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234 pages | 8.5 x 11 | PAPERBACK
ISBN 978-0-309-69225-0 | DOI 10.17226/26672
CONTRIBUTORS
Gabriel B. Dadi, Roy E. Sturgill, Jr., Zamaan Al-Shabbani, Ashtarout Ammar;
National Cooperative Highway Research Program; Transportation Research Board;
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Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
N AT I O N A L C O O P E R AT I V E H I G H W AY R E S E A R C H P R O G R A M
Gabriel B. Dadi
Roy E. Sturgill, Jr.
Zamaan Al-Shabbani
and
Ashtarout Ammar
Blue Hardhat Consulting LLC
Lexington, KY
Subscriber Categories
Administration and Management • Maintenance and Preservation • Safety and Human Factors
Research sponsored by the American Association of State Highway and Transportation Officials
in cooperation with the Federal Highway Administration
2022
The National Academy of Sciences was established in 1863 by an Act of Congress, signed by President Lincoln, as a private, non-
governmental institution to advise the nation on issues related to science and technology. Members are elected by their peers for
outstanding contributions to research. Dr. Marcia McNutt is president.
The National Academy of Engineering was established in 1964 under the charter of the National Academy of Sciences to bring the
practices of engineering to advising the nation. Members are elected by their peers for extraordinary contributions to engineering.
Dr. John L. Anderson is president.
The National Academy of Medicine (formerly the Institute of Medicine) was established in 1970 under the charter of the National
Academy of Sciences to advise the nation on medical and health issues. Members are elected by their peers for distinguished contributions
to medicine and health. Dr. Victor J. Dzau is president.
The three Academies work together as the National Academies of Sciences, Engineering, and Medicine to provide independent,
objective analysis and advice to the nation and conduct other activities to solve complex problems and inform public policy decisions.
The National Academies also encourage education and research, recognize outstanding contributions to knowledge, and increase
public understanding in matters of science, engineering, and medicine.
Learn more about the National Academies of Sciences, Engineering, and Medicine at www.nationalacademies.org.
The Transportation Research Board is one of seven major programs of the National Academies of Sciences, Engineering, and Medicine.
The mission of the Transportation Research Board is to provide leadership in transportation improvements and innovation through
trusted, timely, impartial, and evidence-based information exchange, research, and advice regarding all modes of transportation. The
Board’s varied activities annually engage about 8,000 engineers, scientists, and other transportation researchers and practitioners from
the public and private sectors and academia, all of whom contribute their expertise in the public interest. The program is supported by
state transportation departments, federal agencies including the component administrations of the U.S. Department of Transportation,
and other organizations and individuals interested in the development of transportation.
FOREWORD
By Leslie C. Harwood
Staff Officer
Transportation Research Board
State department of transportation (DOT) employee safety and health programs are vital to the
success of a DOT. While the safety of all DOT employees is paramount, maintenance and other field
workers are exposed to unique hazards that demand a higher level of management than traditional
office-based positions. Safety management systems (SMSs), both formal and informal, allow a DOT
to electronically report, manage, control, and audit issues related to employee safety. However, the
use of SMSs, as well as the scope and content of each SMS, varies. The objective of this synthesis is
to document the state of the practice of SMSs by DOTs, including various system capabilities and
related policies and procedures.
Information for this study was gathered through a literature review, a survey of state DOTs, and
follow-up interviews with selected agencies. Five case examples provide additional information on
the topic.
Gabriel B. Dadi, Roy E. Sturgill, Jr., Zamaan Al-Shabbani, and Ashtarout Ammar of Blue Hardhat
Consulting LLC collected and synthesized the information comprising this report. The members of
the topic panel are acknowledged on page iv. This synthesis is an immediately useful document that
records practices that were acceptable within the limitations of the knowledge available at the time
of its preparation. As progress in research and practice continues, new knowledge will be added to
that now at hand.
CONTENTS
1 Summary
3 Chapter 1 Introduction
3 1.1 Background
3 1.2 Synthesis Objective
4 1.3 Study Approach
5 Chapter 2 Literature Review
5 2.1 Safety Management System for the Construction Industry
7 2.2 Safety Management System for Departments of Transportation
10 Chapter 3 Results of the Survey Questionnaire
10 3.1 General Safety Management System Use
13 3.2 Specific Safety Management Practices for SMS User DOTs
19 3.3 Feedback on Performance for SMS User DOTs
22 3.4 Written Policies and Procedures for SMS User DOTs
24 3.5 Specific Safety Management Practices for DOTs Without an SMS
29 3.6 Feedback on Performance for DOTs Without an SMS
31 3.7 Written Policies and Procedures for DOTs Without an SMS
34 Chapter 4 Case Examples
34 4.1 Connecticut
37 4.2 Nevada
40 4.3 Tennessee
43 4.4 Texas
47 4.5 Virginia
52 Chapter 5 Summary of Findings
52 5.1 Key Findings
54 5.2 Research Needs
56 References
58 Appendix A Survey Questionnaire
78 Appendix B Survey Results
227 Appendix C Case Example Questions
Note: Photographs, figures, and tables in this report may have been converted from color to grayscale for printing.
The electronic version of the report (posted on the web at www.nap.edu) retains the color versions.
SUMMARY
1
2 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
• Policies and procedures: Written policies and procedures around the use of SMSs trended
toward being a need for development. Survey respondents noted that many (44%) had
no policy documented for the use of SMS (Figure 3.20). Where there was documentation,
it was largely procedures for roles and responsibilities in data entry and reporting and
not policy.
• Organizational structure impact: Organizational structure was noted during several of
the case interviews as a strength within the safety programs (Chapter 4). The most expe-
rienced DOTs noted the importance of occupational safety being a separate and unique
division, as opposed to being contained within human resources or another business unit.
Also noted was a need for a close organizational relationship with executive leadership,
which provides an indication of safety as a core value.
• Gaps/research needs: Based on the survey and case examples, research to understand the
benefits and challenges of in-house versus commercial SMS would help DOTs in their
decision-making process. Also, investigating formal policies, procedures, and guidance
for adopting and using SMSs as well as a cost-benefit analysis would be valuable.
An introduction to SMSs and the methodology used in the study is presented in Chapter 1.
A literature review on SMSs and safety practices for highway maintenance workers is dis-
cussed in Chapter 2. Results of the national survey are presented in Chapter 3. Specific case
example interviews are detailed in Chapter 4. A summary of findings from the study is
outlined in Chapter 5, with references and three appendices following.
CHAPTER 1
Introduction
The Occupational Safety and Health Administration (OSHA) defines a safety management
system (SMS) as an organized approach to manage and reduce safety and health hazards. Safety
management systems have been shown to greatly reduce the number and severity of work-
related incidents by allowing for proactive management. As the highway industry seeks to
improve safety records, knowledge of effective SMS practices is critical. Thus, this National
Cooperative Highway Research Program synthesis project explored issues related to the process
to implement and use SMSs to manage maintenance worker safety throughout the United States.
This chapter of the report provides an overview of the topic and synthesis study to inform about
relevant issues with SMSs while also highlighting the issues to be covered in this report.
1.1 Background
The relatively high recordable incidence rate among department of transportation (DOT)
maintenance and field crews can be attributed to a variety of causes, but certainly the hazardous
characteristics of the work environment is significant among those (Al-Shabbani et al. 2017).
Working in close proximity to speeding traffic, extreme weather conditions, and continuing
movement of large quantities of materials and equipment expose field crews to unique safety
hazards. This uniqueness in the work environment and work hazards makes it difficult for
DOTs to use safety best practices from other sectors, such as the building construction industry.
Coupled with the lack of research to address the occupational safety of DOT field workers, this
presents significant challenges for DOTs to effectively manage the safety of their maintenance
and field crews. However, there is a considerable opportunity for DOTs to learn from each other.
By identifying the characteristics of SMSs and effective practices, policies, and procedures of
these systems, DOTs can use this knowledge to improve the safety performance of maintenance
and field crews.
3
4 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
• The means and methods of entering, accessing, analyzing, and retaining safety data;
• Internal and external reporting;
• Associated costs; and
• Written policies and procedures.
CHAPTER 2
Literature Review
This review focuses on previously published academic literature on SMSs and their use.
However, little documented knowledge exists in this domain, especially related to SMS use in
managing highway maintenance-worker safety. Thus, the review begins with an introduction
to SMSs, how they fit in a broader safety program, their use in the construction industry, and
then their use in departments of transportation. A higher-level overview of maintenance-worker
safety management in the United States highway industry can be found in the Background
section of the Introduction (Section 1.1).
5
6 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
review on the effectiveness of OH&S management system interventions, and they found that
there exist four major elements in implementing SMSs:
1. Overall commitment from the management, including occupational health and safety
policy, goals and objectives, and allocation of resources, system integration, and system
communication;
2. Project planning, including planning and development, safety manual and procedures,
participation in conducting safe working procedures, and procurement and contracting;
3. Project operation, including training, hazard control, and prevention and corrective action
systems; and
4. Performance review, including performance measures, evaluation, continual improvement,
and management review.
Similarly, the ISO outlined seven elements in 2018 for occupational health and SMSs. Those
elements are as follows:
1. Context of the organization,
2. Leadership and worker participation,
3. Planning,
4. Support,
5. Operation,
6. Performance evaluation, and
7. Improvement (International Organization for Standardization 2018).
In general, the presence of a SMS could be linked with a reduction in incident rates and is
considered a critical step in accident prevention. However, it is worth mentioning that when
organizations are willing to invest in implementing a SMS to reduce injuries and accidents
and improve safety performance, Wachter and Yorio note the value of also focusing on the
“minds and hearts of their workers through human performance-based SMSs designed to
promote and enhance worker engagement” (Wachter and Yorio 2014). Similarly, for the
construction industry, SMSs are also considered effective in preventing injuries and illnesses
where the expected benefits include decreased accident-related costs, reduced absenteeism,
increased productivity, improved worker morale, and lower turnover (OSHAcademy 2020).
Ismail et al. (2012) investigated influential factors that impact the success of SMSs for
construction sites. They defined five clusters of factors with a total of 30 elements of an SMS.
The researchers conducted a survey for three different construction sites ranging from high-
rise buildings to an infrastructure renovation project. It was found that the most influential
factor impacting the effectiveness of an SMS is the Personal Factor. The sub-factor making this
cluster the most prominent is safety awareness. The five clusters with their corresponding
elements are listed as follows (Ismail et al. 2012):
1. Resources Factor: includes safety equipment, personal protective equipment, first aid,
emergency shut-down systems, and control systems;
2. Management Factor: includes leadership, vision, direction, supervision, commitment,
statement of objectives, safety analysis, and prevention planning;
3. Personal Factor: includes awareness, good communication, personal attitude, positive groups,
and personal competency;
4. Human Resource Management/Incentive Factor: includes safety practices, training expert
staff, teamwork, frequency of staff group meetings, safety promotion, campaigns, personal
motivation, workplace conditions, and safety rules; and
5. Relationship Factor: includes globalization, interfaces, and personal relationships.
In other similar work, Yiu et al. (2019) grouped SMSs used in the construction industry
in Hong Kong into four categories: directive, operational, review, and promotional. Directive
represents the management’s commitment toward safety in setting safety policies and proce-
dures and safety organizational structure. It is critical to have well-organized programs for
active operational purposes such as safety inspection programs, hazard control programs, and
accident and incident investigation programs. Also, it is essential to review the performance of
SMSs through regular safety committee meetings and job-related hazard evaluation. Review
results might be used for decision making and taking operational actions to maintain the SMS.
