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    47 views139 pages

    Manual Rectificadora

    Uploaded by

    Lorena Cortes

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 139
    CONTENTS: SPECIFICATIONS SIZE OF THE MACHINE a, Floor space for the machine b. Size (1) Front view .... (2) Side view 0. ©. Grinding range PRINCIPAL PARTS OF THE MACHINE 2. Front view .. b. Rear view. INSTALLATION Lifting of the machine Shipping clamps .. Cleaning of the machino « Levelling of the machine Connection to power supply pares LUBRICATION a. Filling of hydraulic and lubrication oil. i b. Lubrication of the spindle bearing and eross fead baliscrow Lubrication eystem of sliceways en 4d, Schematic diagram of lubrication system OPERATING INSTRUCTIONS Functions of switches on the operation control panel Table longitudinal movement Saddle cross movernent . Mounting of the grinding wheal Balancing of the grinding wheel -.. Dressing operation of the grinding wheal Checking before grinding operation... Trial running of the machine .. Traverse automatic grind ng I (step grinding) {Traverse automatle grinding Il (eriesrose guining) Plunge eutomatic grinding Grinding faults and their corrections MAINTENANCE a. Hydraulic circuit diagram b. Hydraulic pressure adjustment & Adjustinent of lubrication oil to slideways. dd. Adjustment of table reversing motion .. REFERENCE ORAWINGS ‘a. Diamond toot b. Wheel flange ... Washer d, Adjustabie balancing weight fe. Balancing arbor Page SPECIFICATIONS Copacity Table Foods Grinding wheel Motors Floor space Weight Maximum grinding fength x width Vertical clearance 50 Hz (355mm/14" wheel) 60 Hz (305mm/12" wheel) ‘Maximum weight of workpiece (inclusive of Magnetic Chuck) Surface length Surface width Maximum longitudinal travel Maximum cross travel T-Slot {No. x width) Longitudinal movement of table Hydraulic feed Hand feed por revolution Cross movement of sadidle Hydraulic intormittent feed Hydraulic continuots feed Hand feed per revolution Graduation of handwheot Vertical movernent of wheel head Automatic feed per table stroke ‘Automatic feed per saddle reversal Hand feed per revolution. x0.1 xl x10 Graduation of handwheel x01 xi xi0 Rapid food (50 / 60 Hz} Diameter (50 Hz) (60 He) ih Bore Speed (50/60 Hz) Spindle Hydraulic pump. Vertical fead Length x width x height (Approximately) 63aDx 00x 300 mien 22,8 — 322.5 mm 475 ~ 3475 mm 420 kg 605 mm 300 mm, 760 mm 340 «nm 3x17 mm 0.3 ~ 25mnfmnin 47 mm 0.5 = 20 mm 0.1 = t mimin 5mm 0.02 rm 0.0001 - 0.03mm 0.0001 - 0:08ram 01mm Ou mm 1mm 0.000%mm 0,001 mm 0.01 mm, 400 mmimin 355 mm 305 mm 38mm 127 mm 1800 / 1800 eprn 3.7 Kw 4P 1.5 Kw / 4P oa Kw {AC Servo) 2728 x 1908 1781 mm 2500 Ko 42240X 24 x2" 0.9 - 12.7" 19-136" 924 Ibs 24 1 25° isa" 3x 0.669" = 82 ftfmin 0.02 = 0.8" 4 = 40 inimin 0.25" 0.001" 0.00005 ~0.0018" 0.00005 ~0.0018" o.001" oot ot 0.00001" o.oo01" o.001" 16 in/min 1600 / 1800 rpm BHP /4P. 2HP/4P, OS HP {AC Servo} 107.3 x 76 69.3" 5500 lbs SIZE OF THE MACHINE (a) Floor space for the machine Iaetenance Space sootror) 19301781 ee é rosa) ama 4001.63) posier B05 (817) ea i { 1 u 701942) (Wsize 1) Front view (1475) 395 20") 510 (e747) 960, 1260 (49.6% 1976 077.8) 2728 (107.39 (14.75) 35 2) Side view a) (839 20, 386 175 (69.57) anna") 3200 (49.6 1930 (76°) {c) Grinding range SS zi)] goa 2409 TEP] sse@°2H0s 220187) INSTALLATION (e) Lifting of the machine In lifting or moving the machine, care should be taken to ensuire that it does not receive any shocks or jarks. To lift the machine, use wite ropes andl a crane or forklift, See the following diagrams for the correct lifting of the machine. ifting by rope peace oct Put protective materials where the rope is liable to damage any part of the ete Eitanay by fort When a forklift is used, the machine must be on a pallet (b) Shipping clamps The machine is shipped with the wheel head supported by a block, while the table and saddle are held by clamps, as safety measures during transportation. ‘Thoy must be removed or loosened before the machine is used. However, w recommend that these clamps are kept for future use whenever the machin moved. 1. Wheel-head-supporting wooden block Before removing tha wooden block, remove cover (4) from the tap of the goar box, located behind the machine base. Fit a erank handle (6) Into the gear box and turn it clockwise approximately 10 times. Take off the grank handle and remount the cover. Then remove the wooden bloc from the table, 2. Table clamps Table clamps aro located at the front of the saddile on Its left and right, ‘Those must bo usod ony in the case of transportation, When the machine is installed properly on the floor, remove the clamps. Saddle clamp The main purpose of this clamp is to prevent the cross movement of the saddle when slot or shculder grinding is used. Thorefore, for conventional Surface grinding foosen the lamp. L LJ ae fc} @ Cleaning of the machine After unpacking, the protective coating of rust preventive oll must be removed. ‘This can be easily cone by wiping with a soft cloth and light oil, Note: Do not use lacquer, thinner or scraper to remove the protective coating, Levelling of the machine "No foundation work is necessary, unless the fines finish Ie required, However, tho machine must be installed on a vibration free and clean floor, with the five lovaliing bolts properly rested on the levelling plates supplied as standard ssovessories, For levelling the machine, a sensitive spirit level with a reading of 0.02 mmim (0.0008'/40") must be used cn the table. The machine must be levelled with the Spirit level alternately placed longitudinally and transversely. This procedure is repeated until the table Is levelled to within 0.02mm/m (9,0008"/40"), When the levelling procedure is over, all levelling nuts should be tightened in contact, with the casting base, It is recommended that the level of the machin the found is inspected every week until n has settled, Then relevel the machina onca a month, 1 to power supply Electrical connection to the machine must be made to a power point provided for this purpose. This point is located at the rear side of the electrical power box. Ascertain the machine voltage before connecting the machine to the power supply. To change tho voltage of the machine with dual voltage specification, follow the instructions attached on the electric power box. Before using the just connected machine, check the rotational direction of the spindle; it must be clockwise as seen frorn the front of the machine, 1. Prose the wheel start button and immediately follow by the master stop button, 2, Observe the direction of the spindle rotation. 