PowerMILL 3.

S TAY S DNG.

Phin bn: 3.10 Cp nhp ngy : 06/03/01 13:32:53

Mc lc
S tay s dng . 1
Gii thiu chung ............................................................................... . 1 Cnh bo.. .......................................................................... . ...1

Qa trnh gia cng chi tit Chainsaw

Tng quan ................................................................................... . .. 3 Chun b m hnh chi tit ............................................................... . 5 nh ngha phi ............................................................. . ... 5 nh ngha dao...................................................................... . .. 7 Xc nh chiu cao dch chuyn nhanh .................................... 9 Xc nh im gc ca dao ............................................. . 11 nh ngha cc tc cn thit ................................................... ...... 11 nh ngha chin lc chy dao ................................................................ . 12 Lu cng vic ca bn li ................................................................ 18 nh ngha chin lc chy dao Rest Roughing ............................................... ......................................................... .. 19 nh ngha dao ...................................................................... 19 To ng chy dao kiu Rest Rounghing ........................... 21 Lu cng vic ca bn li ...................................................... 24 M phng cc ng chy dao th .............................. . ... 25 nh ngha cc chin lc chy dao tinh ........................................28 Phn tch chi tit c gia cng tinh ................................... . .29 Gia cng cc mt phng dc bng kiu chy dao ConstantZ .................................... . .30 nh ngha dao ............................................................. . ..30 Xc nh dung sai ..................................................... ............ 31 To cc ng bao kiu shallow........................................ . ....32

nh ngha ng chy dao kiu Constant Z.........................35 Lu cng vic ca bn li ...................................................... 36 Gia cng vng pha trn ca chi tit bng kiu chy dao Raster Pattern .......................................................................................................... 37 nh ngha ng bao .................................................. .37 . nhnghadao .............................................................. 40 nh ngha ng chy dao tinh kiu Raster Pattern ...........40 Quan st s lin kt ca cc ng chy dao ................................................................................................ 42 Lu cng vic ca bn li .......................................................45 Gia cng dng hc pha trn ca chi tit bng kiu chy dao Raster Pattern................................................................................................................. 46

PowerMILL 3.1 User Guide

Contents i

nh ngha ng bao .................................................. ........... 46 nh ngha dao ............................................................. ................ .48 nh ngha ng chy dao tinh kiu Raster Pattern............ . ..49 Lu cng vic ca bn li ....................................................... . 51 Gia cng cc vng dng hc bng kiu chy dao 3D Offset ............................................. ............................................................... 52 nh ngha ng bao .................................................................... . 52 nh ngha dao ............................................................. . ... 53 nh ngha ng chy dao tinh kiu 3D Offset.................... 53 Lu cng vic ca bn li ....................................................... 55 Gia cng cc gc bng kiu chy dao Projection............................. 56 Chun b m hnh chi tit ...................................................... 56

To ra cc ng chy dao kiu Projection ........................... ..61 Chnh sa cc ng chy dao kiu Projection .................... . 66
Lu cng vic ca bn li ...................................................... . 69 M phng cc ng chy dao tinh ......................................... . ...70 Kt lun ................................................................................. ........... 72

Gia cng sau gia cng th (Rest) v gia cng tinh cc gc. 73
Tng quan ................................................................................. ......... 73 Chun b m hnh chi tit ................................................................ . 75 nh ngha dao........................................................... . 75 Vng gia cng ........................................................................ . .. 76 nh ngha dao .................................... . 76 Thit lp im gc ca dao ....................................................... 77 nh ngha cc chin lc chy dao .................................... . ..77 Lu cng vic ca bn li ........................................................ 79 Gia cng sau gia cng Th (Rest )..................................................... 80 nh ngha dao ..................................... . 80 nh ngha ng chy dao ............................. . ..80 n cc ng chy dao ......................... ..................................... 83 Gia cng bn tinh .............................................................................. . 85 Chun b chi tit gia cng bn tinh ....................... . 85 nh ngha dao ............................................................. ................. 85

Xc nh dung sai v lng d cho gia cng tinh ...................85 nh ngha ng chy dao kiu Raster ..........................................86 ng chy dao tinh ................................................................. .. 88 . ng chy dao kiu Raster Patern ............................................................... 89 nh ngha dao .............................................................. .....89 Xc nh dung sai v lng d cho gia cng tinh ................... 89 To cc ng bao kiu shallow ............................................... 89 Chnh sa ng bao .......................................................... .91 nh ngha ng chy dao kiu Raster ......................................... 92

ii Index

PowerMILL 3.1 User Guide

Gia cng Sau gia cng tinh ............................................................................ ........................... 95 To ng bao ............................................. . ... 95 Chnh sa ng bao ......................................................... 97 Gia cng theo kiu chy dao 3D Offset............................. .. 99 Gia cng tinh cc gc................................................................... . 101 Xc lp li ng bao ..................................................... . ....101 nh ngha ng chy dao tinh gia cng gc ................... 102 Quan st li qu trnh gia cng...................................................... . 105 Gia cng theo kiu 3DOffset......................................................... . 106 Phc tho ng bao .............................................. ............... 106 Phc tho kiu chy dao ........................................................ . 107

nh ngha ng chy dao kiu Offset................................109

Gia cng vng lm ln th 2 .................................... ............. 110 M phng cc kt qu ........................................................... . .112 Kt lun ......................................................................................... . 116

PowerMILL 3.1 User Guide

Contents iii

S tay s dng

Gii thiu
Cc d liu c cung cp trong cun sch ny a ra cc u im ni bt ca phn mm PowerMill. Cc v d c a ra phc tp hn cc v d trong cun Getting Started , n cho php bn s dng cc cng c ha 1 cch linh hot trong vic to ra cc ng chy dao th v tinh i vi tng dng b mt c th ca chi tit .

Cnh bo
Phn mm ch thc s c hiu qu khi bn bit r s hot ng ca my cng c v la chn ch ct ph hp vi cng vic ang tin hnh .Nu bn cha bit g v hot ng ca my cng c , bn nn hi kin ca nhng ng nghip hiu r v vaans ny hoc tm kim li khuyn t ni cung cp my cho bn . Thng s ca my s dng trong cc v d c xc nh bi cc nt lnh v la chn trong PowerMill ch minh ha cho s hot ng ca my . Trong trng hp tng qut cc gi tr c la chn sn ny khng ph hp vi ch ct ca cc my iu khin s .Nu bn mun my ph hp vi bt k chi tit no c la chn ,bn nn xem xt cn thn v hiu chnh li cc thng s m bo iu kin ct c an ton. .

PowerMILL 3.1 User Guide

User Guide 1

Qa trnh gia cng chi tit Chainsaw

Tng quan
V d ny cho php quan st qu trnh gia cng cc hc trn khun ca v my Chainsaw .Trong cun Getting Started trong cc v d u s dng cc gi tr mc nh v s lng cc thao tc tng i t v qu trnh ci t n gin .Cc v d trong cun sch ny phc tp hn ,i hoi phi thit lp cc thng s cng ngh cho tng b mt trn chi tit to ra cc ng chy dao th v tinh ph hp.

Mt cch tng qut Cc ng chy dao c to ra nh sau : 1. Gia cng th . Gia cng th vi ton b cc vng cn gia cng . Gia cng sau gia cng th (Rest Roughing) gim ti mc ti thiu cc bc to ra do gia cng th v ct i cc phn khi gia cng th li do con dao qua ln
PowerMILL 3.1 User Guide Machining a Chainsaw 3

2.

Gia cng tinh

Gia cng cc b mt dc bng kiu chydao ConstantZ . Gia cng cc b mt pha trn bng kiu chy dao Raster Pattern .. G i a c n g c c v n g h c b n g k i u c h y d a o Raster Pattern. G i a c n g c c v n g h c b n g k i u c h y d a o 3D Offset. Gia cng cc gc bng kiu chy dao Projection Qa trnh thao tc to lp cc ng chy dao nn s dng thanh cng View toolbar kt hp vi s dng chut

xoay nh qu cu iu khin hng nhn ca chi tit .Cch s dng cc cng c ny c th tham kho trong cun "Getting Started" .

