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Offshore units
DNVGL-RU-OU-0104 Edition April 2016
Self-elevating units
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DNV GL AS
FOREWORD
DNV GL rules for classification contain procedural and technical requirements related to obtaining
and retaining a class certificate. The rules represent all requirements adopted by the Society as
basis for classification.
If any person suffers loss or damage which is proved to have been caused by any negligent act or omission of DNV GL, then DNV GL shall
pay compensation to such person for his proved direct loss or damage. However, the compensation shall not exceed an amount equal to ten
times the fee charged for the service in question, provided that the maximum compensation shall never exceed USD 2 million.
In this provision "DNV GL" shall mean DNV GL AS, its direct and indirect owners as well as all its affiliates, subsidiaries, directors, officers,
employees, agents and any other acting on behalf of DNV GL.
CHANGES – CURRENT
Changes - current
This document supersedes DNVGL-RU-OU-0104, July 2015.
Changes in this document are highlighted in red colour. However, if the changes involve a whole chapter,
section or sub-section, normally only the title will be in red colour.
• Ch.1 Sec.1
— Table 2: Updated definition on CMC with new guidance note.
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• Ch.8 Sec.4
Changes - current
— [1]: New sub-section clarifying scope of annual survey.
— [1.2]: Completed descriptions on structural survey with specific focus on protective coating and thickness
measurements
— [1.3.7]: Updated listing of items under survey.
— [1.4]: Included new guidance note.
— [2.1.2]: Updated clause with new item in listing.
— [2.1.4]: New clause refering to lower leg and spudcan survey.
— [3.2.3] and [3.2.4]: Added new clauses.
— [3.2.5] and [3.2.6]: Updated clauses and moved former Table 5 to guidance note.
— [3.2.7] Moved former Table 6 to guidance note.
• Ch.8 Sec.5
— [2]: Section re-written. Bottom survey split between MODU req. and main class survey req.
— [3]: Section re-written to split between MODU req. and main class survey requirements.
— [5]: New sub-section completing overview of additionial surveys.
• Ch.8 Sec.6
— Complete new section describing the new RENEW class notation.
Editorial corrections
In addition to the above stated changes, editorial corrections may have been made.
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CONTENTS
Contents
Changes – current............................................................ 3
Chapter 1 Introduction................................................... 14
Section 1 Introduction....................................................................................................... 14
1 General...............................................................................................................14
2 Objective............................................................................................................ 14
3 Scope................................................................................................................. 14
4 Structure............................................................................................................ 14
5 Definitions.......................................................................................................... 15
5.1 Verbal forms................................................................................................... 15
5.2 Definitions...................................................................................................... 15
5.3 Abbreviations.................................................................................................. 19
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3.1 Principles........................................................................................................26
Contents
3.2 Design temperature......................................................................................... 26
3.3 Temperature for machinery systems and equipment............................................ 26
3.4 Cooling water temperatures..............................................................................27
3.5 Humidity........................................................................................................ 27
3.6 Performance................................................................................................... 27
3.7 Inclinations..................................................................................................... 27
3.8 Vibrations....................................................................................................... 28
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7.3 Section scantlings............................................................................................41
Contents
7.4 Fatigue strength.............................................................................................. 41
8 Weld connections............................................................................................... 42
9 Corrosion control............................................................................................... 42
Section 2 Stability and watertight integrity.......................................................................43
1 General...............................................................................................................43
1.1 Introduction.................................................................................................... 43
1.2 Plans and data to be submitted........................................................................ 43
2 Stability.............................................................................................................. 44
3 Watertight integrity, freeboard and weathertight closing appliances................. 45
3.1 General.......................................................................................................... 45
3.2 Materials........................................................................................................ 45
3.3 Watertight integrity......................................................................................... 45
3.4 Weathertight closing appliances........................................................................ 46
3.5 Freeboard....................................................................................................... 47
3.6 Penetrations....................................................................................................47
Section 3 Towing............................................................................................................... 48
1 General...............................................................................................................48
1.1 Introduction.................................................................................................... 48
1.2 Plans and data to be submitted........................................................................ 48
1.3 Principles........................................................................................................48
2 Detailed requirements........................................................................................48
2.1 General.......................................................................................................... 48
2.2 Material.......................................................................................................... 49
2.3 Strength analysis............................................................................................ 49
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4 Piping................................................................................................................. 54
Contents
4.1 Design........................................................................................................... 54
4.2 Materials........................................................................................................ 55
4.3 Platform piping............................................................................................... 56
4.4 Machinery piping............................................................................................. 57
4.5 Pipe fabrication, workmanship and testing..........................................................59
5 Rotating machines............................................................................................. 59
5.1 Principles........................................................................................................59
5.2 Diesel engines................................................................................................ 60
5.3 Starting arrangements..................................................................................... 60
5.4 Start from “dead ship”.....................................................................................61
6 Jacking system...................................................................................................62
6.1 General.......................................................................................................... 62
6.2 Design principles............................................................................................. 62
6.3 Materials........................................................................................................ 63
6.4 Arrangement...................................................................................................63
6.5 Electrical systems............................................................................................63
6.6 Control and monitoring.................................................................................... 63
6.7 Testing and inspection..................................................................................... 64
Section 2 Electrical installations........................................................................................ 65
1 General...............................................................................................................65
1.1 Introduction.................................................................................................... 65
1.2 Application......................................................................................................65
1.3 Plans and data to be submitted........................................................................ 65
2 Principles........................................................................................................... 66
3 Arrangements and installation........................................................................... 67
3.1 Arrangement...................................................................................................67
3.2 Installation..................................................................................................... 67
4 Power supply..................................................................................................... 68
4.1 Main.............................................................................................................. 68
4.2 Emergency power supply systems..................................................................... 69
4.3 Battery systems.............................................................................................. 70
4.4 Power supply to jacking gear............................................................................70
5 Electrical power distribution.............................................................................. 70
6 Protection...........................................................................................................71
7 Control............................................................................................................... 71
8 Electrical equipment:......................................................................................... 72
9 Cables.................................................................................................................73
9.1 Cable selection................................................................................................73
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9.2 Cable construction and rating........................................................................... 73
Contents
9.3 Cable routing and installations.......................................................................... 73
Section 3 Area arrangements............................................................................................ 75
1 General...............................................................................................................75
1.1 Scope............................................................................................................ 75
1.2 Plans and data to be submitted........................................................................ 75
2 Divisions and equipment location...................................................................... 75
2.1 General.......................................................................................................... 75
2.2 Electrical installations.......................................................................................76
3 Hazardous areas................................................................................................ 77
3.1 Area classification............................................................................................77
3.2 Battery rooms, paint stores, and welding gas bottle stores................................... 77
3.3 Requirements for specific systems.....................................................................77
4 Ventilation systems............................................................................................78
5 Marking and signboards.....................................................................................78
Section 4 Control and communication systems and emergency shutdown........................ 81
1 General...............................................................................................................81
1.1 Introduction.................................................................................................... 81
1.2 Application......................................................................................................81
1.3 Plans and data to be submitted........................................................................ 81
2 Principles........................................................................................................... 82
2.1 General.......................................................................................................... 82
2.2 Response to failures........................................................................................ 82
3 System design....................................................................................................82
4 Component design and installation.................................................................... 83
5 User interface.................................................................................................... 83
6 ESD and emergency control............................................................................... 84
6.1 Emergency shut down..................................................................................... 84
6.2 Emergency control...........................................................................................87
7 Communication and alarms................................................................................88
7.1 Communication............................................................................................... 88
7.2 Alarms........................................................................................................... 88
Section 5 Fire protection................................................................................................... 90
1 General...............................................................................................................90
1.1 Introduction.................................................................................................... 90
1.2 Application......................................................................................................90
1.3 Plans and data to be submitted........................................................................ 90
2 Principles........................................................................................................... 91
3 Passive fire protection....................................................................................... 92
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4 Fire fighting systems......................................................................................... 92
Contents
4.1 Fire pumps, fire mains, hydrants and hoses....................................................... 92
4.2 Active fire protection of specific areas............................................................... 92
4.3 Fire fighting systems of specific types............................................................... 93
5 Fire and gas detection systems......................................................................... 93
6 Escape................................................................................................................ 94
Section 6 Enhanced systems............................................................................................. 95
1 Introduction....................................................................................................... 95
1.1 General.......................................................................................................... 95
1.2 Objective........................................................................................................ 95
1.3 Scope............................................................................................................ 95
1.4 Application......................................................................................................95
1.5 Documentation requirements............................................................................ 95
2 Technical requirements...................................................................................... 95
3 Certification of materials and components.........................................................96
Chapter 6 Certification.................................................... 97
Section 1 Procedures......................................................................................................... 97
1 Introduction....................................................................................................... 97
2 Certification types.............................................................................................. 97
3 Class involvement.............................................................................................. 98
4 Certification in operation................................................................................... 98
Section 2 Machinery and system certification................................................................... 99
1 General...............................................................................................................99
2 Principles........................................................................................................... 99
3 Machinery systems and equipment.................................................................. 100
3.1 General........................................................................................................ 100
3.2 Miscellaneous mechanical components............................................................. 101
3.3 Pressure vessels............................................................................................ 101
3.4 Main and emergency power............................................................................ 102
3.5 Jacking machinery......................................................................................... 103
3.6 Components in marine and machinery piping systems........................................103
4 Electrical installations...................................................................................... 104
5 Automation and control system....................................................................... 107
6 Fire protection................................................................................................. 107
7 Watertight/ weathertight integrity.................................................................. 108
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1 Overview.......................................................................................................... 110
Contents
2 Structure.......................................................................................................... 110
3 Principles..........................................................................................................110
Section 2 Survey planning............................................................................................... 112
1 Objective.......................................................................................................... 112
2 Scope............................................................................................................... 112
3 Quality survey plan.......................................................................................... 112
3.1 Introduction.................................................................................................. 112
3.2 Review of the construction facility................................................................... 112
3.3 New building survey planning......................................................................... 112
Section 3 Fabrication of structures..................................................................................114
1 Principles..........................................................................................................114
2 Technical provisions.........................................................................................114
3 Certification and classification......................................................................... 114
Section 4 Commissioning process....................................................................................115
1 Introduction..................................................................................................... 115
2 Principles..........................................................................................................115
3 Process.............................................................................................................115
4 Survey scope categories.................................................................................. 115
5 Test requirements related to marine, utility and safety systems......................116
6 Jacking trials....................................................................................................116
Section 5 Deliverables..................................................................................................... 117
1 Class certificate................................................................................................117
2 Conditions of class........................................................................................... 117
3 Appendix to class certificate............................................................................ 117
4 Additional declarations.....................................................................................117
5 Statutory certificates....................................................................................... 117
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3 Special provisions for ageing units.................................................................. 121
Contents
3.1 General........................................................................................................ 121
3.2 Corrosion measurements and condition of protective coating...............................121
3.3 Fatigue utilization index..................................................................................121
3.4 Follow up for FUI bigger than one................................................................... 122
3.5 Additional inspections.....................................................................................123
4 Alternative survey arrangements..................................................................... 123
5 Surveys performed by approved companies.....................................................123
Section 3 Preparation and planning.................................................................................125
1 Preparation...................................................................................................... 125
2 Planning........................................................................................................... 125
2.1 General........................................................................................................ 125
2.2 In-service inspection program (IIP)................................................................. 126
Section 4 Periodical surveys............................................................................................ 130
1 Annual survey.................................................................................................. 130
1.1 Scope...........................................................................................................130
1.2 Structure and equipment................................................................................130
1.3 Machinery and safety systems........................................................................ 133
1.4 Documentation.............................................................................................. 135
2 Intermediate survey........................................................................................ 136
2.1 Structure and equipment................................................................................136
2.2 Machinery and systems.................................................................................. 136
3 Renewal survey................................................................................................137
3.1 Extent.......................................................................................................... 137
3.2 Structure and equipment................................................................................137
3.3 Machinery and systems.................................................................................. 142
3.4 General........................................................................................................ 145
Section 5 Other surveys.................................................................................................. 146
1 General.............................................................................................................146
2 Bottom survey..................................................................................................146
2.1 General........................................................................................................ 146
2.2 Scope...........................................................................................................146
3 Spudcan and leg survey................................................................................... 146
3.1 General........................................................................................................ 146
3.2 Scope...........................................................................................................147
3.3 Intermediate survey.......................................................................................147
3.4 Renewal survey............................................................................................. 147
4 Survey after ocean transit............................................................................... 147
5 Surveys in relation to permanent installation.................................................. 148
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Section 6 Upgrades.......................................................................................................... 149
Contents
1 Introduction..................................................................................................... 149
1.1 General........................................................................................................ 149
1.2 Objective...................................................................................................... 149
1.3 Scope...........................................................................................................149
1.4 Application.................................................................................................... 149
1.5 Documentation requirements.......................................................................... 150
2 Structure.......................................................................................................... 150
2.1 Survey......................................................................................................... 150
2.2 Ultimate limit state........................................................................................ 151
2.3 Fatigue limit state......................................................................................... 151
2.4 Corrosion...................................................................................................... 151
3 Systems............................................................................................................152
3.1 Survey......................................................................................................... 152
3.2 Safety systems..............................................................................................152
3.3 Jacking systems............................................................................................ 152
3.4 Additional systems.........................................................................................153
4 Retention..........................................................................................................153
Section 7 Permanently installed self-elevating units....................................................... 154
1 Introduction..................................................................................................... 154
2 Fatigue............................................................................................................. 154
3 Inspection and maintenance............................................................................ 154
3.1 Facilities for survey........................................................................................154
3.2 Surveys........................................................................................................ 154
3.3 Inspection before re-location...........................................................................154
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CHAPTER 1 INTRODUCTION
Chapter 1 Section 1
SECTION 1 INTRODUCTION
1 General
The classification rules for design and construction of self-elevating units can be found in the applicable
requirements of DNV GL offshore standards and service descriptions. Recognizing that these are generic
in nature, both in the topics covered and in the actual requirement description, there is an opportunity to
construct an abstract of these with a focus on self-elevating unit relevant requirements.
2 Objective
The objective of this publication is to give a complete but concise overview of the relevant technical
standards and DNV GL’s involvement for building and classing a conventional self-elevating unit. In this
objective, the book is to be used in conjunction with DNVGL-RU-OU-0101 Rules for classification of drilling
and support units and the relevant technical standards as referred to therein.
3 Scope
This publication describes the technical and procedural requirements for classification of self-elevating units
of a conventional design as covered by main class. Both the description of a conventional design and the
scope of main class is further detailed in Ch.2.
This publication covers the involvement of class for a unit’s different phases during life time, i.e. design,
construction, commissioning, delivery and operation.
The publication does not cover the requirements for separate additional class notations, nor the requirements
for units of an unconventional design. These are detailed in DNVGL-RU-OU-0101.
This publication does not cover the requirements applicable for units drilling on a fixed platform.
4 Structure
To maintain a clear overview, these rules consist of references to the relevant rules offshore standards
and other DNV GL service documents. The degree of reference detail is depending on the nature of the
subject. To improve readability and understanding, the references are completed with a direct description of
requirements. In special, a description has been included on topics of a higher complexity or risk.
The second chapter of these rules describes the principles of classification and its procedures in Ch.2 Sec.1
and Ch.2 Sec.2. The third chapter of this part continues thereafter with the overall technical principles as
applicable for the design of a self-elevating unit build under DNV GL classification.
The technical requirements together with relevant calculations methods are discussed in detail in Ch.3 to
Ch.5. The three parts cover the main technical areas of class, subsequently materials and welding, hull and
equipment and machinery and systems.
Ch.6 to Ch.8 thereafter give a concise overview for specific phases of class involvement, that is respectively
in the component and system certification process, the new building mechanical completion and
commissioning and conclusively survey and test requirements in the operational phase after delivery.
For a clear separation between the content of this publication and other rules, standards or other service
documents, references to chapters and sections are related to this publication if not explicitly stated
otherwise.
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5 Definitions
Chapter 1 Section 1
5.1 Verbal forms
Table 1 Verbal forms
Term Definition
shall verbal form used to indicate requirements strictly to be followed in order to conform to the document
verbal form used to indicate that among several possibilities one is recommended as particularly suitable,
should without mentioning or excluding others, or that a certain course of action is preferred but not necessarily
required
may verbal form used to indicate a course of action permissible within the limits of the document
5.2 Definitions
Table 2 Definitions
Term Definition
builder Signifies the party contracted to build a vessel in compliance with the Society's rules
a document confirming compliance with the Society's rules or with other rules and
certificate
regulations for which the Society has been authorized to act
a service confirming compliance with applicable requirements on the date that the survey
certification
was completed
the activity of ensuring that materials, components and systems used in vessels to be
classed by the society comply with the rule requirements
Guidance note:
The scope of classification re-quires that specified materials, components and systems intended
for the vessel are certified. Depending on the categorisation, certification may include both plan
certification of materials
approval and survey during production and/or of the final product.
and components
The fabrication of major subcontracted parts of the newbuilding like legs, jackcase, pontoons
deckboxes, columns, braces etc. are not considered as CMC but are part of the newbuilding and
are covered by the applicable newbuilding rules. The subcontractor should comply with all rules
as applicable for newbuilding.
