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February 2021
Pre-Feasibility Study Sea Food Pr ocessing Plant
TABLE OF CONTENTS
1 DISCLAIMER .................................................................................................... 2
2 EXECUTIVE SUMMARY ................................................................................... 3
3 INTRODUCTION TO SMEDA ........................................................................... 3
4 PURPOSE OF THE DOCUMENT ..................................................................... 4
5 BRIEF DESCRIPTION OF PROJECT & PRODUCT ........................................ 4
5.1 Production Process Flow .......................................................................... 5
5.2 Installed and Operational Capacity ........................................................... 5
6 CRITICAL FACTORS ....................................................................................... 6
7 GEOGRAPHICAL POTENTIAL FOR INVESTMENT ....................................... 7
8 POTENTIAL TARGET CUSTOMERS / MARKETS .......................................... 7
9 PROJECT COST SUMMARY ........................................................................... 7
9.1 Project Economics .................................................................................... 7
9.2 Project Cost .............................................................................................. 8
9.3 Land and Building Requirement ............................................................... 9
9.4 Machinery & Equipment Requirement .................................................... 10
9.5 Furniture & Fixtures Requirement ........................................................... 11
9.6 Vehicles Requirement............................................................................. 12
9.7 Office Equipment Requirement ............................................................... 12
9.8 Human Resource Requirement .............................................................. 13
9.9 Utilities and Other Costs ......................................................................... 13
9.10 Raw Fish & Shrimp Requirement............................................................ 13
9.11 Revenue Generation............................................................................... 13
10 CONTACT DETAILS....................................................................................... 14
11 USEFUL WEB LINKS ..................................................................................... 15
12 ANNEXURES .................................................................................................. 16
12.1 Income Statement................................................................................... 16
12.2 Balance Sheet ........................................................................................ 17
12.3 Cash Flow Statement ............................................................................. 18
13 KEY ASSUMPTIONS ...................................................................................... 19
13.1 Operating Cost Assumptions .................................................................. 19
13.2 Production Cost Assumptions ................................................................. 19
13.3 Revenue Assumptions ............................................................................ 19
February 2021 1
Pre-Feasibility Study Sea Food Pr ocessing Plant
1 DISCLAIMER
Document Control
Document No. PREF-NO 12
Revision No. 1
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Pre-Feasibility Study Sea Food Processing Plant
2 EXECUTIVE SUMMARY
Seafood is any form of sea life regarded as food by humans, prominently including fish
and shellfish. Pakistan is endowed with abundant fishery resources that have
significant potential to make big contribution to economic growth and social
development.
This particular pre-feasibility study is for setting up a ‘Sea Food Processing Plant’. The
focus of the business would be to provide quality sea food products. The unit will
initially process Shrimp, Tuna Fish, King Fish. Mackerel, Queen Fish and Salmon.
Later on variety of fishes and other sea food items may be increased along production.
The unit is proposed to be located at the coastal areas of Pakistan ideally near a fish
harbor such as, Karachi, Ormara, Pasni and Gwadar etc.
The proposed plant has a capacity to process 780,000 kgs. of different kinds of fish
annually. However, starting operational capacity is assumed at 60% with gradual
increase of 5% in subsequent years up to maximum capacity utilization of 90%. This
production capacity is estimated to be economically viable and justifies the capital as
well as operational cost of the project. Complete adherence to food compliance
practices and efficient supply chain management is critical to the success of this
project. Therefore, entrepreneurs knowledge and experience in fisheries sector is
absolutely necessary.
Total project cost is estimated as Rs. 96.430 million with capital investment of Rs.
92.805 million and working capital Rs. 3.625 million. Based on an equity finance model,
the project NPV is around Rs. 170.261 million, with an IRR of 42% and Payback Period
of 2.97 years. The project will provide employment opportunities to 27 people including
the Owner. The legal business status of this project is assumed to be ‘Sole
Proprietorship’.
3 INTRODUCTION TO SMEDA
The Small and Medium Enterprises Development Authority (SMEDA) was established
in October 1998 with an objective to provide fresh impetus to the economy through
development of Small and Medium Enterprises (SMEs).
With a mission "to assist in employment generation and value addition to the national
income, through development of the SME sector, by helping increase the number,
scale and competitiveness of SMEs", SMEDA has carried out ‘sectoral research’ to
identify policy, access to finance, business development services, strategic initiatives
and institutional collaboration and networking initiatives.
Preparation and dissemination of prefeasibility studies in key areas of investment has
been a successful hallmark of SME facilitation by SMEDA.
