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    Fluke 510_AA |AC reference standard

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    510A_AA_imeng0000

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    Fluke 510_AA |AC reference standard

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    31 views160 pages

    510A AA Imeng0000

    Uploaded by

    Robert Savulescu
    Fluke 510_AA |AC reference standard

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    fivee SIOA/AA JOHN FLUKE MFG. CO., INC. P.0. Box 7428 Seattle, Washington 98133 1 1 1 q 1 1 1 ] 1 ] 1 1 a a MODEL eae i «Ol AG REFERENCE STANDARD. FOR REFERENCE PURPOSES ONLY Novemacn 1971 THIS DOCUMENT CONTROLS SPECIFICATIONS AND FABRICATION OF A SPECIAL INSTRUMENT MANUFACTURED BY THE JOHN FLUKE MANUFACTURING COMPANY, INCORPORATED. MODEL SLOA/AA [ALUKE) JOHN FLUKE mrc co., INC. P.0.BOX 7428, SEATTLE. WN. SPECIFICATION CONTROL DRAWING SPECIAL PRODUCTS DIVISION PROLENGLES “nas i vs DATE)IO§- “pate S1OA/AA-130 OET-YW/YOTS FORMNG soee DOCUMENT CHANGE RECORD 4. DESCRIPTION OF CHANGE, Added Serial number references Added page 7 (3rd page of Documentation Index) Ad Section 4.1 Delete: Ttem 3 Add: teem 2 Correct: FCO Transformer # from 17537 to 17584 an@ Dug. # from SLOA/AA~6001 to SLOR/AN~6O0% Section 4.1 Correct dwg. nunbor, Sect. 4-1 Seon SLOA/AN-6001 to S1OA/AN-8001 JOHN FLUKE MANUFACTURING CO., INC. SLOA/AA~130 22 Form No, 757 GENERAL - Similar to 510A-04 with the following exceptions: 1.1 Capable of being phase locked to an external 400llz 26V RNS reforence. 1.2 Provides eight separate transforner isolated outputs at 10V RMS into 100K ohms. Each output has programmable phase control of 0 or 180 degrees. Housed in 3-1/2 inch high full rack width package. ELECTRICAL - All electrical specifications apply with each output loaded into 100K ohms. 2.1 Phase reference input: 26V RMS + 108, 380 to 420Hz, 30K obm input impedance. 2.2 Outputs: Bight transformer coupled ,at 10V RMS + .05%. | Phase relationship to phase reference input 0 + 1 degree or 180 + 1 degrees programmable. Total harmonic distortion 0.15% isolation between any two outputs or input to any output: 300V DC or peak AC; L100pf raximum capacitance. Phase programming inputs: Power required 5V DC # 58 at 150ma per input (1.2 Amp naxinuii for all inputs paralleled). Logic lovels for phase programming (7400 series TTL): hogic "0", Vin €0.8V, 1 in - 3.2ma. Logie “t"; vin > 2v, I in < Ima. on @ logic "f"'to logie"O" transition at the phase control enable input, the output phase will be programmed according to phase Eontrol input status. Logic, "0" corresponds to 180 degrees phase logic "t* corresponds to0 degrees phase with respect to phase reference input. JOHN FLUKE MANUFACTURING CO., INC. 510R/RA-130 REV PAG W? Forts No. 740 MECHANICAL, 3.1 Chassis size 3-1/2 in. high, 19 in. wide (rack mountable), i5’/2 in. depth behind front panel, Input and outputs located on rear panel. Input, binding posts on 3/4 in. centers. Outputs 4-8 terminal harrier strips. Power switch an d overload indicator on front panel. PARTS LIS? - See Bills of Material and Engineering Drawings listed in Section 5.2 MPG Column. 4.1 Purchased Parts (1) OECO transformer 17584 per 5102/AN-8001 DOCUMENTATION 5.1 Standard 510A Manual with 510A/AA~130 Specification Control Drawing and Drawings listed in Section 5.2 NNLS Column. JOHN FLUKE MANUFACTURING CO., INC. REV PAG SLOA/AR-130 Form No, 740 DRAWING NUMBER. SLOA/AA~160 DOCUMENTATION INDEX DRAWING TITLE IReceptance Test Procedure 520A/AN-1002 Schematic, 6 Joutput AC’ Ref std, S/N_128 SLOA/AA~2001, lrront_ Panel Punch 51 0A/AA~2002 Rear panel punch SLOA/AA~2003 Front Panel screened SLOA/AA~2004 Rear Panel_screened SLOA/AA~2005, Inner Panel Lil SLOA/AA~2006, Tnner Panel RU. S10A/AA~2007 Bracket Xformer tte. SLOA/AA-2008 old Down, Transformer 51OR/AA-2009 pad, Transformer Mtg. SLOA/AR~3002, brill Detail Phase Lock PCR Assy. Fhrough S/N 128 SLOR/AA-4002 Phase Lock PCB Assy. ‘Through S/N 126 51 0A/AR-4002 ain PCE Assy. (Modi fications) Through S/N 129 SLOA/AR~4451 Pront Panel Assy. SLOR/AA~4452 Rear Panel Assy. JOHN FLUKE MANUFACTURING CO., INC. SLOR/AA- 30 Rev