BRITISH STANDARD Conductors for overhead lines — Round wire concentric lay stranded conductors ‘The European Standard EN 50182:2001 with the incorporation of Corrigendum July 2001 has the status of a Dritish Standard NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COFYRIGHT LAW BS EN 50182:2001Copyright by the ved ‘This British Standard, having boon prepared undar the rection ofthe Electrotechnical Sector Committee, was published ‘under the authority ofthe Standards Committee and ‘comes into effect on 18 Anguet 2001 ‘© BSI 08-2001 ISBN 0 580 28001 7 National foreword This British Standard is the official English language version of EN 50182:2001 incorporating Corrigendum July 2001. ‘The UK participation in its preparation was entrusted to Technical Committee GEL7, Overhead electrical conductors, which has the responsibility to: — aid enquirers to understand the text; — present to the responsible European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; — monitor related international and European developments and promulgate them in the UK. A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references ‘The British Standards which implement international or European publications referred to in this document may be found in the BSI Standards Catalogue under the section entitled “International Standards Correspondence Index’, or by using the “Find” facility of the BSI Standards Electronic Catalogue, A British Standard does not purport to include alll the necessary provisions of ‘contract. Users of British Standards are responsible for their correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. Summary of pages ‘This document comprises a front cover, an inside front cover, the EN title page, pages 2 to 78 and a back cover. ‘Tee BST copyright date dlaplayed inthis document indkeates when the jocument was last issuet Amendments issued since publication ‘Amd.No, [Date [Comments “ian 06 09:35:04 2010 lish Slandards fsttutionEUROPEAN STANDARD EN 50182 @ NoRME EUROPEENNE EUROPAISCHE NORM May 2001 13 29,060.10 English version Conductors for overhead lines — Round wire concentric lay stranded conductors Conducteurs pour lignes aériennes — Leiter fir Freileitungen — Conducteurs a brins circulaires, cdblés Leiter aus konzentrisch verseilten en couches concentriques runden Drahten Thic European Standard was approved by CENELEC on 2000-11-01. CENELEC members are bound to comply with the CENICENELEC intemal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration, ‘Up-to-date lists and bibliographical references conceming such national standards may be obtained on ‘application to the Contra! Secretariat or to any CENELEC member. ‘This European Standard exists in three official versions (English, French, German). A version in any other language made by tranclation undor the responsibilty of a CENELEC member into ite own language and. ‘otited 1 the Central Secretariat has the Same status as the official versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzeriand and United Kingdom. CENELEC European Committee for Electrotechnical Standardization ‘Comité Européen de Normalisation Electrotechnique Europaisches Komitee fir Elektrotechnische Normung Central Secretariat: rue de Stassart 36, B -1050 Brussels @ 2.2001 CENELEC - At sight of excitation in eny form and by any means reserved workéwie for GENELEC members. Ret No, EN 60182:2001 Copyright by the Brith Standards Institution Wed Jan 06 09:38:10 2010Page 2 EN 50182:2001 Foreword e This European Standard was prepared by the Technical Committee CENELEC TC 7, Overhead electrical conductors. The text of the draft was submitted to the formal vote and was approved by CENELEC as EN 60182 ‘on 2000-11-01 The following dates were fixed: — latest date by which the EN has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2001-11-04 — latest date by which the national standards conflicting with the EN have to be withdrawn (dow) 2003-11-01 Annexes designated “normative” are part of the body of the standard. Annexes designated “Informative” are given for Information only. tn this standard, annexes A, B, C and E are normative and annexes D and F are Informative. © 851 08-2001 Copyright by the Brith Standards Institution Wed Jan 06 09:38:10 2010Page 3 EN 50182:2001 ew 1 Scope.. . 4 2 Normative references .. 4 3. Definitions. “A 4 Designation system 5 5 Requirements for stranded conductor... 6 6 Tests. 10 7 Packaging and marking .. LAS 8 Information to be clarified by the purchaser and manufacturer cen 16 ‘Annex A (normative) Special national conditions 7 17 @ none (normative) Calculation of nominal mass of grease for stranded conductors 18 Annex C (normative) Stress-strain test method. Annex D (informative) Lay ratios used for calculation of increments due to stranding In Table 4 Annex E (normative) Test for ability of conductor to be erected using tension stringing ....25 Annex F (informative) Conductors in frequent use in some member coUntries...