® A7V @'EBRE Hess Axial Piston-Bent Axis Design Variable Displacement Pump LS SAS ea ty TERE BE LW RARE Al BELJING HUADE HYDRAULIC INDUSTRIAL GROUP €0,LTD.BH 3 CONTENTS ANESR Variable Displacement Pump A7V-BSH 1. AT RIPTAUENSRLE. TAA LRA ERO REE, TAMER E EE ROREDERT HORE, CNOTANSAUAR RAT ORK, HESRERR, ASEAN. SBS. SUK AHE. 2 ATRIERSAKHEAAG, WHETRETIR BO. PAPI R ABIL TSR, SB9— ie NAS1638 S6—@ SAE SM 8/15 — iW ISO/DIS 4406 TERRERAN, PSEA: Swe— ik NAS1638 SS—i SAE 517/14 i ISO/DIS 4406 3. ATHMEALS, WHISSHRRBSRAL (RE; FAROBPROSRE, EADOSORES ime. 4. EE: RMAACWRESE DAR R RA, SRSTORRE, AMEROBRPIARRETSAS gt. DROF MAN TSNUR RARE. MARE RORRE, TRnRIRAD. 5. RVTEOR DEY ADM =0.08MPa, Rita RDRAATITRS EIA 2MPAUNAT, AAA DEURSFISH ABBA LVI GEE. 6. RE: RRAER / SARE. AL WHITHER RE. SRRAEMELLL, EIR fe CREA) HERON BERL. AOUEB AR RATNER IT SARA ARB PRIM, RAT MDE. RAS. The technical information in the catalog is for your reference. Please consult our technical Dept., if you have any special requirements. NOTES 1. In order to guarantee trouble-free and efficient operation, the hydraulic fluid in @ hydrostatic system should be selected carefully according to the actual working conditions during the design of the system. All mineral oil based fluids are suitable to a greeter or lesser degree for pplication in axial piston units. Thoir basic classification of application results from what has already been said due to the water. viscosity and temperature relationships,with consideration of oxidization and corrosion protection, material compatibility, air and water separation characteristics. 2. In order to quarantee a long service life for the installation good and reliable fitration is necessary. The hard particie contamination of fluid may not exceed a lovel determined by: Class 9 to NAS 1638 Class 6 t0 SAE Clos 18/15 to ISO/DIS 4406 When the fluid temperature is too high, the required minimum degtee of cleeniiness is: Closs 8 to NAS 1638 Class 6 to SAE Class 17/14 to ISO/DIS 4406 3. In order to select the correct fluid, it is necessary to know the operating temperature in the circuit in relation to the ambient temperature—in an open circuit and the tank temperature. 4, Important: The leekage oil (case drain cilltemperature is influenced by pressure and pump speed and is always higher than the circuit temperature. However, at no point in the citcuit may the temperature exceed 90°C. If it is not possible to comply with the above conditions because of extreme operating parameters or high embient temperatures, please consult us. 5. The minimum pressure at the suction port of the pump20.08 Mpalabsolute pressure), and the drain pressure(max.permissible casing pressure}s 0.2 MPalabsolute pressure}. The pressure in the housing must be the same or ‘greater than the external pressure on the shaft seal 6. Installation position‘in general, the upper point on the fpump/motor housing must be below the minimum oil level of the tank. if you would like to install it above the minimum cillevel, pleaseindicate when order.ATV BE-BBAR Variable Displacement Pump A7V REEL Tete WE Ta . Engh a RC92100/12.2004 HARB EAA ATHAS 4 1) AE IE 2B BEUING AUADE INDRAULIG For open cicits nal lapered piston, bent axis desion INDUSTRIAL GROUP CO. LTD. $A Size 20-500 HFESOLE] Peak pressure 2 upioaomPa | #44, ReplaceRC92100/09.2003 WMEMD. Bu: Ets. FAs 2, ASO ARSE. YE °C REARRGRMA. IRD, » Bz, VFS 3 495.1 + RARER DAR HAAR SR CURRMDECHE. BORE. x? sfSeries 1 MUBSize 20-160 Description Variable displacement pump, axial piston, bent ax’s design, for hydrostatic transmissions in open circuits The flow if proportional to the drive speed and the displacement and is steplessiy variable at constant drive speed. comprehensive programme of control devices for every control and requlation function. operation of both mineral, and fire-resistant fluids. Special Features series 1 High performance rotary aroun with well-proven spherical control area offering the following advantages; self— centering, low peripheral speed, high efficiency. Long service life robust roling bearing, Drive shaft will support radia loads, Lownoise level High duty roller bearing for inter-mittent high pressure operation For continuous duty hydrostatic bearing are avaible ‘SHSeries 6.1 #IBSize 250-500A7V383R Variable Displacement Pump A7V BISWA Type Code A7V [ss|LV]1/L]Z] Flo [oO EDIE Fim Type SMIDTEEE Auriliny Couipert 75% Axial piston variable ATV] Displacement pump S01 Sive 0-20.5 20 HUMAFEBYE Stroke limiter a 7m (BFLV HDR) mechanically adjustable (ior LV and DR) os a WUEAPEIRUD Stroke Limiter, hydraulic 15.8-54.8 55. (AF LY) (for LV ) 0-38 38 an Pipe Connections 23.1-80 0 HAwE, Pressure port, 008 Fe SAB 2s AEMINSAE dlange,on side 90:8°107 Bas ‘Suction port: : 122 SAB 21 ZEMMISAE fange,on side Oey 