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Article history: The hydrolysis of sodium borohydride (NaBH4) over catalysts is a promising method to
Received 17 December 2021 produce hydrogen. Although Co-based catalysts exhibit high activity for NaBH4 hydrolysis,
Received in revised form they are still far from satisfying practical applications, especially their poor durability in
10 April 2022 alkaline media. Herein, a carbon shell structure was designed and synthesized to improve
Accepted 15 April 2022 the stability of the mixture of Co0 and CoxOy nanofilms (Co/CoxOy@C) during NaBH4 hy-
Available online 9 May 2022 drolysis via a facile polymerization-pyrolysis strategy with Co/CoxOy nanofilms as the
precursor. As a result, the Co/CoxOy@C catalyst can achieve a remarkable H2 generation
Keywords: rate of 4348.6 mL min1 gCo1 with a low activation energy of 43.6 kJ mol1, which is su-
Carbon coating perior to most previously reported catalysts. Moreover, the catalyst shows high stability
Confinement effect with an H2 generation-specific rate of 79% after five cycles. The excellent performance of
Co-based catalysts carbon substrate can well prevent the agglomeration of Co-based nanoparticle and
Hydrogen generation improve the corrosion resistance of the active Co to BO2 and OH. This work would widen
Sodium borohydride
* Corresponding authors. College of Chemistry and Chemical Engineering, Henan Polytechnic University, Jiaozuo 454000, China.
E-mail addresses: chenyumei@hpu.edu.cn (Y. Chen), HPUliuking@163.com (B. Liu).
https://doi.org/10.1016/j.ijhydene.2022.04.139
0360-3199/© 2022 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
20186 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 2 0 1 8 5 e2 0 1 9 3
the road for the preparation of nanoconfined catalysts, which has prospective application
potentials for H2 production from NaBH4 hydrolysis.
© 2022 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
Fig. 1 e (a) Schematic diagram of the synthesis process of carbon coating. (b) XRD patterns and (c) H2 generation curves of Co/
CoxOy@C samples with the different mass of dopamine hydrochloride and the polymerization time of 12 h. (d) XRD patterns
and (e) H2 generation curves of Co/CoxOy@C samples with different polymerization times and the mass of dopamine
hydrochloride at 30 mg.
Fig. 2 e (a) XRD patterns of CoxOy-nanofilms and Co/CoxOy@C. (b) TEM image of the CoxOy nanofilm. (c) TEM image and the
corresponding particle size distribution, (d) High-resolution TEM images, and (e) STEM image and the corresponding EDS
element mapping of Co/CoxOy@C.
polymerization times are similar (Fig. 1d). Notably, Co/CoxOy the corresponding particle distribution display that the Co/
nanoparticles tend to aggregate into larger particle sizes due CoxOy nanoparticles were formed with an average particle of
to inadequate dopamine polymerization. The corresponding about 10 nm (Fig. 2c). From the HRTEM images of Co/CoxOy@C
NaBH4 hydrolysis measurement shows that the Co/CoxOy@C (Fig. 2d), the lattice spacing values of 0.207 nm and 0.201 nm
prepared with the dopamine polymerization time of 12 h ex- are matching to the metallic Co (d(111)) and Co (d(002)) phase
hibits prominent activity. The characterizations given below [55]. The marked grey substrate is assigned to pyrolytic carbon
are based on the optimized Co/CoxOy@C catalysts. and as support for Co/CoxOy nanoparticles. The magnified
The Co/CoxOy nanofilms and Co/CoxOy@C samples were HRTEM images of Co/CoxOy@C nanoparticles exhibit obvious
measured by XRD (Fig. 2a). The XRD patterns of Co/CoxOy amorphous carbon marked with a yellow line. Fig. 2e presents
nanofilms show the characteristic diffraction peaks of hex- the elemental mapping of C, O, and Co of Co/CoxOy@C. The
agonal closed-packed crystalline structure, in which the results of element mapping manifest Co/CoxOy@C core-shell
typical diffraction peaks at about 41.7 , 44.8 , 47.6 , and 75.9 nanostructure. Co and C elements exhibit that each Co
are according to the (100), (002), (101) and (110) lattice facets of nanoparticle was enveloped by carbon layers (Fig. 2e), in
Co (JCPDS Card No. 05e0727). The XRD peaks at 36.4 and 61.5 which the confinement effect can effectively prevent the Co
are corresponded to (111) and (220) lattice planes of CoO nanoparticles from being corroded and agglomerated in harsh
(JCPDS Card No. 43e1004). After the polymerization-pyrolysis, solutions and thus enhance the hydrolysis performances of
the XRD peak at approximately 26.4 is attributed to carbon NaBH4.
