Ys Whe Anat stelading 0 200 apm, id soquired. 40 dxansmt 2kW- St carvries a sentra lead. Y 300 N and Atinbly Aubbovted behueon wo bamiungt naa Allowable Sy > SbN\mtm" , T= 42 Ninn Souckan Steps Steps Soon c Syn Ra 3rn Re Rya=RGz BOO = 400N - a % GIS X10 N-wm O19 diagram BM ak Ct RAXS = STEN = ISeI NeTmMD > 28 %b0%I0 22A¥200 T= 9% 6b N-m = M95- 66 X10? Nemo. ds 494-10 =somm Scanned with CamScanner6 = ow f - : na | . J try (1) | Mb os - 4 ad. [ sw Af (Gieriw)'s (ae gun) | J 6 = B2Tmh sy nad alto’ , S,= Syt —s+ fos (Fos) =} D Sb = Bo-Bx0° Rae d= $4-09 tm ng Mardin Shear Lhect Shoo. nay = 1b C (msyna cr ) Kae > 402 lexrerxtoo nae FEE “oking the largo 0 ben Scanned with CamScannerPE, : = 6 Aubborting Ju pulleys A ond 6 as shay A vue Tews Said dp dha Shaft by Mans 1 Yyeuiea, bolt on dre pulley A Which id thon dxondrubled tn july ry carrying a. -hertzonjal belt: tho Jtalin of balk fengions on. ight and Jose Xidor Ls 311. She Sinatey Value 4 Jonuion Un dhe bobs Ws 2.-7kN. Sub= goonnet Syt = 380 Niwwwe - She axa Keyed Ap the dha, Bebo ~mine dhe diameter, Gy the hops according tp ASME wide UY Kee WS, Kysho Sotutvon , Pvp, = 3, Pra = 2rTken Step) + Poxmumuble Shear Mrece Tmax 2 0:30.84 = HyNfrom® Crna OR SUL 2 qT fmt \ne toe lowe, valuos « Crna = I Nferme ye 0216 = S.g Nhe Y ey vain oxo present, Akon values axe deduead by 2ey, S#P2 — Toratoral Hovend Torque hangmitlod by ploy n Ly equal dn’ dOeowed by B. torque Scanned with CamScanner(n-t) 1s = Te a enjasete Jo® | (etajes = Ratayes 5 18 (t-te) >@® mu, M23 ond Bay Pe 7 fadbig teas sabist in equabsin @, -le 3 spake VE [Pa-%) 3, = arb fuos, pom OS (a B) = 18 (8) eta te eae ave 2s | 5 242 (gr) Renee | ee aw oe “Shwurprs , Terdion 0 dn the belt om he alley A tt ' aye, Py and, awa ght Ader of A and ® Pulley, Ps and fy au Maes lane Aided A Aond 6 fully | Wence’, Py = awn, f= S00N - Ps 2200 =rg90n Py = 900 = SDON. Scanned with CamScanner“coneluntin Smalley the Adame, hygho, wil be dhe tena « Te PN) & = (Broo dog) was 22000 Alemm- fal veut lead on fully A= Mf > 27004 900 acoon etal lead 2: Pulley A =3600N fajed feadiin:- Rey 3 Soy 6? R = db00n oN Noman, about ©) Ray x 400 ~ 2500" 4g0=0 Revs ‘aa iba Rey = Woon edsoria toad + Fully & Po APE = 19104500 > aan0els ola Honizonted (nad on Pulley Supjod Guaalin : Ren §8ny Rew Ray = Zevon Moment about ¢', Rowgo0- Pavone” =O Roya = 2056.8 Rens tovo-acey = -seen. (J) Moment caiewtalion ‘yor voulial, Pone- Bm ok ¢ =O Bm al A= BM al d=0 Bm ok Bs 0 Moment, caltwlabion Yor WexGontel Pane Bem ab c= Rav ¥ 40 = IRooy 450 = GioovoNATm Rey ¥0 =0 BAL ad A =- Rew AD =Qed200 N-mnwn Bm ok D= — Rewraooe Bem at Be Rene tsos Ropetso steeHe 0 = Seexttgg Feo x2D) =0 Resultant 8m rn = (Ome + GraF =F eiooees"s @so200s* = RATIENTR Netw, a (om) _ = JR), + Lee efoto a Scanned with CamScannervonay > VO J tent’ ety nae Ih J Vcfaarrint tay [17 155000)" na” | d= ao-829 vin] 96-6 @ Qi A hollow Sbtansrnianion, Shapt chaving inside, diarneton, ganas dhe pultide diameln JS made of iain torkon Mol 4008 (sp. = 280 Net) Spulor. oF Bogily = A boul. pulley loco rae in diomote, Jb