Professional Documents
Culture Documents
G-Series
Rotators
cascade
corporation
Cascade is a Registered Trademark of Cascade Corporation
CONTENTS
Introduction i
Special Definitions 1
Recommended Hydraulic Supply 1
Truck Requirements 2
Installation 3
Periodic Maintenance 13
INTRODUCTION
Nameplate
(front side of
faceplate)
45G-RRB-10A
PTL 604920-1R0
-10A
RB 0
5 G-R 20-1R
4 9
6 04
RR1037.eps
PTL
i 6073002-R7
SPECIAL DEFINITIONS
G-Series Rotators provide the best performance with one of CAUTION: Rotate function supply circuit back
the hydraulic supply arrangements shown. Refer to Cascade pressure exceeding 35 bar (500 psi) can result
Hose and Cable Reel Selection Guide, Part No. 212199, to in excessive oil heating, reduced attachment
select the correct hose reel for the mast and truck. The hose performance and shortened hydraulic system life.
and fitting requirements are: Check for restrictions such as numerous fittings and
• ROTATE Function: fitting/hose sizes less than No. 6 (30G-40G) or No. 8.
(45G-160G).
30G–40G –
No. 6 with .28 in. (7 mm) minimum ID
45G–160G –
No. 8 with .40 in. (10 mm) minimum ID
B
A RH or LH Single Internal Hose Reeving Group.
OR
A B RH or LH THINLINE™ 2-Port Hose Reel Group.
GA0026.eps
6073002-R7 1
TRUCK REQUIREMENTS
GA0126.eps
Hoist Up Rotate CW
Tilt Back
2 6073002-R7
INSTALLATION
1
Attach overhead hoist, remove WARNING: Verify that the overhead
bolt-on lower hooks hoist and chains or straps are rated
A Remove banding, set attachment upright on pallet. for the weight of the attachment.
Refer to nameplate for attachment
B Remove bolt-on lower mounting hooks weight.
(if equipped).
C-Clamp
A
A
RR0824.ai
2
Unlock Quick-Change lower
mounting hooks (if equipped)
A Move hooks into unlocked position.
B Reinstall pin in lower hole.
NOTE: Guides can be
reversed to change hook
to carriage clearance.
Guide
A Refer to Step 7.
®
CL0097.eps
d e
s ca
ca
-1
14
55
67
C-
6073002-R7 3
INSTALLATION
IMPORTANT: Flush hoses (Step 4) before CAUTION: Hoses should be 2300 psi (160 bar)
operating attachment. working pressure rated for 30G-160G attachment
functions.
RR0512.eps
RR0513.eps
45G–130G
Rotate CCW Rotate CCW
Rotate CW Rotate CW
RR0427.eps RR0426.eps
RR0425.eps
4 6073002-R7
INSTALLATION
GA0081.eps
30G–40G 45G–160G
Fill Hole
End Cover
Hole (level
and fill hole)
RR0514.eps
RR0547.eps
Vent Plug
End Cover (remove vent cover)
Level Hole
6073002-R7 5
INSTALLATION
45G–160G
RC5636.eps
Locator tab
Upper RR0434.eps
Carriage Bar GA0079.eps Center Spacer
6 6073002-R7
INSTALLATION
Install hooks,
ST
tap tight AD
JU
e
®
ad
into position. sc
ca
Slide hook up C-
67
55
14
-1
to engage bar,
install pin
in locked .18 in.
position (5 mm)
(upper hole). Max.
RC1130.eps RC1131.eps
RR0558.eps
RR0559.eps
45G–130G 160G
RR1322.eps
RR0456.eps
6073002-R7 7
INSTALLATION
45G–160G
Upper
Mounting
Hook
Alternate
placement on .06 in.
inward side of (1.6 mm) Stop
hooks. Block
.06 in. Stop
(1.6 mm) Block
Truck Upper
Carriage Bar Truck Upper
Carriage Bar RR0561.eps
.25 in. (6 mm) .25 in. (6 mm)
fillet weld on fillet weld on
RC5633.eps three sides
three sides
B
B GA0010.eps
8 6073002-R7
INSTALLATION
Upper
Hook
Hook Spacing
Rotator
Dimension
Model
'A' A
30G,
40G,
3.05 +.06 -0 in. (77.5 +1.0 -0 mm)
45G,
55G Fork
Middle
65G 3.60 +.06 -0 in. (91.5 +1.0 -0 mm) Hook
80G 4.70 +.06 -0 in. (119.5 +1.5 -0 mm)
100G 5.85 +.06 -0 in. (148.5 +1.5 -0 mm)
130G 5.98 ± .03 in. (152.0 ± 0.8 mm)
160G 6.77 ± .03 in. (172.0 ± 0.8 mm) Lower
Hook RR1072.eps
6073002-R7 9
INSTALLATION
Upper
No-Weld
Rotator Hook
Dimension
Model
'B'
30G, 40G, .62 in.
45G, 55G (16 mm)
65G, 80G, .75 in.
100G (19 mm)
.89 in.
130G, 160G
(22 mm)
Middle Fork
Reference: S-22588, S-22566, S-22567, Hook
S-22927, S-23847, CWS 38, CPS 69.
