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THE COMBUSTION CHAMBER’S OVERALL AIR/FUEL RATIO RANGING BETWEEN 45:1 AND 130:1, BUT
KEROSENE ONLY BURN EFFECTIVELY AT A 15:1 RATIO
IT IS FOR THIS REASON THAT ONLY PART OF THE COMPRESSOR DISCHARGE IS USED FOR COMBUSTION.
THIS AIR METERING IS ACHIEVED BY USE OF A FLAME-TUBE (COMBUSTION CHAMBER LINER).
THE COMBUSTION CHAMBER IS DIVIDED INTO 3 SECTIONS; SNOUT/ENTRY SECTION, PRIMARY ZONE
AND DILUTION ZONE
SNOUT/ENTRY SECTION; APPROXIMATELY 20% OF THE AIR MASS FLOW IS DIVERTED THROUGH IT AND
SWIRL-VANES AND 80% BY-PASSED. THE SNOUT DIFUSES THE HIGH VELOCITY MASS FLOW(500 ft/s) AND
THUS SLOWS IT DOWN (80 ft/s) AND RAISES ITS STATIC PRESSURE. THE SWIRL-VANES THEN GIVE THE
AIR AN INITIAL SWIRLING MOTION BEFORE ENTERING THE PRIMARY ZONE
PRIMARY ZONE; AN ADDITIONAL 20% OF THE BYPASSED FLOW IS ADDED INTO THE PRIMARY ZONE. AS
IT INTERACTS WITH THE SWIRLVANE DISCHARGE IT CREATES A REGION OF LOW VELOCITY AND
RECIRCULATION (TORODIAL VORTEX), THAT STABILIZES THE FLAME.
THESE RECIRCULATING GASES HASTENS THE BURNING OF FRESHLY INJECTED FUEL DROPLETS, BY
RAPIDLY BRINGING IT TO IGNITION TEMPERATURE.
DILUTION ZONE; GASES RELEASED BY COMBUSTION ARE ABOUT 1800-2000℃ , WHICH IS FAR TOO HOT
FOR THE TURBINE NOZZLE GUIDE VANES.
SO THE 60% OF THE INITIAL BY-PASSED MASS FLOW IS PROGRESSIVELY ADDED INTO THE FLAME-TUBE;
⅓ (20%) IS USED TO LOWER THE TEMPERATURE OF THE GASES IN THE DILUTION ZONE WHEREAS, THE
REMAINING ⅔ (40%) IS USED FOR COOLING OF THE FLAME-TUBE
NOTE: AN ELECTRIC SPARK FROM AN IGNITER PLUG INITIATES COMBUSTION AND THE FLAME IS THEN
SELF SUPPORTING.
COMPRISES OF A FINNED ROTATING MEMBER WITH A STATIC BORE LINED WITH SOFT ABRADABLE
MATERIAL OR HIGH TEMPERATURE HONEYCOMB STRUCTURE
ON INITIAL RUNNING OF THE ENGINE, THE FINS LIGHTLY RUB AGAINST THE LINNING CUTTING INTO TO
GIVE A MINIMUM CLEARANCE. THIS CLEARANCE VARIES THROUGH THE ENGINE OPERATIONAL CYCLE,
SINCE IT IS DEPENDENT ON; THERMAL GROWTH OF THE PARTS AND THE NATURAL FLEXING OF THE
ROTATING MEMBERS
ACROSS EACH SEAL FIN, THERE IS A PRESSURE DROP THAT RESULTS IN RESTRICTED FLOW OF SEALING
AIR FROM ONE SIDE OF THE SEAL TO THE OTHER. AND WHEN IT IS USED FOR BEARING CHAMBER
SEALING, IT PREVENTS OIL LEAKAGE BY ALLOWING THE AIR TO FLOW FROM THE OUTSIDE TO THE
INSIDE OF THE CHAMBER, WHICH INDUCES POSITIVE PRESSURE WHICH ASSISTS THE OIL RETURN
SYSTEM
FLUID LABYRITH SEALS ARE USED TO PREVENT EXCESSIVE BUILD-UP OF HEAT, BROUGHT ABOUT BY USE