Moreover, the researchers categorized the benefits of implementing SMSs on construction sites
into five major categories: (1) accident reduction and hazard elimination, (2) safety awareness
and perception, (3) operational efficiency, (4) profit maximization, and (5) recognition of
safety standards. The researchers found that accident reduction and hazard elimination ranked
number one. Under this category, “safer working conditions” and “reduced harm to workers”
were found to be the most significant benefits.
In their course, “Developing a Construction Safety Management System,” OSHAcademy
suggested that the construction industry can be a safe occupation when the workers are aware
of the hazards and use effective construction safety management systems (CSMSs), where an
effective CSMS can significantly prevent injuries and illnesses at the worksite. Moreover, creating
an effective CSMS might start by determining the standards and rules that apply. CSMSs could
comply with OSHA’s construction standard within CFR 29 1926. Using the “3D” model process,
the CSMS can be implemented using the following three phases (OSHAcademy 2020):
1. The Design phase: the employer designs vision and mission statements, goals, objectives,
roles, and responsibilities.
2. The Development phase: the employer develops policies, plans, programs, processes, proce-
dures, and practices.
3. The Deployment phase: the employer deploys the CSMS to everyone through instruction,
training, feedback, CSMS analysis and evaluation, and continuous improvement.
Since the development of the CSMS should include the “6P” components: Plans, Programs,
Policies, Processes, Procedures, and Practices, the major characteristics of each of the 6P
components are summarized in Table 2.1.
8 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
“6P” Model
Definition Should include
Component
control program
“ a plan of action to accomplish safety
• Emergency response program
Programs
objective”
• First-aid and medical program
• Training program
“help to set standards and guidelines for • Common rules generally found
Policies
decision making” at construction sites
As such, DOTs aim to implement effective safety programs and policies to eliminate
workers’ and public safety risks at highway work sites. Even though all DOTs share the same
responsibility of managing and maintaining their highway systems, each DOT has its own
structure for safety programs and safety management (Gambatese et al. 2017). Often DOTs
have data about health and safety; however, this data is not integrated with other institutional
data available to DOTs such as insurance and claims management. This lack of integration
might reduce the effectiveness of the implemented worksite safety-management techniques.
In contrast, establishing this integration can benefit a DOT’s safety program in optimizing
the use of health and safety data where safety officers can detect injury and fatality trends in
their state and allow the establishment of effective safety programs (Gambatese et al. 2017).
Minimal research has been done to investigate occupational safety and health for DOTs
on a state and national level (Hallmark et al. 2002, Chung et al. 2013, Gambatese et al. 2017),
and even further limited research has a focus on the safety of maintenance workers within
DOTs (Al-Shabbani et al. 2017). Also, no investigation has been done to document the state
of the practice of DOT SMSs, the types of systems used, methods for storing and retrieving
the collected data, policies and procedures adopted, or the associated costs of these systems.
As such, this study aims to fill this knowledge gap by surveying DOTs to understand the current
state of the practice regarding their SMSs and interviewing selected state DOTs to develop case
examples of exemplary practices.
CHAPTER 3
10
and audit issues related to employee safety. SMSs allow safety and health divisions in DOTs to
become more agile, effective, and knowledgeable about the safety of employees. SMSs could be
a commercial product, an in-house developed system, or even an Excel spreadsheet.” Based on
that description, Figure 3.4 shows that 27 DOTs have or have had such a system, 14 DOTs do
not, and 9 DOTs did not reply. As noted, this question guided respondents into different but
similar sets of questions based on whether or not they had an SMS. Sections 3.1 through 3.4
outline results for DOTs that have an SMS. Sections 3.5 through 3.7 discuss results for DOTs
that do not have an SMS.
Maintenance
15%
Human
Resources
17%
12 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Figure 3.3. Map of DOTs with approximate number of maintenance employees; n = 41.
14 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
100% 89%
90%
80%
70%
Percentage
60%
48% 44%
50% 41% 41%
40% 33%
30% 26%
19% 15%
20%
10%
0%
Other - Write In
Worksite Analysis
Hazard Identification
Employee Engagement
Management Leadership
Reporting, Documentation,
Improvement
Control
of the DOTs that have an SMS. A total of 23% of respondents included a write-in option. A select
reporting of those options are job safety analyses (JSAs), facility inspections, personal protective
equipment (PPE) information, and medical monitoring.
100%
90%
80%
70%
60% 56%
Percentage
50% 48%
41%
40% 37%
30%
22%
20%
10%
0%
Uses Excel Integrates data Single point of access An enterprise-wide Other - Write In
spreadsheets management systems (i.e. one log-in system
portal)
16 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
100%
100%
90%
80%
70% 65%
60%
Percentage
50% 42%
39%
40%
30% 23% 23% 23% 23%
19%
20%
10%
0%
Near Misses
Training Guides
Other - Write In
Training Records
Policy Manuals
Behavior Observations
Incident Occurrence
Incident Investigations
system, 30% enter through an Excel spreadsheet or similar software, 30% collect data on paper
and then scan it into a PDF, 19% enter data through a mobile application, and 11% collect data
on paper and archive the paper. A total of 7% selected “Other” and noted SharePoint forms or
a generic electronic system as the data entry method (see Figure 3.10).
Knowing something about how data is entered, a DOT would have to assign responsibility
for that data entry to a personnel group. Figure 3.11 shows that most DOTs (89%) assign data
entry responsibility to a safety coordinator or safety manager. They also assign this responsibility
to maintenance superintendents or supervisors (67%), maintenance engineers or managers
(33%), safety executives (26%), or maintenance workers (22%). A total of 30% of DOTs wrote
in options that included human resource specialists, office managers, workers’ compensation
administrators, and area administrative staff.
100%
10%
20%
30%
40%
50%
60%
70%
80%
90%
0%
100%
10%
20%
30%
40%
50%
60%
70%
80%
90%
0%
Safety Coordinator/Safety Manager Through a web-based portal
70%
89%
or equivalent
Maintenance
Superintendent/Supervisor or system
67%
equivalent
33%
equivalent
Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
scanned to a PDF
Other - Write In
30%
Through a mobile app
19%
26%
Data collected on paper and
11%
Maintenance Worker
22%
7%
Other - Write In
Results of the Survey Questionnaire 17
Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
18 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
100%
89%
90%
80%
70%
60%
Percentage
50%
40% 37%
30%
22%
20%
10%
4%
0%
Kept within the SMS Exported to CSV, PDF, or Printed for hard-copy Other - Write In
infrastructure other electronic records records
100%
90%
80%
70% 65%
62%
60% 54%
Percentage
50%
39%
40% 35%
30%
20% 15%
10%
0%
Incident Workers’ OSHA 300 logs Training records Other - Write In Behavior
investigation compensation observation
reports reports reports
Other -
Write In
11%
A few
times per
week
11%
Other - Write
After an In
incident 4%
occurs
7%
Multiple times
per day
A few times
56%
per week
22%
20 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Percentage
self-address or post the information as a requirement without the expectation of action (7%).
Other options provided included sharing via a safety flash across the agency, used for strategic
decision making or for policy writing.
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Percentage
100%
90%
80% 73%
70%
60%
Percentage
50% 42%
39%
40% 35%
31%
27%
30% 23% 23%
20%
10%
0%
Other - Write In
Accuracy of results
Time for data entry
Building internal support
Integrating into operational
22 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Will continue
current use of
the SMS
30%
Will expand
use of the
SMS
70%
While costs were the least frequently noted challenges, they did show up in the form of cost for
system development (23%) and for system maintenance (23%). Other challenges include train-
ing on system use, upgrading an older system, and managing the technology infrastructure.
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Percentage
act to a safety coordinator or safety manager (41%) (Figure 3.21). Some will assign those duties to
a maintenance superintendent or supervisor (15%), a safety executive (11%), or a maintenance
engineer or manager (7%). A total of 15% of respondents do not formally assign a responsibility
based on job description. Other respondents stated that everyone shares in that responsibility
or that different results are assigned to different personnel.
Maintenance
Engineer/Manager
or equivalent
7%
Other -
Write In
11%
Safety
Safety Executive or
Coordinator/Safety
equivalent
Manager or
11%
equivalent
41%
There is no formal
assigned Maintenance
responsibility based Superintendent/Supervisor
on job description or equivalent
15% 15%
24 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Human
Resources or
equivalent
15%
safety and health or an equivalent (48%). Some DOTs have that responsibility within the main-
tenance or operations division (18%), while others house it in a human resources division or
equivalent (15%). Other responses include a combined division either with human resources
and occupational safety or operations and occupational safety.
100% 93%
90% 86%
80% 71% 71%
70% 64%
60%
Percentage
50% 50%
50%
40% 36%
30%
20%
7%
10%
0%
Other - Write In
Management Leadership
Worksite Analysis
Hazard Identification
Employee Engagement
Improvement
Competence
Archiving
100%
93%
90%
79%
80%
70%
64% 64%
60%
Percentage
50%
50%
40% 36%
30%
20%
10% 7%
0%
Incident Incident Toolbox Training Near Misses Behavior Other - Write
Occurrence Investigations Talks/Pre-Job Records Observations In
Briefings
26 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
100%
90%
80%
70%
60% 54%
Percentage
archived
system
100%
90% 86%
80%
70% 64%
60%
Percentage
50%
40% 36% 36%
29%
30%
20%
7%
10%
0%
Safety Coordinator/Safety Manager
Maintenance Engineer/Manager or
Maintenance worker
Other - Write In
Maintenance
equivalent
or equivalent
equivalent
Figure 3.26. Safety data collection responsibility; n = 14.
