SORENTO(BL) >2004 > G 3.

5 DOHC > Brake System

REMOVAL
1. Remove master cylinder and gasket.
2. Disconnect vacuum hose from the booster.

3. Remove the shift knock cable (A/T) and then remove joint pin and snap pin.

4. Remove the lock nut and then remove brake booster.

INSTALLATION
1. When installing the booster assembly, replace the packing of each end of booster installation holder.
2. Insert the booster and tighten the nut.

Tightening torque :
19 - 26 N·m (1.9 - 2.6 kg-m, 13 - 18 lb-ft)
3. Connect the booster push rod and brake pedal with a joint pin and install a snap pin to the joint pin and then
install the shift knock cable (A/T).

When installing the snap pin, A new one must be used.

4. Adjust push rod length

(1) Insert the gasket onto the master cylinder.
(2) Put the SST onto the gasket and tighten the adjusting bolt until the bolt touches the bottom of the push rod
hole.

(3) Apply 500 mmHg vacuum with a vacuum pump.

(4) Invert the SST used in step 2 and place it on the booster.
 (5) Check whether the clearance between the edge of the adjust bolt and the push rod of the booster is 1.2 - 1.7
mm (0.047 - 0.067 in.)
If it is not 1.2 - 1.7 mm (0.047 - 0.067 in.), loosen the lock nut of the push rod, and turn the push rod to make
the adjustment.

Permissible play :
1.2 - 1.7 mm (0.047 - 0.067 in.)

5. Install the master cylinder.

Tightening torque :
10-16 Nm (1.0-1.6 kg-m, 7-11 lb-ft)

6. Connect the vacuum hose to the brake booster.

7. After filling the brake reservoir with brake fluid, bleed the system.
8. Check for fluid leakage.
9. Check and adjust the brake pedal for proper operation.
10. After installing, apply grease to the contact parts of the joint pin and brake pedal.