OF ABRADABLE LININGBY REPLACINGIT WITH A ROTATING ANNULUS OF OIL
INSPECT THE ENGINE INTAKE AND EXHAUST PIPES ARE CLEAR OF LOOSE DEBRIS, THAT COULD BE
BLOWN AGAINST OTHER AIRCRAFTS, PERSONNEL OR BUILDINGS
FIT INTAKE GUARDS TO PROTECT THE ENGINE INTAKE AGAINST DEBRIS SUCTION
ENSURE THAT ADEQUATE FIRE-FIGHTING EQUIPMENT ARE READILY AVAILABLE AND MANNED
ENSURE THAT THE GPU IS LOCATED IN SUCH AN AREA WHERE IT CAN BE MOVED AWAY QUICKLY IN
EVENT OF AN EMERGENCY
POSITION A LOOKOUT INFRONT OF THE AIRCRAFT MAINTAINING VISUAL AND RADIO CONTANCT WITH
THE COCKPIT CREW
ENSURE THAT THE PARK BRAKE IS SET AND CHOCKS PUT INFRONT OF THE MAIN WHEELS
PROCEDURE FOR CARRYING OUT ENGINE GROUND RUN (CAAIP’s ENGINES EL/3-
10)
PRECAUTIONS
CONSULT AMM FOR CORRECT PROCEDURE AND PRECAUTIONS THAT ARE TO BE OBSERVED
POSITION AIRCRAFT OVER FIRM SURFACE, WITH THE NOSE DIRECTED INTO THE WIND AND THE
EXHAUST AWAY FROM PERSONNEL AND EQUIPMENT
KEEP THE INTAKE AND EXHAUST AREA CLEAR OF PERSONNEL, LOOSE DEBRIS AND EQUIPMENT AND
ENSURE MAIN WHEELS ARE CHOCKED FORE AND AFT
POSITION LOOK-OUT PERSONNEL WITH PROTECTIVE GEAR INFRONT OF THE AIRCRAFT MAINTAINING
VISUAL AND RADIO CONTACT WITH COCKPIT CREW
ENSURE FIRE FIGHTING EQUIPMENT IS READILY AVAILABLE AND MANNED AND THAT THE AIRCRAFT
EXTINGUISHER SYSTEM FOR SERVICEABLE
ENGINE RUN
AVAIL EXTERNAL ELECTRICAL POWER SUPPLY AND CONFIRMMTHE ENGINE AREA IS CLEAR BEFORE
SETTING THE ENGINE CONTROLS AND ENGAGING THE STARTER
ALLOW THE TURBINE ROTATION TO STABILIZE, THEN OPEN THE H.P FUEL COCK AND MONITOR ENGINE
INSTRUMENTS TO ENSURE THAT STARTING CYCLE IS NORMAL
ONCE LIGHT-UP IS ACHIEVED AND THE ENGINE STABILIZES UNDER ITS OWN POWER, SWITCH OFF THE
STARTER AND ENSURE ALL WARNING LIGHTS ARE OUT BEFORE DISCONNECTING THE EXTERNAL POWER
SHOULD THE EXHAUST/TURBINE TEMPERATURE EXCEEDS START LIMITS, THE H.P FUEL COCK SHOULD BE
CLOSED IMMEDIATELY AND THE CAUSE INVESTIGATED
CARRY OUT FULL GROUND TEST IAW AMM SPECIFIED SEQUENCE OF OPERATION AND RECORD ALL
REQUIRED INSTRUMENT READINGS
SHUTDOWN
AFTER ENGINE RUN ALLOW ENGINE TO IDLE UNTIL TEMPERATURE STABILIZES AND THEN CLOSE THE H.P
FUEL COCK AND NOTE THE ENGINE RUNDOWN TIME
ONCE THE ENGINE HAS STOPPED, ALL CONTROLS AND SWITCHES USED FOR THE RUN SHOULD BE
TURNED OFF
INSPECT THE ENGINE FOR FUEL, OIL AND GAS LEAKS.CARRY OUT ALL REQUIRED PAPERWORK AND
CERTIFY THE WORK DONE
REMOVE ALL PROTECTIVE COVERS AND PLUGS AND CLEAN ALL PARTS THAT HAVE BEEN TREATED WITH
PROTECTIVE COATING
