SOLUTION FEATURES A AUTOBITS USP A1 PLUG & PLAY SOLUTION Installs in just 15 minutes by any electrician. No hidden cost 1. Ethernet A2 COMMUNICATION METHOD 2. Modbus RS485 3. Digital Signal/ Pulse A3 OEM LICIENCING Not Required for any controller of Siemens, Fanuc & Haas. The System has offline data storage features. If the internet A4 PREVENT THE DATA LOSS is not available then the data will be stored up to 25 days in the gateway. Cloud solution benefits are data safety, Continous software A5 CLOUD SOLUTION updates, Disaster Recovery, Mobile application. Autobits can install its solution in your local server. Includes A6 ON-PREMISEs SOLUTION all necessary hardware. A7 DATA STORAGE Upto 10 years for Cloud & 5 years for ON-Premise 1. Wi-Fi GATEWAY TO SERVER/ CLOUD A8 2. Ethernet INTERFACE 3. 4G USB dongle Integration of legacy and SPM machine through digital signal A9 CNC / SPM SUPPORTED method possible. A10 PLC REQUIREMENT Not required B DATA ACQUISITION & ANALYSIS AVAILABILITY OEE, Performance, Availability factor will be generated B1 OEE CALCULATION automatically. Track the accurate downtime losses using the machine MACHINE LOCKING TO TRACK B2 locking system. Also, It will help to reduce the downtime ACCURATE DOWNTIME losses. 1. Barcode / QR reader DOWNTIME DATA CAPTURE B3 2. Tablet OPTIONS 3. Mobile App PART WISE PRODUCTION Helps to filter the data part-wise. Generate pivot table of B4 part-wise production & OEE. TRACKING Helps to track the operator work report, Operator punch in & OPERATOR WISE PRODUCTION B5 punch out. Operator wise production, Operator wage, and TRACKING many more. Helps to track the tool usage, Tool life monitoring. B6 TOOL/ INSERT LIFE MONITORING Measureing tool performance is possible now. Users can transfer the program from anywhere using laptop. CNC PROGRAM TRANSFER FROM B7 Program can be upload or download easily. THE SYSTEM *Support for selected machines only Planing maintenance activity is as easy as it can get. Autobits provide platform to plan, execute and build reports for B8 MAINTENANCE PLANNING maintance activity.
C REPORTING & VIEWS View realtime data of your factory from anywhere. Autobits C1 LIVE DASHBOARDS tracks OEE, Machine Status, Part Name, Operator Name, Target production & Actual Production. Monitor live data and reports on the touch of your fingers. Get 360 Degree view of your shoploor form your mobile. Can C2 MOBILE APPLICATION be utilized in entering data manually such as: Downtime reason, Operator name, Part name, Consumable change. View reports of how your machine has performed and the MACHINE UTILIZATION C3 ROI it has provided on the fly. We support reports like shift- (DAILY/WEEKLY & MONTHLY) wise, day-wise, week-wise, Month wise. DETAILED PRODUCTION REPORT Identify the losses, utilization, avg loading time & cycle time, C4 speed, part name & operator name for each machine. (DAILY/WEEKLY & MONTHLY) C5 DOWNTIME ANALYSIS Generate Pareto charts for root cause analysis of downtime. C6 OPERATOR EFFICIENCY REPORT tracking operator efficiency is as easy as it can get. Summary of all the alarms that have been generated can be C7 ALARMS DETECTION accessed easily. Alarms like – downtime detection, overspeeding, operator late punch and many more. Detailed analysis of all maintenance activity ( triggered, C8 MAINTENANCE REPORTS planned, completed, incomplete) conducted in certain time frame. It helps to check the entire machine history like machine start MACHINE ENTIRE STATUS C9 time, first cycle start time, last cycle rush time, individual HISTORY WITH TIME-STAMP cycle details. D ALERTING Receive alert notification in the mobile application through D1 MOBILE APPLICATION push notification. View & filter alert history. Auto mail trigger when particular alert is triggered.
D2 EMAIL NOTIFICATION Email reporting of all curcial activities, such as grouped
production reports, maintenance reports, consumable reports and more. D3 TELEGRAM ALERTS Alerts, Reports sent on Telgram application for easy access. Customize Dashboard helps to check the live status of the D4 ANDON (LIVE TV) shopfloor that can be set up a TV on the shop floor. Alerts can be announced on smart speaker that is placed on D5 SMART SPEAKER shopfloor for prompt action. E OTHER SALIENT FEAUTRES CUSTOMIZED REPORTS & Reports can be cusomised as per client requirement. Autobits E1 can modify formula as required by client. FORMULA E2 ERP INTEGRATION REST API for ERP integration. E3 WARRANTY Till subscription active. Diagnoses of machine possible from remote location. OEM E4 REMOTE DIAGNOSTICS (VPN) can give customer support without visiting the site.