17. HAMA: Pressure port; 46.2-160 1 MSN, ef Ureaded,on side is = sata: Suction port: SAE WE) AEMMSAE lange,on side 0-355 3S 0-500 500 seh shan end (HERE Displacement Veay~Veew t/t) Hea splined shaft DIN 5480 J MAH Control Device ee splined shaft GB 3478. EI Constant horapower [LY vt keyed shaft GB1095~79 rl sea $205 ULNAR msi Re] seat Constant pressure DR somes ms control LOO Electrical contrel a {TERI ATVSSLVILZ#0.0 Ordering Example: ATVS5LV.1LZFOO ZHBERATV, $855, (T) Axal piston variable cisplacement pump ATV GtIIE, 728, sz2 SE. With constant horsepower contro, (with prop.solenoid) ae Hyéreulic control a ee eR es rincoctwise ration, spnedshat pressure related SAE side flange connections, without auxiliary FOSEMCPEE) Manual control Mal owerent (with handwheel) AAR Brake control SC FSM Numerical control NC UR Series. SUI HEE see section alA7V383R Variable Displacement Pump A7V ABS Technical Data CHI, ANEEURACRATETBNOR) (cheoretical values, without considering mechhyd.and volumetric efficiency) we Sie 5 Sm control Device ‘LV 2h Constant_HP control = 2 é = ¥ = x = = 2 eet LvStesn mes Constant_HP control with load sending: x DREHER Constant presure control = = = zg = = DRS 4 fh m8 Constant _pressure control with load sending a DIEM Hydrant contro a zg ‘EP hi tt ft Plectric contro(Proportional) s - id Z z s. a z = 2 MA$ay6E — Vanval conto! a SCAERM Brake control pee tt Displacement Vow ie 0S 1 Hl Sh SBN BOT —«WY—60_ 088500 Van aia aw ODP 1 9.08 17min 29005300 2960702190 1540 — Io) Dead e592, MSGR Max.cped! A 0.1MPa! 70.1 a7 min 21003000 34002500300 23402700 2002360 1750 1500 13201200 %0.1SMPaT—n_D.15 r/min 410 36003150 300033502750 3002450 26502100 185016501500 7n,,0.09 0.09 L/min 7% 76 +124 _~+125 161i —~dS2”~=«T =O OS WAM Maxtow! ——n.0.1 0.0.1 Lain 2228120426 n,05 @,,0.15 L/min 9498S 100021 aT Oz Pa. KRW GSS TGS ste 59 RAE Max Power #001 Fag) KW TO Osa t6 1218238 (AD=35MPal #O_O.1S KW 57 39 GCDB 136153 181196 270342437 i Flow 2 ‘% NE=1450r/min L/min 28.8 39.5 56.4 77.1 82.3 112.5 109.7 1905 146 25 — — 3 Power RAMP) ENTS RW 0 #18 Torave a Tao. 4.6 68 aS 1. Is eT SS TS (A p-l0MFa) Vem Navi0Mfa — 2.9 2.1368 BAHU (A. EV Tim 156 203 WS 6 alg soy Tea) LTD Max. torgue Mawr te No ra 8 19 17 257 {HEE Moment J kgm’ _ 0.0017 0,00170.00520.00520.01090.0109 0.0167 0.0167 0.0322 0.0322 0.0880. 1600. 270] ‘ER Weight kg ir) 19 2% 2 44 3 53 % 76 ~=«10S-—«(165 245 1) PPT EABBOSHAEN, BEVenn BIBLES 2) UGRBH97 6B. 3) IRESSOART, RESET SBM. oMPalfoye 1A, BW FVymn > OVABHUE: 28-20, 55-40, 80-85, 107-78, 160-117, EXLEUDEFRE (Vy < Vigna) TERI RE, BVISCTSAVomin-oN VATE. 1) The values shown are velid for Venee-With an absolute pressure at suction inlet $ and when operated on mineral ol 2) Calculated with a volumetric efficiency of 97%. 3) The maximum speeds at 0.15MPa shown must not be exceeded, even with higher loading. On those sizes with Vern, however the maximum speeds can be increased to the values for those sizes with Vyqnx=0 by reducing the displacoment(V, < Veaaland maintaining max flow. The relevant sizes are 28-20, 55-40, 80-85, 107-78, 160-117. BORNE, ANTE B ASR Pressure Puy can be tead from the ee ommograph. However.the max, EARP Nomogroph #248 Size 20-160 UB SDH), speeds(see table)and min. and max 0m so00 1000 30002000 00 728 es son ‘suction pressure must be taken into Bl: account 2: RUBES. DADRZ7IO"MIN. ample: Given: size 55D rive K: OPPOSNVHIED. Pe VERSIE oom ARAL RTI Pe IFA RE: NOZOMI, SBHAEFAR, BMARIAB SES IGE, Permissible speed Pyar and suction speed 2700r/min Required pressure Py, at the suction inlet. Solution: Line 1 on scale Norn drawn towards size 56 crosses line Hat port A. Line 11 from point A to point Blopen circuit)gives the result Prey=0.117MP2. 117MPaA7V383R Variable Displacement Pump A7V SAS Technical Data HOLL FES ISOMEYEED) Inlet Operation Pressure Absolute pressure at port S Pras in 0.08MPa Pr 0.2MPa HID L/EESIIG8 Operating Pressure Renge—Outlet Side ‘EAE Nominal pressure, P.=36MPa ESR) Peak pressure Pra=40MPa SWEEIGEH: Fluid Temperature Range: =25°C +80°C : Viscosity Range: th the eB Vi 10mm*/S \, (FEES) for short periods) 100mm®)s SE L/ERIB: Optimum Operating Viscosity: Mounting on Top of Tank when mounting outside @ tank, the pump rust be bled at port U1 or UZ prior to commissioning, Mounting on Top of Tank Mounting of the A7Y variable pump above tank must be considered as a special pump installation and should only be realized under specific conditions. When ordering pumps for mounting on top of tank, state in clear text: “To Be Used for Above Tank Mounting” This installation requires that the suction port be at the top and the suction pipe be kept @s short as possible and the end of the pope be at least 200mm below minimum oil lavel, see Fig2 The cross-cut of the suction pump should be so