Chun b chi tit

u tin hy khi ng PowerMILL v nhp m hnh chi tit bng cch la chn Examples trn thc n File v la chn chainsaw.ige trn hp thoi Open Example. Thay i gc nhn bng cch kch vo nt ISO , Thay i s hin th ca chi tit bng cch s dng nt Shaded hoc nt Wireframe , Chi tit c la chn s hin th nh sau .

nh ngha phi
1. Kch vo nt Block hin th hp thoi:

2. Kim tra : Defined By La chn Min/Max Limits. Trn vng Estimate Limits Expans ion t li l 0 v Type l Model. n vo nt Calculate nh ngha hnh khi bao quanh chi tit . . 3. Thay i gii hn ca phi theo phng Z: Min Z l -80 v Max Z l 5. Dch chuyn con tt thay i trong sut ca phi ..

4. Kch vo Accept ng hp thoi li

5. T thanh cng c View la chn Resize to Fit nt . a chi tit v chnh gia mn hnh ha .

hnh dung chi tit d dng hn bn c th a n v dng m hnh shaded. Khi bn kim tra li s la

chn Draw - Model - Options - Shade Inside

nh ngha dao
Bn cn phi nh ngha con dao .Con dao cn thit gia cng th l loi dao EndMill c ng knh 20mm l. to ra con dao , bn c th nh ngha bng cch s dng thanh cng cTool Hoc c th nh ngha t trn ca s Explorer. Nhng trc ht bn phi to ra 1 con dao mi trn ca s Explorer. 1. Kch vo nt Tool pha trn thanh cng c hin th thanh cng c Tool pha di ca ca s ha PowerMILL

2. Kch vo mi tn

trn nt Create Tool

ca thanh cng c Tool hin th danh sch cc con dao m ban cn to. .

3. La chn End Mill ft danh sch cc con dao va xut hin. Hp thoi End Mill Tool s c hin th.

4. Nhp vo Name l EndMill20 v Diameter l 20. Khi ny nn s dng phm Tab. The Length chiu di con dao s t ng tnh ton v cp nhp l 100 (Theo mc nh ca PowerMILL chiu di ca con dao s c tnh bng 5 ln ng knh ca n, nhng bn c th thay i gi tr ny ). Trn Tool Status Hin th Valid tc l con dao bn va to ra c chp nhn ,kch vo Accept.

5. Nu bn kch vo bn tri ca trn ca sExplorer , bn s thy con dao m bn va to ra.

Xc nh chiu cao dch chuyn nhanh

Chiu cao Safe Z and Start Z ca con dao c nh ngha bng cch s dng nt Rapid Move Heights . Chiu cao tng thm theo phng Z c nhp vo cc vng incremental v cc gi tr ny s c hiu chnh theo h ta tuyt i vng absolute. 1. Kch vo nt Rapid Move Heights Hp thoi Rapid Move Heights S dc hin th nh sau : .

2.

Kch vo Reset to Safe Heights. La chn ny s t ng tnh ton chiu cao ca cn dao theo kch thc ln nht ca phi v lng tng thm m bo an ton . 3. Trong v d ny , kiu dch chuyn nhanh Rapid Move Type c la chn l Skim vi chiu cao Safe Z v startZ u bng 2

Kch vo nt Accept ng hp thoi li .

Chiu cao dch chuyn nhanh ca trc Z theo mc nh .

Khi thay i theo kiu Skim , chiu cao dch chuyn nhanh ca trc Z gim i ng k .

Xc dnh im gc ca dao
im bt u v kt thc ca qu trnh gia cng c xc nh nh Tool Datum. 1. Kch vo nt Tool Datum . 2. Kch vo nt Reset to Block Centre xc nh cc ta theo trc X v Y ca dao trng vi ta tm phi .Ta ca dao theo trc Z s c xc nh ng bng chiu cao an ton theo trc Z.( Safe Z.)

3. Kch vo Accept ng hp thoi li .

nh ngha cc tc cn thit .
1. Cc tc cn phi thit lp s c hin th sau khi kch vo nt Feed Rates hp thoi s c hin th nh sau :

2. Nhp vo Rapid l 8000, Plunge l 250, Cutting l 1500 v Spindle Speed l 8000. Sau kch vo Accept.

nh ngha chin lc chy dao .

Cc chin lc gia cng th c la chn bng nt Toolpaths . Area Clearance PowerMILL's nh ngha cc lp phoi ct i theo chiu cao ca phi .Lp ct l giao ca mt phng theo chiu cao Z vi m hnh chi tit .Cc ng chy dao c to ra da trn cc lp ct ny . 1. Kch vo nt Area Clearance Toolpaths hin th hp thoi Area Clearance Toolpaths .

2.
trc Z . Kch vo nt Z Heights

u tin bn phi nh ngha chiu cao ca tng lp ct theo (V tr ca n bn tay tri ,

gc pha trn ca hp thoi Area Clearance ). Hp thoi s

hin th nh sau :

3. La chn mc Defined By l Stepdown v nhp gi tr ca bc ct ( stepdown)bng 10, Kch vo nt Calculate tnh ton ta cc lp ct theo chiu cao Z .Sau kch vo nt Close ng hp thoi li . Cc lp ct theo phng Z c v ra c mu xanh l cy .N s c hin th nh sau :

4. Lp ct cui cng c ta -80, n khng ph thuc vo chi tit v khng nhn c bt c thng bo no v ng chy dao .V vy cn phi xa n i bng cch la chn Delete - Z Heights - By Value.

5. Khi ny hp thoi Type Value of Z Height to Delete s c hin th . Nhp gi tr -80 v kch vo chp nhn gi tr va la chn .

6. Khi ny hp thoi Area Clearance Toolpath vn cn dc hin th .

7. dm bo lng d cho cc bc gia cng tip theo ,cc gi tr ban u c la chn l : Stepover - 10 Tolerance - 0.1 Thickness - 1.0 Pocket Machine - Checked Profile Outside - Unchecked Lead In Moves - Type - Ramp Lead In Moves - Approach Outside -

Checked
Select the Lead In Moves - Options button to display the Ramp Options dialog

8. Tip tc la chn cc gi tr ban u :

Max Zig Angle - 10 Follow - Profile Ramp Length - Finite - Checked Ramp Length - Length - 3 Zag Angle - Independent - Unchecked

Kch vo nt Accept chp nhn cc gi tr va la chn , ng thi ng hp thoi li . 9. Hp thoi Area Clearance Toolpath vn ang c hin th . Kch vo nt Apply. PowerMILL S x l cc ng chy dao , thng bo s xut hin trn status bar, Thng bo ny cho bit qu trnh tnh ton v x l cc ng chy dao . Kch vo Accept ng hp thoi li .

10. c th nhn thy y cc thng tin ca ng chy dao trn mn hnh ha , t Draw trn thc n ,la chn Undraw All. Ton b cc ng chy dao s hin thi nh sau :

Cc mu sc khc nhau biu th cc kiu dch chuyn dao khc nhau .

11.Kch vo nt bn tri ca trn ca s Explorer, Bn s thy ng chy dao va to ra.

12.ng chy dao va to ra s t ng c t t l "1". Bn c th nhn thy n l ng chy dao gia cng th v n c biu tng . 13.Thay i tn ng chy dao mang y ngha ca n . Thay i tn ca ng chy dao bng cch kch vo 1 trn ca s Explorer . Khi pha sau 1 s xut hin nn mu xanh .Kch vo 1mt ln na . Pha sau 1 s xut hin nn mu trng di dng hp thoi .Khi ny nhp tn mi ca ng chy dao l 1Rough ing v n vo enter chp nhn s thay i ny . 14.Bn c th kch vo bong n chun i gia 2 ch v , iu ny xc dnh ng chy dao c c hin th trn mn hnh ha hay khng .

Lu cng vic ca bn li .
Vi mt tng tt v ng chy dao bn c th lu n li kt hp vi cc d liu khc , hoc bn c th khng lu c dc nguyn mu m hnh cha c x l. 1. T thc n File la chn Save Project As. 2. T hp thoi Save Project As , la chn th mc thch hp lu file. t tn ca file l ChainsawExa mple v kch vo OK.

3. pha trn ca ca s PowerMILL s hin th tn ca chi tit v t ca project.

