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    25 views23 pages

    6419MK236-00001 - Rev02 - 01 - Process Online Analyzer System

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    Anonymous zMWvcT

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    © All Rights Reserved
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    FOR CONSTRUCTION SPECIFICATION FOR PROCESS ONLINE ANALYZER SYSTEM Gor is a JUL, 11.2012 een woos?” 23 SHEeTS Wirh COVER T I Via thot ala bo : proms Weyl | 17a Poe Js [so Joe | oescriprion “| rerenence a ee a — Prosar vow | Sanun PROREST oman —JPETRONAS CHEMICALS FERTILISER SABAH SON BHD] Fcron ——Jasrnuwewraeean] SABAH AMMONIA UREA (SAMUR) PROJECT peenove | rvanaqacti [ORATOR ToRGRATOR rman : MHI7APEX/REKWWO _[Eocaze Tyanance | (Tea) Feb 22 6419M K236-00001 “hs docant covers the psa af process online anayzrs for SAMUR Pct. Incase of sont wit the saeefenton ct each Peturant Geb on he niu ta sheet, 2.Configuation for Process Orline Analyse Systm ela equer sab eee at tts prope uncer fling contin ‘Design bao fr oudoor eects auement degC Deed bass for metal tempartire ihe su for ouceerintaliion 72 Seg Design Relate turay Se Ai Temperature and Humidly Comsinton for HVAC Stem Dasion (boc Tosa Mine [scess—istaeye te aege bac —22 8 dogo He paeaC !micay bese recom eter Siig — Sr Reg —— seg 31) Rain Ft ‘average Anal Rain Daye 181 ays Notmum Arua! Rania 2008 meat “Ales Mean Monthy Rot 3968 rman at ly “Doan Rafat tersty Nisin aration sb min 2 tr Wind Oeston ast Tesopy Face Bete, ‘Ground Roughness: ‘82 = Under estegory 2) 1 Saeteal rater So2t0 3) Baraetic Pressure ‘Desh Maxi 10124P0A el tram ipogaren 24) Eanbquske HMsemumearhquakfocor 00759 Based on Zane 1 of USC'S for Peak Ground Aceeraton (PCA) values, ‘The zane for sructraldsin shal be animes as per ANSI ABO 38) Tidal iformeton ghee Aatoromical Tigo 240mC0 Meanvigneriign Water 223mCD Wan Lower tow Water ozomen Lowest Astoremies Tide 000m D “Tia fematon obtained tom the ACO map of Bn! By. s8)0%e “Provsionfor Mate Exposure Raqured { Brovaton r Ustning equred “Pravion for eneszaton — Regured “ProvsionforSancstors Nat Roguted UPS power ACTIO, Sti, ase Seneral purpose. ACAOWY, sve, Shaner omer kinds of votage lev! e rogues, Manufacturer shal poise the necessary stor doun retain b-zupmor case veateatant 0G be ester shal be dol ecundat end bth shal ba holon) atte fare of orci Shel at cuneate ure norm contac ha be prone, Sues Foloning wes ae avaible 51) Cooling Weler - in 20 ba Noe 42 taro Temperate ter 380 dege hin ino sage toe So cece 5.2 Potale Water ax 50 ba 7 MechCesion 69 berg tin 180 dog Max 450 dose Noch Desion 80.0 dese 53) nseument Ar Pressure Nee a Heshoosin Nson Deion = obcaet 54) open Par un Sk bee MechOesin 99 ba = Temperate ter wean cose tin ‘osese Neen Design a0 sey say ne > 9885 sth, rin) & 10 pom vt (x) & ‘S10 spmvot me) £55) LP Star (fora vain Amora, Uy are) rosea te be toe pried Mech Desi 39 bay Tenpeare er 25 done iin ‘orange tho 280 den Mech oeean 300 doa S FECT a Ja wrevenarenrrownen | cessountuectarem Pe 56) SiS Stean forheat acer Urea 08) esse Ns a4 ba hi 27009 tox So neg ech Design 5.3 berg Temgeratire hee Her eae va Mar deg Mise 165 degC Mech Design 180 eg S ‘Zansmission Sion