Taski Swingo1255

Technical Manual
Edition: V1.00/2010
GTS Technical Manual
Index
1 Foreword
1.1 Target 2
1.2 Technical Training 2
1.3 Technical Manual 2
1.4 Conclusion 3
2 Elementary
2.1 Health & Safety 2
2.2 ESD 2
3 General
3.1 General information 2
3.1.1 Part reference 2
technical manual swingo 1255 B Power V1.00 2010.03IVZ.fm
3.1.2 Consumable supplies 2

3.1.3 Direction description 2
3.1.4 Power source 2
3.2 Required material 3
3.2.1 Tools 3
3.2.2 Material 3
4 Technical data
4.1 Machine range 2
4.2 Technical Information 3
4.2.1 Machine profile 3
4.2.2 Technical data 3
4.2.3 Machine speed 4
4.2.4 Dimensions and weights 4
4.2.5 Battery 6
4.2.6.1 Battery compartment 6
4.2.7.2 Battery specifications 6
4.2.8 Charger 7
4.2.9 Brush system 7
4.2.10 Suction power 8
4.2.11 Additional 8
4.3 Accessories & Additional parts 9
4.3.1 Accessories 9
4.3.2 Additional parts 9
5 Mechanical
5.1 Mechanical sequences 2
5.1.1 Handle/Upper part 2
5.1.2.1 Replacing of microswitch 2
5.1.3.2 Replacing of hall sensor board 3
5.1.4.3 Replacing of throttle lever 5
5.1.5.4 Replacing of vacuum motor 6
5.1.6.5 Replacing of tank cover 8
5.1.7 Squeegee lowering mechanism 11
5.1.8.1 Replacing of squeegee bracket spring 11
5.1.9.2 Replacing of swinging arm long 12
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Copyright © 2010, Diversey Inc.
5.1.10 Squeegee 13
5.1.11.1 Replacing of fixation spring 13
5.1.12.2 Replacing of front blade 14
5.1.13.3 Replacing of back blade 15
5.1.14 Lower part & tank 16
5.1.15.1 Replacing of tank 16
5.1.16.2 Replacing of castor wheel 18
5.1.17.3 Replacing of filter 24V 19
5.1.18.4 Replacing of pump 20
5.1.19 Drive, Wheel group 22
5.1.20.1 Replacing of traction unit 22
5.1.21 Tool lowering unit 24
5.1.22.1 Replacing of foot lever 24
5.1.23.2 Replacing of pusher rack 26
5.1.24.3 Replacing of electrical brush unit (EBU) 27
5.1.25 Brush drive unit 28
5.1.26.1 Replacing of brush drive unit 28
5.1.27 Brush drive 30
5.1.28.1 Replacing of brush belt 30
5.1.29.2 Replacing of brush pulley 33
5.1.30.3 Replacing of motor & motor belt 35
5.1.31.4 Replacing of intermediate pulley 37
technical manual swingo 1255 B Power V1.00 2010.03IVZ.fm
6 Electrical
6.1 System architecture 2
6.1.1 General 2
6.1.2 System overview 2
6.1.3 Emergency loop 3
6.2 Electrical sequences 4
6.2.1 Dashboard 4
6.2.2.1 Replacing of dashboard 4
6.2.3.2 Connections 5
6.2.4 Dashboard service menu 9
6.2.5.1 Reset service LED 9
6.2.6 Power electronics 10
6.2.7.1 Replacing of power electronics 10
6.2.8.2 Connections 11
6.2.9 Charger 15
6.2.10.1 Replacing of charger 15
6.2.11.2 Connectors 15
6.3 Schematics/System 18
6.3.1 Battery connection 18
6.3.2 Electrical schematic 19
7 Additional information
7.1 Available GTS Newsletter/Instructions 2
8 Revision
9 Appendix
10 Notes
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Technical Manual
1 Foreword
19. April 2010 Edition: V1.00/2010

1 Foreword
1.1 Target
To serve our customers faster and more efficient it is important to achieve a general
standard of technical know how with our partners in the market.
Therefore we developed a new Technical Training concept which is based on e-spares.

The concept consists of a Technical Training and a Technical Manual.
These two tools will be produced for each newly launched machine with a certain com-
plexity. The Technical Manual will be available as PDF file and can be downloaded from
e-spares. The Technical Training documentation will be distributed after having at-
tended a the technical training.
01.0 swingo 1255 - foreword.fm
1.2 Technical Training
The Technical Training is addressed as reference book for the technical training ses-
sions and will be distributed to the floor care responsible and/or to the technical train-
ing responsible after attending a training session provided by GTS (max. 2 persons
per country).
The intension is, that after this session, a technical trainer is able to perform technical
training for their local technical staff and in this way to transfer the knowledge to all
service technicians.
The Technical Training is not intended as manual for the service technicians and will
be distributed only to the training responsible of each country.
1.3 Technical Manual
The Technical Manual is addressed to the service technicians and should be translated
and distributed after a technical training.
It contains a summary of procedures, hints and suggestions etc. which are helpful and
19. April 2010 Edition: V1.00/2010 1-2

essential for the daily business. The Technical Manual can be downloaded from e-
spares/documents.
1.4 Conclusion
We are convinced that the new Technical Training concept together with the Technical
Manual are powerful tools, which will help our service organisations to achieve a high-
er level of quality in repairs and customer satisfaction.
If you have any comments or questions do not hesitate to contact your country re-
sponsible.
Sincerely yours
GTS Team
01.0 swingo 1255 - foreword.fm
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Technical Manual
2 Elementary
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2 Elementary
2.1 Health & Safety
Scrubber dryers may be powered by mains electricity or batteries. There are risks as-
sociated with both, which call for proper precautions, such as the provision of good
ventilation and the elimination of risk of ignition.
All work, implemented on such machines, should only be performed by trained per-
sonnel in accordance with local regulations.
Before working on such a machine, isolate it from any electrical source.

02.0 swingo 1255 - elementary.fm
Always wear the required personal protective equipment (including gloves and gog-
gles that must be worn when potentially exposed to any hazardous material and when
carrying out hazardous work tasks).
Note that parts may be contaminated with chemical product. If possible flush hoses
out with fresh water prior to carrying out any maintenance. For information on chem-
ical products that are used in this machine, please carefully read the product label
and Material Safety Data Sheet (MSDS).
Empty water tanks prior to carrying out any maintenance. Ensure contaminated water
is emptied into an approved drain. Avoid pollution.
2.2 ESD
Static electricity is electricity at rest or the accumulation of electric charge, as op-

posed to an electric current which is the movement of electricity. The flow or move-
ment of people and/or materials in and through the environment causes separation
and therefore static electricity. A familiar example of static electricity is when a per-
son walks across a carpeted floor. Static electricity/electrostatic charge is generated
simply by the contact and separation of the soles of that individual's shoes from the
carpeted floor.
Electrostatic Discharge (ESD) occurs when the electrostatic charge is transferred from
a material that carries the charge to an electrostatic sensitive device. In the example
above, this electrostatic discharge is the „shock“ felt after walking across the carpeted
19. April 2010 Edition: V1.00/2010 2-2

floor and then touching a door knob. It is this electrostatic discharge, which comes in
varying degrees, that can be most damaging to electrical devices and other industrial,
commercial and consumer products.
Static electricity, a natural phenomenon and consequently electrostatic discharge are

the primary causes of countless problems affecting industry, business and personal
life. These problems can be as simple as the shock resulting from walking across a
carpet; as costly as the destruction of sensitive electronic components or jamming of
machinery.
Almost any material can generate static electricity. The ability to store or unload the
charge depends on the type of material.
Static can damage devices, which can result in immediate product failure to operate.
In contrast, static damage can go undetected for a period of time and the results are
product failure once the product is in service.
Electrostatic fields are associated with charged objects.
The degree of severity of ESD events is contingent upon the type of discharge which
occurs. The three most common ESD charge transfers are:
• from an external object to the device

• from a device to another object
02.0 swingo 1255 - elementary.fm
• resulting from electrostatic fields
Please do not store electronics without ESD bags at any time.
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Technical Manual
3 General
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3 General
3.1 General information
3.1.1 Part reference
Explicitly mentioned parts are defined by references corresponding

to the e-spares spare parts list.
E.g. Tank axle (02/118) corresponds to the parts list on e-spares,

sub assembly 2, position 118.
3.1.2 Consumable supplies

02.5 swingo 1255 - general.fm
If you have to remove cable ties then position the new ones at the
original place.
If you have to remove self locking nuts, you should replace them
by new ones.
3.1.3 Direction description
On the „RH“ always means on the right hand side of the machine in
working direction (when you are standing behind the machine).
On the „LH“ always means on the left hand side of the machine in
working direction (when you are standing behind the machine).
3.1.4 Power source
Depending on the work it might be required to remove the power

source (mains/batteries) from the machine.
The in here mentioned sequences (mechanical and electrical) are

based on the assumption that the power source (mains/batteries)
were removed from the machine before.
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3.2 Required material
3.2.1 Tools
• A standard range of tools is required e.g.

• Fork spanners
• Allen keys
• Torx keys
3.2.2 Material
• No special tools are required.
The above listings are only a recommendation for the technical

training.
02.5 swingo 1255 - general.fm
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Technical Manual
4 Technical data
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4 Technical Data
4.1 Machine range
SKU Description Version Series

7516829 TASKI swingo 1255 01
B Power
7516830 TASKI swingo 1255 BMS SEV 01

B Power
7516831 TASKI swingo 1255 BMS EURO 01

B Power
04.0 swingo 1255 B Power - technical data.fm
7517575 TASKI swingo 1255 BMS DK 01

B Power
7517715 TASKI swingo 1255 BMS NA 01

B Power
7516833 TASKI swingo 1255 BMS UK 01

B Power
7516832 TASKI swingo 1255 BMS EBU SEV 01

B Power
7516834 TASKI swingo 1255 BMS EBU EURO 01

B Power
7517576 TASKI swingo 1255 BMS EBU DK 01

B Power
7516836 TASKI swingo 1255 EBU 01

B Power
Table 1: Machine range
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4.2 Technical Information
4.2.1 Machine profile
Pos. Value
Theoretical performance (at 4.5 km/h) (m²/h) 2475
Practical performance (m²/h) 1250
Working width (mm) 550
Squeegee width (mm) 800
Solution tank (l) 55
Recovery tank (l) 55

Table 2: Machine profile
4.2.2 Technical data
Pos. Value
Noise level (ECO mode) dB(A) <60
Vibration (m/s2) < 0.5
Approvals ÖVE
Nominal consumption (W) 1000
Power drive motor (W) 200
Power suction motor (W) 490
Voltage (V) 24
Battery capacity max. (maintenance-free/wet) (Ah)/C5 50/70
Battery autonomy max. (h) up to 3.0

(70 Ah maintenance free battery)
Internal charger only in BMS
Protection grade machine IPX3
Protection class charger (BMS model) I
Protection class charger (BMS model DK) II

Table 3: Technical Data
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4.2.3 Machine speed
Pos. Value
Transportation speed (km/h) 4.5
Cleaning speed (km/h) 4.5
Ramp max. (%) 2

Table 4: Machine speed
4.2.4 Dimensions and weights
Pos. Value
Dimensions L/W/H (mm) 1420/580/1170
Door pass through with squeegee (mm) 800
Battery compartment L/W/H (mm) 700 x 340 x 240
Net weight without batteries; empty tank (kg) 81
Weight, ready to use (kg) 260
Max. floor pressure (N/mm2) 0.39
Wheel diameter front (mm) 200
Wheel diameter - castor (mm) 100

