Professional Documents
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Experience In Motion
Flowserve Limitorque
actuation systems
Limitorque is an operating unit of Flowserve, a $3.5 billion-a-
year company strongly focused on the automation and support
of the valve industry. Flowserve is the world’s premier provider SMB (1964)
of flow management services.
MXb (2020)
MX (2000)
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MXb actuator: Advanced diagnostics and analytics
The next generation Increased memory with real-time clock (RTC)
improves the quality of data captured
in smart actuation The MXb actuator has 500 times the memory capacity of the
Limitorque MXb: unmatched reliability, precision, advanced previous MX model. A larger memory capacity allows increased
diagnostics capabilities and a streamlined user experience. data capture and storage for a higher degree of process
monitoring, data logging and information feedback. Additionally,
Flowserve Limitorque introduced the MX electric actuator in the RTC allows data logs to be time stamped in order to support
1997 as the first smart actuator that provided uncompromised asset management functions and lifecycle analysis.
reliability and performance in a design that was easy to use.
The MX actuator innovations, which were market firsts — a
Advanced diagnostics provide greater process
unique absolute encoder that doesn’t require battery back-up;
visibility and control
LimiGard™ technology; easy-to-use menus in six languages;
and the use of Hall effect devices to eliminate potentially An enhanced, NAMUR NE107-compliant, diagnostic notification
troublesome reed switches — have been improved. system provides process performance monitoring by alerting
the operator of potential future failures with alarm and event
The MXb actuator is Limitorque’s next-generation, high-
conditions through an internationally accepted symbol standard.
performance unit, offering superior reliability, enhanced analytics
and an improved user experience.
Improved reliability
Enhanced user experience Isolated input/outputs to improve protection from
outside interference
Up to 50% faster commissioning, setup and
operation from a simplified menu structure In addition to its non-intrusive construction, the design isolates
critical components to ensure higher reliability by addressing
An updated user interface coupled with a simplified, intuitive
electronics survivability, especially in extreme environments
menu structure makes navigation easy and ensures a smooth,
where the equipment is subject to electrical shock and
error-free setup process. The new intuitive and configurable
interference.
menu structure caters to all knowledge and expertise levels by
offering multiple configuration options. A quick-setup option Longer service life from higher-rated components
ensures rapid and secure basic commissioning, while the for extended operating ranges and mean time
advanced setup option allows the actuator to be tailored to the between failure (MTBF)
desired application.
High MTBF-rated components and a reinforced housing provide
Improved legibility owing to a larger, high- increased robustness and reliable functionality. The use of higher-
resolution LCD screen that extends viewing rated components and materials ensures thermal and resistance
distance and detail ratings that meet and go beyond application needs.
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Long life and protection
Long life is expected in a smart actuator. There are more than
1,000,000 Limitorque actuators installed around the globe, in
every conceivable environment. Many have been functioning
for over 50 years. Introduced in 1997, the MX actuator is the
Flowserve Limitorque smart actuator that inherits Limitorque’s
legendary longevity.
Long-life gear set consists of hardened alloy, steel-rolled worm and bronze worm gear
immersed in an extended-life synthetic gear oil specifically developed for worm gear
operation. It is completely bearing-supported.
Ductile iron thrust base is removable from main actuator housing for easier valve
installation and maintenance. High-strength, bronze alloy stem nut is removable for
machining to suit the valve stem.
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Declutch lever enables the MXb Cast aluminum housing is powder-coated for extreme
actuator to be placed in manual, environments. Optional coatings are available.
handwheel-drive operation. The
Controls may be powered from an external 24 VDC source as
lever automatically disengages
backup for AC power, or it could be used with commissioning.
when motor is energized and can
Controls and display will remain active through loss of AC
be padlocked in the motor position.
power.
The Bluetooth® word mark and logos are registered trademarks owned by the
Bluetooth SIG, Inc. and any use of such marks by Flowserve is under license.
Other trademarks and trade names are those of their respective owners.
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Nothing exceeds Limitorque MXb actuators for ease
and compatibility with valves of all types
Valves
Limitorque MXb actuators have been designed to accommodate
today’s wide variety of valve designs and meet international
standards for valve and actuator interfaces, including ISO 5210
and MSS SP-102.