mounted. onthe Dee | yhich, oDehangs dhe hand. boating by acorn Sha, bole one Wectital and os Power Anthe mje Arape belo the lly eruion Dr aighh Lige= sx onlin Aide =\RN lhe weght & pula = 09 : A Ange of wap =18> calewlle oo $a Solon = KAA joo} TP \ 250 mm. | 4s00N) ds P, Pa c 100% 1” (2) “Torsional Moment : (n2end9| =. thean Sdrex f fp te DSS. oSxBRO = 63-33 Nhom / fos Steps 2 Jorsioral Homent , Ts. (AMR = (Boov- tow )X eI i erm) a So rom Scanned with CamScanner= Sepia, Vertical, load on pulls PARA Welgnl of pulley yy a = Bo00¥ $000 4 68D = 4800 N- J Bonding Moment = 4c00% 260 = N28 "ID? Neto. Bebe Sign A Ste : Tmax = i ree | @ Ro (C4) ‘sa Ap = S18) mm 7 ag = 3109 Mm 20 optim rapmneeneren me Oe A propello, aha, Lb Hoqinod do draramu 48K15 nik . oa power a soovpm: Qt a a hollow thgp , having a wo di = OGdy +34 Wrnade of, Plin carbon tee = And Crna > B4 Nirond. Colewladle digdo i a Solubion :- P= USKW N= gwrpm 5 dt =o-6do, k od Cranage = 84 Nem 5 Step Torus francmibted Tz box. “ON 7 = Gor acxi’ ‘ x O'R ¥ MO We > BSDWab-GIN-THM 7 Siep-2 ur GT q Jos nad? (104) ; equinld, Jounnla not applic been> No dy = 39-1210 + chs 23-41 nm | Scanned with CamScanner bonding .® SA conbutagat pump Us dnuion by an elednie mstor power at 1440 spr» Shoe is Hedwclion ggoxe bon betwen dhe motor and purnb- She pump — oan ab ep bm « ghe davign donque JB 150° | 4 40 KW {202-13) { Guent- —. 40KW N ge 1440 spre / Np = 4 opr - Tdoaign = 450: of Fated Tome Crom dotign dota Wook . : Cub = S80 N|rm™ Syt> B00 N\rorn Te O-SSYL - O-SKSO = Ban fonl. 4 = fos 4).98 Nw por ereeie Mote onn tT. = P 60 5 OxNANNOXT = dor” ike bo whe T= 66:3) N-m = 66-3) kIe Nem: IEE Scanned with CamScannerTdesgn = 1S 665! = 99.4141? N- rem: rao, Now’ may = 16, [veerat na? 41 D> 49s = = [98 °) ‘yor Pu a Pe SANT 60 DS oxo = 2RFASRT 60 » se 199-94xID Nem - 4 %_ 998. 44SS xD N-™™ ' ; BYK IO = Tdestgn c VS x 198 Nod, Troay > 167 ~ na? A > ging = loxsansassone na” Scanned with CamScannerp IV: Shafl diameter on strength basis Stel 16 > + rom Eq. (9:10) Fae = EVM AY MP 16. 7 —— 63.33 = yz V(952 927.5)’ + (198 943,68)? xd? d= 42.78 mm “ Step 1V: Shaft diameter on rigidity basis From Eq. (9.13). 4 384M CO d= 4137 mm (79300)(0.5) Gi) twopulleysAand Bis showninFig.9.5(a). Power is supplied to the shaft by means of a vertical belt on pulley A, which is then transmitted to pulley B carrying a horizontal belt. The ratio. of belt tension on tight and loose sides is 3:1. The limiting value of tension in the belts is 2.7 KN. The shaft is made of plain carbon steel! 40C8 (S,, = 650 N/mm? and S,, = 380 N/mm’). The pulleys are keyed to the shaft. Determine the diameter of the shaft according to the AS.M.E. code if Sand k,= 1.0 B 2500 A ’s wxthrl |) sso 7 | jit i 250 PLP 8 8 a B Horizontal plane a 3 2556 > 2 250 000 (wy 00000 | Fig. 9.5, ‘Shafts, Keys and Couplings 335 2 Solution Given 5,650 Nimm? 5,7=380 Ninn Ay dS k= 10 For belt drive, P/P = 3 maximum belt tension = 2.7 KN Step I: Permissible shear stress 0.30 S,, = 0.30(380) = 114 N/mm? 0.18 S,, = 0.18(650) = 117 N/mm? The lower of the two