Table 5: Dimensions and weights
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Picture 1: Dimensions
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4.2.5 Battery
4.2.5.1 Battery compartment
Pos. Value
Battery compartment L/W/H (mm) 700 x 340 x 240
Table 6: Battery compartment
Picture 2: Battery compartment
4.2.5.2 Battery specifications
Please use batteries from Excide/Sonnenschein, as this is our

preferred partner.
BMS is only for dry (gel) batteries.
For the correct connection of the batteries, pay attention to the

voltage of each battery and the correct connection. Therefore refer
to e-spares.
19. April 2010 Edition: V1.00/2010 4-6

Supplier Type
Length [mm]
Height [mm]
Width [mm]
Weight [kg]
Voltage
Ah
Excide Sonnenschein GF12050 12 50 278 175 190 20
Excide Sonnenschein GF12070 12 70 330 171 236 28

Table 7: Dry (gel) batteries
4.2.6 Charger
Pos. Value
Primary V 100 - 240
Primary Hz 50 - 60
Secondary V 24
Secondary A 20
Secondary (DK model) A 25
Protection class charger (BMS model) I
Protection class charger (BMS model DK) II
Approval CE
Cable length / BMS cable (m) 3

Table 8: Charger
4.2.7 Brush system
Pos. Value
Brush system (mm) 2 x 280
Brush motor (W) 750
Brush speed (rpm) 195
Brush pressure max. (kg) 48

Table 9: Brush system
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4.2.8 Suction power
Pos. Value
Vacuum motor (W) 490
Max. air flow (l/s) 32
Max. vacuum (mbar) 118
Max. vacuum (kPa) 11.8

Table 10: Suction power
4.2.9 Additional
Pos. Value
Cleaning Solution Dosing CSD system
Brush lifting mechanical or

electrical (EBU)
Squeegee lifting mechanical

Table 11: Additional
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4.3 Accessories & Additional parts
4.3.1 Accessories
SKU Article
7510634 Pad drive harpoon grip 280 mm
7510631 Scrubbing brush standard 280 mm
7510632 Scrubbing brush washed concrete 280 mm
7510633 Scrubbing brush abrasive 280 mm
4122535 Blade front
4122536 Blade back

Table 12: Accessories
4.3.2 Additional parts
SKU Article
4127204 Blades front Type 816 (Closed front blade)
4127052 Double back blades (56/2.5 x 858)
4075260 External hour counter for battery models
4122526 PU traction wheel (brown)
4123154 PU wheels soft
4122527 Castor wheel brown 100

Table 13: Additional parts
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Technical Manual
5 Mechanical
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5 Mechanical
5.1 Mechanical sequences
5.1.1 Handle/Upper part
5.1.1.1 Replacing of microswitch

05.0 swingo 1255 B Power - mechanics.fm
Picture 1: Microswitch
Remove
• Remove the 3 screws of the cover.
• Remove the cover.
• Unplug hour counter wires from the hour counter or the cover.
• Remove spring of the microswitch.
• Remove microswitch from fixation.
• Disconnect wires from microswitch.
Mount
• Connect new microswitch to the wires.
• Position the microswitch on the fixation.
Ensure that the microswitch is positioned correctly on the fixation

(pins).
• Assemble microswitch spring.

• Test if the microswitch is functional when moving the throttle
levers.
• Connect the hour counter wires to the hour counter or to the
cover.
• Assemble the cover.
• Tighten the cover with the 3 screws.
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5.1.1.2 Replacing of hall sensor board
Picture 2: Throttle hall sensor
Remove
• Remove microswitch according to chapter REPLACING OF
MICROSWITCH.
• Remove the 5 screws of the dashboard.
• Remove dashboard.
• Disconnect hall sensor compl. ribbon cable from dashboard.
• Thread out hall sensor compl. ribbon cable.
• Unscrew mechanic hall sensor compl. fixation.
• Remove mechanic hall sensor compl.
Mount
• Build in mechanic hall sensor compl.
Make sure that the mechanic hall sensor compl. is placed correctly
on the pins of the support before tightening the screw.
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Picture 3: Hall sensor positioning
• Place and tighten screw of mechanic hall sensor compl.

• Thread in the hall sensor compl. ribbon cable.
• Connect hall sensor compl. ribbon cable to the dashboard.
• Position dashboard and fix it with the 5 screws.
• Complete assembling according to the chapter REPLACING OF
MICROSWITCH.
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5.1.1.3 Replacing of throttle lever
Remove
• Remove microswitch according to chapter REPLACING OF
MICROSWITCH.
• Unscrew mechanic hall sensor compl. fixation.
• Remove mechanic hall sensor compl.
• Unscrew the four screws of the switch holder bracket.
• Remove switch holder bracket.
• Put the locking lever to the left.
• Remove both throttle levers.
Remarks
The lever parts can be replaced as single pieces according to e-

spares.
Picture 4: Throttle levers position
Pay attention that the solenoid is placed on the left side (hall sensor
side).
Make sure that the rubber covers are placed in the slots.
Mount
• Assemble both throttle levers.
Ensure that the lever toothed wheels are positioned in the center of
the possible movement.
• Mount switch holder bracket.

• Build in mechanic hall sensor compl.
Make sure that the mechanic hall sensor compl. is placed correctly
on the pins of the support before tightening the screw.
• Place and tighten the screw of mechanic hall sensor compl.

MICROSWITCH.
19. April 2010 Edition: V1.00/2010 5-5

5.1.1.4 Replacing of vacuum motor
Picture 5: Vacuum motor
Remove
• Open the tank cover.
• Loosen the screw on the tank cover on the support side (RH).
• Loosen the screw on the other side (LH).

• Close the tank cover.
• Open the tank cover without base plate.
Picture 6: Base plate
• Disconnect vacuum motor wires from connection block.

• Remove sealing of vacuum motor to tank cover.
• Remove capacitor from motor.
• Unscrew the 3 screws of the vacuum motor protection plate.
• Remove the vacuum motor protection plate.
• Remove vacuum motor fixation sealings.
• Remove the vacuum motor.
• Remove bottom sealing of the vacuum motor.
Mount
• Position bottom sealing of the vacuum motor.
• Build in the vacuum motor.
• Position vacuum motor fixation sealings.
• Assemble vacuum motor protection plate.
19. April 2010 Edition: V1.00/2010 5-6

Remarks
Ensure that the vacuum motor sealings are properly positioned

before assembling the protection plate.
• Position and tighten the vacuum motor protection plate

fixation.
Remarks
Ensure that the turn protection is placed (spin protection).
• Mount capacitor to the vacuum motor and connect wires.

• Position top sealing of vacuum motor.
• Connect vacuum motor wires to connection block.
• Close tank cover and position it on the base plate.
• Open tank cover together with base plate.
• Use the tank cover support.
• Tighten base plate fixation on the LH side.
• Tighten base plate fixation on the tank support side (RH).
Tighten the fixation rubbers smoothly.
Remarks
Check at the end if the vacuum motor top sealing is positioned

properly. If necessary, unscrew and remove the dashboard and
check.
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5.1.1.5 Replacing of tank cover
Picture 7: Tank cover
Remove
• Unscrew dashboard fixation.
• Remove dashboard and disconnect all cables.
• Remove the 3 screws of handle cover.
• Remove handle cover.
• Unplug hour counter wires from the hour counter or the cover.
• Remove screws (01/103) of throttle lever bracket.
• Thread out hall sensor ribbon cable and remove the complete
throttle lever system.
• Unscrew handle fixation to the tank cover (01/106 and 01/
107).
• Remove handle from tank cover.
• Unscrew and remove rear panel (09/103).
• Open the tank cover.
• Loosen the screw (01/107) on the tank cover on the support
side (RH).
• Loosen the screw on the other side (LH).
• Close the tank cover.
• Open the tank cover without base plate.
Picture 8: Base plate
• Disconnect vacuum motor cable at connection block (cable to
19. April 2010 Edition: V1.00/2010 5-8

power electronics).
• Remove cable fixation from base plate.
• Thread out cables from tank cover.
• Close tank cover.
• Remove fixation screw (09/123) of axle on one side.
• Push out axle (09/121).
• Remove complete cover.
• According to what you need to exchange, remove the existing
parts from the tank cover and place it on the new one.
Mount (Drilling of hole for tank cover axle)
Assemble the tank cover lock at the end of this sequence.
• Position the base plate on the new tank cover.

• Fix the base plate on the tank cover.
• Position the tank cover including base plate correctly on the
tank.
Make sure that the sealings are nicely positioned.

• Drill the hole for the tank axle without pressing the tank cover
down onto the tank (drill with 10 mm).
• Mount the tank cover axle.
• Fix the axle with the screws.
Remarks
Ensure that the protection shield (01/108) is positioned between

the tank and the base plate.
• Open tank cover.

• Thread in cable into the tank cover.
Remarks
Ensure that the cables are positioned that way, that they can not
be squeezed by the tank cover.
• Fix cable on the base plate.

• Connect vacuum motor to the connection block (cable from
power electronics).
• Close tank cover and position it on the base plate.
• Open tank cover together with base plate.
• Use the tank cover support.
• Tighten base plate fixation on the LH side.
• Tighten base plate fixation on the tank support side (RH).
19. April 2010 Edition: V1.00/2010 5-9

Remarks
Check at the end if the vacuum motor top sealing is positioned

properly. If necessary, unscrew and remove the dashboard and
check.
• Open tank cover.

• Assemble tank cover lock.
Adjustment
Adjust the tank cover lock and ensure a proper opening and closing
of the tank cover.
• Mount the rear panel.

• Assemble handle on the tank cover with the 7 screws.
• Position the complete throttle lever system.
• Thread in the hall sensor cable to the dashboard.
• Fix the throttle lever bracket with the screws.
• Position wires on the external hour counter or on the handle
cover, depending on the setup.
• Mount the handle cover.

• Connect wires to dashboard.
• Assemble dashboard on the tank cover.
19. April 2010 Edition: V1.00/2010 5-10

5.1.2 Squeegee lowering mechanism
5.1.2.1 Replacing of squeegee bracket spring
Picture 9: Squeegee lowering
Remove
• Remove the squeegee from the fixation.

1 Remove one circlip of rear axle.
2 Press down the swinging arm (02/111) to release tension on
axle and remove it.
3 Put the swinging arm in transport position (all the way up to
the chassis).
4 Remove pressure spring by pulling it out.
Mount
• Put the swinging arm all the way up to the chassis.
• Mount the new pressure spring.
Remarks
Thread spring into the upper bolt (02/104) first and then push it all
the way in.
• Press down the swinging arm and assemble the rear axle.
Ensure that the slide bearings are properly positioned.
• Position the circlip on the rear axle.
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5.1.2.2 Replacing of swinging arm long
Picture 10: Swinging arm long
Remove
• Remove castor wheel according to chapter REPLACING OF
CASTOR WHEEL.
1 Loosen the fixation screw (02/107) with 8mm Allen key and
17mm fork spanner/nut.
• Remove complete swinging arm long.
Mount
• Assemble the complete swinging arm long.
• Tighten the fixation screw.
• Assemble the castor wheel according to chapter REPLACING
OF CASTER WHEEL.
Adjustment
Make sure that the reinforcement plate (04/103) is positioned

correctly, so the hexagon screw (04/102) for the castor wheel fits
nicely.
Tighten the screw with 60 Nm.
Service
Apply gear/bearing lubricant on the slide bearing (02/108).
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5.1.3 Squeegee
Picture 11: Squeegee
5.1.3.1 Replacing of fixation spring

Picture 12: Offset fixation
Remove
• Unscrew the 2 screws of the offset (03/113) fixation.
• Remove the offset and the spring (03/114).
• Remove the spring from the offset.
Mount
• Assemble the new spring on the offset.
• Assemble the offset and the spring on the squeegee.
• Mount the screws of the offset.
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5.1.3.2 Replacing of front blade
Remove
Picture 13: Front blade fixation
• Tighten fixation screw until the tightening strap can be

removed (the pressure to the outer sides of the squeegee
body will be reduced).
• Remove front blade.
Mount
• Position new front blade.
Picture 14: Tightening strap front blade
• Position tightening strap.

