ABOUT THIS CATALOG

BRP US Inc. reserves the right to make changes at any time, without notice, to features, specifications,
and model availability. The right is also reserved to change any specification or part, at any time, without
incurring any obligation to update older models. The information in this catalog is based on the latest
specifications available at the time of publication.

For the latest service part number information visit

EPC (Electronic Parts Catalogs) on the DealerPort™ website.

www.dealerport.com
Illustrations used in this catalog may not depict actual models or equipment, but are intended as repre-
sentative views for reference only. Certain features, equipment or accessories shown in this catalog
might not be found on or included with all models in all marketing areas.

IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Man-
ual for exact service and maintenance information. Use exact engine model number, including any suffix
letter, when indentifying parts in this catalog.

The continuing accuracy of this catalog cannot be guaranteed.

PARTS LIST REFERENCE

d
Following Example for Reference Only
1 584348 BATTERY CABLE, 10ft. (3.M) (DR Models Only) 1 e
a 2 351839 SCREW, Starter to C/C New 2
3 586774 STARTER SOLENOID Assy 1
(Solenoid Assy. included on DR, DE & DP models) f
4 N/A *DRIVE KIT NS 1
5 586103 **GROMMET, Starter solenoid mount Opt. 2 g
b 6 341512 BOLT, Double ended-Harness ground A 1

A Only used on WR, WPR Models c

c

a “N/A” Indicates part is NOT AVAILABLE or NOT AVAILABLE individually.

“*” Indicates parts are included in the preceding assembly.
b EXAMPLE SHOWN: (Ref #3) – P/N 586774 includes (Ref #4) – P/N 586101 and (Ref #5) – “GROMMET.” Also, (Ref #4)
P/N 586101 includes (Ref #5) – “GROMMET.”
c “A” Upper case alpha characters used as callout indicate additional part information is shown at the bottom of the list.
d Additional part information.
e “New” Indicates part and/or part number has been added or changed from previous model year.
f “NS” Indicates part is Not Shown in illustration.
g “Opt.” Indicates part is an OPTIONAL or ACCESSORY part.

WARNING
When replacement parts are required, use Evinrude/Johnson Genuine Parts or
parts with equivalent characteristics, including type, strength, and material.
Using substandard parts could result in injury or product malfunction.
 TABLE OF CONTENTS
2007 LITERATURE - ALL MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
PAINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
MODEL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PARTS SHIPPED WITH ENGINE “IN BOX” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PROFILE DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
DECALS – BLUE MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DECALS – WHITE MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
LOWER ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
AIR SILENCER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ENGINE ELECTRICAL HARNESS ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
ELECTRIC STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
FLYWHEEL & STATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
IGNITION COILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
FUEL LIFT PUMP & FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
FUEL PUMP & VAPOR SEPARATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
FUEL INJECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
FUEL RAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
OIL RECIRCULATION HOSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
WATER PRESSURE RELIEF VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
COOLING HOSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
THROTTLE LINKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

115 E-TEC 60°

SHIFT LINKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
INTAKE MANIFOLD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
CRANKSHAFT & PISTONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
CYLINDER & CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
CYLINDER/CRANKCASE GASKET & SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
EXHAUST HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
UPPER ENGINE MOUNTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
STERN & SWIVEL BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
GEARCASE - PL, SL MODELS (“S” TYPE GEARCASE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
GEARCASE - PX MODELS (“O” TYPE GEARCASE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
TRIM & TILT ASSEMBLY – 20” MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
TRIM & TILT ASSEMBLY – 25” MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
PROPELLER HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
SPEEDOMETER HOSE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

1
 2007 LITERATURE - ALL MODELS

Description English French Parts English French

Operator’s Operator’s Catalog Service Service
Guide Guide Manual Manual
Evinrude Models
40 HP E-TEC Rope 215762 215763 5007194 5007209 5007210
40-60 HP E-TEC Remote 215764 215765 5007194 5007209 5007210
75/90 HP E-TEC 215766 215767 5007195 5007211 5007212
115 HP 60° E-TEC 215770 215771 5007196 5007213 5007214
150 - 200 HP 60° E-TEC 215770 215771 5007197 5007213 5007214
200 - 250 HP 90° E-TEC 215772 215773 5007198 5007215 5007216
Johnson Models
9.9/15 HP 2-Stroke 215758 215759 5007193 5007207 5007208
9.9/15 HP RL & TEL 4-Stroke 5036769 5036770 5007201 5007221 5007222
9.9/15 EL 4-Stroke 5036771 5036772 5007201 5007221 5007222
25 HP 4-RL & TEL 4-Stroke 5036773 5036774 5007203 5007223 5007224
25 HP 4-EL 4-Stroke 5036775 5036776 5007203 5007223 5007224

Literature Sets Shop Catalogs

2007 Parts Catalog Set – Paper 5007206 Special Tools Catalog 5007082
2007 Parts Catalog Microfiche Set 5007204 1913 – 2005 Model Number Reference 5006145
2007 English Service Manual Set – Evinrude E-TEC 5007229 Warranty Flat Rate Guide – English 5007274
2007 French Service Manual Set – Evinrude E-TEC 5007230 Warranty Flat Rate Guide – French 5007275
2007 English Service Manual Set – Johnson (all) 5007227 Predelivery & Installation – All Models – English 5007085
2007 French Service Manual Set – Johnson (all) 5007228 Predelivery & Installation – All Models – French 5007086
2007 Illustrated Parts & Accessory Catalog 5007205

PAINT

Color Spray Can Application

PRIMER 777172 Midsection & Gearcase
BLACK (Powerhead) 777179 Engine cylinder/crankcase
BLACK (Military) 351066
WHITE 777171 Base coat
CLEARCOAT 772414 Use with base coat on upper & lower engine covers.
GRAPHITE 777177 Base coat
BLUE (D.I., Johnson) 777175 Base coat
BLUE (Evinrude E-TEC) 351907 Base coat

2
 MODEL FEATURES

All Models
Engine System Charging Steering Starting
60° V-4 E-TEC 46 Amp Remote Electric
105.4 cu. in.
Model Specific
Model Shaft Color Gearcase Description
E115DPLSUC 20" Blue "S" Type Power Tilt, Standard Steering Arm
E115DSLSUC 20" White "S" Type Power Tilt, Stainless Steel Steering Arm
E115DPXSUC 25" White "O" Type Power Tilt, Stainless Steel Steering Arm
E115DBXSUC 25" Blue "O" Type Power Tilt, Stainless Steel Steering Arm

PARTS SHIPPED WITH ENGINE “IN BOX”

P/N Name of Part Qty
215770 OPERATOR'S GUIDE - ENGLISH 1
318572 CAP, TRANSOM SCREW 4
337586 WIPER NUT, Tilt tube 1
351520 TAG, XD100 Oil 1
352369 DECAL, XD100 OIL 1
328702 WASHER, THROTTLE CABLE 1
328702 WASHER, SHIFT CABLE 1
333774 CLIP, THROTTLE CABLE 1
333774 CLIP, SHIFT CABLE 1
346150 CLAMP, FUEL HOSE INLET (18.5mm) 1
346785 CLAMP, OIL SUPPLY HOSE (14.5mm) 1
352868 CLAMP, RIGGING TUBE (69.5mm) 1
584348 CABLE, Battery to solenoid - 10ft. 1

175125 STEERING CONNECTOR KIT 1

115 E-TEC 60°

434153 PROPELLER HARDWARE KIT 1
(25 in. Models)
126870 *BUSHING,THRUST 1
306394 *PIN,COTTER 1
320570 *SPACER,PROPELLER NUT 1
398042 *NUT, PROPELLER 1

5005034 PROPELLER HARDWARE KIT 1

(20 in. Models)
127084 *BUSHING,THRUST 1
314502 *PIN,COTTER 1
315810 *SPACER,PROPELLER NUT 1
314503 *NUT, PROPELLER 1

3
 PROFILE DRAWING

32.50 in. (825.5mm)

21.69 in. (550.9mm)
54°

75° TOTAL

21°
30.95 in. (786.1mm)
21.53 in. (546.8mm)

76°

58.04 in. (1474.2mm) - 20 in. (508mm) Model

63.04 in. (1601.2mm) - 25 in. (635mm) Model

6° TILT UNDER

19.53 in. (496.0mm)

All Evinrude® / Johnson® outboards are designed

33.29 in. (845.5mm) to function within the minimum clearances outlined
in ABYC transom and motor well Standard S-12-83.

ALL MEASURMENTS BASED ON: GRAPHICAL REPRESENTATION ONLY: POWER TRIM & TILT:
TRANSOM ANGLE 14° ALL DIMENSIONS ± 1/4 in. (6.35mm) TRIM RANGE 21°
TRANSOM THICKNESS 2 3/4 in. (68.58mm) MAXIMUM TOTAL RANGE 75°

4
 DECALS – BLUE MODELS

1
3

2
5

8 9

EPC4141
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 215731 EVINRUDE E-TEC - Port A 1 6 215742 115 - Front & Rear 2
2 215732 EVINRUDE E-TEC - Stbd A 1 8 352505 BRP LOGO A 2
3 215737 RED STRIPE - Port A 1 9 215558 EU 2006 - Lower 1
4 215738 RED STRIPE - Stbd A 1 NS 215774 DECAL, Calif - 3 Star 1
5 215666 EVINRUDE - Front A 1 Call dealer support services

115 E-TEC 60°

A Included with Engine Cover Assy.

