R&R - Rochester Format

PLEASE REFER COMMENTS OR QUESTIONS REGARDING THIS SPREADSHEET TO ERIC ROSEN.
1. PRESS THE "INITIALIZE DATA FIELDS" BUTTON TO CLEAR THE YELLOW DATA FIELDS.
2. PRESS THE "ENTER PRODUCT DATA" BUTTON TO ENTER/EDIT REQUIRED INFORMATION.
3. FILL OUT THE DISPOSITION TAB.
NOTE: THE R&R SHEET HAS BEEN PROTECTED FOR YOUR OWN GOOD.
THERE ARE NO FIELDS YOU NEED TO FILL IN THAT ARE NOT TAKEN CARE
OF BY THE "ENTER PRODUCT DATA" BUTTON.
IF YOU STILL FEEL THE NEED TO MAKE CHANGES, THERE IS NO PASSWORD

ON THIS PROTECTION AND YOU MAY TURN IT OFF BY USING THE
TOOLS - PROTECTION - UNPROTECT SHEET MENU SELECTION.
timedate partid modelspec teststep flowactual tps1actual tps2actual
1/23/2008 10:42 80071399710 28095270 2 2.959 2.947 2.941 4.391 4.391 4.392 0.58
1/23/2008 10:46 80071399713 28095270 2 2.950 2.945 2.925 4.367 4.366 4.369 0.647
1/23/2008 10:46 80071399714 28095270 2 3.263 3.241 3.238 4.372 4.374 4.374 0.66
1/23/2008 10:47 80071399715 28095270 2 3.141 3.128 3.119 4.425 4.425 4.426 0.607
1/23/2008 10:48 80071399716 28095270 2 3.139 3.117 3.114 4.39 4.392 4.392 0.593
1/23/2008 10:48 80071399717 28095270 2 2.716 2.714 2.715 4.365 4.366 4.365 0.657
1/23/2008 10:49 80071399719 28095270 2 3.348 3.335 3.335 4.361 4.362 4.363 0.696
1/23/2008 10:50 80071399720 28095270 2 2.780 2.788 2.790 4.375 4.374 4.374 0.634
1/23/2008 10:50 80071399721 28095270 2 3.030 3.015 3.014 4.401 4.401 4.401 0.609
1/23/2008 10:51 80071399722 28095270 2 2.926 2.901 2.895 4.386 4.386 4.387 0.592
1/23/2008 10:52 80071399710 28095270 2 2.944 2.939 2.936 4.393 4.391 4.392 0.58
1/23/2008 10:52 80071399713 28095270 2 2.944 2.927 2.925 4.366 4.367 4.368 0.646
1/23/2008 10:53 80071399714 28095270 2 3.252 3.237 3.234 4.373 4.373 4.374 0.66
1/23/2008 10:53 80071399715 28095270 2 3.127 3.128 3.121 4.425 4.427 4.428 0.606
1/23/2008 10:54 80071399716 28095270 2 3.115 3.116 3.106 4.391 4.392 4.393 0.59
1/23/2008 10:55 80071399717 28095270 2 2.709 2.716 2.714 4.365 4.365 4.366 0.655
1/23/2008 10:55 80071399719 28095270 2 3.340 3.337 3.330 4.361 4.362 4.361 0.695
1/23/2008 10:56 80071399720 28095270 2 2.796 2.790 2.798 4.374 4.374 4.376 0.634
1/23/2008 10:56 80071399721 28095270 2 3.016 3.014 3.015 4.401 4.401 4.401 0.608
1/23/2008 10:57 80071399722 28095270 2 2.904 2.908 2.896 4.386 4.387 4.388 0.591
1/23/2008 10:58 80071399710 28095270 2 2.948 2.941 2.936 4.39 4.391 4.393 0.579
1/23/2008 10:58 80071399713 28095270 2 2.948 2.933 2.931 4.366 4.368 4.37 0.647
1/23/2008 10:59 80071399714 28095270 2 3.242 3.239 3.231 4.372 4.374 4.374 0.66
1/23/2008 11:00 80071399715 28095270 2 3.130 3.127 3.112 4.427 4.425 4.428 0.607
1/23/2008 11:00 80071399716 28095270 2 3.117 3.111 3.108 4.389 4.39 4.391 0.59
1/23/2008 11:01 80071399717 28095270 2 2.715 2.719 2.717 4.365 4.365 4.366 0.656
1/23/2008 11:01 80071399719 28095270 2 3.339 3.331 3.330 4.36 4.363 4.362 0.695
1/23/2008 11:02 80071399720 28095270 2 2.787 2.781 2.802 4.375 4.375 4.377 0.634
1/23/2008 11:03 80071399721 28095270 2 3.015 3.012 3.001 4.401 4.401 4.402 0.607
1/23/2008 11:04 80071399722 28095270 2 2.905 2.890 2.889 4.386 4.388 4.388 0.591
closedtodefrespvalue default1tps1value default1tps2value tpsrelcorravalue
0.579 0.58 30 30 30 81.813 81.815 81.814 23.465 23.427 23.422 0.097

0.647 0.647 30 30 30 81.233 81.239 81.241 24.917 24.919 24.910 0.103
0.661 0.661 31 31 31 81.230 81.220 81.256 25.104 25.099 25.095 0.294
0.607 0.608 28 28 28 82.491 82.478 82.486 23.751 23.758 23.756 0.192
0.591 0.591 28 28 28 81.870 81.854 81.853 23.520 23.511 23.499 0.096
0.655 0.655 28 28 28 81.300 81.288 81.296 24.796 24.732 24.729 0.189
0.695 0.695 28 28 29 81.195 81.201 81.224 25.872 25.861 25.855 0.106
0.633 0.634 30 30 30 81.383 81.389 81.427 24.701 24.688 24.678 0.090
0.608 0.607 28 28 28 82.101 82.122 82.125 23.664 23.627 23.635 0.129
0.591 0.591 29 29 29 81.650 81.672 81.671 23.623 23.597 23.588 0.180
0.58 0.58 30 30 30 81.803 81.830 81.797 23.426 23.438 23.425 0.099

0.647 0.647 30 30 30 81.245 81.247 81.251 24.912 24.914 24.905 0.118
0.661 0.66 31 31 31 81.232 81.236 81.242 25.087 25.102 25.099 0.275
0.608 0.607 29 28 28 82.467 82.485 82.510 23.755 23.760 23.761 0.185
0.591 0.591 27 28 28 81.865 81.875 81.858 23.509 23.499 23.498 0.098
0.656 0.655 28 28 28 81.277 81.291 81.293 24.746 24.735 24.734 0.171
0.696 0.695 29 29 29 81.222 81.222 81.207 25.863 25.858 25.855 -0.106
0.634 0.634 30 30 30 81.390 81.411 81.411 24.690 24.680 24.688 0.085
0.608 0.607 28 28 28 82.124 82.115 82.112 23.658 23.646 23.626 0.127
0.592 0.591 29 29 29 81.669 81.660 81.673 23.598 23.586 23.586 0.183
0.579 0.58 30 29 30 81.823 81.835 81.788 23.442 23.436 23.415 0.107