---e-n-d---o-f---g-u-i-d-a-n-c-e---n-o-t-e---
class is assigned to and will be retained by vessels complying with applicable requirements of
class
the Society's rules
a service which comprises the development of independent technical standards for vessels –
classification class rules and standards, and to verify compliance with the rules and standards throughout
the vessels' life
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Term Definition
Chapter 1 Section 1
an examination where the details of structural components are within the close visual
close-up examination
inspection range of the surveyor, i.e. preferably within reach of hand
a process of assuring that components, equipment and the systems are functioning in
commissioning
accordance with the functional requirements
surveys required to be concurrently completed shall have the same date of completion
A survey required to be carried out in conjunction with or carried out as part of another
concurrent surveys
survey shall be completed on or before the completion of the other survey, however, within
the time window for that survey.
constitutes a requirement that specific measures, repairs or surveys shall be carried out
condition of class
within a specific time limit in order to retain class
constitutes specific measures, repairs or surveys that shall be carried out within a specific
condition on behalf of the time limit in order to retain the statutory certificate
flag administration A CA will be issued only when the Society has been authorised to carry out statutory surveys
on behalf of the flag ad-ministration.
areas that have been identified from calculations to require monitoring or from the service
critical structural areas history of the subject vessel or from similar or sister vessels to be sensitive to cracking,
buckling or corrosion which would impair the structural integrity of the vessel
customer signifies the party who has requested the Society's service
signifies a party who creates documentation submitted to the Society for approval or
designer
information
means for leaving the various workplaces on the unit or installation leading to a safe place
escape
and without directly entering the sea
generally defined as a service which needs to be, in continuous operation for maintaining
essential service the unit’s manoeuvrability (if applicable), or whose loss or failure would create an immediate
danger to the unit
contain advice which is not mandatory for the assignment or retention of class, but with
guidance note
which the Society, in light of general experience, advises compliance
generally defined as a service which needs not necessarily be in continuous operation but
whose failure or non-availability would not create an immediate danger but impairs the unit’s
safety
---e-n-d---o-f---g-u-i-d-a-n-c-e---n-o-t-e---
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Term Definition
Chapter 1 Section 1
self-supporting tank which does not form part of the vessel's hull and does not contribute to
independent tank the hull strength
Independent gravity tank is a tank with design vapour pressure not exceeding 0.7 bar.
norms for fulfilling the associated principle requirements as defined by other regulatory
bodies on matters which are left to the satisfaction of the flag administration or are vaguely
worded
interpretations
These do not preclude the use of other alternative solutions but these shall be documented
and approved for compliance to the principal requirement equivalent to the original
interpretation.
signifies the entity that manufactures the material or product, or carries out part production
manufacturer that determines the quality of the material or product, or does the final assembly of the
product
verification that the components, equipment and the systems are constructed, installed and
mechanical completion tested in accordance with applicable drawings and specifications and are ready for testing
and commissioning in a safe manner
constitutes information related to the ship, its machinery and equipment or to rule
requirements
memorandum to owner
An MO will be issued in relation to information that does not require any corrective action or
survey.
overall examination an examination intended to report on the overall condition of the structure
pressure vessel a tank with design gas or vapour pressure exceeding 0.5 bar
prompt and thorough a permanent repair completed at the time of survey to the satisfaction of the surveyor,
repair therein removing the need for the imposition of any associated condition of class
signifies both the quality management system and established production and control
quality system
procedures
a plan that systematically identifies activities related to the classification project (e.g.,
construction, installation, testing, mechanical completion, pre-commissioning, testing and
commissioning) and the extent of involvement each party (i.e., yard's QC, yard's QA, DNV GL
quality survey plan and owners (if desired)) will undertake
Such a plan needs to be submitted to the Society for approval prior to commencement of
classification projects.
the ability of a component or a system to perform its required function under given
reliability
conditions for a given time interval
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Term Definition
Chapter 1 Section 1
those tanks which are expected to reflect the condition of other tanks of similar type and
service and with similar corrosion protection systems
representative tanks
When selecting representative tanks account shall be taken of the service and repair history
on board and identifiable critical and/or suspect areas.
systems, including required utilities, which are provided to prevent, detect/ warn of an
safety systems
accidental event/abnormal conditions and/or mitigate its effects
statutory certificates IMO convention certificates issued on behalf of, or by, national authorities
extent of corrosion such that assessment of corrosion pattern indicates wastage in excess of
substantial corrosion
75% of allowable margins, but within acceptable limits
areas showing substantial corrosion and/or are considered by the surveyor to be prone to
suspect areas
rapid wastage
design conditions not covered by operating conditions, e.g. conditions during fabrication,
temporary conditions
mating and installation phases, dry transit phases
equipment intended for use on installations and which is covered by class, requires hook-up
temporary equipment to systems covered by class and/or is a significant deck load and/or may pose a risk for fire,
explosion and escape routes
transit conditions all wet vessel movements from one geographical location to another
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Term Definition
Chapter 1 Section 1
section which includes all longitudinal members such as plating, longitudinals and girders
at the deck, side, bottom, inner bottom and hopper side plating, longitudinal bulkhead and
transverse section bottom plating in top wing tanks, as applicable
For transversely framed vessels, a transverse section includes adjacent frames and their end
connections in way of transverse sections.
a service that signifies a confirmation through the provision of objective evidence (analysis,
verification observation, measurement, test, records or other evidence) that specified requirements have
been met
signifies attending tests or measurements where the surveyor verifies compliance with
witnessing
agreed test or measurement procedures
5.3 Abbreviations
The abbreviations in Table 3 are used.
Table 3 Abbreviations
Abbreviation In full
CC condition of class
HP high pressure
MC mechanical completion
MO memorandum to owner
UT ultrasonic testing
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CHAPTER 2 GENERAL REGULATIONS AND CONDITIONS
Chapter 2 Section 1
SECTION 1 CLASSIFICATION PRINCIPLES
1 General
General regulations and procedures are described in DNVGL-RU-OU-0101 Ch.1 Rules for classification of
offshore drilling and support units.
Specific requirements and relevant instructions for classing conventional self-elevating units are contained in
this rule chapter.
Deviation from the requirements may be substituted where shown to provide equivalent or higher level
of integrity and safety. Any deviation from the requirements shall be documented and agreed between all
contracting parties.
For a complete understanding of this chapter is referred to DNVGL-RU-OU-0101.
2 Application
These rules are intended for self-elevating units of conventional design, that is:
— independent legs
— not designed for field- or ocean transits under own power
— diesel driven generators
— rack and pinion type jacking system.
For other types of offshore units and self-elevating units with design alternatives or technical solutions not
covered in these rules, see DNVGL-RU-OU-0101.
Unless stated otherwise, the coming into force date for these rules and the documents referenced by these
rules as technical basis for classification shall be six (6) months after the date of publication.
2.1 Interpretations
2.1.1 These rules and the technical standard as being referred to are based on internationally accepted
principal requirements. In cases where these
a) contain only functional requirements
b) allow alternative solutions to prescriptive requirements or
c) are generally or vaguely worded,
a DNV GL interpretation has been added.
2.1.2 The interpretations are not aiming at introducing additional requirements but at achieving uniform
application of the principal requirements. The interpretations can be regarded as norms for fulfilling the
principle requirements.
2.1.3 The interpretations do not preclude the use of other alternative solutions. Such solutions shall
be documented and approved for compliance to the principal requirement equivalent to the original
interpretation.
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3 Class scope and notations
Chapter 2 Section 1
3.1 Scope
Classification follows the technical scope as described in Ch.2 Sec.3 [2] and covers the design, construction,
commissioning and operational phases of the unit.
3.2 Notations
Vessels build under compliance of the requirements and procedures of these rules shall be given the class
notation +1A Self-elevating Drilling Unit.
Table 1 lists most relevant additional class notation for non-self-propelled, self-elevating units. A complete list
of additional class notations can be found in DNVGL-RU-OU-0101 Ch.1 Sec.3 [2.6] and in DNV rules for ships
Pt.1 Ch.2.
Class
Description Qualifier Description Design requirements
notation
Crane-
Covering onboard crane DNVGL-RU-OU-0101 Ch.2 Sec.7 [9]
offshore
Periodically unattended
E0 DNV rules for ships Pt.6 Ch.3
machinery space
Machinery centralized
ECO DNV rules for ships Pt.6 Ch.3
operated
<none> Structure
S Vessel safety
HELDK Helicopter deck DNVGL-OS-E401 Ch.2
H Helicopter safety
F Helicopter facilities
Inventory of hazardous
Recyclable DNV rules for ships Pt.6 Ch.27
materials part 1
Covering mid-life
RENEW structural and system Ch.8 Sec.6
upgrades
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SECTION 2 PROCEDURES
Chapter 2 Section 2
1 Plan approval
1.1 Format
The documentation for plan approval may be submitted on paper or as an electronic file. Any documents
submitted for re-approval or re-examination shall be especially marked to identify the revised parts. Symbols
used shall be explained, or reference to a standard code shall be given. Each drawing shall include a title field
stating:
— name of vessel (when known)
— name of document issuing company
— name and signature of originator and verifier
— document no.
— document title
— revision no.
— issue date
— scale
— set of measurement units used in the document, e.g. System International
— the document title should not include the name of the vessel. The document title should include the
function or component covered by the document.
Unique revision numbers shall be allocated to all issues of a document, including the first issue. For
documents with multiple sheets, the revision number should be the same for all sheets.
1.2 Subcontractors
Where subcontractors and suppliers are involved, the customer shall co-ordinate the submission of required
plans and documents, as well as co-ordinate any approval comments given by the Society. This does not
apply for materials, components and systems requiring certification as is discussed in more detail in Ch.6.
2 Certification
The scope of classification requires that specified materials, components and systems intended for the vessel
are certified according to the rules. The objective of certification shall ensure that materials, components and
systems used in vessels to be classed by the Society comply with the rule requirements.
Certification normally includes both plan approval and survey during production and/or of the final product.
A detailed description of the certification process and the specific requirements and lists of the specified
materials, components and systems is given in Ch.6.
Guidance note:
The mentioned systems may be installed in (top-side) modules, or other subcontracted parts like legs, pontoons etc.
Notwithstanding, the modules/ parts are not part of the material, component and system certification as described in Ch.6, but are
considered as part of the newbuilding process.
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3 Testing and surveys
Chapter 2 Section 2
During the building period DNV GL carries out surveys at the building yard and its suppliers. The purpose of
these is to verify that the construction, components and equipment satisfy the rule requirements and are in
accordance with the approved plans, that required materials are used, and that functional tests are carried
out as prescribed by the rules. A complete description of these test and surveys is given in Ch.7.
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SECTION 3 PRINCIPLES AND CONDITIONS
Chapter 2 Section 3
1 General
The table below lists references required for a complete understanding of this chapter.
Reference Title
2 Design principles
2.1 Scope
These rules with the referred standards give requirements in the following areas:
1) Hull and main structure
— strength
— materials and welding
— corrosion protection
— passive fire protection
— weathertight and watertight integrity
— stability and floatability.
2) Marine and machinery installations and equipment
Machinery installations and equipment, including their related auxiliary systems, to the following main
functions:
— jacking gear
— fire extinguishing
— drainage and bilge pumping
— ballasting
— emergency shutdown systems.
3) Systems and equipment provided to prevent, detect/ warn of an accidental event and/or prevent or
mitigate its effects.
4) Secure integrity of shelter areas and usability of escape ways and means of evacuation.
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— fire pumps
Chapter 2 Section 3
— emergency shut down (ESD) system
— fire and gas detection and alarm system
— systems required to be supplied from batteries or emergency generator, e.g. public address, emergency
lighting
— electric generators and associated power sources supplying the above equipment
— control, monitoring and safety devices or systems for safety systems.
Essential and important services ensure reliable operation and maintain the units operation within operational
limitations. Examples of equipment or systems for important services covered by main class:
— fuel oil transfer pumps and fuel oil treatment equipment
— seawater pumps (note)
— starting air and control air compressors
— bilge- and ballast/preload pumps
— ventilating fans for engine rooms
— ventilating fans for gas dangerous spaces
— main lighting system
— watertight closing appliances
— jacking system
— bilge alarm system
— electric generators and associated power sources supplying the above equipment
— control, monitoring and safety devices or systems for the above equipment
— seawater pumps (if used as part of a fire water supply system).
2.3 Redundancy
Safety systems are always to be available. To secure that safety systems always are available, the general
principle is that components and systems shall be arranged with redundancy so that a single failure of
any active component or system does not cause loss of any main function. Availability is as such further
indirect defined in the requirement to a system (where this general principle may be waived and/ or where
duplication of components is required).
Redundancy can either be arranged by installing more than one unit (component redundancy) or by having
two or more systems capable of performing the same functions (system redundancy).
For redundancy on a component level a single failure of an active component shall not lead to a reduction of
the output power for the main function served.
When two or more components are performing the same function, these shall be mutually independent
and at least one shall be independently driven. Components arranged as part of the designed redundancy,
yet only performing important functions to a main unit, can be directly powered by the main unit through
separate power transmissions, on the condition that these components are not necessary for the starting of
the main unit.
When traditional mechanical components are replaced by electronic components, these components shall
have the same reliability as the mechanical component being replaced.
Machinery or equipment having remote or automatic control, shall have additional alternative provisions for
attendance and operation.
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3 Environmental conditions
Chapter 2 Section 3
3.1 Principles
Self-elevating units shall be based on environmental conditions specified by the designer. Worldwide service
operation is not applicable.
unless otherwise specified in the detailed requirements for the component or system, all components and
systems covered by this standard shall be designed to operate under the following environmental conditions
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The design temperature shall be listed in the appendix to class certificate (see also Ch.7 Sec.5 [3]).
Guidance note:
In some offshore standards is, in addition to a design temperature, a service temperature defined. For self-elevating units, the two
temperatures are equal.
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Table 2
Chapter 2 Section 3
Minimum ambient air temperature
Location range for continuous operation [°C]
From To
For the different environmental classes and the specified temperature ranges as applicable for control- and
communication equipment see DNVGL-OS-D202 Ch.2 Sec.4 [2].
3.5 Humidity
All equipment shall be constructed to withstand, and function safely in relative humidity up to 95%.
3.6 Performance
For performance requirements of machine systems, the conditions of Table 3 can be applied (see IACS UR
M28):
Table 3
Parameter Value
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3.7 Inclinations
Chapter 2 Section 3
All machinery, components and systems essential for safe operation shall be designed for operation under the
following inclination values:
— inclination 10° from normal level in any direction under normal static conditions
— inclination 15° from normal level in any direction under normal dynamic conditions.
Guidance note:
Other values may be accepted if justified by calculations for the particular offshore unit.
National authorities may require larger inclinations.
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3.8 Vibrations
Electrical equipment and components shall be constructed to withstand, without malfunctioning, or electrical
connections loosening, at least a vibration frequency range 5 to 50 Hz with vibration velocity amplitude 20
mm/s.
For flexible mounted equipment, special considerations shall be given to the construction of the equipment
since larger vibrations may occur.
For control- and communication equipment vibration requirements see DNVGL-OS-D202 Ch.2 Sec.4 [2].
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CHAPTER 3 MATERIALS AND WELDING
Chapter 3 Section 1
SECTION 1 METALLIC MATERIALS
1 General
Table 1 lists references required for a complete understanding of this chapter.
Reference Title
2 Principles
Principles for certification of steels for structural application are given by standard DNVGL-OS-B101.
Requirements for the specific materials selections are given in the technical chapters of Ch.4 and Ch.5 of this
book:
Materials for piping Ch.5 Sec.1 [4.1] DNVGL-OS-D101 Ch.2 Sec.2 [2]
When material other than steel and aluminium alloys (evidenced by previous service experience) is used in
structural fabrication and for equipment relating to main class, documentation of the material’s applicability
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for intended purpose shall be documented with due regard to the material’s mechanical properties and its
Chapter 3 Section 1
responding service performances.
Materials with low heat resistance shall not be used in components where fire may cause outflow of
flammable or toxic fluids, flooding of any watertight compartment or destruction of watertight integrity.
Guidance note:
Materials with high heat resistance are materials having a melting point greater than 925°C. Materials with low heat resistance are
all other materials. Deviations from the above requirement will be subject to special considerations.
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SECTION 2 STRUCTURAL FABRICATION
Chapter 3 Section 2
1 General
Principles and requirements for structural fabrication are given by standard DNVGL-OS-C401 as discussed in
detail in Sec.3.
For general requirements to documentation, including definition of the Info codes, see DNVGL-RU-SHIP Pt.1
Ch.3 Sec.1.
For a full definition of the documentation types, see DNVGL-RU-SHIP Pt.1 Ch.3 Sec.1.
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CHAPTER 4 HULL AND EQUIPMENT
Chapter 4 Section 1
SECTION 1 STRUCTURAL DESIGN
1 General
1.1 Introduction
Table 1 lists references required for a complete understanding of this chapter.
Reference Title
DNVGL-RP-C104 (recommendations for the strength analyses of main structures of) Self-elevating units
1.2 Scope
The classification scope includes the following structural elements:
— barge hull
— jacking houses
— legs with spudcan
— superstructure
— crane pedestals (below slewing ring)
— support for lifting equipment
— cantilever including drill floor (up and including support stools for derrick)
— attachment of helideck support structure
— foundation and support for heavy equipment (i.e. equipment where the static forces exceed 50 kN or
resulting static bending moments at deck exceed 100 kNm).
The scope may be extended by the selection of additional voluntary notations.
Excluded from the scope are:
— ice and soil conditions
-4
— earthquake and other environmental events defined by an annual probability equal or lower than to 10 .
Transit conditions are included in the structural design scope of work. Temporary conditions are not included
unless specifically specified.
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Chapter 4 Section 1
1.3 Plans and data to be submitted
Plans necessary to assess the strength of the structure including the details of the joints and welding shall
be submitted and approved before steel cutting. A general overview of the content of the plans and analyses
is listed in Table 2. A more detailed overview, tuned to the specific design and project scope can be obtained
from DNV GL’s Nauticus Production System.
H040 – Structural
AP
categorisation plan
Self elevating unit structure H081 – Global strength Temporary conditions, e.g. leg bottom impact,
FI
analysis jacking
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Object Documentation type Additional description Info
Chapter 4 Section 1
H080 – Strength analyses Including connections to the legs FI
Accommodation module
H080 – Design analyses AP
structure
Accommodation module
H050 – Structural drawing AP
substructure
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Object Documentation type Additional description Info
Chapter 4 Section 1
Jackhouses (incl. fixation H050 – Structural drawing AP
system support and jacking
system support)
Supporting structures for:
— helicopter deck
— accommodation module
— derrick
— drill floor
— lubrication oil
— independent tanks
drilling fluid return trip
independent tanks
— main generator
— auxiliary boiler
— auxiliary feed water Including footprint.
H080 – Strength analyses FI
— independent tanks
— helicopter fuel storage
tanks
— ballast pumping unit
— internal watertight door/
ramp
1
— anchor winch anchor
1
chain stopper
1
— anchor fairlead structure
— passive towing
2
equipment
1
— offshore crane
— sea chests
— offshore crane pedestal
For general requirements to documentation, including definition of the Info codes, see DNVGL-RU-SHIP Pt.1
Ch.3.
2 Principles
The unit or installation shall be designed and constructed with sufficient integrity to withstand operational
and environmental loading throughout its life-cycle.
Systems and structures shall be designed with suitable functionality and survivability for prevention of, or
protection from, design accident events affecting the unit or installation. Refer also DNV-RP-C204 Design
Against Accidental Loads.
The structure shall be designed to resist relevant loads associated with conditions that may occur during all
stages of the life-cycle of the unit. The conditions that should be considered are:
— transit condition(s)
— installation condition
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— operating condition(s)
Chapter 4 Section 1
— survival condition
— retrieval condition.
Both the Load resistance factor design (LRFD) and the Working stress design (WSD) methods are acceptable
for structural design and analysis.
DNVGL-OS-C104 should be used as reference standard if the LRFD method is adopted, supplemented by
general requirements from DNVGL-OS-C101 (where referenced). DNVGL-OS-C201 should be used for WSD
method. In the remaining of this chapter, reference to both standards are given for completeness.
Table 3
Global structural models DNVGL-OS-C104 Ch.2 Sec.2 [4.2] DNVGL-OS-C201 Ch.2 Sec.11 [5.2]
Local structural models DNVGL-OS-C104 Ch.2 Sec.2 [4.3] DNVGL-OS-C201 Ch.2 Sec.11 [5.3]
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Table 4 Loading conditions
Chapter 4 Section 1
Case Description
a) functional loads
annual most probable value of environmental loads and associated functional loads after credible failures, or
d)
after accidental events
annual most probable value of environmental loads and associated functional loads in a heeled condition
e)
corresponding to accidental flooding
Relevant loading conditions for the different design condition are shown in Table 5.
Table 5
Load cases shall be established for the various design conditions based on the least favourable combinations
of functional loads, environmental loads and/or accidental loads.
Limiting environmental and operating conditions (design data) for the different design conditions shall be
specified by owner or designer.
Limiting design criteria for going from one design condition to another shall be specified by owner or designer
and be clearly established and documented.
If the unit is intended to be dry docked, the footing structure (i.e. spudcans) and/or the barge shall be
suitably strengthened to withstand the loads.
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Guidance note:
Chapter 4 Section 1
Service restrictions due to wind action is to be specified by the customer/designer. Unrestricted world wide operation is not
applicable for self-elevating units, however, a wind velocity of not less than 51.5 m/s (1min at 10m) combined with maximum
wave forces will cover most locations. The corresponding wind force should be based on a wind velocity profile given in DNVGL-RP-
C104 [2.4].
