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Ultrasonics Sonochemistry 23 (2015) 185–191

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Ultrasonics Sonochemistry
journal homepage: www.elsevier.com/locate/ultson

Synthesis of titanium dioxide by ultrasound assisted sol–gel technique:


Effect of calcination and sonication time
D.V. Pinjari a,⇑, Krishnamurthy Prasad b, P.R. Gogate a, S.T. Mhaske b, A.B. Pandit a,⇑
a
Chemical Engineering Department, Institute of Chemical Technology, Matunga, Mumbai 400 019, India
b
Department of Polymer and Surface Engineering, Institute of Chemical Technology, Matunga, Mumbai 400 019, India

a r t i c l e i n f o a b s t r a c t

Article history: Nanostructured titanium dioxide has been synthesized using both conventional and ultrasound assisted
Received 8 July 2014 sol–gel technique with an objective of understanding the role of cavitational effects in the synthesis
Received in revised form 14 October 2014 process. The experiments were conducted at a constant calcination temperature of 750 °C and the calci-
Accepted 15 October 2014
nation time was varied from 30 min to 3 h to study the effect of calcination time on the properties of the
Available online 23 October 2014
synthesized TiO2. The TiO2 specimens were characterized using X-ray diffraction (XRD) and scanning
electron microscopy (SEM). The influence of the sonication time on the phase transformation process
Keywords:
from anatase to rutile and also on the crystallite size and percentage crystallinity of the synthesized
Sol–gel synthesis
Ultrasound
TiO2 has also been investigated. It was observed that 100% phase transformation occurred after 3 h of
Titanium dioxide calcination for the ultrasound assisted sol–gel synthesized TiO2. The study on the phase transformation
Calcination time via variation of sonication time yielded interesting results. It was observed that as the sonication time
Sonication time increased, an initial increase in the rutile content is obtained and beyond optimum sonication time,
Nanosynthesis the rutile content decreased. In general, the ultrasound assisted process results in synthesis of TiO2
material with higher rutile content as compared to the conventional sol–gel process.
Ó 2014 Elsevier B.V. All rights reserved.

1. Introduction because of the ease of operation and ability to tailor the morphol-
ogy of particles by controlling the relative rate of hydrolysis and
The physical methods of nanoparticle synthesis have a few condensation reactions (both alcohol condensation and water con-
inherent disadvantages such as the inability to obtain nanoparti- densation) [1,12]. The sol–gel technique requires annealing treat-
cles with controlled size distribution and also the sizes are often ment of the amorphous precipitates to induce crystallization. The
around 100 nm or above which may not meet the requirements annealing process consists of two stages viz. dehydration and cal-
of the specific applications where the properties are dictated by cination. Dehydration is typically carried out in an air-circulating
the size distribution and mean size [1,2]. Precipitating clusters of oven at a suitable temperature while the calcination is done in a
inorganic compounds from a solution of chemical compounds muffle furnace. The calcination procedure is used for conversion
has been an attractive way for synthesis of nanoparticles due to of the hydroxide complex into the final metal oxide. The calcina-
the simplicity of the experimental methods, which is especially tion temperature and the time of exposure to the high temperature
valid if the goal is to just obtain a nanocrystalline powder, instead have a significant effect on the crystalline properties of the synthe-
of a ‘‘dispersible’’ nanoparticulate powder [1]. Among the different sized nanomaterials. The calcination step perhaps has the most
approaches for solution based processing, sol–gel process com- influence on the properties of the synthesized material.
monly applied for making inorganic networks of nanomaterials Selection of proper calcination temperature is of extreme
through the formation of a colloidal suspension (sol) and gelation importance in the sol–gel process. Metal oxide materials occur in
of the sol to form a network in a continuous liquid phase (gel) various crystalline polymorphs and generally these polymorphs
[3]. The sol–gel process is widely used for manufacturing nanopar- are inter-convertible polymorphs. A typical example is titanium
ticles of various metal oxide materials like TiO2 [4–6], ZnO [7,8], dioxide (TiO2) which is more crystalline rutile phase when synthe-
SiO2 [9,10], WO3 [11], etc. The sol–gel route is very attractive sized at temperatures of more than 600 °C. Titanium dioxide
occurs mainly in two crystalline polymorphs viz. anatase and rutile
⇑ Corresponding author. Tel.: +91 22 33612012; fax: +91 22 33611020. and the properties are typically decided based on the type of poly-
E-mail addresses: dv.pinjari@ictmumbai.edu.in (D.V. Pinjari), ab.pandit@ morph [13]. Thus, for obtaining phase purity and selectivity in syn-
ictmumbai.edu.in (A.B. Pandit). thesis, selection of optimum calcination temperature is essential.

