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T h e S i l e s i a n U n i v e r s i t y o f Te c h n o l o g y N o. 4 / 2 0 1 6

DISCOLORATION OF DYE WASTEWATER


BY MODIFIED UV-FENTON PROCESS WITH SODIUM PERCARBONATE

Barbara PIECZYKOLAN a*, Izabela PŁONKA b, Krzysztof BARBUSIŃSKI c


a PhD; The Silesian University of Technology, Institute of Water and Wastewater Engineering, Konarskiego 18,
44-100 Gliwice, Poland
* E-mail address: barbara.pieczykolan@polsl.pl
b PhD; The Silesian University of Technology, Institute of Water and Wastewater Engineering, Konarskiego 18,
44-100 Gliwice, Poland
c Prof.; The Silesian University of Technology, Institute of Water and Wastewater Engineering, Konarskiego 18,
44-100 Gliwice, Poland
Received: 18.10.2016; Revised: 26.10.2016; Accepted: 7.11.2016

Abstract
A modified Fenton process using sodium percarbonate (SP), as an alternative source of H2O2, and UV radiation was inves-
tigated to discoloration of dye wastewater containing Acid Green 16 (concentration 100 mg/dm3). This acid dye is charac-
terized by the harmful effect on aquatic organisms and it may cause adverse effects in the aquatic environment. The exper-
iments were carried out in two systems, in which two lamps were used as a UV radiation source: low pressure (system I) and
medium pressure (system II). The effect of SP dosage (100-400 mg/dm3 – system I; and 100-250 mg/dm3 – system II),
Fe2+/SP ratio (from 0.2 to 0.4), reaction pH (3 and 4) and reaction time (from 10 to 30 min) on colour removal efficiency
was examined. The modified Fenton process was found to be very efficient for discoloration of simulated wastewater. For a
system with a low pressure UV lamp the optimal doses of SP and Fe2+/SP ratio were 400 mg/dm3 and 0.2, respectively at
pH 3 and 20 minutes reaction time. For a system with a medium pressure UV lamp the optimal doses of SP and Fe2+/SP
ratio were 200 mg/dm3 and 0.33, respectively at pH 3 and 20 minutes reaction time. In both cases, at described conditions
total visual discoloration was achieved. Better results of colour removal (concentration of Acid Green 16 was in the range
of 0.64-0.96 mg/dm3) were achieved when the initial pH value equalled 3.0 than at initial pH value of 4.0 (concentration of
Acid Green 16 was in the range of 0.80-6.87 mg/dm3).

Streszczenie
W procesie odbarwiania ścieków zawierających barwnik Acid Green 16 (o stężeniu 100 mg/dm3) zastosowano zmody-
fikowany proces Fentona z nadwęglanem sodu, jako alternatywnym źródłem nadtlenku wodoru, wspomagany
promieniowaniem UV. Barwnik ten zaliczany do grupy barwników kwasowych charakteryzuje się szkodliwym działaniem na
organizmy wodne, a także może wywoływać niekorzystne zmiany w tym środowisku. Badania prowadzono w dwóch układach
wyposażonych w lampy UV: niskociśnieniową (system I) i średniociśnieniową (system II). Podczas badań zastosowano dawki
nadwęglanu sodu w zakresie (100-400 mg/dm3 – układ I oraz 100-250 mg/dm3 – układ II), wartości stosunku
Fe2+/nadwęglan (od 0.2 do 0.4), pH reakcji (3 i 4), a także czas naświetlania (od 10 do 30 min). Zmodyfikowany proces
Fentona okazał się bardzo skuteczny w odbarwianiu badanych ścieków. Dla układu I z lampą niskociśnieniową najkorzy-
stniejsza dawka nadwęglanu sodu oraz stosunek Fe2+/nadwęglan wynosiły odpowiednio 400 mg/dm3 i 0.2, przy pH=3 i cza-
sie naświetlania 20 minut. Dla układu II (lampa średniociśnieniowa) najkorzystniejsza dawka nadwęglanu sodu wynosiła
200 mg/dm3 i stosunek Fe2+/nadwęglan 0.33, przy pH=3 i czasie naświetlania 20 minut. W obu przypadkach dla tych para-
metrów uzyskano wizualne odbarwienie ścieków. Lepsze efekty odbarwienia uzyskano dla pH=3 w porównaniu z pH=4
(stężenie barwnika odpowiednio 0.64-0.96 mg/dm3 i 0.80-6.87 mg/dm3).

K e y w o r d s : Fenton reagent; UV-Fenton; Acid Green 16; sodium percarbonate; Discoloration.