dimensioned to ensure that the flow velocity of the pressure fluid lies between 08 and Ins. Vv 16-36mm/S HIRE: Fluid Recommendation HS, THERE #ExSESUATSDINE S19 7 Pete Operating Recommended Viscosity grade bianigrerts ens Sf Airtight esserbly temperature to DIN 51519 4 3 tango ISO (VG) (7E40°OH, ato) Riu 5 30-40% __vG22 Min of evel th 40—50T __ VG32 898 = 50-60% G46 a J oS i Fig.2 60—70T VGEE 70—80T VG100 AU REL) ERIE EME V=0.9M/S AIF Ves “FSC AY Meath HE PS E(u) RAAT: Filtration of Hydraulic Fluid Size Max ‘Max Calculated suction pie 1.D. PSUS, TAB Recommended titration 10 um speed length (mam)at flow velocity e Conrser Satin of 25-40 y mis of suction Ve0.9n/s and ome Orn CE ee ae ee ane ae ife,: wil Be:achieved’ using r/min Tyg) Myy(t/min) ng~1450(e/in) 104m fitration due to lowest soll bal a a fEiic RAAWAGATIH — ccrponant wear 260 0 2 ED 2. SRAM, BOR — Mouning Positon a) 2 2 i SRW, LOCATE — Optional, The pump housing ae a sie = BB, AHSLL—P00" BEBSUOUR rust aways be filed with Oi 7015) 7307 3 JDRRE. URATEBBEFSHEZ22: When mounting Within a — tark 2410 750 og ae SUID DHE OULATU2 the pugmust be removed form TOT 1a Ti aS as IS (BXSRAGWOU, port Aandthis por must be at i725 350 76.6 @3 J0U.) » REGDEEF “A* the to. 90°C pipe bend tobe ToT 350 77 7 %, ORT. screwed in (rose reducton). Ton perio, er 1) LQSEILGERFERXOUMEE 1) The values shown are Vald \Vertica mounting with drive shat = TINIO.OSMPa, #EBBIIV,...AP FOF Vere: With 0.03MIPa absolute: FURVREWART, SRT IM, RESMAWAEED pointing unwerda:tor this case ‘a. model With portS U; and Us UBIUFE 0 must be ordered (indicate in dear RET OER: eee) ANSHRSTINSIAOATS IE The minimum ol ove must not FURIE, QTR fall below the “A” line, as TRIAS: EFESR sowisron BER ReEREAOUT LD, BHR. SRB oEF BCRE200mm JVB. RHSA ASM RIDER OBE Im/sZIB. fi YDRLIEBT. psu at suction inet and HE: when operatedon mineral oll anvEencezraxme Ne Vora) BHD, HFT SOUR, On ARCARTOVAIEE) BUTR>V, 5%), DBT SITTERS. Start-up of the pump with all controls is only possible when the pump is at its ful swivel ANGE (Vyna)s For pumps wrth minimum fow of25% Of Vgc nailer to avoid empiying of the ‘suction Ine during 2er0 postion operation.A7V383R Variable Displacement Pump A7V #MUBSize 250-500 GDOSAAVE IE TADS TTS Calculation of inlet Pressure Pabs at Suction Inlet S and il 457E: $500, IXANIGE13Z0r/min 3K: BeaOsoyee7Pebs of Reduction in Disnlacement at Increased Sneeds, oe Be Se 00 1 one «ERAS UPabs-0.12MPa 1 MIRNA PIRILZEPabs=0.1MPabtAESiA . NAF RR A!) Z 878% “ 2 Example: et i Given : } Size 500 Drive spoed 13201pm I CAS: Required z 4 _ pressure Pabs at suction inlet S 1 ie Solution:speed ration yj # n_ _ 1320 8 Foga.1 1200 feos os ie a oe oe gives an inlet pressure of Pabs=0.12MPa at full swivel for example free flow is only possible with HmELDIspiacement a Pabs=0.12MPa, the displacement must be reduced to ee 87.6% HRSize 250 366 500 Dan RS TTHHSIRMaX, perm speed. Paagen\Tesir) 2500 2240 2000 SRBAE Calculation of Size Van, geom displacement per revirl) TABFlow mg (min) differential pressure(MPa) 1.59.VeAP. speedirimin) SXOIHE3E Drive Torque M= — [Nm] volumetric efficiency ; M.n _Q.AP mech hyd.efticiency BWI Dive Power Pee = SEE Caw] Giana etc (Vt) Constant Horsepower Control SUSSRESHIARATARE. URABKISGES DDR. The constant HP control controls flow in relation to pressure. thereby maintaining hydraulic power constant. (Provided that the drive speed is constant.) P.a Po eo P=) power [KW] P=fR7) pressure [MPa] Q=ifEEBtlow Cumin] SER Commencement of controtmin.6MPa AUB ICM ARIS OR ‘Summation HP control possible by throttles via port G. AW) =Constant | Constant Hp control LV RUG IAROTLVRAIRARE, WPS Vena Vorin By means of a mechanical or hydraulic stroke limiter, the max.displacement can be infinitely varied or limited ‘Adjustment range from VeruX to Vern. LVS aR TAROT {Dzae Constant Hp control LV with mechanical stroke limiter » 17 2% 1 250 355-500 mir tee Bo 2 M26 aDs2e 3S Spindle Revoluti Bia 140 50060 OS Required Torque (approx.)NemA7V383R Variable Displacement Pump A7V RE TARMS RAAF LIER D1 OWMESEDKIB OD). BOX VRS RITRN=20MPaT Haws), WA SEURAUL (ERT) < 5MPaRt OS. DURRANI MEE SMPaPfISEEBFASTABCIX1ERTINVE. 