0.647 0.647 30 30 30 81.259 81.266 81.261 24.918 24.918 24.911 0.107
0.661 0.66 31 31 31 81.237 81.225 81.256 25.097 25.105 25.098 0.258
0.609 0.607 28 28 28 82.489 82.479 82.478 23.753 23.768 23.744 0.171
0.591 0.591 28 28 28 81.852 81.883 81.861 23.513 23.504 23.499 0.098
0.657 0.655 28 28 28 81.296 81.292 81.307 24.748 24.736 24.724 0.178
0.696 0.695 29 29 29 81.218 81.197 81.195 25.852 25.859 25.854 -0.110
0.634 0.635 30 29 30 81.393 81.418 81.390 24.683 24.693 24.689 0.074
0.607 0.606 28 28 28 82.126 82.111 82.110 23.654 23.640 23.633 0.108
0.591 0.591 29 29 29 81.677 81.648 81.673 23.600 23.593 23.579 0.185
tpsrelcorravalue tpsrelcorrbvalue tpsrelcorrcvalue tpsrelcorrdvalue tpsabscorravalue
0.104 0.110 0.067 0.079 0.073 -0.072 -0.074 -0.101 -0.451 -0.477 -0.455 0.868
0.095 0.094 0.085 0.089 0.096 -0.054 0.051 0.066 -0.398 -0.438 -0.432 0.642
0.267 0.271 0.381 0.350 0.390 0.458 0.444 0.450 0.888 0.914 0.909 0.504
0.211 0.185 0.274 0.271 0.274 0.334 0.371 0.325 0.738 0.794 0.757 -0.486
0.096 0.095 0.063 0.074 0.081 -0.070 -0.093 -0.090 -0.469 -0.488 -0.471 0.778
0.195 0.190 0.200 0.208 0.226 0.225 0.233 0.226 0.258 0.259 0.259 0.656
0.114 -0.113 -0.149 -0.149 -0.172 -0.210 -0.204 -0.238 -0.783 -0.763 -0.795 0.164
0.102 0.076 0.059 0.070 0.072 -0.075 -0.071 -0.087 -0.557 -0.498 -0.519 0.583
0.111 0.114 0.136 0.143 0.135 0.156 0.146 0.146 0.143 0.140 0.138 0.334
0.191 0.174 0.183 0.185 0.193 0.149 0.140 0.138 -0.156 -0.162 -0.166 0.908
0.092 0.097 0.071 0.074 -0.058 -0.083 -0.097 -0.095 -0.463 -0.485 -0.463 0.871
0.118 0.103 0.096 0.088 0.090 -0.064 -0.067 -0.081 -0.414 -0.424 -0.430 0.654
0.272 0.264 0.367 0.372 0.380 0.481 0.424 0.413 0.920 0.891 0.911 0.475
0.194 0.175 0.244 0.273 0.268 0.334 0.321 0.326 0.754 0.741 0.714 -0.485
0.095 0.109 0.077 0.081 0.066 -0.085 -0.116 -0.085 -0.462 -0.452 -0.456 0.780
0.178 0.198 0.209 0.223 0.235 0.218 0.217 0.245 0.240 0.232 0.274 0.653
-0.110 -0.118 -0.157 -0.166 -0.129 -0.218 -0.236 -0.237 -0.755 -0.767 -0.761 0.160
0.092 0.090 0.070 0.073 0.082 -0.080 -0.081 -0.069 -0.554 -0.528 -0.510 0.577
0.128 0.113 0.139 0.142 0.130 0.157 0.146 0.130 0.169 0.162 0.144 0.333
0.173 0.169 0.197 0.182 0.186 0.123 0.149 0.136 -0.173 -0.170 -0.174 0.912
0.109 0.102 0.080 0.083 -0.073 -0.076 -0.077 -0.082 -0.428 -0.448 -0.462 0.869
0.122 0.104 0.090 0.102 0.087 -0.056 -0.052 -0.086 -0.426 -0.411 -0.416 0.634
0.270 0.269 0.338 0.348 0.384 0.423 0.426 0.423 0.870 0.893 0.877 0.478
0.177 0.176 0.254 0.268 0.281 0.320 0.309 0.315 0.700 0.749 0.738 -0.480
0.084 0.084 0.061 0.071 0.076 -0.072 -0.098 -0.095 -0.487 -0.475 -0.477 0.786
0.185 0.201 0.210 0.220 0.214 0.222 0.238 0.234 0.259 0.244 0.243 0.669
-0.106 -0.102 -0.136 -0.136 -0.157 -0.251 -0.223 -0.235 -0.777 -0.785 -0.777 0.165
0.095 0.104 0.064 0.070 0.079 -0.097 -0.075 -0.067 -0.555 -0.522 -0.543 0.567
0.127 0.113 0.124 0.143 0.142 0.130 0.156 0.152 0.137 0.160 0.160 0.316
0.198 0.184 0.193 0.202 0.185 0.164 0.141 0.162 -0.170 -0.150 -0.166 0.919
tpsabscorravalue tpsabscorrbvalue tpsabscorrcvalue tpsabscorrdvalue cospostps1value
0.871 0.888 0.838 0.846 0.850 0.799 0.811 0.779 0.749 0.746 0.735 87.725
0.625 0.628 0.624 0.619 0.629 0.580 0.581 0.600 0.515 0.502 0.528 87.223
0.476 0.454 0.591 0.560 0.574 0.667 0.654 0.634 1.097 1.124 1.093 87.331
-0.515 -0.493 -0.352 -0.360 -0.345 -0.235 -0.269 -0.283 0.272 0.302 0.284 88.382
0.786 0.782 0.745 0.764 0.768 0.691 0.711 0.707 0.661 0.658 0.652 87.723
0.675 0.669 0.667 0.688 0.705 0.692 0.714 0.705 0.725 0.739 0.738 87.194
0.164 0.157 -0.092 -0.099 -0.107 -0.152 -0.154 -0.173 -0.726 -0.713 -0.730 87.123
0.581 0.574 0.552 0.549 0.569 0.506 0.495 0.519 0.471 0.456 0.476 87.379
0.316 0.318 0.341 0.348 0.339 0.362 0.351 0.350 0.349 0.345 0.342 87.899
0.922 0.905 0.911 0.916 0.925 0.877 0.871 0.870 0.838 0.839 0.851 87.599
0.872 0.872 0.843 0.854 0.834 0.791 0.784 0.778 0.740 0.769 0.744 87.711
0.645 0.627 0.632 0.615 0.615 0.597 0.556 0.564 0.520 0.536 0.521 87.243
0.474 0.463 0.566 0.573 0.579 0.681 0.625 0.612 1.120 1.092 1.110 87.348
-0.493 -0.488 -0.345 -0.369 -0.356 -0.255 -0.267 -0.276 0.302 0.269 0.252 88.398
0.785 0.798 0.758 0.771 0.756 0.692 0.711 0.683 0.666 0.680 0.667 87.718
0.679 0.678 0.691 0.724 0.715 0.699 0.718 0.725 0.722 0.733 0.754 87.216
0.167 0.162 -0.096 -0.105 -0.067 -0.157 -0.176 -0.175 -0.693 -0.706 -0.700 87.079
0.576 0.569 0.561 0.556 0.561 0.517 0.527 0.496 0.459 0.460 0.468 87.379
0.325 0.323 0.346 0.338 0.341 0.363 0.342 0.341 0.375 0.359 0.355 87.903
0.901 0.904 0.926 0.910 0.920 0.852 0.877 0.870 0.850 0.843 0.860 87.608
0.873 0.872 0.842 0.847 0.837 0.772 0.793 0.793 0.748 0.744 0.763 87.714
0.644 0.632 0.617 0.624 0.615 0.580 0.567 0.572 0.541 0.511 0.545 87.226
0.466 0.463 0.558 0.544 0.578 0.643 0.622 0.617 1.090 1.089 1.070 87.330
-0.491 -0.494 -0.343 -0.346 -0.357 -0.230 -0.273 -0.244 0.247 0.280 0.281 88.381
0.777 0.770 0.749 0.764 0.762 0.723 0.731 0.680 0.645 0.663 0.657 87.706
0.664 0.679 0.701 0.699 0.692 0.713 0.718 0.711 0.750 0.723 0.721 87.218
0.160 0.161 -0.070 -0.076 -0.095 -0.185 -0.163 -0.173 -0.711 -0.725 -0.714 87.100
0.572 0.582 0.558 0.547 0.557 0.506 0.503 0.500 0.474 0.443 0.460 87.382
0.331 0.314 0.332 0.347 0.343 0.338 0.360 0.353 0.345 0.363 0.361 87.877
0.919 0.907 0.927 0.923 0.909 0.898 0.863 0.885 0.846 0.847 0.857 87.596
cospostps1value cospostps2value cpapostps1value cpapostps2value srapostps1value
87.714 87.704 11.616 11.613 11.597 62.538 62.413 62.483 62.618 62.468 62.514 48.703
87.226 87.212 12.961 12.953 12.958 62.637 62.622 62.569 62.674 62.634 62.691 48.979
87.319 87.360 13.234 13.233 13.221 62.223 62.234 62.256 62.309 62.319 62.372 48.141
88.415 88.391 12.126 12.154 12.140 62.687 62.669 62.699 62.693 62.693 62.846 48.774
87.682 87.691 11.832 11.825 11.830 62.563 62.564 62.550 62.607 62.662 62.599 48.807
87.195 87.199 13.147 13.113 13.113 62.389 62.416 62.365 62.500 62.447 62.432 48.587
87.115 87.085 13.943 13.925 13.914 62.937 62.959 62.975 63.029 63.032 63.000 49.593
87.400 87.402 12.693 12.694 12.691 62.589 62.605 62.661 62.668 62.690 62.668 49.094
87.901 87.912 12.192 12.178 12.176 62.546 62.572 62.569 62.656 62.664 62.618 48.983
87.593 87.608 11.875 11.832 11.838 62.376 62.418 62.421 62.426 62.419 62.501 48.534
87.715 87.726 11.613 11.613 11.605 62.506 62.445 62.473 62.567 62.573 62.522 48.763
87.225 87.224 12.953 12.963 12.966 62.603 62.623 62.586 62.665 62.733 62.726 48.971
87.363 87.358 13.200 13.214 13.208 62.250 62.261 62.325 62.269 62.262 62.350 48.216
88.395 88.382 12.140 12.148 12.144 62.697 62.630 62.737 62.765 62.741 62.792 48.775
87.698 87.694 11.812 11.841 11.819 62.517 62.534 62.534 62.524 62.540 62.656 48.848
87.200 87.196 13.115 13.117 13.124 62.438 62.386 62.381 62.511 62.453 62.419 48.490
87.109 87.094 13.923 13.926 13.920 63.075 63.031 62.982 63.082 63.080 62.995 49.667
87.387 87.398 12.685 12.692 12.699 62.713 62.629 62.608 62.732 62.660 62.712 49.064
87.889 87.891 12.190 12.186 12.184 62.569 62.654 62.524 62.643 62.655 62.586 48.763
87.625 87.618 11.849 11.838 11.832 62.358 62.377 62.368 62.444 62.463 62.430 48.491
87.718 87.736 11.607 11.603 11.600 62.534 62.449 62.461 62.540 62.602 62.547 48.767
87.237 87.245 12.954 12.961 12.960 62.601 62.623 62.597 62.705 62.727 62.701 49.039
87.344 87.368 13.219 13.224 13.198 62.242 62.201 62.240 62.322 62.281 62.246 48.248
88.401 88.412 12.139 12.157 12.144 62.708 62.708 62.673 62.720 62.806 62.728 48.828
87.711 87.691 11.825 11.837 11.831 62.487 62.601 62.546 62.572 62.607 62.570 48.944
87.174 87.199 13.119 13.116 13.121 62.413 62.417 62.382 62.505 62.448 62.443 48.528
87.104 87.095 13.927 13.921 13.919 62.971 63.030 62.962 63.039 63.073 63.006 49.718
87.366 87.410 12.694 12.700 12.693 62.594 62.687 62.563 62.656 62.755 62.740 49.203
87.917 87.882 12.186 12.185 12.179 62.601 62.556 62.523 62.668 62.648 62.652 48.832
87.599 87.605 11.845 11.840 11.834 62.370 62.434 62.421 62.492 62.520 62.452 48.558
srapostps1value wotpostps1value wotpostps2value opentodefrespvalue motorkneeattrcvalue
48.850 48.797 15.727 15.725 15.709 89.910 89.905 89.877 135 136 140 -2.008
48.952 48.975 15.359 15.361 15.357 89.753 89.762 89.758 129 128 132 -1.728
48.221 48.233 14.246 14.223 14.245 89.809 89.749 89.787 141 140 143 -2.045
48.665 48.836 14.601 14.582 14.573 89.844 89.849 89.778 129 128 129 -1.850
48.804 48.903 15.079 15.070 15.068 89.900 89.939 89.941 130 132 134 -1.920
48.616 48.539 14.338 14.326 14.334 89.739 89.682 89.712 128 130 131 -1.785
49.648 49.593 15.160 15.167 15.149 89.894 89.907 89.919 135 134 137 -1.999
49.174 49.131 15.495 15.494 15.480 89.694 89.740 89.687 138 138 139 -2.143
48.889 48.915 14.737 14.741 14.732 89.833 89.838 89.876 125 127 127 -2.031
48.509 48.578 14.848 14.845 14.841 89.957 89.975 89.970 132 132 132 -1.854
48.813 48.791 15.714 15.716 15.723 89.872 89.898 89.893 136 137 139 -2.086
49.114 49.072 15.357 15.335 15.341 89.728 89.739 89.710 128 129 132 -1.770
48.199 48.264 14.235 14.241 14.237 89.747 89.787 89.768 141 141 143 -2.002
48.803 48.905 14.583 14.572 14.581 89.796 89.804 89.821 128 128 130 -1.915
48.885 48.869 15.064 15.077 15.058 89.930 89.933 89.911 130 133 133 -1.903
48.595 48.514 14.319 14.325 14.328 89.711 89.723 89.726 129 130 131 -1.757
49.635 49.679 15.175 15.164 15.178 89.949 89.912 89.949 135 135 136 -1.916
49.081 49.179 15.497 15.507 15.501 89.740 89.742 89.723 138 139 139 -2.151
48.840 48.894 14.746 14.742 14.731 89.877 89.890 89.833 126 127 127 -2.073
48.586 48.518 14.856 14.862 14.841 90.005 89.984 89.938 131 133 133 -1.878
48.793 48.840 15.721 15.721 15.712 89.904 89.902 89.900 136 138 139 -2.021
48.936 49.004 15.340 15.336 15.344 89.741 89.699 89.699 129 129 133 -1.767
48.281 48.239 14.233 14.239 14.238 89.787 89.796 89.798 141 143 143 -2.084
48.795 48.715 14.595 14.589 14.585 89.834 89.820 89.839 128 129 130 -1.943
48.852 48.894 15.063 15.074 15.062 89.920 89.937 89.946 133 134 134 -1.988
48.666 48.629 14.335 14.323 14.326 89.745 89.725 89.683 128 130 130 -1.701
49.595 49.427 15.162 15.156 15.157 89.891 89.931 89.902 135 136 137 -1.963
49.102 49.059 15.482 15.475 15.485 89.713 89.685 89.732 138 139 140 -2.148
48.834 48.918 14.753 14.742 14.734 89.894 89.875 89.867 127 128 128 -2.059
48.501 48.558 14.852 14.841 14.858 89.990 89.946 89.998 131 132 133 -1.843
motorkneeattrcvalue motorkneeatwotvalue averagefrictionvalue localfrictionvalue
-2.062 -2.007 1.970 1.701 1.996 26.254 26.252 26.400 0.080 0.045 0.059
-1.724 -1.813 1.938 2.080 1.698 24.643 25.123 25.259 0.085 0.018 0.086
-2.068 -2.059 1.487 1.625 1.554 26.648 26.925 27.344 0.127 0.038 0.101
-1.890 -1.921 1.651 1.767 1.643 24.539 24.598 24.881 0.059 0.028 0.062
-1.994 -1.977 2.243 2.294 2.207 26.358 26.806 26.967 0.109 0.068 0.092
-1.761 -1.689 2.177 2.192 1.766 25.018 25.435 25.731 0.041 0.079 0.065
-1.985 -1.999 1.645 1.865 1.903 25.011 25.376 25.729 0.094 0.055 0.114
-2.113 -2.070 1.742 1.713 1.630 27.236 26.870 27.423 0.028 0.003 0.047
-2.035 -2.046 1.749 1.668 1.668 24.444 25.039 25.427 0.076 0.028 0.034
-1.837 -2.019 1.735 1.673 1.766 25.400 25.748 25.797 0.149 0.100 0.073
-2.040 -1.967 1.977 1.700 1.973 26.354 26.415 26.486 0.042 0.050 0.089
-1.745 -1.747 1.975 2.061 1.667 24.757 25.256 25.543 0.023 0.035 0.054
-2.113 -2.136 1.529 2.305 1.548 27.082 27.212 27.409 0.141 0.057 0.088
-1.995 -2.001 1.760 1.832 1.639 24.534 24.494 24.693 0.049 0.035 0.017
-1.943 -1.964 2.202 2.240 2.258 26.716 26.857 27.064 0.081 0.093 0.065
-1.695 -1.704 2.188 1.994 1.741 25.420 25.650 25.839 0.103 0.066 0.048
-1.950 -2.020 1.848 1.772 1.887 25.271 25.548 25.802 0.063 0.041 0.067
-2.030 -2.105 1.744 1.619 1.617 27.354 27.088 27.198 0.054 0.020 0.022
-2.064 -2.050 1.703 1.669 1.671 24.795 25.254 25.358 0.038 0.036 0.036
-2.027 -2.037 1.676 1.636 1.730 25.614 25.622 25.901 0.081 0.203 0.051
-2.051 -2.035 1.740 2.000 1.694 26.335 26.418 26.683 0.056 0.032 0.051
-1.682 -1.750 2.010 1.934 1.676 24.930 25.196 25.407 0.029 0.039 0.034
-2.089 -2.031 1.631 1.584 1.509 26.867 27.088 27.294 0.105 0.041 0.072
-1.850 -1.808 1.636 1.658 1.644 24.690 24.670 24.727 0.047 0.028 0.074
-1.980 -2.054 2.117 2.257 2.198 26.817 27.067 26.814 0.051 0.072 0.064
-1.699 -1.763 2.133 2.180 1.690 25.402 25.689 25.710 0.079 0.035 0.069
-2.016 -2.088 1.847 1.872 1.886 24.950 25.819 25.885 0.045 0.050 0.084
-2.075 -1.996 1.790 1.622 1.561 27.225 27.252 27.338 0.017 0.060 0.037
-2.095 -2.035 1.682 1.675 1.982 25.226 25.160 25.469 0.094 0.047 0.035
-1.901 -1.931 2.020 1.772 1.674 25.561 25.675 25.860 0.074 0.089 0.195
DELPHI AUTOMOTIVE SYSTEMS
GAGE ENGINEERING DEPARTMENT
GAGE QUALIFICATION - REPEATABILITY AND REPRODUCIBILITY DATA ANALYSIS
GAGE #: NC4673 PART #: CHAR. DESC.: Local Friction HIGH SPEC. or TOL. 0.600
FIXTURE #: PART NAME: DBC3 PRODUCT: ETB LOW SPEC. or TOL. 0.000
DATE: 1/23/08
Operator A- Oper A B- Oper B C- Oper C

