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Yordanov The Thesis Last Version
Yordanov The Thesis Last Version
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ABSTRACT
Furthermore, the thesis documents new or improved methods for I-V curve
analysis and for measurement of the environmental variables: identification of model
parameters; calculation of the equivalent cell temperature (ECT) from open-circuit
voltage; and the use of the short-circuit currents of multiple co-planar PV devices to
improve the accuracy of irradiance measurements. The thesis also demonstrates some
limits of the applicability of the widely used 1- and 2-exponential I-V curve models.
5
Lynn P. Nygaard
ACKNOWLEDGMENTS
year later. My special gratitude goes to Abozar, who turned on the electronic loads on
the New Year’s Day and tied all my cables tightly and very professionally. Chee Lim
also provided the DC power supply and the probes used to measure the resistance of the
cables connecting the modules with the electronic loads. I must admit that the idea of
this simple experiment (described in Chapter 3) crystallized after discussions with Chee
Lim and Hans Georg Beyer. The latter is acknowledged for his technical expertise,
numerous discussions, co-authorship, and defending his points in the German way.
Chee Lim helped me a lot in the transportation of heavy and bulky equipment between
Grimstad and Kristiansand. I highly appreciate all the discussions we have had over the
years, especially those that we had during our course studies in Trondheim. I also
appreciate his distinguished social skills and the happy parties that we had, usually upon
his suggestion. Nils Randulf Kristiansen directed me to the Grimstad-based company
Alternativ Energi which, to my big surprise, marketed PV modules with back-contact
cells from SunPower. By that time I had given hope to have this technology as part of
my experiment. Thanks a lot, Nils!
Financial support for the present work was provided by Elkem Solar (now a
Bluestar company), the Research Council of Norway, the University of Agder, and the
Municipality of Kristiansand. NTNU is acknowledged, among the other things, for
gifting me with the wonderful booklet “How to get a PhD” [Phi05] which contains
comprehensive definitions of a doctorate, the research process and the constituents of a
thesis. Eva Schmidt from NTNU is acknowledged for her continuous administrative
support.
As a Christian, I thank our Savior and our Father very much for creating a
universe so interesting and wonderful; for giving us great love; and for the everyday
care, support, guidance and forgiveness. Finally, I would like to express deepest thanks
to my wife Diana for her love, faithfulness and patience during the long periods of my
absence in the past four years.
8
CONTENTS
1 INTRODUCTION ………………………………………………………... 11
1.1 Aims and objectives ………………………………………………….... 11
1.2 Outline of the thesis ……………………………………………………. 12
2 PERSPECTIVES ………………………………………………………… 15
2.1 PV market development ……………………………………………...... 15
2.2 PV potential in Southern Norway …….……………………………….. 16
4 IRRADIANCE ……………………………………………………………. 61
4.1 Chapter aims and objectives …………………………………………... 61
4.2 Sunlight at Earth’s surface ……………………………………………. 61
4.3 Measurement methods and sensors; data sources …….……………….. 63
4.4 Analysis of local meteorological data …………………………………. 67
4.5 Irradiance measurements in the present work …………………………. 73
4.6 Effects of low temporal resolution of irradiance data ………………… 78
4.7 Data recovery and self-referenced irradiance …………………………. 84
4.8 Solar and cloud resources measured in the year 2011 ………………… 98
APPENDICES
B Matlab™ code used to calculate the solar position, the clear-sky air mass (AM) and
the angle of incidence (AOI) of direct sunlight on the tested modules
264
D Matlab™ functions used to extract RS, n and I0 from one I-V curve 268
E Matlab™ scripts used to determine RS(I) with the double-light method 270
BIBLIOGRAPHY 284
11
CHAPTER 1 INTRODUCTION
researchers and groups from the PV, power electronics and weather/climate
communities, as well as to policy makers.
Some of the results presented in the thesis have been presented at peer-reviewed
international conferences and journals related to PV and renewable energy. A list of
publications by the present author, produced in cooperation with his supervisors and
other research colleagues, is given in Appendix A. The list includes 20 conference
papers and 5 journal papers. The present author is the main author of 3 of the journal
papers and 12 of the conference papers.
used in the calculation of the equivalent cell temperature (ECT). The chapter begins
with a review of the established practices for measuring a PV module’s operating
temperature and discusses the associated challenges. The calculation of equivalent cell
temperature (ECT) with the standard procedure IEC 60904-5:1993 is then presented.
The measurements of daytime and nocturnal back-of-module temperatures are described
next, and their accuracy is analyzed. Later on, an error analysis is given of the standard
ECT calculation procedure with respect to each of the involved parameters. The
challenge of a variable ideality factor is then addressed and an improved equation is
derived, which enables ECT calculation for devices with an ideality factor that varies
linearly with irradiance and module temperature. Two methods used for determination
of the temperature coefficient β of VOC are presented and discussed next, and the
thermal resistances of the modules are evaluated. The chapter ends with a discussion of
the results and the methods, as well as the questions which remain open regarding them.
Chapter 6 focuses on I-V curve analysis and modeling, as well as on the
derivation of the series resistance RS, the ideality factor n, and the reverse saturation
current I0, which are defined in the 1-exponential model of PV cells and modules. The
chapter begins with a review of the classic 1- and 2-exponential models. Different
versions of the latter are discussed with respect to the values assumed for the two
ideality factors. Possible complications, such as a variable series resistance and non-
linear shunts, are considered. The Ohmic shunt-current term is tested with experimental
data and is generally refuted in the case of modules. The analytical Saetre-Midtgård-Das
model is briefly discussed, but not reviewed in detail. After that, different methods for
evaluation of model parameters are reviewed and discussed. Then, a new method for
determination of RS proposed by the present author is explained, and results are
presented for the eight c-Si modules and the CIGS module tested in Grimstad. The
alternative double-light method is used to probe for a current dependency of RS. Later
on, results for n and I0 are presented, and their respective dependencies on irradiance
and device temperature are modeled. The classic local ideality factor m and its RS-
corrected modification are then used (in the form of m-V and m-I plots) to analyze the
behavior of the ideality factor along the I-V curve, in particular near open circuit and
around the MPP. At last, a new method for estimation of both RS and n from a single I-
V curve, which was discovered using this methodology, is reported.
The main topic of Chapter 7 is rating and modeling of the power performance of
PV modules, as well as identifying quantitative and qualitative relationships of the
performance to the I-V curve parameters. First, various performance models are
reviewed. Then, the relative efficiency model implemented in the European PVGIS tool
is discussed, and the model coefficients are determined for eight c-Si modules and for
the CIGS module. The modules are first rated at standard testing conditions (STC), and
the possible methods for such rating from outdoor data are compared. An improvement
14
of the 'Northern' method is proposed. The modeled relative efficiencies of the modules
with respect to STC are then compared and discussed in the context of final energy
yield per kilowatt-peak of rated PV power (kWh/kWP). Data from the two mc-Si
modules installed in Kristiansand are also presented. Theoretical expressions (based on
the 1-exponential I-V curve model) are derived for two key coefficients (k1 and k2) of
the relative efficiency model, and their limits of applicability are discussed. The
theoretical and fitted values of k1 and k2 are then compared, as well as the predicted and
measured energy yields.
The thesis ends with a brief chapter on the main conclusions.
15
CHAPTER 2 PERSPECTIVES
This research on solar resource and photovoltaic (PV) modules started in the
context of globally increasing environmental and economic concerns. The greenhouse
effect of the anthropogenic carbon dioxide (CO2) has been recognized with a very high
level of scientific understanding [IPC07]. The trend of increasing its atmospheric
concentration does not show signs of slowing down (see Fig. 2.1). It has been estimated
that mankind must start reducing its greenhouse gas emissions (not just CO2) by the
year 2015 in order to prevent a dangerous climate change [McG08].
The need of a more sustainable basis for economic growth has been widely
recognized worldwide. Over the time, subsidiary regimes for renewable electricity
generation have been introduced in Europe, the US and elsewhere. The most famous
16
governmental incentives for PV are the German 100’000 solar roofs program and the
American 1’000’000 solar roofs initiative [Hof06]. Investments in rooftop and utility-
scale PV systems have risen exponentially over the past decade, with a combined annual
growth rate of approximately 50 % [Min10].
In Norway, the main source of electricity is hydropower. Feed-in tariffs (FIT)
for domestic and corporate PV generation similar to those in Germany have not been
introduced so far. Norwegians use PV modules for various stand-alone applications: on
boats, at remote cottages in the mountains or on the many islets, and for powering
equipment with modest requirements. However, there are few larger scale, grid-
connected installations throughout Norway, and these serve for demonstration and
education rather than for commercial electricity production.
Figure 2.3: Monthly solar irradiation measured in the year 2005 in Grimstad,
Norway versus PVGIS estimates [Mid10].
monthly distribution showed much greater than expected irradiation in the spring, as
well as in January (see Fig. 2.3). Indeed, a higher uncertainty of the PVGIS estimates
can be expected close to coastlines (as in Grimstad) and in regions with lower density of
represented meteorological stations as from Norway [Sur08b, Hul10]. In addition, these
predictions are based on weather data from many years and so the year-to-year
variability (which can reach 10-15 % in some regions [The10, Ham12]) is averaged out.
Even larger variations (up to 35 %) can be expected for individual months, mainly in
winter [The10]. The results obtained for Grimstad in the year 2005 revealed that much
higher variations may be possible. However, the local study used data from a single
year, with a rather poor temporal resolution of 20 minutes. Also, the average uptime of
the data acquisition system was only about 73 %. Furthermore, the measured current-
voltage characteristics (I-V curves) contained rather small number of data points
(between 10 and 50). Consequently, the flat region and the MPP region (the knee) had
rather poor resolutions, especially at low irradiance levels (see Fig. 2.4).
Figure 2.4: PV module I-V curves from the earlier experimental setup [Mid10].
19
the density of points in different parts of the curve. Very noisy I-V curves are
sometimes obtained [Goo09].
Therefore, the increase in VOC is expected to occur even on overcast days, as long as the
module is forward-biased (i.e., if current is drawn from the module). IEC 61646
prescribes a procedure for preconditioning of thin-film PV by light-soaking them
repeatedly with 43 kWh/m2 of cumulative irradiation until the power changes become
less than 2 %, which seems optimal for a-Si only [Cue09, Cue10]. Therefore, the studies
aiming to establish preconditioning steps suitable for CIS/CIGS and CdTe have
continued [Del11]. It has been found that some CIS/CIGS need at least 100–120
kWh/m2 of cumulative light-soaking for stabilization to occur. In the context of the
present work, these findings imply that the tested CIGS module must have reached
stability by mid-March, 2011. This rough estimate excludes the module’s exposure in
December, 2010, as the typical December irradiation in Grimstad is within 20 kWh/m2
(see Figs. 2.3 and 4.34).
times as low as 1 ms. A relatively slow I/O hardware (with respect to the desired data
acquisition rate) may become a ‘bottleneck’ imposing even higher sweep times
[Yor10b]. An optimal value should therefore be chosen, one which is a good trade-off
between all applicable considerations. This is also the case in the present test setup. I-V
curves of ten PV modules are measured simultaneously in order to ease later
comparisons. Repeated sweeps are performed in moments of significant irradiance
variations or when incomplete I-V curves are recorded for some of the modules.
Measuring all ten modules in turn could be very time-consuming and therefore
impractical, given the desired sweeping frequency (every minute). On the other hand, a
rather high number of data points per I-V curve has been chosen. Eventually, the limited
sampling rate of the I/O board recording most of the data has imposed a minimum
sweep time of about 1 s. A similar value was used in outdoor measurements at the
European Solar Test Installation (ESTI) [Mül09].
entire I-V curve may be beneficial. Automated data acquisition and the availability of
fast hardware (PC-based, as well as autonomous) allow repeated scanning of high-
resolution I-V curves. Mülleans et al. [Mül04, Mül08] measured 512 data points per I-V
curve in year 2004 and over 1000 data points four years later. Hüvärinen and Karila
[Hyv03] sampled 4096 data points in just 2 milliseconds in a study on c-Si cells. In the
present work, electromagnetic interference has been found to affect the measured I-V
curves since the early software development phase. It has been decided to use 4096 data
points per I-V curve, so that noise can be filtered out more easily on a later stage. This
resolution has revealed very clearly a sinusoidal mode with frequency around 800 Hz,
which has not been identified in I-V curves containing ‘only’ about 1000 points.
Figure 3.1: I-V curve measured with a commercial curve tracer [Ser10a]. The data
are kindly provided by Dr. Dezso Sera. Used with permission.
The I-V curves of c-Si modules can be very flat at low and intermediate voltages
(see Fig. 3.9 further in this Chapter). In the present setup, the curves are scanned with a
constant current step. At higher irradiances, this can result in greatly reduced point
density in the flat region of the I-V curve if too low a number of data points is chosen.
Consequently, the partial linear fitting used for short-circuit current determination may
24
be compromised. Another justification for the high number chosen is given by the fact
that bypass diodes may affect the curve even if the PV module is not shadowed. Minor
current mismatch between the cells can still lead to activation of bypass diodes at
intermediate and low voltages, see Fig. 3.3. The electronic loads are based on
semiconductor devices and have small but non-zero minimum (on-state) resistances.
Consequently, short circuit is not reached and ISC must be evaluated by extrapolating
the I-V curve to zero voltage. Therefore, a sufficient number of points is needed in this
part of the curve.
Figure 3.2: The I-V curve in Fig. 3.1 zoomed in around open circuit.
Figure 3.3: An I-V curve with characteristic kinks due to bypass diodes activation
[Yor10a]. For greater detail, only the higher-current part of the curve is given.
since the modules are not operated at the MPP during the scans. If a realistic module
temperature is targeted, the sweep time must be much shorter than the interval between
consecutive I-V curve scans. This is also desirable if module’s power is fed (sold) to the
utility grid, which is not the case in the present experiment. On the other hand, a
relatively long sweep time imposed by some PV technologies like HIT or by hardware
limitations would set a lower limit on the scanning frequency. This is the case in the
present setup, in which the sweep time of 1 second requires I-V curves to be recorded at
intervals in the order of minutes. The earlier setup in Kristiansand was initially scanning
every 5 minutes [Yor10b]. As that work focused on a detailed analysis of the recorded
curves, the initial interval was found to provide insufficient amount of these.
Eventually, the frequency was increased to one curve per minute. Detailed analysis of I-
V curves is part also of the present work, and therefore the same frequency is used.
Figure 3.4: A P-I curve of the high-efficiency Sanyo HIT module from 07/01/2011.
Since no power is extracted from the modules during the measurement of I-V
curves, the main concern regarding the ratio of the sweep time and the scanning interval
is whether the modules are operated at realistic temperatures, as in the case of a
practical grid-connected PV system. The sweep time may seem too long, being 1/60
(about 1.7 %) of the scanning interval. One may think that each module operates at a
27
higher temperature compared to that in a system with constant MPP tracking, since part
of the available energy remains in the semiconductor material in the form of heat. This
expectation is ruled out by the following rough energy accounting. The two high-
efficiency modules can be close to 20 % efficient at very low temperatures in the winter.
One may roughly assume that another 10 % of the co-planar irradiance is reflected at
the interfaces between the cells and the ambient air [Mar01]. This value also accounts
for the module area which is not covered with cells. The remaining 70 % of the incident
power is lost during thermalization of excited charge carriers to the edge of the
corresponding energy band, and heats the crystal lattice. Furthermore, a constant
irradiance in the plane of the modules is assumed, as well as a constant wind speed and
direction. In case the modules are constantly operated at the MPP, they will eventually
reach a certain steady-state temperature, since the input thermal power will be
dissipated via convection and thermal radiation. If an I-V curve is recorded in 1 second
every minute, a part of the MPP power which is delivered to the load (20 % of the
normally incident solar power Pin) will remain in the cells. One needs to compare the
extra energy retained in the module in the form of heat during the curve sweeping to the
energy from carrier thermalization accumulated in 1 minute.
In 1 minute (the interval between consecutive I-V scans), the thermal energy
delivered to the cells is 60×0.7×Pin = 42Pin (in Joules, whereas Pin is in Watts). During
the 1-second sweep, module’s output power is varied between zero and PMAX = 0.2Pin
and then again to zero (see Fig. 3.4). Since the I-V curves are swept with constant time
and current increments, the horizontal axis in Fig. 3.4 is equivalent to time flow. The
extra energy remaining in the module as heat is approximately a half of the output
energy if the module was operated at MPP during the 1 second of the sweep, and equals
0.5×1×0.2×Pin = 0.1Pin (in Joules). This supplement is only about 0.2 % compared to
the main heat input from thermalization of carriers within 1 minute. This is too small to
cause any significant increase in the module’s operating temperature.
analyzed in Chapters 6 and 7. Due to area and resource limitations, the only true high-
efficiency cell designs studied in the thesis are an IBC module and a HIT module.
TABLE III.1: Basic information about the PV modules studied in the present test setup.
Brand and model Type of the Cells Area [m2] Efficiency
RS Solar ZD300-24M Screen-printed mono-Si 1.94 15.5 %
RS Solar ZD280-24P Screen-printed mc-Si 1.94 14.4 %
BP Solar 585F* Buried-contact mono-Si (BC) 0.633 13.4 %
Gällivare PV GPV51* Screen-printed mc-Si 0.436 11.7 %
Q-Cells (ESS™)** Screen-printed mc-Si 1.71 12.6 %
Q-Cells (ESS™)** Screen-printed mc-Si 1.71 12.7 %
Sanyo HIT-240HDE4 a-Si/mono-Si (HIT) 1.39 17.3 %
Sunconnex SPR-95 Back-contact mono-Si (IBC) 0.547 17.4 %
AvanCIS PowerMax 110 Thin-film CIGS 1.09 10.1 %
*Modules are field aged. The given STC efficiencies are ‘as new’.
**Custom-built modules with 60 series-connected cells and 5 bypass diodes.
many hours, and thus the roof shadowed the modules. In winter, surrounding objects
such as trees casted longer shadows due to much lower solar elevation above the
horizon (see Fig. 3.6). The setup suggested a somewhat higher optimal tilt angle of the
modules than that for a roof installation at the same latitude. At high latitudes, the
fraction of cloudy to clear-sky conditions is relatively high, and hence the diffuse
radiation gains in importance for the final yield and for the optimal tilt [Sur07, Hul10].
However, the cottage blocked the northern half of the sky hemisphere, and therefore a
higher tilt angle had to be used.
The drawbacks of the previous setup included also the added series resistance
due to the cables connecting each module with its electronic load. Its effect on the
measured power accuracy was considered to have been negligible, as the cables were
not too long. In addition, the modules were operated at open circuit in between the I-V
curve sweeps, because a MPPT algorithm was not implemented in the data acquisition
software. Low-cost, ‘home-made’ electronic loads with very poor power dissipation
capabilities were used in that setup. Since no electric power was extracted from the
modules most of the time, their temperatures must have been higher than in the case if
they were operated at the MPP between the I-V curve sweeps. Due to the negative
temperature coefficients of a PV device’s voltages and maximum power [Kin97a], the
obtained results about modules’ efficiencies were somewhat pessimistic.
The thesis is a logical continuation of the earlier research on PV at UiA. A main
goal of the present work is to build significantly improved experimental setups for
individual outdoor testing of many more modules and monitoring of key environmental
parameters (see Figs. 3.7 and 3.8). More complex data acquisition systems were
required in terms of both hardware and software. Commercially available multichannel
32
Figure 3.6: Graphs of the solar elevation in December through June for Grimstad,
Norway [UOr11]. Standard Central European Time is used for all months to ease
the comparison. Used with permission.
33
electronic loads are used. The new computer workstations have faster data acquisition
boards and mirrored storage (amounting to 2 terabytes in the setup located in Grimstad).
New LabVIEW-based code has been developed with a greatly increased functionality
and many new features added. The recorded I-V curves contain a few thousand data
points each (see Fig. 3.9). This allows efficient post-processing and noise cancellation,
reveals bypass-diode effects in much greater detail, and facilitates the analysis and the
application of differential techniques. The latter revealed an unexpected local rise of the
ideality factor in the open-circuit region for all tested modules [Yor12a].
Between the I-V curve sweeps, the modules are operated in MPP-tracking
mode, which results in realistic operating temperatures. The new experimental setup in
Grimstad and its diverse functionalities were recently reported in [Ime11], and are
described also in the present Chapter. Astronomical algorithms for calculation of solar
position and daylength are implemented [Mic88, For95], and the daylight-saving time
changes in spring and in autumn are accounted for [EUR01]. This allows calculation of
the angle of incidence (AOI) of the direct solar irradiance component on the modules.
In addition, the clear-sky air mass (AM) is calculated using an approximated equation
[Kas89, Luq03b]. Ambient and module temperatures are recorded also at night, which
allows accuracy monitoring of the sensors and transmitters. Each computer is remotely
accessible via the internet, which makes the monitoring, data downloads and software
updates available to the whole research group even from abroad.
34
Figure 3.9: I-V curves of ten PV modules obtained with the new experimental
setup in Grimstad. The curves of the three aged modules are plotted with stars.
irradiation and cost optimization. The area-related costs are a driver for placing rows
with modules close to each other. Thus, the tilt angle impacts the degree of mutual
shadowing between adjacent rows, with larger angles resulting in longer shadows (at a
given solar elevation). Eventually, a trade-off must be made between lower area demand
and yield-optimized tilt angle [Bre10a, Wei09]. In the present work, the modules are
installed in a single row, with almost no shadowing from surrounding structures.
Therefore, the tilt angle could be optimized solely for maximizing the annual solar
irradiation in the plane of the modules.
Figure 3.11: Sunrise on 8 January, 2011. The tower was not causing shadowing.
The ‘rule of thumb’ that the irradiation-optimized tilt angle equals the site
latitude (‘latitude tilt’) does not apply for latitudes higher than 45°N [Bre10a]. For such
locations, the more frequent occurrence of cloudy weather results in a large fraction of
diffuse irradiation. Consequently, the tilt of a PV array with respect to the horizontal
must be substantially reduced compared to the latitude tilt, so that the modules can ‘see’
a larger portion of the sky hemisphere [Lub11]. For northern Europe, the deviation from
latitude tilt can exceed 10°, whereas for parts of the Scandinavian Peninsula (including
the present test site) it exceeds 15° [Bre10a]. The tilt angle of the modules tested in the
present work is 39°1°. The individual tilt of each module has been determined using a
smartphone equipped with accelerometer and bubble level software [HTC12, Bub12].
According to the online PVGIS tool, these angles are optimal for maximizing the annual
energy output from c-Si and CIS/CIGS modules at the given site and with the building’s
azimuthal orientation. The variation in the tilt angle between the modules is small
enough to affect their annual yield significantly [PVGIS, Mic88].
The main source of shadowing for the modules is a communication tower
located next to the campus building, roughly 65° South-East with respect to the research
platform (see Fig. 3.10). The fence surrounding the platform is lower than the tested
modules, which are in the upper part of the PV array shown in Fig. 3.7. In the summer,
39
the solar elevation is too high and the tower’s shadow is too short to affect the panels.
No shadowing occurs in the winter, since the tower is outside the range of possible solar
azimuthal angles (see Fig. 3.11). The tower causes only short-term shadowing on sunny
mornings in late February, early March and in October. This affects the measured
irradiance and the modules’ maximum powers (see Figs. 3.12 and 3.13).
Figure 3.14, Top: Snow cover on the PV modules; Bottom: Wet roof reflections.
40
The operating conditions of the modules have been inspected regularly during
year 2011. In order to capture shadowing, birds, frost and snow cover, a networked TV
camera has been monitoring most of the installed modules. It takes a snapshot every
minute during daytime, but synchronization with I-V curve recording has not been
implemented. All images are stored on the computer running the LabVIEW-based data
acquisition system, and are available for later reviewing and analysis. Online video
monitoring is also possible, by means of an internet browser. In addition, on-site
inspection of the research platform has been done on a regular basis, and specific
situations have been photographed manually (see Fig. 3.14). These include drastically
increased albedo, frost or snow cover, bird droppings and soiling on the modules.
The effect of snow in the winter months has been minimized as much as possible
by regular cleaning. In many cases, perfect cleaning has not been possible, whereas frost
cleaning has not been attempted at all. Any ice remaining on the modules has eventually
melted due to solar heating. Reflections from water or ice accumulated on the roof
could not be eliminated at all. Their effects are analyzed in Chapter 4. Soiling and bird
droppings have been removed using a mop and hot water.
The research platform is elevated by about 15 m above ground level. In addition,
dust is practically absent at the test location. Soiling on the modules has originated
mostly from plant pollen brought by wind or rain. Bird droppings have been a particular
problem in the spring, as multiple seagulls have colonized (nested) the building’s roof.
In that period, much more frequent cleaning of the modules has been necessary, while
minimizing artificial shadowing as much as possible. Detailed quantification of the
energy loss caused by birds is outside the scope of this thesis. Their droppings were
shown to cause minimal yet notable effects on modules’ I-V curves and output powers
[Ime11]. The irradiance sensors have remained unaffected by this natural phenomenon.
modules are much higher than the broadest input range of the NI boards. Therefore,
modules’ voltages are sampled indirectly via voltage dividers, each composed of two
resistors of 1 % precision in series connection totaling between 20.49 and 59.6 kΩ
(measured with a digital multimeter for better accuracy). These values are high enough
to ensure negligible power dissipation, and therefore practically no heating (and
temperature variation) of the elements occurs. In addition, the equipment room is air-
conditioned and the indoor temperature is maintained in a narrow range throughout the
year. The voltage-division ratios are thus determined with precision better than 0.1 %.
Each module is linked to its load by means of two 6-mm2 copper solar cables.
The length of the leads is in the order of 10-15 m (one way). Some extra resistance
(between 0.06 and 0.11 Ω) is thus being added to the module’s intrinsic series
resistance. The results for modules’ resistances presented in Chapter 6 exclude these
additional resistances. Also, the measured maximum powers have been corrected by
2
adding the resistive loss I M R in the cables prior to the power rating described in
Chapter 6, and the calculation of the annual energy yields and the relative efficiency
analysis in Chapter 7. A change in RS causes mainly a voltage shift in the I-V curve,
and not a current shift. For small enough variations in RS, the current level IM at the
MPP remains practically unchanged [Pys07]. A detailed analytical proof is not given in
the thesis, but the associated variations in IM have been investigated for each module by
analyzing I-V curves recorded at nearly standard irradiance. At standard illumination
level, IM has been found to rise by 0.1 to 0.5% for the different modules after correcting
42
the I-V curve for the voltage drop –IMR. The corresponding uncertainty of I M
2
R is
within 1 %, which is negligible compared to the module’s rated power.
The resistance R of each pair of interconnecting cables has been determined by
shorting the connectors on the module’s side (after disconnecting the module) and then
running DC current through the loop by means of a regulated power supply. The voltage
drop across the cable loop was measured for four current levels in the range 1-4 A, and
then the resistance was estimated by linear regression with a precision better than 1 %.
The experiment was carried out after sunset, at an ambient temperature of about 10°C. It
should be noted that the part of the cables exposed to direct sunlight is expected to
become much hotter than the ambient air because of their black insulation. The
resistivity of copper has a positive temperature coefficient of about 0.43 %/°C in the
range between –40°C and +40°C [Dau54]. However, it is difficult to assess the variation
of cable resistances due to heating on sunny days. A substantial but unknown part of
each cable’s length is not exposed to direct sunlight, since it is either placed indoors or
being shadowed by the PV modules. In addition, it is impractical to measure the
temperature of the wires where the cables are heated by sunlight. In general, some
increase of the cables’ resistances is expected due to natural heating and changes in the
ambient temperature. This topic is not investigated in detail in the present work, but is
considered in the context of the estimated series resistances of the modules later in
Chapter 6.
In order to reduce the noise due to electromagnetic interference (EMI) in the
measured signals, these are conducted via Ethernet network cables with shielded-and-
foiled twisted pairs (SFTP) of isolated copper wires. All signal paths have been made as
short as possible. In addition, the National Instruments (NI) data acquisition boards are
equipped with shielded connector blocks and shielded signal cables. The high
availability of the measurement system is achieved by powering it with a double-
conversion (‘online’) uninterruptible power supply (UPS).
The hardware measuring solar irradiance, ambient and modules’ temperatures is
reviewed later in Chapters 4 and 5. Wind speed and direction are not measured in the
present experimental setup. These parameters are an important part of the operating
conditions of any PV system, because wind-assisted cooling of the PV modules is
beneficial for the annual energy yield. However, thermal models of PV modules
involving these parameters are not analyzed in the thesis. In addition, the geometries of
the building and of the PV array suggest significant modifications and local non-
uniformity of the natural air flow due to turbulence, as well as due to changing wind
direction. One of the data acquisition boards has vacant analog inputs and this allows
for expansion of the experimental setup with wind sensors in future. The spectrum of
the incident sunlight is not recorded at present, but a spectrometer may be added on a
later stage of the research.
43
Figure 3.16: Irradiance in the plane of the PV modules during I-V curve sweeping.
I-V curves of all modules are swept regularly at roughly 1-minute intervals as
long as any of the two irradiance sensors reads at least 30 W/m2. The in-plane irradiance
is also recorded during each sweep, and is immediately checked for instability. A
44
measure used to characterize the degree of its temporal variation is the Irradiance
Stability Factor ISF = (GMAX–GMIN)/GMEAN [Jag09]. However, inspection of these
irradiance records has revealed the presence of noise in the data dominated by a 50-Hz
mode attributed to EMI from the utility grid (see Fig. 3.16). Since the maximum and the
minimum irradiance values (GMAX and GMIN, respectively) are very often altered by the
noise, ISF usually overestimates the actual instability. Therefore, the standard deviation
σG has been used instead as a quality indicator. In case σG exceeds 3 % of the mean
irradiance GMEAN, the recorded I-V curves are disregarded, and new curves are swept
immediately. This may be repeated up to seven times in order to avoid infinite loop
cycling at very low irradiances. For these, the signal-to-noise ratio (SNR) becomes too
low, and the above condition is not satisfied even for very stable illumination. Another
condition which may trigger repeated sweeping is measurement of an incomplete I-V
curve for any of the modules, which can happen occasionally. An I-V curve is
considered incomplete when either the lowest voltage exceeds 5 V or the lowest current
exceeds 30 mA. The first criterion is a trade-off between the minimal voltages imposed
by the electronic loads (as discussed in Section 3.8) and the typical voltage ranges of the
four modules optimized for 12-Volt applications (see Fig. 3.9). The second criterion is
dictated by the typical ranges of current generated by the modules denoted ‘CIS’, ‘GPV’
and ‘a-Si 3J’ at irradiances close to the lower limit of 30 W/m2.
Figure 3.17: I-V curve affected by the shadow of a bird flying over the PV module.
The raw I-V curves are stored in text files on the PC. The files recorded on
different days are stored in separate folders. Experience with the test setup in
Kristiansand has shown that storing all data files in the same folder results in gradually
degrading software performance when the number of files reaches tens of thousands.
45
This has been avoided in the setup located in Grimstad for the sake of adequate ‘real-
time’ recording of irradiance and output powers. Later inspection of individual curves
allows the tracing some outliers in the extracted parameters (such as a module’s series
resistance and ideality factor [Yor10b]) to abnormal I-V curves (see Fig. 3.17).
Key I-V curve parameters are stored in daily text files together with module
temperatures and environmental parameters. The short-circuit current ISC is evaluated
by linear fitting of seven data points from the lower-voltage part of the curve. This small
number is imposed by the very flat I-V curves of the HIT module which can have too
few data points in this region (see Fig. 3.9). However, the region below 4 V is excluded
from the fit because very often a cluster of arbitrary shape containing many points is
formed at the end of the curve, where the electronic load enters saturation mode. The
evaluation of the open-circuit voltage VOC is similarly complicated due to the electronic
load’s behavior when it starts to conduct current (see Fig. 3.18). The curve usually
begins with a cluster with tens of points at nearly zero current followed by a
discontinuity. Outliers are often present in this part of the curve. Therefore, linear fitting
46
based on the bi-square algorithm is used, which is less sensitive to outliers in the data.
The software fits the first 250 points, corresponding to currents up to 6 % of ISC. The
fragment is short enough and therefore the linear approximation is very accurate. For
example, the curve in Fig. 3.17 is fitted between 0 and 0.43 A.
Figure 3.19: Noisy P-V curve with an outlier becoming a false MPP.
The estimation of PMAX and particularly of VM has been most challenging due to
noise present in the raw I-V curves. (Note that IM=PMAX/VM is a dependent parameter.)
An outlier in a noisy P-V curve may become a false MPP (see Fig. 3.19), unless proper
measures are taken to smooth the data by local averaging or by curve fitting. Whatever
algorithm is chosen, it should work well also with curves recorded under partial
shadowing conditions. For example, the P-V curve in Fig. 3.20 cannot be fitted
accurately in LabVIEW with a general polynomial fit. However, what is needed for
estimating PMAX and VM is partial fitting in the vicinity of the MPP. Complications
associated with non-linear curve fitting include the requirements for providing a fitting
function, making initial guesses of its coefficients, and in some cases – ascending order
of the array containing the independent variable (the voltage V), which is not fulfilled in
the present setup. For several reasons, curve fitting has not been implemented in the
data acquisition software. Instead, smoothing by means of moving average has been
47
used. In Fig. 3.19, the false MPP is at VM=15.02 V. After smoothing, the LabVIEW
code estimated the optimal value VM=14.92 V.
for Toledo, Spain [Alm05]. The rotation and the orbital revolution of the earth are
modeled (using elliptical and not simplified circular orbit equation). The model is
capable of predicting the periods of continuous light and continuous darkness for
locations beyond the Arctic Circle like Narvik in Norway, and could be useful to PV
research groups based there [Goo09, Kle09].
Figure 3.22: Maximum power values extracted from I-V curves (discrete symbols)
superimposed on 1-second averages of power from MPPT (continuous lines).
the algorithm is quite accurate for small variations of irradiance between the I-V curve
sweeps. Each module is dynamically operated at a current I(t) equal to the last curve’s
IM scaled with the ratio of the real-time irradiance G(t) and GMEAN from the I-V sweep.
(Time is t.) This approach assumes the approximation IM=µISC where µ is constant
[Ser10a, Yor10b], and also that ISC varies linearly with G. Especially for the triple-
junction a-Si module, the latter assumption translates as a requirement for unchanged
spectrum of sunlight [Kin97c, Kin00], which may not be fulfilled during transitions
between clear-sky and overcast conditions and vice versa. The spectral sensitivity of the
nine single-junction devices tested in Grimstad is considered to be small (resulting in
several per cent deviation from linearity of ISC). Spectral effects on the tested modules
are discussed in detail in Chapter 4. The a-Si module is outside of scope for Chapters 5,
6 and 7, and therefore its MPPT imperfections are not significant for the present work.
The data acquisition software allows implementation of an individual algorithm for this
device at some future stage of the present experimental setup.
Figure 3.23: Ratio IM/ISC of the ten modules on a clear-sky day (21 June 2011).
Plots of the ratio IM/ISC on a clear-sky day for the modules tested in Grimstad
are given in Fig. 3.23. The corresponding irradiance profile appears in Fig. 4.7 further in
Chapter 4. For most of the modules, the approximation of a constant ratio of the two
51
currents is reasonable for irradiances down to 200 W/m2. The mc-Si module denoted
‘RS poly’ is a notable exception at the higher irradiances, whereas the aged mc-Si
module denoted ‘GPV’ deviates below 300-400 W/m2 depending on its temperature.
The behavior of some of the plots at very low irradiances is attributed to partial
shadowing from module frameworks at AOI close to 90°. However, somewhat greater
inaccuracy of the MPPT algorithm is considered acceptable at low irradiances, at which
sunlight does not heat the modules much above the ambient air temperature.
Figure 3.24: Maximum power values extracted from I-V curves (discrete symbols)
superimposed on 1-second averages of power from MPPT (continuous lines).
estimated PMAX and IM were correct, they corresponded to a higher irradiance level than
the average GMEAN. Consequently, the calculated operating current for the MPPT phase
exceeded the real-time IM, and therefore the operating point was systematically being
moved close to short circuit. The next I-V curve sweep was done at a more stable
irradiance, and therefore the MPPT algorithm in the following minute performed well
for all modules.
Occasional failure of the algorithm for some or for all modules means periodic
heating above the temperature in the case of a perfect MPPT, because some or most of
the available output power is not extracted. It is however questionable if the algorithms
in all commercial PV inverters can achieve perfect MPPT at rapidly changing
irradiance. From this point of view, the algorithm implemented in the present work is
considered satisfactory. In the context of energy accounting, the monthly and annual
energy yields of the modules obtained from the real-time data set would be slightly
underestimated, perhaps not more than the losses due to inaccurate MPPT in a practical
PV system. Also, somewhat underestimated yields (as compared to a perfect MPPT) can
be expected from the 1-minute data set due to elevated operating temperatures.