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Pre-Feasibility Study Sea Food Processing Plant
Seafood is a natural part of a balanced diet. It contains high levels of several important
nutrients and thus helps maintain a good nutritional status. Pakistan is endowed with
abundance of fishery resources that have huge potential to make significant
contribution to economic growth and social development. Sea food processing industry
in Pakistan is outdated, under-capitalized and lacks value addition. Therefore,
establishment of quality sea food processing unit offer lucrative business opportunity
for potential investors.
The proposed project involves processing of different kinds of fish for both domestic
and international market. Processing of sea food primarily involves the post catching
activities and fish meat preservation to increase shelf life of the produce. The post fish
catching processes involves, fish icing, grading, cleaning, cutting and packing while
meat preservation comprises of freezing and cold storage. According to the proposed
business model, the processing unit will purchase the raw fishes from the ‘Fish Auction
Hall’ as well as directly from Fisherman at fish boats and after processing the packed
frozen sea food (i.e. fish and shrimp) will be sold in the market.
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Pre-Feasibility Study Sea Food Processing Plant
The processing plant will be equipped with modern fish processing machine and
equipment along with installation of efficient meat freezing and cold storage facility.
The plant will initially process Shrimps, Tuna Fish, King Fish, Mackerel, Queen Fish
and Salmon Fish. Afterwards, new varieties of fish and sea food items will be added in
the production line. The final product i.e. frozen fish meat and shrimps, initially will be
supplied to local food markets of major cities across Pakistan. Besides that, restaurant
chains and 5-star hotels across the country will also be potential consumers of the
produced sea food. The unit will also explore the possibility of targeting the export
market through local traders.
The plant should be located at the coastal areas of Pakistan, especially near to a fish
harbour. Financial analysis shows the unit shall be profitable from the very first year of
operation. The legal status is proposed to be ‘Sole Proprietorship’.
Slicing and
Packaging Blast Freezing
Filleting
Storing
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Pre-Feasibility Study Sea Food Processing Plant
Maximum
Total Operational
Operational
Processing Capacity 60 % -
Description Capacity 90% -
Capacity (Kgs) Year 1 (Kgs)
Year 7 (Kgs)
Shrimp 150,000 90,000 135,000
6 CRITICAL FACTORS
Following are the factors critical for the success of this business venture;
Background knowledge and related experience of the entrepreneur in sea food
processing.
Complete adherence to food compliance practices and efficient supply chain
management.
Availability of quality fishes that meets international and national quality standards.
Significant number of suppliers to meet production ability.
Exceed customer expectations by offering high quality products at reasonable
prices with quick turnaround times.
Appropriate arrangement for transportation of product to the processing unit.
Business location is the key to success, near to fish harbor and easy accessibility
to target customers.
Effective marketing and distribution of the product.
Employ careful financial and accounting analysis to ensure efficiency and proper
controls.
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Pre-Feasibility Study Sea Food Processing Plant
The proposed location for the establishment of such a facility could be the areas within
the proximity of Balochistan and Sindh coastal belt. If the project is closer to a fish
Harbor it will have an added advantage of being nearer to the raw material supply.
Therefore, areas around Karachi, Ormara, Pasni and Gawadar can be suitable
locations for setting up this unit. Subsequently, availability of skilled labor, raw material
and close customer proximity is extremely important for the success of this business.
The potential target market for the processed sea food will be the general public of
middle and upper middle income group as well as restaurants, food chains and cafes.
Considering to that, major cities for instance Karachi, Lahore, Peshawar, Quetta,
Rawalpindi, Islamabad, Multan, Sialkot, Faisalabad, Hyderabad and etc. with large
urban population base would be the potential target markets for the proposed
business.
The bulk buyers, especially big retail chains and food restaurants will be targeted
through direct ordering basis whereas small retail shops may be approached through
designated wholesaler and traders. Additionally, unit will also explore the possibility of
targeting the export market through local traders.
A detailed financial model has been developed to analyse the commercial viability of
Sea Food Processing Plant. Various cost and revenue related assumptions along with
results of the analysis are outlined in this section.
The projected Income Statement, Cash Flow Statement and Balance Sheet are
attached as annexures.
Description Details
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Pre-Feasibility Study Sea Food Processing Plant
Break-Even
170,457,055 174,368,552 182,266,010 191,536,007 201,819,875 227,461,224 240,320,968 253,982,104 269,227,404 286,445,149
Revenue
Break-Even
137,104 127,500 121,159 115,746 110,874 113,600 109,111 104,831 101,021 97,711
Units
Margin of
70% 74% 76% 77% 79% 78% 79% 79% 79% 79%
Safety
However, for the purposes of further explanation the Project Economics based on
Debt:Equity (i.e. 50:50) Model has also been computed. Based on Debt:Equity model
the Internal Rate of Return, Payback Period and Net Present Value of the proposed
project are provide in the table below.