3. the direction of rot is wrong, interchange any two phases of the power supply line. 1. Do not change the internal wiring of the machine. 2. Do not allow the machine to run with the spindle rotation in the wrong direction. u" Once the spindle motor runs in the correct direction, the hydrauli pump motor will function properly as it has been checked after the initial wiring of the machine at the ‘manufacturor’s factory. Note: Do not run the hydraulic pump unless hydraulic oll is put into the machine base. When the circuit breaker is turned ON, the pilot lamp will light up and the machine is ready for operation, If the pilot lamp fails to light up oF the spindle motor does not run, open the electric power box, check the fuses and reset the levers of thermal relays. 2 LUBRICATION (a) () Filling of hydraulic and lubrication oi ‘A common oll is used in the hydraulic and lubrication circuits In this machine, This oll must be filed into the machine base from the roar of the machine, Approximately 120 litres (82 gallons) aro required end the recommended specifications of the oil are as follows. Mobil Company Vactra No.t 150 S.8.U 100 F The oll must be changed one a year depending on the usage and working condition. Lubrication of the spindle bearing and cross feed ballscrow ‘As permanent groase is used, it is not nacossary to oil them unless thoy are disassembled for repair. Lubrication system for slideways Lubrication oil flows onto al slideways from an oil sump on the eolumn top after the hydraulic pump is started. Excess oll drains back to the machine base. If the ail does not appear in the oil evel gauge, check the lubricating oil adjuster. (refer to page 40) When the machine has beer newly installed efter unpacked or kept stopped for @ Tong time, do not start the table immediately because the oil will take # few minutes to reach all slideways from the oil sump. 13 {d) Schematic diagram of lubrication system ump il Gauge i / SIS S Saddle Saddle [| F wey way” || a] } !] Hydrate System | ! x i IZ, Lubrteafion Frys OWAdivpter Rolief Valve 14 OPERATING INSTRUCTIONS (a) Functions of switches on the operation control panel, 7 a i 5 5 Ce “AO FO (TTT) yoy u a oe oP 2@ Oo O&O @O a ESO Leon 10% aK - tOs RS8 Ov Ole ¢ 6 @ SO sities i ° ° Okamote ° displays "0", display (Optional) When (12) is switched to x 0.1 (multiple of 0.1), one division is 0.00mi (0.00001). ‘When (12) is switched to x 1 {multiple of 1), one. division is 0.001mmn {0,0007"). When (12) is switched to x 10 (multiple of 10), one division is 0.01 mm (0.007"). 16 10. 1m 12, Pilot lamp. Magnotic chuck switch Chuck control Fine grinding allowance Fine down feed amount Table feed direction Cross feed direction Rough down feed amount Mode selector HL say vet SAB SAI sad SAS SA When the circuit breaker is ON, it lights up. Domagnetized Chuek at low power Clockwise ~--- Chuck at high power In automatic grinding, down food Is required to be changed from rough to fino foed before sizing Position; select one of the available fine grinding allowance 0, 0.01, 0.02 & 0,03 mm (0, 0.001" & 0,002", It sels the amount of fine down fead in automatic eyele, from 0.00% to 0.01 mm (0,00005" to 0.0005"). Left --- Table moves towards left Right ~--- Teble moves towards right When the circuit breaker and hydraulic pump are ON, the table will not move until this switen is turned to the loft. This arrangement prevents a sudden start of the table regardless of the pos of table speed control lever. Loft --- Table moves forward Centre ---- Table in automatic reversal Right -——- Table moves backward It sets the amount of rough down feed in automatic eyele, from 0.001 to 0.03 mm (0.00005" to 0.0018"). _{ ~ For automat eval, thot is autom: down feed will stop at a preset depth, --~ For seuting total stock to be removed in > the vertical fead position display by means of the keyboard at the bottom of the digital display. 0.1 ~~ Minimum increment of the manual pulse generator is 0.000%mm {0.00001"7) xt - Minimum increment of the manual pulse generator is 0.007 min {0.0001"). 13. “ 1 18. 20. a. 22, 22, Sparkout Table stop Plunge grinding & averse grinding Increment Rapid up Rapid down Stop Hydraulic pump. Grinding wheel Coolant Dust Suction SAG sB4 Sas SB5 sB2 883 881 $7 86 sas sB9 Minimum increment of the manual pulse generator is 0.01 mm {0.001"). x10 For vertical rapid feed. Use in conjunction with (17) and (18). It sats sparkout time according ta the position of the switch, maximum up to five times. When pressed, the table stops at the right end of its setting stroke. One side plunge auto-grinding Both side plunge auto-grinding Traverse auto-grinding When pressed, it gives incremental down feed according to (11) position and that of (12), When pressed, it raises the wheel head rapidly. When released, the wheel head stops When pressed, It lowers the wheel head rapidly. When released, the wheel head stops. When prossed, it tums OFF the hydraulic, spindle and coolant motors. Right and press ~~ ON Loft --- OFF Right and press Left = OFF Right and press -—~ ON Loft —-- OFF Right and press ---- ON Left -—-- OFF ” 24, 26. 27. Table speed control lt regulates table longitudinal speed. Cross food control Clockwise —-- Gives cross step feed Neutral ---- Cross feed stops Countarclockwise ~--- Givas cross cont Step feed control adjusts the amount of eross step feed. Tarry valve It controls the shock of table reversal, Note: ‘When continuously tuming switch (9), the table dog will over pass the proximity switch 804 or $05; thus, the table moves to the end and stops. To start the table again, turn it to the opposite direction, Table Direction Dog td 8 ‘Table Speed Control Levar (b) Table longitudinal movement 1 Hydraulic table travel To engage hydraulic table travol, turn the table speed control lever (24) clockwise. Hydraulic pressure is unloaded if the lever is in the counterclockwise tabla stop position. Table stroke length is set by two table dogs and two proximity switches (SQ4& $05}, located inside the saddle, which provide easy setting and safe handling of the machine, The table feed direction switch (9) on the control pancl moves the table when its turn to the lft, The switch roverts to the neutral position when releases. When the table stop button (14) on the control panel is pressed, the table stops at tho right end ofits setting stroke for easy loading and unloading of a workpiece, To start the table from the right end ofits stroke, the teble food direction switch (9) must be turned to the left Table hand feed The table handwheo! is located on the left side at the front of the machine and it moves a table rack with a pinion at the end of a handwheel shaft. In the caso of hand feed, the handwheel must be axially pushed in to engage the pi fon and rack while turning the handwheel, When the handwhoe! is released, the rack and pinion are disengaged by a spring for preventing the tuming of the handwheo! in the case of hydraulic feed. 19 (c} Saddle cross movement Cross Foad Dial (0.c2mm) (ooor") Cross Feed Handwheet Saddle Clamp Lover (26) Step Feed Control Knob (25) Cross Feed Control Laver Cross feed range can bs ear adjusted by 1wo cross feed dogs on the left side of the mechine, ‘Two kinds of automatic cross fead are available by means of the cross feed control lover (25) and tho step feed contol knab (26). 