Ankara - TURKEY Tel: +90 312 397 9133 Fax: +90 312 397 10 34 e-mail: sales@meka.bizry ceColt etait [ol We have already manufacturad more than 50 concrete batching plants which have bean ‘operated all over the world. The recent reference list is presented below: Pores ad eet pres ISTEELFELOS LONDON CONCRETE | 180/240 | Twinset LONDON /ENEANE EAST-WEST 100 | Sioista DAMASCUS / SYRIA KOAYWAT Cortacing KTradng | 100 | _Singlstar DAMASCUS / SYRIA BOODA TRADING] Wi. 150. | Twiraa KOWATT RABOAN READIMDX 3150/3 vote | Twinset cara ‘AL MARWAN CO. 100 | Siglsta SHARIAA | UAE "AL MISNAD READIES 100 | Twinset /IEBPERR Qavan EAHRAIN CONCRETE: [eo | singlestat i BAHRAIN FIRST KUWAIT Conracting co. | 60,300 | Single 1RAQ ALGHMELY 100 | Singlsba 83/0 sau cHABL/ UAE ROYAL GREENLTD 35 | Sngleshat / 80.5 BANGLADESH ‘AL QuDs 20 | Twins / ORDA UREOW TNSRAT 120 | Twista TRAQ 3 35 | Snalestat TEASTAN TAGE-TEXAR JOINT VENTURE ca | Sigler rec “RIIESTAN [SIME BIS TIcaRer 30 | Siieshat/ BOs Yer AER ENERI 100 | _Singlesta TERBALAN EWA AS. 3 Sigler ‘OIEROON TEER =| Siolstat TIBIA [mesa a: | Shgleshett/ woe bya FON LT ca_|Siglesna / HELO KAZAN TATARSTAN (ALK / CAPPAZARLAWA 2-100 | Sholestan /meL.O: WED | __TURRVENISTAN HONTEE/ KOCAK 100 | Singles / HB2.0 SYBERA PLANT "YURSEL HOUBINSIATSELINS 35] Sioleston RAZARISTAN As Pazar / Eagle Group 100 | _singlestae hag ZADINSART 2 | Singleshat7 MBAS ARGHNSTAN on co | _Singlerat / HBO ROSOVA BM MUN, VEINS. AS. 120 [_Twinsat ERMENEK DAM / TURE STEM 35 | Singlestat /Precat TSPARTA/TUREY UEKA WSAATAS: 75 | Pan miner / reas TURKEY TNEWMONT- NORMAND co | Twinset TEMIR TURKEY SET TALCENENTE 100 | Shgleshet 7 We20 ARKARA 7 TURKEY STRABAG Gb 100 | _Twnstat THURATLE BORCKA OAH OLSANKOUN INSAAT 100 | Siolesta APYON / TURKEY ‘IGT RAZIRBETON 120 | Twinchat DRGARAF TUREEY KAU INSART 100 | Singlesro SRT /TRKEYTABLE OF CONTENTS DESCRIPTION 0 1+ RECENT REFERENCES 4 2- TABLE OF TECHNICAL SPECIFICATIONS 5 3+ AGGREGATE STOCK 6 3.4 AGGREGATE INLINE BUNKER (3-6 PARTS) 6 4- AGGREGATE FEEDING 7 4.1. BELT CONVEYOR 7 4.2: BUCKET FEEDING 8 5- MAIN CHASSIS SUPERSTRUCTURE 9 6- MIXERS 10 G6:L+ SINGLE SHAFT AXIAL MIXER id 6.2- TWIN SHAFT MIXER 2 7- CEMENT SILOS 13 8+ AUTOMATION SYSTEM OF THE PLANT 14 9- MOBILE BATCHING PLANTS. 15 10- SPECIAL TYPE CONCRETE BATCHING PLANTS 17 10.1- PAINTED TRAPAZE COVERING FOR WHOLE PLANT «17 11- CONTACT 18TECHNICAL SPECIFICATIONS SPECIFICATIONS | UNIT PLANT TYPE Plant Capaci Mixer Specification Mixer Caf ap | 20 | 30 Dry Cay 750 | 1500_| 3000 | 4500 ‘Compacted Concrete 500 |_1000_| 2000 | 3000. Motor Power 335] 37 | axa | 2x55 regate Bunker regate Weighi Beis [=r oo] 0 with ‘00 [800 | €00) 1000 Length L0000)0% | 25600 15600 Motor Power 75 |75[11| 15 Mixer Feeding jeighers. ‘Aggregate Weighi (Cement Weighir Water Weighin ‘Additives Weighing ‘Cement Screw Conveyor Water Pum Punt mye | 15 Working Pressure bar_|_5 ‘Tank Volume: m [05 1 2 2 40 ‘6000 4000, 2x75 450 000 Me 30 B60 [MB 100] MB 120] MB 150] MB 180) 45 6750 4500, 2x90) 630 21000 15600 [2x 12000) 15 2x15,EAS So AGGREGATE INLINE BUNKER (3 - 6 COMPARTMENTS) Aggregate Inline Bunkers of conerete batching plants have up to 6 bins depending on the capacity of the plant. Aggregate Inline bunker is designed and manufactured as per related DIN norms to operate under heavy working conditions for long time; There exist + electro-preumatically controlled discharge gates, which provide easiness and choice in the discharge together ‘with suitable elevation. Aggregate weighing belt conveyor af the ‘aggregate bunker, which has #5 kg sensitivity, manufactured to gperate without any problem under heavy working conditions with mechanical separator, every kind of safety precautions, air pressure measuring device and etc. as per world conditions. Aggregate is weighed by 4 units of load cells and weighing belt conveyor has all safety switches like; ‘Sensor for break off of belt, rope