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MODEL MT-12
Mfg. Numbers 9200131, 134, 136, 137, 138, 140, 144, & 150
Place this manual in the Toaster section A.J. Antunes & Co.
of your Equipment Manual.
Manufactured exclusively for
McDONALD’S®
BY
A.J. ANTUNES & CO.
180 KEHOE BLVD.
CAROL STREAM, ILLINOIS 60188, U.S.A.
PHONE: 1-630-784-1000
TOLL FREE: 1-877-392-7854 (USA Only)
FAX: 1-630-784-1650
www.ajantunes.com
MT-12
ITS
Testing & Certification Scan with mobile device or enter URL
for product and service information.
geprufte
Sicherheit
http://tiny.cc/ajaMT12
TABLE OF CONTENTS
Owner Information......................................................2 Operation......................................................................8
General.......................................................................2 Hi-Limit Reset Button...............................................10
Warranty Information..................................................2 Maintenance...............................................................10
Service/Technical Assistance.....................................2 Maintenance Schedule.............................................10
Important safety information......................................3 Function of Diagnostic LEDs....................................12
Specifications..............................................................5 Troubleshooting........................................................13
Electrical Ratings........................................................5 Replacement parts....................................................16
Electrical Cord & Plug Configurations........................5 Wiring Diagrams........................................................19
Dimensions.................................................................6 NOTES........................................................................20
Installation....................................................................7
Unpacking...................................................................7
Location......................................................................7
IMPORTANT
Keep these instructions for future reference. If the unit changes ownership,
be sure this manual accompanies the equipment.
LIMITED WARRANTY
The Antunes Food Service Equipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald’s Equipment.
All components are warranted against defects in the material and workmanship for a period of two (2) years from date of original installation.
If any part becomes defective during period of this Warranty, Antunes Food Service will pay negotiated straight time labor costs to an Authorized Service Agent to
replace the part, plus travel expenses up to 50 miles/80 km, 1 hour each way (100 miles/160 km, 2 hours round trip).
WARRANTY EXCLUSIONS • This Warranty does not cover Consumable items.
• The cost of Installation. • Water pressure problems or contamination problems such as foreign material
• Equipment that has been damaged due to shipment. Purchaser should in water lines or inside solenoid valves due to an incoming water source.
make damage claim directly upon carrier. • Overtime or Holiday charges.
• Alteration, misuse, abuse. • Mileage over 50 miles/80 km (100 miles/160 km round-trip), or travel time
• Improper storage or handling. over two (2) hours.
• Improper maintenance. • Freight, foreign, excise, municipal or other sales or use taxes.
• Failure to follow proper Installation instructions, including electrical connec- • Consequential damages such as loss of profit, loss of time, the cost of repair-
tion. ing or replacing other property which is damaged, or any other incidental
• Improper or unauthorized repairs. damage of any kind.
• Scheduled Maintenance procedures as outlined in your MRC Card.
Antunes Food Service reserves the right to make changes in design or add improvements on any products. The right is always reserved to modify Equipment
because of factors beyond our control and government regulation. Changes to Equipment do not constitute a warranty charge.
This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular pur-
pose, each of which is expressly disclaimed. The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be liable
for special consequential or incidental damages for the breach or delay in the performance of this warranty.
This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc. © McDonald’s Corporation All Rights Reserved
This unit is manufactured from the finest materials Authorized Service Agency
available and is assembled to Roundup’s strict quality
standards. It has been tested at the factory to ensure Name:
dependable trouble-free operation.
Phone No.:
Warranty Information Address:
Please read the full text of the Limited Warranty in this Use only genuine Roundup replacement parts in this
manual. unit. Use of replacement parts other than those sup-
plied by the manufacturer will void the warranty. Your
If the unit arrives damaged, contact the carrier imme- Authorized Service Agency has been factory trained
diately and file a damage claim with them. Save all and has a complete supply of parts for this toaster.
packing materials when filing a claim. Freight damage
claims are the responsibility of the purchaser and are You may also contact the factory at 1-630-784-1000
NOT covered under warranty. if you have trouble locating your Authorized Service
Agency.
The warranty does NOT extend to:
• Damages caused in shipment or damage as
result of improper use.
• Installation of electrical service.
• Normal maintenance as outlined in this manual.
• Malfunction resulting from improper maintenance.
• Damage caused by abuse or careless handling.