A rough estimate is possible of the maximum temperature increase resulting
from a MPPT failure like that of the module denoted ‘Sunc.’ in Fig. 3.24. This involves
the assumption of a zero power output, zero wind speed and steady-state conditions (in
terms of irradiance and thermal energy flows). The initial module temperature is
[Luq03a, Kra09, Hul10, Mid10]:
T TA cTG (3.1)
PMAX
T c T cTG (3.2)
A
dT P t TA T
(3.3)
dt C RC RC
At steady-state condition with accurate MPPT and zero wind speed, dT/dt = 0
and P(t) = (1–r–η)GA. In the latter expression, r = 0.1 can be used as a realistic value
for the reflectance at the module’s frontal interfaces [Mar01]. The solution of the
homogeneous differential equation has exactly the form of Eq. (3.1):
t t
T t TA RAG 1 r exp TA 1.43cTG 0.9 0.2 exp (3.5)
Figure 3.26: The record of ambient air and module temperatures from 11/04/2011.
In spring 2011 it became clear that the output of the LabVIEW solar azimuth
sub-program was limited within ±90°. This was caused by LabVIEW’s built-in inverse
56
sine function having a default output range of ±π/2 radians (±90°). The solar azimuth is
related to the solar declination and to the hour angle through a trigonometric equation
[Mic88]. The azimuth usually ranges between 0° (corresponding to North) and 360°,
whereas 90° is East. In the present work, a modified trigonometric equation is used, so
that 0° corresponds to South, –90° is East and +90° is West. One must therefore assign
the correct quadrant by modifying the output of the inverse sine function if necessary.
The solar elevation and the air mass (AM) calculated in LabVIEW were not affected.
To solve the issue, new code was added to the Matlab™ data visualization script, which
corrected the wrong azimuthal data and the resulting angle of incidence (see Fig. 3.27).
Figure 3.27: Solar azimuth and angle of incidence (AOI) of direct sunlight on the
modules calculated in LabVIEW and after the correction in Matlab™.
2011. The solar elevation at sunrise was underestimated by 3° or more for this particular
month. Sunrise was observed in the morning of 14 October when the corresponding part
of the horizon was clear of clouds. When the lower rim of the sun was more than one
radius (about 0.25° [Mic88]) above the sea surface, the LabVIEW GUI indicated a solar
elevation of –2.7°. This programming error was corrected on 24 October. It has affected
Figure 3.28: Late onset of data acquisition on 1 Oct, 2011 (a mostly clear-sky day)
due to a programming error in one of the astronomical functions in LabVIEW.
Figure 3.29: Erroneous solar position and air mass calculated for 2 Oct, 2011.
58
all solar position data recorded in LabVIEW since 5 February (that is, during most of
2011). In order to investigate the magnitude of the errors in the calculated parameters
(and to obtain correct estimates for that period as well), all the astronomical equations
were coded also in Matlab™ (see Figs. 3.30 and 3.31). For the interested readers, the
script is given in Appendix B at the end of the thesis.
Figure 3.30: Wrong vs. true solar position, air mass and AOI for 14 October, 2011.
Figure 3.31: Solar position, air mass and AOI for 21 December, 2011 calculated in
LabVIEW (large symbols) and Matlab (small symbols).
59
Plots of the short-circuit currents over irradiance have been useful in detecting
albedo effects (reflections from water or ice on the roof beneath the modules, see Fig.
3.14, the bottom image). Because the irradiance sensors and the modules are usually
affected differently, characteristic deviations from linearity are seen in these plots (see
Fig. 3.32).
Figure 3.32: Strong deviation of ISC data from linearity hints at albedo effects.
Fig. 3.33, where the smoothed data obtained with p=0.9 depart notably from the raw
data at open circuit, whereas p=0.99 gives a more accurate interpolation.
From Fig. 3.33 it is also seen that the raw I-V curves contain many redundant
data points (that is, points at the same voltage but of different current). Thus, the
smoothed curves contain overlapping points with the same voltage and current. In
addition, the arrays containing voltage and current data are not monotonic (that is, the
voltage values are not arranged in descending order and the current values are not
arranged in ascending order). These artifacts arising from data acquisition and post-
processing are problematic when it comes to discrete differentiation. In order to obtain
monotonic I-V curves, the smoothed data are cleared from the redundant data points,
and then the voltage and current arrays are re-arranged in monotonic order. In this way,
the effects of noise on the extracted curve parameters, as well as on the m-V and m-I
plots, are greatly reduced.
Figure 3.33: Fitting raw I-V data with Matlab’s curve fitting toolbox using
different values for the smoothing spline parameter p.
61
CHAPTER 4 IRRADIANCE
4.1 CHAPTER AIMS AND OBJECTIVES
The solar resource is the most important contributor to a PV system’s energy
yield (see Fig. 2.2), and therefore its detailed characterization is a major goal of the
present work. Its evaluation is the main contributor to the uncertainty in long-term PV
yield predictions [The10]. This Chapter aims at obtaining an accurate estimate of the
plane-of-modules irradiance at the installation in Grimstad over the course of one full
year, and at analysis of the obtained 1-minute and 10-ms data sets. Another task is to
study several years of global horizontal irradiance (GHI) data from the nearest
meteorological station, which is located a few km away in Landvik. In both cases, the
annual irradiation and its seasonal distribution (i.e., the monthly irradiations) are of
particular interest. The maximum year-to-year variability of the annual irradiation in
Landvik is compared to typical values from the literature, and the averaged seasonal
distribution is compared to the long-term prediction from PVGIS.
A methodology for recovery of corrupted data is proposed, which is based on
self-referenced irradiance estimates of new PV modules. The annual tilted irradiation in
Grimstad in year 2011 and its seasonal distribution are compared to those reported in
[Mid10] for year 2005. Since that study used a very coarse temporal resolution of 20
minutes, the associated uncertainty is evaluated and compared to that due to 1-minute
irradiance sampling in the present work. The sub-second data from the new
experimental setup are analyzed with a focus on the magnitudes, durations and energy
contribution of the cloud enhancement events (overirradiances). Monthly and annual
distributions of the measured irradiance values are presented and analyzed. The optimal
azimuthal orientation at the present test site, as well as the amount of irradiation lost due
to clouds is evaluated from the 1-minute data set.
component comes from the rest of the sky [Liu60]. The clear-sky irradiance is
dominated by the beam component [Liu60, Mye02]. The intensity and the spectrum of
the latter depend on the atmospheric composition and properties (e.g. water vapor and
aerosol content, pressure and temperature [Sma85]) and on the optical path length of the
sunrays through the atmosphere. The latter is often described by the dimensionless
quantity (relative optical) air mass (AM). It is the ratio of the absolute optical air mass
at a given solar elevation above the horizon to the absolute air mass at sea level when
the sun is directly overhead (i.e. for solar elevation of 90°) [Kas89, Kin97c].
At totally overcast conditions, only diffuse light reaches ground and its intensity
depends on the thickness of the cloud cover. In the present work, no data were recorded
in Grimstad on eight days in 2011, during which the irradiance in the plane of the PV
modules did not exceed the chosen threshold of 30 W/m2. At partially overcast
conditions, the clouds can boost the irradiance on an optimally inclined plane well
above the clear-sky level and even above the extraterrestrial values, which is discussed
later in Sections 4.5 and 4.8. Inclined surfaces are also susceptible to ground-reflected
light, which is added to the two main components discussed above.
The sky radiance is generally anisotropic and its distribution strongly depends
on the exact conditions, which can be described by various indices [Ska86, Per93,
Iga04, Hul08]. In addition to the often used clear sky index, another (correlated) index
is usually needed for comprehensive description of the sky conditions. The anisotropy
greatly complicates the calculation of irradiance on a slope, as well as the modeling of
angular effects on PV modules and sensors [Var00, Mar01, Abe03]. Most PV
performance models perform well for clear-sky conditions, but have difficulties for
cloudy conditions, for which the light spectrum is not understood well [Got10, Hul10].
The direct sunlight is redder at sunrise and sunset (i.e., for low solar elevation
and high air mass), and bluer at noon [Kin97c]. The spectrum of the diffuse light is
dominated by shorter-wavelength photons and is almost independent on air mass.
Spectral variation introduces a systematic influence on PV device performance, which is
time-of-day dependent. Empirically derived correction factors for spectral effects can be
used in the modeling of PV device performance [Kin97c, Abe03, Bet04, Per04, Wil04a,
Per07, Tsu08]. For clear sky conditions, the air mass may be sufficient for describing
the spectral dependencies of PV [Kin96, Kin00].
Clouds can cause significant temporal and spatial variability of solar irradiance.
In large PV systems, the big size can smooth the fluctuations in the energy input, and
therefore hourly irradiance data may be sufficient for predicting their electricity
production. However, very high temporal resolution of irradiance measurements (1-
minute or even 1-second) is needed to characterize the operating conditions of smaller-
area PV systems [Ham12]. This is particularly important at partially overcast conditions
with frequent overirradiance events, whereas the hourly averages smooth out the
extreme values. A recent trend in the PV power field is the simulation of a system’s
output based on irradiance data with time steps of 1 minute or less [Gue09].
63
compared only qualitatively to that from 2005 in [Mid10], since the two data sets were
obtained for different inclinations and azimuthal orientations of the irradiance sensors.
There are multiple solar databases for Europe at present, which cover different
periods of time and may result in different estimates for a PV system performance in a
particular location [Hoy08]. For example, the PVGIS tool allows the selection of two
solar databases for the region of Veliko Tarnovo in Bulgaria, where two 20-MW PV
systems have begun operation recently. In the plane of an optimally inclined c-Si PV
array, the long-term irradiation estimates based on the two databases differ by 8.7 %
[Hul12, PVGIS]. It is possible that this difference is due to an actual short-term climatic
change, because the data from ground-based observations covers the period from 1981
through 1990, whereas the satellite data are from the years between 1998 and 2010. For
the region of the present test setup, the average annual horizontal irradiation of several
databases has an uncertainty of about 15 % [Hoy08, Sur08b]. The discrepancies for the
two example European locations are within the 10-15 % possible year-to-year
variability found in the literature, and therefore it is not possible to attribute them to any
particular cause. However, from an economic perspective, a long-term uncertainty of ±5
% may be detrimental for the profitability of big PV projects, and therefore this is the
prediction accuracy level sought by investors [Wil06, Gue09]. The uncertainty of the
resource in the coastal regions of Southern Norway is well above this value. On the
other hand, both the earlier studies and the present work suggest local boost of the
annual irradiation [Ols86, Mid10]. Therefore, the establishment and the future
maintenance of the present solar research platform are of high significance for
prospective local PV projects. At present, there are plans for complementing it with a
horizontal irradiance sensor.
Thermopile pyranometers have been used for measurement of global and diffuse
horizontal irradiance for decades. They are integrators of radiation power density with a
broad spectral response ranging between about 300 and 3000 nm [Mye89, Glo08]. In
addition to the classic all-black pyranometers, also black-and-white pyranometers are
used solely for measurement of diffuse horizontal irradiance [Nas83, Mye02]. In 1965,
the World Meteorological Organization (WMO) classified the pyranometers in three
groups according to their accuracy and time of response to a step input [Gar93a,
Gar93b]. The response time is defined as the interval in which the output signal reaches
either 90 % or 95 % of the final steady-state signal, and may differ for rising and falling
step inputs (rise and fall times). This parameter was within 25 s for 1st class
pyranometers, within 1 min for the 2nd class, and within 4 min for the 3rd class.
Measurement errors can originate from zero offsets, angular dependency of
responsivity, non-linearity, long-term instability, limited sensitivity, variations of the
ambient temperature, deviations from desired tilt, as well as from spectral effects
[Nas83, WMO08]. The total uncertainty of sub-hourly global irradiance measurements
can approach ±5 %, whereas results from laboratories using different pyranometers may
disagree by up to 10 % [Mye89, Mye09a]. Averaging of data from multiple sensors may
cancel some of the random variability between them, but such redundancy can be very
costly due to the high prices of thermopile pyranometers, and differences exceeding 5 %
are still possible (especially in winter). Devices with a single responsivity (defined at
solar zenith angle of 45°) can disagree by more than 20 % at zenith angles exceeding
70° due to various cosine responses. There is not a typical response curve, and the
response for a given solar zenith angle may differ in morning and in afternoon [Nas83,
Mye02]. Azimuthal angle dependency causes variations of responsivity between 3 %
and 15 % (highest for black-and-white pyranometers). These are in most cases
negligible because they are only important at very large angles of incidence of the beam
component resulting in low irradiances. The responsivity gradually degrades over time
[Nas83].
Thermopile pyranometers have been refined significantly in the past decades and
may attain accuracies of about 2 % in steady-state solar radiation measurement, whereas
the typical time constants are between 1 and 10 s. For a pyranometer with a time
constant of 4 s, inaccurate readings will be made for about 15 s following a rapid drop
in irradiance. Dynamic response models can be used for almost complete elimination of
such errors. The errors due to slow response time tend to cancel with integration of
irradiance [Sue90]. Modern pyranometers are classified according to more recent
standards and guides [Geu06, Kip12a, Kip12b]. The WMO guide dated 2008 also
classifies the pyranometers in three groups: high quality, good quality and moderate
quality [WMO08]. The best quality instruments have response times within 15 s,
achievable uncertainty of 3 % of the hourly totals and 2 % of the daily sums. Accuracy
improvements have been achieved by detailed uncertainty analyses, accounting for
known bias errors, and the introduction of angle-dependent responsivity [Nas83,
66
Mye02]. For solar zenith angles exceeding 80°, the typical correction needed is about 15
% of reading. All-black pyranometers have an inherent negative site-dependent bias
error in the field. In an improved calibration procedure, bias errors due to diffuse
measurement of the order of 20 W/m2 were removed from the reference irradiance, and
another 15-30 W/m2 were removed by accounting for zenith-angle dependency of
pyranometer responsivity [Mye02]. The best measurement accuracy for broadband
radiation (about 1.8 %) is achieved using the responsivity for the zenith angle at the
time of the measurement. Using a single responsivity results in an uncertainty of 3-5 %
or larger for the global horizontal radiation [Mye04]. Secondary standard pyranometers
have a daily irradiation error below 3 % and less than that for longer time series
[Got10]. When tested in a single location, the thermopile pyranometers used by several
European laboratories disagreed by 3.7 % (4.5 % when also the reference sensors were
considered). The implication for PV energy modeling was that prediction could not be
more accurate than 4.5 % [Got10].
Broadband sensors (thermopile pyranometers) cannot accurately determine the
energy yield of a PV system also due to the spectral and angular sensitivity of PV
devices. For such purposes, a calibrated solar cell of the same technology as the PV
system (a reference cell) is more suitable [Glo08, Jag09]. The high cost of classic
pyranometers has led to the introduction of the more affordable Si-photodiode
pyranometers and PV-based sensors. With correction for the systematic influences,
photodiode-based sensors achieved the same accuracy of the total irradiance
measurements as the thermopile pyranometers [Kin97b]. The two newer sensor types
have a nearly instantaneous response. The typical response of c-Si cells is about 10 μs
[Sue90]. PV-based sensors usually have a planar glass front surface, thus being very
sensitive to reflectance losses at ‘flat’ angles of incidence exceeding 60°. The
temperature variation of responsivity of c-Si PV devices is less than 0.1 %/K.
Acceptable accuracy (±3 %) is achievable for low-cost PV-based irradiance sensors by
applying empirical corrections that compensate for the systematic influences of the solar
spectrum, AOI and operating temperature [Kin98a, Jag09]. Some devices have a
temperature compensation implemented on a hardware level [Sol12].
Measurement of inclined (tilted) irradiance in the plane of PV modules has
advantages over GHI recording. The typical uncertainty in the prediction of the long-
term energy yield of a PV system is 3 % for measurements in the plane of the array
versus 5 % for measurements of GHI [The10]. Sensors facing up do not account for
albedo effects. However, some types of thermopile pyranometers are not suitable for
inclined positions because of changes in the convective flow inside the glass
hemispheres. Black-and-white pyranometers were found to suffer most from tilt-related
errors [Nas83]. In a recent study, 13 types of solar cell sensors and 4 types of Si-
photodiode pyranometers were tested in 2 sites in Germany [Zeh09]. All sensors were
mounted at the optimum inclination angle for the particular site. Measurements were
taken at 15-second intervals. The sensors’ readings were compared against a reference
67
thermopile pyranometer, for which detailed information was available about the
angular, temperature and spectral dependency of responsivity. It was found that Si-
photodiode pyranometers could overestimate the integrated solar energy by up to 6 %,
but underestimation by –10 % was found possible for individual models. Most of the
non-amplified cell-based sensors tended to underestimate the irradiation by –3 % to –6
%, but individual specimens deviated by –10 %. The instantaneous deviations of some
sensors varied significantly with irradiance level. Most of the devices over-estimated
irradiance at levels below 200 W/m2. In general, typical sensor behavior for a given
sensor type could not be defined. The authors stressed on the importance of knowing the
operational behavior of each individual irradiance sensor [Zeh09]. The main conclusion
from that work was that irradiance measurements with an individual low-cost sensor
could be very inaccurate (well outside the acceptable ±3 % accuracy range). Therefore,
at least two instruments of different type should be used in order to improve the
accuracy. Such a redundancy approach is taken in the present experimental setup in
Grimstad, which uses an amplified all-black thermopile pyranometer and an amplified
mc-Si PV cell with hardware compensation for the temperature effects. Details about
the sensors are given further in Section 4.5.
Figure 4.1: Annual global horizontal irradiation data for Landvik from [Bio12].
68
The meteorological station which is closest to the present test site is located a
few km away in Landvik. The data recorded there is available via the Bioforsk
AgroMetBase website [Bio12]. Hourly averages of global horizontal irradiance (GHI)
sampled every 5 seconds are available since 1987 [And12]. However, the data from
1987 through 1994 do not exceed 100 W/m2, which indicates a problem with the
database or with the recorded data. The data from 1995 and 1996 have too many gaps
(fields marked ‘NULL’), which add big uncertainty to the annual irradiation. In 2005,
the sensor downtime has been 3 % (mostly data from the 2nd half of May are missing).
Figure 4.1 shows the yearly global horizontal irradiations for years 1997 through 2011.
The mean equals 972 kWh/m2 which is about 7.6 % below the Norwegian maximum
estimated in [Ols86] for the present region. The maximum year-to-year variability is
about 200 kWh/m2 (20.5 %), whereas the standard deviation is 5.5 %. This variability
exceeds the typical values found in the literature. Note that the irradiation for 2005 is
underestimated due to missing data from the late spring (see Fig. 4.2). May is a strong
contributor to the annual irradiation (see Fig. 2.3 in Chapter 2, as well as Fig. 4.34
further in this Chapter), with a share of over 11 % in 2005 [Mid10] and 13 % in 2011
according to results from the present work. These shares are for tilted irradiation, in
which the diffuse component has a lower share than in the horizontal irradiation. The
direct component has a lower share in the horizontal irradiation because of the large
cosine loss at low solar elevations, whereas the ground-reflected component does not
contribute at all. On the other hand, direct irradiance is available to horizontal sensors
from wider range of solar azimuthal angles in the summer than to tilted sensors. As a
result, the monthly horizontal irradiations in the summer may exceed the corresponding
tilted irradiations (see Figs. 4.3, 2.3 and 4.34). Note that the value for May, 2005 given
in Fig. 4.3 is underestimated due to missing data. Assuming about 50 kWh/m2 for the
skipped time, the irradiation in 2005 is approximated to 1020 kWh/m2. Consequently,
the mean for all 15 years becomes 975 kWh/m2, 7.2 % below the Norwegian maximum
given in [Ols86]. The year-to-year variability is practically unaffected by the correction.
The seasonal distribution study allows deeper analysis of the big difference
between 1997 and 1998 seen in Fig. 4.1. In the latter year, less irradiation was received
in most of the months from April through September (see Fig. 4.4). The reduction was
particularly strong for April (50 %). For all the 15 years, August had the lowest
irradiation variability with respect to the mean (6 % in terms of standard deviation; 20
% maximum variation). Significant variability is seen for the spring and autumn months
(reaching 65 % of the mean), and even higher for the winter months. However, the latter
contribute very little to the annual energy yield of a fixed, optimally inclined PV array.
70
Figure 4.4: Seasonal distributions of the global horizontal irradiation for years
1997 and 1998. The data are from [Bio12].
Figure 4.5: Comparison of the average monthly global horizontal irradiations from
[Bio12] versus those from [PVGIS].
The PVGIS tool estimates an average annual global horizontal irradiation of 889
kWh/m2 for the present test site and 885 kWh/m2 for Landvik – nearly 10 % below that
estimated from the Bioforsk data set and over 15 % below the estimate in [Ols86]. This
may indicate a systematic error in the solar data used by [PVGIS] for the region of
interest. Comparison between the average monthly irradiations estimated from [Bio12]
71
and [PVGIS] is given in Fig. 4.5. The data sets agree very well in autumn and winter,
but the latter one seems to underestimate the solar resource available in spring and
summer by 10-15 %. A possible implication from this is a slight underestimation of the
optimum tilt angle calculated by the PVGIS for a fixed, south-facing PV array due to
the lower expected share of direct versus diffuse irradiation.
Figure 4:6: The irradiance sensors used in the experimental setup in Grimstad.
Figure 4.7: Plane-of-module irradiance profiles from a partially overcast day and a
clear-sky day measured in Grimstad, Southern Norway (at latitude 58°20’N).
The supplier of the PV-based sensor did not anticipate as strong overirradiances
as the ones obtained in the present work, and therefore its range was limited up to
1354.3 W/m2. This has been revealed by analysis of irradiance data recorded during an
73
I-V curve sweep that occurred at conditions of very strong cloud enhancement (see Fig.
4.8). Otherwise, the very short response time of this sensor (although impaired by the
amplifier) makes it very suitable for overirradiance studies, whereas the pyranometer
reacts with significant delays and smooths out important details (see Fig. 4.9).
The pyranometer is more difficult to clean from snow and ice in the winter. A
rubber tool marketed for cleaning of glass windows is used to clean both the sensors and
the PV modules. The PV-based sensor has a flat geometry and is heated by sunlight. Ice
74
that cannot be removed completely eventually melts at sufficient irradiance. This is not
the case with the pyranometer. Its curved glass dome can retain certain amount of ice,
and seems to heat very little – indirectly, via convection from the heated black absorber
disk. Such situation occurred on 7 January, 2011. On the following days, the author
removed any ice from the dome by heating it with the flat of a hand. However, on that
particular day the dome was not cleaned completely, which resulted in a bias with
respect to the other sensor (see Fig. 4.10). Therefore, using two sensors is advantageous.
Figure 4.10: Pyranometer bias on 7 January, 2011 caused by ice on its dome.
Figure 4.12: Power spectrum of irradiance data recorded during an I-V curve
sweep (shown up to 0.1 W2/m4). The peak at 0 Hz corresponds to the useful signal.
Noise modes oscillating at 50 Hz and 665 Hz are also seen.
According to the data sheet, the amplifier allows one to offset the output signal
level corresponding to zero irradiance by 20 % of full range (to 2 V) [PRE12].
However, setting a new input range (in order to record correctly also the strongest
overirradiances) would not be that straight-forward, because neither the data sheet nor
the manual gives the necessary DIP-switch combinations. According to the
manufacturer, non-standard input- and output-signal ranges can only be implemented on
a software level by an authorized agent [PRE11]. It seems that even the standard output
range 2–10 V cannot be implemented on a hardware level with the present configuration
76
of the amplifier, which does not correspond to any DIP-switch combination given in the
data sheet. As of 9 March, 2012 the amplifier is programmed with the desired ranges,
just in time for this year’s overirradiance measurement campaign [Yor12b].
Overirradiances up to 1600 W/m2 can now be recorded with the fast sensor. Preliminary
results from 2012, together with the results from 2011 presented later in part 3.5.3 of the
thesis, were presented recently in [Yor12b, Yor12c].
Figure 4.13: Same as Fig. 4.12, but at smaller scale revealing other noise modes.
Figure 4.14: Physical ISF estimation after cancelling the noise in irradiance data.
77
As of 5 March, 2012, the irradiance recorded during the I-V curve sweeps is
filtered by applying a moving average smoothing, with a window width of 81 data
points. This number corresponds approximately to one complete period of the main
periodic mode of the noise which is 50 Hz (see Fig. 4.12). Modes of lower magnitudes
have been identified at frequencies 150 Hz, 0.7–0.8 kHz and 1.7–1.9 kHz (see Fig.
4.13). Only the third harmonic of the grid frequency is fixed, whereas the frequencies of
other modes vary. Detailed analysis of the noise’s power spectrum is outside the scope
of the thesis, but may be performed in future. In the present work, the identification and
filtering of the main mode has been sufficient for revealing the actual degree of stability
of irradiance during each I-V curve sweep (see Fig. 4.14). ISF is usually within 0.5 %
on clear-sky days, except for irradiances below 100 W/m2, at which it rises due to the
very low level of the useful signal, whereas some noise still remains after the filtering.
The ‘real-time’ irradiance data set recorded in the present work (amounting to
nearly 200 megabytes for a single summer day, 38 gigabytes in total for 2011) is also a
serious contribution to the power electronics community, in particular to designers of
MPP tracking (MPPT) algorithms for PV inverters. Also other studies have revealed the
benefits of recording irradiance with very high temporal resolution. Sampling every
second was found advantageous over using 15-second or 1-minute resolutions, as
changes happened on sub-minute time scale [Vod04]. The resolution was limited by the
relatively high response time (0.1 s) of the reference cell. Very few laboratories in the
world were reported to record irradiance with resolution below 1 minute. A good
weather data set is needed in order to identify the typical operation conditions of PV
inverters at a given location. In-plane irradiance and module temperature over a whole
year need to be recorded with a high resolution [Ble08]. In the latter study, data sets
with resolutions between 1 s and 5 min were used. Another study found that resolution
better than 10 min was generally recommended [Zhu11]. 10-second series of global
horizontal irradiance were used from which condensed subsets of lower resolution were
created. The main effect of reducing the resolution was seen at high irradiance levels
(above 750 W/m2). Decreasing the resolution from 10 s to 1 min did not affect
significantly the calculated optimum inverter sizing ratio, but a further reduction to 10
min or 1 hour had a strong impact. A different research group suggested 1 minute as the
optimum resolution for irradiance [Che10]. A poorer resolution might overlook high
irradiance peaks, while a better resolution (such as 10-second) often did not provide
further improvement. However, 25 % of the overirradiance events in the example US
location lasted less than 1 minute. The location of the present test setup is a coastal one,
and therefore the typically high wind speeds are expected to cause more short-lived
irradiance bursts. Therefore, the high resolution of 10 ms used in the present work is
very beneficial for such analysis.
78
Figure 4.15: Two 20-minute subsets created from the same 1-minute data set.
done for each month in year 2011 by creating subsets of lower resolution from the two
irradiance data sets recorded in the present work. From the 1-minute data set, 20 subsets
with resolution of 20 minutes are created (see Fig. 4.15), and the monthly irradiation
calculated from each of these is compared to that obtained from the full data set. In this
way, the experiment conducted back in 2005 is simulated for the two irradiance sensors
used in the present work. This approach is applied also to the 10-millisecond ‘real-time’
data set. For each month, about 6000 subsets with 1-minute resolution are created, and
the corresponding estimates of the monthly irradiation are compared against that from
the complete data set. This gives insight into the magnitude of the extra uncertainty
contained in the estimates from the recorded 1-minute data set. The 10-ms data set
recorded with the fast sensor is considered to be ‘real-time’, because drastic changes of
irradiance do not occur on a time scale finer than this. Therefore, it is not associated
with any additional uncertainty due to discrete sampling. This is not the case with the
slow sensor due to its long response time (in the order of 20 seconds).
Figure 4.16: Comparison between the two 20-minute subsets that gave the
maximum and the minimum monthly irradiation estimate for January, 2011.
Figure 4.17: Frequency distribution of the monthly irradiation errors of all the 20-
minute subsets for January, 2011 for the fast irradiance sensor.
is 0.26 % of the annual irradiation for the fast sensor, and 0.33 % for the slow sensor.
These values are an order of magnitude below the calibration uncertainties of the
sensors. Interestingly, the numbers are practically equal for both sensors, despite their
very different (by 4 orders of magnitude) response times. Therefore, it is concluded that
for the local climatic conditions and irrespective of the sensor type, irradiance sampling
with 1-minute resolution does not add significant uncertainty to the annual sum. On the
other hand, such discrete sampling shows a clear trend towards overestimation of the
monthly irradiations relative to the ‘real-time’ measurement.
Figure 4.18: Frequency distribution of the monthly irradiation errors of all the 1-
minute subsets for January, 2011 for the fast irradiance sensor.
Much larger are the uncertainties added due to 20-minute sampling. Again, the
highest values are obtained for the three months with the lowest contribution to the
annual irradiation. For these months, the extra uncertainty is comparable to the
instrumental uncertainties of the sensors. The corresponding error spans in Tables IV.1
and IV.2 are more symmetric with respect to zero (compared to the case of 1-minute
sampling). The additional uncertainty of the annual irradiation due to such coarse
sampling is 1.6 % for the fast sensor and about 1.4 % for the slow sensor. The first
number is therefore the approximate uncertainty of the annual irradiation obtained in
[Mid10] for 2005 solely due to using 20-minute sampling. Note that this estimate is
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based on the present 1-minute data set obtained with system uptime practically equal to
100 %. It excludes the uncertainty due to inferior availability (uptime) of the old data
acquisition system.
Figure 4.19: Correlation of the monthly sampling uncertainties of the two sensors.
TABLE IV.1: Monthly irradiation errors of irradiance subsets for the PV-based sensor.
Month Error Span [%], 20-min Subsets Error Span [%], 1-min Subsets
January –0.3/+1.3 0.02/+0.38
February –1.1/+3.5 –0.09/+0.62
March –1.2/+1.6 –0.15/+0.21
April –0.8/+1.0 –0.05/+0.07
May –1.9/+1.7 –0.14/+0.25
June –0.5/+1.4 –0.07/+0.21
July –0.8/+0.8 –0.03/+0.25
August –0.6/+1.7 –0.08/+0.23
September –1.1/+2.0 –0.26/+0.40
October –1.0/+2.0 –0.11/+0.23
November +0.5/+3.1 –0.13/+0.98
December +0.8/+3.7 +0.10/+0.67
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TABLE IV.2: Monthly irradiation errors of irradiance subsets for the pyranometer.
Month Error Span [%], 20-min Subsets Error Span [%], 1-min Subsets
January –0.5/+1.1 +0.08/+0.51
February –1.3/+2.9 +0.29/+1.23
March –1.1/+1.3 –0.12/+0.19
April –0.7/+0.9 –0.02/+0.08
May –1.5/+1.7 –0.06/+0.25
June –0.4/+1.4 –0.05/+0.20
July –0.7/+0.7 +0.03/+0.23
August –0.9/+1.4 0/+0.32
September –1.4/+1.7 –0.05/+0.49
October –1.4/+1.4 +0.14/+0.56
November +0.3/+2.6 +0.30/+1.20
December +0.3/+2.7 +0.39/+1.17
Figure 4.20: Fast sensor sampling uncertainties versus monthly solar irradiations.
There is a very good and positive linear correlation of the monthly sampling
uncertainties between the two sensors (see Fig. 4.19). The correlation coefficients are
0.91 for 1-minute sampling and 0.98 for 20-minute sampling, both being very close to
unity. On the other hand, the correlation is much weaker between the sampling
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uncertainties and the corresponding monthly irradiations (see Fig. 4.20; the plots for the
other sensor look qualitatively very similar). Therefore, the magnitudes of the sampling
uncertainties of the sensors in a particular month can be attributed to the shape of the
corresponding real-time irradiance profile. All monthly profiles can be analyzed in the
frequency domain by means of their power spectra. This computationally-intensive and
time-consuming task is beyond the scope of the present work, but may be attempted in
future.
on clear-sky days can differ significantly from the typical bell shape (e.g. the red curve
in Fig. 4.7). Fig. 4.21 shows an example from a mostly clear-sky winter day in January,
2011. On that day, overcast weather took place until 10:30 a.m. and after 4 p.m., while
clear sky conditions prevailed in between. The readings from the two irradiance sensors
disagreed notably for more than two hours about noon. The strange shape was being
caused by specular reflection of sunlight from a solar thermal module installed in
horizontal position in front of the PV test installation located in Grimstad (see Fig.
4.22). The solar thermal module was later covered to prevent reflections from its front
glass. However, some reflections could not be avoided like those from ice on the
building’s roof, its metallic elements, as well as from the sea surface. The latter could
generally benefit an on-shore PV system, but its contribution would be rather small due
to the flat angle of incidence for optimally inclined modules and the associated cosine
and reflection losses. The reflections from nearby objects, however, can cause uneven
illumination on the PV arrays and lead to current mismatch between the modules. In the
present work, such reflections made the accounting of solar energy very challenging
during the winter months, whereas some of the recorded module data were strongly
contaminated. In general, such non-optimal configurations should be avoided in outdoor
characterization of PV modules [Got10], but this was not possible in the present study.
Therefore, techniques were needed for recovering the lost irradiance information, and
for filtering out the erroneous module and sensor data.
Figure 4.22: Southern view in front of the irradiance sensors on 20 January, 2011.
Fig. 4.23 illustrates a different situation which results in biased readings from
the pyranometer (see Fig. 4.10). It is possible to use the short-circuit current ISC of a PV
86
device as an alternative measure for the in-plane irradiance after calibration against a
reference PV device [Jag09]. The self-referenced irradiance (self-irradiance) derived
from ISC has several advantages when estimating various PV module parameters. It is
equivalent to using an irradiance sensor which is perfectly matched to the tested PV
device in terms of spectral, reflection and temporal response, and provides good
correspondence between indoor and outdoor characterization [Bet09, Jag09, Zhu09,
Moh10]. The short-circuit current ISC of a c-Si PV module changes almost linearly with
the in-plane irradiance, except for flat angles of incidence at which the reflectance loss
is greatly increased [Kin96, Mar01]. Its temperature dependency is usually very small
[Kin97a]. Another issue resulting in deviation from linearity is the spectral dependency
of the device [Kin97c, Per07]. Under some conditions, a PV module’s ISC can be used
as a reasonably accurate measure for the in-plane irradiance. Even in some cases of
partial shadowing, ISC still equals that of the non-shadowed module [Mid10]. This
Section of the thesis describes the self-referencing approach used to recover irradiance
data contaminated by severe albedo effects. Fig. 4.24 shows the calculated self-
referenced irradiances from the eight c-Si modules together with the readings of the two
sensors around noon on 23 January, 2011. For seven of the modules, the estimates show
a very good agreement, whereas the eighth module seems to have been strongly affected
by reflection, similar to the two sensors. That module was installed in a close proximity
to the sensors (see Fig. 4.25), which explained its strongly biased self-irradiance.
Figure 4.23: Frost covering the pyranometer’s dome on a sunny winter day.
87
Figure 4.25: Position of the two irradiance sensors and the eighth module
represented in Fig. 4.24. The lower two modules are not part of the present work.
For all tested modules except the triple-junction a-Si module, ISC scales almost
linearly with the reading of the mc-Si irradiance sensor (see Fig. 4.26). The hysteresis
88
seen in some plots may have originated from the small but non-zero temperature
coefficient αSC of this module parameter, according to the following expression [Jag09]:
G
I SC I SC,STC 1 SC T T0 (4.1)
G0
where ISC,STC, G0 and T0 are the values of the short-circuit current, the in-plane
irradiance and the module temperature at STC, respectively. Significant spectral
mismatch between the a-Si module and the mc-Si sensor can take place, and therefore
this module is disregarded in the present context. For the c-Si modules and the CIGS
module, the values of αSC and ISC,STC estimated from linear regression as in [Jag09] are
listed in Table IV.3. Only data corresponding to irradiance between 950 and 1050 W/m2
(from the pyranometer) have been used, whereas the equivalent cell temperature (ECT)
has been used instead of the back-of-module temperature. The bracketed numbers are
the uncertainties of the preceding two digits at 95 % confidence level.
