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Ultrasonics Sonochemistry 21 (2014) 606–611

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Ultrasonics Sonochemistry
journal homepage: www.elsevier.com/locate/ultson

Mapping of an ultrasonic bath for ultrasound assisted extraction


of mangiferin from Mangifera indica leaves
Vrushali M. Kulkarni, Virendra K. Rathod ⇑
Chemical Engineering Department, Institute of Chemical Technology, Matunga, Mumbai 400019, India

a r t i c l e i n f o a b s t r a c t

Article history: The present work deals with the mapping of an ultrasonic bath for the maximum extraction of mangiferin
Received 17 April 2013 from Mangifera indica leaves. I3 liberation experiments (chemical transformations) and extraction
Received in revised form 28 August 2013 (physical transformations) were carried out at different locations in an ultrasonic bath and compared.
Accepted 29 August 2013
The experimental findings indicated a similar trend in variation in an ultrasonic bath by both these
Available online 7 September 2013
methods. Various parameters such as position and depth of vessel in an ultrasonic bath, diameter and
shape of a vessel, frequency and input power which affect the extraction yield have been studied in detail.
Keywords:
Maximum yield of mangiferin obtained was approximately 31 mg/g at optimized parameters: distance of
Mapping
Ultrasonic bath
2.54 cm above the bottom of the bath, 7 cm diameter of vessel, flat bottom vessel, 6.35 cm liquid height,
Extraction 122 W input power and 25 kHz frequency. The present work indicates that the position and depth of ves-
Natural products sel in an ultrasonic bath, diameter and shape of a vessel, frequency and input power have significant
Mangiferin effect on the extraction yield. This work can be used as a base for all ultrasonic baths to obtain maximum
efficiency for ultrasound assisted extraction.
Ó 2013 Elsevier B.V. All rights reserved.

1. Introduction Conventional extraction techniques like soxhlet extraction


require longer time and heating. Advance extraction techniques
In recent years, there has been tremendous increase in the use such as ultrasonic assisted extraction, supercritical fluids or micro-
of natural products due its applications in the pharmaceutical, waves assisted extraction increase the productivity by influencing
nutraceutical, cosmetic and other sectors. Sources of these natural factors like the kinetics through the partial mass transfer rates, the
drugs could be plant, microorganisms or animals. Although micro- interfacial area or the driving force [11–12].
organisms are the preferred sources, plant sources are similarly Application of ultrasound for the extraction of high-cost
important as some compounds can be obtained from plants. Mang- materials has potential as it is simple, efficient and economical
iferin, chemically a xanthonoid, is one of the important natural alternative when compared to other extraction processes
drugs, which has wide applications in pharmaceutical and other [13–16]. One of the major advantages of using ultrasound assisted
related industries [1]. It shows antioxidant, antitumor and antiviral extraction process is that it requires very less time for extraction as
properties [2–6]. Owing to complex structure of mangiferin, it is compared to the conventional techniques [17]. Ultrasound assisted
very difficult to synthesize it chemically and extracting mangiferin extraction of natural products is usually performed in an ultrasonic
from natural sources is the best possible alternative for its produc- bath having transducers, which are located at the base of ultrasonic
tion. Mangiferin is present in various natural sources such as bath. The task of the transducers is to convert energy into ultra-
Mangifera indica, Swertia anguistifolia Ham and Anemarrhena sound. The function of generator is to transform the electrical en-
asphodeloides rhizomes. Among these sources, M. indica is selected ergy from the input power source into a suitable form for
because despite it being widely available in India, it is less energizing the transducers at the desired frequencies [18]. Taking
exploited. Reports are available on its medicinal uses [7–10]. Gen- into account the role of transducers, generators and sound waves;
erally, mango leaves are regarded as sacred and people use it for the present work deals with the mapping i.e., effect of the position
religious purposes. Therefore, in present work, there has been an of transducers, variations in input power and frequency of sound
attempt of extracting mangiferin from M. indica using conventional waves on extraction of mangiferin from M. indica. Furthermore,
and advance extraction techniques. the shape of the reaction vessel is essential as energy is reflected
when the ultrasonic wave impinges against any solid surface. Thus,
the effect of geometry of the vessel in ultrasound bath should also
be studied to minimize attenuation of the ultrasonic wave. Much of
⇑ Corresponding author. Tel.: +91 22 33612020; fax: +91 22 33611020. the work has been carried out on optimization of extraction
E-mail address: vk.rathod@ictmumbai.edu.in (V.K. Rathod).