-...cscnceeeeee2T (© BSI 08-2001 Copyright by the Brith Standards Institution Wed Jan 06 09:38:10 2010Copyright by he Desh Wed Jan 06 09:38:10 2010 Page 4 EN'60182:2001 1 Scope This European Standard specifies the olectrical and mechanical characteristics of round wire concentric lay bare overhead electrical conductors stranded in alternate directions, with or without Grease as per EN 50326, made of one or a combination of any of the followin, a) hard drawn aluminium ae per EN 60889 designated AL1; b) aluminium alloy as per EN 50183 designated AL2 to AL7: ©) zine coated ste! wire a9 per EN 50189 with grade and class designated ST1A, ST2B, ST3D, STAA, STSE, and STEC; 4) aluminium-clad steel wire as per EN 61232 with class designation 20SA (grades A and B), 278A, 30SA and 408A. Conductors made ot zinc coated steel wires only are not included. 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other Publications. These normative references are cited at the appropriate places in the text end the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest Issue of the publication referred to applies. EN 50183, Conductors for overhead lines — Aluminium-magnesium-silican alloy wires. EN 50169 Conductors for overhead lines — Zinc coated steel wires. EN 50326” Conductors for overhead lines — Characteristics of greases. EN 60889 ‘Hard-drawn aluminium wire for overhead line conductors. EN 61232 ‘Aluminium-clad steo! wires for electrical purposes. IEC 60050-4656 international Electrotechnical Vocabulary (IEV) — Chapter 466: Overhead Lines. 3° Definitions In addition to the definitions given in IEC 6050-466, the following definitions apply. 34 aluminium for the purposes of this standard, aluminium is used as a generic term to mean hard drawn aluminium and aluminium alloy 32 direction of lay direction of lay is defined as right hand or left hand. With right hand lay, the wires conform to the direction of the central part of the letter Z when the conductor is held vertically. With loft hand lay the wires conform to the central part of the letter S when the conductor is held vertically 33 lay ratio ratio of the lay length to the external diameter of the corresponding layer of wires in the stranded conductor © At drat stoge. (© BSI 08-2001 anders aationPage 5 EN 50182:2001 34 lot group of conductors manufactured by the same manufacturer under similar conditions of production NOTE 1 Alot may consist of part of or al the purchased quantity NOTE 2 The constitution of a ot may be agreed between the purchaser and the manufacturer. 3.5 nominal target value of a measurable property by which @ conductor or component of a conductor is identified and to which tolerances are applied 3.6 wire filament of drawn metal having a constant circular cross-section 37 rated tensile strength estimate of the conductor breaking load calculated using the specified tensile properties of the component wires 4 Designation system 4.1 A designation system is used to identify stranded conductors made of aluminium with or without steel wires. 4.2 Homogeneous aluminium conductors are designated ALx, where x identifies the type of aluminium. Homogeneous aluminium clad steel conductors are designated yzSA where y represents the type of steel (Grade A or B, applicable to class 205A only), and z represents the class of aluminium cladding (20, 27, 30 or 40). 4.3 Composite aluminium/zinc coated steel conductors are designated ALx/STyz, where ALx identifies the external aluminium wires (envelope), and STyz identifies the stecl core. In the designation of zinc coated steel wires, y represents the type of steel (Grades 1 to 6) and z Tepresents the class of zine coating (A to E). 4.4 Composite aluminium/aluminium-clad steel conductors are designated ALx/yzSA, where ALx identifies the external aluminium wires (envelope). and yzSA identifies the steel core as in 4.2. 4.5 Conductors are identified as follows: (2) @ code number giving the nominal area, rounded to an integer, of the aluminium or steel as appropriate; (b) a designation Identifying the type of wires constituting the conductor. For composite conductors the first description applies to the envelope and the second to the core. © 851 08-2001 Copyright by the Brith Standards Institution ved “ian 06 09:38:11 2010Page 6 EN 50162:2001 EXAMPLES: r) TALI: Conductor of AL1 aluminium with an area of 16,9 mm*, rounded to 16 mm’. S8T-ALZ: Conductor of AL2 aluminium with an area of 686,9 mm*, rounded to 587 mm* 401-AL1/28-STIA: Conductor made of AL1 aluminium wires around a core of ST1A zinc coated steol wires with a Class A zinc coating The integer area of AL wires Is 401 mm* and that of the ST1A wires 28 mm’. AO1-AL1/28-A20SA: Gonguctor made of AL1 aluminium wires around a core of grade A, class 20 aluminium-clad steel wires. The integer area of AL! wires is 401 mm® and that of the AZ0SA wires 28 mm?. G5-AZ0SA: Conductor made of grade A, class 20 eluminium clad steat wires with an area of 65 mm*. S 5 Requirements for stranded conductor 5.1 Material The stranded conductor shall be made from wires and with grease, whenever greased conductor is specified, as defined in clause 1. 