100%
93%
90%
80%
70%
60%
Percentage
50%
40%
29%
30%
20%
10% 7%
0%
Saved as a CSV, PDF, or other Printed for hard-copy records Other - Write In
electronic records
28 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
100%
90%
80%
71%
70% 64%
40%
30%
21%
20% 14%
10%
0%
Workers’ Training records OSHA 300 logs Incident Behavior Other - Write In
compensation investigation observation
reports reports reports
Once per
Once month
per day 7%
7%
After an
incident
Other -
occurs
Write In
43%
21%
Multiple
times per
day
22%
Other -
Write In
Once per 7%
month
7%
After an
incident
occurs
Once per 29%
week
14%
A few
Multiple
times per
times per
week
day
21%
22%
10%
20%
30%
40%
50%
60%
70%
80%
90%
0%
100%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
0%
Improved health and safety
performance according to leading
71%
indicators (e.g. participation in Information provided to Safety
86%
71%
accidents and incidents Information provided to
Maintenance Engineer/Manager
64%
57%
morale
Information provided to Safety
Coordinator/Safety Manager with
57%
57%
relating to health and safety
50%
57%
Maintenance Engineer/Manager
indicators (e.g. TRIR)
36%
documentation
30 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
29%
responsibility
Information is collected as a
requirement. The information is not
14%
21%
Other - Write In
Lower insurance premiums
14%
Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
100%
90%
80%
70% 64%
Percentage
60%
50% 43%
36% 36% 36%
40% 29%
30% 21%
20% 7%
10%
0%
Integrating Building Cost for Cost for Time for data Time to Accuracy of Other - Write
into internal system system entry access, results In
operational support development maintenance interpret, and
procedures make
decisions
from results
Will reduce/limit
current procedures
due to lack of
funding
7%
Will continue
current procedures
29% Will expand
procedures
64%
struggles with integrating the information into operational procedures (64%), building internal
support (43%), costs for system development (36%), costs for system maintenance (36%), time
for data entry (36%), time to access and manage information (29%), and accuracy of results
(21%). Costs for the system show up as the third and fourth most-significant challenges.
32 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
100%
90%
79%
80% 71%
70%
Percentage
60% 50%
50%
40% 36%
30% 21%
20% 14% 14%
7%
10%
0%
around collecting maintenance
manual documents procedures
Other - Write In
Executive management support
To my knowledge, no policy
management
for safety
collection
Figure 3.35. Written language in policy manuals regarding safety information; n = 14.
There is no formal
assigned responsibility
based on job description
7% Other -
Write In
7%
Safety Executive
or equivalent
7%
Maintenance Superintendent/
Supervisor or equivalent Safety
7% Coordinator/Safety
Manager or
equivalent
Maintenance 57%
Engineer/Manager
or equivalent
15%
Maintenance/Operations Other -
or equivalent Write In
14% 7%
Human Resources
or equivalent Employee Safety
14% and Health or
equivalent
65%
CHAPTER 4
Case Examples
As noted in Chapter 1, follow-up case examples were conducted to gather further details
regarding processes and strategies for effective use of SMSs in managing highway maintenance-
worker safety. The case examples were executed by web interviews between the study team and
selected DOTs. The DOT’s survey respondent was contacted to participate in the case example
and was encouraged to invite individuals experienced with their SMSs to participate in the
conversation. The semi-structured interviews followed the questions outlined in Appendix C
but often drifted toward unique experiences with each state.
Five state DOTs were selected for case studies based on their survey responses. These state
DOTs were specifically targeted based on their experience with SMSs and, thus, being able to
share lessons learned and effective practices. The criteria used to select the experienced case-
example state DOTs included that they
• Have an implemented SMS.
• Use the SMS for reporting and tracking.
• Have used their SMS for more than 3 years.
The five state DOTs experienced with SMSs selected for interviews were Connecticut, Nevada,
Tennessee, Texas, and Virginia. Each state’s interviews are summarized in the following sections
and broken into seven distinct sections: the decision process for implementing an SMS, an over-
view of the organizational structure, deployment and management of the SMS, features and
benefits of the SMS, policies and procedures regarding the SMS, cost, and lessons learned.
4.1 Connecticut
The Connecticut DOT was created in 1895 and renamed in 1969. With approximately
3,000 employees, the agency serves the fourth-ranked state by population density in the United
States, with a mission to “provide a safe and efficient intermodal transportation network that
improves the quality of life and promotes economic vitality for the State and the region”
(Connecticut DOT 2021). With more than 1,000 maintenance employees, as indicated in the
Connecticut DOT survey response, this mission involves maintaining 3,719 centerline miles
of state-maintained roadways and 4,028 bridges. In 2019, the Connecticut DOT implemented
a $2.6 billion budget for their capital and operating program.
34
The previous system involved a handwritten and paper-based process for documentation. In terms
of the capacity to predict safety performance, the previous system was reactive in nature and
allowed statistical overview of the types of injuries and incidents on a broad scale. However, the
new SMS system, which is completely electronic, allows the agency to gain a deeper insight into
particular cases and draw on data in a way that indicates areas of safety concern. Although the
Connecticut DOT is still using a relatively small component of the SMS, it helped the agency
to move from looking to reactive data, such as workers’ compensation, to obtaining analytical
insight and relationships between safety variables. This helped the agency to be more proactive
and point out areas of improvement based on performance leading indicators. As a result, the
new system enables the Connecticut DOT to make data-driven decisions, especially long-term
strategic decisions such as resources allocation.
36 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
safety incidents. Although contractors are not required to use the system at this stage, the
Connecticut DOT relies on its own safety staff to use the system and report and document
construction contractors’ work incidents. The system has different features and modules,
such as occupational health, safety, training, industry hygiene, and other modules that can be
customized based on the user needs. Within each module, there are different functions and
capabilities. For example, in addition to managing the safety aspect related to incident reporting
and corrective actions, the safety module provides functions that handle audits and inspections,
compliance management, risk, and other functions related to safety. One of the important
features is the capability of the system to customize data points in different ways, allowing for
various analytical insights. The analysis can be powerful as the incident data-entry portal allows
detailed input of safety incidents ranging from the type of incident, reasons and description
of incidents, actions that have been taken or recommended by supervisors, photographs of
incidents, cause analysis, findings and actions, and other features that support different data
analysis. The system allows direct uploading of different files, such as PDF incident forms and
reports and incident photographs, and a feature that enables the agency to use the system for
safety records and documentation purposes. Some components of the Connecticut DOT SMS
can only be accessed through the intranet, a feature that limits employee’s accessibility to these
components of the system. The Connecticut DOT is looking to make the system more accessible
to the average employee through the Internet.
When it comes to benefits realized from using the system, the agency has not conducted an
analysis to quantify tangible immediate returns, such as reduction in injury rates or workers’
compensation. However, several other benefits associated with managing safety were cited. Such
benefits include gaining a proactive view of performance that allows for informed decisions
based on leading indicators. Another benefit realized from the system is the ability to customize
data in different ways that not only helps the agency to gain a deeper look into the drivers of
safety trends but also inform a better allocation of safety resources, such as training, equipment,
and other resources.
4.2 Nevada
The Nevada Department of Highways was established in 1917 and later became the Nevada
Department of Transportation (the Nevada DOT). The Nevada DOT has grown into an active
roadway program with approximately $600 million in annual capital outlays. The Nevada
DOT plans, designs, constructs, operates, and maintains 5,400 miles of highway and more than
1,000 bridges. The program is managed through three districts and 1,800 employees. Among
their organizational goals is a safety-first mentality (Nevada DOT 2021).
38 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
The safety group reports to a human resources director who then reports directly to the
deputy director of the Nevada DOT. This short chain of command to executive leadership of
the Nevada DOT is beneficial to the safety program and allows for quick resolution of safety-
related issues. Any resistance to compliance or misunderstanding of OSHA or American
National Standards Institute (ANSI; regarding safety apparel) requirements at a district level
can quickly and easily be resolved through meeting at the deputy director level to address
challenges and obstacles.
As mentioned previously, there are three Nevada DOT districts. Each district has a training
officer who may coordinate with the central-office safety group on safety and health issues and
to seek recommendations. The central-office safety group is responsible for providing the safety
training and inspections.
apparent through a review of injury data from 2011 to the present. In 2011, there were 145 work-
related injuries and, while COVID-19 played a role, in 2020, there were only 55 work-related
injuries. A better comparison is to the 75 work-related injuries of 2019, which still shows a
significant improvement.
Further, improvement is noted in the workers’ compensation claims. The workers’ compensa-
tion claims manager conducts training with workers and supervisors every quarter. The training
performed is based on the noted injuries and claims. In 2011, the cost per claim was $18,000, and
the cost per claim in 2019 (pre-COVID-19) was $7,800. This demonstrates notable improvements
in both frequency and severity. The Nevada DOT pays nearly $2 million per year in claims, and
the department’s SMS has been able to demonstrate savings of up to $300,000 per quarter.
40 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
for topics that some state DOTs may seek third parties to provide. Keeping training in-house
offers benefits above cost as well, in that no one understands the Nevada DOT better than an
employee of the Nevada DOT.
An important aspect of a successful safety program is leadership commitment and holding
all staff accountable. Accountability is central to the OSHA model and must be fostered by a
safety commitment and culture. Changes to the program will not immediately impact the safety
culture; those attempting to change the safety culture need to be prepared for persistence and
slow improvements in culture. These changes require a “walk-the-walk” approach because
talking about safety is not effective without acting safely. While employees of the Nevada DOT
can report safety concerns directly to the state OSHA office, they are asked to report them first
to the Nevada DOT office for an opportunity for them to be resolved.
As mentioned, the Nevada DOT safety program is extensive and promotes a culture of safety.
This does not happen quickly. The central-office safety group strives to be proactive and vocal
in pinpointing issues and collaborating to produce safe resolutions. The Nevada DOT has been
fortunate to have a series of directors who support safety and safety culture. The Nevada DOT
recently created a Safety Strategic Plan committee that will help to continue the evolution and
continuous improvement of their program.
4.3 Tennessee
Established in 1915, the Tennessee Department of Transportation (Tennessee DOT) is a
multimodal agency with responsibilities in aviation, public transit, waterways, railroads, and
cycling and walking. With over 4,000 employees, the agency serves a state that was ranked
as “having one of the top five highway systems in the country by a national trade magazine”
(Tennessee DOT 2021). Responsible for managing a transportation system in four regions,
12 districts, and 95 counties, the agency implemented a $10 million budget in 2020. Similar
to all DOTs across the country, employees of the Tennessee DOT perform construction and
maintenance tasks with high-risk exposure that make safety a concern and a focus point for
the agency.
helped the agency to gain employee “buy-in” from the beginning. In addition, the team began
to examine and analyze safety records and identify the data trends to point out the areas of
improvement that need special attention and focus. These areas were also matched with the
crews’ input about the crews’ needs and what resources were lacking. To support the efforts, the
agency added staff, including a regional safety manager and two coordinators in each region.
In addition, the Occupational Health and Safety (OHS) Division was built at headquarters at
the same time. All of these efforts led to a road map that identifies the needs and missing items,
such as written programs and policies. This road map eventually led to the current SMS used
by the Tennessee DOT.