Couplings
Thrust actuator drive couplings:
Customer
command
Relay OK
Driver Circuit OK
Contactor OK
Customer alarm
Monitor Motor
indication
relay
on LCD
Driver Circuit OK
Contactor OK
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Absolute position encoder
Limitorque was the first electric actuator supplier to use an
absolute encoder which doesn’t require battery back-up
for positioning. Customers specify absolute encoders for
uninterrupted performance, and the MXb actuator meets
customer expectations with an improved, 18-bit optical, 100%
repeatable device. Position information is accurate with or
without electrical power. The 18 bits also means that the span
of the MXb actuator’s encoder is now almost 10x the original
— good for ~10,000 drive sleeve rotations. The encoder has
redundant circuits, ensuring performance, even in the event
of up to 50% component failure, continuing to provide reliable
data while alerting the user to any faults.
Torque sensing
Torque limiting has been a Limitorque feature for more than 80 years. In fact, the name Limitorque
was coined to identify the ability of an electric actuator to “limit torque” to a valve. In the past,
electromechanical actuators have sensed torque using a complicated system of springs, switches
and cams. The MXb actuator senses torque electronically for use in valve control, overload protection
and torque trending. In conjunction with the LimiGard feature, torque is sensed from motor speed,
Motor with compensation performed for voltage and temperature variations. The result is highly reliable
and predictable torque sensing without the need for the extra components associated with
electromechanical torque switches. The MXb actuator is a true smart actuator.
Speed
Volts
Controls
Temperature
Torque
decision
• Multi-mode control – Three modes of remote control are • Autophase protection and correction – Assures proper
permitted when the MXb actuator is configured for multi- open/close directions and monitors and corrects phasing if
control: digital (discrete) control, analog control or network connected improperly. Prevents operation if a phase is lost.
(fieldbus) control. The MXb actuator will respond to the last • Instantaneous reversal protection – Incorporates the
command received. However, analog (modutronic) control is proper time delay between the motor reversals to reduce
initiated by either toggling MX User Input 2 (configured for current surges and extend contactor life.
CSE input) or removing and reapplying the 4-20 mA analog • Motor thermal protection – A thermistor, placed within
signal. Refer to AITB000090 for further information. the motor, protects against overheating.
• Monitor relay – Provides an N/O and N/C contact, • LimiGard circuit protection – LimiGard consists of
representing “Actuator available for remote operation.” dedicated circuitry that continually monitors the motor
• Emergency shutdown (ESD) – A remote, external ESD controller, control relays, internal logic circuits and external
signal may be applied to the actuator to move the valve command signals. When the recommended wiring
to a predetermined user-configured shutdown position, connections are made, it virtually eliminates unexpected,
overriding existing control signals. erroneous actuation caused by internal electronic failures and
• User-defined inputs – Three user-defined inputs are erratic external command signals. Additionally, in the event
supplied. of malfunction, LimiGard supervises the actuator response,
detects the source of the failure, and signals an alarm.
• Inhibit signals – External signals may be used to inhibit
actuator opening, closing, or both.
• Control signals – The control signal can be either 24 VDC
or optional 125 VAC; it can be sourced from the actuator
or customer supply.
• Status contacts (4) – May be set to represent up to 30
actuator conditions.
• UPS – Allows for a 24 VDC UPS connection for either early
commissioning prior to main power or actuator status and
feedback in the event of lost mains power.
• Negative switching – When remote control systems require
the negative pole of the circuit supply to be switched to
positive earth, a simple software change is made.
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Optional features • Solid-state motor reverser (SSMR) – An SSMR is available
when severe modulating operating conditions demand
• Four additional latched contacts – Additional contacts continuous operation.
may be set to represent up to 30 key actuator conditions, • Isolation and load break switches – Isolation and load
for a total of eight contacts. break switches can be supplied for the incoming three-phase
• Two-speed timer – A two-speed pulsing timer may be supply to the actuator. These may be coupled directly to the
incorporated to support variable stroke times as configured actuator for weather-proof (WP) applications only or supplied
by the user. separately for mounting by the user. The enclosure is suitable
• Analog position transmitter (APT) – The APT is an internally for WP or temporary submersion service. An explosion-proof
powered, non-contacting valve position transmitter that (XP) isolation switch is also available for user mounting and is
provides a 4-20 mA signal proportional to valve position. suitable for mounting with all MXb actuators. Please contact
factory for availability.
