PBDP.ADR parameter.
SYS.REM = REMP. ► Check the setting of the operating mode in the value of
the PBDP.MPDP parameter.
► Increase the timeout value of the PBDP.TOUT parame-
ter.
► Check master configuration.
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Chapter 9 Alarms and messages 109
W017 DISPLAY
Cause Correction
Communication to the primary dis- ► Check setting of X80.
play is interrupted. The display it- ► Set address on the display (see display alarm *No
self can no longer display the error. Comm An*).
► Check the wiring.
A018 BATTERY
Cause Correction
Buffer battery has insufficient volt- ► Check that battery base is firmly in place.
age or clock has stopped. ► Replace battery while device is switched on, then
switch control system off and back on again.
A070 CAN Ctn
Cause Correction
Interrupted communication with a ► Note error display on CAN module. Refer to description
CAN module. t = A (EBD 1317) of CAN expansion modules in appendix.
t = D (EBD 1318/20) ► Check the wiring.
t = L (EBD 1319) n = 1…31 (mod- ► Check address setting on CAN modules.
ule address). If CAN COM is dis- ► Check whether configured CAN modules are present.
played, the whole bus is faulty.
A071 CAN Mtn
Cause Correction
A CAN module transmits an error. ► Note error display on CAN module. Continue in accord-
t = A (EBD 1317) ance with the module description in the Appendix.
t = D (EBD 1318/20) ► Replace CAN module.
t = L (EBD 1319) n = 1…31 (mod-
ule address).
A072 CAN Dtn
Cause Correction
A CAN module has an output er- ► Note error display on CAN module. Continue in accord-
ror. t = D (EBD 1318/20) ance with the module description in the Appendix.
t = L (EBD 1319) n = 1…31 (mod- ► Check wiring of digital outputs.
ule address). ► Check whether alarm stops when output plug connector
is disconnected.
W075 WARNTEMP
Cause Correction
The temperature in the device is ► Check the temperature in the device.
too high. The temperature sensor ► Ensure adequate ventilation.
is located on the display circuit
board.
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A076 HIGHTEMP
Cause Correction
The permissible maximum tempera- ► Check the temperature in the device.
ture in the device is exceeded. ► Ensure adequate ventilation.
The temperature sensor is located
on the display circuit board.
A077 DIGOUT
Cause Correction
One or more of the outputs devi- ► Remove external voltage or overload sources.
ate from expected state.
9.2 DFZK application alarms