5
DECALS – WHITE MODELS

1
3

2 5

8
6 10

11
9

EPC4115
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 215733 RED STRIPE - Port A 1 8 352505 BRP LOGO A 2
2 215734 RED STRIPE - Stbd A 1 9 215558 EU 2006 - Lower 1
3 215737 EVINRUDE E-TEC - Port A 1 10 351222 SALT WATER EDITION - Lower Port 1
4 215738 EVINRUDE E-TEC - Stbd A 1 11 351237 SALT WATER EDITION - Lower Stbd 1
5 215667 EVINRUDE - Front A 1 NS 215774 DECAL, Calif - 3 Star 1
6 215743 115 - Front & Rear 2 Call dealer support services
A Included with Engine Cover Assy.

6
 ENGINE COVER

2
4
5
3

115 E-TEC 60°

7

EPC4161
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 285628 ENGINE COVER Assy, "BLUE" 1 5 336165 *SCREW, Cap to upper cover 8
1 285629 ENGINE COVER Assy, "WHITE" 1 6 351811 *SEAL, Upper to lower cover 1
2 352508 *BRACKET, Latch 3 7 351805 *BLANKET, Sound 1
3 5005886 *HOOK, Latch bracket to upper cover 3 8 5006530 BAFFLE 1
4 328744 *SCREW, Hook to latch bracket 6
A Includes all decals, except "HP" Decal

7
LOWER ENGINE COVER

1 3
5 2
7 9
19 18 8
6
17
42 4
43 7
20 8
21
22

29,30,31 32
28 15
41
27 21 22
40 16
20 26
25 39

10

38
11
24 34
23 33 12

35
14 13
37
36

44
Accessory Port Side
Tilt/Trim Switch Extension Lead.

8
 LOWER ENGINE COVER
EPC4137
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5005834 LOWER COVER Assy., Port - BLUE 1 23 5005708 *HANDLE, Latch 1
1 5005836 LOWER COVER Assy., Port - WHITE 1 24 344630 **ROLL PIN 1
2 5005707 *HANDLE, Latch 1 25 339575 *SCREW, Ball joint detent 1
3 344630 **ROLL PIN 1 26 309485 *NUT, Ball joint 1
4 330234 *SPRING WASHER, Latch lever screw 1 27 586789 *SWITCH AY,T&T 1
5 343578 *HOOK, Latch 1 28 317893 **TIE STRAP 2
6 342191 *SCREW, Latch handle 1 29 3011148 **CONTACT, Tab 3
7 339575 *SCREW, Ball joint detent 2 30 3011149 **SEAL, Wire 3
8 309485 *NUT, Ball joint 2 31 3011156 *CONNECTOR, 3 Terminal 1
9 335694 *PLUG, Trim/Tilt switch 1 32 334656 *NUT, Trim/Tilt switch to cover 1
10 351784 *FOAM BARRIER, Lower 1 33 351785 *FOAM BARRIER, Lower 1
11 351029 *PLATE, Valve to sound barrier 1 34 351029 *PLATE, Valve to sound barrier 1
12 5004576 *VALVE Assy, Drain 1 35 5004576 *VALVE Assy, Drain 1
13 352566 *WASHER, Foam barrier to cover 3 36 352566 *WASHER, Foam barrier to cover 3
14 352567 *NUT, Speed - foam barrier to cover 3 37 352567 *NUT, Speed - foam barrier to cover 3
15 350771 GROMMET, Trim/Tilt lead to cover 1 38 352744 *INSERT, Nut 9
16 351152 SCREW, Port to Starboard cover 9 39 351277 GROMMET, Fuel & electric 1
17 5005835 LOWER COVER Assy., Stbd - BLUE 1 40 351463 BRACKET, Grommet to lower cover 1
17 5005837 LOWER COVER Assy., Stbd - WHITE 1 41 308743 SCREW, Grommet retainer to cover 2
18 5005709 *HANDLE, Rear latch 1 42 349557 MOUNT, Lower motor cover 4
19 344630 **ROLL PIN 1 43 349556 WASHER, Lower cover mount 4
20 330234 *SPRING WASHER, Latch lever screw 2 44 5006201 EXTENSION LEAD, Tilt/Trim Switch Opt 1
21 343578 *HOOK, Latch 2 NS 215774 DECAL, Calif - 3 Star 1
22 342191 *SCREW, Latch handle 2 Call dealer support services

AIR SILENCER
EPC4108
7
Ref P/N Name of Part Qty
1 5005832 AIR SILENCER 1 3

115 E-TEC 60°

2 337087 O-RING, Silencer to idle air bypass 1 1
3 350548 SEAL, Silencer to throttle body 2
4 340840 SEAL, Screw to silencer 2
5 511421 WASHER, Silencer mount screw 2
6 324643 SCREW, Silencer to throttle body 2
7 333040 ISOLATOR, Flywheel cover 2
NS 334435 DECAL, Owner Attn. 1 2
4 5
6

9
ENGINE ELECTRICAL HARNESS ASSEMBLY

11
4
12
13 77
5
76

15
3
14
10

9
1
8
2
6
7

EPC4112a/b
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 333710 SCREW, Base mounting 4 39 3010124 **CONNECTOR & SEAL, 2-Pin plug 3
2 328703 WASHER 4 40 3010125 **TERMINAL, Socket 8
3 514022 PLUG, Spare fuse 1 41 3011147 **CONTACT, Female receptacle A 35
4 586891 BASE & HARNESS ASSEMBLY 1 42 3011148 **CONTACT, Male tab A 12
5 351751 *BASE, Flywheel cover 1 43 3011149 **SEAL, Wire 47
6 333040 *ISOLATOR, Base mounting 4 44 3011150 **PLUG CAVITY 9
7 338558 *SPACER, Flanged 4 45 3011153 **CONNECTOR & SEAL, 2 Position plug 4
8 352846 *TIMING POINTER 1 46 3011154 **CONNECTOR, 2 Position cap 2
9 315656 *SCREW, Timing pointer 1 47 3011155 **CONNECTOR & SEAL, 3 Position plug 7
10 345529 *HOSE, Vapor sep, to throttle body 1 48 3011156 **CONNECTOR, 3 Position cap 2
11 334528 *SCREW, EMM mounting 2 49 3011166 **TERMINAL - 14 Gauge 16
12 323972 *WASHER, EMM mounting screw 2 50 3011167 **SEAL, WIRE 14 Ga 12
13 333040 *ISOLATOR, EMM mounting 2 51 3011168 **PLUG, Cavity 8
14 320107 *TIE STRAP, Harness to cover base 11 52 3011169 **CONNECTOR & SEAL, 26 Position plug 1
15 586072 *PLUG, Diagnostic connector 1 53 3011170 **CONNECTOR & SEAL, 34 Position plug 1
NS 3010609 *TUBING, Convoluted 1 54 3011171 **TERMINAL 54
– ENGINE HARNESS Assy 1 55 3011173 **PLUG, Cavity 6
16 204053 **TERMINAL, Ring - .312 in. (79mm) 2 56 3011174 **TERMINAL - (18 Gauge) 16
17 204363 **TERMINAL, Ring - .250 in. dia. (63mm) 3 57 3011175 **SEAL, Wire - (18 Gauge) 16
18 317893 **TIE STRAP 6 58 3011258 **CONNECTOR, Fuse 1
19 327283 **LOCKWASHER 4 59 3011266 **CONNECTOR & SEAL, 5 Position plug 1
20 332067 **SCREW 2 60 3011292 **CLIP, Mounting 2
21 512550 **TERMINAL, Ring - #10 2 61 3011326 **CONNECTOR & SEAL, 3 Socket plug 1
22 513663 **CONNECTOR, 2 Term Receptacle 1 62 3011327 **CONNECTOR, 6 Pin receptacle 1
23 513664 **CONNECTOR, 2 Term Plug 1 63 3011328 **CONNECTOR & SEAL, 6 Socket plug 1
24 513665 **PLUG , Connector seal 2 64 3011329 **CONNECTOR, 3 Pin receptacle 1
25 513666 **TERMINAL, Blade - .312 in. 2 65 3011350 **SEAL, Wire 4
26 513667 **TERMINAL, Receptacle - .312 in. 2 66 3011372 **CONNECTOR, 29 Position Plug 1
27 514035 **TERMINAL, Receptacle 2 67 3011402 **CONNECTOR, 6 Pin Receptacle 1
28 514679 **TERMINAL, Pin 11 68 3011409 **CAPACITOR 1
29 514680 **TERMINAL, Socket 9 69 3011420 **CONNECTOR, 4 Position Plug 1
30 514681 **LOCKWEDGE - 3 Socket plug 1 70 3011421 **CONNECTOR, 4 Position Cap 2
31 514682 **LOCKWEDGE - 3 Pin receptacle 1 71 3011446 **CONNECTOR, 3 way 1
32 514683 **LOCKWEDGE - 6 Socket plug 1 72 3011447 **SEAL, Wire 3
33 514684 **LOCK,WEDGE - 6 Pin receptacle 1 73 3011448 **TERMINAL 3
34 514697 **LOCK,WEDGE - 2 Pin receptacle 1 74 3011469 **CONNECTOR, 2 Pin Receptacle 1
35 514889 **COVER, Capacitor 1 75 777283 TERMINAL SERVICE KIT (AMP Style) 1
36 600138 **TERMINAL RING - .250 in. 3 76 5006253 AUXILIARY BATTERY CHG KIT Opt 1
37 967545 **FUSE, 10 AMP 1 77 982019 *FUSE, 50Amp 1
38 3010123 **CONNECTOR & SEAL, 2-Socket plug 1 NS 352041 SLEEVE, Capacitor isolation 1
NS 907833 TIE STRAP, Capacitor sleeve 1
A Included in accessory Terminal Service Kit P/N 777283.