pace 1{5 DOCUMENTATION INDEX MODEL: SLOA/AA * ‘Applies to DRAWING DRAWING instruments NUMBER TITLE with serial numbers: Through, SLOA/AA~5001 | Final Assy. S/N_128 S10A/AA~6510_|Powen Transformer SLOA/AA, Test § Button-up JOHN FLUKE MANUFACTURING CO., INC. DOCUMENTATION INDEX MODEL: 5LOA/AA Applies to DRAWING DRAWING eetruments NUMBER TITLE with serial numbers: suoa/aa-io03 [Schematics @ output SLOA/AA-2010 | Support SLOA/AA-2011_| Support sionyaac20.2_|support sioa/an-2013 | support: Drill Detail $10A/aA-3003_|Phase Lock PCB 510A/AA~4003 [Phase Lock PCB Assy- 520a/aa-4004 [Main PCB Assy (rework) 510a/AA-5002_|Final Assy- —ttiitit JOHN FLUKE MANUFACTURING CO., INC. Applicable Drawings S10A/AA-130 6.0 TEST PROCEDURE - See 510A/AA-160 JOHN FLUKE MANUFACTURING CO., INC. SLOA/AA~130 st Form No, 740 CCEPTANCE EST [P] ROCEDURE DOCUMENT NO: S1OA/AA-160__ REV. TITLE: s10a/aa reverence STANDARD (8 OUTPUT) PREPARED LO, Sescena drat pare 12-8-Te (Project Engineer) TOOL PROOFED _. DATE ae >) (Test Supervisor) APPROVED hac pe kind. DATE fa-// 72 Manufacturing Engin APPROVED DATE (Engineering Section Head) APPROVED DATE (Quatity Assurance) FLUKE q i 1 i 1 I i i i 1 Number of Pages: 20 i i i i I i i I i Fox Wo. 775-e, 1-870 DOCUMENT CHANGE RECORD DESCRIPTION OF CHANGE Sections 2.1 and 2.2 "(S/N 001 through 128)" to Section 3.0 13. “gor instrements with S/N 001 through 128" to Section 3.4.7 Accept. Notation on top of page. Test. Record 14-20 New Section 4.0 Additional "ACCEPTANCE TEST RECORD" Prepared By: Shwomdor Robert f, Lewandowski JOHN FLUKE MANUFACTURING CO., INC. REV S10A/AA-160 1 @ Form No, 787 TABLE OF CONTENTS SECTION PARA. DESCRIPTION PAGE(S) Title Page Document Change Record Table of Contents Reference & Test Equipment Required Purpose Scope General Procedure $/NOOL - 128 Turn-On 510A Calibration 510Basic Operational Alignment 510A/AA Final Calibration 510A/AA General Procedure S/N 129 & On Tarn-on 510A Calibration 510A Basic Operational Alignment 510A/AA Final Calibration 5104/AA JOHN FLUKE MANUFACTURING CO., INC. SLOA/AA~160 at Form No, 740 The following is a list of test the S1OA/AA. Multimeter Variac AC Ammeter AC/DC Differential Voltmeter Oscilloscope Thermal Transfer Standard DC Calibrator Load resistors Continuously variable Frequency Counter Phase Reference Source RNS Voltmeter Phase Meter Distortion Analyzer Wave Analyzer equipment required to Fluke 81000 1A Minimum 0-100ma Fluke 887A Tektronix 545 with 1Al Plug in and 10X attenuator probe or equiv. Fluke 5408 1OV and 14.14214 volts + 20 ppm @ sma, Fluke 343A {1) 700 ohms, (1) 1.3K ohms, (8) 100K ohms + 18, and (1) 110K ohms + 18. DC Power Supply 0 to + 10V @ 1.5 Amp. 300-400Hz with 1Hz resolution. 26V RMS, 350 to 450Hz. Pluke 9318 calibrated to + 0.028 See 3.2.9. Wiltron 351 HP333A or HP3590A JOHN FLUKE MANUFACTURING CO., INC. Form No 740 S10A/AA-160 PURPOSE ‘The purpose of the Test Procedure is to define requirements and procedures for production testing of the Model 510A/AA Reference Standard. SCOPE ‘This procedure defines tests to be performed on all instruments. 2.1 Section 3 applies to instruments with serial numbers 001 through 128, 2.2 Section 4 applies to instruments with serial numbexs above 128. TEST PROCEDURE (Serial Numbers 001 through 128) NOTE: All refexences to 510A are to the 510A~4001 (307869) PCB assembly. All references to the 510A/AA are to the 510A/AA- 4001 PCB assembly. All measurements are made to circuit common (black binding post, TP 8 & 10 on 510A/AA or 510A shield cover) unless otherwise specified. Turn-On - 5108 Basic NOTE: All referenced test points and adjustments are on 510A, unless otherwise noted. Referenced output terminals are TP 12 & TP 11 (common) on SIOA/AA. Disconnect red, blue and violet leads from 510A. Disconnect orange and yellow leads on S10A/ AA. AC Power Input Receptacle Verify that the AC power input receptacle i¢ installed with the grounding pin up and that the high side of the line (pin marked L on back of receptacle) is connected to the center post of the fuse holder. JOHN FLUKE MANUFACTURING CO., INC. 510A/AA-160 8 Form No, 740 Isolation Check Set the multimeter to the 10M ohm range and measure the