• Loosen fixation screw until the blade is proper fixed on the
squeegee body.
Ensure that the tightening strap is positioned correct (thin part to

the bottom).
If you over tighten the tightening strap it can bulge.
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5.1.3.3 Replacing of back blade
Picture 15: Back blade
Remove
• Loosen the fixation screws on both sides to release the
pressure.
• Remove the tightening strap.
• Remove the back blade.
Mount
• Position new back blade.
• Position tightening strap.
• Tighten fixation screws until the blade is proper fixed on the
squeegee body.
Remarks
Pay attention that the tightening strap is positioned in the center.
Ensure that the tightening strap is positioned correct (thin part to

the bottom).
If you over tighten the tightening strap it can bulge.
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5.1.4 Lower part & tank
5.1.4.1 Replacing of tank

Picture 16: Tank
Remove
• Remove tank cover according to chapter REPLACING OF TANK
COVER.
• Remove fresh water hose from valve body (08/107).
• Remove rear panel.
• Unscrew charger jack from rear panel (09/103).
• Unlock battery compartment by removing screws of locking
system.
• Open the battery compartment.
• Thread out wiring and hoses to the battery compartment.
• Close battery compartment.
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Picture 17: Water tank axle
• Remove water tank fixation screws (09/125).

• Remove water tank from axle.
• Remove the existing parts from the tank and place it on the
new one.
Mount
• Position the new water tank on the axle.
• Fix the water tank onto the axle with the two screws.

• Thread in cables from the battery compartment.
• Assemble charger jack on the rear panel.
• Connect fresh water hose to the valve body (08/107).
• Assemble tank cover according to chapter REPLACING OF
TANK COVER.
• Adjust battery compartment lock.
• Lock the battery compartment on both sides with the screws
of the locking system.
Adjustment
Ensure that the screws of the lock can be properly positioned.
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5.1.4.2 Replacing of castor wheel
Picture 18: Castor wheel
Remove
• Unlock battery compartment on the LH side by removing the
screw of the locking system.

• Lay the machine on the LH side.
• Unlock battery compartment on the RH side by removing the
screw of the locking system.
• Loosen the fixation screw (04/102) with a 19 mm fork
spanner/nut.
• Remove the complete castor wheel.
Mount
• Assemble castor wheel.
• Tighten the fixation screw with a 19 mm fork spanner/nut.
Adjustment
Tighten the screw with 70 Nm.
• Lock battery compartment on the RH side with the screw of

the locking system.
• Lift up the machine.
• Lock battery compartment on the LH side with the screw of the
locking system.
19. April 2010 Edition: V1.00/2010 5-18

5.1.4.3 Replacing of filter 24V
Picture 19: Filter 24V
Remove
• Remove filter cover of filter 24V.
Ensure that no water is in the fresh water system before you

disconnect the hoses or remove the filter cover.
• Remove fixation screws (08/124) from chassis.

• Thread out filter 24V from the chassis.
• Disconnect the fresh water connection.
• Disconnect the wires from coil.
• Remove complete filter 24V.
Mount
• Take new filter 24V.
• Connect wires to coil.
• Connect fresh water hoses to the filter 24V.
• Thread in the filter 24V on the chassis.
• Position fixation screws and tighten them.
• Position filter cover on the filter 24V.
19. April 2010 Edition: V1.00/2010 5-19

5.1.4.4 Replacing of pump
Picture 20: Pumps
Remove
• Unlock battery compartment by removing the screws of the
locking system.

• Lower the brush drive unit to cleaning position without tools
underneath.
• Unscrew brush housing fixation screws.
• Remove the brush housing to get better access to the pump.
• Remove the screws (04/112) of the pump holder (04/122).
• Disconnect the pump wires.
• Loosen the hose clamps on both sides of the pump.
• Remove the fresh water hoses from the pump.
Picture 21: Pump
• Lift up pump holder and thread out pump from pump holder.
Mount
• Position new pump into pump holder.
Ensure that the pump is build in according to the water flow. The
arrow on the pump indicates the water flow direction.
19. April 2010 Edition: V1.00/2010 5-20

• Connect fresh water hoses to the pump.

• Tighten the hose clamps on both sides.
• Connect the pumps wires.
• Position and tighten the screw of the pump holder.
• Mount the brush housing.
• Position and tighten screws of brush housing.
• Lock battery compartment on both sides with the screws of
the locking system.
19. April 2010 Edition: V1.00/2010 5-21

5.1.5 Drive, Wheel group
5.1.5.1 Replacing of traction unit

Picture 22: Traction unit
Remove
system.
• Open battery compartment.
• Disconnect traction unit wires from power electronics.
• Thread out wires from battery compartment.
• Lay machine to the LH side.
Remarks
For an EBU machine the next two steps are not necessary.
• Remove retaining ring (06/120) on one side.

• Remove axle (06/119).
• Remove the screws (05/106, EBU 05/111) for the brackets.

• Remove the fixation brackets (05/105).
• Remove traction unit including traction wheels.
Mount
• Position new traction unit including traction wheels.
• Position and tighten fixation brackets.
19. April 2010 Edition: V1.00/2010 5-22

Remarks
For an EBU machine the next two steps are not necessary.
• Position the axle.

• Mount the retaining ring.
• Lift up the machine again.

• Thread in wires of traction unit into the battery compartment.
• Connect traction unit wires to power electronics.
• Look the battery compartment on both sides with the screws
of the locking system.
Adjustment
Make sure that the pusher rack (06/106) is adjusted to the distance
of 381mm.
Picture 23: Pusher rack
19. April 2010 Edition: V1.00/2010 5-23

5.1.6 Tool lowering unit

Picture 24: Tool lowering unit
5.1.6.1 Replacing of foot lever
Picture 25: Foot lever
Remove
• Remove the pedal pad (06/101) from the foot lever (06/102).
• Unplug the microswitch.
• Remove the screw (06/117) for microswitch fixation.
• Remove the microswitch (06/118).
• Remove the retaining ring (06/120) on one side.
• Remove the axle (06/119) from the pusher rack (06/106).
• Pull out the stop pin (06/108).
• Remove the bolt (06/107) for the foot lever fixation.
19. April 2010 Edition: V1.00/2010 5-24

Remarks
To pull out the bolt, you need to thread in a screw into the bolt.
Dimensions: M6, min. length 30mm.
• Remove the foot lever (06/102)
Mount
• Build in new foot lever.
• Position the bolt for the foot lever fixation.
• Insert the stop pin.
• Position the axle into the pusher rack.
• Position the microswitch.
• Mount screw for microswitch and adjust accordingly.
Adjustment
The foot lever switch has to switch when the foot lever passes the
center of the LH side (see line) of the stop plate squeegee (06/104)
Picture 26: Switching point
• Connect the microswitch.

• Assemble pedal pad onto the foot lever.
19. April 2010 Edition: V1.00/2010 5-25

5.1.6.2 Replacing of pusher rack
Picture 27: Pusher rack
Remove
• Remove the retaining ring (06/120) of the axle (06/119) on

the foot lever side.
• Remove the axle (06/119) on the foot lever side.
• Remove the retaining ring (06/120) of the axle (06/119) on
the traction unit side.
• Remove the axle (06/119) on the traction unit side.
• Remove the pusher rack.
Mount
• Position the pusher rack.
Adjustment
Make sure that the pusher rack (06/106) is adjusted to the distance
of 381mm.
Picture 28: Pusher rack distance
• Position the axle into the pusher rack on the traction unit side.
• Position the axle into the pusher rack on the foot lever side.
19. April 2010 Edition: V1.00/2010 5-26

5.1.6.3 Replacing of electrical brush unit (EBU)
Picture 29: Electrical brush unit
Remove
• Lay machine on the LH side.
• Remove special screw (06/136) to release tie rod.
• Disconnect the linear drive wiring.
• Pull out stop pin (06/108).
• Remove bolt (06/107) for the linear drive fixation.
Remarks
To pull out the bolt, you need to thread in a screw into the bolt.
Dimensions: M6, length > 30mm.
• Thread out the complete linear drive.
Mount
• Thread in the complete linear drive.
Adjustment
The distance between the linear drive fixation bracket and the outer
end of the tie rod has to be as bellow.
Picture 30: Linear drive fixation distance
• Mount bolt for linear drive fixation and secure with stop pin.
• Connect linear drive wiring.
• Mount special screw to fix the tie rod.
• Lift up machine again.
19. April 2010 Edition: V1.00/2010 5-27

5.1.7 Brush drive unit
5.1.7.1 Replacing of brush drive unit

Picture 31: Brush drive replacing
For easier access lower the brush unit.
Remove
system.
• Unscrew brush housing fixation screws.
• Remove the brush housing from the brush drive unit.
• Disconnect the fresh water hoses from the brush unit.
• Disconnect the brush motor wires from the power electronics.
• Remove RH circlip (06/112) from the axle (06/114).
• Remove the axle.
• Remove the retaining ring (06/110) on the LH and RH side
from the bolts (06/115), holding brush drive unit to the cradle.
Picture 32: Brush drive fixation
19. April 2010 Edition: V1.00/2010 5-28

• Push bolts inwards to release the brush unit.
Make sure that you hold the brush drive unit firmly.
• Pivot the complete brush drive unit out.
Mount
On EBU models the brush unit fixation bolts are different in length.
Therefore the small bolt (06/115) is mounted on the LH and the
longer bolt (06/121) on the RH side.
• Position the brush drive unit onto the cradles.

• Position the bolts and mount the retaining ring (06/110) on
the LH and the RH side.
• Position the axle (06/114) and mount the circlip (06/112).
• Connect the brush motor wires to the power electronics.
• Connect the fresh water hoses to the brush drive unit.
• Position the brush housing on the brush drive unit.
• Position the brush housing fixation screws and tighten them.
• Close and lock the battery compartment on both sides with the
screws of the locking system.
Adjustment
• M5 (04/125) with 5 Nm
• Brush minus
• M6 (04/128) with 7 Nm
• Brush plus
19. April 2010 Edition: V1.00/2010 5-29

5.1.8 Brush drive
Picture 33: Brush drive
5.1.8.1 Replacing of brush belt

Remove
• Remove brush drive unit according to chapter REPLACING OF
BRUSH DRIVE UNIT.
• Remove the tension springs (07/145) of decoupling bow.
• Remove the decoupling bow (07/130).
Picture 34: Decoupling bow
• Remove the five screws (07/123) of the protective cover.