10
 ENGINE ELECTRICAL HARNESS ASSEMBLY

68
17 35
PDS GEN, INJECTOR
& MAIN GROUND 20
17
75 BATTERY GROUND 21 41,43,47
17
STARBOARD
19 INJ/IGN 4

IGNITION
GROUND

42,43,46
SHIFT SWITCH

41,43,47
16 INJ/IGN 2
BATTERY +

38,40 18
STARTER SOLENOID

18 41,43,47
INJ/IGN 3

39,40
STARBOARD CYLINDER
HEAD TEMP SENSOR 41,43,45
TILT & TRIM RELAY

18 41,43,47
INJ/IGN 1
16
36 23 ,24,26
BATTERY ISOLATOR
COVER

22,24,25 36 BATTERY ISOLATOR EMM J2

28,33,62 BATTERY ISOLATOR
GROUND
49,50
SYSTEM CHECK

56,57
41,43,69 65,66
CANBus
71,72,73 CONNECTOR
THROTTLE POSITION
SENSOR

115 E-TEC 60°

53,54,55
28,31,64 EMM J1-A 51
TILT & TRIM
52,54,55
EMM J1-B 44,70
COVER
42,43 ,48
WATER
60 29,32,63
KEY SWITCH
PRESSURE
SENSOR
44,47
WATER PRESSURE
SENSOR COVER

29,30,61 49,50,67
DIAGNOSTIC STATOR
CONNECTOR
41,43,47 27,58
CRANK POSITION
SENSOR FUSE HOLDER

39,40 42, 43, 70

AIR TEMP
37 EXHAUST VALVE
MODULE
SENSOR
36
4 3 2 1

41,43,59 PORT IGNITION

GROUND
OILER
17

41,43,45 60 41,43,47
WATER IN FUEL
28,34,74 SENSOR TRIM SWITCH
OIL TANK

44,46
WATER IN FUEL
SENSOR COVER

41,43,45 41,43,45 39,40

FUEL PUMP
TILT LIMIT SWITCH PORT CYLINDER 42,43,48
HEAD TEMP SENSOR SENDING UNIT

11
ELECTRICAL COMPONENTS

13 1
11,12
9
10 2
3
7 8 4

6
15 14
5
16

24,25,26
27,28,29 23
22
32
40
20
39
19 30
18 38

33,34
35,36,37
31

17 21
EPC4157a
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 586867 EMM - Call dealer support services 1 22 600138 *TERMINAL, Ring .250 in. dia (63mm) 1
2 334528 SCREW, EMM mounting 2 23 204053 *TERMINAL, Ring .312 in. dia (79mm) 1
3 323972 WASHER, EMM mounting screw 2 24 3010023 *SEAL, Terminal 2
4 333040 ISOLATOR, EMM mounting 2 25 3010484 *CONNECTOR, 2 Pin receptacle 1
5 586774 SOLENOID, Starter 1 26 3010485 *TERMINAL 2
6 328703 WASHER, Solenoid mount 2 27 3011148 *CONTACT, Tab-trim switch 2
7 324334 SCREW, Solenoid mount 2 28 3011149 *SEAL, Wire-Trim Switch 2
8 331259 WASHER, Star solenoid lead 3 29 3011154 *CONNECTOR, 2 terminal-trim switch 1
9 321472 NUT, Solenoid lead 3 30 3011292 *CLIP, Relay Trim/Tilt 2
10 586911 CABLE, Starter motor to solenoid 1 NS 317893 *TIE STRAP 2
11 348737 CLAMP, Starter cable to block - Stbd 1 NS 320107 *TIE STRAP 3
12 512066 CLAMP, Starter cable to block - Port 1 31 907833 TIE STRAP, Relay to bracket 1
13 328724 SCREW, Clamp 2 32 586904 MODULE, Exhaust valve control 1
14 584348 CABLE, Battery to solenoid - 10ft. 1 33 3011487 *CONNECTOR 1
15 328701 WASHER, Battery ground screw 1 34 3011488 *TERMINAL 3
16 328724 SCREW, Battery cable ground to block 1 35 3011420 *CONNECTOR, 4 Position Plug 1
17 586804 BRACKET, Trim/Tilt relay 1 36 3011147 *CONTACT, Female receptacle 4
18 3011291 *BUMPER, Trim/Tilt relay 2 37 3011149 *SEAL, Wire 4
19 3011290 *GROMMET, Trim/Tilt relay 2 38 317893 *TIE STRAP 2
20 312241 SCREW, Trim/Tilt bracket 2 39 320107 *TIE STRAP 1
21 586767 RELAY Assy, Trim and tilt 1 40 907833 TIE STRAP, Module mounting 1

12
 ELECTRIC STARTER
EPC4171
Ref P/N Name of Part Qty
1 586957 STARTER MOTOR ASSEMBLY 1
2 433850 *BRUSH & SPRING SET 1
3 5000369 *KIT, Drive & Shaft 1
4 331644 SCREW, Starter, mounting 2 3
5 309543 WASHER 4
6 552940 SCREW, Support bracket 2
7 352561 SPACER, Support bracket screw 2
8 335778 NUT, Starter cable to starter 1 2

5
4

8
1

7
5
6

FLYWHEEL & STATOR

115 E-TEC 60°

EPC4139
1
Ref P/N Name of Part Qty
1 5006347 COVER, Flywheel 1
2 329518 *GROMMET 2
3 333040 *ISOLATOR 2
4 352989 STUD, Flywheel mounting 5
5 5007033 FLYWHEEL 1
6 321465 *WASHER, Flywheel mounting 5
7 352990 *NUT, Flywheel mounting 5 2 3
8 306972 ROLL PIN, Flywheel 1 7
9 586948 STATOR 1 6
10 3011401 *TERMINAL 6 4 5
11 3011167 *SEAL 6
12 3011392 *CONNECTOR 1
13 3011393 *SEAL 1
14 343525 SCREW, Stator 6
15 306311 WASHER, Stator screw 6
NS 320107 TIE STRAP, Stator harness to strt cable 1
14
8
15
9

10,11,12,13

13
SENSORS
EPC4140
3 Ref P/N Name of Part Qty
1 4 1 3010673 SENSOR, Air Temperature 1
2 5006484 SENSOR, TPS A 1
3 352129 *NUT, TPS Push 2
5 2 4 336197 *WASHER, TPS 2
5 352122 *WASHER, TPS Isolation 4
6 586785 SENSOR, Crankshaft position (CPS) A 1
6 7 3011148 *TERMINAL, Pin 3
11 8 3011149 *SEAL, Lead 3
9 3011156 *CONNECTOR, 3 Position cap 1
10 3010674 SENSOR, Engine Temperature 2
11 586780 SWITCH, Neutral B 1
7,8,9 12 3011147 *CONTACT, Receptacle 2
13 3011225 *SEAL, Wire 2
14 3011153 *CONNECTOR, 2 position 1
12,13,14
10 A See "Intake Manifold Assembly"
B See "Shift Linkage"

IGNITION COILS
EPC4148
Ref P/N Name of Part Qty
1 586854 IGNITION COIL, Dual 2
2 3011149 *SEAL, Lead 2
3 3011148 *TERMINAL, Pin 2
4 5007114 SPARK PLUG LEAD 4
5 331025 SCREW, Ignition coil 4
4 6 328703 WASHER, Coil screw 4
7 328701 WASHER, Coil ground 4
8 5006308 SPARK PLUG - QC10PEPB A 4
1 A Refer to Emissions Control Information label
8
7 6
5

3 2

14
 FUEL LIFT PUMP & FILTER
EPC4123a
Ref P/N Name of Part Qty 12
1 5007174 LIFT PUMP Assy, Fuel 1
2 351939 *HOSE, Lower c/c pulse 1 10 14
3 351937 *HOSE, Pump to filter 1
4 353033 *HOSE, Connector to pump 1 8 11 13
5 772564 *HOSE, Upper c/c pulse (bulk hose) 1
6 346786 *CLAMP, 15.7mm 2 1
7 348839 *CLAMP, 17mm 2 9 5 16
15
8 348939 CONNECTOR, Fuel inlet 1
9 346150 CLAMP, 18.5mm 1
10 323372 NIPPLE, Fuel pump pulse to C/C 2 6 6 2 14
11 320107 TIE STRAP 2
12 351946 HOSE, Filter to vapor separator 1 11 10
13 5007335 FILTER AY, Fuel 1
14 346150 *CLAMP, 18.5mm 2
15 351847 CLAMP, Fuel filter to block 1 4 7 7 3
16 329217 SCREW, Fuel filter clamp 1