resistance between the rear panel WHITE and BLACK binding posts. ‘The resistance should be infinite. Output Transistor Check Set the multimeter to the 1K ohm range. Connect the + lead to 028 base and the - lead to 028 emitter. The meter should read between 800 and 1500 ohms. Repeat for 925. Connect the + lead to 027 emitter and the - lead to 027 base. The meter should read between 800 and 1500 ohns. NOTE: If resistance is greater than 1500 ohms, the wrong transistors are installed. Adjustment Preset Set the 115-230V switch on the rear panel to 115V. Set R100 and R27 fully cow and center all 9 remaining posts (including R96 at the front jstrument into the variable line voltage source. Monitor TP2 (+18v) with a DC voltmeter and the output with a scope (5V/om sensitivity). Bring up the line voltage slowly. The +18V should come up but there may be no AC output depending on the setting of R90. Set the line to 115v. Input current should not exceed 50ma AC. Monitor TPS for +.6 to -6.0V and adjust R90 to produce -2.3V to -2.7V. with Bo output, present, 7P5 should be, at T:0V.. TE the output is 510V rms, TPS will Calibration - 510A Basic 3.22 r18V Regulated supply (TP4) ~18v + .5V #18V Regulated supply (TP2) Set to +1av + .2V with RO Reference Voltage +14.14214V_ (P20) Measure TP10 with the 887A. Use internal circuit common (shield cover). Clip jumpers A and B per table. Vppp 7 14-24214v clip Junper 0 to 00571 None +00572 to .01141 A 100142 to 101712 B +01713 to .02182 AEB, Next set reference with R27 to 14.14214V + 200uv. This step must be preceeded by 3.1.5. V3, V4, fero Set Use internal circuit common (shield cover) Monitor TP6. Set R49 to 0 + LOOUV, Monitor TP7, Set R72 to 0 + L00uv. Output Stage Bias Current set Short TP14 to circuit common. (Oscillator will stop.) Adjust R100 for +250mV between TP4 and’ TP12. Disconnect voltmeter from TP4 and P12. Remove short.' Detector Diode Bias Set With DC coupled scope and X10 probe, set R60 for + 100mV + lomV peak at 7P8. Use SOmV or 10GmV vertical sensitivity. JOHN FLUKE MANUFACTURING CO., INC. @ Form No 740 S1OA/AA-160 aM i Amplitude Determining Resistor Balance Monitor output TP12 & TP11 on SLOA/AA board with AC Diff. VM with max null sensitivity. Adjust R37 for ")" shift in output level when A252 is sirktched (adjust R37 for half the shift and switch A252 to check setting). Repeat if necessary. Set for< S0uV shift. Uncalibrated Indicator Check Apply 700 ohm load to output. Uncalibrated indicator should come on. Apply 1.3K ohms. Indicator should not be on. Inherent Absolute Calibration Check Using a 540B, perform an AC-DC transfer on the S10A/AA. Error should be less than 0.028. Record the error with sigh (+ or ~). NOTE: This calibrated signal level can be used as a reference for calibrating the 910B used in final output level adjustment of the S10A/AA. 3.3 Qperational Alignment - 5L0A/AA 3.3.2 Turn Instwament OFF Reconnect red lead to TP2 & violet lead to TP4, turn instrument on. Observe that + and - 18 volts on 510A/AA are correct. Low level of + or - 18 volts indicates excessive loading or short circuit on 510A/AA. Disconnect red and violet leads and troubleshoot. Reconnect Orn & yel leads on S10A/AA blue lead to pin near 021 on 510A. On 510A/AA get R52, RS4 and R88 to mid range and R49 max cew. Remove U1 from its socket and apply +10 volts to TP5, and TP10 (common) on S10A/AA. Monitor voltage at TP5 on SLOA. JOHN FLUKE MANUFACTURING CO., INC. @ Form No_740 SLOA/AA~160 Aajust R88 on S10R/AA for equal voltages at TPS on 510A when polarity of 10 volt signal is reversed. R90 on 510A may have to be adjusted to maintain the voltage at TPS on S1OA between zero and ~5 volts to maintain the 510A in linear operation. Vary applied voltage at TP5 on SLOA/AA from -10V through 0 to +10V while monitoring the voltage change at TPS on the 510A, Change should be less than 2V. Adjust R90 on the 510A to center the voltage change about -2.5VDC. Remove voltmeter from TPS on 510A. Connect frequency counter to output TP12 and TP1l (common). With zero volts at TPS on S1OA/AA adjust R95 on 510A for 400 + 1Hz, with +10 volts at TP5 the output frequency must be greater than 435uz; with -10 volts at