(002) lattice facet (JCPDS Card No. 41e1487), which shows the The surface chemical states of Co/CoxOy@C were elucidated
presence of pyrolytic carbon. The peaks of CoO in Co/CoxOy@C by XPS measurement. The XPS survey spectra indicate that Co/
cannot be detected, which may be related to the reduction of CoxOy@C is mainly composed of elemental C, O, and Co, and
the CoO phase by carbon during high-temperature pyrolysis the characteristic binding energies of C 1s, O 1s, and Co 2p are
[53,54]. located at 283.7, 531.0, and 780.8 eV, respectively (Fig. 3a). The
Fig. 2b displays a typical TEM image of CoxOy nanofilm with peaks at 778.10, 780.78 and 783.45 eV are ascribed to Co0, Co3þ
a few folds, which were prepared on the immiscible ionic and Co2þ of the Co 2p3/2 (Fig. 3b), respectively [56], and the peak
liquid (IL)/water interface. The TEM image of Co/CoxOy@C and at 786.57 eV is corresponded to the satellite peak. Summarily,
Fig. 3 e XPS characterization of Co/CoxOy@C: (a) XPS survey. High-resolution XPS spectrum of (b) Co 2p3/2, (c) C 1s and (d) O
1s.
20190 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 2 0 1 8 5 e2 0 1 9 3
Co oxides are the main ingredients on the Co/CoxOy surface concentration, indicating that the concentration of NaBH4 has
from the above XPS results. The spectra of C 1s can be decon- little effect on the hydrolysis of NaBH4. Fig. S4 shows the plot of
voluted into three peaks at 284.80 eV (CeC), 285.50 eV (CeO), hydrogen generation rate versus NaOH concentration in the
and 288.5 eV(C]O/O]CeO) (Fig. 3c). The typical CeC peak is presence of Co/CoxOy@C at 30 C. According to the results, the
attributed to the sp3-hybridized carbon atoms in the amor- most economical and effective NaOH concentration was 1.25 M.
phous carbon film formed through PDA pyrolysis, which is The catalytic reaction at different temperatures
consistent with the TEM results. The high-resolution spectra (30 Ce45 C) was investigated to investigate the reaction ki-
for O 1s show four individual peaks of Co]O (529.18 eV), CoeO netics (Fig. 4c and d). Along with increasing the reaction
(530.45 eV), eOH (531.18 eV), and H2O (532.11 eV) (Fig. 3d). The temperatures, the H2 generation rates correspondingly in-
above results confirm that the heterogeneous composition of crease from 4348.6 to 9495.9 mL min1 gCo1. This phenome-
Co/CoxOy was designed successfully. non is ascribed to the enhanced transmission of reactants as
The catalytic activity of Co/CoxOy@C for NaBH4 hydrolysis the temperature increases. According to the Arrhenius equa-
was evaluated. The fresh Co/CoxOy@C catalyst can release the tion, the Arrhenius plot of lnk vs the reciprocal absolute
100% H2 in less than 5 min in the first hydrolysis experiment at temperature (1/T) was obtained as a straight line. The Arrhe-
30 C and the H2 generation-specific rate reaches nius activation energy (Ea) of Co/CoxOy@C is 43.6 kJ mol1. The
4348.6 mL min1 gCo1 (Fig. 4a and b). Illustratively, the recy- Ea value is lower or equivalent to those of the reported liter-
clability experiments of the Co/CoxOy@C catalyst exhibit ature [8,57], indicating a higher intrinsic activity of the Co/
excellent stability for NaBH4 hydrolysis, and the H2 generation- CoxOy@C. We have prepared the comparison table to confirm
specific rate maintains 79% catalytic activity even after five the novelty and superiority of our work and the comparison
cycles (Fig. 4a and b). However, Co/CoxOy nanofilms show poor table of the hydrogen generation from NaBH4 hydrolysis be-
stability and cannot completely hydrolyze NaBH4 within 20 min tween this work and other cobalt-based catalysts in the
in the second cycle (Fig. 4a). These results demonstrate a literature is shown in Table 1. It can indicate the better cata-
markedly enhanced durability of the Co/CoxOy@C, which is due lytic activity of these Co-based catalysts. The follow-up
to the protection and confinement effect of carbon on Co/ improvement work will further optimize synthesis condi-
CoxOy. The effect of NaBH4 concentration on the hydrogen tions to improve the catalytic activity and reduce the activa-
generation rate was examined, and the result is shown in tion energy.