• Analog torque transmitter (ATT) – The ATT is a
noncontacting, internally powered transmitter that provides
a 4-20 mA signal that is proportional to actuator output torque.
• Modutronic controller – The Modutronic controller positions
the valve in response to an external 4-20 mA command signal.
It includes automatic pulsing mode to prevent overshoot
at the setpoint. Parameters that may be set easily during
configuration include proportional band, dead band, polarity,
and action on loss of command signal.
• Partial stroke and momentary closure ESD – The partial
stroke and momentary closure ESD signals are configurable
by the user. It can also be supplied with a momentary closure
contact-initiated ESD signal routine with redundant circuitry.
• Control station (CSE) – The CSE is a separate control
station designed for the operation of inaccessible actuators.
It is available with LEDs, Remote/Local and Open/Close
selector switches. The CSE may be powered by the
actuator’s internal supply, provided wire resistance and
other external loads do not limit the available signal power
presented to the MXb actuator.
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Foundation Fieldbus communication with PROFIBUS DP V1 communication with DTM
device type manager (DTM) technology The MXb actuator can be fitted with Profibus DP_V1 protocol
The MXb actuator can be fitted with Foundation Fieldbus field units that comply with EN50170 Fieldbus Standard for RS-
protocol that complies with the IEC 61158-2 Fieldbus H1 485 communications. The device supports several topologies
standard. The field unit device is able to support several such as point-to-point, bus with spurs, daisy chain, tree, or a
topologies such as point-to-point, bus with spurs, daisy chain, combination of these. The PB device has network features that
tree, or a combination of these. The FF device has network include:
features that include:
• High-speed communications up to 1.5 Mbps
• Link Active Scheduler (LAS) that controls the system • Master-to-slave communication
• High-speed communications up to 31.25 kbits/sec • Standby communication channel
• Publisher-subscriber communication • Analog and digital input and output function blocks
• Input and output function blocks • Device descriptions configurable by the user
• Device descriptions • High-Speed Data Exchange – Startup Sequence
• Network communication • Power On / Reset – Power On / Reset of master or slave
• Configurable by user • Parameterization – download of parameters into field device
(selected during configuration by the user)
Link Active Scheduler communication: Fieldbus segments have • I/O configuration – download of I/O configuration into the field
one active LAS at a given time, which is the bus arbiter, and device (selected during configuration by the user)
does the following: • Data exchange – cyclic data exchange (I/O Data) and field
device reports diagnostics
• Recognizes and adds new devices to the link
• Redundant Profibus DP with single or multiple – master
• Removes non-responsive devices from the link
communications
• Schedules control activity in, and communication activity
between, devices
• Regularly polls devices for process data
• Distributes a priority-driven token to devices for unscheduled
transmissions
• DTM technology includes PID (proportional integral derivative)
and partial stroke (PS) features
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MXb series performance ratings for units 05 through 150
MX-05 through MX-40 (three-phase: 50 Hz/380, 400, 415 and 440 Volt: 60 Hz/208, 230, 380, 460, 480, 525, 575 Volt)
MX-85 through MX-150 (three-phase: 50 Hz/380*, 400 and 415 Volt: 60 Hz/380, 460, 575 Volt)
*380/50 multiply by 0.9
MX-05 MX-10 MX-20 MX-40 MX-85 MX-140 MX-150
Output Speed (RPM)
Rated Output Torque
60 Hz 50 Hz ft-lb Nm ft-lb Nm ft-lb Nm ft-lb Nm ft-lb Nm ft-lb Nm ft-lb Nm
18 15 55 75 125 170 225 305 440 597 n/a n/a n/a n/a n/a n/a
26 22 55 75 125 170 225 305 440 597 850 1,153 1,500 2,036 n/a n/a
40 33 55 75 125 170 225 305 440 597 1,225 1,662 1,700 2,307 n/a n/a
52 43 55 75 125 170 225 305 440 597 1,150 1,561 1,600 2,171 n/a n/a
77 65 48 65 107 145 178 241 345 468 850 1,153 1,200 1,628 n/a n/a
100 1311 84 1101 39 53 89 121 148 201 286 388 600 814 815 1,105 1,500 2,036
155 1701 127 1431 41 56 89 121 140 190 260 353 450 611 650 882 1,150 1,561
200 165 34 46 73 99 114 155 210 285 n/a n/a n/a n/a n/a n/a
Note 1: MX-85, MX-140 and MX-150
Type A Couplings lb kN lb kN lb kN lb kN lb kN lb kN lb kN