10%=0.5MPa) A Pilot pressure(port XiJof at least 10% of the operating pressure is required for the hydraulic stroke limiter Max permissible pressure at port X1=20MPatfer all Sizes) if it is required to limit the flow at an operating pressure <5MPa then a boost pressure of min 5MPa must be applied at port X2{at port X1 then, minl0%=0.5MPa LVS RETRO S Constant HP control LV. with hydraulic stroke limiter For all sizes With Vyu=0 The pressure cut-off is a constant pressure control superposed on the constant HP. control and is carried out by means of a sequence Valve. when the set. maximum pressure is reached(adjustment range up to 315MPa), the Valve opens and the tlow is automatically reduced(to Q=0) The sequence valve is mounted separately from the pump in any suitable location one subplate(remote contro. The max./single pipe length must not exceed 6 m. order sequence valve and subpiate separately When using the constant HP control with pressure cut- off, the pump control times, will be aporoximetely 3 times longer than those obtained with the constant pressure control DR. Important:Port T form the sequence valve and pilot Oil return line T1_ must be piped direct to tank(cooler) Contintious operatinn in zero position see constant pressure control DR LVRS ZED EAS) AE EE TSI ATO He Constant HP control LV with pressure cutoffiremote controllediand hydraulic stroke limiter . SABDTCH: EEN Auxilory Equipment Pressure Cut-off BB Vpu OCB. EDR BNE OER, CSAS, SAAR EMRE EAST GEHS1.6MPe), BRITA, ABGMH)\FO0-0.1MNFASRAALR, HEESORRL. PERERA: SERBBDIA. SSB UREA ROR. FS: MRRAOWTSORON MEREOHE ES {322 LEMIRE LVAIQ-PFStEEB Charactenstics FRFSEEZTEDR without Pressure Cut-off FREES Fem, Nae SSH ASHESS #2D connections ABL{F#Osenvice lines ‘SIR Dsuction-line X20 remote contr pressure Al, X3i#218 8D por's for remote control valve GRIDRISSOport for T1¢FGHXAO pilot oil raturn summation HP control line XIGSEAO plotpressure RHE Dair bleed 4 fk F 5 2p SEEDED ea a : With Pressure Cut-off 3 2k WaNIRSSHPakw) iS" BZ hs im OTL) Seems og eam IRAE Size 20 28 40 55 SB 80, 78 (107 ~=«117— 160250 355 500 EE Speed no r/min 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 980 980 980 KEM Max.Flow Q#at no L/min 28 39 5777) BLO. 110150 165225237 337475 RRO Ew Fis 304 35°75 750 11 uv 1s 15 2222 300045 Drive without pressure Pa 1s 0ST cut-off power #EE 7 '018F i a a ae en oe ae ne range Pa. 10 - WS - 2-3) — 55-90 132200 P.(KW) With pressure cut-off EERE nF F Conversion to speeds (pm) other than n, As) Drive power P=P, LDA 97% Het Calculated with 2 volumetric efficiency of 97%A7V383R Variable Displacement Pump A7V RAH: PORRAS @HILVS) FAG RRA RS BR. CLA EN TRE DAN KET RAERLCZS OR SORIA. ZEEE FUR SOR TOBA, SORE RERTARLIOINO A ULAR, DAeDAwI, TMPGAREIOEIO. CB CATALASE DBD ‘TASUEERE BRE A PERABER OBE. RELA, UR MemSEtts, SORE, NEV SE, ERD REV. AP=Phane| APOREANA-26bar, RE DE reba ALE RAT ¥ (E). THE: FAA VSM A! @aW2bar. ‘BRA TONTLS STERIL, ADRS SRD FCFREV RARER Lite DROS EME se Prevceduit Variation:Constant HP Contril with Load Sensing ‘The boed sensing Valve is a flow control valve which operates as function of the load pressure to regulate the pump displacement in order to match the requirement of the consumer unit. The pump flow is influenced by the external orifice(control black, throttle) fitted between pump and serviced unit, ber curve. The valve compares pressure before and after the orifice and maintains the pressure before and after the orifice and maintains the pressure drop (differential pressure APlacross the orifice—and therefore ‘the pump tlow-constant. if dtferential pressure AP increases, the pump is swiivelled back towards Vins and if AP decreases the pump is swivelled out towards Vgnu. until a balance is restored Within the valve. AP=Paerinl se AP may be set With the renge 14 bar to 25 bar. The standard Setting is 18 bar (please state required setting in clear text). The stand by pressure for zer0 stroke operation(orifice close)is aPProx.2 bar above the AP setting, ‘The constant power control and the pressure cut off are super imposed ‘on the load sensing valve, for exemple the set power hyperbola and set pressure the orifice is not included in ‘the standard in the standard suppV. (wpa) ~ Pix itn LVS HAE AR Constant HP control with load Sensing pee Varin ORB SSS SRRETASEIBARR RRADAEASPRBE Hid), EBL TVD AOE. USAR REA, WRONG B. RRNA SER DPC AR, MED), BORE ZeLPROOFAORE. IQRETEES-31.5MPa, HAOUQIETSEBO-31.5MPa, Constant Pressure Control The constant pressure control maintains, the pressure in a hydraulic system constant within its control range in spite of changing pump tlow requirements The variable pump supplies only the volume of fluid required by the services, Should operating pressure exceed the set pressure, the pumpis automaticaly swivelled back tp a smaller angle. The required pressure is set ether direct at the pump(vaive builtin standard model) or at the separate sequence valve for the model with remote control Setting range from 5 to 31. 