Preumato NA. “eeetone ‘rao: 420n4eoted Bary: Dead dry contac = Sled Vat 8 an "O24. not pplesbie OC 10 Communisalon " RSAG5 wh Mode RYU protean general (pt er maybe conaere # eommaraton tana ks 200m orale 2s, quart a saaon nares lasso as hazardous locas habe slated ‘ccodence wi IEC Gira ta ‘A leccalinrurents and equpment shall be Fare poo ae par ATEX arecveor equivalent nenatonal ‘Sanaars. Any equpnttich can not bo atone wi flame rol shai be rsicly sey of “hal be sip resound ertonre meting he equrarant ot 120 600792 equate e.weatner Protection _Enclosuespares located in old: IPSS as par E080529, 8 lecical Connection {SO mate tad shat be uss, ans 20 «1.5m gorera ‘era box shall be ponies forthe hls eupver ‘o.processutiy Connection “Theadedconnacton: NPT er ANS B21. “Flanged esnesten as poraNS! B16. ‘lateral Requirement utig maton shall be seantes, sot anneaie 316 anos tel wth 916 eteioas sel Susgik fing, or ea Forte prs ofl equipmes which ha be exposed to amosthore, Copper and Copper lly sale vate, ‘Aesis Ply Chor Spey (PCD) compounds shal ol ad. ‘Von shal nt be ued or rena sence, *2Name Pate ‘Al nstumers uncon bots, cabinets, paels and ancy equpment salle provided ‘The mate! ofthe nameplate shouldbe lamnetes patie per Namopates shat be serenedor nae to ek suppor [ity wrsvesinvenr noone 0 on Saar ca rocees une Ruurecneveren [Ser ‘Seating - ln cnn want ant Paina Systm in seutance win anuactre’s Standard consatng secondine, mem Kvahe petal bused " ‘4.otner Reaucement “Te arte system shal binmune to ao Frequency (RF) and loco Nagra ()Ierrences. Tube sabe nh se tbe, Hemacaly seed relay, svices and potntoretas shal be wd. Cer lect conta, such 28 or Swches and unsesndeay shllbe pope, Pressure Vessels sta be abn the "Design / Caution Aproat and Cerat” for OOSH (Daparent ot ‘Ossupstionel Say ana Hea lay). z ivr 18.1 Lecaton ‘nates hoes shale sas 8 ned aes or Zoe 2 152) Construction Anatyzer houses shel be prefabricated construction comple wi ames, wall, ro door ni or. Stiles Ge gsvanaes solo neers epoxy (ORE) sha bund a eal pe fouieated antenroseee "he str shal be sual for tig by a cane an aesigned frntalton on cone funda ase, ‘teat anayzer toutes utc are norprsing he eownge shal be ec by ven “himam wat space betvem ues soteclsIrsise anos vse al be 22 n “leral ssa out te uber of azo Se aes Pe» ihe 10% a sate Space fone analyzer, * Spare space sample condbong syaars sal Se resend on one cts was te anes fuse ‘sh sou alow th anja an sap conioing system tobe male bod to ase, ‘Canopies salle provided athe sample handing are for weather peecton. ‘Doors sal be ite wth dor costs pare bar an inte sft ls weno ‘The aansins shat be 050m wise and 210m ah ‘tna wan cing devin ack fr carr ga catraton gs sha be proved oi ng hazed Irena ba stated naar te snaysue use 183 entation and A Conataning ‘Allanayze houses sal have an condoning sytem. sal gs fe Sarmble could cent mus ‘of ongen and combusiles stove he lowe arnable ns,2tel vetsaton stem sale prove, “Ta vation ates be atest a greater a re owing esha changee + Bin per hou pe ara clang urbe fare space fo are ve weume changes perhow ETT a [fe aremmennores] css fener Se 154) let neon bo foreach power shat be prove on he ous wal of anayzar house ‘Th tsowing