TP5 outut frequency must be less than 365Hz. Apply +3 volts to TPS on S10A/AA and adjust R52 for 420 + 2H2. With =3 volts at TPS frequency should be 380 + 3Hz. Disconnect frequency counter. Monitor TP6 on 5LOA/AA with oscilloscope while adjusting R54 for minimum do shift with voltage at TP5 on 510A/AA is changed from +10V to ~10V. Shift should be less than 10omv. Remove de supply and short TPS to TP1O on S10A/AA. Monitor TP9 with voltmeter and adjust R49 for 4 + .O5V DC. Trigger oscilloscope externally from output at TP12 & TP11 (common). Observe that signal at 7P2 is a symmetrical square wave of approximately 10 volts peak tg peak centered about Ov DC and is 180° out of phase with the output. JOHN FLUKE MANUFACTURING CO., INC. SLOA/AA~160 @ Form No_740 Observe that the waveform at 7TP3 is a symmetrical square wave at 1/2 the output frequency, the amplitude should be OV to “10V peak to peak. Apply 26V RMS 400Hz phase reference signal to the rear panel phase reference input. Trigger oscilloscope externally from phase reference signal. Observe that signal at TP1 is a symmetrical square wave of approximately 10 volts peak to peak centered about 0 VDC and is in phase with the phase reference signal. With power off replace Ul. Remove short from TPS on SLOA/AA. Turn power on. Monitor TP3 on SLOA/AA with oscilloscope the waveform should be- come a symmetrical square wave within a few seconds indicating the 510A/AA is phase locked to the reference signal. Change the reference signal frequency to 370Hz and then to 430Hz observing that the square wave signal appears at TP3 on the S510A/AA indicating phase lock. Apply a variable 5V DC source to terminals ¢ and D of TBl through TBO in parallel. Connect all terminal A's of TBl through TB8 together, this will be a common phase control function for all outputs. 3.3.14 Connect the phase control buss to +5V (terminal C) and alternately connect the phase control enable input (terminal B) of TB1 through TB@ to ground (terminal D) to set all phases to 0 degrees. Externally trigger an oscélloscope from the phase reference input and check each output, terminals © & P (common) observing an in-phase condition with the phase reference. 8 Form No 740 3.3.16 Connect the phase control buss to Gnd, and alternately connect each phase control enable input to grqund to set all phase to 180 degrees. Check each output with oscilloscope observing the 180 degree phase condition. 3.3.27 Reduce the voltage across terminals C&D to 4,5V. Repeat 3.3.13 to 3.3.15 above. All relays must function correctly with 4.5 volts applied. Final Calibration 510A/AA 3.4.1 Terminate each output with 100K ohm +18 load. Calibrate using a 9318 RMS Voltmeter accurate to + .028 or better at 1OVRMS S00Hz. Set Sutput levels at E (high) and F (low) on TBL through BB to 10.00V RMS + .00St, using R67 though R74 respectively. See 3.2.9. NOTE: The input impedance of the 9318 ig 1M obm, this paralleled with the 100K ohm load impedance will reduce the actual load on the measured output to approximately 91K causing the indicated reading to be approximately 100 to ° 150 ppm low. ‘To compensate for this error the load resistor on the measured output must be changed to 110K ohn. All outputs must be terminated into 100K ohm for proper level out of any channel due to transformer primary impedance loss with output loading. Calibrate and zero phase meter for 0 degrees with resolution of 0.1 degree maximum. Connect input 1 (reference input) of phase meter to signal at phase reference input ofS10A/AA. Connect input 2 (test input) to an output channel using a cable approximately the same length as on input 1. Set the phase to 0 + 0.1 degrees using R42 on 510A/AA. Reverse the input leads to the phase meter and observe the meter reads 0 + 2.1 degrees. JOHN FLUKE MANUFACTURING CO., INC. @ Form No 740 S10R/AA-160 vary the phase reference input signal frequency from 38012 to 420Hz and observe theat the phase error after settling is less than +0.5 degrees. Check each output channel with phase meter, maximum phase difference between any two channels must be less than 0.1 degrees. NOTE: The effects of phase meter input loading on 100K ohms loads