Sample # 1st Trial 2nd Trial 3rd Trial Range 1st Trial 2nd Trial 3rd Trial Range 1st Trial 2nd Trial 3rd Trial Range
1 0.000 0.000 0.000
2 0.000 0.000 0.000
3 0.000 0.000 0.000
4 0.000 0.000 0.000
5 0.000 0.000 0.000
6 0.000 0.000 0.000
7 0.000 0.000 0.000
8 0.000 0.000 0.000
9 0.000 0.000 0.000
10 0.000 0.000 0.000
Totals 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
Sum 0.000 Sum 0.000 Sum 0.000

XBAR A 0.000 XBAR B 0.000 XBAR C 0.000
RBAR A = 0.0000 UCLX = 0.000 # Trials = 3.000 Max XBAR 0.000

RBAR B = 0.0000 LCLX = 0.000 A2 = 1.023 Min XBAR 0.000
RBAR C = 0.0000 UCLR = 0.000 D4 = 2.575 XBAR Diff 0.000
SUM = 0.0000 XDBAR = 0.000
RDBAR = 0.0000
MEASUREMENT UNIT ANALYSIS % EST. PROCESS ANALYSIS % TOLERANCE ANALYSIS
REPEATABILITY - GAGE VARIATION REPEATABILITY - GAGE VARIATION % GAGE VARIATION

EV = 0.000 0.000 #DIV/0! EV % = 0.000
REPRODUCIBILITY - OPERATOR VARIATION REPRODUCIBILITY - OPERATOR VARIATION % OPERATOR VARIATION

AV = 0.000 0.000 #DIV/0! AV % = 0.000
REPEATABILITY & REPRODUCIBILITY-R&R REPEATABILITY & REPRODUCIBILITY-R&R % REPEAT & REPRODUCE

R&R = 0.000 0.000 #DIV/0! R&R % = 0.000
R&R IS LESS THAN 10%.

BASED ON TOLERANCE, GAGE
SYSTEM MAY BE ACCEPTABLE.
OPERATOR AVERAGE REPEATABILITY RANGE CONTROL

1.000 CHART 1.000 CHART
0.800 0.800
0.600 0.600
0.400 0.400
0.200 0.200
0.000 0.000
1ST OPER. 2ND OPER. 3RD OPER. 1ST OPER. 2ND OPER. 3RD OPER.
DISTINCT DATA GROUPS (DDG)#DIV/0! RANGE IS IN CONTROL.

MEASUREMENT SYSTEM IS MEASUREMENT PROCESS IS CONSISTENT.
#DIV/0!
#DIV/0!
REF. AIAG 1990

Mark Lockwood REV 12 10/16/02
Gage Qualification Engineer DELPHI CONFIDENTIAL FORM #: 15613 - 507
GAGE #: NC4673 PART #: CHAR. DESC.: Flow (g/s) HIGH SPEC. or TOL. 4.040
DATE: 1/23/08

1 2.959 2.947 2.941 0.017 2.944 2.939 2.936 0.008 2.948 2.941 2.936 0.012
2 2.950 2.945 2.925 0.025 2.944 2.927 2.925 0.020 2.948 2.933 2.931 0.017
3 3.263 3.241 3.238 0.026 3.252 3.237 3.234 0.018 3.242 3.239 3.231 0.010
4 3.141 3.128 3.119 0.022 3.127 3.128 3.121 0.008 3.130 3.127 3.112 0.018
5 3.139 3.117 3.114 0.025 3.115 3.116 3.106 0.010 3.117 3.111 3.108 0.009
6 2.716 2.714 2.715 0.002 2.709 2.716 2.714 0.006 2.715 2.719 2.717 0.004
7 3.348 3.335 3.335 0.013 3.340 3.337 3.330 0.010 3.339 3.331 3.330 0.009
8 2.780 2.788 2.790 0.010 2.796 2.790 2.798 0.008 2.787 2.781 2.802 0.021
9 3.030 3.015 3.014 0.016 3.016 3.014 3.015 0.003 3.015 3.012 3.001 0.014
10 2.926 2.901 2.895 0.031 2.904 2.908 2.896 0.012 2.905 2.890 2.889 0.016
Totals 30.253 30.129 30.086 0.188 30.149 30.113 30.075 0.103 30.147 30.083 30.058 0.131
Sum 90.468 Sum 90.337 Sum 90.287


SUM = 0.0422 XDBAR = 3.012
RDBAR = 0.0141

EV = 0.043 0.043 EV % = 1.058

AV = 0.014 0.014 AV % = 0.353

R&R = 0.045 0.045 R&R % = 1.115


3.000 0.030
2.000 0.020
1.000 0.010
0.000 0.000
DISTINCT DATA GROUPS (DDG)31.475 RANGE IS IN CONTROL.