42 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
the agency uses the SharePoint platform to communicate safety information with the employees
in every county. For example, training materials are communicated with the crews through the
platform. Another example of communicating safety information is what the Tennessee DOT
calls “Safety Mondays,” where the agency communicates any guidance and training informa-
tion to the crews through a video that is displayed on a screen in every county shop. The Safety
Mondays videos are weekly videos similar to TED Talks that are assigned to staff through its
Learning Management System. The Tennessee DOT safety professionals found this practice to
be effective in communicating new safety information because it ensures that every one of their
crews has access to the intended content. Through Safety Mondays videos, safety professionals
can talk about anything from a new blood-borne pathogen to lessons learned from a recent
serious injury and communicate such information to crews in 95 county maintenance shops
or construction offices.
The move from a paper-based reporting process to an electronic system has helped the
agency to realize several benefits. In addition to improved communication, the agency became
more efficient in managing and analyzing safety records and trends as well as planning and
implementing corrective actions. The SMS also helped the agency to prioritize programs and
allocate resources based on urgency and priorities. With the electronic SMS, the data analysis
helped the safety staff to identify where the agency had property damage problems. As far as
the direct benefits realized from the SMS, the agency estimated that workers’ compensation
and property-damage cost savings were around $1 million in early 2019. Such cost savings
were correlated with the decline of severity of injuries, which led to a dramatic drop in workers’
compensation costs.
PPE to the crews. “Work 4 Us” included an important message about safety culture that the
agency wanted to deliver by words and actions. Some of these actions were part of the second
part of the campaign, which entailed giving the crews the option to identify their needs and select
the proper PPE, such as safety boots and gloves. For example, after identifying a trend of injuries
and realizing that the current gloves used were ineffective, the Tennessee DOT piloted a new
hand-protection program that offered different gloves for different uses and sought employee
feedback on them. Such actions highlighted the importance of safety and communicated that
leadership cared about employee safety. Another aspect that helped leadership to gain crew
commitment and “buy-in” to the safety program was the direct communication of safety leader-
ship with the field crews and the willingness to seek crew input and feedback, making them
an integrated part of the safety system. Such actions by the safety leadership highlighted an
important message that crew contribution is an integral part of safety and their voices are heard.
It also helped to build trust between leadership, management, and employees and in engaging
everyone in the program.
4.4 Texas
The Texas Department of Transportation (the Texas DOT) was established in 1917 as the
Texas Highway Department and became the Texas DOT in 1991. The Texas DOT is responsible
for 80,000 miles of roadway and 36,000 state-system bridges (Texas DOT 2019). The Texas
DOT’s $14 billion (2020 budgetary figure) operating budget serves these facilities along with
supporting aviation, rail, and public transportation across the state. The Texas DOT is driven
by 12,000 employees working to provide a safe and reliable transportation system for Texas
(Texas DOT 2021).
44 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
time and reduces input errors. The system also captures vehicle incident reports. With the setup
workflows within the system, as the incidents are reported, supervisors and district safety profes-
sionals are automatically notified. In the event of a vehicle or equipment incident, maintenance
shops would be notified as well. This creates a quick and efficient system and provides situational
awareness, putting management on notice of the incident or injuries so planning can begin for
employee or equipment downtime and needs.
The system will also report the incident to the central office, where a claims adjuster will
begin to review the report and make decisions about whether the incident is compensatory
using workers’ compensation guidance, if there is a need for the tort liability adjusters to work
with third-party insurers, or if payments or collections are needed. This is a function of serving
as the insurance for the Texas DOT. The central office will also review the incident to determine
if it is a recordable personnel incident, or a recordable vehicle incident based on the ANSI stan-
dard. The incident is also preliminarily determined for preventability. Once these decisions are
coded, the incident is placed in a queue that will launch an incident analysis investigation at the
district level. In this investigation, a root-cause analysis and incident review are completed along
with any other required reviews, reporting, and checklists. The district review is performed by
an assembled Local Safety Review Team (LSRT) that conducts the previously described review
and is the final determination of the incident’s preventability. Predefined workflows then
progress through the review for the LSRT’s signature, the involved supervisor, district engineer,
and, finally, the occupational safety director. The incident report then receives a final review for
the root cause and preventability before the case is closed.
The workflows for incident reporting were developed working closely with the vendor.
Cybersecurity was a big concern, so this also entailed working closely with the Texas DOT
IT staff. There was a need to ensure firewalls, emails, and other controls were all appropriately
set and secure, so emails were sent and received by the correct personnel. This was managed
through the careful creation and continued adjustment of roles within the system to ensure
personal identifying information and other confidential information was protected.
With an integration of the system and Tableau, the creation of an agency dashboard plat-
form has been seamless. Data can be exported from the system and into Tableau for viewing and
reporting. The Texas DOT uses this feature to track and report many more metrics than most
DOTs, including the OSHA total recordable incident rate (TRIR); first-aid incidents; lost-time
injury rate; days-away, restricted, or transferred (DART); and vehicle accident rates. The Texas
DOT actually reports TRIR and first-aid cases together because being self-insured means both
situations incur an expense to the Texas DOT.
Many SMSs are created to track lagging indicators, but the Texas DOT is now looking to
review the leading indicators. It has been working with the vendor on an approach to automate
the Texas DOT’s leading indicator tracking, which is currently occurring on paper. The Texas
DOT anticipates integrating information on training, risk assessments, JSAs, near misses, close
calls, good catches, and the like. The objective is to get this leading indicator information into
the same system as their incident reporting to provide opportunities to review trends and the
effectiveness of programs. The Texas DOT sees anecdotal evidence of 100% training and self-
assessments leading to reduced incident rates, but they want to see these metrics and effects
through data analysis.
46 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
12 days to complete their review. The manuals also provide guidance on system use and reporting.
The Texas DOT is still working with the vendor regarding training and other tracking modules,
so policies for these are not yet developed, and is also working through the details and data
security needs of integrating its personnel system and the SMS.
By considering what an acceptable number would be, the Safety Mission Zero was born. The
process has not been easy, but the success is real. Even with the organization-wide support for
safety, funding sometimes can be hard to find. An SMS helps present the value and continue
the mission.
4.5 Virginia
The Virginia Department of Transportation (the Virginia DOT) was originally established
in 1906 as the first State Highway Commission. With a 2020 fiscal year budget of $7.0 billion,
the Virginia DOT operates the third-largest state-maintained roadway system of 57,867 miles.
This program is managed through nine districts and approximately 7,500 employees (Virginia
DOT 2021).
48 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Virginia DOT), a statewide safety manager (who conducts field visits for training, equipment
inspection, and district support), a business analyst (who prepares system reports and applica-
tions), and a policy analyst (who reviews injury and illness reporting for proper coding and
conducts policy directive reviews). These five employees drive policy, guidance, and oversight
for the 7,700 employees of the Virginia DOT across their nine districts.
Within the districts, there is at least one, but usually two, safety officers. Having two officers
is a recent change, but the Virginia DOT is seeing the value in having two officers per district
when there are peaks in incidents or when trying to institute programs. The districts are also
supporting this, which is further evidence of the Virginia DOT’s strong and growing safety
culture.
Additional staff support for safety functions comes from the human resources division,
which has one and one-half positions dedicated to occupational health. These positions are
responsible for commercial-driver licensing requirements, coordinating drug and alcohol
testing, and managing medical evaluations (for exposures to silica, asbestos, lead, and the
like). This group also has access to a third-party physician group for physicals and the actual
drug and alcohol testing. The Virginia DOT also has one industrial hygienist for the state,
and additional contracts if this employee needs assistance to supplement monitoring or
evaluations.
The safety program is supported by a robust training group within human resources. This
central office group provides some training; however, each district also has a district learning
manager to coordinate training needs. Overall, it is a collaborative organizational operation,
involving multiple divisions and a central office working to support the districts.
Begun in 2015 and launched in 2017, the Virginia DOT created InfoPath forms for vehicular
or equipment crashes or incidents. The definitions determining incidents or crashes are based
on its internal definitions and not law enforcement. These forms and processes are currently
being migrated from a local SharePoint system to a SharePoint online system, along with
revisions to the forms for crash and incident reporting. This migration will be followed by the
migration of the previously mentioned injury and illness form. The crash and incident process
is also automated. All field personnel can input crash or incident data using an email address to
log in and complete the paperwork. The SharePoint system is connected to additional internal
systems to help prepopulate forms with known details. For example, entering a vehicle identi-
fication number will query a vehicle database and fill in additional details for that vehicle. This
also occurs for the employees based on their employee identification number, which can link
to the call-in information of an incident, an employee’s supervisor, and more. Within the
form, district safety managers can rule an incident as preventable or nonpreventable and can
provide reasoning or recommend corrective action. The employee completing the form can
also provide their assessment of why the incident was preventable or nonpreventable. Once
complete, the form is processed to a statewide safety committee that rules on the preventable
nature of the incident, and then a safety director closes out the form with a final determina-
tion and issues corrective or disciplinary actions needed to the district. This SharePoint module
also allows for collecting witness statements, police reports, pictures, investigation reports, and
anything associated with the incident investigation.
Another module of the system is for occupational health, which is also controlled by
human resources but is accessible by the safety division. The Virginia DOT’s human resources
division has an industrial hygienist who reviews the information collected by this module, which
includes data on exposures to silica and lead, tracking of required physicals for employees, and
drug and alcohol screenings. This sensitive data, which is also entered through InfoPath forms,
is in a SharePoint system with strict permission controls. However, a Virginia DOT employee
with appropriate permissions can see information in this system and other systems described
here. Safety managers in the central office, for example, would be able to review injuries, prior
physical dates, and the like.
Another SharePoint module controlled by human resources is for civility training and pro-
grams in the workplace. This module includes data related to workplace violence and civil rights.
This system ties together information and incidents needing review by a Virginia DOT threat
assessment team. This team meets as necessary, and findings in the cases progress based on the
civil rights categorization of the incident.
The Virginia DOT also has a learning management system for training called the Virginia DOT
University. This system is a vendor-provided system using Cornerstone. The Virginia DOT is
able to build its own training and upload these trainings to the Virginia DOT University. Other
courses are collected or purchased from AASHTO or Skillsoft. The Virginia DOT is currently
working on training plans to assemble classes into modules for certifications for operating
specific equipment or performing certain operations. It is able to use the system to identify
training needs based on tasks. For employees without computer access in the field, the Virginia
DOT has provided electronic bulletin boards. These bulletin boards are smart, touchscreen
televisions with preloaded training presentations, videos, and other content pushed out by the
Virginia DOT IT division.
A couple of system elements linked to the safety division are controlled by the Virginia DOT
maintenance division. One is the Integrated Solutions program, which is for purchases of PPE,
chemicals, oil, and the like. This is also a SharePoint and InfoPath system. Purchases must meet
specific criteria or be previously approved within a catalog. Reviews and approvals are handled
electronically by the safety division, which has access to this system. One system not currently
50 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
linked to the safety system is the Virginia DOT’s Highway Maintenance Management System,
which manages work orders. The safety division is working toward creating this link so training,
work orders, and injuries could be reviewable for analysis. The safety division is also working
on a geographic information system through Esri ArcGIS for near-miss reporting and data
collection.