1350-4177/$ - see front matter Ó 2013 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.ultsonch.2013.08.021
V.M. Kulkarni, V.K. Rathod / Ultrasonics Sonochemistry 21 (2014) 606–611 607

process parameters using ultrasound assisted extraction. However, 150

Distance from the corner (mm)


very few reports are available on mapping of ultrasonic bath for 55
30
125 45 30
the extraction of natural products. In this paper, we explain the 1 4 7 10 13
mapping of ultrasonic bath in detail for the extraction of a natural 100 18
material. Previously similar experiments were performed with the 40
75 2 5 8 11 14
natural dye [19]. However, we have additionally studied the effect
of frequency, input power, height and geometry of the vessel. It is 50
observed that mapping helps in relating the primary effects (local 3 6 9 12 15
25 70
pressure field) of ultrasound activity with the observed secondary 120
55
110

effects (such as chemical reaction) [20]. In UAE, geometric 0


parameters are also essential for design of an efficient and cost 0 50 100 150 200 250 300
effective process. This paper describes the mapping of ultrasonic Distance from the corner (mm)

bath along with the parameters affecting the ultrasound assisted Transducers Test Tubes
extraction.
300 mm

2. Materials and methods

2.1. Material
150 mm
Green (mature) leaves of M. indica were obtained from the Insti-
tute of Chemical Technology garden at Matunga, Mumbai, India.
Leaves were cleaned and sun dried for 48 h. The dried leaves were 76.2
50.8 mm
then powdered and stored in an air tight container at a cool place.
25.4 mm
Moisture content of the powder was approximately 9%. Mangiferin 10.16 mm
(Sigma M3547-100 mg P98% HPLC grade), procured from Sigma–
Aldrich was used as the reference standard. All solvents were of
analytical grade, purchased from Hi Media Ltd., Mumbai, India. Fig. 1. Schematic representation of arrangement of test tubes in ultrasonic bath.
Distilled water used as a solvent was obtained from Millipore Milli
Q 50 HPLC grade. Methanol and acidified water (0.1% acetic acid)
were used as mobile phase. Extracts of 5 ll were prepared from leaves was studied. Experiments were performed for 4 min
each sample and injected into HPLC. The peak areas at 254 nm keeping the temperature of solvent inside the glass tube at
wavelength were then measured. 29 ± 2 °C. All experiments were performed three times and average
values have been reported with standard deviations. The findings
2.2. Analysis of mangiferin were further validated for all parameters by using Weissler reac-
tion or decomposition of KI. When aqueous solution of potassium
The quantification of mangiferin was carried out using HPLC iodide (KI) is exposed to ultrasound, decomposition of KI takes
(Agilent 1260 infinity high performance auto sampler) equipped place forming I3 which can be analyzed using UV Spectrophotom-
with C18 column. The analysis was performed by isocratic elution eter in the range of 352–354 nm wavelengths [21]. The reaction is
with a flow rate of 1 ml/min. Mobile phase used was methanol and typically used as a measure to check the variation in cavitation
acidified water in 30:70 v/v ratio. activity [21–23]. In order to study the energy efficiency of the
ultrasonic bath, calorimetric studies were performed. Amount of
energy dissipated in the bulk of liquid was calculated by measuring
3. Experiment
the rise in temperature of a fixed quantity of water (3000 ml) in an
ultrasonic bath for a given time. Power dissipation was calculated
3.1. Soxhlet extraction
as per Sutkar et al. [21].

