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Nivel Ultrasonico Abb
Nivel Ultrasonico Abb
A B B M E A S U R E M E N T & A N A LY T I C S | O P E R AT I O N I N S T R U C T I O N
LST200
Ultrasonic level transmitter
LST200
For more information
Ultrasonic level Further publications for LST200 are available for
transmitter
free download from:
https://new.abb.com/products/measurement-
products/zh/lst200-language
2 L S T 2 0 0 | U LT R A S O N I C L E V E L T R A N S M I T T E R | O I/ L S T 2 0 0 - E N R E V. A L S T 2 0 0 | U LT R A S O N I C L E V E L T R A N S M I T T E R | O I/ L S T 2 0 0 - E N R E V. A 3
3 Mounting the LST200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 ABB makes no representations or warranties with regard to the
Safety first. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 product and instructional and reference materials, including,
General installation requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . 9 but not limited to, all implied warranties of merchantability and
Gathering the necessary tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 fitness for a particular purpose.
Accessing the location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ABB does not warrant, guarantee, or make any representations
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
regarding the use, or the results of the use, of any software or
Direct mounting variations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
written materials in terms of correctness, accuracy, reliability,
Mounting with bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
currentness, or otherwise. ABB shall not be liable for errors or
Typical level measurements installation. . . . . . . . . . . . . . . . . . . . . . . 11
omissions contained in its software or guides, any
Nozzle installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
interruptions of service, loss of business or anticipatory profits
To avoid false echoes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
and/or for incidental or consequential damages in connection
with the furnishing, performance, or use of these materials,
4 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
even if ABB has been advised of the possibility of such
Before installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
damages.
Typical LST200 connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
To connect the LST200 instrument. . . . . . . . . . . . . . . . . . . . . . . . . . 14 All equipment, software, and guides are sold as is. The entire
risk, as to the results and performance of the equipment and
5 Configuring the instrument. . . . . . . . . . . . . . . . . . . . . . . . . 15 software, is assumed by the user.
Configuring using the Easy Setup menu . . . . . . . . . . . . . . . . . . . . . . 15
The software or hardware described in this document is
Further configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
distributed under a license and may be used, copied, or
Setting calibration parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
disclosed only in accordance with the terms of such license.
Maintenance and troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Diagnosing from a waveform. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
© ABB, 2020
6 Configuring using the ABB FIM with LST200 FDI package . . . . . .20
Sales Service
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Cybersecurity
This product is designed with state-of-the-art technology and The operators must strictly observe the applicable national
is operationally safe . It left the factory pre-tested for safety regulations with regard to installation, function tests, repairs, This product is designed to be connected to and communicate NOTICE
and in perfect working order . The information in this manual and maintenance of electrical products . information and data via a digital communication network
The signal word ‘NOTICE’ indicates potential material
must be observed and followed in order to maintain safe and interface. It is the user’s sole responsibility to provide and
damage.
optimal function throughout the period of operation . continuously ensure a secure connection between the product
Warranty provisions and the user’s network or any other network (as the case may
Modifications and repairs to the product may be performed Using the device in a manner that does not fall within the scope be). Users shall establish and maintain any and all appropriate Note
only if expressly permitted by these instructions or ABB of its intended use; disregarding this manual; using under- measures (such as, but not limited to, the installation of ‘Note’ indicates useful or important information about the
technical support . qualified personnel; or making unauthorized alterations firewalls, the application of authentication measures, the product.
releases the manufacturer from liability for any resulting encryption of data, the installation of anti-virus programs, etc.)
Observe all of the instructions and the safety and warning damage and will render the manufacturer‘s warranty null and to protect the product, the network, its system and the
symbols to ensure optimum protection of personnel and the void. interface against any kind of security breaches, unauthorized
environment, as well as safe and fault-free operation of the accesses, interferences, intrusions, leakages and/or theft of
device . data or information. ABB and its affiliates are not liable for
Operator liability damages and/or losses related to such security breaches, any
Information and symbols on the product must be observed . Installation, operation, maintenance and servicing must only be unauthorized access, interference, intrusion, leakage and/or
They may not be removed and must be fully legible at all times . carried out by suitably trained personnel and in accordance theft of data or information. ABB strives to maintain
with the information given . Any deviation from these cybersecurity for its products and services. By visiting the web
instructions will transfer the complete liability to the user . page indicated below, you will find notifications about newly
Intended use found software vulnerabilities and options to download the
This device is intended for the following uses: latest software. It is recommended that you visit this web page
• To measure distance to a liquid surface (directly, using time- regularly:
of-flight through air) http://new.abb.com/about/technology/cyber-security
• To measure the level of liquids in tanks (indirectly, using
distance measurement and tank dimensions)
• To measure volumetric flow (indirectly using distance
measurement and tank dimensions)
• To measure the volume (indirectly using distance
measurement and tank dimensions)
NOTE 2 Introduction
The name plates shown here are only examples.