The effects of using irradiance data from the mc-Si sensor are twofold. First, the
estimated values for ISC,STC are about 2-2.5 % larger which is attributed to calibration
89
uncertainties of the two sensors. Second, the estimated temperature coefficients are
generally lower than those in Table IV.3. The differences range between 8 and 20 % for
the c-Si modules, but for the CIGS module a remarkable 50 % lower αSC is obtained. In
addition, larger uncertainties are obtained due to a poorer linear correlation in the data
(up to a factor of 2). In the context of self-referenced irradiance calculation from ISC, the
associated temperature correction would be relatively small, and therefore the
uncertainty in αSC does not affect the overall uncertainty too much. The self-irradiance
definition given below is based on Eq. (4.1):
G0 I SC
GS (4.2)
ISC,STC 1 SC T T0
technologies [Rum06]. Since ISC scales almost linearly with irradiance, and because
module rating is performed at standardized light spectrum and module temperature, the
differences in ISC,STC obtained by the different laboratories can be attributed mainly to
the calibration errors of their irradiance sensors. Electric current measurements typically
have much smaller uncertainties [Jag09]. One can assume a normal distribution with a
mean equal to 0 for the calibration biases of all irradiance sensors with accuracy ±3 %.
Thus, the standard deviation σ of the population (in a statistical sense) equals (3 %)/1.96
≈ 1.5 % [Hin75]. For a large sample of N sensors, the mean of their biases would be
within about 1.96 N 3 % N around zero with 95 % confidence. Therefore,
achieving accuracy in the order of ±1 % or even better would require data averaging
from N≥9 sensors (or a combination of irradiance sensors and PV modules totaling 9 or
more devices). Exact accuracy evaluation of such averaging is beyond the scope of the
thesis. Instead, the author aims to show the potential for improving the accuracy of
irradiance measurements by using self-irradiances of multiple new PV modules.
Figure 4.27: Self-referenced irradiances of the c-Si modules based on label values
of ISC,STC, along with data from the two sensors. The data correspond to air masses
of about 1.5 (AM1.5).
The averaging concept described above has been used to derive calibration
correction factors applicable to the label values of ISC,STC of the eight c-Si modules and
91
the CIGS module. Data from a clear-sky day (18 August, 2011) recorded at air masses
of 1.5±0.05 and angles of incidence within 20° have been used, and the measured ISC
values have been adjusted to 25°C. The obtained correction factors are listed in Table
IV.4. For the two aged modules, the degradation of current is obvious. Correction
factors have also been evaluated for the mc-Si sensor and for the pyranometer. Their
irradiance readings have been multiplied respectively by 1.027 and 0.997 in order to
obtain agreement with modules’ self-irradiances. These values reveal that the PV-based
sensor has been biased by –3 % with respect to the thermopile instrument, whereas the
readings of the latter have practically coincided with the mean from the sample (of
irradiance-measurement devices). Surprisingly, the correction factors for the two SoG-
Si modules denoted ‘ESS 1’ and ‘ESS 2’ differ by about 1 %. They come from the same
German manufacturer (Q-Cells) and are made of the same Si feedstock, but probably
have been rated using distinct irradiance sensors having different calibration errors.
Table IV.4: Factor applied to the labeled ISC,STC used in self-irradiance calculations.
Module Correction
Aged BC (‘BP’) 0.948
IBC (‘Sunc.’) 1.024
‘RS mono’ 0.982
‘RS poly’ 0.989
SoG-Si ‘ESS 1’ 1.000
SoG-Si ‘ESS 2’ 1.012
HIT 1.016
Aged mc-Si (‘GPV’) 0.936
CIS 0.990
The averaging procedure has been repeated for a clear-sky day in April, 2011.
Almost unchanged correction factors have been obtained for all modules and for the
pyranometer (0.999). However, a notably lower correction (1.011) has been necessary
for the mc-Si sensor. These findings suggest that the responsivity of the pyranometer
has been relatively stable between April and August, whereas that of the PV-based
sensor has degraded by about 1.6 %. Significant degradation of the modules’ ISC,STC
values during that period cannot be expected if one assumes a year-to-year degradation
in the order of 0.5 % [Sak03, Jor10]. This expectation is supported by the almost
constant correction factors that have been obtained for each module in both months.
The present work has indicated that averaging of self-irradiances by taking the
mean may not always be practical. Fig. 4.24 in depicts a situation in which one of the
mc-Si modules and both the irradiance sensors are strongly affected by albedo effects.
Taking the mean of the ten irradiance estimates would result in a strongly biased
determination of the true real-time irradiance. Assuming that the majority of the devices
92
are unaffected by reflections or significant snow cover, the median irradiance estimate
would be much more accurate, like in the case illustrated in Fig. 4.24.
Figure 4.28: Reflectance loss model relative to normal incidence of light for a c-Si
PV module [Mar01]. An average value of 0.164 is used for the shape parameter ar.
Figure 4.29: Mean self-irradiance of the eight c-Si modules and the CIGS module
on 21 June 2011, along with irradiance measured by the two sensors.
Figure 4.30: Partial shadowing of the modules on 12 January 2011, when the snow
was cleaned off the modules shortly before 1 p.m. The image is from 12:42 p.m.
94
Figure 4.31: Readings of the irradiance sensors and modules’ self-irradiances from
12 January 2011, along with a part of PV-based sensor’s reading from 7 January.
corrupted due to reflections, as well as due to snow or ice cover. Another example of a
situation requiring data recovery is illustrated by Figs. 4.30 and 4.31.
On 12 January 2011, the snow that had accumulated on the modules and on the
sensors was cleaned off shortly before 1 p.m. instead of in the morning. Images from the
TV camera revealed that the conditions had been sunny until about 12 p.m. and that the
snow on some of the modules had started to slide down after 11 a.m. (see Fig. 4.30).
The module denoted ‘RS poly’ had its top substring of cells snow-free in a short while,
followed closely by the adjacent module ‘RS mono’. This is evident also from their self-
irradiance plots in Fig. 4.31, which overlapped as of 11:20 a.m. Later on, the module
denoted ‘Sunc.’ was uncovered sufficiently and its self-irradiance equalized with those
of the former two modules. About the same time, overcast conditions occurred. The
aged BC module denoted ‘BP’ was not sufficiently freed of snow until it was manually
cleaned by the author in 12:45 p.m. Artificial shadowing from the cleaning tool resulted
in an incomplete I-V curve, a strongly over-estimated ISC, and a wrong self-irradiance
exceeding 1200 W/m2. For that particular day, the self-irradiance of the module ‘RS
mono’ is considered as representative for the true in-plane irradiance after 11:20 a.m.
The earlier irradiance profile is approximated with mc-Si sensor’s data from the clear-
sky morning of 7 January. The so recovered irradiance data correspond to irradiation of
about 0.7 kWh/m2 that had not been accounted for by the pyranometer due to snow.
uncertainties translate to the values listed in Table IV.5. However, such large errors
have not been observed in plots of the measured ISC, which are nearly perfectly fitted
with a linear irradiance dependency of type ISC=kSCG, even at low irradiances.
Therefore, it is concluded that the instrumental uncertainties of the self-referenced
irradiances are much smaller than the corresponding values in Table IV.5.
Figure 4.32: Short-circuit currents of the nine modules corrected to 25°C. Data are
from a clear-sky day (21 June, 2011).
Plots of the nine modules’ ISC corrected to 25°C have been created for several
clear-sky days. Their slopes are slightly reduced as expected, but the hysteresis seen
before the temperature correction is still present (see Figs. 4.32 and 4.26). The
difference between morning and afternoon outputs is probably caused by angular effects
due to misalignment of some modules with respect to the mc-Si irradiance sensor. At
flat angles of incidence, a few degrees change in AOI affects the reflectance loss a lot
(see Fig. 4.28). The change of the cosine loss (1–cos(AOI)) equals +∆AOIsin(AOI) and
is also much higher at AOI closer to 90°. For the module with the widest hysteresis in
the plot of ISC over G (the one denoted ‘ESS 2’), the ratio of the afternoon output to that
in the morning is given in Fig. 4.33. The relative difference increases strongly at low
irradiances, which are associated with flat AOI and significant reflectance loss for
97
direct sunlight, and drops abruptly with the onset of pure diffuse-light conditions when
AOI>90° (i.e., when the sun is behind the plane of the modules). This observation
supports the misalignment hypothesis, thus suggesting that the module’s azimuthal
orientation is a few degrees to the west from that of the mc-Si irradiance sensor. In
March 2012, the two modules based on ESS™ were replaced by devices of the same
size and make which were so far tested in Kristiansand. This allowed the author to
investigate whether the observed hysteresis was module-specific or was due to
imperfect alignment of the module. Eventually, the second explanation was confirmed
when the most pronounced hysteresis in the ISC-G plots was obtained for the module
that replaced ‘ESS 2’.
Figure 4.33: Ratio of the afternoon and the morning current output (corrected to
25°C) of the module denoted ‘ESS 2’. Its data represented in Fig. 4.32 are used.
98
The monthly solar irradiations and the annual irradiation in year 2011 estimated
from 1-minute pyranometer data are given in Table IV.6, together with the long-term
prediction from [PVGIS]. Data corrupted due to snow and ice cover, as well as by
specular reflections, have been corrected using the median self-irradiance of nine PV
modules, as described in the previous Section. Irradiance levels below 30 W/m2 have
been disregarded during the integration. The total irradiation obtained in the present
work exceeds the long-term estimate of the PVGIS tool by 15 %. This is a remarkable
difference, but one should take into account the even larger year-to-year variability of
the local solar resource discussed earlier in Section 4.4. However, the analysis of local
meteorological records covering 15 consecutive years has revealed that the PVGIS tool
underestimates the local horizontal irradiation by about 10 %. Also, the horizontal
irradiation in 2011 was below the average for the past 15 years. These findings indicate
that the solar resource available in the present geographical region is indeed strongly
underestimated by the solar radiation database used in [PVGIS].
99
Table IV.6: Monthly tilted irradiations (in kWh/m2) in year 2011 from the present test
configuration in Grimstad versus long-term predictions from [PVGIS].
Month Present Work PVGIS
January 48.1 20.8
February 28.0 42.9
March 118 79.8
April 166 119
May 156 152
June 169 156
July 149 154
August 145 127
September 101 92.5
October 69.4 54.8
November 26.8 25.8
December 23.2 15.2
TOTAL 1200 1040
Figure 4.35: Differences between the monthly irradiations measured with the mc-
Si PV sensor and the thermopile pyranometer.
The two seasonal distributions in Table IV.6 are represented in graphical form in
Fig. 4.34, along with the distribution for year 2005 obtained in [Mid10] for a tilt angle
of 50°. Due to the significant difference of the two experimental setups, only a
qualitative comparison is possible between the distributions obtained for years 2005 and
2011. Nevertheless, in both of them the irradiations in January, March and April are
much higher compared to the corresponding ones estimated from [PVGIS]. The setup
used in 2005 had a larger tilt angle, and therefore the spring irradiation was emphasized,
100
whereas the summer resource was suppressed due to high solar elevations and the
associated higher cosine losses. The lower tilt angle used in the present test setup
emphasized the summer irradiation as compared to that in the spring. Despite this, high
irradiation was obtained in March and April also in 2011. This similarity between 2005
and 2011 seems to had been a coincidence, because the horizontal irradiations in the
two spring months were among the highest when considering their variability from 1997
through 2011 (see Fig. 4.3). The study of the local solar irradiation initiated by the
present work should continue for at least seven more years in order to determine the
long-term annual average with less than ±5 % uncertainty [Ham12].
Figure 4.36: Irradiance profiles recorded by the two sensors on 01 January and 21
November, 2011.
The annual irradiation registered by the PV-based sensor is 3.6 % below that of
the pyranometer. However, only part of the difference can be attributed to reflectance
losses at flat angles of incidence. Such losses are expected to be strongest for the
summer months, during which the sun is available from a much wider azimuthal range
than in the other seasons. However, the difference between the monthly irradiation
estimates from the two sensors peaks in November, reaching almost 8 % (see Fig. 4.35).
Indeed, there has been a hint for some degradation of the responsivity of the PV-based
sensor in the course of the year. In the preceding Section, the readings of the two
irradiance sensors are compared against the self-referenced irradiances of nine of the
tested PV modules, and correction factors are derived for each device at AM1.5
conditions. The correction factors of the pyranometer and most of the modules are
practically unchanged in August as compared to April; moreover, almost no correction
is needed for the thermopile sensor. On the other hand, the mc-Si PV sensor had to be
101
Figure 4.37: Irradiance profiles recorded on 27 November, 2011. Note the artifact
in the reading of the PV-based sensor between 4 and 5 p.m.
This decreasing responsivity of the mc-Si sensor greatly exceeds the typical rate
of aging of PV modules based on the same material. It cannot be attributed to initial
light-induced degradation (LID) either, because the latter occurs on much shorter time
scales. Also, the long-term degradation of PV devices in the field is usually not
reversible, whereas in the present case some recovery of the sensor’s responsivity took
place. Eventually, the hardware and the software that are behind the mc-Si PV cell in
the data acquisition chain have been identified as the main suspects for this behavior.
The irradiance profiles recorded by both sensors on 27 November are given in Fig. 4.37,
in which an artifact is seen in the mc-Si sensor’s reading well after the sunset. The data
acquisition system has attempted to record I-V curves of the PV modules at twilight
conditions, and thus also the sensor’s signal can be investigated (see Fig. 4.38). The
typical magnitude of the 50-Hz noise contained therein (at the amplifier’s output, which
102
is connected to an analog input of the PC), is within 1 W/m2 (see Fig. 3.16). However,
in the abnormally high signal recorded on 27 November, this mode has a far greater
magnitude, thus suggesting malfunction of either the amplifier or the NI data acquisition
board. The input and output ranges of the former are programmed on firmware level
(and not with the onboard DIP switches), and software is prone to errors. This issue
deserves further investigation and should be addressed in future. If the amplifier has
caused the abnormal data, this would imply that the EMI resulting in the 50-Hz noise
occurs inside the device, and not in the wiring between its output and the PC input.
Figure 4.38: The signal of the mc-Si sensor corresponding to one of the anomalous
data points in Fig. 4.37.
guidelines developed for continental climates, but instead, optimization study should be
carried out and local guidelines should be developed. The high-resolution irradiance and
module temperature data obtained with the present experimental setup can serve as a
basis for such a study.
Energy distributions of the different irradiance levels have been plotted also for
each month in 2011. These can differ significantly from each other, even between two
consecutive months. For example, the distribution for April is very different from that
for May, with a much larger contribution of the high irradiances, which is attributed to
the lower probability of cloudy conditions (see Figs. 4.41 and 4.42). On that particular
year, January was quite sunny and its distribution looks somewhat similar to that for
April, but due to the low solar elevations it peaks between 500 and 700 W/m2.
Figure 4.41: Energy contribution of the irradiance values recorded in April, 2011.
October peaks slightly above 800 W/m2 which is attributed to the lower solar elevation,
whereas cloud enhancement has caused bursts in excess of 1000 W/m2. However, cloud
enhancement can also happen at much lower irradiance levels, and does not necessarily
lead to overirradiances. For January and November, the distributions reveal bursts
barely reaching about 800 W/m2. On the other hand, no evidence of cloud enhancement
is evident in the distributions for February and December.
Figure 4.42: Energy contribution of the irradiance values recorded in May, 2011.
July) [Liu60, Kal09]. A net increase of solar brightness of barely 0.1 % was measured
during activity maxima associated with the ‘11-year’ solar cycles [Lea05].
Figure 4.43, Top: interaction of sunlight with clouds (often called ‘silver lining’);
Bottom: strong forward scattering of sunlight in a thin cloud covering the sun.
The present work reveals the possibility for overirradiances well exceeding the
extraterrestrial values even at latitudes close to 60°N (at sea level), in good agreement
with prior studies and observations. A short burst exceeding 1800 W/m2 was observed
108
in May, 2011 in Kisumu, Kenya (at altitude 1131 m a.s.l., very close to the Equator),
whereas the peak clear-sky irradiance was about 1200 W/m2 [Bus11]. The specific
conditions involved clouds surrounding the sun. Similar observations were made in the
present research for the overirradiance events in Grimstad (as can be deduced from Fig.
4.7). Such cloud enhancement events were recently reported in [Zeh10, Zeh11] as
“unexpectedly high irradiances” due to “cloud reflection at the sharply defined edges of
cumulus clouds”. However, the present author does not agree with the offered
explanation. He would rather attribute these overirradiances to strong forward scattering
(Mie scattering) within a narrow angle inside the clouds, not necessarily only at the
edges. The Mie phase function has a strong peak in the forward direction where 51 % of
all scattered photons are concentrated within just 5° [Bou06]. It is responsible for the
silver lining which is sometimes seen at overcast conditions. For example, in the upper
photo in Fig. 4.43 the sun is covered by a cloud. Strong light is emitted by a narrow
region near the upper right cloud edge, which cannot be attributed to reflection since the
sun is behind the cloud. ‘Refraction’ (by means of forward scattering) is a more
plausible description. This is confirmed by the lower photo, where the sun is covered by
a much thinner cloud transmitting light over a much greater and continuous part of its
area.
A situation is possible, in which the unobstructed sun appears (to an irradiance
sensor) in a narrow gap between clouds which are thin enough within 5° or less around
the solar disk, and act a bit like a magnifying lens. The result would be a natural small
concentration of sunlight. On a partially cloudy day with many clouds moved by the
wind, multiple overirradiance events would be possible, with magnitudes and durations
depending on the geometry and velocity of clouds. The present work shows that this is a
very probable situation in this coastal location of Southern Norway [Ime11].
Overirradiances have been largely underestimated in PV system sizing and
design. They are associated with low module temperatures, and therefore result in high
voltages. Consequently, the power conversion electronics connected to PV arrays (e.g.
inverters or battery chargers) experience bursts of high power. Their duration may
exceed 5 minutes in locations with low wind speeds [Zeh10]. For several locations in
Germany, the duration distribution of global horizontal irradiances exceeding 900 W/m2
was presented. These could last over 30 minutes in some places. That study used
meteorological records with high (1-second) temporal resolution. It suggests that in
coastal locations with relatively high wind speeds, overirradiance events would have
little contribution to the annual solar irradiation, which is confirmed by this thesis.
In the present work, a second, ‘real-time’ irradiance data set of 10-millisecond
resolution is being recorded for the purpose of detailed overirradiance studies. In this
way, important questions can be answered, such as what the peak irradiance values in
Grimstad are, how long they typically last, and what their cumulative energy is. This is
another valuable contribution to the PV community, because the detailed and accurate
statistics of irradiance values are important for the proper inverter sizing in a PV system
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(the ratio of inverter’s and PV array’s STC rating) [Bur05]. Sizing based on hourly
averages hides the important peaks and leads to energy losses due to inverter
undersizing, usually by 30 % or more below the PV array in terms of nominal power.
Figure 4.44: The strongest overirradiance event recorded in 2011. Note the cut-off
level of the fast sensor and the lag of the slow sensor.
magnitude longer, this value in fact underestimates the actual peak level. Even after
accounting for the calibration uncertainties of the sensors, it is still surprising that extra-
terrestrial irradiances can occur near the sea level at such high latitude. Manufacturers
of irradiance sensors seem to be aware of this fact, which explains the upper range limit
of 1600 W/m2 of the thermopile instrument. However, even this range would be
insufficient to register the peak overirradiances near the Equator [Bus11]. Furthermore,
the slow response of thermopile pyranometers makes them inappropriate for such
111
studies, because many bursts can last shorter than the instrument’s response time. On
the other hand, PV-based and photodiode-based sensors give very high level of detail on
sub-second time scales (in combination with a fast enough data acquisition system).
The provider of the fast sensor used in the present work warns the user for such
events in the calibration protocol, as well as in the online data sheet, and attributes these
to forward scattering in cumulus clouds [Sol10, Sol12]. However, he expects
enhancement (with respect to STC) by no more than 20 % according to the data sheet,
and up to about 30 % according to the calibration protocol. The calibration has been
done in outdoor conditions in Silkeborg, Denmark (at approximate latitude 56°10’N). In
the present work, peak enhancement of about 50 % was registered in Southern Norway
(at latitude 58°20’N) in year 2012, after re-programming the sensor’s amplifier.
TABLE IV.7: The monthly overirradiance maxima registered by each irradiance sensor
in 2011. The upper cut-off for the mc-Si PV cell is indicated in blue. Corrections of the
cell’s sensitivity are not applied. The maximum annual record is shown in red.
Peak reading, mc-Si cell Peak reading, pyranometer
Month, 2011 2
[W/m ] [W/m2]
January - -
February - -
March 1293 1202
April 1354 1368
May 1354 1413
June 1354 1357
July 1325 1341
August 1331 1335
September 1354 1390
October 1057 1067
November - -
December - -
The real-time data set has been condensed by disregarding all the readings of the
fast sensor which are below 1000 W/m2. However, the resulting subset still contains
slow sensor readings below the standard irradiance level because of its long response
time. The remaining data are analyzed with respect to the maximum monthly
irradiances, the durations of overirradiances exceeding 1100 W/m2 (10 % or more above
the maximum clear-sky level), and their contribution to the annual irradiation. The
monthly maxima recorded by each sensor in year 2011 are listed in Table IV.7, in which
the cut-off of the fast sensor is marked with a blue color. Values of about 1300 W/m2
and even higher are possible during most of the year, excluding the winter months from
November through February. Contrary to the intuitive expectations, the two strongest
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monthly maxima did not occur in June or July, but during May and September. This
observation should of course be associated only with that particular year, and should not
be taken as a general rule due to the inherently (from cloud cover) stochastic nature of
overirradiance events.
The probability distribution and the relative energy contribution of the different
overirradiance levels are shown in Fig. 4.45 and are practically identical. The
cumulative energy contribution of irradiances above 1000 W/m2 in year 2011 was 50
kWh/m2, or about 4 % of the annual irradiation. Only a fifth of this amount was due to
events exceeding 1100 W/m2, which numbered about 13’000 in year 2011. Only 100 of
these lasted above 1 minute, whereas the vast majority (96.4 %) lasted less than 15
seconds (see Fig. 4.46). The probability for an overirradiance exceeding 1100 W/m2 to
last more than 2 minutes was very small, yet individual events with duration of up to 6.5
minutes were found possible. These results correspond well to the coastal location of the
present experimental setup in Grimstad. Coastal locations are characterized with higher
wind speeds. Consequently, the clouds move quickly, and the resulting overirradiance
events last shorter compared to those occurring inland [Zeh10].
At the present test site, measurements with high temporal resolution continue
using a fast irradiance sensor of range made wide enough to accurately characterize the
maximum possible cloud enhancement. Fig. 4.47 shows a burst recorded in May 2012
reaching 1521 W/m2, preceded by another peak of about 1350 W/m2. A burst of 1528
W/m2 has been registered later in June. This is the maximum overirradiance measured
by the time of the thesis finishing. Similar and much higher values have been reported
114
in the literature. Bursts exceeding the clear-sky GHI were seen in profiles of 1-minute
resolution presented in [Sue88]. Clearness indices greater than 1.0 were attributed to
cloud reflection, and the extra irradiance due to cloud enhancement was classified as
diffuse. However, this is not the case when strong forward scattering occurs within 5°
around the solar disk, because this portion of the sky is included in the direct (beam)
irradiance [Eme03, Kin97c, Mye02]. Multiple bursts were seen in a daily GHI profile
from February recorded with 1-minute resolution in Townsville, Australia [Wal01]. The
peak value exceeded 1300 W/m2. Overirradiances of up to 1500 W/m2 (in terms of
GHI) were recorded in June, 2009 in Albuquerque, New Mexico [Han10]. The high
values were attributed to reflection from clouds, following conclusions in earlier works.
Bursts exceeding 1500 W/m2 are seen in the presented tilted irradiance profiles of 1-
second resolution from San Diego, California [Luo12]. The maximum possible AC
energy production of a PV system required an inverter sizing ratio of 1.22. It was
concluded that losses during cloud enhancement events could only be quantified by
using 10-second or finer resolution.
GHI values exceeding 1800 W/m2 were registered in the equatorial Andes
[Emc08]. These imposed revision of the instrumentation and the database. The authors
termed the recorded excessive values “superirradiance”. The maximum enhancement
factors (with respect to clear-sky irradiance) reached 170 %. A photograph was given
which showed “refraction” of sunlight by clouds surrounding the sun. That study may
have missed many short-lived bursts, because the temporal resolution (5 min) was rather
low for focused studies of the phenomenon, whereas the sensors’ response time was too
long (18 s). A very detailed analysis of the phenomenon was implemented. Empirical
maxima were shown to scale linearly with altitude. The authors concluded that bursts as
high as 2000 W/m2 could be expected at altitudes of about 5 km a.s.l. A correlation was
found between the monthly overirradiance maxima and the modeled site-specific clear-
sky irradiance. The relative enhancement factor was shown to be practically
independent on the solar elevation. However, the absolute maxima were recorded at
elevations of about 80°. The phenomenon was attributed to diffuse reflection of
sunlight, as well as of ground-reflected light, from the clouds. Cloud enhancement was
found to occur on a daily basis. The authors believed that clouds scatter light
isotropically, despite the fact that the Mie phase function shows strong anisotropy and
has a high, narrow peak in the forward direction [Dei64, Bou06].
Wen et al. [Wen01] analyzed the possible cloud enhancement effects on
downwelling solar radiation in the gaps between cumulus clouds. Using a simplified
model with a plane parallel cloud and an overhead sun seen through a small gap (of size
equal to that of the solar disk, 0.5° in diameter), they obtained a maximum enhancement
of 1.82 times the clear-sky irradiance at an optimal cloud optical depth of 3. According
to the present author, a weak point of that model had been the assumption that the gap
could be neglected when integrating the diffuse irradiance scattered in the cloud. Only a
half of all photons undergoing single scattering would be contained within 5° from the
115
vertical [Bou06]. Therefore, adding cloud at the sun’s position (i.e., filling the gap)
would lead to some underestimation of the actual enhancement.
In a recent work, a fractal model was used to generate a synthetic cloud shadow
pattern [Ham12]. The obtained time series of global horizontal irradiance with 1-second
resolution did not contain any overirradiance peaks. Obviously, the cloud enhancement
effect was not included in the simulation model. There are many grid-connected small-
area PV systems in Germany. Strong, long-lasting irradiance bursts may affect the AC
output of such systems, as well as the operating mode of their inverters. It is therefore
advisable that all synthetic irradiance data should include cloud enhancement events of
various durations, with peak magnitudes of up to 1.5-1.6 times the corresponding clear-
sky irradiance. In this way, the simulations performed with these data would become
much more realistic. The present work provides a good starting point for such modeling.
The equation for maximum global irradiance suggested in [Hoy08] for quality
control of ground measurements leads to an upper limit of 2150 W/m2 for overhead sun
conditions (applicable to e.g. equatorial locations), but gives only about 1450 W/m2 for
Southern Norway:
W
G MAX G O 1.5 cos Z 100 2
1.2
(3.3)
m
GO is the normal irradiance at the top of the atmosphere, whereas θZ is the solar zenith
angle. The limits specified above are calculated assuming that GO equals the solar
constant, and seem reasonable in the context of the overirradiance results from the
present work and the value reported in [Bus11] for Kisumu, Kenya. However, the direct
irradiance upper limit given in [Hoy08] equals the extraterrestrial level GO which may
appear too conservative even for Southern Norway. For overhead-sun conditions
occurring near the Equator, the direct irradiance limit is definitely too conservative. A
more physical upper limit is therefore desirable, one which quantifies the magnitude of
the strongest overirradiance events possible in a given location. Their theoretical
quantification or numerical simulation is beyond the scope of the thesis. Such
significant cloud enhancement seems possible only for a very narrow angle around the
solar disk (within a few degrees), and so it is part of the direct irradiance component.
A major fault possible in PV modules is arcing, which may lead to fires and loss
of real estate [Rei12, Woh12, Joh12a]. Series arcing in c-Si modules occurs at weak or
broken parts of the front metallization, often at interconnection points between adjacent
cells or at microcracks in the wafer due to mechanical stress. Stress-testing of such
modules involved running a forward current of up to two times the rated ISC [Rei12].
From the results obtained in the present work, as well as from the literature review on
overirradiances given above, it becomes clear that similar stressing conditions can occur
naturally anywhere at latitudes within 60° and maybe even beyond that range.
Therefore, the use of arc-detection equipment is highly recommended in all PV systems
116
with voltage ratings above a certain (rather low) level. Such provisions have been
included in e.g. Article 690.11 of the American National Electric Code [Joh12b].
Apart from the PV context of the thesis, extreme overirradiances may have so
far unsuspected but quite significant impacts on other areas of human life, e.g. they may
have acted as fire starters in arid regions covered with dry vegetation. Therefore, the
latter hypothesis should be investigated carefully by the relevant research communities.
Damaging effects of cloud-enhanced UV on living organisms such as melanomas and
cataracts were discussed in [Par04a, Par04b, Tur06]. Overirradiance conditions can last
many minutes, and therefore any calculation of UV doses and the UV index should
account for cloud enhancement events. Regions in the southern hemisphere such as
Australia, Brazil, Chile and South Africa have a potential for particularly strong
overirradiances, because a combination of low air mass (i.e. overhead sun) and shortest
sun-earth distance occurs there in the summer.
To conclude, overirradiance events in this part of Southern Norway are quite
frequent, which can be explained by the high probability of partially cloudy conditions.
Their contribution to the annual irradiation is very small, and is negligible for
overirradiances exceeding 1100 W/m2. The majority of the latter typically lasts below
15 seconds. Thus, the expectation of short-lived overirradiances due to higher wind
speeds in coastal locations, which is expressed in Section 4.5, is confirmed. It is of little
importance whether the MPPT algorithms implemented in the present commercially
available PV inverters can adjust faster than this. However, individual peaks can last for
several minutes and may exceed 1500 W/m2, thus putting some robustness requirements
on PV inverters and range requirements on irradiance sensors. Given the high latitude of
the present test location, such requirements are generally valid for all locations where
PV generation is relevant. Even higher overirradiance values can be expected at the
lower latitudes, exceeding 2000 W/m2 for high-altitude locations near the Equator. Such
possibilities should be taken into account by designers of PV inverters and systems, as
well as by PV module manufacturers. Future studies of overirradiance events would
require a photodiode- or PV-based sensor with a response time in the order of tens of
milliseconds or less, and with a sufficient range depending on the latitude and the sensor
orientation. Designers of PV inverters and systems must take into consideration realistic
values of the possible input currents, voltages and powers due to peak overirradiance
events. A safety issue associated with the strongest bursts is the possible initiation of
series arcing in c-Si modules with faults in the front metallization or with cracked cells.
For Southern Norway, further work is necessary in order to fully analyze statistically the
durations and the magnitudes of such events. The present work provided gigabytes of
irradiance data with 10-millisecond resolution, which are a good starting point for such
analysis. However, the range of the PV-based sensor was insufficient by a factor of
about 1.3 until 9 March 2012, when its amplifier was re-programmed. With the
increased range (of up to 1600 W/m2), the study of overirradiances can be repeated for
year 2012 with a real-time data set of significantly improved quality.
117
Figure 4.49: Curvilinear fitting of the irradiance profile of a mostly clear-sky day.
Answering the above questions is possible by analyzing the irradiance data from
2011 obtained in the present work. From the recorded daily irradiance profiles, one may
be able to model the profiles for all days in a hypothetic cloud-free year. Since a rough
first approximation is sought here, a rather simple tilted irradiance model would be
preferable – one involving only the angle of incidence AOI and the air mass AM as
main time-dependent variables. In addition, the small variation of the extraterrestrial
irradiance throughout the year can easily be modeled with a sine function. A key
challenge in such modeling would be the separate description of direct normal (beam)
and diffuse irradiance on a tilted surface. Simplification is possible by assuming that the
diffuse component GD is a small, fixed percentage of the beam component GB, which
depends on the extraterrestrial irradiance GO, as well as on AM. The total irradiance on
a tilted plane equals [Kin97c]:
Figure 4.50: Fitting of the clear-sky daily irradiation versus the day of the year.
However, an even simpler approach is taken in the present work, because only a
rough first approximation to the problem is targeted. The daily irradiance profiles from
25 completely or mostly clear-sky days from the years 2010, 2011 and 2012 are
subjected to piecewise polynomial fitting (named ‘Smoothing Spline’ in Matlab’s
curvilinear fitting toolbox). Pyranometer data from the 1-minute data set are used. This
approach avoids the complexity of classic functional fitting, which involves initial
guesses for the values of multiple parameters. Instead, a single smoothing parameter p
is supplied for each daily profile. Experience shows that ‘longer’ profiles (from spring
and summer days) require a lower parameter, whereas ‘shorter’ profiles from winter
days need a higher parameter. In general, values much smaller than unity are preferable
in order to obtain a smooth fit also for days which have not been completely cloud-free
(see Fig. 4.49). For spring and summer irradiance profiles, the value 0.05 is found to
work best, whereas several times higher values are needed for the winter profiles. The
proper smoothing parameter is modeled with the simple equation p = 0.05(888/L)2,
where L is the number of data points in a given irradiance profile, whereas 888 is the
number of data points (minutes) in the profile from 21 June 2011 (see Fig. 4.7).
The fit of each daily irradiance profile is then integrated over time to obtain the
corresponding clear-sky daily irradiation. The values obtained for the 25 representative
days are plotted over the number of the corresponding day of the year (the discrete
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symbols in Fig. 4.50). It is assumed that the clear-sky daily irradiation varies smoothly
throughout the year, with a minimum on 21 December and a maximum on 21 June, and
that it is periodic in nature. Trigonometric functional fitting is indeed available in
Matlab™, but again the simpler ‘Smoothing Spline’ method is used (with an optimal p
= 0.0003). The optimal value of the smoothing parameter is chosen by the trial-and-
error approach. A higher value results in a less smooth fitted curve, whereas a lower
value results in less accurate fit at the lower irradiations. Another issue with this method
is that it does not give a periodic fitted curve if data from only one year are fitted. This
is solved by fitting three consecutive years while using the same data for each year (see
Fig. 4.51). The fitted curve from the intermediate year is then considered to be an
acceptable periodic fit to the data (the continuous line in Fig. 4.50). Finally, the fitted
curve is integrated over 365 days, which gives the sought annual irradiation on a
hypothetical cloud-free year. For the degree of accuracy of this greatly simplified
approach, the result is practically the same for a leap year, since a clear-sky leap day (29
February) would add less than 0.3 % more irradiation.
to satisfy the pure scientific curiosity by answering the questions, “How much is out
there?”, and “What is lost due to clouds?” In the context of the actual irradiation
received in 2011 (1200 kWh/m2), it becomes clear that nearly a half of the sunlight that
was generally available was blocked by the clouds. Therefore, a maximum year-to-year
irradiation variability of, say, 20 % would translate as roughly the same variability in
the local ‘cloud resource’ (in terms of solar energy prevented from reaching ground
solely due to clouds, and not in terms of sky clearness index). It is worth noting that the
above assessment accounts not only for reduction of the clear-sky irradiance at overcast
conditions, but also for the enhancement of sunlight by clouds discussed in Section 4.5
and earlier in this Section. The derivation of a more accurate irradiation estimate for the
hypothetic cloud-free year is beyond the scope of the thesis. Future work may include
the application of the simplified approach presented above to the global horizontal
irradiance data available from Bioforsk [Bio12] analyzed in Section 4.4.
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CHAPTER 5 TEMPERATURES
5.1 CHAPTER AIMS AND OBJECTIVES
The goal of this Chapter is to present the temperature measurement methods
used in the present work and to analyze their accuracy. The Chapter focuses mainly on
module temperatures, but ambient temperature results from Grimstad from the year
2011 are also considered. The operating temperature of a PV device has a very strong
influence on its power output. Therefore, the correct characterization and modeling of a
PV module’s performance depends on the accurate determination of this parameter. The
Chapter begins with a review of the best practices used to sense a PV module’s
operating temperature and the associated uncertainties. Then, the back-of-module and
ambient temperature measurements done in the present work are described. Later on,
the accuracy of the measured back temperatures is investigated by comparing these to
equivalent cell temperatures (ECT) calculated from module’s open-circuit voltage. A
detailed error analysis of ECT is then presented, and the influence of each parameter’s
accuracy is analyzed. Thereafter, the implications of a variable ideality factor for
calculating ECT are discussed, and a new equation is derived for PV devices with
significant (linear) ideality factor dependency on irradiance and temperature. Results for
the temperature coefficients of the open-circuit voltages and for the thermal resistances
of the studied modules are then presented. The Chapter ends with a discussion of the
methods, the obtained results, and some open questions which remain to be answered.
logarithmic term. Unless a negative “thermal voltage D” is assumed in the cited IEC
60891, such formulation is physically incorrect. However, using opposite signs for a
and D makes little sense since both are termed (dimensionless) thermal voltages, thus
confusing the user even more. By the time of the thesis finishing, the present author has
not been contacted by IEC’s customer service department. Finally, the commercial
acquisition of all the linked IEC standards (eight for the last edition) is not considered
economically reasonable. In Section 5.4, the ECT estimation for eight c-Si modules of
different type and make installed in Grimstad, is described. A detailed error analysis is
presented with respect to the input parameters. Most importantly, a modified formula is
suggested for modules with irradiance- and/or temperature-dependent ideality factors.