1. Step foad Step feed is actuated at each reversal of the table and feed rate is adjusted ‘ith the step feed control knob (26}. The cross feed control lever (25) must bo at the STEP FEED position by turning clockwise, Continuous feed Continuous feed is obtained by turning the cross feed control lover (25) counterclockwise. Speed is edjusted according to the position of lever (25) ‘Manual cross feed Yo obtain hand feed, cross feed handwheel at the front must be pushed in 80 that hydraulic cross feed zan be disengaged. For safety measures, the hydraulic cross feed cannot oe obtained unless after the cross feed handwheel has been pulled out. 2 Mounting of the grinding wheel Mounting of the wheel Wheel Flange Tighten six screws to hold the wheel firmly scew in position on the adaptor as shown in the : Nut diagram on the right. Do not tighten too much, as excessive clamping pressure may spindle nose are perfectly clean. Then ‘mount the wheel unit on the spindle and tighten the spindle nut by the wrench supplied, Dismounting ofthe vteel ‘Bloting Papen [ac Balancing Weight ‘To remove the wheel unit from the spindle, first remove the spindle nut (lefthand thread) using the wrench. Then tighten an adaptor puller (also supplied with the machine) into the adaptor until the bottom of the adaptor puller contacts against the fond of the spindle. Fit the wrench to the pullor and turn emoving Nut clockwise so that the adaptor can be loosened from the spindle nose. 22 fe} Balancing of the grinding wheo! I is essential that the grinding witeel runs without vibration on the machine, ‘To balance the grinding wheel, use an arbor as shown below. itis supplied as an optional accessory. Proceed as follows in balancing a wheel on its adaptor. 1. Remove the balancing weights from the atlapter. Then mount a wheel on ‘the adaptor according to the procedures mentioned in the previous page. 2, Mount the entire wheel unit anto the spindle and rough true the wheel so that it has @ true roundness. 3. Remove this unit from the machine, Insert the balancing arbor and place the unit on the balancing stand, 4. Allow the unit to run freely until it comes to a rest. Bottom point (WW) may be tho heavier side. Mark this point (W) with a chalk. Tighten one of the three Weights into the groove of the adaptor at the opposite of the heavier side (W) 23 ‘Tum tho wheel by 90 degree and check which side is heavier. 7. If the side (W) is observed to be lighter, {tighten the two weights in symmetry as shown on the right. Each opening angle (A) must be adjusted according to the amount of inbalance. 8, Hthe side (W) is heavier, the weights are tightened as also shown on the right. 8. Adjust the positions of the weights repeatedly until the wheel is in good balance whon turned in any positions ‘on the stand, Not After grinding, run the wheel dry for several minutes 60 that any coolant in the wheel may be removed, This helps to balance the wheel, ry (Dressing operation of the grinding wheel A diamond tool (1/4 carat) snd a holder shown below ere supplied as standard accessories, 25.8mm (Teper VEO) ® om The followings art portant factors to be considered in the dressing operetions of the grinding wheel, 1. The diamond tool must be placed on the table at an offset position from the vertical canter line of the wheel as shown on the above for preventing the digging of the wheal. 2 Excessive dressing must be avoided for preventing the burn of diamond. With the same reason, coolant must be amply supplied onto the diamond while doing dressing operation, 3. A sharp diamond must be used for a good wheel surface and thus higher grinding efficiency while a dull diamond will cause glazing of the wheel. 4. In order to obtain @ sharp edge of the diamond, turnit in the holder so that a now sharp edge can dress the wheel, 5, In order to obtain a better surface finish of a workpiece, uniform cross toed of dressing [s required. A glazed wheel with a dull diamond will tend to give a oor surface finish. The use of a cliamand tool on the table with a saddle ‘cross feed usually provides a tetter surface finish as compare to the use of dresser mounted on the wheel heed. 25 (a) Checking before grinding operation Prior to grinding, once again chock the following items to ensure a successful result, Clean the machine to remove rust preventatives. 2. Remove the toblo and saddle clamps. 3. Fill the tank with approximately 120 litros (32gallons) of hydraulic il Check the quantity of all by observing an oll lavel gauge attached at the lat side of the machine base. 4, Ascortain a correct machine voltage before connecting it to your power supply. The voltage late of the machine Is attached on the electric power box. 5. Check that the rotation of the wheel is according to the arrow on the \whoel guard. If inco-rect, two phases of the power supply line must bo interchanged. 6, Check the level of lubrication oil at the top of the column. After unpacking and filing hydraulic oil into the machine base, do not stat the tablo immediately because the lubrication oil will take a faw minutes to reach the. leways from the tank via an oil sump on the top of the column, ‘This precaution must also be takon ifthe machine is kept unused for a tong time, 7. Check the whee! specifications and safety speed. Consult your wheel supplier for the recommended grades of wheel for various materials to be ground. Confirm that the wheel has been balanced property Care should be taken for the mounting of balanced wheel to the adaptor and also for the wheel unit to the spindle nose. 26 10. u 12 13, ". 18. 16. 