5MPe. Setting range for remote control § to 31.5MPa, ET Seting rage ———) i BERS Size ij 131.5) 8 & jpPressure p(NPa) eM Flow O(L/min) — AP Max (MPa) 1 14A7V383R Variable Displacement Pump A7V TERT Stroke Limiter EM FUMT@IRUBIR The max. displacement can KB FBHOBAIEV yee _D* steplessly limited between Vemat0 Varin bY Means of a mechanical stroke viter Fe details see contol device LV. Continuous Operation in Zero Position Zero stroke operation without flushing of housing, Vonin2 5], VE IDLVEERS FS IDERLE EMTS TELE 8¥Rishor periods < te iod “10min(~£0%ED) Hebraveroe BSUTAN | SStirae | RSirihy | Raita maxperm — |maxperm — | max.perm | max.pern pressure | tank temper) pressure tank temper— ature ature Prax(MPa) | fC) Paul MPad | tre(*C) 31.6 50 20 50 je : BRACE LE mn ees Zero stroke operatich with tlushing of housing TE: Note: £<#llong periods ivesae-|) commoner CAUSES. Order sequence valve subplate Sti AR) | MSR flushing fluid BAZRESREE REY separetely. The max.single maxperm — | max.perm als om pipe length should not exceed pressure | tank temper . . 5m.Port T from the sequence anual GEREOTASIREOS Valve must be ped seperetely hy Feo to tank. pressure relief valve Paw(MP@) | tras("C) BIRADETED ROB instelled in the system for 315 So ~ en protection of the max pressure 21, HARIREWTLCTS must be set 2MPa above the PELL Flushing flow DROVE REEGIPa, setting of the constant pressure 90:40 “b878 717960 2386600 control. {flow Qsp min 2 4 6 & 12 12516 25 iapetial Adjustment times (PRR < ADRK — Temperature of flushing uid HH Size 2040588 uz Veni-Venx —_te(S) 0.16 0.2 0.25 0.25 0.3 BLK 35-SMPa Pressure unloading Vens-Venin —_talS) FRE 5-35MPa Pressure built 0.03 0.04 0.05 0.05 0.06. D WHEE, ROR Be The values in the table aro increased by 3 times for remote control FFERLF Parallel Operation NGAVERERRARLE OY, RI AGRANSRHE. EIT QUES “HELE”. ARLFNSCRREZSH GFA. For parallel operation of several A7V pumps with constant pressure control. a steeper curve is used for the constant pressure control. please indicate this requirement in text after the type code when order int parallel operation’. For parallel operation each individual pump requires its own sequence valve 2, SPATVREF SATE tank temperature EPmaxW31.5MPa Fei Note: When mounting the A7V fi Ae ‘on top of tank and at zero stroke SEHELIDN, QYRIRIR= Fr cration for longo periods of RNUWMEUPAAE SAA time at pressures Up to Pax IPH. 31.5MPa @ minimum flow > corresponding to flushing flow as indicated for each size in the above table must be set instead of case fushing. SlTHOIRPower at Zero Stroke = wa 8 mnie size red i 14601 /enin BR ss CHAIRS rd Typical values at speed "Uh n=1460rpm 0 Bs He fluid temperature=50°C SHRNADRKW) 0 2 4 @ 8 7 42 1418 Power at zero stroke(KWW)A7V383R Variable Displacement Pump A7V RN: NAL MET FERNS (ORS) RGCARTARSAA, CLINE DARED RAPROE MESS RAAERAOR. HLF REE DV SA, RVRESRERSARZAME A FSAI, TRAN, WARDS RAR TRALEE) OPERAS ORAZ APIA, WROV nS, MURA PHY! MER Wore S, SERRE. AP=Poare ~ Peeves wt APTN 14-ISber, HERE tba HLS EA Bre). Ste LPN TAAAA, SMWRDALAPRRERY 2bar. HANSON ATSB, RSERMEET OR RET LAFS TRAD REMERADS ORS RAST SE Constant preseure control with load eenting valve, Variation: Constant Pressure control With Load sensing The load sensing valve is a flow control valve which operates as ‘unction of the load pressure to regulate the pump displacement in order to match the requirement of the consumer unit. The pump flow is influenced by the extemal orifice(control black, throttielfitted between pump and serviced unit, but is not affected by load pressure throughout the range below the power curve. The valve compares pressure before and after the orifice and maintains the pressure before and after the orifice and maintains the pressure dropldifferential pressure AP} across the orfice-and therefore the pump flow-constant. it differential pressure AP increases, the pump is swivelled back towards Vyas, and if AP decreases the pump is swivelled out towards Vena, until @ balance is restored with in the valve. AP=Prene—Paart uit AP may be set with the range 14 bar to 25 bar. The standatd setting is 18 bariplease state required setting in clear text), The stand by pressure for zero stroke operation\orifice closelis epprox.2 bar above the AP setting The constant pressure control is superimposed on the load sensing valve, i, ©, the load sensing function operates below the set pressure. The orifice is not included in the standard supply. th =f T t a ith {iy Uy To TH thE P,P) ae $9 B.O(L/rin). ——A7V383R Variable Displacement Pump A7V EPBISLEpISES SR OSROL MN PHAROEE. REBSS MRBAMEL, SBR AME. SSBC KADSCASMRe +. be ie Bik BRB BE — TB 300 ~ 630mA(600 ~ 1260mA) 6924V012V), BARBI BBLRITIOOMA COOMA) BB RYIEEIOMA(1260mA) BBW ymin EV omen ORE REPEL V gnacZV nue TAR BS ORRESUEM RLS De4MPa, fBOGHEA AMPA SED. Electric Proportional control The electric control permits stepless and programmable adjustment of the solenoid force i.e.the strength of solenoid current. The control force on the control piston is generated by a proportional solenoid. The proportional solenoid need a 24V(12V)DC power supply that the current is 300_630mA(600_1260mA} commencement of