INSTALLATION VOWO CONSTRUCTION INSTRUCTION “me dlp ra rao oar OpmaTON ise — os —— gs Nvoz2" wiooae80 |rs0osese fossa [oooa0 fio [2016020 fine ss026 eaarng eaesse. CareTrack ‘Volvo Construction Equipment AB SE-651 65 Eskletuna Sveden A WARNING! Read all signs and instructions on the machine and the safety instructions in the operators manual, before you start working on the machine. ‘The installation instructions are based on the use of special tools, the E-tool and standard tools generally avat- lable on the market, and also on our operators manuals and service manuals. ‘The equipment should be installed by qualified personne! of an authorised workshop. Volvo Construction Equipment AB, Customer Support Division disclaims all responsibility if tools and work met- hods other than those described in the instructions are used. Kit: 15005858 Mounting kit WLO F Part No. Qty. Description 930417 4 Spacer 946440 1. Flange screw 952626 1 Clamp 961970 1 Grommet 969478 4 Sicpoint socket screw 11043108 15 Cable-tie 11171793, 1 Wire harness s1171857 1 Wire Hames 14213028 2 Bracket 15010566 1 Bracket Printed in SwedenVoEv10038860 NOTE! The kit does not include rf ¢ CareTrack ECU/Antenna, only rf c mounting parts. Use the CareTrack W-ECU /Antenna that is adapted to the market for which the equipment is intended. To see rf ¢ different options for CareTrack, log on to VDN, click M@sh, select Features and benefits/ CareTrack/Which machines can be fitted with CareTrack.36 Preperation 1 Naus Connect Tech Too! Service Tool Start operation “17056-3 — Central systems updating, Change software" Run conversion kit (Check W-ECU Part No. ( see decal on rear of W-ECU) Run conversion kit for the W-ECU. This will NOT generate Download the software for CareTrack Tur off the battery disconnect switch, Remove the plastic roof from the cab. Mark out the holes for the GPRS/GSM antenna (+ Satelite antenna if being mounted) on the cab roof. See figure tand 2sr6 0 MOUNTED CARE TRACK ANTENNAS BEFORE THE PLASTIC ROOF IS MOUNTED ON THE TOP OFTHE CAB IF NO FREE HOLE FOR SATELLITE ANTENNA CABLE EXISTS. DRILLAHOLE 615 FRONT VIEW 10 Dri! a 15 mm hole in the cab root. Insert the GPS/GPRS antenna into the hole in the roof. See figure 1Rete Ree [ores [pra re pa Faas es k id A Fig. 3 GPS/GPRS antenna mounted on cab roof. 11. Refit the plastic roof (I iting satelite modem/antenna, carry out steps 25-33 first) Inside the cab 12. Remove the radio console located at the RH side of the cab, Secure the GPSIGPRS antenna with the antenna nut Fig, 4 GPS/GPRS antenna mounting viewed through radio con- sole aperture 13. Remove the interior trim from the roar RH cab post and from the RH side of the cab, by the servo-valve, Remove the cover from the electrical distribution panel inside the cab, 14. Clamp the antenna cables from the GPS/GPRS antenna behind the radio console (fig 4) and route the cables down behind the rear RH cab post. Clamp the cables to the post, See figure 5.Rete [orn [pra re pa Faas 7116 a Fig. 6 Bracket on the side protection Fig. 5 Antonna cable clamped to rear RH cab post 15. To ease fiting of the W-ECU: remove the RH side protec- tion from the cab. 16 Mark out and drill mounting holes in the side protection. See figure 6:Rete Ree [ores [pra re pa Pea B16 17 Secure the bracket to the side protection using the screws and spacers.See fig 7. 18 Mount the W-ECU onto the bracket Fig. 8 GSMYGPS W-ECU3 Fig.9 GSM/GPS, Satellite W-ECU3late 19 Refit the side protection into the cab. Fig. 10 Fig. 14 Cable routing Fig 12 VP-contact in the electrical distrubition panel 20 Connect the antennas ‘blue and violet cable connectors to the W-ECU, matching the colours. See figure 9 and 10. 