Thrust ratings (lb/kN) 8,000 35 15,000 66 25,000 111 36,000 160 50,000 222 75,000 333 75,000 333
B4 Base (Torque Only) lb kg lb kg lb kg lb kg lb kg lb kg lb kg
Weights (lb/kg) 52 24 65 29 109 49 133 60 250 114 300 136 431 182
Handwheel ratio (STD/Optional) Direct Direct/8:1 Direct/12:1 Direct/24:1 16/48 16/48 16/48
Side-mounted handwheel efficiencies n/a 52% 54% 51% 53%/51%4 53%/51%4 53%/51%4
Power transmission and lubrication The MXb actuator’s motor permits a global range of three-phase
voltages to be connected without modification. The motor can
All mechanical gearing components are bearing supported,
energize, provided either of the listed voltages are connected:
and final drive (output) consists of a hardened alloy steel worm
and alloy worm gear. All gears are immersed in an oil bath
lubricated with a synthetic oil designed specifically for extreme Phase/frequency Application Voltage
pressure worm and worm gear transmission service. Special 208, 220, 230, 240, 380, 440, 460, 480,
Three-phase: 60 Hz
550, 575
lubricants are available for operation in temperatures of less
than -30°C (-22ºF). Consult factory. Three-phase: 50 Hz 380, 400, 415, 440, 525
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Controls ‘Closed,’ and are reversible, and a yellow LED to indicate
The controls are all solid state and include power and logic ‘Valve Moving.’ A blue LED is included to indicate when the
circuit boards and a motor controller that performs as the Bluetooth feature is recognized by an external Bluetooth
motor reverser, all mounted to a steel plate and attached in the LE-enabled device and a white LED to indicate ‘Overtorque
control compartment with captive screws. All internal wiring is Fault’ or ‘Torque Seated’. A padlockable LOCAL-STOP-
flame resistant, rated 105°C (221ºF), and UL/CSA listed. REMOTE switch and an OPEN-CLOSE switch are included for
local valve actuator control.
The controls are housed in the ACP (actuator control panel)
cover, and the logic module uses solid-state Hall effect, Using the knobs and LCD screen, the MXb actuator is
devices for local communication and configuration. A 240x160 configurable in 11 languages: English, Spanish, French,
resolution, graphical LCD is included to display valve position German, Portuguese, Italian, Mandarin, Russian, Bahasa
as a percent of open, 0 to 100% and current actuator status. Indonesia, Turkish and Katakana. A rotary knob provides
Red and green LEDs are included to signal ‘Opened’ and ease of menu maneuvering.
Actuator Status
Function
Message
“Closed” Valve closed “(0% OPEN)”
“Opened” Valve open “(100% OPEN)”
“Closing” Valve closing
“Opening” Valve opening
“Stopped” Valve stopped in mid-travel
“Valve Moving” Either direction
“Local Selected” Red selector knob in “LOCAL”
“Motor Overtemp” Thermistor range exceeded
“Overtorque” Torque exceeded in mid-travel
“Manual Override” Actuator moved by handwheel
“Valve Jammed” Valve can’t move
“Close Torque SW” Torque switch trip at “CLOSED”
“Open Torque SW” Torque switch trip at “OPEN”
“Local Stop/Off” Red selector knob at “STOP”
“Lost Phase” One or more of the incoming supply lost
“ESD Signal” Signal active
“Close Inhibit” Close inhibit signal active
“Open Inhibit” Open inhibit signal active
“Analog IP Lost” 4–20 mA not present
“Remote Selected” Red selector in “REMOTE”
“Hardware Failure” Indication
Permits relay control via DDC, FF, or
“Network Controlled” other network driver
“Function” LimiGuard circuit protection activated
“Mid-Travel” Valve position, 1 to 99% open
CSE station in LOCAL or STOP and
“CSE Control” controls actuator
“PS Active” Partial stroke test in operation
“PS Passed” PS test complete and successful
“PS Failed Target” PS test did not achieve target value
“PS Failed Returns” PS test did not return to start position
“PS” Partial stroke, active if “PS” configured
“Run Load Alarm” Single phase only
Open torque switch trip (open torque
“DPTS Open” seat or open overtorque)
Close torque switch trip (close torque
“DPTS Close” seat or close overtorque)
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Monitor relay for remote indication
A monitor relay is included as standard and trips when the actuator is not available for remote operation. Both N/O and N/C
contacts are included, rated 250 VAC, 5 A and 30 VDC, 5 A. The monitor relay is hard set for lost phase, valve jammed and motor
overtemp, but can be aditionally configured for local knob movement, overtorque, inhibits active or ESD active. The yellow LED
will blink when the monitor relay is active. The user can disable the monitor relay, if necessary.