control at approx.300mA(600mA). End of control at approx.630 mA [1260mA).Adjustment is trom Voric 12 Venue Please consutt us if control in the opposite direction Vpn © Vopadis required. if the pump is to be moved out of the zero position(V,= Olor if the operating pressure <4MPa, a pilot pressure of 4Mpa is necessary at port G. EP eS LL 38 Electric pro.Control 12V 24V 1600 800 1400 700 1200 600 1000 500 800 400 600 300 400 200 200 100 1 8001600) L 630 1260) mA) 0.10.2 0.3 0.40.5 0.60.7 0.80.9 1 SEBEAECommencoment of control at Vann : HBS, 1 SEAR FVppae> 250mUr; ABER SEAR Line | adapts for Vgrex=250mi/r, Line Il adapts for Vn < 250mIr. No ye < 2500". JRE] Adjustment Times ‘YR Size 0 28 Vonis—Verex tain ayy 0016 Vena—Venn toa aio 0-12 APE GGAT LEAS DP =20MPalit. aH BTS T/ AREA FV rie EVerm BENET BA), Eats 25~ 4%. SKB ABMS RBRLIN2 ~ 4% - RAYERT DEBRA SRM RAATOOCH ARE EPE RR BA. (URORB: D, ETA. ITH: EDT FAFV omin= OD AM Bo WAMHDSE. Ii RADE PT. 4 8 OBO 5580 07180 02 0.25 0.25 03 016 0.2 0.2 0.23 2 The values shown are valid for operating pressure Py=20MPa. Hysteresis A hysteresis of «2.5 to 4% (epprox.) is present in the Control because of the electric! hydreulic controleferred to the complete adjustment, range Vonis TO Venex.The repeatability of the pump position, wihen starting from the same drection, is around 2-4%. Note: Mounting of the pump with EP. control inside the oil tank is possible. only when using mineral hydraulic oils and with a max. oil temperature in the tank of 80°C. if the pump is to be submersed in oll, please indicate in clear text when ordering). Auxiliary Equipment:Pressure Cut oft For all sizas with Vipui=0. For description see control device HD. Order sequence velve and subplate separately EPA AUMEIBELL Electric Pro. Control with PREZ ABLiEEO S80 6geR00 Res0 Ay Xoo BABA Pressure cut-o'f Connections Service lines suction line remote control pressure air bleed ports for remote control valve -10-A7V3EB3R Variable Displacement Pump A7V MASSE Manual Control BVENECSMSRTEZ By turing the handwheel, a piston BERSHAO. HERA a SAE RM is is moved in an axial direction bv means of a threaded spindle.A ADENSAD. SM carrier pin moves the control lens TPR EV one DAT DIL on its sliding plane, thus permitting ) PR TE gata comectons [a CAEN eric tne ee \R HERO air bleed SHE. stepless variation of the pump displacement in the range Venus 10 | Vomme- The pump position indicator is fd icing located in the hancwheel. § oe ee HOWE SS Hydraulic Control, Pressure HYDODDAE: EAMG Additional Function Pressure menmgeneEnn Related BV OEE. OOF BWI RAM =, aD BSaOnHASRAG FBEBLEMPA EMV nn BV gree EBT REE Amin— made SE DHS MPa 0.4-1.5MPa, ATROUE BNBRORRS, BK AOABERL(ERRTINAMPa, SETI, REROX2 Bama Sik. eSDORABEETIOSLIM, The hydraulic control. pressure pen er sk ya‘es ty REVEL, WARS related, permits the stepless adjustment of the pump displacement in relation to pilot pressure Adjustment is proportoral to the pilot pressure at Port XI). rena eoqua ERE DARTS When using the Hd control ax ZepostencontOtVen0 Vgc) te TOELSI SMPAIS, ER pilot oil pressure on port Xi must JA, ARB MAB not exceed 4MPa 0-0). ‘Adjustmeritis from Varin tO Verne The increase in pilot pressure IDFA RAR BME, over the complere adjustment SRF RRTETE range(min—max)is 1MPa. SOT). BARE The setting range for epRK=Em. commencement of control is between 0.4 and 1.5MPa. The MASH SiR Heat 121] necessary control oil itaken from — io the high pressure circuit, and a minimum operating pressure of 4MPa is required. If necessary apply pilot pressure of AMPa at port X2. ‘TheOifowatpibeX1isepproxO5L rin, HORS ee Hydraulic control, Pressure related HD : x HORAK /DC ESR a! 2: MEMBOWA a eee = EBERLE: EN * DREAREE. airs 2 1.2 Lt #0 asl A, BLIFHO ® giz S. Beso Spa x ASBOBO = “HOBO COR EAOSOSOT INOS SMEAACorIecenent of cx80! 8 Van Yo Foral sizes with Veyn= ‘The pressure cut-off serves to limit the flow as a function of the high pressure so that a predetermined operating pressure is not exceeded. This function is carried out by a sequence valve. On reaching the set meximum pressureladjustment range up to 31.5MPa), the valve opens and the flow is automatically reducedito O=0. ‘The sequence valve is mounted separately from the pump in any suitable location by means of a subplate(remote control ‘The max, Single pipe length should not exceed 6m. Ordersequence valve and subplate seperately BO Hydraulic Control, pressure related, HD With pressure cut-off Important:port T trom the sequence valve must be piped separately to tank Continuous Operations is Zero position For details see constant pressure centrol DR, Connectiono ‘service lines ‘suction line Plot pressure remote control pressure ports for remote contiol valve air bleedA7V383R Variable Displacement Pump A7V