http://dx.doi.org/10.1016/j.ultsonch.2014.10.017
1350-4177/Ó 2014 Elsevier B.V. All rights reserved.
186 D.V. Pinjari et al. / Ultrasonics Sonochemistry 23 (2015) 185–191

The effect of calcination temperature on the properties of TiO2 syn- (ACE Horn operating at 22 kHz, Rated output power: 750 W (at 40%
thesized by ultrasound assisted (US) and conventional sol–gel amplitude 300 W), Calorimetric efficiency: 10% giving net power
(NUS) synthesis has been established in our previous work [14]. delivery of 60 W, Diameter of stainless steel tip of horn:
It has been observed that as the calcination temperature increases, 1.3  102 m, Surface area of ultrasound irradiating face:
the rutile content also increases and the observed trend was simi- 1.32  104 m2, Intensity: 3.4  105 W/m2) operating at 40%
lar for both the approaches. However, use of ultrasound lowered amplitude actually delivering 29.2 W of power for 10 min with a
the required temperature (750 °C) for complete phase transforma- 5 s on and 5 s off cycle. The magnitude of power dissipation has
tion as compared to the conventional approach (850 °C). been selected on the basis of detailed optimization study per-
The second important parameter controlling the phase transfor- formed in the earlier work [14]. The sol thus obtained, after keep-
mation is the calcination time. The effect of calcination time on a ing it for 24 h, was again ultrasonically irradiated by keeping same
particular material seems to be of particular importance as the time parameters (output power and duty cycle). The remaining proce-
period to which a material is subjected to high temperatures will dure including the volume of the reactants was similar to that
play a major role in deciding the crystalline microstructure that will described for the conventional approach. The use of dual sonication
be developed in the material. A rapid calcination procedure will not helps in achieving good mixing characteristics throughout the syn-
afford enough time for the lattice structure to get developed thesis process [14]. In the case of pre-hydrolysis, sonication step
completely thus creating a material with an inferior crystalline results in an efficient micromixing of the various reactants in the
structure. On the other hand, a sufficiently slow calcination process reaction system and post-hydrolysis sonication helps in getting
will allow the lattices to get oriented properly thus creating a more smaller particles due to the possible mechanical effects of cavita-
ordered microstructure and hence a more crystalline material. tion which aids in avoiding agglomerations. After calcination, the
Effect of calcination time on the formation of the product structure, obtained TiO2 powder (white in color) was cooled, ground, checked
shape and size was studied by Reli et al. [15] and it was reported for yield and characterized using the same techniques as that used
that calcination time is very influential parameter affecting the for the NUS sol–gel synthesized specimens.
gelation as well as final product formation. Similarly, in the case The calcination times used in the present work were 0.5, 1, 2
of ultrasound assisted approach, the sonication time is also an and 3 h. Accordingly, the conventional (NUS i.e. in the absence of
important parameter that will affect the crystallite size and crystal- ultrasound) sol–gel synthesized TiO2 specimens were labeled as
linity of the synthesized nanoparticles [16]. In the present work, the TC0.5NUS, TC1NUS, TC2NUS, and TC3NUS while the ultrasound
effect of calcination and sonication time on the properties of syn- assisted sol–gel synthesized TiO2 specimens were labeled as
thesized TiO2 using the sol–gel process (ultrasound assisted and TC0.5US10, TC1US10, TC2US10 and TC3US10. The heating rate for
conventional approach) has been studied in details. both the NUS and US sol gel approaches were kept the same and
the sonication time for these experiments was kept constant at
10 min.
2. Materials and methods
After calcination time was optimized for both the NUS and US
specimens at 3 h, the effect of sonication time was investigated
2.1. Materials
by varying the sonication time at time t = 0 h and t = 24 h. The
two additional sets of experiments were performed using sonica-
Titanium tetraisopropoxide (TTIP) precursor was obtained from
tion time of 5 min and 15 min. For clarity, these two specimens
Spectrochem Pvt. Ltd., India. 2-propanol (99.9% pure) was procured
are described as TC3US5 and TC3US15 respectively in the subse-
from S. D. Fine Chemicals Ltd. Mumbai, India. Glacial acetic acid
quent discussions.
solution was obtained from Merck Ltd. Mumbai, India. All the
chemicals were used as received from the supplier without any
pretreatment. 3. Characterization