The Virginia DOT’s SMS is a large aggregation of modules and subsystems mainly using
Microsoft SharePoint. The development and linking of these modules into a system has been
a vast collaboration across various divisions. These components were developed in-house and
not within a singular-purchased system, which can make reporting more difficult. In 2019, the
safety division hired a business analyst with proficiencies in Microsoft Power BI, Microsoft
Power Apps, and SharePoint Online. This allowed for the creation of additional tools and
reporting. The Virginia DOT is able to use its SMS and data collected to produce monthly
safety reports and snapshot safety analytics, and review injury rates, among other metrics,
broken down by district level or other criteria. The Virginia DOT performs quarterly analyses
to review trends (improving or worsening) and are working to develop an overall safety score.
All of this reporting is automated. As facility inspections, near-miss reporting, or other data is
entered (all paperless data collection), the output is at the fingertips of the end user.
CHAPTER 5
Summary of Findings
The primary objective of this synthesis was to document the state of the practice of DOTs
use of SMSs, including an understanding of the various system capabilities and related policies
and procedures. Secondary objectives were to identify types of systems used, data that they
collect, means and methods of entering and accessing the safety data, types of reports that are
generated, costs associated with the systems, and written policies and procedures.
Each objective was previously addressed in the survey results presented in Chapter 3 and
DOT case examples described in Chapter 4. The following sections revisit the primary findings
of this NCHRP synthesis study. The information used to generate the conclusions is inclusive
of the 41 DOTs that responded to the survey. When specific numbers are referenced, the non-
responsive state DOTs are not included in the findings.
52
SMS Costs
Cost data was largely not specifically noted. However, for those state DOTs using SMSs,
neither cost to acquire the system nor cost to manage the system were noted as significant
challenges (Figure 3.18). It is noteworthy that cost was only noted as a significant challenge
to those not currently using SMSs (Figure 3.33). Cost also does not seem to be a deterrent to
those using SMSs, as all noted they would continue using the system and 70% noted they would
expand the use of their system (Figure 3.19). The Tennessee DOT, which uses an in-house-
developed and -maintained SMS, does not consider cost a challenge. It considers its system to be
self-sustaining because of a savings of more than $1 million through reductions in the frequency
and severity of workers’ compensation claims since adopting the system (Section 4.3). Those
with vendor-provided systems, like Connecticut and Texas (Sections 4.1 and 4.4, respectively),
noted a significant cost for initializing the system and the need for funding modifications,
customizations, and maintenance, but found the extended functionality and interoperability
with other systems created significant value-added benefits.
Organizational Structure
Organizational structure was noted during several of the case interviews as a strength within
the safety programs (Chapter 4). A total of 48% of the survey respondents noted division
responsibility for safety was an employee safety and health division or equivalent division
(Figure 3.22). Depending on the DOT’s organizational structure, this division could have
various reporting hierarchies. Some of the most experienced DOTs noted the importance of
occupational safety being a separate and unique division, as opposed to being contained within
54 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
100%
100% 93%
90%
79%
80%
70% 65% 64% 64%
Percentage
60% 50%
50% 42%
39% 36%
40%
30% 23% 23% 23% 23%
19%
20%
7%
10% 0% 0%
0%
Near Misses
Training Guides
Policy Manuals
Other - Write In
Training Records
Incident Occurrence
Toolbox Talks/Pre-Job
Behavior Observations
Incident Investigations
Briefings
SMS Users non-SMS Users
Figure 5.1. Comparison between SMS users and non-SMS users on the safety
information collected.
human resources or another business unit. Also noted was a need for a close organizational
relationship with executive leadership. Having a standalone business unit and a short chain
of command sets a tone and strength for safety within these state DOTs. These approaches
give safety representatives a seat at the table, potential standalone funding, and the backing of
executive leadership. They are not a supporting entity; they are a core entity.
differently in regard to system access, scalability, functionality, and agility. There are also many
differences in reporting functionality, the ability to review leading and lagging indicators, and
in approaches for data entry and management.
A second gap was noticed in regard to formalized policies, procedures, and guidance for
adopting and using SMSs. The development of guidance, such as an AASHTO implementation
guide for SMSs, would present approaches for data entry and management and also identify
leading and lagging metrics of value for DOT safety programs. This information is currently
not succinctly available.
A final gap noted is in regard to SMS cost and benefit analysis. Along with the previous
gap noted for the analysis between in-house and vendor-provided SMS solutions, there is no
guidance available to determine the organizational value provided by SMSs. Their value has
been restricted to reductions in workers’ compensation claims or incident rates, but studies
have shown the value of safety extends beyond these metrics and DOTs would benefit from a
thorough understanding of the value added by emphasizing safety.
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References 57
APPENDIX A
Survey Questionnaire
58
To: Members of AASHTO Standing Committee on Maintenance Members and North American
Association of Transportation Safety & Health Officials (NAATSHO)
Subject: NCHRP Project 20-05/Synthesis Topic 52-09: “Use of Safety Management Systems in
Managing Highway Maintenance Worker Safety”
The Transportation Research Board (TRB), through the National Cooperative Highway Research
Program (NCHRP), under the sponsorship of the American Association of State Highway and
Transportation Officials (AASHTO), and in cooperation with the Federal Highway Administration
(FHWA) is preparing a synthesis report on Use of Safety Management Systems (SMS) in Managing
Highway Maintenance Worker Safety.
The purpose of this questionnaire is to identify DOT use, evaluation, and perceptions of SMSs in
managing employee safety. Even if your DOT does not currently or has never used a SMS, this survey
wants to gather your experience. The results of the survey will be incorporated into a synthesis of
highway practice, with the intent of helping DOTs evaluate and improve their safety management
practices.
This survey is being sent to each DOT for distribution to applicable employees. If you are not the
appropriate person at your agency to complete this questionnaire, please forward this request to the
correct person. The questionnaire is attached as a PDF to help in that determination, but please use the
survey link to complete the questionnaire.
Please complete and submit the survey at the following link by Friday, February 19th. We estimate that it
should take no more than 20 minutes to complete.
https://survey.alchemer.com/s3/6115812/NCHRP-Synthesis-52-09-Use-of-Safety-Management-Systems-
in-Managing-Highway-Maintenance-Worker-Safety
If you have any questions or problems with operation or access to the questionnaire, please contact me,
the project principal investigator, Dr. Gabe Dadi.
Thank you for your time and expertise in completing this questionnaire!
Best,
60 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
The Transportation Research Board (TRB), through the National Cooperative Highway Research
Program (NCHRP), under the sponsorship of the American Association of State Highway and
Transportation Officials (AASHTO), and in cooperation with the Federal Highway
Administration (FHWA) is preparing a synthesis report on Use of Safety Management Systems
(SMS) in Managing Highway Maintenance Worker Safety.
The purpose of this questionnaire is to identify state DOT use, evaluation, and perceptions of
SMSs in managing employee safety. The results of the survey will be incorporated into a
synthesis of highway practice, with the intent of helping DOTs evaluate and improve their safety
management practices.
This survey is being sent to each DOT for distribution to applicable employees. If you are not the
appropriate person at your agency to complete this questionnaire, please forward this request to
the correct person.
Please complete and submit this survey by Friday, February 19th. We estimate that it should take
no more than 20 minutes to complete.
If you have any questions or problems with operation or access to the questionnaire, please
contact me, the project principal investigator, Dr. Gabe Dadi, at gabe.dadi@uky.edu.
Thank you for your time and expertise in completing this questionnaire!
Does your DOT currently use, or has it previously used, a safety management system
(SMS) to record, manage, and analyze safety-related data with your maintenance
employees? If one of the following answers is no, jump to Q24.
Name:
Title:
Email:
Phone Number:
Alabama
Alaska
Arizona
Arkansas
California
Colorado
Connecticut
Delaware
Florida
Georgia
Hawaii
Idaho
Illinois
Indiana
Iowa
Kansas
Kentucky
62 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Louisiana
Maine
Maryland
Massachusetts
Michigan
Minnesota
Mississippi
Missouri
Montana
Nebraska
Nevada
New Hampshire
New Jersey
New Mexico
New York
North Carolina
North Dakota
Ohio
Oklahoma
Oregon
Pennsylvania
Puerto Rico
Rhode Island
South Carolina
South Dakota
Tennessee
Texas
Utah
Vermont
Virginia
Washington
West Virginia
Wisconsin
Wyoming
Human Resources
Employee Safety
Management/Finance
Maintenance
1,000-4,999
5,000-9,999
64 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
(5) For the purpose of this survey, safety management systems (SMSs) allow a DOT to
electronically report, manage, control, and audit issues related to employee safety. SMSs
allow safety and health divisions in DOTs to become more agile, effective, and
knowledgeable about the safety of employees. SMSs could be a commercial product, an in-
house developed system, or even an Excel spreadsheet.
Does your DOT currently use, or has it previously used, a safety management system
(SMS) to record, manage, and analyze safety-related data with your maintenance
employees?
Yes
No
(6) Approximately how many years has your DOT been using an SMS?
1-3 years
> 10 years
In-house
Commercial product purchased off the shelf (i.e. as-is EHS software)
(8) What is included in the written language of your DOT’s policy manual(s) regarding
SMSs? Please check all that apply.
(9) Which of the following components, elements, or characteristics of an SMS are in your
system? Select all that apply.
Management Leadership
Worksite Analysis
Hazard Identification
Employee Engagement
(10) What operational characteristics are in your SMS? Select all that apply.
66 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
An enterprise-wide system
(11) What information can be recorded, tracked, or available within your SMS? Select all
that apply.
Incident Occurrence
Incident Investigations
Behavior Observations
Near Misses
Training Records
Training Guides
Policy Manuals
(12) How is data entered into the SMS? Select all that apply.
Data collected on paper and then manually entered into electronic system
(13) Who is responsible for the data entered into the SMS? Select all that apply.
Maintenance Worker
(14) How does your DOT retain the safety data? Select all that apply.
(15) What types of safety-related reports are generated? Select all that apply.
Training records
68 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
(16) How often is the SMS accessed by those responsible for data entry?
(17) How often is the SMS accessed by those responsible to manage safety with its
information?
(18) How is the maintenance worker safety information used for improvement? Select all
that apply.
Information is collected as a requirement. The information is not used for any action.
(19) What benefit(s) has your agency realized through your use of an SMS? Select all that
apply.
Improved health and safety performance according to lagging indicators (e.g. TRIR, DART, etc.)
Improved health and safety performance according to leading indicators (e.g. participation in
safety committees, etc.)
(20) What barriers has your agency encountered in your use of an SMS? Select all that
apply.
Accuracy of results
70 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
(21) Considering the costs and benefits of the SMS, what level of future use is planned in
your agency?
(22) Who is responsible for following up on safety actions from the SMS information?
(23) What division, branch, or equivalent is responsible for monitoring and managing the
safety of maintenance workers in your DOT?