9.2.1 Mill 1
A020 HOPP
Cause Correction
The discharge probe on the mill is ► Check discharge of the product.
reporting product. ► The probe supplies 24 V if no product is present. DI 1.5
must therefore show 24 V.
A021 INC
Cause Correction
No pulse signals of the segment ► Check whether the LINAK cylinder is moving.
gate are measured. ► Check wiring of the LINAK cylinder.
► Check by means of the LED of DI 5.4 whether pulses
are arriving on the IO module. LED flashes during slide
gate movement.
A022 END P
Cause Correction
The segment slide gate does not ► Check whether the LINAK cylinder is at the limit posi-
reach the limit position “open” or tion. The DI 5.5 or DI 0.9 input must then show 24 V.
“closed”.
A023 CTEMP
Cause Correction
The temperature sensor of the mill ► The mill was operated for too long in idle state. Wait un-
supplies a temperature that is til the temperature is lower than TCON.TMAX.
above the limit TCON.TMAX. ► Configure correct sensor type for 1317.AI1.0.
► Connect sensor correctly. Check wiring PT100 at X210.
At 20 °C, the PT100 must show approx. 108 ohm.
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A024 VIB_W
Cause Correction
The vibration value of the mill has ► Find the mechanical cause for the excessive vibrations,
exceeded the limit value e.g. worn or broken beaters.
TCON.VIB_W within the time ► The machine can continue to be operated. During the
TCON.T VIB. next stop, find the cause.
A025 MSTOP
Cause Correction
The machine stop of the mill was ► —
triggered.
A027 STILL
Cause Correction
The standstill monitoring of the mill ► DI 1.3 must show 24 V when motor is stationary.
is reporting movement from the
motor. The error is only displayed
when attempting to open the cone.
A028 COPEN
Cause Correction
The cone of the mill is not locked ► DI 1.4 must show 24 V when cone is closed.
or the <Move cone> key was
pressed for too long.
A029 MOTOR
Cause Correction
The grinding motor of the mill was ► Once the grinding motors have been started up, a mo-
started and there has been no re- tor current must be measured within 10 seconds. After
sponse. the grinding motors have been stopped, no motor cur-
rent may be measured after a delay of 5 minutes.
Check whether the motor contactor is disconnecting and
whether the actual value input AI0.0 is wired correctly.
A030 S < 4 mA
Cause Correction
No signal on the set point input of ► The AI0.3 input has a current of < 2 mA. If a
the mill 0 … 20 mA signal is used, set SYS.AI.3 to 0 mA. If
there is no analog set point, set SYS.REM ≠ REMA.
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A031 A < 4 mA
Cause Correction
No signal on the actual value input ► The AI0.0 input has a current of < 2 mA. If a
of the mill 0 … 20 mA signal is used, set SYS.AI.0 to 0 mA.
A033 LIMIT
Cause Correction
The limit value TCON.TRANS was ► Check whether the discharge conveyor for the mill is
exceeded for over 5 seconds. The clogged or the drive is blocked.
discharge conveyor is overloaded. ► Check configuration of the discharge motor ADC.MOT
1.2 and ADC.CON 1.2.
A034 V < 4 mA
Cause Correction
No signal on the vibration sensor ► The AI1.1 input has a current of < 2 mA. If a
of the mill. 0 … 20 mA signal is used, set 1317.AI1.2 to 0 mA. If
no vibration sensor is present, set TCON.VIBR = OFF.
A035 TSTART
Cause Correction
The discharge conveyor of the mill ► When the discharge conveyor is started, a response
has not started. The release for must be issued within 10 seconds. If there is no re-
the discharge of the mill is active sponse, the DO 0.7 output must be connected to the
and there has been no response. DI 0.14 input via a jumper wire.
A036 CTIGHT
Cause Correction
The cone for the mill is jammed. ► Make sure that both cylinders are in the same position.
The positions of both cone linear Then reset the difference with the MAN.POSDIF param-
cylinders differ by more than eter.
30 mm from each other. If the posi-
tion difference of both cylinders is
too great, the cone is usually jam-
med. It is also possible that the
pulse signal of a cylinder is not be-
ing measured.
A037 CINC
Cause Correction
No position pulse on the cone of ► Check the pulse signal wiring of the linear cylinder on
the mill the cone.
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A038 VIB_A
Cause Correction
TCON.VIB_A within the time
TCON.T VIB.
A039 MOT_TEMP
Cause Correction
The main motor's PTC has switch- ► Allow motor to cool.
ed. ► Identify and remedy cause for overload.
► If motor has no PTC: TCON.MOT_PTC to OFF.
9.2.2 Mill 2
A040 HOPP
Cause Correction
The discharge probe on the mill is ► Check discharge of the product.
reporting product. ► The probe supplies 24 V if no product is present. DI 2.5
must therefore show 24 V.
A041 INC
Cause Correction
► Check by means of the LED of DI 6.4, whether pulses
are arriving on the I/O module. LED flashes during slide
gate movement.
A042 END P
Cause Correction
The segment gate does not reach ► Check whether the LINAK cylinder is at the limit posi-
the limit position open or closed. tion. The DI 6.5 or DI 0.21 input must then show 24 V.
A043 CTEMP
Cause Correction
The temperature sensor of the mill ► The mill was operated for too long in idle state. Wait un-
supplies a temperature that is til the temperature is lower than TCON.TMAX.
above the limit TCON.TMAX. ► Configure correct sensor type for 1317.AI2.0.
► Connect sensor correctly. Check wiring PT100 at X210.
At 20 °C, the PT100 must show approx. 108 ohm.
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A044 VIB_W
Cause Correction
TCON.VIB_W within the time ► The machine can continue to be operated. During the
TCON.T VIB. next stop, find the cause.
A045 MSTOP
Cause Correction
The machine stop of the mill was ► —
triggered.
A047 STILL
Cause Correction
The standstill monitoring of the mill ► DI 2.3 must show 24 V when motor is stationary.
is reporting movement from the
motor. The error is only displayed
when attempting to open the cone.
A048 COPEN
Cause Correction
The cone of the mill is not locked ► DI 2.4 must show 24 V when cone is closed.
or the <Move cone> key was
pressed for too long.
A049 MOTOR
Cause Correction
The grinding motor of the mill was ► Once the grinding motors have been started up, a mo-
started and there has been no re- tor current must be measured within 10 seconds. After
sponse. the grinding motors have been stopped, no motor cur-
rent may be measured after a delay of 5 minutes.