(NOCT) for most PV module types [Luq03a, Kra09, Mid10, Kui11, Mul12]. The
transmission error for the ambient temperature sensor (a tubed 4-wire Pt100 probe
placed in a radiation shield, see Fig. 5.2) has a similar magnitude.
Figure 5.2: The ambient temperature sensor is placed inside a radiation shield.
The daytime ambient temperatures measured during most of year 2011 are
presented in Fig. 5.3. Data are unavailable after 11 December due to transmitter
malfunction caused by condensation of water in the outdoor junction box. The test
location in Grimstad is characterized by a rather narrow span of the air temperature of
about 35°, as well as by low ambient temperatures in the summer. The latter are
beneficial for the performance of PV modules, which is discussed in detail in Chapter 7.
The temperatures of most modules are being recorded immediately after each I-
V curve measurement (see Fig. 5.4). On each channel, 100 samples taken in 25 ms are
averaged in order to cancel the noise. Only the temperatures of one module and the
ambient are being recorded during the I-V sweep time, due to the limited bandwidth of
the I/O hardware. Similarly, averaging of multiple samples is applied. In addition, all
temperatures are recorded at night at 1-min intervals (see Fig. 5.5). This allows the
periodic checking of all temperature channels for bias errors (see Fig. 5.6). It is assumed
that, in the absence of sunlight, all modules are in thermal equilibrium with the ambient
air during most of the time. This assumption is supported by the observation that the
bias errors measured at night can be very stable over many hours, whereas the
thermocouples’ readings vary in a similar way. In general, thermal transients can be
expected due to changing weather conditions, radiative exchange with the sky (e.g.,
127
with moving clouds), etc. Phase change effects are also possible due to freezing,
melting, condensation or evaporation of water on the modules’ surfaces.
Figure 5.3: Evolution of the daytime ambient air temperature in year 2011.
The bias errors at night are not constant on the longer term. Differences
exceeding 4°C have been observed between the thermocouples’ readings. This indicates
that the instrumentation error of a module’s temperature can exceed ±2°C (assuming
that the mean of the nocturnal temperatures equals the true ambient temperature). Under
the same assumption, a bias of the ambient temperature of order ±1°C is considered
possible. The latter measurement can often contain some noise (short-term variations
with a peak-to-peak magnitude of about 0.5°C). Corrections between –1.3°C and
+1.0°C have been applied to the measured temperatures since early 2011 as an attempt
to cancel the bias errors. However, this is considered unsuccessful in the long term (see
Fig. 5.7).
128
Figure 5.6: Deviations of the nocturnal thermocouple readings from their mean, 9-
10 January, 2011. The deviation of the Pt100 ambient sensor is also shown.
the strong temperature dependency of the PV modules’ output powers. Therefore, ECT
estimation has been undertaken for the eight c-Si modules and for the CIGS module as
alternatives to their back temperatures. This Section gives details on the calculations
used and discusses the challenges faced. A detailed analysis is performed that links the
error of the calculated ECT to each of the input parameters. An advanced formula is
proposed for modules with variable ideality factors, in which case the standard IEC
procedure is not applicable. As discussed later in Section 5.5, different degrees of
ideality factor variation are revealed for most of the modules tested in Grimstad.
For two of the mc-Si modules studied, the open-circuit voltage at STC, VOC,STC,
and the temperature coefficient of VOC at standard irradiance, β, are available from an
independent, certified laboratory. ECT calculation is implemented for these two
modules in the LabVIEW code, in parallel with the estimation of I-V curve parameters.
For this purpose, Eq. (5.1) has been modified to the form
ECT 25C
1
V
OC VOC ,STC DNS ln G (5.2)
where the plane-of-module irradiance G is in units kW/m2 (or suns, 1 sun = 1 kW/m2).
Note the changed sign of the logarithmic term compared to Eq. (5.1).
Figure 5.8: Comparison between ECT calculated in LabVIEW and the back-of-
module temperature. The open symbols indicate the maximum difference for
various irradiance levels. Values below –16°C are not shown.
The “diode thermal voltage” D (including the diode ideality factor, as defined in
[IEC93]) is determined for each measured I-V curve with the method described in
131
[Yor10b, Yor12a] and discussed later in Chapter 6. However, the slight temperature
dependency of the module’s series resistance, RS, is not accounted for in LabVIEW, but
a fixed value is used. Figure 5.8 compares ECT to the measured back-of-module
temperature, TMOD, for one of these two mc-Si modules discussed so far. The plot
combines data from twelve mostly clear-sky days in March and April, 2011. Irradiance
is expressed in terms of module’s short-circuit current, ISC, which equals about 8 A at
standard irradiance of 1 kW/m2 under the standard solar spectrum. As of the other
module, the plot looks qualitatively very similar. The open symbols mark the maximum
difference between the two estimates at different irradiance levels. The maximal values
of ECT–TMOD have an almost linear dependency on irradiance above about 0.2 kW/m2
(i.e., for ISC > 1.6 A). At thermally steady conditions, a linear dependency can be
expected between ECT and TMOD of the form
standard irradiance. Both discrepancies are too big compared to the typical ones found
in the literature [Kin04], and are discussed later in this Section.
The difference ECT–TMOD varies by a few degrees at all irradiance levels, with
a slightly larger spread at high irradiances. Possible causes include: changing weather
(e.g., wind speed and direction); thermal transients; varying temperature distribution
across the module’s surface; and instrumentation errors. For example, southern winds
will improve cells cooling through the front glass by reducing the corresponding
thermal resistance. At a given irradiance, this will result in less heat flow through the
media behind the cells, and so the temperature drop ECT–TMOD across the associated
thermal resistance will be reduced. However, the almost constant spread for all
irradiance values indicates that most of it is due to instrumentation error. The ±2°C
scatter seen in the nocturnal temperatures of the modules corresponds well to the spread
seen in Fig. 5.8.
The quick drop at the low irradiances may be attributed to ECT being ill-defined
below about 200 W/m2 [IEC93, IEC11]. A detailed error analysis of the calculated ECT
is done later in this Section, which traces this low-irradiance behavior to
underestimation of D. The method used for estimation of D is optimal for higher
irradiances, at which the ideality factor is practically constant over a broad range of
module currents [Yor12a].
Figure 5.9: Comparison of two ECT calculation approaches for a mc-Si module.
Two conclusions are drawn from the above analysis of ECT calculated in
LabVIEW for two of the mc-Si modules. First, the implemented measurement of the
back-of-module temperatures is not at all satisfactory. The associated errors are typical
133
for the worst methods studied in the literature [Kra09]. Second, ECT must be used in
the analysis of all the modules instead of the measured back-surface temperatures.
For the two mc-Si modules discussed so far, an alternative approach to ECT has
been tried out, which uses a fixed ideality factor n. The latter is determined offline in
Matlab™ from I-V curves recorded at irradiances of about 0.9 kW/m2 [Yor11a] using
the method described in [Yor10b, Yor12a]. Details about the refined method used in the
present work are given in Chapter 6. The values of n for these two modules show very
slight variation with irradiance. Details about the nature of the observed variations are
given later in Chapter 6. In the ECT estimation described here, the values at standard
irradiance are used. Slightly different β values are used, taken from the most up-to-date
report of the independent laboratory. A comparison of the two approaches is shown in
Fig. 5.9 for one of the modules (using the data in Fig. 5.8). Irradiance readings of the
mc-Si reference cell are used without sensitivity correction, as the focus here is on the
overall performance of both ECT calculation methods. The effects of irradiance’s and
other parameters’ uncertainty on the ECT accuracy will be discussed shortly.
Since the same TMOD data set was used in the two plots, all differences between
them should be attributed to the ECT calculation methods alone. The similar spreads
seen in both plots are attributed to the measurement error of TMOD. Consequently, linear
fitting with Eq. (5.3) must be done for all data points in each plot (except for the
obvious outliers), and not only for the maximum values at a given irradiance (the open
symbols in Fig. 5.8).
Both approaches give very similar results at the higher irradiances. The slight
discrepancy close to standard irradiance is attributed to the difference of about 4 %
relative between the values used for β. However, in terms of linearity, the second
approach approximates much better Eq. (5.3) at very low irradiances. Due to a
somewhat steeper slope, this approach underestimates ECT–TMOD at zero irradiance
even more. In order to identify the possible cause, an error analysis of ECT is
undertaken (described in the following paragraphs), which focuses in turn on each of the
input parameters VOC, G, n (in the first approach, D), and β. Apart from these, a low
value of module’s shunt resistance will strongly affect VOC (as well as VOC,STC)
resulting in additional error of ECT. In an earlier work, the author found that the shunt
resistance is in the order of several kΩ for modules of the same type (one of which was
based on SoG-Si from a metallurgical route) [Yor11a]. Therefore, this parameter is
considered unimportant to VOC (and ECT), in line with the assumption made in the
updated IEC standard [IEC11], and is not considered in the following error analysis.
1 G
ECT ECT 25C VOC VOC ,STC DNS NS D ln G (5.4)
G
The quantities Δβ, ΔVOC, ΔVOC,STC, ΔG and ΔD denote the deviations of the associated
input parameters from their true physical values. The contribution of one parameter’s
error to ΔECT can be assessed independently on the other parameters by setting their
errors to zero (i.e., by assuming them absolutely correct). This is equivalent to
performing a partial differentiation on Eq. (5.2) with respect to the parameter of interest.
Thus, an error in the measured VOC would result in the following deviation from
the true ECT:
1
ECTVOC VOC (5.5)
For the two mc-Si modules considered so far, an overestimation of VOC by 0.1 V
(roughly 0.3 % of VOC,STC) will underestimate ECT by about 0.85°C. The errors have
opposite signs because β is always negative. For VOC,STC, an overestimation by 0.1 V
would overestimate ECT by 0.85°C (note the sign of the former in Eqs. (5.2) and (5.4)).
Both errors are independent on irradiance, thus adding a constant bias to ECT. This is
illustrated in Fig. 5.10. For a specific value of VOC,STC (0.2 V above the value provided
by the independent laboratory), the vertical-axis intercept of the linear fit to ECT–TMOD
turns to zero (for this particular module).
1 G
ECTG DNS (5.6)
G
1
ECTD NS D ln G (5.7)
At standard irradiance (one sun), the logarithm becomes zero, and so does ΔECTD. At
lower irradiances the logarithm will be negative, with largest significance at very low
irradiances. As β is always negative, ΔECTD and ΔD have equal signs. Furthermore,
significant errors in the estimation of D in LabVIEW can be expected at very low
irradiances. Therefore, an underestimation of D of up to 30 % seems a logical
explanation of the negative errors in ECT seen in Figs. 5.8 and 5.9 at the lowest
irradiance levels.
In the 2nd ECT approach, Eq. (5.1) is solved for T2≡ECT as in [IEC93] (since D
is temperature-dependent), whereas the conversion to absolute temperature units is done
using the more accurate value of 273.15 K corresponding to 0°C. The solution is
subjected to error analysis with respect to n. The detailed calculation is given in
Appendix C. The error in ECT due to an erroneous n reads
N k ECT 273.15 ln G
ECTn n S (5.8a)
q nkNS ln G
At standard irradiance, the error will be zero due to the logarithm, independently on the
values of β, n, ECT and NS. At lower irradiances, the logarithm will be negative and
136
consequently both the numerator and the denominator will be negative as well (since β
is always negative). At such conditions, there will be a sign difference between the
errors in ECT and n. However, Eq. (5.8a) is difficult to analyze with respect to ln(G).
The analysis is much easier when using the following form (applicable for G≠1
kW/m2):
ECT 273.15
ECTn n (5.8b)
n q
NSk ln G
Note that for irradiances below 1 kW/m2, the 2nd term in the denominator is always
positive. If the logarithm is close to zero (i.e., at irradiances close to the standard
irradiance), the denominator will be very large, thus making ΔECTn very small in
magnitude. (This estimate is also valid for irradiances slightly above 1 sun.) At much
lower irradiances, the smaller denominator will lead to a much larger error. The idea is
illustrated in Fig. 5.11, where the 2nd ECT approach is also applied with erroneous
ideality factors. The zero-irradiance limit of the bracketed term in Eq. (5.8b) equals
(ECT+273.15)/n, which is of order 102 K. This explains the behavior of the two
erroneous plots at very low irradiances.
Figure 5.11: Effect of erroneous n on the calculated ECT. The T MOD data set is not
changed.
An erroneous β can only affect ECT at cell temperatures different from the
standard temperature:
137
ECT ECT 25C (5.9)
The error does not depend directly on irradiance. Depending on the environmental
conditions, ECT may reach 25°C at some irradiance level, in which case the error due
to Δβ will be zero. Example plots with erroneous β are given in Fig. 5.12.
Figure 5.12: Effect of erroneous β on the calculated ECT. The TMOD data set is not
changed.
more with a lower limit of 0.1 kW/m2). However, the observed ideality factor profiles
are not smooth like the corresponding irradiance profile. This observation suggests also
the presence of a temperature dependency. It is not straight-forward to determine the
irradiance- and temperature-dependency separately, as the two parameters are usually
(but not perfectly) correlated in outdoor measurements. With the increase of the wind
speed, the operating temperature of a module would be reduced. The coastal and
elevated location of the test site logically results in ribbed profiles of the module
temperatures, even on the most clear-sky days. The analysis of the irradiance- and
temperature-dependencies of modules’ ideality factors is described later in Chapter 6.
Figure 5.13: ECT versus back-of-module temperature comparison for the c-Si
modules. Fixed ideality factors have been used for the ECT calculation. Data from
22 March 2011 have been used.
A variable ideality factor is a big challenge to the ECT evaluation, as the case is
not covered by the standard procedure [IEC93, IEC11]. As a first approximation, the
value of n at standard irradiance has been used for each module. The so obtained ECT
values have been checked against the corresponding back temperatures, as for the two
mc-Si modules analyzed earlier. Plots of data from 22 March, 2011 (a mostly clear-sky
day) for all c-Si modules are given in Fig. 5.13. At the lower irradiances, the plots of
three of the modules are significantly curved. In accordance with the error analysis
139
performed earlier (see Fig. 5.11), this behavior is attributed to an overestimated n used
in the ECT calculation. Indeed, the Chinese-made mc-Si module (denoted ‘RS poly’)
has shown the biggest ideality factor variation among all the c-Si modules. Its much
lower values of n at lower irradiances are therefore overestimated by calculating ECT
with the ideality factor’s value at standard irradiance. This is exactly what is seen in Fig.
5.13 for this module and for the module with back-contact cells (denoted ‘Sunc.’), in
line with the expectations stemming from the error analysis. For the aged mc-Si module
(denoted ‘GPV’), the curving indicates ECT overestimation due to underestimation of
n at very low irradiances. On the other hand, a much smaller variation of n is obtained
for this module at the higher irradiances, where its ECT–TMOD plot shows a good
linearity. The high n at very low irradiances suggested by the plot corresponds well to
the much lower fill factor (FF) values of this module at low light (see Fig. 6.1 in
Chapter 6).
Figure 5.14: ECT–TMOD of the module denoted ‘RS poly’ for constant and for
variable n. The label value of VOC,STC has been used in both plots.
140
Figure 5.15: Fitting ECT–TMOD vs. irradiance with Eq. (5.3) in the case of the
Chinese-made mc-Si module (‘RS poly’). The vertical-axis intercept is used to
determine the necessary correction of the label value of VOC,STC.
For the same three modules, the fixed-ideality-factor ECT is nearly equal to the
back temperature at the high irradiances. As discussed earlier, an erroneous n would
have very little effect on ECT close to standard irradiance. Furthermore, the used fixed
ideality factors are namely those at 1.0 kW/m2. On the other hand, the similar slopes of
all curves in Fig. 5.13 at the higher irradiances suggest that the coefficient c defined in
Eq. (5.3) has the same order of magnitude for all the modules. Consequently, a
reasonably high difference ECT–TMOD (at least 6-8°C) will take place near standard
irradiance for all of them, which is not seen in the plots of the three discussed above.
The small spreads seen in their plots for all irradiance levels indicate that β has been
determined rather accurately in the present work (see Figs. 5.12 and 5.13). The voltage
measurements (and the derived values of VOC) are very accurate as well. From the ECT
error analysis performed earlier, it eventually becomes clear that there are only two
possible causes for the too low values of ECT–TMOD near standard irradiance. The
possibility of large (6-8°C) positive biases in the measured back temperatures TMOD of
the three modules is ruled out, since such are not observed at night (see Fig. 5.5). The
only remaining cause possible is therefore a deviation of the label value of a module’s
141
VOC,STC (used in the ECT calculation) from its true physical value (see Fig. 5.10). The
resulting error in ECT can be evaluated by substituting –ΔVOC,STC for ΔVOC in Eq.
(5.5). In the case of the three modules considered, ECT is significantly underestimated,
meaning a negative ΔVOC,STC (i.e., the actual value of VOC,STC is higher than the label
value given by the manufacturer).
The deviations ΔVOC,STC are not known a priori, but the analysis of ECT–TMOD
with Eq. (5.3) has pointed at a path to its determination. First, the standard ECT
calculation procedure has been advanced to include modules with variable ideality
factors. The proposed solution will be described shortly. Depending on its success, the
plots of ECT–TMOD of all modules are expected become more or less linear (see Fig.
5.14) in accordance with Eq. (5.3). Then, a linear fit can be applied to each plot (see
Fig. 5.15), and then the vertical-axis intercept can be multiplied with the module’s β to
give the necessary correction of the label value of VOC,STC. Subsequently, the corrected
VOC,STC of each module can be used in all further ECT calculations, resulting in the
closest possible compliance with Eq. (5.3). Table IV.1 lists the values of the parameter c
obtained from the linear fits (equal to ECT–TMOD at G = 1 kW/m2), and the corrections
applied to VOC,STC for each module.
It should be noted that a biased TMOD measurement has the same effect on the
ECT–TMOD plot (a vertical shift) as does an erroneous VOC,STC (see Fig. 5.10).
However, the corrected values of the modules’ VOC,STC are estimated using multiple
daily data sets, and therefore the method averages out the random errors in TMOD (see
Fig. 5.15). Therefore, the present estimates of VOC,STC are considered quite accurate.
TABLE V.1: Estimates of the parameter c in Eq. (5.3) and the corrections applied to the
label value of VOC,STC for the purpose of accurate ECT calculation.
Module c [K/(kW/m2)] Correction of label VOC,STC [V]
Aged BC mono-Si (BP) 9.5 –0.23
Aged mc-Si (GPV) 7.1 +0.15
Back-contact mono-Si (Sunc.) 12.7 +0.67
RSS mono-Si (RS mono) 6.9 +0.02
RSS mc-Si (RS poly) 11.8 +1.24
HIT 9.8 +0.14
ESS1 mc-Si 7.4 +0.14
ESS2 mc-Si 8.6 +0.40
CIS 10.6 –1.42
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Suggested ECT Calculation Procedure for Modules with Variable Ideality Factors
The last term in the brackets in Eq. (5.1) represents a translation of VOC from
irradiance G2 to irradiance G1 at a fixed module temperature. The quantity D therein is
proportional to the ideality factor n, which is assumed constant in [IEC93, IEC11]. The
term can be regarded as the integral between G2 and G1 of the partial derivative
∂VOC(G,ECT)/∂G. The latter can be expressed from the 1-exponential I-V curve model
applied at open-circuit conditions:
V
I VOC 0 I SC I 0 ECT exp OC (5.10a)
nNS VT
I k G
VOC nNS VT ln SC nNS VT ln SC (5.10b)
I0 I0
The short-circuit current ISC in the latter equation is assumed to vary linearly with the
irradiance G (in line with [IEC11] and with the experimental results presented in
Chapter 4). For a constant n,
VOC I k SC nNS VT
nNS VT 0 (5.11)
G k SCG I 0 G
Figure 5.16: Synthetic J-V curves (at T=25°C) of the module denoted ‘RS poly’.
143
VOC G G
G1 G1
dG
G G dG nN S T
V
G2
G
nNS VT ln 1 DNS ln 1
G2 G2
(5.12)
2
which is exactly the last term in the square brackets in Eq. (5.1).
From Eq. (5.10b) it is clear that for a constant n and a fixed device temperature,
the semi-logarithmic ISC-VOC curve is linear, with a constant slope equal to 1/(nNSVT).
Aberle et al. [Abe93a] argued that, if the saturation current and the ideality factor did
not depend on the device voltage, the ISC-VOC curve would be identical with the RS-
corrected I-V curve. The analysis of I-V curves of the modules studied in the present
work (presented later in Chapter 6) shows that n and I0 are constant at the higher
voltages, where the RS-corrected semi-logarithmic I-V plots are practically linear. As
the module temperature varies with irradiance in outdoor test setups, ISC-VOC curves at a
fixed module temperature cannot be obtained directly. However, n is found to vary with
irradiance. One would therefore assume a curvilinear semi-logarithmic ISC-VOC curve,
and examples of such curves were given in the literature [Abe93b]. In the present work,
it is assumed (partly following [Abe93a]) that, at a fixed device temperature, the slope
of the tangent to that curve equals 1/(nNSVT), see Fig. 5.16. Consequently, Eq. (5.11) is
also valid for a device with a variable n(G,ECT), but the integration of the derivative
over irradiance must differ from the one performed in Eq. (5.12).
The assumption of a curvilinear semi-logarithmic ISC-VOC curve may seem
incompatible with the observed linearity over a wide current range of the RS-corrected
semi-logarithmic I-V plots analyzed later in Chapter 6. This apparent contradiction is
ruled out by considering the major difference between the two types of curves. As
pointed out in [Abe93a], the excess minority carrier density (which defines their level of
injection) varies much slower along an illuminated (semi-logarithmic, ISC-shifted) I-V
curve than along an ISC-VOC curve. As already discussed in Chapter 1, injection-level
dependency of the Shockley-Read-Hall recombination in c-Si devices can result in
ideality factors exceeding the ‘raw’ theoretical value of 1. For a one-sun illuminated
ISC-shifted I-V curve, the excess carrier density at the MPP is only 3-5 times less than at
open circuit. However, the corresponding point in the ISC-VOC curve (in semi-
logarithmic axes) is obtained for, say, 40-times lower irradiance. At open circuit, the
level of injection is determined mainly by irradiance, and therefore the excess carrier
density decreases about 40 times in the ISC-VOC curve [Abe93a]. In thin-film devices,
depletion-region recombination is significant and the resulting ideality factor values will
generally differ from those typical for c-Si. Nevertheless, the same considerations are
considered equally valid for the CIGS module studied in the present work.
144
The ideality factor variation is modeled (as a simple first approximation) with a
linear relationship to the in-plane irradiance and back-of-module temperature given in
Eq. (5.13). The value n0 corresponds to standard irradiance G0 = 1000 W/m2 and
temperature T0 = 25°C. The derivation of the coefficients a and b for the different
modules is described later in Section 6.6.
n G ,TMOD n0 a G G 0 b TMOD T0 (5.13)
For the purpose of ECT calculations, Eq. (5.13) is substituted in Eq. (5.11),
which is then integrated over irradiance (at a fixed module temperature):
G1
VOC
G
1
n G ,TMOD dG
G G dG N S T
V
G2
G
2
G1
dG
G1
NS VT n 0 aG 0 b TMOD T0 a dG (5.14a)
G2
G G2
G
NS VT n 0 aG 0 b TMOD T0 ln 1 a G 1 G 2
G2
The above equation can be simplified by setting G1 equal to the standard irradiance G0,
and substituting G for G2 (all in units kW/m2, whereas a must be in (kW/m2)-1):
VOC NS VT n0 a b TMOD 25C ln G a 1 G (5.14b)
In the advanced ECT formulation suggested in the thesis, the above expression replaces
the last term in the brackets in Eq. (5.2), which is based on the standard procedure
[IEC93]. Note that VT is proportional to ECT+273.15 K and requires that the advanced
equation be solved for ECT, similar to what is done in the standard procedure [IEC93].
For some of the modules, the ECT evaluated with the new equation is
significantly overestimated at irradiances below about 0.1 kW/m2 (see Fig. 5.17). For
these modules, the ideality factor at very low irradiances seems to differ from the values
modeled with Eq. (5.13). The physical nature of this behavior is outside the scope of the
present discussion, which is focused on improving the accuracy of ECT calculated with
a variable n. For this purpose, the values obtained with the advanced equation are
corrected by adding an exponential term of the form
ECTLOW _ G Aexp B G g (5.15)
where g ranges between 0.018 and 0.042 kW/m2 for the different modules. Correction is
applied for all the nine modules (including the CIGS). For the module represented in
Fig. 5.17, a value of A as high as 8.2°C is used, whereas B ranges between 5.6 and 67.5
(kW/m2)-1 for the different modules. The optimal values of the coefficients are obtained
by fitting the plot of ECT–TMOD–cG over the irradiance G with the negated Eq. (5.15).
Example is given in Fig. 5.18. The latter equation is preferred to Eq. (5.8b) as much
simpler, yet sufficient for most of the modules. However, for two of the modules a two-
145
exponential version of Eq. (5.15) must be applied, which is omitted for brevity. The two
modules are the Chinese-made mc-Si (denoted ‘RS poly’) and the HIT module. The
need for more complex corrections is attributed to a less accurate fitting of their variable
n with Eq. (5.13).
Figure 5.17: ECT obtained with a corrected VOC,STC vs. back temperature of the
aged mc-Si module denoted ‘GPV’.
As a result of the advanced formulation and the corrections described above, the
final values of ECT show very good compliance with Eq. (5.3) also at the lowest
irradiances (about 0.03 kW/m2). The outcome is considered a success for the attempted
determination of modules’ operating temperature from their VOC. By means of a simple,
quasi-static thermal model, ECT is linked to the measured back-of-module temperature.
The analysis reveals that the latter underestimates significantly the module’s effective
temperature (which determines its output power) at the higher irradiance levels. It has
been confirmed that the ECT is the more accurate representative of the effective
operating temperature. A modification is proposed to the standard procedure [IEC93,
IEC11], which allows also the ECT determination for modules with irradiance- and
temperature-dependent ideality factors. The advanced method proposed in the present
146
work extends the applicability of ECT to irradiances as low as 30 W/m2 (versus 200
W/m2 in the standard procedure).
The tenth module tested at the installation in Grimstad (an aged triple-junction a-
Si module) cannot be modeled with the standard 1-exponential I-V model, in agreement
with the findings in [Mer10]. Due to time constraints, a more complex modeling of its I-
V curves (as in [Mer98]) is not attempted. The work presented in this Section shows the
importance of accurate I-V curve modeling for a reliable ECT determination, and some
possible complications arising from elaborate models. Therefore, ECT calculation has
not been attempted for the a-Si module. In addition, its much lower efficiency (as
compared to those of c-Si and CIS/CIGS devices) has naturally excluded it from the
high-latitude context of the thesis.
Figure 5.18: Fitting the residual error of ECT–TMOD–cG with Eq. (5.15) in the case
of the aged mc-Si module (‘GPV’).
derivation from outdoor data is therefore not recommended [Moh10]. Nevertheless, this
has been done in Section 4.7 for the c-Si modules and the CIGS module. The
temperature coefficient of PMAX stems naturally from the ‘southern’ method for module
power rating [Moh10] applied later in Chapter 7. The methods used for estimation of
the temperature coefficient β of VOC are further outlined.
differ by 14 % for that particular module, but the difference reaches 26 % for the HIT
module. For two of the modules, the difference is negative. However, the applicability
of this approach is questionable, given the big spread in the plots. Therefore, only the
value obtained from fitting the whole TMOD range is used in the ECT calculation.
A major issue in the present work is the significant deviation of the measured
back temperatures from the calculated ECT at standard irradiance (as seen from Table
V.1). This may have additionally affected the accuracy of the temperature coefficients
obtained by linear fitting. However, after considering Eq. (5.3) and Fig. 5.9, that
deviation is assumed approximately invariant with cell temperature at standard
irradiance level (for a given module). Indeed, the spread in ECT–TMOD seen in Fig. 5.9
can be considered as quite small compared to the wide range of operating temperatures
(see Fig. 5.20). It is therefore concluded that the rather high values of the coefficients c
in the present test setup have not affected significantly the accuracy of β obtained from
linear fitting. The spread of the data points seen in Fig. 5.20 seems typical for all
outdoor measurements on modules in open-rack configuration [Kin97a, Jag09, Moh10,
Mid10]. It should rather be attributed to thermal transients than to the generally lower
back-of-module temperatures.
Figure 5.20: Fitting VOC of mc-Si module ‘ESS 2’ for different temperature ranges.
150
Figure 5.21: Goodness of the linear fit of ECT–TMOD vs. irradiance as a function of
the value of β used to calculate the ECT. Data of five c-Si modules are shown.
152
The following observations are made on the results in Table V.2. For modules
for which the classic fitting has a goodness r2 of about 0.99, a quite similar β estimate is
obtained with the new method. However, for most of these modules a second, somewhat
different β estimate is also obtained with the new method from a different data set, also
with a good (i.e., low) RMSE0 at the optimum. For the module denoted ‘ESS 2’, the
estimates from both methods are practically equal, but differ by about 6.5 % from the
value provided by an independent laboratory. For the remaining modules, the β
estimates from the two methods differ notably, by up to 8 % (except for the CIGS
module, for which the difference is only 1.4 %).
TABLE V.2: Temperature coefficients β of VOC obtained with two different methods.
Measures of goodness of fit are also given for each method. For some modules, the 2nd
method yields two different values from two different data sets with a comparable
optimum goodness of fit (RMSE0).
Module β [V/K], ‘VOC vs. TMOD’ r2 β [V/K], ‘RMSE vs. β’ RMSE0 [°C]
‘BP’ –0.0725 0.993 –0.0755/–0.0723 0.5/0.6
‘GPV’ –0.0738 0.988 –0.0755/–0.0732 0.5/0.6
‘Sunc.’ –0.0591 0.949 –0.0566 0.8
‘RS mono’ –0.1402 0.992 –0.140/–0.137 0.6
‘RS poly’ –0.1394 0.974 –0.1293 0.6
‘HIT’ –0.1105 0.975 –0.1042 0.6
‘ESS 1’ –0.1277/–0.123* 0.979 –0.1208 0.6
‘ESS 2’ –0.1104/0.118* 0.988 –0.1110 0.6
‘CIS’ –0.2115 0.976 –0.2145 0.8
*Values provided by an independent laboratory.
To conclude, both the classic ‘VOC vs. TMOD’ method and the ‘RMSE vs. β’
method (proposed in the context of Section 5.4) give quite similar estimates of β. With
outdoor data, the classic method results in fits of different quality for the different
modules. The other method can give ambiguous results, differing by up to 4.5 %,
perhaps more. Thus, the latter value is considered to be the ultimate accuracy
achievable with the new method (with the available experimental data). The uncertainty
of the classic method (as estimated in Matlab™, with 95 % confidence bounds) ranges
between ±0.6 % and ±1.5 % for the different modules. These uncertainties are
considered to be rather optimistic, as they do not account for all uncertainties in VOC
and TMOD. A very detailed uncertainty analysis as in [Dom10] is not performed in the
present work due to time constraints. For the purposes of ECT calculation, the average
of the β estimates for each module is used. For modules with two estimates, their
difference is taken as a rough approximation of the total uncertainty. For modules with
three estimates, the overall uncertainty is approximated by two standard deviations. For
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the different modules, the so assumed uncertainties of β range between 1.4 % (for the
CIGS module) and 7.5 % (for the mc-Si modules denoted ‘ESS 2’ and ‘RS poly’).
by the cottage (see Fig. 3.5). A suspiciously low value is obtained for the CIGS module
having a glass-glass structure. However, its ECT values are obtained with a strongly-
varying ideality factor, which may have been modeled with poor accuracy. Similarly,
the estimated thermal resistance of the Chinese-made mc-Si module (denoted ‘RS
poly’) is about 16 % above the mean of the other c-Si modules, while having the same
glass-plastic structure. This module is the one with the strongest variation of the ideality
factor (see Fig. 6.24), which may have been modeled with poor accuracy as well. The
higher peak ECT values obtained for this module as compared to the rest (to be
discussed in Chapter 6) also support this explanation. Therefore, the ECT calculation of
these two modules needs refinement by improving their ideality factor models. This is
outside the scope of the present work, and may be addressed in future.
5.7 DISCUSSION
IEC 60904-5 states that the ECT procedure should only be used for irradiances
above 0.2 kW/m2 [IEC93, IEC11]. The cause (according to IEC) is the rapid drop of the
temperature coefficient of VOC, β, at lower irradiances. However, it is not clarified
whether this requirement applies to the reference irradiance G1 (if different from the
standard irradiance) or to G2, or to both. As already discussed in Section 5.4, the
procedure uses this coefficient only at G1, which defaults to 1 kW/m2 in the present
work. Defined as the partial derivative of VOC with respect to the PV device’s effective
temperature, β is integrated over temperature (at a fixed irradiance) to give the voltage
deviation from its reference value (here, VOC,STC). Prior to this, the voltage is translated
between two irradiance levels (at a fixed device temperature). Mathematically, this
translation is done by integrating the partial derivative of the voltage with respect to
irradiance (as shown in Section 5.4). It is the device’s ideality factor n (and not β) that
appears in the result of this integration, and therefore no explicit irradiance dependency
of β is involved in the calculation of ECT. On the other hand, G is proportional to
n T according to the theorem for equality of the mixed partial derivatives (second-
order derivatives of VOC in this case). Thus, through Eq. (5.13), any irradiance
dependency of β is accounted for indirectly in the advanced ECT calculation proposed
in the thesis.
The present work reveals the actual low-irradiance limit for accurate calculation
of ECT. It is demonstrated in Section 5.4 that the latter can be well defined for
irradiances G2 as low as 0.05 kW/m2 (but not for all types of PV modules). The errors
obtained for some devices at such low illumination levels are traced to a big change of
their ideality factors (i.e. a large magnitude of n G ). In addition, the accuracy of the
standard ECT procedure is found to depend on a possible variation of n over the whole
range of irradiance values. For such devices, the associated error increases significantly
with decreasing irradiance. Using the alternative formulation proposed in the present
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work for modules with variable ideality factors, much better ECT accuracy is achieved
for irradiances down to about 0.05 kW/m2. However, it is not correct to attribute (as in
IEC 60904-5) the low-irradiance limit to a strong irradiance dependency of β (i.e. a
large magnitude of G ). Such limitation eventually comes from a sizable n G
(and not from a high n T to which G is proportional).
The new ECT formulation proposed in the thesis was recently presented in
[Yor12e]. It needs a more thorough (and eventually, independent) verification, since the
back-of-module temperatures used in the analysis suffer from significant measurement
uncertainties. Future work may also investigate in greater detail the ideality factor
variations observed for most of the PV devices studied here. Eventually, the advanced
procedure (once verified) may be proposed for discussion by the PV community as a
new international standard draft (or as part of a future, 3rd edition of IEC 60904-5). Such
possibilities stress the significance of the work presented in the thesis.
Figure 5.23: Data used to estimate β of the modules denoted ‘ESS 1’ and ‘ESS 2’.
The surprising difference (10 %) between the values of β obtained for the two
modules based on ESS™ deserves special attention. Both devices come from the same
manufacturer and have identical design and size. Fig. 5.23 shows the VOC and back
temperature data used to determine the temperature coefficient of each module (for a
very narrow range of self-irradiance values around 1000 W/m2). The peak temperature
156
of the module denoted ‘ESS 2’ exceeds by 5°C that of the other module, whereas its
lowest voltage is somewhat higher. Consequently, a notably higher (that is, better) β is
obtained for the former module. The averaged estimates obtained for all modules are
given in Table V.4 in relative units for ease of comparison.