FUEL PUMP & VAPOR SEPARATOR

EPC4044a
12
Ref P/N Name of Part Qty
1 5006084 RESERVOIR & PUMP 1 14
2 126341 *CAP, Pressure test fitting 2 2
13
3 3011148 *CONTACT, Male tab 2 7
4 3011149 *SEAL, Wire 2 8 9
5 3011154 *CONNECTOR, 2 Position cap 1 10 8
6 510487 RETAINING RING 1
7 302325 SCREW, Vapor separator to block 2 1
8 328700 WASHER, Vapor separator mounting 4
9 329518 GROMMET, Vapor separator mtng 3
3,4,5
10 335328 SPACER, Vapor separator 2 9

115 E-TEC 60°

11 344848 STUD, Vapor separator to block 1 11
12 345529 HOSE, Vapor sep, to throttle body 1 6
13 320107 TIE STRAP, Vent hose 2
14 348839 CLAMP, 17mm, Fuel rail hoses 2
15 348839 CLAMP, 17mm, Fuel inlet hose 1 16
16 320107 TIE STRAP, Cooling hoses 2

14

15

15
FUEL INJECTOR
EPC4114
Ref P/N Name of Part Qty
1 1 5007042 FUEL INJECTOR Assy, Port 2
4,5,6 8
1 5007043 FUEL INJECTOR Assy, Starboard 2
2 350995 *SCREW, Injector to cylinder head 2
9 10 3 328708 *WASHER, Injector screw 2
11 4 3011156 *CONNECTOR, 3 Position cap 1
5 3011148 *TERMINAL, Pin 2
6 3011149 *SEAL, Lead 2
7 7 317893 *TIE STRAP, Injector lead 1
14 8 5007017 *INJECTOR SEAL KIT A 1
3 9 352809 **RING, Crush 1
13 2
10 N/A **O-RING, Outer injector 1
11 N/A **O-RING, Inner injector 1
12 12 350779 **O-RING, Fuel rail 2
17 13 3011292 ANCHOR, Elec connector to bracket 4
16 15 14 351125 INSULATOR, Fuel injector to cyl head 4
15 350775 BRACKET, Fuel rail to housing 4
16 315287 SCREW, Bracket to housing 4
17 5006526 BRACKET, Cover baffle 2
A Included in Cyl/Crankcase Gasket & Seal Kit

FUEL RAILS
EPC4113
2 Ref P/N Name of Part Qty
4
1 5005444 FUEL RAIL Assy, Supply 1
2 5005445 FUEL RAIL Assy, Return 1
3 348839 *CLAMP, 17mm, Fuel rail hose 1
4 350779 *O-RING, Fuel rail 4

16
 OIL PUMP
Ref P/N Name of Part Qty
1 5007232 OIL PUMP 1 *IMPORTANT*
*IMPORTANT*
2 586860 *SENSOR, Oil pressure 1 This outboard has been programmed
for the use of Evinrude®/Johnson®
This outboard has been programmed
for the use of Evinrude®/Johnson®
XD100™ outboard oil ONLY.
XD100™ outboard oil ONLY.

3 778708 *HOSE, pump to crankcase-12" A 4 Failure to use Evinrude/Johnson

28 Failure to use Evinrude/Johnson
XD100 outboard oil may harm engine

12
XD100 outboard oil may harm engine performance and shorten engine life.
performance and shorten engine life. WWW.EVINRUDE.COM

4 349898 *SUPPORT, Oil supply hose 4

P/N 352927
EVINRUDE.COM P/N 352369

5 3011148 *CONTACT, Male tab 5 *IMPORTANT*

This outboard has
been programmed
for use of
Evinrude®/Johnson
TCW3RL OIL
®
*IMPORTANT*
This outboard has
been programmed
for use of
Evinrude®/Johnson®
XD100™ oil.
29
6 3011149 *SEAL, Wire 5
See your Dealer if See your Dealer if
you decide to you decide to
discontinue using discontinue using
Evinrude/Johnson Evinrude/Johnson
TCW3RL OIL XD100 oil.
Refer to the Refer to the
Operator’s Guide for Operator’s Guide for

7 3011267 *CONNECTOR, 5 Position cap 1

Oil Requirements. Oil Requirements.

3
P/N 351520 P/N 351520

8 352959 *CLAMP, Oil pump to bracket 1 4

9 346785 *CLAMP, 14.5 mm 1
NS 320107 *TIE STRAP, Sensor to housing 1 5,6,7
26 27
10 352949 *HOSE, Oil pump to rear manifold-32" 1
11 512937 *SLEEVE, Braided - 10" 4 22 8
11 600905 *SLEEVE, Braided - 28" 5 1
12 320107 TIE STRAP, Hose to crankcase fitting 4
13 5007094 MANIFOLD, Rear oil distribution 1 20
14 778708 HOSE, Rear manifold to fittings-32" A 5
15 349898 SUPPORT, Hose to manifold top 5 21 18
16 317893 TIE STRAP, Hose to fitting 5 17 2
17 352912 BRACKET, Oil pump to throttle body 1 20 14
18 329217 SCREW, Pump clamp 1
19 352660 HOSE, Oil filter to pump 1 9 10
20 346786 CLAMP, 17.0 mm 2 15
21 5004958 OIL FILTER 1 19 16
22 351783 RETAINER, Oil filter to throttle body 1
23 346785 CLAMP, 14.5 mm 1
24 13
24 352659 HOSE, Oil inlet to filter 1
25 349008 CONNECTOR, Oil supply 1 11
26 351519 EMM Oil program tag, TCW3RL oils 1 23
27 351520 EMM Oil program tag, XD100 oil 1 25
28 352369 DECAL, XD100 Oil Usage 1
29 352927 EMM Oil program tag, XD100 oil, large 1 EPC4150
NS 907833 TIE STRAP, Manifold to fuel pump 2
NS 320107 TIE STRAP, Oil hose to fuel inlet hose 2

115 E-TEC 60°

A Cut to length from bulk roll

OIL RECIRCULATION HOSES

EPC4158
3 2
Ref P/N Name of Part Qty
1 348478 CHECK VALVE 3
A
3 3
2 778708 HOSE, Check valve to upper fitting 4
3 346137 FITTING, Upper 3
4 352336 TEE, Port-oil supply to upper bearing 1 7
5 772571 HOSE, Check valve to lower fitting A 3 2 2
6 348471 FITTING, Lower 3 8
7 314513 NIPPLE, Oil circulation-upper stbd 1
8 772571 HOSE, Reed plate to crankcase A 1
9 437784 FITTING, Reed plate 1 4
10 317893 TIE STRAP 11
A Cut to length from bulk hose 9
2 1
1

1
6 5 5
5
6
10 6
All Shown

17
WATER PRESSURE RELIEF VALVE
EPC4116
16
Ref P/N Name of Part Qty
19 1 5006147 VALVE, Pressure relief Assy. 1
13
17 2 351964 *HOUSING 1
3 314728 *O-RING, Housing cover 1
15 19 4 347245 *SEAL, Plunger 1
18 1 5 347238 *PLUNGER 1
14 6 351122 *SPRING 1
7 347240 *PLATE, Housing 1
3 8 347244 *DIAPHRAGM 1
2 9 347243 *SUPPORT, Diaphragm 1
14 4 10 328649 *SCREW, Plunger 1
5 11 347241 *COVER, Housing 1
12 352322 *SCREW, Cover 2
6 13 313022 *NUT, LOCK 2
14 352057 *HOSE, Cylinder head to valve 2
7 15 352915 *HOSE, Valve to block - Port 1
16 352914 *HOSE, Valve to block - Stbd 1
17 352703 *CLAMP, 23.8mm - hose to block 2
18 346152 *CLAMP, 25.6mm - hose to cyl head 2
19 346152 CLAMP, 25.6mm - hose to cyl head 4

8
9
10
11
12

COOLING HOSES
EPC4152
Ref P/N Name of Part Qty
2 2 1 323372 NIPPLE, Water supply to EMM 1
2 320107 TIE STRAP 6
3 352831 HOSE, Water supply to EMM 1
4 351942 HOSE, EMM to vapor separator 1
5 351949 HOSE, Overboard indicator 1
6 352061 NIPPLE, Hose to exhaust grommet 1

3
4
2

6
2

18
 THROTTLE LINKAGE
EPC4110
Ref P/N Name of Part Qty 3
1 5005903 CAM, Throttle 1
2 5005187 THROTTLE LEVER 1
3 5005887 LINK, Throttle lever to actuator 1 1 5 4
4 432639 ROLLER, Cam follower 1
5 324678 O-RING. Throttle cam roller 1
6 347338 SCREW, Shoulder 2
7 353032 SPRING, Throttle lever return 1 7 9
8 127386 WASHER 1 6 8 2
9 908398 WASHER 2 10
6
10 553766 WASHER 1
11 333774 CLIP, Throttle cable retension 1
12 328702 WASHER, Clip 1 9
11