Basic principles of LST200 measurement About this guide
The name plates attached to the device may be different to
The LST200 is a microprocessor-based ultrasonic level This user guide is intended for personnel using LST200
what you see here.
transmitter that transmits ultrasonic pulses the direction of instruments for routine monitoring. It contains installation,
the product surface. When some of the energy is reflected and usage, maintenance, and troubleshooting instructions. Read
travels back towards the sensor, by measuring the time (t) this guide carefully before working with the instrument. For
LST200 elapsed between the initial pulse and the reflected one, the
electronics can calculate the distance (D).
personnel and system safety, and for optimum performance,
make sure that you thoroughly understand the contents of this
Ultrasonic Level Transmitter
1 document before installing, using or maintaining the
Mode No.: D=v X t/2 instrument. This guide does not contain detailed information
2 Serial No.:
Working Temp.:-30 °C~60 °C 11 on all available models or every conceivable event that may
3
Power Supply:15~30 VDC v is the velocity of the sound which would be affected by the occur during setup, operation, and maintenance work.
4 Measuring Range:0.35 m~8 m intrinsic property of transmitting media and temperature. The
Accuracy:±3 mm(0.35~1) m,±0.25% FS(1.001~8) m
5
Protection Class:IP66/67/68 temperature compensation function is introduced to ensure First look
6 Date:xxxx-xx the measuring stability.
Below is a first look at the main components of the LST200
7 Manufacured by:ABB Engineering Shanghai Ltd. instrument:
No_4528 Kangxin Highway,Pudong New District, Using the empty distance (E, enter by user), the device will
8
Shanghai,201319,P.R.China calculate the product level (L) accordingly:
Housing cover
10 L=E-D
9 SEE MANUAL
Figure 4: Basic (without LCD) and LCD version • The M2.5 flat head screwdriver for the power wire connector
General installation requirements screws
When installing the LST200 level transmitter in your • The screwdriver for HMI cross screw M3
Basic installation procedure Intended use application, the following guidelines should be considered. • Configuration interface cable if you need to configure the
Here are the basic installation steps described in this guide. The instrument is designed for use exclusively within the values device using a PC through the ABB FIM tool with FDI package
Ensure the instrument is installed within recommended
The following chapters provide more details. stated on the name plates and within the technical limit values (see page 22 of this guide for order code)
temperature (-30 to 60 °C (-22 to 140 °F)) and pressure (-4 to 44
specified on the data sheet. • Safety footwear and goggles
1.Access and properly secure the installation site (provide psi(-0.25 to 3.0 bar)) ratings.
• Protective gloves
protection against chemicals, mains power down, etc.). Technical limit values that must be observed at all time are:
• Supply voltage at the instrument terminals must be between • ESD protection equipment
2.Mount LST200 on flanges of brackets. • The maximum working pressure and temperature may not 15–30 VDC for basic version and 19–30 VDC for LCD
be exceeded version
3.Connect LST200 to the mains. Accessing the location
• The electrical specifications must be observed • The sensor must be installed as perpendicularly as possible to
4.Power up and configure the instrument (configuration can • The enclosure material’s compatibility with the process the surface being measured
also be done before mounting for demanding sites). must be evaluated • Avoid installing the instrument in a location where vibration
DANGER
may be present during operation The installation area must be secured. If necessary, tape off
• Mount with a clear line-of-sight to the target surface all limits of approach to the installation area and ensure that
ABB will gladly support you in evaluating the application but
• If installed in a cylindrically shaped vessel, ensure that the all personnel understands the risks associated with the
cannot accept any liability in doing so. Operators must strictly
sensor is installed just above the lowest point in the tank. installation procedure.
observe the locally applicable national regulations with regard
This allows measurements to be taken as the tank
to installation, function tests, repairs, and maintenance of
approaches empty
electrical devices.
• Use the mounting kit to raise the instrument above the WARNING
highest point in the tank
Only qualified and authorized personnel should be put in
• Close the unit after wiring with proper cable gland (M20 x 1.5
charge of the installation, electrical connection,
threaded entry) in order to maintain IP66/IP67/IP68 ingress
commissioning, operation, and maintenance of the
protection
instrument.These personnel must hold the necessary
qualifications and authorizations, such as training or
instruction, to operate and maintain devices or systems in
accordance with safety engineering standards regarding
electrical circuits, aggressive media, and adequate safety
systems, based on local and national safety standards, i.e.,
building codes, electrical codes, etc.