For the ‘ESS 2’ module, very similar results for β are obtained (within 0.6 %)
with the two methods used in the present work. The average value in Table V.4 includes
also the estimate provided by the independent laboratory, and thus a large uncertainty is
obtained (two standard deviations amount to 7.5 %). Similar uncertainty (in terms of
difference between the estimates from the two methods) is obtained for the module ‘RS
poly’, whereas the average is the lowest in magnitude among the screen-printed c-Si
modules. The results obtained for the two modules represented in Fig. 5.23 may have
been affected by the installation of another two modules behind them, which constitute
a different experiment, see Fig. 5.24 [Ver12]. In this way, the cooling by natural
convection and wind has been blocked partially since mid-July, 2011. However, a
detailed investigation of the effects resulting from this modification of the present test
setup is outside the scope of the thesis.
of ‘ESS 2’ are not as high. Another possible cause is an error in the value of β used in
the calculation. At such levels of illumination and for module temperature of about
45°C, an error of +6°C in ECT corresponds to a –30 % error in β according to Eq. (5.9),
which is highly unlikely. On the other hand, even a large error in the ideality factor has
very little or no effect on ECT at irradiances of about 1000 W/m2. However, it is also
possible that the correction applied to the label value of VOC,STC, which is derived in
Section 5.6 (see Table V.1), contains a significant error. Given the indirect method used
to derive the correction (involving β and a varying n), as well as the significant
uncertainty of β obtained for that module, it is difficult to identify the exact cause for its
higher ECT at this stage of the work. The characterization of this PV device is very
challenging mainly because its I-V curves cannot be accurately modeled with the classic
1-exponential I-V curve model, which assumes a fixed ideality factor.
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Figure 6.1: Fill factor evolution on 29 April, 2011 (a clear-sky day) for the ten PV
modules tested in Grimstad.
Fig. 6.1 shows the FF values of the modules tested in Grimstad from a clear-sky
day. The two thin films (denoted ‘a-Si 3J’ and ‘CIS’) have notably lower FF than the
eight c-Si modules. The latter show similar behaviors over the entire irradiance range.
The Chinese-made mc-Si module (denoted ‘RS poly’) has a much lower FF at
intermediate and high irradiances, whereas the aged European-made mc-Si module
(denoted ‘GPV’) has a remarkably lower FF at the low irradiances.
Carrero et al. [Car07] suggested quantitative guidelines for selection of
commercial mono-Si modules based solely on the label values of ISC,STC, IM,STC,
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VOC,STC and VM,STC. A set of dimensionless quantities was defined to allow module
comparisons: the STC fill factor FFSTC, as well as the ratios iM,STC = IM,STC/ISC,STC and
vM,STC = VM,STC/VOC,STC. Table VI.1 compares the values of these quantities for the c-Si
PV modules studied in the present work. The best numbers are indicated with green
color. Surprisingly, one of the two high-efficiency mono-Si modules is not recognized
by these selection criteria. On the other hand, the aged mono-Si module has the best ‘as
new’ FFSTC and the highest iM,STC. The comparison shows that the proposed selection
procedure cannot distinguish between higher and lower efficiency modules. In the case
of the module denoted “RS poly”, the three STC parameters fail to explain its much
lower FF under realistic outdoor conditions seen in Fig. 6.1. It is obvious that a more
detailed analysis of module I-V curves is needed. The ideality factor values obtained for
c-Si modules in the present work refute the analytical procedure suggested in [Car07]
which was based on the assumption that n=1. As both n and RS affect the slope of the I-
V curve between VOC and VM, the adoption of an erroneous value for n would lead to a
wrong estimate for RS. Chapter 5 of the thesis shows that even high-efficiency mono-Si
modules can have ideality factors as high as 1.35.
assumed by the commonly used one-dimensional models [Fis00, Alt96, Alt05, Hei05,
Car09a]. PV modules can contain many tens of individual cells that are not identical,
plus several bypass diodes. Non-uniform temperature distribution across a PV module’s
area is typical in outdoor operation [Kin97a, Mül09]. Modern terrestrial PV modules
usually employ large-area cells, and therefore also temperature non-uniformity within
individual cells is possible. Thin films are still undergoing innovations at a rapid pace
[Hul10, Gre11], whereas their structure and the dominating current conduction
mechanisms are generally very different from those in c-Si devices [Sha04, Nik10]. The
scope of this Chapter is limited to single-junction c-Si, CIS/CIGS and CdTe devices.
Thin-film amorphous-Si (a-Si) devices are not considered in the thesis for several
reasons. Their efficiencies are much lower compared to CIS/CIGS and CdTe and make
them impractical at high latitudes. Their I-V curves and performance require much more
complex modeling [Mer98, Hul10, Mer10]. For example, the short-circuit current of
tandem and triple-junction a-Si devices has much greater spectral sensitivity than that of
c-Si, CIS/CIGS and CdTe devices [Kin00, Wil04b]. On the long term, it seems very
unlikely to the present author that the a-Si technology can win a market share similar to
that of CdTe, which is an order of magnitude smaller than that of c-Si. Micromorphous
devices (tandems of a-Si and μc-Si junctions) have a much greater market potential, but
are also excluded from the present work because of modeling complexity.
V IR S
I V I L G ,T
RP
(6.2)
V IR S V IR S
I 01 T exp 1 I 02 T exp 1
n1VT n 2 VT
Dark I-V curves are obtained using a power supply with the cell acting as a load.
In this case, the current source is removed from the lumped-circuit model and the term
IL is omitted in the corresponding equation. Some model parameters may have different
values in dark and under illumination [Sit89, Abe93a]. It is sometimes assumed that the
illuminated curve can be obtained by shifting the dark curve by ISC along the current
axis, if the series-resistance effect is negligibly small. This assumption is called ‘the
shifting approximation’ (also, ‘the superposition principle’) and is not always fulfilled
[Rob94a, McI01]. Also reverse dark and illuminated curves can reveal important cell
properties. Eqs. (6.1) and (6.2) imply that the illuminated curve of the forward-biased
cell resides in the 1st quadrant and the dark forward I-V curve resides in the 4th quadrant.
It is also possible to extend the illuminated curve measurement beyond VOC in the 4th
quadrant. There are variants of the 1- and 2-exponential model, which use the opposite
convention and have opposite signs of the major terms, whereas the term V–IRS appears
in the exponentials. It is sometimes practical to use the current density J (J-V curves)
instead of the total cell current I [Hei05, Fon11a], in which case the photogenerated
164
current and the saturation currents are replaced by the corresponding current densities,
whereas RS and RP have area-normalized units of Ωcm2.
A special type of characteristic, the ISC-VOC curve, can also be useful to study a
PV device [Wol63, Abe93a, Sch01]. If the illumination intensity is measured instead of
the ISC, one obtains the suns-VOC curve [Mac00]. Such curves benefit from eliminating
the series-resistance effect, but their measurement requires controlled laboratory
conditions and specialized hardware. Due to limitations of the present experimental
setups, only single-quadrant illuminated forward I-V curves are studied in the thesis.
The 1-exponential model stems from Shockley’s ideal diode equation derived
for p-n junctions in diodes and transistors [Sho49]. No ideality factor appeared therein
(i.e., n≡1), whereas the voltage drop IRS was considered negligibly small. In the early
1960s, n of most practical c-Si cells ranged between 2 and 3 at room temperature, but
values as high as 5 were considered possible. The origin of those high values was not
clearly understood [Sho61, Wol63]. In an attempt to model the effects of the distributed
nature of RS, a 2-diode circuit with 2 current sources and 2 series resistances was
considered in the latter work. Experimental ISC-VOC curves of a 2-cm2 c-Si cell were
modeled with a 2-exponential equation with n2≡1 and a temperature-dependent n1 of
about 3. This seems to have been the first application of a 2-exponential model in the
literature [Wol77]. However, the value n2≡1 was derived in [Wol63] from theoretical
considerations (following Shockley’s diffusion theory) rather than from the presented
experimental data. Exact fitting of an illuminated I-V curve was eventually achieved by
using a 4-exponential equation. The corresponding lumped circuit included 4 diodes, 2
series resistances and 2 current sources [Wol63]. That work showed clearly the possible
complexity of a PV cell’s I-V curves. A later work studied cells exposed to high doses
of proton radiation, for which the I-V curves were dominated by an exponential term
with n1 ranging between 1.08 and 1.1 [Wol77].
In later works on I-V curve modeling of c-Si and thin-film cells, the 1-
exponential model was used more rarely [Sit89, Cra95, Oue99, Che01, Hei05, Che11].
A few authors even assumed n≡1. Textbooks can give unrealistic I-V curves of Si solar
cells [Bre10b]. For example, a recently published textbook recommended n=1 for
modeling of PV cells, modules and arrays, regardless of the technology type, which is
simply misleading [Kal09]. In addition, the example I-V curve given therein was non-
physical, with a slope dI / dV at open circuit. In general, the 1-exponential model
is a rough approximation, because the relative importance of different recombination
losses within the cell may change along the I-V curve. A multi-exponential model is
therefore preferable, in which the saturation currents and the ideality factors depend
only slightly on voltage [Alt96]. The more general 7-parameter 2-exponential model (in
which n1 and n2 are free parameters) was found superior to three alternative techniques
for translating I-V curves of solar cells to desired irradiance and cell temperature
165
[Coo97]. Green proposed a more abstract generalized model, which was not limited to a
particular PV cell type [Gre03].
Many authors who adopted a 2-exponential model made a priori assumptions
about the ideality factors n1 and n2. The 1st exponential term is commonly attributed to
low-injection Shockley-Read-Hall (SRH) recombination in the emitter and base regions
of c-Si cells, and n1≡1 is often assumed [Rob94c, McI01, Dyk04, Mey04, Hei05,
Ale11]. Some high-efficiency mono-Si cells may indeed follow the 2-diode model quite
precisely [Bre10b]. However, some cases of SRH recombination involve unequal
capture cross-sections for electrons and holes, resulting in injection-level dependent
recombination rate characterized with ideality factors exceeding 1. These cases include
but are not limited to interstitial iron contamination typical for mc-Si cells, boron-
oxygen complexes in p-doped c-Si, as well as surface recombination [Abe93b, Mac00,
Mac01, Sch01]. Furthermore, many authors assumed also n2≡2 [Cha85, Gow99, Mül04,
Hao05, Pys07, Sze07b, Wer08, Gre09]. The same assumption was made in [Mid07], but
n1 was allowed to differ from unity in that work. Nevertheless, n1=1 was used in PSpice
simulations of a mono-Si module, which were focused on bypass diodes and partial
shadowing. The work of Gow and Manning [Gow99] referenced above has become
very popular in the power electronics community, and has been cited in at least three
hundred later works [Sch12].
The 2nd exponential term is usually attributed to recombination in the space-
charge region of the p-n junction [Vei95, Bre10c]. Several studies showed that the
ideality factor associated with this mechanism is generally smaller than 2 in c-Si cells
[McI00, McI01, Gre03]. In addition, the magnitude of the corresponding recombination
current was found to be negligible in such cells. According to diode physics, that
mechanism becomes significant only if the width of the space-charge region is
comparable to the carrier diffusion lengths [Str00]. However, in c-Si cells, the width of
the depletion region is typically well below a micron (for an approximated formula, see
[Nel03b, Sze07a]), whereas the minority carrier diffusion length can exceed the wafer
thickness, which is usually a few hundred microns [Goe03, Neu07, Q-C11]. On the
other hand, recombination at unpassivated edges and trap-assisted tunneling in the
depletion region can result in exponential currents with n2≥2 [Rob94b, McI01]. Non-
linear shunts in c-Si cells can have exponential characteristics with ideality factors
exceeding 3 [Bre04, Bre11b]. The semi-logarithmic dark I-V curve of a modern
15.6×15.6 cm2 mc-Si cell is said to have a linear region below 0.3 V with ideality factor
of about 3 [Bre10b]. An exponential shunt with ideality factor of about 6 has been
identified in a mc-Si cell [Zho11].
For many c-Si cell types, the measured I-V curves could not be modeled with
the common 2-exponential model. Various effects, such as recombination-rate
saturation, were shown to introduce shoulders (‘humps’) in the semi-logarithmic curves
[Rob94c]. Similar behavior was observed for high-efficiency mc-Si cells due to
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injection-level dependent minority carrier lifetime [Mac00]. However, the latter study
considered illumination levels far exceeding the range typical for non-concentrating PV.
McIntosh [McI01] used a more complex 2-diode lumped circuit to model I-V curves of
cells with floating-junction surface passivation. A 3-diode circuit was needed to analyze
the effects of resistance-limited enhanced recombination (e.g., enhanced edge
recombination) on the I-V curve [McI01, Hus04]. A 3-exponential equation with a
current-dependent RS was used in a recent work to fit the experimental curve of an
elongate c-Si cell [Fon11a, Fon11b].
results in J-V mismatch between different parts of the cell. The associated power loss is
termed as “nongeneration loss” [Alt05].
For some cell designs, such as buried-contact (BC) and passivated emitter, rear
locally-diffused (PERL) c-Si cells [Wan90], different current flow patterns in dark and
illuminated conditions can result in different RS, which can also depend strongly on the
current density [Abe93a, Alt96, Pys07]. An earlier generation PESC c-Si cell, due to the
full Al-BSF, had a comparatively low, almost invariant illuminated RS, practically equal
to that in dark [Gre86, Abe93a]. Modern industrial screen-printed c-Si cells have very
similar structure, but with SiNX instead of SiO2 as emitter passivation and anti-
reflection coating (ARC). A p+ Al-BSF is applied over the whole back side of the cells.
Therefore, they are similarly expected to have RS that is nearly invariant with current
density and irradiance level. However, some interdigitated back-contact (IBC) cells and
elongate cells have a current-dependent RS [Fon11a, Fon11b]. For the studied IBC cells,
30 to 40 % increase was seen between open circuit and the MPP. The variation was
larger for the cell with the higher open-circuit RS. Otherwise, the series resistance of
IBC cells can be very low compared to that of cells with front metallization. This is
because the current in the former is not conducted along the emitter (which adds a
significant contribution to the total RS in the latter), whereas nearly half of the back
surface can be covered with metallization [Ker06, Neu07]. This is confirmed for the c-
Si modules tested in the present work, as described later in Section 6.4.
Araujo et al. [Ara86] analyzed analytically the effect of a distributed cell
resistance for a wide range of photocurrent densities, including ones typical for
concentrator solar cells (e.g. JL = 10 A/cm2). The analysis focused on the emitter and
base regions, while the front and the (full) rear metallization were considered
equipotential. With this assumption, the illuminated series resistance was found to
decrease between short circuit and open circuit. However, at lower irradiances (resulting
in lower photocurrent densities), the short-circuit value practically equaled the open-
circuit value. According to numerical simulations, the difference was less than 2 % for
JL < 0.2 A/cm2, whereas the typical 1-sun photocurrent density of most c-Si cells is
within 0.04 A/cm2 [Neu07]. The results were obtained for emitter and base resistivities
typical for a high-concentration cell, but a practically constant RS follows from the
derived equations also for non-concentrating PESC cells. However, the fingers of the
front metallization grid have a non-zero resistance and the voltage drop along them
cannot be neglected [Zha94, Alt96, Alt05], given their relatively large lengths in
modern large-area c-Si cells. It was demonstrated that relatively high finger resistances
(well above 1–2 Ω/cm) would result in significant non-linear increase of the lumped
grid resistance between open circuit and short circuit [Alt96]. In modern industrial
screen-printed c-Si cells, the finger resistance is in the order of 0.15-0.30 Ω/cm
[Met07a], but on the other hand their typical lengths (see e.g. [Met07b]) are much larger
168
than in the 4-cm2 PERL cells studied in [Alt96]. Therefore, the possibility for some
variation of RS along the I-V curve of a large-area screen-printed cell should be taken
into account. This is mandatory in the case of passivated emitter and rear cells (PERC)
[Bla89, Gat11, Ste11] with a structure similar to that of PERL cells, in which lateral
current flow in the base increases RS and makes it dependent on current density. Screen-
printed c-Si cells can be plagued by finger discontinuities and high contact resistance
between the front metallization and the emitter [Hei05]. Both defects result in excessive
potential differences over the cell area leading to I-V curves with drastically reduced fill
factors. Similar curves were successfully simulated using 1-exponential local J-V curves
with n = 1.3, while varying the series resistance in different parts of the cell. Adding
redundant lines to the front grid is often used in order to mitigate the effects of locally
increased series resistance by providing alternative paths for the current (see Fig. 6.3).
Figure 6.3: Redundant line in the front metallization along the cell perimeter.
Fischer et al. [Fis00] proposed that an additional resistive parameter (one that
accounts for the current crowding phenomenon) is used when fitting dark and
illuminated J-V curves of non-optimum screen-printed cells in development stage. With
this approach, the authors were able to obtain consistent 2-diode model parameters for
all curve types, including the JSC-VOC curve. For a pseudo-square screen-printed mono-
Si cell of size 12.5×12.5 cm2 with an H-pattern front metallization grid, RS was found
to increase from 5.5 mΩ at open circuit to 11.6 mΩ at the MPP [Tru07]. However,
details on the estimation algorithm were not given, whereas an ideal p-n junction (with
n=1) was assumed for the presented resistance mapping method. In another work, the I-
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V curve of a similar cell was fitted with a 7-parameter 2-exponential cell model with a
variable RS [Car09a]. The global RS was represented as a sum of a constant pure Ohmic
resistor and a voltage-dependent distributed resistance. The series resistance was found
to rise linearly with current at a rate of 0.11 mΩ/A, starting from about 3.5 mΩ at open
circuit. The authors concluded that neglecting the distributed nature of RS would result
in unrealistic values of the other fitted parameters, especially n2.
Resistive and recombination losses in screen-printed mono-Si cells with B-
doped base were studied in [Ste11] using experimental and device simulation results.
Before the initial degradation, the reference cell with emitter sheet resistivity of 80 Ω/□
had an almost constant series resistance (around 0.5–0.6 Ωcm2) between open circuit
and MPP. However, RS at MPP (estimated with the double-light level method) rose to
about 0.8 Ωcm2 in the degraded state, whereas the open-circuit value was not affected.
On the other hand, the MPP value obtained with the JSC-VOC method was practically
unchanged. The authors recommended the former method as the more accurate one for
cells with strong injection-level effects. However, it is questionable whether injection-
dependent bulk SRH lifetime can cause strong variation of RS along the I-V curve in
cells with fully metallized rear. As already discussed above, the 2D current flow pattern
in such cells is determined by the resistances of the emitter and the fingers. The
emitter’s sheet resistance in n+p cells is defined by the phosphorus doping profile and
cannot be affected by formation of boron-oxygen complexes, because the boron doping
concentration is some orders of magnitude lower than that of phosphorus. Finger
resistance is also unaffected during degradation of this particular type. Therefore, the
current flow pattern in the p-doped base is not supposed to change in the degraded state.
The present author believes that it was the ideality factor of the cell, and not the series
resistance, which had changed due to degradation. This hypothesis is supported by the
work of Schmidt et al. [Sch01].
The main conclusion drawn from the above literature review is that I-V curve
modeling with a constant RS should not be done regardless of the type of the studied PV
technology. Screen-printed c-Si cells with optimal front grid configuration and full Al-
BSF are expected to have irradiance-independent RS with very small variation between
open circuit and MPP, mainly due to non-zero finger and contact resistances.
a diode with n≈2 [McI01, Bre07a]. Good edge isolation or passivation (by e.g. a thermal
oxide) results in improved (i.e., lower) ideality factors at intermediate cell voltages
[Gre86, Cou06b]. The significance of edge shunting decreases with increasing the ratio
of the cell’s area to its perimeter [McI01]. Nine different types of shunts in mono- and
mc-Si cells were distinguished in [Bre04]. Some of these were grown-in defects of the
material, whereas the others were process-induced. Precision infrared lock-in
thermography (described in [Bre03]) may be used to locate the shunts, which can then
be analyzed using microscopic and other techniques. Contrary to the expectations, most
shunts in mc-Si cells do not originate at crystal defects like grain boundaries,
precipitates and dislocations, but are rather process-induced. The dominant grown-in
defects in mc-Si cells leading to reduced (i.e., poor) RP are needle-like, highly n-doped
SiC precipitates, which cross the whole cell along grain boundaries [Bre04, Bre07b,
Car09b, Bre10a]. These filaments act as linear (Ohmic) shunts.
Due to non-homogeneous material quality in mc-Si cells, the photogenerated
current density JL varies laterally across the cell area (usually by up to 10 %), whereas
the saturation current density J0 can vary by more than one order of magnitude [Hei05,
Tru07]. Lock-in thermography has been applied for mapping of n and J0 over the whole
cell area, and is particularly useful for localization and study of shunts with diode-like I-
V characteristics [Bre03]. This technique has revealed that in typical mc-Si cells, the
variations of injection current density related to crystal defects are due to variation of J0
rather than of n. Ideality factor imaging of a 10×10 cm2 EFG-Si cell revealed that the
area outside of the shunts had n≈1.4, whereas all local shunts had n>5. The I-V curve of
the whole cell (affected by the shunts) had n≈1.8. For mc-Si cells, ideality factor closer
to unity (e.g., 1.27) had been obtained for most of the area, thus proving domination of
“diffusion current” (low-injection SRH recombination) [Bre07a, Bre10b, Bre10c]. The
modeling approach used with this mapping technique has evolved over the past decade.
A global 1-exponential I-V model with a homogeneous ideality factor n1 (exceeding 1
in mc-Si cells) was used in [Bre10c] for the “baseline” shunt-free cell regions. For the
regions with shunts, a local 2-exponential model was used, in which I02 and n2
described the characteristic of a particular shunt. In later works, a 2-exponential J-V
model with n1≡1 and n2≡n was used and the quantities J01, J02 and n were mapped over
the whole cell area [Bre11a, Bre11b]. The 2nd exponential term was explicitly attributed
to depletion-region recombination, whereas n1≡1 was assumed to hold even in mc-Si
cells, thus neglecting the injection-level dependency of minority carrier lifetime present
in this particular material, as well as in mono-Si PV devices [Mac00, Cou06a].
Thermoreflectance imaging is another technique used for locating and characterization
of shunts in different types of PV cells [Zho11]. It is important that local ideality factor
(in terms of cell area mapping) is distinguished from the local ideality factor (in terms
of the cell’s global I-V curve) introduced later in this Chapter.
171
To summarize the last two parts of this Section, the I-V curves of a PV cell can
be affected to a different degree by local inhomogeneities such as grain boundaries and
various types of shunts, as well as by 2- and 3-dimensional effects arising from the
design of front (if any) and rear metallization.
ideality factor of the studied mc-Si modules was practically constant in the higher-
voltage part of the I-V curves, and definitely larger than unity [Yor10b]. Therefore,
fitting with a 2-exponential model with n1≡1 would result in erroneous values for the
remaining module parameters, especially RS. As already discussed in Chapter 1, the 1-
exponential I-V curve model was preferred for PV modules in e.g. the Sandia
performance model [Kin04, Pra10] and some IEC standards [IEC93, Pol11b]. The
simpler model showed a very good agreement with experimental data from most PV
module types [Mer10], with the notable exception of a-Si, which required the more
complex model given in [Mer98]. Del Cueto [Cue98, Cue99] adopted the 1-exponential
model when analyzing field data of a-Si and CdTe modules, but preferred a 2-
exponential model with n1=1 and 1<n2≤2 in the case of c-Si devices.
Figure 6.4: RS-corrected I-V curve fitted with Eq. (6.1) except the shunt term. The
higher-current part of the plot is emphasized in order to show a greater detail.
The Ohmic shunt resistance RP of a c-Si cell can be determined from the slope
of the I-V curve at large reverse bias or near short circuit where the shunt current
dominates over the exponential currents [Oue99, McI01, Mül04, Met07b]. However, the
latter region in module’s characteristics can be dominated by the bypass diodes even in
the absence of direct shadowing, see Figs. 6.4 and 3.3 [Yor10a, Yor11a]. Therefore,
interpreting this slope as a shunt conductance is incorrect. The apparent shunt resistance
173
obtained by linear fitting at the lower voltages can be much lower than the true Ohmic
RP, and may vary in an unpredictable manner depending on the operating conditions
(e.g. non-uniform illumination caused by albedo effects), see Fig. 6.5 [Yor11a]. Proper
determination of RP should therefore be done using I-V curves recorded at very low
levels of illumination, at which small mismatches between ISC of the cells in the module
become unimportant. In addition, data recorded at overcast conditions should be used in
order to avoid mismatch due to ground-reflected light or due to angular effects at AOI
close to 90°. Note that at clear-sky conditions a stable value was not reached in Fig. 6.5,
even at very low in-plane irradiances. Mermoud and Lejeune [Mer10] observed a quasi-
exponential dependency of the shunt resistance (defined therein as the inverse I-V curve
slope near short circuit) for different PV technologies, but failed to account for, or even
to mention, the bypass diodes present in the modules. Instead, they modeled the entire I-
V curves with a quasi-exponential shunt resistance, and thus perhaps overestimated the
shunt current at the higher voltages, including at the MPP. Exact determination of the
Ohmic shunt resistance of the studied PV modules is outside the scope of the present
work. For the module represented in Fig. 6.5, the value is at least a few kΩ and the
resulting shunt current is negligibly small at all practical voltages.
Figure 6.5: Apparent shunt resistance of a mc-Si module on a sunny day [Yor11a].
174
Figure 6.6: Apparent shunt current of the module represented in Fig. 6.4 [Yor11a].
175
Individual cells within a module can have extremely low shunt resistances
[McM96, Dyk04, Ish12]. Such drastic differences between the cells in a module are not
accounted for by the 1- and 2-exponential I-V curve models adapted from Eqs. (6.1) and
(6.2) as in [Yor10b], because they assume that all cells are practically identical.
However, the analysis presented later in this Chapter is performed on the higher-voltage
parts of I-V curves recorded at reasonably high irradiances, at which shunted cells
perform well, and the shunt current is much smaller than that injected through the p-n
junction [McI01, Met07b]. Consequently, the effect of individual cells with low shunt
resistances on a module’s characteristics is expected to be very small, especially near
open circuit, from which region RS, n and I0 are determined in the present work, as well
as in [Yor10b, Yor12a].
recognized also in later works [Got97, Hei05]. In the former work, the adequacy of
curvilinear fitting was studied using synthetic instead of empirical I-V curves. Fitting of
experimental curves often involves noise in the data, which may impose additional
robustness requirements and an improved algorithm [Bur96, Hei05, Che11]. In the latter
work, 4 different regions of the I-V curve were subjected separately to polynomial curve
fitting with the 1-exponential model, and the parameters were obtained by solving a set
of algebraic equations. Choosing the simplest model resulted in unrealistically high
ideality factor (above 2) and reverse saturation current for a 15.6×15.6-cm2 mc-Si cell
with a low shunt resistance and a FF of only 59 %. After laser isolation of the localized
shunt, realistic values were obtained for both parameters. Very similar values of RS
were obtained in both cases (about 2 mΩ), which are in the range typical for modern
screen-printed cells [Fri08]. Neither the 1-exponential nor a 2-exponential model
achieved satisfactory fitting when large potential differences were developed over the
cell area [Hei05]. However, n1≡1 was erroneously assumed (along with n2≡2), which
seems to have resulted in effectively fitting the 1-exponential model with n=2. The
more complete 7-parameter model was not given a try. On the other hand, the authors
adopted a more realistic ideality factor of 1.3 for the local RS-free J-V curves used to
model the global I-V characteristic of a mc-Si cell suffering from non-uniform contact
resistance. From the cell’s ISC-VOC curve, an ideality factor of 1.14 was obtained by
fitting with the 1-exponential model. The total saturation current of a cell can be
determined from fitting a reverse dark I-V curve [Wol63].
The need for a curve-fitting method suitable for PV modules operated at the
MPP, without scanning a complete I-V curve, was recognized and addressed in [Tol12].
MPPT algorithms in PV inverters operate in small vicinity around the MPP most of the
time because of the inherent current ripple of the first converter stage [Moh03b, Nge09].
The corresponding portion of the characteristic could be measured with an enabled
inverter, and then fitted. However, too simple a 1-exponential I-V curve model with
n≡1 was adopted in [Tol12], which automatically invalidates any results obtained in the
case of PV technologies with ideality factors well above unity. In addition, such a fitting
approach neglects the possibility for mismatch between the cells in the module, which is
more probable at higher currents (including the MPP region).
logarithmic dark or shifted illuminated I-V curves was preferred to techniques using
different irradiance levels (to be discussed shortly). A complementary differential
technique used together with the semi-logarithmic I-V curve analysis is the study of the
local ideality factor m (using m-V plots) introduced later in this Chapter. This artificial
parameter mixes together shunting, resistive losses and recombination currents with
different ideality factors. It is often not possible to distinguish a portion of the I-V curve
that is dominated by a single current conduction mechanism. By analysis of a synthetic
classic m-V curve, the present author demonstrated that the ideality factor of low-
injection SRH-recombination current cannot always be accurately determined from the
maximum slope of the semi-logarithmic I-V curve [Yor12a]. The I-V data was
simulated with a 2-exponential equation with n1≡1 and n2≡2, whereas the local ideality
factor reached a minimum of 1.193 at about 0.55 V. On the other hand, ideality factor
determination was found possible for mc-Si PV devices by analyzing RS-corrected I-V
data.
When RS,DARK and RS,LIGHT depend on current density, one may be able to
evaluate each of them by comparing (at a fixed device temperature) the corresponding
shifted I-V curve to the ISC-VOC curve, which is usually unaffected by series-resistance
effects [Abe93a, McI01]. Voltage-independent ideality factor and reverse saturation
current (in terms of the 1-exponential model) are assumed, which is not satisfied in all
types of PV. In the case of such voltage dependency, RS,DARK of a non-concentrator n+p
cell is weakly affected, whereas RS,LIGHT can be significantly underestimated at voltages
well below VOC, especially at the MPP [Abe93a, Ste11]. Deviation from linearity of the
dark semi-logarithmic I-V curve in the higher-voltage region (before the onset of RS-
related effects) is an indicator of a voltage-dependent J0 [Abe93a]. The ISC-VOC method
was found inapplicable in the case of double-sided BC cells, in which the reverse
saturation current was irradiance-dependent [McI01]. Consequently, RS,LIGHT of those
cells was determined after [Alt96] using I-V curves recorded at different irradiance
levels. The existing variants of the latter approach are reviewed in the following part.
MPP and short circuit for illumination levels below about 2 suns. An earlier application
of the original method demonstrated that RS was strongly overestimated in the flat
region of the I-V curve [Mia84]. More generally, the current density in the dependency
RS(J) obtained with the double-light method is specified with some uncertainty that is
present at all current levels. In [Alt96], J was defined as the mean of the current
densities at the corresponding points of the two J-V curves. The associated uncertainty
is therefore equal to about a half of the difference ΔJSC between the short-circuit current
densities of the two I-V curves, i.e. up to 5 % of JSC. For example, when evaluating
RS(J) corresponding to open circuit of the J-V curve recorded at the lower illumination
level, J is set equal to ΔJSC/2, whereas ΔJSC is limited within 10 % of JSC.
The “multi light method” for determination of RS(J) presented in [Fon11a,
Fon11b] is an extension of the double light method, in which at least three J-V curves
recorded at different illumination levels are needed. It was therein applied to
interdigitated back-contact (IBC) and elongate cells, and three J-V curves were found
sufficient in most cases. In addition to the 1-sun J-V curve, two more curves were
recorded at illumination levels differing by ±10 %, but at the same cell temperature. The
use of 5 and 7 J-V curves significantly improved the accuracy at the lower cell voltages.
With the more sophisticated approaches, the characteristic voltage dependency of RS
derived in [Ara86] was observed, in which a constant value was reached at the lower
voltages, as well as at the very high voltages where the cell was operated as a load. The
ideality factor was studied locally along the J-V curve after correcting the shifted
illuminated semi-logarithmic J-V curve for the series-resistance effect. Furthermore, by
comparing the dark J-V curve to the RS-corrected shifted illuminated curve, RS,DARK(J)
was also obtained. These works clearly demonstrated the general variability of the
ideality factor and the series resistance along the J-V curve of a particular c-Si cell type,
and that the device temperature must be kept constant to within ±0.1°C in order to
achieve satisfactory accuracy with the multi light method.
The procedure for evaluation of RS of c-Si devices prescribed by the standard
IEC 60891 is also based on comparing I-V curves recorded at different illumination
levels [Mül08, Fon11b, Pol11a]. Müllejans et al. [Mül08] adapted the standard
procedure for curves recorded indoors at varying illumination typical for some solar
simulators. A recent validation study found that the results obtained with the 1st edition
of the procedure were affected by decisions left at the operator’s discretion, and thus a
rather wide range of probable values of RS could be obtained [Pol11a]. This ambiguity
originated from the procedure itself, which involved translation of the measured curves
to a certain irradiance level using a trial value of the series resistance. A trial value of
RS is considered acceptable if the maximum difference between PMAX of two translated
curves is within 0.5 %. For a “poly-Si” module, the acceptable values ranged between
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0.7 and 1.064 Ω, which is ±20 % around the optimum RS (for which ΔPMAX=0)
specified in the more recent edition of IEC 60891 [Pol11a]. However, a wide range of
optimum values (between 0.88 and 1.3 Ω) was obtained when varying the illumination
level between 150 and 900 W/m2 at a fixed module temperature of 50°C. Example I-V
curves were not shown, nor was the number of data points in each curve specified. In
addition, details on the interpolation applied prior to PMAX estimation were not given,
and also the effects of measurement errors on the accuracy of the procedure were not
investigated. The 1st edition of the standard procedure was found to give higher
optimum values of RS [Pol11b]. In the latter study, the validation of IEC 60891 was
extended to include also various thin-film technologies. It was concluded that for the
tested “poly-Si”, CIS and CdTe modules, RS could be considered as independent on
irradiance and temperature. A double-illumination method, in which also trial values of
RS are investigated, was presented in [Lee10]. However, this method is characterized
with much greater mathematical complexity and was not extensively validated for the
PV technologies tested in the present work.
generally invalid 2-exponential model with n1≡1 was adopted later in [Cue99]. The
measured I-V curves were first translated to module temperature of 25°C. No details
were given about the used procedure, moreover this operation is associated with some
degree of uncertainty [Coo97]. If the same I-V curve model was used, this further
invalidates the parameter estimation method. For modules with current- and irradiance-
independent RS, this parameter could be estimated rather accurately even for a constant
n1>1 in the case when correction for temperature was not needed. This is so because RS
is the vertical-axis intercept of the fitted line, whereas the ideality factor only affects the
line slope. If RS varied along the I-V curve, the method would yield the value at zero
current. In more complex cases where both parameters varied with voltage, the method
would be totally compromised. Its application in the determination of RS and n should
be possible for some of the modules tested in the present work because of their ‘benign’
parameters, and due to the enormous number of available I-V curves. This has not been
attempted due to time constraints, but may be tried in future.
based on the total area A is given (after some manipulation) in Eq. (6.3) and involves
also the ideality factor n, which was assumed equal to unity in the latter work. In the
original work, the corresponding term was considered negligible at high short-circuit
currents in the context of concentrator cells. However, this may not apply to non-
concentrating devices tested under natural sunlight. The ratio VA≡A/ISC has units of
voltage and a magnitude comparable to VM, and therefore the difference VOC–VA can be
comparable to nkT/q. For a hypothetical cell with RS=0, VOC–VA=nkT/q. For a
modern industrial screen-printed c-Si cell with RS≈2 mΩ and n≈1.2 tested at STC,
VOC–VA≈1.3nkT/q (assuming ISC≈8.5 A). Note that the application of this method to
modules would require adaptation of the original formula by multiplying n with the
number NS of serially connected cells. For the Chinese-made mono-Si module studied
in the present work, the parameters given in [Yor11a] lead to VOC–VA≈1.6NSnkT/q.
Thus, it becomes clear that the area integration method is not applicable to the
mainstream screen-printed c-Si technology, since usually n is not known a priori. In
addition, minor mismatch between the cells in a module can make the I-V curve deviate
from the 1-exponential model at high currents [Yor11a].
2 A nkT
RS VOC (6.3)
I SC I SC q
The double-light method for determination of RS was found inapplicable to PV
arrays rated several kW [Kun04]. Therefore, a simulated I-V curve was used together
with an experimental one. However, the used simulation approach seems to contradict
solar cell physics. The simulated curve had a lower ISC compared to the experimental
one, while both had the same VOC and VM (assuming equal operating temperatures).
Both curves were also assumed to have equal fill factors. The assumption of equal VOC
in both curves contradicted the 1-exponential model, according to which VOC should
vary with irradiance at a fixed device temperature [IEC93]. The assumption of
irradiance-independent FF was non-physical as well, because the authors also assumed
an invariant ratio IM/ISC. For a BP 585F module, RS = 0.4 Ω was obtained [Kun04]. An
aged module of the same type is tested in the present work (the one denoted ‘BP’), for
which RS = 0.27 Ω was obtained with the method introduced by the present author
[Yor10b, Yor11a, Yor12a]. This is much lower than what was obtained in [Kun04],
even if zero increase of RS is assumed due to the long-term outdoor degradation.
