PT6A Reference Guide
PT6A Reference Guide
PT6A
Reference Guide
AUG O9 2018
"Not your typical engine shop"
At ATS, we want you to be comfortable and confident with your decision
to make us your engine maintenance facility.
We hope you find this reference guide handy and helpful in time of
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need, but we hope you rarely have to use it.
We trust you will contact us for our expertise when you have any
questions, concerns, or if you just need some guidance with your
engine.
Please refer to the contact information below for all your engine needs:
Telephone: 361-547-3386
Fax: 361-547-7273
Taking the time to get to know our customers, their operation, and the
environment in which they run their aircraft are the keys to providing repair,
overhaul, and modification services designed to keep operating costs down and
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planes safely in the air.
Our existing customers know our level of dedication, which is why we have one of
the highest repeat business ratios in the industry.
ATS maintains a private unlit 2700' x 33' concrete reinforced runway with 1500'
grass over-run onsite. GPS coordinates are as follows: 28°09 ' 00 " N 97'47'30 " W
We have 35,000+ SF of hangar space for customers who choose to fly their
aircraft to ATS for inspection or maintenance.
Engine Sales & Leasing
Engine Leasing
Flat-line your operating expense so you can allocate capital to other
projects. Whether it's a lease that includes scheduled maintenance cost
{HSI+ OVH), or a simple operational lease, we can tailor a leasing
solution for your operation.
Design Build
Tired of paying for more engine than you'll ever use or need? Control
your acquisition cost by customizing your engine build to meet your
mission requirements. We'll design build you an engine that balances
your operational needs with your budget. 9
Troubleshooting
ATS is committed to supporting the PT6 industry by offering support to
operators and mechanics in the field . Our staff has a considerable and
unique level of experience in troubleshooting all types of engine
problems and is always available to assist you as a knowledgeable
resource.
Operating Problems
Problem Probable Cause Solution
Hooting or humming Bleed valve 1. Ensure the compressor bleed
sound valve is operating properly and
the condition of t he diaphragm.
2. Replace compressor bleed valve
if it is faulty.
CT Disk Note: If there are not parameter
fluctuat ions and the sound disappea rs
about 60% Ng, no action is necessary. If
there are pa rameter fluctuations and/or
condit ion persists above 60% Ng
proceed as fo ll ows.
l. Disassemble and check CT disk
14 for blade shift, remedy as
necessary.
2. If no blade shift is evident
rebalance/replace CT disk .
3. If condition persists with the
replacement of CT disk return
engine to overhaul facility.
Propeller slow to feat her Rigging l. Check front end propeller
or unfeather/propeller reversing linkage and adjust as
speed varies necessary.
CSU l. Check CSU control settings and
adjust as necessary .
2. If CSU adjustments are
ineffective rep lace CSU.
Lubricat ion system l. If fau lt is stil l apparent check for
high oil temperature. If yes,
refere nce lub rication problems.
2. Check for low oil press ure. Ad just
as necessary.
Propel ler shaft sleeve 1. If fau lt is stil l apparent, there is a
possib le leak due to worn or
damage preformed packing at
propell er shaft oil transfer t ube.
Sh ip engine or power section to
0,,
Incorre ct RPM (Np) High- Forward l. Check speed select lever w ill
Low contact max stop.
2. Adjust max RPM stop on CS U
(REF . Airframe manual)
3. If condition persists replace CSU.
Reverse l. Check air bleed link (reset arm)
riggi ng (REF. Airframe manua l).
2. Adjust Nf reset speed adjustment
on CSU (REF. Airframe manual).
3. If condition persists replace CSU.
Failure to decelerate Rig ging/FCU 1. Examine engine control linkage
rigging for proper rigging and
freedom of movement.
2. Rig again if necessary.
3. If condition persists rep lace FCU
and/or coupling
Overspeed (Ng) Ng Indicating system 1. Inspect Ng indicating system and
rectify as necessary. 15
FCU 1. Examine FCU to fue l pump
interface fo r possible sheared or
worn drive spline coupling .
Replace as necessary.