FIT THE ELECTRICAL BRUSH HOUSINGTO THE ENGINE REDUCTION GEAR BOX CASING AND CHECK ITS
ALIGNMENT USING A DIAL TEST INDICATOR
FIT THE SLING TO THE PROPELLER AND LIGHTLY SMEAR THE FRONT AND REAR CONE SEATINGS WITH
ENGINEER’S BLUE INK
TEMPORARILY FIT THE PROPELLER TO CHECK CONTACT AREA OF THE CONES AND TIGHTEN THE HUB
RETAINING NUTS BY HAND
ROTATE THE PROPELLER AT LEAST ONE REVOLUTION AND REMOVE THE PROPELLER
CHECK THE EXTENT OF BLUING OF THE CONES. IF THE CONTACT AREA IS LESS THAN 80%, HIGH SPOTS
MAY BE REMOVED BY LIGHT STONING OR LAPPING
CLEAN THE CONE AND CONE SEATINGS. THEN, FIT AND LOCK THE OIL TUBES IN THE ENGINE SHAFT
REFIT THE PROPELLER TAKING CARE, SO AS NOT TO LUBRICATE THE CONE FACES AS THIS MAY RESULT IN
LOOSENESS OF THE PROPELLER WHEN THE FILM IS LOST AND CAUSE VIBRATION
TURN THE BLADE TO THE FEATHERED ANGLE, AND FIT THE PITCH CHANGE MECHANISM
INSTALL THE BRUSH BLOCK AND CHECK FOR CORRECT CONTACT BETWEEN THE BRUSHES AND THE SLIP
RING
FIT THE SPINNER AND TURN BLADES THROUGH FULL PITCH RANGE TO CHECK FOR FOULING
CARRY OUT GROUND CHECKING FOR PROPER OPERATION THROUGH PITCH RANGE
ENSURE THAT ALL SHARP PROJECTIONS ARE SUITABLY PADDED TO PREVENT DAMAGE TO THE MVP
(MOISTURE VAPOUR PROOF) ENVELOPE
INSPECT THE MVP AFTER 24HRS SO AS TO ENSURE THAT ITS HUMIDITY IS WITHIN LIMIT (INDCATOR NOT
TURNED PINK)
A PINK INDICATOR NECESSITATES REPLACEMENT OF THE DESICCANT AND EXAMINATION OF THE MVP
FOR DAMAGE OR DETERIORATION
AFTER A PERIOD OF 3YRS OF STORAGE AN ENGINE SHOULD BE INSPECTED FOR CORROSSION AND
REPRESERVED
ENGINES NOT PRESERVED IN A SEALED MVP SHOULD BE INSPECTED AT A 2WEEK INTERVAL. ANY
CORROSSION PATCHES SHOULD BE REMOVED AND CORRECTIVE TREATMENT RE-APPLIED
IT MOSTLY AFFECTS CENTRIFUGAL TYPE FUEL PUMPS. IT OCCURS WHEN VAPOUR BUBBLES FORM IN
THE LIQUID BEING PUMPED, THESE BUBBLES FORM AS A RESULT OF THE LIQUID BEING VAPOURIZED
EITHER BY RAISING ITS TEMPERATURE (BOILING) OR BY SUBSTANTIALLY LOWERING ITS PRESSURE
THESE BUBBLES TEND TO FALL-IN ON THEMSELVE (IMPLODE); CAUSING DAMAGE MARKS ON THE
IMPELLER BLADES SIMILAR TO THAT OF A BALL PEIN HAMMER. AS A RESULT, THE PUMP OUTPUT
PRESSURE WILL FLACTUATE AND SUBSEQUENT NOISE AND VIBRATION WILL BE EVIDENT
IF CAVITATION LASTS LONGER THAN 5MIN, THE PUMP SHOULD BE CHANGED. THIS WILL BE AS A RESULT
OF THE POOR LUBRICATION, HENCE ITS WEAR. THUS, ITS CONTINUED USE WILL RESULT TO METAL
CONTAMINATION OF THE COMPONENTS DOWNSTREAM
TO ELIMINATE CAVIATATION, USE OF FUEL BOOST-PUMPS TO PROVIDE THE INLET WITH SUFFICIENT
HEAD-PRESSURE IS EMPLOYED.