4. Th mc mi c to ra c tn l ChainsawExample, n bao gm cc files. Khng c chnh sa cc file ny nu bn khng mun cc d kin b hng.

nh ngha chin lc chy dao sau gia cng th.

tin hnh gia cng tinh chi tit , trc ht bn cn phi loi b nhng phn tha trn phi qu ln do gia cng th li vi mc ch c th nh sau: Loi b cc bc do dng c ct to ra . Loi b cc phn vt liu khng ct ht khi gia cng th do con dao qu ln . Gim bt lng d trn chi tit . tin hnh gia cng sau gia cng th ( rest roughing), bn cn phi nh ngha 1 con dao mi v nh ngha chiu cao c cng thm vo theo trc Z , khi tnh ton ng chy dao .

Dao
Ngay by gi bn c th to lp 1 con dao mi , con dao mi l kiu dao end mill c ng knh 20mm . Bn c th nh ngha con dao nh thanh cng c Tool pha di ca s PowerMILL .

1. Kch vo Trn nt Create Tool ca thanh cng c Tool hin th danh sch cc con dao cn to .La chn End Mill t danh sch va xut hin . Hp thoi End Mill Tool s c hin th .

2. Nhp vo Name l EndMill10 v Diameter l 10. tin li khi nhp s liu c th s dng phm Tab . Chiu di ca con dao ( Length) s c t ng tnh ton v cp nhp l 50. Trn Tool Status hin th Valid. Kch vo Accept. 3. Trn ca s Explorer , Bn s thy con dao va c to ra .

To ng chy dao sau gia cng th ( Rest Roughing).

1. Kch vo nt Area Clearance Toolpaths hin th hp thoi Area Clearance Toolpaths .

2. u tin cn phi chnh sa chiu cao lp ct theo trc Z .Kch vo nt Z Heights (V tr pha trn gc bn tri ca hp thoi Area Clearance). Hp thoi s hin th nh sau :

3. Thay i trn Defined By bng Intermediate V nhp gi tr 1 vo hp thoi , Sau kch vo nt Calculate. PowerMill s nhp thm cc gi tr trung bnh vo gia cc gi tr trc . Kch vo nt Close ng hp thoi li .

4. Trn hp thoi Area Clearance nh du vo Reference ,v n vo nt la chn 1Rounghing lm ng dn . 5. Nu 1Rough ing khng xut hin , th cn

trn ca s Explorer. chuyn i sang , Khi pha sau 1Roughing" s xut hin ">" v n tr nn m hn "1Roughing".
phi kivhs hot ng chy dao bng cch kch vo nt

6. Kch vo nt Apply tnh ton ng chy dao . 7. Kch vo nt Accept ng hp thoi li .

8. Bn s nhn thy rt r rng cc ng chy dao lien kt vi nhau .Kch chut phi vo to hin th thc n ca ng chy dao .La chn Draw Links loi b s la chn . Quay tr li la chn Draw Leads .

9. Tn ca ng chy dao c t l

2RestRough ing.

Lu cng vic ca bn li
Bn va to ra 1 ng chy dao khc v bn cn phi lu n li ? 1. Kch vo nt Save the PowerMILL Project .

M phng chin lc chy dao .

m phng chin lc chy dao th v chin lc chy dao sau th ta s dng thanh cng c ViewMill. 1. Kch vo nt Raise ViewMill Toolbar hin th thanh cng c ViewMill. 2. Kch vo nt Toggle ViewMill Window kch hot ViewMill. Khi ny trn ca s ha , phi s c hin th .

3. chc chn ng chy dao khi gia cng th l ng chy dao c la chn u tin , kch vo biu tng ca 1Rough ing Trn ca s Explorer . Khi n s tr nn m hn v pha sau xut hin ">".

3.

bt u qu trnh m phng , kch vo nt Start/Restart Simulation .

5. By gi bn c th thy c s hot ng ca ng chy dao th m bn va to ra, quan st s hot ng ca ng chy dao sau gia cng th (Rest Rounghing ), bn cn phi kch p vo biu tng pha trc ca 2RestRoughing trn ca s explorer .

6. tip tc qu trnh m phng , kch vo nt Start/Restart Simulation .

7. Kch vo nt Toggle ViewMill Simulation quay li mn hnh ha ca PowerMill trc vi cc ng chy dao c to ra .

nh ngha chin lc gia cng tinh .

Trc khi tin hnh gia cng tinh chi tit , bn cn phi bit s khc nhau gia cc chin lc gia cng tinh la chn chin lc gia cng tinh ph hp vi chi tit . Nguyn tc chung khi gia cng tinh l : Vi cc vng gia cng dng phng - S dng chin lc chy dao Raster Pattern Finishing .

Vi cc vng gia cng dng hc ng- s dng chin lc chy dao e Constant Z Finishing
. Vi vng gia cng dng hc - S dng chin lc chy dao Raster Pattern Finishing hoc 3D Offset Finishing . Khi gia cng cc gc S dng chin lc chy dao Finishing . Khi vng gia cng l 1 phn ca hnh tr chin lc chy dao RotaryFinishing . Corner - S dng

i vi cc vng kh gia cng hoc jcc vng cn gia cng bt i - S dng chin lc chy dao Projection Finishing . Khi gia cng c th phi s dng rt nhiu chin lc chy dao , tng ng vi tng b mt ca chi tit . thc hin c iu ny phi s dng Bounda ries xc nh c th tng b mt gia cng ng vi tng chin lc chy dao c th .

Phn tch chi tit khi gia cng tinh .

p dng cc quy tc trn vi chi tit Chainsaw .Bn c th thy c cc vng c gia cng trn chi tit ng vi tng chin lc chy dao c th .
Chin lc Projection vi vng gc kh gia cng .. Chin lc Ra ster Pattern vi vng mt phng. Chin lc Ras ter hoc 3D Offset Vi vng dng hc .

Chin lc C onstant Z Machine vi vng c dng dc ng .

S dng chin lc chy dao C onstant Z gia cng cc mt dc .

gia cng theo chin lc chy dao ny , ta s dng con dao c mi hnh cu (ballnos e )c ng knh 10mm .ng chy dao s chia phn vt liu b ct i trn phi thnh cc lp c chiu dy bng nhau theo phng Z (Phng thng ng ), chiu dy cc lp ct ny c th quy nh c . PowerMILL cho php bn to ra cc ng bao quanh cc vng gia cng s dng chin lc chy dao ny, ng thi li cc vng khc cho cc chin lc gia cng ph h

nh ngha dao
Bn cn phi to ra 1 con dao mi s dng cho chin lc chy dao ny , con dao mi l con dao c mi hnh cu (ballnose) c ng knh 10mm . Bn c th nh ngha con dao ny t thanh cng c Tool.

1. Kch vo mi tn nt Create Tool trn thanh cng c Tool eeer hin th dang sch cc loi dao v la chn Ball Nosed t danh sch va xut hin . Hp thoi Ball Nosed Tool s c hin th :

2. Nhp vo Name l BallNosed10 v Diameter l 10. tin li trong qua trnh thao tc nn s dng phm Tab. Chiu di ca con dao( Length) s c t ng tnh ton v cp nhp l 50. Trn Tool Status hin th Valid. Kch vo Accept.

nh ngha dung sai .

S dng nt Finish Parameters trnh gia cng tinh . nh ngha dung sai cho qu 1. Kch vo nt Finish Parameters

hin

th hp thoi.

2. Thay i Tolerance l 0.01 v nhp vo Thickness l 0. Sau kch vo Accept.

nh ngha cc ng bao kiu Shallow

Bn c th t ra cc ng bao v s dng n trng sut qu trnh gia cng tinh .Trong trng hp ny bn cn phi gii hn bi cc ng dc trn chi tit .ng bao ny c gi l Shallow Bounda ry. Khi bn cs th to ra cc ng chy dao gia cng cc vng dc trn chi tit . 1. Kch v nt Bounda ry thoi : hin th hp

Thay i trn Defined by l Shallow , trn danh sch va xut hin .Trn vng Shallow Options kim tra Upper l 30 v Lower Angle l 0. Kch vo Apply.

2. Khi ng chy dao c tnh ton xong , kch v nt Accept ng hp thoi li . ng bao va c t ra s hin th nh sau :

3. Nu bn khng nhn thy ng bao 1 cch r rng , bn c th n cc ng chy dao trn mn hnh , bng cch khng la chn cc ng chy dao trn ca s Explorer na .Nu bn khng mun thy m hnh ca chi tit na hy kch vo nt Shaded trn thanh cng c View.