ACCEPTABLE FOR PROCESS ANALYSIS.
REF. AIAG 1990

GAGE #: NC4673 PART #: CHAR. DESC.: TPS 1 (V) HIGH SPEC. or TOL. 4.600
DATE: 1/23/08

1 4.391 4.391 4.392 0.001 4.393 4.391 4.392 0.002 4.39 4.391 4.393 0.003
2 4.367 4.366 4.369 0.003 4.366 4.367 4.368 0.002 4.366 4.368 4.37 0.004
3 4.372 4.374 4.374 0.002 4.373 4.373 4.374 0.001 4.372 4.374 4.374 0.002
4 4.425 4.425 4.426 0.001 4.425 4.427 4.428 0.003 4.427 4.425 4.428 0.003
5 4.39 4.392 4.392 0.002 4.391 4.392 4.393 0.002 4.389 4.39 4.391 0.002
6 4.365 4.366 4.365 0.001 4.365 4.365 4.366 0.001 4.365 4.365 4.366 0.001
7 4.361 4.362 4.363 0.002 4.361 4.362 4.361 0.001 4.36 4.363 4.362 0.003
8 4.375 4.374 4.374 0.001 4.374 4.374 4.376 0.002 4.375 4.375 4.377 0.002
9 4.401 4.401 4.401 0.000 4.401 4.401 4.401 0.000 4.401 4.401 4.402 0.001
10 4.386 4.386 4.387 0.001 4.386 4.387 4.388 0.002 4.386 4.388 4.388 0.002
Totals 43.833 43.837 43.843 0.014 43.835 43.839 43.847 0.016 43.831 43.840 43.851 0.023
Sum 131.513 Sum 131.521 Sum 131.522


SUM = 0.0053 XDBAR = 4.384
RDBAR = 0.0018

EV = 0.005 0.005 EV % = 1.344

AV = 0.000 0.000 AV % = 0.000

R&R = 0.005 0.005 R&R % = 1.344


4.420 0.004
4.400 0.003
4.380
0.002
4.360
4.340 0.001
4.320 0.000

REF. AIAG 1990

GAGE #: NC4673 PART #: CHAR. DESC.: TPS 2 (V) HIGH SPEC. or TOL. 0.800
DATE: 1/23/08

1 0.58 0.579 0.58 0.001 0.58 0.58 0.58 0.000 0.579 0.579 0.58 0.001
2 0.647 0.647 0.647 0.000 0.646 0.647 0.647 0.001 0.647 0.647 0.647 0.000
3 0.66 0.661 0.661 0.001 0.66 0.661 0.66 0.001 0.66 0.661 0.66 0.001
4 0.607 0.607 0.608 0.001 0.606 0.608 0.607 0.002 0.607 0.609 0.607 0.002
5 0.593 0.591 0.591 0.002 0.59 0.591 0.591 0.001 0.59 0.591 0.591 0.001
6 0.657 0.655 0.655 0.002 0.655 0.656 0.655 0.001 0.656 0.657 0.655 0.002
7 0.696 0.695 0.695 0.001 0.695 0.696 0.695 0.001 0.695 0.696 0.695 0.001
8 0.634 0.633 0.634 0.001 0.634 0.634 0.634 0.000 0.634 0.634 0.635 0.001
9 0.609 0.608 0.607 0.002 0.608 0.608 0.607 0.001 0.607 0.607 0.606 0.001
10 0.592 0.591 0.591 0.001 0.591 0.592 0.591 0.001 0.591 0.591 0.591 0.000
Totals 6.275 6.267 6.269 0.012 6.265 6.273 6.267 0.009 6.266 6.272 6.267 0.010
Sum 18.811 Sum 18.805 Sum 18.805


SUM = 0.0031 XDBAR = 0.627
RDBAR = 0.0010

EV = 0.003 0.003 EV % = 0.786

AV = 0.000 0.000 AV % = 0.000

R&R = 0.003 0.003 R&R % = 0.786


0.600 0.002
0.400
0.001
0.200
0.000 0.000

REF. AIAG 1990

GAGE #: NC4673 PART #: CHAR. DESC.: Closed to DefaultHIGH

(ms) SPEC. or TOL. 99.000
DATE: 1/23/08

1 30 30 30 0.000 30 30 30 0.000 30 29 30 1.000
2 30 30 30 0.000 30 30 30 0.000 30 30 30 0.000
3 31 31 31 0.000 31 31 31 0.000 31 31 31 0.000
4 28 28 28 0.000 29 28 28 1.000 28 28 28 0.000
5 28 28 28 0.000 27 28 28 1.000 28 28 28 0.000
6 28 28 28 0.000 28 28 28 0.000 28 28 28 0.000
7 28 28 29 1.000 29 29 29 0.000 29 29 29 0.000
8 30 30 30 0.000 30 30 30 0.000 30 29 30 1.000
9 28 28 28 0.000 28 28 28 0.000 28 28 28 0.000
10 29 29 29 0.000 29 29 29 0.000 29 29 29 0.000
Totals 290.000 290.000 291.000 1.000 291.000 291.000 291.000 2.000 291.000 289.000 291.000 2.000
Sum 871.000 Sum 873.000 Sum 871.000


SUM = 0.5000 XDBAR = 29.056
RDBAR = 0.1667

EV = 0.507 0.507 EV % = 0.634

AV = 0.154 0.154 AV % = 0.193

R&R = 0.530 0.530 R&R % = 0.662


31.000 1.000
30.000 0.800
29.000 0.600
28.000 0.400
27.000 0.200
26.000 0.000
DISTINCT DATA GROUPS (DDG)13.409 RANGE IS OUT OF CONTROL.

MEASUREMENT SYSTEM IS MEASUREMENT PROCESS IS NOT CONSISTENT.
ACCEPTABLE FOR PROCESS ANALYSIS. IDENTIFY AND ELIMINATE CAUSE -
REPEAT MEASUREMENT STUDY.
REF. AIAG 1990

GAGE #: NC4673 PART #: CHAR. DESC.: Open to Default HIGH SPEC. or TOL. ###
DATE: 1/23/08

1 135 136 140 5.000 136 137 139 3.000 136 138 139 3.000
2 129 128 132 4.000 128 129 132 4.000 129 129 133 4.000
3 141 140 143 3.000 141 141 143 2.000 141 143 143 2.000
4 129 128 129 1.000 128 128 130 2.000 128 129 130 2.000
5 130 132 134 4.000 130 133 133 3.000 133 134 134 1.000
6 128 130 131 3.000 129 130 131 2.000 128 130 130 2.000
7 135 134 137 3.000 135 135 136 1.000 135 136 137 2.000
8 138 138 139 1.000 138 139 139 1.000 138 139 140 2.000
9 125 127 127 2.000 126 127 127 1.000 127 128 128 1.000
10 132 132 132 0.000 131 133 133 2.000 131 132 133 2.000
Totals 1322.000 1325.000 1344.000 26.000 1322.000 1332.000 1343.000 21.000 1326.000 1338.000 1347.000 21.000
Sum 3991.000 Sum 3997.000 Sum 4011.000


SUM = 6.8000 XDBAR = 133.322
RDBAR = 2.2667

EV = 6.895 6.895 EV % = 1.553

AV = 1.287 1.287 AV % = 0.290

R&R = 7.014 7.014 R&R % = 1.580


140.000
6.000
135.000
130.000 4.000
125.000 2.000
120.000
115.000 0.000

NOT ACCEPTABLE FOR PROCESS ANALYSIS.
REF. AIAG 1990

GAGE #: NC4673 PART #: CHAR. DESC.: Default TPS1 (%)HIGH SPEC. or TOL. 85.150
DATE: 1/23/08

1 81.813 81.815 81.814 0.001 81.803 81.830 81.797 0.034 81.823 81.835 81.788 0.047
2 81.233 81.239 81.241 0.008 81.245 81.247 81.251 0.006 81.259 81.266 81.261 0.006
3 81.230 81.220 81.256 0.036 81.232 81.236 81.242 0.009 81.237 81.225 81.256 0.032
4 82.491 82.478 82.486 0.013 82.467 82.485 82.510 0.043 82.489 82.479 82.478 0.012
5 81.870 81.854 81.853 0.017 81.865 81.875 81.858 0.017 81.852 81.883 81.861 0.031
6 81.300 81.288 81.296 0.012 81.277 81.291 81.293 0.016 81.296 81.292 81.307 0.015
7 81.195 81.201 81.224 0.029 81.222 81.222 81.207 0.015 81.218 81.197 81.195 0.024
8 81.383 81.389 81.427 0.045 81.390 81.411 81.411 0.021 81.393 81.418 81.390 0.028
9 82.101 82.122 82.125 0.024 82.124 82.115 82.112 0.012 82.126 82.111 82.110 0.016
10 81.650 81.672 81.671 0.022 81.669 81.660 81.673 0.013 81.677 81.648 81.673 0.030
Totals 816.266 816.278 816.394 0.206 816.295 816.372 816.353 0.186 816.370 816.352 816.319 0.240
Sum 2448.938 Sum 2449.020 Sum 2449.040


SUM = 0.0632 XDBAR = 81.633
RDBAR = 0.0211

EV = 0.064 0.064 EV % = 0.752

AV = 0.000 0.000 AV % = 0.000

R&R = 0.064 0.064 R&R % = 0.752


82.500 0.050
0.040
82.000
0.030
81.500 0.020
81.000 0.010
80.500 0.000

REF. AIAG 1990

GAGE #: NC4673 PART #: CHAR. DESC.: Default TPS2 (%)HIGH SPEC. or TOL. 34.700
DATE: 1/23/08

1 23.465 23.427 23.422 0.042 23.426 23.438 23.425 0.013 23.442 23.436 23.415 0.028
2 24.917 24.919 24.910 0.009 24.912 24.914 24.905 0.008 24.918 24.918 24.911 0.008
3 25.104 25.099 25.095 0.008 25.087 25.102 25.099 0.015 25.097 25.105 25.098 0.008
4 23.751 23.758 23.756 0.006 23.755 23.760 23.761 0.006 23.753 23.768 23.744 0.024
5 23.520 23.511 23.499 0.021 23.509 23.499 23.498 0.011 23.513 23.504 23.499 0.015
6 24.796 24.732 24.729 0.067 24.746 24.735 24.734 0.012 24.748 24.736 24.724 0.025
7 25.872 25.861 25.855 0.016 25.863 25.858 25.855 0.008 25.852 25.859 25.854 0.007
8 24.701 24.688 24.678 0.023 24.690 24.680 24.688 0.010 24.683 24.693 24.689 0.010
9 23.664 23.627 23.635 0.037 23.658 23.646 23.626 0.032 23.654 23.640 23.633 0.021
10 23.623 23.597 23.588 0.035 23.598 23.586 23.586 0.012 23.600 23.593 23.579 0.021
Totals 243.411 243.218 243.167 0.265 243.245 243.218 243.177 0.128 243.261 243.251 243.144 0.166
Sum 729.796 Sum 729.640 Sum 729.656


SUM = 0.0559 XDBAR = 24.323
RDBAR = 0.0186

EV = 0.057 0.057 EV % = 0.308

AV = 0.010 0.010 AV % = 0.052

R&R = 0.057 0.057 R&R % = 0.312


26.000 0.060
25.000
0.040
24.000
23.000 0.020
22.000 0.000

REF. AIAG 1990

GAGE #: NC4673 PART #: CHAR. DESC.: TPS Relative Correlation

HIGH SPEC.A or TOL. 2.080
FIXTURE #: PART NAME: DBC3 PRODUCT: ETB LOW SPEC. or TOL. -2.080
DATE: 1/23/08

1 0.097 0.104 0.110 0.014 0.099 0.092 0.097 0.008 0.107 0.109 0.102 0.007
2 0.103 0.095 0.094 0.009 0.118 0.118 0.103 0.016 0.107 0.122 0.104 0.018
3 0.294 0.267 0.271 0.028 0.275 0.272 0.264 0.012 0.258 0.270 0.269 0.012
4 0.192 0.211 0.185 0.026 0.185 0.194 0.175 0.019 0.171 0.177 0.176 0.005
5 0.096 0.096 0.095 0.002 0.098 0.095 0.109 0.014 0.098 0.084 0.084 0.015
6 0.189 0.195 0.190 0.005 0.171 0.178 0.198 0.027 0.178 0.185 0.201 0.024
7 0.106 0.114 -0.113 0.227 -0.106 -0.110 -0.118 0.012 -0.110 -0.106 -0.102 0.008
8 0.090 0.102 0.076 0.026 0.085 0.092 0.090 0.007 0.074 0.095 0.104 0.031
9 0.129 0.111 0.114 0.017 0.127 0.128 0.113 0.016 0.108 0.127 0.113 0.020
10 0.180 0.191 0.174 0.017 0.183 0.173 0.169 0.014 0.185 0.198 0.184 0.014
Totals 1.476 1.485 1.196 0.370 1.236 1.232 1.199 0.144 1.175 1.261 1.235 0.154
Sum 4.157 Sum 3.667 Sum 3.670