Management/Finance or equivalent
Maintenance/Operations or equivalent
(24) What is included in the written language of your DOT’s policy manual(s) regarding
collecting maintenance worker safety information? Please check all that apply.
(25) Which of the following safety elements does your DOT evaluate in regards to its
maintenance crews? Select all that apply.
Management Leadership
Worksite Analysis
Hazard Identification
Employee Engagement
72 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
(26) What maintenance worker safety information do you collect data on? Select all that
apply.
Incident Occurrence
Incident Investigations
Behavior Observations
Near Misses
Training Records
(27) How do you capture maintenance worker safety information? Select all that apply.
Data collected on paper and then manually entered into electronic system
(28) Who is responsible for collecting maintenance worker safety information? Select all
that apply.
Maintenance worker
(29) How does your DOT retain the data? Select all that apply.
(30) What types of safety-related reports are generated? Select all that apply.
Training records
74 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
(32) How often is maintenance worker safety information accessed by those responsible to
manage safety?
(33) How is the maintenance worker safety information used for improvement? Select all
that apply.
Information is collected as a requirement. The information is not used for any action.
(34) What benefit(s) has your agency realized through collecting maintenance worker
safety information? Select all that apply.
Improved health and safety performance according to lagging indicators (e.g. TRIR, DART, etc.)
Improved health and safety performance according to leading indicators (e.g. participation in
safety committees, etc.)
(35) What barriers has your agency encountered in collecting maintenance worker safety
information? Select all that apply.
Accuracy of results
76 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
(36) Considering costs and benefits, what level of future use is planned with your current
procedures in regards to collecting maintenance worker safety information in your agency?
(37) Who is responsible for following up on safety actions from the maintenance worker
safety information?
(38) What division, branch, or equivalent is responsible for monitoring and managing the
safety of maintenance workers in your DOT?
Management/Finance or equivalent
Maintenance/Operations or equivalent
(39) Would you be willing to participate in a follow-up phone interview for the
development of a case study? The case study interviews would include preliminary
correspondence to determine stakeholders who should participate in the case study, a
phone interview approximately one hour in length, with minor follow-up to finalize case
details, and a review of the case study prior to submission.
Yes
No
Thank you for taking our survey. Your response is very important to us.
APPENDIX B
Survey Results
Some percentages in tables and figures that follow may differ slightly due to rounding.
78
Alabama 2.4% 1
Alaska 2.4% 1
Arizona 2.4% 1
Arkansas 2.4% 1
California 2.4% 1
Colorado 2.4% 1
Connecticut 2.4% 1
Delaware 2.4% 1
Georgia 2.4% 1
Hawaii 2.4% 1
Idaho 2.4% 1
Indiana 2.4% 1
Iowa 2.4% 1
Kansas 2.4% 1
80 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Kentucky 2.4% 1
Louisiana 2.4% 1
Maine 2.4% 1
Maryland 2.4% 1
Michigan 2.4% 1
Minnesota 2.4% 1
Mississippi 2.4% 1
Missouri 2.4% 1
Montana 2.4% 1
Nebraska 2.4% 1
Nevada 2.4% 1
Ohio 2.4% 1
Tennessee 2.4% 1
Texas 2.4% 1
Utah 2.4% 1
Virginia 2.4% 1
Wisconsin 2.4% 1
Wyoming 2.4% 1
Total 41
82 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Maintenance
15%
Employee Safety
51%
Maintenance 14.6% 6
Other—Write in 17.1% 7
Total 41
Other—Write in Count
Admin Services—Safety 1
Administrative Services 1
Chief Engineer 1
Total 7
Alabama Maintenance
84 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Delaware Maintenance
Hawaii Maintenance
Wisconsin Maintenance
86 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
1,000-4,999
66%
1,000-4,999 65.9% 27
5,000-9,999 4.9% 2
Total 41
Alabama 1,000–4,999
Alaska 1,000–4,999
Arizona 1,000–4,999
Arkansas 1,000–4,999
California 1,000–4,999
Colorado 1,000–4,999
Connecticut 1,000–4,999
Georgia 1,000–4,999
Indiana 1,000–4,999
Iowa 1,000–4,999
Kansas 1,000–4,999
Kentucky 1,000–4,999
Louisiana 1,000–4,999
Maine 1,000–4,999
Maryland 1,000–4,999
88 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Minnesota 1,000–4,999
Mississippi 1,000–4,999
Missouri 1,000–4,999
Montana 1,000–4,999
Nebraska 1,000–4,999
Ohio 1,000–4,999
Tennessee 1,000–4,999
Virginia 1,000–4,999
Washington 1,000–4,999
5. For the purpose of this survey, safety management systems (SMSs) allow a DOT to
electronically report, manage, control, and audit issues related to employee safety. SMSs
allow safety and health divisions in DOTs to become more agile, effective, and
knowledgeable about the safety of employees. SMSs could be a commercial product, an in-
house developed system, or even an Excel spreadsheet. Does your DOT currently use, or
has it previously used, a safety management system (SMS) to record, manage, and analyze
safety-related data with your maintenance employees?
No
34%
Yes
66%
Yes 65.9% 27
No 34.1% 14
Total 41
90 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
6. Approximately how many years has your DOT been using an SMS?
1-3 years
25%
>10 years
39%
>3-5 years
18%
>5-10 years
18%
Total 28
Commercial
product purchased
off the shelf (i.e.
as-is EHS software) Other - Write In
4% 14%
Commercial
product
customized for
your DOT
11%
In-house
71%
In-house 71.4% 20
Other—Write in 14.3% 4
Total 28
92 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
State DOT Does your DOT currently Approximately How was Other—Write in:
use, or has it previously how many years your SMS
used, a safety has your DOT developed?
management system been using an
(SMS) to record, manage, SMS?
and analyze safety-related
data with your
maintenance employees?
Arkansas No
Colorado No
Hawaii No
Idaho No
Kentucky No
Maryland No
Michigan No
94 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
New Hampshire No
New Jersey No
Ohio No
Washington No
West Virginia No
Wisconsin No
8. What is included in the written language of your DOT’s policy manual(s) regarding
SMSs? Please check all that apply.
50
45
40
35
Percentage
30
25
20
15
10
5
0
96 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Other—Write in 14.8% 4
Alabama The contents of the SMS, Roles and responsibilities for data
entry
Arkansas
California The contents of the SMS, Goals for the SMS, Roles and
responsibilities for data entry, Roles and responsibilities for data
management
Colorado
Hawaii
Idaho
Indiana The contents of the SMS, Roles and responsibilities for data
entry, Roles and responsibilities for data management, Roles
and responsibilities for corrective actions
Kentucky
Louisiana The contents of the SMS, Goals for the SMS, Roles and
responsibilities for data entry, Roles and responsibilities for data
management
Maryland
Michigan
Minnesota Executive management support for safety and the SMS, Goals
for the SMS, Roles and responsibilities for data entry, Roles and
responsibilities for data management, Roles and responsibilities
for corrective actions
Missouri
98 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
New Hampshire
New Jersey
Ohio
South Dakota The contents of the SMS, Executive management support for
safety and the SMS, Goals for the SMS, Roles and
responsibilities for data entry, Roles and responsibilities for data
management, Roles and responsibilities for corrective actions
Washington
West Virginia
Wisconsin
100
90
80
70
Percentage
60
50
40
30
20
10
0
100 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Other—Write in 14.8% 4
Arkansas
Colorado
Hawaii
Idaho
Kentucky
Maryland
Michigan
Missouri
102 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
New Hampshire
New Jersey
Ohio
Washington
West Virginia
Wisconsin
10. What operational characteristics are in your SMS? Select all that apply.
60
50
40
Percentage
30
20
10
0
Uses Excel Integrates data An enterprise- Single point of Other - Write In
spreadsheets management wide system access (i.e. one
systems log-in portal)
Other—Write in 22.2% 6
104 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
State DOT What operational characteristics are in your SMS? Select all
that apply.
Arkansas
Colorado
Delaware Uses Excel spreadsheets, Single point of access (i.e., one log-in
portal)
Georgia Other—Write In: See #7 above, BI to Excel then Pivots & Charts
Hawaii
Idaho
Iowa Uses Excel spreadsheets, Single point of access (i.e., one log-in
portal)
Kentucky
Maryland
Michigan
Missouri
New Hampshire
New Jersey
Ohio
South Carolina Single point of access (i.e., one log-in portal), Other—Write in:
allows some documents to be uploaded
106 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Washington
West Virginia
Wisconsin
11. What information can be recorded, tracked, or available within your SMS? Select all
that apply.
120
100
80
Percentage
60
40
20
108 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Other—Write in 23.1% 6
Arkansas
Colorado
Georgia
Hawaii
Idaho
Kentucky
Maryland
Michigan
Missouri
New Hampshire
New Jersey
New Mexico Incident Occurrence, Near Misses, Other—Write in: Specific codes
assigned to occurrences
110 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Ohio
Washington
West Virginia
Wisconsin
12. How is data entered into the SMS? Select all that apply.
80
70
60
50
Percentage
40
30
20
10
0
Through a Through a Through a Data Data Data Other -
mobile app web-based Microsoft collected on collected on collected on Write In
portal Excel paper and paper and paper and
spreadsheet then then archived
or similar manually scanned to a
software entered into PDF
electronic
system
112 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Other—Write in 7.4% 2
State DOT How is data entered into the SMS? Select all that apply.
Alabama Data collected on paper and then manually entered into electronic
system
Arkansas
Colorado
Georgia Data collected on paper and then manually entered into electronic
system
Hawaii
Idaho
Kentucky
Maryland
Michigan
Missouri
New Hampshire
New Jersey
114 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
New York Through a mobile app, Through a web-based portal, Data collected
on paper and then manually entered into electronic system, Data
collected on paper and then scanned to a PDF, Data collected on
paper and archived
Ohio
South Carolina Data collected on paper and then manually entered into electronic
system, Data collected on paper and then scanned to a PDF
South Dakota Data collected on paper and then manually entered into electronic
system
Washington
West Virginia
Wisconsin
13. Who is responsible for the data entered into the SMS? Select all that apply.
100
90
80
70
Percentage
60
50
40
30
20
10
0
Maintenance 66.7% 18
Superintendent/Supervisor or
equivalent
116 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Maintenance 33.3% 9
Engineer/Manager or
equivalent
Other—Write in 29.6% 8
State DOT Who is responsible for the data entered into the SMS? Select all
that apply.
Arkansas
Colorado
Hawaii
Idaho
Kentucky
Maryland
Michigan
Missouri
118 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
New Hampshire
New Jersey
Ohio
Washington
West Virginia
Wisconsin
14. How does your DOT retain the safety data? Select all that apply.
100
90
80
70
60
Percentage
50
40
30
20
10
0
Kept within the SMS Exported to CSV, PDF, Printed for hard-copy Other - Write In
infrastructure or other electronic records
records
Other—Write in 3.7% 1
120 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
State DOT How does your DOT retain the safety data? Select all that
apply.
