Professional Documents
Culture Documents
Boomer 20 / Boomer 25
TM TM
Boomer™ 20
Boomer™ 25
48017684 02/06/2016
EN
Link Product / Engine
48017684 02/06/2016
Contents
INTRODUCTION
Engine ............................................................................................................... 10
[10.001] Engine and crankcase ........................................................................................................ 10.1
Clutch ................................................................................................................ 18
[18.110] Clutch and components ...................................................................................................... 18.1
Transmission .................................................................................................... 21
[21.114] Mechanical transmission .................................................................................................... 21.1
[25.108] Final drive hub, steering knuckles, and shafts ................................................................ 25.3
[27.124] Final drive hub, steering knuckles, and shafts ................................................................ 27.2
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[31.110] One-speed rear Power Take-Off (PTO) ............................................................................31.3
Steering ............................................................................................................. 41
[41.106] Tie rods .................................................................................................................................41.1
Wheels .............................................................................................................. 44
[44.511] Front wheels .........................................................................................................................44.1
Electrical systems............................................................................................ 55
[55.000] Electrical system ..................................................................................................................55.1
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[55.013] Engine oil system ................................................................................................................ 55.5
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INTRODUCTION
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Contents
INTRODUCTION
Foreword ................................................................................................................................................... 3
Foreword - Important notice regarding equipment servicing ............................................................. 4
International symbols .............................................................................................................................. 5
Safety rules ............................................................................................................................................... 6
Safety rules ............................................................................................................................................... 7
Safety rules - Ecology and the environment ........................................................................................ 8
Basic instructions hardware.................................................................................................................... 9
Torque - Standard torque data for hydraulic connections ................................................................ 10
Basic instructions - Shop and assembly .............................................................................................. 17
General specification - Tractors with Hydrostatic Transmission (HST) .......................................... 19
General specification - Tractor with mechanical transmission......................................................... 23
General specification ............................................................................................................................. 26
Dimension ............................................................................................................................................... 27
Consumables.......................................................................................................................................... 30
Capacities ............................................................................................................................................... 31
Product identification ............................................................................................................................. 32
Product identification machine orientation .......................................................................................... 34
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INTRODUCTION
Foreword
This repair manual provides the technical information needed to properly service the NEW HOLLAND models Boomer
20 and 25 tractors. Use this manual in conjunction with the operator's manual for complete operation, adjustment,
and maintenance information
On NEW HOLLAND equipment, left and right are determined by standing behind the unit, looking in the direction of
travel.
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INTRODUCTION
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your NEW HOLLAND Sales and Service Networks.
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INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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INTRODUCTION
Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this
legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze,
cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use,
and dispose of these substances.
Helpful hints
• Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems
may cause considerable spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances
that may be harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid,
etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of
the fluids in a proper way that complies with all local legislation and available resources.
• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.
• The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-condi-
tioning specialist or use a special extractor to recharge the system properly.
• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils,
coolant, etc.
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful
effect on the environment if the batteries are not properly recycled after use. Improper
disposal of batteries can contaminate the soil, groundwater, and waterways. NEW
HOLLAND strongly recommends that you return all used batteries to a NEW HOLLAND
dealer, who will dispose of the used batteries or recycle the used batteries properly. In
some countries, this is a legal requirement.
Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead,
CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any
batteries. Do not dispose of batteries in your household garbage.