5.2 Conductor sizes Lists of conductor sizes in frequent use in some of the member countries are given as guidance in annex F. Conductors for existing or established designs of overhead lines as well as sizes and strandings not included in this standard may be designed and supplied as agreed upon by the manufacturer and purchaser, and the relevant requirements of this standard shall apply. 5.3. Surface condition The surface of the conductor shall be free from all imperfections visible to the unaided eye (normal corrective lenses accepted). such as nicks, indentations, etc., not consistent with good commercial practice. 5.4 Conductor diameter The conductor diameter shall not vary from the nominal value, specified by the purchaser, by more than: +41 % for diameters larger or equal to 10 mm; 20.1 mm for diameters smaller than 10 mm. 5.5 Stranding 5.5.1 All wires of the conductor shall be concentrically stranded. 6.5.2 Adjacent wire layers shall be stranded with reverse lay directions. The direction of lay of the external layor shall be right hand except when otherwise epecified by the purchaser. @ © BSI 08-2001 Copyright by the Brith Standards Institution Wed Jan 06 09:38:11 2010Page 7 EN 50182-2001 5.8.3. The wires in each layer shall be evenly and closely stranded around the underlying wire or wires. 5.5.4 The lay ratios for the zinc coated or aluminium-clad steel wire layers shall be as given in Table 4 Table 1 — Lay ratios for zinc coated or aluminium-clad steel layers Number of Lay ratio stool wires 6 wire layer 12 wire layer Min. | Max. | Min. | Max. 3 - fe _ a - - 7 : . 6 28 : : - : 1 : : 16 6 4 | 2 - - 7 : : 7 25 w | 2 | w|i For zine coated or aluminiumclad steel core conetructions exceeding 37 wires, the lay ratio of tho ‘between 14 and 18, and the lay rato of the Inner layers shall ile Detween 16 5 The lay ratios for the aluminium layers of all types of conductor shall be as given in Table 2. Tal 2.— Lay ratios for aluminium layers ‘ll Inner layer Outer tayer Min. Max. Min Max 10 6 10 1“ 5.5.6 Ina multi-layer conductor, the lay ratio of any layer shall be equal to or less than the lay ratio of the layer immediately beneath it. 6.5.7 All steel wires shall ie naturally in their position in the stranded core, and where the core is cut, the wire onds shall remain in position or be readily replaced by hand and then romain approximately in position. This requirement also applies to the aluminium wires of a conductor. 5.5.8 Before stranding, aluminium and steel wires shall have approximately equal temperatures. 5.6.9 The conductor shall havo the ability to be installed, using the purchaser's racommended installation method, without damage to the conductor. If required, this shall be demonstrated according to 6.4.9. 5.6 Joints 5.6.1 For conductors containing only one steel wire there shall be no joints made after heat treatment of the wire or rod. There shall bo no joints of any kind made in the finished zinc coated or aluminium-clad steel core wire or wires during stranding. 5.6.2 No more than one jointed aluminium finished wire before stranding, as permitted in the relevant standard given in clause 2, shall be used per length of conductor. 5.6.3 During stranding, no aluminium wire welds shall be made for the purpose of achieving the required conductor length, © B51 08-2001 Copyright by the Brith Standards institution ved “ian 06 09:38:11 2010Page 8 EN 50162:2001 5.6.4 Joints are permitted in aluminium wires unavoidably broken during stranding, provided such breaks are not associated with elther inherently defective wire or with the use of short lengths of aluminium wires. Joints shall conform to the geometry of the original wire, i.e. joints shall be dressed smoothly with a diameter equal to that of the parent wires and shall not be kinked. The number of joints in aluminium wires shall not exceed those specified in Table 3. These joints shall not be closer than 15 m from a joint in the same wire or in any other aluminium wire of the completed conductor, Joints shall be made by electric butt welding, cold pressure welding or other methods approved by the purchaser. The first type of joint shall be electrically