12

SHIFT LINKAGE
EPC4043a
Ref P/N Name of Part Qty 4 1 21
1 5005919 SHIFT ARM 1 14
2 513811 BRACKET, Shift assist slider 1
3 513134 BRACKET, Shift assist 1
4 308532 BUSHING, Shift arm 2 17 4 8
5 312708 BUSHING, Shift lever to C/C 2
6 431908 LEVER, Shift assist 1 11 19
7 335191 LEVER, Shift rod 1 23
8 331737 LINK, Shift lever to shift arm 1
9 327590 PIN, Shift lever to shift rod 1 24

115 E-TEC 60°

10 331404 PIN, Shift assist 1
11 333774 CLIP, Shift arm to link 1 20
12 333774 CLIP, Shift lever to link 1 10
13 328695 SCREW, Shift rod lever 1
14 347338 SCREW, Shift arm 1 2
15 333749 SPRING, Shift assist 1 12
16 586780 SWITCH, Neutral (See "SENSORS") 1 15
16 13
17 127386 WASHER, Shift arm screw 1
18 202026 WASHER, Shift lever to C/C 2 5 18 9
3
19 328702 WASHER, Link to shift lever pin 1
20 328702 WASHER, Shift lever link to shift arm 1
21 908398 WASHER, Shift arm to C/C screw 1
22 302290 WASHER 2 5 7 22
23 333774 CLIP, Throttle cable retention 1 18
6
24 328702 WASHER, Clip 1

19
INTAKE MANIFOLD ASSEMBLY

3
4

5 2
13 14
6
9
15
7
18 8
17 11
19
1

12 10
20 16

22
24
21

23

EPC4145
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5005828 THROTTLE BODY Assy 1 14 329217 SCREW, CPS 1
2 5006484 *SENSOR, TPS (See "SENSORS") 1 15 5007024 REED PLATE 1
3 352129 **NUT, TPS Push 2 16 437784 *FITTING, Oil recirculation 1
4 336197 **WASHER, TPS 2 17 331880 PIN, Reed plate to C/C 2
5 352122 **WASHER, TPS Isolation 4 18 351371 GASKET, Reed plate to C/C A 1
6 5005188 *LEVER, Throttle shaft - cam to shaft 1 19 5006252 REED VALVE Assy. 4
7 350970 *BUSHING, Throttle lever to throttle body 1 20 352089 *SCREW, Reed valve 3
8 349181 *NIPPLE, Vapor separator vent hose 1 21 351927 TRUNNION BRACKET 1
9 320107 TIE STRAP, Vapor separator vent hose 2 22 324334 SCREW, Trunnion bracket 2
10 335221 SCREW, Throttle body to reed plate 14 23 351928 CLAMP, Trunnion cable 2
11 351372 GASKET, Throttle body to reed plate A 1 24 329217 SCREW, Trunnion clamp 2
12 319126 SCREW, Reed plate to C/C 3 NS 320107 TIE STRAP, CPS connector to reed plate 1
13 586785 SENSOR, CPS (See "SENSORS") 1
A Included in Cyl/Crankcase Gasket & Seal Kit

20
 CRANKSHAFT & PISTONS

11

2
22 7
1

21

15 16 12
19
20 18

13
18 17
22
14

4
5

115 E-TEC 60°

6
8
9

10

EPC4109
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 439568 CRANKSHAFT Assy 1 14 387041 RETAINER & NEEDLE SET, Main 2
2 306972 *ROLL PIN, Flywheel 1 15 5006383 CONNECTING ROD Assy 4
3 433503 *BEARING Assy, Ball 1 16 308186 *SCREW, Rod cap 2
4 326047 *RING, Retaining 1 17 387787 NEEDLE & RETAINER SET 4
5 337087 *O-RING, Sleeve A 1 18 395627 BEARINGS and RETAINERS 4
6 337030 *SLEEVE 1 19 5007036 PISTON & RINGS, Std., Port 2
7 352989 STUD, Flywheel mounting 5 19 5007037 PISTON & RINGS, Std., Stbd. 2
8 337085 SEAL, Lower housing A 1 19 5007038 PISTON & RINGS, 0.030" O.S, Port 2
9 340559 HOUSING, Seal, lower bearing 1 19 5007039 PISTON & RINGS, 0.030" O.S, Stbd 2
10 338518 O-RING, Housing A 1 20 5000819 *RING SET, Std. 1
11 336232 SEAL, Upper A 1 20 5000820 *RING SET, 0.030" O.S. 1
12 319244 SEAL RING 6 21 327861 *WRIST PIN 1
13 352960 SPLIT LINER, Bearing 2 22 317831 *RETAINING RING 2
A Included in POWERHEAD GASKET SET

21
CYLINDER & CRANKCASE

17 32
29 22 21 20
19,31,33 23
28 1

37 39 40 41 27 4
5 2
18
6
3
7
38 42 8
35 9
10

36 11

30 12
34 13
45 24

14
43,44
26 25 15,16 48 49,50
52,53,54
51 51
46,47
55

22
 CYLINDER & CRANKCASE
EPC4153
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5005785 CYLINDER / CRANKCASE Assy 1 30 5006451 HEAD, Cylinder head - STBD 1
2 331880 *PIN, Reed plate to C/C 2 31 351971 *NIPPLE, Water valve hose 1
3 336166 *SCREW, C/C to block 6 NS 352881 *PIN, Fuel deflector 2
4 346137 *NIPPLE, Upper oil circulation B 7 32 5006257 HEAD, Cylinder head - PORT 1
5 314513 *NIPPLE, Oil circulation-upper stbd B 1 33 351971 *NIPPLE, Water valve hose 1
6 305070 *PIN, C/C Taper 1 NS 352881 *PIN, Fuel deflector 2
7 304178 *PIN,DOWEL 2 34 335523 O-RING, Cylinder head A 4
8 344821 *NIPPLE, C/C oil inlet 4 35 351081 SCREW, Cylinder head 28
9 323372 *NIPPLE, Fuel pump pulse to C/C 2 36 5006308 SPARK PLUG - QC10PEPB C 4
10 5001298 *NIPPLE, Exhaust back pressure 1 37 338632 COVER, Thermostat 2
11 437773 *CHECK VALVE, Oil circulation 3 38 331188 O-RING, Thermostat cover A 2
12 435681 *CHECK VALVE, Oil circulation B 2 39 351145 SPRING, Thermostat 2
13 348471 *NIPPLE, Lower oil circulation B 3 40 5005440 THERMOSTAT Assy 2
14 336630 *PIN, Lower motor cover mount 4 41 339044 GASKET, Thermostat to cyl head A 2
15 332135 *PLUG, Accy water pressure port 1 42 335981 SEAL, Thermostat, cyl head to block A 2
16 332135 *PLUG, Exhaust passage 1 43 328724 SCREW, Battery cable ground 1
17 323372 *NIPPLE, Water supply to EMM 1 44 329217 SCREW, Ground 2
18 346237 *DAM, C/C Water 2 45 328701 WASHER, Ground screw 5
19 351971 *NIPPLE, Water valve hose 2 46 348737 CLAMP, Starter cable to block-stbd 1
20 351948 HOSE, Exh back pressure to EMM 1 47 512066 CLAMP, Starter cable & stator leads-port 1
21 353038 RESTRICTOR, back pressure hose 1 48 328724 SCREW, Harness clamp 2
22 320107 TIE STRAP, Exh back pressure hose 1 49 310439 CLAMP, Hoses & trim leads - Stbd 1
23 339277 CLAMP, Exh back pressure hose 1 50 344044 CLAMP, Harness, hoses - Port 1
24 324334 SCREW, C/C to block 12 51 329217 SCREW, Clamp 5
25 349556 WASHER, Lower motor cover mount 4 52 351847 CLAMP, Electrical harness - Stbd 1
26 349557 MOUNT, Lower motor cover 4 53 352667 CLAMP, Capacitor 1
27 351970 GASKET, Water cover A 1 54 351847 CLAMP, Fuel filter to block 1
28 352812 COVER, Water 1 55 352909 GASKET, C/C to exhaust housing A 1
29 350458 SCREW, Cover 5
A Included in Cyl/Crankcase Gasket & Seal Kit C Refer to Emissions Control Information label
B See "Oil Recirculation Hoses"

115 E-TEC 60°

CYLINDER/CRANKCASE GASKET & SEAL KIT
EPC4181
Ref P/N Name of Part Qty
5007128 Cylinder/Crankcase Gasket & Seal Kit 1
5007017 *FUEL INJECTOR Seal Kit 4
352909 *GASKET, C/C to exhaust housing 1
335523 *O-RING, Cylinder head 4 CYLINDER/CRANKCASE
351372 *GASKET, Throttle body to reed plate 1 GASKET
351371 *GASKET, Reed plate to C/C 1
351970 *GASKET, Water cover 1 AND SEAL KIT
331188 *O-RING, Thermostat cover 2
335981 *SEAL, Thermostat to cyl head 2
339044 *GASKET, Thermostat 2
336232 *SEAL, Upper Crankshaft 1
337087 *O-RING, Crankshaft Sleeve 1
338518 *O-RING, Lower bearing hsg 1
337085 *SEAL, Lower crankshaft 1

