SPEC. No. | FS-4003-A, orrsuone | __YuNcTIONAL DESIGN | Stiga ONAL AIDS BA TERIES Page Tot 10 FUNCTIONAL SPECIFICATION FOR NAVIGATIONAL AIDS WITH DRY TYPE BATTERIES " Spy earoom [Onto TEL 3 aise| SPEC.No, | FS-4003.A, OFFSHORE | sogcarrcaTiON FOR | [Rex No, [1 DESIGN | NAVIGATIONAL AIDS aa SECTION WITH Day Teer Discipline | Bleet BATTERIES Page:2 of 10 CONTENTS SECTION TITLE 1.0 SCOPE 20 CODES AND STANDARDS 3.0 SITE CONDITIONS 40 ‘SCOPE OF SUPPLY 5.0 TECHNICAL REQUIREMENTS 6.0 TESTING AND INSPECTION 70 VENDOR DATA REQUIREMENTS. 8.0 CERTIFICATION 9.0 PACKING AND TRANSPORTATION Format No Ra Proc No Tue No] Rev No Rev, Date Dbs/SoF/a0is | -OHS/sOP/o0s +o TS [oF oD 1/08/2006SPEC. No. | FS-4003-A OFFSHORE FUNCTIONAL . SPECIFICATION FOR | | Rey.No. | 1 Peo NAVIGATIONAL AIDS SECTION WITH DRY TYPE Discipline | leet BATTERIES Page:3 of 10 1.0 SCOPE The specification provides the minimum requirements for system of navigational aids and associated equipment to be mounted on SBM/ SPM / Temporary decks. The equipment described herein, when installed in accordance with vendor's instructions shall form a self sufficient Navigational Aid System and provide adequate and complete safeguards to all vessels, navigating the area of installation 2.0 CODES AND STANDARDS 2.1 All applicable standards and maintenance regulations, such as those published by the Intemational Association of Light-house Authorities (IALA) and local laws shall be met by the supplied equipment. 2.2 Apart from the requirements laid down by “IALA”, the equipment supplied shall comply with the requirements of the latest revision of the relevant standards of: NEC - National Electrical Code. NEMA - National Electrical Manufacturer's Association. NFPA - National Fire Protection Association. APL - American Petroleum Institute. ANSI - American National Standards Institute. ASTM - American Society for Testing and Materials BIS - Bureau of Indian Standards lec - International Electro-technical Commission IEEE - Institute of Electrical and Electronics Engineers. 2.3 Any other recognised international codes or standards may be used in lieu of above, subject to the approval of the Company. Format No Ref Proc No Tesue No Rev No Rev. Date ‘Obs/soF/0045 | _ODS/SOP/008 to | oF o 01/08/2006OFFSHORE | gppeiricaTION FOR QEsiGN” | Stvtearionan ais ection | AVIEATONAL ADS | (pn [Het ATER Page fF 0 3,0 SITE CONDITIONS All the equipment shall be suitable for use in extreme, harsh marine environments. The equipment shall be tropicalised and treated to protect the same against the site conditions as specified in General Design Criteria’ and traces of HS found in the atmosphere, if specified in equipment data sheet. All painting shall be in accordance with Specification~Protective Coating’. 4,0 SCOPE OF SUPPLY 44 The scope of supply through this specification shall include, but not necessatily be limited to design, fabrication, testing and supply of the following equipment to make the system complete in all respects:- i) Obstruction/waming devices incorporating obstruction lights. il) Power system incorporating dry type 12V battery pack, one for each lantern in suitable enclosures for outdoor installation as per area classification. ii) Miscellaneous items like junction boxes, Nickel/Chromium plated brass, double compression type cable glands, tinned copper lugs etc. 5.0 TECHNICAL REQUIREMENTS 5.1. OBSTRUCTION WARNING DEVICES ‘The obstruction lights and JBs will be located in Class |, Division |, Group D, Temp. Class TS hazardous area and shall be certified by UL or any other equivalent testing authority from the country of origin for use in this area. This certification mark shall be attached to the base of each equipment where it is easily visible. All components and devices shall be ready for direct mounting with footings, stanchions, bases and housing supplied. Each lantern shall be equipped with a 360° lens suitable for mounting on a leveling type pedestal. Format No Ref, Proc, No Issue No Rev No Rev, Date ODS/SOF/004B | ODS/SOP/ 008 to 1S oF oD 01/08/2006OFFSHORE | gppeiricaTION FOR QEsiGN” | Stvtearionan ais ection | AVEATONAL ADS | (pn [Hed ATER Page S010 5.2 OBSTRUCTION LIGHTS The lights shall be equipped with clear acrylic fresnel lenses and have a range of at least 10 Nautical miles in a 360 degree circle. A transmissivity factor of 0.74 shall be taken for selecting the luminaire. All the lights on the platform/the interconnecting bridges shall be synchronised to flash the Morse Letter 'U' in unison at an interval of 15 seconds. The flash cycle shall be as below: 0.4sec. - ON 0.5sec. - OFF 0.4sec. - ON 0.5sec. - OFF 12sec. - ON 12sec. - OFF Each light