Check whether the motor contactor is disconnecting and
whether the actual value input AI0.4 is wired correctly.
A050 S < 4 mA
Cause Correction
No signal on the set point input of ► The AI0.7 input has a current of < 2 mA. If a
the mill 0 … 20 mA signal is used, set SYS.AI.7 to 0 mA. If
there is no analog set point, set SYS.REM ≠ REMA.
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A051 A < 4 mA
Cause Correction
No signal on the actual value input ► The AI0.4 input has a current of < 2 mA. If a
of the mill 0 … 20 mA signal is used, set SYS.AI.4 to 0 mA.
A053 LIMIT
Cause Correction
The limit value TCON.TRANS was ► Check whether the discharge conveyor for the mill is
exceeded for over 5 seconds. The clogged or the drive is blocked.
discharge conveyor is overloaded. ► Check configuration of the discharge motor ADC.MOT
2.2 and ADC.CON 2.2.
A054 V < 4 mA
Cause Correction
No signal on the vibration sensor ► The AI2.1 input has a current of < 2 mA. If a
of the mill. 0 … 20 mA signal is used, set 1317.AI1.3 to 0 mA. If
no vibration sensor is present, set TCON.VIBR = OFF.
A055 TSTART
Cause Correction
The discharge conveyor of the mill ► When the discharge conveyor is started, a response
has not started. The release for must be issued within 10 seconds. If there is no re-
the discharge of the mill is active sponse, the DO 0.11 output must be connected to the
and there has been no response. DI 0.26 input via a jumper wire.
A056 CTIGHT
Cause Correction
The cone for the mill is jammed. ► Make sure that both cylinders are in the same position.
The positions of both cone linear Then reset the difference with the MAN.POSDIF param-
cylinders differ by more than eter.
30 mm from each other. If the posi-
tion difference of both cylinders is
too great, the cone is usually jam-
med. It is also possible that the
pulse signal of a cylinder is not be-
ing measured.
A057 CINC
Cause Correction
No position pulse on the cone of ► Check the pulse signal wiring of the linear cylinder on
the mill the cone.
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A058 VIB_A
Cause Correction
TCON.VIB_A within the time
TCON.T VIB.
A059 MOT_TEMP
Cause Correction
The main motor's PTC has switch- ► Allow motor to cool.
ed. ► Identify and remedy cause for overload.
► If motor has no PTC: TCON.MOT_PTC to OFF.
9.2.3 Mill 1 and 2
A060 POWER
Cause Correction
A 24 V miniature circuit breaker ► Check whether the miniature circuit breakers of the con-
has responded. trol have triggered.
► DI 0.23 must show 24 V.
A061 UPSON
Cause Correction
UPS is active. ► Restore the power supply.
► Deselect the UPS. If not present, TCON.UPS = OFF.
A062 ATVCOM
Cause Correction
The communication with the fre- ► Check CAN connection to the converters.
quency converters of the main mo- ► Check address settings on the converter: Mill 1 = ad-
tor is interrupted. dress 1; Mill 2 = address 2.
A063 ATV
Cause Correction
The frequency converter of the ► Read the error cause off the frequency converter dis-
main motor is reporting an error. play. Remedy the error in accordance with the frequen-
cy converter operating instructions.
► Check address settings on the converter: Mill 1 = ad-
dress 1; Mill 2 = address 2.
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A065 FC
Cause Correction
The frequency converter of the ► Read the error number off the frequency converter in
feed roller is reporting an error. the DFCQ. Determine the cause by using the operating
manual of the frequency converter.
► Alarm is active only if “TCON.FEED = FC_SLD”.
A066 DOOR
Cause Correction
Magnetic door is not closed. ► Check whether the magnetic door is closed properly.
DI 5.2 must show 24 V.
A067 FLAT
Cause Correction
Error in the flap control unit. ► Check whether the gravity flow diverter adjustment cylin-
der is moving.
► Use the LED of DI 6.8 to check whether pulses are ar-
riving on the IO module. LED flashes during the flap
movement.
A068 PART
Cause Correction
Defect in the heavy particle separa- ► Check whether the heavy particle cylinder is at the limit
tion. position. DI 5.9 must show 24 V in the limit position.
A090 FAN
Cause Correction
The fan was started and there has ► When the fan is started, a response must be issued
been no response. within 10 seconds. If there is no response, the DO 0.13
output must be connected to the DI 0.12 input via a
jumper. Output DO 0.13 = 24 V → Fan is running. Input
DI 0.12 = 24 V → Fan is running.
A091 PLANT
Cause Correction
The machine stops after an emer- ► Input DI 0.0 = 24 V → no alarm.
gency stop.
A092 SAFES
Cause Correction
The safety switch of the machine ► Input DI 0.7 = 24 V → no alarm.
was actuated.
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9.3 FCM application alarms
A021 INC
Cause Correction
► Use the LED of DI 5.4 to check whether pulses are ar-
riving on the IO module. LED flashes during segment
gate movement.
A022 END P
Cause Correction
the limit position “open” or “closed”. tion. The DI 5.5 or DI 0.9 input must then show 24 V.
A030 S < 4 mA
Cause Correction
No signal on the setpoint input of ► The AI0.3 input has a current of < 2 mA. If a 0 to
the mill 20 mA signal is used, set SYS.AI.3 to 0 mA. If there is
no analog setpoint, set “SYS.REM” ≠ REMA.
A031 A < 4 mA
Cause Correction
No signal on the actual value input ► The AI0.0 input has a current of < 2 mA. If a 0 to
of the mill 20 mA signal is used, set “SYS.AI.0” to 0 mA.
A041 INC
Cause Correction
► Check by means of the LED of DI 6.4, whether pulses
are arriving on the I/O module. LED flashes during seg-
ment gate movement.
A042 END P
Cause Correction
the limit position open or closed. tion. The DI 6.5 or DI 0.21 input must then show 24 V.
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A050 S < 4 mA
Cause Correction
No signal on the setpoint input of ► The AI0.7 input has a current of < 2 mA. If a 0 to
the mill 20 mA signal is used, set SYS.AI.7 to 0 mA. If there is
no analog setpoint, set “SYS.REM” ≠ REMA.
A051 A < 4 mA
Cause Correction
No signal on the actual value input ► The AI0.4 input has a current of < 2 mA. If a 0 to
of the mill 20 mA signal is used, set “SYS.AI.4” to 0 mA.
A065 FC
Cause Correction
The frequency converter of the ► Read the error number off the frequency converter in
feed roller is reporting an error. the DFCQ. Determine the cause by using the operating
manual of the frequency converter.
► The alarm is active only if “TCON.FEED” = FC_SLD.
9.4 Cancel display alarm *No Comm An*

