M0115911

January 2020

44

M0115911 VOL 1 of 3
(Dimensions: 56 inches x 35 inches)
48

47
3
794 AC, 796 AC and 798 AC
Off-Highway Truck
28
26
U Hydraulic System
V 42
14 MT5145-UP

29 T HRT103-UP
7 HRZ508-UP
30 HRY102-UP
56 AB 37 ST31-UP
ST7403-UP
55 SKH607-UP

42 Page,
23
31
AA 43
54
DETAIL VIEW OF BRAKE CONTROL VALVE
24
(ROTATED FOR CLARITY)
8
36
AE
R

27 61 Volume 1 of 3: Hoist, Brakes, Brake Cooling and Optional/AUX Functions

M
59
B
18 Z RADIATOR VIEW CAB VIEW
17
E
19 10 63 9 62 FLUID POWER SYMBOLS
16 BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE

20 COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE

L 41
COMPENSATED)

5 VALVE ENVELOPES VALVES VALVE PORTS

11
40 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

6 AB
CONTROL VALVES
A B
CHECK VALVES

60 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

25 FLUID STORAGE RESERVOIRS

57 35
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

32 MEASUREMENT ROTATING SHAFTS

34 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

S P
N SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

FRAME VIEW
SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

33
J H
50 K SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

AD HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

21 FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING 3 POSITION 2 POSITION

39
38 UNIDIRECTIONAL UNIDIRECTIONAL

22
51 BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER

AC DIRECTION

© 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without
permission.

12
1 REAR AXLE VIEW

15
ELECTRICAL SYMBOLS TABLE
HYDRAULIC SYMBOLS (ELECTRICAL)

G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
Component Locations (FLUID) (GAS / AIR)
Schem atic Machine Schem atic Machine
Description Description
Location Location Location Location
ACCUMULATOR GP - A J-5 1 SENSOR GP - BRAKE COOLING TEMPERATURE (RH FRONT) D-3 34 Tap Locations
ADAPTER - SUCTION STRAINER C-15 2 SENSOR GP - BRAKE COOLING TEMPERATURE (RH REAR) D-10 35
Pressure, Sampling, and Sensor
ADAPTER AS - ORIFICE 1 G-5 3 SENSOR GP - HYDRAULIC FAN SPEED E-3 36
Tap Schem atic
ADAPTER AS - ORIFICE 2 G-4 4 SENSOR GP - PARKING BRAKE PRESSURE G-6 37 Description
Num ber Location PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
ADJUSTER GP - FRONT SERVICE BRAKE SLACK F-4 5 SENSOR GP - REAR AXLE LUBE FILTER PRESSURE (LH) H-10 38
A TANK C-16 (ADJUSTABLE) SWITCH
ADJUSTER GP - REAR SERVICE BRAKE SLACK F-7 6 SENSOR GP - REAR AXLE LUBE FILTER PRESSURE (RH) H-12 39
AA DRIVETRAIN BLOWER MOTOR INLET B-3
BREATHER AS - PUMP DRIVE BOX I-15 7 SENSOR GP - REAR AXLE LUBE TEMPERATURE (LH) H-10 40
AB BLOWER MOTOR CASE (PRESSURE, AIR PURGE) C-5 WIRE NUMBER IDENTIFICATION CODES
CONTROL GP - SECONDARY BRAKE H-3 8 SENSOR GP - REAR AXLE LUBE TEMPERATURE (RH) H-12 41
AC RH REAR AXLE FILTER INLET I-12
COOLER AS - REAR AXLE OIL COOLING (LH) (OPTIONAL) I-11 9 SENSOR GP - STEERING/BRAKE PRESSURE 1 J-7 42
AD LH REAR AXLE FILTER INLET I-10
13 COOLER AS - REAR AXLE OIL COOLING (RH) (OPTIONAL) I-11 10 SENSOR GP - STEERING/BRAKE PRESSURE 2 J-5 43
AE SCAVENGE PUMP LUBE SUPPLY J-14 ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

X Y C CORE AS - OIL COOLER (BRAKE COOLING)