powers Sal be conta fo anszer ouses ‘caOnY Shave sie S02 nor JP (One ead), ACH 1phase ONE UPS (Two feces fo redundancy) Redundant AC 10V power separated fader shal be provide he anor house, andthe ayn ‘shal have an unbterupiethorgeoverfacitee and rama sl m case of gle power source fare Powe Surly shat be sopregses 26 folows, RGAOOV shal be used fe Verblton and A Conditoring System “ AO220V shal be used hing and sek oe. (A250 to be dered rom ACAONY) 'AGIYOV sal be Used fr Malar and ite Asm Pane ‘DE2KV shallbe ure fornaruments (Oce4/ fb vd fam ACT¥O¥) Tn jneon boxes sal bent cus wa ot nays nose Asa’ ‘cepa sha be proved in freien ae ternal boxes. ‘Au rercaning wih shal be cla sadeinamberea an errr ok cea iii ‘Aoatzor house shal Pave a sng cath ing of Ton? onc. ‘Te tuminaton loa ins he bulng shall be tas 400i ar shal be roi ya ese iting ies ‘sil it eral statis above each door envance anda eat wo Ign ate hatte ntl ‘ach sample haning 3 155) Sateqarcing Sytem “The safguording syste overated aryer houses shal compl wi IECTR 6007816. “ho ise of anayer nous wi) rei vertiaton shal ba laid anxious ae evever lth acre facies nae he haus shale ted sate or Zane tin case fat aegis farmabie or coud conta mistureo oxygen ae combusts shove he lower tarmat rt, oot chews, ten upon venation fake, the power fhese foci sal be tamale tipped “Tip a alarm loge habe contin to the Se, gas and smoke detston and polston sytem (rove by othe?) ‘lcs nated ed aucarysoom a ‘Ges detecor nab stall inside he satya hue “Fammabie ga detonate fds serdacedn the anayer house + Tad gos detect Shor Term Expose Levels (STEL) cold be exceeded fora peed of rare than Oy er ye {Oe ge tet erge anu ot ogen could be preeat nade fe naive house In ono gas setae he elowng equipment shal be provided gains haracovs stations. hn paral are call ttn shal be stale at entace "Beata, haat be inte ote the hoe «Garon done extinglser shel be pone nie the house Sate deector sabe orale nde he ase ‘6:ta Acquistion System ata acquisioneystom (OA) shat be cad in camps feom of canta! antl balan, ‘Al soaltie data, overs snd vs om oceania are ha Se cll a 063 OPC serve. ‘Te dala aequiston sytem dab desktop ype PC bass, and shal ave the flowing functions, + Communicate wi DGS O8 serve to coset l a of process orine ara “Noten aay dat arm nd went onthe OAS Terminal, Saree a aa fsa yor * Pit report and raph tered cha Jt messes m| sounasansus Eee *7Samale Hating ‘Typ sample condoning proces nine analyst are shown n Figure 17.) Sample Taleo Lap bt ype sapling robe shal be provides for pocee ines of D100 ard rater {he sample prob shal be cenuiegn eszaaarte wih igure. The mata sna be 2168 n genera ‘To immersion ng ot sarang probe sel be 2 real focats pine are fo ns Ss wal ‘Sample take-of connectors snl be nstaled In seardance wih he brarch able ofthe relevant ping aes 17.2) Sample Pre-Canoing Systm ‘The pr-eample constonng isa sal havea pressure aglaw fier. I eandeneation may be epee, Scpurate apa vce sal be proses m upereem oe preseue requ. Thane compan sat be slides by ences ‘The sample pre-contoning system salle sald near sale take-off pint, “The samping coe rh provided by others sabe app igh amare proses sevice nd Ina etweonsarpe late so and tempi pre-constonng