Sera et al. [Ser07] determined analytically the parameters of the 1-exponential
model using data sheet values, which included the temperature coefficients of power
and voltage. For a BP Solar BP-MSX120 module, ideality factor of about 1.4 and series
resistance of 0.47 Ω were obtained. The ideality factor value may seem plausible for a
mc-Si module [Dir12]. However, for the same module type, one of the authors obtained
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RS=1.15 Ω at the MPP in a later work [Ser10a]. He kindly provided the present author
with several I-V curves from that module. With the method presented in [Yor10b], the
values 0.805, 0.746, 0.774 and 0.862 Ω were obtained from curves recorded at
irradiance of 610, 665, 836 and 984 W/m2, respectively. Despite the presence of some
noise near open circuit (see Fig. 3.2), the obtained values were quite similar, with a
mean of 0.797 Ω and standard deviation of 0.050 Ω (6 % relative). Being informed of
these results, the data owner double-checked his calculations and discovered that the
originally published value had been erroneous [Ser10b]. Eventually, he obtained a
corrected value of about 0.9 Ω, which was much closer to the present author’s estimate,
but still much higher than what obtained earlier for the same BP Solar model [Ser07].
The accuracy of the parameter estimation procedure used in the earlier work is thus
questionable. It is possible that the numerical algorithm used therein to solve a system
of three very complex algebraic equations had overestimated n on behalf of RS, because
both parameters together shape the I-V curve between open circuit and the MPP.
The novel method proposed by the present author in [Yor10a, Yor10b, Yor12a]
is based on the 1-exponential I-V curve model which assumes that the series resistance
is independent on the current density. At high enough levels of illumination, the higher-
voltage part of the I-V curve is practically unaffected by the shunt current in good
quality mc-Si devices [Yor11a]. Consequently, the function
I I I 0 V IR S
ln L ln (6.4)
IL I L NSnVT
would be linear with respect to (V+IRS)/NS at the higher voltages. Thus, the vertical-
axis intercept of the fitted line would give I0. If the device’s operating temperature is
known, n can be determined from the slope of the linear region. The method does not
require knowledge of the operating temperature and can also be applied to arrays of
modules. The I-V curve must be recorded at a relatively high in-plane irradiance (at
least 0.4 - 0.6 kW/m2, depending on the particular PV technology). It is often practical
to approximate the photocurrent IL with the short-circuit current ISC. However, the cells
in a PV module are not absolutely identical in terms of their photocurrents, and this may
add some error to the estimated parameters. It has been found that 2 % error in IL results
in about 5 % error in RS. This strong sensitivity is not surprising, given that the
photocurrent appears twice in the left-hand side of Eq. (6.4). Semi-logarithmic plots of
experimental I-V data can be created with an arbitrary trial value of RS (see Fig. 6.7),
which would deviate from a straight line close to open circuit. This property of the plots
can be used to determine the true value of the parameter by minimizing the least-squares
residual of the partial linear fit (see Fig. 6.8). For a given I-V curve, a proper algorithm
can extract the value of the series resistance that results in the best linearity of the
corresponding semi-logarithmic plot.
184
The standard procedure for evaluation of RS given in IEC 60891 similarly uses
multiple trial (hypothetic, mock) values. However, it results in a rather wide range of
acceptable values (sometimes ±20 % around the mean), whereas the new method gives
a single optimum value. A similar approach was suggested recently for the next revision
of the IEC standard [Pol11a, Pol11b].
Figure 6.7: Semi-logarithmic plots created from one I-V data set of the CIGS
module, but corrected with different trial series resistance values. The curves meet
at open circuit where IRS = 0. NS is the number of serially-connected cells.
The method proposed in [Yor10b] can be easily adapted for dark I-V curves. In
a study on thermoreflectance imaging of shunts in mc-Si cells, Zhou et al. [Zho11] fitted
a cell I-V curve with “the Shockley diode equation”. The exact form of the equation was
not given, and it is not clear whether the authors had accounted for the combined series
resistance of the cell and the current probes. An ideality factor of 4.5 was obtained,
which is too high even for an EFG-Si cell [Mey04]. However, the I-V curve given in
[Zho11] looks as if it was dominated by a rather high RS. With the new method, the
present author has estimated RS ≈ 0.3 Ω (see Fig. 6.9). The corrected semi-log plot
yields I0 ≈ 12 μA and n ≈ 2.4 (presuming a cell temperature of 25°C). The so obtained
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ideality factor is still too high for an EFG-Si cell and may result from the presence of
other shunts, which have not been accounted for. This is beyond the scope of the
example intended to demonstrate the applicability of the method also to dark I-V curves.
Figure 6.8: Least-squares residual of the linear fit as a function of the trial RS.
For the particular I-V data set represented in Fig. 6.8, the least-squares residual
has a non-zero minimum. This indicates that perfect linearity of the semi-logarithmic
plot cannot be achieved even for the optimum value of RS. Analysis of the RS-corrected
local ideality factor (using m-V plots) revealed two possible causes [Yor12a]. First,
some noise was found to be present in the I-V data; and second, an unexpected increase
of the ideality factor by about 5 % was discovered near open circuit (see Fig. 6.33
further in this Chapter). Both phenomena are possible causes of degraded accuracy of
the algorithm for determination of RS. If the partial linear fitting of semi-logarithmic
plots includes the data close to open circuit (which is an intuitive choice), perfect
linearity cannot be achieved even with completely noise-free I-V data. Therefore, the
corresponding region should be excluded from the portion of the plot that is fitted. Plots
of the local ideality factor over device current revealed that the current range to be
skipped was between 0 A to about 0.6 A (see Fig. 6.34). The latter value defined the
cut-off at lower currents. The cut-off at higher currents should be chosen so that the
curving of the semi-logarithmic plot at intermediate voltages is avoided (see Fig. 6.7). A
186
value equal to 0.5ISC worked well for the mc-Si modules tested in [Yor12a] for I-V
curves recorded at irradiances above 400 W/m2. At lower irradiances, the fitted region
of the I-V curve becomes too short for reliable fitting, until eventually the upper cut-off
becomes equal to the lower cut-off (i.e. 0.5ISC = 0.6 A). Optimization of the algorithm
for an arbitrary PV device is possible by analyzing its RS-corrected semi-logarithmic I-
V curves and the corresponding m-I plots.
a given range. The two trial values for which the two least residuals are obtained are
then used as a new range for the next iteration. A very rapid convergence is achieved –
resolution of 0.01 mΩ requires less than ten iterations. However, the software may
occasionally enter in an infinite loop with imperfect I-V data sets, which can result in
discontinuous plots of the least-squares residuals (see Fig. 6.10). Infinite loop execution
is avoided by adding proper code that breaks the loop after cycling has been detected.
Another possible stumbling point in the algorithm’s implementation is the choice of too
high a upper limit for the initial range of trial RS values, which makes the code
terminate with an error message. Namely, the starting upper limit is device-specific.
Figure 6.10: The optimum region of a plot similar to that given in Fig. 6.8.
(i.e., too high) amplitudes of 0.05 A and 0.05 V, respectively. In this way, the obtained
synthetic I-V curves resemble closely the experimentally recorded data in the higher-
voltage part, to which the method is applied. The estimated values of RS for the
different levels of illumination are given in Fig. 6.12.
The method is very accurate for irradiances down to about 400 W/m 2, and yields
underestimated values of RS below that level. This is because the algorithm has been
applied for currents between 0.6 A and 0.5ISC, and this range becomes too narrow at
low irradiances. For I-V curves modeled without any noise, the method yields RS =
0.500 Ω regardless of the illumination level. In this way, noise has been identified as a
major cause for degraded method accuracy at low irradiances.
The method has also been tested with synthetic I-V data modeled with RS(I) =
0.5 + I/100 Ω, but without any noise, in order to emphasize the method’s performance
with a varying series resistance. For these curves, the algorithm has been applied with
two different current ranges (see Fig. 6.13). In both cases, the estimates obtained for the
higher irradiances strongly underestimate the true value of RS at open circuit. The
results are practically the same when the I-V data are modeled with varying module
temperature ECT = 25 + 0.035G (in Centigrade). Therefore, it has been concluded that
189
the method is generally not applicable at high irradiances, where RS varies moderately
with current. On the other hand, rather accurate estimates of the open-circuit value can
be obtained from I-V curves recorded at low irradiances. Adding noise to the I-V data
has been found to result in estimates deviating significantly from the ‘noiseless’ ones
shown in Fig. 6.13, thus making the method inapplicable also at low irradiances.
Figure 6.12: Values of RS extracted from the I-V curves shown in Fig. 6.11.
Figure 6.13: Estimation of RS from synthetic I-V data simulated with a current-
dependent series resistance. The algorithm is applied for two current ranges.
190
TABLE VI.1: Added series resistance due to extra cabling and connectors.
Module Added ΔRS [mΩ] U95 [%]
Aged BC mono-Si (‘BP’) 87.4 0.6
Aged mc-Si (‘GPV’) 65.7 0.75
Back-contact mono-Si (‘Sunc.’) 85.3 0.75
RSS mono-Si (‘RS mono’) 96.7 0.75
RSS mc-Si (‘RS poly’) 85.7 0.75
‘HIT’ 83.0 0.0
mc-Si ‘ESS 1’ 97.7 0.75
mc-Si ‘ESS 2’ 109.6 0.6
‘CIS’ 98.3 0.75
‘a-Si 3J’ 95.4 0.5
(about 3 A at standard irradiance), only I-V curves recorded at irradiances above 600
W/m2 have been used to obtain the estimates given in Fig. 6.14. For that particular
module, a relatively small part of the I-V curve has been used to determine RS, which
may explain the large spread of the obtained values. When a fixed current range is used
that includes also the part near open circuit (where the local ideality factor is slightly
larger), the spread is significantly reduced (see Fig. 6.15), whereas the mean at a given
ECT is practically the same in both cases. The residual spread, as well as those seen in
the values obtained for the other modules, is attributed to noise in the I-V data similar to
that seen in [Yor12a], which is discussed later in Section 6.7.
Figure 6.14: Series resistances of the eight c-Si modules tested in Grimstad. The
data are from 29/04/2011.
As already discussed in Section 6.3, RS of some c-Si cell designs may increase
with current density. Therefore, this should be investigated for all the modules tested by
applying an appropriate method, e.g. the double-light method. A varying series
resistance is likely in the case of the mc-Si module denoted ‘RS poly’, because its cells
have only two front busbars (see Fig. 6.16) and therefore larger finger lengths compared
to equally-sized cells with three busbars. Furthermore, their front metallization lacks
192
redundant lines along the perimeter, which would serve as alternative current paths in
regions with interrupted fingers or with too high a contact resistance between the fingers
and the emitter layer. In this context, the relatively high RS of this module as compared
to that of the one denoted ‘RS mono’ is not surprising, although both have equal
number of cells connected in series and almost equal cell area. However, the cells in the
latter module have a front metallization with three busbars and redundant lines (see Fig.
6.3). On the other hand, the mean RS estimate of the former module is almost
independent on irradiance. In case of a significant variation of the module’s RS with
current, the obtained estimates would decrease with irradiance as shown in the previous
Section (see Fig. 6.13). However, the synthetic I-V curves used therein were modeled
assuming a uniform module temperature, which is usually not the case in outdoor
operation. In particular, the cell in the module that is in front of the junction box will
have regions operating at a higher temperature compared to that of the remaining cells.
Consequently, its I-V curve will have somewhat lower VOC and VM. However, for a
large number of cells connected in series (NS=72 for ‘RS poly’), this will have a little
effect on the module’s I-V curve.
Figure 6.15: RS values obtained for the module denoted ‘GPV’ from two different
parts of the I-V curve.
Synthetic I-V curves have also been modeled with one cell being hotter than the
others (by 16°C at standard irradiance, which is too pessimistic a worst-case scenario).
Nevertheless, the method yields practically the same RS estimates as the ones given in
Fig. 6.13. More complex temperature nonuniformities over the module’s area are
possible, but their simulation is beyond the scope of the present work. It is concluded
193
that the estimates obtained with the author’s method for the module denoted ‘RS poly’
do not suggest a significant variation of RS with current. This is because their plot is
qualitatively very similar to the plots obtained for most of the remaining c-Si modules
(see Fig. 6.14), while differing from the plot with closed symbols in Fig. 6.13.
Figure 6.17: RS estimates for the CIGS module based on data from 29/04/2011. No
correction is made for the resistance of the interconnecting cables.
194
The relatively low values obtained for the module with IBC cells correspond
well with the descriptions of this technology found in the literature [Ker06, Neu07]. The
estimates obtained for the modules denoted ‘ESS 1’ and ‘ESS 2’ (with identical design)
are practically equal, which could be expected.
Figure 6.18: RS estimates of the CIGS module plotted over the back-of-module
temperature.
It has been shown already in Section 6.4 that the present author’s method for RS
determination from individual I-V curves seems to be applicable also for the CIGS
module (see Fig. 6.7). The corresponding RS-corrected semi-logarithmic plots are linear
at the higher voltages. Due to its relatively low ISC (about 3.1 A at STC), the algorithm
was applied for currents between 0 A and 0.5ISC. The estimates obtained for irradiances
between 200 and 1000 W/m2 are given in Fig. 6.17. The significant spread at irradiances
below 300 W/m2 suggests that the method becomes very inaccurate at low illumination
levels, at which the used current range becomes too narrow, and thus the noise present
in the I-V data becomes significant. In general, the obtained values decrease with
irradiance, but the hysteresis suggests the importance of the module’s temperature. In
Fig. 6.18, the estimates are plotted over the back-of-module temperature. In this plot, an
even better negative correlation between the two variables is seen. The variation with
irradiance of the estimates obtained for this module is qualitatively similar to the
variation seen in Fig. 6.13 for synthetic I-V curves modeled with a current-dependent
RS. Therefore, it is very likely that the physical RS of the tested CIGS module increases
significantly with current. This hypothesis is supported by the results obtained with the
double-light method, which are presented later in this Chapter.
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The double-light method for determination of RS(I) has been applied to I-V data
of all the ten modules tested in Grimstad. The method requires two I-V curves taken at
the same module temperature but at two not too different levels of illumination. This is
done in order to avoid the effects of injection-dependent recombination and varying RS
[Alt96]. In the present work, the following approach is taken. The two curves are
chosen so that the ECT is the same within ±0.1°C, while the corresponding irradiances
differ by no more than 10 % and no less than ΔGMIN. The latter quantity is defined
empirically for a given illumination level, so that the influence of any residual noise in
the I-V data on the method’s accuracy is small. For irradiances between 900 and 1000
W/m2, an optimal ΔGMIN of about 50 W/m2 has been used, and 30 W/m2 between 450
and 500 W/m2. First, the I-V curves are smoothed using a procedure described in
Section 3.11. The diode current ID=ISC–I is then plotted over the voltage V (see Fig.
6.19). Thus, the voltage difference ΔV between the two plots at a given ID gives RS(I)=
ΔV/ΔISC where ΔISC=ISC2–ISC1 and I=(I1 + I2)/2. The implementation of the algorithm
in Matlab™ is given in Appendix E. For a given level of illumination, the method is
applied to multiple pairs of I-V curves. The obtained estimates of RS(I) are plotted in
the same axes, and are then averaged by fitting (see Fig. 6.20). No correction is made
for the added resistance of the extra cabling given in Table VI.1. When this correction is
accounted for, the average value at lower currents can be compared to the results for the
same module obtained from individual I-V curves with the author’s new method (except
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for the a-Si module). Such a comparison is given in Table VI.2 for the c-Si devices and
the CIGS module for illumination levels around 950 W/m2. The values correspond to
module temperatures between about 40°C and 50°C. For all the modules, there is a very
good agreement between the results obtained with the two methods.
TABLE VI.2: Module RS at low currents (in Ω) obtained with two methods for
irradiances around 950 W/m2. The values exclude the resistance of additional cabling.
Module Individual I-V curves Double-light method
Aged BC mono-Si (‘BP’) 0.29 0.28
Aged mc-Si (‘GPV’) 0.32 0.32
Back-contact mono-Si (‘Sunc.’) 0.097 0.091
RSS mono-Si (‘RS mono’) 0.32 0.31
RSS mc-Si (‘RS poly’) 0.425 0.41
‘HIT’ 0.275 0.28
mc-Si ‘ESS 1’ 0.245 0.24
mc-Si ‘ESS 2’ 0.25 0.23
‘CIS’ 1.75 1.71
Figure 6.20: RS(I) of the module denoted ‘BP’ determined with the double-light
method from 61 I-V curve pairs for illumination level around 950 W/m2.
197
The presence of residual noise is evident in each individual plot given in Fig.
6.20 in black color. A qualitatively similar behavior was seen in the local ideality factor
plots presented in [Yor12a], see Fig. 6.33 further in this Chapter. The red plot in Fig.
6.20 is obtained from curvilinear fitting in Matlab™ using the ‘Smoothing Spline’
algorithm with a smoothing parameter of 0.99. Because of the definition used for I, its
minimum value equals ΔISC/2, and therefore the obtained curves for RS(I) do not reach
the open circuit. This is expected to affect the accuracy of the method, because it
actually matches data points with RS(I1) in the 1st I-V curve to points with RS(I1+ΔISC)
in the 2nd curve. For example, the 2nd curve is unaffected by RS at open circuit, whereas
the corresponding point in the 1st curve is affected by RS(I1=ΔISC). Thus, the voltage
difference between the two points is entirely due to RS(ΔISC), but the method denotes
the obtained value RS(ΔISC/2). The errors originating from this ambiguity are
considered to be small, because ΔISC is intentionally chosen much smaller than
ISC1<ISC2. The noise in the I-V data obtained with the present experimental setup seems
to cause much larger errors, which is evident both from the ripple and the spread seen in
the plots in Fig. 6.20. In addition, the method’s accuracy becomes much poorer when I
approaches ISC1, which was observed also in [Mia84, Alt96, Fon11b]. In the first work,
a sharp increase was seen in the RS values obtained for the corresponding region of the
cell’s I-V curve. A possible explanation is the usually much higher value of local
ideality factor as compared to that at higher voltages [Rob94b, Rob94c]. Similar
behavior is seen also in the results of the present work (see Figs. 6.21 and 6.22). In the
corresponding region, the module’s I-V curves may be affected by current mismatch
between the cells resulting in bypass diodes activation, and thus an increasing local
ideality factor can be expected in each cell. The result is abnormally high or abnormally
low (even negative) values of RS near short circuit. Theory predicts a more gradual
variation in the corresponding region, which was confirmed experimentally [Ara86,
Fon11b]. It is also possible that the positive trend seen in the averaged curve in Fig.
6.20, as well as the negative trend seen in Fig. 6.22, is related to the abnormal values
obtained close to short circuit. Therefore, it can be concluded that, for the present I-V
data set, the double-light method cannot reveal small variations of RS with current.
Ideally, measurement of RS(I) should be done indoors, with a very precise experimental
setup and under strictly controlled conditions.
For the CIGS module, the double-light method reveals a significant increase of
RS with current for irradiances about 950 W/m2 and ECT around 40°C (see Fig. 6.23).
The actual behavior around the MPP is obscured by artifacts typical for the short-circuit
region, as well as by the poor quality of the I-V data. For irradiances about 450 W/m2
and cell temperatures around 13°C, a much higher RS of about 3 Ω at low currents is
obtained for this module. Such significant changes are seen also for the triple-junction
198
a-Si module (1.2 Ω vs. 3.5 Ω), but not for any of the c-Si modules. Future work may
include separation of the irradiance and temperature effects on RS for the two thin-film
devices. The obtained results correspond well to the strong decrease of RS with
irradiance in CIS and CdTe cells revealed in an earlier study and hypothetically linked
to photoconductivity in the CdS window layer [Sit89].
Figure 6.22: RS(I) of the module denoted ‘ESS 2’ determined with the double-light
method from 40 I-V curve pairs for illumination level around 950 W/m2.
199
Figure 6.23: RS(I) of the CIGS module determined with the double-light method
from 50 I-V curve pairs for illumination level around 950 W/m2.
The local ideality factor behavior near open circuit revealed in [Yor12a] and
discussed further in this Chapter is expected to affect the double-light method’s
accuracy at the lowest current levels. Its effect would be rather small, because the
corresponding voltage increase (as compared to an ideal 1-exponential I-V curve) is in
the order of 0.01 V (to be discussed later in Section 6.7). For a mainstream c-Si module
at about 1-sun illumination and ΔISC ≈ 0.8 A, the associated error in RS(I) at open
circuit would equal barely 12.5 mΩ, or about 5 % of the intrinsic RS. Due to the very
noisy I-V data obtained in the present work, such a small variation cannot be detected
for the tested modules. The rise of the averaged RS of the module denoted ‘BP’ seen
near I = 0 A in Fig. 6.20 may have resulted from this peculiar property of the ideality
factor. However, the latter must first be studied in greater depth and with a very precise
experimental setup, which is outside the scope of the thesis. Another challenge in the
application of the double-light method to discrete I-V data is that the data points in the
two I-V curves are usually not perfectly matched in terms of ID. Therefore, one must
interpolate one of the curves when programming the algorithm. The large number of
data points per I-V curve used in the present work is beneficial also in this context,
because linear interpolation is sufficient. However, in cases of much poorer resolution
200
along either a part of or the entire curve (as in Figs. 2.4 and 3.1), curvilinear fitting may
be needed that can be more difficult to program.
The per-cell series resistances obtained in the present work for c-Si modules
made with large-area screen-printed cells range between 3.8 and 5.7 mΩ, in good
agreement with the values found in the literature [Fri08, Car09a]. Unrealistically low
value of 0.077 mΩ was obtained for a similar cell in [Bra10].
Figure 6.24: Evolution of the ideality factors of eight c-Si PV modules on a sunny
day, 29.04.2011 [Yor12d]. Data are limited to irradiances from 0.6 to 1.0 kW/m2.
201
Figure 6.25: Random error elimination from RS obtained for the CIGS module.
The irradiance profile corresponding to Fig. 6.24 is given in Fig. 6.26. However,
the ideality factor plot of the module denoted ‘RS poly’ (as well as for some other
modules) is not as smooth. The ripple seen therein has been traced to some I-V curves
affected by bypass-diode activation (see Fig. 6.27), and not to a temperature
dependency of n as initially suspected. The cause of the current mismatch between the
202
cells cannot be identified from images recorded with the TV camera, but nonuniform
reflection from the building’s roof is one possible explanation.
Figure 6.26: Irradiance profile corresponding to the ideality factors in Fig. 6.24.
The Sandia PV module database used in the NREL’s System Advisor Model
software [NRE12b, NRE12c] lists three modules denoted ‘BP Solar 585’ made between
year 2000 and 2002, with ideality factor of either 1.24 or 1.38. It is not clear whether
any of those is identical to the aged BC module tested in the present work (a BP Solar
585F model), for which notably lower values of n are obtained. This may be checked in
future together with researchers at Sandia, and a comparison of the methods used to
derive the parameter can also be done. Distributions of the ideality factors in the
database were given recently in [Pra10]. For most of the mono- and mc-Si modules, n
ranged between 1.216 and 1.49. Just one mono-Si module had an ideality factor very
close to 1. The values obtained in the present work fall in that range. Looking at the
ideality factors alone, one cannot distinguish between the different materials and cell
technologies. The results show that high-efficiency technologies do not necessarily
imply ideality factors approaching unity – the module with HIT cells and the one with
back-contact cells have ideality factors of about 1.3 or more. Values between 1.00 and
1.46 were obtained recently in [Kim10] for different commercial crystalline-Si PV
modules. Lo Brano et al. [Bra10] used a 1-exponential model where the ideality factor
incorporated the elementary charge and Boltzmann’s constant, thus having units of V/K.
By stripping q and k from their ideality-factor estimates for PV modules, classic
(dimensionless) ideality factors of 0.87 and 0.73 are obtained. These values are well
outside the range for c-Si modules in the Sandia database. A more realistic (classic)
value n = 1.287 was obtained for a c-Si cell made by Q-Cells.
203
Figure 6.27: I-V curves obtained at equal irradiances on 29 April 2011, but giving
different estimates of n.
For most of the modules, the obtained n increases with irradiance, but for the
one denoted “RS poly” the variability is particularly strong. There are several possible
causes for this variation. This behavior may be due to actual solar cell physics – caused
either by injection-dependent recombination or distributed series resistance effects, or a
combination of both. In the first case, the obtained values would equal the local ideality
factors of the ISC-VOC curve (see Fig. 5.16). In the second case, the obtained n would
depend on the current range near open circuit used in the method for estimation of RS.
Some of the tested specimens have cell structures for which a current-dependent RS is
more likely, such as the aged BC module and the IBC module. In order to mitigate the
possible artifacts from such variability, the method has been applied to a limited part of
the I-V curve close to open circuit, as discussed in the previous Section. The effect of a
possible current dependency of RS is further reduced by the rather large length of the
cables connecting each module to its electronic load, which add about 0.1 Ω to the
intrinsic series resistance. The IBC module has a comparable value of RS at low
currents, at which this parameter’s variation is relatively small [Fon11a, Fon11b].
Therefore, its change between 0 and 2 A is believed to have been almost cancelled. On
the other hand, the module denoted ‘RS poly’ has a much larger intrinsic RS, and
204
therefore the added cable resistance is too small to mitigate effectively eventual current
dependency. Such a condition seems to be present, because a notably higher n (as well
as a higher RS) is obtained at high irradiances when using a larger part of the I-V curve
as in [Yor11a], see Fig. 6.28. The two current spans become equal at irradiances of
about 600 W/m2, at which level also very similar ideality factors are obtained.
Figure 6.28: Ambiguous ideality factor results obtained for the module ‘RS poly’.
Figure 6.30: Ideality factor values obtained for the CIGS module.
On the other hand, rising of RS with current would cause its underestimation at
the higher irradiances (see Fig. 6.13), which is not seen in the values obtained for any of
the studied modules. Therefore, the variation of n of the module denoted ‘RS poly’ is
not entirely due to significant distributed-RS effects. For the other screen-printed
modules and for the BC module, the estimates of n obtained with different current
ranges are either practically the same or differ by a few per cent at all irradiances. The
positive correlation with irradiance is otherwise preserved (see Fig. 6.29).
The open-circuit ideality factor formulation given by Green [Gre03] allows the
general variability of this parameter. In Green’s Eq. (18), the numerator equals the
“raw” value (here denoted nRAW) of the ideality factor of the dominant recombination
mechanism in the PV cells at open circuit. For SRH recombination in the bulk and at
surfaces (which dominates non-concentrating c-Si cells under practical operating
conditions), nRAW = 1. This allows one to simplify Eq. (18) in [Gre03] to the form given
in Eq. (6.5), where the quantity A(V) accounts for the voltage dependency of the reverse
saturation current. The detailed derivation is given in Appendix F.
n RAW 1
n (6.5)
kT 1 dA 1 dA
1 n RAW 1 VT
q A dV A dV
The ideality factor exceeds unity virtually for all commercial non-concentrating
c-Si PV modules [Pra10]. Such values suggest that for practical c-Si cells, the sign of
206
the derivative dA/dV is always negative. For example, if n≈1.45, from Eq. (6.5) one
obtains dA/dV ≈ –0.31A/VT corresponding to a 31 % increase in the reverse saturation
current for every 25.7 mV decrease in the cell voltage (at standard cell temperature). A
constant n along the I-V curve would mean a perfectly exponential voltage dependency
of the reverse saturation current, which is not necessarily the case for all cell structures
[Mac00, McI01]. However, the present work is focused on the possibility for significant
variation of the open-circuit ideality factor with irradiance, like the one obtained for the
mc-Si module “RS poly”. In mc-Si cells, recombination depends on carrier injection
level, which is affected not only by the operating voltage, but also by the level of
illumination [Abe93a]. Irradiance dependency of the reverse saturation current is not
covered by the general formalism used in [Gre03] to model an arbitrary device’s I-V
curves. Nevertheless, such a dependency is expected to affect the magnitude of A(V) in
Eq. (6.5) at different levels of illumination, which would result in an irradiance-
dependent n. In thin-film PV cells, the depletion region thickness is comparable to that
of the cell, and so junction recombination cannot be neglected. Therefore, Eq. (6.5) is
not valid for these technologies and one should use the more complex Eq. (18) in
[Gre03]. Larger ideality factors can be expected in thin-film devices as compared to c-Si
ones. The values of n estimated for the CIGS module for irradiances down to 200 W/m2
are given in Fig. 6.30. The red line therein is obtained from linear fitting of the values
above 800 W/m2, and the corresponding coefficients are used in the ECT calculation
with the variable n model given in Eq. (5.13). The correction needed at lower
irradiances is applied directly on ECT instead of on n, as described in Section 5.4. The
values are similar to the ones obtained in [Sit89] for a similar technology (between 1.6
and 2 at irradiances between 0 and 1 sun and device temperature of 300 K). In that
work, the parameter showed signs of saturation at higher irradiances and decreased at
higher cell temperatures, reaching nearly constant values above 350 K.
1 n n 1
(6.6)
n T T
The anticipated effect of the device’s operating temperature on n can also be
evaluated from Eq. (6.5). The associated relative temperature coefficient is given in Eq.
(6.6) and is always positive for n>1. It is expected that the higher an ideality factor
value is from unity, the greater its temperature dependency. However, the magnitude of
the temperature coefficient is very small. For n=1.45 and a realistic T=320 K, Eq. (6.6)
gives only about 0.14 %/K. Such variations are much lower than the method’s accuracy,
and cannot be detected with the present experimental setup in the case of c-Si modules.
For thin-film devices, a relationship similar to Eq. (6.6) can be obtained, in which n is
scaled down by the factor <nRAW> (that equals the numerator of Eq. (18) in [Gre03],
namely the weighted raw ideality factors of all recombination mechanisms). Therefore,
the resulting temperature coefficient of n is similar in magnitude to that predicted for c-
Si devices, i.e. very small.
207
particular device, and is therefore assumed to be present also in its ISC-VOC plot, which
is the basis for calculation of ECT.
Figure 6.31: Thermal images of the module denoted ‘RS poly’ (left) and the one
denoted ‘ESS 1’ (right, the module in the upper right part of the image).
TABLE VI.3: Coefficients for the linear ideality factor model given in Eq. (5.13)
obtained for the tested PV devices.
Module n0 [ - ] a 103 [W-1m2]
Aged BC mono-Si (‘BP’) 1.138(3) 0.091(3)
Aged mc-Si (‘GPV’) 1.325(4) 0.071(3)
Back-contact mono-Si (‘Sunc.’) 1.307(8) 0.045(5)
RSS mono-Si (‘RS mono’) 1.193(4) 0.065(3)
RSS mc-Si (‘RS poly’) 1.43(1) 0.264(7)
‘HIT’ 1.29(2) –0.11(1)
mc-Si ‘ESS 1’ 1.182(4) 0.045(3)
mc-Si ‘ESS 2’ 1.165(4) 0.070(4)
‘CIS’ 1.94(1) 0.44(1)
The ideality factors obtained in the present work are used to obtain the
coefficients n0 and a in Eq. (5.13) from linear fitting in Matlab™. Their values are
given in Table VI.3. The uncertainties in the brackets are for 95 % confidence level. The
present accuracy of n is too low to also allow estimation of the temperature coefficient
b. According to the analysis of Eq. (6.6) done earlier in this Section, minimal
temperature dependency of n can be expected for c-Si PV, as well as for thin-film
devices. Therefore, b appearing in Eq. (5.13) is set to zero. The corresponding effect on
ECT is expected to be very small for most of the irradiances considered in the present
209
work. For most of the c-Si modules, the observed variation of n with irradiance is very
small, and ECT can be calculated quite accurately using the standard procedure with a
constant ideality factor. This is not the case for the module denoted ‘RS poly’, for which
the variation is notably stronger.
mV
ISC I dV I I SC dV
(6.9)
VT d ISC I VT dI
210
For I-V curves of PV modules, Eqs. (6.7) through (6.9) must be adapted by
accounting for the number NS of cells connected in series. In Eq. (6.7), the denominator
in the exponent must be multiplied by NS, whereas Eq. (6.9) is modified to the form
mV
I ISC dV
(6.10)
NS VT dI
Figure 6.32: Classic versus RS-corrected local ideality factor (m-V plots).
The classic local ideality factor (i.e., the m-V plot) of a mc-Si module for the
intermediate and higher voltages is shown in Fig. 6.32 with closed red symbols.
Shunting, edge recombination, surface-passivation charges and other mechanisms in
solar cells lead to increase of m at low and moderate cell voltages [Rob94b, McI01,
Alt02]. In addition, I-V curves of PV modules are often affected by bypass-diode
activation at low and intermediate voltages, because minor current mismatch between
the cells is usually present even in the absence of shadowing [Yor10a] (see also Fig. 3.3
in Chapter 3). Consequently, high local ideality factor values are calculated, which
appear as humps in the corresponding part of the m-V plot (see Fig. 6.32). At the higher
voltages, the classic local ideality factor is increased due to the series resistance effect,
which makes more difficult the analysis of features appearing as bumps in this part of
the m-V plot (e.g. Fig. 7b in [McI99]). Although RS-corrected m-V plots have existed
211
and continue to appear in the literature [Bre06, Fon11a, Fon11b, Yor12a], the
mathematical formulation of a RS-corrected local ideality factor was introduced for the
first time by the present author in [Yor10b]. It reads:
mSR V
ISC I d V IRS I ISC d V IRS
(6.11)
NS VT d I SC I NS VT dI
Eq. (6.11) applies to illuminated module I-V curves. For a single cell, one needs
to set NS=1. The formulation applies also to cell structures with a current-dependent
series resistance RS(I) like the ones studied in [Abe93a, Alt96, Fon11b]. The open
symbols in Fig. 6.32 represent the RS-corrected m-V plot created from the same I-V
curve used to obtain the classic m-V plot. With the series-resistance effect removed, it
becomes clear that the corrected local ideality factor is essentially constant over a range
of the higher voltages. In [Yor12a], the present author derived a proof that the
corresponding value should equal the ideality factor n1 in the case if a 2-exponential I-V
curve model had been adopted.
Figure 6.33: Behavior of RS-corrected m-V plots of a mc-Si module at the higher
voltages. 40 I-V curves recorded consecutively at almost the same irradiance are
represented in various colors. The thicker black line is obtained by averaging of
the corresponding m-V plots [Yor12a].
Unexpected feature of mSR near open circuit is the slight increase by 5-9 %
compared to the base value (see Fig. 6.33). By comparison of multiple RS-corrected m-
V plots viewed on a smaller scale, one is also able to see whether they are affected by
noise, which otherwise may not be distinguishable in the corresponding I-V curves.
212
Averaging of many plots eventually cancels the random variability (see the thicker
black line in Fig. 6.33) and reveals that mSR is practically constant at the higher voltages
(as expected), but in the open-circuit region. If the observed rise is not an artifact either
from the equipment or from the data processing, then it must have originated from PV
device physics. Several potential causes of artifacts have been ruled out in [Yor12a],
such as the turn-on characteristic of the electronic load and the inductance of the long
interconnecting cables. Rise in mSR near open circuit was also seen in the case of a
single cell (of the same technology and make), the I-V curves of which were recorded
with a completely different experimental setup. Later in this Section, this phenomenon
is discussed in detail also for the modules tested in Grimstad.
Figure 6.34: The RS-corrected m-I plot corresponding to the thick line in Fig. 6.33.
The RS-corrected local ideality factor can be plotted also over the device current.
In the RS-corrected m-I plots (introduced for the first time by the present author in
[Yor12a]), the region of almost constant mSR can stretch over a range of several Amps,
depending on the value of ISC (see Fig. 6.34). The novel plots reveal also the portion of
the I-V data set that should be used for determination of the series resistance by the
method introduced in [Yor10b], namely the region with a relatively constant mSR. In
addition, they allow one to see how the ideality factor behaves near open circuit. To the
author’s knowledge, m-I plots have not been used previously in the literature.
213
Analysis of m-V plots at the low and intermediate voltages may be useful for
detection and rejection of ‘imperfect’ I-V curves (with ‘kinks’ caused by bypass diodes,
see Figs. 3.3 and 6.27) during automated processing of hundreds of curves. However,
this is beyond the scope of the thesis and is left for future work. The focus of this
Section is on the higher-voltage part of the RS-corrected m-V and m-I plots, in
particular the behavior of the local ideality factor mSR at the MPP, as well as near open
circuit. For the c-Si modules and the CIGS module tested in Grimstad, RS-corrected m-I
plots have been created from 26 I-V data sets recorded consecutively on 29 April, 2011
at irradiance of about 1000 W/m2 (at the peak of the profile given in Fig. 6.26), see Figs.