CYLINDER GP - HOIST
D-11
F-11
11
12
SENSOR GP - STEERING/BRAKE PRESSURE 3
SENSOR GP - TANK OIL LEVEL
J-4
B-16
44
45
B HOIST PUMP DISCHARGE C-15 CURRENT STANDARD CURRENT STANDARD
C LHS HOIST CYLINDER ROD END E-11 HARNESS IDENTIFICATION CODE THIS EXAMPLE
DIFFUSER GP - TANK RETURN A-15 13 STRAINER GP - TANK C-16 46
D LHS HOIST CYLINDER CAP END E-10 INDICATES WIRE 135 IN HARNESS “AG”
DRIVE GP - HOIST PUMP C-14 14 SWITCH - BRAKE DRAG WARNING PRESSURE 1 G-6 47
D FILTER GP - BREATHER (TANK) C-15 15 SWITCH - BRAKE DRAG WARNING PRESSURE 2 G-5 48
H
E BRAKE COOLING SUPPLY (SOS)
REAR PARKING BRAKES
D-11
F-8
WIRE
COLOR
WIRE

W 46 FILTER GP - FAST FILL

FILTER GP - HOIST OIL (LH)
G-15
D-15
16
17
SWITCH AS - TANK TEMPERATURE
SWITCH GP - REAR AXLE LUBE BYPASS (LH)
B-16
J-10
49
50
J REAR LH SERVICE BRAKE G-8
325-AG135 PK-14
CIRCUIT NUMBER
IDENTIFICATION WIRE COLOR
45 FILTER GP - HOIST OIL (RH) C-16 18 SWITCH GP - REAR AXLE LUBE BYPASS (RH) J-12 51
K
L
REAR RH SERVICE BRAKE
REAR SLACK ADJUSTER
F-7
G-7
FILTER GP - OIL (PUMP DRIVE FILTRATION) H-14 19 TANK GP - HYDRAULIC B-16 52 CIRCUIT NUMBER WIRE GAUGE*
52
M FRONT LH SERVICE BRAKE G-3
FILTER GP - OIL COOLING E-8 20 VALVE GP - AUX POWER UNIT SUPPLY BALL G-16 53 IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm 325-PK
N FRONT RH SERVICE BRAKE F-3
FILTER GP - REAR AXLE LUBE (LH) I-9 21 VALVE GP - BLOWER MAKEUP C-3 54
2 FILTER GP - REAR AXLE LUBE (RH) I-12 22 VALVE GP - BLOWER MOTOR CASE CHECK B-5 55
R
P FRONT SLACK ADJUSTER
FRONT LH PARKING BRAKE
G-3
G-2
PREVIOUS STANDARD
MOTOR GP - BLOWER FAN C-4 23 VALVE GP - BRAKE CONTROL J-7 56
S FRONT RH PARKING BRAKE F-3
49 MOTOR GP - HYDRAULIC FAN E-3 24 VALVE GP - BRAKE COOLING D-3 57
T BRAKE MANIFOLD - PARKING BRAKE PILOT G-6
WIRE WIRE COLOR

64 PUMP & MOTOR GP - REAR AXLE LUBE

PUMP GP - COOLING
H-11
C-7
25
26
VALVE GP - CHECK (TANK)
VALVE GP - HOIST CONTROL
B-15
F-12
58
59
U
V
BRAKE MANIFOLD - REAR SERVICE BRAKE PILOT
BRAKE MANIFOLD - FRONT SERVICE BRAKE PILOT
G-5
H-4 325-PK-14 B A
PUMP GP - HOIST C-15 27 VALVE GP - HYDRAULIC FAN MAKEUP D-5 60 W ACCUMULATOR - SUPPLY BRAKE J-6
PUMP GP - PUMP DRIVE BOX J-15 28 VALVE GP - PRESSURE REDUCING (STEERING) B-13 61 X ACCUMULATOR - REAR BRAKE J-6
SCREEN AS - PUMP CASE DRAIN (RADIATOR FAN) B-14 29 VALVE GP - REAR AXLE BYPASS CHECK (LH) I-10 62 Y ACCUMULATOR - FRONT BRAKE J-4 CIRCUIT NUMBER WIRE GAUGE* (EXAMPLE VALVE)
IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
SCREEN AS - PUMP CASE DRAIN (STEERING) B-14 30 VALVE GP - REAR AXLE BYPASS CHECK (RH) I-11 63 Z ENGINE COOLING FAN MOTOR INLET D-5 but could also be shown in metric denoted with mm

SENSOR GP - BLOWER SPEED C-5 31 VALVE GP - SUCTION PUMP SHUTOFF B-7 64

A SENSOR GP - BRAKE COOLING TEMPERATURE (LH FRONT) C-3 32 VALVE GP - TANK CHECK G-16 65
SENSOR GP - BRAKE COOLING TEMPERATURE (LH REAR) C-10 33 VALVE GP - TANK SUCTION SHUT-OFF B-15 66