Soxhlet extraction was used as reference method for compari-


son with the ultrasound assisted extraction. Soxhlet extraction 4. Results and discussions
was performed with 0.5 g of M. indica dry adult leaves powder with
200 ml distilled water as a solvent contained in a 200 ml round 4.1. Soxhlet extraction
bottom flask. After 5 h of extraction, the concentration of mangif-
erin was determined by HPLC analysis. After 5 h, mangiferin yield of 57 mg/g in adult leaves was
obtained from soxhlet extraction. Yield of extraction from this
3.2. Ultrasound assisted extraction conventional method of extraction was further compared with
the ultrasound assisted extraction.
Ultrasound assisted extraction was carried out in an ultrasonic
bath (Model 6.5l200 H, Dakshin, India) with a working frequency of 4.2. Effect of position of vessel
25 and 40 kHz and a maximum input power of up to 210 W. The
ultrasonic bath consisted of a rectangular tank of internal dimen- As transducers are located at the bottom of the ultrasonic bath,
sions 300  150  150 mm having four transducers at the bottom one of the main parameters influencing ultrasound assisted extrac-
of the bath. Fig. 1 shows schematic representation of ultrasonic tion is the position of vessel in the ultrasound bath. To check the
bath used for mapping. All the experiments were carried out in variations in the ultrasonic intensity distribution, the ultrasonic
glass tubes of known dimension placed in an ultrasonic bath at bath was segregated into five segments and each segment was fur-
known height and position. The influence of number of parameters ther sub-divided into three. Thus there were 15 different positions
like position of vessel, frequency of sound waves, input power, and as numbered in Fig. 1. A flat bottom glass test tube having 1.3 cm
geometry of vessel on ultrasound assisted extraction of M. indica diameter and 17.5 cm height was placed at one of the locations
608 V.M. Kulkarni, V.K. Rathod / Ultrasonics Sonochemistry 21 (2014) 606–611

(shown in Fig. 1) in an ultrasonic bath. The test tube was placed in tion). The extraction of biomolecule occurs due to the propagation
such a way that the bottom of the test tube was at a height 1 cm of the shock wave by the cavity collapse. Even though the cause of
from the bottom of the bath as shown in Fig 1. Solute to solvent ra- the Iodine dosimetry and extraction are different, the same princi-
tio was maintained 1:40, input power was 204 W, frequency used pal, i.e., cavitation phenomenon, ultimately governs them. Hence
was 25 and 40 kHz separately and extraction was carried out for both are expected to show a similar trend. Inside the ultrasonic
4 min. After 4 min, extract from the test tube was centrifuged bath, the 5th, 11th and 8th positions were the only positions with
and analysis was done using HPLC. Similarly, the test tube was two transducers in the vicinity and thus the highest three yields
placed in all the other locations keeping the height of liquid con- were obtained in these positions. Amongst these positions, the dis-
stant and the experiment was carried out. Results obtained are tance from the nearest transducer is the least at 5th position and
shown in Fig. 2. It was observed that the test tube placed at thus has a higher yield than the other two positions. Hence, it is
positions 5 and 11 resulted in a higher yield as compared to other concluded that positions closer to the location above the transduc-
positions. We have thus selected 5th position in further experi- ers have a higher intensity of ultrasound waves, which can result in
ments to optimize other parameters. The yield of mangiferin was better extraction. In studies related to ultrasound assisted extrac-
obtained to be approximately 26 mg/g and 23 mg/g at 25 and tion using probe sonicator, it has been reported that ultrasound
40 kHz, respectively at 5th position. intensity is higher in axial direction (vertical plane) as compared
The findings were further validated by using Weissler reaction to radial direction (horizontal plane) [19]. It has been reported that
or decomposition of KI. Decomposition of KI was carried out at standing waves result in higher cavitation at specific locations in
15 different locations, one location at a time, as shown in Fig. 1. axial direction. The results obtained in the ultrasonic bath show
The concentration of I3 was measured at 352 nm as mentioned a similar trend as seen in the studies related to probe sonicator.
earlier. Results obtained are shown in Fig. 3. When Weissler reac- Thus we conclude that even though amplitude in the ultrasonic
tion was used, the concentration of I3 was obtained to be approx- bath and probe sonicator may differ, the basic principle that ultra-
imately 6 and 5 ppm at 25 and 40 kHz, respectively at 5th position. sound intensity is higher in axial direction as compared to radial
The experimental findings by using Weissler reaction were in direction with respect to transducers will hold. The position study
agreement with those observed in the extraction process. indicated that the intensity of the ultrasound in an ultrasound as-
Thus the effect of variation in cavitation in a bath on chemical sisted extraction is non-uniform being higher in the region above
transformations and physical transformations or extraction indi- the transducers. Hence the position of vessel is optimized for
cated a similar trend. Concentration of I3 was higher at 5th, obtaining best possible results.
11th and 8th positions similar to the results obtained for extraction
process. Similar findings were reported by Kumar et al. [19] where 4.3. Effect of frequency
they compared the extraction of dye (physical extraction) with the
KI degradation. The KI oxidation occurs due to OH radical gener- The extraction was carried out at two different frequencies 40
ated by sonolytic dissociation of water (sonochemical transforma- and 25 kHz at 204 W. From Fig. 2, it has been found that the

28
26
Yield of mangiferin (mg/g)

24
22
20
18
16
14
12
10
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Position of vessel in ultrasound bath

Fig. 2. Effect of position of extraction vessel at 25 and 40 kHz.