2. Examine FCU for corrosion
and/or contamination . Replace
FCU if corrosion and/ or
contaminates are found.
Note: Examine engine operati ng li mits
and verify if an overspeed or overtorque
condition occurred. If so preform
unschedul ed inspection fo r overspeed or
overtorque. If not continue norma l
operation.
Uncontrolled Accelerati on Ng Indicat ing sys t em 1. Inspect Ng indicating system and
rectify as necessary.
FCU 1. Examine FCU to fuel pump
int erface fo r possible sheared or
worn drive spline coupling.
Replace as necessary.
2. Examine FCU for corrosion
and/or contamination . Replac e
FCU if corrosion and/or
contaminates are found.
Note: Examine engine operating limits
and verify if an overspeed or overtorque
cond ition occurred. If so preform
unschedu led inspection fo r overspeed or
overtorque. If not continue norma l
operation.
Slow to acce lera t e Ri gging 1. Check rigging for t he start control
valve.
PY/ P3 sys t em 1. Check PY air bleed tube and P3
bleed air delivery tub es including
t he P3 elbow at th e FCU for
possible leaks and restrictions.
For engines fitted w ith P3 air
filter, check the filte r bowl fo r
possibl e leaks and P3 filter for
restrictions and contamination
(oil, water, dirt, etc.). Rectify as
necessary.
16 Fuel heater 1. If P3 tube and filter are ok, verify
fuel heater fo r high operating
temperature (REF. 71-00-00
Adjustment/Test). Replace as
necessary.
FC U/CSU 1. Check FCU acce leration
adj ustment and/or CSU. Adjust
or rep lace as necessary.
High pitch noise from FOO 1. Examine first stage compressor
compressor area. (Ex.- blades for FOO. If no FOO is
w hini ng or wh istling found Contact P&WC
noise) 2. If FOO is w ith in repairable li mits
repair and return to service.
3. If FOO is not with in repa irable
limits send engine to overhau l
facility.
Surge during acceleration Dirty compressor 1. Carry out co mpressor wash
procedure.
Com pressor bleed 1. Check operation of com pressor
va lve bleed va lve and condition of
diaphragm. Repla ce or repair as
necessary.
FCU 1. Check FCU metering orifice at
compressor delivery air inlet
elbow for restriction or leaks and
rectify as necessary.
FOD 1. Inspect first stage compressor
blades for FOO.
2. If compressor blades are fo und
serviceable replace FCU.
3. If com pressor blades are found
unserviceable ship engine to:
0~
Fuel leakage at FCU/Fuel Preformed pack ing 1. Remove FCU, check prefo rm ed
pump flange packing at bypass port. If packing
lea kage i s suspected replace
preformed packing and FCU .
Fuel pump 1. Check fo r leakage at fue l pump
shaft carbon sea l fron t and back.
2. If no leakage replace FC U and
fue l pump.
3. If leakage is evident replace fuel
pump and check for evidence of 17
FCU beari ng fuel contamination.
4. If contamination is found repl ace
FCU. If no contamination if found
retu rn to service.
Overtemperatu re (Max Temperature 1. Check temperatu re indi cati ng
allowable temperature indicating system system and rectify as necessary.
has been exceeded)
Foll ow eng ine 1. Check engine overtempera t ure
overtemperatu re chart (REF. 71-00-00) Inspect and
chart remove engine as applicable.
2. If engi ne is removed proceed on
overtemperature chart.
3. If engi ne is not removed inspect
turbine.
4. If turbine is ok proceed to check
t orque indicating system rectify
as necessa ry.
5. Check air inl et and compressor
for conta mination and ca rry out
compresso r was if necessary.
6. Check fo r excessive airframe
accessory powe r loading (REF .
airframe manua l).
Temperatu re lim ite d 1. Refe r to " High TS temerature" on
perform ance chart.
Vibration Prope ll er 1. Inspect propeller for damage or
bla de angle slip. Adj ust and/or
rep lace as necessary.
Engine mounts 1. Inspect engine fo r
loose/damaged mounti ng
brackets
Power tu rbine 1. Inspect power turbine t hrough
exhaust port for damage. Ship
engi ne to overhaul facility if
damaged.