Lower RR1094.eps
Hook
10 6073002-R7
INSTALLATION
13 Install forks
Make sure forks are rated for the loads being
handled. Fork size chosen may reduce
attachment rating (see next page).
RR0478.eps
Bar Fork
Keeper
Capscrew
Fork
Keeper
RR0430.eps
6073002-R7 11
INSTALLATION
Fork Size (W x T)
Fork
Model Class 5 x 2.0 in. 122 x 50 mm 6 x 2.0 in. 150 x 50 mm 6 x 2.5 in. 150 x 65 mm 150 x 70 mm
65G III 6,500 lbs. 2,949 kg – – – – –
80G III 8,000 lbs. 3,629 kg 8,000 lbs. 3,629 kg 8,000 lbs. 3,629 kg 3,629 kg
100G III 8,075 lbs. 3,663 kg 10,000 lbs. 4,536 kg 10,000 lbs. 4,536 kg 4,536 kg
130G IV 8,075 lbs. 3,663 kg 10,200 lbs. 4,626 kg 13,000 lbs. 5,910 kg 5,910 kg
160G IV 8,075 lbs. 3,663 kg 10,200 lbs. 4,626 kg 16,000 lbs. 7,257 kg 7,270 kg
Fork Size (W x T)
Fork
Model Class 7 x 2.0 in. 180 x 50 mm
80G III 8,000 lbs. 3,629 kg
100G III 10,000 lbs. 4,536 kg
130G IV 13,000 lbs. 5,900 kg
160G IV 13,150 lbs. 5,964 kg
Fork Size (W x T)
Fork
Model Class 122 x 50 mm 150 x 50 mm 150 x 65 mm 150 x 70 mm 180 x 50 mm
80G III 4,000 kg 4,000 kg 4,000 kg 4,000 kg 4,000 kg
100G III 4,930 kg 5,000 kg 5,000 kg 5,000 kg 5,000 kg
130G IV 4,930 kg 5,100 kg 6,400 kg 6,400 kg 6,400 kg
160G IV 4,930 kg 5,100 kg 7,900 kg 7,900 kg 6,400 kg
12 6073002-R7
PERIODIC MAINTENANCE
6073002-R7 13
PERIODIC MAINTENANCE
End Cover
2000-Hour Maintenance Level Hole
Top Fill
Hole Rotator Drive
After each 2000 hours of truck operation, in addition to Bearing Capscrews Capscrews
daily inspections and 1000-hour maintenance, perform (Access all through
the following procedures: hole in baseplate)
RR0828.eps
Baseplate Lower Mounting
Capscrews Hook Capscrews
45G-160G
Back (Driver's) View
14 6073002-R7
Blank
Do you have questions you need
answered right now? Call your nearest Cascade Service Department.
Visit us online at www.cascorp.com
AMERICAS
Cascade Corporation Cascade Canada Inc. Cascade do Brasil
U.S. Headquarters 5570 Timberlea Blvd. Praça Salvador Rosa,
2201 NE 201st Mississauga, Ontario 131/141-Jordanópolis,
Fairview, OR 97024-9718 Canada L4W-4M6 São Bernardo do Campo - SP
Tel: 800-CASCADE (227-2233) Tel: 905-629-7777 CEP 09891-430
Fax: 888-329-8207 Fax: 905-629-7785 Tel: 55-13-2105-8800
Fax: 55-13-2105-8899
EUROPE-AFRICA
Cascade Italia S.R.L. Cascade (Africa) Pty. Ltd.
European Headquarters PO Box 625, Isando 1600
Via Dell’Artigianato 1 60A Steel Road
37030 Vago di Lavagno (VR) Sparton, Kempton Park
Italy South Africa
Tel: 39-045-8989111 Tel: 27-11-975-9240
Fax: 39-045-8989160 Fax: 27-11-394-1147
ASIA-PACIFIC
Cascade Japan Ltd. Cascade Korea Cascade-Xiamen Cascade India Material
2-23, 2-Chome, 121B 9L Namdong Ind. No. 668 Yangguang Rd. Handling Private Limited
Kukuchi Nishimachi Complex, 691-8 Gojan-Dong Xinyang Industrial Zone Office No.21, 3rd Floor,
Amagasaki, Hyogo Namdong-Ku Haicang, Xiamen City Lokmanya House,
Japan, 661-0978 Inchon, Korea Fujian Province Plot No.44, Sr. No. 89/90,
Tel: 81-6-6420-9771 Tel: +82-32-821-2051 P.R. China 361026 CTS No.950,
Fax: 81-6-6420-9777 Fax: +82-32-821-2055 Tel: 86-592-651-2500 Lokmanya Colony, Paud Rd.,
Fax: 86-592-651-2571 Kothrud, Pune-411038
Phone : +91 955 250 3060
Cascade Australia Pty. Ltd. Cascade New Zealand Sunstream Industries
1445 Ipswich Road 15 Ra Ora Drive Pte. Ltd.
Rocklea, QLD 4107 East Tamaki, Auckland 18 Tuas South Street 5
Australia New Zealand Singapore 637796
Tel: 1-800-227-223 Tel: +64-9-273-9136 Tel: +65-6795-7555
Fax: +61 7 3373-7333 Fax: +64-9-273-9137 Fax: +65-6863-1368
c
© Cascade Corporation 2017 8-2017 Part Number 6073002-R7