10 L S T 2 0 0 | U LT R A S O N I C L E V E L T R A N S M I T T E R | O I/ L S T 2 0 0 - E N R E V. A L S T 2 0 0 | U LT R A S O N I C L E V E L T R A N S M I T T E R | O I/ L S T 2 0 0 - E N R E V. A 11
Nozzle installation
80 mm
(3.5 in)
90 mm
For easier installation or keeping a safety distance “S” between the blanking area and upper range limits (URV), you may need the
help of a pipe nozzle to install the instrument at a certain height. The interior of the nozzle must be smooth without burrs or joints
M56 × 3.0, length 35 mm
and a 45-degree angle edge would be ideal to minimize the disturbance. The limits of the nozzle are as below:
Figure 5: Dimensions
Floor mounting
Nozzle dimension Max. length
LnLn (Dn) (Ln mm)
WARNING NOTICE
All connections must be established in a de-energized state. Electronic components are sensitive to electrostatic
Before working on the circuit, secure the breaker to prevent discharges.
any accidental power-up.
Before performing any connection, operators shall make
sure that they have discharged all static electricity from
their body before touching electronic components.
WARNING
The HART protocol is an unsecured protocol. The intended application should be assessed to ensure that the protocol being
used is suitable before implementation.
B
ABB FIM Tool
D
FDI Package
4~20mA
A DCS or PLC
B Computer with configuration software (through ABB FIM tool with FDI package)
C Interface cable (specially designed for LST200, see order code in page 22)
D LCD
E LST200
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To connect the LST200 instrument 5 Configuring the instrument Configuring using the Easy Setup menu
Interface cable and LCD port Once the LST200 instrument is physically installed and properly The most common configuration parameters are summarized
powered, you might need to configure the various parameters in the Easy Setup menu. This menu provides the quickest way
to better suit your needs if they go beyond the default to configure the device.
configuration.
Tips:
Your LST200 instrument comes configured with certain default
• After you set the empty distance and span, the 0% (4 mA
Cyber security label Power supply terminal parameters (default empty distance: 8 m, span: 7.65 m), but you
point) and 100% (20 mA point) will link to 0mm (bottom of
still need to select certain options and set specific values for
the tank) and the span value you entered. If you want to
your instrument to work as you expect.
change the mapping, go to the “Input/Output” menu.
After start-up, the indicator shows the current PV value and • Max change rate can help you ignore the sudden level change
percentage. You can push the right button to enter the main (like damping). This could be used when unexpected
menu and the left button for diagnostic information if errors obstacles and noise randomly occur. Be careful that the real
Cable gland
Figure 12: Cable connection existed. In the Main menu, use the left button for scrolling and change might be ignored if the value was set too small.
the right button for entering values. Disable this function by setting the value to ‘0’ .
• For your reference: Very Slow: <1 cm/min ,Slow: <5 cm/
NOTICE min,Medium: <25 cm/min ,Fast: 1 m/min ,Very Fast: <5 m/min.
7. For LCD version, put back the LCD and paste the cyber Input/Output Blanking 350 mm to(Empty Distance-Span)
security label to cover one of the LCD screws Max change rate 0 to 720 m/h
8. Put back the housing cover. Turn it so as to seat the O-ring
Figure 13: LCD and menu
into the housing, then continue tightening by hand until the
Further configuration
cover contacts the housing
9. Power up the instrument by switching on the circuit breaker The following shows the main function that can help you
further configure your LST200 instrument.
Main Menu
Easy Setup
Device Inf o
Device Setup
Display
Input/Output
Totalizer
Setting calibration parameters
Flow/Volume
Main Menu
Interval Overflow Num Read Only Should configuration not be enough to meet your needs, you
Easy Setup
Interval Totalizer Read Only will have to calibrate your instrument and enter specific values
Device Info to perform this calibration. The following pages explain how to
Overall Overflow Num Read Only
Device Setup do this.