• Remove the protective cover (07/142).
• Remove the screws (07/116) of the buffer (07/127)
• Remove the bracket (07/146).
19. April 2010 Edition: V1.00/2010 5-30

Picture 35: Lift bracket
• Remove fixation screw (07/122) of the clamping piece (07/

138).
• Loosen the center screw (07/122) to turn the clamping piece.
• Turn the clamping piece with a screw driver to release the
tension of the brush belt.
Picture 36: Clamping piece
• Remove the brush belt.
Mount
• Position the brush belt carefully.
Picture 37: Brush belt
• Turn the clamping piece with a screw driver to tension the
19. April 2010 Edition: V1.00/2010 5-31

brush belt.
• Position the fixation screw and tighten the center screw of the
clamping piece.
Adjustment
Turn the coupling hubs (07/128) by hand in opposite direction to

ensure that the belt is correctly mounted and stays in the middle of
the pulley.
• Mount the bracket (07/146), position the screws of the buffer

and tighten them.
• Position the protective cover onto the brush unit.
• Position and tighten the five screws of the protective cover.
Ensure that the brush belt does not touch the cover.
• Position the decoupling bow.

• Mount the tension springs of the decoupling bow.
• Complete assembling according to chapter REPLACING OF
BRUSH DRIVE UNIT.
19. April 2010 Edition: V1.00/2010 5-32

5.1.8.2 Replacing of brush pulley
Picture 38: Brush pulley
Remove
• Remove the brush drive unit according to chapter REPLACING
OF BRUSH DRIVE UNIT.
• Remove brush belt according to chapter REPLACING OF

BRUSH BELT.
• Remove the coupling hub (07/128) carefully with a screw
driver.
• Remove the centre plug (07/129) and the sealing ring (07/
126).
• Remove the retaining ring (07/125).
• Pull off the pulley (07/124) from the axle (07/121).
Mount
• Mount the pulley onto the axle.
Service
Apply gear/bearing lubricant on the pulley (07/124) and the axle

(07/121).
• Position the retaining ring.

• Mount the center plug and the sealing ring.
Service
Apply lubricant onto the sealing ring (07/126).
• Mount the coupling hub.
The coupling hub is coded and has to match to the pulley.
Use a wooden piece and a hammer to mount the coupling hub onto
19. April 2010 Edition: V1.00/2010 5-33

the pulley.

BRUSH BELT.
BRUSH DRIVE UNIT.
Remarks
If you have to remove the complete pulley and axle together then
you can remove the three screws (07/122) with an Allan key by
positioning the slots of the pulley (07/124) right over the screws.
19. April 2010 Edition: V1.00/2010 5-34

5.1.8.3 Replacing of motor & motor belt
Picture 39: Motor belt
Remove
BRUSH DRIVE UNIT.
BRUSH BELT.
Picture 40: Motor fixation
• Remove the three screw (08/135).
Mount
• Position the new motor/new belt.
Take care that the belt is positioned correctly.
• Position the screws.
Service
Apply adhesive looking (08/136) on the screws (08/135).
• To tension the belt move the motor in position.

• Tighten all screws.
19. April 2010 Edition: V1.00/2010 5-35

BRUSH BELT.
BRUSH DRIVE UNIT.
19. April 2010 Edition: V1.00/2010 5-36

5.1.8.4 Replacing of intermediate pulley
Picture 41: Intermediate pulley
Remove
BRUSH DRIVE UNIT.
BRUSH BELT.
• Remove motor belt according to chapter REPLACING OF
MOTOR & MOTOR BELT.
• Remove the three screws (07/117) for the intermediate
pulley.
• Remove the complete intermediate pulley (07/113).
Mount
• Mount the new intermediate pulley.
• Position and tighten the screws.
MOTOR & MOTOR BELT.
BRUSH BELT.
BRUSH DRIVE UNIT.
19. April 2010 Edition: V1.00/2010 5-37

Technical Manual
6 Electrical
19. April 2010 Edition: V1.00/2010

6 Electrical
6.1 System architecture
6.1.1 General
• The firmware is memorised only on the power electronics.

• Applying the correct torque where required is essential for a
safe operation of the machine.
• ESD can harm the electronic boards and therefore reduce the
life time of the machine. Use always an ESD bag to protect the
electronics.
06.0 swingo 1255 B Power - electronics.fm
6.1.2 System overview
Picture 1: System overview
19. April 2010 Edition: V1.00/2010 6-2

6.1.3 Emergency loop

Picture 2: Emergency loop
19. April 2010 Edition: V1.00/2010 6-3

6.2 Electrical sequences
6.2.1 Dashboard
Picture 3: Dashboard
6.2.1.1 Replacing of dashboard
Remove
• Remove the 5 screws of the dashboard.
• Dismount dashboard from machine.
• Disconnect all electrical connections.
Mount
• Connect electrical connections to dashboard.
• Mount dashboard on machine.
• Fix the dashboard with the 5 screws to the machine.
19. April 2010 Edition: V1.00/2010 6-4

6.2.1.2 Connections
Picture 4: Dashboard connectors

19. April 2010 Edition: V1.00/2010 6-5

Pos. Plug Description [plug] Pin Description [pin]

1 X8 Membrane keypad 1 +5V
1 X8 Membrane keypad 2 +5V
1 X8 Membrane keypad 3 Dosing plus (+)
1 X8 Membrane keypad 4 Dosing minus (-)
1 X8 Membrane keypad 5 Dosing ON/OFF
1 X8 Membrane keypad 6 Dosing ON/OFF
1 X8 Membrane keypad 7 LED vacuum motor
1 X8 Membrane keypad 8 LED Dosing level 5
1 X8 Membrane keypad 13 LED Battery capacity level 4 - green
1 X8 Membrane keypad 17 LED Battery capacity level 1 - red
1 X8 Membrane keypad 18 LED Service
1 X8 Membrane keypad 19 LED charger - charged - green

Table 1: Dashboard connector description
19. April 2010 Edition: V1.00/2010 6-6


1 X8 Membrane keypad 20 LED charger - charge - yellow
1 X8 Membrane keypad 21 LED charger - charge failed - red
1 X8 Membrane keypad 22 GND
2 X1 Communication 1 Throttle signal
2 X1 Communication 2 Serial - OUT
2 X1 Communication 3 Serial - CLK
2 X1 Communication 4 Serial - LATCH
2 X1 Communication 5 Serial - IN
2 X1 Communication 6 Start signal
2 X1 Communication 7 +5V
2 X1 Communication 8 GND
2 X1 Communication 9 (Housing) GND
3 X7 Throttle hall sensor 1 Microswitch (parking = open)

(option for old hall sensor ribbon cable)
3 X7 Throttle hall sensor 2 +5V

3 X7 Throttle hall sensor 3 GND

3 X7 Throttle hall sensor 4 Throttle (blue wire)

4 X9 Throttle hall sensor 1 Throttle (blue wire)

19. April 2010 Edition: V1.00/2010 6-7


4 X9 Throttle hall sensor 2 GND
4 X9 Throttle hall sensor 3 +5V
4 X9 Throttle hall sensor 4 Microswitch (parking = open)
5 X6 Charger communication 1 Information charge - yellow
5 X6 Charger communication 2 Information charged - green
5 X6 Charger communication 3 Information charge failed - red
5 X6 Charger communication 4 Emergency loop IN (Jumper for NON BMS)
5 X6 Charger communication 5 Emergency loop OUT (Jumper for NON

BMS)
5 X6 Charger communication 6 GND
6 X5 Emergency loop 1 24V Permanent
6 X5 Emergency loop 2 Emergency loop
7 B1 Hall sensor 1 Power hold
8 S1 Reed contact 1 Machine start

19. April 2010 Edition: V1.00/2010 6-8

6.2.2 Dashboard service menu
The swingo 1255B has no dashboard service functionality except the reset of the
service hour counter.
6.2.2.1 Reset service LED
To reset the service hour counter LED you have to perform following steps:
Picture 5: Reset service hour LED
• Switch ON the machine.

• Service hour counter LED has to be ON.
• Press the buttons dosing (+) and dosing (-) until the service
LED switches OFF.
• After approximately 3 seconds it starts flashing.
• Flashing stops after approximately 2 seconds.
• Service hour counter is reset.
Remarks
You also can reset the service hour counter with the Service Tool
online. Please refer to the Service Tool Manual for this and
additional explanations.
19. April 2010 Edition: V1.00/2010 6-9

6.2.3 Power electronics

Picture 6: Power electronics
6.2.3.1 Replacing of power electronics
Remove
system.
• Loosen the two screws that fix the power electronics to the
support.
• Move out the power electronics.
• Disconnect wires and connectors.
• Remove power electronics.
Mount
• Take new power electronics.
• Connect wires and connectors to power electronics.
• Position power electronics on the support.
• Tighten the two screws.
Tighten the connectors with the correct torque. Refer to

Adjustment or spare parts list.
19. April 2010 Edition: V1.00/2010 6-10

Adjustment
• M5 (04/125) with 5 Nm
• Battery minus
• Brush minus
• M6 (04/128) with 7 Nm
• Brush plus
• M4 (04/131) with 2.5 Nm
• Battery plus
6.2.3.2 Connections
Picture 7: Power electronics connector
19. April 2010 Edition: V1.00/2010 6-11


1 X15 Brush motor - Minus (-) 1 Minus (-)
2 X13 Brush motor - Plus (+) 1 Plus (+)
3 X14 Battery - 24V 1 24V
4 X16 Battery - GND 1 GND
5 X1 Drive motor 1 Minus (-)
5 X1 Drive motor 2 Plus (+)
6 X2 Vacuum motor 1 Plus (+)
6 X2 Vacuum motor 2 Minus (-)
7 X8 Emergency loop 1 Emergency loop - IN
7 X8 Emergency loop 2 Emergency loop - OUT
8 X12 External hour counter (Optional) 1 Plus (+)
8 X12 External hour counter (Optional) 2 Minus (-)
9 X17 TASKI J-FIT (Optional) 1 Power On
9 X17 TASKI J-FIT (Optional) 2 Power On
9 X17 TASKI J-FIT (Optional) 3 PWM J-FIT OUT
9 X17 TASKI J-FIT (Optional) 4 GND
10 X9 USB port 1 VCC USB
10 X9 USB port 2 Minus (-)
10 X9 USB port 3 Plus (+)
10 X9 USB port 4 GND

Table 2: Power electronics connector description
19. April 2010 Edition: V1.00/2010 6-12


10 X9 USB port 5 (Housing) GND
11 X7 Communication 1 Throttle
11 X7 Communication 2 Serial - OUT
11 X7 Communication 3 Serial - CLK
11 X7 Communication 4 Serial - LATCH
11 X7 Communication 5 Serial - IN
11 X7 Communication 6 Start signal
11 X7 Communication 7 +5V
11 X7 Communication 8 GND
12 X18 Electrical brush drive unit 1 Motor Plus (+)
12 X18 Electrical brush drive unit 2 Motor Minus (-)
12 X18 Electrical brush drive unit 3 EBU internal switch (not connected)
12 X18 Electrical brush drive unit 4 EBU internal switch
12 X18 Electrical brush drive unit 5 Brush position switch (Transport = Closed)
12 X18 Electrical brush drive unit 6 Minus (-)
13 X4 Pump 1 1 Duty cycle Pump 1 (1255)
13 X4 Pump 2 2 Duty cycle Pump 2 (755/855 and 1255)
13 X4 Filter 24V 3 Plus (+)

19. April 2010 Edition: V1.00/2010 6-13


13 X4 Pumps/Filter 24V 4 GND (1255)
13 X4 Pumps/Filter 24V 5 GND (755/855 and 1255)
13 X4 Pumps/Filter 24V 6 GND (Valve)

19. April 2010 Edition: V1.00/2010 6-14

6.2.4 Charger
Picture 8: Charger
The DK charger model corresponds to the protection class II and is

therefore slightly different constructed.
6.2.4.1 Replacing of charger

Remove
system.
• Disconnect the wires for mains at the connection block on the
chassis.
• Disconnect the plug for communication.
• Remove the two nuts (04/104)
• Remove charger.
Make sure that you hold the charger when loosening the nuts.
Mount
• Position the new charger.
• Mount the two nuts.
• Connect the plug for communication.
• Connect the wires for the mains.
6.2.4.2 Connectors
On the charger itself there are no connectors. The following list describes the connec-
tions after the charger. These connections you find placed on the chassis.
19. April 2010 Edition: V1.00/2010 6-15

Picture 9: Charger wiring
1 Wires directly to the batteries.

