Professional Documents
Culture Documents
3
Our BASE SERVICES
ASSET MANAGEMENT, MAINTENANCE CONDITION BASED MONITORING
STRATEGY AND RELIABILITY
Implementation of engineering and Predictive analysis (vibration analysis,
consulting processes in Asset Management thermography, oil analysis and crack analysis
and Preventive Maintenance Strategy by means of penetrating liquids and
(cleaning, inspection, lubrication, ultrasound).
retightening and replacement of
components) and Corrective;
PREPARATION AND STANDARDIZATION
Process Quality Control.
OF DOCUMENTS
Implementation of HST Hygiene, Health and Safety at Work processes, elaboration of ART -
Task Risk Analysis, Procedures, work instructions, support checklists.
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OUR SPECIALIZED SERVICES
STRUCTURAL INTEGRITY ANALYSIS BY THE FINITE ELEMENT METHOD
AND COMPUTATIONAL STRUCTURAL DYNAMICS (AIE & MEF/DEC)
Study of structural mechanics behavior (beam, plates, solid (beam-plates) and thin walls);
Floating-point arithmetic and scientific computing; Mathematical modeling and approximate
solutions; Simulations of movements and applied loads.
Quantitative Finite
Reliability FMEA CBM Elements and
Resource Management Analysis Simulations
management KPI
Preliminary
DF% Fault Data and Specific Points for
Meeting Spares
MTBF Weibull Maintenance Continuous
Analysis Management Improvement
MTTR Activities
5 whys, RCA and Optimization
Criticality List
Loss Profile Failure analysis Simulation flowchart Criticality list
1 2 3 4 5 6 7 8
9 11 Inventory
10 12
planning
S A F E
As a Maintenance Controller – Muster Goals Achieved
INTERATIONLOG: Management of meetings and monitoring of actions with the Dry Area and Maintenance activities – Short Term Plan, Medium term and Long Term Plan.
As a Maintenance Planner – Muster Goals Achieved
FLOWCENTRIC: Creation of PR – Purchase Request, Control and Management of Parts and Services; PO
FLOW: – Management of Key Performance Indicators:
Maintenance – Purchase Order – Identification of alternative suppliers and negotiation management.
KPI: MTTR;
MTBF; ATO;
BackLog;
Resource
Utilization;
MTTO;
MTFS; MPA;
TAGs,
Corritives
from
PM&PDM.
COSWIN 7i SQL: Plant equipment coding; Ratification of equipment through its components; Creation of maintenance tasks; Creation of maintenance plans (Preventive, Predictive, TAGs and
Corrective Orders); Data capture and analysis; Creation of Maintenance History.– Ensure 100% execution of the Maintenance Plan (MPA).
PERFIL DE PERDAS DIÁRIO - ENGENHARIA DE CONFIABILIDADE DA 1ª CAMADA 14-Aug-2022
Perfil de Perdas Por Setor (horas) Perfil de Perdas Por Falha (horas) Perfil de Perdas Por Equipamento (horas) Perfil de Perdas Por Família (horas)
1,0 0,9 120% 1,0 0,9 120% 1,0 0,9 120% 1,4 102%
100% 100% 100% 100%
1,2 100%
100% 100% 87% 100% 1,2
0,8 0,8 0,8
71% 1,0 98%
80% 71% 80% 71% 80%
0,6 0,6 0,6 96%
0,8
0,4 60% 0,4 60% 60% 94%
0,4 0,4 0,4 0,6
40% 40% 40% 92%
0,2 0,2 0,4
0,2 90%
0,2 20% 0,2 20% 0,2 20% 87%
0,2 88%
0,0 0% 0,0 0% 0,0 0% 0,0 86%
Vulcanização Instrumentação Rasgo Falha Sensor 08CSK03-1 8ASK2 8ACV8 Empilhadeiras Transportadores
Tempo de Parada (h) %Cum Tempo de Parada (h) %Cum Tempo de Parada (h) %Cum Tempo de Parada (h) %Cum
Perfil de Perdas Por Setor (No.) Perfil de Perdas Por Falha (No.) Perfil de Perdas Por Equipamento (No.) Perfil de Perdas Por Família (No.)
2,5 120% 2,5 120% 1,2 120% 2,5 120%
100% 100% 1 1 100% 100%
2 2 2
2 100% 2 100% 1 100% 2 100%
67% 80% 67% 80% 0,8 67% 80% 67% 80%
1,5 1,5 1,5
1 60% 1 60% 0,6 1 60% 1 60%
1 1 33% 1
40% 40% 0,4 40% 40%
0,5 20% 0,5 20% 0,2 20% 0,5 20%
0 0% 0 0% 0 0% 0 0%
Instrumentação Vulcanização Falha Sensor Rasgo 8ASK2 08CSK03-1 8ACV8 Empilhadeiras Transportadores
No. Parada %Cum No. Parada %Cum No de Parada %Cum No de Parada %Cum
PREPARATION OF THE FAILURE ANALYSIS REPORT
BRAINSTORMING
5 WHYS
TREE OF FAILURE
MAINTENANCE HISTORY - WORK ORDERS
ISHIKAWA DIAGRAM
ACTION PLANS
Zélio Cossa Helena J. Ngovene
CHAIRMAN & CEO ENGINEERING & PROJECTS COMMERCIAL & HUMAN RESOURCES MAINTENANCE & WAREHOUSE DIRECTOR
DIRECTOR DIRECTOR
Chairman of the Board of Responsible for Maintenance,
Directors and General Manager General Manager of Commercial and Human Resources Warehouse Management, repair shop
of the Company Maintenance Engineering and Director, Procurement and General manager, manufacture of spare parts
Project Manager, Planning and Manager of Cleaning & Education / and components
scheduling control Trainings