Fig. S3. It reveals that no obvious change is observed in the The catalytic and carbon-stabilized mechanism is proposed
hydrogen generation rate with the increase of NaBH4 in Fig. 5. In the process of NaBH4 hydrolysis, excessive OH
Fig. 4 e (a) H2 generation curves of NaBH4 hydrolysis catalyzed by Co/CoxOy and Co/CoxOy@C catalysts. (b) The
corresponding H2 generation rates under different cycles and H2 conversion catalyzed by Co/CoxOy@C catalysts. (c) H2
production curves catalyzed by Co/CoxOy@C catalysts under different temperatures, and (d) the corresponding H2 generation
rates and the corresponding Arrhenius plot.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 2 0 1 8 5 e2 0 1 9 3 20191
Table 1 e Comparison of different Co catalysts for hydrogen generation from NaBH4 hydrolysis.
Catalyst Hydrogen production rate Temp. ( C) Ea (kJ mol1) Ref.
1 1
Co/AC 530 mL min gcat 25 44.1 58
Co/g-Al2O3 220 mL min1 gmetal1 30 32.63 59
P(SPM)-Co 1690 mL min1 gmetal1 30 44.3 60
Co-B-TiO2 1017 mL min1 gmetal1 30 e 61
Co-Mo-B-3 4200 mL min1 gmetal1 30 43.7 62
CoOx-GCNFs 2696 mL min1 gmetal1 30 28.3 63
Co-Cr-B/CeO2 9182 mL min1 gmetal1 30 35.52 64
Co(0)-HAP 5000 mL min-1 gmetal1 25 53 ± 2 65
Co/Fe3O4@C-5 1403 mL min1 gcat1 25 49.2 66
Co/CoxOy@C 4348.6 mL min1 gmetal1 30 43.6 This work
Authorship contributions
Fig. 5 e The catalytic and carbon-stabilized mechanism of Mingbin Li: Investigation, Data curation, Formal analysis,
Co/CoxOy@C catalyst. Writing e original draft. Shuyan Guan: Data curation, Formal
analysis. Lulu An: Investigation, Data curation. Huanhuan
covers the catalytic sites and reacts with active Co phases, Zhang: Writing-review& editing. Yumei Chen*: Conceptuali-
issuing in the partial deactivation of the catalysts except for the zation, Writing-review& editing, Supervision. Jianchao Shi:
deactivation effect of BO2 hydrolysate [28,67]. The XRD Conceptualization, Supervision. Yanping Fan: Conceptuali-
pattern of the fresh Co/CoxOy@C catalyst and that used after zation, Supervision. Baozhong Liu*: Conceptualization,
five cycles for NaBH4 hydrolysis are given in Fig. S1. Two Writing-review& editing, Supervision.
characteristic peaks of Co(OH)2 appear in the XRD pattern of
used Co/CoxOy@C and this may be one of the main reasons for
Declaration of competing interest
decreasing the active Co components [34,68]. Although the
corrosion from the reaction solution and by-products cannot
The authors declare that they have no know competing for
be completely avoided, the confinement effect of carbon on Co/
financial interests or personal relationships that could have
CoxOy particles in Co/CoxOy@C catalyst can prevent conglom-
appeared to influence the work reported in this paper.
eration of Co active phase and restraint the reaction between
excessive OH and Co-based core, further protecting the Co
active phase from the erosion of BO2 [32,69]. In conclusion, the
protection and confinement effect of carbon on Co/CoxOy@C Acknowledgements
immensely promoted their catalytic activity and durability.
This research is financially supported by the National Natural
Science Foundation of China (52071135,51871090, U1804135,
Conclusions and 51671080), Plan for Scientific Innovation Talent of Henan
Province (194200510019), Key Project of Educational Commis-
In conclusion, Co/CoxOy@C core-shell structure was rationally sion of Henan Province (19A150025) and the Fundamental
constructed through a simple polymerization-pyrolysis Research Funds for the Universities of Henan Province
strategy and presents excellent stability during NaBH4 hy- (NSFRF200402).
drolysis. Illustratively, Co/CoxOy@C convey markedly
enhanced stability compared with pure Co/CoxOy nanofilms,
which retain 79% of the premier catalytic activity even after Appendix A. Supplementary data
five cycles of hydrolysis experiments. Additionally, prepared
Co/CoxOy@C also exhibits superior activity in the hydrolysis Supplementary data to this article can be found online at
of NaBH4 with an H2 generation-specific rate value of https://doi.org/10.1016/j.ijhydene.2022.04.139.
20192 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 2 0 1 8 5 e2 0 1 9 3
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