SURGE
BROUGHT ABOUT AS A RESULT OF STALLING (BREAKAWAY OF AIR FROM THE COMPRESSOR BLADE) AS A
RESULT OF DIRTY OR DAMAGED BLADED OR THE AIRFOW BEING DIRECTED AT THE WRONG ANGLE AT
THE ROTOR AND STATORS
AS THIS UNSTABLE AIR IS DRIVEN REARWARDS, THE SEVERITY OF THE STALL INCREASES CAUSING THE
REAR STAGE TO BE ‘CHOKED’
THIS IN TURN PREVENTS THE SUPPLY OF AIR INTO THE COMBUSTION CHAMBER, CAUSING EXCESSIVE
FUEL BEING FED INTO THE COMBUSTION CHAMBER, CAUSING A RAISE IN ITS STATIC PRESSURE TO A
VALUE THAN THAT OF THE COMPRESSOR.
AS A RESULT, A BACKFLOW (SURGE); MOVEMENT OF THE HIGH PRESSURE AND HIGH VELOCITY GASES
FROM THE COMBUSTION CHAMBER TOWARDS THE COMPRESSOR OCCURS.
THIS IS CHARACTERISED BY A ‘LOUD BANG, ERRATIC RPM, ABNORMAL EGT OR SEVERE VIBRATION. IN
SEVERE CASES EMITION OF FLAMES THROUGH THE ENGINE INTAKE IS EVIDENT
THIS CAN BE ALLIVIATED BY USE OF COMPRESSOR BLEED-VALVES AND VARIABLE INLET GUIDE VANES
THE SYSTEM COMPRISES OF; THERMOCOUPLES, A JUNCTION BOX AND A MILLIVOLTMETER (DIAL)
THE SYSTEM DOES NOT RELY ON ANY EXTERNAL SOURCE OF POWER, SINCE ITS OPERATION IS BASED ON
“SEEBECK EFFECT”, THAT ALLOWS CONVERSION OF A TEMPERATURE DIFFERENCE ACROSS A CIRCUIT TO
A PROPORTIONAL ELECTRIC MOTIVE FORCE (EMF).
SYSTEM OPERATION;
AS THE PROBES ARE EXPOSED TO RISING TEMPERATURE AND THE COLD JUNCTION KEPT RELATIVELY
CONSTANT, AN EMF IS PRODUCED (SEEBECK EFFECT) THUS, CAUSING DEFLECTION OF THE
MILLIVOLTMETER (CALLIBRATED IN ℉ OR℃ )
A JUNCTION BOX PROVIDES A POINT OF CONNECTION BETWEEN THE HOT AND COLD JUNCTION.