4. Lu ng bao va to ra , bn cs th chnh sa ng bao ny cho ph hp vi ng chy dao sp thit lp .Kch chut phi vo Toolpath trn ca s explorer hin th hp thoi :

5. Kch vo Create Bounda ry Toolpath trn thc n toolpath. Tn ca ng chy dao l (1)s xut hin trn ca s explorer. 6. Thay i tn ca ng chy dao mi ny l ShallowBou ndary trn ca s Explorer .

nh ngha ng chy dao tinh kiu stant Z .

1. To ng chy dao kiu Constant Z bng cch kch vo nt Constant Z hin th hp thoi .

2. Trn hp thoi phi chc chn rng : Minimum Stepdown l 1; Corner Correction Type - None; Pocket Machine nh du ; Direction - Climb; Bounda ry Trimming - Keep Outside. Phn ng bao c la chn l phn pha ngoi ( Keep Outside) gip cho bn c th

gia cng cc vng dc hay ni ng hn l cc vng shallow areas. Kch vo Apply.

3. Kch vo Accept ng hp thoi Constant Z Li . 4. Thay i tn ca ng chy dao cho ph hp vi ngha ca n l : 3Cons tantZ.

Lu cng vic ca bn li .
Trc hi to cc ng chy dao mi , bn nn lu ng chy dao va to li . 1. Kch vo nt Save the PowerMILL Project .

Gia cng b mt pha trn bng kiu chy dao Pattern.

Vng cn gia cng tip theo l vng pha trn , s dng con dao en d mill. C ng nh 10mm. i vi vng gia cng ny , tt nht nn s dng chin lc chy dao Pattern Finishing. Chin lc chy dao ny c to ra theo cc ng bao .

nh ngha ng bao .
ng bao mi c to ra bng cch chnh sa ng bao shallow . Ban u bn cn phi xa ng bao to ra phc v cho chin lc chy dao Constant Z.

1. Hp thoi Boundary dialog s xut hin khi kch vo nt .

2. Kch vo nt Delete bao hin hnh .

xa b ng

3. Kch p vo chuyn ti ShallowBoun dary trong danh sch cc ng chy dao trn ca s Explorer. By gi

n tr thnh ng bao hin hnh v t ng cp nhp vo ng chy dao .Khng la chn ng bao ny (Bng cch kch p vo chuyn ti ShallowBoundary trong danh sch cc ng chy dao trn ca s Explorer

1 ln na ).

Cc on cn gi li .

Cc on cn xa i .

on cn gi li .

4. Trn hp thoi Bounda ry kch vo nt Edit v nhp Mode vo Delete Segment. Cc phn on trn ng bao s hin th vi cc du ch thp ch v tr . .

Ch : Bn c th s dung phm Ctrl v chut tri loi b cc on khng cn thit . .

5. La chn cc on cn phi xa b bng cch kch chut tri vo n , cc on c la chon s c mu vng. 6. Kch vo Apply. ng bao va dc chnh sa s hin th nh sau :

7. Kch vo Accept dng hp thoi Bounda ry Editor li . Sau kch vo Accept ng hp thoi Bounda ry.

nh ngha dao
Kch p chut vo chuyn ti con dao EndMill10 trong danh sch cc con dao trn ca s Explorer. By gi n d tr thnh con dao hot ng hin thi .

nh ngha ng chy dao theo chin lc Raster Pattern.

1. To ra kiu chy dao Raster Pattern bng cch kch vo nt Pattern Finishing hin th hp thoi .

2. Thay i Stepover bng 2.5, Style l Two Way, v sau kch vo Apply. Kt qu l ng chy dao c hin th nh sau :

3. Kch vo Accept ng hp thoi li . 4. Thay i tn ng chy dao l4RasterFlat v khng la chn ng chy dao ny , n khng hin th trn ca s ha .

Quan st s lin kt gia cc ng chy dao

Cc ng chy dao to ra c lin kt vi nhau 1 cch mc nh .Tt nhin cc ng chy dao theo kiu 4RasterFlat c tch ra so vi cc kiu ng chy dao khc v chng dc lien kt vi nhau .Cc ng chy dao lin kt vi nhau v c hin thi nh sau :

Hin th s lin kt ca cc ng chy dao 1 ln na . 1. Hnh dng ca ng chy dao 4RasterFlat chc chn s c hin th nu n c la chn l ng chy dao hin hnh . 2. t con tr ca bn vo ng chy dao raster trn ca s ha v kch chut phi . Thc n Toolpath: 4RasterFlat s dc

hin th .

3. La chn Draw Links hin th s lin kt . By gi bn c th thy s lin kt tng phn ca ng chy dao . 4. La chn nt Leads and Links chn Links hin th hp thoi : v la

5. Short la chn Safe Z v kch vo nt Apply . Khi ny s xut hin s lin kt ca cc phn ca ng chy dao hin hnh .Bn s quan st thy nh sau :

6. Nu Short la chn OnSurface v kch vo nt Apply Links .Ban s thy s lin kt c hin th nh sau :

7. quan st d dng hn , bn nn n vo nt Refresh ( trn thanh cng c View).

Lu cng vic ca bn li .
Bn va to ra 1 ng chy dao mi v bn cn phi lu n li . 1. Kch vo nt Save the PowerMILL Project .

Gia cng cc khoang , trn chi tit bng chin lc chy dao Raster Pattern.
Vng gia cng tip theo pha di c dng cc hc thng ng , s dng con dao e nd mill c ng knh 10mm v 1 trong 2 chin lc chy dao Raster Pattern Finishing hoc 3D Offset finishing bn c th gia cng tho cc vng Shallow pha di ca cc khoang ny . Bn c th quan st kiu gia cng Raster Pattern Finishing v 3D Offset Finishing. ng bao c to ra ging nh ng bao s dng cho chin lc cha dao Raster Pattern (cch to lp c trnh by trang 37) .

nh ngha ng bao .
Vng c gia cng gii hn bi ng bao , cch to ra ng bao c trnh by trang 37. Nhng trc khi to ra ng bao mi bn cn phi xa b ng bao va to ra phc v cho chin lc chay dao raster khi gia cng b mt pha trn . 1. Hin th hp thoi Bounda ry dialog bng cch kch vo nt v sau kch vo nt delete trn hp thoi , xa b ng bao hin hnh . 2. ng bao ShallowBounda ry s l dng bao c kch hot hin hnh .ng chy dao s t ng cp nhp ng bao ny ,tuy nhin chng ta khng la chn ng bao ny.
on cn la chn .

Cc on cn b i.

on cn phi la chn .

3. Trn hp thoi Bounda ry kch vo nt Edit v nhp vo Mode ca hp thoi l Delete Segment. Cc phn on s c hin th vi cc du ch thp nh du .

4. La chn cc phn on cn phi xa i v kch vo nt Apply. Kt qu l ng bao mi s c hin th :

5. Kch vo nt Accept ng hp thoai Bounda ry Editor li . Tip tc n vo nt Accept ng hp thoi Bounda ry li .

nh ngha dao
chc chn con dao EndMill10 l con dao hot ng hin hnh . Bn hy k ch p vo biu tng chuyn ti con dao EndMill10 danh sch cc con dao trn ca s Explorer.

nh ngha ng chy dao theo chin lc Raster Pattern.

1. to ra ng chy dao theo chin lc Raster Pattern ,hy kch vo nt Pattern Finishing hin th hp thoi :

2. Thay i Stepover l 0.5, Style l Two Way Joined, Arc Radius l 0.25 v sau n vo Apply. Kt qu l ng chy dao s c hin th nh sau :

3. Kch vo nt Accept dng hp thoi li . 4. Phn ng chy dao pha di c dng.

5. Thay i tn ca ng chy dao thnh 5RasterCavity v khng la chn ng chy dao ny na , n n trn mn hnh ha .Khi vic to cc ng chy dao mi s d quan st hn .

Lu cng vic ca bn li .
Bn va to ra 1 ng chy dao mi v bn mun lu n li ? 1. Kch vo nt Save the PowerMILL Project .