2 Connection block mounted on the chassis.
3 8 pole connector placed in the chassis.
19. April 2010 Edition: V1.00/2010 6-16


1 B1 Battery charge (red) 1 Battery charge - Plus (+)
1 B1 Battery charge (black) 2 Battery charge - Minus (-)
2 S3 Power main cord 1 Phase
2 S3 Power main cord 2 Neutral
2 S3 Power main cord 3 GND
3 X7 Charger communication 1 Not connected
3 X7 Charger communication 2 Not connected
3 X7 Charger communication 3 Emergency loop IN
3 X7 Charger communication 4 Emergency loop OUT
3 X7 Charger communication 5 GND
3 X7 Charger communication 6 Information charge failed
3 X7 Charger communication 7 Information charge
3 X7 Charger communication 8 Information charged

Table 3: Charger connector description
19. April 2010 Edition: V1.00/2010 6-17

6.3 Schematics/System
6.3.1 Battery connection

Picture 10: Battery connection
19. April 2010 Edition: V1.00/2010 6-18

6.3.2 Electrical schematic

Picture 11: Electrical schematic
19. April 2010 Edition: V1.00/2010 6-19

Technical Manual
19. April 2010 Edition: V1.00/2010

10.0 swingo 1255 - additional information.fm
7.1 Available GTS Newsletter/Instructions
Newsletter Date of is- Topic/Modification Ma- Serial Tool SKU tool

sue chine number
version
Table 1: Newsletters/Instructions
19. April 2010 Edition: V1.00/2010 7-2

Technical Manual
8 Revision
19. April 2010 Edition: V1.00/2010

11.0 swingo 1255 B Power - revision.fm
8 Revision
Date Chapter Content Description Revision
Table 1: Revision
19. April 2010 Edition: V1.00/2010 8-2

Technical Manual
9 Appendix
19. April 2010 Edition: V1.00/2010

Glossar
A F
Accessories 4-9 Filter 24V 5-19
Additional 4-8 Fixation spring 5-13
Additional information 7-2 Foot lever 5-24
Additional parts 4-9 Foreword 1-2
Front blade 5-14
B
Back blade 5-15 G
Batteries 3-2 General 3-2, 6-2
Battery 4-6
Battery compartment 4-6 H
Battery connection 6-18 Hall sensor board 5-3
Battery specifications 4-6 Handle/Upper part 5-2
Brush belt - New setup 5-30
technical manual swingo 1255 B Power V1.00 2010.03MIX.fm
Health & Safety 2-2

Brush drive 5-30
Brush drive unit 5-28
Brush pulley 5-33 I
Brush System 4-7 Intermediate pulley 5-37
C L
Castor wheel 5-18 Linear drive distance EBU 5-27
Charger 4-7, 6-15 Lower part & tank 5-16
Conclusion 1-3
Connections 6-5, 6-11 M
Connectors 6-15 Machine Profile 4-3
Consumable supplies 3-2 Machine range 4-2
Machine speed 4-4
D Material 3-3
Dash board service menu 6-9 Mechanical sequences 5-2
Dashboard 6-4 Microswitch 5-2
Dimensions and weights 4-4 Motor 5-35
Direction description 3-2 Motor belt 5-35
Drive, wheel group 5-22
N
E Newsletter/Instructions 7-2
Electrical brush unit 5-27
Electrical schematic 6-19 P
Electrical sequences 6-4 Part reference 3-2
Electronic sequences 6-2 Power electronics 6-10
Elementary 2-2 Pump 5-20
Emergency loop 6-3 Pusher rack 5-24, 5-26
ESD 2-2 Pusher rack distance 5-26
19. April 2010 Edition: V1.00/2010

R T
Required material 3-3 Tank 5-16
Reset service LED 6-9 Tank cover 5-8
Revision 8-2 Target 1-2
Technical Data 4-2
S Technical data 4-3
Technical Information 4-3
Schematics 6-18
Technical Manual 1-2
Squeegee 5-13
Technical Training 1-2
Squeegee bracket spring 5-11
Throttle lever 5-5
Squeegee lowering 5-11
Tool lowering unit 5-24
Suction power 4-8
Tools 3-3
swinging arm long 5-12
Traction unit 5-22
System 6-18
System architecture 6-2
System overview 6-2 V
Vacuum motor 5-6
technical manual swingo 1255 B Power V1.00 2010.03MIX.fm
19. April 2010 Edition: V1.00/2010

Technical Manual
10 Notes
19. April 2010 Edition: V1.00/2010

Ersatzteilliste
Liste des pièces de rechange
Spare parts list
TASKI swingo 1255 B
Ausführung/Execution; List(e) /1
Postfach CH---9542 Münchwilen 30.03.2010 SPS
Telefon +41 71 969 27 27 Fax +41 71 969 22 53
Modell -- Uebersicht
Résumé des différents modèles
Overview for the versions
TASKI swingo 1255B

TASKI swingo
Type WD CSD BMS EBU Serie
7517715 1255 B Power BMS NA CO1255.1C X X X 01
7516829 1255 B Power CO1255.1 X X 01
7517575 1255 B Power BMS DK CO1255.1X X X X 01
7517576 1255 B Power BMS EBU DK CO1255.2X X X X X 01
7516834 1255 B Power BMS EBU EURO CO1255.2X X X X X 01
7516832 1255 B Power BMS EBU SEV CO1255.2X X X X X 01
7516831 1255 B Power BMS EURO CO1255.1X X X X X 01
7516830 1255 B Power BMS SEV CO1255.1X X X X 01
7516833 1255 B Power BMS UK CO1255.1X X X X X 01
7516836 1255 B Power EBU CO1255.2 X X X 01
WD Radantrieb Wheel drive

CSD Dosiersystem Cleaning Solution Dosing
BMS Battery Management System Battery Management System
EBU Elektrische Bürstenabsenkung Electric Brush Unit
1 TASKI swingo 1255B
S007387 TASKI swingo 1255B TASKI swingo 1255B TASKI swingo 1255B
Artikelnr. Bestellnr. Stck.

Pos.
Article No. No. de com Model Piè. Bezeichnung Designation Description
No.
Item No. Order No. Qty.
1 S007388 1.00 Oberteil Partie supérieure Upper part

2 S007389 1.00 Düsenabsenkung Dispositif remontèe suceur Squeegee lowering mechanism
3 S007390 1.00 Saugdüse Suceur Squeegee
4 S007391 1.00 Unterbau Partie intérieure Lower part
5 S007392 1.00 Radantrieb mit Motor Entraînement avec moteur Drive with motor
6 S007393 1.00 Bürstenabsenkung Dispositif des brosses Tool lowering unit

7 S007394 1.00 Bürstenantrieb Entraînement des brosses Brush drive
8 S007395 1.00 Schlauchleitungen Tubes Tube lines
9 S007396 1.00 Tank, Schläuche, Ventil/Filter Réservoir, Tubes,soupape/filtre Tank,Tubes,valve/filter
10 S007397 1.00 Diverse Ersatzteile Pièces détachées diverses Various spare parts
11 S007398 1.00 Elektroschema Schéma electrique Electrical diagram

S007388 Oberteil Partie supérieure Upper part

Pos.
No.
101 17621-- 15 4129049 1.00 Elektronik-- Set 755B Power Kit Tableau de commande électro Dash Board Electronic Set 755B
102 17605-- 23 4122779 7516829 1.00 Überbrückung Wegfahrsperre Contact de pontage Jumper
102 17605-- 23 4122779 7516836 1.00 Überbrückung Wegfahrsperre Contact de pontage Jumper
103 1840/051 4122641 7.00 Delta PT-- Schr LK As Torx 40x16 Vis Delta PT Torx 40x16 Screw Delta PT Torx 40x16
104 17701-- 38 4127397 1.00 Deckel Couvercle Cover
105 17602-- 74 4122618 1.00 Griff Poignée Handle

107 1840/110 4122829 6.00 Delta PT-- Schr LK Torx 60x35 Vis Delta PT Torx 60x35 Screw Delta PT Torx 60x35
108 17701-- 47 4127869 1.00 Lappen Plaque de protection Protection Shield
109 1987/5 4019900 4.00 Spreizniet 4,5x10 Rivet à ecarter 4,5x10 Retaining Rivet 4,5x10
110 17608-- 96 4126719 2.00 Halter Goujon de retenue Retaining Pin

112 17604-- 58 4122676 1.00 Lagerring Entretoise de guidage Guide Ring
114 4212/1 4010480 1.00 Kabelbride Bride pour câble Cable Clamp
115 8401/180 4094580 1.38m 1.00 Dichtungsband 10x5 Bande d’étanchéité 10/5 le m Seal Strip 10/5 H2442 Per M
116 17609-- 00 4126808 1.00 Saugerplatte 1250 Plaque de base 1250 Base Plate 1250
117 17606-- 54 4122750 2.00 Puffer Verrouillage Lock
118 8662/010 4122571 1.69m 1.00 Dichtprofil Joint d’étanchéité profilé Sealing Profile
120 4991/105 4075260 OPTION 1.00 Stundenzähler 24V DC Compteur horaire Working Hour Meter
121 4677/236 4123132 1.00 Motorturbine 24V 491W 17,4A Turbine 24 V Vacuum Motor 24 V
123 17605-- 41 4122621 1.00 Manschette Manchette Sealing Ring

124 4016/232 4082740 1.00 Klemmenleiste 2-- Pol 6 mm@ Serre-- fils 2-- pôles Connection Bloc 2-- Ways
125 17620-- 65 4128326 1.00 Tankdeckel 1255 Couvercle de réservoir Tank Cover
126 17603-- 80 4122807 1.00 Tankriegel kurz Verrouillage Lock Lever
127 17620-- 58 4128295 1.00 Deckelstütze Etrier support Support Bar
128 17600-- 35 4122552 1.00 Saugerfilter Filtre Filter

129 17602-- 08 4122553 1.00 Schwimmer Flotteur Floating Unit
130 17605-- 52 4122680 1.00 Schutzkragen Plaque de protection Protection Plate
131 17608-- 82 4126721 1.00 Druckscheibe Rondelle de pression Pressure Washer
132 17605-- 91 4122682 2.00 Dichtring Anneau d’étanchéité Sealing Ring
135 17603-- 86 4122573 1.00 Schaltmechanik Mécanique de commande Mechanic Hall Sensor Compl.
136 17604-- 00 4122731 2.00 Bolzen Goujon Bolt
137 17603-- 94 4122575 2.00 Faltenbalg Soufflet d’intercirculation Bellows
138 17603-- 21 4122732 2.00 Raster Levier à cran Grid Lever
139 2803/110 4122733 2.00 Druckfeder 0,8/7,1x33 Ressort de pression 7,1x33 Pressure Spring 0,8/7,1x33
140 17603-- 37 4122734 2.00 Schwenkhebel Levier de commande Switch Lever