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Advanced diagnostics The MXb actuator also has a high-resolution graphical display
The MXb actuator incorporates advanced diagnostics that that allows for local display of the actuator’s diagnostics. The
provide greater process visibility and control. It features MXb actuator can display profiling of all sensor data with
an enhanced, NAMUR NE107-compliant, diagnostic relation to position. It can display live and historical torque
notification system that provides higher process control by profiles with the ability to inspect the profile for exact torque
alerting the operator of alarm and event conditions through and position values.
an internationally accepted symbol standard.
The MXb actuator tracks the actuator’s environment and Valve and actuator position sensing
performance through a sophisticated set of sensors and
Valve position is sensed by an 18-bit, optical, absolute position
monitors for any deviations that might be outside
encoder with redundant position-sensing circuits designed
of specified tolerances. Voltage, operation, torque and
for BIST. Each of the position-sensing circuits is redundant,
vibration, to name a few, are some of the diagnostics
facilitating BIST. The BIST feature discerns which failures will
tracked to give the user a more active approach to
signal a warning only and which require a warning plus safe
maintaining their equipment before failures or damage occur.
shutdown of the actuator. Open and closed positions are stored
The MXb actuator provides time-stamped data logging in permanent, non-volatile memory. The encoder measures
capability to track local and remote move commands as well valve position at all times, including both motor and handwheel
as events and alarms. The data logger event and alarm list is operation, with or without power present, and without the use
configurable and can store thousands of historical actions of a battery. The absolute encoder is capable of resolving ±7°
time-stamped by an RTC. The RTC is backed up by a of output shaft position over 10,000 output drive rotations.
battery with an operating life of 10+ years. This design permits continuous monitoring of valve position
during motor and handwheel operation. The encoder is 100%
repeatable and requires no backup power source for operation.
The output is used to control the open and closed valve positions
and measure and report valve position, as well as provide local
and remote position feedback. The positioning accuracy is
better than 99% for valves requiring 50 or more turns.
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Optional features
Analog position transmitter
A non-contacting, internally powered, electrically isolated
position transmitter can be included to provide a 4-20 mA Voltages or Currents Maximum/Minimum External
or 0 to 10 VDC signal that is proportional to valve position. for APT/ATT Load—APT/ATT
Modutronic option
A controller that alters valve position in proportion to a 4-20
mA analog command signal can be ordered. Positioning Voltages or Currents Input Impedance/
for Modulation Capacitance
is accomplished by comparing the command signal to a
noncontacting internal position feedback. An automatic 470 ohms—99.9% accuracy
pulsing feature to prevent overshoot at the setpoint is included. 4-20 mA
750 ohms for 99% accuracy
Proportional bands, deadband, signal polarity, motion inhibits
time and fail are adjustable using the Local control mode of 1,000 ohms minimum—99.9% accuracy
0 to 10 VDC
2,700 ohms minimum—99% accuracy
configuration. Deadband is adjustable to +/- 0.5% full span.