2.2. Preparation of TiO2 by conventional (non-ultrasound assisted TiO2 specimens were first characterized by studying their X-ray
(NUS) sol–gel method diffraction patterns on a Rigaku Mini-Flex X-ray diffractometer.
Crystallite sizes were determined using the Debye–Scherrer equa-
5 mL of titanium tetraisopropoxide (TTIP) precursor was added tion. Scanning electron microscopy of the specimens was carried
drop wise to 30 mL of 2-propanol. The resulting clear solution was out on a JEOL JSM 680LA 15 kV SEM to estimate the surface char-
then added drop wise under stirring (Model RQ1210, Remi Metals acteristics of the specimen. The XRD and SEM analysis provides
Limited, India) to 5 mL of glacial acetic acid solution. The obtained exact knowledge regarding the crystallite size and crystalline char-
sol was left at ambient temperature for 24 h. For getting nearly acteristics of the synthesized TiO2.
100% conversion (i.e. for ensuring complete hydrolysis of TTIP pre- The procedure for the estimation of percentage rutile content
cursor), the solution needed to be kept as such for around 24 h. The (%) has been based on the details given in the earlier work
obtained sol after 24 h was then converted into a gel by adding it to [17,18]. The anatase form of TiO2 shows a peak at 2h = 25° while
30 mL of distilled water under stirring. The obtained gel was then the presence of rutile form is indicated by a peak at 2h = 28o and
dehydrated in an air circulating oven at 110 °C for 3 h. The dehy- this has been used in the calculations of the rutile content. The
drated material was then calcined in a muffle furnace (Expo Hi equation used for the calculation is as follows:
Tech. Mumbai, India, Power input = 2 kW and Length  % R ¼ 100=½ðA=RÞ  0:884 þ 1 ð1Þ
Breadth  Height = 30 cm  10 cm  10 cm) at 750 °C for varying
time periods from 30 min to 3 h. The white powder obtained after where % R = Rutile content in percent, A = peak intensity of the peak
calcination was cooled, ground and weighed to estimate the yield at 2h = 25°, R = peak intensity of the peak at 2h = 28°.
of the final product. The crystallite sizes of the specimens have been calculated by
using the Debye–Scherrer equation, as given below:
2.3. Preparation of TiO2 by ultrasound assisted (US) sol–gel method Dhkl ¼ Kk=ðBhkl  cos hhkl Þ ð2Þ

The mixture of TTIP precursor, 2-propanol and glacial acetic where B is the width of the peak at half maximum intensity of a
acid solution was subjected to sonication using an ultrasonic horn specific phase (hkl) in radians; K is a constant that varies with the
D.V. Pinjari et al. / Ultrasonics Sonochemistry 23 (2015) 185–191 187