S dng chin lc chy dao 3 D Offset gia cng cc , khoang , hc trn chi tit .
C th gia cng tinh cc vng hc pha di chi tit bng chin lc chy dao 3D Offset Finishing. chin lc ny vn s dng con dao end mill c ng knh 10mm. Kiu chy dao R aster n gin v d tnh ton , nhng ng dn ca n gm nhiu ng n v sau khi gia cng ht mi ng ny , con dao li phi nhc ln , hoc cc ng chy dao lin kt vi nhau theo kiu zigzag .Ni chung kiu dn dao ny t hiu qu khng cao . Chin lc chy dao 3 D Offset kh tnh ton hn , nhng n ct theo nhng ng cong h v con dao khi ct s khng b nhc ln nhiu ln . Mt cch tng qut , vi cc vng gia cng dng shallow c th s dng chin lc chy dao Raster vi nhng ng chy dao kp , nhng tt nht nn s dng chin lc chy dao 3D Offset.

nh ngha ng bao .
ng bao c nh ngha ging nh ng bao c to ra phc v cho chin lc chy dao Raster khi gia cng cc vng hc . Cch thit lp c trnh by c th trang 37 . Cui cng bn c c ng bao nh sau :

nh ngha dao
chc chn con dao EndMill10 l con dao hot ng hin thi Bn hy Kch p chut vo vo chuyn ti con dao EndMill10 danh sch cc con dao trn ca s Explorer .

nh ngha ng chy dao tinh theo chin lc 3D Offset.

1. To ra ng chy dao theo chin lc 3D Offset bng cch kch vo nt 3D Offset Finishing hin th hp thoi :

2. Kch vo nt Calculate Stepdown Using Cusp Height t ng tnh ton bc ct ( Stepover). Sau kch vo Apply tnh ton ng chy dao . 3. Kch vo Accept ng hp thoi li . Kt qu l ng chy dao va to lp s hin th nh sau :

4. Phn ng chy dao pha di c dng :

5. Thay i tn ca ng chy dao thnh 6OffsetCavity v khng la chn n , n ng chy dao trn mn hnh ha .Tip tc thit lp cc ng chy dao tip theo .

Lu cng vic ca bn li .
Bn va to ra 1 ng chy dao mi v bn nn lu n li . 1. Kch vo nt Save the PowerMILL Project .

S dng chin lc chy dao Projection gia cng cc gc .

Projection Finishing l chin lc chy dao rt hiu qu khi gia cng cc vng kh trn chi tit .Bn cn phi ch n cc vng gia cng s dng chin lc chy dao ny , n dt hiu qu cao nht .
Vng cn phi quan tm .

Chun b m hnh .
Vng gc pha trn chi tit cn c gia cng .Bn cn phi o cc kch thc , ci t cc projection v chn c ca con dao rt k , trc khi tin hnh lp trnh gia cng . 1. Phng to vng gc kh gia cng ca chi tit bng cch s dng nt zoom trn thanh cng c view kt hp vi vic xoay qu cu tm chi tit d dng quan st vng cn gia cng hn c ter chi tit dng khung dy hoc dng Solid bng cch kch vo nt Wireframe hoc nt Shaded trn thanh cng c View.

2. Con dao m bn la chn gia cng phi c ng knh nh hn ng knh ca gc cn gia cng .o ng knh ca gc cn gia cng bng cch s dng cng c Measure v kch vo bng Circle. 3. xc nh ng knh ca gc, hy kch vo 3 im trn gc cn gia cng .

Point 3 Point 2 Point 1

4. Kt qu l hp thoi Measure s hin th ta ca 3 im va c la chn v cc thng s ca ng trn c to lp t 3 im ny .

5. ng knh ca ng trn c to bi 3 im va la chn l 3.669. V vy d m bo an ton , bn nn chn ng knh con dao ball nosed dng gia cng bng 3mm. 6. to ng chy dao bn c th s dng Line Projection Finishing. T hp thoi Projection Finishing la chn Line. Trn hp thoi , cc thng s m bn aaanf phi nhp vo s cc Location v Height .

7. Trn hp thoi Measure . Location X nhp -113, Location Y nhp 183 v Location Z nhp -21.

8. Bn cn phi xc dnh chiu cao ca vng cn gia cng Height .Trn hp thoi Measurement kch vo Line v s dng chut tri kch vo 2 im pha trn v pha di ca gc cn gia cng .

im bt u .

im kt thc .

9. Trn hp thoi Measure s quan st thy Z Anchor Po int v Z End Point .Hin th hp thoi Line Projection Finishing . v nhp cc gi tr HeightStart l 0 v Height End l -22.

To cc ng chy dao theo chin lc Projection.

Thit lp cc thng s cua ng chy dao trong Projection Finishing . 1. La chn nt Projection Finishing V kch vo bng Line. Line

2. Nhp cc s liu ban u : Location: X = -113, Y = 183, Z = 0. Direction = Outwards Pattern - Style = Circular Azimuth Angle: Start = 5, End = 180.

Height: Start = 0, End = 180, Stepover = Kch vo nt . Join Up =La chn .. . One Way = chn Draw = Chn . Kch vo nt Preview quan st s hin th ca cc gi tr va c la chn . .

3. Khi S dng nt Front . Bn c th thy gc m bn quan tm khi s dng Preview Pattern.

Gc cn quan tm

Xem trc kiu gia cng .

4. Kch vo nt Apply tnh ton cc ng chy dao . Hnh dng ca ng chy dao s ph hp vi cc tnh ton ny .Nu bn mun thay i tc tnh ton th c th thay i dung sai (S dng nt , thay i t 0.01 thnh 0.05).

5. Kch vo nt Accept ng hp thoi li .Kt qu l ng chy dao s c hin th nh sau :

6. Quan st s lin kt ca cc ng chy dao.Di chuyn con tr n ng chy dao projection v kch chut phi hin th thc n ca ng chy dao .Trn thc n la chn Draw Links n cc ng lin kt .

7. Bn s nhn thy ng chy dao hin th nh sau :

Chnh sa ng chy dao Pr ojection

Bn c ng chy dao kiu Line Projection Finishing v bn c th thy phn ui cn phi xa i . Trong trng hp ny bn d dng phc tho a gic bao quanhphn ui , nhng li gp kh khn khi gii hn n .Bn c th gii quyt vn d ny bng cch to ra gii hn ng bao theo cch sau :

1. Kim tra li chc chn ng chy dao Line Projection Finishing l ng chy dao c la chn .Kch chut phi vo n trn ca s Explorer v la chn Limit trn hp thoi va hin th . .

2. Hp thoi s c hin th nh sau :

3. La chn Limit to l Polygon, Save l Outer V khng la chn Delete Original.

4. V phc a gic bao quanh phn ui .

5. Kch vo nt Apply .Sau kch vo nt Cancel ng hp thoi li . Bn s thy n hin th nh sau :

6. Bn c th thy phn ui c mu xanh l cy .Gc ca ng chy dao vn c hin th v gii hn ca ng chy dao s c mu vng .Bn s thy n hin th nh sau :

7. Thay i tn ca 2 ng chy dao chng mang y ngha l 7LineProjection v LineProjectionNoTail.

Lu cng vic ca bn li .
Bn va to ra cc ng chy dao mi v bn cn phi lu n li . 1. Kch vo nt Save the PowerMILL Project .

M phng cc ng chy dao tinh .

i vi chi tit c gia cng tinh , bn s nhn thy qu trnh m phng cc ng chy dao tinh nu la chn v to lp cc ng chy dao ny ng .Nu bn cha r cch thc m phng , hy xem li tng bc ca M phng cc ng chy dao th trang 25. 1. Kch vo nt Toggle ViewMill Window kch hot ViewMill. Ca s ViewMill dng m phng cc ng chy dao v kt qu m phng cc ng chy dao th s c hin th .

2. u tin bn phi la chn ng chy dao hin hnh bng cch kch p vo biu tng ca ng chy dao 3ConstantZ trn ca s explorer. Bn s thy n tr nn m hn v pha sau xut hin biu tng ">".

3. tip tc qu trnh m phng , kch vo nt Start/Restart Simulation . 4. Lp li cc bc 2-3 i vi cc ng chy dao 4RasterFlat ,6OffsetCavity v 8LineProjectionNoTail m phng cc ng chy dao ny .

5. Kch vo nt Exit Simulation kt thc qu trnh m phng ng thi quay tr li vi mn hnh ha ca PowerMILL.

Kt lun
Bn va hon thnh qu trnh gia cng chi tit chainsaw housing vi cc ng chy dao th v chy dao tinh .i vi cc chi tit c nhiu b mt phc tp hn , bn cn phi la chn cc chin lc chy dao phc tp hn ph hp vi tng b mt ca chi tit .

Gia cng sau gia cng th (Rest )v gia cng tinh gc.
Tng quan .
Trong v d ny s cung cp cho bn cc thng tin v gia cng sau gia cng th v gia cng tinh cc gc ,ng thi a ra cch s dng chin lc chy dao offset .