141 4501/119 4124476 1.00 Microschalter Interrupteur Microswitch
142 17605-- 40 4122678 1.00 Dämpfung Isolation phonique Noise Absorbing Plate
145 4850/102 4108430 1.00 Ferrit-- Ringkern 16.5/8x28 Self à noyau torique 16,5/8 Toroidal Choke 16,5/8x28
146 17701-- 46 4127860 1.00 Deckel Couvercle Cover
- 1.00 - - -
4215/116 4065440 1.00 Kabelbinder 100 Bande à lier les câbles 85 mm Cable Tie 85 mm
3 S007388 TASKI swingo 1255B
146 120
104 106
103
113 102
105
113 123
124
107 125
108
101 131
(Gr.10 P.113)
109 a)
145
130
106
132
126
121
142
113
114
112
115
a) 117
118 116
107
110
127 106 128
135
129
136 137 138 139 140
141
103
swingo 1255 B /1 01
S007389 Düsenabsenkung Dispositif remontèe suceur Squeegee lowering

mechanism

Pos.
No.
101 17620-- 47 4128231 1.00 Düsenarm lang Bras de pivotement long Swinging Arm Long
102 17620-- 48 4128232 1.00 Achse Axe Axle
103 1132/186 4065050 2.00 Zyl-- Schr I-- 6Kt M8x12 Vis cyl. à trou 6 p. M 8x12 Socket Head Cap Screw M 8x12
105 2804/105 4128743 1.00 Druckfeder 5,6/33,6x66 Ressort de pression 5,6/33,6x66 Pressure Spring 5,6/33,6x66
106 2511/107 4126535 6.00 Gleitlager 8/10/15x5.5 Coussinet 8/10/15x5,5 Slide Bearing 8/10/15x5,5
108 17620-- 89 4128598 1.00 Gleitlager 28/32/42x14 Coussinet 28/32/42x14 Slide Bearing 28/32/42x14
109 17608-- 76 4126609 1.00 Distanzscheibe 10.5/42 Disque 10.5/42 Washer 10.5/42
110 17701-- 55 4127926 1.00 Fusshebelschutz Pédale Foot Lever
111 17620-- 51 4128235 1.00 Düsenarm Bras de pivotement Swinging Arm

112 17620-- 49 4128233 2.00 Achse Axe Axle
113 2913/148 4058370 4.00 Sicherungsscheibe Welle 6x0,7 Anneau de sûreté p. arbre 6 Circlip For Shaft 6
114 2807/007 4128597 1.00 Zugfeder 2.8/20/95.8 Ressort de tension 2.8/20/95.8 Tension Spring 2.8/20/95.8
115 1721/7 4031060 1.00 Sicherungsmutter M10 Écrou de sureté M 10 Self-- Locking Nut M 10
116 17620-- 52 4128236 1.00 Buchse Douille Bush

117 8936/1 4017370 1.00 Sicherungs-- Klebstoff mittel Colle p. blocage moyen 50 gr Adhesive Locking Middle 50Gr
118 8906/106 4122242 1.00 Getriebefett OKS 427, 1Kg Graisse - engrenage,palier 1Kg Lubricant - Gear,Bearing 1 Kg
115
60Nm
(Gr.04)
106 101
102 109
103
117
104 108
105 118
116
107
110
A)
104
106 111
A)
113 112
114
swingo 1255 B /1 02
S007390 Saugdüse Suceur Squeegee

Pos.
No.
101 17620-- 44 4128213 1.00 Saugdüse lang Suceur longe Squeegee Long
- 1.00 - - -
- 1.00 - - -
102 1129/187 4043000 2.00 Zyl-- Schr I-- 6Kt Nk M8x45/22 Vis cyl. à trou 6 p. M 8x45 Socket Head Cap Screw M 8x45
103 1747/15 4007400 2.00 Unterlagscheibe 8,4/16x1,6 Rondelle 8,4/16 Washer 8,4/16
104 17606-- 69 4122783 2.00 Rad Roue Wheel

105 17606-- 74 4122839 2.00 Stützscheibe Rondelle d’appui Sustaining Disc
106 1790/15 4007890 2.00 Wellenscheibe 14/21,8x0,3 Entretoise 14/21,8 Waved Washer 14/21,8
107 18508-- 95 4121923 2.00 Bundbuchse 8,4/12/22x33 Douille Bush
108 17620-- 57 4128294 1.00 Spannschiene HM lang Bande de serrage long Tightening Strap Long
109 17620-- 32 4128161 1.00 Spannschiene HL kurz Bande de serrage court Tightening Strap Short
110 1759/12 4022860 2.00 Unterlagscheibe 5,3/10x1 Rondelle 5,3/10 Washer 5,3/10
112 1425/134 4122652 2.00 L-- Schr I-- 6Kt mit Flansch M8x20 Vis à tête bomb.flasque M8x20 Flange Sock.Head Screw M 8x20
113 17620-- 74 4128507 1.00 Absatz Gradin Offset
114 17620-- 36 4128166 1.00 Arretierfeder Ressort d’arrêt Click Spring

117 17620-- 33 4128163 1.00 Spannschiene HR kurz Bande de serrage court Tightening Strap Short
118 18603-- 19 4127629 1.00 Rad 64/24 Roue 64/24 Wheel 64/24
119 18603-- 30 4127883 1.00 Achse Axe Axle

120 1852/150 4107130 2.00 Gew-- Form-- L-- Schr Torx M5x12 Vis autofiletage M 5x12 Self-- Thread-- Form.Screw M 5x12
121 17620-- 43 4128209 1.00 Düsenkörper lang Corpe de suceur long Squeegee Body Long
122 12200-- 36 4122536 1.00 Lamelle 56/4,5x858 Lamelle Blade
123 12200-- 35 4122535 1.00 Lamelle 56/3x816 Lamelle Blade
124 17620-- 56 4128293 1.00 Spannschiene V lang Bande de serrage long Tightening Strap Long
129 2036/131 4128657 2.00 Lenkrolle kompl. 50/20 Roulette pivotante compl. 50/20 Castor Compl. 50/20
- 1.00 - - -
- 1.00 - - -
- 1.00 - - -
130 12200-- 48 4127052 OPTION 2.00 Lamelle 56/2,5x858 Lamelle 56/2,5x858 Blade 56/2,5x858
130 12200-- 56 4127204 OPTION 1.00 Lamelle 56/3x816 Blade 816 Lamelle 816
101
102
103
104
110
105
108 109
106
107
112 111
113
114
119 118
115 121
116
117
120
122
129
123
124
swingo 1255 B /1 03
S007391 Unterbau Partie intérieure Lower part

Pos.
No.
101 17601-- 08 4122628 1.00 Chassis 1250 Châssis CO 1250 Chassis CO 1250
102 1014/208 4122658 1.00 6Kt-- Schr M12x55/30 Vis à tête six pans M12x55/30 Hexagon Screw M 12x55/30
103 17602-- 79 4122656 1.00 Verstärkungsplatte Profil de renforcement Reinforcement Plate
106 17609-- 02 4126957 1.00 Träger Leistungsteil Support Support

108 17607-- 92 4123095 1.00 Klammer 1250 Crampon Clamp
110 17607-- 75 4122990 1.00 Lagerplatte kompl. Plaque d’appui Bracket
111 17603-- 83 4122600 1.00 Lenkrolle kompl. 100/2x31 Roue d’appui 100, 2x31 Swivelling Wheel 100, 2x31
111a 17605-- 71 4122527 1.00 PU-- Rollen Set braun Kit, 2 roues 100 brun Set,2 Castor Wheels 100 Brown
113 10140-- 4 4001020 1.00 Bride Bride de câble Cable Clamp
114 4016/203 4047410 1.00 Klemmenleiste 3-- Pol 2.5 mm@ Serre-- fils 3-- pôles Connection Bloc 3-- Ways
115 17608-- 32 4123176 3.00 Kabelbride Bride Clamp

116 17620-- 87 4128592 1.00 Ladegerät 20A Chargeur 20A Charger 20A
116 17621-- 57 NA 1.00 Ladegerät Chargeur Charger
116a 17609-- 16 4127152 DK 1.00 Ladegerät 25A Chargeur 25A Charger 25A
117 17620-- 81 4128534 Euro 1.00 Netzkabel 2L+P Euro Câble d’alimentation 2L+P Euro Main Cord 2L+P Euro
117 17620-- 82 4128560 SEV 1.00 Netzkabel 2L+P SEV Câble d’alimentation 2L+P SEV Main Cord 2L+P SEV
117 17620-- 83 4128561 UK 1.00 Netzkabel 2L+P UK Câble d’alimentation 2L+P UK Main Cord 2L+P UK
117 17607-- 69 4122977 DK 1.00 Netzkabel 2L Euro Câble d’alimentation Euro Main Cord Euro
118 4326/250 4127946 EXE. 2008 1.00 Kleinsicherung 6,3A träg Fusible fin retardé 6,3 A Fine-- Wire Fuse 6,3 A Slow-- Blow
121 17608-- 33 4123169 1.00 Pumpe 24V 25W Pompe 24 V Pump 24 V
122 17602-- 77 4122754 1.00 Pumpenhalter Fixation de pompe Pump Holder

123 17620-- 69 4128341 1.00 Leistungsteil Power Électronique Power Power Electronics
124 4326/112 4122605 1.00 Feinsicherung träg 315mA 5x20 Fusible fin retardé 315 mA Fine-- Wire Fuse 315 mA Slow-- Blow
126 1771/55 4007660 2.00 Fächerscheibe 5,1 Rondelle étoile 5,3 Serrated Lock Washer 5,3
129 1771/56 4007670 1.00 Fächerscheibe 6.4 Rondelle étoile 6,3 Serrated Lock Washer 6,3
130 1752/14 4007470 1.00 Unterlagscheibe 6,4/12x1,6 Rondelle 6,4/12,5 Washer 6,4/12,5
132 1771/54 4007650 1.00 Fächerscheibe 4,3/8x0,5 Rondelle étoile 4,3 Serrated Lock Washer 4,3
133 1752/10 4007440 1.00 Unterlagscheibe 4,3/ 9x0,8 Rondelle 4,3/9 Washer 4,3/9
134 17607-- 07 4122941 1.00 Batteriewanne 1250 Cuvette Tray
135 1810/125 4124672 4.00 Pan-- Hd Spanpl-- Schr Torx 3.5x20 Vis à tête fraisée KS 3,5x20 Pan Head Tapp.Screw KS 3,5x20
136 18601-- 98 4126822 1.00 Distanzhalter Set Kit piêces des distance Spacer Set
5 Nm
125 126 127

107
123
7 Nm
106
128 129 130
2,5 Nm 107
131 132 133 125 126 127
5 Nm
135 113
135
117 114
(Gr. 08 P. 120)
Ausf. /exe. POWER
101
70 Nm 134
102
121 112
103
104 122
105
107
115
Ausf. /exe. DK
110
112 109
Battery
116 116a 118
111
111a
136
swingo 1255B /1 04
S007392 Radantrieb mit Motor Entraînement avec moteur Drive with motor