contrelled safety switch, emergency stop button and sivitch that prevents belt sides.BELT CONVEYOR Belt Ganveyors, used for feeding aggregate fram aggregate bunker to mixer, has a with ‘of 800, 1000 and 1200 min depending an the capacity of batching plant, up fo 20° inclination standard smooth surface belts ere used, if the inclination is bigger than 20° then chevron type belts are adapted + To be covered with galvanized plates One sice having traveling platform from ground + allbelt conveyor ere covered by galvenized metal sheet + Once the belt conveyor is stopped, the lock that prevents to returning is always. present Type roe eee pet rovro! 25 25 25 B (mm) 800 1000) 1200 L (rm) "25000 29000 29000‘SKIP HOIST AND BUCKET FEEDING ‘Skip holst and bucket system is used for the aggregate feeding to the mixer, This system is preferred mostly when there is not enough space at the site for the concrete batching plant.Base Group Mid Floor ‘Outer Ladder Mixer Upper Floor ‘Cement Weighing Hopper Water Weighing Hop per Fiter installation ‘Aggregate Wating Hopper ‘Adaltive Weighing Hopp erMEKA started the production of construction machines in 1987 and has focused on concrete batching plants productian for 15 years and became expert in this subject. By the support of its research and development department, does nat only praduce new models but also renews and modemnizes the design of current plants according to technology end customers! requests. The facts that the products of MEKA ore in very good quality, MEKA adapts the high Redhnology to the plants and institutional trustworthiness of MEKA made MEKA equivalent with the European producers, ‘The MEKA mixers whieh are produced with high quality have already carried MEKA to the {op of the companies which are batching plant manufacturers. Since mixer is the most important part of a concrete batching plant and the quality and strength of producing concrete directly depends on the quality of the mixer, MEKA mixers have been used for long time by more than 150 clients and have alreacy proven itself in ready mix and biock making operations with deepest experience of MERA, Today, 0.5, 4 and 2 m* single shaft MEKA mixers are used properly not only in MEKA plants but also in plenty of different plants in Turkey and other countries. MEKA produces 30-36 concrete batching plants in a year (which means average 3 in a mmamith) and the factory works with full capacity, At the moment MEKA works on ‘expanding the capacty ofthe factory In so many plants of MEKA which are operated, MEKA mixers are used and up to 350.000 m’ concrete is produced in one year. Although the production of concrete has. ‘exceeded 400.000 m® there has not any wearing out and corrosion inside of the mixer been existed so far and none of internal coatings and mixer paddies of the mixer have required to be changed. In addition to these, MEKA has succeeded to get CE certificate from TUV who examines all of the parts carefuly (electromagnetic, low voltage, machine safety) before standing ‘a8 surety, The most Important parameter that enabled MEKA to get these certificates is that MEKA mixers are also examined wery earefully and has proved that it's in very high ‘quality and in Eurepean standards Mixer is the most important part of the Goncrete Batching Plants, which has an effect fon the concrete mixing quality and time. Mixers used in the Concrete Batching Plants are made by MEKA with linings made from cast Ni ~ Herd and/or Hardox 400/500 plates 0 5 m0 18 20 25 90 95 40 45 SOG 80 85 7D 75 AD Mixing timeSingle Shaft Axial Mixer Singe shaft mixers are easy to operate and long life mixers with very strong spiral ‘shaped mixing arms and pneumatic discharge gate, compact structure and provide fast mixing, practical loading. Linings of mbxing arms and easily changeable inner wearing plates are made from Ni ~ Hard cast which Is very resistant material against wearing, oo eS ro) far MB 0.5 0.5m? 750 18.5 MB 1.0 Lom 1500 L a7 MB 2.0 2.0m 3000 1 2x37Twin Shaft Mixer Mixer has synchrongusly operating two horizontal shafts and inner part of the mixer is covered wh ensily changeable wearing plates and mixing paddles are covered with cast plates that are very rasistant against wearing. Automatic lubrication system of the mixer Provides required pressure of oi at the bearings. Cover of the discharge gate of the mixer operates hydraulically and has @ pump to manually open the gate in case of power failure. 