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SERVICE MANUAL
Engine
Boomer™ 20
Boomer™ 25
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Engine - Engine and crankcase
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Engine - Engine and crankcase
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Engine - Engine and crankcase
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Engine - Engine and crankcase
Engine - Torque
Description Threads Torque
Diameter x pitch
Cylinder head bolt M10 x 1.75 83 - 93 N·m (61 - 69 lb ft)
Rocker cover bolt M8 x 1.25 10 - 13 N·m (7 - 10 lb ft)
Rocker shaft bracket bolt M8 x 1.25 10 - 20 N·m (7 - 15 lb ft)
Rocker arm adjusting nut M8 x 1.25 18 - 22 N·m (13 - 16 lb ft)
Tachometer L joint union nut M22 x 1.5 17 - 23 N·m (13 - 17 lb ft)
Band type hose cramp - 3 - 4 N·m (2 - 3 lb ft)
Thrust plate M8 x 1.25 10 - 12 N·m (7 - 9 lb ft)
Main bearing cap bolt M10 x 1.25 49 - 54 N·m (36 - 40 lb ft)
Connecting rod cap nut M9 x 1.0 32 - 37 N·m (24 - 27 lb ft)
Flywheel bolt M12 x 1.25 127 - 137 N·m (94 - 101 lb ft)
Crankshaft pulley nut M18 x 1.5 147 - 196 N·m (108 - 145 lb ft)
Rear plate use mounting bolt
- For general use M12 x 1.25 54 - 74 N·m (40 - 55 lb ft)
- For tractor M12 x 1.25 83 - 103 N·m (61 - 76 lb ft)
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Engine - Engine and crankcase
Engine - Remove
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A
WARNING
Avoid injury!
Handle all parts carefully. Do not place your hands or fingers between parts. Use Personal Protec-
tive Equipment (PPE) as indicated in this manual, including protective goggles, gloves, and safety
footwear.
Failure to comply could result in death or serious injury.
W0208A
WARNING
Hot liquid under pressure!
Never remove the filler cap or the recovery tank cap while the engine is running or the coolant is hot.
Let the system cool. Turn the filler cap to the first notch and allow any pressure to escape, and then
remove the filler cap. Loosen the recovery tank cap slowly to allow any pressure to escape.
Failure to comply could result in death or serious injury.
W0296A
Engine removal
1. Open the hood and disconnect the negative (-) battery
terminal (1).
83115266 1
2. Open the drain cock (1) under the left hand side of the
radiator.
83118786 2
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Engine - Engine and crankcase
83118785 3
83118787 4
83118788 5
83118789 6
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Engine - Engine and crankcase
83118790 7
83118791 8
83118792 9
12. Disconnect the throttle cable (1) and the fuel line (2).
83118793 10
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Engine - Engine and crankcase
83118794 11
14. Remove the rubber cover (1), and the M8 nut. Dis-
connect the positive (+) battery cable from the starter
motor.
83118795 12
83118796 13
NOTICE: Insure that all necessary tubes, hoses and electrical connectors have been disconnected . It may also be
necessary to disconnect additional items due to other optional systems being installed on the tractor.
16. Remove the four M14 engine mount retaining nuts (1).
83118797 14
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Engine - Engine and crankcase
17. Use an overhead hoist (1) to lift the engine (2). Place
engine on a suitable stand.
83118798 15
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Engine - Engine and crankcase
Engine - Install
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A
WARNING
Avoid injury!
Handle all parts carefully. Do not place your hands or fingers between parts. Use Personal Protec-
tive Equipment (PPE) as indicated in this manual, including protective goggles, gloves, and safety
footwear.
Failure to comply could result in death or serious injury.
W0208A
WARNING
Hot liquid under pressure!
Never remove the filler cap or the recovery tank cap while the engine is running or the coolant is hot.
Let the system cool. Turn the filler cap to the first notch and allow any pressure to escape, and then
remove the filler cap. Loosen the recovery tank cap slowly to allow any pressure to escape.
Failure to comply could result in death or serious injury.
W0296A
83118798 1
83118797 2
NOTICE: Ensure that all necessary tubes, hoses and electrical connectors have been connected . It may also be
necessary to connect additional items due to other optional systems being installed on the tractor.
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Engine - Engine and crankcase
83118796 3
83118795 4
83118794 5
7. Connect the throttle cable (1) and the fuel line (2).
83118793 6
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Engine - Engine and crankcase
8. Install the engine hood (2), install the mounting nuts (3).
9. Connect the electrical connection (4), install the clip (5).
83118792 7
83118791 8
83118790 9
12. Install the lower coolant hose (1), and tighten the
clamp (2).
83118788 10
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Engine - Engine and crankcase
13. Install the upper coolant hose (3). Tighten the hose
clamp (4).
83118789 11
14. Close the drain cock under the left hand side of the
radiator (1).
83118786 12
15. Fill the coolant to the proper level, use Ethylene Glycol
coolant concentrate.