SELECTION OF SYSTEM UTILITIES DURING START CYCLE, THUS DRAINING BATTERY POWER OR
COMPRESSOR AIR
LOW BATTERY POWER THAT FAILS TO FULLY SUPPORT THE ENGINE STARTER DURING START
WEAK IGNITION POWER THAT FAILS TO GENERATE A STRONG ENOUGH ELECTRIC SPARKK TO INITIATE
COMBUSTION
TOO EARLY CUT-OUT OF IGNITION POWER DURING START CYCLE BEFORE THE ENGINE ATTAINS SELF-
SUSTAINING SPEED
BLOCKED OR RESRICTED FUEL NOZZLES, PREVENT ADEQUATE DELIVERY OF FUEL FOR COMBUSTION
ACTIVATED FUEL SHUTOFF VALVE, THAT STARVES THE ENGINE FUEL SYSTEM OF ANY
FAULTY/DEFECTIVE FUEL DISTRIBUTOR VALVE, CAUSING IMPROPER FUEL SCHEDULING DURING START
FAUTY FUEL CONTROL UNIT, CAUSING IMPROPER FUEL METERING DURING START
RESTRICTED COMPRESSOR INTAKE THUS STARVING THE ENGINE OF THE REQUIRED AIR SUPPLY
DAMAGED COMPRESSOR AS A RESULT OF FOREIGN OBJECT DEBRY, THUS REDUCING ITS EXPECTED
EFFICIENCY
FAULTY COMPRESSOR BLEED-VALVE THAT FAILS TO OPEN DURING ACCELERATION OF THE ENGINE TO
RATED
INSPECT THE EXHAUST, COMPRESSOR AND BLEED VALVE FOR SIGNS OF OIL LEAKAGE EVIDENT BY WET-
SPOTS INDICATIVE OF FAULTY LABYRITH SEALS
CARRY OUT EGR, MONITORING OIL TEMPERATURE AND PRESSURE PARAMETERS AS PER AMM
MONITOR THE EXHAUST FOR SIGNS OF SMOKE DURING EGR. IF SMOKE IS EVIDENT, SHUTDOWN AND
CARRY OUT TROUBLESHOOTING AS PER AMM
SHUTDOWN THE ENGINE AND ALLOW IT TO COOL FOR 15MIN BEFORE RECORDING THE OIL UPLIFT
CARRY OUT RESPECTIVE PAPER WORK AND CERTIFY WORK DONE, BEFORE RETURNING THE AIRCRAFT
TO SERVICE
DRAIN ALL ENGINE OIL AND INSPECT FOR FOREIGN OBJECTS OR PARTICLES
CARRY OUT BOROSCOPE ON COMBUSTION CHAMBER, TURBINES AND TURBINE GUIDE VANES FOR
SIGNS OF DAMAGE
CARRY OUT ALL PRECAUTIONS FOR A DRY MOTOR RUN AND CARRY OUT DRY MOTOR RUN LISTENING
OUT FOR ANY STRANGE NOISES
CARRY OUT EGR FOR 3MIN AT LOW IDLE, LISTENING OUT FOR ANY STRANGE NOISES
CARRY OUT FULL POWER RUNS I.A.W AMM LISTENING OUT FOR ANY STRANGE NOISES DURING POWER-
UP AND POWER-DOWN
INSPECT THE MAGNETIC CHIP DETECTOR AND OIL FILTER FOR DEBRIS
CERTIFY WORK DONE AND RETURN THE AIRCRAFT TO SERVICE MONITORING IT FOR FUTURE
DETERIORATION
BLEED VALVE
USED TO PROTECT AXIAL COMPRESSORS DURING START-UP AND SHUTDOWN, AGAINST STALL AND
SURGE CONDITIONS
ARE LOCATED AT THE INTERMEDIATE COMPRESSOR STAGES AND ARE SPRING LOADED TO THE OPEN
POSITION
BLEED VALVES ARE OPEN DURING ACCELERATION AND DECELERATION OF THE ENGINE TO RATED SPEED
AND ARE CLOSED DURING THE ENGINES NORMAL OPERATION
BLEED VALVES ARE EITHER FULLY OPEN OR FULLY CLOSED, SINCE THEY ARE NOT MODULATED