66 DETAIL VIEW OF TANK

(ROTATED FOR CLARITY)
58 65 53

LH OUTSIDE FRAME VIEW

 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(1) ACCUMULATOR GP - A
461-2545

(44) SENSOR GP - STEERING/BRAKE PRESSURE 3

FROM STEERING MANIFOLD
344-7391
J (50) SWITCH GP - REAR W X Y J
AE
(42) SENSOR GP - STEERING/
M0115911 VOL 1 of 3

PUMP DRIVE BOX FILTRATION

AXLE LUBE BYPASS (LH) (43) SENSOR GP - STEERING/
BRAKE PRESSURE 1 BRAKE PRESSURE 2
(Dimensions: 56 inches x 35 inches)

391-7125
344-7391
(28) PUMP GP - PUMP DRIVE BOX 344-7391
(51) SWITCH GP - REAR AXLE LUBE BYPASS (RH)
557-6237 ACC1 PS2 ACC2 P PS1 ACC3 PS3
391-7125 (56) VALVE GP - BRAKE CONTROL
573-9233
B2 B1
(22) FILTER GP - (63) VALVE GP - REAR (62) VALVE GP - REAR
CW
REAR AXLE LUBE (RH) AXLE BYPASS CHECK (RH) AXLE BYPASS CHECK (LH) (21) FILTER GP -
353-4672 REAR AXLE LUBE (LH)
442-4349 442-4349
353-4672 TSB
A2 A1

I REAR AXLE LUBE FILTRATION

I
PUMP AC (COOLER OPTIONAL)
AD
(7) BREATHER AS - PUMP DRIVE BOX DRIVE
BOX
T T1
9C-4937 (10) COOLER AS - REAR AXLE
OIL COOLING (RH) (OPTIONAL)
(9) COOLER AS - REAR AXLE
OIL COOLING (LH) (OPTIONAL)
129-1807 129-1807

(39) SENSOR GP - REAR AXLE (38) SENSOR GP - REAR AXLE

42 Page,

LUBE FILTER PRESSURE (RH) LUBE FILTER PRESSURE (LH)

P3 P2 P1
221-3415 L
221-3415
TANK WITH OPTIONAL SERVICE FILL
S3 S2 S1

FSB
H (19) FILTER GP - OIL A P
H
(41) SENSOR GP-REAR AXLE
(PUMP DRIVE FILTRATION) T
LUBE TEMPERATURE (RH)
462-7832
134-2252
(25) PUMP & MOTOR GP - (40) SENSOR GP-REAR AXLE
REAR AXLE LUBE LUBE TEMPERATURE (LH) PS5 PB PBP PS6 R RGP PS4 F FGP

(8) CONTROL GP - SECONDARY BRAKE

522-1652 134-2252
V 578-8987
FROM PRIORITY MANIFOLD
T U
(4) ADAPTER AS - ORIFICE 2
(37) SENSOR GP - PARKING 426-4091 R
(47) SWITCH - BRAKE DRAG (48) SWITCH - BRAKE DRAG P
(65) VALVE GP - TANK CHECK
BRAKE PRESSURE WARNING PRESSURE 1 WARNING PRESSURE 2
432-3068 J 344-7390 432-8999 432-8999
G B1 B1 G
LEFT REAR L M LEFT FRONT
P S (3) ADAPTER AS - S P
(53) VALVE GP - AUX POWER (16) FILTER GP - FAST FILL ORIFICE 1
UNIT SUPPLY BALL 431-6083 426-4091
8C-1358 S S
P2 P1 P1 P2

CENTRAL SERVICE OIL FILL POINT RIGHT REAR RIGHT FRONT

S S

OPTIONS AND AUXILIARY FUNCTIONS

H P S
K B2
N S P

B2

F F
(5) ADJUSTER GP - FRONT
(6) ADJUSTER GP - REAR SERVICE BRAKE SLACK SERVICE BRAKE SLACK
S
462-9068 462-9068
(59) VALVE GP - HOIST CONTROL (12) CYLINDER GP - HOIST
247-1437 (794) 469-5311 (794)
555-8050 (796/798) 443-8918 (796/798) BRAKE ACTUATION
S1