Alabama Kept within the SMS infrastructure, Printed for hard-copy records
Alaska Kept within the SMS infrastructure; Exported to CSV, PDF, or other
electronic records
Arkansas
Colorado
Georgia Exported to CSV, PDF, or other electronic records; Printed for hard-
copy records; Other—Write in: Oracle BI
Hawaii
Idaho
Kansas Kept within the SMS infrastructure; Exported to CSV, PDF, or other
electronic records
Kentucky
Louisiana Kept within the SMS infrastructure, Printed for hard-copy records
Maine Exported to CSV, PDF, or other electronic records; Printed for hard-
copy records
Maryland
Michigan
Missouri
Montana Kept within the SMS infrastructure; Exported to CSV, PDF, or other
electronic records
Nebraska Kept within the SMS infrastructure; Exported to CSV, PDF, or other
electronic records
Nevada Kept within the SMS infrastructure; Exported to CSV, PDF, or other
electronic records; Printed for hard-copy records
New Hampshire
New Jersey
New Mexico Kept within the SMS infrastructure; Exported to CSV, PDF, or other
electronic records
New York Kept within the SMS infrastructure, Printed for hard-copy records
Ohio
Tennessee Kept within the SMS infrastructure; Exported to CSV, PDF, or other
electronic records
122 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Washington
West Virginia
Wisconsin
15. What types of safety-related reports are generated? Select all that apply.
70
60
50
40
Percentage
30
20
10
0
OSHA 300 logs Training Behavior Incident Workers’ Other - Write
records observation investigation compensation In
reports reports reports
Other—Write in 34.6% 9
124 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
State DOT What types of safety-related reports are generated? Select all
that apply.
Arkansas
Colorado
Hawaii
Idaho
Kentucky
Maryland
Michigan
Missouri
Nebraska
New Hampshire
New Jersey
New York OSHA 300 logs, Behavior observation reports, Incident investigation
reports
Ohio
South Carolina OSHA 300 logs, Workers’ compensation reports, Other—Write in:
Fleet safety reports
South Dakota Other—Write in: Incident information; currently not able to add
investigation information
126 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Washington
West Virginia
Wisconsin
16. How often is the SMS accessed by those responsible for data entry?
Other - Write In
11%
After an incident
occurs
19%
Other—Write in 11.1% 3
Total 27
128 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Arkansas
Colorado
Hawaii
Idaho
Kentucky
Maryland
Michigan
Missouri
New Hampshire
New Jersey
Ohio
Washington
West Virginia
Wisconsin
130 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
17. How often is the SMS accessed by those responsible to manage safety with its
information?
Other - Write In
4%
After an
incident
occurs
7%
Other—Write in 3.7% 1
Total 27
Arkansas
Colorado
Hawaii
Idaho
Kentucky
Maryland
Michigan
132 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Missouri
New Hampshire
New Jersey
Ohio
Washington
West Virginia
Wisconsin
18. How is the maintenance worker safety information used for improvement? Select all
that apply.
90
80
70
60
Percentage
50
40
30
20
10
0
134 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Other—Write in 18.5% 5
State DOT How is the maintenance worker safety information used for
improvement? Select all that apply.
Arkansas
Colorado
Hawaii
Idaho
136 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Kentucky
Maryland
Michigan
Missouri
New Hampshire
New Jersey
Ohio
138 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Washington
West Virginia
Wisconsin
19. What benefit(s) has your agency realized through your use of an SMS? Select all that
apply.
70
60
50
Percentage
40
30
20
10
140 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Other—Write in 22.2% 6
State DOT What benefit(s) has your agency realized through your use of an
SMS? Select all that apply.
Arkansas
Colorado
Hawaii
Idaho
142 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Kentucky
Maryland
Michigan
Missouri
New Hampshire
New Jersey
New York Improved business efficiencies relating health and safety, Improved
regulatory compliance documentation, Improved organizational and
social responsibility
Ohio
South Carolina Improved business efficiencies relating to health and safety, Lower
insurance premiums, Improved regulatory compliance documentation
144 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Washington
West Virginia
Wisconsin
20. What barriers has your agency encountered in your use of an SMS? Select all that
apply.
80
70
60
50
Percentage
40
30
20
10
0
146 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Other—Write in 26.9% 7
State DOT What barriers has your agency encountered in your use of an
SMS? Select all that apply.
Arkansas
Colorado
Connecticut Cost for system development; Cost for system maintenance; Time for
data entry; Time to access, interpret, and make decisions from results;
Accuracy of results; Building internal support; Integrating into
operational procedures; Other—Write in: Technology infrastructure
Georgia Time for data entry; Time to access, interpret, and make decisions from
results; Accuracy of results; Integrating into operational procedures;
Other—Write in: Getting a new SMS enterprise-wide software solution
Hawaii
Idaho
Indiana Time to access, interpret, and make decisions from results; Integrating
into operational procedures
Iowa Cost for system development; Cost for system maintenance; Time for
data entry; Time to access, interpret, and make decisions from results;
Integrating into operational procedures
Kentucky
Louisiana
Maryland
Michigan
Mississippi Time for data entry; Time to access, interpret, and make decisions from
results; Accuracy of results; Building internal support; Integrating into
operational procedures; Other—Write in: Management support
148 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Missouri
Montana Time for data entry; Time to access, interpret, and make decisions from
results; Building internal support; Integrating into operational
procedures
Nevada Cost for system development, Cost for system maintenance, Building
internal support, Integrating into operational procedures
New Hampshire
New Jersey
New York Cost for system development, Cost for system maintenance
North Dakota Time for data entry; Time to access, interpret, and make decisions from
results; Building internal support; Integrating into operational
procedures
Ohio
South Carolina Time for data entry; Time to access, interpret, and make decisions from
results; Accuracy of results; Integrating into operational procedures;
Other—Write in: Upgrading SMS
South Dakota Time to access, interpret, and make decisions from results; Integrating
into operational procedures; Other—Write in: System is old
Tennessee Cost for system development, Cost for system maintenance, Integrating
into operational procedures
Washington
West Virginia
Wisconsin
Wyoming Time for data entry, Accuracy of results, Building internal support,
Integrating into operational procedures
150 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
21. Considering the costs and benefits of the SMS, what level of future use is planned in
your agency?
Will continue
current use of the
SMS
30%
Total 27
Arkansas
Colorado
Hawaii
Idaho
Kentucky
Maryland
Michigan
152 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Missouri
New Hampshire
New Jersey
Ohio
Washington
West Virginia
Wisconsin
22. Who is responsible for following up on safety actions from the SMS information?
Maintenance Safety
Engineer/Manager Coordinator/Safety
or equivalent Manager or
7% Safety
equivalent
Executive or
41%
equivalent
11%
Maintenance 14.8% 4
Superintendent/Supervisor or
equivalent
154 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Maintenance 7.4% 2
Engineer/Manager or
equivalent
Other—Write in 11.1% 3
Total 27
Alaska Maintenance
Superintendent/Supervisor or
equivalent
Arkansas
Colorado
Hawaii
Idaho
Indiana Maintenance
Superintendent/Supervisor or
equivalent
Iowa Maintenance
Superintendent/Supervisor or
equivalent
Kentucky
Maryland
Michigan
Missouri
156 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
New Hampshire
New Jersey
Ohio
Utah Maintenance
Superintendent/Supervisor or
equivalent
Washington
West Virginia
Wisconsin
158 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
23. What division, branch, or equivalent is responsible for monitoring and managing the
safety of maintenance workers in your DOT?
Maintenance/
Operations or
equivalent Employee Safety
18% and Health or
equivalent
48%
Maintenance/Operations or 18.5% 5
equivalent
Other—Write in 18.5% 5
Total 27
Arkansas
Colorado
Hawaii
Idaho
160 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Kentucky
Maryland
Michigan
Missouri
New Hampshire
New Jersey
Ohio
Washington
West Virginia
Wisconsin
162 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
24. What is included in the written language of your DOT’s policy manual(s) regarding
collecting maintenance worker safety information? Please check all that apply.
90
80
70
60
Percentage
50
40
30
20
10
0
Other—Write in 7.1% 1
State DOT What is included in the written language of your DOT's policy
manual(s) regarding collecting maintenance worker safety
information? Please check all that apply.
Alabama
Alaska
Arizona
California
164 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Connecticut
Delaware
Georgia
Hawaii Goals for the safety program, Roles and responsibilities for data
collection
Indiana
Iowa
Kansas
Kentucky Executive management support for safety, Goals for the safety
program, Roles and responsibilities for data collection, Roles and
responsibilities for corrective actions
Louisiana
Maine
Minnesota
Mississippi
Missouri Executive management support for safety, Goals for the safety program
Montana
Nebraska
Nevada
New Mexico
New York
166 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
North Dakota
South Carolina
South Dakota
Tennessee
Texas
Utah
Virginia
West Virginia Executive management support for safety, Goals for the safety
program, Roles and responsibilities for data management, Roles and
responsibilities for corrective actions
Wyoming
25. Which of the following safety elements does your DOT evaluate in regards to its
maintenance crews? Select all that apply.
100
90
80
70
Percentage
60
50
40
30
20
10
0
168 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Other—Write in 7.1% 1
State DOT Which of the following safety elements does your DOT evaluate in
regards to its maintenance crews? Select all that apply.
Alabama
Alaska
Arizona
California
Connecticut
Delaware
Georgia
Indiana
Iowa
Kansas
Louisiana
170 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Maine
Minnesota
Mississippi
Montana
Nebraska
Nevada
New Mexico
New York
North Dakota
South Carolina
South Dakota
Tennessee
Texas
Utah
Virginia
172 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Wyoming
26. What maintenance worker safety information do you collect data on? Select all that
apply.
100
90
80
70
60
Percentage
50
40
30
20
10
0
174 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Other—Write in 7.1% 1
State DOT What maintenance worker safety information do you collect data
on? Select all that apply.
Alabama
Alaska
Arizona
California
Connecticut
Delaware
Georgia
Indiana
Iowa
Kansas
Louisiana
Maine
Minnesota
Mississippi
Montana
Nebraska
Nevada
New Mexico
New York
North Dakota
South Carolina
South Dakota
176 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Tennessee
Texas
Utah
Virginia
Wyoming
27. How do you capture maintenance worker safety information? Select all that apply.
60
50
40
Percentage
30
20
10
0
Through a Through a Through a Data Data Data Other -
mobile app web-based Microsoft collected on collected on collected on Write In
portal Excel paper and paper and paper and
spreadsheet then then archived
or similar manually scanned to a
software entered into PDF
electronic
system
178 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Other—Write in 7.7% 1
Alabama
Alaska
Arizona
California
Connecticut
Delaware
Georgia
Hawaii Data collected on paper and then scanned to a PDF, Data collected on
paper and archived
Idaho Data collected on paper and then manually entered into electronic
system
Indiana
Iowa
Kansas
Louisiana
Maine
Maryland Through a mobile app, Data collected on paper and then manually
entered into electronic system, Data collected on paper and archived
Minnesota
Mississippi
Montana
Nebraska
Nevada
New Mexico
180 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
New York
North Dakota
South Carolina
South Dakota
Tennessee
Texas
Utah
Virginia
Washington Through a mobile app, Data collected on paper and then scanned to a
PDF
Wisconsin
Wyoming
28. Who is responsible for collecting maintenance worker safety information? Select all
that apply.