FOD 1. Inspect first stage compresso r
blades for FOD. If repairable
proceed. If blades are not
rep airable sh ip engine to
(~
lJ.,
18 Compresso r bleed 1. Check compressor bleed va lve
valve operation.
Flame out Fuel source 1. Check airframe fue l source.
Ensure fue l is free of ice or water
contam inat ion .
Fuel pump 1. Loosen in let t ube at FCU and
check for fuel flow duri ng
motorin g engine. If no fuel flow is
appa rent replace fue l pump.
2. If fuel supply check are ok there
is a possible air lock. Res t art
engine to carry out se lf-bleeding
opera ti on.
FOO/Turbine damage 1. Check acceleration time of
engine.
2. If acce leration is ok in spect FOD
and or turbine damage.
FCU 1. If acce leration times fail check for
contamination or corrosion.
Replace as needed.
Fuel nozz les 1. Check fuel manifold adapters and
nozzles for correct placement
and restriction.
Fuel heater 1. Verify fuel heater for high
operat ing temperature (REF. 71-
00-00, Adjustment/Test). Repl ace
if necessary.
Low power pa rame ters Indi cating syste ms 1. Check operation of indi cating
(All parameters low) systems an d rectify if necessary.
Ri ggi ng 1. Check for incorrect adjustment
or disconnected co ntrol linka ges.
CSU 1. If all control li nkages are
satisfactory, carry out check of
CSU pneumatic section. If
defective replace CSU.
P3 system 1. Check P3 bleed air delive ry tubes
up to P3tube FCU elbow for
possible leaks or restriction s. Be
sure to check filter and bowl on
engines equipped with P3 filter.
Rectify if necessary.
FCU 1. Check FCU max speed settings.
Fue l nozzles 1. Check fue l manifo ld adapters and 19
nozzles for correct pl ace ment
and restri ction.
Fue l heater 1. Verify fue l heart fo r high
ope rating temperature (REF . 71-
00-00, Adjustment/Test).
Unusual noises Power turbine 1. Rotate propeller and check for
rubs or scrapping.
2. Inspect power turbine rotor and
exhaust areas for evidence of
distress .
TS too high at shut 1. Restrain propeller and
down mom enta ril y rotate compressor
wit h starte r. Check fo r evidence
of CT Blade rub, if onl y li ght
rubbing audibl e, resta rt engine
and all ow norma l period of
cooling at ground idl e prio r to
shut down.
2. Remove power section and
inspect for CT blade tip to shroud
rub.
#3 bearing cover 1. Loose or worn #3 bearing cover
(Pre-SB1430). Inspect and
replace as necessary.
Rear mounted 1. Check compressor for short and
accessories abrupt dece leration or ru n down
tim e.
2. Check rea r mounted accessories
for drag or interference of
rotating com ponents.
Prope ll er shaft sleeve 1. On start, slow propeller
acceleration, abru pt deceleration
on shut down or propeller still to
turn.
2. Inspect through exha ust ports. If
exhaust area and power turbine
show no evidence of distress, it is
possibl e t he propeller shaft
sl eeve is sei zed .
3. Return engi ne or power section
to ove rhau l facility.
20
Lubrication Problems
Problem Probable Cause Solution
High oil pressure 1. Check oil pressure indicating
system. Rectify if necessary.
2. Remove and inspect pressu re
relief valve.
3. If va lve is opera t ional remove
space r( s) from va lve as
necessary .
Low oil press ure and/or oil 1. In suffi cie nt oil , check oil level.
filter bypass 2. Check oil pressu re in dicating
24 syste m
3. Check oil filte r for bypass
condi t ion . (De bris found on the
coarse hat type screen attached
to t he inner end of t he filter is
evide nce of a bypass and needs
to be replaced.)
4. Instal l new/cleaned oil fil ter and
check oil pressure.
5. Check for any oi l leaks in external
tubes and oil cooler and rectify as
necessary.
6. Remove and inspect pressure
re lief va lve.
7. If valve is ope rational add
spacer( s) to va lve as necessary.