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Permanent functional loads DNVGL-OS-C104 Ch.2 Sec.3 [2] DNVGL-OS-C201 Ch.2 Sec.2 [3] and
DNVGL-OS-C201 Ch.2 Sec.11 [6.2]
Variable function loads DNVGL-OS-C104 Ch.2 Sec.3 [3] DNVGL-OS-C201 Ch.2 Sec.2 [4] and
DNVGL-OS-C201 Ch.2 Sec.11 [6]
Tank loads DNVGL-OS-C104 Ch.2 Sec.3 [3.3] DNVGL-OS-C201 Ch.2 Sec.2 [4.3] and
DNVGL-OS-C201 Ch.2 Sec.11 [6.5]
Environmental loads DNVGL-OS-C104 Ch.2 Sec.3 [4] DNVGL-OS-C201 Ch.2 Sec.2 [5] and
DNVGL-OS-C201 Ch.2 Sec.11 [6.5] to
DNVGL-OS-C201 Ch.2 Sec.11 [6.11]
Accidental loads DNVGL-OS-C104 Ch.2 Sec.3 [6] DNVGL-OS-C201 Ch.2 Sec.2 [7]
Deformation loads DNVGL-OS-C104 Ch.2 Sec.3 [5] DNVGL-OS-C201 Ch.2 Sec.2 [8]
Fatigue loads DNVGL-OS-C104 Ch.2 Sec.3 [7] DNVGL-OS-C201 Ch.2 Sec.6 and
DNVGL-OS-C201 Ch.2 Sec.11 [8]
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6 Structural categorization, material and inspection principles
Chapter 4 Section 1
6.1 Structural categorization
Application categories for structural components are defined in DNVGL-OS-C104 Ch.2 Sec.1 and DNVGL-OS-
C201 Ch.2 Sec.3. Structural members of self-elevating units with separate footing are normally found in the
following groups:
a) Special category
— Highly stressed elements of bottom of leg, including leg connection to spudcan.
— Intersections of lattice type- or trussed leg structure, which incorporates novel construction, including
the use of steel castings.
— Areas of concentrated stresses in elements of guide structures, jacking and locking system(s),
jackhouse and support structure.
— Areas of concentrated stresses in elements of supporting structures to other heavy substructures like
cantilever, crane pedestal etc.
b) Primary category
— Combination of bulkhead, deck, side and bottom plating within the hull which forms “Box” or “I” type
acting as main beam
— All components of lattice type legs and external plating of cylindrical legs.
— Jackhouse supporting structure and bottom footing structure, which receives initial transfer of load
from legs.
— Internal bulkheads, shell and deck of spudcan which are designed to distribute major loads, either
uniform or concentrate.
— Main support structure of heavy substructures and equipment, e.g. cranes, drill floor substructure, life
boat platform and helicopter deck.
Guidance note:
Fatigue critical details within structural category primary are inspected according to requirements in category I as stated in
DNVGL-OS-C101 Ch.2 Sec.3 [3.3].
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c) Secondary category
— Deck, side and bottom plating of hull except areas where the structure is considered primary or
special application.
— Bulkheads, stiffeners, decks and girders in hull that are not considered as primary or special
application.
— Internal bulkheads and girders in non-trussed legs.
— Internal bulkheads, stiffeners and girders of spudcan structures, except where the structures are
considered primary or special application.
Guidance note:
Fatigue critical details within structural category secondary are inspected according to requirements in category I as stated in
DNVGL-OS-C101 Ch.2 Sec.3 [3.3].
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V-notch impact tested at ½ t (mid thickness) at – 40°C in the transverse direction and satisfying an energy
Chapter 4 Section 1
requirement of 46J.
The above also apply to steel plates/racks intended for legs of circular or polygonal shape, steel plates/racks
in triangular chord sections, and steel plates in primary areas for jack-cases.
7 Structural strength
7.1 General
General requirements for LRFD design are given by DNVGL-OS-C101 Ch.2 Sec.4 to Sec.7 for each limit state,
with specific considerations for Self-Elevating units in DNVGL-OS-C104 Ch.2 Sec.4 to DNVGL-OS-C104 Ch.2
Sec.6.
General requirements for WSD design are given by DNVGL-OS-C201 Ch.2 Sec.4 with specific considerations
for self-elevating units in Sec.11 [7]. Detailed references are as listed in Table 8.
Flat plated structures and stiffened DNVGL-OS-C101 Ch.2 Sec.4 [2] Sec.4 [2]
panels
Tubular members, tubular joints and DNVGL-OS-C101 Ch.2 Sec.4 [4] Sec.4 [4]
conical transitions
Non-tubular beams, columns and DNVGL-OS-C101 Ch.2 Sec.4 [5] Sec.4 [5]
frames
Strength of plating and stiffeners DNVGL-OS-C101 Ch.2 Sec.4 [6] Sec.5 [2]
Bending and shear in girders DNVGL-OS-C101 Ch.2 Sec.4 [7] Sec.5 [3]
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i) The design load Fv is evenly distributed over 50% of the bottom area: and,
Chapter 4 Section 1
q = design contact pressure
Me = design eccentricity moment
Fv = maximum design axial load in the leg accounting for functional loads and environmental
overturning loads
R = equivalent radius of spudcan contact area.
ii) The design load Fv is concentrically distributed over a range of bearing areas, from the minimum design
penetration (supported on spudcan tip) up to and including full spudcan bottom area.
iii) If elevated condition is designed based on pinned leg footings; the spudcan and the leg-to-spudcan
connections shall be designed for the maximum vertical reaction and the associated horizontal reaction
in conjunction with 35% of the maximum calculated moment at the lower guide (to account for the
eccentric effects of possible scour and uneven bottom conditions) acting in the most unfavourable
direction. The maximum lower guide bending moment shall be calculated with pin-ended conditions.
iv) If elevated condition is designed based on moment fixity at leg footings:
— The maximum vertical reaction, in conjunction with the associated horizontal reaction and spudcan-
soil fixity moment, acting in the most unfavourable direction.
— The maximum spudcan-soil fixity moment in conjunction with the associated vertical and horizontal
reactions, acting in the most unfavourable direction.
— The design moments and soil pressures above are based on a relative homogenous seabed, for
example for sand or clay seabed. Local stiff soil supporting in the bottom plate outside the strong tip
should be avoided. It is assumed that this will be evaluated in the sea bed surveys in connection with
site specific assessments when the unit is used on specific locations.
Guidance note:
Cases (i) and (ii) above should always be checked together with one of the cases (iii) or (iv).
Case (iii) or (iv) is checked based on the leg footing assumption used in design.
For classification the design values in (i) to (iv) will be included in the appendix to classification certificate as basis for design of the
spudcan and lower leg.
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For other types of bottom support, e.g. mats special considerations should be made.
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8 Weld connections
Chapter 4 Section 1
Requirements for weld connections is given by DNVGL-OS-C101 Ch.2 Sec.8 or DNVGL-OS-C201 Ch.2 Sec.8
as listed in Table 9.
9 Corrosion control
Corrosion control of structural steel for offshore structures comprises:
— coatings and/or cathodic protection
— use of a corrosion allowance
— inspection/monitoring of corrosion
— control of humidity for internal zones (compartments).
Requirements for corrosion control are given by DNVGL-OS-C101 Ch.2 Sec.9 or DNVGL-OS-C201 Ch.2 Sec.9
as listed in Table 10. The manufacturing/installation of systems for corrosion control are covered in DNVGL-
OS-C401 Sec.5.
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SECTION 2 STABILITY AND WATERTIGHT INTEGRITY
Chapter 4 Section 2
1 General
1.1 Introduction
This section provides principles, technical requirements and guidance related to stability, watertight integrity,
freeboard and weathertight closing appliances.
Table 1 lists references required for a completed understanding of this chapter.
Reference Title
IMO MODU Code Code for the construction and equipment of Mobile Offshore Drilling Units, 2009
ICLL 1966 International Convention on Load Lines, 1966, amended by Protocol 1988
DNVGL-RU-SHIP Pt.6 Ch.4 Sec.7 Loading computer systems for stability and longitudinal strength - LCS
External watertight
and weathertight B200 – Freeboard plan AP
integrity
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Object Documentation type Additional description Info
Chapter 4 Section 2
Applicable for all watertight doors. Including
Internal watertight for each door: Size, design principle (sliding,
Z030 – Arrangement plan AP
door / ramp hinged), pressure rating and fire rating.
Including remote control positions.
Internal watertight
doors / ramps
S010 – Piping diagram AP
hydraulic power
system
Internal watertight
doors > door C030 – Detailed drawing AP
structure
For general requirements to documentation, including definition of the codes and documentation types, see
DNVGL-RU-SHIP Pt.1 Ch.3.
2 Stability
This section gives requirements related to the following design parameters:
1) Buoyancy and floatability.
2) Wind exposed portions.
3) Draught range at various modes of service.
4) Lightweight and loading conditions.
The combination of the design parameters (1 to 4) will determine the maximum allowable vertical centre of
gravity (VCG) of the unit at the applicable service draughts and modes.
In order to determine VCG of the actual loading conditions, the lightweight and its centre of gravity shall be
known. This shall be obtained by an inclining test carried out in accordance with IMO MODU Code, 2009.
Table 3
Description Reference
1) The internal subdivision shall be adequate to enable the unit or installation to comply with the damage stability
requirements
2) The following permeability factors shall be assumed in the calculations:
— Store rooms: 0.60
— Engine room: 0.85
— Tanks, void spaces etc: 0.95
Other permeabilities may be accepted if documented by calculations.
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Loading computers for stability calculation shall be considered as supplementary to the stability manual or
Chapter 4 Section 2
the stability part of the operation manual. If onboard computers for stability calculations are installed, these
systems shall be approved in accordance with requirements in DNV rules for ships Pt.6 Ch.9.
3.2 Materials
Materials and material certificates for:
— rolled steel for structural applications and pressure vessels
— steel tubes, pipes and fittings
— steel forgings
— steel castings
— aluminium alloys,
shall comply with the requirements given by DNVGL-OS-B101 unless otherwise stated in the relevant
technical reference documents.
Stainless steel shall be with a maximum carbon content of 0.05%. The stainless steel material shall be of the
white pickled and passivated condition. Aluminium shall be of seawater resistant type.
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Table 4
Chapter 4 Section 2
Description Reference
Strength of watertight doors and hatch covers DNVGL-OS-C301 Ch.2 Sec.2 [3.4]
Operation and control of watertight doors and hatch covers DNVGL-OS-C301 Ch.2 Sec.2 [3.6]
— doors in reg.12
— definition of positions in reg.13
— hatchways in reg.14 to reg.16
— machinery space openings in reg.17
— miscellaneous openings in reg.18
— ventilators in reg.19
— air pipes in reg.20
— scuppers, inlets and discharges in reg.22
— side scuttles in reg.23
— freeing ports in reg.24
— special requirements in reg.25 to reg.27.
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Requirements for specific closing appliances is given in DNVGL-OS-C301 Ch.2 Sec.1 and DNVGL-OS-C301
Ch.2 Sec.2 as listed in Table 5.
Table 5
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Chapter 4 Section 2
3.5 Freeboard
Load lines for self-elevating units are calculated under the terms of the ILLC 1966. When floating or when
in transit from one operational area to another, the units shall be subject to all the conditions of assignment
of the ILLC 1966 unless specifically accepted. The regulations of relevant national authorities shall also be
observed.
Draught marks shall be located in positions, which will ensure accurate determination of draughts, trim and
heel and where they are clearly visible to personnel operating the unit or installation. The reference line shall
be defined in the stability manual.
Self-elevating units or installations shall not be subject to the terms of the ILLC 1966 while they are
supported by the seabed or are in the process of lowering or raising their legs.
The minimum freeboard of units or installations, which cannot be computed by the normal methods laid
down by the ILLC 1966, shall be determined on the basis of meeting the applicable intact stability, damage
stability and structural requirements for transit and operational conditions while afloat. The freeboard shall
not be less than that calculated in accordance with the ILLC 1966, where applicable.
Self –elevating units may be manned when under tow. In such cases a unit is subject to the bow height
requirement as given in Regulation 39 (1) of the International Convention on Load Line. The requirement
may not always be possible to achieve. With reference to MODU Code 3.7.18 the owner should apply to
the flag administration for an exemption from the bow height requirement, having regard to the occasional
nature of such voyages on predetermined routes and to prevailing weather conditions.”
3.6 Penetrations
Side scuttles below freeboard deck shall be of the non-opening type with inside hinged deadlight.
Other relevant requirements on penetrations are given in DNVGL-OS-C301 Ch.2 Sec.2 as given in Table 6.
Table 6
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SECTION 3 TOWING
Chapter 4 Section 3
1 General
1.1 Introduction
This section provides requirements for towing.
Table 1 lists references required for a complete understanding of this chapter.
Reference Title
For general requirements to documentation, including definition of the codes and documentation types, see
DNVGL-RU-SHIP Pt.1 Ch.3.
1.3 Principles
Self-elevating units shall have arrangement and devices for towing. Requirements for towing systems
are given in DNVGL-OS-E301 Ch.2 Sec.4 [16] and DNVGL-OS-E301 Ch.3 Sec.2 [11]. Requirements for
equipment are given in DNVGL-OS-E304.
Non-self propelled self-elevating units are not required to have temporary mooring.
2 Detailed requirements
2.1 General
The unit shall have a permanent arrangement for towing. The line between the fastening devices and the
fairlead shall be unobstructed.
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There shall be arrangements for hang-off and retrieval of the unit's towing bridle(s) and towing pennant(s).
Chapter 4 Section 3
In addition to the permanent towing arrangement, there shall be a possibility of using an emergency
arrangement of equivalent strength. Application of the unit's mooring arrangement may be considered for
this purpose.
The design load for the towing arrangement shall be clearly stated, e.g. for classed units, in the appendix to
the classification certificate.
2.2 Material
Plate materials in towline fastening devices and their supporting structures shall be as given in Table 3 in
DNVGL-OS-C101 Ch.2 Sec.3, or DNVGL-OS-C102 Ch.2 Sec.3.
The termination of towing bridle(s) and/or pennant(s) where connected to the unit should be chain cable
of sufficient length to ensure that steel wire rope segments of the towing arrangement will not be subject
to chafing against the unit for towline pull sector between 90° port and 90° starboard. Alternatively the full
length of bridle(s) and pennant(s) can be chain cable.
Chain cables and shackles to be used in the towing arrangement shall be of offshore quality (R3, R3S, R4,
R4S or R5) or ship chain quality K3. Green pin type shackles of polar type may be accepted provided they are
certified by DNV GL.
Towing bridles and pennants of steel wire rope shall be in accordance with the requirements given in DNVGL-
OS-E301 respectively DNVGL-OS-E304.
All eyes in towing arrangement connections shall be fitted with hard thimbles or spelter sockets in accordance
with DNVGL-OS-E301 Ch.2 Sec.4 [14].
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Normally the towing arrangement shall be designed for use of a single tug of sufficient capacity. If the size of
the unit necessitates the use of two or more tugs pulling in the same direction, the towing design load, FD, to
be used in the strength analysis for each towing bridle or pennant is a function of the required towing force
and the number of tugs comprised in the design and given by:
where:
ftow = design load factor
= 1.0, if NTUG = 1
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= 1.5/NTUG, if NTUG > 1
Chapter 4 Section 3
NTUG = number of tugs comprised in the design of the towing arrangement.
Guidance note:
It is advised that the towing design load for each towing bridle or pennant not to be taken less than 1000 kN and that the towing
arrangement is designed for use of a single tug.
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The minimum breaking strength, Smbs of the unit's towing bridle(s) and/or towing pennant(s), shall not be
less than 3 times the towing design load, FD.
The nominal equivalent stress, σe in the flounder plate is normally not to exceed σf when subjected to a load
equal to the breaking strength of the unit's towline, Smbs. The strength analysis shall be made for the most
unfavourable direction of the towline.
Towing fastening devices, including fairleads, and their supporting structures shall be designed for a load
equal to the minimum breaking strength of the weakest link in the unit's towing bridle and/or towing
pennants, Smbs. Strength analyses shall be made for the most unfavourable direction of the towline pull,
i.e. angle of attack to device or structure. The nominal equivalent stress, σe, in the towing devices and their
supporting structures shall not exceed 0.9 σf and 0.8 σf, respectively.
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CHAPTER 5 MACHINERY SYSTEMS AND EQUIPMENT
Chapter 5 Section 1
SECTION 1 MARINE, MACHINERY AND PIPING SYSTEMS
1 General
1.1 Introduction
This section provides principles, technical requirements and guidance for design, manufacturing and
installation of marine and machinery systems.
Table 1 lists references required for a complete understanding of this chapter.
Reference Title
IMO Res. A.753(18) Guidelines for the application of plastic pipes on ships
DNV rules for ships Pt.4 Ch.4 Rotating Machinery, Power Transmission
DNV classification Note 41.2 Calculation of Gear Rating for Marine Transmission
1.2 Application
These rules apply to marine piping systems, machinery piping systems and marine machinery systems. They
do not include systems primarily intended for operation in drilling or hydrocarbon production service and their
dedicated auxiliary systems. Interfaces between such systems and marine systems should be identified and a
specification break defined.
Guidance note:
Piping and equipment for drilling and drilling related auxiliary systems are addressed in DNVGL-OS-E101. These are only part of
class scope if the additional class notation DRILL has been included in the contractual agreement between yard and DNV GL.
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Table 2 Documentation requirements
Chapter 5 Section 1
Object Documentation type Additional description Info
Scuppers AP
Sounding systems AP
Overflow system AP
Provisions refrigeration
AP
system
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Object Documentation type Additional description Info
Chapter 5 Section 1
Sea water system S011 – Piping diagram
Ballast system Z170 – Installation manual Plastic pipes only AP
For general requirements to documentation, including definition of the codes and documentation types, see
DNVGL-RU-SHIP Pt.1 Ch.3.
For pipes conveying steam with a temperature exceeding 400°C, the plans shall show particulars of
flanges and bolts and details of welded joints with specification of welding procedure and filler metals. For
calculations of thermal expansion stresses see DNVGL-OS-D101 Ch.2 Sec.2 [3.5].
Detailed information on the installation procedures for plastic pipes shall be submitted for approval. The
documentation shall include information on joining procedure, supporting, clamping and expansion elements.
2 Principles
2.1 General
The machinery shall be so arranged that inadvertent operation leading to reduced safety of the unit or
installation or personnel, cannot occur as a consequence of one single operational error.
The machinery and piping systems shall be arranged to prevent sea water, stored hydrocarbons or chemicals
or ballast from reaching dry spaces of the installation or stored hydrocarbons or chemicals from being
discharged overboard as a consequence of inadvertent operations. Measures shall also be taken to prevent
inadvertent movement of ballast or stored fluids internally within these systems.
Systems and tanks shall be so arranged that leakage or operation of valves will not directly lead to increased
risk of damage to machinery, installation or personnel due to mixing of different fluids.
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Machinery, boilers and associated piping systems shall be so installed and protected as to reduce to a
Chapter 5 Section 1
minimum any danger to persons onboard, due regard being paid to moving parts, hot surfaces and other
hazards.
Units or installations with ballast water treatment systems installed in order to meet the requirements of the
ballast water management convention shall follow the requirements of DNV rules for ships Pt.6 Ch.18 Sec.4.
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3 Valves
3.1 Design and tests
Requirements regarding the design of valves are given in DNVGL-OS-D101 Ch.2 Sec.2 [5.1]. Required
hydrostatic tests are described in DNVGL-OS-D101 Ch.2 Sec.2 [5.2].
3.2 Installation
Requirements regarding the installation of valves are given in DNVGL-OS-D101 Ch.2 Sec.1 [1.8].
3.3 Operation
Open or closed position of valves shall be easily visible. If a valve's function in the system is not evident,
there shall be adequate information on a name plate attached to the valve. Other requirements regarding the
operation of valves are given in DNVGL-OS-D101 Ch.2 Sec.1 [1.7].