If the error *No Comm An* is displayed, then the connection to the main circuit
board is interrupted.
One of the following configured addresses is displayed:
■ Address 1 = local display in the front door

■ Address 3 = remote control
1. press 5x for approx. ½ s each.
2. Press .
3. Select corresponding address with + or .
4. Press .
5. Press .
9.5 Display status of the seven-segment display

The seven-segment display H1 on the main circuit board reflects the hardware
status. If the decimal point is flashing, the control system is activated.
The seven-segment display shows the status and error messages. In the follow-
ing table, the status messages are listed on the seven-segment after the display.
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Display State
– Standard operation.
The middle seg- There are no messages.
ments are dis-
played cyclically
from top to bot-
tom.
L Software is installed and activated after the restart.
If the display is If the device tool is used, press <Activate software>. If the
flashing, the control system is switched to a de-energized state, the new
download has software will also be activated.
not yet been
completed.
U USB connection active.
Device is connected to PC via a USB cable.
P Profibus is attached and connected.
For further information: See page 106, parameter
“SERV.P-DP”.
C New software is copied.
Program 1 is updated. Program 2 is copied. Status mes-
sage is displayed only during the startup phase.
F Program 1 is defective. Program 2 is copied.
Status message is displayed only during the startup phase.
In the following table, the error messages are listed on the seven-segment after
the display. If an “E” flashes alternately with another symbol, an error message
is pending. “E d” means, for example, that “E” und “d” are flashing alternately.
1
Cause Correction
Error in the FLASH EPROM. No ► Switch printed circuit board to de-energized state. Clean
application present. No application with compressed air.
started. ► Restart. If the error occurs again, replace the PCB.
2
Cause Correction
Error in the DRAM memory. No ap- ► Switch printed circuit board to de-energized state. Clean
plication starts. For example, as a with compressed air.
result of a short-circuit on the PCB ► Restart. If the error occurs again, replace the PCB.
due to copper residue.
b
Cause Correction
Error in battery RAM memory. No ► Switch printed circuit board to de-energized state. Clean
application starts. with compressed air.
► Restart. If the error occurs again, replace the PCB.
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E L
Cause Correction
Defective software version instal- ► Reinstall software. If the display does not change, re-
led. Program 1 shows an incorrect quest a new software version.
checksum. ► Switch device to current-free state. Program 2 is used
automatically after restart.
E 3
Cause Correction
► See A003 RUNTIME
E 4
Cause Correction
► See A004 WATCHDOG
E 5
Cause Correction
► See A005 NO 24V
E b
Cause Correction
► See W018 BATTERY
E 6
Cause Correction
► See A006 DATALOST
E C
Cause Correction
► See A070 CAN COM, A071 CAN MOD, A072
CAN DOUT
E d
Cause Correction
► See W017 DISPLAY
9.6 Status messages