83115266 13
17. Install the radiator cap (1) and run the engine until
the thermostat opens, ensuring that all of the air is
displaced.
83118787 14
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Clutch - Clutch and components
NHIL16CT00305FA 1
(1) Clutch cover (4) Release bearing (7) Clutch release lever (10) Flywheel
(2) Clutch disc (5) Release bearing hub (8) Clutch lever shaft (11) Diaphragm boss
(3) Diaphragm spring (6) Clutch main shaft (9) Pressure plate
The clutch assembly bolts to the flywheel and the clutch main shaft (6) connects to the diaphragm boss (11) in the
clutch assembly with splines. The pressure plate will compress the clutch by the force of the diaphragm spring (3).
When the engine is running, the flywheel, clutch assembly, clutch disc and clutch main shaft rotate together. When the
operator depresses clutch pedal, the clutch lever (7) pushes the release bearing hub (5) toward the flywheel. Then,
the release bearing (4) installed to the end of the release bearing hub pushes the center of the diaphragm spring (3)
of the clutch assembly. As a result, the edge of the diaphragm is separated from the pressure plate (9) which is then
separated from the clutch disc (2).As the clutch disc in between the flywheel and pressure plate loses contact, the
clutch disc and diaphragm stop but the flywheel and clutch cover continue to turn. Therefore, the rotating force of the
flywheel is not transferred to the clutch main shaft, resulting in the interruption of power from the engine.
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Clutch - Clutch and components
NHIL16CT00311FA 1
(1) Main shaft (5) Bolt, M12 x 1.75 x (9) Bolt / washer, M10 (13) Lock washer, (17) Bolt / washer, M8
35, Qty:5 x 1.25 x 35, Qty:2 Qty:2 x 1.25 x 25, Qty:6
(2) Release bearing (6) Lock washer, (10) Clutch lever shaft (14) Bolt, M8 x 1.25 x (18) Clutch cover
Qty:7 25, Qty:1 assembly
(3) Release bearing (7) Bolt, M12 x 1.25 x (11) Clutch housing (15) Clutch shift lever (19) Pin
hub 110, Qty:2
(4) Bushing (8) Nut, M10 x 1.25, (12) Cotter pin (16) Lock bolt, M12 x (20) Clutch disc
Qty:1 1.25, Qty:1 assembly
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Clutch - Clutch and components
NHIL16CT00312FA 1
(1) Clutch pedal (Mechanical (4) Cotter pin (7) Pedal pad (Rubber)
transmission)
(2) Pin (5) Clutch rod assembly (8) Clutch pedal
(3) Washer (6) Return spring (9) Spring pin
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Clutch - Clutch and components
Prior operation:
Engine - Remove (10.001)
NHIL16CT00275AA 1
NOTICE: During assembly torque these bolts to 24 - 29.4 N·m (18 - 0.0 lb ft).
4. Remove the clutch cover (1) and the clutch disc (2).
NHIL16CT00274AA 2
NHIL16CT00260AA 3
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Clutch - Clutch and components
NHIL16CT00276AA 4
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Clutch - Clutch and components
NHIL16CT00279AA 1
NHIL16CT00278AA 2
NHIL16CT00280AA 3
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Clutch - Clutch and components
NHIL16CT00281AA 4
NHIL16CT00282AA 5
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Clutch - Clutch and components
Clutch and components - Install the release fork and release bearing
1. Insert the fork pin (1) into the clutch lever shaft as
shown in the figure and assemble it with the release
fork (2).
NHIL16CT00283AA 1
NHIL16CT00285AA 2
NHIL16CT00284AA 3
5. Install the release hub (1), and the release fork (2).
NHIL16CT00287AA 4
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Clutch - Clutch and components
NOTICE: Make sure that the boss of the clutch disc with
the short end is facing the engine at assembly.
NOTICE: When installing the clutch disc to the flywheel
housing, fit the clutch disc to clutch aligning 380003436 tool
(A) and insert it to the center hole of the flywheel housing
(B). Make sure that the longer boss section of the clutch
disc (C) is facing the clutch housing.
NHIL16CT00276AA 1
NHIL16CT00260AA 2
1. Join the clutch cover (1) and the clutch disc (2).
NHIL16CT00274AA 3
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