• Damage from moisture into electrical
components
WARNING WARNING
GENERAL WARNING. Indicates information impor- ELECTRICAL WARNING. Indicates information relat-
tant to the proper operation of the equipment. Failure ing to possible shock hazard. Failure to observe may
to observe may result in damage to the equipment result in damage to the equipment and/or severe
and/or severe bodily injury or death. bodily injury or death.
CAUTION WARNING
GENERAL CAUTION. Indicates information important HOT SURFACE WARNING. Indicates information
to the proper operation of the equipment. Failure to important to the handling of equipment and parts.
observe may result in damage to the equipment. Failure to observe may result in personal injury.
In addition to the warnings and cautions in this manual, The following warnings and cautions appear throughout
use the following guidelines for safe operation of the this manual and should be carefully observed.
unit.
• Turn the power off, unplug the power cord, and
• Read all instructions before using equipment. allow unit to cool down before performing any
service or maintenance.
• For your safety, the equipment is furnished with
a properly grounded cord connector. Do NOT • The procedures in this manual may include
attempt to defeat the grounded connector. the use of chemical products. These chemical
products will be highlighted with bold face let-
• Install or locate the equipment only for its intend- ters followed by the abbreviated HCS (Hazard
ed use as described in this manual. Do NOT use Communication Standard). See Hazard
corrosive chemicals in this equipment. Communication Standard manual for the appro-
priated Material Safety Data Sheets (MSDS).
• Do NOT operate this equipment if it has a dam-
aged cord or plug, if it is not working properly, or • The equipment should be grounded according to
if it has been damaged or dropped. local electrical codes to prevent the possibility of
electrical shock. It requires a grounded recep-
• This equipment should be serviced by qualified
tacle with separate electrical lines, protected by
personnel only. Contact the nearest Authorized
fuses or circuit breaker of the proper rating.
Service Agency for adjustment or repair.
• Bread may burn. Therefore toasters must not be
• Do NOT block or cover any openings on the unit.
used near or below curtains or other combustible
• Do NOT immerse cord or plug in water. walls and materials. Failure to maintain safe
operating distances may cause discoloration or
• Keep cord away from heated surfaces. combustion.
WARNING WARNING
If the supply cord is damaged, it must be Do NOT use extension cords with this unit.
replaced by the manufacturer, its service
agent, or a similarly qualified person in order
to avoid a hazard. WARNING
Check with a qualified electrician if you are
WARNING unsure if the appliance is properly grounded.
WARNING
WARNING
This equipotentiality symbol shows
external functional grounding Provide at least 1 inch clearance all around
connection. the unit.
IMPORTANT
Keep these instructions for future reference. If the unit changes ownership,
be sure this manual accompanies the equipment.
IMPORTANT
A.J. Antunes & Co. reserves the right to change specifications and product design without
notice. Such revisions do NOT entitle the buyer to corresponding changes, improvements,
additions, or replacements for previously purchased equipment.
CAUTION WARNING
All electrical service connections must be in accor- ELECTRICAL SHOCK HAZARD. FAILURE TO
dance with local electrical codes and any other appli- FOLLOW THE INSTRUCTIONS IN THIS MANUAL
cable codes. COULD RESULT IN SERIOUS INJURY OR DEATH.
SPECIFICATIONS
L6-30P,
MT-12
200-240 3400 17.0 50/60 30 Amp.,
9200134
250 Volt
MT-12
200-240 3400 17.0 50/60 L6-20P, 20 Amp., 250 Volt
9200144
7-1/8"
(180.99 mm)
8-1/8"
(206.4 mm)
13-5/8"
(346 mm)
15-5/8"
(398.8 mm)
26-5/8"
(650.8 mm)
26-5/8"
(650.8 mm)
14-3/4"
4-7/16" (374.6 mm)
(112.7 mm)
INSTALLATION
Unpacking Partial Load Timer Control Knob Partial Load
Indicator Light
1. Remove unit and all packing materials from Front Door (Amber)
shipping carton. Control Knob
Crumb
NOTE: If any parts are missing or damaged, con- Removable Indicator Light (Green)
Tray
Plate
tact A.J. Antunes IMMEDIATELY at 1-630-784-1000
or in the U.S. or Canada, 1-800-253-2991 toll free.
Figure 1. Muffin Toaster MT-12
5. Clean the toaster with a damp cloth. Remove
and clean the crumb tray (see MRC TS 019). CAUTION
All electrical service connections must be in accor-
Location dance with local electrical codes and any other appli-
When placing the toaster into service, pay attention to cable codes.
the following guidelines.