6
− (ppm)

5
Concentration of

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Position of vessel in ultrasound bath

Fig. 3. Validation of effect of position of extraction vessel using Weissler reaction at 25 and 40 kHz.
V.M. Kulkarni, V.K. Rathod / Ultrasonics Sonochemistry 21 (2014) 606–611 609

extraction was higher at 25 kHz. Yield of mangiferin was obtained 31


to be around 26 and 22 mg/g at 25 and 40 kHz, respectively. It has

Yield of mangiferin (mg/g)


been stated in literature that the cavitation yield decreases as fre-
quency increases because the cavitation bubbles tend to be smaller
29
and less energetic, thereby reducing the yield [24]. Previous stud-
ies have reported similar trend in their research where low fre-
quency was found to be preferable [25–27]. The scattering and
attenuation of sound waves is less at lower frequencies and also 27
cavitation is easily possible at lower frequency as compared to
higher frequency. This could be the possible reason for higher
extraction yield at lower frequency [25]. Additionally, power dissi-
pation was calculated and found to be 53 and 47.6 W for 25 and 25
1.3 1.5 2.5 3 3.5 5 7
40 kHz, respectively. Since the power dissipated for 25 kHz is high- Diameter of (cm)
er than that in 40 kHz, higher yield was obtained at 25 kHz. Thus
further experiments were performed at 25 kHz as the yield ob- Fig. 5. Effect of diameter of extraction vessel.
tained is higher at 25 kHz.

bath was also tested. Flat bottom test tube was replaced by round
4.4. Effect of depth of extraction vessel bottom test tube and results obtained are shown in Fig. 6. It was
observed that as the diameter increases the ultrasound assisted
The effect of the depth of vessel (inside the ultrasonic bath) on extraction also increases up to some limit and then it remains con-
extraction yield was essential to obtain most favorable position of stant. In a vessel with diameter 1.3 cm, yield of mangiferin was ob-
the vessel where the intensity of ultrasound waves would be high- tained to be approximately 26 mg/g, while in vessels with 3.5, 5
er. Experiments were performed for four different depths i.e., and 7 cm, yield was approximately 31 mg/g. Increase in yield with
1.016, 2.54, 5.08 and 7.62 cm as shown in Fig. 1. Each experiment the increase in diameter can be attributed to the fact that as diam-
was performed by keeping other experimental conditions constant eter increases, surface area for ultrasound exposure increases. Also,
as previously stated and results obtained are shown in Fig. 4. It is as the diameter of the vessel increases, liquid height decreases.
observed that the extraction yield was optimum at 2.54 cm depth One of the reasons of getting higher yield in 7 cm diameter vessel
for all the tubes. Experiments were performed in the range of could be attributed to the fact that that corresponding liquid height
25–30 °C. Within this range, the velocity of sound is approximately in 7 cm tube is nearer to the half wavelength (3 cm) compared to
equal to 1500 m/s. Since velocity is a product of frequency and the liquid height of other vessels [28]. Hence it is necessary to opti-
wavelength, at 25 kHz frequency the wavelength would be equal mize the liquid height in vessel. Yield of mangiferin was obtained
to 6 cm. Hence the maximum ultrasound intensity in ultrasound to be approximately 28 mg/g in flat bottom vessel while it was
bath would be half the wavelength which will be around 3 cm approximately 26 mg/g in round bottom vessel. This is attributed
above the transducers [27]. As per the results, the extraction yield to the fact that the transfer of energy is much more effective when
was highest at 2.54 cm (which is close to 3 cm). Similarly, the sound impinges on flat surface than when it hits underside of
extraction yield was higher for 5th position supporting our earlier spherical container where some energy is reflected away [27].
results of position optimization. Hence for further studies, 5th For further studies 7 cm flat bottom vessel was used taking into ac-
position and 2.54 cm depth were selected. count its larger surface area for ultrasound assisted extraction.