SUM = 0.0668 XDBAR = 0.128
RDBAR = 0.0223

EV = 0.068 0.068 EV % = 1.628

AV = 0.042 0.042 AV % = 1.017

R&R = 0.080 0.080 R&R % = 1.920


0.300 0.200
0.200 0.150
0.100
0.100
0.000
-0.100 0.050
-0.200 0.000

REF. AIAG 1990


HIGH SPEC.B or TOL. 2.670
DATE: 1/23/08

1 0.067 0.079 0.073 0.013 0.071 0.074 -0.058 0.132 0.080 0.083 -0.073 0.156
2 0.085 0.089 0.096 0.011 0.096 0.088 0.090 0.008 0.090 0.102 0.087 0.015
3 0.381 0.350 0.390 0.040 0.367 0.372 0.380 0.014 0.338 0.348 0.384 0.046
4 0.274 0.271 0.274 0.003 0.244 0.273 0.268 0.030 0.254 0.268 0.281 0.027
5 0.063 0.074 0.081 0.018 0.077 0.081 0.066 0.015 0.061 0.071 0.076 0.015
6 0.200 0.208 0.226 0.027 0.209 0.223 0.235 0.026 0.210 0.220 0.214 0.010
7 -0.149 -0.149 -0.172 0.023 -0.157 -0.166 -0.129 0.037 -0.136 -0.136 -0.157 0.022
8 0.059 0.070 0.072 0.013 0.070 0.073 0.082 0.012 0.064 0.070 0.079 0.015
9 0.136 0.143 0.135 0.009 0.139 0.142 0.130 0.012 0.124 0.143 0.142 0.019
10 0.183 0.185 0.193 0.010 0.197 0.182 0.186 0.015 0.193 0.202 0.185 0.016
Totals 1.298 1.320 1.368 0.165 1.312 1.342 1.250 0.300 1.277 1.371 1.219 0.341
Sum 3.986 Sum 3.905 Sum 3.867


SUM = 0.0806 XDBAR = 0.131
RDBAR = 0.0269

EV = 0.082 0.082 EV % = 1.531

AV = 0.000 0.000 AV % = 0.000

R&R = 0.082 0.082 R&R % = 1.531


0.400 0.150
0.200 0.100
0.000 0.050
-0.200 0.000

REF. AIAG 1990


HIGH SPEC.C or TOL. 2.970
DATE: 1/23/08

1 -0.072 -0.074 -0.101 0.029 -0.083 -0.097 -0.095 0.014 -0.076 -0.077 -0.082 0.006
2 -0.054 0.051 0.066 0.121 -0.064 -0.067 -0.081 0.017 -0.056 -0.052 -0.086 0.033
3 0.458 0.444 0.450 0.014 0.481 0.424 0.413 0.068 0.423 0.426 0.423 0.003
4 0.334 0.371 0.325 0.046 0.334 0.321 0.326 0.013 0.320 0.309 0.315 0.011
5 -0.070 -0.093 -0.090 0.023 -0.085 -0.116 -0.085 0.031 -0.072 -0.098 -0.095 0.026
6 0.225 0.233 0.226 0.008 0.218 0.217 0.245 0.028 0.222 0.238 0.234 0.017
7 -0.210 -0.204 -0.238 0.034 -0.218 -0.236 -0.237 0.019 -0.251 -0.223 -0.235 0.028
8 -0.075 -0.071 -0.087 0.015 -0.080 -0.081 -0.069 0.012 -0.097 -0.075 -0.067 0.030
9 0.156 0.146 0.146 0.011 0.157 0.146 0.130 0.027 0.130 0.156 0.152 0.027
10 0.149 0.140 0.138 0.011 0.123 0.149 0.136 0.026 0.164 0.141 0.162 0.023
Totals 0.841 0.943 0.835 0.312 0.782 0.659 0.682 0.256 0.709 0.746 0.722 0.203
Sum 2.619 Sum 2.123 Sum 2.177


SUM = 0.0771 XDBAR = 0.077
RDBAR = 0.0257

EV = 0.078 0.078 EV % = 1.316

AV = 0.042 0.042 AV % = 0.713

R&R = 0.089 0.089 R&R % = 1.497


0.400
0.100
0.200
0.000 0.050
-0.200
-0.400 0.000

REF. AIAG 1990


HIGH SPEC.D or TOL. 2.970
DATE: 1/23/08

1 -0.451 -0.477 -0.455 0.025 -0.463 -0.485 -0.463 0.022 -0.428 -0.448 -0.462 0.034
2 -0.398 -0.438 -0.432 0.040 -0.414 -0.424 -0.430 0.016 -0.426 -0.411 -0.416 0.015
3 0.888 0.914 0.909 0.027 0.920 0.891 0.911 0.029 0.870 0.893 0.877 0.023
4 0.738 0.794 0.757 0.056 0.754 0.741 0.714 0.040 0.700 0.749 0.738 0.049
5 -0.469 -0.488 -0.471 0.019 -0.462 -0.452 -0.456 0.010 -0.487 -0.475 -0.477 0.012
6 0.258 0.259 0.259 0.001 0.240 0.232 0.274 0.042 0.259 0.244 0.243 0.016
7 -0.783 -0.763 -0.795 0.033 -0.755 -0.767 -0.761 0.012 -0.777 -0.785 -0.777 0.008
8 -0.557 -0.498 -0.519 0.059 -0.554 -0.528 -0.510 0.044 -0.555 -0.522 -0.543 0.033
9 0.143 0.140 0.138 0.006 0.169 0.162 0.144 0.025 0.137 0.160 0.160 0.023
10 -0.156 -0.162 -0.166 0.010 -0.173 -0.170 -0.174 0.004 -0.170 -0.150 -0.166 0.020
Totals -0.788 -0.718 -0.778 0.275 -0.738 -0.798 -0.752 0.243 -0.877 -0.746 -0.822 0.234
Sum -2.283 Sum -2.288 Sum -2.444

XBAR A -0.076 XBAR B -0.076 XBAR C -0.081
RBAR A = 0.0275 UCLX = -0.052 # Trials = 3.000 Max XBAR -0.076

RBAR B = 0.0243 LCLX = -0.104 A2 = 1.023 Min XBAR -0.081
SUM = 0.0752 XDBAR = -0.078
RDBAR = 0.0251

EV = 0.076 0.076 EV % = 1.284

AV = 0.004 0.004 AV % = 0.066

R&R = 0.076 0.076 R&R % = 1.286


1.000 0.060
0.500
0.040
0.000
-0.500 0.020
-1.000 0.000

REF. AIAG 1990

GAGE #: NC4673 PART #: CHAR. DESC.: TPS Absolute Correlation

HIGH SPEC. or TOL. 6.000
DATE: 1/23/08

1 0.868 0.871 0.888 0.020 0.871 0.872 0.872 0.001 0.869 0.873 0.872 0.004
2 0.642 0.625 0.628 0.017 0.654 0.645 0.627 0.027 0.634 0.644 0.632 0.012
3 0.504 0.476 0.454 0.049 0.475 0.474 0.463 0.012 0.478 0.466 0.463 0.015
4 -0.486 -0.515 -0.493 0.029 -0.485 -0.493 -0.488 0.007 -0.480 -0.491 -0.494 0.014
5 0.778 0.786 0.782 0.008 0.780 0.785 0.798 0.018 0.786 0.777 0.770 0.016
6 0.656 0.675 0.669 0.018 0.653 0.679 0.678 0.026 0.669 0.664 0.679 0.014
7 0.164 0.164 0.157 0.007 0.160 0.167 0.162 0.007 0.165 0.160 0.161 0.005
8 0.583 0.581 0.574 0.009 0.577 0.576 0.569 0.007 0.567 0.572 0.582 0.015
9 0.334 0.316 0.318 0.018 0.333 0.325 0.323 0.010 0.316 0.331 0.314 0.017
10 0.908 0.922 0.905 0.017 0.912 0.901 0.904 0.011 0.919 0.919 0.907 0.012
Totals 4.951 4.900 4.881 0.191 4.929 4.931 4.908 0.128 4.923 4.916 4.885 0.124
Sum 14.732 Sum 14.768 Sum 14.723


SUM = 0.0442 XDBAR = 0.491
RDBAR = 0.0147

EV = 0.045 0.045 EV % = 0.374

AV = 0.000 0.000 AV % = 0.000

R&R = 0.045 0.045 R&R % = 0.374


1.000 0.050
0.040
0.500
0.030
0.000 0.020
-0.500 0.010
-1.000 0.000

REF. AIAG 1990


DATE: 1/23/08

1 0.838 0.846 0.850 0.012 0.843 0.854 0.834 0.020 0.842 0.847 0.837 0.010
2 0.624 0.619 0.629 0.010 0.632 0.615 0.615 0.017 0.617 0.624 0.615 0.009
3 0.591 0.560 0.574 0.031 0.566 0.573 0.579 0.013 0.558 0.544 0.578 0.034
4 -0.352 -0.360 -0.345 0.014 -0.345 -0.369 -0.356 0.024 -0.343 -0.346 -0.357 0.014
5 0.745 0.764 0.768 0.023 0.758 0.771 0.756 0.016 0.749 0.764 0.762 0.015
6 0.667 0.688 0.705 0.038 0.691 0.724 0.715 0.033 0.701 0.699 0.692 0.010
7 -0.092 -0.099 -0.107 0.015 -0.096 -0.105 -0.067 0.038 -0.070 -0.076 -0.095 0.025
8 0.552 0.549 0.569 0.020 0.561 0.556 0.561 0.005 0.558 0.547 0.557 0.010
9 0.341 0.348 0.339 0.009 0.346 0.338 0.341 0.007 0.332 0.347 0.343 0.015
10 0.911 0.916 0.925 0.014 0.926 0.910 0.920 0.016 0.927 0.923 0.909 0.018
Totals 4.825 4.831 4.908 0.188 4.882 4.869 4.898 0.189 4.870 4.873 4.840 0.159
Sum 14.563 Sum 14.648 Sum 14.583