will be insignificant for phase meter input impedances of 1M ohms or greater. Load resistor on measured output channel need not be changed to 110K ohns. Set phase reference frequency to 400Hz. Connect distortion analyzer or wave analyzer to an output (terminals E & F). Measure total harmonic distortion less than 0.15% or using a wave analyzer the second and third harmonics should be less than lonv (60db below the level of the fundamental). Repeat for 2 additional outputs. NOTE: DC Magnetization of the output transformer can cause an increase in harmonic distortion. ‘This may be brought about by the application of a dc current through an output. winding or by recovery transients generated by the 510A when an output is repeatedly shorted. This effect is not permanent and can be reduced by applying a variable de source to an output through a 3K ohm resistor while nonitoring the distortion. By varying the voltage both positive and negative a null of distortion will be observed, if the applied voltage is removed at the time, the the null is observed the distortion shaould remain at or near the minimum level noted. Several attempts may be required to achieve a minimun level. JOHN FLUKE MANUFACTURING CO., INC. Form No. 740 Repeat 3.4.5 above for 380 Hz and 420 Hz. Remove all test equipment, this concludes the Acceptance Test. for instruments with Serial Number 001 through 128. JOHN FLUKE MANUFACTURING CO., INC. 510A/AA~160 rae oe 1433 8 Form No, 740 TEST PROCEDURE (Serial Numbers 129 and on) NOTE: All references to 510A are to the 510A/ 4001 (307868) PCB assembly. All references to the 510A/AA are to the 510A/AA- 4003 PCB assembly. All measurements are made to circuit common (black binding post, TP 8 and TP 12 on S10A/AA or 510A shield cover) unless otherwise specified. ‘Turn-On - 510A Basic NOTE: All referenced test points and adjustments are on 510A, unless otherwise noted. Referenced output terminals are TP 11 and TP 12 (common) on 510A/AA. 4.1.1 Disconnect red, blue and violet leads from 510A. Disconnect orange leads on 510A/AA. AG Power Input Receptacle Verity that the AC power input receptacle is installed with the grounding pin up and that the high side of the line (pin marked L ou back of receptacle) is connected to the center post of the fuse holder. Isolation Check Set the multimeter to the 10M ohm range and measure the resistance between the rear panel WHITE and BLACK binding posts. ‘The resistance should be infinite. Qutput Transistor Check Set the multimeter to the 1K ohm range. Connect the + lead to Q28 base and the - lead to Q28 emitter. The meter should read between 800 and 1500 ohms. Repeat for Q25. Connect the + lead to Q27 emitter and the = lead to Q27 base. The meter should read between 800 and 1500 ohms. JOHN FLUKE MANUFACTURING CO., INC. 510A/AA-160 Si Form No_ 740 NOTE: If resistance is greater than 1500 ohms, the wrong transistors are installed. Adjustment Preset Set the 115-230V switch on the rear panel to L15V. Set R 100 and R 27 fully cew and center all 8 remaining pots (including R 96 at the front panel). Plug In Plug the instrument into the variable line voltage source. Monitor TP 2 (+18V) with a DC voltmeter and the output with a ecope (5 V/cm sensitivity), Bring up the line voltage slowly. The +18V should come up but there may be no AC output depending on the setting of R90. Set the line to 115V. Input current should not exceed 50 ma AC. EET Bias Set Monitor TP § and adjust R90 to produce -2. 3V to -2.7V, With no output present, TP 5 should be at -6.0V. If the output is >10V rms, TP 5 will be approximately 43V. Calibration - 510A Basic 4.2.1 -18V Regulated Supply (TP 4) -18V + .5V 4.2.2 418V Regulated Supply (TP 2) Set to +18V + .2V with RG 4.2.3 Reference Voltage +14. 14214V_ (TP 10) Measure TP 10 with 887A, Use internal circuit common (shield cover). Clip jumpers A and B per table. Ver -14.14214V Clip Jumper © to . 