shall be equipped with six-place automatic lamp changer and controlled by sun switch mounted inside the lantern. Lights shall be designed to flash continuously in the event of failure of sun switches and shall burn steadily if the polarity is accidentally reversed during hook- up/rewiring. In the event of failure of one or more lights, continued operation of remaining lights with specified flash code shall be strictly maintained. For this, each flashing unit shall be provided with a flasher and automatic synchronisation feature. The lights shall operate at 12V + 5% D.C 5.3 Fog Signal Fog Signal / Fog Horn shall only be provided, if the requirement is mentioned specifically in the data sheet DS-4003 A. The fog signal shall be electrically powered with two-nautical mile range and rated for U.S. Coast Guard Class-A Service. The fog signal shall be able to broadcast a 360-degree beam of sound in the horizontal plane. The fog hom shall be programmed to sound a Morse letter “U" at an interval of 30 seconds. The sound cycle shall be as follows: 075 S ON 7.008 OFF 0.758 ON 1.00 'S OFF 2.508 ON 24.00 5 OFF Format No Ref Proc No Tesue No Rev No Rev. Date ODS/SOF/004B | ODS/SOP/ 008 to 1S oF oD 01/08/2006| | ‘SPEC. No. | FS-4003-A, OFFSHORE FUNCTIONAL . SPECIFICATION FOR Rev.No. | 1 suemion NAVIGATIONAL AIDS ECTION WITH DRY TYPE Discipline | leet BATTERIES Page: 6 of 10 The signal shall be controlled by manual ON/OFF switch. Spare Contacts/terminals for remote operation shall be provided. The fog horn shall be complete with vertical array of required no. of driver units arranged on suitable structure to produce omni directional signal complete with amplifier oscillator, time and low loss power regulator etc. In addition to the fog signaling it is proposed to use the fog horn for the leak detection system of SPM, For this, one No. selector switch to select the fog/leak detection mode shall be provided. With the switch positioned in leak detection mode the fog horn shall sound morse letter A. Requisite Timer for this shall be included. However, when the switch is set to fog mode it shall be possible to test the leak detection system. 5.4 BATTERY PACK 5.4.1. Battery pack shall consist of suitable number of dry type air depolarised primary cells of adequate ampere hour capacity to deliver required output voltage of 12V for the navigational aids. Batteries shall have minimum life as specified in data sheet. Battery enclosure shall be suitable for installation in Class-l, Division-I, Group-D area, Batteries shall be furnished in suitable enclosures of PVC lined steel racks with cells installed on wooden or PVC trays. The arrangement shall be very ‘compact and suitable for installation on platform. 5.4.2 The battery sizing criteria shall be as follows: a) Operation time of obstruction light 14 hours/day b) Surge factor for obstruction light current As per manufacturer's catalogue. c) Ageing factor for the battery 08 d) Temperature correction of battery capacity for 16°C. 5.4.3 Accessories The following accessories shall be supplied along with the batteries: - Intercell and inter-row connectors of electrolytic grade copper. - End take offs Format No Ref Proc No Tesue No Rev No Rev. Date ‘OS/SOF/004B | ODS/SOP/008 to 1S | oF @ 01/08/2006| | ‘SPEC. No. | FS-4003-A, OFFSHORE FUNCTIONAL . SPECIFICATION FOR Rev.No. | 1 suemion NAVIGATIONAL AIDS ECTION WITH DRY TYPE Discipline | leet BATTERIES Page: 7 of 10 55 56 57 58 Insulating channels for insulating all live parts including cell terminals, intercell and inter-row connections. - Stand insulators: - Terminal blocks for terminating cables from battery to nav-aids. - Bolts and nuts as required. - Any other accessories not listed above but required for the batteries. - One number spare cell. - One cell testing voltmeter. WIRING Vendor shall include all necessary hardware including seals and glands required to complete the system and to make it fully operational. All wiring, terminals and connection points shall be permanently labelled with the same notation as shown in vendor's approved schematic and hook-up drawings. Terminal block shall be heavy duty, melamine, 650V, minimum 20 A rated, break resistant and flame retardant. Minimum 20% spare terminals shall be provided in each block assembly. MECHANICAL All components and devices shall be ready for direct mounting with footings, stanchions, bases and housing supplied. Each lantern shall be suitable for mounting on a levelling type pedestal MATERIAL AND FINISH All materials shall be selected and finished to resist the site and climate conditions specified in Specification-'Site conditions and Climate’ All electronic