IEC 529 Protection Code IP68 15M for 96 hours -30°C to 65°C (-22°F to 149°F)
USA & Canada, NEMA 3, 4, 6 20 ft for 24 hours -30ºC to 70ºC (-22ºF to 156ºF)
USA & Canada, NEMA 4X 1,500 hrs. to ASTM B117 -30ºC to 70ºC (-22ºF to 156ºF)
European directives
All MXb actuator designs have been tested to comply with Vibration Levels Seismic Levels
pertinent EU Directives and shipped with the Declaration of (MX actuator functions (MX actuator functions
Conformity listed in the Regulatory Section of VAIOM000071. after event) after event)
The actuator is also tagged with the CE mark to demonstrate
5 to 100 Hz sine sweeps, 2 Hz 2g, 2.5 to 35 Hz 3g,
compatibility with the following European Directives: 0.75g 3 axes sine dwell, 3 axes
All MXb actuator designs have been tested to demonstrate 5 to 500 Hz sine sweeps, 1 Hz 0.5g, 2 to 50 Hz 1g,
compatibility with the following European directives and are 1.0g 3 axes sine sweeps, 3 axes
marked with the CE label: 25 Hz 2g, 40 to 200 Hz 3g,
sine dwells, 3 axes
• 2006/42/EC – Machinery Directive
• Vibration and seismic capability is in accordance with
MILSTD-167, IEEE-344-1975 and IEC68-2-6. Test performed
in each of three (3) axes, H1, horizontal – parallel to motor, H2,
horizontal – perpendicular to motor, and “V1,” vertical
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• 2006/42/EC – Airborne Noise to EN 60204-1. The MXb actuator has been tested for noise emissions and at 1 m (3.3 ft) distance is
less than 74 dB per grade A noise requirement of MIL-STD-740 and ANSI/ISA-S82.01-1994 (harmonized std. to IEC 1010-1).
• 2014/30/EU -EMC – Electromagnetic Compatibility and 2014/35/EU Low Voltage; EN 50081-1 & 2 – Three-phase ACV actuator
actuator complies with all pertinent requirements of Class A service categories in the listed table.
Three-phase ACV actuators comply with all pertinent requirements of Class A service categorizes in the listed table:
Applicable Emissions
EN61326-1 (CISPR11) Industrial Environments - Class A - Test Limits & Levels
Standards
EN55011:2009+A1:2010
Conducted (CISPR11) 150 kHz to 500 kHz 79 dB (μV) (quasi-pk), 66 dB (μV) (avg)
Emissions FCC Part 15, (CFR47 Part 500 kHz to 30 MHz 73 dB (μV) (quasi-pk), 60 dB (μV) (avg)
15.107)
Applicable Immunity
Industrial Environments - Test Limits & Levels
Standards
Air: AC, DC, Signal ±2 kV, ±4 kV, ±8 kV
ESD IEC61000-4-2 (B)
Contact: AC, DC, Signal ±1 kV, ±2 kV, ±4 kV
Enclosure @ 80 MHz to 1 GHz 10 Vrms/m @ 80% AM, 1 kHz
Radiated RF Immunity IEC61000-4-3 (A)
Enclosure @ 1 GHz to 2.7 GHz 3 Vrms/m @ 80% AM, 1 kHz
Fast Transients/Burst IEC61000-4-4 (B) AC, Signal ±2 kV, ±1 kV
Common: AC, Signal ±2 kV, ±1 kV
Voltage Surges IEC61000-4-5 (B)
Differential: AC, Signal ±1 kV, ±1 kV
Conducted RF Immunity IEC61000-4-6 (A) AC @ 150 kHz to 80 MHz 10 Vrms @ 80% AM, 1 kHz
Magnetic Field Immunity IEC61000-4-8 (A) Three mounting axis 30 A/m
IEC61000-4-11 (C) 3 dips, 10 sec apart > 95% interrupt for 5 sec @ 50/60 Hz
Conduit entries
Three threaded conduit entries are provided tapped: 1 x 1½ in and 2 x 11/4 in NPT. Unless otherwise specified, actuator will
be dispatched with adapters: 1 x M40 and 2 x M32 metric to BS3643; PG adapters are available upon request. An optional,
fourth conduit, tapped to 1.0 in NPT or 25 mm, is available.
• Di-electric – Motor per NEMA MG1-12.02 and 0.03 with leakage of less than 10 mA. Control terminals per IEC-1131-2 with
check against physical breakdown.