23
EXHAUST HOUSING

25
32 28
24 26
29 27

12 37 30
19 33
30
36 34 31
38 35

21
20 11 1

22
23

16
13
17

14 18
6
2
15
3

4 7 9
5 8 10

EPC4159
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 352519 EXHAUST HOUSING, Outer - 20" 1 19 309484 SCREW, Inner to outer housing, front 2
1 352520 EXHAUST HOUSING, Outer - 25" 1 20 349272 SCREW, Inner housing to cyl block 1
2 5005694 MOUNT, Lower 2 21 352946 SCREW, Cyl block to outer housing 4
3 338741 COVER, Mount bracket lower 2 22 330266 WASHER, Exhaust housing 6
4 301250 WASHER, Mount cover screw 8 23 352947 SCREW, Exhaust housing to cyl block 6
5 341013 SCREW, Mount cover 8 24 352909 GASKET, Hsg to powerhead 1
6 345776 SPRAY DEFLECTOR - 25 in. Models 1 25 5006008 ACTUATOR, Exhaust valve 1
7 911201 WASHER, Deflector - Rear 2 26 353085 *O-RING 1
8 910741 SCREW, Deflector - Rear 2 27 331249 WASHER, Actuator screw 3
9 301250 WASHER, Deflector - Front 2 28 328744 SCREW, Actuator to housing 3
10 910736 SCREW, Deflector - Front 2 29 352526 LEVER, Actuator to exhaust valve link 1
11 351678 EXHAUST HOUSING, Inner, upper 1 20 352569 RETAINER, Exhaust valve link 2
12 352824 SCREW, Inner to outer housing, rear 1 31 352562 LINK, Actuator to exhaust valve shaft 1
13 320936 SEAL, Exhaust housing, lower 2 32 5007255 SHAFT, Exhaust valve 1
14 341197 EXHAUST HOUSING, Inner, lower - 20" 1 33 328708 WASHER, Exhaust valve shaft lever 1
14 338664 EXHAUST HOUSING, Inner, lower - 25" 1 34 352510 VALVE, Exhaust - PORT 1
15 320961 SEAL, Gearcase to inner housing 1 35 352513 VALVE, Exhaust - STBD 1
16 314008 GROMMET, Water tube 1 36 309750 WASHER, Spring - Exhaust valve shaft 1
17 335520 WATER TUBE - 20 in. Models 1 37 306439 WASHER, Exhaust valve shaft 1
17 335519 WATER TUBE - 25 in. Models 1 38 203470 RETAINER, Exhaust valve shaft 1
18 341191 SEAL, Water tube 1 NS 320107 TIE STRAP 2

24
 MUFFLER
EPC4147
Ref P/N Name of Part Qty
1 5005699 MUFFLER Assy. 1 2
2 351363 GROMMET, Cyl block to muffler 2 1
3 349729 CLAMP, 41.0 mm - adapter grommets 4
5 8
4 5007164 GROMMET Assy., Exhaust relief 1
5 320107 TIE STRAP - grommet to muffler 1
3 9
6 352061 NIPPLE, Hose to exhaust grommet 1
7 352335 CLAMP, 33.1 mm - nipple to grommet 1
8 351949 HOSE, Overboard indicator 1
9 320107 TIE STRAP, Overboard indicator hose 1
6
4 7

UPPER ENGINE MOUNTS

EPC4146
Ref P/N Name of Part Qty
1 5004323 UPPER MOUNT Assy 1
2 352662 *SCREW, Upper mount 2
3 340418 RETAINER, Upper mount 1 1
2
4 330263 SCREW, Retainer 1

115 E-TEC 60°

25
STERN & SWIVEL BRACKET

40
49 52
54 55
53
48
47
39 46 56
41
42 57
43
44

58
45 51
38
50

59

36
37
35
34 1
32 4 7

31 3 5
61 8
33 9 10
62 30
29
28
27 2 10
60
58 7
5 11 12 13
26
63 19
25 14
24
64
65 17
20 18
23 22 21

6 15
74
79 4 16
78 77
66
75 80
81
67 70
72

73
71
78 77 76 74 68
69

26
 STERN & SWIVEL BRACKET
EPC4111b
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 434691 SWIVEL BRACKET - 20" Models 1 44 342386 *ARM 1
1 434724 SWIVEL BRACKET - 25" Models 1 45 511527 *RETAINER 1
2 313607 *LUBRICATION FITTING 3 46 513871 *TERMINAL, Ring 1
3 320962 *BUSHING, Upper 1 47 3011147 *CONTACT, Receptacle 3
4 335686 *SEAL 2 48 3011149 *SEAL, Wire 3
5 337579 *BUSHING, Tilt tube 2 49 3011155 CONNECTOR, 3 terminal 1
6 336819 *BUSHING, Lower pivot shaft 1 50 328744 SCREW, Sending unit 2
7 910992 *WASHER, Tilt tube 2 51 328702 WASHER, Upper sender screw 1
8 513787 RETAINER, Limit switch 1 52 513816 SLEEVE, Braided - 5/8 x 5" 1
9 337591 CAM, Tilt limit switch 1 52 513817 SLEEVE, Braided - 5/8 x 16" 1
10 328724 SCREW 4 52 512937 SLEEVE, Braided - 3/16 x 10" 1
11 337592 COLLAR, Upper tilt limit 1 52 512258 SLEEVE, Braided - 3/16 x 32" 1
12 337593 COLLAR, Tilt limit switch 1 53 351921 STERN BRACKET, Port 1
13 335470 ARM, Trail lock 1 54 435007 TILT TUBE Assy 1
14 336210 SPRING, Trail lock to bracket 1 55 337586 WIPER, Tilt tube 1
15 335701 BUSHING, Trail arm 2 56 336529 RETAINING RING, Trim rod 2
16 335487 SCREW, Trail arm to bracket 2 57 336525 ROD, Trim limiter 1
17 342191 SCREW, Retainer to bracket 1 58 337580 SCREW, Cover to stern bracket 4
18 336172 RETAINER, Trail arm 1 59 335475 COVER, Stern bracket, Port 1
19 336853 CLIP, Retainer screw 2 60 335474 COVER, Stern bracket, Starboard 1
20 336467 SUPPORT 1 61 584136 LEAD ASSY, Ground 1
21 335814 RETAINER, Trail lock spring 2 62 328724 SCREW, Ground lead 2
22 328724 SCREW, Support 2 63 351922 STERN BRACKET, Starboard 1
23 335487 SCREW, Thrust roller, swivel bracket 2 64 335554 NUT, Tilt tube 1
24 335949 THRUST ROLLER 2 65 317894 CAP, Tilt tube 1
25 335481 SCREW, Tilt lever to bracket 1 66 327696 KEEPER, Pivot shaft 1
26 335486 BUSHING, Tilt lever 1 67 340006 MOUNT BRACKET - 20" Models 1
27 335485 LEVER, Tilt lock 1 67 338744 MOUNT BRACKET - 25" Models 1
28 336209 BALL, Tilt lock detent 1 68 334936 SCREW, Mount 4
29 334241 GUIDE, Tilt lock ball detent 1 69 320746 NUT, Mount bracket 1
30 336230 SPRING, Detent, tilt lock 1 70 912233 RETAINER, Pivot shaft seal - 25" Models 1
31 336171 BRACKET, Tilt limit switch 1 71 911312 SEAL, Pivot shaft - 25" Models 1

115 E-TEC 60°

32 328724 SCREW, Tilt limit switch 1 72 433580 ANODE, Stern bracket 1
33 586786 SWITCH Assy, Tilt limit 1 73 324816 SCREW, Anode 2
34 3011148 *TAB, Contact 2 74 327053 SCREW, Bracket mount, 1/2 x 3 in. 4
35 3011225 *SEAL, Wire 2 74 318573 SCREW, Bracket mount, 1/2 x x 3 1/2 in. 4
36 3011154 CONNECTOR, 2 terminal 1 74 336676 SCREW, Bracket mount, 1/2 x 4 1/2 in. 4
37 320866 THRUST WASHER, Pivot shaft 1 74 331578 SCREW, Bracket mount, 1/2 x 5 in. 4
38 5001766 STEERING ARM Assy, (SL Models) 1 74 321577 SCREW, Bracket mount, 1/2 x 6 in. 4
38 5001825 STEERING ARM Assy, (PX Models) 1 75 307238 WASHER 2
38 5001908 STEERING ARM Assy, (PL Models) 1 76 318272 PLATE 2
39 352662 SCREW, Upper mount 2 77 320248 WASHER, Nut 4
40 352657 BUMPER, Steering arm to cover 1 78 313623 NUT, Stern bracket screw 4
41 586784 SENDING UNIT Assy 1 79 318572 CAP 4
42 320689 *NUT 1 80 318273 RETAINER 2
43 511528 *SPRING 1 81 319886 SCREW 4