Status messages provide information about the state of the device. The messag-
es alternate with the normal display and only as long as the state persists.
Alarms have higher priority and overwrite status messages.
Bühler AG
MEAG-DFCQ-66802-12-1-1908-en-US
Display State
LOCAL The feeding was manually stopped on the display with the key
STOP S1.
STOP The feeding was stopped because no dosing release is present.
m STOP Dosing release is available, but the mill motor was not started.
c STOP The feeding was stopped because there is no dosing release
via the fieldbus.
STARTING The grinding motor was started. The message is active during
heavy start-up of the drive.
BRAKE The grinding motor was stopped. The reverse current brake is
active.
RUN EMPTY The grinding motor was stopped. Idle time “TCON.T1” is active.
STANDBY All releases are present, but the grinding motor was switched
off after timeout “TCON.T3”.
OPEN The cone of all mills is open.
OPEN1 The cone of mill 1 is open.
OPEN2 The cone of mill 2 is open.
HL INLET The inlet probe is covered.
OVERLOAD The motor current of the grinding motor shows a value > 130%
of the nominal current.
EMPTY The surge hopper is empty
VIBRATION The vibration level has exceeded the programmed limit. If not
remedied, the machine will stop with the alarm A034 or A054.
DISCHARGE Discharge function (or residual discharging) is active (not nor-
mal emptying).
SERVICE The service mode is active, i.e. “SERV.SERM” = “ON” (outputs
can be set).
MANUAL The device is operated manually. No automatic control se-
quence.
SIM ON The simulator mode is activated, i. e. “SERV.SIMM” = “ON”.
HL TRANS- The filling level probe in the discharge conveyor is covered
PORT (see “TCON.TRAPRB”).
9.7 Short messages

Short messages are operating aids. They appear once when the button is press-
ed.
Some of the following messages are application-specific, i.e. they do not occur
with every control.
Display State
OK Input has been detected and applied.
Example: When a recipe has been loaded.
LOCK Parameter modification is locked.
See page 84, parameter “SYS.LOCK”.
Bühler AG
MEAG-DFCQ-66802-12-1-1908-en-US
Display State
REMOTE The control is in remote operating mode, e.g. via Profi-
bus. Parameters can only be edited in remote operation
mode, e.g: “SYS.REM” = REMP.
See page 81, parameter “SYS.REM”.
PROTECT Recipes are protected from being overwritten. The rec-
ipes cannot be saved.
DATA INIT Initialization is executed. The control is reset to default
values.
See page 87, parameter “SYS.INIT”.
SET ZERO Zero adjustment is executed.
SET CAL Calibration is executed.
SET TARE Taring is executed.
WT INIT Weight values are re-initialized.
Example: If “ADC.DIV” is adjusted.
WAIT The device processes an order and prompts the opera-
tor to wait.
Do not operate the control while WAIT is displayed.
CLEAR Data is being deleted.
ESC Modification has been aborted.
Example: If is pressed during a modification.

OCCUPIED Interface is occupied.
Example: If SIO is set to host and is to be modified to
an external device.
NO EDIT Modification is not possible.
Example: When attempting to modify display parameters.
NO CAL Modifications are only possible if the calibration switch is
in CAL position.
Example: When attempting to modify “SYS.TYP” if the
calibration switch is in RUN position.
NO LOCAL Modifications are only possible in LOCAL mode.
NO STOP Modifications are not possible unless the device is stop-
ped.
NO SETVAL No set point is present.
ASSIST ON The input wizard has been started.
ASSIST OFF The input wizard has been exited.
MANUAL START The process has been started manually.
MANUAL STOP The process has been stopped manually.
OUT OF RANGE The input value is outside the valid range.
ERROR The action has failed.
NO MODE The selected function is not available in this operating
mode.
Bühler AG
MEAG-DFCQ-66802-12-1-1908-en-US
10 Spare parts
10.1 Spare parts in stock
Stocks of spare parts and parts subject to wear are an important requirement
for the permanent operational readiness of the control system.
Bühler spare parts often fulfil special manufacturing and delivery specifications.
Bühler sells spare parts in accordance with state-of-the-art technology.
Only spare parts delivered by Bühler are inspected and approved. Spare parts
from other sources might negatively change the prescribed constructional quali-
ties of the control system and/or impair safety.
10.2 Basic design version of throughput adjuster

MEAG with display in the housing Part no.
115/230 V AC EKP -80192-810
10.3 Spare parts lists

We would recommend keeping the following spare parts in stock in order to
guarantee permanent operational readiness of the control:
Designation Part no.

Circuit board EBD 1311 EKP -84336-810
Display circuit board EBD 1316 EKP -84337-810
Fuse F1 (main circuit board, 4 A time-delay) UNE -22002-028
We would recommend keeping the following parts in stock for the correspond-
ing design version:

Circuit board CAN expansion (analog I/O) EKP -85360-810
EBD 1317
Circuit board CAN expansion (digital I/O) EKP -85361-810
EBD 1318
Circuit board EtherNet/IP - Ethernet fieldbus EKP -85387-810
EBD 1325
Circuit board ProfiNet - Ethernet fieldbus EKP -85388-810
EBD 1326
The remaining available spare parts are summarized in the following table:

Display unit with front plate and housing EKP -80004-810
Profibus plug UXE -36405-817
Display foil (without circuit board) EKP -10019-010
Battery for RAM (snap-on) UNE -74921-029
USB cable 1.8 m for dVice2L UXE -30802-031
Bühler AG
MEAG-DFCQ-66802-12-1-1908-en-US
Chapter 10 Spare parts 125
Set of cables (strands) numbered for CAN expansion or
display circuit board:
200 mm WEWS-95011-810
500 mm WEWS-95012-810
1000 mm WEWS-95013-810
1400 mm WEWS-95014-810
Bühler AG
MEAG-DFCQ-66802-12-1-1908-en-US
126 Chapter 10 Spare parts
11 Appendix
11.1 CAN expansion modules
11.1.1 Types
Circuit CAN expan- Description

board sion mod-
ules
EBD 1317 Analog I/O 8 analog inputs.
Each input can be configured for various func-
tions.
PT100
PT1000
0/4 … 20 mA
0 … 5/10 V
± 80 mV difference
2 analog outputs
0/4 … 20 mA
EBD 1318 Digital I/O 12 digital I/Os 24 V
Each of the 12 I/Os can be configured as input
or output.
EBD 1319 Load Cell 1 high-resolution load cell input
(LC), calibrat- 8 digital I/Os 24 V
able Each of the 8 I/Os can be configured as input or
output.
EBD 1320 Digital I/O 8 digital inputs 24 V
Safe Output 8 digital outputs 24 V
11.1.2 Connection
EBD 1311 / EBD1312 EBD 1317/18/19/20 EBD 1317/18/19/20

1 1
ON ON
X100 CAN OFF OFF
24 V 0 V R/T+ R/T- X100 X99 X100 X99
1 2 3 4 1 2 3 4 1 2 3 4
Connecting the module:
1. Wire the CAN Interface as BUS.

2. On the last module, switch the terminations on (X99 = ON).
3. On all others, switch the terminations off (X99 = OFF).
Bühler AG
MEAG-DFCQ-66802-12-1-1908-en-US
Chapter 11 Appendix 127
11.1.3 LED display
Each CAN expansion module contains a 1-digit LED display; EBD 1320 has a
2-digit display. It indicates the hardware status.
A flashing decimal point indicates that the module is in operation.
A number from 1 … 9 indicates the address; a number from 1 … 31 for

EBD 1320. If several CAN expansion modules of the same type are present, dif-
ferent addresses must be set according to the I/O description of the application.
Set address:
1. Keep the button pressed down until the address flashes.

2. Keep pressing the button until the corresponding address is displayed.
3. Keep the button pressed down until the address does not flash any more.
If an “E” flashes alternately with another symbol, an error message is pending.

If, for example, “E” and “3” flash alternately, the fault “E 3” is pending. Meaning
of the error messages:
E 1
Cause Correction
Software error ► Switch module off and back on
again. If the message is displayed
again, replace module.
E 2
Cause Correction
EEPROM data loss ► Switch module off and back on
► Check whether the correct address is
displayed.
E 3
Cause Correction
No connection to CAN interface ► Press button and check address.
► Check settings of the parameters on
the MEAG.
E 4
Cause Correction
A/D converter error ► Switch module off and back on
Bühler AG
MEAG-DFCQ-66802-12-1-1908-en-US
128 Chapter 11 Appendix
E 5
Cause Correction
Digital outputs ► One or more of the outputs deviates
from expected behavior. (External
voltage, short circuit, overload).
E 6
Cause Correction
No external 24 V for EBD 1320 ► Check external 24 V at X105:1 plug.
LED 24 V EXT lights up when there
is voltage.
E b
Cause Correction
Automatic baud rate search (no ► Press button and check address.
connection to CAN interface). (For setting see address.)
► Check settings of the parameters on
the MEAG.
11.2 Remote control

A remote control is an additional display and control unit that is installed at an-
other location.
11.2.1 Installation version
235
206
101 101
127
113
99
Fig. 11.1
Technical data
Parts no. EKP -80004-810

Type of protection IP65
Bühler AG
MEAG-DFCQ-66802-12-1-1908-en-US
Depth 40 mm
Power supply +24 V DC from the device control system
6 bores 6 mm in diameter
Cable cross section max. 2.5 mm2
Front panel section 99 x 206 mm
11.2.2 Table or wall version
Fig. 11.2
Technical data
Parts no. EKP -80042-810

Type of protection IP65
Depth 40 mm
Power supply +24 V DC from the device control system
4 bores 5.5 mm in diameter
Cable cross section max. 2.5 mm2
Bühler AG
MEAG-DFCQ-66802-12-1-1908-en-US
130 Chapter 11 Appendix
11.2.3 Connect to MDDR main circuit board SIO_0
MDDR MEAG
Main circuit board Display circuit board
EBD 1311 EBD 1316
SIO_0 X50
X30
1
2 1 +24 V Line 1
1
3 2 0 V Line 2 2
4 3 RXD_TXD + 3 3
X80
SIO_0
1 6 X30 4 RXD_TXD - 4 4
2 5 X51
3 4 SIO_0
X50
Fig. 11.3
If the local display unit is removed from the control and assembled elsewhere,
it is to be connected as a remote control. Address 1 is still used, however, and
the value of the parameter SYS.DISP will remain on OFF.
With a distance of 5 m or more, use a shielded, 4-core cable.
Recommended cable: UXE -30605-301.
1. Set address on the remote control.
► Press 5 times.
► Press .
► Select address 3 with + or .
► Press .
► Press .
2. Activate interface.
► Select SYS.DISP parameter.
► Press until parameter value flashes.