BNE, TRAE, BOAR. AUBIE. Brake Control 3I—FEGBIP,24MPa), P(NPa) tn 5 s ge ae 5 attymin} f min ‘Grex SCAVP-OFEMNEECheracteristics When operating pressure goes up to the seiting prossure|P,24MPa), the flow is max, and the torque is max SCHESE Brake control.SC NCA Sas RPHBNRIMRS §, OMMTR BE mise TEARS. (of LV, DR, EPS) BUNMIAATSO. Numerical Control Varied displacement is driven by electric stepping motor. ‘The working curve is set opticnally by control apparatus. (.e.LV.OREP etc.) Adjustment time is net longer then 3s. WKB NCES Numerical control.NCA7V383R Variable Displacement Pump A7V TEAR TUnit dimensions *48Size 20-160 LV ; {9025588 Constant HP control A wR splinde shaft —>|A* Gains is “unsmcnom % | with pressure cutoff only | Aw | 7a | sent ‘OPEL a eyed shaft Medel for Anti-Clockwise Rotation wee 1! with pressure cutoff only Threeded comections Ast 1_. A < % ue etatz t RRFM EAI mee with pressure cutoff only ‘Model fou clockwise Rotation ae F pluaged © PATH ENUR with pressure cut off only -13-A7V383R Variable Displacement Pump A7V me oh MNT: WATBIRT (AFL) ADIT: MURTHA (FAFFLVAODR) X2 plugged As Auxiliary equipment stroke limiter(for LV) Auxiliary equipment: mechanical hydraulic #20 stroke limiter(for LY-and DR) A.B TPEO BE Connections pues ton tee” (eDmeRREO rerrote contol prose M41 5 % -*8RO {connection for summation HP contot gem pilot pressure Mia x 15 % eA remote control prassure|HD)M14x 1.5 A Xe, BEBO ports for remote control valve 1 *8@080 pilot ol return ne NII23¢ 1.5 : pilot i return Ine qt SEO Bbiesd A #50 Bits e Sima A AL AAG AS Ay AL AL Ay Ae Au An Au A An As Ar An Aw Ap An GD Ay Ay Aw Au Aw An WS Biza WITT 5 BS ea TOO TN 35203235. 38 7.7 94 TTS MZ 099M TB 25.51 TES 260352 19S TOT 15-2516 19 43 1) 1009534 —S)37.5 38.9 9459 1aS MID 20 BOMB 118 35.511 —13E 40-9 317287 255 123 108 32. 20 28 35 244 125 95 23 63 42.9 50 77.8 102 87 166 MI2 20 109 M12 150 29 13.5 160 3316327296 251 12 108 5220-2 31S — Alo} 2.9 30 77.8 10264182 Mi2 2091 MID 150 2913.5 160, SE_9 974337 SOU ISDST 593338 40 90S 140 106 6.5 7750.8 GF WO IS 99 1G MID 0113 MID 16S 3313.5 180 8016 385347 300 152 137 32.23 28 40 - 140 — 48 77 50.8 63 88.9 115 68 194 MI2 20 120 M12 165 33 13.5 180 78_9_381347 310-145 130 4025 28 45 298 160 11) 29 8) 50.8 63 88.9 115 101 180 MI? 20 120 MI2 190 3317.5 200 107 16 393358 305 145130 40 25 28 45 — 160 — 50 8D 50.8 63 88.9 115 73 200 MI2 20 98 MI2 190 33 17.5 200 TIT § 443.402 364 214156 40 283630350180 1503393 61.9 75 105.4135 114 195 MI6 24 137 M16 210_34 17.5 24 160 16 454414 359 213 156 40 28 36 50 — 180 — 58 8B 61.9 75 106.4135 &3 292 MI6 21 112 MI6 210 34 17.5 224 A wR (Ty) R Sie Ay Ay Ay Ay Ag Au Ay Ay Ay Ay Ayer Ay Ay Au Be Ay Au Ng dep Ay Ay Ag Ay Ay Ay Ay W358 38 3 =F B84 - MIO = TED S) eM T 2T ASB BSE 5810) 50.019 03.8463 M1017 —— Ma <2 27.9 285030 M9269 2MINO 10S BES 4071 81253 261 30.8 19 73.853 2398 MIO ITMIBX1.5M33x2 32.930 6) 40 Md 10 323 20070 13M 11.2 10 3 So — 08 D853 — MIO _— MKD WOW MO 3 ww 2 TO S86 OF B01 3D 57.225 7862) MD MIST TSMR 2 33 OMS 238 IMIWISSSSE IB Te B86 92 297 — 37.225 7.864 47 — MIDIS — _M@2x2_38_35_1)_62_MS_12 391 3M MB 155.552 18 16 78_89 93306 318 57.2 25 27.864 28 119 MI2 18MI8 = 1.5M42 <2 43.1 40 8) _55_MS_12 385 342338 169 5218 16 107 89 93 301 — 57.2 2527.864 19 — MID 18 — Ma2~2-43.1 40 80 SS MS 12 400 363351 169 52 18 16 117104 113359 369 66.7 32 31.870 32 136 M14 19 MI8 x 1.5M48x2 48.5 45 90 65 MS 12.5445 408384 192 65 18 16 160104 113 354 66.7 32 31.870 57 — MIS 19 _NA¥x2 48.5 45 9) 65 MS 12.5461 4203 192 65 18 16 WE Fie AG se ae ee we 7 Keyed Kee sane Sane coamcton Craton Weaht TR Ay AR a hy Ry yA Ohio Gale Fa Siar DWTS a EE EW Heese 2816) 186 3M B20 Sx 1.25 x18 x9 12 Mi6« 1.5 MI2 iv Tike edu gS Tet eae oe We ae wi se SS Tise ie ait e298 gt ONO a 10 Wb robes a Mie 3M a Sat STN Le HSA AS WELT ae RET ME S BOE HA 96 65ST ISDST SaaS WT WHS 2D L6G ERTINE ae SETI SNS SRD BE D6) TDS SE SITUS CMMI Wade Og ERT OESTRONE TOT aN BATT 9 ASS BTS Dae WE EE WED og ERTI oR HEM MI THT 968 02M TICLST i STW NW a LENT Xo Tw LS a3 BEATTY BBN BES ETE OWS DIT ERTS MTT MDS SNR ST -14-A7V383R Variable Displacement Pump A7V DR{GEE SES Constant Pressure Control EBL Stenderd Model 5E2 Remote Control 2 (4 Detail z at ATRIXLEERSEIZA, and X, only for remote control Sma A, Ay A HERRUIALV. Other dimensions see LV. DS a_i TMiexie © 9 3b 16 10) 7 e937 m9 3019 1414760470 i? 9419) 16s ss HO RRIOWA Hyerauc Contcl, Pressure Relaed ie Sie a A, AA, a 10147 - B 16° 253 172 160 x y oo 3p 233166 | 55. 318 22 180 * 367 285 170 e373 253186 xa pgged wu z - 375 290 182, Aa WoT 16" 382 145106 266 200 ia 250132331200 16016 4423082092721 S200 —=—«AAUXARIEIFPREEIUDST A, and x, with pressure cut-otf only HARP OLY Other dimensions see LV. © IBILGIREN secvic Proponional Convl WH Sundar Nodel As a ra Se a A, A, AD As A AY De a 216 bi 29s op 10 234110 55. 