21 Connect the cable hamess artnr 11171793, connector to the W+ECU. See figure 9, 10 and 11 22. Route and clamp the cable harness from the WHECU to the electrical distrubution panel See figures 11 Remove the existing connector marked VP (VcadsPro) in the electrical distribution panel Insert the female contact from the CareTrack cable hamess to where the VP connector was fied. Ensure that the con- necter is are fully inserted and locked home. Connect the removed VP connector to the female connec- tor on the cable hamess. Ensure that the connecter is fully inserted and locked home.Rete Ree [ores [pra re pa Fae jos Remove the cable connected in the pin P1 in the electrical distrubution central. Connect the cabel ar.nr 11170857,connector to pin P1. Re-fit the cabel from pin P+ to the female connector on the cable hamess.See figure 13, Fig. 13 Cable connector connected to pin P1, pos Ain fgure.in electrical dstrbution panel 26 Remove the existing screw from the positive terminal. Con- rect the cable connector to the positive (red) and refit the ‘screw. Connect the (black) connector to the earth shown in the right ofthe figure.See figure 14. Fig. 14 Cable connectors connected to positive and arth terminals,Rete [ores [pra re pa Pea a6 27 Fit the two fuse holders and the relay holder from the cable harness in the electrical distribution panel, See figure 15. NOTEII Only the 5A fuse are used for CareTrack. The ‘other fuse holder and relay holder are for other and future options. 28 Fit the Redi/Gray cable from cable hamess 11171793, ‘marked "Fuse 64/P2" to pin P2 on the fuseholder , Fuse 5A, 29. Refit the cover to the electrical distribution panel, and the interior trim to the cab post. Refit the radio console. fitting satelite modem/antenna, carry out steps 25-33 first)parm ras a ra —— oe ra ane wos ruse wes iE us ve ’ —>wosto ar ae ssSern708 wou Anago _— ves , Y 30h} Hosssot + Fig. 16 ‘AN3904 LRete Ree [ores [pra re pa Pa 1316 Mounting of satellite antenna 30 With cab roof removed. Mark out and dril a 012 mm hole for the satelite antenna al the rear RH edge of the cab roof, See figure 1 & 2. 31__Fitthe antenna into the hole, See figure 17. Note! ‘When the bracket and satelite antenna have been mounted, censure that the antenna and the bracket are earthed property to the rest of the machine. A poor earth will affect the preformance of the satelite antenna 32. Clamp the antenna cable on to the cab roof See figure 18. Fig. 18Rete Ree [ores [pra re pa Poa rare 33. Route the antenna cable through the existing rubber grom- ‘met by the forward work-lights.See figure 11 34 Clamp the satelite antenna together with the GPS/GPRS antenna cable behind the radio console. See figure 20. Fig. 20 35. Route the satelite antenna cable together with the GPS/ GPRS antenna cable, behind the rear RH post, See figure aRete Ree [ores [pra re pa Pea 15/16 visa Fig. 22 Complete W-ECU3, GSM/GPS, Satellite Fig. 23 Complete W-ECU with optional satelite modem, mounted ‘and with all antenna cables connected.1616 38 Connect the satelite antenna connector to the W-ECU, 39 40 a1 42 43 44 45 46 47 48 See figure 23, Reset the battery disconnect switch, Program the ECUs with the downloaded software by using ‘operation 39736-3 "MID 142 Control unit, Program- ming’.NOTE! Program the W-ECU last! If satellite modem is used run operation 17030-3 "Parame- ter programing” and set parameter "IGU satellite Modem installed! to Run operation 39796-3 "MID 142 Control unit reset". If sleep-mode is to be activate, set parameter JOC to When the programming is completed, connect to the cen- {ral systems again and send a report regarding the pro- gramming Ifthe W-ECU has been installed correctly, the green LED ‘on the W-ECU will lash rapidly when power is applied. Using VeadsPro, cary out operation 39797-3 "CareTrack status check’ to confirm GPS, GPRS (8 Satelite) antenna function and signal strength When registering the machine on the CareTrack web site, make sure the machine is outdoors and the ignition key is in the running position for approximately 30 minutes, to allow the correct transfer of set-up data between the machine and the CareTrack system. Register the option No 83925 (GSM) or 83926 (GSM & SAT) on the machine card