values is 114 N/mm? and there are keyways on the shaft. Tynax = 0-75(114) = 85.5 Némm? Step I: Torsional moment ‘The maximum belt tension is limited to 2.7 KN. At this stage, itis not known whether P, is maximum or P, is maximum, The torque transmitted by pulley-A is equal to torque received by pulley-B. Therefore, a-e(2)- @-e(2) 2 (P,-Pa)= 1 8(P5— Pa) @ Also, P)= 3h Substituting above values in Eq. (a), 2 2 (3a)-19(38) or P\=18P, Therefore, tension P, in the belt on pulley A is maximum, P,=2700N and P,=2700/3=900N ey ines 00) S18" 18 Simple way to decide the maximum tension in the belt is smaller diameter pulley. Smaller the diameter of pulley, higher will be the belt tension for a given torque. The torque transmitted by the shaft is given by, M= c2r00-900)( 252) 2 =1500N P,= 1500/3 00 N 25000 N-mm Step Il: Bending moment ‘The forces and bending moments in vertical and horizontal planes are shown in Fig. 9.5 (b). The maximum bending moment is at 4. The resultant bending moment at 4 is given by, M,= ¥(810 000)? +(250 000)? = 847 703 N-mm_ Scanned with CamScannerStep IVs Shaft diameter From Bq. (9.15), sb ad VM H(han) V6 eagann ne = — 2 rsxsa7 703)? +(1.0x 225000)? e Example 9.4 The layout of an interme- pz diate shaft of a gear box supporting two Spur gears 8 and C is shown in Fig. 9.6. The shaft is mounted on two bearings A and D. The pitch cir- cle diameters of gears B and C are 900 and 600 mm respectively. The material of the shaftissteel Fe 580 (Su = 770 and S,, = 580 N/mm’). The factors k, and k, of ASME. code are 1,5 and 2.0 respectively. Determine the shaft diameter using the A.S.M.E, code, Assume that the gears are connected to the shaft by means of keys, or d= 42.53 mm Solution ky=l5 ky For gears, 0 (4) =900mm — (d’,),- = 600mm Step I: Permissible shear stress 0.30 S,, = 0.30(580) = 174 Ninm? 0.18 S,, = 0.18(770) = 138.6 Ninm? The lower of the two values is 138.6 N/mm? and there are keyways on the shaft Tray = 0.75(138.6) = 103.95 Nim? Step II: Bending and Torsional moments The forces and bending moments in vertical .d horizontal planes are shown in Fig, 9.7. The ai imam bending moment is. at C. The resultant a aan at C is given by, Vertical plane 1137.83 1609 3-496 293 Horizontal plane 4421 135.45 2142.78 4 9g 4g3 2413.67 LON 121 905 900 | 900 | 900 Fig. 9.7 M,= (3.496 203)? +(121 905) = 3.498 327.4 N-mm M,= 4421 (450) = 1 989 450 N-mm Step III: Shaft diameter From Eq. (9.15), @- 6 (kyMy)? + (KM, = — 6 _ i sxamntay gonna 7(103.95) or d= 68.59 mm Example 9.5 A. transmission shaft Supporting a spur gears 8 and pulley 0 . 's shown in Fig, 9.8. The shaft is mounted on ¢ bearings A and C. The diameter of pulley and ee pitch circle diameter of gear are 450 and so0me fespectively, The pulley transmits 20 KW power” 500 r.p.m. to the gear, P, and P, are belt tensa in the tight and loose sides, while P, and P : tangential and radial components of gear 2 force. Assume, Py=3P, and P, =P, tan (20°) rm The gear and pulley are keyed to the shaft. T ‘material of the shaft is steel 50C4 (S,. = 7003" Scanned with CamScanner