circuit boards shall be tropicalised to prevent corrosion and fungus growth. Painting shall be suitable for offshore installation and shall meet requirements specified in Specification-Protective Coating’. IDENTIFICATION All lanterns, battery, and related devices and materials shall have affixed externally a permanent tag in a contrasting colour and lettering at least Format No Ref, Proc, No Issue No Rev No Rev, Date ‘oDs/s Ff 0048 | ODS/SOP/ 008 to O15 oF oD 01/08/2006| | ‘SPEC. No. | FS-4003-A, OFFSHORE FUNCTIONAL . SPECIFICATION FOR Rev.No. | 1 suemion NAVIGATIONAL AIDS ECTION WITH DRY TYPE Discipline | leet BATTERIES Page: 8 of 10 12mm high. The tag inscription shall be in line with the equipment number list. 6.0 TESTING AND INSPECTION All tests shall be carried out as per relevant standard at Vendor's works. ‘The company reserves the right to have a representative to witness the final testing and inspection. Prior intimation of at least 20 days shall be given to enable the Company to depute its representative to witness the tests. Testing and inspection of the Navigational Aid System shall include but not necessary be limited to the following: 6.1 Visual inspection shall be made to assure that good workmanship and, practices were maintained throughout fabrication and assembly. 62 A quantitative check shall be made to assure that all items in specified quantities, are present according to the purchase order and packing list. 6.3 A functional test shall be conducted with all devices interconnected to verify system operation. 64 _ Insulation resistance test of all wiring 65 Laboratory tests of luminaries and fog horn for their compliance with the indicated range. 66 — Bum out test on all equipment collectively as one system for 100 hours. 6.7 Allroutine tests as per applicable standards for batteries. 68 Test reports and type test certificates shall be furnished to the Company. 7.0 VENDOR DATA REQUIREMENTS 74 GENERAL 7.1.1" Make, type and catalogue no. of equipment. 7.1.2" Dimension, weight general arrangement & mounting details drawings. 7.4.3" Type test certificates 7.1.4 Routine test certificates Format No Ref Proc No Tesue No Rev No Rev. Date ‘Obs/soF/0045 | _ODS/SOP/008 to | oF @ 01/08/2006| | ‘SPEC. No. | FS-4003-A, OFFSHORE FUNCTIONAL . SPECIFICATION FOR Rev.No. | 1 suemion NAVIGATIONAL AIDS ECTION WITH DRY TYPE Discipline | Elect BATTERIES Page: 9 of 10 7.1.5" Applicable International Standards. 7.1.6 Installation, Operating and maintenance manual. 7.1.7 Hazards and safety precautions. 7.1.8" Catalogues and brochures. 7.1.9* Interconnection diagram for various equipments along with cable size. 7.1.10* Bill of material 7.1.11* Completed data sheet. 7.2. OBSTRUCTION LIGHTS 7.2.1* Load cycle and AH demand calculation per day. 7.2.2° Range test certificate 7.2.3" Maximum and minimum current demand for the extreme limits of voltage and ambient temperature 7.2.4 Minimum guaranteed life of Lamps used in obstruction light. 7.25 Certificates to indicate temperature rise limits and suitability for area classification. 7.3 BATTERY 7.3.1* Design, Selection Criteria and Design Safety Factors along with Battery Sizing Calculations. 7.3.2. Battery Charge leakage rates at various temperatures. NOTES : 1 Items marked with asterisk (*) must be furnished along with bids. All other items including the above shall be submitted for Company's approval! information during detailed engineering. 2. All calculations furnished during bid stage shall be only for information. They shall be checked during detailed engineering stage. Any change in size of battery etc. shall be done without any price implication. Format No Ref, Proc, No Issue No Rev No Rev, Date ODS/SOF/004B | ODS/SOP/ 008 to 1S oF oD 01/08/2006SPEC. No. | ¥S-4003-A OFFSHORE FUNCTIONAL . SPECIFICATION FOR | | Rey. No. | 1 Peo NAVIGATIONAL AIDS SECTION WITH DRY TYPE Discipline | Blect BATTERIES Page: 10 of 10 8.0 CERTIFICATION All offered equipment or equipment of similar design manufactured by same Supplier - Shall have been type tested by an authority approved by the company. - Shall have been in continuous satisfactory service on offshore for a minimum period of two years. - Shall be having current certification approval listing by an agency approved by Company or UL or FM 9.0 PACKING AND TRANSPORTATION The offered equipment along with their accessories shall be shipped to site packed in wooden crates. They shall be wrapped with polythene sheets before being placed in the crates to prevent damage to finish Crates shall have skid bottom for handling. Format No Ref Proc No Tesue No Rev No Rev. Date ‘OS/SOF/004B | ODS/SOP/008 to 1S | oF @ 01/08/2006