Oil leak from compressor 1. Check the breather turbine for
inlet case or into exhaust obstruction on the engine side
duct/Sm oke in cockpit and the airframe si de.
2. Check oi l tank level fo r
overserviced condition.
3. Inlet case oi l leak fo llowing
multiple motoring cy cl es or
propeller win dm illing.
4. If yes, check AGB internal
scave nge pump inlet screen for
blockage re ct ify if needed and
return to service.
5. If no, check for oil leakage du e to
defective preformed packing and
plastic rin g on oil fi lte r housing.
Replace as needed.
6. Verify cond it ion of oil filter
housing fro nt face (PRE -5B 1247) .
7. Lap check va lve (PRE-5B1247).
Renew preformed pa cking (Post-
S81247). Lap check va lve and seal
(POST-5B1379). Perform static
leak test.
8. Check for leakage at preformed
packing on AGB. Rectify if
necessary.
Fluctuating oil pressure 1. Check oil level
(insufficient/excess).
2. Check oil pressure indicating 25
system.
3. Inspect oil filter clean or replace.
4. Inspect pressure relief va lve for
ma lfunction.
Oil pressure follows power l. Inspect oil fi lter. Clean or replace
level and will now respond 2. Inspect pressure relief valve .
to addition of spacers Repair or replace components as
needed .
3. Remove AGB and inspect main
pressure oi l pump housing for
cracks. Replace as needed.
High oil temperature l. Check oil level. Replenish if
needed.
2. Check oil temperature indication
system. Rectify as needed.
3. Inspect oil cooler system for
restri ctions and malfunctions.
Rectify as needed.
4. Heat shield failure, ship engine to
overhaul facility.
Insufficient or excess oil l. Check for over-serviced
condition.
2. Check for oil leakage due to
defective preformed packing and
plastic ring on oil filter housing.
Replace if defective.
3. Verify con diti on of oil filter
housing front face (PRE-5B1247).
Repair if necessary.
4. Veri fy cond iti on of check valve
seat (PRE-5B1247) or preformed
packing (POST-5B1247).
5. If rectification is necessary lap
check valve (PRE-5B1247) . Renew
preformed packing (POST-
58 1247). Lap check va lve and
seat (PO5T-581379).
6. If no rectification is necessary
check for excessive back pressure
in the scavenge system. Check
for restrictions in scavenge tubes,
oil to fuel heater tu bes, and oil
26 pump screens.
7. Replace pressu re relief valve as
necessary.
Excessive oil consumption 1. Excess oil, check fo r overservice
condition.
2. Check fo r obstru ction in breather
tube on engin e and airframe
sides.
3. Visua lly inspect for evidence of
leakage or rest rict ions in
pressu re and scavenge oil tubes.
4. Check for leakage at preformed
pack ing and plastic rin g on oil
filter housing. Replace as needed.
5. Verify condit ion of oil filte r
housing front face (PRE-581247).
Repair if necessary.
6. Verify condition of check valve
seat (PRE-S81247) or preformed
pack ing (POST-S81247).
7. If rectification is necessary lap
check valve (PRE-S81247). Ren ew
preformed packing (POST-
581247). Lap check valve and
seat (PO5T-581379).
8. Check exhaust area for traces of
oil.
9. If oil is visibl e remove power
section and chec k power turbine
and CT disk areas fo r oil.
10. If oil is evident in power turbine
area ship power section to
overhaul facility.
11. If oi l is evident in CT area remove
disk, vane ring assembly, and
large exit duct. Inspect #2
bearing stator airsea l gasket.
Replace as necessary. Inspect
pressurizing holes at rear of
mounting flange or exit duct for
blockage clear as necessary.
12. If no oil is visible in the exhaust
area it is possible to have a
defective oil to fue l heater.
Replace. 27
13. If fa ult is stil l apparent check for
a defective or cocked centrifuga l
breather.
14. Check for defective carbon seal.
15. Inspect preformed packings on
AGB rectify if necessary.