sy 17.3) Sample Transport Line ‘Sample transport hes shal be 31883 uing, The ribo of ne shallbe kept to mika ‘The sample transport nos eal be dedgned fg tines as shor ae poste ar shal not be econ Ein itis et Keep the ag Ime fst op for sample report Ine shall be conalered io feds sarong ag nes "Serving gos sal be cetuned io are syeien, Stmpling Sis sal be rtmedto wees resent water tan vi teh, nil area, radeat aout of hyerope, regen and ee pono andor non-edoreus compounds {het are conterd sal an om hazardous fr he enaranen: Such Secharges hal be rete io wetvrdsled stmosthees The sane ne shal behead i consensaon a esa cols be expected. The hestng ed or samp ine {rag shed ba stated aw prs tam (SLS stow) spate ou ics a U2 cea) when Seam condtns ae shown nsec Tracing Tuba sallbo 4m GD 3. Dew pat of sample attaepot ine rossure and tarpetre sal be caleated fc het ace salng in, 17.4 Sample Condoning Sytem ‘eae canton ten sha oe dese spe api iain we meting “The unten grfomed by te sample contoning sytem ice he flowing ‘Sample cording by eng e pease, Now fat, Ming, ne phe maintenance Sample sear stchng fo mutestem ansyzet Calan suing for tut earaton| Fest oop sytem fits reauted ‘Shing unto fsampealtaton steam shale double lok ri bias mutes sale syste {oni cose contaniatn a eds ded vues ‘A sample cnstoning rackpane| habe leat inthe fold or tthe ane house depending onthe sion of he aesocistaenaieer, Seno condoning syatersshal have fetes fo fusing, ving srr raring, dt vent anes vales, RT Eee A wren cay youre co 7 == moe: PROGESS OMINEATALYSER SYSTEM [ORDER ‘8.325 Chomatoaranh (Gas chomtograh shal orto he flowing *Serging probe “Bream condoning system + Sale condoning syste Gagewoneteganh Neterance 2 or pint Network equpment fr mastnance PC ‘Te folowing petranceclarecters ah be el 382 minim “Set Whois otapan| TReposaselly sett apn hesracy oot San Gus cramatograph shale rstaledinarlyrer house NMarierance PC which sve gas cronalogtsph eal be vied in cenval conto bldg. (Gas cvarstoraph sallermuraie th Oe and mantananos Bo both airerance shall nave ho flowing capabities asa rrinu: “nterace wh gas envomstaraptsby Sal sormcnaion = Depay of measuring voraues,evetts an earns {Remote glean 1 SSlslonofmesturement ge ‘Selector of samaing saan + Ghromatcram expat ip chart recorder, or may use GC grapical into "Ndieaton of sneer pareter ‘Carier 9 duel pind and meni jem eal bea esses one teach Gat Cvomslograph proving ‘surat swtchove stacy onde when te at synde i extauteg, Ane srensaia rege this ‘urose shat be proves ‘tase Spectrometer Mass speceomater may be ancisred neta of ving the 8 evorsograph a an pon, "cane ured ht ke uss unstonaly ad economical fost “Tne mass spectrometer shathave a dove fr th lnzaton, mate Meng, ne tect, “The process samp shall be onzed (chee, thn seperate by eect fel ser to mse ochage ra, Required incon, iplemect for process sarping, loaon of ietatn sha be same as spesation for {se chromatogaph wien sdescrbecin see 1. 