00571 None - 00572 to 01141 A + 00142 to 01712 B A&E JOHN FLUKE MANUFACTURING CO., INC. 510A/ AA-160 Ray Pg Form No. 740 Next set reference with R 27 to 14, 14214V + 200 uV. This atep muet be preceeded by 4.1.5. ~ V3, V4, Zero Set Use internal circuit common (shield cover). Monitor TP 6, Set R 49 to 0 #100 aV. Monitor TP 7. Set R 72 to 0 ¢ 100 uV. 4.2.5 Output Stage Bias Current Set Short TP 13 to circuit common, (Oscillator will stop). ‘Adjust R 100 for + 25mV between TP 4 and TP 11. Disconnect voltmeter from TP 4 and TP 11. Remove short. Detector Diode Bias Set With DC coupled scope and X10 probe, set R 60 for + 100 mv ¢ 10 mv peak at TP 8. Use 50 mv or 100 mv vertical sensitivity. Amplitude Determining Resistor Balance Monitor output TP 11 and TP 12 on 510A/AA board with AC Differential Voltmeter with maximum null sensitivity. ‘Adjust R 37 for "0" shift in output level when A 252 is switched (adjust R 37 for half the shift and switch A 252 to check setting). Repeat if necessary. Set for < 50uV shift. Uncalibrated Indicator Check Apply 700 ohm load to output. Uncalibrated indicator should come on. Apply 1.3K ohms, Indicator should not be on, Inherent Absolute Calibration Check Using a 540B, perform an AC - DC transfer on the S10A/AA. Error should be less than 0. 02%. Record the error with sign (+ oF NOTE: This calibrated signal level can be used as a reference for calibrating the 910B used in final output Jevel adjustment of the 510A/ AA. JOHN FLUKE MANUFACTURING CO., INC. REV PAG BLOA/AA-160 1 | 16 #8 Form No_ 740 4.3 Operational Alignment - S1OA/AA 4.3.1 Turn Instrument OFF Reconnect red lead to TP 2 and violet lead to TP 4, turn instrument On, Observe that + and - 18 volts on 510A/AA are correct, Low level of + or - 18 volts indicates excessive loading or short circuit on S10A/AA, Disconnect red and violet leads and troubleshoot. Reconnect orange leadgon 510A/AA, blue lead to pin near Q 21 on 510A. On 510A/AA set R 34 and R 44 to mid-range. Short TP 5to TP 8. Monitor TP 7 (Hi), TP 8 (Low) and operate R 34 across full range. Observe voltage varies from > +3.8 to < -3.8. Connect frequency counter to 510A/AA output, Short 510A/AA TP 5, TP 7, and TP 8. Adjust R 95 on 510A for 400 + 1 Hz on counter. Remove short from TP 8 to TP 7. Leave short between TP 5 and TP 8 connected. Monitor voltage at 510A, TP 5, while varying 510A/AA, R 34, from one extreme to the other, Adjust the 510A/A. R 44 for equal voltages (1 0.2V) at TP 5 at the extremes of R 34 adjustment. 510A R90 may have to be adjusted to maintain the voltage at 510A TP 5 between 0 and -5V to maintain the 510A in linear operation. Slowly vary the setting of 510A R 34 observing the voltage at 510A TP 5. The voltage change should be less than I volt. Adjust 510A R90 to center the voltage range at TP 5 about ~2. 5 volts. Observe output frequency with R 34 set to extremes of adjuet ment, The maximum frequency must be greater than 415 Hz and the minimum frequeacy must be less than 385 Hz. Remove short. Monitor voltage at 510A/AA TP 7. Adjust 510A/AA R 34 for 0+0.1 VDC at TP 7. JOHN FLUKE MANUFACTURING CO., INC. REV PAG 510A/AA~-160 1 fiz Form No. 740 Apply 26V RMS 400 Hz phase reference signal to the rear panel phage zeference input, Trigger oscilloscope externally from phase reference signal. Observe that signal at TP | is a symmetrical square wave of approx imately 0 to +5 volts peak to peak and is in phase with the phage reference signal. Connect oscilloscope to S10A/AA TP 2 and observe that signal is a symmetrical square wave of approximate!) 0 to +5 volts peak to peak and is in phase with the phase reference signal. Change the reference signal frequency to 370 Hz and then to 430 Hz observing that the signal at 510A/AA TP 2 comes into phase with the reference signal at each extreme indicating phase locked condition. Apply a variable 5V DC source to terminals C and D of TB | through TE 8 in parallel. Connect ail terminal A's of TB 1 through TB 8 together, This will be a common phase control function for all outputs. Connect the phase control buss (Term, A) to +5V (Term. C) and alternately connect the phase contro} cnabling input (Term. B) of TB 1 through TB 8 to ground (Term, D) to set all phases to 0 degrees. Externally trigger an oscilloscope from the phase reference input and check each output, terminals E and F (common), observing an in-phase condition with the phage reference. Connect the phase control buss (Terminal A) to ground and alternately connect each phase control enable input to ground to set all phase to 180 degrees. Check each output with oscilloscope observing the 180 degrees phase condition. Reduce the voltage across terminals C and D to 4. 