4 Piping
4.1 Design
Marine piping systems include the following:
— ballast system
— bilge system
— drains system
— air/overflow systems
— sounding system
— cooling system
— lubricating oil system
— fuel oil system
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— thermal oil system
Chapter 5 Section 1
— feed water and condensate systems
— steam system
— hydraulic system
— pneumatic system
— firewater system.
Piping systems used for safe operation of the unit or installation shall in general be separate from piping
systems used for drilling or production operations. If cross connections are necessary, appropriate means
shall be fitted to prevent possible contamination of the safe system from any hazardous medium.
Installation of pipes for water, steam or oil behind or above electric switchboards shall be avoided as far as
possible. If this is impracticable, all detachable pipe joints and valves shall be at a safe distance from the
switchboard or well shielded from it.
Routing of water pipes and air and sounding pipes through freezing chambers shall be avoided.
For water-cooled electrical equipment seawater pipes shall be routed away from the equipment, so that any
leakage in flanges do not damage the equipment.
4.2 Materials
Materials used in piping systems shall be suitable for the medium and service for which the system is
intended. The following aspects should be considered when selecting materials:
— type of service
— compatibility with other materials in the system such as valve bodies and casings, for example in order to
minimize bimetallic corrosion
— ability to resist general and localized corrosion or erosion caused by internal fluids and/or marine
environment
— ability to resist selective corrosion, for example de-zincification of brass, de-aluminification of aluminium
brass and graphitization of cast iron
— ductility
— need for special welding procedures
— need for special inspection, tests, or quality control.
Guidance note:
The traditional stainless steels, including type 316 or 316L, are generally not considered suitable for use in seawater systems.
However, certain stainless steels with higher contents of chromium, molybdenum and nitrogen have improved resistance to
localised corrosion. These include high molybdenum austenitic steels and ferritic-austenitic (duplex) steels. Even these steels
cannot be considered immune to attack under all situations; avoidance of stagnant seawater conditions and removal of welding
oxides are some of the important factors to the successful use.
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Materials to be used in the construction of piping systems shall be manufactured and tested in accordance
with DNVGL-OS-B101. Carbon steel materials are in general suitable for the majority of the piping systems.
Galvanised pipes are recommended as the minimum protection against corrosion for pipes in seawater
systems, including those for bilge, air vent and ballast service.
Non-ferrous metallic materials may be accepted in piping system transporting flammable fluids and in bilge
piping provided that fire endurance properties in accordance with a recognised code is documented.
In addition to the above, additional details are given in DNVGL-OS-D101 Ch.2 Sec.2 as listed in Table 3.
Table 3
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Description Reference in DNVGL-OS-D101
Chapter 5 Section 1
Copper and copper alloys DNVGL-OS-D101 Ch.2 Sec.2 [2.3]
4.3.1 Pre-load/ballast
The rig shall be supplied with a ballast/pre-load system with redundant pumping capability. Dump valves are
accepted for drainage of the pre-load tanks.
In addition, the general requirements of DNVGL-OS-D101 Ch.2 Sec.3 as listed in Table 4 shall be complied
with.
Table 4
Drainage of dry compartments below main deck DNVGL-OS-D101 Ch.2 Sec.3 [2.3]
Drainage of dry compartments above main deck DNVGL-OS-D101 Ch.2 Sec.3 [2.4]
Bilge wells, mud boxes, valves etc. DNVGL-OS-D101 Ch.2 Sec.3 [2.8]
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3) Suction points (if both is fitted on one leg) to be at different heights (or caissons to be adequately
Chapter 5 Section 1
protected).
Guidance note:
Submersible raw water pumps installed on a hose reel may be considered case to case. The hose reel to be located to ensure that
a single incident would not damage both. Collapsible type hoses are not considered acceptable. The fire resistance of hoses as for
leg well suction.
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Table 5
4.4.1 General
Redundancy capacity of components shall be as specified in the requirements for the different systems.
Applied to piping systems this implies that more than one pump unit shall be installed when failure of such a
unit will result in loss of a main function.
The capacity shall normally be sufficient to cover demands at maximum continuous load on the main function
when any pump unit is out of service.
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4.4.3 Lubrication oil system
Chapter 5 Section 1
Lubricating oil systems shall be separated from other systems. This requirement does not apply to hydraulic
governing and manoeuvring systems for auxiliary engines.
Other requirements are given in DNVGL-OS-D101 Ch.2 Sec.4 [3] as detailed in Table 6.
Table 6
Remote shut-off arrangement for lubricating oil tanks DNVGL-OS-D101 Ch.2 Sec.4 [3.4]
Table 7
Remotely controlled shut-off arrangement for fuel oil tanks DNVGL-OS-D101 Ch.2 Sec.4 [4.5]
Table 8
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Chapter 5 Section 1
4.4.6 Hydraulic systems
The redundancy requirement of the top of the section applies to pumps, filters and pressure reduction units.
Other requirements are given in DNVGL-OS-D101 Ch.2 Sec.4 [8], as detailed in Table 9.
Table 9
Table 10
5 Rotating machines
5.1 Principles
The machinery shall be so designed, installed and protected that risks of fire, explosions, accidental pollution,
leakages and accidents thereof are acceptably low.
Reliability and availability of the machinery shall be adapted according to considerations of the consequences
from machinery failures and disturbances.
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The design arrangement of machinery foundations, shaft connections, piping and ducting shall take into
Chapter 5 Section 1
account the effects of thermal expansion, vibrations, misalignment and hull interaction to ensure operation
within safe limits. Bolts and nuts exposed to dynamic forces and vibrations shall be properly secured.
It should be ensured that the design of the bearings and the arrangements for lubrication are satisfactory
to withstand the inclinations specified in Ch.2 Sec.3 [3]. The manufacturer should be informed when the
machine is ordered.
Table 11
General A
Design B
Workshop Testing D
Arrangement F
Vibration G
Installation Inspections H
Shipboard Testing I
5.3.1 Capacity
Starting systems for internal combustion engines (excluding emergency generators) shall have capacity for
3 starts each. The duration of each starting shall be minimum 10 s. If a starting system serves two or more
engines, the capacity of the system shall be the sum of the capacity requirements.
Additional requirements to the starting system for generator sets arranged as standby generators and/or
arranged for starting in a black-out situation are given in Sec. 2[1].
Requirements to starting of emergency generators are given in [5.3.4]. Drivers for fire pumps required to be
fed from emergency generator shall follow the same starting requirements as for emergency generators.
5.3.2 Pneumatic
Compressors shall be installed with total capacity sufficient for charging air receivers of capacities specified
above from atmospheric to full pressure in the course of one (1) hour.
Two or more compressors of total capacity as specified above shall be installed. The capacity shall
be approximately equally shared between the compressors. At least one of the compressors shall be
independently (not direct connected to the engine) driven.
Engines started by compressed air shall have at least two independent starting air receivers of about equal
capacity.
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In order to protect starting air mains against explosion arising from improper functioning of starting valve,
Chapter 5 Section 1
the following devices shall be fitted:
— an isolation non-return valve or equivalent at the starting air supply connection to each engine
— a bursting disc or flame arrester in way of the starting valve of each cylinder for direct reversing engines
having a main starting manifold
— at the supply inlet to the starting air manifold for non-reversing engines.
The bursting discs or flame arresters may be omitted for engines having a bore not exceeding 230 mm.
The pipes and valves, including the non-return valve, shall be designed to withstand the possible back
pressure if a starting valve remains open.
Use of flexible hoses in the starting air system is only permitted where necessary in order to allow for relative
movements. Flexible hoses with their couplings shall be type approved.
5.3.3 Electric
When electric starting arrangement for auxiliary engines is used, there shall be at least two separately
installed batteries, connected by separate electric circuits arranged such that parallel connection is not
possible. Each battery shall be capable of starting the engine when in cold and ready to start condition.
Starting arrangements for two or more main engines shall be divided between the two batteries and
connected by separate circuits.
The batteries shall be installed in separate boxes or lockers or in a common battery room with separate
shelves (not above each other).
The capacity of starting batteries shall comply with capacity requirements as given on the beginning of this
section. If the starting batteries are also used for supplying other consumers, the capacity shall be increased
accordingly.
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6 Jacking system
Chapter 5 Section 1
6.1 General
6.1.1 Application
The requirements in this section are specific for installations of the pinion rack type.
This section focuses on the requirements as relevant for the yard. The requirements relevant for the jacking
gear vendor are detailed in DNVGL-OS-D101 Ch.2 Sec.5 [3].
The jackhouse frame, fixation system and the welding connection between rack and leg structure are dealt
with in DNVGL-OS-C104 Ch.2 Sec.4 [2] and DNVGL-OS-C201 Ch.2 Sec.11 [7] and is further discussed in
Sec.1 of these rules.
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and flank durability, the highest (i.e. tooth root strength) shall be used for testing purposes. (Due to the
Chapter 5 Section 1
elevated loads, some flank deterioration is considered acceptable in this case).
Jacking mechanisms shall be arranged so that a single failure of any component does not cause and
uncontrolled descent of the unit (ref. MODU Code 4.14.1).
If the system does not include a fixation system, the pinion, gearbox and motor shaft shall be considered as
structural components. Design shall hence be in line with principles in standards referenced under Table 1.
6.3 Materials
General requirements are given in Ch.3.
Materials in forged and cast components shall satisfy the requirements given in DNVGL-OS-B101 Ch.2 Sec.3
Table 3 and DNVGL-OS-B101 Ch.2 Sec.4 Table 2. For materials with yield strength value higher than given in
the table, the material properties are equal to the highest tabulated values. Materials in fixation chocks in the
fixation system (if installed) shall be equivalent to the material in the racks.
6.4 Arrangement
The jacking units shall be arranged so that they can be removed individually for servicing.
The jacking system shall be arranged in such a way that visual monitoring during jacking is possible, this
includes the fixation system.
In case of single failures, the jacking systems shall be designed such that repair (incl. minor replacements) is
possible within 3 hours.
The jacking units shall be supported in such a way that elastic jack-house frame deflections are not harmful
to the pinion-rack mesh.
The jacking machinery with control system is defined as an important system as defined in DNVGL-OS-D202
Ch.1 Sec.1 [3.2.10].
Chock pad properties shall be documented. Extent of additional documentation to be determined by FMEA
and novelty of design. Possibilities for replacement of these flexible mountings shall be taken into account.
Flexible (sandwich) rubber pads shall be protected by an oil based coating.
The jack-house frame and leg-rack shall have dimensional tolerances that permits an involute gear mesh (i.e.
contact ratio is above unity) between pinion and rack under all operating conditions.
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— Remote indication and alarm if a brake is not released when power applied to the motors. The brake alarm
Chapter 5 Section 1
shall be given by an independent mechanical sensor.
— Remote indication and alarm for overheating of an electric motor.
— A permanent remote indication of loads during jacking and retrieval shall be provided. For a lattice leg
unit the load per chord is as a minimum to be presented. Alarm signal to be given when maximum load is
exceeded.
— For hydraulic jacking system, records of oil samples shall be examined.
Guidance note:
The frequency of oil samples should follow OEM recommendations but typically twice per year for self-elevating self-propelled
units with a high jacking frequency.
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— Audible and visible alarm to indicate out-of-level.
— Audible and visible alarm to indicate rack phase differential.
— Indication of inclination.
— Indication of power consumption.
— Indication of hydraulic/pneumatic pressure.
— Indication of position of pin and yoke.
(this includes requirements in MODU code 4.14.3).
6.7.1 General
The testing of the jacking gear system shall in general consist of workshop testing, inspection after
installation and testing on board.
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SECTION 2 ELECTRICAL INSTALLATIONS
Chapter 5 Section 2
1 General
1.1 Introduction
This section provides principles, technical requirements and guidance for design, manufacturing and
installation of electrical installations.
Table 1 lists references required for a complete understanding of this chapter.
Reference Title
1.2 Application
The requirements in this section apply to:
— all electrical installations with respect to safety for personnel and fire hazard
— all electrical installations serving essential or important services with respect to availability.
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Object Documentation type Additional description Info
Chapter 5 Section 2
The document shall cover:
generator protection
main switchboard circuits (see DNVGL-OS-D201 Ch.1 Sec.1
E080 − Discrimination analysis [4.9.1]) AP
emergency switchboard circuits (see DNVGL-OS-D201 Ch.1
Sec.1 [4.9.2])
battery and UPS systems
Emergency E170 − Electrical schematic Emergency stop of electrical propulsion motors, pumps and
AP
stop system drawing fans, showing fail to safe functionality.
Installation
Based on approved area classification drawing and ESD
in hazardous E090 − Table of Ex-installation AP
philosophy (if relevant).
areas
For general requirements to documentation, including definition of the codes and documentation types, see
DNVGL-RU-SHIP Pt.1 Ch.3.
For documentation requirements of electrical equipment required to be delivered with DNV GL product
certificate see DNVGL-OS-D202.
2 Principles
The following principles apply to electrical installations:
— Electrical installations shall be such that the safety of passengers, crew and unit from electrical hazards, is
ensured.
— There shall be two mutually independent and self contained electric power supply systems on board:
— main electric power supply system
— emergency electric power supply system. Exceptions are given in DNVGL-OS-D201 Ch.2 Sec.2 [3.1.4].
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— Services required for normal operation of the offshore unit shall be operable with the emergency electrical
Chapter 5 Section 2
power generation and distribution system being unavailable, unless such services are permitted to be
powered by emergency electrical power supply only.
— All consumers that support functions required to be available in normal operation, shall be supplied from
distribution systems independent of the emergency electrical power supply system. Exemptions are made
for one of redundant consumers required for dead ship recovery.
— All consumers required to be available in emergency operation shall be supplied from distribution systems
independent of the main electric power supply system.
— Consumers required having both main and emergency supply shall be supplied as required by relevant
rules applicable for these consumers. The primary supply shall be from the main system.
— Offshore units without a dedicated emergency electric power supply system are accepted upon compliance
with requirements in DNVGL-OS-D201 Ch.2 Sec.2 [3.1.4].
Relevant specifications for system voltage, frequency and earthing are given in DNVGL-OS-D201 Ch.2 Sec.2
as follows:
Table 3
Earthing of aluminium superstructures on steel offshore units DNVGL-OS-D201 Ch.2 Sec.2 [9.7]
Table 4
Arrangement for high voltage switchboard rooms DNVGL-OS-D201 Ch.2 Sec.2 [9.2.2]
Passage ways for main and emergency switchboards DNVGL-OS-D201 Ch.2 Sec.2 [9.2.3]
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3.2 Installation
Chapter 5 Section 2
The following applies for installation of electrical equipment:
— All electrical equipment shall be permanently installed and “electrically safe”. This shall prevent injury to
personnel, when the equipment is handled or touched in the normal manner. (Interpretation of SOLAS
Ch.II-1/45.1.3)
— All electrical equipment shall be selected and installed so as to avoid EMC problems. Thus preventing
disturbing emissions from equipment, or preventing equipment from becoming disturbed and affecting its
intended function(s).
— Electrical equipment shall be placed in accessible locations so that those parts, which require manual
operation, are easily accessible.
— Heat dissipating electrical equipment as for example lighting fittings and heating elements, shall be
located and installed so that high temperature equipment parts do not damage associated cables and
wiring, or affect surrounding material or equipment, and thus become a fire hazard. (Interpretation of
SOLAS Ch.II- 1/45.7)
— Equipment shall be installed in such a manner that the circulation of air to and from the associated
equipment or enclosures is not obstructed. The temperature of the cooling inlet air shall not exceed the
ambient temperature for which the equipment is specified.
— All equipment of smaller type (luminaries, socket outlets etc.) shall be protected against mechanical
damage either by safe location or by additional protection, if not of a rugged metallic construction.
In addition installation requirements are given in DNVGL-OS-D201 Ch.2 Sec.10 [2] as listed in Table 5.
Table 5
4 Power supply
4.1 Main
4.1.1 Capacity
The main power supply system shall have the capacity to supply power to all services necessary for
maintaining the offshore unit in normal operation without recourse to the emergency source of power.
There shall be component redundancy for main sources of power, transformers and power converters in the
main power supply system so that with any source, transformer or power converter out of operation, the
power supply system shall be capable of supplying power to the following services:
— those services necessary to provide normal operational conditions and safety
— starting the largest essential or important electric motor on board, except auxiliary thrusters, without the
transient voltage and frequency variations exceeding the limits specified in DNVGL-OS-D201 Ch.2 Sec.2
[1.2]
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— ensuring minimum comfortable conditions of habitability which shall include at least adequate services for
Chapter 5 Section 2
cooking, heating, domestic refrigeration (except refrigerators for air conditioning), mechanical ventilation,
sanitary and fresh water
— for a duplicated essential or important auxiliary, one being supplied non-electrically and the other
electrically (e.g. lubricating oil pump No. 1 driven by the main engine, No. 2 by electric motor), it is not
expected that the electrically driven auxiliary is used when one generator is out of service
For “dead ship” recovery, see Sec.1 [5.4].
— availability
— stability of output voltage and frequency
— short circuit capability and protection.
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Table 6
Chapter 5 Section 2
Description Reference in DNVGL-OS-D201
Table 7
Charging stations for battery powered fork lift (if applicable) DNVGL-OS-D201 Ch.2 Sec.2 [4.1.5]
Requirements for installation of electrical equipment in battery rooms, lockers and boxes are given in Sec.3
[3.2], alternatively DNVGL-OS-D201 Ch.2 Sec.11 [3.2.5].
Installation of rechargeable battery types other than Lead Acid and NiCd will be evaluated case-by-case
based on the above requirements and DNV rules for ships Pt.6 Ch.28 Tentative rules for Battery Power.
Installation and ventilation recommendations from the manufacturer should always be followed.
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Table 8
Chapter 5 Section 2
Description Reference in DNVGL-OS-D201
Power supply to control and monitoring systems DNVGL-OS-D201 Ch.2 Sec.2 [6.3]
Due to redundancy requirement for jacking machinery, the main busbar shall be subdivided into at least two
parts. So far as is practicable, the connection of generating sets and other duplicated equipment shall be
equally divided between the parts. In addition:
— For high voltage distribution systems, the main busbar sections shall be connected by circuit breaker.
— For low voltage distribution systems, busbars which can be divided into at least two parts within three
hours can be accepted. (System category “repairable system” R3 as defined in DNVGL-OS-D202 Ch.2
Sec.1 [2.1.2]).
6 Protection
Requirements to protection are given in DNVGL-OS-D201 Ch.2 Sec.2 [7] as follows:
Table 9
7 Control
Requirements to control of electric equipment are given in DNVGL-OS-D201 Ch.2 Sec.2 [8] as follows:
Table 10
Control of generator sets and main power supply DNVGL-OS-D201 Ch.2 Sec.2 [8.2]
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Description Reference in DNVGL-OS-D201
Chapter 5 Section 2
Main and emergency switchboard control DNVGL-OS-D201 Ch.2 Sec.2 [8.3]
8 Electrical equipment:
In general, DNV GL’s electrical equipment requirements are based on IEC standard IEC 61892, part 1,
“General requirements and conditions”, part 2 “Systems design”, and part 3 “Equipment”.
For environmental requirements, see Ch.2 Sec.3 [3].
Other general requirements for electrical equipment are given in DNVGL-OS-D201 Ch.2 Sec.3 as listed in
Table 11.
Table 11
Requirements for specific electrical equipment are given in DNVGL-OS-D201 Ch.2 as listed in Table 12.
Table 12
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9 Cables
Chapter 5 Section 2
9.1 Cable selection
These technical requirements for cables and cable installations are considered relevant for the system design
phase of a project. However, they apply as well to the final installation on the offshore unit. Details can be
found in DNVGL-OS-D201 Ch.2 Sec.2 [10] as detailed in Table 13.