D (36) SENSOR GP - HYDRAULIC FAN SPEED

C 186-0131
796 & 798 AC
FROM STEERING PRIORITY
HOIST RAISE BOOST MB B D
E R1 (24) MOTOR GP - HYDRAULIC FAN E
240-7790
R2 TO TANK
FROM HOIST
PILOT PRV
(20) FILTER GP -
T OIL COOLING
A1 H1
472-7058
A2
T A MA (34) SENSOR GP - BRAKE COOLING TEMPERATURE (RH FRONT)
H2
A M G T1 U U1
(60) VALVE GP - 134-2252
C1
HYDRAULIC FAN MAKEUP RIGHT FRONT
C2
E 183-7170
S2
Z

D 796 & 798 AC

FROM BRAKE COOLER
(57) VALVE GP - BRAKE COOLING D
(35) SENSOR GP - BRAKE Vg min Vg max 442-3366
COOLING TEMPERATURE (RH REAR) CW

134-2252

LEFT FRONT
(11) CORE AS - OIL COOLER
(17) FILTER GP - HOIST OIL (LH) (BRAKE COOLING)
472-7058 PUMP 243-5775 (23) MOTOR GP - BLOWER FAN
DRIVE
BOX (31) SENSOR GP - BLOWER SPEED 303-5861
(18) FILTER GP - HOIST OIL (RH) PUMP
DRIVE 186-0131
472-7058 RIGHT REAR
S SL M1 T2 R U
BOX
AB
B TO RADIATOR FAN PUMP G
(27) PUMP GP - HOIST (32) SENSOR GP - BRAKE COOLING
CW
295-0778 CW GENERATOR TEMPERATURE (LH FRONT)
C (15) FILTER GP - BREATHER (TANK) 134-2252 C
LEFT REAR (26) PUMP GP - COOLING
4T-6788
3 2
FROM STEERING MANIFOLD
303-9326 U D
B
A (2) ADAPTER - 1

SUCTION STRAINER Vg

442-3485 (14) DRIVE GP - HOIST PUMP MIN (54) VALVE GP - BLOWER MAKEUP
(46) STRAINER GP - TANK 396-9741 183-7170
432-8136 (33) SENSOR GP - BRAKE
COOLING TEMPERATURE (LH REAR) Vg MAX
(61) VALVE GP - PRESSURE REDUCING (STEERING) A
(45) SENSOR GP - 134-2252 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
226-0835
TANK OIL LEVEL FROM RADIATOR FAN PUMP
T2
COOLING PUMP OUTPUT

AA
HOIST PUMP OUTPUT
796 & 798 AC
521-2277 (66) VALVE GP - TANK TO FRONT BRAKE COOLING
STEERING CIRCUIT

SUCTION SHUT-OFF (29) SCREEN AS - PUMP CASE DRAIN (RADIATOR FAN) M1 SUPPLY LINE
BRAKE PUMP OUTPUT

432-8135 433-0619 PUMP DRIVE OUTPUT

DRAIN / RETURN LINE
FROM PRIORITY MANIFOLD REAR AXLE LUBE PUMP OUTPUT
B B
(49) SWITCH AS -
(64) VALVE GP - SUCTION PUMP SHUTOFF (55) VALVE GP - BLOWER MOTOR CASE CHECK LINE PATTERNS
TANK TEMPERATURE
150-3718 442-3487 241-3974 Pressure Line

FROM STEERING PUMP Pilot / Load Sensing Pressure

(52) TANK GP - HYDRAULIC (58) VALVE GP - CHECK (TANK) Drain / Return Lines

463-9839 432-8133 (30) SCREEN AS - PUMP CASE DRAIN (STEERING) Air Line
433-0619 Component Group
(13) DIFFUSER GP - TANK RETURN CALLOUTS
432-8134 YY Taps (Pressure, Sampling, Sensor - by letter)

HOIST SYSTEM AND REAR BRAKE COOLING HYDRAULIC FAN AND BRAKE COOLING DL DL D Connectors (By letter)

Callout Number Component

(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number

A A
Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
death. Proper care is your responsibility.
THIS SCHEMATIC IS FOR THE 794 AC, 796 AC AND 798 AC OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM
VOLUME 1 of 3: HOIST, BRAKES, BRAKE COOLING AND OPTIONAL/AUX FUNCTIONS
MEDIA NUMBER: M0115911
SCHEMATIC PART NUMBER: 582-4971, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 M0115911
January 2020
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES

AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

Component Locations
Schem atic Machine

794 AC, 796 AC and 798 AC

Description VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Location Location Tap Locations
ACCUMULATOR GP - B (794) C-3 100 Pressure, Sampling, and Sensor MEASUREMENT ROTATING SHAFTS