5V. Repeat 4,3, 15 above. All relays must function correctly with 4. 5 volts applied. JOHN FLUKE MANUFACTURING CO., INC. st Form No. 740 4.4 Final Calibration - S1OA/AA 4.4.1 Terminate each output (terminals E and F) with 100K ohm £ 1% load, Calibrate using a 9315 RMS Voltmeter accurate to £ . 02% or better at 10V RMS, 400 Hz, Set output levels at E (Hi) and F (Low) on TB 1 throagh TB 8 to 10,00V RMS + . 005% using R 48 through R 63 respectively. See 4.2.9. NOTE: The input impedance of the 931B is 1M ohm. ‘This, paralleled with 100K ohm load impedance, will reduce the actual load on the measured output to approximately 91K causing the indicated reading to be approximately 150 to 250 ppm low. To compensate for this error the load resistor on the measured output must be changed to 110K ohm, All outputs must bé terminated into 100K ohm for proper level out of any channel due to output impedance loss with output loading. Calibrate and zero phase meter 0 degrees with resolution of 0.1 degree maximum, Connect input 1 (reference input) of phase meter to signal at phase reference input of SIOA/AA. Connect input 2 (teet input) to an output channel using a cable approximately the same length as on input 1. Set the phase to 0 + 0.1 degrees using R 31 on 510A/AA. Reverse the input leads to the phase meter and observe the meter reads 0 ¢ 0.1 degrees. Vary the phase reference input signal frequency from 380 Hz to 420 Hz and observe that the phase error after settling is less than + 0.5 degrees. Check each output channel with phase meter, Maximum phase difference between any two channels must be lees than 0, 1 degrees. NOTE: The effects of phase meter input loading on 100K ohms loads will be insignificant for phase meter input impedance of 1M ohm or greater. Load resistor on measured output channel need not be changed to 110K ohms. JOHN FLUKE MANUFACTURING CO., INC. BLOA/AA-160 2 Form No, 740 Set phase reference frequency to 400 Hz. Connect distortion analyzer or wave anaylzer to an output (Terminals E and F). Measure total harmonic distortion less than 0. 15% or using a wave analyzer the second and third harmonics should be less than 10 mV (60 db below the Level of the fundamental), Repeat for 2 additional outputs. Repeat 4.4.5 above for 380 Hz and 420 Hz, Remove all test equipment. This concludes the ‘Acceptance Test fox instrument with Serial Numbers 129 and on. JOHN FLUKE MANUFACTURING CO., INC 3 Form No SLOA/AA-160 SLL "ON WHOS “dSNI*D"D. HOE “FHOLE | WSIS WOOT SEAT OT ad AST OO, SOUZA aT Ast OO, SID _1aL DaAT OF 0 Tae 99 ¥eu Hese> HST F< SaueY DOLL 1g "2-98 Logo Sak 195 06N "CAL Oy SAL 395 YE 2H 1_¥ 00K wes 6H, TEDiAR et < FEM APPA LAL . SATUS Ag = + vv /voIs Noriy waa Lele el 4 Isls] off BOVE Tea sea BAe T AAO) WOOL NO} TSE TESeT Ee, ew DY_AP 0s >] 2i Va Tea “9 ‘ead, Oju Sat REO E oats] Fee apoia_x0S7eC. AW OZ OSZ core Za Foe Ose "OFF Fad Weseing Sein oT SHEA FSXOM PIOOOW, AW OOT EO] Gay “aL ope Val Fe POT TAMOT > STOWE PAPEL, AMOOZAFI?F] Bt] cee OlaL aww Ae oo ae 4G apo9-) amo] >] smowTe puose: “AZO ¢ OIF Ga zaid_Asi+ 20ST Teg SNOUT SF F| ASO ESI Fal Agt= SORTS YOISs = NOL VETTVS seartep | Op IANS ES Oa FT ssortaps Or] 7HOZp Toarwop GOT ZHORe iD oseud SoIBep TOO Tee “Tey estud Zz" OO; SAWAGT IW-wre 1D SHH ATT ‘wv /voIs “TVD TVNLE ima ADE Ee} CoN eS Sa La ET = ¥ eae > Upstad_ FTF] = Peo ETS T + Pig sous eteaT INO FT ¥ woe wal eT 1 € © ee padsoay snduy “ema V2 *SpESy VY] WoIs Dammossta WIS = NO NUL 3 GOHETRIO AS YET WERT SUIT] APD SFE DET FT = SreTT go} ow oePad OMT ET whi _SuIWn “T isa, wn SLIT Five ON TRIS Vv VOIs ON TIGOW axooal¥ aonvesso[¥] Sinai] NO GNV 621 SUQUNAN IvIwas OL ATaVOTIGaV PHASE Lock PCB ASSY moot SI0A /AA _—_—CsCazisa_aédéd.