7 18. ‘The table of the machine has been ground and does not require further regrinding. A light cut of the mounting surface of the magnetic chuck, it necessary, must be taken to prevent the bending of the table after being clamped, (24) {table speed control) must be positioned vertically downward where no tablo feed is provided. (25) (cross feed control) must be at the neutral position where no cross feed Is provided. (26) (step feed control) must be at the intermediate position of its adjusting range. (12) (mode selector) must be at the Manuial position. (18) (plunge and traverse grinding} must be turned to the right to provide Traverse Grinding. (10) (cross feed direction) must be at the central position to give Automatic Cross Reversal. (23) (dust suction) must be tumed OFF. (22) (coolant) must be tuned OFF, (ny Tuial running of the machine Prior to entering into these operations, the user must make sure that the steps in the previous pages have been taken (CHECKING BEFORE GRINDING OPERATION). 1. Turn the power supply ewitch ON, 2. Turn the circuit breaker CB1 ON. 3. Pilot lamp PL1 lights up. 4, Tum and press (21) {grinding wheel) 5. Check the direction of the spindle rotation (clockwise). 6. Turn and press (20) {hydraulic pump). 7. Confirm that lubrication oi! appears in the oll gauge on the column top. 8 Move the table a few times by the table handwheel and than stop it at the position where table proximity switches are in between the two table dogs, 8. Turn (9) (table feed dlrection) to the left so that the table may be ready for starting, 10. Tumn (24) (table spec control] slowly until its speed reaches to 5-8 mimin (20 fvmin), 11. Confirm that the table moves smoothly. 12, Return (24) (table feed control) to the table stop position. 43. Pull out the cross feed handwheel, It is disengaged from hand feed actuation and Is stationary if au:omatic erose feed is operating, 14, Turn {28) (cross feed control) counterclockwise where continuous automatic cross feed is provides. Check the cross feed reversal. 15, Return (25) (cross feed control) to the neutral position, 16. Adjust automatic dows food rate by 2 switches. 16-1. Set (11) (rough down feed amount}. 162. Set (8) {fine down feed amount). When fine feed is not necessary, sat (7) fine grinding allowance) to "0" 17, Turn (15) {plunge & traverse grinding) to the right. 18. Turn {12) (automatic down feed) to the left (automatic sizing) 19 20. 2 22, 28, Repeat step 10 and 14 to have the table and saddle movements, Automatic down feed is actuated at each cross reversal. The number in the display is decreesing depending on (11) (rough grinding switch) position whan cross feed is reversed. Similarly, for fine down feed the decrement depends on (8) {fine grinding switeh) position. Down feed stops when display reaches “0”. The table stops at the right end of its setting stroke after sparkout. After confirming the atove steps, press (19) (stop) and confirm if the spindle motor and hyciraullc motor will come to a stop. Return (24) {table speed control) to its vartically downward position, Return (26) (cross feed control) to ite neutral position. If there is no abnormal operation by following the above, trial running of the machine is completed. ‘Traverse automatic grinding | (Step grinding) se ores ast. @& is — Down Food Down Feed Down Food Sperkout Right End Start Stop (08 timos) Stop 2.8, @_® Down Feo 1 DP se & a Preparatory operations 1-1. Set the table dogs to a desired longitudinal stroke. Sot the cross feed dogs to a desired cross stroke. 1-3, Set (10) (cross feed direction) to the centre position (automatic cross reversal). 1-4, Turn (15) {traverse grinding) to the right. 1-5, Turn (12) {mode switch) to its automatic sizing position. 1-6, Turn (24) (table speed control} counterclockwise to cut off table feed. 1-7, Turn {25} {cross feed control) to the neutral position. Setting of cross feed rate 2-4. Turn and press (20) {hydraulic pump] ON, 2-2. Turn (8) (table feed direction} to the left. 2-3. Turn (24) (table speed control) clockwise slowly. 2-4, Pull out the cross feed handwhee! in order to allow automatle cross. movement, 25. Turn {25) (oross feed control) clockwise to give cross step feed, 2-8. Adjust to desired cross feed rate by turning (28) (step feed contro), 2-7. Stop the saddle and table movements by means of (25) and (241, respectively. Setting of automatic sizing 3-1. Mount a workpiece on the table and turn (5) (magnetic chuck switch) to the right 3-2, Lower the grinding wheel slowly to the workpiece. 3-3, Turn and press (21) {grinding wheel), 3-4, Tum (9) (table direction} to the left. 3:5. Turn (24) (table speed control) slowly clockwise. 3-6, Pull out the cross feed handwheel h 3-7, Turn (26) {eross feed cortrol) clockwise to give cross step feed. 3-8, Turn and press (22) (coo'ant). 3-9, Lightly grind the whole surface of the workpiece. 3-10. Turn off the coolant. 3-11, Turn (24) {table speed control] counterclockwise, 3-12. Press (19} (stop) to stop the hydraulic pump and grinding wheel. 3-13. Measure the thickness of the workpiece while keeping vertical position of the grinding wheel unchanged, 3-14, Setting of down food Sel (11) (Rough grinding emount) Set (8) (Fine grinding amount). When fine grinding is not necessary, set (8) 10 "0" 31 3:18. Sot grinding stock equal to the remained stock. Set (12) (mode selector) to the automatic down feed setting position, Sot grinding amount in the display by the keyboard. Set fine down feed by (7) (fine down feed), 3-16, Sat (12) (mode selector) to automatic sizing position, Bement When the wheel has been dressed, vertical down feed must be compensated according to the dressed arnount, 32 Manual Operation Automatic Operation Function at 42. 43. 44, 46, 47. Turn (5) ON Turn and press (21) ON Tum end press (20) ON ‘Tum and press (22) ON. Turn (9) to the left Turn (24) clockwise Turn (26) clockwise ‘Tum the coolant OFF Raise the wheel head 48. 49. 410, a, 12, Cross stop food is, provided at each table reversal ‘Automatic down feed is actuated at each ‘cross reversal These operations are repeated Automatic down feed stops, at the sizing position after fine down feed, id the display indicates “a” ‘The table stops at the right end of its stroke Magnetic chuck is ON Wheel spindle starts Hydraulic pump storts Coolant pump starts Ready for table start Table starts to move Cross step feed starts ‘Automatic down fead Automatic down foed stops a3 (i) Traverse automatic grinding Hl [Crisscross grinding) & @A1, a. oO ae ws! Ss @ OO Down Feed Down Feed Down Feed Spatiout ———— Right End Start 1 Stop (o5times) Stop S990 @e@ 8 =c° OD 7 & ap ‘The procedures of the operation are quite similar to TRAVERSE GRINDING I (STEP FEED) ‘exaapt for instruction (2-6), (3-8) and (4-7) in the satting of cross feed rate: ‘Turn (25) {cross feed control) counterclockwise to obtain continuous cross feed. jomarks ‘The table also stops at the right end of its stroke when eutomatic down feed has reached the automatic sizing position, (to Plunge automatic grinding ord Down Find Down fost own Food Spano ——_—sghtEnd Sa Sop fecal = ae 8 =] =o Down Feed GAAaaageae a ‘The procedures of operation are similar to TRAVERSE GRINDING | except 1, Preparatory operation and 2, Setting of cross feed rate: 1. Preparatory operation 1-1. Set the table dogs to desired longitudinal stroke, 1-2, Set (10) (oross feed clirection) to the central position (automatic cross reversal), Tum (15) (traverse & plunge grinding) to the plunge position, 1-4, Turn (12) (mode switct) to the automatic sizing position. 