318 140 » 249) 84 38 361 Miss 110 » 3B 1M 29264105 A BO 374 13355287122 Ge plugged D716 381 16131277106 8s 2 190 16 442 m 187 EJ 298 14 KARVLY Other dimensions see LV. AFOXAZB FASE DIUDEA, and % with pressure cut—otf oldy oeA7V383R Variable Displacement Pump A7V MA $8) Manual Control FHF handwheel downwards MS aOA,CAS a 20 ~—StSCiORSC*«dCTS SSS ee CO 0 3154 108 35; 323134 9 38 327 155.5 107, w0 380__155.5 %6 78 355 10) 138 107 30016 92 17 a 92 132 CS FAW EL handwheed upwards iS aA, aA 20 2 eT 40. ¥ 100 175. 35 160" 100 132, 3 100168 oe: SHOR LSB ——i0__lo_385_100__ 188150 ___ ST Sf BEAL B 100 180, 107 100 270.5 Please give clear indic iz an of the handwheels Sa ES TG ES Tg (upéards oF downwa GR ES as a a «hen you order goods! NC Bie ME Numerical Control BiSize a B, B, 1) _16_419_—-235.5224.5 DRS SST AR Sw Constant Pressure Control with Load Sensing SC BHSz a AL BB 17 -16- Lvs Hi Shae eA Constant HP Control with Load Sans MSc a AB, By Wo aes 21ST SC #1921 Brake Control WS 2 =A, *8, 71016309A7V383R Variable Displacement Pump A7V FEAR Unit dimensions #243 Size-250 @ Constant HP control “ va Ho Go ae Bras Fase oes [sere 1B a oka parenie Jee | ! = Se g ge 2 HII il : sate A iE gt Dp esd | WA Fee | =Be is “BK ,, plvaoas Mi6izideep sx —_ Yoo german — letsesierasl EBTEOEE, JAR Ete Node fo Anti~Closewiae Rotton We St teas Model for Clockwise Rotation _ WI. ARSE (AFL) Auxiliary equipment nydraulic stroke limiter (for LV| — HET. HGR (AFLVROA) enxiliery equipment: mechanical stroke limite (for LV and DR) 3 HT9 BR, HO, HOA a8 12.9 oeep Weight size 250. approx. !05kg -17-A7V383R Variable Displacement Pump A7V (SEESES Constant Pressure Control ‘NEW Standard Model SEH: Remote Control Z(6) Detail z ‘Ama Xs only for remote conitol ep Flacttie Control eens AXLE B HS 475 OAFEA MR aRaDm atin With Proseure Cut-off pressurecut-off only G pluggde 307 HOW 4 At Hydraulic Control, Pressure Related 476 CAFRA wane With pressure cutoftonly a5 Ty wth Pressurecut-etf only oc x Plugged AB service lines X, SST pilot pressure M14 1.5 s suction line X, 205770 remote control pressure(HD|M14 x 1.5 G E4250 remote control pressure M14 1.6 T %20. pilot oil return line M16 1.5 (080 Mconnection for summation HP contro —T, HHL] pilot oil return line M22x 1.5 AyXs 42700 — ports for remote control valve MI6x1.5 A. air bleed M22 x2 u eo flushing port M14 x 1.5, -18-A7V383R Variable Displacement Pump A7V TEAR Unit dimensions AMG Size-355 LV{G10)2225 Constant HP control deep at os 0 Siete erat With Presare Cut-Off seastiese Mosel for Anti—Closkwite Rotation nai etest Model for Cleckwise Rotstion ey = Bit. NTR FLA Gage | creer memento ce, et | = GR, 55. H1654F be Srey Woght see S55, aprox 05ig mae -19-A7V383R Variable Displacement Pump A7V DR{GEE Constant Pressure Control ‘OHH Standard Mode! Eph — Flectric Control CAFES wen Pressure cut-ot only HOWI#4 HE Hydraulic Control, Pressure Related wAT ROR 7 win Preeeure cut of only v x A, 8 FARO service lines s Bao suction line G ENO remote control pressure M14x1.5 \iS003822'6180)(connection for summation HP control) x GENO pilot pressure M16 « 1.6 X, B40 remote control pressure(HDIM16x 1.5 -20- SEH: Remote Control ZG Detail z Adm FS ‘Arma Xs only for remote conrtel ane With Pressure Cut-off X2 Pluaged Ak T ao ae oO CORFE win pressure out-of only 213 1D ports for remote contol valve M22 x 1.5 |$20. pilot oll return line M18 x 1.5 FFPBOAO pilot oll retum line M22 x 1.5 sir bleed M22 x2 fushing port M14x 1.5A7V383R Variable Displacement Pump A7V TEAR Unit dimensions 4248 Size-500 LV{G10)2225 Constant HP control jr) RR Ftice cut-off enly BRD With Pressure Cut-Off se Sree al Mocel for Anti—Clockwise Rotation NOLES ties Model for Clockwise Rotation zu draulc stoke imitertior LV) enviar equipment. mecharicel stoke litertfor LV and DA) : TR, MBso0, HUsAF a Shows Weicht, sizo 500; approx 248k M1 8,16 shopA7V383R Variable Displacement Pump A7V DRtGEES Constant Pressure Control ‘OHH Standard Mode! SEH: Remote Control Epi? at Electric Control ontee Ts only for remote control pit Hydraulic Control, Pressure Rclated QAFENDE Ty Wth pressure cut-off only xs A, 8 FARO service lines s Bao suction line G — SNO remote control pressure T (i005 connection for summation HP contro) Ty MI6x 1.5 R X, ESATO pilot pressure M16 x 1.5 u ean0e With Pressure Cut-off 1520. pilot oll return line M18 x 1.5 ZG Detail z ‘Ava Xs only for remote conttel ASK ED ama With Pressure Cut-Oft remote control pressure(HD)M 16x 1.5 ports for remote control valve M22 x 1.5 eir bleed Ma3x2 flushing port M14x 1.5$A IRSA 2% 4 00-0005698//; BARE: + [1SO9001 RE ER AARUIE ] + [1SO14001SRS EEE RAE ) + [OH SAS18001HR MLM RE SHEER UE ] + (CEMIE) fat: BRA ©#LERE ACS Sw HT WAR ES \C INDUSTRIALGROUP CO, LID. 2012 © 10 Ast