Table 13
Table 14
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9.3 Cable routing and installations
Chapter 5 Section 2
Cable runs shall be installed well clear of substantial heat sources such as boilers, heated oil tanks, steam,
exhaust or other heated pipes, unless it is ensured that the insulation type and current rating is adapted to
the actual temperatures at such spaces. Other relevant requirements are given in DNVGL-OS-D201 Ch.2
Sec.2 and DNVGL-OS-D201 Ch.10 as detailed in Table 15.
Table 15
Separation of main generators or main power converters cabling DNVGL-OS-D201 Ch.2 Sec.2 [9.5.2]
Support and fixing of cables and cable runs DNVGL-OS-D201 Ch.2 Sec.10 [3.5]
Additional requirements for cables installed in hazardous areas are given in DNVGL-OS-D201 Ch.2 Sec.11 as
detailed in Table 16.
Table 16
Termination and wiring inside Ex-e and Ex-d enclosures DNVGL-OS-D201 Ch.2 Sec.11 [4.2.6]
Intrinsically safe circuit wiring and termination DNVGL-OS-D201 Ch.2 Sec.11 [4.2.7]
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SECTION 3 AREA ARRANGEMENTS
Chapter 5 Section 3
1 General
1.1 Scope
This chapter covers the arrangement of areas in general and hazardous areas with the relevant requirements
for machinery and electrical equipment.
Table 1 lists references required for a complete understanding of this chapter.
Reference Title
For general requirements to documentation, including definition of the codes and documentation types, see
DNVGL-RU-SHIP Pt.1 Ch.3.
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Accommodation and other areas important for safety, such as control stations, shall be located in areas
Chapter 5 Section 3
classified as non-hazardous by location, and as far as practicable away from hazardous areas for hydrocarbon
processing, hydrocarbon storage, wellheads, risers and drilling. The effect of prevailing winds and potential
for segregation by less hazardous areas shall also be considered for area protection.
Use of firewalls, blast walls, cofferdams etc. shall be considered in cases where segregation by physical
distance is not sufficient.
Where control stations or control functions are located in LER/LIRs outside the accommodation block/safe
area special precautions against gas ignition related to gas detection, ventilation and shutdown will need to
be provided.
Specific requirements for location of equipment are given in DNVGL-OS-A101 Ch.2 as listed in Table 3.
Location of air intakes and other openings DNVGL-OS-A101 Ch.2 Sec.2 [4.2]
Fired heaters, combustion engines and hot surfaces DNVGL-OS-A101 Ch.2 Sec.2 [4.3]
Mooring, moonpool, production and well testing and control station DNVGL-OS-A101 Ch.2 Sec.6 [2]
Arrangement for high voltage switchboard rooms DNVGL-OS-D201 Ch.2 Sec.2 [9.2.2]
Passage ways for main and emergency switchboards DNVGL-OS-D201 Ch.2 Sec.2 [9.2.3]
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3 Hazardous areas
Chapter 5 Section 3
3.1 Area classification
Hazardous areas are classified as follows:
— Zone 0: in which an explosive gas atmosphere is continuously present or present for long periods. (Typical
for continuous grade source present for more than 1000 hours a year or that occurs frequently for short
periods).
— Zone 1: in which an explosive gas atmosphere is likely to occur in normal operation. (Typical for primary
grade source present between 10 and 1000 hours a year).
— Zone 2: in which an explosive gas atmosphere is not likely to occur in normal operation, and if it does
occur, is likely to do so infrequently and will exist for a short period only. (Typical for secondary grade
source present for less than 10 hours per year and for short periods only).
3.2 Battery rooms, paint stores, and welding gas bottle stores
Electrical equipment installed in battery rooms lockers or boxes, paint stores or welding gas bottle stores,
and in ventilation ducts serving such spaces shall be suitable for installation in zone 1 with the following
requirements for gas group and ignition temperature:
— battery rooms: minimum gas group II C and temperature class T1
— paint stores: minimum gas group II B and temperature class T3
— welding gas bottle stores: minimum gas group II C and temperature class T2.
Cables routed through such spaces shall either be suitable for installation in hazardous area zone 1, or be
installed in metallic conduit.
Areas on open deck within 1m of inlet and exhaust ventilation openings or within 3 m of exhaust outlets with
mechanical ventilation are classified as zone 2.
Enclosed spaces giving access to such areas may be considered as non-hazardous, provided that:
— the door to the space is a gastight door with self-closing devices and without holding back arrangements
(a watertight door is considered gastight)
— the space is provided with an acceptable, independent, natural ventilation system ventilated from a safe
area
— warning notices are fitted adjacent to the entrance to the space stating that the store contains flammable
liquids or gas.
Battery rooms and lockers or boxes shall be regarded as zone 2 hazardous areas with respect to access
doors, lids or removable panels and possible interference with other rooms.
The fan mounted inside extract ventilation ducts shall be of non-sparking type.
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Electrical cables are as far as possible to be routed outside areas containing drilling mud (see DNVGL-OS-
Chapter 5 Section 3
A101 Ch.2 Sec.6 [3.3].
Electrical equipment left operational after APS shutdown or as located in non-hazardous areas affected by a
gas release shall be certified for operation in zone 2 areas. The certification requirement does not apply if the
room where the equipment is located is efficiently isolated (typically living quarters).
4 Ventilation systems
The ventilation system shall be designed to maintain acceptable working and living environment for the
personnel and non-detrimental conditions for equipment and machinery. There shall be independent
ventilation systems for hazardous and non-hazardous areas. Non-hazardous enclosed spaces shall be
ventilated with over pressure in relation to hazardous areas.
Regarding ventilation of spaces in which machinery is operated and where flammable or toxic gases or
vapours may accumulate, where low oxygen atmosphere may occur, machinery spaces and emergency
generator room shall be provided with adequate ventilation under all conditions.
Guidance note:
By adequate ventilation is meant natural or mechanical ventilation sufficient to prevent an accumulation of gases above a
concentration of 25% of their lower explosion limit (LEL).
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Specific requirements for specific areas are given in DNVGL-OS-A101 and DNVGL-OS-D101 as listed in Table
5.
Location for air intakes and other openings DNVGL-OS-A101 Ch.2 Sec.3 [4.3]
“SMOKING AND USE OF NAKED Areas for storage of flammable, radioactive, DNVGL-OS-A101 Ch.2 Sec.2
LIGHTS PROHIBITED” explosive or otherwise hazardous substances. [5.1]
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Text of signboard (example) Places to be displayed OS rule reference
Chapter 5 Section 3
Internal openings which are kept permanently
closed during the operation of the unit.
Locally operated doors or hatch covers.
DNVGL-OS-C301 Ch.2 Sec.2
Hatch on upper deck to engine room. [3.2.2]
“TO BE KEPT CLOSED AT SEA”
Rope hatches on mooring deck, forward and aft. DNVGL-OS-C301 Ch.2 Sec.2
Hatch on aft mooring deck to steering gear room. Table 4
Hatch on forward mooring deck to bosun store.
Hatches on main deck to fuel oil and ballast tanks.
"SOUNDING PIPE of On sounding pipes for tanks, cofferdams and pipe DNVGL-OS-D101 Ch.2 Sec.3
(compartment)" tunnels. [6.5]
Boiler control panels next to boiler and remote DNVGL-OS-D101 Ch.2 Sec.3
“CAUTION! NO BURNER TO BE boiler panels. [5.5.4]
FIRED BEFORE THE FURNACE HAS
Control panel for incinerator. DNVGL-OS-D101 Ch.2 Sec.3
BEEN PROPERLY PURGED”
Control panel for inert gas generator. [5.5.5]
“CAUTION! (rated voltage) FUSES Switchgear fed from more than one individually DNVGL-OS-D201 Ch.2 Sec.3
ONLY” protected circuit. [5.1.4]
“DANGER! (maximum voltage) Each socket outlets for portable appliances which
DNVGL-OS-D201 Ch.2 Sec.8
VAC ONLY FOR CONNECTION OF are not handheld during operation (i.e. welding
[1.1.1]
(type of equipment)” transformers, refrigerated containers).
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Text of signboard (example) Places to be displayed OS rule reference
Chapter 5 Section 3
“WARNING! (rated voltage) DNVGL-OS-D201 Ch.2 Sec.10
Battery systems above 50V.
VOLTAGE” [2.5.2]
“ENGINE ALARM”
“INERGEN” On all visual alarms in rooms / spaces shall be DNVGL-OS-D202 Ch.2 Sec.2
“H2S” marked with name of alarm. [1.5.2]
“HC”
“ALARM TO BE SOUNDED PRIOR On location(s) where remote operation of the DNVGL-OS-E301 Ch.2 Sec.4
TO REMOTE OPERATION” windlasses or winches can be carried out. [11.5.14]
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SECTION 4 CONTROL AND COMMUNICATION SYSTEMS AND
Chapter 5 Section 4
EMERGENCY SHUTDOWN
1 General
1.1 Introduction
This chapter list requirements for control and telecommunication systems and emergency shutdown.
Table 1 lists references required for a complete understanding of this chapter.
Reference Title
1.2 Application
The requirements in this system are in special applicable for the fire and gas system, platform automation
and GA/PA system. In this respect, the suppliers of these systems should take special notice of these during
their system design, delivery and installation on board.
Additional
Object Documentation type Info
description
Vessel control and monitoring systems Z140 – Test procedure for quay and sea trial AP
For general requirements to documentation, including definition of the codes and documentation types, see
DNVGL-RU-SHIP Pt.1 Ch.3.
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2 Principles
Chapter 5 Section 4
2.1 General
The principles for automation, safety and telecommunication systems are described in DNVGL-OS-D202 as
further outlined in the remaining of this chapter.
The definitions of safety and important systems together with the different levels of system availability as
given in Ch.3 Sec.2 [2] are applicable for the automation system controlling these systems as well.
3 System design
The safety and automation system shall be designed as mutually independent systems. The different
elements shall not be designed as one combined system, where safety functions are combined with
automation functions.
For essential and important systems, deviations between a command action and expected result of the
command action shall initiate an alarm.
Planning and reporting system elements shall have no outputs for real-time process equipment control during
planning mode.
Output from calculation, simulation or decision support modules shall not suppress basic information
necessary to allow safe operation of essential and important functions.
Other detailed requirements are given in DNVGL-OS-D202 Ch.2 Sec.2 as listed in Table 3.
Table 3
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Description Reference in DNVGL-OS-D202
Chapter 5 Section 4
Alarms DNVGL-OS-D202 Ch.2 Sec.2 [1.6]
For computer based systems, additional requirements as given in DNVGL-OS-D202 Ch.2 Sec.3 apply as
detailed in Table 4.
Table 4
Table 5
5 User interface
The location and design of the user interface shall give consideration to the physical capabilities of the
user and comply with accepted ergonomic principles. This requirement affects workstation design and
arrangement, user input devices and displays/ screens. Detailed requirements are given in DNVGL-OS-D202
Ch.2 Sec.5 as detailed in Table 6.
Table 6
User input device and visual display unit design DNVGL-OS-D202 Ch.2 Sec.5 [3]
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6 ESD and emergency control
Chapter 5 Section 4
6.1 Emergency shut down
6.1.1 General
An emergency shutdown (ESD) shall be provided following the requirements as given in the MODU code and
further clarified by DNV GL interpretations as listed below.
6.1.2 Installation
In order to meet the objective of ignition control in abnormal condition, an ESD system shall be provided to
facilitate the selective disconnection or shutdown of:
— ventilation systems, except fans necessary for supplying combustion air to prime movers for the
production of electrical power;
— main generator prime movers, including the ventilation systems for these;
— emergency generator prime movers.
(see MODU code 6.5.1)
Interpretation:
All HVAC inlets without dedicated gas detection should be automatically shutdown immediately upon gas detection anywhere.
Shutdown of HVAC implies trip of HVAC fan and close of relevant dampers. Individual HVAC inlets provided with dedicated gas
detection should be automatically shutdown immediately upon local gas detection.
Inlets for prime movers for production of electricity do not need to be individually tripped if they supply combustion air to the
prime mover only. Combined HVAC- and combustion inlets do not need to be tripped if branch take-off to room ventilation can be
tripped.
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6.1.3 Operation
Disconnection or shutdown shall be possible from at least two strategic locations, one of which should be
outside hazardous areas.
(see MODU code 6.5.3)
Interpretation:
Additional automatic inputs will be accepted.
Locations indicated in Table 7 should be applied as a basis.
Location of push buttons for manual shutdown
— main and emergency control rooms, i.e. bridge and back-up control
room
Abandon vessel (AVS)
— muster stations, lifeboat stations and helicopter deck
— bridge connections between units/installations (if any)
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Shutdown level Location of push-button
Chapter 5 Section 4
Readily available for use in all normally manned areas (see DNVGL-OS-D301
Manually activated call point (MAC)
Ch.2 Sec.4 [3])
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Propulsion and steering for units not dependent upon active position 1)
Shut down NE
keeping
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Safest condition in case
Output circuit
Chapter 5 Section 4
System of failure to the shutdown
configuration
system
1) Some installations may have multiple operational modes; e.g. storage units intended to transport crude oil
to port. In such cases, the safest conditions for each operational mode shall be identified and implemented
(e.g. through facilities for by-pass of high level ESD trips during transit).
2) For units dependent upon active position keeping, fire dampers in ventilation inlets for combustion air may
be NDE.
3) See DNVGL-OS-E101 for further details
The above principles apply for offshore operating condition. However, for mobile units in transit the requirements
in MODU Code sec. 14.8 or SOLAS Chapter II-/43 apply. This may imply that relevant ESD actions have to be
partially or completely disabled during transit.
NDE = normally de-energised NE = normally energised
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Guidance note:
This early warning to crane operator should give the operator enough time to secure the load and avoid possible suspended load if
power to crane is lost as a result of rapid escalation of the event.
For units with dedicated extract systems for shale shaker and mud tanks, gas detection from these systems does not require alarm
to crane operator, neither tripping of welding sockets in non-essential temporary equipment as specified in Interpretation 3 resp. 5.
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At least the following facilities shall be operable after an emergency shutdown:
Chapter 5 Section 4
1) emergency lighting for half an hour
2) general alarm system
3) public address system
4) battery-supplied radio communication installations
5) blow-out preventer
(Ref. MODU code 6.5.5)
Interpretation:
The safety critical systems listed may be non-Ex provided that the ventilation to the room where the equipment is located is shut
down and the room is efficiently isolated against gas ingress.
Since emergency lighting should be available for half an hour, there is no point in keeping the remaining items operable for longer
since nobody can see anything and are assumed to have left the unit. Thus, 30 minutes would be sufficient.
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Guidance note:
Item 4 of the requirement implies Ex-proof antennas for the applicable battery-supplied radio communications. Antennas with a
transmission power below 6 Watts can be regarded as such (See IEC 60079-0, Sec.6.6.1). Item 4 does not require that all battery
powered radio communication remains operable.
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Guidance note:
The back-up means of operation is typically achieved by provision of a CAAP (critical alarm and action panel).
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The control stations shall be provided with:
Chapter 5 Section 4
— manually operated contact makers for actuating the general alarm system
— an efficient means of communication between these stations and all manned locations vital to the safety
of the vessel
— emergency shutdown facilities.
(See DNVGL-OS-A101 Ch.2 Sec.6 [2.5.2])
At least two BOP control panels shall be provided. One panel shall be located in the drilling control room and
one panel shall be on the bridge/CCR or in the toolpusher’s office. For panels located outside the bridge/CCR,
efficient means of communication between these locations and all manned locations vital to the safety of the
vessel shall be provided.
(See DNVGL-OS-A101 Ch.2 Sec.6 [2.5.3])
7.2 Alarms
The following distinctive alarms shall be provided where relevant:
— abandon unit
— general emergency/muster covering fire and hydrocarbon gas detection
— toxic gas (e.g. hydrogen sulphide) detection.
All alarms shall be indicated visually and audibly in the control center.
The number of alarms during abnormal conditions shall be assessed and reduced as far as practicable by
alarm processing/suppression techniques in order to have operator attention on the most critical alarms that
require operator action.
The alarms shall be clearly audible at all locations on the unit or installation, and shall be easily
distinguishable. If noise in an area prevents the audible alarm being heard a visible means of alarm shall be
provided.
See IMO Resolution A.830(19) Code on Alarms and Indicators, 1995 for details on priorities, grouping,
locations and types, including colours, symbols etc.
Guidance note:
National authorities may have specific requirements deviating from the IMO Resolution. These will normally be acceptable for
classification purposes.
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Alarm to areas which are not regularly manned (e.g. cofferdams, tanks) may be covered by procedural
Chapter 5 Section 4
precautions, e.g. using portable radios.
Activation of the general alarm shall be possible from the main control stations, including navigation bridge
and radio room.
Requirements for alarms in connection with watertight doors and release of hazardous fire extinguishing
medium are given in DNVGL-OS-C301 and DNVGL-OS-D301.
The alarm system shall be regularly tested.
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SECTION 5 FIRE PROTECTION
Chapter 5 Section 5
1 General
1.1 Introduction
This chapter provides principles for design, construction and installation of fire protection of offshore units
and installations.
Table 1 lists references required for a complete understanding of this chapter.
Reference Title
IMO MODU Code Code for the construction and equipment of Mobile Offshore Drilling Units, 2009
1.2 Application
A mobile offshore unit safety certificate is issued by an administration or authorized organization other than
DNV GL is accepted as evidence that the unit is in accordance with the requirements of this chapter.
Where the administration has authorized DNV GL to issue the MOU safety certificates on its behalf, DNV GL
will give effect to the fire protection, detection and extinction requirements following the descriptions of this
chapter.
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Object Documentation type Additional description Info
Chapter 5 Section 5
Structural fire protection of
Z110 – Data sheet AP
drilling area structure
Fire and gas detection and G130 – Cause and effect diagram AP
alarm systems G150 – Design philosophy AP
For general requirements to documentation, including definition of the codes and documentation types, see
DNVGL-RU-SHIP Pt.1 Ch.3.
2 Principles
A mobile offshore unit safety certificate issued by an administration or authorized organization other than
DNV GL is accepted as evidence that the unit is in accordance with the requirements of this chapter.
Where the Administration has authorized DNV GL to issue the MOU safety certificates on its behalf, DNV
GL will give effect to the fire protection, detection and extinction requirements following the descriptions
given in DNVGL-OS-D301 (principles, technical requirements and guidance for design, manufacturing and
installation). This standard meets and is based on the regulations of the MODU code 2009. Wherever, the
MODU code requirements leaves room for interpretation, the DNVGL-OS-D301 standard completes the code
with additional specific requirements.
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3 Passive fire protection
Chapter 5 Section 5
Passive fire protection is as required by MODU code 9.2, Structural fire protection. Specific requirements for
machinery systems and equipment are given is DNVGL-OS-D101 Ch.2 Sec.1 [1.5]. Fire protection measures
for cables are given in DNVGL-OS-D301 Ch.2 Sec.2 [4] and DNVGL-OS-D101 Ch.2 Sec.10 [3.4].
Openings and penetrations in fire rated divisions shall be arranged so as to maintain the fire rating of the
divisions. Penetrations shall be approved for the actual divisions where they are to be installed.
Openings in bulkheads of “H” class are in general to be avoided.
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— In interpretation of MODU code 9.7.17, use of GRE/GRP material in firewater ring main, we refer DNVGL-
OS-D101 Ch.2 Sec.2 [2.5.5].
— In interpretation of MODU code 9.7.14, The isolating valves shall be provided for easy access of operation.