1-5. Tur (24) {table speed control) vertically down {No table feed) and position {26} {cross feed control) to its neutral position, 2, Make sure that the saddle clamping lover is clamped and (28) (cross feed control) ig in the neutral position, 35 1) Grinding foults and their corrections Type of Probable cause Romedies trouble Outside vibrations Install the machine on a place where vibrations and shocks are separated from other machinerles such as planer, press, crane, ete. Unbglanced whoo! Bolance the whee! Concentricity of wheel is etrue the wheel cae Concentricity of wheel isout | Ratrue the wheel ae Inadequate installation Check to ensure that the levelling bolts are resting securaly on the levelling plates Table reversing shock Adjust the terry valve on the front of the machine Wear of the spindlo Replace it with now bearings bearing Glazed wheat Dress the wheel Chango the wheel specifications Selection of wheels Use @ whee! with * Softer bond {low grade} © Coarse structure * Larger grift (Coarse size) Burn Grinding condition, Grind with @ * Higher table speed * Smaller down feed * Slower cross feed Coolant Use * Plenty of coolant * Solution type coolant Dressing Us a sharp diamond tool Typo of Probable causo Remedios trouble Dressing Dross with * Uniform dressing feed Patterned * Smaller dressing amount seratches Overhead type dressor Readjust the alignment of dressing food Iegular | Dirty coolant Clean the coolant tank Use new coofant soratches Clean the insice surface of the whoo! guard Dressing Use a slower dressing speed Rough Finishing Use a uniform dressing speed Uso a table type dresser instead of a overhead type dresser Grinding condition Use a smaller down food Use a slower cross feed Increased sparkout times Unbalanced whee! Balance the wheel Selection of wheels Use a finer whoel Wear of the spindle bearings Replace it with new bearings Inadequate installacion Check to ensure that the leveling bolts are resting securely on the levelling plates Table reversing shock ‘Adjust the tarry valve on tho front of the machine 7 MAINTENANCE (a) Hydraulic circuit diagram lad ‘Saddle : . yale Mote Toble Rovorsing Mainvowe I Table Right i f Pend Stop I yal ' An Fact I Table Speed 1 | Grose Feed conolvove! ALK TE] 1 | Grete | | 1 Lo) valve ; rt }—r 1am 1 1 ee | | cross Feed 2p ity Metering Sen | ml | seoston pe A NI \ 1 | Save sina i i oa a ane “et et i Ly f iva i Toblerevering [oe Suse | PilorVelve © Le | | S018 Preeeue Pree io retrieve 7 a fume CP} ERO) Hr 38 {b} Hydraulic pressure adjustment The working pressure of the hydraulic pump is set at 15kg/crn? (210 Ibsvin’) and this hes been adjusted before shipment. However, when the setting is disturbed by unforeseen sccidents, this setting must be readjusted, ‘To chock the pressure of hydraulic system: 1. Start the table hydiraulically with e slow speed of less than 1 ou/min (20 in/min) because whon hydraulic prossure is unloaded when the table is stopped, correct pressure can nol be observed, 2. Open the gauge cook located just under the pressure gauge and observe the hydraulic pressure. increase the pressure, a pressure adjustment cock must be turned clockwise. The pressure will decrease when the cock is turned counterclockwise. 4, When the setting is over, the lock mut of the cock must bo clamped. Then close the gauge cock to maintain the pressure gauge. (1) Pressure gauge (2) Gauge cock (3) Lubrication oi! adjustment valve (4) Pressure adjustment cock 39 (c) Adjustment of lubrication oil to stidoways, Lubrication oil ie suppliod through the pump, relief vsive, oll adjustment valve and oil sump at the top of column to each slideway. The oil Is then drain back to the machine base to be recirculated again. If the oil is incufficont inthe oil evel gouge seen et the top of column, adjust the valve by observing the oil level th cave the hydraulic eystem is in the normal condition and the oil still does not vise fo the column top gauge, drt may be clogged in the olf adjuster Remove it and chack whether the adjuster is clean or not. The valve has small throttle as shown below and can be easily removed by pincors. to lubrication system Lubrication Oi! Adjustment Vaive to hydraulic systern Yu G from olt pump (a) Adjustment of table rever If there is a shock at the table rovorsing, a tarry valve (see page 18] must be adjusted by the followings with a flat head screw driver. Tarun ronun | CD @ eS Table Shock big ermal no roversal “Table Raversing Timo ermal big no reversal 40 REFERENCE DRAWINGS. {a) Diamond tool Toper 1/60 (1° 8 454 (a2 aay 7 (orzyay s hoz \ \ \ @58H10.222) a (b) Wheel flange LACKENDED eoi3a0 fenowrer, sala) (os) |(0567) rn oar] 12115, 411.779 is [Bosrsia207 fs 15° Sox) wns Matched with a taper gauge 0.010 BI iQ Baa (1.76%) Enlarged dotail of 8 T0008) o1331626 (c) Washer BLACKENED. 3 oof] F) st oc meet lB #3) g} fg gi S| 6 af 8 2 Sted S| a] 3 gs, Fl s| #] 8 4) 8 eB) OS a z al |_ lest © 685 ci rough osx (See oe 21, folios HS 9x55, joes (oomasy. 