27
GEARCASE - PL, SL MODELS (“S” TYPE GEARCASE)

WATER PUMP
47 REPAIR 70
48 KIT
84 49
46
56 CHROME 58
83 CUP & PLATE
82 45 54
KIT
51
81 55
44 85 53
80
43
42 1,1A 50
79 52
7
78 57 6
77 41
65 62
74 40 64
66 62 5
61 63
67 61 9
75 76
39 4 8
73
3
72 60
59
71 2 GEARCASE
69 68
SEAL
21 KIT
24
9
20 8 86
26 19
35 17 10
38
37 25
16
23 11
36
13
12
31
18
30 14
34
15
29
32
33 28
27
22

28
 GEARCASE - PL, SL MODELS (“S” TYPE GEARCASE)
EPC4107a
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5006326 GEARCASE Assy, Complete - BLUE 1 44 323362 *SHIM, 0.003 in. (0.07mm) AR
Less Driveshaft & Shift Shaft 44 323361 *SHIM, 0.004 in. (0.10mm) AR
1 5006520 GEARCASE Assy, Complete - WHITE 1 44 314745 *SHIM, 0.005 in. (0.12mm) AR
Less Driveshaft & Shift Shaft 45 314728 *O-RING, Driveshaft bearing hsg A 1
1A 5006312 *GEARCASE & BEARING Assy 1 46 439476 *BEARING HOUSING Assy, Driveshaft 1
2 384195 **BEARING, Pinion 1 47 329922 **SEAL, Upper A 1
3 324852 **SCREW, Pinion bearing 1 48 329923 **SEAL, Lower A 1
4 332584 ***WASHER, Sealing 1 49 317624 *SCREW, Housing to gearcase 4
5 336535 **NIPPLE, Pitot tube 1 50 352165 *GASKET, Shift rod cover A 1
6 437330 **WASHER & SEAL, Pitot tube A 1 51 5006241 *COVER & SEAL Assy, Shift rod 1
7 341220 **SCREW, Pitot seal 1 52 318372 **O-RING, Shift rod A 1
8 318544 *SCREW, Fill & drain A 2 53 328702 * WASHER, Shift rod cover screw 6
9 311598 **SEAL, Fill & drain screw 1 54 302325 *SCREW, Shift rod cover 6
10 915954 *DETENT, Shifter 1 55 321008 GROMMET, Exh. hsg. to shift rod 1
11 320145 *PIN, Shift lever 1 56 5006354 DRIVESHAFT Assy, Upper 1
12 391365 *BEARING HOUSING, Forward gear 1 57 352341 **RETAINER, Driveshaft 2
13 327345 **BALL, Detent 1 58 350464 SHIFT ROD 1
14 911961 **SPRING, Detent 1 59 340665 SCREW, Water intake screens 2
15 331880 **PIN, Housing 1 60 337778 SCREEN, Water intake 2
16 334163 *CRADLE, Shifter 1 61 331999 SCREW, Mounting, 3/8 in. X 1 3/4 in. 5
17 324037 *LEVER, Shift 1 62 330266 WASHER, Mounting, 3/8 in. 5
18 322941 *SHAFT, Shift 1 63 331998 SCREW, Mounting, 7/16 in. X 3 1/2 in. 1
19 324766 *THRUST WASHER, Forward gear 1 64 330265 WASHER, Mounting, 7/16 in. 1
20 385043 *THRUST BEARING, Forward gear 1 65 436745 ANODE, Gearcase 1
21 5006311 *GEAR SET, Pinion & forward gear 1 66 307161 LOCK WASHER, Anode 1
Gearset (0.50 RATIO (13/26)) 67 341219 SCREW, Anode 1
22 352319 *GEAR, Reverse 1 68 338742 TRIM TAB 1
23 352317 *SHIFTER, Clutch dog 1 69 313715 SCREW, Trim tab 1
24 313448 *PIN, Clutch dog 1 70 5001595 WATER PUMP REPAIR KIT 1
25 324369 *SPRING, Clutch dog pin 1 71 338484 *GASKET, Impeller plate A 1
26 5006310 *PROPELLER SHAFT 1 72 338485 *PLATE, Impeller-(Stainless) 1
27 382408 *THRUST BEARING, Reverse gear 1 73 331353 *SEAL, Impeller housing plate 1

115 E-TEC 60°

28 314731 *THRUST WASHER, Reverse gear 1 74 5001593 *IMPELLER Assy 1
29 5000440 *BEARING HOUSING Assy, Propshaft 1 75 302035 **O-RING, Impeller to plate 1
30 313446 **O-RING, Propeller shaft housing A 1 76 331107 **KEY, Impeller 1
31 382407 **BEARING, Reverse gear 1 77 338486 *CUP, Impeller-(Stainless) 1
32 431708 **ANODE, Bearing housing 1 78 331188 *O-RING, Cup to housing 1
33 908158 **SCREW, Anode 2 79 435959 *IMPELLER HOUSING 1
34 379504 **BEARING, Rear propshaft 1 80 314008 *GROMMET, Water tube to cover 1
35 330137 **SEAL, Propshaft A 2 81 338893 *COVER, Impeller housing 1
36 333957 *TAB, Retainer 2 82 302325 *SCREW, Impeller housing 4
37 328743 *WASHER, Tab screw 2 83 306643 *SCREW, Cover to impeller housing 2
38 350271 *SCREW, Retainer tab 2 84 320943 *GROMMET, Pump to exhaust housing 1
39 352318 *DRIVESHAFT, Lower 1 85 435526 CHROME CUP & PLATE KIT Opt. 1
40 318941 *WASHER, Pinion gear screw 1 - 338551 *CUP, Impeller-(Chrome) 1
41 352717 *SCREW, Pinion to driveshaft 1 - 338552 *PLATE, Impeller-(Chrome) 1
42 387656 *THRUST BEARING, Driveshaft 1 86 5006373 GEARCASE SEAL KIT 1
43 327656 *THRUST WASHER, Driveshaft 1
A Contents of GEARCASE SEAL KIT

29
GEARCASE - PX MODELS (“O” TYPE GEARCASE)

75
91 Water Pump 64
52
53 Repair Kit
90 54
60
51
89 Gearcase Seal
88 50 Kit 65
59
85 49 93
86 87 58
48
47 56
84 1 55

61 6 57
83 7
82

63 69
79 5
71
73 69 11
80 62 74 70 4
78 68 10
46 72
3
77 81 9
8
76 2 66
24 67
45 27 11

42 10 12
29
41 40 39 20
44 19
43 28
26 13
32
23 14
22 21
38 37 15
17
16
34 18
35 33 31 30
36 25

Chrome Water Pump

Cup and Plate Kit

92

30
 GEARCASE - PX MODELS (“O” TYPE GEARCASE)
EPC4135
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5007023 GEARCASE Assy, Complete - WHITE 1 47 387656 *THRUST BEARING, Pinion 1
Less Driveshaft & Shift Shaft 48 327656 *THRUST WASHER, Pinion 1
1 5007334 GEARCASE Assy, Complete - BLUE 1 49 323362 *SHIM, 0.003 in. (0.07mm) AR
Less Driveshaft & Shift Shaft 49 323361 *SHIM, 0.004 in. (0.10mm) AR
- 5007022 *GEARCASE & BEARING Assy. 1 49 314745 *SHIM, 0.005 in. (0.12mm) AR
2 387817 **BEARING, Pinion 1 50 314728 *O-RING, Driveshaft bearing A 1
3 324852 **SCREW, Pinion bearing retaining 1 51 439476 *BEARING HOUSING Assy., Driveshaft 1
4 332584 ***SEAL, Retaining screw A 1 52 329922 **SEAL, Upper A 1
5 336535 **NIPPLE, Pitot tube 1 53 329923 **SEAL, Lower A 1
6 341220 **SCREW, Pitot seal 1 54 317624 *SCREW, Housing to gearcase 4
7 437330 **WASHER & SEAL Assy, Pitot A 1 55 352165 *GASKET, Shift rod cover A 1
8 337061 **SCREW, Water screen 2 56 5006241 *COVER & SEAL Assy., Shift rod 1
9 337778 **SCREEN, Water intake 2 57 318372 **O-RING, Shift rod A 1
10 318544 *SCREW, Fill & drain A 2 58 328702 *WASHER, Shift rod cover screw 6
11 311598 **SEAL, Fill & drain screw 1 59 302325 *SCREW, Cover 6
12 915954 *DETENT, Shifter 1 60 321008 *GROMMET, Exhaust hsg to shift rod 1
13 328825 *PIN, Shift lever 1 61 5007137 DRIVESHAFT Assy, Upper 1
14 160084 *BALL, Detent 1 62 311538 *ROLL PIN, Driveshaft 1
15 911962 *SPRING, Detent 1 63 338504 *RETAINER, Driveshaft 1
16 389455 *HOUSING & BEARING Assy. 1 64 352957 SHIFT ROD 1
17 389039 **BEARING, Forward gear 1 65 321122 SPACER, Shift rod cover 1
18 331880 **PIN, Housing 1 66 338742 TRIM TAB, Gearcase 1
19 334163 *CRADLE, Shifter 1 67 313715 SCREW, Trim tab 1
20 322938 *LEVER, Shift 1 68 331999 SCREW, Mounting, 3/8 in. X 1 3/4 in. 4
21 322941 *SHAFT, Shift 1 69 330266 WASHER, Mounting, 3/8 in. 5
22 327669 *THRUST WASHER, Forward gear 1 70 331998 SCREW, Mounting, 7/16 in. X 3 1/2 in. 1
23 389042 *THRUST BEARING Assy., Foward gear 1 71 330265 WASHER, Mounting, 7/16 in. 1
24 435123 *GEARSET, Forward & pinion gears 1 72 330263 SCREW, Rear gearcase 3/8 X 3 3/4 in. 1
Gearset (0.44 RATIO (12/27) 73 436745 ANODE 1
25 336574 **GEAR, Reverse 1 74 328096 SCREW, Anode 1
26 337774 *SHIFTER, Clutch dog 1 75 5001595 WATER PUMP REPAIR KIT 1
27 313448 *PIN, Clutch dog 1 76 338484 *GASKET, Impeller housing plate A 1