SUM = 0.0536 XDBAR = 0.487
RDBAR = 0.0179

EV = 0.054 0.054 EV % = 0.453

AV = 0.000 0.000 AV % = 0.000

R&R = 0.054 0.054 R&R % = 0.453


0.040
0.500 0.030
0.020
0.000
0.010
-0.500 0.000

REF. AIAG 1990


DATE: 1/23/08

1 0.799 0.811 0.779 0.031 0.791 0.784 0.778 0.013 0.772 0.793 0.793 0.021
2 0.580 0.581 0.600 0.020 0.597 0.556 0.564 0.041 0.580 0.567 0.572 0.012
3 0.667 0.654 0.634 0.034 0.681 0.625 0.612 0.069 0.643 0.622 0.617 0.026
4 -0.235 -0.269 -0.283 0.048 -0.255 -0.267 -0.276 0.020 -0.230 -0.273 -0.244 0.043
5 0.691 0.711 0.707 0.019 0.692 0.711 0.683 0.028 0.723 0.731 0.680 0.051
6 0.692 0.714 0.705 0.021 0.699 0.718 0.725 0.026 0.713 0.718 0.711 0.006
7 -0.152 -0.154 -0.173 0.021 -0.157 -0.176 -0.175 0.019 -0.185 -0.163 -0.173 0.022
8 0.506 0.495 0.519 0.024 0.517 0.527 0.496 0.031 0.506 0.503 0.500 0.006
9 0.362 0.351 0.350 0.012 0.363 0.342 0.341 0.023 0.338 0.360 0.353 0.022
10 0.877 0.871 0.870 0.007 0.852 0.877 0.870 0.025 0.898 0.863 0.885 0.036
Totals 4.788 4.763 4.707 0.240 4.781 4.697 4.618 0.295 4.759 4.719 4.695 0.245
Sum 14.257 Sum 14.097 Sum 14.173


SUM = 0.0779 XDBAR = 0.473
RDBAR = 0.0260

EV = 0.079 0.079 EV % = 0.658

AV = 0.001 0.001 AV % = 0.011

R&R = 0.079 0.079 R&R % = 0.658


0.060
0.500
0.040
0.000 0.020
-0.500 0.000

REF. AIAG 1990


DATE: 1/23/08

1 0.749 0.746 0.735 0.014 0.740 0.769 0.744 0.029 0.748 0.744 0.763 0.019
2 0.515 0.502 0.528 0.027 0.520 0.536 0.521 0.016 0.541 0.511 0.545 0.034
3 1.097 1.124 1.093 0.031 1.120 1.092 1.110 0.028 1.090 1.089 1.070 0.019
4 0.272 0.302 0.284 0.030 0.302 0.269 0.252 0.050 0.247 0.280 0.281 0.034
5 0.661 0.658 0.652 0.008 0.666 0.680 0.667 0.014 0.645 0.663 0.657 0.018
6 0.725 0.739 0.738 0.014 0.722 0.733 0.754 0.032 0.750 0.723 0.721 0.030
7 -0.726 -0.713 -0.730 0.018 -0.693 -0.706 -0.700 0.013 -0.711 -0.725 -0.714 0.014
8 0.471 0.456 0.476 0.021 0.459 0.460 0.468 0.008 0.474 0.443 0.460 0.032
9 0.349 0.345 0.342 0.008 0.375 0.359 0.355 0.021 0.345 0.363 0.361 0.018
10 0.838 0.839 0.851 0.013 0.850 0.843 0.860 0.017 0.846 0.847 0.857 0.012
Totals 4.951 4.998 4.969 0.182 5.062 5.034 5.031 0.227 4.976 4.937 5.002 0.230
Sum 14.918 Sum 15.127 Sum 14.915


SUM = 0.0639 XDBAR = 0.500
RDBAR = 0.0213

EV = 0.065 0.065 EV % = 0.540

AV = 0.015 0.015 AV % = 0.124

R&R = 0.066 0.066 R&R % = 0.554


1.000 0.050
0.040
0.500
0.030
0.000 0.020
-0.500 0.010
-1.000 0.000

REF. AIAG 1990

GAGE #: NC4673 PART #: CHAR. DESC.: COS Pos TPS1 HIGH SPEC. or TOL. 90.110
DATE: 1/23/08

1 87.725 87.714 87.704 0.020 87.711 87.715 87.726 0.015 87.714 87.718 87.736 0.022
2 87.223 87.226 87.212 0.014 87.243 87.225 87.224 0.019 87.226 87.237 87.245 0.019
3 87.331 87.319 87.360 0.041 87.348 87.363 87.358 0.015 87.330 87.344 87.368 0.038
4 88.382 88.415 88.391 0.033 88.398 88.395 88.382 0.016 88.381 88.401 88.412 0.031
5 87.723 87.682 87.691 0.041 87.718 87.698 87.694 0.024 87.706 87.711 87.691 0.020
6 87.194 87.195 87.199 0.005 87.216 87.200 87.196 0.020 87.218 87.174 87.199 0.044
7 87.123 87.115 87.085 0.038 87.079 87.109 87.094 0.030 87.100 87.104 87.095 0.008
8 87.379 87.400 87.402 0.023 87.379 87.387 87.398 0.019 87.382 87.366 87.410 0.044
9 87.899 87.901 87.912 0.014 87.903 87.889 87.891 0.014 87.877 87.917 87.882 0.040
10 87.599 87.593 87.608 0.015 87.608 87.625 87.618 0.017 87.596 87.599 87.605 0.009
Totals 875.576 875.560 875.565 0.246 875.603 875.605 875.580 0.189 875.531 875.571 875.643 0.274
Sum 2626.700 Sum 2626.788 Sum 2626.745


SUM = 0.0708 XDBAR = 87.558
RDBAR = 0.0236

EV = 0.072 0.072 EV % = 1.276

AV = 0.000 0.000 AV % = 0.000

R&R = 0.072 0.072 R&R % = 1.276


88.500
0.060
88.000
87.500 0.040
87.000 0.020
86.500
86.000 0.000

REF. AIAG 1990

GAGE #: NC4673 PART #: CHAR. DESC.: COS Pos TPS2 HIGH SPEC. or TOL. 19.090
DATE: 1/23/08

1 11.616 11.613 11.597 0.018 11.613 11.613 11.605 0.008 11.607 11.603 11.600 0.007
2 12.961 12.953 12.958 0.008 12.953 12.963 12.966 0.014 12.954 12.961 12.960 0.006
3 13.234 13.233 13.221 0.013 13.200 13.214 13.208 0.015 13.219 13.224 13.198 0.025
4 12.126 12.154 12.140 0.028 12.140 12.148 12.144 0.008 12.139 12.157 12.144 0.018
5 11.832 11.825 11.830 0.007 11.812 11.841 11.819 0.029 11.825 11.837 11.831 0.011
6 13.147 13.113 13.113 0.034 13.115 13.117 13.124 0.008 13.119 13.116 13.121 0.005
7 13.943 13.925 13.914 0.028 13.923 13.926 13.920 0.006 13.927 13.921 13.919 0.008
8 12.693 12.694 12.691 0.003 12.685 12.692 12.699 0.014 12.694 12.700 12.693 0.007
9 12.192 12.178 12.176 0.016 12.190 12.186 12.184 0.006 12.186 12.185 12.179 0.007
10 11.875 11.832 11.838 0.043 11.849 11.838 11.832 0.018 11.845 11.840 11.834 0.011
Totals 125.620 125.521 125.477 0.200 125.481 125.539 125.501 0.125 125.515 125.543 125.479 0.105
Sum 376.618 Sum 376.520 Sum 376.537


SUM = 0.0430 XDBAR = 12.552
RDBAR = 0.0143

EV = 0.044 0.044 EV % = 0.402

AV = 0.004 0.004 AV % = 0.035

R&R = 0.044 0.044 R&R % = 0.403


0.040
10.000 0.030
0.020
5.000
0.010
0.000 0.000
DISTINCT DATA GROUPS (DDG)### RANGE IS OUT OF CONTROL.

REF. AIAG 1990

GAGE #: NC4673 PART #: CHAR. DESC.: CPA Pos TPS1 HIGH SPEC. or TOL. 73.000
DATE: 1/23/08

1 62.538 62.413 62.483 0.125 62.506 62.445 62.473 0.061 62.534 62.449 62.461 0.085
2 62.637 62.622 62.569 0.067 62.603 62.623 62.586 0.037 62.601 62.623 62.597 0.026
3 62.223 62.234 62.256 0.033 62.250 62.261 62.325 0.075 62.242 62.201 62.240 0.041
4 62.687 62.669 62.699 0.031 62.697 62.630 62.737 0.107 62.708 62.708 62.673 0.035
5 62.563 62.564 62.550 0.014 62.517 62.534 62.534 0.017 62.487 62.601 62.546 0.114
6 62.389 62.416 62.365 0.052 62.438 62.386 62.381 0.056 62.413 62.417 62.382 0.035
7 62.937 62.959 62.975 0.039 63.075 63.031 62.982 0.093 62.971 63.030 62.962 0.067
8 62.589 62.605 62.661 0.073 62.713 62.629 62.608 0.105 62.594 62.687 62.563 0.125
9 62.546 62.572 62.569 0.027 62.569 62.654 62.524 0.130 62.601 62.556 62.523 0.077
10 62.376 62.418 62.421 0.045 62.358 62.377 62.368 0.019 62.370 62.434 62.421 0.065
Totals 625.485 625.471 625.549 0.504 625.726 625.570 625.519 0.701 625.521 625.706 625.369 0.670
Sum 1876.505 Sum 1876.814 Sum 1876.595


SUM = 0.1874 XDBAR = 62.555
RDBAR = 0.0625

EV = 0.190 0.190 EV % = 0.950

AV = 0.000 0.000 AV % = 0.000

R&R = 0.190 0.190 R&R % = 0.950


63.000 0.150
62.500 0.100
62.000 0.050
61.500 0.000

REF. AIAG 1990

GAGE #: NC4673 PART #: CHAR. DESC.: CPA Pos TPS2 HIGH SPEC. or TOL. 73.000
DATE: 1/23/08

1 62.618 62.468 62.514 0.150 62.567 62.573 62.522 0.051 62.540 62.602 62.547 0.061
2 62.674 62.634 62.691 0.057 62.665 62.733 62.726 0.069 62.705 62.727 62.701 0.026
3 62.309 62.319 62.372 0.063 62.269 62.262 62.350 0.088 62.322 62.281 62.246 0.075
4 62.693 62.693 62.846 0.152 62.765 62.741 62.792 0.052 62.720 62.806 62.728 0.085
5 62.607 62.662 62.599 0.062 62.524 62.540 62.656 0.133 62.572 62.607 62.570 0.037
6 62.500 62.447 62.432 0.067 62.511 62.453 62.419 0.093 62.505 62.448 62.443 0.062
7 63.029 63.032 63.000 0.032 63.082 63.080 62.995 0.087 63.039 63.073 63.006 0.068
8 62.668 62.690 62.668 0.022 62.732 62.660 62.712 0.072 62.656 62.755 62.740 0.099
9 62.656 62.664 62.618 0.046 62.643 62.655 62.586 0.069 62.668 62.648 62.652 0.020
10 62.426 62.419 62.501 0.082 62.444 62.463 62.430 0.034 62.492 62.520 62.452 0.068
Totals 626.179 626.030 626.243 0.734 626.200 626.159 626.188 0.747 626.220 626.466 626.086 0.601
Sum 1878.452 Sum 1878.547 Sum 1878.773