3 0.12" 131. (0.20%) Enlarged of 43 (a) Adjustable balancing weight BLACKENED, Adil through 24 Siv6l Ball 189 2 loa Me thrcugh Hegona 6X8. Section A= A 3a. sp, punching 51030") Tae (aoa es (owes 7 wener I ae — fap ave , ww Taras 32 (1.261 | (c} Balancing afbor ON edKajoy eAUED SP. 87 DUH oF Bulepiey uoleApy SNLLOOHS-a7ENO“L CONTENTS 1. Oporation and alarm LEDs on controller DX-48 2. Definition of symbols used in flow charts 3. Trouble-shooting procedures 38, 38, 39-8, 39.8, 39.6, 3410, 31 Trouble-shooting .. Trouble-shooting for table start-and-stop faults jun The table does not move .. The table does not stop when the table stop button (PB4) is pressed ‘Tho tablo doos not stop when sparkout has complated Sparkout function does not complete the selected number of eycles .. Trouble-shooting for table movement fAUlES «sn.snnm The table does not move to the left (a malfunction of the automatic 16V@FSal) ensennnsnnennsne The table does not move to the right (e malfunction of the automatic reversal) Trouble-shooting for saddle movernent faults The saddle does not move The saddle advances ferward only. The saddle moves backward only Trouble-shooting for vertical movement FaUlES an. The whieel head does not move upward or downward nun ‘The wheel head does nat move upward ‘The wheel head does not move downward an Manual feed by the pulse generator is not possible... Trouble-shooting for grinding operation faults Grinding operation Is not possible Fine down feed Is not possible ‘Trouble-shooting for motor faults... Trouble-shooting for the faults of electromagnotie chuck .. Trouble-shooting for the faults of display unit XDS-2 ‘Abnormal numerical display . Entering Data cannot be shown on the display Resetting the display is not possible. Causes and remedies for alarms .. Replacement of a solenoid valve (SOL) Page 14 7 18 10 " u neta 16 18 6 7 18 8 9 20 21-22 23 23.24 25.26 20 28-29 30 31 32 33-34 Roference drawings 44 42 4a at 45 46 4a 48 Supplement co Electrical diagrans.. i Electrical connections of the operation control panel Description for the connector pins No. 1 Description for the connector pins No. 2.. Power box components layout... Function of components on XDS-26 .. Hlootrical components layout on the machine wow Specifications of the automatic damagnotizing contioller MAA. Definition of electrical component symbels.. 49.51 1. OPERATION AND ALARM LEDS ON CONTROLLER DX-48 DxX-4B IN @ auTors @ oress = @ Hse @ aust @ rs @ Hyo0FF @ samvro — @ UPERLS @ RstePa | @ UPPB Ig tet @ SAFIN I Lee @ curss la teoot = APTSS @ ves @ pwnea @ rot @ saaiN @PRaRvo — @ INCHPB @mvs @Hous @ us @ SETS ens] font] [Ona] ena] fona] fen oP wep} [16 20P 28. ap. (vse) (9) [roreor|acrenr ea eee (ste aw CONTROLLER (DX-4) Functions of lamps (LED) LEDNO. COLOUR. tO NAME OF LAMP REMARK LED 1 (G) Green our SAF YVI is ON, Saddle Forward 2 {G) Green out SAB ‘YV2 i ON. Saddle Backward 3 (6) Green our TER YV3 fs ON. Tablo Right 4 (6) Green our TB YV4 is ON, Table Left 5 (6) Green our TB.STP —_YVBis ON. Table Stops 6 — (G) Green our SALM Sorvo-systom Alarm 7 (G}Groon our REIKAN —_Sparkout-completion Signal 8 (G} Groon out SOKAN Rough Grinding — completion Signal 9 (G) Green our ZERO Zero display 19 (G) Green In Ls. 805 fs ON. Table Left 20 © (G) Green I SETSS $A2 is at Display Setting 21 (6) Green i HDLLS SA6 is ON, option) 22 {G) Green in TAVS. SAS Is at Traverse Grinding 23° (6) Green in PRARYO —SA3 is at Plunge Grinding 24 (6) Green wy INCHPB SBS is ON. Incrementel Feed 25 (G) Green iw SABIN SAA is at Saddle Backward 26 (G) Green in TP 01 SAZ Is at x! 27 (G) Green in PB SAI is at Table Right 28 (G) Greon i" DWNPB $83 is ON, Rapid Down Fed 29 (G) Green iW RPTSS SA2 Is at Rapid Feed. 30 (G) Green iN TP 001 $A2 is at x0.1 (option) 31 (G) Green in Lee SAT is et Teble Left 32 (G) Grean W curss $A2 is at Auto-sizing LED NO, 33 34 35 36 37 38 39 40 a ca COLOUR {G) Green (G) Green (G) Green (G) Green (G} Groen (Gh Green (G) Green (G) Green (6) Groen (6) Groon (G) Groen (G) Grosn NAME OF LAMP SAFIN wt ASTPPB upPB UPERLS SAAUTO Als HYDOFF ALLSTP Dress HsG AUTDRS, REMARK SAA Isat Sade Forward SA2 is at x10 384 is ON, Tobie Stop ‘SB2 is ON. Rapid Up Feed 801 ie ON. Upper Limit SA4 is at Sade Autoravereal $04 is ON. Table Right Hydraulic Pump is OFF SBI ia ON, Alkstop Manuel dross mode switch ON (optional Continuous down Fead grinding mode ON (optionat) Auto dioss mode ON (optional) (ormally ON) LED No. LeD. 10 u 2 13 “ 16 16 ” 18 42 44 46 48 ar 48. 49 60 6 ALARM, Red (Rh Red (Ri Red (Rh Red (R) Red! (ft) Red (R) Red (R) Red (R) Red (R) Rod (R) Red (R) Red (R) Red (RI Red (R) Red {R) Red (R) Red {R) Rod (RD NAME SAF TBA BL TB, STP SALM REIKAN SOKAN ZERO ALM T ALM P ALM LN ALM HNS uw ov oH ABN OR REMARK YVI Is short-crculted or overloaded Sadldle Forward ‘YVz2 ig short-circuited or overloaded Saddla Backward V8 is short-circuited or overloaded Table Right | Yv4 ts short-circuited or overloaded Table Left YS is short-clculted or overloadect Table Stop Sorvorsystem alarm coil KAT is overloaded or short-circuited. Overloading at sparkout, Overloading at rough grinding Overloading at sizing Current overloading, Pulse generator is foulty or in en open-cireult, Encoder is faulty or in an open-circuit. An Open-circuit {optional A discrepancy between the output and input signal Motor voltage is zero, 10A fuse is blown, Voltage overloading, Controller DX-48 is overheated VF travels beyond a certain distance from the sotting 2, DEFINATION OF SYMBOLS USED IN FLOW CHARTS ‘SYMBOL Co) 2. Docision A decision to select either YES or NO. DEFINITION 1, Process ‘A recommended course of actions. 3, Predefined Process Anprocess defined in other pages. 4 Terminal Tha starting or ending point of a flow chart. 5. Connector ‘The flow chart in other page resumes at a connector with the corresponding number, 6. Connector Flow continues in other page at a connector with the corresponding number. bd | 3) TROUBLE-SHOOTING PROCEDURES 3-1] Trouble-shooting eel | ==] ES es fan fouls eanet bo rctfed by following the paserbed low char, rela conte OX48 oF contact your newest seta, 32) Trouble-shooting for table start-and-stop faults 3:2-A) The table does not move no. Yes Tomee ta pone LED 5: Table righthand movernont SOL is ON, LED A: Table lethand movernent SOL is ON, LE 27: Table righthand movement 8S in ON, LED 31: Table lofthand movement $$ in ON, LED 40: Ci pump is OFF Teeter 8027 oy eba4 > a ‘Continue Inthe next page. Gare Tighe ensia BeAR “wwe—=—- Fig, 2: Continuity check between connector CN1 and ewitch SAI, -————y 6 eee rome a B33 me concior coi] © PF 389 333 cant 2 vot Cf be owe pps i O cori nae en Sie Soe ee ot [eh cant ‘Stony, ie alight If conti for CNIS = Gis oy CNL.8 ~ 22 when SAt eat the table eftand movement selection, From the previous page sgeeaceecey eres Fig. 28: Checking of solenoid value el |g Note: The solenoid cover bas been removed in this figure. TI 9-2-8) Tho table does not stop when the table stop button (SBA) Is pressed, Yes 3-2-C) The table does not step when sparkout has completed ves tos he esas 328, pop sven ves epee ne eanstretl pum per 3-2:D) Sparkout function dovs not complete the selected number of cyclos ves. ‘wets owt aay no. anaes ete yc mien 0 3-2) Troubleshooting for table movement faults. ison ogee ger ‘eeers ‘ote no. “AJ The table does not move to the loft (a malfunction of the automatic reversal) ves n 3-3-8) The table does not move to the right {a malfunction of the automatic reversal) Sieh SE ‘ne dene 808, rd OS en ¥ 2 Fig, 3: Voltage measurement at the terminal block rorminal ook | g]a{ ele le slale | votuotr \ SS ‘Turn on the power supply oc acl and measure the vltoge, oy it snould be DCD. to} Fig. 4: Checking for open-circuit in any connector fal teminst oiock Connector ent Megeohmmater Cutoff the power supply and remove the connecter. If an infinite Fesisianco is indicated betweon any pin of the connector and earth point E, the line concerned is not broken, 18 Fig, 8: Chocking of proximity switch VES. ‘Continua in tho previous page. duu 26 8-7] Trouble-shooting for motor faults mark: Inthe cave of single phase drive where voltage is applied fo only {wo lines tho moter, the following roubles may happen 1. Motor runs ata low saad 2. Motor does not str. 3. Fuge ie blown, 44 Thermal relays are OFF. No. ‘soa? No Ves, Ves es 2 3-8) Trouble-shooting for the faults of electromagnetic chuck ane Seo Fig. 8 yes ae 28 Fig. 8: Resistance measurement for the electromagnetic chuck Eloctzomagnetic Chuck “The standard intemal resiatance is ealbulated based on the voltage and eurrent shown on the name plate ofthe chuck with ts equation belo. stance = voltagefeuront Mesour the rsistince of the chuck witha megoahimmeter and compare ® agit the Calculated value. Ihe maaourod voi i infiite other PLED or the chuck s open chee, Fig. 8: Voltage check of controller MA-3A. Vokmeter [o[ejofelojo} “Tarn on tne power supply ané moocure the input and output voltages atthe terminal blosk. 47 3-9) Trouble-shooting for the faults of display unit XDS-2 3-9.4) Abnormal numerical display ves No, i am Ce ws, Sem HOE 3-9-8) Entering Data cannot be shown on the display ves {H) a 39-0) Resetting the display is rot possible Replace the leplay unit f epeting of data fe not possible Fig, 10: Replacement of the digital display unit XDS-2B (rear view) “The dspley pono is tightoned to tho studs of the control pansl with ruts. Remove the screws on the contol panels 0 reach the rar of the panel 1 2, Remave the conoeetor 13. Remove the nats 4. Replaco the PCB and reassamb the contol panel 32 9-10) Causes and remedies for alarms between manual pulse generator and its connector. ‘The pulse generator is faulty. Alarm} Alarm LEDNo| Name Cause Remedy LED 10] SAF | YV1 coil andits connector Replace the solenoid anc line (CN5-5) are the shert-cicuited line. shorted-ciroutod, LeD 11] SAB | YV2 colland its connector Roplaco the solenoid and line (CNS-10) aro the shor-circuitetine short-circuited LED 12] 78.8 | YV3 coil andits connector Replace the solenoid and ting (CN6-4) are the short-circuited line shor-cicuited. LED 13] 7B... | YV4 coil and its connector Replace the solenoid and fine (CN-9) are the short-circuited fine short-circuited. LED 14] TB. STP | YVS coil and its connector Replace the solenoid and tine (CNS-3) ase tho short-circuited line, short-circuited LED6 | SALM | An alarm is generated by the | Remove the alarm (see controller DX-4B for servo Note 1) system efor. LED 15] SALM | KAt coll and its connector Replace Kt andl the tine (CNS-2) aro shorted ine, short-circuited LED 16 | REIKAN | Overloading or Replace any LED 17] SOKAN | shor-cruiting occurs short-circuited element LED 18] ZERO | at the output. Len 42 | ot Current overloaded Remove the alarm (see U,V & Wof the AC servo Note 4). motor short-circuited Replace OX-48. Torque loading of Replace short-cireultod vertical fed is exosssive, elements Reduce the torque to 10 kg om. LeD44| ALM. | An open-circuit exists Gorrect the open-circuit Remove the shorted elements, Replace pulse generator, 33 ‘Alarm | Alarm ED Ne NEE Cause Remedy LED 45] ALM.P | Lines between the encoder Correct the open-circuit and its connector are Romove the shorted ‘open-circited or shorted. clement Tho enecdler is tauliy. Replace the encoder. LED 46] ALM.LN | An oponcirouit exists Correot the open-circuit between V.F. scale and Remove shorted elements. its connector Replace V.Fscale, V.F. scalo Is faulty. (optional accessory) LED 47 | ALMHNNS | The output and input Remove the alarm (see (feedback) signals are Note 1). differant Replace the AC servo motor. The AC servo motor is Replace controller DX-4B. slipping, Leo 4s | uv The 10A power fuse is blown, | Replace the blown fuse and controller DX-4B. Lep 4s | ov ‘The braking inertia of the Reduce the inertia, servo mctoris 100 high. Overtoating occurs at the ‘Adjust the voltage to power source. ACI20V (RA & 84), LeD 50 | OH The controller DX-48 is Let DX-4B cools down: overheated Stop the vertical movernent operation, Noto: The motor is rated at 10 minutes. LED 51] ABNOR | V.F. travels beyond a RESET certained distance from the setting. Note 1: To remave the alarm, tum off the circuit breaker CBI and then turn it on. 3-11) Replacoment of a solenoid valve (SOL) SCREWS Remove the four screws as shown by the arrows and remove the solenoid valve from the machine, “Then, remove the nut, washer and cover in the order shown below. Remave the control wire and replace the valve, s.coven a.wasien—\. “uz \ a “SCA Ka joe = Z a) 4-1) Electrical diagrams 1 POWER SUPPLY AC200V_——S0Hz ‘AC200/200V GoHz (Machine to different destinations are wired according to 21 wr am 5 a ie a tah tone 2S 3] Boman > 7 MS (oh 7 fom 9) 11 95S 9g w IE as ww) eM tae 9 55 GRINDING WHEE! Hitt a | ‘SPINDLE MOTL isa] ine x 0 [a] si Retired vt ( MI 4 fossa ee 7 a { gy essa we iz a | a HYDRAULIC oa 2 PUMP NOTOR sax a 7 ‘ie [ sw [ 2a Looe “ty 2 { M2 fe] 6 0 osu aan (bectr ay > JDUST JSUCTION MOTOR i0.4KW 2P [COOLANT PUMP. MOIR (CI-4BM : 40W 2° \CT-128N : GOW 2P MAGNETIC DUST ISEPARATOR, l25W 4P WORK LIGHT 4-1) Electrical diagrams I @ ! 2» i estoy FUS (04) fk a n 1.23.8 B 0,0, * 4.5,8,0,6 6 6.0.8 % 7.0.8.2 B 2 19.02.30 » (04. 1 on) ap NA~3 > ee! c eae > (avrowane oewaciet2ne commouse) * stam), Loy. an meeerer able clea 2 g 2)b 12) Dbl} a} gl pie CHUCK INTERLOCK ; or. 3B si au a ube RY ts een coyaa. pre 37 4-1) Electrical diagrams It pM gate th cases ‘Get £ nales>| —_] ii “dea th ala Insp ith ce |r ad sone st] Sopp ar ti = me othe twee ga sg war itt Leela tt] Sep war at ferns | top| 9 wy ee ase ath} my . Petey oran| Sot fee pay reo sat] top] Be ba 4 ce) ones “i Mens BB} i sual tg A] o pe as ce reo a cease — galt “ Ins 3 > Sia Hsp a Tee Son 14 {eles 0 a 8 fon) ic fom ct fas Lect Jus 2 tel s cethius 6 {<< [nor Hee eor) ese) “ <4 annoy) conmeter oft 38 4-1) Electrical diagrams IV cancer ‘a. tTacaew al so 0 cela om Kewlien “SU ee | Lewin leet ae Sle Feil 7 fe?