• Make sure the power is off and the unit is at room
temperature before plugging in the power cord.
• Do NOT block or cover any openings on the unit.
• Do NOT immerse the power cord or plug in water.
• Keep the power cord away from heated surfaces.
• Do NOT allow the power cord to hang over edge
of table or counter.
Plug the power cord into the appropriate power outlet.
Refer to the specification plate for the proper voltage.
A
1 Turn
Power Switch ON 3
(Back of Unit)
Partial
Load Press the
Partial Load button
READY
ONLY when toasting
a partial load
of product.
Partial
NOTE: When the Amber light is on, a Partial Load
Load
Cycle is selected. When this light is off, a Full
B The unit beeps twice and Load Cycle is selected.
READY both lights blink twice.
Allow the units to warm up
for 30 minutes.
2 Partial
Load
READY
CAUTION
The Crumb Tray and Removable Plate will be very hot
when the unit is in operation. Do NOT use the Crumb
Tray and Removable Plate as a means to load/unload
product from the unit.
PARTIAL
LOAD
OPERATION (continued)
5 8
Pull the Front Door
Control Knob OUT
to LOCK the door. A
Push the Front Door
Control Knob IN
Partial
Load
to UNLOCK
and open the
Front Door.
READY Partial
Load
6 9
Partial
Load
READY
TOASTING TIMES:
Full Load = 90 - 130 seconds
Partial Load = 85 - 125 seconds
NOTE: The indicator lights blinks and the Audio Remove product from the spatula. The unit is ready
Signal beeps when the toast cycle completes. for another cycle.
Partial
Load
READY
MAINTENANCE
WARNING Maintenance Schedule
Turn the power off, unplug the power cord, and allow DAILY – CLEAN CRUMB TRAY
the unit to cool down before performing any service or
maintenance. 1. Turn the power off and unplug the power cord.
The damage is usually in the form of discoloration, 6. Inspect the Removable Plate for excessive car-
dulling of metal surface finish, pits, voids, holes, or bon build-up (use coloration of the bottom of the
cracks. plate for reference). If there is only a slight car-
bon build-up, proceed to step 8.
This damage is permanent and not covered by war-
ranty. The following tips are recommended for mainte- 7. If excessive build-up of carbon exists, remove
nance of your stainless steel equipment: using an approved Grill Cleanser and a griddle
cloth.
• Always use soft, damp cloth for cleaning, rinse with
clear water and wipe dry. When required, always 8. Wipe the Removable Plate clean with a paper
rub in direction of metal polish lines. towel dampened with KAYQUAT™ Sanitizer
Solution (HCS).
• Stains and spots should be removed using a
vinegar solution. 9. Wash the Crumb Tray and Spatula in the three
compartment sink.
• Finger marks and smears should be rubbed off
using soap and water. 9. Reinstall the Removable Plate into the Crumb
Tray, reinstall the Crumb Tray into the toaster,
CAUTION
If a chemical cleaner is used, be sure it is safe to use
on cast aluminum. Observe all precautions and warn-
ings on product label.
MAINTENANCE (continued)
MONTHLY – CHECK CALIBRATION
WARNING
During this procedure, hot toasting surfaces will be
exposed. Use extreme care to avoid personal injury. Full Load Temp. Pot
Partial Load Temp. Pot
3. Load 12 muffin halves into the toaster, close the Control Board
front door, and start and start the stopwatch.
4. Check the time on the stopwatch when the Audio Figure 3. Adjusting Timer on Real Panel Assembly
Signal beeps.
Rear Panel Diagnostic LEDs 3 Solid State Relay On - ON when power is sent
to the Solid State Relay. This LED pulses rapidly
during operation.
CR10
Switch settings are correct.
R3
R2
C1
R4
CR9
R9
R8
R6
C2 Q1
220 200
PARTIAL
R5
R16
Q2 R11 R7 R14
R20 R10
U1 R12 R13
CRY1
R15
R18
NOTE: Refer to the table below for a listing of
R17
SFT00-0216-B
SSR THERM.
R22
R21
FULL 3
DONE
LOW HIGH
ON FAULT.
1
SW
Q3
2
Q4
220 200
J2
1
C4
LOW HIGH C3 C5 R23 CR13
2
CR17
4
CR19 R30
CR18
A B
1
R29
C6 C8 R33
DS1 - + R35
R32R34
R31
- +
C7
C10
ting.