4.5. Effect of diameter and shape of extraction vessel


4.6. Effect of variation in liquid height

One of the essential variables which affect ultrasound assisted


Keeping the position, diameter, depth, frequency, input power,
extraction is the geometry of the vessel in which extraction is
solute to solvent ratio and extraction time constant, liquid height
being carried out. To check the effect of the dimensions of the ves-
was varied within the vessel of diameter 7 and 3.5 cm to obtain
sel on ultrasound assisted extraction process, the diameter of the
the optimum liquid volume. Liquid heights were maintained at
test tubes were varied. Vessels with different diameters selected
3.81, 6.35 and 8.89 cm, respectively. Yield of mangiferin after
were 1.3, 1.5, 2.5, 3, 3.5, 5 and 7 cm while all other experimental
extraction in two different vessels at various liquid heights is
conditions were kept constant. Results obtained are shown in
shown in Fig. 7. Extraction was higher at 3.81 cm compared to
Fig. 5. Further, the effect of bottom shape of test tube in ultrasound
6.35 and 8.89 cm in both the vessels. Power density was calculated
at heights 3.81, 6.35 and 8.89 cm. It was observed that power den-
30 sity decreases with increase in liquid height. Power density at 3.81,
Yield of mangiferin (mg/g)

28
26
24 30
Yield of mangiferin (mg/g)

22
20 28
18
16
26
14
12
10 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Position of vessel in ultrasound bath 22
1.016 cm 2.54 cm 5.08 cm 7.62 cm Flat bottom test tube Round bottom test tube

Fig. 4. Effect of depth of extraction vessel. Fig. 6. Effect of shape of extraction vessel.
610 V.M. Kulkarni, V.K. Rathod / Ultrasonics Sonochemistry 21 (2014) 606–611

29 after 122 W. This could be the possible reason for the increase in
Yield of mangiferin (mg/g)

the yield at 122 W [30]. Thereafter to estimate the actual input


27
power being used, power dissipation was calculated based on calo-
25 rimetric study. It was observed that power dissipated in a vessel
23 was 12.7, 21.2, 24.6, 27.4, 32.5, 35.3, 44.5 and 53.4 W, respectively.
21 Thus as the input power increased above 122 W, there was an in-
crease in the power dissipation but the extraction yield remained
19
the same. Hence, it is beneficial to optimize the input power before
17
carrying out at larger scale as it will help us to conserve power and
15 thus will contribute in making the process more economical.
3.81 6.35 8.89
Variation of liquid height in vessel (cm)
7 cm tube 3.5 cm tube 5. Conclusion

Fig. 7. Effect of variation in liquid height (cm) in extraction vessel.


In the present work, mapping of ultrasonic bath and optimiza-
tion of parameters affecting ultrasound assisted extraction of
6.35 and 8.89 for 3.5 cm diameter tube was 5.5, 4.5 and 3.2 W/cm3, mangiferin from M. indica leaves were successfully carried out.
respectively while for 7 cm diameter tube was 1.39, 0.81, and Parameters such as position, depth and geometry of extraction ves-
0.58 W/cm3, respectively. Thus the decrease in extraction yield sel, variation of liquid height in extraction vessel, effect of fre-
with the increase in the liquid height could be because there is a quency and power were studied. Maximum yield of mangiferin
decrease in power density when reaction volume increases. Studies was obtained approximately 31 mg/g at optimized parameters
have also stated that with large volumes, ultrasound efficiency de- such as 5th position, distance of 2.54 cm above the bottom of the
creases due to scatter of ultrasonic energy in bulk solution [27]. bath, 7 cm diameter of vessel, flat bottom vessel, 6.35 cm liquid
Also, low sonication volume allows inducing more collisions height, 122 W input power and 25 kHz frequency. From the com-
among particles and thereby increasing the total area exposed to parison of ultrasound assisted extraction with soxhlet extraction,
solvent extraction [18]. One of the possible reasons could be that it was observed that approximately 54% yield was obtained from
liquid height corresponding to 3.81 cm and 6.35 cm is closer to half ultrasound assisted extraction in only 4 min. Hence the study of
wavelength than that corresponding to 8.89 cm. Hence increased mapping of ultrasonic bath and parameters like power and fre-
cavitation is obtained at those heights [28]. quency will help in avoiding unnecessary consumption of power,
which in turn will help to make the process more cost effective.
4.7. Effect of input power Therefore, mapping of the ultrasonic bath will be helpful for ultra-
sound assisted extraction techniques.
One of the major parameters affecting the cost of the process,
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