Where the isolation valves are remotely operated, manual operation shall be possible locally.
For the self-elevating units, the following additional fire water supply measures shall be provided:
a) Water shall be supplied from sea water main filled by at least two submersible pumping systems. One
system failure will not put the other system(s) out of function, and
b) Water shall be supplied from drill water system while unit lifting or lowering. Water stored in the drill
3
water tank(s) is not less than 40 m plus engine cooling water consumptions before unit lifting or
lowering. Alternatively, water may be supplied from buffer tank(s) in which sea water stored is not less
the quantity as the above mentioned.
(See IACS D11.2.4)
Accommodation, service and working spaces and control stations DNVGL-OS-D301 Ch.2 Sec.2 [2.1]
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Description Reference in DNVGL-OS-D301
Chapter 5 Section 5
Lockers containing flammable liquids DNVGL-OS-D301 Ch.2 Sec.2 [2.3]
Table 4
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Chapter 5 Section 5
Guidance note:
If shutdown logic requires no shutdown action on confirmed fire/gas detection, detector failure should also only give alarm with
equal priority. Normally local HVAC should be tripped on gas detection in the inlets and then detector failure should also cause
HVAC trip.
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The detection system shall give both audible and visual alarm in the main control room and on the drill floor.
The system is clearly to indicate where gas has been detected. Visual indication of the gas concentration shall
be given in the main control room.
6 Escape
At least one escape route from the drilling derrick and from driller's cabin should lead directly to a safe place
without requiring personnel entry to the central drill floor area. Otherwise as required in DNVGL-OS-A101
Ch.2 Sec.5 as listed in Table 5.
Table 5
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SECTION 6 ENHANCED SYSTEMS
Chapter 5 Section 6
1 Introduction
1.1 General
This chapter summarizes the specific requirements for the enhanced control & safety systems (ES) notation
as identified in the previous chapters.
1.2 Objective
The objective of the ES notation is to increase safety over MODU Code and main class safety level in a cost
effective way.
1.3 Scope
ES covers the following:
— enhanced ESD
— fire safety systems
— refrigeration plants
— alarm philosophy.
All of the technical requirements as listed in this chapter come in addition to MODU Code 2009 and main
class requirements as described in the remaining of this rule book.
1.4 Application
The requirements for ES as listed in this section are only applicable for vessels with the voluntary class
notation ES.
For general requirements to documentation, including definition of the Info codes, see DNVGL-CG-0168
Sec.1.
For a full definition of the documentation types, see DNVGL-CG-0168 Sec.2.
2 Technical requirements
All of the technical requirements as listed in Table 2 come in addition to MODU Code 2009 and main class and
additional service notation requirements as described in the remaining of this part.
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Table 2 Requirements applicable for ES only
Chapter 5 Section 6
Description Reference
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CHAPTER 6 CERTIFICATION
Chapter 6 Section 1
SECTION 1 PROCEDURES
1 Introduction
The scope of classification requires that specified materials, components and systems intended for the vessel
are certified according to the rules. The objective of certification shall ensure that materials, components and
systems used in vessels classed by DNV GL, comply with the rule requirements.
Guidance note:
The certification as discussed in this section does not include (top-side) modules, or other subcontracted parts like legs, pontoons
as may be part of the newbuilding process.
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This chapter describes the different types of certification and the involvement of DNV GL.
Table 1 lists references required for a complete understanding of this chapter.
Reference Title
Guidance note:
The systems subject to certification may be installed in (top-side) modules, or other subcontracted parts like legs, pontoons etc.
Notwithstanding, the modules/ parts are not part of the material, component and system certification as described in this section,
but are considered as part of the new-building process as described in Ch.7.
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2 Certification types
Certification of materials, components and systems will be documented by the following types of documents:
— DNV GL product certificate (VL):
A document signed by a surveyor of DNV GL stating:
— conformity with rule requirements
— that tests are carried out on the certified product itself
— that tests are made on samples taken from the certified product itself
— that tests are performed in presence of the surveyor or in accordance with special agreements.
— Works certificate (W)
A document signed by the manufacturer stating:
— conformity with rule requirements
— that tests are carried out on the certified product itself
— that tests are made on samples taken from the certified product itself
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— that tests are witnessed and signed by a qualified department of the manufacturers.
Chapter 6 Section 1
— Test report (TR)
A document signed by the manufacturer stating:
— conformity with rule requirements
— that tests are carried out on samples from the current production.
The applicable chapters and sections of the rules specify which of the above mentioned documents are
required, how the products should be marked and which technical standards and requirements apply. More
details are given in Sec.2 .
3 Class involvement
To ensure an efficient, cost effective and correct certification process, a certification agreement shall normally
be established between DNV GL and the manufacturer of VL certified products. Such agreement may be
part of a manufacturing survey arrangement (MSA) and shall include information on the procedures for
plan approval and survey and to specify information that shall be transferred between the customer and the
Society. A more detailed description plan approval, type approval, survey and MSA are given in DNVGL-RU-
OU-0101 Ch.1 Sec.6 [2].
Marine and machinery systems and equipment will be certified or classified based on the following main
activities:
— design verification
— equipment certification
— survey during construction and installation
— survey during commissioning and start-up.
4 Certification in operation
When machinery components are renewed, such components should in general be delivered in accordance
with requirements as per valid rules at the time of newbuilding . (See DNVGL-RU-OU-0101 Ch.3 Sec.2
[3.2.1]).
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SECTION 2 MACHINERY AND SYSTEM CERTIFICATION
Chapter 6 Section 2
1 General
This chapter gives an overview of the certification requirements for machinery and systems.
2 Principles
Equipment shall be certified consistent with its functions and importance for safety, categorized as follows:
— Category I: equipment related to safety for which a DNV GL certificate is required.
— Category II: equipment related to safety for which a works certificate prepared by the manufacturer is
accepted.
Equipment for non-essential systems does not need to be certified but shall be delivered with documentation
as for equipment Cat. II.
Table 1
D D
Scope S1 R2 R2 R1
S2 R2 S1 R2
Certificate /
VL VL VL W TR
Document
D: Design review
S1: Witness of final testing of completed product
S2: Survey during construction and witness of final testing of completed product
R1: Review of manufacturers documentation (typical for product)
R2: Review of manufacturers documentation (specific to product)
The extent of required survey by DNV GL shall be decided on the basis of manufacturer's QA/QC system,
manufacturing survey arrangement (MSA) with DNV GL and type of fabrication methods.
Guidance note:
It should be noted that the scopes defined for category IA and IB are typical and adjustments may be required based on
considerations such as:
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Equipment of category II is normally accepted on the basis of a works certificate prepared by the
manufacturer. The certificate shall contain the following data as a minimum:
1) equipment specification or data sheet
2) limitations with respect to operation of equipment
3) statement (affidavit) from the manufacturer to confirm that the equipment has been constructed,
manufactured and tested according to the recognized methods, codes and standards. Test report to be
included in work certificates for diesel engines.
4) A test repost (TR) may be issued based on testing carried out on samples from the current production of
equal products.
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Guidance note:
Chapter 6 Section 2
Independent test certificate or report for the equipment or approval certificate for manufacturing system may also be accepted.
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Table 2
Type of documentation
Class of Nominal Design
Component Material piping diameter temperature 3.2 3.1 2.2
system [mm] [°C]
certificate certificate report
I > 50 x
1)
Pipes II, III > 50 x
I, II, III ≤ 50 x
> 400 x
Flanges and bolts
≤ 400 x
I x
Pump housings
II, III x
2.2 Test report: Confirmation by the manufacturer that the supplied products fulfill the purchase specification, and test
data from regular production, not necessarily from products supplied 2.2
3.1 Inspection certificate (works certificate): Test results of all specified tests from samples taken from the products
supplied. Inspection and tests witnessed and signed by QA department 3.1
3.2 Inspection certificate (test certificate): As work certificate, inspection and tests witnessed and signed by QA
department and an independent third party body
1) Pipes and bodies of valves fitted on unit or installation's side and bottom and bodies of valves fitted on collision
bulkhead shall be provided with documentation as required for class II piping systems.
(Valves to hydraulic pressure tested in the presence of a surveyor)
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Chapter 6 Section 2
3.2 Miscellaneous mechanical components
Certification requirement for miscellaneous machinery mechanical components are given in Table 3.
Table 3
Boiler 1A
Condenser 2A
Boiler PSV 1C
Winches 1A
1)
Hydraulic cylinders pD > 20 000 1A
1) Hydraulic cylinders for cleating and manoeuvring of watertight doors and hatches shall be delivered with certificate
of category 1A regardless of pressure and size. Cleating cylinders where the locking mechanism is placed inside the
cylinder shall be type approved.
p = design pressure [bar]
D = internal diameter of cylinder tube [mm]
2) Compressors to be certified in accordance with DNV rules for ships Pt.4 Ch.5 Sec.4.
Table 4
Category
Property Conditions
2)
I II
Pressure
X
Steam X
Toxic fluid X
Medium
Thermal oil X
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Category
Chapter 6 Section 2
Property Conditions
2)
I II
σy 360 MPa (50 000 psi) or σt 515 MPa (75 000 psi) X
Material
Where impact testing is required. X
Free standing structural storage tanks will be specially considered based on stored medium, volume and height. These
may be designed according to the requirements of DNVGL-OS-C101.
Normally category IA, however, limited class survey may be agreed upon with DNV GL based on manufacturer's QA/QC
system, manufacturing survey arrangement (MSA) and fabrication methods.
P = internal design pressure in bar
Di = inside diameter in mm
3
V = volume in m
T = design temperature
σy = specified yield strength
σt = specified ultimate tensile strength
Table 5
Component Category
The individual components within the equipment train and other auxiliary systems are to be certified as required
elsewhere in the rules, e.g. HVAC, and fire protection.
Requirements for testing, inspection and documentation are described in DNV rules for ships Pt.4 Ch.3 Sec.1
as detailed in Table 6.
Table 6
Workshop testing D
Shipboard testing I
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Chapter 6 Section 2
3.5 Jacking machinery
Jacking machinery shall be certified to category 1A.
Requirements for certification and testing of the jacking gears are described in DNV rules for ships Pt.4 Ch.4
Sec.2 C as follows:
Table 7
Ancillaries C400
Assembling C500
Table 8
Valves
Non-standard valves 1B
Ballast system
Ballast pumps 1C
Bilge pumps 1C
Bilge ejectors 2A
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Item Certification category
Chapter 6 Section 2
Strainers 2B
Striking plates 2B
Sounding rods 2B
Accumulators (others) 2A
4 Electrical installations
Electrical equipment serving essential or important functions and cables shall be delivered with certificates as
required by Table 9. Additional requirements to certification may be given by other relevant parts of the DNV
GL offshore standards.
Equipment covered by a valid type approval certificate is generally accepted without further design
verification, unless otherwise stated in the certificate. A reference to the type approval certificate shall
substitute the required documentation for DNV GL design assessment.
A product certificate may be issued based on the type approval certificate and a product survey, unless
otherwise stated in the type approval certificate.
≥ 100 kW/kVA X
Distribution switchboards, motor starters,
motor control centres, etc. ≥ 10 kW/kVA and
X
< 100 kW/kVA
4)
Generators and transformers ≥ 300 kVA X
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DNV GL DNV GL type
Works certificate
Chapter 6 Section 2
Equipment Rating certificate approval cert.
(W)
(VL) (TA)
≥ 10 kVA and
X
< 100 kVA
≥ 300 kW X
≥ 100 kW and
4) 1) 2) X X
Motors < 300 kW
≥ 10 kW and
X
< 100 kW
≥ 100 kW X
Semiconductor assemblies for motor drives ≥ 10 kW and
X
< 100 kW
1) As an alternative to the acceptance based on a type approval certificate (TA) and a works certificate (W), the
electrical equipment will also be accepted on the basis of a DNV GL product certificate (VL).
2) All cables – except cables for internal use in electrical assemblies or short lengths on mechanical packages.
3) All electrical installations in hazardous areas, and areas that may be become hazardous by accidental release of
explosive gas, shall comply with the requirements for certification and documentation given in DNVGL-OS-D201
Ch.2 Sec.11 [2].
4) Material certificates for shafts shall be issued as required by DNVGL-OS-D101.
5) Heat exchangers used in conjunction with certified electrical equipment, shall be certified as required for pressure
vessels, see DNVGL-OS-D101.
Electrical equipment required to be delivered with DNV GL product certificate shall be documented as
described in Table 10. For equipment covered by a valid DNV GL type approval certificate, this certificate may
specify exceptions to document approval.
E110 – Cable data sheet and design For cables not having a DNV GL type
Cables AP
drawing approval.
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Object Documentation type Additional description Info
Chapter 6 Section 2
Shafting documentation as required
Shafting for electric generators in
Shaft generators in DNV rules for ships Pt.4 Ch.4 AP
mechanical propulsion line.
Sec.1 A200
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Object Documentation type Additional description Info
Chapter 6 Section 2
Z120 – Test procedure at
AP
manufacturer
For general requirements to documentation, including definition of the codes and documentation types, see
DNVGL-RU-SHIP Pt.1 Ch.3.
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The certification requirement of the various instrumented systems shall follow the same certification
requirement as the system they control.
Integrated control and safety system shall always be certified.
6 Fire protection
Categorization of safety critical equipment is given in Table 11. Equipment that is considered important for
safety, which is not listed, shall be categorized after special consideration.
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Table 11 Categorization of safety critical equipment
Chapter 6 Section 2
Category
Component
IA IB II Type approved
Fire hose X
Nozzles X
Monitors X
Table 12 Certification requirements for components related to water- and weathertight integrity
Category
Component
IA IB II
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Category
Chapter 6 Section 2
Component
IA IB II
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CHAPTER 7 NEWBUILDING SURVEY
Chapter 7 Section 1
SECTION 1 INTRODUCTION
1 Overview
This part gives an overview of the class requirements as relevant for the building site.
2 Structure
After the principles given in this chapter, Sec.2 continues with the required survey planning defining the
class involvement on site in the remaining of the new building process. Sec.3 thereafter describes class
requirements regarding fabrication and testing of the structure. Sec.4 continuous with a detailed description
of the class related work process during mechanical completion, testing and commissioning. Sec.5 concludes
with an overview of the deliverables from class after commissioning of the unit.
For a complete understanding of this chapter is referred to the rules for drilling and supports units and the
standards and class guidelines as listed in Table 1.
Reference Title
3 Principles
Basis principles for the involvement of class during new building are given in DNVGL-RU-OU-0101 Ch.1 Sec.4
and DNVGL-RU-OU-0101 Ch.1 Sec.5.
Table 2 Basis principles for the involvement of class during new building
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Description Reference in DNVGL-RU-OU-0101
Chapter 7 Section 1
DNVGL-RU-OU-0101 Ch.1 Sec.4 [1.5], see Sec. 2 regarding
Survey during constructions
planning
Installation of systems and equipment DNVGL-RU-OU-0101 Ch.1 Sec.4 [1.6], see Sec. 4
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SECTION 2 SURVEY PLANNING
Chapter 7 Section 2
1 Objective
The objectives of survey planning are to:
1) ascertain various activities that are necessary for the classification of a unit
2) to identify customer’s, DNV GL’s and various standards and procedures that are applicable to those
activities
3) to define the extent of involvement by the customer and DNV GL.
2 Scope
This section applies to the offshore construction activities at any of the following:
1) customer’s construction facilities
2) subcontractors at the customer’s construction facilities
3) subcontractors at their own facilities or at other remote locations.
The survey scope covers all relevant parts of the built including (top-side) modules and/or other major
subcontracted parts like legs, pontoons etc. This is irrespective of the locations where these parts may be
constructed.
The survey scope nor this section does cover the certification of equipment and materials.
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3.3 New building survey planning
Chapter 7 Section 2
3.3.1 Kick off meeting
Prior to commencement of any new building project, the customer and DNV GL are to discuss at a kick-
off meeting the survey activity items listed as documented during the review of the facility (see above).
The purpose is to agree how the list of specific activities shown in DNVGL-CG-0169 Table 4-1 is sufficiently
comprehensive, to be adjusted, if necessary and to be addressed.
A record of the meeting is to be made, based upon the contents of DNVGL-CG-0169 Table 4-1, (the table
can be used as the record with comments made inserted in the appropriate column). The customer may be
asked to agree to undertake ad hoc investigations during construction where areas of concern arise. DNV GL
is to be kept informed of the progress of any investigation. Whenever an investigation is undertaken and, if
warranted by the severity of the problem, the customer should suspend relevant construction activities until
counteractive measures are satisfactorily implemented, reviewed and accepted by the Society.
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SECTION 3 FABRICATION OF STRUCTURES
Chapter 7 Section 3
1 Principles
The principles of fabrication of structures are described in DNVGL-OS-C401 and are further detailed in the
remaining of this chapter.
2 Technical provisions
Technical provisions regarding the fabrication of structures are described in DNVGL-OS-C401 Ch.2 as detailed
in Table 1.
Table 1
Table 2
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SECTION 4 COMMISSIONING PROCESS
Chapter 7 Section 4
1 Introduction
This chapter provides an overview of the total commissioning process of a self-elevating units and the
involvement of class in this process.
2 Principles
Where specified by the rules, testing shall be carried out in the presence of a surveyor, and related
requirements for test programmes shall be observed.
A test programme for harbour and jack-up trials shall be prepared by the customer and accepted by the
Society. The programme shall specify systems and components to be tested, and the testing procedure. The
Society may, in order to verify rule compliance, request additional tests and/or data to be recorded.
Procedures for pre-commissioning, testing and commissioning for all the systems onboard that are covered
by the scope of classification shall be prepared by the customer and accepted by the Society.
The tests shall give evidence as to satisfactory operation and performance in accordance with the rules.
When testing control and safety systems, failure modes shall be simulated as realistically as possible.
The extent of participation in the mechanical completion and commission activities by the Society shall be
clearly identified in the quality survey plan (QSP) submitted by the customer and accepted by the Society.
The extent of participation is limited to ensure compliance with the requirement of classification rules and
applicable statutory requirements.
Final acceptance of commissioning is the owner’s responsibility.
3 Process
The total commissioning process is described in DNVGL-CG-0170.
Table 1
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— Survey Category 2 – Main systems / functionally important (for main and additional class notations extent
Chapter 7 Section 4
is based on the yard’s experience and the effectiveness of yard’s QA/QC system).
— Survey Category 3 – Normally limited or no attendance required by surveyor.
Examples of tables detail the survey categorization of marine systems and drilling systems are given in
DNVGL-CG-0170 App.C [3].
Table 2
6 Jacking trials
In addition to the above a jacking trial shall performed according to an approved jacking trial plan and as
covered by the QSP. The trial shall cover the correct functioning of the jacking machinery and other relevant
items.
The jacking machinery shall be tested with the highest specified design lifting load. The duration shall at least
reflect one operating cycle from transit condition to the top of the legs and down again. The jacking trial shall
verify the alignment of the racks and pinions and guides.
The following systems shall be tested:
— jacking brake arrangement
— alarm and monitoring arrangement for the jacking machinery, supporting equipment and unit safety
during jacking
— fail safe arrangement of the jacking machinery and any interlock safety arrangement
— essential systems and equipment used for normal jacking operations.
After trials, the structure including leg footing connection, guides, jackhouses, jacking gear arrangement to
be surveyed to the satisfaction of the surveyor.
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SECTION 5 DELIVERABLES
Chapter 7 Section 5
1 Class certificate
When DNV GL is satisfied that the requirements specified for the unit in question have been met, the
appropriate class notation will be assigned and confirmed by the issuance of a classification certificate.
Provided the requirements for retention of class are complied with, the certificate will normally have a validity
of five years.