method of taking the breadth (generally speaking 0.89 < K < 1 and (TC0.5NUS) shows the least rutile content while the specimen cal-
in the present work, the constant has been considered as K = 0.9); cined for 3 h (TC3NUS) shows the maximum rutile content
k is the wavelength of incident X-rays, which is1.54 Å for Cu Ka; h amongst the NUS synthesized specimens (Fig. 3). The observed
is the center angle of the peak and finally, D is the crystallite length results can be attributed to the fact that when sufficiently large
or primary crystallite size. time is provided for the calcination process, the heat supplied per-
meates into the recesses of the specimen and sufficient exposure to
4. Results and discussion the high temperature (750 °C) results in the phase transformation
in the TiO2 specimens from the meta-stable anatase phase to the
The first objective of the study was to optimize the calcination more stable rutile phase.
time required for attaining 100% phase transformation from ana- The percentage crystallinity of the specimens has been calcu-
tase to rutile in the synthesized titanium dioxide. Table 1 shows lated on the basis of detailed procedure explained elsewhere
the average yields obtained for the synthesis in the presence and [14]. It was observed that with an increase in rutile content, there
absence of ultrasound. It can be observed that the synthesis in is an increase in the crystallinity (Fig. 4). The rutile polymorph of
the presence of ultrasound resulted in much higher yield as com- TiO2 shows better packing density, specific gravity and lower unit
pared to the NUS process and this is attributed to the ability of cell volume which results in higher crystallinity than the anatase
acoustic cavitation to improve the reaction kinetics by improved which has lower packing density, specific gravity and higher unit
mass transfer (on account of the micro-mixing caused by the cell volume. The obtained data for the crystallite size and predom-
acoustic shock wave and energy release on collapse of the cavita- inant crystalline phase have been reported in Table 2. Similar to
tion bubble) and increase in the reaction rates due to the cavitating the observed trends in crystallinity, there is an increase in the aver-
conditions created by bubble collapse [19,20]. age crystallite size as the calcination time is increased thereby
serving as an indicator for the increased rutile content. Overall,
TC0.5NUS which has been calcined for the minimum time shows
4.1. X-ray diffractometer (XRD) study for calcination time
a lower crystallite size (24 nm) as compared to the TC3NUS which
optimization
has been calcined for a maximum time (size of 35 nm).
The XRD patterns of the TiO2 specimens prepared by non ultra-
sound (NUS) sol–gel method and Ultrasound (US) sol–gel method 4.1.2. Phase transformation in TiO2 synthesized by ultrasound assisted
are shown in Figs. 1 and 2, respectively. (US) sol gel method
The X-ray diffraction patterns of the specimens synthesized by
4.1.1. Phase transformation in TiO2 synthesized by conventional (NUS) the ultrasound assisted sol–gel technique have been shown in
sol gel method Fig. 2. The major facet of the effect of calcination time on the rutile
The X-ray diffraction patterns of the specimens synthesized by content of the US synthesized specimens was the 100% conversion
the conventional sol–gel technique (NUS) have been shown in from anatase to rutile as observed in the specimen TC3US10. Acous-
Fig. 1. From the XRD patterns, it is clear that with an increase in tic cavitation causes an increase in the effective surface area,
the calcination time there is an increase in the rutile content. The thereby increasing the rate of heat transfer to the bulk of the spec-
conclusion is based on a continuous increase in the intensity of imen. Thus, the rate is faster than that obtained for the NUS synthe-
the peak at 2h = 28°. The specimen calcined for 30 min i.e. 0.5 h sized specimens and hence 100% phase transformation occurs at a
much lower temperature (750 °C) for the US synthesized specimens
as compared to the NUS synthesized specimens. Also, similar effect
Table 1
Average yields obtained for the NUS and US sol–gel processes.
is observed with respect to the required time for calcination.
As calcination time is increased from 0.5 h to 3 h, increase in the
Synthesis method Yield (%) rutile content in the case of US specimens is much more pro-
NUS or conventional sol gel technique 83.22 ± 3.5 nounced than that observed amongst the NUS specimens (Fig. 3).
Ultrasound assisted or US sol–gel technique 95 ± 2.3 The observed results can be explained on the basis of cavitational
effects. The pre-hydrolysis sonication ensures an efficient

Fig. 1. X-ray diffraction patterns of conventional sol–gel synthesized nano-TiO2 at various calcination times.
188 D.V. Pinjari et al. / Ultrasonics Sonochemistry 23 (2015) 185–191

Fig. 2. X-ray diffraction patterns of ultrasound assisted sol–gel synthesized nano-TiO2 at various calcination times.