90
80
70
60
Percentage
50
40
30
20
10
0
Maintenance 64.3% 9
Superintendent/Supervisor or
equivalent
182 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Maintenance 35.7% 5
Engineer/Manager or
equivalent
Other—Write in 7.1% 1
Alabama
Alaska
Arizona
California
Connecticut
Delaware
Georgia
Indiana
Iowa
Kansas
Louisiana
Maine
Minnesota
Mississippi
Montana
Nebraska
Nevada
New Mexico
New York
North Dakota
184 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
South Carolina
South Dakota
Tennessee
Texas
Utah
Virginia
Wisconsin Other—Write in
Wyoming
29. How does your DOT retain the data? Select all that apply.
100
90
80
70
60
Percentage
50
40
30
20
10
0
Saved as a CSV, PDF, or other Printed for hard-copy Other - Write In
electronic records records
Other—Write in 7.1% 1
186 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Other—Write in Count
Total 1
State DOT How does your DOT retain the data? Select all that apply.
Alabama
Alaska
Arizona
California
Connecticut
Delaware
Georgia
Indiana
Iowa
Kansas
Kentucky Saved as a CSV, PDF, or other electronic records, Printed for hard-
copy records
Louisiana
Maine
Minnesota
Mississippi
Montana
Nebraska
Nevada
New Hampshire Saved as a CSV, PDF, or other electronic records; Printed for hard-
copy records
New Jersey Saved as a CSV, PDF, or other electronic records; Printed for hard-
copy records
New Mexico
New York
North Dakota
South Carolina
South Dakota
Tennessee
Texas
Utah
188 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Virginia
West Virginia Saved as a CSV, PDF, or other electronic records; Printed for hard-
copy records
Wyoming
30. What types of safety-related reports are generated? Select all that apply.
80
70
60
50
Percentage
40
30
20
10
0
OSHA 300 logs Training Behavior Incident Workers’ Other - Write
records observation investigation compensation In
reports reports reports
Other—Write in 14.3% 2
190 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
State DOT What types of safety-related reports are generated? Select all that
apply.
Alabama
Alaska
Arizona
California
Connecticut
Delaware
Georgia
Indiana
Iowa
Kansas
Louisiana
Maine
Minnesota
Mississippi
Montana
Nebraska
Nevada
New Jersey OSHA 300 logs, Training records, Behavior observation reports,
Incident investigation reports
New Mexico
New York
North Dakota
South Carolina
South Dakota
Tennessee
Texas
Utah
Virginia
192 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
West Virginia OSHA 300 logs, Training records, Behavior observation reports,
Incident investigation reports, Workers’ compensation reports
Wyoming
After an incident
occurs
43%
Other—Write in 21.4% 3
Total 14
194 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Alabama
Alaska
Arizona
California
Connecticut
Delaware
Georgia
Indiana
Iowa
Kansas
Louisiana
Maine
Minnesota
Mississippi
Montana
Nebraska
Nevada
New Mexico
New York
North Dakota
South Carolina
South Dakota
Tennessee
Texas
Utah
Virginia
Wisconsin Other—Write in
Wyoming
196 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
32. How often is maintenance worker safety information accessed by those responsible to
manage safety?
Other -
Write In
7%
Multiple times per
day
22%
After an incident
occurs
29%
A few times per
week
21%
Once per
month
7%
Once per week
14%
Other—Write in 7.1% 1
Total 14
Alabama
Alaska
Arizona
California
Connecticut
Delaware
Georgia
Indiana
Iowa
Kansas
Louisiana
Maine
198 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Minnesota
Mississippi
Montana
Nebraska
Nevada
New Mexico
New York
North Dakota
South Carolina
South Dakota
Tennessee
Texas
Utah
Virginia
Wyoming
33. How is the maintenance worker safety information used for improvement? Select all
that apply.
90
80
70
60
Percentage
50
40
30
20
10
0
200 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Other—Write in 7.1% 1
State DOT How is the maintenance worker safety information used for
improvement? Select all that apply.
Alabama
Alaska
Arizona
California
Connecticut
Delaware
Georgia
Indiana
Iowa
Kansas
Louisiana
Maine
202 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Minnesota
Mississippi
Montana
Nebraska
Nevada
New Jersey Information posted for employees to see and self-address, Information
provided to Safety Coordinator/Safety Manager, Information provided
to Safety Coordinator/Safety Manager with responsibility for corrective
actions, Information provided to Maintenance Engineer/Manager,
Information provided to Maintenance Engineer/Manager with
responsibility for corrective actions
New Mexico
New York
North Dakota
South Carolina
South Dakota
Tennessee
Texas
Utah
Virginia
Wisconsin
Wyoming
204 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
34. What benefit(s) has your agency realized through collecting maintenance worker safety
information? Select all that apply.
80
70
60
50
Percentage
40
30
20
10
0
Other—Write in 21.4% 3
State DOT What benefit(s) has your agency realized through collecting
maintenance worker safety information? Select all that apply.
Alabama
Alaska
Arizona
California
206 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Connecticut
Delaware
Georgia
Indiana
Iowa
Kansas
Louisiana
Maine
Minnesota
Mississippi
Montana
Nebraska
Nevada
New Mexico
208 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
New York
North Dakota
South Carolina
South Dakota
Tennessee
Texas
Utah
Virginia
Wyoming
35. What barriers has your agency encountered in collecting maintenance worker safety
information? Select all that apply.
70
60
50
Percentage
40
30
20
10
210 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Other—Write in 7.1% 1
Alabama
Alaska
Arizona
Arkansas Cost for system development, Cost for system maintenance, Building
internal support, Integrating into operational procedures
California
Colorado Cost for system maintenance; Time for data entry; Time to access,
interpret, and make decisions from results; Accuracy of results;
Integrating into operational procedures
Connecticut
Delaware
Georgia
Indiana
Iowa
Kansas
Kentucky Cost for system development; Cost for system maintenance; Time to
access, interpret, and make decisions from results
Louisiana
Maine
Maryland Cost for system development; Cost for system maintenance; Time for
data entry; Time to access, interpret, and make decisions from results;
Accuracy of results; Building internal support; Integrating into
operational procedures
Minnesota
Mississippi
Montana
Nebraska
Nevada
New Hampshire Time to access, interpret, and make decisions from results; Integrating
into operational procedures
New Jersey Time for data entry, Building internal support, Integrating into
operational procedures
New Mexico
New York
North Dakota
South Carolina
South Dakota
212 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Tennessee
Texas
Utah
Virginia
West Virginia Time for data entry, Building internal support, Integrating into
operational procedures
Wyoming
36. Considering costs and benefits, what level of future use is planned with your current
procedures in regards to collecting maintenance worker safety information in your agency?
Will reduce/limit
current procedures
due to lack of
funding
7%
Will continue
current procedures
29%
Will expand
procedures
64%
Total 14
214 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Alabama
Alaska
Arizona
California
Connecticut
Delaware
Georgia
Indiana
Iowa
Kansas
Louisiana
Maine
Minnesota
Mississippi
Montana
Nebraska
Nevada
New Mexico
New York
North Dakota
South Carolina
South Dakota
Tennessee
Texas
Utah
Virginia
Wyoming
216 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
37. Who is responsible for following up on safety actions from the maintenance worker
safety information?
There is no formal
assigned Maintenance
responsibility Superintendent/
based on job Supervisor or
description Other - equivalent
7% Write In 7%
7%
Maintenance
Engineer/Manager
or equivalent
15%
Safety
Safety Executive Coordinator/Safety
or equivalent Manager or
7% equivalent
57%
Maintenance 7.1% 1
Superintendent/Supervisor or
equivalent
Maintenance 14.3% 2
Engineer/Manager or
equivalent
Other—Write in 7.1% 1
Total 14
Alabama
Alaska
Arizona
California
Connecticut
Delaware
Georgia
218 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Indiana
Iowa
Kansas
Louisiana
Maine
Michigan Maintenance
Superintendent/Supervisor or
equivalent
Minnesota
Mississippi
Montana
Nebraska
Nevada
New Mexico
New York
North Dakota
South Carolina
South Dakota
Tennessee
Texas
Utah
Virginia
Wyoming
220 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
38. What division, branch, or equivalent is responsible for monitoring and managing the
safety of maintenance workers in your DOT?
Other -
Write In
7%
Human Resources
Maintenance/ or equivalent
Operations or 14%
equivalent
14%
Employee Safety
and Health or
equivalent
65%
Maintenance/Operations or 14.3% 2
equivalent
Other—Write in 7.1% 1
Total 14
Alabama
Alaska
Arizona
California
Connecticut
Delaware
Georgia
Indiana
Iowa
Kansas
Louisiana
222 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Maine
Minnesota
Mississippi
Montana
Nebraska
Nevada
New Mexico
New York
North Dakota
South Carolina
South Dakota
Tennessee
Texas
Utah
Virginia
Wyoming
224 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
39. Would you be willing to participate in a follow-up phone interview for the development
of a case study? The case study interviews would include preliminary correspondence to
determine stakeholders who should participate in the case study, a phone interview
approximately one hour in length, with minor follow-up to finalize case details, and a
review of the case study prior to submission.
No
32%
Yes
68%
Yes 68.3% 28
No 31.7% 13
Total 41
Alabama Yes
Alaska Yes
Arizona No
Arkansas No
California Yes
Colorado Yes
Connecticut Yes
Delaware Yes
Georgia Yes
Hawaii No
Idaho Yes
Indiana Yes
Iowa Yes
Kansas Yes
Kentucky Yes
Louisiana No
Maine Yes
Maryland Yes
Michigan Yes
Minnesota Yes
226 Use of Safety Management Systems in Managing Highway Maintenance Worker Safety
Mississippi Yes
Missouri Yes
Montana No
Nebraska No
Nevada Yes
New Mexico No
New York No
North Dakota No
Ohio No
South Carolina No
Tennessee Yes
Texas Yes
Utah Yes
Virginia Yes
Washington No
West Virginia No
Wisconsin Yes
Wyoming Yes
APPENDIX C
5. What policies and procedures do you have pertaining to the SMS? Are they in official
policy manuals?
6. What would you estimate as the costs associated with acquiring, maintaining, and
managing your SMS (rough estimates are sufficient)?
7. What suggestions do you have as lessons learned or best practices related to the use and
implementation of safety management systems?
227
ISBN 978-0-309-68710-2
90000
9 780309 687102