► Select the corresponding value. See page 82, parameter “SYS.DISP”.
Bühler AG
MEAG-DFCQ-66802-12-1-1908-en-US
Parameter list
Production plant:
Name:
Date:
Parameter Default value Unit Customer value

USER.ACTUAL %
USER.LOAD.x %
USER.I A
USER.SET.x %
USER.FEED Hz
USER.SLIDE.x %
USER.RUNHR h
USER.RUNHR2 h
USER.ACT.x °C
USER.VIBR.x %
USER.MOT_F.x Hz
MAN.FROLL 0 Hz
MAN.FSLD 0 %
MAN.FSLD2 0 %
MAN.FAN OFF
MAN.TRAN OFF
MAN.TRAN2 OFF
MAN.MOT OFF
MAN.MOT2 OFF
MAN.FLPOS 0 %
MAN.CPOS_R.x mm
MAN.CPOS_L.x mm
MAN.POSDIF.x mm
MAN.RUNH_R.x h
MAN.RUNH_L.x h
MAN.SCREEN.x mm
TCON.DFCQ DFZK
TCON.SETV 1
TCON.MILL 1
TCON.MOTOR NORM
TCON.MOTIN AIN
TCON.TRANSIN AIN
TCON.MOTPTC.x ON
Bühler AG
MEAG-DFCQ-66802-12-1-1908-en-US
132 Chapter 11 Parameter list
TCON.MOTCAN OFF
TCON.MOT_F1.x 50 Hz
TCON.MOT_F2.x 50 Hz
TCON.MODE REG
TCON.FLAP OFF
TCON.FLMID 50 %
TCON.VIBR OFF
TCON.UPS OFF
TCON.TEMP OFF
TCON.FEED FC_SLD
TCON.FC_SLD BASE
TCON.AOUT ACTV
TCON.N TRANS 2
TCON.TRANS 0 %
TCON.TRAPRB OFF
TCON.REG_M2 OFF
TCON.CSYNC ON
TCON.FMAX 70 Hz
TCON.FMIN 30 Hz
TCON.SMAX 100 %
TCON.SMIN 5 %
TCON.SINI 0 %
TCON.DIFF 10 %
TCON.TMAX 75 °C
TCON.VIB_W 10.0 mm/s
TCON.VIB_A 20.0 mm/s
TCON.T VIB 10 s
TCON.T1 30 s
TCON.T2.x 5.0 s
TCON.T3 15 min
TCON.T4 1.0 s
TCON.T5 1.0 s
TCON.T6 15 s
TCON.T7 0 min
TCON.LOGMSTP 60 s
TCON.LOGMRUN 10 s
TCON.ASSIST
SYS.TYP NOAPP
SYS.REM LOC
Bühler AG
MEAG-DFCQ-66802-12-1-1908-en-US
Chapter 11 Parameter list 133
SYS.EIN OFF
SYS.DISP OFF
SYS.PSAV STOP
SYS.SD
SYS.SDT 600 s
SYS.LOCK OFF
SYS.MSG ALL
SYS.ACLR OFF
SYS.AINV ON
SYS.ASCROL ON
SYS.AO.x 0 mA
SYS.AI.x 0 mA
SYS.AOADJ.x 100.0 %
SYS.AIADJ.x 100.0 %
SYS.CANBR 50 kBaud
SYS.ENET OFF
SYS.TCP OFF
SYS.INIT
ADC.MOT 1.1 100.0 A
ADC.MOT 1.2 100.0 A
ADC.MOT 2.1 100.0 A
ADC.MOT 2.2 100.0 A
ADC.CON 1.1 200.0 A
ADC.CON 1.2 200.0 A
ADC.CON 2.1 200.0 A
ADC.CON 2.2 200.0 A
ADC.I 1.1 A
ADC.I 1.2 A
ADC.I 2.1 A
ADC.I 2.2 A
ADC.I0 1.1 1.0 A
ADC.I0 1.2 1.0 A
ADC.I0 2.1 1.0 A
ADC.I0 2.2 1.0 A
ADC.AOMAX 150 %
ADCT.T.n °C
ADCT.OFFSET.n 0.0 °C
ADCT.TMIN.n –40 °C
ADCT.TMAX.n 300.0 °C
Bühler AG
MEAG-DFCQ-66802-12-1-1908-en-US
ADCT.UNIT °C
1317.AI1.x OFF
1317.AIN1.x
1317.AIADJ1.x 100.0 %
1317.AO1.x 0 mA
1317.AOUT1.x mA
1317.AOADJ1.x 100.0 %
1317.MODT.x °C
CTRL.TN.x See table
CTRL.TV.x See table
CTRL.KR.x See table
CTRL.REG.x See table
CTRL.TIME.x 1000 ms
PBDP.ADR 0
PBDP.TOUT 1.0 s
PBDP.WFOR FIX
PBDP.MPDP NORM
PBDP.COMP OFF
PBDP.CTRLB
PBDP.STATB
PBDP.DSDIR RXD
PBDP.DSNR 0
PBDP.DSIDX 0
PBDP.DSBYTE 8
PBDP.DSTYPE 1 BYTE
PBDP.DAT
PBDP.DSCNT
ENET.ADR 0
ENET.MPDP EXTD_L
ENET.IP
ENET.SUBNET
ENET.STDGW
ENET.IPSET.x 0
ENET.SNSET.x 0
ENET.GWSET.x 0
ENET.TOUT 1.0 s
ENET.STATUS
ENET.COM
ENET.NAMEOS ON
Bühler AG
MEAG-DFCQ-66802-12-1-1908-en-US
TCP.MPDP EXTD_L
TCP.IP
TCP.SUBNET
TCP.STDGW
TCP.IPSET.x 0
TCP.SNSET.x 0
TCP.GWSET.x 0
TCP.TOUT 1.0 s
TCP.COM
SERV.ID
SERV.V_PROG
SERV.V_APPL
SERV.V_BASE
SERV.V_BOOT
SERV.DATE
SERV.TIME
SERV.ERR.x
SERV.EVT.x
SERV.ALLEVT.x
SERV.CPU
SERV.SADR
SERV.PCNT
SERV.ELOG ON
SERV.CLOG OFF
SERV.SIMM OFF
SERV.SERM OFF
SERV.SIMAZ OFF
SERV.DIN
SERV.DOUT
SERV.DISPIN
SERV.AIN.x V / mA
SERV.AOUT.x mA
SERV.TINT °C
SERV.SIO1
SERV.SIO2
SERV.USB
SERV.P-DP
SERV.PUPDAT
Bühler AG
MEAG-DFCQ-66802-12-1-1908-en-US
SERV.PDWDAT
SERV.TEST
Bühler AG
MEAG-DFCQ-66802-12-1-1908-en-US
Bühler Group
www.buhlergroup.com