C9
R36 R37 VRL1
C D U2 CR8 P4
R38 C12
C15 C11 C13
J3 R42 C17
C16
C19R40 R39 C14 C18
U3
R45
C21
DO NOT USE HIGH SETTING.
U4
C20R41
C23 R47 U5
C25 R44 C22
R46 R48
C24
C26
C27
R52
R51
C30
R50
C29
C28 L1 R49
L2
C31 L4
L3
R53
C32 C33 C34
L5
L6
VAR2
R54 VAR1
Dip Switches
P3 1
1 2 P2 P1
220? High?
RED YELLOW
1
9200131 200 LO
9200134 200 LO
9200136 200 LO
9200137 220 LO
9200138 220 LO
9200140 200 LO
9200144 200 LO
9200150 200 LO
TROUBLESHOOTING
Diagnostic Flow Chart
Yes
Yes Yes
Yes
Refer to
Troubleshooting
Heats to more than 105°F Door is opened during Door is open for more than 8 consecu-
(65°C) but less than 750°F cook cycle - Audio Signal tive seconds during cook cycle - Audio
No No
(400°C) in 30 minutes beeps once every second Signal beeps very rapidly 15 times
door is open - cook cycle is automatically cancelled.
Yes
TROUBLESHOOTING (continued)
Problem Possible Cause Corrective Action
Toaster not heating (but fan is Hi-Limit control is tripped or Turn toaster off for 30 minutes and then
working). defective. reset. If the Hi-Limit control trips repeat-
edly, contact your maintenance person or
Authorized Service Agency.
Loose/defective electronic Contact your maintenance person or
connections. Authorized Service Agency.
Heating element/coil is broken/open.
Solid State Heater Relay is
defective.
Control Board is defective.
Fan not running but toaster is Fan is dirty or defective. Clean or replace defective fan.
heating.
No Audio Signal, but Ready Defective Audio Signal. If Audio Diagnostic LED is on but there
Light works. is no Audio Signal, replace the Audio
Signal.
No Ready Light but Audio Defective Ready Light. If Ready Light Diagnostic LED is on, but
Signal works. the Ready Light is not, replace the Ready
Light.
No Audio Signal or Ready light Control Board is defective. Replace the Control Board.
on either Full or Partial Load
cycles.
Front Door will not open or Door Push Rod is damaged. Remove left cover and check Door Push
close properly. rod for free movement of door. Straighten
or replace rod as required.
Have your maintenance person or
Authorized Service Agency straighten or
replace the Door Push Rod as required.
Heating element/coil is on Defective Solid State Relay. Contact your maintenance person or your
continuously. Defective Control board. Authorized Service Agency.
Only half the element coil is Loose/defective electrical wiring con- Check wiring connections at element/coil
working. nection.
Heating element/coil is broken/open Replace the heating element/coil.
46 57
1 50 14
50
50
7
5
13
11
50 56
46
H
53
8 12 33
40
28 32
9 50
7 Pa
rt
Lo ial
ad 50
52
28 31
5
30
10 40
37
3
15
6
48 36
39
34
50
25
22
23, 24
26 42
46 43
51
50 41
45 50
50
27
17 50 49
16 35
55
46
View A
57
50
7
4
52
40
2 38
1
5
54
40
WIRING DIAGRAMS
WIRING DIAGRAM
NOTE: ALL WIRES TO BE 14 GA. TGGT-250°C
UNLESS OTHERWISE SPECIFIED. MICRO
# 14 GA. AWM-105°C SWITCH
WHT/BLU
GRN/YEL
BLK/BRN
16 GA. AWM-105°C
=
16 GA. SF2-200°C
ORG
TERMINAL
BLOCK PUSH-
PUSH
YEL
# WHT
# BLK
1 SWITCH
WHT
# GRN/YEL GND POWER
2
WHT
RELAY BOARD SWITCH 3
P4
CONTROL WHT
WHT 4 1 BOARD 4
T4
BLK 5
T3
6
WHT
T2 5 2
T1
BLK P3 P2
WHT
YEL
123 4 1 234
VIO
RED
T/COUPLE
1 2
BLU
TRANSFORMER
WHT
BLK
5 6
BLK
7
* NAT
FAN READY
BRN LIGHT
WHT
9
BRN
BLK 1 10
BLUE
= WHT
BLK RED
PARTIAL
* NAT - + - + LOAD
HEATER RELAY IND.
LIGHT
1 2 3 4 B2 A2
* BLK B1 A1
# BLK
* BLK
* NAT
F R
HIGH LIMIT