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1. INTRODUCTION experiments were carried out in continuously-flow


reactor with a column filled with steel swarf. The con-
The consumption lifestyle and an increased demand tinuous Fenton process was found to be very efficient
on various colored textile, paper, cosmetic and food for discoloration of simulated wastewater.
products contributes to generation of increasing
The present study is a continuation of the use of var-
amounts of wastewater containing dyes [1]. There are
ious modifications of Fenton reagent for efficient dis-
many different methods for industrial wastewater
coloration of dye wastewater. The aim of this study
treatment. One group of them are oxidation process-
was to determine the most favorable values of para-
es. Among the innovative methods of industrial
meters of modified Fenton reagent, with sodium per-
wastewater treatment special interest focuses on
carbonate (SP) and UV radiation (UV/SP process),
investigations of advanced oxidation processes
in order to obtain visual discoloration of wastewater
(AOPs). Between the various AOPs, Fenton reagent
containing dye Acid Green 16. The effect of experi-
(mixture of hydrogen peroxide and ferrous iron) is
mental factors such as SP dosage, Fe2+/SP ratio, ini-
one of the most effective methods of the oxidation of
tial pH and reaction time was tested. UV radiation
organic pollutants [2, 3]. Therefore, the Fenton
reagent has been found to be effective in treating var- was used to increase the amount of OH• radicals such
ious industrial wastewater components including aro- as in the UV-Fenton system.
matic amines [4], pesticides [5, 6], surfactants [7, 8], a
wide variety of dyes [9, 10] and many other sub- 2. MATERIALS AND METHODS
stances. Fenton reagent may also be used to improve
the efficiency of aerobic digestion of sewage sludge 2.1. Dye Wastewater
[11, 12]. For this reason, Fenton reagent has been The simulated dye wastewater was prepared by dilu-
applied to treat a variety of wastes such as those asso- tion of commercial dye Acid Green 16 (BORUTA-
ciated with the chemical and textile industries [13-15]. KOLOR, Poland) and meat peptone (Aminobak-
Recently, beside the classical Fenton reagent pepton, BTL, Poland) with water. The dye was of
(H2O2/ferrous salt) a lot of studies have focused espe- high purity and used without further purification.
cially on investigation of the Fenton process with Concentration of dye and peptone was 100 mg/dm3
alternative H2O2 or iron sources. Research carried and 100 mg/dm3 respectively. Thus prepared waste-
out by Barbusiński [16-17] showed that this alterna- water was characterized with an intensive dark-green
tive sources of H2O2 could be calcium and magne- color, high clarity and COD = 320 mg O2/dm3. Acid
sium peroxides (CaO2, MgO2) as well as sodium per- Green 16 (Fig. 1) is characterized by the harmful
carbonate (sodium carbonate peroxyhydrate) [18-19]. effect on aquatic organisms and it may cause adverse
As a most reasonable in practice, it is considered to effects in the aquatic environment [20-21].
use for this purpose commercial products containing
calcium peroxide (PermeOx, PermeOx Plus, Ixper
75C) and magnesium peroxide (Drillox 35M). The
essence of these modifications consists in releasing
H2O2 from CaO2, MgO2 or sodium percarbonate in
acidic condition at the presence of ferrous salt. The
released H2O2 reacts with Fe2+ ions (the Fenton
reaction) and generates OH• radicals which have a
great oxidizing potential. For example, sodium per-
carbonate in the aqueous solution is decomposed Figure 1.
into hydrogen peroxide and sodium carbonate Structure of the dye Acid Green 16 (C.I. 44025)
according to the equation 1:
2Na2CO3  3H2O2 → 2Na2CO3 + 3H2O2 (1) 2.2. Experimental Procedure
The authors of this publication have conducted earli- The procedure of Fenton’s reaction was as follows:
er studies on discoloration of wastewater using a the wastewater was put into reactors of 0.5 dm3 vol-
modified Fenton process in the H2O2/swarf system. ume, and then acidified with H2SO4 (1+1) to the
In this system heterogeneous catalyst (steel swarf), as selected values of pH, as a Fenton reaction is effec-
an alternative source of iron ions, was investigated tive in acidic range. After that, the various amounts
for degradation of dye Acid Green 16 [20]. The of sodium percarbonate (SP) and FeSO47H2O (1%

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solution) were added and continuous magnetical stir- 7.65 mg/dm3 (also after 10 minutes of radiation).