Pos.
No.
101 1010/186 4122005 2.00 6Kt-- Schr M8x16 Vis à tête six pans M 8x16 Hexagon Screw M 8x16
102 17602-- 92 4122700 2.00 Radscheibe Couvercle Cover
103 17602-- 65 4122588 2.00 Rad 200/50 Roue de commande 200 Drive Wheel 200
103a 17608-- 40 4123154 OPTION 2.00 Rad 200/45 mit Buchse Roue PU souple Wheel PU Soft
103a 17605-- 10 4122526 OPTION 2.00 Antriebsrad PU Roue de commande PU Traction Wheel PU
104 17603-- 28 4122599 1.00 Radantrieb Moto-- réducteur Drive Unit

105 17608-- 15 4123188 2.00 Brücke Plaque de serrage Bracket
106 1840/004 4109990 STANDARD 4.00 Delta PT-- Schr LK As Torx 60x25 Vis Delta PT Torx 60x25 Screw Delta PT Torx 60x25
106 1840/004 4109990 EBU 2.00 Delta PT-- Schr LK As Torx 60x25 Vis Delta PT Torx 60x25 Screw Delta PT Torx 60x25
107 17608-- 13 4123112 STANDARD 2.00 Wippe Support flottant Cradle
107 17608-- 13 4123112 EBU 1.00 Wippe Support flottant Cradle

108 17605-- 97 4122736 EBU 1.00 Wippe EBU Support flottant Cradle
109 2201/196 4122759 2.00 Federkeil 6/6x45 Clavette 6/6x45 Key 6/6x45
110 17606-- 38 4122737 EBU 1.00 Scheibe 50/75x3 Disque Disc
111 1132/23 4006450 EBU 2.00 Zyl-- Schr I-- 6Kt M6x20 Vis cyl. à trou 6 p. M 6x20 Socket Head Cap Screw M 6x20
112 1752/14 4007470 EBU 2.00 Unterlagscheibe 6,4/12x1,6 Rondelle 6,4/12,5 Washer 6,4/12,5
113 8909/61 4039680 Synthesefett Syn 53B, 1Kg Lubrifiant synsetral 53B P Kg Lubricant Synsetral 53B P Kg
114 4850/105 4122229 1.00 Ferrit-- Ringkern 26/13x28.5 Self à noyau torique 26/13 Toroidal Choke 26/13x28,5
115 3395/100 4123190 1.00 Kohlebürsten Set Kit balai charbon (2 pcs.) Carbon Brush Set (2 pcs.)
- - - -
4215/3 4023260 2.00 Kabelbinder 200 Bande à lier les câbles 200 mm Cable Tie 200 mm
104 114
109 113 115
101
102
103a Option ! 103
107
105
107 106
108
Ausf./Exe. : EBU
101 102 103 105
110
112
111
+ - Batterie--Verbindungen
Charger Connectionnes des batteries
Batteries connections
- - - -
-
Power
board + + + +
+
+ -
Charger
Power
+
board + + + +
-
- - - -
swingo 1255 B /1 05
S007393 Bürstenabsenkung Dispositif des brosses Tool lowering unit

Pos.
No.
101 17609-- 04 4127002 1.00 Fusspedal Patin à pédale Pedal Pad

102 17620-- 96 4128702 1.00 Fusshebel Pédale Food Level
104 17605-- 01 4122692 1.00 Kulisse Coulisse Gate
105 2806/407 4055460 1.00 Zugfeder 1,25/13,7x80 Ressort de tension 13,7x80 Tension Spring 13,7x80
106 17608-- 00 4123098 1.00 Stange Barre de compression Pusher Rack

108 1936/110 4127048 1.00 Vorsteckfeder 2 Goupille ressort Stop Pin
109 17602-- 28 4122694 2.00 Bolzen Axe Axle
110 2911/113 4064740 4.00 Sicherungsring 15x1 A Rondelle ”seeger” 15 A Retaining Ring 15 A
111 17601-- 78 4122697 1.00 Bolzen Axe Axle

112 2913/110 4060910 3.00 Sicherungsscheibe f. Welle 8x1 Anneau de sûreté p. arbre 8 Circlip For Shaft 8
113 2505/618 4085250 1.00 Gleitlager 15/17/23x12 Coussinet 15/17/23-- 12 Slide Bearing 15/17/23-- 12
114 17604-- 52 4122741 1.00 Bolzen Axe Axle
115 17603-- 06 4122739 2.00 Bolzen Axe Axle
115 17603-- 06 4122739 EBU 3.00 Bolzen Axe Axle

116 17604-- 62 4122742 1.00 Hebel Lang Levier Lever
118 17605-- 30 4122743 1.00 Microschalter mit Litzen Interrupteur de fin de course Limit Switch
119 17604-- 85 4122699 2.00 Bolzen Axe Axle
120 2910/7 4020050 4.00 Sicherungsring 8x0,8 A Rondelle ”Seeger” 8 A Retaining Ring 8 A
130 17602-- 86 4122589 1.00 Linearantrieb 24V 43mm Mécanisme élévateur Linear Drive
134 2910/7 4020050 2.00 Sicherungsring 8x0,8 A Rondelle ”Seeger” 8 A Retaining Ring 8 A
136 17606-- 40 4122738 1.00 Spezial Schraube Vis spéciale Special Screw
137 1654/7 4007200 1.00 Sechskantmutter M8 Écrou à six pans M 8 Hexagon Nut M 8
138 8936/1 4017370 Sicherungs-- Klebstoff mittel Colle p. blocage moyen 50 gr Adhesive Locking Middle 50Gr
101 118
102 117 381mm
105
103 104
107 106
119
108 120 (Gr.05) 110

für Demontage
For Demounting 112
a)
M6 ! 116 111 112 114 109
115
(Gr.07,P.146)
112 110
110
!
330mm
130 287mm +-- 1 43mm
Ausf./Exe. : EBU
136
115
107 121
134 137 138 113
a) 108
swingo 1255 B /1 06
S007394 Bürstenantrieb Entraînement des brosses Brush drive

Pos.
No.
101 1129/85 4061390 1.00 Zyl-- Schr I-- 6Kt Nk M8x35/22 Vis cyl. à trou 6 p. M 8x35 Socket Head Cap Screw M 8x35
103 15050-- 3 4023780 1.00 Rolle Roulette de détour Bumper Wheel
104 17501-- 00 4036490 1.00 Buchse 8,4/12x19 Douille Bush
105 1752/124 4110070 2.00 Unterlagscheibe 8,4/25x2 Rondelle 8,4/25x2 Washer 8,4/25x2
106 17621-- 31 4129156 1.00 Buerstenhaube 2 x 28 Capot des brosses Brush Housing
112 2157/011 4122592 1.00 Keilrippenriemen 7 EPJ 555 Courroie poly-- V 7 EPJ 555 Poly-- V-- Belt 7 EPJ 555
113 17603-- 16 4122761 1.00 Zwischenrad Poulie intermédiaire Intermediate Pulley
114 2912/43 4008750 1.00 Sicherungsring 62x2 J Rondelle ”seeger” 62 J Retaining Ring 62 J
115 18503-- 86 4088020 1.00 Lager Flasque de palier Bearing Flange

118 17621-- 19 4129169 1.00 Motorplatte Plaque de montage Base plate
- 1.00 - - -
120 2157/012 4122593 1.00 Keilrippenriemen 10 EPJ 1174 Courroie poly-- V 10 EPJ 1174 Poly-- V-- Belt 10 EPJ 1174
121 14600-- 22 4109900 2.00 Achse Axe Axle
123 1425/132 4083310 9.00 L-- Schr I-- 6Kt mit Flansch M8x12 Boulon de poêlier M 8x12 Truss Head Screw M 8X12
124 17603-- 18 4122763 2.00 Riemenscheibe Poulie Pulley
125 2911/23 4008690 2.00 Sicherungsring 25x1,2 A Rondelle ”seeger” 25 A Retaining Ring 25 A
126 14604-- 26 4122440 2.00 Dichtring Bague d’étanchéité Sealing Ring
127 3055/105 4076820 2.00 Puffer 50x30 Butoir Buffer
128 17603-- 17 4122648 2.00 Kupplungsnabe Manchon d’accouplement Coupling Hub
129 17603-- 15 4122649 2.00 Zapfen Pivot a crapaudine Centre Plug
130 17621-- 36 4129205 1.00 Auswerfbügel Support Bracket

134 2530/107 4079540 2.00 Rillenkugellager 6007 2RS Roulement à billes 6007 2 RS Ball Bearing 6007 2 RS
135 2911/132 4088010 1.00 Sicherungsring 35x1,5 A Rondelle ”seeger” 35 A Retaining Ring 35 A
136 17608-- 50 4123205 2.00 Winkelnippel 10 Coude 10 Angle Nipple 10
137 1742/302 4085760 1.00 Passscheibe 35/45x2 Rondelle d’ajustage 35/45x2 Leveling Disc 35/45x2
138 17603-- 82 4122765 1.00 Spannteil Pièce de serrage Clamping Piece

139 17608-- 79 4126627 1.00 Umlenkrolle Poulie de déviation Idler
140 17608-- 38 4123215 2.00 Dichtring Joint d’étanchéité Sealing Ring
141 2911/113 4064740 1.00 Sicherungsring 15x1 A Rondelle ”seeger” 15 A Retaining Ring 15 A
142 17621-- 18 4129160 1.00 Getriebedeckel Couvercle de protection Protectiv Cover
145 2806/009 4127881 2.00 Zugfeder 1.6/17.6/43.8 Ressort de tension 1.6/17.6 x 4 Tension Spring 1.6/17.6 x 43.8
146 17621-- 37 4129206 1.00 Lagerplatte Support Bracket
147 8909/61 4039680 1.00 Synthesefett Syn 53B, 1Kg Lubrifiant synsetral 53B P Kg Lubricant Synsetral 53B P Kg
101 106 123
102
103
104
105
(Gr.08,P.131)
(Gr. 08)
112
105 136
107
113
134 137
115 114
135 122
116 138
147 117 146
118
121 139
122 incl.pos.141
124 140 141
120 142
123
125
126 130 145
127
128
129 146
116
swingo 1255 B /1 07
S007395 Schlauchleitungen Tubes Tube lines

Pos.
No.
101 2178/12 4042280 7.00 Schlauchklemme 12-- 22 Bride 12-- 22 Hose Clamp 12-- 22
102 8820/105 4053660 0.86m 1.00 Schlauch m Draht 12/19 Tuyau spirale 12/19 le m Hose W.Wire Spiral 12/19 P.M.
103 2631/084 4100700 1.00 T-- Reduzierstutzen TRS 10-- 6-- 10 Raccord T 10-- 6-- 10 T-- Nipple 10-- 6-- 10
104 2631/055 4067920 1.00 Y-- Stück 12 Raccord Y 10-- 11 Y-- Pipe
107 17607-- 95 4123751 1.00 Ventilgehäuse Corps de soupape Valve Body

108 3002/183 4122887 1.00 O-- Ring 23,47x2,62 Joint-- O 23,47x2,62 O-- Ring 23,47x2,62
109 8820/10 4028460 0.10m 1.00 Schlauch m Draht 10/16 Tuyau spiralflex 10/16 le m Hose Spiralflex 10/16 Per M
111 8819/192 4103370 0.06m 2.00 Schlauch 9/16 spez. Tygon Tuyau 9/16 Tygon le m Special Hose 9/16 Tygon per M
112 8819/192 4103370 0.06m 2.00 Schlauch 9/16 spez. Tygon Tuyau 9/16 Tygon le m Special Hose 9/16 Tygon per M
114 2631/074 4122769 2.00 T-- Schlauchverbinder Ts10 T de raccordement TS 10 T-- Nipple TS 10
118 8821/108 4122625 1.19m 1.00 Schlauch 5/9 PVC Tuyau 5/9 le m Hose 5/9 Per M
119 2761/131 4066380 1.00 Rückschlagventil Soupape de retenue Check Valve