2 Conditions of class
Class may be assigned with conditions of class.
These conditions may apply for equipment subject to class approval not readily commissioned in accordance
with approved testing and commissioning procedures. The outstanding testing and commission procedures
should be minor of nature.
Conditions of class do not apply for critical systems e.g., fire fighting/detection, life-saving appliances and
navigational aids. If these are not commissioned, class and statutory certificates are typically not issued.
4 Additional declarations
Upon request, declarations confirming compliance with the rules may be issued for hull, machinery or specific
class notations provided the Society's main class has been assigned.
5 Statutory certificates
The Society undertakes statutory certification on behalf of flag administrations when and to the extent the
Society has been authorized to do so by the individual flag administration.
Statutory certification includes inter alia approval, survey and the issuance of statutory certificates.
When the Society acts on behalf of a flag administration, the Society follows international statutory
instruments, IACS Unified Interpretations and DNV GL Statutory interpretations, and generally follows
guidance issued by IMO in circulars etc. unless the flag administration has instructed the Society otherwise.
It is assumed by the Society that required statutory surveys for vessels classed by the Society will be carried
out by the Society or by officers of the flag administration itself and that statutory certificates will be issued
by the Society or by the flag administration with the exceptions mentioned in the paragraphs below. The
Society assumes the right to withdraw class if statutory certificates are not issued as described in this
paragraph.
The Society may accept that safety management certificates (ISM Code) are issued by a third party that has
been authorized by the flag administration and complies with IMO Resolution A.739(18) and A.789(19).
The Society may accept that international ship security certificates (ISPS Code) are issued by a third party
that has been authorized by the flag administration and complies with MSC/Circ.1074.
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The Society may accept that cargo ship safety radio certificates (SOLAS) are issued by a third party that has
Chapter 7 Section 5
been authorized by the flag administration.
For a dual classed vessel, where the Society has not been authorized by the flag administration to issue
statutory certificates, the Society may accept that such certificates are issued by the dual class society
provided the other class society is authorized by the flag administration.
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CHAPTER 8 CLASSIFICATION IN OPERATION
Chapter 8 Section 1
SECTION 1 INTRODUCTION
1 Introduction
This part gives an overview of the survey and inspection of class during the operational phase, focusing on
the specific aspects affecting the safety and reliability of a self-elevating unit in operation.
For a complete understanding of this chapter is referred to DNVGL-RU-OU-0101 and the standards and
recommended practices as listed in Table 1.
Reference Title
DNVGL-RP-C301 Design, fabrication, operation and qualification of bonded repair of steel structures
DNVGL-RP-0001 Probabilistic methods for planning of inspection for fatigue cracks in offshore structures
2 Objective
The objective of the classification in operation is to confirm that the vessel, machinery installations and
equipment are maintained at a standard complying with the requirements of the rules and by that has an
adequate level of safety and quality.
3 Scope
The technical scope of the class in operation follows the scope as discussed in Ch.4 Sec.1 [2]. Additional
details describing the scope of involvement of class in operation are given in Sec.2 [2] of this part.
Inspections for statutory certification are only performed if DNV GL is authorized to act on the behalf of the
national authorities on their behalf. This part does not include inspection details for these statutory surveys.
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SECTION 2 GENERAL PROVISIONS AND REQUIREMENTS FOR
Chapter 8 Section 2
SURVEYS
Class society involvement DNVGL-RU-OU-0101 Ch.1 Sec.5 [2], see Sec.2 below for further details
2 Class involvement
2.1 General
The involvement of class in operation is detailed in DNVGL-RU-OU-0101 Ch.1 Sec. 5.
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Repairs as may be carried out without the attendance of a surveyor (e.g. during voyage) provided a repair
Chapter 8 Section 2
plan is accepted by the Society in advance. A surveyor shall be called for acceptance of such repairs when
completed.
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Calculation of effective operational time shall be based on recorded operations history. For the purpose of
Chapter 8 Section 2
calculating the FUI, the following may be assumed:
— contribution from operation in harsh environment, e.g. North Sea, North Atlantic and Canada, equals
actual operating time in such environment
— contribution from operation in other environments equals one third (1/3) of actual operating time in such
environments
— periods of lay-up and yard stay may be disregarded
— for self-elevating units; contribution from transit operation.
Owner shall submit FUI or historical data allowing for calculation of FUI as part of the planning process prior
for renewal survey when the nominal age exceeds the documented fatigue life.
The FUIs may be calculated separately and in detail for various parts of the unit such as:
— leg nodes
— spud cans
— jackhouse
— deck structure.
The calculations may reflect the various degrees of bottom restraints and loading pattern resulting from the
deck being fixed at various levels during the operations history of the unit.
— Apply the results from a fatigue analysis. The detail level of the analysis will influence the results. Higher detail level reduces
the uncertainties and increases the confidence in the results and hence reduces the inspection frequency.
— Mapping of critical connections w.r.t. fatigue capacity, i.e. ranking of fatigue sensitive details.
— Identify details to be modified/upgraded w.r.t. fatigue strength.
— Determine required safety level – dependent on consequence and access for inspection.
— Apply the fatigue results in a risk based analysis (RBI) including historical data from inspections/findings and inspection quality
for preparing the inspection program.
— Evaluate the result from inspections (findings) and/or analysis and perform modifications/improvements ensuring that the
associated risks are adequately controlled.
— Perform a continuous updating of the inspection plan based on inspection results.
The inspection plan obtained from a condition based approach is highly dependent on the method and procedure applied; including
the confidence level of the parameters considered. Less confidence increases the probability of failure (PoF) and hence the
inspection frequency will increase.
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The Society will issue a MO (memo to owner) stating the FUI and agreed compensating measures prior to the
Chapter 8 Section 2
renewal survey for the 5-year period in which the FUI exceeds 1.0.
Associated plans and procedures, i.e. condition based inspection plans applying risk based approach, shall be
approved by the Society. The scope of the improvement program will depend on the initial assessment and
owner's plans for further use of the unit.
Units which have undergone an assessment and improvement program as outlined above to the Society's
satisfaction, will be surveyed based on the modified inspection program.
Structural integrity Classification compliance based on an approved and DNVGL-RU-OU-0101 Ch.3 Sec.7
management implemented inspection system [4.4]
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Table 4 Survey parts performed by approved companies
Chapter 8 Section 2
Description Reference in DNVGL-RU-OU-0101
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SECTION 3 PREPARATION AND PLANNING
Chapter 8 Section 3
1 Preparation
The owner shall provide the necessary facilities for safe execution of surveys.
Tanks and spaces shall be safe for access, i.e. gas freed, ventilated, cleaned and illuminated.
For overall and close-up examination, means shall be provided to enable the surveyor to examine the
structure in a safe and practical way.
Guidance note:
However, the ROV can be used for cathodical protection measurements and scour surveys.
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Additional requirements relevant for the execution of the survey are given in DNVGL-RU-OU-0101 Ch.3 Sec.2
as listed in Table 1.
Conditions for survey and access to structures DNVGL-RU-OU-0101 Ch.3 Sec.2 [2.1]
2 Planning
2.1 General
2.1.1 Introduction
All units shall be subjected to periodical and specific surveys in order to confirm that the hull, machinery,
equipment and systems remain in satisfactory condition and in compliance with approval or accepted
standards.
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Table 2 Periodical surveys
Chapter 8 Section 3
Description Reference in DNVGL-RU-OU-0101
2.2.1 DNV GL will develop and maintain an in-service inspection program (IIP) which will contain the
structural items to be surveyed to satisfy the minimum requirements for retention of main class (1A1) and
mandatory requirements due to service notations, excluding any additional class notations (e.g. special
equipment and systems notations and special feature notations).
The IIP constitutes the formal basis for surveying structural items under main class and shall be completed to
the satisfaction of attending surveyor before the survey can be credited.
2.2.2 The in-service inspection program (IIP) is developed on the basis of a general, experience-based scope
in combination with design and fabrication particulars for the actual unit as well as experience from in-service
surveys of units of similar type.
Guidance note:
Ship-shaped offshore units are not subject to extended hull survey requirements (EHSR) or enhanced survey programs (as shown
by the ESP class notation) as defined in the DNVGL rules for classification of ships.
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2.2.3 The default basic scope for development of IIP for MOU is given in Table 3. Depending on the level of
Chapter 8 Section 3
the design documentation, the basic scope might be altered.
If the design documents the structural fatigue utilisation with considerable margins, the basic requirements
for NDT inspection can be modified / reduced compared to the basic scope.
When the unit is operating in other environmental conditions than considered in the design, the inspection
scope might as well be modified / changed, accounting for the actual application of the unit.
The owner/operator has the responsibility to provide the necessary documentation for class approval, when
modification of the basic in-service inspection program is requested.
Guidance note:
The standard in-service inspection program (IIP) is a generic based program based on gained experience and accumulated
knowledge from years of MOUs (and ships) surveys.
This inspection plan – level 1 – development is a simple version of RBI (risk based inspection – where Risk = probability of failure
x consequence of failure). This is what can be denoted “basic RBI”. This way of preparing the inspection program is used where the
design and fabrication information is limited (i.e. class transfer).
The second level , qualitative RBI, is based on the above “basic RBI” with the addition of design and fabrication particulars for
the specific vessel. This might be detailed fatigue results, ultimate strength utilization, coating system applied etc. which will be
combined as basis for preparing the in-service inspection plan. This approach is applied for units built according to DNV GL Rules
and standards where experience from construction yard and approval centre are applied in preparing the inspection plan.
The third level is to prepare the in-service inspection program using a quantitative, refined probabilistic approach where
uncertainties wrt. different parameters affecting degradation; i.e. related to fatigue, coating, corrosion and wear and tear are
analysed for determination of inspection intervals which secure the necessary safety level to be maintained.
The quantitative approach is performed as an advisory service as requested by owner/operator and the modified inspection plan is
to be approved by class before being applied as the in-service inspection class plan.
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2.2.4 The extent of examination specified in the referred tables may be modified based on design
documentation evaluation, inspection results / crack history and experience with similar units /details.
(defined as level 2 for the IIP)
2.2.5 The extent of examination specified in the referred tables may be refined by use of RBI methodologies.
(defined as level 3 for the IIP)
Guidance note:
st
At the 1 annual or intermediate survey after construction, column-stabilised and self-elevating units may be subject to
examination of major structural components including non-destructive testing, as deemed necessary by the Society. If the Society
deems such survey to be necessary, the extent should be agreed to by the Society and the owner or client prior to commencement
of the survey.
For further guidance on RBI see also DNVGL-RP-C210 Probabilistic methods for planning of inspection for fatigue cracks in offshore
structures and DNVGL-RP-C302 Risk based corrosion management.
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2.2.6 Detailed locations for thickness gauging will be prepared based on the condition of the unit and
following the applicable tables in Sec.4 [3.2]. Measurements shall be recorded and stored in DNV GL’s
structure integrity management (SIM) tool.
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Table 3 Basic scope for development of IIP for self-elevating units
Chapter 8 Section 3
TYPE OF SURVEY
AS (see IACS
IS RS
z15 3.3.5)
Attachments of:
Other attachment/support
SP9 connections, e.g. flare and life X X X X A X A X
boat support structures.
2)
Primary areas for inspection (PR):
PR1 Spudcans A A A
7)
PR2 Legs X A A A
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TYPE OF SURVEY
Chapter 8 Section 3
AS (see IACS
IS RS
z15 3.3.5)
1) Special areas for inspection (SP) are those sections of the structure which are in way of critical load transfer point,
stress concentrations, often special steel selection etc. see listing in Sec.4 [3.2.1].
2) Primary areas for inspection (PR) are elements which are essential to the overall structural integrity of the unit.
See listing in Sec.4 [3.2.1].
3) At levels which have been in way of lower guided in operation, upper guides in transit and in way of spudcans.
4) - of the total number of these parts.
5) The inspection extent might be reduced (be less than 100%) if based on design documentation, see Sec.4 [3.2.1]
(above).
6) See Sec.5 [3], Spudcan and leg survey.
7) For plate type legs, square or circular; examine also the pin holes IACS Z15 2.3.3).
8) May be waived if unit permanently operating on the field.
9) Only for leg nodes above the waterline.
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SECTION 4 PERIODICAL SURVEYS
Chapter 8 Section 4
1 Annual survey
1.1 Scope
An annual survey is a general survey of the hull and equipment, machinery and systems to confirm that the
unit complies with the relevant rule requirements and is in satisfactorily maintained condition. The survey will
normally cover systems and parts for:
— structure and equipment
— machinery and safety systems
— temporary equipment as defined in Ch.1 Sec.1 [2.2].
The survey for the temporary equipment shall only confirm class involvement as specified in Ch.1 Sec.5
[2.7].
Guidance note:
The survey extent with regard to structure should follow the unit specific IIP as described in Sec.3 [1.2].
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1.2.1 General
Any material alterations to the unit (its structural arrangements, subdivision, superstructure, fittings,
and closing appliances upon which the stability calculations or the load line assignment is based) shall be
surveyed and the relevant documentation to be reviewed.
(see IACS Z15 3.3.2)
Guidance note:
See Sec.4 [3.2] for the extend of thickness measurements.
See Sec.2 [2] for special provisions for ageing units.
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Normally a full hard coating, usually to be epoxy coating or equivalent. Other coating
systems, which are neither soft nor semi-hard coatings, may be accepted provided
they are applied and maintained in compliance with the manufacturer's specification.
Corrosion protection system
(See IACS UR Z7) However, soft and semi hard coatings, if already applied, may
be accepted as result of a condition based assessment including a review of the
organizational set-up to maintain adequate corrosion protection.
Condition with local breakdown at edges of stiffeners and weld connections and/or
Coating condition “FAIR” light rusting over 20% or more of areas under consideration, but less than as defined
for POOR condition.
Condition with general breakdown of coating over 20% or more of areas or hard scale
Coating condition “POOR”
at 10% or more of areas under consideration.
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For structures where original protective coatings are in GOOD condition, the extent of close-up examination
Chapter 8 Section 4
and thickness measurements may be specially considered.
Special consideration as used in this context is taken to mean, as a minimum, that sufficient close-up
examination and thickness measurements are carried out to confirm the actual average condition of the
structure under the protective coating.
For areas with general breakdown of the protective coating, close-up examination and thickness
measurements shall be carried out to an extent sufficient to determine both general and local corrosion levels
following Table 2 as guidance.
Special consideration as used in this context is taken to mean, as a minimum, that sufficient close-up
examination and thickness measurements are carried out to confirm the actual average condition of the
structure under the protective coating.
The above also applies to tanks of stainless steel. If not otherwise specified, the same applies for recoated
structures (by epoxy coating or equivalent, alternatively a type approved coating, e.g. semi-hard), provided
that the condition of the protective coating is in GOOD condition and that documentation is available stating
that:
— the scantlings were assessed and found satisfactory by a surveyor prior to re-coating
— the coating was applied according to the manufacturer's recommendations.
Where the unit has an impressed current cathodic protection system, the annual overview readings from the
system shall be examined.
Condition of protective coating shall be reported on according Sec.4 [1.4.9]. For areas with general
breakdown of the protective coating, close-up examination and thickness measurements shall be carried out
to an extent sufficient to determine both general and local corrosion levels.
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Table 2 Thickness measurements, extent and pattern in way of areas with substantial corrosion,
all ships
Chapter 8 Section 4
Area/ structural member Extent of measurement Pattern of measurement
2
Plating Suspect area and adjacent plates 5 points over 1 m
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Chapter 8 Section 4
1.3 Machinery and safety systems
1.3.1 Machinery
The survey shall include examination of spaces for machinery, boilers and incinerators, and equipment
located therein, with particular attention to fire and explosion hazards.
As the surveyor deems necessary, running tests and/or opening of machinery, tests of safety devices and
equipment with verification of integrity/ function of:
— jacketed high pressure fuel injection piping system
— shielding of flammable oil piping system
— insulation of hot surfaces exceeding 220ºC
— oil burning equipment on boilers, hot water heaters, incinerators and inert gas generators.
Remote shutdown for fuel-oil transfer service pumps and ventilating equipment, together with oil tank outlet
valves where required to be capable of being remotely closed shall be proved satisfactory (quick closing
valves).
(ref. IACS UR Z15, 2.8,2)
Boilers shall be externally surveyed. The general condition of the boiler including mountings, piping and
insulation shall be ascertained and the surveyor may require opening, removal of insulation etc. if found
necessary. Safety valves, instrumentation and automation systems shall be tested in operating condition
when found necessary by the surveyor.
Helifuel systems shall be surveyed with particular attention to general cleanliness and maintenance with
special attention to fire/explosion hazards.
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A visual examination of the hydraulic lifting system shall be carried out, where applicable.
(See IACS Z15 3.3.5)
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Chapter 8 Section 4
1.3.4 Temporary equipment
Temporary equipment as defined in Sec.1 [1] shall be surveyed, see also Sec.2 [2.2].
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— remote back-up means of operation
Chapter 8 Section 4
— manual override
— electrical and mechanical condition, labels, signboards etc.
— control panels and local indicating instruments
— emergency lighting in engine room
— communication systems
— fire alarm and fire protection systems.
— verification of the change handling process for control and monitoring systems, see DNVGL-OS-D202 Ch.2
Sec.3.
1.3.8 ESD
Emergency shutdown facilities shall be surveyed and tested.
Guidance note:
If operations make it difficult to carry out testing, a low level ESD is sufficient to comply to the above. As an alternative, a review
of ESD test records can be done.
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1.4 Documentation
The appendix to the classification certificate and the documents referred to therein, shall be verified and kept
available onboard the unit.
Any changes to the systems (new equipment and overhauls, repairs and modifications) shall be surveyed and
the relevant documentation to be reviewed.
(See IACS Z15 3.3.2)
The system for recording changes to the lightweight of the unit shall be surveyed.
(Ref. MODU code 3.1.4)
Guidance note:
For more information and guidance with regards to lightweight control is referred to DNVGL-OTG-12 Lightweight monitoring and
control during the operational life-cycle.
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The system for tank level measurement shall be surveyed, with regard to accuracy, operability and
redundancy.
Approved loading and stability information shall be verified available onboard. This information shall be the
same as required when the unit was assigned class with the Society or at a later conversion of the unit, in
accordance with the rule requirements applicable in each case. It shall be confirmed that the unit is operating
within its approved design envelope.
For units that shall comply with SOLAS Reg. IX/2, irrespective of the issuing authority for the safety
management certificate (SMC), the surveyor will complete a list of evidence of possible safety management
system failures recorded on the occasion of the annual survey. The list will be submitted with the annual
survey report.
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For units granted a survey arrangement based on an approved planned maintenance system (PMS), an
Chapter 8 Section 4
annual survey of the PMS is required to prolong the validity of the arrangement. The purpose of this survey is
to review and evaluate the previous period's maintenance activities and experience. The annual survey shall
consist of the following main elements:
a) The maintenance history will be examined in order to verify that the PMS has been operated according to
the intentions and that the system is kept up to date.
b) Evaluation of the maintenance history for main overhaul jobs on the components covered by the
continuous machinery survey (CMS) scheme carried out since last annual survey.
c) Details of corrective actions on components in the CMS scheme shall be made available.
d) If condition monitoring equipment is in use, function tests of this equipment and verification of the
calibration will be carried out as far as practicable and reasonable.
2 Intermediate survey
2.1 Structure and equipment
2.1.1 General
The survey shall, in general, be carried out as the annual survey, but with extended visual inspection and
non-destructive testing of the structure as given in the in-service inspection programme (see Sec.3 [2.4]).
2.1.2 Tanks
For rigs over 5 years, at least two representative hull pre-load tanks shall be inspected.