Overall Totalizer Read Only
Display Overflow Threshold 10 E+9,10 E+8,0 E+7,10 E+6,10 E+5
Level
Input/Output Reset Interval Totalizer Main Menu Linearization Value range Description
Enable or disable the
Enable Totalizer Display Active Table Disable, Enable
linearization table
Input/Output
Device Setup Note: Max Flow
0 to 9999990000.0 The maximum flow value
Process Alarm m3/h of the channel
A flow totalizer is a running total of how much liquid has passed
Basic Setting by the sensor within a given time. To enable totalizer function,
Diagnostics Max Volume
0 to 9999990000.0 The maximum volume of
m3 the vessel
the first step is to enable the flow function. Calibrate
Unit Setting Linearization Size 2 to 32
The number of points to be
used for the Linearization
Totalizer Main Menu Linearization Table
Linearization Table -
configuration interface
There are 4 options you can choose for calibration:
Easy Setup
Device Info • Temp. Compensation: Enabled by default and you can read
Basic Setting Maintenance and troubleshooting
Device Setup the temperature through ‘Sensor Temperature ’menu
• Dry: You can match the sensor point to expected output No user/operator adjustments inside LST200 instruments are
Operation Mode Level Mode, Flow Mode, Volume Mode Display
without checking the actual level necessary or recommended by ABB. Service tasks that are not
Empty Distance 0 to 9600 mm Input/Output explained in this documentation are to be performed at the
Span 2 mm to (Empty Distance – Blanking) Calibration / Dry Value range Description factory by qualified service personnel only.
Blanking 350 mm to (Empty Distance – Span) Lower sensor point for level
Language English, Chinese
Lower Sensor Point 0 to 11000 mm
calibration
Contact ABB for any additional information, or in the event of
Max change rate 0 to 720 m/h
specific problems not covered in this user guide.
Backlight Mode Dynamic, always On Upper sensor point for level
Max Power Level 1 to 5 Upper Sensor Point 0 to 11000 mm
calibration If the LST200 instrument is malfunctioning in any way, the LCD
Min Power Level 1 to 5
Lower level point for level displays specific event messages designed to help you identify
Lower Level Point 0 to 11000 mm
Reset to Factory calibration
- and understand the situation.
Default Main Menu Upper level point for
Upper Level Point 0 to 11000 mm
level calibration When an event happens, a message consisting of an icon and
Easy Setup
text appears at the bottom of the LCD.
Changing the Max and Min Power level is not recommended Device Info
Device Setup This short message gives you a quick indication of the nature of
because the LST200 can smartly increase or decrease the • Wet: You can match the sensor point to expected output
the situation at hand. The text beside the icon provides
strength of the ultrasound power depending on the strength of Display when the LST200 measures the actual level
information about the potential source of the problem.
the echo. Setting a proper power level can further ensure a Input/Output
stable output when the echo is not stable due to disturbance Calibration / Wet Value range Description All these text messages are saved in a diagnostic history. You
like strong turbulence or vapor. Result lower sensor point for can browse through this diagnostics history and clear this
Lower Sensor Point Ready only
Link the 4mA (0%) and 20mA (100%) to specific value. By level calibration history when all events have been accounted for.
Unit Setting
default, 4mA is linked to 0mm and 20mA is linked to span value. Upper Sensor Point Ready only
Result upper sensor point for
level calibration Below is a list of the event codes that your LST instrument
Length Unit m, cm,mm,feet,inch yard
Lower level point for level
might display, should a problem arise. The first letter of the
Distance I=100% 350 to 11000 mm
Lower Level Point 0 to 11000 mm code refers to NAMUR codes:
m3/s, m3/min, m3/h, m3/d/ft3/s, ft3/min, ft3/h, calibration
Distance I=0% 350 to 11000 mm
Flow Unit ft3/d,L/s, L/min, L/h,USGps, USGpm, USGph,USGpd
Upper level point for level • F: Failures
UKGps, UKGpm,UKGph UKGpd, MILGpd Level I=100% 350 to 11000 mm Upper Level Point 0 to 11000 mm
calibration
Totalizer Unit m3, ft3, L, USG, UKG Level I=0% 350 to 11000 mm
• S: Function check
Wet Calibrate Lower Wet calibrate lower sensor point
• C: Out of specifications
Volume Unit t3, L, USG, UKG Flow I=100% 0 to 9999990000.0 m3/h
Wet Calibrate Upper Wet calibrate upper sensor point • M: Maintenance request
Temperature Unit Kelvin, Celsius, F Flow I=0% 0 to 9999990000.0 m3/h
Change Rate Unit m/s, m/h,inch/min,feet/min Volume I=100% 0 to 9999990000.0 m3
Volume I=0% 0 to 9999990000.0 m3
• Linearization table:By setting up a linearization table, Diagnostics
mapping the relationship between Level and Volume/Flow in
advance, the volume or flow can be calculated according to Diagnostic History
the level value. Clear History
Note: the table should be filled in an increasing trend Waveform
Echo Threshol d
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Error no. / Range Text on the LCD display Cause Remedy / Spare part Diagnosing from a waveform
F200.004 Confirm the process variable and take action
Primary variable exceeds limit Primary variable exceeds limit Most echo-related problems can also be diagnosed with the help of the integrated waveform display.