2 intaced Analyaee Inare Analyzer sal cons of the ftowing "Samping pote “bredengl endionng sydem { Sampeconttonng satan “nave Act ‘The follwing peromence ctractaieio na bemet, se 2 mininan Resursay ici sate TRepastabity shot sale Span andzoo crt 1a" ele pr 24h, {Shoo ofvesponse |Loss tien Sec for SO of fal ening nace analyze ta einstein ane house ‘Speci fers sallbo ffredt reduce ensued gut oflec, g ncorpoaton of eertrace titers inlra slectone ccersenstlyconectsn, ETN — = ERE le wromenrensnowrmen | cea tinenren ES — ‘Teamal Conduct Anal shal const ofthe foioing ‘Thermal Conduct Ape shall meth folowing performance characte a 2 minum Seas rUhearty Sake: “Repecueaty thes ataeae eo Det 1% at fa ele pr weak ‘Thamal Conduct Ante shal be stalled in aalaer house, “The senor unt shal rosve a continuous fow ofthe qust bray gas madre, lie the princes of ‘ermal conduct oder a cca ota samp gosh the messarement of hema ose, 22 Paramagnete Oxyaen Anabyeee Paamagnet Oxygen Arle stall condo he towing + Samping prose “ Br'senple cndtoning system ‘Sample conatonng stom * ParonagnteDiygenAnaiee Paramagntic ong anata: sal meet the flewing promarce characters st 2 minimum PReeany “ieot a sete “Repestaitly Shadi afongen “Responsetine 8 scan fo S06 response Povamognste oxen analyzer shale neta in rare house, ‘The aah shal at eased by changosn background gas compotion. The measurement shal at fect by hngesin sample ese, ow at samp ven peseue ed amber epee, 2 T0¢ Amalaer TOC Araizr shal consist ote folowing ‘Sample canatonng syste *rOehtnaiaer TOC arayer shat ne intl in sotyaet use TOC shouldbe mesure bo UV dation tecigu a fret ce Hot cata ype shal nat be tale in nape house oven fveate) ue to igh conbustn omparaue a dow cal dm a oven estan, Tha folowing prtmance chracrisicsshallbe mel, a anim Repeaabity 3%oF ful sae 1 Spanand aro den :2113t ful sae per 2h. “Respene time: Losethon Orin for 0% response “The sample constorng syst shale sale on ati wal ofthe anaes nose ‘The mull samp soam swing che be equppedn auton o sample conor. o Jefe, wSuEIH HEALY wOUSTRIES, Lx ec [eset — anor ‘24quR spsctrometer ‘nine maunt ype near tare spactmeter shall prove fr os soon NI spectrometer shal const of along Ite easing ell Near red oper ontoer Io unter arte with 00S Power snp ont Conta (20 ntl nau oom sal be provides wih UO unto 4-200, Gor shal have he along fet at ae ‘Coanuoust commurcsbn win te spectrometer Stoingmeatredrpoces ans rarrert tats information Suvellree of tugelvaicr an lcances Recognition of rget pant Mesures vauos and nsrurert stats habe ouput OCS 25,ue Gas Oxvson Anavzsr Ip-stu ype ztconia one rae shat be proved, Zeon eae ara sh castle song Caloration ust “raster a cdbation shal insaled in anazer bout, High temerature probe sha be pred “na fowing prtaance craters sb et 382 minima acura. ‘stots sete Repeaabty | s2¥ of ft seale Responee tine Less han eae 0% response ‘Sample conationing syste These Anayer shel be meu on freestanding ack wth he sample contin ayer Colormetr measurement seul be used whee sampe is med wah afew reapers ta can ‘ha covet pH and man posible efetence component “The olonng paomance teracertcs shal bem, a8 miner J ecuaoy| em ofeesang TRepomabity —-Thamoteaang Fetpane fone Lenehan for 90% response pH meter shal const ofthe fotoing i Tonamiter (los slcrode oe pit sens habe ured or 4 10, igh aka pe pH Sonor sal provided to maki sensor te Low conduiy is, 69. riraratsed water, equre a purty water 9H sneer th ov tow Treo rremares aan shal mem ima "Ae ops Repowaity 370. 