Table 4: Project Economics Based on Debt (50%):Equity (50%)
Description Details
Description Details
Debt Tenure 5
The projected Income Statement, Cash Flow Statement and Balance Sheet attached
as annexures are based on 100% Equity Based Business Model.
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Pre-Feasibility Study Sea Food Processing Plant
Capital Cost
Land 12,000,000
Vehicles 13,377,000
Cash 1,907,464
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Pre-Feasibility Study Sea Food Processing Plant
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Pre-Feasibility Study Sea Food Processing Plant
Total 40,092,050
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Pre-Feasibility Study Sea Food Processing Plant
Total 506,000
Total 13,377,000
Total 646,000
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Pre-Feasibility Study Sea Food Processing Plant
Monthly Salary
Description No. of Employees
per Person (Rs.)
Owner / Manager 1 80,000
Operations Manager 1 50,000
Accounts Officer 1 35,000
Marketing Manager 1 50,000
Sales Officer 3 30,000
Driver 3 25,000
Security Guard 3 24,000
Helpers 4 22,000
Meat Processors 10 30,000
Total 27
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Pre-Feasibility Study Sea Food Processing Plant
10 CONTACT DETAILS
Austurhraun 9 IS 210
Marel Iceland –
Gardabaer Iceland info.fish@marel.com
Fish Processing
+354-563-8000
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Pre-Feasibility Study Sea Food Processing Plant
February 2021 15
Pre-Feasibility Study Sea Food Processing Plant
12 ANNEXURES
Calculations SMEDA
Income Statement
Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7 Year 8 Year 9 Year 10
Revenue 577,001,250 661,430,109 747,959,084 841,487,380 942,498,608 1,051,507,241 1,169,060,490 1,228,082,071 1,289,486,175 1,353,960,484
Cost of sales
Cost of goods sold 1 490,399,000 562,155,913 635,697,733 715,188,346 801,038,776 893,686,278 993,595,933 1,043,758,952 1,095,946,899 1,150,744,244
Direct labour 5,256,000 5,781,600 6,359,760 6,995,736 7,695,310 8,464,841 9,311,325 10,242,457 11,266,703 12,393,373
Machinery maintenance 1,002,301 1,052,416 1,052,416 1,052,416 1,052,416 1,052,416 1,052,416 1,052,416 1,052,416 1,052,416
Direct electricity 3,503,040 3,853,344 4,238,678 4,662,546 5,128,801 5,641,681 6,205,849 6,826,434 7,509,077 8,259,985
Direct water 1,583,550 1,662,728 1,745,864 1,833,157 1,924,815 2,021,056 2,122,108 2,228,214 2,339,625 2,456,606
Vehicles fuel etc. 2,894,400 3,183,840 3,502,224 3,852,446 4,237,691 4,661,460 5,127,606 5,640,367 6,204,403 6,824,844
Total cost of sales 504,638,291 577,689,840 652,596,676 733,584,648 821,077,809 915,527,732 1,017,415,238 1,069,748,840 1,124,319,124 1,181,731,468
Gross Profit 72,362,959 83,740,269 95,362,408 107,902,732 121,420,800 135,979,509 151,645,253 158,333,232 165,167,051 172,229,016
General administration & selling expenses
Administration expense 4,824,000 5,306,400 5,837,040 6,420,744 7,062,818 7,769,100 8,546,010 9,400,611 10,340,672 11,374,740
Administration benefits expense 144,720 159,192 175,111 192,622 211,885 233,073 256,380 282,018 310,220 341,242
Electricity expense 160,385 176,424 194,066 213,473 234,820 258,302 284,132 312,546 343,800 378,180
Water expense 120,600 132,660 145,926 160,519 176,570 194,228 213,650 235,015 258,517 284,368
Travelling expense 482,400 530,640 583,704 642,074 706,282 776,910 854,601 940,061 1,034,067 1,137,474
Communications expense (phone, fax, mail, internet, etc.) 144,720 159,192 175,111 192,622 211,885 233,073 256,380 282,018 310,220 341,242
Office vehicles repair and maintenance expense 802,620 882,882 971,170 1,068,287 1,175,116 1,292,628 1,421,890 1,564,079 1,720,487 1,892,536