SUM = 0.2083 XDBAR = 62.620
RDBAR = 0.0694

EV = 0.211 0.211 EV % = 1.056

AV = 0.000 0.000 AV % = 0.000

R&R = 0.211 0.211 R&R % = 1.056


CHART 0.200 CHART
63.000
0.150
62.600 0.100
62.200 0.050
61.800 0.000

REF. AIAG 1990

GAGE #: NC4673 PART #: CHAR. DESC.: SRA Pos TPS1 HIGH SPEC. or TOL. 60.000
DATE: 1/23/08

1 48.703 48.850 48.797 0.147 48.763 48.813 48.791 0.049 48.767 48.793 48.840 0.074
2 48.979 48.952 48.975 0.026 48.971 49.114 49.072 0.143 49.039 48.936 49.004 0.103
3 48.141 48.221 48.233 0.092 48.216 48.199 48.264 0.065 48.248 48.281 48.239 0.042
4 48.774 48.665 48.836 0.171 48.775 48.803 48.905 0.131 48.828 48.795 48.715 0.114
5 48.807 48.804 48.903 0.100 48.848 48.885 48.869 0.037 48.944 48.852 48.894 0.092
6 48.587 48.616 48.539 0.077 48.490 48.595 48.514 0.106 48.528 48.666 48.629 0.138
7 49.593 49.648 49.593 0.056 49.667 49.635 49.679 0.044 49.718 49.595 49.427 0.291
8 49.094 49.174 49.131 0.080 49.064 49.081 49.179 0.115 49.203 49.102 49.059 0.145
9 48.983 48.889 48.915 0.093 48.763 48.840 48.894 0.131 48.832 48.834 48.918 0.086
10 48.534 48.509 48.578 0.069 48.491 48.586 48.518 0.095 48.558 48.501 48.558 0.057
Totals 488.194 488.329 488.500 0.911 488.047 488.552 488.686 0.915 488.665 488.356 488.283 1.140
Sum 1465.023 Sum 1465.285 Sum 1465.304


SUM = 0.2967 XDBAR = 48.840
RDBAR = 0.0989

EV = 0.301 0.301 EV % = 1.504

AV = 0.000 0.000 AV % = 0.000

R&R = 0.301 0.301 R&R % = 1.504


49.500 0.300
49.000
48.500 0.200
48.000 0.100
47.500
47.000 0.000

REF. AIAG 1990

GAGE #: NC4673 PART #: CHAR. DESC.: WOT Pos TPS1 HIGH SPEC. or TOL. 24.550
DATE: 1/23/08

1 15.727 15.725 15.709 0.019 15.714 15.716 15.723 0.009 15.721 15.721 15.712 0.010
2 15.359 15.361 15.357 0.005 15.357 15.335 15.341 0.022 15.340 15.336 15.344 0.008
3 14.246 14.223 14.245 0.022 14.235 14.241 14.237 0.005 14.233 14.239 14.238 0.005
4 14.601 14.582 14.573 0.028 14.583 14.572 14.581 0.011 14.595 14.589 14.585 0.011
5 15.079 15.070 15.068 0.011 15.064 15.077 15.058 0.019 15.063 15.074 15.062 0.012
6 14.338 14.326 14.334 0.012 14.319 14.325 14.328 0.009 14.335 14.323 14.326 0.012
7 15.160 15.167 15.149 0.018 15.175 15.164 15.178 0.015 15.162 15.156 15.157 0.007
8 15.495 15.494 15.480 0.015 15.497 15.507 15.501 0.011 15.482 15.475 15.485 0.010
9 14.737 14.741 14.732 0.009 14.746 14.742 14.731 0.014 14.753 14.742 14.734 0.018
10 14.848 14.845 14.841 0.007 14.856 14.862 14.841 0.021 14.852 14.841 14.858 0.017
Totals 149.590 149.533 149.486 0.146 149.546 149.542 149.520 0.136 149.537 149.496 149.502 0.110
Sum 448.609 Sum 448.607 Sum 448.535


SUM = 0.0393 XDBAR = 14.953
RDBAR = 0.0131

EV = 0.040 0.040 EV % = 0.226

AV = 0.000 0.000 AV % = 0.000

R&R = 0.040 0.040 R&R % = 0.226


15.500
0.030
15.000
14.500 0.020
14.000 0.010
13.500
13.000 0.000

REF. AIAG 1990

GAGE #: NC4673 PART #: CHAR. DESC.: WOT Pos TPS2 HIGH SPEC. or TOL. 92.520
DATE: 1/23/08

1 89.910 89.905 89.877 0.032 89.872 89.898 89.893 0.026 89.904 89.902 89.900 0.003
2 89.753 89.762 89.758 0.009 89.728 89.739 89.710 0.029 89.741 89.699 89.699 0.041
3 89.809 89.749 89.787 0.061 89.747 89.787 89.768 0.040 89.787 89.796 89.798 0.011
4 89.844 89.849 89.778 0.071 89.796 89.804 89.821 0.025 89.834 89.820 89.839 0.019
5 89.900 89.939 89.941 0.041 89.930 89.933 89.911 0.022 89.920 89.937 89.946 0.026
6 89.739 89.682 89.712 0.057 89.711 89.723 89.726 0.014 89.745 89.725 89.683 0.062
7 89.894 89.907 89.919 0.025 89.949 89.912 89.949 0.037 89.891 89.931 89.902 0.039
8 89.694 89.740 89.687 0.053 89.740 89.742 89.723 0.019 89.713 89.685 89.732 0.047
9 89.833 89.838 89.876 0.043 89.877 89.890 89.833 0.058 89.894 89.875 89.867 0.027
10 89.957 89.975 89.970 0.018 90.005 89.984 89.938 0.067 89.990 89.946 89.998 0.052
Totals 898.333 898.346 898.305 0.410 898.355 898.411 898.272 0.336 898.419 898.317 898.365 0.329
Sum 2694.984 Sum 2695.038 Sum 2695.101


SUM = 0.1074 XDBAR = 89.835
RDBAR = 0.0358

EV = 0.109 0.109 EV % = 1.445

AV = 0.000 0.000 AV % = 0.000

R&R = 0.109 0.109 R&R % = 1.445


90.000 0.080
89.900 0.060
89.800
0.040
89.700
89.600 0.020
89.500 0.000

REF. AIAG 1990

GAGE #: NC4673 PART #: CHAR. DESC.: Motor Knee at TRC

HIGH SPEC. or TOL. -0.100
DATE: 1/23/08

1 -2.291501 -2.21684 -2.208804 0.083 -2.329952 -2.305971 -2.319087 0.024 -2.24664 -2.268086 -2.26434 0.021
2 -2.396277 -2.423334 -2.680889 0.285 -2.70515 -2.58636 -2.69255 0.119 -2.672994 -2.728268 -2.721676 0.055
3 -2.231848 -2.286452 -2.278671 0.055 -2.308316 -2.161855 -2.381814 0.220 -2.152078 -2.272899 -2.238827 0.121
4 -2.246759 -2.19265 -2.167044 0.080 -2.172118 -2.165291 -2.225887 0.061 -2.198921 -2.167778 -2.198372 0.031
5 -2.304242 -2.296867 -2.336275 0.039 -2.33042 -2.246492 -2.258972 0.084 -2.256947 -2.400838 -2.173696 0.227
6 -2.600984 -2.543138 -2.585612 0.058 -2.563012 -2.313264 -2.316637 0.250 -2.57192 -2.329169 -2.565179 0.243
7 -2.347612 -2.277859 -2.279616 0.070 -2.343999 -2.246017 -2.325385 0.098 -2.383908 -2.211272 -2.345688 0.173
8 -2.211818 -2.318501 -2.576618 0.365 -2.29754 -2.386609 -2.289334 0.097 -2.322524 -2.2257 -2.350433 0.125
9 -2.237651 -2.322047 -2.396168 0.159 -2.36936 -2.369936 -2.424201 0.055 -2.265767 -2.392238 -2.419221 0.153
10 -2.467108 -2.4036 -2.682268 0.279 -2.473813 -2.530672 -2.655254 0.181 -2.383838 -2.481454 -2.44538 0.098
Totals -23.336 -23.281 -24.192 1.471 -23.894 -23.312 -23.889 1.189 -23.456 -23.478 -23.723 1.247
Sum -70.809 Sum -71.095 Sum -70.656

XBAR A -2.360 XBAR B -2.370 XBAR C -2.355
RBAR A = 0.1471 UCLX = -2.229 # Trials = 3.000 Max XBAR -2.355

RBAR B = 0.1189 LCLX = -2.495 A2 = 1.023 Min XBAR -2.370
SUM = 0.3906 XDBAR = -2.362
RDBAR = 0.1302

EV = 0.396 0.396 EV % = 16.504

AV = 0.000 0.000 AV % = 0.000

R&R = 0.396 0.396 R&R % = 16.504
R&R IS >10% AND <30%.

ACTION PLAN IS REQUIRED.

-0.500 0.300
-1.000
-1.500 0.200
-2.000 0.100
-2.500
-3.000 0.000

NOT ACCEPTABLE FOR PROCESS ANALYSIS. IDENTIFY AND ELIMINATE CAUSE -
REF. AIAG 1990

GAGE #: NC4673 PART #: CHAR. DESC.: Motor Knee at WOT

DATE: 1/23/08

1 1.970 1.701 1.996 0.295 1.977 1.700 1.973 0.277 1.740 2.000 1.694 0.306
2 1.938 2.080 1.698 0.382 1.975 2.061 1.667 0.394 2.010 1.934 1.676 0.334
3 1.487 1.625 1.554 0.138 1.529 2.305 1.548 0.776 1.631 1.584 1.509 0.121
4 1.651 1.767 1.643 0.125 1.760 1.832 1.639 0.192 1.636 1.658 1.644 0.022
5 2.243 2.294 2.207 0.087 2.202 2.240 2.258 0.056 2.117 2.257 2.198 0.139
6 2.177 2.192 1.766 0.427 2.188 1.994 1.741 0.447 2.133 2.180 1.690 0.490
7 1.645 1.865 1.903 0.258 1.848 1.772 1.887 0.115 1.847 1.872 1.886 0.038
8 1.742 1.713 1.630 0.112 1.744 1.619 1.617 0.127 1.790 1.622 1.561 0.229
9 1.749 1.668 1.668 0.081 1.703 1.669 1.671 0.033 1.682 1.675 1.982 0.307
10 1.735 1.673 1.766 0.093 1.676 1.636 1.730 0.095 2.020 1.772 1.674 0.346
Totals 18.337 18.578 17.831 1.998 18.602 18.828 17.732 2.511 18.608 18.554 17.516 2.333
Sum 54.745 Sum 55.161 Sum 54.678


SUM = 0.6842 XDBAR = 1.829
RDBAR = 0.2281

EV = 0.694 0.694 EV % = 28.909

AV = 0.000 0.000 AV % = 0.000

R&R = 0.694 0.694 R&R % = 28.909
R&R IS >10% AND <30%.