Off-Highway Truck
CYLINDER AS - STEERING (794) E-2 101
Tap Schem atic
FILTER GP - OIL- STEERING (794) D-3 102 Description
Num ber Location
MANIFOLD - STEERING/BRAKE SUPPLY RELIEF (794) A-2 103

Hydraulic System
A TANK B-7 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
MANIFOLD GP - STEERING/BRAKE PRIORITY (794) B-6 104 APU AUX A-4
PUMP GP - METERING (794) D-3 105 COMBINATION CONTROLS
F STEERING VALVE PP PORT C-2
PUMP GP - STEERING (794) E-6 106 G STEERING/BRAKE SUPPLY A-4
SENSOR GP - STEERING/BRAKE PRESSURE (794) B-4 107 MT5145-UP
VALVE GP - STEERING (794) C-3 108 HRT103-UP
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
HRZ508-UP OR MANUAL & PILOT PILOT OR MANUAL

HRY102-UP MANUAL CONTROL SYMBOLS

ST31-UP
ST7403-UP
SKH607-UP
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

Volume 2 of 3: Steering (794) FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

© 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without
permission.
A
104
100
APU

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

G
M

M0115911 VOL 2 of 3
F TRANSDUCER
(FLUID)
TRANSDUCER
(GAS / AIR)
GENERATOR ELECTRIC MOTOR

(Dimensions: 34 inches x 24 inches)

108
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH

106 WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD

107
HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”
WIRE WIRE
COLOR
CIRCUIT NUMBER

G 103 325-AG135 PK-14 IDENTIFICATION WIRE COLOR

102 CIRCUIT NUMBER

IDENTIFICATION
WIRE GAUGE*
*Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

16 Page,
CIRCUIT NUMBER WIRE GAUGE* (EXAMPLE VALVE)
IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm

105
101

FRAME VIEW (794 STEERING) CAB VIEW (794 STEERING)

 7 6 5 4 3 2 1

L
(101) CYLINDER AS - STEERING (794)
R
442-3555
E E
(106) PUMP GP - STEERING (794)
416-6559

U1 U T1 G M A CL CR

LS T P

L R

Vg max Vg min
CCW (102) FILTER GP -
D OIL - STEERING (794) D
472-7058
P
(105) PUMP GP -
METERING (794)
192-3897
PUMP
DRIVE
BOX

EF
U R T2 M1 SL S

TO TANK
T
(108) VALVE GP - PP

STEERING (794)
458-0318
C F HP LS HT
C

(100) ACCUMULATOR GP - B (794)

566-8263

(104) MANIFOLD GP - STEERING/BRAKE PRIORITY (794)

M0115911 VOL 2 of 3

458-0448
(Dimensions: 34 inches x 24 inches)

A LINE PATTERNS
(107) SENSOR GP - STEERING/BRAKE PRESSURE (794) Pressure Line
B B
344-7391 Pilot / Load Sensing Pressure

T A1 A2 Drain / Return Lines

SW P A Air Line
TSA
Component Group

CALLOUTS
LSP
YY Taps (Pressure, Sampling, Sensor - by letter)
T
DL DL D Connectors (By letter)
STR
P Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number

TSP MSP
F
(103) MANIFOLD GP - STEERING/BRAKE SUPPLY RELIEF (794)
571-6253
B
G HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
16 Page,

TO RAX PUMP COOLING PUMP OUTPUT

R HOIST PUMP OUTPUT
Do not operate or work on this product unless you have STEERING CIRCUIT
TO BRAKE MANIFOLD read and understood the instruction and warnings in the SUPPLY LINE
relevant Operation and Maintenance Manuals and BRAKE PUMP OUTPUT
BRK relevant service literature. Failure to follow the instruc-
A tions or heed the warnings could result in injury or
PUMP DRIVE OUTPUT
DRAIN / RETURN LINE
A
TO DRIVE TRAIN BLOWER AUX PS death. Proper care is your responsibility.
REAR AXLE LUBE PUMP OUTPUT

THIS SCHEMATIC IS FOR THE 794 AC, 796 AC AND 798 AC OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM
VOLUME 2 of 3: STEERING (794)
MEDIA NUMBER: M0115911
APU TO HOIST PILOT PRV
SCHEMATIC PART NUMBER: 582-4971, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1
 M0115911
January 2020
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES

AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

Component Locations
Schem atic Machine
Description
Location Location Tap Locations

794 AC, 796 AC and 798 AC

ACCUMULATOR GP - B C-3 115 Pressure, Sampling, and Sensor VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