Office expenses (stationary, entertainment, janitorial services, etc.) 482,400 530,640 583,704 642,074 706,282 776,910 854,601 940,061 1,034,067 1,137,474
Promotional expense 1,154,003 1,038,602 934,742 841,268 757,141 681,427 613,284 551,956 496,760 447,084
Insurance expense 334,425 267,540 200,655 133,770 66,885 538,595 430,876 323,157 215,438 107,719
Professional fees (legal, audit, consultants, etc.) 241,200 265,320 291,852 321,037 353,141 388,455 427,301 470,031 517,034 568,737
Uniform expenses for processing staff 60,000 66,000 72,600 79,860 87,846 96,631 106,294 116,923 128,615 141,477
Depreciation expense 8,099,104 8,099,104 8,099,104 8,123,291 8,119,391 9,752,749 9,780,748 9,776,233 9,776,233 9,808,645
Amortization of pre-operating costs 358,200 358,200 358,200 358,200 358,200 - - - - -
Industrial Connection charges 360,000 - - - - - - - - -
Bad debt expense 2,885,006 3,307,151 3,739,795 4,207,437 4,712,493 5,257,536 5,845,302 6,140,410 6,447,431 6,769,802
Miscellaneous expense 1 723,600 795,960 875,556 963,112 1,059,423 1,165,365 1,281,902 1,410,092 1,551,101 1,706,211
Subtotal 21,377,383 22,075,907 23,238,337 24,560,390 26,000,177 29,414,981 31,173,352 32,745,212 34,484,663 36,436,932
Operating Income 50,985,575 61,664,362 72,124,070 83,342,342 95,420,623 106,564,528 120,471,901 125,588,020 130,682,388 135,792,084
Other income (interest on cash) 51,256 641,717 1,860,365 3,226,791 4,565,252 6,112,298 8,127,687 10,350,074 12,735,121 15,339,257
Other income 2
Gain / (loss) on sale of computer equipment - - 97,500 - - 210,368 - - 341,028 272,258
Gain / (loss) on sale of office vehicles - - - - 5,350,800 - - - -
Earnings Before Interest & Taxes 51,036,832 62,306,079 74,081,935 86,569,133 105,336,675 112,887,195 128,599,588 135,938,094 143,758,537 151,403,599
Earnings Before Tax 51,036,832 62,306,079 74,081,935 86,569,133 105,336,675 112,887,195 128,599,588 135,938,094 143,758,537 151,403,599
Tax 16,982,891 20,927,127 25,048,677 29,419,196 35,987,836 38,630,518 44,129,855 46,698,333 49,435,488 52,111,259
NET PROFIT/(LOSS) AFTER TAX 34,053,941 41,378,952 49,033,258 57,149,937 69,348,839 74,256,677 84,469,732 89,239,761 94,323,049 99,292,340
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Pre-Feasibility Study Sea Food Processing Plant
Calculations SMEDA
Balance Sheet
Year 0 Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7 Year 8 Year 9 Year 10
Assets
Current assets
Cash & Bank 1,907,464 2,193,045 49,144,315 99,684,874 158,458,419 206,761,779 282,222,100 367,992,859 460,013,051 558,796,644 668,343,931
Accounts receivable 47,424,760 50,894,439 57,920,104 65,319,718 73,314,493 81,945,446 91,256,208 98,512,708 103,461,709 108,634,794
Finished goods inventory 4,240,658 4,817,170 5,441,545 6,116,604 6,845,881 7,633,139 8,482,387 8,914,574 9,369,326 9,847,762
Equipment spare part inventory 20,881 23,022 24,173 25,381 26,650 27,983 29,382 30,851 32,394 34,013 -
Raw material inventory 1,362,219 1,639,621 1,946,824 2,299,778 2,704,632 3,168,320 3,698,649 4,079,649 4,497,813 4,958,839 -
Pre-paid insurance 334,425 267,540 200,655 133,770 66,885 538,595 430,876 323,157 215,438 107,719 -
Total Current Assets 3,624,989 55,788,646 107,027,576 165,505,451 232,692,908 290,657,050 375,959,592 472,165,111 572,185,977 676,728,250 786,826,488
Fixed assets
Land 12,000,000 12,000,000 12,000,000 12,000,000 12,000,000 12,000,000 12,000,000 12,000,000 12,000,000 12,000,000 12,000,000
Building/Infrastructure 24,191,985 22,982,386 21,772,787 20,563,187 19,353,588 18,143,989 16,934,390 15,724,790 14,515,191 13,305,592 12,095,993
Wapda Security 201,000 201,000 201,000 201,000 201,000 201,000 201,000 201,000 201,000 201,000 201,000