28.conductiviy meter Contiy meter shal const of he fll Condy senco th nar * Saray aaa erode te consucviy probe should be used fr cles sevice For ees cotaing sures were fovng in lyf tr trial inductance srs ype shal be apple ual ation reso clu sal be provide for purly water sre. Thscracy ro. off ecale TRepeabity S198 etl eae 2e.Dissoved Oxygen meter Diested oxigen metr sal con fh feng Disoved pan sense wth her Dissoved Open Tranter in uty water sence tne, ¢9 darsneasad water, Dole fad wer, race stole oxygen sense wth lew ow ers hale sh Se provid ‘eurcy ‘ios Fepestaily 7.050 Density meter Density mater shal be Covts mass the fut. orotate flowmeter salconl ef te Sowing “Somer ‘The folowing partaance chatacters shal be metas @ minimum eeu "So. of span CRepeatbnty 10.01 open Respeneatine in mlszonds TET Se a [a wrsv eavy novi 75 PROGESS ONLINE ANALYSER SvSTEN [ORDER ‘Reagent and Calation GasSotion Consumable gatslston for aleaton and reagent shal be provides by oars, However, nanuacuer sal iors {he peccaton oF equred galaon and capeoy of consumo ors mits operation Manufacture provide ts nerton of spectiaton an coms mpton Sr fobowng glean Span Gas tor Cabraon 2oro Gas for Caran “Carer as Reference Gas Tt stort PO Bacco * Galoaton Sluion “Reagent Soon 22st of Process Ontine Analvers Preceos one andyer wich rete on TABLE shal be sad In tha (Ffors> TABLE" frist of Process onbe ens). |As for process conto of sping lef each dataset 29 Reauied Retoronce ‘The felowings shal be general retwrencd and ase tobe a pat cf his peat. Unies oerwise specied hea, so the ates elon, ENGINEERING STANDARD FOR INSTRUMENTATION. (wae : e4r0u K20.00:00) {ENGINEERING STANDARD FOR INSTRUMENTATION PTS (8) WG No. 64104 K201-20"10) {ENGINEERING STANDARD FOR INSTRUMENTATION PTS (a) [OMG No. 6410 K201-0:20) {ENGINEERING STANDARD FOR INSTRUMENTATION PTS (3) (DWG No. ede R201 00!30) ANALYZER SYSTEM PHLOSOPe {OWG No teat k2n300200) TANALYTICAL MANUAL FOR AMMMONUA PLANT. OWG No: teut 8405-10100) ANALYTICAL MANUAL FOR UREA SYNTHESIS & GRANULATION (OWE No. 6404 BADE 20100) ‘ANALYTICAL MANUAL FOR UTILITY & OFFSITE PLANT {WG No. eatout Beas 40100) DATA Sheet FoR Pr & coNauCTIViTY meTER {QW No eut 23600200) SDATA SHEET FOR PREFAORIOATED ANALYZERHOUSE —(OWG No. 6404 Kz DATA Sheet FoR GascenouaroorAen (GWG No. eaveut kzse00310) "DATA SHEET FOR INFRARED ANALYZER (Ow6 No. -ervom nase ons) {DATA SHEET FOR ZIRCONA OXYGEN ANALYZER (DW No -eaiom 23600390) DATASHEET FOR TrEWAL CONDUCTIVIY ANALYZER {DNGNo,: etl f296-09340) "DATA SHEET FOR Toc ANALYSER (OWS No.-errom ase on550) “DATA SHEET FOR PARAMAGNETIC OKYGEN ANALYZER [DIVG No. B41914 20600350) DATA SHEET FOR DENSITY METER (GWG No arom x36 c0600) DATA SHEET FOR SILICA SNALYEER (GIG No Geiama36- 00800) “DATA SHEET FOR BISSOLEVD OXYGEN ANALYZER (Bie No :eetoM26-00000) ie nk Cone Sn) Fer Oe arco) tz RS Sg) Sos gay ada ote Ses) erat gs ses Coa ates eu poste Rem Anite octal Cainer Rat and ean esa tale Pca Uk termed}, cats Eien Mey Sen Be ‘CONFIGURATION FOR PROCESS (ONLINE ANALYZER SYSTEM. TRCAL SAMPLE CONOTTONNG FOR THREMAL COND. ANALYZER UR Pe TABLE-((1/4) PRELIMINARY LIST OF PROCESS ONLINE ANALYZERS or) haere RS

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