6.35 through 6.43. The higher-current part of the plots is intentionally skipped in order
to emphasize the flat region, the MPP region, as well as the open-circuit region.
Figure 6.35: RS-corrected m-I plots of the aged mc-Si module denoted ‘GPV’.
The ideality factor increase near open circuit revealed in [Yor12a] is seen for all
c-Si modules tested in the present work, and to a much smaller degree for the CIGS
module. The strongest change at open circuit with respect to the basic value (by about 9
%) is obtained for the aged mc-Si module, the aged BC mono-Si module, and the IBC
mono-Si module. For the remaining c-Si modules, the change is within 3.5 to 5 %. The
former three modules have much smaller numbers of series-connected cells (36 in the
two aged devices and 32 in the IBC module), whereas for the latter ones NS equals
either 60 or 72. On the other hand, there are as many as 104 cells in the CIGS module,
for which the ideality factor changes by as little as about 1 %. This behavior is
214
obviously not a part of the noise present in the I-V curves, because the m-I plots of
some modules are almost noise-free (see Figs. 6.35, 6.40 and 6.42).
Figure 6.36: RS-corrected m-I plots of the module denoted ‘RS mono’.
Figure 6.37: RS-corrected m-I plots of the module denoted ‘ESS 1’.
For one of the mc-Si modules studied in [Yor12a], an alternative method for
determination of RS and n has been tested, namely plot “type C” in [Wer88] modified
for illuminated PV devices (see Fig. 6.44). For an I-V curve described by the 1-
215
exponential model, a straight line would be expected, with a slope equal to –RS and a
vertical-axis intercept proportional to n. For practical I-V data, only a partial linearity
has been obtained, whereas notable curving has been observed near the open-circuit
region (for the highest values of the diode current ID in Fig. 6.44). On the other hand,
the alternative method has yielded practically the same results for the two parameters as
the ones obtained with the method developed by the present author.
Figure 6.38: RS-corrected m-I plots of the module denoted ‘ESS 2’.
Figure 6.39: RS-corrected m-I plots of the module denoted ‘RS poly’.
216
Figure 6.40: RS-corrected m-I plots of the aged BC mono-Si module denoted ‘BP’.
simulated only for one set of cell parameters, at which the bump peaked at m ≈ 2 for V
≈ 0.65 V. However, the effects of varying e.g. the cell temperature on the bump’s
location and magnitude were not explored. Analysis of the effects of varying a cell’s
parameter on the resulting bump in the m-V plot was performed in [McI99]. In floating-
junction-passivated c-Si cells, bumps at a wide range of cell voltages were found
possible. The increase of the local ideality factor observed in the present work always
takes place close to open circuit. However, the current range of the region of interest
differs between the modules. Extending the I-V measurements beyond VOC (i.e.
operating the PV modules in two quadrants) is a possible scope of future studies focused
on characterizing this phenomenon over a broader voltage range. The rise may have
resulted from a current-dependent series resistance (larger by about 3 % at open circuit
for the modules studied in [Yor12a]). Another possible cause for this phenomenon is the
low-current characteristic of the p+p high-low junction in the rear part of a n+p cell (the
aluminum back-surface field, Al BSF [Abe00]). This junction is in series with the cell’s
p-n junction, and the voltages across both junctions are superimposed. For cells made
with n-doped wafers, front- and back-surface fields can be implemented by creating n+n
high-low junctions. Detailed investigation of the high-low junction hypothesis is beyond
the scope of the thesis.
Figure 6.42: RS-corrected m-I plots of the IBC mono-Si module denoted ‘Sunc.’.
The rise of the ideality factor with respect to the basic value corresponds to a
very small increase of VOC compared to an I-V curve following precisely the 1-
exponential model (only 0.2 % in the case of the module denoted ‘RS poly’, see Fig.
6.45). This deviation is insignificant for the maximum power output, but is relevant to
the ECT calculation (it translates to a temperature difference of about –0.6°C in the
218
case shown in Fig. 6.45). For the three modules for which the ideality factor rises by
about 9 % at open circuit, the deviation of VOC from the value expected from the 1-
exponential model may be even higher in relative terms (as well as the associated
difference in ECT). The investigation of these details is left for future work. The
comparison of empirical I-V curves to their best fit with the 1-exponential model as in
Fig. 5.38 shows that the rise of the local ideality factor near open circuit is not an
artifact of the data processing implemented in Matlab™.
Figure 6.44: Estimation of RS and n after [Wer88] (adapted for illuminated PV).
219
Figure 6.45: I-V curve deviation from the 1-exponential model near open circuit.
The observed ideality factor behavior near open circuit may be an artifact from
the measurement equipment. The I-V curves are swept starting from open circuit, where
the MOSFET transistors of the electronic loads are in the off-state. The transition
between off- and on-state often results in some discontinuity at open circuit (see Figs.
3.18, 3.33 and 6.45). In order to test this possibility, I-V curves of a one-cell mc-Si
mini-module have been measured. A very simplified experimental setup with a
220
capacitive load and manual switching between short-circuit and open-circuit condition
was used (see Fig. 6.46). The voltage is sensed at the module’s terminals, whereas the
current is estimated from the voltage drop across a current probe connected in series
with the module and the load. The current probe consists of five identical high-power (5
W) resistors rated 47 mΩ, which are soldered together in parallel configuration, thus
totaling 9.4 mΩ with a joint power dissipation capability of 25 W. In addition, the
paralleling reduces significantly the uncertainty of the probe’s rated resistance. The
mini-module is illuminated with natural sunlight coming through a window. I-V curves
have been swept using a NI PCI6221 data acquisition board and a simple LabVIEW-
based code, starting close to short circuit and ending at open circuit (see Fig. 6.47). The
obtained RS-corrected m-I plots show the same behavior near open circuit (see Fig.
6.48) as those of the modules studied in [Yor12a] and the ones represented in Figs. 6.35
through 6.42. Therefore, it is concluded that the observed phenomenon is not caused by
the particular type of electronic load. Future work may include analysis of I-V curves
and m-I plots with much broader current range. This will require a more sophisticated
circuitry with a much lower combined on-state resistance, including a current probe in
the order of 1 mΩ and a semiconductor switch with a gate/base-driver subcircuit. The
switch should preferably be a minority-carrier device (such as an IGBT), which would
have a much lower on-state resistance due to conductivity modulation compared to
majority-carrier device of a similar voltage rating (such as a MOSFET) [Moh03c].
Inductive effects of long interconnecting cables have also been ruled out as a
possible cause for the peculiar ideality factor behavior near open circuit. This is because
in the present outdoor test setup, as well as in the similar one used in [Yor12a], the
temporal derivative of the current dI/dt is practically constant along a module’s I-V
221
curve. Nevertheless, such possibility has been investigated by increasing the I-V curve
sweep time up to 3 seconds. This ten-fold decrease in dI/dt has not affected the
magnitude of the change of mSR (see Fig. 6.49). In the case of the mini-module, dI/dt
has reached almost zero near open circuit due to the capacitive nature of the load,
whereas the interconnecting cables have been almost two orders of magnitude shorter.
Nevertheless, the rise of mSR has a similar magnitude to that obtained in [Yor12a].
Figure 6.48: RS-corrected m-I plot obtained from the I-V curve given in Fig. 6.47.
Figure 6.49: RS-corrected m-V plots from I-V curves taken at various sweep times.
222
Figure 6.50: I-V curve of a mc-Si cell measured indoors with a pulsed solar
simulator, before and after correction for varying illumination level. Data are used
by courtesy of Muhammad Tayyib (with the University of Agder).
Figure 6.51: The m-I plots corresponding to the m-V plots given in Fig. 6.32.
The rise of the local ideality factor near open circuit observed in the present
work and in [Yor12a] seems to have remained undetected so far even for mainstream c-
Si PV cells with screen-printed front-side metallization and full Al BSF at the rear side.
One possible explanation is that the PV industry does high-throughput in-line cell
223
testing using pulsed solar simulators before sorting the cells in bins according to their
key parameters. Correction procedures are applied to the raw I-V curves measured
under varying illumination level, e.g. using the standard procedure prescribed in IEC
60981 [Mül04, Mül08]. An example of such curves is given in Fig. 6.50. The number of
data points (in the order of 100) is too small for a detailed analysis by means of
differential techniques. For accurate estimation of PMAX, the resolution is best near the
MPP and is much lower near open circuit. Furthermore, the correction introduces some
error to the final I-V curve, which is thus not suitable for accurate testing of theoretical
models. On the other hand, the I-V curves recorded in the present work contain a few
thousands of data points (2000 in the one given in Fig. 6.47) measured using natural
sunlight under clear-sky conditions, which offer very stable illumination.
From the classic m-V plot in Fig. 6.32 one can deduce that the effect of RS
diminishes at intermediate and low voltages, i.e. at higher currents. This means that
incomplete compensation for RS in RS-corrected m-V and m-I plots would have a very
small effect in the MPP region (see Fig. 6.51). Therefore, the rise of mSR near the MPP
in the m-I plots given in Figs. 6.35 through 6.42 is mainly due to the ideality factor of
the individual cells in each module or due to current mismatch between them, and not
due to eventual current dependency of RS. Note that the discrepancy between the
corrected and the uncorrected m-I plot in Fig. 6.51 is due to the entire RS. The RS-
corrected m-I plots given in Figs. 6.35 through 6.42 are created using the fixed values of
RS (including the contribution of additional cabling and connectors) obtained with the
method introduced in [Yor10b]. In case a module’s RS rises with current, the resulting
overestimation of mSR at the MPP would be very small, being caused by the difference
RS(IM)–RS(I≈0), and not by the entire RS(IM). This is especially true for the studied c-Si
modules, for which no significant current dependency of RS has been deduced. For the
CIGS module, RS has been found to rise with current, but the corrected m-I plots show a
practically constant ideality factor between open circuit and the MPP (see Fig. 6.43).
given example). Thus, the non-compensated m-I plot is shown to be very beneficial (in
the case of a current-independent RS), which is another contribution of the thesis.
Figure 6.52: Partial linear fitting of the m-I plots given in Fig. 6.51.
The estimates of I0 for the eight c-Si modules and the CIGS module tested in
Grimstad are given in Fig. 6.53. The results are based on I-V data from 29 April, 2011
225
and correspond to the ideality factors given in Figs. 6.24 and 6.30. For the CIGS device,
the obtained values are several orders of magnitude higher compared to those of most c-
Si modules. This could be expected due to the much poorer crystallographic quality of
the absorber layer in the former. Most of the semi-logarithmic plots vary practically
linearly with the operating temperature, and the slopes are very similar for most of the
c-Si devices. For the modules denoted ‘RS poly’, ‘Sunc.’ and ‘BP’, a hysteresis is seen,
which can be attributed either to curvilinear semi-logarithmic suns-VOC plots (resulting
in irradiance-dependent n and I0) or to a poor accuracy of the method.
In the available literature, rather complex approaches have been taken when
modeling the temperature dependency of I0, involving expressions of the form given in
Eq. (6.12a), where B (not to be confused with the quantity used in Eq. (5.15)), γ and λ
are constant for a given PV device [Fan86, Coo97, Gow99, Str00, Gre03, Luq03b,
Mer10, Yor12a]. Theory predicts (under some constraints) that γ = 3/n [Fan86, Gre03],
whereas λ = n when the bandgap energy EG is defined at T = 0 K [Gre03]. However, a
much simpler empirical approach is proposed in the present work in order to make I-V
curve modeling easier. For example, it is not clear what value should be chosen for EG
in the case of heterojunction PV such as the HIT module, as well as in the case of CIGS
thin films, in which the bandgap may be tuned over a wide range [Sie10]. Therefore, the
obtained temperature dependencies are modeled with Eq. (6.12b), where α is assumed
constant in the given temperature range. The values of I0(25°C) and α are determined
for each module from linear fitting of the corresponding semi-logarithmic plot with
respect to ECT. The results are listed in Table VI.4.
E
I0 T BT exp G (6.12a)
kT
For most of the c-Si modules, I0(25°C) is between about 3 and 9 nA, except for
the mc-Si ones denoted ‘GPV’ and ‘RS poly’, for which it is an order of magnitude
higher. It is important to note here that the area of the cells differs between the modules
[Yor11a], and ideally I0(25°C) should be given in units A/cm2. However, this is not
always straight-forward, because the mono-Si devices denoted ‘BP’, ‘RS mono’ and
‘Sunc.’ have pseudo-square cells (see Figs. 3.7 and 6.3), whereas the cells in the HIT
module have a more complex geometry. The cells in the CIGS module are just a few
millimeters wide (but are otherwise longer than one meter). Therefore, the estimation of
a cell’s area would involve a large uncertainty. The values of I0(25°C) obtained for the
mc-Si modules based on Elkem Solar Si (the ones denoted ‘ESS 1’ and ‘ESS 2’) are
better (i.e. lower) than that of ‘RS mono’. Surprisingly, the estimate for ‘ESS 2’ is about
half that obtained for ‘ESS 1’. The magnitude of I0(25°C) is proportional to B in Eq.
(6.12a) which differs between the modules, whereas α characterizes the temperature
dependency of I0 in the considered temperature interval. For five of the c-Si modules,
very similar values of α are obtained. However, one should not generalize that modules
made with screen-printed c-Si cells have practically the same temperature dependency
of I0, because the module denoted ‘BP’ is made with buried-contact cells, and also
because α is notably lower for the aged mc-Si module. In addition, the value obtained
for ‘RS poly’ describes reasonably well only the upper branch of its plot given in Fig.
6.53.
With the present algorithm for determination of RS, n and I0, the processing of I-
V curves recorded at high irradiances on a single day is very time-consuming (takes
several hours). The new method developed in the previous Section is expected to speed
up significantly the parameter-estimation procedure. This will facilitate the analysis of
data from multiple days, allowing one to study the variation of I0 over a much wider
range of operating temperatures.
The Sandia model was incorporated in the System Advisor Model (SAM)
software developed by the American National Renewable Energy Laboratory (NREL),
which uses the Sandia PV module database [NRE12d]. The latter contains the values of
all parameters required by the model for prediction of a PV array’s output, including
those describing the angular and spectral effects. The latest version dated November,
2011 lists over 500 PV modules of different technologies [Han12]. In the context of
exploding diversity of commercially-available PV devices discussed in Chapter 3, this
individual approach to each model offered by each manufacturer seems very resource-
demanding, and therefore unpractical. Hence, a more general approach is desirable in
which performance, angular and spectral effects are modeled equally for each subgroup
of similar PV devices.
The current version of the PVGIS (employing the JRC model) fulfills this only
partially by differentiating between the c-Si, CdTe and CIS/CIGS technologies
[PVGIS]. A validation study of the JRC model for mainstream c-Si modules concluded
that mono- and mc-Si devices could be treated as one subgroup, which did not affect
significantly the prediction accuracy [Hul11]. The early version of the PVGIS
considered only mono- and mc-Si modules (which still greatly dominate the market)
and used 10 years of meteorological data from ground-based instrumentation [Sur07,
Hul08]. Over the time, support was also added for thin-film PV, but initially a model of
the efficiency dependencies on irradiance and device temperature was only
implemented for crystalline silicon (c-Si) [Sur08a]. The tool has been under continuous
improvement and sophistication. More meteorological stations have been represented,
and a solar irradiation database of much better spatial resolution (based on satellite
images and covering a different period of time) has supplemented the ground data
[Hul10]. In addition, the long-term averaging of irradiance and temperature (found to
result in biased PV energy estimates) was replaced by probability density functions of
the climatic data. Furthermore, a more representative performance model based on data
from 16 generic c-Si module types (as of 2010; 18 as of 2011) replaced the earlier
version based on parameters derived from a single PV device [Hul08, Hul10, Hul11].
In the more recent versions of the PVGIS tool, support was added also for thin-
film CdTe, CuInSe2 (CIS) and Cu(In,-Ga)(Se,S)2 (CIGS) modules. Averaged model
coefficients were determined from outdoor data of just three CIS/CIGS modules
representing two manufacturers, and from three CdTe modules representing a single
producer. It was pointed out that the variety of represented modules should be expanded
and that subgroups based on cell design should be defined within each major PV class
[Hul10]. The possible differences in performance under varying irradiance and device
temperature in the case of “generic” c-Si modules (presumably with screen-printed
cells) were investigated in a more recent study [Hul11]. Individual model coefficients
were determined from indoor-measured data of 18 module types. It was found that the
inter-module variation at low irradiances far exceeded the predicted geographical
variation of c-Si PV performance in Central Europe, but was otherwise lower than the
233
Figure 7.1: Relative efficiencies of the studied c-Si PV modules for T = T0 = 25°C.
G ,T PMAX G ,T G 0
REL G ,T (7.1)
0 G P0
where P0 and η0 are the rated power and efficiency at standard testing conditions (STC),
respectively; G0 = 1000 W/m2 is the standard irradiance; PMAX and η are respectively
the instantaneous maximum power and the corresponding efficiency at G and T. The
assumed functional form of the ηREL model is given in Eq. (7.2) where G’ = G/G0 and
T’ = T – T0, whereas T0 = 25°C is the standard operating temperature.
REL G ', T ' 1 k 1lnG ' k 2 lnG ' T ' k 3 k 4lnG ' k 5 lnG ' k 6T '2
2 2
(7.2)
whereas the low-light behavior of ηREL is governed by k2. The coefficient k3 is easily
identified as the relative temperature coefficient of PMAX at STC. The three remaining
coefficients modify the shape of the plot at device temperatures different from T0. For
eight of the modules represented in Fig. 7.1, the plots look quite similar, despite the
different cell designs. On the other hand, the efficiency curves of those denoted ‘mc-Si
2’ and ‘mc-Si aged’ differ significantly at the intermediate and low irradiances. This
would result in different annual energy yields (and revenues) per kilowatt-peak of rated
(grid-connected) PV power, whereas the investment cost is proportional to the latter.
Thus, PV system owners would benefit from using modules performing much better at
the intermediate irradiances than at 1000 W/m2. A wider acceptance of this investment
strategy may make the PV manufacturers optimizing their products for energy yield
more competitive on the PV market. However, no relationship was revealed in [Hul10,
Hul11] between the model coefficients and I-V curve parameters such as the series
resistance RS and the ideality factor n (assuming a 1-exponential I-V curve model).
This Chapter contributes to the earlier research presented in [Hul10, Hul11] by
providing model coefficients for ten c-Si modules and one CIGS (CuInGaSe2) module.
The represented PV technologies include mainstream mono-Si and mc-Si screen-
printed, passivated emitter cells (PESC) with either 2 or 3 front busbars, heterojunction
a-Si/mono-Si cells with intrinsic thin a-Si layers (HIT), buried-contact (BC), as well as
interdigitated back-contact (IBC) mono-Si cells. The studied mc-Si modules represent
different types of SoG-Si feedstock: polysilicon purified in the classic Siemens
chemical route [Goe03]; compensated SoG-Si from an advanced metallurgical route
(Elkem Solar Silicon, ESS™ [Fri04]); and a Chinese-made mc-Si of unknown type
(perhaps an upgraded metallurgical grade Si, UMG-Si [Sin09]). In addition, theoretical
relationships relating k1 and k2 to I-V curve parameters are derived and verified.
Modeling of angular and spectral effects on PV performance is beyond the scope of the
present work. Instead, an approximate assessment of their magnitudes (as a percentage
of the annual energy yield) in Southern Norway is made throughout the thesis, as well
as in the present Chapter.
reflectance losses for AOI within about 50° are practically the same as in the case of
normal incidence of light. In-plane irradiances close to 1 kW/m2 cannot be obtained at
higher AOIs, because the cosine loss becomes too high (50 % at 60°, higher for flatter
angles) and also the reflectance losses are increased. Even with the strongest
overirradiances observed in Southern Norway (of about 1.5 kW/m2), the in-plane
irradiance at an AOI of 60° would only reach about 0.75 kW/m2. However, the
strongest overirradiance events are not likely at such high AOI (which also mean high
solar azimuthal angles, and therefore lower solar elevations leading to lower clear-sky
irradiances). For these reasons, it was concluded that AOI filtering of outdoor data was
not necessary. Nevertheless, power rating was also implemented with I-V data recorded
at AOI≤50° which, as expected, did not lead to much different results (to within ±0.15
%).
Figure 7.2: “Southern” method for derivation of PMAX at SIT conditions. The self-
referenced irradiance GS is limited within 1000±50 W/m2.
Depending on the location of the outdoor test setup, different power rating
procedures may be applicable [Moh10]. In general, all the parameter estimation
procedures can be divided into two geographically-defined groups: “southern” and
236
“northern”. The first approach plots the parameter of interest versus module temperature
at a constant irradiance of 1000 W/m2 (within ±0.5 %). A by-product of this method is
the temperature coefficient of that parameter. In the case of power rating, the plotted
quantity is the module’s PMAX scaled by the factor G0/G. One can expect that this
correction should reduce the spread in the data subjected to linear fitting, thus
improving the overall accuracy of the method. This expectation is confirmed by the
present work, since the obtained “southern” plots contain minimal spread (see Fig. 7.2).
In the present work, ECT (derived as described in Section 5.4) is used as the
module temperature. Self-referenced irradiance (based on module’s ISC) is preferred to
data from the available irradiance sensors. The self-referencing approach eliminates the
need for matching the standard solar spectrum, provided that calibration has been
performed [Moh10]. As described in Section 4.7, a global self-irradiance based on data
from nine modules is defined and used in the present work. The simple, intuitive
requirement for equality of the individual self-irradiances eventually has led to the
development of a method for their simultaneous calibration without the need of a
reference device.
The “northern” method for rating of power and other parameters is applicable in
locations (typically at high latitudes) where SIT conditions occur naturally [Moh10].
The parameter (usually PMAX, ISC, VOC, IM or VM) is plotted over irradiance at a
constant (within ±1°C) module temperature of 25°C (see Fig. 7.3). In some locations,
both the “northern” and the “southern” methods are applicable. This is also the case of
the present test site, which is located on the southern coast of Scandinavia. The values
derived with the two methods for the nine modules studied in the present work are very
similar (within ±1.2 % or less), in line with the findings in [Moh10]. It can be argued
that none of the methods is preferable to the other in locations where both of them are
applicable. Correction for the loss due to the added series resistance ΔRS of extra
cabling and connectors (determined in Section 6.5) is applied prior to each method’s
2
application by adding I M RS to the value of PMAX extracted from each I-V curve.
Results for PMAX,SIT and its temperature coefficient obtained with the “southern”
method are listed in Table VII.1, together with the label values of PMAX,STC provided by
each module’s manufacturer.
The standard “northern” plots contain fewer data points and have larger spreads
as compared to the “southern” ones, as seen in Figs. 7.3 and 7.2. One possible reason is
the lack of correction for the temperature dependency of PMAX. However, its
temperature coefficient γ (not to be confused with the quantity used in Eq. (6.12a),
which is available from the “southern” method, provides the means for such a
correction. The standard plots given in Fig. 7.3 have been redone by scaling PMAX with
the factor 1/[1+ γ(ECT–25°C)]. The result is seen in Fig. 7.4, where the spread in the
plots is notably reduced. Nevertheless, the newly derived values of the modules’ powers
237
at SIT conditions did not differ (to within 0.2 %) from those derived with the original
method. Therefore, the improvement of the “northern” plots achieved in the present
work has little practical significance. Moreover, it requires prior knowledge of γ, which
is usually not available.
Figure 7.3: “Northern” method for derivation of PMAX at SIT conditions. ECTs are
limited within 25±1°C.
The ratings obtained for the two aged modules are lower than the label values,
which can be expected. The performance reduction over 14 years for the module made
with BC cells is 6.6 %, or about 0.5 %/year. This equals the median degradation rate for
c-Si PV reported in the literature, but is below the average value of 0.7 %/year [Jor10].
This excludes the initial light-induced degradation (LID) typical for the n+p c-Si
technology. The mean initial performance degradation of 66 c-Si modules after
exposure to 60 kWh solar irradiation amounted to 2.6 % [Dun03]. However, one can
expect that the manufacturer provides the stabilized PMAX,STC in the label. For the aged
mc-Si module, the degradation over 5 years of exposure to sunlight (4.5 of which in the
field) is 3.3 %, or 0.67 %/year, which is about the average rate reported in [Jor10].
However, there is a significant uncertainty in the order of 2-3 % associated with these
rates, which comes from the irradiance measurement performed by the manufacturer
during the factory rating. The self-referenced irradiance uncertainty is much lower in
the present work thanks to the applied correction factors described in Section 4.7. The
major mode of performance degradation for both aged modules is the reduction of
ISC,STC discussed in Section 4.7 in the context of self-referenced irradiance calculation.
On the other hand, a VOC,STC degradation (estimated in Section 5.4) is seen only in the
case of the BC module denoted ‘BP’, whereas this parameter seems to have increased
with time for the aged mc-Si module denoted ‘GPV’.
TABLE VII.1: PMAX rated at SIT conditions and its temperature coefficient.
Module PMAX,SIT [W] Label PMAX,STC [W] γ [%/K]
Aged BC mono-Si (‘BP’) 79.4 85 –0.474
Aged mc-Si (‘GPV’) 49.3 51 –0.503
Back-contact mono-Si (‘Sunc.’) 101.8 95 –0.384
RSS mono-Si (‘RS mono’) 292.3 300 –0.464
RSS mc-Si (‘RS poly’) 274.7 280 –0.481
Sanyo HIT (‘HIT’) 248.5 240 –0.333
SoG-Si 1 (‘ESS 1’) 226.5 216.30 –0.471
SoG-Si 2 (‘ESS 2’) 229.4 217.47 –0.431
AvanCIS (‘CIS’) 110.5 110 –0.505
For the new modules denoted ‘RS mono’ and ‘RS poly’, the obtained ratings are
lower than the label ones, which is partially attributed to irradiance uncertainty and
corresponds well to the correction factors applied to ISC,STC in Section 4.7. However, the
“southern” plot of ‘RS poly’ contains significant spread, which is another major source
of uncertainty (see Fig. 7.5). This may have been caused by albedo effects resulting in
imperfect I-V curves like the one shown in Fig. 6.27. For the HIT module and the thin-
film CGIS module, the obtained ratings are practically identical with the label ones.
239
However, much higher values are obtained for the module with back-contact cells (by
about 7 %), as well as for the modules denoted ‘ESS 1’ and ‘ESS 2’ (by about 5 %). For
the former device, the discrepancy can be explained only partially with the needed
correction of ISC,STC of +2.4 %, as well as that of VOC,STC of +3.2 % (the latter
determined in Section 5.4). The large performance ‘bounty’ can be explained with the
fact that this module was optimized for 12-Volt applications (lead-acid battery
charging), and not for grid-connected PV systems. It becomes obvious from its data
sheet that there is no binning of modules with different power ratings as in the case of
e.g. the AvanCIS PowerMax™ CIGS modules. Instead, a single model name “SPR-95”
is used, thus guaranteeing 95 W at STC. On the other hand, the relative temperature
coefficient of 0.38 % stated therein is in excellent agreement with the value obtained in
the present work. For ‘ESS 1’ and ‘ESS 2’, the corrections of ISC,STC and VOC,STC total
0.4 % and 2.3 %, respectively, which cannot explain the obtained excess performance
(especially for the former module). This issue can be investigated in detail in future
work, which may include analysis also of IM,STC and VM,STC, as well as of entire I-V
curves recorded at conditions very close to SIT.
Figure 7.5: Performance rating of the modules denoted ‘RS mono’ and ‘RS poly’.
requirements for the starting I-V curves. In particular, the four reference I-V curves can
be measured at completely different irradiances and module temperatures. The authors
reported an average accuracy of –0.45 % (i.e. there was an overall underestimation of
PMAX,STC) with a standard deviation of 0.68 %. Figs. 7.6 and 7.7 show an application of
this approach to experimental data from two c-Si modules tested in the present work.
Using reference I-V curves measured outdoors has offered the possibility to reduce their
number to just two, thus applying a single interpolation or extrapolation instead of three
as in the general case. This is achieved by selecting a couple of reference curves
measured either at TMOD=25°C or ECT=25°C, but at different irradiance levels.
However, TMOD differs significantly from ECT at the higher irradiances in the present
work (shown earlier in Chapter 5), and therefore ECT is the natural choice.
Figure 7.6: I-V curve extrapolation to SIT conditions after [Tsu09] for the module
denoted ‘ESS 1’. The starting I-V curves are recorded at TMOD = 25°C.
as references (i.e. I1 ≤ 0) [Tsu09]. This had supposedly allowed the authors to obtain
complete translated curves extending to open circuit. Dark I-V curves are not available
in the present work. However, obtaining only the part around the MPP of the SIT curve
is sufficient for the purpose of power rating. On the other hand, the estimation of
VOC,STC with this method using illuminated reference curves would require complicated
curvilinear extrapolation resulting in some additional error.
Figure 7.7: I-V curve extrapolation to SIT conditions after [Tsu09] for the module
denoted ‘ESS 2’. The starting I-V curves are recorded at ECT = 25°C.
When using discrete I-V data, a point with I2=I1+(ISC2–ISC1) does not always
exist in the 2nd reference curve. Eventually, interpolation must be applied along the
curve in order to create the needed point artificially, thus introducing an additional
error. In this context, the use of 4000+ data points per I-V curve in the present work is
highly beneficial, since thus the interpolation is done over a very narrow current range.
Consequently, linear rather than curvilinear interpolation is sufficient. Another
drawback of the method due to the discrete reference data is the poorer accuracy of the
translation in the high-current region. This is attributed to the scarcity of data points and
the possible activation of bypass diodes in the ‘flat’ region of the I-V curve. An extreme
example is given in Fig. 7.7, where the translated curve does not reach short circuit, has
large gaps, and contains many erroneous data points in the MPP region. However, the
artifacts can be excluded manually from the plot, and then PMAX,STC is easily determined
242
after applying a correction +IM,STCΔRS to the I-V curve in order to compensate for the
voltage drop in the extra cabling and connectors. At this stage of the present work, I-V
curve translation to STC has not been used as an alternative method for performance
rating. Future work may include comparison between the results in Table VI.1 and
values obtained with the method just described.
+1.0
Aged mc-Si (‘GPV’) +0.0290 –0.0308 –0.00506 –0.00016 +0.00033 +2.2
Back-contact mono-Si (‘Sunc.’) +0.0290 –0.0040 –0.00389 +0.00018 +0.000025 +1.6
RSS mono-Si (‘RS mono’) +0.0052 –0.0225 –0.00464 –0.00045 –0.00024 –0.9
RSS mc-Si (‘RS poly’) –0.0243 –0.0302 –0.00490 –0.00036 –0.00038 +2.7
HIT +0.0070 –0.0154 –0.00308 +0.00025 –0.00002 –7.0
SoG-Si ‘ESS 1’ +0.0064 –0.0178 –0.00467 –0.00002 +0.00007 –0.3
SoG-Si ‘ESS 2’ +0.0031 –0.0185 –0.00437 –0.00024 –0.00018 +1.1
CIGS (‘CIS’) –0.0042 –0.0344 –0.00496 +0.00045 –0.00004 –1.9
CIS [Hul10] –0.005521 –0.038492 –0.003701 –0.000899 –0.001248 +1
Screen-printed c-Si, averaged +0.0072 –0.0210 –0.00456 –0.000286 –0.000109 +1
Screen-printed c-Si [Hul10] –0.017162 –0.040289 –0.004681 +0.000148 +0.000169 +5
Screen-printed c-Si [Hul11]* –0.01724 –0.04047 –0.0047 +0.000149 +0.000147 +5
244
AOI<50° is imposed on the data. For such AOI, the reflectance losses in modules with
a front glass are practically equal to those at normal incidence of light [Mar01]. Finally,
only irradiances above 100 W/m2 are included in the modeling in order to avoid the ill-
defined ECTs of some modules below this level.
The robust bisquare fitting algorithm is preferred in order to suppress any
remaining outliers in the data. In fact, replacing the unity in the fitted equation with a
seventh coefficient (degree of freedom) allows one to test the accuracy of PMAX,STC
estimation. For all the modules, fitting with the so modified Eq. (7.2) results in
practically the same set of coefficients, while unity is obtained for the seventh (as
expected). The obtained values for the modules installed in Grimstad are listed in Table
VII.2 together with an averaged coefficient set for the seven c-Si modules with screen-
printed cells from both test locations, and averaged sets for the same technology given
in [Hul10, Hul11]. In addition, Table VII.2 lists the coefficient set obtained in [Hul10]
for CIS PV. The temperature dependency of ISC is not accounted for when calculating
each module’s self-irradiance. It is shown in Appendix G that the worst-case error in
ηREL resulting from this would be about 0.5 % relative, which is negligibly small. The
results obtained for the two mc-Si modules installed in Kristiansand are skipped due to
space limitation. In addition, there is some evidence (to be discussed shortly) that their
coefficients (at least k1) have not been determined very accurately.
Good agreement between the averaged sets obtained in [Hul10, Hul11] for
screen-printed c-Si and the one obtained in the present work is seen only for k3 (the
relative temperature coefficient of PMAX at STC). The obtained values are practically
identical with the ones listed in Table VII.1. The big differences in magnitude and sign
for the remaining coefficients may be partially explained with their large variation
among such ”generic” c-Si modules. The standard deviations are as follows: σk1=0.0165
(about 2.3 times the mean value); σk2=0.0072 (34 %); σk3=0.00037 K–1 (8 %);
σk4=0.00019 K–1 (67 %); σk5=0.00024 K–1 (2.2 times the mean); σk6=0.0000016 K–2
(1.3 times the mean). In general, the largest differences between the ηREL curves come
from k1 which determines the slope at G = 1000 W/m2 (see Fig. 7.1). This coefficient
can take both positive and negative values, whereas k2 seems to be always negative due
to device physics. These observations are analyzed analytically further in this Chapter.
A somewhat better agreement between the present work and [Hul10] is obtained for the
CIS/CIGS technology. However, the results obtained by the present author come from a
single module, and therefore they are not very representative for this PV type.
very different as well (see Fig. 7.1), which was observed also for the modules tested in
[Hul11]. For example, the Chinese-made module denoted ‘mc-Si 2’ in Figs. 7.1 and 7.8
(‘RS poly’ throughout the thesis) performs somewhat better than the rest at low
irradiances, but much worse at high irradiances, at which its fill factor degrades
significantly due to an increasing n (see Figs. 6.1 and 6.24). Significant differences
were observed also among the c-Si modules tested outdoors in 2011 by Photon Lab,
which used relative efficiency to analyze each device’s weak-light performance
[Pho12a, Pho12b, Pho12c]. That study argued that, in general, a module should perform
better under lower irradiances due to smaller resistive losses. However, no clear link
has been found so far between the performance model coefficients k1 through k6 and the
module’s I-V curve parameters such as the ideality factor n and the series resistance RS.
Identification of such relationships could be beneficial for PV manufacturers and may
lead to design of modules producing superior energy yields. The present work suggests
analytical expressions derived from the standard 1-exponential I-V curve model with
constant n and RS, which link the coefficients k1 and k2 to measurable physical
parameters. In the MPP region, the I-V curve is assumed to follow exactly the
exponential dependency as the one represented in Fig. 6.32, whereas shunting and cell
mismatch effects are assumed negligible according to [Yor11a]. In addition, the ratio
μ=IM/ISC is assumed constant for most c-Si modules [Ser10a, Yor10c]. The detailed
derivation is given in Appendix H. For the first performance model coefficient, it gives:
1 I
k1 ln1 1 SC ,STC (7.4)
VOC ,STC
ln 1 I 0 ,STC
nNS v 0
where I0,STC is the reverse saturation current at STC (denoted I00 in Appendix H). The
last expression in Eq. (7.4) is independent on n and always positive. This means that, at
standard device temperature of 25°C, such an idealized module would perform worse at
lower irradiances compared to STC just like most of the real modules represented in
Fig. 7.1. According to Eq. (7.4), one way of improving the performance at intermediate
irradiances is by minimizing the rate of recombination in the cells, while increasing the
246
photogenerated current. Experience shows that the second coefficient, k2, is always
negative and results in even poorer performance at intermediate and low illumination
levels. Therefore, according to Eq. (7.3), only a large enough RS can make a module
perform better at intermediate irradiances than at STC (at constant T = 25°C), by
making k1 negative and of large enough magnitude. This can be achieved by optimizing
the module design in such a way that RS ≫ nNSv0/IM,STC. This conclusion is very
important, because normally, module makers would try to minimize the resistive losses
in their products in order to achieve better performance at STC (and thus a larger profit).
On the other hand, n cannot be made arbitrary low. Using large-area cells would
increase IM,STC, but this is also expected to reduce RS by about the same factor.