E N V I R O N M E N T
ring was applied. Next, the pH of the wastewater was Further increase of SP value up to 400 mg/dm3 con-
again adjusted due to alkaline nature of sodium per- tributed to a reduction in the concentration of dye to
carbonate. Prepared wastewater was introduced into 0.64 mg/dm3 (10 min of radiation). A similar effect of
a suitable reactor equipped with a low (system I) or treatment efficiency was also observed in the case of
medium (system II) pressure UV lamp. The labora- the medium pressure lamp. At the dose of 100 mg
tory UV reactor (Wedeco) with a low-pressure (LP) SP/dm3, the concentration of Acid Green 16 was
lamp (15 W) and the UV reactor (UV-Consulting 11.17 mg/dm3, while at 150 mg SP/dm3, the concen-
Peschl) with a medium-pressure (MP) lamp (150 W) tration of the dye after the process was only
were used. After appropriate time the wastewater 3.16 mg/dm3. Further increase in SP dose to
was neutralized with 0.1 N NaOH up to about pH 9 250 mg/dm3 allowed for reducing the concentration
in order to prevent further generation of hydroxyl of Acid Green 16 in the effluent to a value of
radicals. Then, the samples were centrifuged at 3000 1.29 mg/dm3 (10 minutes of radiation).
rpm (2.5 min) and analyzed at the λ = 590 nm, using The obtained results concerning the effect of radia-
a WPA COLOR WAVE CO7000 Medical tion time on the discoloration efficiency showed that
Colorimeter. the highest concentration change was achieved in the
The scope of research was divided into three stages, first 10 minutes of reaction for both types of UV
which included: selection of SP dose and the reaction lamps (Fig. 2 and 3). For example, in the system I (LP
time, indication of the most favorable weight ratio of lamp) at the dose of 100 mg SP/dm3, the concentra-
Fe2+/SP and the value of reaction pH (Table 1). The tion of the dye was reduced from 100 to
selection of the most favorable parameters was made 19.03 mg/dm3. Increased reaction time contributed to
on the basis of changes in dye Acid Green 16 concen- further decrease in dye concentration to 13.37 and
tration in the wastewater after the oxidation process 10.53 mg/dm3, after 20 and 30 minutes of radiation
and visual discoloration of wastewater. The concen- respectively. A similar relationship between dye con-
tration of the dye was measured with a colorimetric centration and reaction time was observed in the sys-
method based on a standard curve of dye [22-24]. tem II (MP lamp). It was also noted that for all SP
doses, in both research systems, when reaction time
Table 1.
Parameters of the discoloration process
increased, the efficiency of discoloration also
increased. This is because the longer exposure time
The range The range Reaction
The kind of
of SP doses, of Fe2+/SP
pH
time,
to a UV radiation causes a larger amount of Fe2+ions
UV lamp reaction produced by reduction of Fe3+ ions according to the
mg/dm3 ratio minutes
Low reaction 2 [25]. It should be noted, however, that the
100-400 0.2; 0.33; 0.4 3; 4 10; 20; 30
Pressure visual discoloration of wastewater was only obtained
Medium after 20 and 30 minutes of reaction in the whole
100-250 0.2; 0.33; 0.4 3; 4 10; 20; 30
Pressure
range of examined SP doses. Therefore, in further
investigations the reaction time of 20 minutes was
used.
3. RESULTS AND DISCUSSION Fe3+ + H2O2 + hv → Fe2+ + OH• + H+ (2)

3.1. Effect of SP dosage and radiation time The research results also showed that in the system I,
higher doses of SP were required to ensure visual dis-
During the first stage of the experiment, the most coloration than in the system II (Fig. 2 and 3). When
favorable value of SP dose was examined. For both the LP lamp was used as a source of UV radiation,
types of UV lamps with increasing dose of SP (at con- visual discoloration of the wastewater was achieved
stant values of other process parameters) a gradual only at 400 mg SP/dm3. The application of the MP
decrease of the concentration of dye in the treated lamp allowed for visual discoloration of wastewater
wastewater was observed. In case of the system I, the already at dose of 200 mg SP/dm3. It indicates that,
greatest increase of process efficiency was observed the power of UV lamps plays a key role in the effi-
when the dose of SP increased from 100 to ciency of UV/Fenton process. Low pressure lamps
150 mg/dm3. At the dose of 100 mg SP/dm3 the con- are mainly used in the disinfection process and gen-
centration of Acid Green 16 was equaled to erate radiation with a wavelength of 254 nm [26]. In
19.03 mg/dm3 (after 10 minutes of reaction) and at contrast, medium pressure UV lamps generate radia-
the dose of 150 mg SP/dm3, the dye content was only tion in length of 240-600 nm, which has a much high-