- 1.00 - - -
- 1.00 - - -
- 1.00 - - -
120 17700-- 07 4126924 1.00 Filter 24V Filtre 24V Filter 24V
121 17563-- 33 4095220 1.00 Filtersieb 05 Filtre Filter

122 17560-- 03 4075300 1.00 Dichtung Joint Gasket
123 17560-- 00 4075280 1.00 Filterdeckel Couvercle Cover
131 17607-- 08 4122833 1.00 Motor 24V 750W 40A Entstört Moteur 24 G4482V av.antiparasit Motor 24 V W.Noise Sup.
132 17608-- 85 4126691 3.00 Bolzen Douille d’appui Carrying Bracket

133 17603-- 23 4122598 1.00 Pulley 7 PJ 28 Poulie Pulley
134 1654/118 4083980 1.00 Sechskantmutter M12 L Écrou à six pans M 12 f.a.g. Hexagon Nut M 12 L.H.Thread.
136 8936/1 4017370 1.00 Sicherungs-- Klebstoff mittel Colle p. blocage moyen 50 gr Adhesive Locking Middle 50Gr
137 4850/101 4100320 1.00 Ferrit-- Ringkern 28/16x13 Self à noyau torique 28/16x13 Toroidal Choke 28/16x13
101 102 101
119
101 118 104 101 108
109 107
103 106
110 111
(Gr.04 P.121)
112
113
120 121 122 123
114 115 113
124
137
131
(Gr.07,P.118)
132
133
134
136 135
swingo 1255 B /1 08
S007396 Tank, Schläuche, Ventil/Filter Réservoir, Tank,Tubes,valve/filter

Tubes,soupape/filtre

Pos.
No.
102 19000-- 90 4053090 1.00 Muffe Manchon filetée Threaded Adaptor
103 17620-- 39 4128176 1.00 Heckschale Couvercle arrière Rear Panel
104 30011-- 06 4081190 2.00 Schlauchhalter Tenon de tuyau Hose Holder
105 3866/104 4033210 1.00 Deckel Rot Chapeau de fermeture rouge Tapped Cap Red
106 3866/103 4033270 1.00 Deckel Blau Chapeau de fermeture bleu Tapped Cap Blue
107 19601-- 14 4122051 2.00 Spiralschlauch 31,7/40,5 best Tuyau compl. 690 Hose Assy 690
108 2177/155 4067100 3.00 Schlauchklemme 44 Bride S 44 Hose Clamp S 44
109 17605-- 51 4122671 1.00 Spiralschlauch 31,7/40,5 best Tuyau 700 Hose 700
110 17607-- 87 4123104 BMS 2.00 Kabelhalter Porte-- câble Cable Hanger
111 1840/110 4122829 4.00 Delta PT-- Schr LK Torx 60x35 Vis Delta PT Torx 60x35 Screw Delta PT Torx 60x35
112 1840/011 4079480 4.00 PT-- Schr LK KS KA35x20 Vis pour plastique KA 35x20 Screw For Plastic KA 35x20
113 18506-- 99 4091310 1.00 Ladestecker 50A mit Loch Bâti de fiche de charge a.tr. Charger Jack Housing W. Hole
114 18507-- 00 4091300 1.00 Ladestecker 50A mit Stift Bâti de fiche de charge a.gou Charger Jack Housing W. Pin
115 17607-- 88 4123105 1.00 Steckergehäuse Logement de courrant Plug Housing
- 1.00 - - -
- 1.00 - - -
- 1.00 - - -
- 1.00 - - -
120 17621-- 05 1.00 Tank 1255B Réservoir 1255B Tank 1255B
121 17620-- 18 4128285 1.00 Achse Axe Axle

124 17601-- 62 4122659 1.00 Achse Axe Axle
126 17503-- 12 4032070 1.00 Symbol Blau Symbole ”bleu” Symbol ”Blue”
127 17600-- 39 4122565 1.00 Filterkorb Filtre de rechange Filter Basket

128 17620-- 72 4128345 1.00 Dosierbecher Doseur Dosing Cup
129 17604-- 93 4122626 1.00 Riegelplatte Plaque de fermeture Locking Plate
131 8807/011 4051890 0.30m 1.00 Polyesterseil 2 Cordelette le m Cord Per M
132 17620-- 59 4128296 2.00 Lasche Appui Bracket
133 1736/168 4044530 2.00 Käfigmutter M8 Écrou en carge M 8 Caged Nut M 8

111 103
112 110
114 101 104
101
(Pos.101)
112
113
110 101
115
106
105
107 108
Düse, Suceur
Squeegee
108
109 102
127
123 121 123
129 128
126
131
124
125
120
132
134 133 123
swingo 1255B /1 09
S007397 Diverse Ersatzteile Pièces détachées diverses Various spare parts

Pos.
No.
101 4956/112 4122606 1.00 Isoliermutter Écrou isolante Insulating Nut

102 4956/113 4122607 1.00 Sicherungseinsatz 75A Cartouche fusible 75A Fuse Cartrige 75A
103 4956/111 4122638 1.00 Batterieklemme f. Sicherung Borne de batterie Cable Clamp, Battery
104 4956/109 4078800 1.00 Batterieklemme - Cosse pour batterie (-- ) Battery Clamp (-- )
105 4956/108 4078790 1.00 Batterieklemme + Cosse pour batterie (+) Battery Clamp (+)
108 4956/101 4065840 1.00 Polabdeckung Couvercle du pôle Pole Cover
110 18506-- 99 4091310 1.00 Ladestecker 50A mit Loch Bâti de fiche de charge a.tr. Charger Jack Housing W. Hole
111 18507-- 00 4091300 1.00 Ladestecker 50A mit Stift Bâti de fiche de charge a.gou Charger Jack Housing W. Pin
112 12051-- 84 4084170 2.00 Litze 16 mm@ Schwarz konf Câble avec cosse pour batterie Cable With Battery Clamp
113 17607-- 79 4122966 1.00 Schlüssel Set Kit, clé Key Set
114 17603-- 71 4122551 1.00 Schlüssel Clé Key
116 1840/023 4123906 1.00 PT-- Schr LK Torx KA40x8 Vis p.plastique Torx KA 40x8 Screw F.Plastic Torx KA 40x8
120 18601-- 97 4126821 1.00 Patch Cord 2,5m Patch-- câble 2,5 m Patch-- Cable 2,5 m
121 17620-- 15 4128744 1.00 Litzenbund Hauptversorgung Toron des câbles Wiring Harness
122 17620-- 22 4128706 1.00 Kabel Ladeanzeige 755B Câble Cable
123 17608-- 11 4123128 1.00 Litzenbund Batterie 1250B Toron de câble 1250B Cable Strand 1250B
125 4850/101 4100320 1.00 Ferrit-- Ringkern 28/16x13 Self à noyau torique 28/16x13 Toroidal Choke 28/16x13
131 17603-- 14 4122773 1.00 Kupplungsflansch Accouplement Coupling
132 1810/406 4093290 4.00 Senk-- Spanpl-- Schr KS 5x25 Vis à tête fraisée 5X25 Pan Head Tapp.Screw M 5X25
104 (Gr.01,P.102)
101 102 103
107
106 Position siehe, see

108 Gr.11 aa)
105
112 113
(Gr.01)
+ AMP
--
550mm
110 111 114 116
120 121
8 ways
Position siehe, see Position siehe, see

125 111
Gr.11 bb) Gr.11 cc)
122 123
6 ways
Position siehe, see Position siehe, see

Gr.11 dd) Gr.11 ee)
131
132
swingo 1255 B /1 10
S007398 Elektroschema Schéma electrique Electrical diagram

Pos.
No.
rot, rouge, red

+
drive lock
M
drive
schwarz, noir, black
4
--
rot, rouge, red
5 Control +
brush
6 M
3 schwarz, noir, black
2 LG
--
1
1
M
vac
2
2
aa)
3
external (Gr.10,P.109)
Charger
6
2
P
5
valve
1
P
4
Power Board
8+
black
GND
M
-
BAS
7
2 2
2
+ 75A 1
1 1
+24V
red
9
3 3
Mod. EBU
schwarz, noir, black
- ee) cc) GND

(Gr.10,P.123) (Gr.10,P.121)
+ 75A
+24V
rot, rouge, red
NOT--AUS
STOP ACTUATOR
Charger 1
relay
NA
2
N.C.
KS
BMS dd)
(Gr.10,P.122) Time coun- 1
count
ter optional 2
LG
24 V
6
J-- Fit (Option) 24 V

N.C.
Control PWP
NS
P PWM GND
GRD
comm
NO
+
ST
3 C
TH
bb)
USB
Speed control (Gr.10,P.120)
swingo 1255 B /1 11

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Technical Manual

3.1.2 Consumable supplies 2

19. April 2010 Edition: V1.00/2010

19. April 2010 Edition: V1.00/2010

19. April 2010 Edition: V1.00/2010

Therefore we developed a new Technical Training concept which is based on e-spares.

1.2 Technical Training

1.3 Technical Manual

19. April 2010 Edition: V1.00/2010 1-2

19. April 2010 Edition: V1.00/2010 1-3

19. April 2010 Edition: V1.00/2010

2.1 Health & Safety

Before working on such a machine, isolate it from any electrical source.

Static electricity is electricity at rest or the accumulation of electric charge, as op-

19. April 2010 Edition: V1.00/2010 2-2

Static electricity, a natural phenomenon and consequently electrostatic discharge are

• from an external object to the device

• resulting from electrostatic fields

Please do not store electronics without ESD bags at any time.

19. April 2010 Edition: V1.00/2010 2-3

19. April 2010 Edition: V1.00/2010

3.1 General information

3.1.1 Part reference

Explicitly mentioned parts are defined by references corresponding

E.g. Tank axle (02/118) corresponds to the parts list on e-spares,

3.1.2 Consumable supplies

3.1.3 Direction description

3.1.4 Power source

Depending on the work it might be required to remove the power

The in here mentioned sequences (mechanical and electrical) are

19. April 2010 Edition: V1.00/2010 3-2

3.2 Required material

• A standard range of tools is required e.g.

• No special tools are required.

The above listings are only a recommendation for the technical

19. April 2010 Edition: V1.00/2010 3-3

19. April 2010 Edition: V1.00/2010

4.1 Machine range

SKU Description Version Series

7516830 TASKI swingo 1255 BMS SEV 01

7516831 TASKI swingo 1255 BMS EURO 01

7517575 TASKI swingo 1255 BMS DK 01

7517715 TASKI swingo 1255 BMS NA 01

7516833 TASKI swingo 1255 BMS UK 01

7516832 TASKI swingo 1255 BMS EBU SEV 01

7516834 TASKI swingo 1255 BMS EBU EURO 01

7517576 TASKI swingo 1255 BMS EBU DK 01

7516836 TASKI swingo 1255 EBU 01

19. April 2010 Edition: V1.00/2010 4-2

4.2 Technical Information

4.2.1 Machine profile

Practical performance (m²/h) 1250

Working width (mm) 550

Squeegee width (mm) 800

Solution tank (l) 55

Recovery tank (l) 55

Table 2: Machine profile

4.2.2 Technical data

Vibration (m/s2) < 0.5

Nominal consumption (W) 1000

Power drive motor (W) 200

Power suction motor (W) 490

Battery capacity max. (maintenance-free/wet) (Ah)/C5 50/70