Process for limit exceeding
M011.031 The charger voltage is not enough Restart the device. If the condition persists Waveform management is performed from the Diagnostics menu.
Incorrect Sensor Charge Voltage
Operation to drive the sensor contact service for a replacement
M010.032 Incorrect voltage for device Incorrect voltage for proper device
Check power supply
3V
Operation operation PG:XX
S082.033 Environmental conditions exceed SG:XX
Amb. Temp Out of Range Check ambient temperature
Process acceptable device operating conditions P :XX PG:57
3
S081.034 Sensor conditions exceed acceptable D :XX 0 SG:55
Sensor temperature exceed Check sensor temperature
Process device operating conditions P :5
S020.035 Confirm Primary Variable and take action for D :4.38
Primary Variable exceeds range Primary variable exceeds range
Process range exceeding
C150.036 One or more measurement values are Confirm measurement values should be in
Data Simulation Warning
Configuration in simulation mode simulation mode 0 8.0
C151.037
Alarm Simulation Warning Alarms are in simulation mode Confirm alarm should be in simulation mode 1 2 3
Configuration
F221.039 Figure 14: Waveform introduction
Primary Current Uncertain Calibration data is not correct Contact the ABB service to format the EEPROM
Electronics
F223.040 Restart the device. If the condition persists 1 Blanking/Threshold Start
Electronics ROM Failure Program memory test failed
Electronics contact service for a replacement 2 Threshold Middle
F222.041 Restart the device. If the condition persists 3 Empty/Threshold End
Electronics ROM Failure Electronics memory test failed
Electronics contact service for a replacement
C160.042 Electronics EEPROM memory is Restart the device. If the condition persists
Electronics
NV Data Write Error
corrupted contact service for a replacement
NOTE:
• Any echo before the blanking should be disregarded as it will be ignored by the transmitter
S080.043 Check process conditions and/or device
Current is in saturation level Current saturated high or low • Red line is the threshold (3 threshold points can be adjusted by user in Echo Threshold menu). Green line is the Echo
Processt configuration
waveform
M051.044 Electronics flash memory is
External Flash Error The electronics must be replaced • If Green line is beyond the threshold, the position in X axis is the instant distance, which is also displayed at D: xx
Electronics corrupted
F225.045 Data in Electronics EEPROM memory • PG, SG are the values of the two-level gains to driver the sensor
NV Data illegal Contact the ABB service to format the EEPROM
Electronics is out of the range • P is the power level to drive the sensor
F220.046 Data in Electronics EEPROM memory • PG, SG and P will be automatically adjusted by the algorithm according to operating conditions and this is called “GAP
NV Data Not Integrate Contact the ABB service to format the EEPROM
Electronics is not integrate technology” that will ensure the instrument always works at its best condition with proper signal strength
F230.047
Sensor Signal Lost No echo detected from the sensor Check Process
Sensor
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ABB’s Field Information Manager (FIM) software employs Field Device Integration (FDI) technology and is equipped with high- The followings are basic steps that help you to setup the
performance and innovative graphical user interface that helps technicians to effectively work with the process instrumentation. software:
• Download the FIM software and follow the instruction in
2 4 below link
https://new.abb.com/control-systems/fieldbus-solutions/
fim/free-trial-software
1 • Download the LST200 FDI package in below link
5 https://new.abb.com/products/measurement-products/zh/
3 lst200-language
• Open FIM software and upload FDI package through Main
Menu ->Device catalog -> Import
• Switch FDI language: Main Menu ->Options -> Language
Options
Note: After Selection of language, close FIM and open again
• Go to Topology -> Check if the device is connected and FDI
Figure 19: Entry menus
package is detected
• Start the LST200 setup through Entry menus, available with a
click on [...] icon of the Device Tile
Before starting the FIM software, make sure the device is powered up and the connection via LST200 interface cable is good
—
We reserve the right to make technical changes or modify the contents of this document
without prior notice. With regard to purchase orders, the agreed particulars shall prevail.
ABB does not accept any responsibility whatsoever for potential errors or possible lack of
information in this document.
We reserve all rights in this document and in the subject matter and illustrations contained
therein. Any reproduction, disclosure to third parties or utilization of its contents – in
whole or in parts – is forbidden without prior written consent of ABB.
© ABB 2020