|e | on a ai course oe ala als veRTEAL FEED SPAY UT GVHGV GSS Mi ESST ONES < “EEETETG ia @ a vs val 5 t 39, 4-1) Electrical diagrams V i create pm | veorenge aan lou son Ww % wsniss #32 L050 wot fo} BRR A TP ee aa Toor at j TH TT 4 “eer rrory | conRoLER Oe gis 1859 wat Diseay unit 15-28 40 4-2) Electrical connections of the operation control panel ra rer x poi sr zu ia wat $m ae st ee wer oe ‘m s eee 54 Os Fide, aes pow aye 18-3 cara we, enn rd ces exmaue ‘ ‘ Se = cana i Eo a tt oa “ee tH veo ‘a ust suo FO ED eS be (vanoHte - wn (wonow) ve- wn csugon x (Gras) Sune = .oUb0 wwacone x Sr se = [ones [a TN Z ae | aes p ¢ i 7 aan] Joon z at swan (an a6) SN ES ka = z = Pa = eee eeaaae Teal Zz WNOULEO te iss 2 Sra] Siuset Sn anv teal 10 Sai 1s ors a wave ¥e3 osia | Noe a ta Rosina set fap aie | aun 7 ose |e [or t se some te t al moos | ads [8 oe | eas — A as ere SLR CS ‘ SE Toxs| 1s soe ae os | wr [+ ce) sae "peas | Le p ab neve | masa 3 | awa = aaa oiuvad wos [ess Tt sess ft Serves Lt nouaossa | 3000 se [ON ouawaesa jrcvoo Sun |ON frouaticese novo sui low | NOUsTOSIG | nino. Bo Tan Ares ee00N oN voLwaG> 251d 2 Ta (Sr - XQ) HITIOULNCS: | "ON Suid soleus 24) Jo} uonduoseg (EP (eonon) 8x vwwooza x 31176 = aE wucoor x (CaTWas) SEINE + HEC xo [ane 3 no-[-e-en [op “ mapen[o-en—[e 2 Nige BA [| Z- SN s = ree [ics A noo [een 5 Nowa | s-eu—[= 2z moo [es] £ reiicsst| samo low ot vw LUSTIOUINGO ONZLENOWNSA OUMHOLAY erin o0-syos atom) 00 sros wunce ramet. wsucetse tree aes 3 z ‘uaron s0-sr08 ow Z enoet Charged z [ ON neyiay | s-€ 3 janet etre Le a pose fe) zee te 1 uf £ 2 ela Ramee Soooemm [ov] | iawEa | Sooo [ov EE cose on] apEM eNO | (g2- Sax) LINn AvidSIO Z ON SuId 1o;2eUU00 ey 10) uoRdOSEQ (y-y oO zH008 nozzi00zo¥ =) a8 ag a 10onG mS vad | oud aaa | a (esvs) Q = 10) Cl FERED = 0 Qo jLosa ror | eno fi-znorf aro | wor | | a yew Eom | = Far] LINn Kaan METIOHLNOO ap-xa bob inoke| syueuodwico xoq Jomed (S-P 44 381d MeN! Z/L SLVOIGNI + SON {Ovi NOLLYOIGNI HON! + SON un! | INASaWES - PON (auvis no ~ 40 ¥os) Nig SI ONICVaE wr! 1'9 LNSSaHA=H%100"0 « CON (2LWLS NO ~ JO HOS) NOLLONNS DNIHLOOWS + ZON SSHSASY - KOLVOION! ALIWW1Od + LON {SNOLLONN ONIMOTIOS BHLYOd NO MS) ONLLLES HOLIMS NOILONNS = LMS:2 (ouonnstyn di StWidd¥ HOWE S) Nid YSdIINP LHSSNI ‘BALLO3353 3g OL JINOWIO NEdO FWosLOR13a zara 3A 8Od NOLLYSN3dN09 SS3YO SAILOS4I3NI + SON 40 UOS GSN + ZON 3A WOd NOLLWSNSANOO SS3HO BALLOT « LON {SNOILSOd OML HOS SNLLISS ‘ON SINVS) S3XV SLYNIGHOCO 4O ONILLSS re SSHOLIMS ® SNId HadNINe JO SONLLLAS NOLLONNS ANNOWY 0334 NMOG NI (vs) ENA, ANOVAS 4O HASHINN feys) —-PNOA INNO O334NMOGHONOX (vs) —_ZNOA SONVMOTIV ONIGNIND BNI4 (VS) SNA ANANIYAMOd TTVOS ‘FO —-9NOA HOLOZNNOO INdNIHEMOd = LNOA HOLOSNNOD ++ “| LIND AvIESIG [oo woh GABA OA @LO J fee oe] q Tre “sd red baad : a 9NOA — SNOA oo "Esax_O(0| 82-SQX Uo susuoduioo yo uonouny 45 in| SED feuryoew au2 40 aoe) swwouodusoo jeoMaoela (7 48) Specifications of the automatic demagnetizing controller MA-3A. Features 1. Ithas a compact, light-weight design; thus facilitates installation. 2. Itean secommodate the biggest chuck of 600 x 500 size, 3. Itcan be used with any types of chuck, 4 Its output voltage can be varied to suit the different sizes of workpieces. 5. [thas an excellent demagnetizing capability enabling easy ramoval of large or hardened workpieces. Specifications ‘Input ‘Aci00V 2. Output 020-85V, 5A 3, Domagnetizing patton Btypes 4, Demagnetizing time 2rypes S. Interlock contacts, Normally open ACZB0V 2A, DO3OV 24 4 on yonko SOOWWRLNI SUBNOWN OL Apoiov OnHo OL, oy ONOL 30 No YE-VIN Jojjoqu09 BuzyauBeWap opewony “G ainBiy 5. SUPPLEMENT 5:1) Dofinition of olectrieal component symbols SYMBOL DEFINITION FR. (Overload relay heater element is heated by the current supplied to a motor. Thertnal overload relay ltis thermally activated by the heater elemont, During severe current overloading, the relay heater cuts the supply to the motor. Colofa magnetic switch Iteontfols the ON and OFF ofthe electromagnetic kn sitch, x ‘Thormal-magnetic breaker oF This thermally sensitive breaker trips during overloading of curent, ‘Notmally open contacts EE Totlose the contacts, a voltages apped to its col Normally close contacts Tospen the contacts, a voltage is applied tots col. Motor “9 Plug and receptacle Transiommer Fuse Mushroom lype push button switch (normaly closed) Flat lype push button switch (normally cpen) “Toggle switen as sa fae a Limit switeh (normaly open) sort. Limit snitch (normally closed) —p— Diode or rector SYMBOL DEFINITION c ea 4 — Condenser or cepactor Ly SA at Selective snitch (cam type) 4 eae x Noise kitor ; PE | sae : 6] rae sey Fultwave reste (diode stack) 51 Ast-Luvd TVANYN NOWWuadO FOREWORD This manual is compiled to give the user comprefiensive information on Okamoto Precision Surface Grinding machine, Model ACC-630X/ACC-12-24DX/PSG-630X It gives the specifications of the machine; it serves to teach on the installation, operation and maintenance of this machine. Schomatic drawings of the lubrica tion system and hydraulic circuit are aso included to give a general outline of the machine's design, FOREWORD This list is compiled to assist the user of Okamoto Precision Surface Grinder in ordering replacement parts, The parts are arranged in the exploded view, as far as possible in the same relative positions as in the machine; thus should be of assistance ta the user in the maintenance of the machine and in selecting and ordering the proper parts when repairs are required It is recommended that the user be thoroughly familisr with this booklet end use it at all times when ordering parts. Ie is necessary that the Serial Number of the machine appears on the requisition order as well as the code numbers of the required parts, Please note that the: Serial Number is stamped on the front of the machine base, CONTENTS How to order replacement parts Front view Rear View Column essombly 45 Spindle unit assombiy o-7 Whee! guard assembly 8-9 Table assembly Saddle as8EMDIY cen ene a 12-13 Cross feed cover and rear splash guard assemblies .. 7 14-16 Cross feed unit assembly seven WAT Hydraulic valve body assembly 18-19 20-21 Hydraulic pump unit and vertical feed assemblies enon ‘Machine base assembly 22-28 HOW TO ORDER REPLACEMENT PARTS 1, Refer to page 2 and 3 locate the assembly which contains the desired part. 2, Note the page number given for the oxploded drawing of tho assembly. 3. Locate the desired part and its item number in the drawing. 4. In the partilist (on the facing page) find the item number to determine the corresponding part name and the code number. 5. Sand the Part Name, Part Code Number and the Serial Number of the machine to the vendor. ANAUA LNOUS CcoLUNY ASSENBLY NO | PART CODE | PART NAME ‘ary [no. 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