Machinery & equipment 40,092,050 36,082,845 32,073,640 28,064,435 24,055,230 20,046,025 16,036,820 12,027,615 8,018,410 4,009,205 -
Furniture & fixtures 506,000 455,400 404,800 354,200 303,600 253,000 202,400 151,800 101,200 50,600 -
Office vehicles 13,377,000 10,701,600 8,026,200 5,350,800 2,675,400 21,543,792 17,235,034 12,926,275 8,617,517 4,308,758 -
Computer equipment 390,000 261,300 132,600 455,374 302,487 153,501 527,152 350,167 177,697 610,244 405,362
Office equipment 256,000 230,400 204,800 179,200 153,600 128,000 102,400 76,800 51,200 25,600 -
Total Fixed Assets 91,014,035 82,914,931 74,815,827 67,168,196 59,044,905 72,469,307 63,239,195 53,458,448 43,682,215 34,511,000 24,702,355
Intangible assets
Pre-operation costs 1,791,000 1,432,800 1,074,600 716,400 358,200 - - - - - -
Total Intangible Assets 1,791,000 1,432,800 1,074,600 716,400 358,200 - - - - - -
TOTAL ASSETS 96,430,024 140,136,377 182,918,003 233,390,047 292,096,014 363,126,357 439,198,787 525,623,559 615,868,192 711,239,250 811,528,842
Shareholders' equity
Paid-up capital 96,430,024 96,430,024 96,430,024 96,430,024 96,430,024 96,430,024 96,430,024 96,430,024 96,430,024 96,430,024 96,430,024
Retained earnings 34,053,941 75,432,893 124,466,151 181,616,088 250,964,927 325,221,604 409,691,337 498,931,098 593,254,148 692,546,487
Total Equity 96,430,024 130,483,965 171,862,917 220,896,176 278,046,112 347,394,951 421,651,629 506,121,361 595,361,123 689,684,172 788,976,512
TOTAL CAPITAL AND LIABILITIES 96,430,024 140,136,377 182,918,003 233,390,047 292,096,014 363,126,357 439,198,787 525,623,559 615,868,192 711,239,250 811,528,842
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Pre-Feasibility Study Sea Food Processing Plant
Year 0 Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7 Year 8 Year 9 Year 10
Operating activities
Net profit 34,053,941 41,378,952 49,033,258 57,149,937 69,348,839 74,256,677 84,469,732 89,239,761 94,323,049 99,292,340
Add: depreciation expense 8,099,104 8,099,104 8,099,104 8,123,291 8,119,391 9,752,749 9,780,748 9,776,233 9,776,233 9,808,645
amortization of pre-operating costs 358,200 358,200 358,200 358,200 358,200 - - - - -
Accounts receivable (47,424,760) (3,469,679) (7,025,664) (7,399,614) (7,994,775) (8,630,953) (9,310,762) (7,256,500) (4,949,001) (5,173,085)
Finished goods inventory (4,240,658) (576,512) (624,375) (675,059) (729,277) (787,259) (849,248) (432,186) (454,752) (478,436)
Equipment inventory (20,881) (2,140) (1,151) (1,209) (1,269) (1,333) (1,399) (1,469) (1,543) (1,620) 34,013
Raw material inventory (1,362,219) (277,402) (307,203) (352,953) (404,855) (463,688) (530,328) (381,000) (418,164) (461,026) 4,958,839
Advance insurance premium (334,425) 66,885 66,885 66,885 66,885 (471,710) 107,719 107,719 107,719 107,719 107,719
Accounts payable 9,652,412 1,402,674 1,438,786 1,556,029 1,681,504 1,815,753 1,955,040 1,004,872 1,048,008 997,253
Cash provided by operations (1,717,526) 285,582 46,951,270 50,992,033 58,773,545 69,847,152 75,982,958 85,770,759 92,020,192 99,388,611 109,547,287
Investing activities
Capital expenditure (92,805,035) - - (451,474) - (21,543,792) (522,637) - - (605,018) -
Cash (used for) / provided by investing activities (92,805,035) - - (451,474) - (21,543,792) (522,637) - - (605,018) -
NET CASH 1,907,464 285,582 46,951,270 50,540,559 58,773,545 48,303,359 75,460,321 85,770,759 92,020,192 98,783,593 109,547,287
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Pre-Feasibility Study Sea Food Processing Plant
13 KEY ASSUMPTIONS
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Pre-Feasibility Study Sea Food Processing Plant
February 2021 20