16. If fault if still apparent ship
engine to
¢,
Applications
PT6A-11AG Air Tractor AT 402A/402B
Schweizer G-1648 AG -Cat
Turbine
PT6A-35 Blue 35
JetPROP DLX
PT6A-62 KAl-KT-1/K0 -1
Pilatus PC-9 Turb o Trainer
POST-5B33 60
This information is for informational purposes only and ATS makes no representations about
the accuracy or completeness of these guidelines.
You are encouraged to consult the appropriate Service Bulletins and Engine Ma intenance
Manuals fo r deta iled recommendation s and approva ls.
The info rm ation provided in this referenc e guide in no way supersedes the manufacturer's
maintenance manual and should be used for reference only.
Engine removal might be necessary when an overtemperature condition occurs and is verified through a series of checks, including the inspection of the turbine and torque indicating systems . If overtemperature persists after verifying the turbine and rectifying torque issues, engine removal is advised . Similarly, persistent high turbine speed (TS) indications with other parameter checks yielding no resolution might lead to inspection and removal of turbine vane rings for replacement, suggesting the necessity of engine removal for thorough checks and replacements .
The FCU is crucial for engine performance as it manages fuel flow rates and affects the engine's acceleration characteristics. If inconsistencies in fuel flow or acceleration are detected, checking the FCU settings, particularly the speed and acceleration dome settings, is essential . Fastidious maintenance, replacement, and adjustment of the FCU rectify problems related to incorrect fuel flow and engine acceleration performance, which can lead to severe operational inefficiencies if unmanaged .
ATS maintains a private runway with extensive hangar space, which allows aircraft to be flown in for inspections and maintenance, minimizing downtime . They also keep a large inventory of serviceable rental engines, which can be used by customers to prevent revenue loss during overhauls or major repairs . By maintaining a large inventory of parts and engines and having established relationships with suppliers for prompt delivery, ATS ensures parts are readily available, which reduces wait times for maintenance and repairs .
To address high fuel flow issues at altitude, it's crucial to check the fuel indicating system and airframe fuel tank bleed, compressor bleed valve operation, and perform compressor washes . Additionally, checks for air leaks at engine flanges and examination of the condition of diaphragms help identify the root causes of inefficiencies. These checks are essential for maintaining engine performance, preventing fuel waste, and ensuring that the engine operates within optimal efficiency parameters .
Critical steps in diagnosing fuel source contamination involve checking the airframe fuel source to ensure it is free from ice or water contamination and inspecting fuel flow during engine motoring to assess potential airlock or pump failure issues . These steps are vital in identifying contamination or flow blockages that could lead to engine flameout or inefficient operation .
ATS maintains a large inventory of replacement engines and parts, as well as serviceable rental engines, which it leases to customers during maintenance or repair downtime . This strategy provides operational flexibility by allowing customers to continue operations without significant interruptions while their engines undergo maintenance. By facilitating swift engine exchanges and part replacements, ATS ensures minimal disruption to customer operations, enhancing customer satisfaction and loyalty .
Idle speed correction procedures, such as checking and adjusting control linkage rigging, performance of CSU checks, and ensuring there are no leaks in P3 air delivery tubes, are significant in maintaining aircraft engine reliability . These adjustments ensure engines operate smoothly at idle, help prevent unexpected shutdowns, and keep the engine's performance within safe limits, thereby enhancing operational reliability and safety .
Major inspection categories for engine vibration include inspecting the propeller for any damage or blade angle slip, checking the power turbine for damage through exhaust ports, and verifying the integrity of engine mounts for any signs of looseness or damage . These checks are critical because they help identify and rectify sources of abnormal vibrations, which can lead to severe structural and mechanical failures if left unchecked .
Contacting ATS is significant because they provide expertise and guidance concerning PT6A engines, aiming to help customers feel comfortable and confident in their service choice. This reflects their dedication to customer support, ensuring that clients have their questions and concerns addressed efficiently, thereby encouraging repeat business and fostering long-term relationships .
ATS's communication approach involves proactive engagement with customers to understand their specific operational needs and ensuring all necessary parts and resources are on hand before commencing work . This reduces repair and overhaul times as all potential requirements are anticipated and met without delay, showcasing their commitment to minimizing downtime for their clients .