Mt cch tng qut , khi gia cng chi tit s c tin hnh theo cc bc sau :

1. Gia cng th . Gia cng th ton b chi tit (Roughing). Gia cng h bt cc bc to ra sau khi gia cng th ton b chi tit n mc nh nht (Rest roughing) 2. Gia cng bn tinh . Gia cng ton b chi tit bng kiu chy dao Raster. 3. Gia cng tinh . S dng kiu chy dao Raster vi cc vng cn gia cng tinh
76 Rest and Corner Finishing PowerMILL 3.1 User Guide

Gia cng li cc phn kh ca gc . S dng chin lc chy dao Offset gia cng cc vng lm.

Chun b m hnh .
u tin hy khi ng PowerMILL v nhp m hnh chi tit bng cch : La chn Examples trn thc n File hin th hp thoi Get Example , chn chi tit Userg1.dgkx . trn hp thoi va xut hin . quan st chi tit d dng hn hy kch vo nt ISO view v chi tit s c hin th nh sau :

nh ngha phi
1. Kch vo nt Block hin th hp thoi Bock . 2. Nhp vo Expans ion l 0 , sau n vo nt Calculate .Khi ny phi s c gii hn theo kch thc ln nht Max ca chi tit , nhng vn m bo kch thc ca phi l nh nht Min .Kch vo nt Accept. chp nhn s la chn .

Gia cng th.

Cc ng chy dao s c xc nh t cc lp phoi ct i .

nh ngha ng chy dao th .

tin hnh gia cng th ,ta s dng con dao EndMill.c ng knh 20mm.

1. Kch vo mi tn

trn nt Create Tool

trn thanh cng c Tool hin th danh sch cc con dao m bn cn to lp .La chn nt End Mill trn danh sch cc con dao va xut hin hin th hp thoi End Mill Tool .

2. Nhp vo Name l EndMill20 v Diameter L 20. tin li cho qu trnh nhp s liu bn c th s dng phm Tab. Chiu di ca con dao s c t ng tnh ton v cp nhp bng 100. Trn Tool Status hin th Valid. Kch vo nt Accept.

Thit lp dim mc ca con dao .

1. Kch vo nt Tool Datum hin th Tool Datum . 2. Kch vo nt Reset to Block Centre. Theo mc nh chiu cao Z ca im mc ng bng chiu cao ca phi .Kch vo nt Accept chp nhn s la chn .

nh ngha chin lc chy dao .

1. To ra ng chy dao th, bng cch kch vo nt Area Clearance Toolpaths hin th hp thoi .

2. Kch vo nt Z Heights. 3. Thay i trn Defined by l Stepdown v nhp gi tr ca Stepdow n l 5. Sau kch vo nt Calculate tnh ton cc lp ct , n vo nt Close ng hp thoi li . Kt qu l bn s thy nh sau :

4. Kch vo nt Apply trn hp thoi Area Clearance Too lpaths. PowerMILL s tin hnh tnh ton cc ng chy dao .

5. Thay i tn ca ng chy dao thnh ca s explorer .

1Rough ing trn

Lu cng vic ca bn li .
Bn va to ra ng chy dao th t mt tng tt v bn cn phi lu cc d liu ca mnh li . 1. T menu File la chn Save Project As. 2. T hp thoi Save Project As la chn th mc thch hp lu cc d liu .Nhp vo File name l RestCorner v kch vo OK.

Gia cng sau gia cng th (R est Roughing)

gim ti a chiu cao ca cc bc to ra do gia cng th li , bn cn phi tin hnh gia cng sau gia cng th (Rest Rough) i vi cc vng c gia cng trn chi tit . S dng con dao tip radiused c ng knh nh tin hnh cng vic ny , con dao s c nhim v lm gim chiu cao ca cc bc do gia cng th li v ct b cc phn vt liu khng ct c khi gia cng th do con dao qu ln .ng chy dao Rest Rounging c to lp da trrn ng chy dao khi gia cng th .

nh ngha dao .
Con dao cn dng rest roughing l loi dao Tip Radiused v c

ng knh thn dao l 12mm ng knh mi dao l 1mm. Trong thanh cng c Tool pha di ca ca s PowerMILL la chn Tip
Radiused v nhp ng knh thn dao l 12mm, ng knh mi dao l 1.0mm trn hp thoi va hin th .t tn con dao va to l Tip1Rad12.

nh ngha ng chy dao Rest Roughing

Ch : Nu

1Roughing cha
xut hin trn vng Name th bn cn phi kch hot n trn ca s Explorer .

1. T hp thoi Area Clearance Toolpaths, nh du Enabled trn vng Reference Toolpath. Sau kch vo nt Load Selected Toolpath Name . nhp ng chy dao 1Roughing vo vng Name. 2. Kch vo nt Z Heights.

3. Thay i trn Defined by l Intermediate v nhp gi tr ca n bng 3. Sau kch vo nt Calculate. Khi ny gia 2 lp ct c s c chn thm 3 gi tr ca cc lp ct mi .Hin nhin cc lp ct mi c to ra c chiu dy bng nhau v bng chiu dy cc lp ct c . 4. n vo nt Delete trn vng Active Toolpath xa i lp ct cui cng v cc lp ct khng cn thit theo phng Z .Kch vo nt Close ng hp thoi li .

5. Trn hp thoi Area Clearance Toolpaths nh du vo Approach Outside , con dao ct i phn tha pha trong cc vng lm ca chi tit do gia cng th li .ng thi khng nh du vo Profile Outside con dao khng ct vo phn vt liu g ca cc vng trng .Cc g ny do gia cng th to nn .Cui cng kch vo Apply.

6. ng chy dao Rest Roughing s c tnh ton .Kch vo nt Accept ng hp thoi li .

7. Cc ng chy dao s c hin th rt r rng .Thay i tn ca ng chy dao thnh 2RestRough. 8. Kch vo nt Raise ViewMill Toolbar Sau kch vo nt Toggle ViewMill Window kch hot ViewMill. 9. La chn ng chy dao 1Rough ing 10. bt u qu trnh m phng , kch vo nt Start/Restart Simulation .

11.La chn 2RestRough trn ca s explorer pane. 12. tip tc qu qu trnh m phng , Kch vo nt Start/Restart Simulation .

13.Kch vo nt Toggle ViewMill Window quay tr li ca s ha ch bnh thng ca PowerMILL.

Hin th cc ng chy dao th .

quan st 1 cch c th , r rng cc dng chy dao bn tinh v ng chy dao tinh sp c to ra tt nht bn nn n cc ng chy dao th . n ng chy dao th (bng cch chuyn t

ti )Bn c th gi nguyn ci nhn v thc th , th d nh chiu cao Z v cc lp ct .

Bn c th la chn 1 trong 2 cch :

1. T thc n Draw trn hp thoi Area Clearance , loi b s la chn Z Heights v Slices . Sau ng hp thoi li .

2. T hp thoi to lp ra thc th (Vi chiu cao Z c nh ngha t hp thoi AreaClearance v kch vo nt Z Heights ) , khng la chn Draw .Cui cng kch vo nt Accept ng hp thoi li .Thc hin tng t nh vy vi cc lp ct (n vo nt Slices trn hp thoi Area Clearance , khng la chn Draw , sau ng hp thoi li )

Gia cng bn tinh .

Kiu gia cng bn tinh R aster s c to lp vi ton b chi tit .

Chun b m hnh cho gia cng bn tinh .

to lp ng chy dao bn tinh , bn cn phi s dng con dao kiu tip radiused c ng knh 12mm v ng knh mi l 1 mm .Lng d li cho gia cng tinh l 0.25mm.

nh ngha dao
Con dao s dng cho ng chy dao bn tinh raster ging nh con dao s dng khi gia cng rest roughing .

nh ngha v lng d v dung sai khi gia cng bn tinh .

Thay i lng d v dung sai nh sau : 1. Kch vo nt Finish Parameters th hp thoi : hin

2. Thay i Tolerance l 0.05 v nhp vo Thicknessl 0.25. Sau kch vo Accept.

nh ngha ng chy dao theo kiu Raster .