CYLINDER AS - STEERING E-2 116 MEASUREMENT ROTATING SHAFTS

Tap Schem atic
FILTER GP - OIL- STEERING D-3 117 Description

Off-Highway Truck
Num ber Location
MANIFOLD - STEERING/BRAKE SUPPLY RELIEF A-2 118 A TANK B-7
MANIFOLD GP - STEERING/BRAKE PRIORITY B-6 119 APU AUX A-4

Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
PUMP GP - METERING D-3 120 F STEERING VALVE PP PORT C-2
PUMP GP - STEERING E-6 121 G STEERING/BRAKE SUPPLY A-4 COMBINATION CONTROLS
SENSOR GP - STEERING/BRAKE PRESSURE B-4 122
VALVE GP - STEERING C-3 123 MT5145-UP
HRT103-UP
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
HRZ508-UP OR MANUAL & PILOT PILOT OR MANUAL

HRY102-UP MANUAL CONTROL SYMBOLS

ST31-UP
ST7403-UP
SKH607-UP
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

Volume 3 of 3: Steering (796 and 798) FLOW IN ONE PARALLEL CROSS FLOW IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

© 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without
permission.
A
119
115
APU

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

G
M

M0115911 VOL 3 of 3
F TRANSDUCER
(FLUID)
TRANSDUCER
(GAS / AIR)
GENERATOR ELECTRIC MOTOR

(Dimensions: 34 inches x 24 inches)

123
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH

121 WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD

122
HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”
WIRE WIRE
COLOR
CIRCUIT NUMBER

G 118 325-AG135 PK-14 IDENTIFICATION WIRE COLOR

117 CIRCUIT NUMBER

IDENTIFICATION
WIRE GAUGE*
*Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

16 Page,
CIRCUIT NUMBER WIRE GAUGE* (EXAMPLE VALVE)
IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm

120
116

FRAME VIEW (796 AND 798 STEERING) CAB VIEW (796 AND 798 STEERING)
 7 6 5 4 3 2 1

R L (116) CYLINDER AS - STEERING

442-3555
E E
(121) PUMP GP - STEERING
416-6559

U1 U T1 G M A CL CR

LS T P

L R

Vg max Vg min
CCW (117) FILTER GP -
OIL - STEERING
D D
472-7058

P
(120) PUMP GP-METERING
192-3897
PUMP
DRIVE
BOX

EF
U R T2 M1 SL S

TO TANK
T
(123) VALVE GP - STEERING PP

458-0318
HP LS HT
C F C

(115) ACCUMULATOR GP - B
LINE PATTERNS
566-8263
(119) MANIFOLD GP - STEERING/BRAKE PRIORITY Pressure Line

542-8666 Pilot / Load Sensing Pressure

M0115911 VOL 3 of 3

Drain / Return Lines

Air Line
(Dimensions: 34 inches x 24 inches)

Component Group
SW P A
CALLOUTS

A YY Taps (Pressure, Sampling, Sensor - by letter)

DL DL D Connectors (By letter)

B (122) SENSOR GP - STEERING/BRAKE PRESSURE Callout Number Component B

(52) VALVE GP - CONTROL Name
344-7391
(Machine Location from
Component LocationsTable)
138-1234 Part Number

T A1 A2
T
TSA
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
COOLING PUMP OUTPUT
LSP HOIST PUMP OUTPUT
F STEERING CIRCUIT
SUPPLY LINE
PRIORITY BRAKE PUMP OUTPUT
STR PUMP DRIVE OUTPUT
P DRAIN / RETURN LINE
REAR AXLE LUBE PUMP OUTPUT
B R

TSP MSP
TO RAX PUMP
(118) MANIFOLD GP - STEERING/BRAKE SUPPLY RELIEF
571-6253
16 Page,

G
BOOST Do not operate or work on this product unless you have
TO BRAKE MANIFOLD read and understood the instruction and warnings in the
H relevant Operation and Maintenance Manuals and
A BRK relevant service literature. Failure to follow the instruc- A
TO HOIST VALVE INLET AUX
tions or heed the warnings could result in injury or
PS death. Proper care is your responsibility.
HOIST RAISE BOOST

TO DRIVETRAIN BLOWER
THIS SCHEMATIC IS FOR THE 794 AC, 796 AC AND 798 AC OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM
VOLUME 3 of 3: STEERING (796 AND 798)
MEDIA NUMBER: M0115911
APU TO HOIST PILOT PRV SCHEMATIC PART NUMBER: 582-4971, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1