Eventually, a change of NS can be expected to result in a proportional change of RS. It
seems after all that k1 is determined mainly by the cell technology used, and cannot be
varied over too wide a range of optional values. However, the results obtained in
[Hul11] and in the present work for the mainstream screen-printed c-Si technology
indicate that such fine-tuning is possible and is seen in commercial PV devices. For
example, the module denoted ‘mc-Si 2’ in Fig. 7.1 (‘RS poly’ throughout the thesis) has
a negative k1. This can be attributed to its relatively high RS (according to [Yor11a] and
the results presented in Chapter 6) due to using only two busbars in cells of size
15.6×15.6 cm2. The best-performing new module in Photon Lab’s comparison,
REC230AE, was similarly made with large-area cells having only two busbars [Pho12a,
Pho12c, REC12]. On the other hand, the IBC module (denoted ‘Sunc.’ throughout the
thesis) has one of the largest positive values of k1 among the modules represented in
Fig. 7.1, which is well explained with the relatively low RS typical for this cell
technology [Ker06, Neu07, Yor11a].
A comparison between fitted and theoretical values of k1 for the studied modules
is given in Table VII.3. For most of these, the two estimates agree reasonably well
except for ‘mc-Si 1’ and ‘mc-Si 3 ESS’, which are part of the experimental setup in
Kristiansand. The latter issue needs further investigation and must be addressed in
future work. Note that errors in n and RS can increase the relative uncertainty of k1
significantly, because the corresponding terms in the numerator in Eq. (7.3) have
opposite signs. In addition, from the analysis of RS-corrected m-I plots presented in
Section 6.7 it becomes clear that the region with an almost constant ideality factor quite
often excludes the MPP; moreover, the I-V curves of some PV module types cannot be
accurately described by the 1-exponential model due to an irradiance-dependent ideality
factor. Furthermore, there are PV technologies for which RS depends on the current
density and may also depend on the illumination level, as discussed earlier in Chapter 6.
Even in such cases, Eq. (7.3) can be used as a quantitative guideline if maximizing the
annual energy yield is among the priorities of a module’s design process.
247
Figure 7.8: Relative efficiencies averaged over the modules’ temperatures in 2011.
TABLE VII.3: Fitted vs. predicted values of k1 for ten c-Si PV modules.
Module Fitted k1 [ - ] Theoretical k1 [ - ]
‘RS mono’ 0.0052 –0.0029
IBC (‘Sunc.’) 0.0290 0.0248
HIT 0.0070 0.0028
BC aged (‘BP’) –0.0090 –0.0066
mc-Si 1 Polysilicon [Yor12a] 0.0178 0.0050
mc-Si 2 (‘RS poly’) –0.0243 –0.0227
mc-Si 3 ESS™ [Yor12a] 0.0132 0.0027
mc-Si 4 (‘ESS 1’) 0.0064 0.0059
mc-Si 5 (‘ESS 2’) 0.0031 0.0062
mc-Si aged (‘GPV’) 0.0290 0.0223
In order to assess the magnitudes of the two major terms in Eq. (7.3), one may
define and evaluate the following non-physical quantity:
nNS v 0 R S I M ,STC
k 1+ (7.5)
VM ,STC
Note the big difference between Eqs. (7.5) and (7.3). Unlike k1, which can take both
positive and negative values, as well as zero (depending on the balance between the two
terms in the numerator), k 1+ is always positive. In Table VII.4, the absolute difference
|Δk1| between the theoretical and fitted value of k1 is compared to k 1+ for each of the
248
studied modules. For most of them, the discrepancy between theory and data fit is
within 5-6 % of the combined magnitude of the terms proportional to n and RS in Eq.
(7.3). Therefore, it is concluded that the theory predicts the fitted values of k1 with a
reasonable accuracy, which is not obvious from Table VII.3. A situation is possible in
which k1 = 0 is obtained by fitting for a given PV module type, while a non-zero value
results from Eq. (7.3). In such a case, the relative error of the theoretical prediction
would be infinite (with respect to the fitted value), but could be negligibly small
compared to k 1+ – the proper gauge.
region of higher local ideality factors). Note that for some of the c-Si devices tested in
the present work, the (RS-corrected) local ideality factor at the MPP is well above the
value of n determined from the flat region already at high irradiances (see Figs. 6.39,
6.41 and 6.42). Therefore, using Eq. (7.2) to fit experimental data obtained at too wide a
range of irradiances may give somewhat inaccurate values for k1 and k2, as well as for
the remaining coefficients. Detailed investigation of such effects is outside the scope of
the thesis, and may be done in future. Nevertheless, Eq. (7.6) seems to predict rather
accurately the low-light performance of c-Si modules. For example, the relative
efficiency curve of the module with IBC cells (denoted ‘Sunc.’ thereafter) in Fig. 7.1
does not decline as sharply at low irradiances as those of the other devices. This
corresponds well to its very low RS which, according to Eq. (7.6), should result in a k2
of relatively low magnitude. Indeed, the value listed for that module in Table VII.2 has
a notably lower magnitude (by a factor of 4 to 8) compared to the estimates for the
remaining c-Si devices.
Figure 7.9: The ratio μ=IM/ISC for the aged BC mono-Si module denoted ‘BP’.
The general validity of the theory behind Eq. (7.3) has been confirmed also by
fitting with Eq. (7.2) of data which are not corrected for the resistance of the cables
interconnecting the module and its load. Thus, for the modules denoted ‘mc-Si 1’ and
‘mc-Si 3”, notably lower values of k1 (–0.0092 and –0.0149, respectively) have been
obtained. The reductions have been predicted reasonably well with Eq. (7.3). This is
important in the context of the PVGIS, because especially the large PV systems involve
a lot of additional cabling, and thus some extra series resistance. According to Eqs. (7.3)
and (7.6), both k1 and k2 (which, together with k4 and k5, determine the irradiance
250
The performance results presented in the thesis refute the expectation expressed
by Photon International researchers that (at a fixed operating temperature T = 25°C) a
251
module should generally perform better at lower irradiances than at 1000 W/m2 due to
the effect of RS [Pho12b]. For most of the c-Si PV types tested in the present work, the
relative efficiency declines at intermediate irradiances (see Fig. 7.1) due to a positive or
small negative k1 and a negative (as a general rule) k2. It seems that the 3-busbar cell
design (resulting in reduced resistive losses) is preferred by the industry for large-area
screen-printed c-Si cells of the mainstream PESC type. Most of these are characterized
with a relatively low n between about 1.1 and 1.2, very close to the unity limit for low-
injection SRH recombination that dominates non-concentrating c-Si PV. Eventually, the
fine balance in the numerator in Eq. (7.3) between the term containing n and the one
proportional to RS results in a positive k1 for the present state-of-the art technology. A
negative k1 is obtained only for the module with screen-printed cells having only two
busbars. Using more than two busbars in the front-side metallization is beneficial in the
context of product safety by providing more redundant current paths, thus preventing
series arcing failures due to open-circuiting which can cause fires [Rei12, Woh12,
Joh12a, Joh12b, Joh12c]. For the tested ‘non-generic’ c-Si PV types, k1 is positive for
the module with IBC cells (denoted ‘Sunc.’ throughout the thesis) and the one with HIT
cells. This can be expected from Eq. (7.3) for the former technology, which is
characterized with very low RS, whereas n is well above unity (see Figs. 6.14 and 6.42).
The HIT device has a similarly high value of n, which eventually dominates over RS in
Eq. (7.3). The second of the only two negative k1 obtained in the study of ten c-Si
devices belongs to the aged module made with buried-contact cells (vintage ca. 1997) –
a technology which is no longer in production to the knowledge of the present author.
On the other hand, in the averaged coefficient sets obtained in [Hul10, Hul11] for
‘generic’ c-Si modules, a negative k1 is listed which may (or may not) be explained by
testing of devices of predominantly older vintages at the represented research
laboratories. This can be discussed with the authors of the referenced papers in future.
k4 k k
REL 1 k 1lnG ' k 2 lnG ' k 3T ' 1 lnG ' 5 lnG ' 6 T '
2 2
(7.7)
k3 k3 k3
and then comparing to unity the sum of the last three terms in the square brackets
calculated for extreme (non-zero) values of T’ and lnG’. Doing this for the values listed
252
in Table VII.2 is left for future work. If the contribution of these terms is negligible
even for the worst-case scenarios, the last three model coefficients are not needed for
the particular PV device. Limiting the model to just the first three coefficients would
mean that the efficiency-overirradiance curves at various operating temperatures could
be obtained by simple translation along the vertical axis of those defined at T = 25°C
(shown in Fig. 7.1). Fig. 7.10 contains a proof that this is not always the case. Namely,
the curves for the higher temperature are flatter near 1000 W/m2 than those for 25°C.
Figure 7.10: Relative efficiency curves for different operating temperatures of the
two mc-Si modules studied in [Yor10b, Yor12a].
k 6 k k
REL G ', T ' 1 k 3T ' 1 T ' k 1 1 4 T ' lnG ' k 2 1 5 T ' lnG ' (7.8)
2
k 3 k1 k2
and then comparing (k4/k1)T’ and (k5/k2)T’ to unity for extreme non-zero magnitudes
of T’, as well as by comparing (k6/k3)T’ to unity for lnG’=0 (i.e. at standard irradiance).
253
Figure 7.11: Accuracy testing of the ηREL model for the module ‘RS mono’.
Figure 7.12: Accuracy testing of the ηREL model for the module ‘RS poly’.
latter one the fit is not as good at irradiances close to 1000 W/m 2. In the case of ‘RS
poly’, one should bear in mind that the ECT calculation is based on a non-standard
equation (discussed in Section 5.4) using a significantly varying n, which is a probable
source of errors. Poorer fit quality is obtained also for the CIGS module, for which even
stronger ideality factor variability is obtained. Otherwise, efficiency-overirradiance
curves (for a fixed ECT) of the other tested c-Si devices are fitted reasonably well with
a quadratic polynomial. The corresponding plots are skipped for the sake of brevity of
the discussion. This finding suggests that the studied performance model is very
accurate for most c-Si PV types.
very good agreement with the measured ones based on the 1-minute data set (corrected
for the added series resistance effects of the extra cabling and connectors), see Table
VII.7.
The model’s overestimation of the yields for most of the specimens can be
partially explained by increased reflectance losses at flat angles of incidence, which are
not accounted for. These are within a few per cent for optimally inclined, south-facing
c-Si modules, and vary slightly with geographical location and with the type of anti-
reflection coating used in the cells [Mar01, Hul11]. The model coefficients have been
determined using self-referenced irradiance, whereas the predicted energy yields are
based on the annual solar irradiation measured with the thermopile pyranometer. The
latter is unaffected by the reflectance losses at flat AOI typical for c-Si modules. In
addition, frost and partial snow/ice cover in winter could not be completely eliminated
for all modules (especially for the aged BC module), despite the regular cleaning. On
the other hand, there are uncertainties associated with the quantities used in the model.
The typical uncertainty of irradiance measurements is in the order of 2-3 % or more.
Another source of uncertainty is the varying spectral composition of sunlight. A yield
increase of 0.7 % associated with spectral effects in c-Si modules is expected for a
Central European climate [Hul11]. A somewhat higher value is possible in Southern
Norway due to the lower solar elevations and the resulting redder spectra of direct
sunlight. Initial degradation is also not accounted for by the model. The eight c-Si
modules in Grimstad have been installed outdoors in December, 2010. Their initial
performance degradation is expected to have affected mainly the yields measured in
January, 2011 when only about 4 % of the annual solar irradiation was received.
Therefore, the effect of initial degradation on the final yields is considered negligible.
256
The individual model of the aged mc-Si module predicts a notably lower yield
compared to those of the other modules (by about 3 %), and also its measured yield is
lower. Therefore it can be expected that an averaged performance model would lead to
systematically overestimated yield predictions for some aged PV modules. The poor
performance of this particular module corresponds well to its reduced fill factor at lower
irradiances, see Fig. 6.1. It has shown a relatively poor weak-light performance as new
[Mid10]. This module was made in 2004 with cells of size 10×10 cm2 based on older
processing technology, which may suffer from photocurrent losses (leakages) at non-
insulated edges [Pho12a]. Such edges are non-Ohmic shunts with diode-like current-
voltage characteristics (I-V curves) with ideality factor of about 2 and reverse saturation
current proportional to the cell’s perimeter [McI01, Bre07a]. In smaller-size cells, the
perimeter-to-area ratio is larger, which increases the detrimental effect of edge leakage
on cell performance at low illumination levels. On the other hand, the performance
model of the aged BC mono-Si module does not predict much lower yield compared to
those of the new devices. Note that the relative efficiency definition in Eq. (7.1) uses the
estimated (i.e. degraded) STC power rating P0 instead of the label value.
In general, the tested performance model is found to predict the annual energy
yield very accurately for c-Si PV. The measured annual relative efficiencies of new
devices are among the highest in Europe. This is attributed to rather low operating
temperatures of the modules in Southern Norway due to cool ambient air (see Fig. 5.3)
and frequent windy conditions in coastal locations.
TABLE VII.8: Comparison of energy yields (in kWh/kWP) calculated from the MPPT
and the 1-minute data set (not corrected for cable losses).
Module MPPT Yield 1-minute Data Set Δ [%]
BC aged (‘BP’) 1101 1115 –1.3
mc-Si aged (‘GPV’) 1095 1106 –1.0
IBC (‘Sunc.’) 1121 1134 –1.2
‘RS mono’ 1105 1118 –1.2
‘RS poly’ 1114 1124 –0.9
HIT 1120 1135 –1.3
‘ESS 1’ 1111 1124 –1.2
‘ESS 2’ 1107 1119 –1.1
CIGS 1115 1127 –1.1
For the c-Si modules and the CIGS module installed in Grimstad, Table VII.8
compares the energy yields in year 2011 (estimated from the ‘real-time’ operating
powers recorded during the MPPT between the I-V curve sweeps) to those estimated
from the maximum powers extracted from I-V curves (the 1-minute data set). The latter
values are lower than the corresponding ones given in Table VII.7, because the results
257
in Table VII.8 are not corrected for resistive losses in the additional cables and
connectors. The MPP tracking efficiency for each module cannot be determined by
simply dividing the value in the 1st column in Table VII.8 by the value in the 2nd
column. This is because sampling of module’s maximum power with 1-minute
resolution introduces additional uncertainty to the estimated final yield, as already
discussed in Section 4.6 in the context of estimating the monthly and annual solar
irradiation. To a 0th approximation, a PV module’s maximum power is proportional to
the in-plane irradiance. Therefore, the extra uncertainty of its estimated energy yield due
to 1-minute sampling is of similar order of magnitude to that of the annual irradiation
(i.e. well below 1 % when averaged over the whole year). It is concluded that the MPP
tracking algorithm implemented in the data acquisition software is very efficient (with
98 % or higher annual efficiency).
CHAPTER 8 CONCLUSIONS
The general aim of investigating photovoltaic technology as a potential source of
electricity in Southern Norway, and the sun as the provider of energy, has been reached.
A methodology for testing of such technologies in-situ in the local context has been
demonstrated, and interesting peculiarities regarding the solar resource have been
discovered and documented in this work. In addition, the total irradiation and the energy
yields from the various technologies have been recorded for a full year (2011), and are
presented in the thesis. The results include the irradiation profile and an estimate of the
cloud ‘resource’. Measurements show that the energy from the sun was 1.20 MWh/m2
at the test site in Grimstad for the year 2011, whereas the estimate from the PVGIS is
1.04 MWh/m2. It has been derived in this work that the total loss in energy due to cloud
cover was 44 % for the year 2011. These values will naturally vary somewhat from year
to year, but are nevertheless a starting point for a long-term investigation of the solar
resource in Southern Norway, and also a good starting point for increased end use of
photovoltaic technology in Norway.
The other general objective of this work, to identify and understand causes for
performance differences between various crystalline-silicon (c-Si) PV technologies, has
also been reached, and the results are documented in the thesis. Some major findings are
repeated below.
Ten c-Si PV modules based on different cell designs and one thin-film CIGS
module have been characterized. Their performances over a practical range of
irradiances and operating temperatures have been modeled in terms of relative
efficiency with respect to STC. A prominent performance model has been used to fit
experimental data, thus obtaining a set of six empirical coefficients for each module.
For the seven c-Si modules with generic screen-printed cells, a representative set of
averaged coefficients has been obtained and compared to results for the same
technology found in the literature. Agreement has been observed only for the third
model coefficient, which is identical to the relative temperature coefficient of the
maximum power at STC. This coefficient is usually very similar for modules of this
type, and hence the result is not surprising. However, notable disagreements have been
obtained for the remaining five coefficients, which in addition have varied significantly
among the modules tested in the present work. Also the irradiance dependencies of the
efficiencies of some modules of the same type have shown very different behavior at the
intermediate and low illumination levels. The conclusion is that the present level of
understanding of PV power performance as given in the available scientific literature is
not complete. This work attempts to fill some of the gaps by giving quantitative
physical explanations of the differences.
259
and testing of the model. New insight into the efficiency’s dependency on
irradiance has been achieved by relating two of the main model coefficients to
the I-V curve parameters. The individual effects of series resistance and ideality
factor on the overall performance are revealed. Thus, the PV module
manufacturers are provided with a quantitative guideline for designing products
with better energy yields per kilowatt-peak of installed power. The results and
equations are presented and discussed in Chapter 7.
The author believes that the present work is useful for the PV research and
testing community, solar resource researchers, irradiance sensor makers, as well as to
designers of power electronics for PV systems, who should take particular interest in
overirradiance events. The work has also provided input to Task 13 within the
International Energy Agency’s Photovoltaic Power Systems Programme (IEA PVPS)
[Bey11, Bey12, IEA12].
G.H. Yordanov, O.-M. Midtgård, T.O. Saetre, H.K. Nielsen, L.E. Norum:
Overirradiance (cloud enhancement) events at high latitudes. IEEE Journal of
Photovoltaics (invited publication), DOI: 10.1109/JPHOTOV.2012.2213581, 2012.
G.H. Yordanov, O.-M. Midtgård, T.O. Saetre: Series resistance determination and
further characterization of c-Si PV modules. Renewable Energy 46, pp. 72–80, 2012.
G.H. Yordanov, T.O. Saetre, O.-M. Midtgård: 100-millisecond resolution for accurate
overirradiance measurements. Submitted to the IEEE Journal of Photovoltaics, 2012.
G.H. Yordanov, O.-M. Midtgård, T.O. Saetre, H.K. Nielsen, L.E. Norum: Over-
irradiance (cloud enhancement) events at high latitudes. Presented at the 38th IEEE
PVSC, Austin, TX, US, 2012.
G.H. Yordanov, O.-M. Midtgård, T.O. Saetre, H.K. Nielsen, L.E. Norum: Over-
irradiance (cloud enhancement) events at high latitudes. Proc. 27th EUPVSEC,
Frankfurt, Germany, 2012, pp. 3709–3713.
G.H. Yordanov, O.-M. Midtgård, J.-O. Odden, T.O. Saetre: Test of the European JRC
performance model for c-Si PV modules. Proc. 27th EUPVSEC, Frankfurt, Germany,
2012, pp. 3306–3312.
G.H. Yordanov, M. Tayyib, O.-M. Midtgård, J.-O. Odden, T.O. Saetre: Test of the
European Joint Research Centre performance model for c-Si PV modules. Proc. 38th
IEEE PVSC, Austin, TX, US, 2012, pp. 002382–002387.
G.H. Yordanov, O.-M. Midtgård, T.O. Saetre: Equivalent cell temperature calculation
for PV modules with variable ideality factors. Proc. 38th IEEE PVSC, Austin, TX, US,
2012, pp. 000505–000508.
G.H. Yordanov, O.-M. Midtgård, T.O. Saetre: PV modules with variable ideality
factors. Presented at the 38th IEEE PVSC, Austin, TX, US, 2012, pp. 002362–002367.
G.H. Yordanov, O.-M. Midtgård, T.O. Saetre: Extracting parameters from semi-log
plots of polycrystalline silicon PV modules outdoor data: Double-exponential model
revisited. Proc. 35th IEEE PVSC, Honolulu, HI, US, 2010, pp. 002756–002761.
G.H. Yordanov, O.-M. Midtgård, T.O. Saetre, J.O. Odden, T. Buseth, A.G. Imenes,
C.L. Nge, L. Norum: Compensated SoG-Si from a metallurgical route: High latitude
outdoor performance. Proc. 25th EUPVSEC, Valencia, Spain, 2010, pp. 4289–4293.
G.H. Yordanov, O.-M. Midtgård, T.O. Saetre: Two-diode model revisited: Parameters
extraction from semi-log plots of I-V data. Proc. 25th EUPVSEC, Valencia, Spain, 2010,
pp. 4156–4163.
T.O. Saetre, O.-M. Midtgård, G.H. Yordanov: A new analytical solar cell I–V curve
model. Renewable Energy 36, pp. 2171–2176, 2011.
O.-M. Midtgard, T.O. Saetre, G. Yordanov, A.G. Imenes, C.L. Nge: A qualitative
examination of performance and energy yield of photovoltaic modules in Southern
Norway. Renewable Energy 35, pp. 1266–1274, 2010.
H.G. Beyer, G.H. Yordanov: Stability of the performance of thin film modules during
one year of operation. Proc. 38th IEEE PVSC, Austin, TX, US, 2012, pp. 002391–
002394.
A.G. Imenes, G.H. Yordanov, O.M. Midtgård, T.O. Sætre: Development of a test
station for accurate in situ I-V curve measurements of photovoltaic modules in Southern
Norway. Proc. 37th IEEE PVSC, Seattle, WA, US, 2011, pp. 003153–003158.
H.G. Beyer, G.H. Yordanov, O.-M. Midtgård, T.O. Saetre, A.G. Imenes: Contributions
to the knowledge base on PV performance: Evaluation of the operation of PV systems
using different technologies installed in Southern Norway, Proc. 37th IEEE PVSC,
Seattle, WA, US, 2011, pp. 003103–003108.
T.O. Saetre, G.H. Yordanov, O.-M. Midtgård, J.O. Odden: A theoretical study of the
effect of degradation caused by diffusion over a 30-year lifespan in c-Si PV devices.
Proc. 25th EUPVSEC, Valencia, Spain, 2010, pp. 1732–1736.
263
A.G. Imenes, T. Buseth, J.-O. Odden, G.H. Yordanov, O.-M. Midtgård: Field stations
in Norway and Kenya for comparative analysis of compensated and standard solar-
grade polysilicon modules. Proc. 25th EUPVSEC, Valencia, Spain, 2010, pp. 4294–
4300.
APPENDIX B: Matlab™ code used to calculate the solar position, the clear-sky air
mass (AM) and the angle of incidence (AOI) of direct sunlight on the tested modules.
close all
clear all
R = dlmread('210312.txt','\t',1,0); % Update file name!!!
[N n] = size(R);
% Calculate decimal hour from the 1st column:
t = R(:,1);
d = 1e6*floor(t/1e6); % Date
t = floor((t–d)/1e4) + floor((t–d – floor((t–d)/1e4)*1e4)/100)/60 + (t–d – floor((t–
d)/1e4)*1e4 – 100*floor((t–d – 1e4*floor((t–d)/1e4))/100))/3600;
AOI_ =
180/pi.*acos(cos(Tilt)*sin(pi.*Ele_/180)+sin(Tilt)*cos(pi.*Ele_/180).*cos(pi.*(Azi_–
AZmod)/180)); % [deg] Angle of incidence of direct sunlight on the modules
end
267
The equation for ECT (in °C) as a function of n given in [IEC93], after some
manipulation, reads:
VOC2 VOC1 NS nk 273.15 G1
T1 ln
q G2
ECT (C.1)
N nk G
1 S ln 1
q G2
Before the partial differentiation with respect to n, it is convenient to simplify
the above equation by adding 273.15°C on both sides:
V VOC1
T1 273.15 OC2
ECT 273.15 (C.2)
NSnk G1
1 ln
q G2
In the thesis, the used reference conditions (G1,T1) are the STC (G1 = G0 = 1
kW/m2; T2=25°C), whereas G (in kW/m2) is used instead of G2. Also, VOC and VOC,STC
are used instead on VOC2 and VOC1, respectively. Thus, Eq. (C.1) simplifies to a form
which is much easier to differentiate with respect to n:
V VOC ,STC
298.15 OC
ECT 273.15 (C.3)
NSnk
1 ln G
q
Note the sign change in the denominator. An error Δn in the value used for the ideality
factor would result in the following error in ECT:
V VOC ,STC
298.15 OC
NS k
ECTn 2 q ln G n
NSnk
1 q ln G
(C.4)
NS k ECT 273.15 ln G
n
q NSnk ln G
Note that Eq. (C.3) has been used in order to simplify the intermediate result in Eq.
(C.4). Note also that [IEC93] used 273 K (not 273.15 K) as the zero of the Celsius scale.
However, this small difference is of very little significance, causing only a 0.05 % error
of the thermal voltage defined at 0°C in the numerator in Eq. (C.1).
268
APPENDIX D: Matlab™ functions used to extract RS, n and I0 from one I-V curve
Io = Isc*exp(h( 0 ));
n = –U(1)/h( 0 )*16020/(T+273.15)/1.38065; % Input T is in Centigrade!!!
RR = RR/(M–N); % A per-data-point least squares in order to allow
% comparison between different I-V curves
end % function SeriesR
function out=createFitOC(U56,I56,U_LowLim,U_HiLim)
% REQUIRES THE CURVE-FITTING TOOLBOX!!!
% Apply exclusion rule "U > U_LowLim":
ex_ = (U56 <= U_LowLim | U56 >= U_HiLim);
ok_ = isfinite(U56) & isfinite(I56);
if ~all( ok_ )
warning( 'GenerateMFile:IgnoringNansAndInfs', ...
'Ignoring NaNs and Infs in data' );
end
ft_ = fittype('poly1');
if sum(~ex_(ok_))<2 %% too many points excluded
error('Not enough data left to fit ''%s'' after applying exclusion rule ''%s''.','fit 1','U >
0.58')
else
cf_ = fit(U56(ok_),I56(ok_),ft_,'Exclude',ex_(ok_));
end
out=cf_;
end % function createFitOC
270
APPENDIX E: Matlab™ scripts used to determine RS(I) with the double-light method
clear all
Ns = 60; % Number of cells in series
% Temp. coefficients of Isc:
aSC = 0.00167; % [A/K]
% Temperature coefficients of Voc [Volt/Kelvin] at STC:
beta = –0.1238; % [V/K]
% Open-circuit voltage at STC:
Voc0 = 37.03 + 0.14; % Label value with correction
% Variable Ideality factors, n = n0 + a*(G-1000) + b*(TBACK-25°):
n0 = 1.182; a = 0.45E–4; b = 0.0;
R = dlmread('210611.txt','\t',1,0); % Daily parameters
[N n] = size(R);
Gc = R(:,2); % Irradiance, amplified mc-Si cell
Isc = R(:,37); % Short-circuit currents
T = R(:,41); % Back-of-module temperatures
Voc = R(:,38); % Open-circuit voltages
PM = R(:,40); % Maximum Powers
FF = 100*PM./Isc./Voc; % Fill Factor (FF)
G = Isc*1000/7.93; % Self-referenced (effective) irradiances from Isc
Gc = Gc*1.0272; % Correction derived at Air Mass 1.5±0.05
G = G*1.000; % Correction derived at Air Mass 1.5±0.05
% Equivalent Cell Temperatures (ECTs) for a variable ideality factor:
ECT_ = ECT(Voc,Voc0,beta,Ns,G,T,n0,a,b); % Function call
G = G./(1 + aSC*(ECT_ – 25)); % Temperature correction to self-irradiances
ECT_ = ECT(Voc,Voc0,beta,Ns,G,T,n0,a,b); % With T-corrected self-irradiances
I0 = []; Rs0 = []; % Store multiple Rs(I) here
files = dir('Raw*.lvm'); % Measured I-Vs
[NN p] = size(files);
if N~=NN
'The number of data rows in 210611.txt must equal the number of Raw*.lvm files!'
break
else
n = 1;
while Gc(n) < 900
n=n + 1;
end
while Gc(n) >= 900
R = RawImport(n – 1); % First file is named 'Raw.lvm'
R(:,1) = [];
Gcc = 1000*R(:,22)/7.8; % Irradiance during I-V sweep
K = numel(Gcc);
tt = (1:K)/K; % Normalized sweep time
h = SmoothGc(tt',Gcc); % Function call; requires curve fitting toolbox
Gcc = h( tt );
ISF = (max(Gcc) – min(Gcc))*2/mean(Gcc); % Stability factor
271
f df
d
nOC (F.1)
kT 1 dA f df
1
q A dV d
where the brackets are defined as weighting the quantity of interest. For example,
x i A i T i i dfi d i
N
x i 1
(F.2)
A i T i i dfi d i
N
i 1
The quantities Ai(V) and T i account for the voltage- and temperature-dependency of
the reverse saturation current of the i-th recombination mechanism in the PV cell. The
generalized I-V curve model introduced in [Gre03] reads
N
I IL V ,T A i V T i fi i (F.3)
i 1
np E
i 2
exp G ,i (F.4)
nie kT
where n and p are the excess electron and hole density, respectively (only in the context
of this Appendix!); nie is the effective intrinsic carrier density; and EG,i is the bandgap
for the i-th recombination mechanism. At open circuit, Eq. (F.4) simplifies to
qVOC EG ,i
i exp (F.5)
kT
The numerator in Eq. (F.1) is the ‘raw’ ideality factor of the dominant
recombination process at open circuit [Gre03]. For low-injection SRH recombination,
f=αξ where α is a constant, and therefore
f d 1
1 (F.6)
df
df
AT AT AT f (F.7)
d
which, according to Eq. (F.3), is the SRH recombination current. For depletion-region
recombination (which is negligible in c-Si cells), f where χ is another constant,
and therefore
f d 2
2 (F.8)
df
1
nOC (F.9)
kT 1 dA
1
q A dV
275
In Section 7.4, the temperature coefficient of each module’s ISC was neglected in
the analysis of the relative efficiency ηREL. The associated worst-case errors in ηREL are
here assessed in the cases of high and low irradiance. From Eq. (7.2), the error in the
relative efficiency due to an erroneous self-irradiance equals
The relative efficiency ηREL is defined in Eq. (7.1) in Chapter 7 and its model is
given in Eq. (7.2). For T = T0 = 25°C (i.e., T’ = T–T0 = 0°C), the model simplifies to
PMAX G,25C G0
REL G',T' 0 1 k 1 ln G' k 2 ln G'
2
(H.1)
G P0
V I R V ISCR S
IM ISC ISC I0 exp M M S ISC I0 exp M (H.2)
NSnv T NSnv T
V
0 I SC I 0 exp OC (H.3)
NSnv T
Considering only cases with T = T0 = 25°C, one can define the constants
‘standard thermal voltage’ v0 = k(T0+273.15)/q and ‘standard reverse saturation current’
I00 = I0(T0). Eqs. (H.2) and (H.3), when applied at STC, give:
V
I 00 I SC ,STC exp OC ,STC (H.4)
NSnv 0
G
VM ISC ,STC VOC ,STC
G G G0
ISC ,STC ISC ,STC ISC ,STC exp (H.7)
G0 G0 NSnv 0
277
G
ISC ,STC VM T 25C
G0 G0 VM T 25C
REL G',T' 0 (H.9)
ISC ,STC VM ,STC G VM ,STC
One may substitute x = lnG’ and then expand 1–G’ ≡ 1–eX as a Maclaurin series
around x=0:
x 2 x3 x 4
1 e X x ... (H.11)
2! 3! 4!
For |lnG’| ≡ |x| ≪ 1, one may drop the terms with powers of x higher than two as
negligibly small in magnitude compared to x, which gives:
1
1 G ' ln G ' ln G '
2
(H.12)
2
REL G',T' 0 1
nN v S 0 ISC ,STCR S ln G' 0.5 ISC ,STCR S ln G'
2
(H.13)
VOC ,STC nNS v 0 ln 1 R SISC ,STC
By comparing Eqs. (H.13) and (H.1), one obtains (for |lnG’| ≪ 1):
nNS v 0 R S I SC ,STC
k1 (H.14)
VOC ,STC nNS v 0 ln 1 R S ISC ,STC
By substituting Eq. (H.6) and IM,STC = µISC,STC in the two expressions above,
one obtains simplified (and more intuitional) formulae:
nNS v 0 R S I M ,STC
k1 (H.16)
VM ,STC
I M ,STC
k2 RS (H.17)
2VM ,STC
nNS v 0
k 1 2k 2 (H.18)
VM ,STC
279
<nRAW> In the wider context of Eq. (6.5) and Appendix F, the weighted “raw”
ideality factors of all the current-conduction mechanisms in a PV device [Gre03]
α A constant used in the model of the reverse saturation current in Eq. (6.12b)
αSC Temperature coefficient of the short-circuit current
a In Eq. (5.13), a parameter describing the ideality factor dependency on
irradiance; in IEC 60904-5:2011, the “diode thermal voltage” used for
calculation of the ECT of a PV device from its open-circuit voltage; in the
context of I-V curve interpolation/extrapolation after [Tsu09], the
interpolation/extrapolation factor
A Usually, the total area of a PV device; in Eq. (5.15), a constant having units of
temperature; in Eq. (6.3), the total area under the I-V curve
A(V), A In Eq. (6.5) and in Appendix F, the voltage-dependent multiplier in the
reverse saturation current [Gre03]
AM Air mass
AOI Angle of incidence of the direct (beam) component of sunlight on a PV device
with respect to the normal
β Temperature coefficient of the open-circuit voltage
b A parameter describing the irradiance dependency of the ideality factor in Eq.
(5.13)
B In Eq. (5.15), a constant used to model the low-irradiance behavior of the ECT;
in Eq. (6.12a), a constant used to model the temperature dependency of I0
c A constant used in Eq. (5.3) which relates ECT to the back-of-module
temperature and the plane-of-module irradiance
cT A constant used in Eq. (3.1) which relates a module’s temperature to the ambient
temperature and the plane-of-module irradiance
C Thermal capacitance of a PV module used in Eq. (3.3)
C0 through C3 Coefficients of the Sandia PV performance model
ΔGMIN The minimum difference between the two illumination levels used in the
double-light method for evaluation of a current-dependent series resistance RS(I)
of a PV device
D The “diode thermal voltage” used in IEC 60904-5:1993 for calculation of the
ECT of a PV device from its open-circuit voltage
η The instantaneous efficiency of a PV device
η0 The efficiency of a PV device at standard testing conditions (STC)
ηREL The relative efficiency of a PV device with respect to η0, see Eq. (7.1)
ηREL,AVG The yearly-averaged ηREL of a PV device in a given location
ECT The equivalent cell temperature of a PV device defined in IEC 60904-5
280
nRAW In Eq. (6.5) and in Appendix F, the “raw” ideality factor of a current-conduction
mechanism in a PV device [Gre03]
N A number of irradiance-sensitive devices (irradiance sensors and PV modules)
used in the in-house calibration procedure described in Section 4.7
NS The number of series-connected cells in a PV module
p In semiconductor physics, the concentration of free holes; in the context of
Matlab’s Curve Fitting Toolbox, the smoothing parameter (0 ≤ p ≤ 1)
P The output power of a PV device
P0 The output power maximum of a PV device at STC
Pin The solar power incident on a PV device (= GA)
PMAX The output power of a PV device at the MPP
PMAX,SIT The MPP power of a PV device at standard irradiance and (module)
temperature (SIT); assumed equal to PMAX,STC when using the self-referenced
irradiance calculated from the ISC
PMAX,STC The same as P0
q The elementary charge, 1.602×10-19 C
r The reflectance of a PV module
2
r In the context of part 5.5.2, the goodness of a linear fit
R General notation of a resistance (either electrical or thermal)
RMSE The root mean square error of a linear fit in the context of part 5.5.2
RMSE0 The optimal RMSE in the context of part 5.5.2
RP The total parallel (shunt) resistance of a PV device
RS The total series resistance of a PV device; In Figs. 6.8 through 6.10, a trial
(mock) value
RS,DARK The total series resistance of a PV device in the dark
RS,LIGHT The total series resistance of a PV device under illumination
σ The standard deviation of the calibration errors of all the irradiance sensors with
a calibration uncertainty of ±3 %;
σG The standard deviation of the irradiance during an I-V curve sweep
σk1 trough σk6 The standard deviations of the coefficients k1 through k6 of the
JRC performance model given in Eq. (7.2)
θZ The solar zenith angle
τ The time constant of the equivalent circuit given in Fig. 3.25 (=RC)
τe The lifetime of excess free electrons in a semiconductor
τp The lifetime of excess free holes in a semiconductor
t The time
T The operating temperature of a PV device
283
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