1. Kch vo nt Pattern Finishing thi hp thoi : hin

2. Kch vo nt Calculate Stepover Using Cusp Height t ng tnh ton bc ct ( Stepover )ph hp vi dung sai . Ga tr ca bc ct ( Stepover )c tnh ton l 0.441588. Sau chc chn cho s la ca mnh bn khng nh du vo Perpendicular Pass v chn Style l Two Way Joined. Kch vo Apply kt thc s la chn . Cc ng chy dao va to lp s hin th theo cc d liu c la chn .

3. Kch vo Accept ng hp thoi Pattern Finishing li . 4. Vi bt k ng chy dao no xut hin th tnh trng ca ng bao s khng cn ng theo mc nh na .Trong trng hp ny bn hy kch vo nt Bounda ry v thay i trong vng Define By t Sketch sang Block , khi ny kiu ng chy dao Raster s c ti sinh . 5. Thay i tn ca ng chy dao l 6. n vo nt Save Project tin hnh li . 3Raster. lu cng vic m bn va

Cc ng chy dao tinh .

Bn hon thnh vic to lp cc ng chy dao th v ngay by gi bn cn phi to lp cc ng chy dao tinh .Khi to lp cc ng chy dao tinh bn cn phi tun th cc nguyn tc chung sau : 1.S dng kiu chy dao Raster vi cc vng phng , rng . 2. S dng kiu chy dao Rest milling vi cc vng nh , kh gia cng . 3.S dng kiu chy dao Corner finishing vi cc vng nh , phng . 4.S dng kiu chy dao Offset Finishing vi cc vng gia cng cn li .

Gia cng tinh theo kiu chy dao Raster .

Kiu gia cng Raster ph hp gia cng cc vng ca chi tit .

nh ngha dao
Con dao s dng gia cng tinh theo kiu chy dao raster cng going nh con dao s dng cho gia cng bn tinh , v gia cng r est roughing, l con dao c kiu tip radiused vi ng knh l 12mm ,ng knh mi dao l 1mm s v c k hiu l : Tip1Rad12

nh ngha dung sai v lng d cho gia cng tinh .

Thay i lng d nh sau : 1. Kch vo nt Finish Parameters th hp thoi : hin

2. Thay i Thickness l 0. Sau kch vo Accept.

To lp ng bao kiu Shallow

Bn cn phi to ng bao xc nh gii hn ca vng cn gia cng :

1. Kch vo nt Boundary thoi :

hin th hp

Thay i Defined by l Shallow t danh sch va xut hin . Trn bng Shallow Options kim tra li gi tr Upper l 30 v Lower Angle l 0 .Sau kch vo Apply. 2. ng bao s c tnh ton ph hp vi cc la chn trn .Kch vo nt Accept ng hp thoi li . ng bao s c hin th nh sau :

Chnh sa ng bao .
Vng pha ngoi ca ng bao l vng cn gia cng tinh theo kiu chy dao raster

on cn la chn . on khng la chn .

These

on cn la chn .

1. Kch vo nt Bounda ry hin th hp thoi Bounda ry . Sau kch vo nt Edit .

2. Thay i Mode l Delete Segment. 3. La chn cc phn on quan tm bng cch s dng chut tri . Cc phn on khi c la chn s chuyn sang mu vng . 4. Kch vo Apply. ng bao va c chnh sa s hin th nh sau :

5. Kch vo Accept ng hp thoi Bounda ry Li . ng bao mi s hin th nh sau :

nh ngha ng chy dao kiu Raster .

Vng phng pha trn ca chi tit rt thch hp vi kiu chy dao Raster . Tt nhin , kiu chy dao ny cng s dng rt hiu qu vi vng dc di t trn xung di ca chi tit , Vi cc vng dc trong mt phng XZ v mt

phng YZ khi s dng kiu chy dao ny theo 2 hng vung gc vi nhau s h thp cc bc to ra do gia cng ti mc thp nht . 1. Kch vo nt Pattern Finishing th hp thoi : hin

2. nh du vo Perpendicular Pass .Khi ny ga tr ca bc ct ( Stepover) vn c la chn l 0.441588 (Kch hot bng cch kch vo nt ). Kch vo Apply. p dng cc gi tr c la chn . ng chy dao s c thit lp theo cc d kin va c la chn .

3. Kch vo Accept ng hp thoi Pattern Finishing li . 4. Thay i tn ca ng chy dao l : 4RunOffRaster. 5. Kch vo nt Save Project tin hnh vo project ca bn . cp nhp cng vic bn va

Gia cng tinh bng kiu chy dao Rest Milling.

ng chy dao raster c th p dng vi hu ht cc vng cn gia cng trn chi tit .Tuy nhin , chin lc chy dao ny s dng con dao c ng knh tng i ln nn vi cc vng nh , kh gia cng th chin lc ny khng th thc hin c . Chin lc chy dao Rest Milling c th gia cng c cc vng nh ny .Vng din tch gia cng bng chin lc chy dao ny c nh ngha bi ng bao kiu Rest

To ng bao kiu Rest .

1. Kch vo nt Boundary thoi : hieenr th hp

2. Trc khi to lp ng bao kiu Rest bn cn phi xa b ng bao hin hnh bng cch s dng nt Delete . 3. Trn Defined by la chn Rest Material.

4. nh ngha im tham chiu ca dao c bng cch kch vo nt Reference Tool .Khi ny hp thoi s c hin th nh sau :

5. Kch vo nt Load Current Tool nhp con dao c ng knh 12mm v ng knh mi dao l 1mm .Sau kch vo nt Accept ng hp thoi Reference Tool li . 6. By gi , bn cn phi nh ngha 1 con dao mi .Trn thanh cng c Tool la chn Tool v Ball Nosed trong danh sch cc con dao va xut hin .Nhp ng knh ca dao vo Diameter l 8 v t tn con dao l Ball8. 7. Kch vo nt Apply trn hp thoi Bounda ry . PowerMILL s t ng tnh ton ng bao . 8. Sauk hi ng bao c tnh ton xong , kch vo nt Accept ng hp thoi li . ng bao va c to ra s hin th nh sau :

9. Kch chut phi vo thc n Toolpath trn ca s Explorer v la chn Create Bounda ry Toolpath. 10.Thay i tn ca ng bao l 5RestBoundary1.

Chnh sa ng bao .
Vng pha ngoi ca ng bao l vng cn phi gia cng theo chin lc chy dao 3D Offset . Khng c la chn cc phn on l ng bao quanh cc vng lm , bi v n gii hn cc vng lm c gia cng theo kiu offset.

Cc phn on ca ng bao cn la chn .

Cc phn on khng la chn .

1. Kch vo nt Boundary hin th hp thoi Boundary v sau kch vo nt Edit :

2. Thay i Mode l Delete Segment. .Khi ny cc phn on ca ng bao s xut hin vi cc du ch thp hin th v tr . 3. La chn cc phn on pha trong bng cch s dng chut tri .Cc phn on c la chn s chuyn sang mu vng .

4. Kch vo nt Accept ng hp thoi Bounda ry Editor li .

Gia cng tinh bng chin lc chy dao 3D Offset.

1. To ra ng chy dao kiu Offset bng cch kch vo nt 3D Offset Finishing hin th hp thoi :

2. Kch vo nt Calculate Stepover Using Cusp Height t ng tnh ton bc ct ( Stepover) ph hp vi dung sai .Ga tr bc ct tnh c l 0.891628 .Kch vo nt Apply. 3. Kch vo Accept dng hp thoi li . Kt qu l ng chy dao s hin th nh sau :

1 phn ca ng chy dao c dng :

4. Thay i tn ca ng chy dao l

6Offset.

5. Khng la chn ng chy dao v s dng nt Save Project . lu ng chy dao m bn va to lp li .

Gia cng tinh theo kiu chy dao Corner

ng bao kiu Rest v ng chy dao tng ng vi n cho php s dng con dao c mi hnh cu c dng knh 8mm . thc hin ng chy dao tinh kiu corner phi s dng con dao c ng knh nh hn (con dao c mi hnh cu , ng knh 4mm) .Tt nhin trc ht bn phi bit cch to lp ng chy dao ny .Vi chi tit ang gia cng , kt qu gia cng s cao nht khi bn s dng cc chin lc chy dao ph hp vi tng b mt tng ng , trong cc chin lc chy dao ny c chin lc chy dao corner .Bn s thy c s a dng v hiu qu khi s dng chin lc chy dao tinh corner.