(See IACS UR Z1, 4.3.3).
For units over 10 years of age the survey of ballast tanks, sewage (black water) tanks and wastewater (grey
water) tanks shall include:
— for integral tanks internal examination
— representative ballast tanks (if used for transit) and at least two representative hull pre-load tanks
— tanks with hard coating of internal structures recorded in GOOD condition at the previous renewal survey
may be specially considered based on a satisfactory external examination. The internal examination of
tanks used in association with sewage treatment may be specially considered based on a satisfactory
external examination and provided that an internal inspection has been carried out in accordance with
onboard maintenance system during the last 12 months and relevant records are provided and confirmed
— for independent tanks external examination including the tank supporting structures
— thickness measurements shall be carried out as deemed necessary.
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3 Renewal survey
Chapter 8 Section 4
3.1 Extent
The extent of the survey includes the requirements of the annual and intermediate survey, the items as given
in the in-service inspection program as given in Sec.3 [2.4], and additionally the requirements as discussed
in this chapter.
Deficiencies shall normally be rectified before the renewal survey is regarded as completed. The Society
may accept that minor deficiencies, recorded as condition of class, are rectified within a specified time limit,
normally not exceeding 3 months after the survey completion date.
For units intended to stay on location for prolonged periods, see Sec.6.
Representative chords
and bracings/ plate
Representative Representative and stiffeners in way
chords and chords and bracings/ of splash zone and at
bracings/ plate plate and stiffeners connections to mat/
3 Legs
and stiffeners in way of splash zone spudcan.
in way of splash and at connections to Representative chords
zone mat/ spudcan and bracings/ plate
and stiffeners in other
levels
Mat or spudcan
Representative Representative
connections to legs and All plates, bulkheads
4 plates, bulkheads plates, bulkheads and
main structural bulkheads and stiffeners
and stiffeners stiffeners
of mat or spudcan
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Renewal survey Renewal survey Renewal survey Renewal survey
Chapter 8 Section 4
Id. Area No.1 No.2 No.3 No.4 and subsequent
Age 0-5 years Age 5-10 years Age 10-15 years Age >15 years
Upper hull
Representative plates Representative plates
7 “Box” or “I” type sections
and stiffeners and stiffeners
Main supporting structure
Representative Representative
Representative
structure of structure of two
8 Preload tanks structure of all preload
one preload preload (seawater)
(seawater) tanks
(seawater) tank tanks
Structural components
of special or primary
category other than under Representative Representative plating
10
3 to 7 above plating and stiffeners and stiffeners
(These areas are normally
identified in the IIP)
Notes:
1) and 2) if considered necessary by the attending surveyor.
3) to 12) mandatory thickness measurements, number and extent of thickness measurement requirements may be
modified by the surveyor considering the corrosion protection condition and arrangements.
Guidance note:
Sample of structures prone to rapid wastage;
— Areas of legs without an efficient/intact hard epoxy coating system in way of the splash zone.
— Upper hull seawater tanks without an efficient/intact hard epoxy coating system.
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Application categories for structural components to be inspected referred in the table above, are defined in
Sec.3 Table 3.
Special areas for inspection:
— vertical columns in way of intersection with the mat structure (spudcan)
— highly stressed elements of bottom of leg, including leg connection to spudcan or mat
— intersections of lattice type leg structure, which incorporates novel construction, including the use of steel
castings
— highly stressed elements of guide structures, jacking and locking system(s), jackhouse and support
structure
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— highly stressed elements of crane pedestals, etc. and their supporting structure.
Chapter 8 Section 4
Primary areas for inspection:
— combination of bulkhead, deck, side and bottom plating within the hull which form “Box” or “I” type main
supporting structure
— all components of lattice type legs and external plating of cylindrical legs
— jackhouse supporting structure and bottom footing structure, which receives initial transfer of load from
legs
— internal bulkheads, shell and deck of spudcan or bottom mat supporting structures which are designed to
distribute major loads, either uniform or concentrated, into the mat structure.
— main support structure of heavy substructures and equipment, e.g. cranes, drill floor substructure, life
boat platform and helicopter deck.
Other areas for inspection:
— deck, side and bottom plating of hull except areas where the structure is considered primary or special
application
— bulkheads, stiffeners, decks and girders in hull that are not considered as primary or special application
— internal bulkheads and girders in cylindrical legs
— internal bulkheads, stiffeners and girders of spudcan or bottom mat supporting structures except where
the structures are considered primary or special areas for inspection
— in addition to the above, spot checks may be taken in other areas in order to assess the general condition
of the unit.
Guidance note:
Recommended locations for the spot checks are the main deck (often problem area due to frequent deck loading/unloading) and
pre-load tanks.
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3.2.2 Tanks
An overall examination, externally and internally, for excess wastage or damage of all spaces (all tanks),
except fuel oil, lube oil and fresh water tanks, shall include all structures, piping systems outside machinery
area and sea connections in machinery area, i.e. plating and framing, bilges and drain wells, sounding,
venting, pumping and drainage arrangements.
For watertight integrity, see [3.2.5] below.
(see IACS Z15 2.3.1)
For sewage (black water) tanks and wastewater (grey water) tanks the survey shall include:
— For integral tanks internal examination.
For units not exceeding 10 years of age the internal examination of tanks used in association with sewage
treatment may be specially considered (waived) based on a satisfactory external examination and
provided that an internal inspection has been carried out in accordance with onboard maintenance system
during the last 12 months and relevant records are provided and confirmed.
— For independent tanks external examination including the tank supporting structures.
Thickness measurements shall be carried out as deemed necessary.
Where provided, the condition of the corrosion prevention system of cargo oil tanks shall be examined.
Examination of fuel oil, lube oil and fresh water tanks shall be in accordance with Table 6.
Independent tanks in machinery spaces shall be externally examined including the tank supporting
structures.
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Table 4 Minimum requirements for internal examination of fuel oil, lube oil and fresh water tanks
1) 2) 3)
Chapter 8 Section 4
Age of unit, years
Tank
0 to 5 5 to 10 10 to 15 above 15
Notes:
1) Tanks of integral (structural) type.
2) If a selection of tanks are accepted to be examined, then different tanks shall, as far as practicable, be examined at
each renewal survey, on a rotational basis.
3) Peak tanks (all uses) are subject to internal examination at each renewal survey.
4) At renewal surveys no 3 and subsequent surveys, one deep tank for fuel oil outside engine room shall be included, if
fitted.
5) Tanks for clean fresh water, i.e. potable water, boiler water and other holding tanks for clean fresh water. Tanks for
mainly contaminated fresh water as waste water (grey water) and sewage (black water) shall be subject to internal
examination as given above.
(see IACS UR Z7)
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Chapter 8 Section 4
3.2.6 Testing of Structures and tanks
Pressure vessels, compartments and/or critical structural areas may be required pressure tested for tightness
if found necessary due to actual suspect status condition as evaluated at survey.
Testing of structures forming boundaries of double bottom, deep tanks, peak tanks and other tanks, including
holds adapted for the carriage of water ballast, shall can be performed as given in the guidance note below.
The surveyor may require further testing.
Testing of other spaces not designed for the carriage of liquid may be omitted, provided a satisfactory
internal examination together with an examination of the tank top is carried out.
Independent tanks in machinery spaces shall be tested as deemed necessary.
Guidance note:
1)
Tanks to be tested Test head or pressure Remark
Head of liquid to the highest point that liquid will rise under 2), 3)
Fuel oil tanks
service conditions
Head of liquid to the highest point that liquid will rise under 2)
Lub. Oil tanks
service conditions
Head of liquid to the highest point that liquid will rise under 2), 3)
Fresh water tanks
service conditions
Head of liquid to the highest point that liquid will rise under As deemed necessary by the
Tanks containing other liquids
service conditions surveyor
Notes:
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Remote level indicating systems for ballast tanks shall be surveyed and function tested.
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Chapter 8 Section 4
Guidance note:
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3.2.11 Signboards
The presence of required signboards shall be verified.
3.3.1 Machinery
Settling tank and daily service tanks for heavy fuel oil and diesel oil as well as lubrication oil circulation tanks
assessed with respect to tank cleanliness.
If inspection and cleaning have been carried out by the crew during the last 12 months and relevant log
extracts are provided and confirmed, this may be credited as surveyed at the surveyor's discretion.
Opening up of tanks may be required as found necessary by the surveyor.
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— electrical motors
Chapter 8 Section 4
— converters (e.g. transformers, rectifiers, chargers)
— cable installations
— enclosures for electrical equipment
— lighting equipment
— heating equipment
— battery installations.
The following tests shall be carried out to the extent deemed necessary by the surveyor to ascertain the
proper functioning of the equipment:
— generator full load test; minimum load for life support and emergency jacking should be guaranteed
— generator parallel operation
— generator protection relays including non-important load trip, if fitted
— generator remote speed control
— generator synchronising equipment
— power plant interlocking systems
— insulation resistance indicating device
— emergency generator including switchboards; auto start following loss of main supply
— battery chargers
— mechanical ventilation of battery rooms and lockers
— electrical motors for essential and important use, e.g. for jacking system at full load
— interlocking and/or alarms for pressurised rooms and equipment.
— air systems and their redundancy as part of safety- or important systems.
Protection relays in generator and bus tie circuit breakers shall be tested with secondary current injection, or
with suitable apparatus made for testing of the installed protection units.
Records of insulation test shall be shown to the surveyor. This requirement may be waived if:
— testing of all individual motors is included and logged in the planned maintenance system, and
— the insulation monitoring alarms required by DNVGL-OS-D202 Ch.2 Sec.2 are integrated in the machinery
alarm.
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For units with hydraulic cylinders for lifting the working and holding pins shall be examined by NDT. The
Chapter 8 Section 4
working and holding yokes shall be tested for cracks by NDT.
For self-elevating units, all parts of the legs shall be examined.
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Chapter 8 Section 4
3.4 General
The presence of required signboards shall be verified.
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SECTION 5 OTHER SURVEYS
Chapter 8 Section 5
1 General
Plans and procedures for these surveys shall be submitted for review in advance of the survey and made
available on board.
2 Bottom survey
2.1 General
The bottom survey shall be taken two times in any five (5) year period, with an interval not exceeding three
(3) years between examinations.
Consideration may be given at the discretion of the Society and with acceptance of the flag to any special
circumstances justifying an extension of the interval.
The bottom survey afloat may replace the statutory dry-dock survey provided acceptance from the flag.
Underwater inspection in lieu of dry-dock survey may not be acceptable where there is record of abnormal
deterioration or damage to the underwater structure; or where damage affecting the fitness of the unit is
found during the course of the survey.
(See MODU Code 1.6.1.5 and 1.6.2.5).
Guidance note:
A bottom survey performed in elevated condition is considered a dry survey, hence no flag acceptance will be required.
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2.2 Scope
External surfaces of underwater areas forming part of the buoyant volume when the unit is afloat, are to be
covered. Spudcans and lower leg parts are excluded from the bottom survey scope and covered separately in
[3].
Guidance note:
Non-metallic expansion joints in piping systems, if located in a system which penetrates the unit’s side and both the penetration
and the non-metallic expansion joint are located below the deepest load waterline, should be inspected as part of the bottom
survey and replaced as necessary, or at an interval recommended by the manufacturer. (See MODU Code 4.11.3)
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Consideration may be given at the discretion of the Society to any special circumstances justifying an
extension of the interval. (See also Sec.3 Table 2 and Sec.6).
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Guidance note:
Chapter 8 Section 5
An example of such a consideration is the spudcan and lower leg partly or completely under the mud line. In such a case the spud
can- leg survey may be postponed to the next rig move (see IACS UR Z15 2.3.3).
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3.2 Scope
The spudcan and leg survey includes the leg nodes below the water line and the spudcans.
The nodes above the waterline are surveyed during the normal periodical surveys, as given in Sec.4 [2.1.4]
and Sec.4 [3.2.3].
Considerations shall be given to safe entry and accessibility of the spudcans before the survey, i.e.
ventilation, arrangements for pumps, cables for lighting etc.
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5 Surveys in relation to permanent installation
Chapter 8 Section 5
See Sec.6 [3] for requirements.
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SECTION 6 UPGRADES
Chapter 8 Section 6
1 Introduction
1.1 General
The RENEW notation may be assigned to units where assessments and upgrades in accordance with the
requirements of this section have been carried out.
1.2 Objective
The objective of the RENEW(Structure) notation is to indicate that the legs, spudcans and jacking houses
has been reassessed with respect to fatigue and ultimate strength in the elevated survival condition, taking
into account the current condition of the unit, using up to date calculation tools. In order to minimise future
thickness diminution, the corrosion protection system shall be refurbished as found necessary.
The objective of the RENEW(Systems) is to signify that the jacking and safety systems comply to the
applicable rules and standards in force at the date of issuance of the notation.
1.3 Scope
1.3.1 Structure
The scope of the notation covers the following main structures of the unit:
— legs
— spud cans
— leg-to-hull interface (including jackhouse).
1.3.2 Systems
The scope may be further extended to the jacking system and the following safety systems:
— fire and gas detection
— fire protection and extinguishing
— emergency shutdown systems
— PA & GA system.
Guidance note:
It is underlined that not all safety related components and systems are covered by the notation. Examples are life saving
equipment (as covered by statutory requirements/ MODU code) and constructional fire protection.
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1.4 Application
1.4.1 This notation applies for units planned for structural design life extensions and system upgrades.
Guidance note:
The notation is independent from the execution of a 5-yearly renewal survey. Notwithstanding, it may be advantageous to plan for
a parallel approach where the upgrades and life time extensions are performed during the renewal survey.
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Table 1
Chapter 8 Section 6
Class notation Description Qualifier Description
1.4.3 The notation shall be maintained, subject to the follow up as defined in [4].
1.4.4 The standards applied for the RENEW notation shall be of the revision in force at the date the
notation was requested. (See also Ch.2 Sec.1 [2]).
1.5.1 General
A general overview of the document to be submitted to document compliance to the notation is listed below.
1.5.2 Structure
i) general arrangement
ii) main scantling drawings of hull, legs, spudcans and jackhouses
iii) corrosion protection arrangement
iv) jacking system specification
v) thickness gauging and survey reports
vi) global strength analysis
vii) historical operational records including metocean data, soil conditions (leg footing penetrations and
moment fixities), water depths and air gaps
viii) original design basis (i.e. design philosophy documents) and operating manual.
1.5.3 System
The documentation for the safety and jacking systems to be upgraded shall follow Table 4 of DNVGL-OS-
D202 Ch.3 and DNVGL-OS-D101 Ch.2 Sec.5 where applicable.
For jacking systems, a failure mode and effect analysis (FMEA) according to DNVGL-OS-D202 Ch.3 Sec.1
Table 4 is to be carried out.
Guidance note:
In case the systems have been upgraded in recent years, the above may be replaced by the records connected to these upgrades,
e.g. previous approval letters, certificates and design basis applied
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2 Structure
2.1 Survey
The special and primary areas of structures shall be inspected based on renewal survey requirement of Sec.4
[3.2].
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Guidance note:
Chapter 8 Section 6
The requirement may be combined with 5-yearly renewal survey and can be exempted in case the renewal survey has been
performed less than one year ago.
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1) The scope of measurements required to obtain a sufficient basis as input to the analysis should be made in agreement with
class and will be depending on the condition of the unit.
2) The existing environmental limitations as defined for the unit may be modified to meet the requirements to ultimate strength.
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2.3.1 Assessment
The legs, spudcans, and leg to hull interface shall be documented for a minimum remaining fatigue life of
10 years taking into account previous operational history. The calculations shall incorporate the effect of
corrosion throughout the life time and shall be based on DNVGL-OS-C104.
Guidance note:
The in service survey scope may be adjusted based on the findings of the fatigue analysis.
Gross scantlings may be utilized in the calculation of hull structural strength, provided a corrosion protection system in accordance
with DNVGL-OS-C101 Ch.2 Sec.9 is installed and maintained
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2.4 Corrosion
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3 Systems
Chapter 8 Section 6
3.1 Survey
The systems shall be inspected based on renewal survey requirement of Sec.4 [3.3].
Guidance note:
The requirement may be combined with 5-yearly renewal survey and can be exempted if the renewal survey has been executed
less than one year ago.
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3.3.1 Analyse
Jacking systems shall be evaluated against their remaining life cycle and capacity taking into account
inspection results, in particular:
— wear
— cracks
— overall condition.
When the evaluation indicates an operational use beyond 80% of the rated life of the jacking system, the
limiting environmental conditions and pinion capacity shall be re-established, alternatively the applicable
components shall be replaced.
3.3.2 Upgrades
The jacking control system shall be upgraded to the following safety critical requirements in case GAP
analysis shows non-compliance (based on IMO MODU Code 2009 and Ch.5 Sec.1 [6.6]):
— The jacking system shall be operable from a central jacking control station.
— The jacking system shall include the following control and monitoring arrangements, when applicable:
— Remote indication and alarm if a brake is not released when power applied to the motors. The brake
alarm shall be given by an independent mechanical sensor.
— Remote indication and alarm for overheating of an electric motor.
— A permanent remote indication of loads during jacking and retrieval shall be provided. For a lattice leg
unit the load per chord is as a minimum to be presented. Alarm signal to be given when maximum load
is exceeded.
— Audible and visible alarm to indicate out-of-level (indication of inclination)
— Audible and visible alarm to indicate rack phase differential (RPD) (if applicable).
— Indication of power consumption
— A communication system should be provided between the central jacking control and a location at each
leg.
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Chapter 8 Section 6
3.4 Additional systems
Additional systems upgraded will be listed in the appendix to class provided these comply to the latest
applicable offshore standard and are covered by the classification scope of the unit.
Guidance note:
For an overview of systems as covered by the class scope, see Ch.2.
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4 Retention
The retention of the RENEW notation for units in operation follow the principles and requirements of this
chapter with the following remarks:
— The special provisions for ageing units in Sec.2 [3] are not applicable for the period covered by the
structural assessments from [2] (e.g. 10 years)
— The In-service inspection program as described in Sec.3 [2.4] will be adjusted based on the assessment
results
— Requirements of periodical surveys related to a unit’s age as described in Sec.4 will be adjusted based on
the actual replaced/ upgraded parts.
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SECTION 7 PERMANENTLY INSTALLED SELF-ELEVATING UNITS
Chapter 8 Section 7
1 Introduction
The requirements and guidance given in this chapter are supplementary requirements for units that are
intended to stay on location for prolonged periods, normally more than 5 years.
Permanently installed self-elevating units shall be designed or documented for the site specific environmental
and soil conditions. Fatigue properties and facilities for survey on location shall be specially considered.
Adequate corrosion protection shall be implemented to cover the entire prolonged operation period.
2 Fatigue
Design fatigue factors (DFF) are introduced as fatigue safety factors. DFF shall be applied to structural
elements according to the principles in DNVGL-OS-C104 App.A and /or DNVGL-OS-C201 App.C.
3.2 Surveys
Surveys for permanently installed units follow the same approach as described in the previous chapters with
the following remarks:
— The in service inspection program (IIP) should reflect possible stress concentrations in critical areas,
fatigue criticality, and the previous operational and inspection histories.
— Provided the fatigue analysis as described in [1] justifies integrity during the installation period, the
Spudcan and Leg survey is limited to the accessible structure above the mudline.
— Provided the unit has arrangements for a fix load transfer by a permanent fixation system, the jacking
system will be excluded from survey after the initial jacking of the unit.
Requirements for surveys when structural parts are designed without planning inspection are given in
DNVGL-OS-C104 App.A.
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CHANGES - HISTORIC
Changes - historic
July 2015 edition
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