20m? | 30001) 2x37 | 20,6 | 3270 1675 | 2320 | 1540 | 1710] 1020] -| - 6700 25m _[ 2701] 2x45 | 206 | ss10] a758| 200 | 2076 | 170 [ sis0] -[ - 7300 3.0m [45001] 2 x55 | 20,6 | ao80 | 1755 | 2ei0 | 2076 | 22e0 | 1150 2000CEMENT SILO ‘Cement silos of Concrete Batching Plants are made fram 4 inch fling pipe and outside ‘end inside ladders, manhole, platform and perapets are included. Equipments supplied with standard Cement Silos: Fiker ‘Silo Pressure Relief valve ‘Level Indicators (top and bottom) ‘Fluidization Jets 2ottom Valve Cy volume (mm) [40 [eo [es [za | 154, ‘A (mm) 2210 [206s | 2065 | 2926 | 2026 eee B (own) 993 | 3825 | 3825 | S013 | 5013 i [E(mm) ___[9370__| 6980] 1014 | 9700_| 12600 | 1D (mm) 42363 | 10805 | 13967 | 14713 | 17613 i (em) 2678 [3400 | 3400 [see | 4559 i [Erm 1030 [1013 [1013 | 1500 | 1500 - G (mm) 1690__| 2160__| 2160_| 2900_| 2900 T H (ew) 3032 | 3880__| 3880__| 3990 _| 3880 i Weight (kg) | $000 [4700 | 7200 | 12000 | 16000 iw eee Se SsUTOMATION SYSTEM OF PLANT BASIC AUTOMATION SYSTEM Visualization and Control based on €7-635 eystem with integrated CPU $7-3146-20P PLC, SIMATIC HMI Panels SIEMENS Electrical Installation devices and sensors. Remete stations with distributed VO stations. Real time simulation far operator training fast and safely without any lost material Increasing the production capacity and quality and more quality by using SIEMENS technolagy and professional algorithms, All kinds of parameter setup, receipt and calibration operations can be done on ‘operator's panel screen; process, preduction and failure information can be taken. Mariel and automatic operation can be done on tlluminated mimic diagram, Voltage and current values can be followed by digital indicators on the panel. COMPUTERIZED COMMAND AND CONTROL (SCADA) SYSTEM All command and eontrol operations, all kind of reporting, failure indications and ete are dane by PC and animation support with SIMATIC Win Flexible RT software. Desired amount of receipt can be prepared, customer and trek information can be entered and production information of at least pest-one year can be shown. Remote maintenance and servieing via Inter the produaion parameters, vie network vor!MOBILE BATCHING PLANTS MB-100M (100 m?/h)MB-60M (60 m?/h)PLANT TYPE wa woe [nes] 1d] wad ‘SPECIFICATIONS UNIT Plant Cay Mixer Specification [Aggregate Weighing Conveyor suis] | seo] axa | axan | axs0 | 6x30 with ‘im _|_g00 Je00 | 800] 1000 | 1000 [1000 | 2x1000) [Length mm _|roo00} = 35 15600 | 15600 | 15600 [2x12000] Mator Power kw [7s tasiial is [is | 1s | ans Mixer Feeding Conveyor [Aggregate Weighing kg | 1sao] 2500 | sooo | 6000 | 7500 | 10000 ‘Cement Weighing kg | 300500 | 1000 | 1000 | 1500 | 2000 water Weighing [250] 250500 [500 [750 | 1000 ‘Additives Weighing tg [20] 20 | 20 | 20 [20 | 20 Capacity ton aa 75 | 100 | 100 [ 100 | 100 Purnp working Pressure bar [os] 5 eps ps | s Tank Volume m Post a1 2 2 3 *CONCRETE BATCHING PLANT GENERAL SETTLEMENTCONTACT US HEAD OFFICE Address: ‘Camlica Mah. Anadolu Bul. 15. Sokak. Atlas Is Merkezi Noi5/9, 06200 Gimat, ‘Ankara - TURKEY Telephone: +90 312 397 91 33 (pbx) Anadolu Bulvar Fax: +90 312 397 10 34 ‘e-mail: sales@meka.biz ‘Web: swww.meka. biz -EACTORY Address: ‘Ostim Sanayi Sitesi 56. Sokak. No:26-28 06370 ‘Ostim, Ankara - TURKEY Telephone: +90 312 385 52 55 (pbx) Fax: +90 312 385 10 27