micromixing of the various reactants in the reaction system. Thus, anatase and rutile content [21]. Overall, the surface micrograph
the reactants are contacted properly in the conditions of significant of TC3US10 showed a more close packed and ordered appearance
turbulence and liquid circulation exerted on the system during the than that of TC3NUS and can be considered as one of the advanta-
10 min of pre-hydrolysis sonication. The post-hydrolysis ges of using ultrasound during the synthesis.
sonication results in the formation of nanoparticles (as nuclei) with It has also been observed that for the US synthesized specimens,
smaller average particle sizes. This also ensures that during calci- a calcination time of 3 h was enough to produce 100% phase trans-
nation the heat was transferred more efficiently into the bulk of formation from anatase to rutile in the synthesized titanium diox-
the material thereby subjecting all of the particles in the bulk to ide. Therefore, using this calcination time, two new titanium
the maximum possible temperature in the lowest possible time. dioxide specimens were synthesized using the ultrasound assisted
The combined effect of the sonication at two stages helps in the sol–gel method but using a different sonication time of 5 min and
acceleration of phase transformation from anatase to rutile. 15 min respectively. These specimens have also been analyzed
using the XRD and SEM methods and their properties (morphology
4.2. Scanning electron microscopy study and phase presence) compared with the TC3NUS and TC3US10
specimens.
The SEM micrographs of the specimens are shown in Fig. 5. The
TiO2 synthesized using the US method and calcinated at 750 °C has 4.3. XRD study of the specimens synthesized with varying sonication
a block-type structure as shown in the micrograph of specimen times
TC3US10 (Fig. 5C). No such block-type structure is observed in
the corresponding NUS specimen TC3NUS (Fig. 5A). The reason The X-ray diffractograms of the specimens synthesized using
for this behavior can be explained as follows: the specimen synthe- differing sonication times are shown in Fig. 6. It can be seen from
sized by the US method and calcinated for 3 h at 750 °C (TC3US10) the figure that the titanium dioxide synthesized by the US method
is a 100% rutile polymorph form of TiO2 and hence more crystalline shows the presence of 100% rutile content (as indicated by absence
than the TC3NUS specimen which is expected to contain both of any peak at 2h = 25°) when calcinated at 750 °C irrespective of

Fig. 3. Variation of rutile content of the TiO2 specimens (NUS and US) with Fig. 4. Variation of crystallinity of the TiO2 specimens (NUS and US) with
calcination time. calcination time.
D.V. Pinjari et al. / Ultrasonics Sonochemistry 23 (2015) 185–191 189

Table 2 However, it is seen that the specimen TC3US10 is showing the


Crystallite size (nm) and dominant crystalline phase of the TiO2 specimens highest crystallinity amongst all the samples, which can be
synthesized at different calcination times.
explained on the basis of the crystallite size and also the yield of
Synthesis technique Specimen Crystallite Dominant phase (A: the reaction. The values of crystallite size (Table 3) show that the
size (nm) anatase, R: rutile) specimen TUS 3 is having the maximum crystallite size, which also
NUS or conventional sol TC0.5NUS 24 ± 1 A confirm that TC3US10 has the most rutile character. However, it is
gel technique TC1NUS 30 ± 1 A also important to note here that there is not much of a significant
TC2NUS 31 ± 1 A
difference amongst the US specimens but they do show a marked
TC3NUS 35 ± 1 R
Ultrasound assisted or US TC0.5US10 25 ± 1 A increase in rutile content and crystallinity as compared to the
sol–gel technique TC1US10 29 ± 1 A NUS specimen.
TC2US10 33 ± 1 R
TC3US10 39 ± 1 R
4.4. Effect of sonication time on the yield