Operating Manual: Control For Hammer Mills DFZC, DFZP and DFZK

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Operating Manual: Control For Hammer Mills DFZC, DFZP and DFZK

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Operating manual

Control for hammer mills

Original operating instructions

Innovations for a better world.

9 Alarms and messages 108

10 Spare parts 125

1.2 Applicable documents

Designation Identification number

1.3.1 Feedback regarding these instructions

Send requests and suggestions relevant to these instructions to

1.4 Personnel qualification

Personnel who work on electrical devices must be technically qualified or have

► Pay attention to the instructions and respective operating instructions.

2.2 Intended use

► Use the device only for its intended use.

2.3 Technical condition

► Only operate the control system when in a perfect technical condition.

2.4 ATEX designation

► Note the nameplate.

2.5 Personnel qualification

Hammer mill control

Designation Value Unit

Designation Value Unit

3.3 Environmental conditions

3.4 Electrical data

For data, see title page of circuit diagram.

Designation Value Unit

Designation Value Unit

Designation Value Unit

Analog outputs 0/4 … 20 mA (2)

Designation Value Unit

Analog inputs 0/4 … 20 mA (2)

Designation Value Unit

Bühler AG, CH-9240 Uzwil

Fig. 4.1 Nameplate (example)

4.2 Operating principle

Function Vertical hammer Throughput adjust-

+C5 DFCQ compact device

4.2.2 Hammer mill

The hammer mill is controlled by two 24 V signals. Depending on the operating

■ The dosing release is pending.

Reducing the run-down time

■ Motor for air-circulating fan running.

The feeder starts when the following conditions are met:

■ The dosing release is pending.

The feeder stops when the following conditions are met:

■ The dosing release is no longer present.

4.2.4 Heavy particle flap

See page 47, chapter “Keys and lamps”.

4.2.5 Outlet cone

See page 47, chapter “Keys and lamps”.

4.2.8 Temperature monitoring (option)

There is a temperature detector in the grinding chamber. If the measured tem-

4.2.9 Vibration monitoring (option)

4.2.10 Magnetic door and back-up probe

The following mechanisms are triggered in the feeder (DFAV):

■ If the magnetic door is opened, an alarm message appears on the display.

4.2.11 Profibus interface

The control has a Profibus interface to the process control system.

■ Current motor output

4.2.12 Profinet interface (option)

The controller has an optional Profinet interface to the control system.

■ Current motor output