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B . P i e c z y k o l a n , I . P ł o n k a , K . B a r b u s i ń s k i

er energy. Therefore, this kind of radiation can oxi- respectively. In the system II, visual discoloration of
dize the contaminants directly. Moreover, both types wastewater was obtained at value of Fe2+/SP ratio
of UV lamp are often used in wastewater treatment equal 0.33 (dye concentration = 0.96 mg/dm3). Using
processes, particularly in the AOPs technologies lower dose of iron ions did not allow to achieve the
[27-30]. To further stage of research (i.e. selection of effective removal of Acid Green 16 (visual discol-
the most favorable weight ratios of Fe2+/SP) doses of oration was not obtained).
400 and 200 mg/dm3 were chosen in the system with In addition, it was seen that the greater efficiency of
LP and MP UV lamp, respectively. Furthermore, the process was observed in the system I. However, it
basing on the results obtained in the first stage of the should be noted, that in the case of the purification
study, 20 minutes was selected as the most favorable system with LP UV lamp the dose of SP was twice
radiation time for both systems. higher than in the system with MP UV lamp.
Therefore, basing on the results obtained during that
stage of the study as a most favorable ratio of Fe2+/SP
following values were chosen: 0.2 in system I and 0.33
in the system II. These were the minimum values of
Fe2+/SP ratio at which the visual discoloration of the
wastewater was obtained.

Figure 2.
Changes of Acid Green 16 concentration in dependence of SP
doses during UV/Fenton process with LP UV lamp (pH 3,
Fe2+/SP=0.33)

Figure 4.
Changes of Acid Green 16 concentration in dependence of
Fe2+/SP ratio values: system with LP UV lamp (pH 3, SP dose
400 mg/dm3); system with MP UV lamp (pH 3, SP dose
200 mg/dm3)

3.3. Effect of pH
Figure 3. Experiments conducted in both systems showed that
Changes of Acid Green 16 concentration in dependence of SP as reaction pH increased from 3.0 to 4.0, the efficien-
doses during UV/Fenton process with MP UV lamp (pH 3,
cy of the removal of the dye Acid Green 16 decreased
Fe2+/SP=0.33)
(Fig. 5). In the case of LP UV lamp the dye concen-
trations were equaled to 0.64 and 0.80 mg/dm3, at
3.2. Effect of Fe2+/SP pH 3.0 and 4.0 respectively. However, in the system II
In both systems, the effect of three values of the with MP UV lamp, the effect of pH on discoloration
weight ratio of Fe2+/SP was examined. It was shown efficiency was much more significantly. When the
that as the value of Fe2+/SP increased, the efficiency process was conducted at pH 3.0 the concentration of
of the purification process also increased (Fig. 4). In Acid Green 16 was equaled to 0.96 mg/dm3. At pH
the system I with the LP UV lamp, visual discol- 4.0 the dye content increased up to 6.87 mg/dm3.
oration of wastewater was obtained for Fe2+/SP Such differences in the effect of pH on the effective-
ratio = 0.2 and at dye concentration 0.64 mg/dm3. ness of discoloration in both systems may result from
The increase of iron quantity (sequentially to 0.33 the difference in SP doses. In the system I the dose of
and 0.4 of Fe2+/SP ratio) caused almost linear SP was twice higher than in system II. It is also known
decrease of the dye concentration, to 0.48 mg/dm3 that as the pH increases quantity of H2O2 released
(Fe2+/SP=0.33) and 0.32 mg/dm3 (Fe2+/SP=0.4), from SP decreases. Generally, the higher dose of SP,

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D I S C O L O R A T I O N O F D Y E WA S T E WA T E R B Y M O D I F I E D U V - F E N T O N P R O C E S S W I T H S O D I U M P E R C A R B O N A T E
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the greater quantity of H2O2 is released from SP into also increased.

E N V I R O N M E N T
the treated wastewater. Therefore the dose of SP • In the whole range of Fe2+/SP ratio, better results
could have such a large impact on the process effect. of discoloration were obtained in the system I.
That phenomenon may be connected with using
twice higher dose of SP in that system in compari-
son with system II.
• In both systems, the color removal efficiency was
lower at pH 4 compared with pH 3.
• The results of the study showed that better results
were obtained when system II with MP UV lamp
was used. The visual discoloration of treated
wastewater was achieved when following process
parameters were used: dose of SP 200 mg/dm3,
Fe2+/SP ratio 0.33, radiation time 20 minutes and
pH 3.
Figure 5.
Effect of pH on the reduction of Acid Green 16 concentration: ACKNOWLEDGEMENTS
system I – LP UV lamp (Fe2+/SP=0.2, dose of SP
400 mg/dm3); system II – MP UV lamp (Fe2+/SP=0.33; dose The authors wish to thank Ms. A. Krzon and
of SP 200 mg/dm3
Ms. A. Niestrój for their technical and analytical
assistance.
This research was supported by the research fund of
4. CONCLUSIONS Silesian University of Technology in Gliwice (Poland)
The study of treatment of synthetic dye wastewater through the project BK-270/RIE-4/2015.
using a modified UV-Fenton process (in the modifi-
cation with sodium percarbonate) allowed to formu-
late the following conclusions:
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