The extent of yields obtained for the various specimens with


the sonication time used during the synthesis. From the diffracto- varying sonication time have been given in Table 4. It is seen again
grams, we can get the data related to the rutile content, crystallin- that the US specimens show a good improvement in the yields as
ity and crystallite sizes of the specimens and this data has been compared to the NUS specimen. It is seen that initially as the son-
shown in Fig. 7, and Table 3 respectively. ication time is increased, an increase in the yield from TC3US5 to
From Fig. 7, it is seen that there is no difference in the rutile TC3US10 (subjected to 10 min sonication) is observed and thereaf-
content (100%) obtained for the three US synthesized specimens ter a marginal decrease in the yield from TC3US10 (subjected to
while the NUS specimen (TC3NUS) shows much lower rutile con- 10 min sonication) to TC3US15 is obtained. This is attributed to
tent. Thus, it can be concluded that the use of ultrasound signifi- the fact that as the sonication time is increased initially, the overall
cantly accelerates the phase transformation in titanium dioxide cavitational effects in the system increases and an increased expo-
from anatase to rutile. The trend in percentage crystallinity sure to such cavitating conditions results in improvement in mass
(Fig. 7) also depicts a similar behavior. The rutile polymorph of transfer and reaction rates and thus a consequent increase in
TiO2 shows better packing and more stable crystalline structure yields. However, as the sonication time increases beyond 10 min
than the meta-stable anatase polymorph and hence the US speci- (TC3US10 specimen), the enhanced heat dissipation in the reaction
mens, which show rutile as the pre-dominant phase, show higher system results in partial vapourisation of the volatile 2-propanol
percentage crystallinity as compared to the NUS specimen. used as the reaction medium resulting in a shift of the reaction

A B

C D
Fig. 5. SEM micrographs of the specimens synthesized using various sonication times. (A) TC3NUS, (B) TC3US5, (C) TC3US10, (D) TC3US15.
190 D.V. Pinjari et al. / Ultrasonics Sonochemistry 23 (2015) 185–191

Fig. 6. X-ray diffractograms of the specimens synthesized at various sonication times.

Therefore, the TiO2 synthesized at higher sonic time input shows


lower crystallinity as depicted in Fig. 7. In the case of TC3US10
(10 min sonication time), the likely scenario is that there would
be an ideal balance between heat dissipation and cavitational
effects which would not cause local volatilization of 2-propanol
but rather the generated heat energy is utilized solely for acceler-
ating the phase transformation process.

4.5. SEM study of the specimens synthesized at various sonication


times

The SEM micrographs of the specimens synthesized at various


sonication times have been shown in Fig. 5. It is seen that with
an increase in the sonication time, a slow development of a block
type structure in the synthesized TiO2 is observed. The develop-
Fig. 7. % Rutile content and % crystallinity of the specimens synthesized at various ment of an ordered surface morphology is a characteristic of the
sonication times. US process. The structure however, seems to vanish at the speci-
men TC3US15 which seems to suggest that the higher sonication
times are having a detrimental effect on the synthesized product.
Table 3 At lower sonication times, the heat generated due to bubble col-
Crystallite sizes of the specimens synthesized using varied sonication times. lapse hastens the phase transformation from a meta-stable anatase
Specimen Crystallite size Dominant phase to more stable and crystalline rutile form which thereby shows an
(nm) (A: anatase, R: rutile) increasingly ordered surface morphology but at higher sonication
TC3NUS 35 ± 1 A times the integrity of the block type structure is lost. It may be
TC3US5 35 ± 1 R due to the fact that the more sustained impact over longer sonica-
TC3US10 39 ± 1 R tion times on the surface of the TiO2 ruptures the formed block
YC3US15 33 ± 1 R
type structure.

5. Conclusions
Table 4
Yields of the specimens obtained using varied sonication times.
The effect of calcination and sonication time on the phase trans-
Specimen Yields with variation (%)
formation of sol–gel synthesized (conventional and ultrasound-
TC3NUS 83.2 ± 1.9 assisted) TiO2 has been studied. With an increase in the calcination
TC3US5 84.32 ± 1
time (at constant temperature of 750 °C), there is an increase in the
TC3US10 93.2 ± 2.1
YC3US15 90.10 ± 1.5 rutile content of the specimens, signifying that at lower calcination
times the entire bulk of the specimen could not be exposed to the
high temperature and hence the meta-stable anatase phase was
intact. The introduction of ultrasound helped to produce reaction
contents with a lesser degree of agglomeration and thus helped
equilibrium to the left by Le-Chatelier’s principle and hence a the high temperature reach the inner recesses of the specimen
reduction in the yield is obtained. In addition, the significant quicker, hastening the phase transformation and achieve 100%
exposure to cavitating conditions over enhanced sonication time conversion from the anatase phase (favoured by the conventional
can disrupt the formation of a close-packed crystal structure. sol–gel process) to the rutile phase. After the optimization of
D.V. Pinjari et al. / Ultrasonics Sonochemistry 23 (2015) 185–191 191

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