éwstew /\2\3 41516 vy resend TOTPS OW 510 tev cre uous cr ie a Frogles cig [2am ee of Ho IAVAG ren SIOA/AA-1903. [SeLort [rev | 2 LAST USED: v2r WEL Ried cai cR2L Te w tye (8) PLACES UI THRU Uli, C34 TARY C41. CRI THRU CR2G, KI THRU 32. TYP_(B) PLACES , KI THRU K 32, Rag THU Red, HX 2.010 ANGLES: JOHN FLUKE MFG. CO,, INC. 2.0, 20x 7428, SEATTLE. WA. ‘DO NOT SCALE DRAWING DIMENSIONS IN INCHES TOLERANCES, "000-100 018 ‘B10- 200 018 3201800 O18 '501=1.00 018 005-002 oo4002 906-003, Sore 008 TPH oleae ee SH] OF] [REV $6) le c33 8, ees Bo ‘(as2se) WEw PAR PER ECO ERR SPECIALS RELEASE ‘GHANGE DESCRIPTION [wiNG SHES. PART NO. PUASE LOCK Ass Y mover SIOA/AA DIAGRAM LAYOUT 1\2\32)4/5 6\7\8\97|/0 SEE DETAIL T FOR INSTALLATION oF TH. INSTALL ITEM 9 FROM CXT! SIDE AFTER FLOW SOLDERING. REF R39 ZIBO16 R47 198390 RB 10189 R27 313098 R46 BI2173 R26 R28 Ras 261610 R56-03 168195 Ras BiZ223 Ral 234.708 Raz, 229369 Rad 235184 Rai ees) 34.44 238778 R48-55_ [275743 ‘ees 182808 Goran es Gilo,ina23, te 1943 a 193623 [corsa 193615 [czn.28 182824 | (ay 218172 (C3.12,23 190330 160317 1oi18G 194803 325548 NOMIEMICL ATURE REF [Pin NOMENCLATURE RESISTOR W/4WC.C.5% 240K ss, fake MT 296228 * 22m [328.92 293035 2W C.Cl0% 210 v9 320721 [vez f WBW TF 1% 1SK : 247K | Op ie20. 211502 301K 1354639 RELAV-~ZESTRON 1 310k [KI-32 CRI [325795 { 190-0 [cr2 EIGHT DIODE IN 4817 43.2K [cai-2e [20a323 N 4148 HoK [CRS IO [261370 1a Qi 1203489 TRANSISTOR, 114K 1923 {218396 ” 2N 3904] 109K SOK j bee 320911 200. fal 221895 | CAPACITOR TANT 33,4 bres 593482, " 4s RB [147942 7" lurk Re [147967 Bart oBut Re 147926 ELECT G40ut [a7 1a@o7Z FILM Out R20 147963 DIP MICA 33P5 ic 1.221903 ae cO00Ry, [R27 [iadoo7 MYLAR, POLWEST, TR5.18.29 Manoa REF PIN NOMENCLATURE HELE pH TE bc w SEW pean rc SN7437N ete? | 293035 SN7470 a) 320721 nc4044 22, C1594 (GPE S07 LM 3018 [KI-32 [354639 RELAY ~ZESTRON 1300-418] ICRE [225795 DIODE, RoW [er2 fitenr IN 4817 1 i t 3 1 CRN-26 [203323 IN 4148 CRS10_ | 261370 LQ 203489 1Q2,3 {218396 TRANSISTOR 1 [oe 2N3904 | Pun. 320941 | CHOKE RI [221095 S]fajn}~f-|-j~ Loe | | Bes | RESISTOR waw Cc spy BT 14eo7z Rizo | 147983 [221903 | Ri2.7 [1agoo7 ] { i R3.18.29T 1aRoa 5 2PLAC VIEW A-A TPE ABN TDD COor—ww/yOLs ASS¥ 3907 as¥Hd a DETAIL T Tl MOUNTING OF OECO FURNISHED TRANSFORMER 160317 10h 786 [etn9.24) 194803 20 325548 {c25.26 [310474 CR (Shere CBZ 149153 1 CH 4] 148974 Pi-ie | 267591 v2e Passe 291542 299843 149167 285262 PAD.XFORMER, 5] [110320 114983 | SCREW .*8-32% 270477 158634 101642, R28 248807 TPH-13 144410 TSHRINK TUBING CRANS FORMER, Pour ast DIPMICA 33% 3000P+ MYLAR a POLVEST. Olu POLYCARB. 334+ * Sout CER.DISC oiat - O54 NNECTOR RECEPTACLE CKET TC. UPN * oe @ PIN 2, So eee OSs “KET. TRANSISTOR SFORMER SIOAIAN-4001 XFORME®, SIDAIAA-2008 RMER, SIOA/AA-2009 Keo 197963 | [RID 221903 | [Rin iago07 | | 1Ri3.13,29 | 148049 [Rai 148080 Rig 2341 193326 [R22 107% | RBG 148106 R30.32,33] 14814 38,37 [221006 Ria 22114 RIS. Ho 148130 RI 192417 | R35.20 |148189 | =|} | —fal—lrte SI NJ-[-joll a i WASHER. INT TOOTH ©B sEw) #8320978, PHP ISTOR Yaw ME 1% 100% > PIN > SOCKET, AWG =Z6 ECTEFLON.AWG “Zu. ORW ZINK TUBING ECO 6322 REPLACES SICA/AA~ 4001 SPECIALS RELEASE TORN FLUKE MFG, CO, ING. P.0. BOX 7428, SEATTLE. WA, DO NOT SCALE DRAWING DIMENSIONS IN INCHES TOLERANCES PART NO [rs jezeo3at Ri2u?_ | 148007 = . | R13.18,29 | 148049 Ra 148080 Rig 23 1193326 R22 16079% GES 148100 20.32.33 14814 R38,.37_ | 22106 Ria 22iele RISe [148130 Ro 192417 R35.40 | 148189 Eco 322, REPLACES SIOA/AA~4001 SPECIALS RELEASE G0, ING. [ORGENE KIRCRNE! rewn [oaS —| PHASE LOCK ASSY Saawine few inch ae 8 haem D[SIDA/AA-4 003 — eee - oF REV pw: SI0A /AA-4004 orzZ REWORK* S5IDA-400! PCB ASSY: REMOVE DSI 4 DS2. REPLACE : WITH 214890 (269070). REPLACE 4 with (203489) CHANGE RM FROM 22K TO 10.n.. (147868). CHANGE RIZFROM 5.6K TO 2.2K (148049), ADD TP TO R94-RB9 JUNCTION (EE DETAIL), CHANGE C33 FROM 10 P#DM TO 33Ps DM (16027), TP DETAIL HIOAIAR- 40044 leur or [Rev Dw6. SIOA/AA ~ 4004 sat. 2 oF Z P/N NOMENCLATURE 203489| TRANSISTOR, NPN 1A 7a08| RESISTOR. Vaw Si 10 148049 “ es 307 BeBIMAIN PCB ASSY, 50A- 4001 L EEK 171744 [wike Awe"22 GOLD PL pee [269076 | TRANSISTOR .2N4890 [ie 0317 CAPACITOR. 3p PM Wire Vinve, AL, ADESWUED GA SIOATAA- 40044 (sh? or [Rev CUT OFS AMP PINS DETAIL I THIS AREA ONLY 020 MAX WT. nores: L ALL COMPONENT LEADS INCLUDING St SHALL BE TRIMMED To 020 MAX. 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