To lp li ng bao .
Vic to lp ng bao c thc hin trn hp thoi Bounda ry .Hin thi Defined By ang hin th Rest. Nu bn khng thay i s la chn ny PowerMILL s t ng tha nhn v tnh ton ng bao kiu Rest theo gi tr ca con dao hin hnh .Tc l ng bao cui cng c to ra l dng bao theo kiu Rest . Khi s dng kiu chy dao corner bn khng c chn Defined By l Rest. m phi chn l Block PowerMILL s t ng tnh ton ng bao vi tt c cc gc tng ng vi con dao ang c la chn hin hnh . 1. Kch vo nt Bounda ry v la chn nt Delete . Sau nhp vo Defined by l Block. Cui cng kch vo nt Accept ng hp thoi Bounda ry li .

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nh ngha ng chy dao tinh kiu corne r

1. Kch vo nt Corner hin th hp thoi :

2. Trn Type l Along, Output l Both, Threshold Angle l 30.

Bn cng c th la chn vng Output l Shallow. S khc nhau gia 2 s la chn ny nh sau : Khi la chn Both Cc lp ct s thc hin cc vng nng trn chi tit trc .Tuy nhin trong mt s trng hp vi cc b mt phc tp s xut hin s va chm lm hng phi .

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Rest and Corner Finishing 105

Khi la chn Shallow La chn ny s gim ti mc thp nht s va chm lm hng phi .Tt nhin s la chn ny s tin hnh cc lp ct cc vng nng trn chi tit sau cng . 3. nh ngha im tham chiu ca dao bng cch kch vo nt Reference Tool . 4. Kch vo nt Load Current Tool nhp con dao c mi hnh cu , ng knh 8m m v sau kch vo nt Accept ng hp thoi Reference Tool li .

5. Bn cn phi nh ngha 1 con dao mi .Trn thanh cng c Tool la chn Tool tip n l
Ball Nosed trn danh sch va xut hin , nhp ng knh con dao ( Diameter) l 4 v tn ca con dao l Ball4. 6. Sau kch vo Apply trn hp thoi Corner Finishing. PowerMILL s tnh ton cc ng chy dao . 7. Khi ng chy dao c tnh ton xong .Kch vo nt Accept ng hp thoi li . ng chy dao s hin th nh sau :

106 Rest and Corner Finishing

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1phn ca ng chy dao c dng :

8. Thay i tn ca ng chy dao l

7Corner.

9. Khng la chn ng chy dao v s dng nt Save Project . lu ng chy dao va to lp vo Project ca bn .

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Kim tra li qu trnh x l .

Phn ln cc b mt ca chi tit c gia cng .Phn cha gia cng tinh cn li l 2 b mt tch ri nhau : rnh ch U v rnh dng cung trn . gia cng 2 b mt ny , tt nht bn nn s dng chin lc gia cng 3D Offset.
1. Rnh ch U.

2. Rnh dng cung trn .

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Gia cng tinh theo kiu chy dao 3D Offset

Bn cn phi s dng chin lc chy dao 3D Offset gia cng tinh cc vng lm . Trong trng hp ny thay v to ra cc ng bao pha trn ca vng lm (Theo bin dng ca vng lm ), chng ta s s dng cc khong cha trng dc theo vng lm .Tt nhin khi gia cng theo kiu offset bn cn phi to ra cc ng bao gii hn phm vi vng cn gia cng . Cng vic ny s tin hnh vi rnh hnh ch U trc .

Phc tho ng bao .

1. T thanh cng c View la chn nt XY View . 2. Bn nn chuyn m hnh sang dng khung dy tin li cho vic thao tc (Bng cch kch vo nt Wireframe trn thanh cng c View). 3. Kch vo nt Bounda ry v la chn nt Delete xa b ng bao hin hnh .Sau Defined by la chn Sketch v kch vo nt Sketch hin th hp thoi :

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Rest and Corner Finishing 109

4. La chn cc im trong vng trng .

5. Kch vo nt Close Segment

6. Kch chut phi vo thc n Toolpath trn ca s Explorer , to ra cc ng chy dao tng ng vi cc dng bao . 7. Thay i tn ca ng chy dao l 8TroughBoundary.

V phc mu .
Bn cn phi to ra ng dn .V c bn , ng dn l 1 phn on ko di t u n cui ca vng trng .Sau khi ng dn c to ra di dng mu , bn c ths dng n cho chin lc chy dao offset tin hnh gia cng tinh chi tit . 1. Kch vo nt Pattern Pattern. hin th thanh cng c

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2. Kch vo nt Create Pattern to ra 1 mu rng .Bn c th nhn thy mu ny hin th trn ca s explorer.

3. Kch vo nt Sketch Pattern Trn thanh cng c Pattern hin th hp thoi :

Ch : Bn phi chc chn rng mnh ang thao tc trn mt phng XY .

4. tin hnh cng vic 1 cch chnh xc , bn cn phi v phc ng dn nh s dng hp thoi Bounda ry Sketcher. 5. La chn 2 im trn cc mt phng khc nhau ca vng trng v sau kch vo accept.

6. Thay i tn ca mu l Trough.

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Rest and Corner Finishing 111

nh ngha ng chy dao kiu Offset

1. Kch vo nt 3D Offset thoi : hin th hp

nh du vo Use Pattern v thay i gi tr ca bc ct ( Stepover) bng cch kch vo nt Calculate Stepover using Cusp Height . Sau kch vo Apply. 2. PowerMILL s tnh ton cc ng chy dao theo kiu offset .Cng vic tnh ton ny c th mt vi pht . 3. Khi ng chy dao c tnh ton xong .n vo nt Accept ng hp thoi li .ng chy dao va to lp s hin th nh sau :

4. Thay i tn ca ng chy dao l 9OffsetTrough.

5. Khng la chn ng chy dao v s dng nt Save Project . lu ng chy dao va to ra vo Project ca bn .

Gia cng vng lm tip theo .

Bn cn phi tin hnh gia cng vi vng lm tip theo pha trc , bn di .ng v phc ca ng bao c v ra 1 cch r dng trong mt phng XY . Kch vo nt Bounda ry v la chn nt Delete xa b ng bao hin hnh . Trong Defined by la chn ketch, Sau kch vo nt Sketch . Cc thao tc tip theo lm nh hng dn ch ra trang 106.

1. Kch chut phi vo thc n Toolpath trn ca s Explorer to ra cc ng chy dao tng ng vi ng bao .

2. Thay i tn ca ng chy dao l: 10Trough2Boundary 3. Khi tin hnh theo cc ch dn c ch ra trang 107 , bn sto c mu cn thit .

4. To ra kiu gia cng O ffset bmg cch s dng nt 3D Offset . Cc thng tin v cng vic ny c ch r trang 109. 5. Cc ng chy dao c tnh ton .

6. Thay i tn ca ng chy dao thnh 11OffsetTrough2.

7. Khng la chn ng chy dao v s dng nt Save Project lu ng chy dao vo Project ca bn .

M phng cc kt qu .
1. Kch vo nt Raise ViewMill Toolbar v sau l nt Toggle ViewMill Window kch hot ViewMill.

2. Nu phi c hin th , ng hn l m hnh ca phi sau khi cc ng chy dao trc hot ng . 3. Kch hot ng chy dao 3Raster trn ca s explorer. 4. bt u qu trnh m phng , bn hy kch vo nt Start/Restart Simulation .

5. quan st k hiu ng ca ng chy dao tip theo bn c th ph sn ln m hnh va to bng cch kch vo nt Paint Block .

6. La chn 4RunO ffRaster v kch hot ng chy dao ny .

7. Lp li cc bc t 4-6 i vi cc ng chy dao 6Offset, 7Corner,9OffsetTrough v 11OffsetTrough2 m phng chng .

8. Nu bn mun dng qu trnh m phng vi m hnh chi tit c mu xanh , hy kch vo nt Clean Block . 9. Kch vo nt Exit Simulation kt thc qu trnh m phng v quay tr li vi mn hnh ha PowerMILL bnh thng .

Kt lun
Bn va hon thnh vic lp chng trnh gia cng cho 1 chi tit , vi vic s dng cc bin php k thut khi gia cng th v gia cng tinh rt a dng .Chi tit va gia cng mc kh trung bnh v bn s dng 1 vi chin lc chy dao khc nhau gia cng cc b mt tng ng , l rest milling, corners v bn tin hnh nh ngha mu cho kiu gia cng offset.