annealed for approximately 250 mm on both sides of the weld 5.6.5 While the joints specified in 5.6.4 are not required to meet the requirements of unjointed wires, they shall withstand a stress of not less than 75 Nimm* for annealed electric butt welded Joints, and not less than 130 N/mm? for cold pressure joints. Table 3 — Number of Joints permitted in a given length ‘Conductor length Z (m) ‘Number of aluminium layers 1 2 3 a 151500 : - - 2 1600<122000| 1<1600 - : 3 z>zoov | 1800 3500 3000 : : 26 2 7 wo fa | as 28 2 7 | ia | ins : : 30 2 7 wo fa | ais : : I a2 2 7 we | oa | ans : : : 38 2 7 wf ta | 145 : : : 2 3 7 wo | as | : : : 45 3 7 wf | oa : : : 4a 3 7 wf] as | a : 54 3 T is | a5 | 13 : : : R 4 7 ro | ass | 13s : : : 84 4 7 wo | a56 | 135 : : : “4 1 9 2 | 2 | as | as : : 13 1 19 2 | 2 | a75 | 15 : : : 8 1 0 2 | 2 | a75 | its : : : 18 1 19 2 | 2 | as | is : : : 30 2 0 2 | wo | ow | : : i 32 2 9 2 |o |) a] a : : : 36 2 19 2 | wo | a7] a : : : 42 2 19 2 | wo | aw | a : : : 34 3 19 2 | 0 | w | a : : : see22 | 3 19 2 | 20 | ww | 4s : : : 42-20 | 3 19 2 | 20 | | 18 : : i 88 3 0 2 | 2 | w | 6 : : i 78 3 19 2 | o | w] ts : : I 98 4 19 2 | 2 | | 16 ans | > : 100 | 4 19 2 | 2 | w] is ct : 18 1 37 3s | wo | ws] is : : . 2 1 a7 a | 2 | | ae : : 2 72 3 7 3 | 2 | i | wv Te : sires | 4 3r 3 | 2 | 20 | ie 15 | 145. 450 5 a7 3 | 2 | 2 | 14 | 2s | 15 NOTE For more accurate caleulatlone, measured valuee may bi © Bs! 08-2001Page 25 EN 50182:2001 e Annex E (normative) Test for ability of a conductor to be erected using tension stringing (test to be performed if required by the purchaser) E.1 Introduction This test is intended to simulate the tensions existing during tension stringing and to verify, in Particular, the absence of bird-caging, which is the opening up of individual wires by an unacceptable amount. E.2 Procedure E.2.1 Test set-uj the test arrangement is given in Figure E.1. Drum holder: the drum shall be installed on an unwinding drum holder equipped with an adjustable disc brake which is not under automatic control from the tensioner. The conductor shail unwind from @ the top of the drum. Tensioner: one of the characteristics of the tensioner bull wheels is the maximum conductor diameter, Dy, which Is recommended for use. The tensioner to be used for thls test shall have a Du value as close as possible to the diameter of the conductor being tested (preferably, the tensioner to be used shall have polychloroprene coated grooves). The tensioner shall be installed 15 m from the drum. Figure £.2 gives the input direction of the conductor in the tensioner grooves. The horizontal input angle shall be set at 5° maximum. The drum shall be staggered with respect to the tensioner on the side where the conductor enters the top of the tensioner (right-hand side for the left-hand lay, left-hand side for the right-hand lay) Conductor pulling winch: the winch shall be 400 m from the tensioner and the conductor pulled by means of a pilot cable (attached to the conductor with a suitable grip and a swivel). Block: a running block, selected by the purchaser, shall be installed at mid-distance between the ulling winch and the tensioner at adequate height, so that the conductor does not touch the ground during unwinding. E.2.2 Unwinding: during unwinding, a mid-span sag. f, of approximately 1.5 m. shall be maintained In the part of the conductor between the drum and the tensioner. Very sudden changes of the @ tension’ shat be avoided in this part. The tension at the output of the tensioner shall be maintained ‘at 20 % of the RTS of the conductor under test, and the unwinding speed shall be approximately 1 mis. E.3 Acceptance criterion During the unwinding of the conductor tength, observation shall be made and if an individual outer layer wire is raised above the normal position of that wire by more than one wire diameter the conductor shall deemed unacceptable. Additional acceptance criteria may be specified by the purchaser. © BSI 08-2001 Copyright by the Brith Slandards Institution Wed Jan 06 09.38.13 2010Page 26 EN 50182:2001 15m = 400m 3 1. Woven grip 2 Pilot cablo 3 Drum holder 4 Tensioner 5 Block 6 Pulling wincn Figure E.1 — Test arrangement ass 1 Pulling towards the winch 2 Right-hand cable lay 3 Left-hand cable lay and tensioner Figure E.2 — Drum hol ©5108-2001 Copyright by the Drosh Standards Tatton Wed Jan 06 09.38.13 2010Page 27 EN 50182:2001 e@ Annex F (informative) Conductors in frequent use in some member countries F.1 Tables F.1 to F.A8 give details of the conductors which are in common use in the member countries mentioned, together with their properties calculated according to this standard, at the time of publication of this standard. 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