2.000 0.800
1.500 0.600
1.000 0.400
0.500 0.200
0.000 0.000

REF. AIAG 1990

GAGE #: NC4673 PART #: CHAR. DESC.: Average FrictionHIGH SPEC. or TOL. 28.480
DATE: 1/23/08

1 26.254 26.252 26.400 0.147 26.354 26.415 26.486 0.132 26.335 26.418 26.683 0.348
2 24.643 25.123 25.259 0.616 24.757 25.256 25.543 0.786 24.930 25.196 25.407 0.477
3 26.648 26.925 27.344 0.696 27.082 27.212 27.409 0.327 26.867 27.088 27.294 0.427
4 24.539 24.598 24.881 0.342 24.534 24.494 24.693 0.199 24.690 24.670 24.727 0.057
5 26.358 26.806 26.967 0.608 26.716 26.857 27.064 0.348 26.817 27.067 26.814 0.252
6 25.018 25.435 25.731 0.713 25.420 25.650 25.839 0.419 25.402 25.689 25.710 0.308
7 25.011 25.376 25.729 0.718 25.271 25.548 25.802 0.531 24.950 25.819 25.885 0.935
8 27.236 26.870 27.423 0.553 27.354 27.088 27.198 0.266 27.225 27.252 27.338 0.113
9 24.444 25.039 25.427 0.983 24.795 25.254 25.358 0.563 25.226 25.160 25.469 0.310
10 25.400 25.748 25.797 0.396 25.614 25.622 25.901 0.287 25.561 25.675 25.860 0.298
Totals 255.552 258.173 260.957 5.774 257.898 259.396 261.293 3.857 258.004 260.033 261.187 3.524
Sum 774.682 Sum 778.587 Sum 779.224


SUM = 1.3154 XDBAR = 25.917
RDBAR = 0.4385

EV = 1.334 1.334 EV % = 7.809

AV = 0.328 0.328 AV % = 1.922

R&R = 1.374 1.374 R&R % = 8.042


27.000 1.000
0.800
26.000
0.600
25.000 0.400
24.000 0.200
23.000 0.000

NOT ACCEPTABLE FOR PROCESS ANALYSIS.
REF. AIAG 1990

GAGE #: NC4673 PART #: CHAR. DESC.: Local Friction HIGH SPEC. or TOL. 0.600
DATE: 1/23/08

1 0.080 0.045 0.059 0.035 0.042 0.050 0.089 0.047 0.056 0.032 0.051 0.024
2 0.085 0.018 0.086 0.068 0.023 0.035 0.054 0.031 0.029 0.039 0.034 0.010
3 0.127 0.038 0.101 0.089 0.141 0.057 0.088 0.084 0.105 0.041 0.072 0.063
4 0.059 0.028 0.062 0.034 0.049 0.035 0.017 0.032 0.047 0.028 0.074 0.046
5 0.109 0.068 0.092 0.042 0.081 0.093 0.065 0.028 0.051 0.072 0.064 0.021
6 0.041 0.079 0.065 0.038 0.103 0.066 0.048 0.054 0.079 0.035 0.069 0.044
7 0.094 0.055 0.114 0.059 0.063 0.041 0.067 0.026 0.045 0.050 0.084 0.040
8 0.028 0.003 0.047 0.044 0.054 0.020 0.022 0.035 0.017 0.060 0.037 0.043
9 0.076 0.028 0.034 0.048 0.038 0.036 0.036 0.002 0.094 0.047 0.035 0.059
10 0.149 0.100 0.073 0.076 0.081 0.203 0.051 0.152 0.074 0.089 0.195 0.122
Totals 0.849 0.463 0.733 0.532 0.675 0.635 0.537 0.491 0.597 0.494 0.716 0.471
Sum 2.045 Sum 1.847 Sum 1.806


SUM = 0.1494 XDBAR = 0.063
RDBAR = 0.0498

EV = 0.151 0.151 EV % = 25.247

AV = 0.000 0.000 AV % = 0.000

R&R = 0.151 0.151 R&R % = 25.247
R&R IS >10% AND <30%.


0.150
0.100
0.100
0.050 0.050
0.000 0.000

REF. AIAG 1990

FORM #: 15613-505
GAGE R&R DATE: 08 MR 01
DISPOSITION STATEMENT SUPRSDS: 29 MR 00
PAGE: 1 OF 1
GAGE #: NC4673
FIXTURE #: R&R %
R&R DATE: 1/23/2008
PRODUCT: ETB
PART NAME: DBC3
PART #:
GAGE ENGINEER: Mark Lockwood
PROBLEM EXHIBITED
NONE.
OBSERVATION
NONE.
RECOMMENDATION
GAGE IS READY FOR USE.
ESTIMATED COST:
EST. LEAD TIME:
COPIED TO: - QUALITY ANALYST

R&R - Rochester Format

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PLEASE REFER COMMENTS OR QUESTIONS REGARDING THIS SPREADSHEET TO ERIC ROSEN.

2. PRESS THE "ENTER PRODUCT DATA" BUTTON TO ENTER/EDIT REQUIRED INFORMATION.

3. FILL OUT THE DISPOSITION TAB.

IF YOU STILL FEEL THE NEED TO MAKE CHANGES, THERE IS NO PASSWORD

0.579 0.58 30 30 30 81.813 81.815 81.814 23.465 23.427 23.422 0.097

0.58 0.58 30 30 30 81.803 81.830 81.797 23.426 23.438 23.425 0.099

0.579 0.58 30 29 30 81.823 81.835 81.788 23.442 23.436 23.415 0.107

GAGE QUALIFICATION - REPEATABILITY AND REPRODUCIBILITY DATA ANALYSIS

Operator A- Oper A B- Oper B C- Oper C

Sum 0.000 Sum 0.000 Sum 0.000

RBAR A = 0.0000 UCLX = 0.000 # Trials = 3.000 Max XBAR 0.000

MEASUREMENT UNIT ANALYSIS % EST. PROCESS ANALYSIS % TOLERANCE ANALYSIS

REPEATABILITY - GAGE VARIATION REPEATABILITY - GAGE VARIATION % GAGE VARIATION

REPRODUCIBILITY - OPERATOR VARIATION REPRODUCIBILITY - OPERATOR VARIATION % OPERATOR VARIATION

REPEATABILITY & REPRODUCIBILITY-R&R REPEATABILITY & REPRODUCIBILITY-R&R % REPEAT & REPRODUCE

R&R IS LESS THAN 10%.

OPERATOR AVERAGE REPEATABILITY RANGE CONTROL

DISTINCT DATA GROUPS (DDG)#DIV/0! RANGE IS IN CONTROL.

REF. AIAG 1990

GAGE QUALIFICATION - REPEATABILITY AND REPRODUCIBILITY DATA ANALYSIS

Operator A- Oper A B- Oper B C- Oper C

Sum 90.468 Sum 90.337 Sum 90.287

RBAR A = 0.0188 UCLX = 3.027 # Trials = 3.000 Max XBAR 3.016

MEASUREMENT UNIT ANALYSIS % EST. PROCESS ANALYSIS % TOLERANCE ANALYSIS

REPEATABILITY - GAGE VARIATION REPEATABILITY - GAGE VARIATION % GAGE VARIATION

REPRODUCIBILITY - OPERATOR VARIATION REPRODUCIBILITY - OPERATOR VARIATION % OPERATOR VARIATION

REPEATABILITY & REPRODUCIBILITY-R&R REPEATABILITY & REPRODUCIBILITY-R&R % REPEAT & REPRODUCE

R&R IS LESS THAN 10%.

OPERATOR AVERAGE REPEATABILITY RANGE CONTROL

DISTINCT DATA GROUPS (DDG)31.475 RANGE IS IN CONTROL.

REF. AIAG 1990

GAGE QUALIFICATION - REPEATABILITY AND REPRODUCIBILITY DATA ANALYSIS

Operator A- Oper A B- Oper B C- Oper C

Sum 131.513 Sum 131.521 Sum 131.522

RBAR A = 0.0014 UCLX = 4.386 # Trials = 3.000 Max XBAR 4.384

MEASUREMENT UNIT ANALYSIS % EST. PROCESS ANALYSIS % TOLERANCE ANALYSIS

REPEATABILITY - GAGE VARIATION REPEATABILITY - GAGE VARIATION % GAGE VARIATION

REPRODUCIBILITY - OPERATOR VARIATION REPRODUCIBILITY - OPERATOR VARIATION % OPERATOR VARIATION

REPEATABILITY & REPRODUCIBILITY-R&R REPEATABILITY & REPRODUCIBILITY-R&R % REPEAT & REPRODUCE

R&R IS LESS THAN 10%.

OPERATOR AVERAGE REPEATABILITY RANGE CONTROL

DISTINCT DATA GROUPS (DDG)27.438 RANGE IS IN CONTROL.

REF. AIAG 1990

GAGE QUALIFICATION - REPEATABILITY AND REPRODUCIBILITY DATA ANALYSIS

Operator A- Oper A B- Oper B C- Oper C

Sum 18.811 Sum 18.805 Sum 18.805

RBAR A = 0.0012 UCLX = 0.628 # Trials = 3.000 Max XBAR 0.627

MEASUREMENT UNIT ANALYSIS % EST. PROCESS ANALYSIS % TOLERANCE ANALYSIS

REPEATABILITY - GAGE VARIATION REPEATABILITY - GAGE VARIATION % GAGE VARIATION

REPRODUCIBILITY - OPERATOR VARIATION REPRODUCIBILITY - OPERATOR VARIATION % OPERATOR VARIATION

REPEATABILITY & REPRODUCIBILITY-R&R REPEATABILITY & REPRODUCIBILITY-R&R % REPEAT & REPRODUCE

R&R IS LESS THAN 10%.

OPERATOR AVERAGE REPEATABILITY RANGE CONTROL

DISTINCT DATA GROUPS (DDG)84.051 RANGE IS IN CONTROL.

REF. AIAG 1990

GAGE QUALIFICATION - REPEATABILITY AND REPRODUCIBILITY DATA ANALYSIS

GAGE #: NC4673 PART #: CHAR. DESC.: Closed to DefaultHIGH

Operator A- Oper A B- Oper B C- Oper C

Sum 871.000 Sum 873.000 Sum 871.000

RBAR A = 0.1000 UCLX = 29.226 # Trials = 3.000 Max XBAR 29.100

MEASUREMENT UNIT ANALYSIS % EST. PROCESS ANALYSIS % TOLERANCE ANALYSIS

REPEATABILITY - GAGE VARIATION REPEATABILITY - GAGE VARIATION % GAGE VARIATION

REPRODUCIBILITY - OPERATOR VARIATION REPRODUCIBILITY - OPERATOR VARIATION % OPERATOR VARIATION