115 E-TEC 60°

28 324369 *SPRING, Clutch dog pin 1 77 338485 *PLATE, Impeller housing (Stainless) 1
29 5004765 *PROPELLER SHAFT Assy. 1 78 331353 *SEAL, Impeller housing plate 1
30 382408 *THRUST BEARING, Reverse gear 1 79 5001593 *IMPELLER, Water 1
31 314731 *THRUST WASHER, Reverse gear 1 80 302035 **O-RING, Impeller 1
32 5004257 *BEARING HOUSING Assy., Propshaft 1 81 331107 **KEY, Impeller 1
33 305123 **O-RING, Bearing housing A 1 82 338486 *CUP, Impeller housing (Stainless) 1
34 382407 **BEARING, Reverse gear 1 83 331188 *O-RING, Cup to housing 1
35 431708 **ANODE, Bearing housing 1 84 435959 *IMPELLER HOUSING, Gearcase 1
36 908158 **SCREW, Anode 2 85 314008 *GROMMET, Water tube to cover 1
37 436752 **BEARING, Propshaft 1 86 338893 *COVER, Impeller housing 1
38 334950 **SEAL, Propshaft A 2 87 302325 *SCREW, Impeller housing 4
39 333957 *TAB, Retainer 1 88 306643 *SCREW, Cover to impeller 2
40 328743 *WASHER, Retainer screw 2 89 320943 *GROMMET, Impeller housing 1
41 350271 *SCREW, Retainer tab 2 90 338636 *SLEEVE, Pump cover extension 1
42 349001 *WEDGE, Retainer 1 91 338601 *GROMMET, Sleeve to exh hsg 1
43 345998 *SPRING WASHER 1 92 435526 CHROME CUP & PLATE KIT Opt. 1
44 916070 *SCREW, Retainer wedge 1 - 338551 *CUP, Impeller housing (Not Shown) 1
45 314730 *NUT, Pinion to driveshaft 1 - 338552 *PLATE, Impeller housing (Not Shown) 1
46 345905 *DRIVESHAFT, Lower 1 93 5006373 GEARCASE SEAL KIT 1
A Contents of GEARCASE SEAL KIT

31
TRIM & TILT ASSEMBLY – 20” MODELS
EPC4136
1 Ref P/N Name of Part Qty
17,18 1 5005756 HYDRAULIC LIFT Assy 1
12 O-Ring & 2 - *FILL PLUG A 1
10 Screw Kit 3 - *O-RING 1
9 8 A
13 4 5006321 *VALVE Assy, Manual release 1
11 5 - **RETAINING RING A 1
6 - **O-RING A 1
7 - **O-RING A 1
8 5006319 *MOTOR & O-RING KIT 1
14 9 3010023 **SEAL, Terminal 2
19 10 514823 **TERMINAL 2
22 11 5006479 **O-RING & SCREW KIT 1
15 12 - ***SCREW, Motor A 4
5 4 6 13 - ***WASHER, Motor screw A 4
7 21 14 - ***O-RING, Motor A 1
15 - ***COUPLER, Motor - 1.05" A/B 1
16 513816 SLEEVE, Braided - 5/8 x 5" 1
16 16 513817 SLEEVE, Braided - 5/8 x 16" 1
16 512258 SLEEVE, Braided, - 3/16 x 32" 1
3 17 3010049 CONNECTOR, 2 Position, Motor lead 1
2 18 3010050 LOCK, 2 Position connector 1
19 335479 BUSHING, Cylinder to pin 2
20 335479 BUSHING, Cylinder to bracket 2
21 336534 RING, Retaining 4
21 23 22 335480 PIN, Tilt Cylinder 1
23 335463 PIN, Lower mount 1
NS 317893 TIE STRAP 1
NS 320107 TIE STRAP 2
20 A Included in O-Ring & Screw Kit, P/N 5006479
B Kit includes couplers for more than one system.
Be sure to use the correct size.

32
 TRIM & TILT ASSEMBLY – 25” MODELS
29
28
30 33 26
O-RING AND 32
SEAL KIT
23,24
34
20
13 25
TRIM MOTOR 27
BRUSH AND 35
SEAL KIT 21
12
7 19
11
6 22 18
10
17
5 9
8 16
14
2 15
31

115 E-TEC 60°

32 1
33

EPC4053b
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5005114 TRIM & TILT HYDRAULIC Assy 1 20 5005254 *MOTOR & O-RING Assy 1
2 435341 *RESERVOIR & CAP Assy 1 21 321163 **O-RING 1
3 435342 **CAP & O-RING Assy 1 22 914053 **DRIVE, Pump 1
4 336746 *SCREW, Reservoir to manifold 3 23 3010063 **SEAL, Wire 2
5 436389 *TRIM ROD 2 24 514823 **TERMINAL 2
6 435345 *TRIM ROD END CAP & SEAL Assy 2 25 435261 *CLAMP & SCREW Assy 1
7 337496 *THRUST PAD 2 26 337494 *SCREW, Motor to manifold 4
8 337530 *PLUG & SCREEN 1 27 434519 *O-RING & SEAL KIT 1
9 324390 *NUT 1 28 3010049 CONNECTOR, Motor 1
10 324385 *WASHER 1 29 3010050 LOCK, Secondary terminal 1
11 435262 *PISTON Assy 1 30 335480 PIN, Tilt cylinder 1
12 390006 *CAP Assy 1 31 335463 ROD, Lower mount 1
13 436390 *ROD AND EYE 1 32 335479 BUSHING, Upper & lower mount 4
14 435343 *VALVE BODY Assy 1 33 336534 RETAINING RING 4
15 337517 *SCREW, Valve body, short 2 34 585229 BRUSH & SEAL KIT, Trim motor 1
16 435260 *MANUAL RELEASE VALVE Assy 1 35 513816 SLEEVE, Braided - 5/8 x 5" AR
17 914069 *RETAINING RING 1 35 513817 SLEEVE, Braided - 5/8 x 16" AR
18 337495 *SCREW, Valve body, long 1 35 512258 SLEEVE, Braided - 3/16 x 32" AR
19 337497 *FILTER Assy 1 NS 317893 TIE STRAP, Cable sleeve 1

33
PROPELLER HARDWARE
EPC4168
20" Models (S-Type Gearcase)
Standard Hub Propellers
Ref P/N Name of Part Qty
5005034 PROPELLER HARDWARE KIT 1
1 127084 *BUSHING, Thrust 1
3 2 315810 *SPACER, Propeller nut 1
1 2 4
3 314503 *NUT, Propeller 1
4 314502 *COTTER PIN 1

Renegade® Bass Propellers

Ref P/N Name of Part Qty
5 6 7 8 5 127212 BUSHING, Thrust 1
6 176563 SPACER, Propeller nut 1
7 314503 NUT, Propeller 1
8 314502 COTTER PIN 1

25" Models (O-Type Gearcase)

Standard Propellers
Ref P/N Name of Part Qty
434153 PROPELLER HARDWARE KIT 1
9 126870 *BUSHING, Thrust 1
11 12 10 320570 *SPACER, Propeller nut 1
9 10 11 398042 *NUT & KEEPER, Propeller 1
12 306394 *COTTER PIN 1

Renegade® Bass Propellers

13
14 Ref P/N Name of Part Qty
13 350626 VENTILATION (WEED) RING 1
14 128740 BUSHING, Thrust 1
15 320570 SPACER, Propeller nut 1
16 398042 NUT & KEEPER, Propeller 1
17 17 306394 COTTER PIN 1
15 16

Interchangeable Hub Propellers

Ref P/N Name of Part Qty
18 177283 PROPELLER HUB KIT 1
18
19 19 128740 *BUSHING, Thrust 1
20 21 22 23 20 128572 *BUSHING, Torsion 1
21 177282 *SLEEVE Assy 1
22 398042 NUT & KEEPER, Propeller 1
23 306394 COTTER PIN 1

34
 SPEEDOMETER HOSE ASSEMBLY
EPC4156
Ref P/N Name of Part Qty
- 5006317 SPEEDOMETER HOSE KIT 1 2
3
1 317893 *TIE STRAP 5
2 351956 *PLUG/CONNECTOR 1
3 121829 *HOSE, Pitot tube to fitting (bulk hose) AR
4 778708 *HOSE, Fitting to fitting (bulk hose) AR
6 5
5 352332 *FITTING, Hose 2
6 336535 *NIPPLE, Pitot tube 1
4

5 1

115 E-TEC 60°

35
36
37
115 E-TEC 60°